This document contains a table listing various engine component faults and sensor failures detected by the DDEC IV engine control system. Each fault is assigned a unique flash code number along with a description and the associated circuit. Faults include issues with pressure, temperature and electrical sensors as well as auxiliary outputs and data communication errors. The table contains over 100 possible fault codes covering a wide range of subsystem failures that could impact engine operation.
This document contains a table listing various engine component faults and sensor failures detected by the DDEC IV engine control system. Each fault is assigned a unique flash code number along with a description and the associated circuit. Faults include issues with pressure, temperature and electrical sensors as well as auxiliary outputs and data communication errors. The table contains over 100 possible fault codes covering a wide range of subsystem failures that could impact engine operation.
This document contains a table listing various engine component faults and sensor failures detected by the DDEC IV engine control system. Each fault is assigned a unique flash code number along with a description and the associated circuit. Faults include issues with pressure, temperature and electrical sensors as well as auxiliary outputs and data communication errors. The table contains over 100 possible fault codes covering a wide range of subsystem failures that could impact engine operation.
This document contains a table listing various engine component faults and sensor failures detected by the DDEC IV engine control system. Each fault is assigned a unique flash code number along with a description and the associated circuit. Faults include issues with pressure, temperature and electrical sensors as well as auxiliary outputs and data communication errors. The table contains over 100 possible fault codes covering a wide range of subsystem failures that could impact engine operation.
11 p 187 4 PTO input failed low 11 p 187 7 PTO switch system not responding 12 p 187 3 PTO input failed high 13 p 111 4 Coolant level circuit failed low 13 p 111 6 2nd coolant level circuit failed low 14 p 52 3 Intercooler coolant temp. circuit failed high 14 p 110 3 Coolant temp. circuit failed high 14 p 175 3 Oil temp. circuit failed high 15 p 52 4 Intercooler coolant temp. circuit failed low 15 p 110 4 Coolant temp. circuit failed low 15 p 175 4 Oil temp. circuit failed low 16 p 111 3 Coolant level circuit failed high 16 p 111 5 2nd coolant level circuit failed high 17 p 51 3 Throttle position circuit failed high 17 p 72 3 Bypass position circuit failed high 17 p 354 3 Relative humidity sensor circuit failed high 18 p 51 4 Throttle position circuit failed low 18 p 72 4 Bypass position circuit failed low 18 p 354 4 Relative humidity sensor circuit failed low 21 p 91 3 TPS circuit failed high 22 p 91 4 TPS circuit failed low 23 s 65 3 Oxygen content circuit failed high 23 p 174 3 Fuel temp. circuit failed high 24 s 65 4 Oxygen content circuit failed low 24 p 174 4 Fuel temp. circuit failed low 25 Reserved for "no codes" 26 s 25 11 Aux. shutdown #1 active 26 s 61 11 Aux. shutdown #2 active (Incorrect SID, subject to change) 27 p 105 3 Intake manifold temp. circuit failed high 27 p 171 3 Ambient air temp circuit failed high 27 p 172 3 Air temp. circuit failed high 28 p 105 4 Intake manifold temp. circuit failed low 28 p 171 4 Ambient air temp circuit failed low 28 p 172 4 Air temp. circuit failed low 29 p 404 4 TCO Temperature circuit failed low 29 p 351 4 TCI Temperature circuit failed low 31 s 51 3 Aux. Output #3 open circuit (high side) S3 31 s 51 4 Aux. Output #3 short to ground (high side) S3 31 s 51 7 Aux. Output #3 mech. system fail S3 31 s 52 3 Aux. Output #4 open circuit (high side) T3 31 s 52 4 Aux. Output #4 short to ground (high side) T3 31 s 52 7 Aux. Output #4 mech. system fail T3 32 s 238 3 SEL short to battery B1 32 s 238 4 SEL open circuit B1 32 s 239 3 CEL short to battery B2 32 s 239 4 CEL open circuit B2 33 p 102 3 Boost pressure circuit failed high 34 p 102 4 Boost pressure circuit failed low 35 p 19 3 Ext range oil pressure circuit failed high 35 p 100 3 Oil pressure circuit failed high 36 p 19 4 Ext range oil pressure circuit failed low 36 p 100 4 Oil pressure circuit failed low 37 p 18 3 Ext range fuel pressure circuit failed high 37 p 94 3 Fuel pressure circuit failed high 37 p 95 3 Fuel Filter Restriction circuit failed high 38 p 18 4 Ext range fuel pressure circuit failed low 38 p 94 4 Fuel pressure circuit failed low 38 p 95 4 Fuel Filter Restriction circuit failed low 39 s 146 2 EGR leak - Boost Power 39 s 146 12 EGR leak - Boost Jake 39 s 146 7 EGR Valve Not Responding 39 s 147 2 VNT Vanes Not Responding - Boost Power 39 s 147 12 VNT Vanes Not Responding - Boost Jake 39 s 147 14 EGR Flow too Low
Last updated: 06/10/02
DDEC IV Flash code Description Circuit 39 s 147 11 VNT Vanes at Max - Jake 39 s 147 7 VNT Vanes not Responding - EGR 41 s 21 0 Too many SRS (missing TRS) 42 s 21 1 Too few SRS (missing SRS) 43 p 111 1 Coolant level low 44 p 52 0 Intercooler coolant temp. high 44 p 105 0 Intake manifold temp high 44 p 110 0 Coolant temp. high 44 p 172 0 Air inlet temp. high 44 p 175 0 Oil temp. high 45 p 19 1 Ext range oil pressure low 45 p 100 1 Oil pressure low 46 p 168 1 Battery voltage low 46 s 214 1 RTC Backup Battery Voltage Low 46 s 232 1 Sensor Supply Voltage Low A3 & W1 47 p 18 0 Ext range fuel pressure high 47 p 94 0 Fuel pressure high 47 p 102 0 Turbo boost press high 47 p 106 0 Air inlet pressure high or TCBV diff press high 47 p 164 0 Injection control pressure high 48 p 18 1 Ext range fuel pressure low 48 p 94 1 Fuel pressure low 48 p 106 1 Air inlet pressure low 48 p 164 1 Injection control pressure low 48 p 351 1 TCI Temperature below range 48 p 404 1 TCO Temperature below range 48 p 411 1 EGR Delta pressure low 48 p 412 1 EGR Temperature low 49 p 351 0 TCI Temperature above range 49 p 404 0 TCO Temperature above range 51 p 351 3 TCI Temperature circuit failed high 51 p 404 3 TCO Temperature circuit failed high 52 s 254 12 A/D Conversion fail 53 s 253 12 EEPROM write error 53 s 253 13 Out of Calibration 53 s 253 2 Nonvolatile checksum incorrect 54 p 84 12 Vehicle speed sensor fault 55 s 216 14 Missing other ECU information (should not occur without another fault which indicates the data missing from other ECU). 55 s 231 12 J1939 data link fault 55 s 248 8 Proprietary link fault (master) 55 s 248 9 Proprietary link fault (slave) 56 s 250 12 J1587 data link fault 57 s 249 12 J1922 data link fault 58 p 92 0 Torque overload 61 s 1 0 Injector #1 response time long 61 s 2 0 Injector #2 response time long 61 s 3 0 Injector #3 response time long 61 s 4 0 Injector #4 response time long 61 s 5 0 Injector #5 response time long 61 s 6 0 Injector #6 response time long 62 s 26 3 Aux. Output #1 short to battery F3 62 s 26 4 Aux. Output #1 open circuit F3 62 s 26 7 Aux. Output #1 mech. system fail F3 62 s 40 3 Aux. Output #2 short to battery A2 62 s 40 4 Aux. Output #2 open circuit A2 62 s 40 7 Aux. Output #2 mech. system fail A2 62 s 53 3 Aux. Output #5 short to battery W3 62 s 53 4 Aux. Output #5 open circuit W3 62 s 53 7 Aux. Output #5 mech. system fail W3 62 s 54 3 Aux. Output #6 short to battery X3 62 s 54 4 Aux. Output #6 open circuit X3 62 s 54 7 Aux. Output #6 mech. system fail X3 62 s 55 3 Aux. Output #7 short to battery Y3
Last updated: 06/10/02
DDEC IV Flash code Description Circuit 62 s 55 4 Aux. Output #7 open circuit Y3 62 s 55 7 Aux. Output #7 mech. system fail Y3 62 s 56 3 Aux. Output #8 short to battery A1 62 s 56 4 Aux. Output #8 open circuit A1 62 s 56 7 Aux. Output #8 mech. system fail A1 63 s 57 0 PWM #1 above normal range J3 63 s 57 1 PWM #1 below normal range J3 63 s 57 3 PWM #1 short to battery J3 63 s 57 4 PWM #1 open circuit J3 63 s 58 0 PWM #2 above normal range Y1 63 s 58 1 PWM #2 below normal range Y1 63 s 58 3 PWM #2 short to battery Y1 63 s 58 4 PWM #2 open circuit Y1 63 s 59 0 PWM #3 above normal range W2 63 s 59 1 PWM #3 below normal range W2 63 s 59 3 PWM #3 short to battery W2 63 s 59 4 PWM #3 open circuit W2 63 s 60 0 PWM #4 above normal range X2 63 s 60 1 PWM #4 below normal range X2 63 s 60 3 PWM #4 short to battery X2 63 s 60 4 PWM #4 open circuit X2 64 p 103 0 Turbo Overspeed 64 p 103 8 Turbo speed circuit failed 65 p 51 0 Throttle position above range 65 p 51 1 Throttle position below range 65 p 51 2 Throttle position erratic 65 p 51 7 Throttle not responding 65 p 107 3 Air filter restriction circuit failed high 65 p 107 4 Air filter restriction circuit failed low 66 s 76 0 Knock control above range 66 s 76 3 Knock control circuit shorted high 66 s 76 4 Knock control circuit shorted low 66 s 76 7 No response to knock control 66 p 99 3 Oil filter restriction circuit failed high 66 p 99 4 Oil filter restriction circuit failed low 67 p 20 3 Ext range coolant pressure circuit failed high 67 p 20 4 Ext range coolant pressure circuit failed low 67 p 106 3 Air inlet pressure circuit failed high 67 p 106 4 Air inlet pressure circuit failed low 67 p 109 3 Coolant pressure circuit failed high 67 p 109 4 Coolant pressure circuit failed low 68 s 230 5 IVS circuit fault, open circuit 68 s 230 6 IVS circuit fault, grounded circuit 71 s 1 1 Injector #1 response time short 71 s 2 1 Injector #2 response time short 71 s 3 1 Injector #3 response time short 71 s 4 1 Injector #4 response time short 71 s 5 1 Injector #5 response time short 71 s 6 1 Injector #6 response time short 72 s 65 0 Oxygen content too high 72 s 65 1 Oxygen content too low 72 p 84 0 Vehicle overspeed 72 p 84 11 Vehicle overspeed (absolute) 73 s 77 0 Gas metering valve data above range 73 s 77 1 Gas metering valve data below range 73 s 77 3 Gas metering valve circuit shorted high 73 s 77 4 Gas metering valve circuit shorted low 73 s 77 7 Gas metering valve not responding 73 p 107 0 Air filter restriction high 73 s 151 14 ESS fault - Stuck in gear detected 73 s 226 11 Transmission neutral switch fault not identifiable 73 s 227 2 ESS fault - aux. analog input #1 data incorrect 73 s 227 3 ESS fault - aux. analog input #1 voltage above normal 73 s 227 4 ESS fault - aux. anlg input #1 voltage shorted low
Last updated: 06/10/02
DDEC IV Flash code Description Circuit 74 p 70 4 Safety loop shorted to gnd 74 p 99 0 Oil filter restriction high 75 p 168 0 Battery voltage high 75 s 214 0 RTC Backup Battery Voltage High 75 s 232 0 Sensor Supply Voltage High A3 & W1 76 p 121 0 Engine Overspeed with Engine Brake 77 p 19 0 Extended range oil pressure above range 77 p 20 0 Extended range coolant pressure above range 77 p 72 0 Bypass blower door position above range 77 p 72 1 Bypass blower door position below range 77 p 73 1 Fire pump pressure below range 77 p 81 0 Exhaust backpressure above range 77 p 81 1 Exhaust backpressure below range 77 p 81 12 Exhaust backpressure at rampdown threshold 77 p 81 3 Exhaust backpressure failed high 77 p 81 4 Exhaust backpressure failed low 77 p 95 1 Fuel filter differential pressure below range 77 p 99 1 Oil filter differentail pressure below range 77 p 100 0 Engine oil pressure above range 77 p 102 1 Turbo boost pressure below range 77 p 105 1 Inlet manifold temperature below range 77 p 107 1 Air filter differential pressure below range 77 p 354 0 Relative humidity above range 77 p 354 1 Relative humidity below range 77 p 108 0 Barometric pressure above range 77 p 108 1 Barometric pressure below range 77 p 109 0 Coolant pressure above range 77 p 110 1 Coolant temperature below range 77 p 111 0 Coolant level above range 77 p 171 0 Ambient air temperature above range 77 p 171 1 Ambient air temperature below range 77 p 172 1 Air inlet temperature below range 77 p 174 0 Fuel temperature above range 77 p 174 1 Fuel temperature below range+E274 77 p 175 1 Engine oil temperature below range 77 p 177 0 Transmission oil temperature above range 77 p 177 1 Transmission oil temperature below range 77 p 177 3 Transmission oil temperature failed high 77 p 177 4 Transmission oil temperature failed low 77 p 222 14 Anti theft fault present 77 p 251 10 Clock module abnormal rate of change 77 p 251 13 Clock module failure 77 p 252 10 Clock module abnormal rate of change 77 p 252 13 Clock module failure 77 p 446 0 Cylinder head temperature above range 78 p 86 14 Cruise Control / Adaptive Cruise Control 81 p 98 3 Oil level circuit failed high 81 p 101 3 Crankcase press. circuit failed high 81 p 153 3 High res crankcase press. circuit failed high 81 p 164 3 Injection cntl press circuit failed high 81 p 173 3 Exhaust gas temperature circuit failed high 81 s 277 9 EGR mass flow smart sensor not responding 81 s 277 12 EGR mass flow smart sensor failed 81 p 411 3 EGR Delta pressure circuit failed high 81 p 412 3 EGR Temperature circuit failed high 82 s 412 9 EGR temperature smart sensor not responding 82 s 412 12 EGR temperature smart sensor failed 82 p 98 4 Oil level circuit failed low 82 p 101 4 Crankcase press. circuit failed low 82 p 153 4 High res crankcase press. circuit failed low 82 p 164 4 Injection cntl press circuit failed low 82 p 173 4 Exhaust gas temperature circuit failed low 82 p 411 4 EGR Delta pressure circuit failed low 82 p 412 4 EGR Temperature circuit failed low
Last updated: 06/10/02
DDEC IV Flash code Description Circuit 83 p 73 0 Aux. pump pressure above range 83 p 98 0 Oil level high 83 p 101 0 Crankcase pressure high 83 p 153 0 High res crankcase Pressure high 83 p 173 0 Exhaust gas temperature high 83 p 411 0 EGR Delta pressure high 83 p 412 0 EGR Temperature high 84 p 98 1 Oil level low 84 p 101 1 Crankcase pressure low 84 p 153 1 High Res Crankcase Pressure Low 85 p 190 0 Engine overspeed 85 p 190 14 Engine Overspeed Signal 86 p 73 3 Aux. pump pressure circuit failed high 86 p 108 3 Baro. pressure circuit failed high 87 p 73 4 Aux. pump pressure circuit failed low 87 p 108 4 Baro. pressure circuit failed low 88 p 20 1 Ext range coolant pressure low 88 p 109 1 Coolant pressure low 89 p 95 0 Fuel Filter Restriction high 89 p 111 12 Maintenance monitor Coolant level fault --- s 240 2 FRAM checksum incorrect --- s 240 13 FRAM out of calibration
209-5562 Cylinder Block GP S - N 7BJ61081-67007 Part of 145-6685 Cylinder Block GP Field Replacement Order @@@@@209-6725@@@@@ Field Replacement For @@@@@152-2884@@@@@ 420D