ECI CLP3 Pricing System For Piping
ECI CLP3 Pricing System For Piping
ECI CLP3 Pricing System For Piping
Version 2.0
August 2005
European Construction Institute
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A catalogue record for this book is available from the British Library
ISBN 1 873844 60 3
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participating companies and their personnel, can accept any liability for any loss or damage
which may be suffered by any person or organisation as a result of its use.
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Table of contents
Foreword to first edition 2002................................................................ 5
1. Introduction..................................................................................... 7
1.1 General ....................................................................................... 7
1.2 Phases of development .............................................................. 9
1.3 The ECI Piping Pricing System ................................................ 11
1.4 Example .................................................................................... 12
1.5 Application ................................................................................ 12
1.6 Sources used............................................................................ 12
5. Examples..................................................................................... 122
5.1 Example of a contractual summary of Base Unit Rates ......... 123
5.2 Example 1: Prefabrication of piping........................................ 125
5.3 Example 2: Erection of piping................................................. 127
5.4 Example 3: Erection of piping................................................. 129
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A perfectly sensible question. However, the Piping Workgroup feels that there are a
number of good reasons for implementing this ECI Piping Pricing System, since existing
systems do not offer you all of the following:
The ECI Piping Pricing System offers all of the above features. This document explains
how it works.
This Piping Pricing System has been jointly developed by a group of professional and
committed engineering and construction contractors. Such a broad basis is a guarantee of
wide acceptance by others in the business.
The ECI are grateful to the Subcontracts Task Force and the Piping Pricing System
Workgroup for their efforts in developing this ECI Piping Pricing System.
This document is dedicated to the memory of Michel Buidin and François Dalla Vecchia.
They will be remembered for their expert contribution and good fellowship.
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No more differentiation between ‘large bore’ and ‘small bore’ with their separate
reference diameters and Base Unit Rates but a unique reference to a 6 inch diameter
and a unique Base Unit Rate per operation. This approach corresponds to the
evolution of design activities resulting in 3D modelled isometrics including small bore
piping and enabling prefabrication of pipe spools with diameters not only larger than 2
in. As a consequence, the diameter multiplier tables now cover the range from 1/2 in
to 48 in for both prefabrication and erection activities.
Further differentiation of the various pipe wall thicknesses. Rather than through pipe
schedule groups, now formulae give a more accurate wall thickness multiplier.
This also allows the use of the system for all piping specifications.
Multipliers for different large flange ratings are now available for all piping
specifications.
Local post weld heat treatments are now separated from furnace post weld heat
treatment.
Cold pipe bending is now separated from hot pipe bending.
Addition of pricing table for positive material identification (PMI).
Addition of pricing table for screwed joints in prefabrication.
Multiplier for ‘tapering’ in now calculated from the thickness reduction in mm, which is
more appropriate and consistent than the former system based on pipe schedules.
The operation ‘weld’ for modification does not automatically include ‘cuts’ and ‘bevels’.
The two separate operations ‘flanged joint’ and ‘hydraulic bolt tensioning’ are now
combined in one operation, ‘flanged joint including hydraulic bolt tensioning’.
The CD now includes the full and complete calculations with the appropriate
multipliers.
For questions and comments please contact the ECI via email: eci@lboro.ac.uk
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1. Introduction
1.1 General
Developments in the petrochemical and chemical business over recent years have
increased the demand for innovation, efficiency and flexibility from owners, engineering
contractors and subcontractors (or construction contractors) alike.
The Benelux Regional Unit of ECI formed a Subcontracting Task Force investigating
options to improve subcontract processes.
The members of this Task Force consist of people with practical day-to-day experience with
(sub) contract and construction matters. Combining the knowledge, expertise and
experience available within the members of the Unit has provided the platform for
development of improvements for the benefit of all.
One of the Task Force’s objectives is to develop a new standardised / uniform pricing
system for Piping Subcontracts, which will be widely accepted in the construction industry.
The numerous, very different types of system in use to date are creating significant
problems for contractors in properly assessing and pricing work. This often leads to an
unrealistic level of contingencies in proposals. Misunderstandings, unclear items and / or
quantity variations cause disputes and claim situations after award. The new system aims
to eliminate to a large extent the drawbacks experienced in current systems.
For ease of reference, we will use the term ‘employer’ for engineering contractor (or owner
as the case may be) and ‘contractor’ for subcontractor or construction contractor.
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Taskforce objectives …
“Improve the subcontracting process on
industrial projects”
reduce bidding time
better identify and manage risk
avoid claims by fair cost assessments of
- scope of work
- variations
b) take risk away from those parties that can’t control such risks
reduce the number of assumptions a contractor has to make in his bid by separating
prices for prefabrication and erection work, recognition of complexity, and providing a
transparent system which will absorb quantity variations without requiring
re-negotiations.
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A specification or ‘shopping list’ was established, listing requirements that the ECI
pricing system would have to meet. The following parameters were considered as
being vital:
It was observed that one recently developed system, the Raytheon ‘New Pay Item System’
came nearest to meeting most requirements and was suitable for further development into
the envisaged ECI Piping Pricing System.
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Team-members of the Piping Pricing System Workgroup involved in setting up the system
were:
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1.4 Example
The Unit Rate to perform a field butt-weld on stainless steel, diameter 4 in, wall thickness
3.05 mm (SCH. 10S), shall be calculated as follows (see table 2.2100):
The apparent relation between the labour content and the cost of an operation enables
expedient verification of estimated man-hour content as well as close monitoring of
progress.
1.5 Application
The system as presented is intended for use on unit rate type piping contracts. In its
preparation, the following activities have not been considered for inclusion:
detailed engineering
supply of piping materials
activities such as coating and wrapping, tie-in work, jacketed pipe work and chemical
cleaning
work of other disciplines eg mechanical, scaffolding, steelwork, instrumentation and
insulation
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All relevant factors influencing operations in a (unit rate based) piping contract are shown in
table format. For each operation, fixed multiplier factors are given, representing their
relation to the ‘reference operation’.
Only Base Unit Rates for the ‘reference operations’ are required; other unit rates are
automatically scaled off by applying the relevant multipliers.
The multiplier factors have been established and verified as a true representation of the
related complexity and shall not be altered. One of the main virtues of the system is that it
may save considerable time in preparation of a bid due to the standardised and accepted
nature. Modifications to, or discussions about, multipliers would jeopardise this.
It must be noted that some piping related activities do not appear in the multiplier tables,
because they are specific and no multiplier factors apply (eg positive material identification).
For each of these, relevant pricing tables can be prepared and applied.
Contractors shall take the characteristic nature of the work of the project into account on the
basis of all relevant information provided in the bid package.
These units of work may also include items that will not be measured or separately paid for.
Such items are referred to as ‘non-measured items’.
The prices for the units of work are deemed to include the associated non-measured items.
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2.1.4 Measurement
During the bid phase, the employer will provide a Form of Tender which includes the
various applicable pricing tables. Units of work quantities in these pricing tables are usually
provided from estimated material take-offs. During the execution phase, actual units of
work quantities are best calculated and measured on the basis of released for construction
drawings. The method of measurement (referred to as measurement) indicates how the
unit of work quantities may be measured.
For progress measurement, a contractor shall usually submit its determination of units of
work performed in accordance with the provisions of the contract.
2.1.5.1 Prefabrication
a) Transportation of piping materials - agree suitable means of compensation.
(see sample set-up)
2.1.5.2 Erection
‘Indirect costs’ shall be clearly separated from ‘direct costs’.
‘Indirect costs’ cover those items of expense which do not vary proportionally with the
quantities of work.
‘Direct costs’ cover those items of expense which vary with the quantities of work.
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a) Indirect costs - compensation for the following items of expense shall be excluded
from the Unit Rates and shall be priced separately as ‘indirect costs’.
Site and / or camp facilities: mobilisation, demobilisation, operation and
maintenance costs including man-hours spent in relation to these items and
all running costs such as electricity, phone, fax, stationary, computers etc.
Site staff, management and supervision: management, supervision above
level of working foreman, administration, drawing and design, planning,
preparation and follow-up of work including Quality Assurance / Quality
Control (QA / QC), Safety, etc. and relative costs for mobilisation /
demobilisation according to a list of functions and expected agreed
assignment periods.
Major construction equipment: limited to cranes, rigging equipment, on-site
transportation equipment for personnel and material, power generators, air
compressors including their operators if applicable and all relative costs for
mobilisation / demobilisation, consumables, maintenance, etc, according to a
list of items and agreed expected assignment periods.
General services: cost of personnel assigned to tools and equipment
warehousing and maintenance except for those relative to the above major
construction equipment.
Overheads and profits: limited to the part in relation to items of expense that
form part of the ‘indirect costs’.
Prices and / or rates covering ‘indirect costs’ remain only valid insofar as ‘quantities’,
‘schedule’ and the like do not change beyond a mutually agreed percentage or period.
b) ‘Direct costs’ to cover piping erection and painting activities - items of expense
which are not covered in the ‘indirect costs’ shall be covered by the unit rates to
be established for:
handling
joints
bending
testing and heat treatment
supports
painting
modification work
2.1.7 Exceptions
multiplier tables do not cover wall thicknesses > 50 mm
multiplier tables do not cover pipe > 48” (DN1200)
multiplier tables do not cover flange ratings > 2500lbs
multiplier tables do not cover hot bending of pipe
multiplier tables do not cover the cold bending of pipe over and above 6 inches
although steam tracing is not covered by the system, supply and return lines can be
regarded as piping
demolition and tie-in work are not covered in this system
furnace PWHT
A parts-library will have to be set up to link MTO (materials take off) data, generated by
computer plant design tools such as PDS, PDMS or similar, with the pricing tables and
related multipliers therein. As soon as isometrics are produced, the isometric material lists
can be linked to the relevant pricing data to generate cost per isometric.
The pricing structures for the piping work is split into prefabrication and erection, thus
providing the possibility to have two separate contracts.
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PIPING
PREFABRICATION
1.4300
Hydrostatic Testing
and Flushing
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PIPING ERECTION
2.5303 2.8400
Spring Hangers Field Weld
> 50 kg
2.8500
Flanged Joint
2.8550
Breaking Flanged
Joint
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Unit rates are calculated from Base Unit Rates which are multiplied with the applicable
factors for material type, diameter, wall thickness, flange rating and special items / weld
type as set in multiplier tables MT-1 and MT-2.
The multipliers are fixed and firm, and shall not be changed for changes in scope, quantity,
complexity or for any other reason.
The reference points (base multiplier = 1.0) for the Base Unit Rates are as follows:
carbon steel
(for which the multiplier is set as 1.0)
The multipliers for all other material types as listed in multiplier table MT-1, shall be applied
to above-mentioned Base Unit Rates to cover variations to the extent of the work involved
with the applicable material types.
The multipliers for pipe / fitting size for all other outside diameters, as listed in multiplier
table MT-1, shall be applied to the above mentioned Base Unit Rates to cover variations to
the extent of the work involved with the applicable outside diameters.
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The multipliers for pipe wall thickness for all other wall thicknesses as calculated with the
formulae shown in multiplier table MT-1, shall be applied to above-mentioned Base Unit
Rates to cover variations to the extent of the work involved with the applicable wall
thicknesses.
The multiplier for flange rating for all other flange ratings, as listed in multiplier table MT-1,
shall be applied to the above-mentioned Base Unit Rate to cover variations to the extent of
the work involved with the applicable flange ratings.
butt weld
(for which the multiplier is set as 1.0)
The multipliers for all other weld types, as listed in multiplier table MT-1, shall be applied to
the above mentioned Base Unit Rate to cover variations to the extent of the work involved
with the applicable weld types. Note that for welds on slip-on flanges, multiplier 1.0 shall
also be used.
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The multiplier for tapering applies to the Base Unit Rate for tapering when the reduction of
wall thickness is >3.6 mm.
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MATL.TYPE
KCS KILLED CARBON STEEL 1.00 1.00 1.00 1.00 - - 1.00 - - 1.00 1.00
SS STAINLESS STEEL 1.10 1.40 1.20 1.30 - - - - - 1.20 1.20
AS ALLOY STEEL 1.00 1.40 1.20 1.30 - - 1.20 - - 1.20 1.20
0.5" DN15 0.32 0.33 0.33 0.33 0.80 0.80 1.00 0.32 0.30 0.33 0.33
0.75" DN20 0.34 0.34 0.34 0.34 0.80 0.80 1.00 0.34 0.30 0.34 0.34
1" DN25 0.37 0.35 0.35 0.35 0.80 0.80 1.00 0.37 0.30 0.35 0.35
1.5" DN40 0.44 0.39 0.39 0.39 0.80 0.80 1.00 0.44 0.30 0.39 0.39
2" DN50 0.57 0.46 0.46 0.46 0.80 0.80 1.00 0.57 0.40 0.46 0.46
3" DN80 0.70 0.59 0.59 0.59 0.85 0.85 1.00 0.70 0.55 0.59 0.59
4" DN100 0.85 0.75 0.75 0.75 0.90 0.90 1.00 0.85 0.70 0.75 0.75
6" DN150 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
8" DN200 1.10 1.40 - - 1.10 1.20 1.00 1.10 1.30 1.40 1.40
10" DN250 1.30 1.80 - - 1.20 1.40 1.00 1.30 1.60 1.80 1.80
12" DN300 1.50 2.10 - - 1.30 1.60 2.00 1.50 1.90 2.10 2.10
14" DN350 1.75 2.30 - - 1.40 1.80 2.00 1.75 2.10 2.30 2.30
PIPE / FITTING SIZE
16" DN400 2.00 2.60 - - 1.50 2.00 2.00 2.00 2.40 2.60 2.60
18" DN450 2.25 3.00 - - 1.60 2.20 2.00 2.25 2.70 3.00 3.00
20" DN500 2.50 3.30 - - 1.70 2.40 2.00 2.50 3.00 3.30 3.30
22" DN550 2.75 3.60 - - 1.80 2.60 3.00 2.75 3.15 3.60 3.60
24" DN600 3.00 3.90 - - 1.90 2.80 3.00 3.00 3.30 3.90 3.90
26" DN650 3.20 4.20 - - 2.00 3.00 3.00 3.20 3.60 4.20 4.20
28" DN700 3.40 4.60 - - 2.10 3.20 3.00 3.40 4.20 4.60 4.60
30" DN750 3.60 4.90 - - 2.20 3.50 3.00 3.60 4.50 4.90 4.90
32" DN800 3.80 5.30 - - 2.30 3.70 3.00 3.80 4.80 5.30 5.30
34" DN850 4.00 5.70 - - 2.40 3.90 3.00 4.00 5.10 5.70 5.70
36" DN900 4.20 6.10 - - 2.50 4.10 3.00 4.20 5.40 6.10 6.10
38" DN950 4.40 6.50 - - 2.60 4.30 4.50 4.40 5.70 6.50 6.50
40" DN1000 4.60 6.90 - - 2.70 4.50 4.50 4.60 6.00 6.90 6.90
42" DN1050 4.80 7.30 - - 2.80 4.70 4.50 4.80 6.30 7.30 7.30
44" DN1100 5.00 7.70 - - 2.90 4.90 4.50 5.00 6.60 7.70 7.70
46" DN1150 5.20 8.10 - - 3.00 5.10 4.50 5.20 6.90 8.10 8.10
48" DN1200 5.40 8.60 - - 3.10 5.30 4.50 5.40 7.20 8.60 8.60
HANDLING
TAPERING STEP MULTIPLIER
WALL THICKNESS
Wall thickness THINNER than Standard Wall thickness THICKER than Standard > 1.6 to 3.6 mm 1.00
wall thickness wall thickness > 3.6 to 5.6 mm 1.50
WELD JOINT
NDE ( X + GAMMA RAY + US ) > 5.6 to 7.6 mm 2.00
LOCAL PWHT
M = 0.7 + 0.3 wt1 / wt0 M = 0.3 + 0.7 wt1 / wt0 > 7.6 to 9.6 mm 2.50
> 9.6 to 11.6 mm 3.00
HYDRO TEST / NDE ( DP+MP ) / PAINTING > 11.6 to 13.6 mm 3.50
No Wall Thickness MULTIPLIER
THREADING > 13.6 mm special pricing
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The descriptions given below provide a sample of how the unit rates for transportation of
piping materials could be handled, depending on locations and subject to prior agreement.
The non-measured items include all equipment and consumables required to execute this
work.
The descriptions given below describe the units of work included in pricing table 1.
Any supply of materials ‘by contractor’ are to be specified in the scope description.
The ‘non-measured’ items include the following:
consumable materials
equipment and tools
prefabrication facilities
engineering and coordination / administration, required for prefabrication
quality assurance / quality control
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1.1000 HANDLING
Straight run pipe shall be pipe with no in-line fittings welded to it, such
as elbows, tees, reducers, flanges, stubends, etc
When only o'lets, any other branches, welded shoes / guides,
cradles, reinforcement pads etc. are welded on pipe in prefabrication,
it is still considered to be a straight run pipe
Also when random length (RL) pipe is cut to length and / or bevelled in
prefabrication, it is still considered being straight run pipe
Excluded Making of joints, such as welds
Measurement Length of pipe from end to end
Unit Linear metre (m¹)
Multipliers Material type, pipe size, wall thickness
1.2000 JOINTS
1.2100 WELDS
Included Cutting, necessary bevelling, pre-heating where required and
welding of pipe and / or fittings
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1.5000 SUPPORTS
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1.6000 PAINTING
Note: For materials, number of coats and MDFT (minimum dry film
thickness), reference is made to the applicable specification.
Included is taping and marking
A Base Unit Rate shall be given for each paint system
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1.8010 TAPERING
Included The tapering (ie by means of inside machining 1:4) of any type of
pipe or fitting from existing wall thickness (as per drawing and / or
actual supply) to more than 1.6 mm and after that in steps of 2 mm
up, including the handling and transportation of pipe, flanges or
fittings
Excluded
Measurement Number of tapered ends
Unit Each (ea) step
Multipliers Material type, pipe / fitting / flange size, tapering step
1.8040 THREADING
Included The cutting of pipe and the threading of the pipe end
Excluded
Measurement Number of threaded ends per pipe size
Unit Each (ea)
Multipliers Material type, pipe size
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carbon steel
(for which the multiplier is set as 1.0)
The multipliers for all other material types as listed in multiplier table MT-2, shall be applied
to the above-mentioned Base Unit Rates to cover variations to the extent of the work
involved with the applicable material types.
The multipliers for pipe / fitting size for all other outside diameters, as listed in multiplier
table MT-2, shall be applied to the above-mentioned Base Unit Rates, to cover variations to
the extent of the work involved with the applicable outside diameters.
The multipliers for pipe wall thickness for all other wall thicknesses as calculated with the
formulae shown in multiplier table MT-2 shall be applied to the above-mentioned Base Unit
Rates to cover variations to the extent of the work involved with the applicable wall
thicknesses.
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The multipliers for flange rating for all other flange ratings, as listed in multiplier table MT-2,
shall be applied to the above-mentioned Base Unit Rate to cover variations to the extent of
the work involved with the applicable flange ratings.
The multipliers for all other weld types, as listed in multiplier table MT-2, shall be applied to
the above-mentioned Base Unit Rate to cover variations to the extent of the work involved
with the applicable weld types.
Note that for welds on slip-on flanges, multiplier 1.0 shall be used.
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The multiplier for tapering applies to the Base Unit Rate for tapering when the reduction of
wall thickness is >3.6 mm.
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HANDLING NDE, X +
WELD FLANGED SCREWED COLD NDE, LOCAL HYDRO TAPERING CUT /
HANDLING INLINE GAMMA PAINTING
JOINT JOINT JOINT BEND DP/MP/US PWHT TEST THREADING BEVEL
ITEMS RAY
MATL.TYPE
KCS KILLED CARBON STEEL 1.00 - 1.00 - 1.00 1.00 - - 1.00 - - 1.00 1.00
SS STAINLESS STEEL 1.10 - 1.60 - 1.20 1.30 - - - - - 1.20 1.20
AS ALLOY STEEL 1.00 - 2.00 - 1.20 1.30 - - 1.20 - - 1.20 1.20
0.5" DN15 0.32 0.20 0.33 0.42 0.33 0.33 0.80 0.80 1.00 0.32 0.30 0.33 0.33
0.75" DN20 0.34 0.20 0.34 0.46 0.34 0.34 0.80 0.80 1.00 0.34 0.30 0.34 0.34
1" DN25 0.37 0.24 0.35 0.52 0.35 0.35 0.80 0.80 1.00 0.37 0.30 0.35 0.35
1.5" DN40 0.44 0.34 0.39 0.57 0.39 0.39 0.80 0.80 1.00 0.44 0.30 0.39 0.39
2" DN50 0.57 0.50 0.46 0.65 0.46 0.46 0.80 0.80 1.00 0.57 0.40 0.46 0.46
3" DN80 0.70 0.63 0.59 0.70 0.59 0.59 0.85 0.85 1.00 0.70 0.55 0.59 0.59
4" DN100 0.85 0.80 0.75 0.80 0.75 0.75 0.90 0.90 1.00 0.85 0.70 0.75 0.75
6" DN150 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
8" DN200 1.10 1.25 1.40 1.25 - - 1.15 1.15 1.00 1.10 1.30 1.40 1.40
10" DN250 1.30 1.50 1.80 1.50 - - 1.30 1.30 1.00 1.30 1.60 1.80 1.80
12" DN300 1.50 1.75 2.10 1.75 - - 1.45 1.45 2.00 1.50 1.90 2.10 2.10
14" DN350 1.75 2.00 2.30 2.00 - - 1.60 1.60 2.00 1.75 2.10 2.30 2.30
PIPE / FITTING SIZE
16" DN400 2.00 2.25 2.60 2.25 - - 1.75 1.75 2.00 2.00 2.40 2.60 2.60
18" DN450 2.25 2.50 3.00 2.50 - - 1.90 1.90 2.00 2.25 2.70 3.00 3.00
20" DN500 2.50 2.75 3.30 2.75 - - 2.05 2.05 2.00 2.50 3.00 3.30 3.30
22" DN550 2.75 3.00 3.60 3.00 - - 2.20 2.20 3.00 2.75 3.15 3.60 3.60
24" DN600 3.00 3.25 3.90 3.25 - - 2.35 2.35 3.00 3.00 3.30 3.90 3.90
26" DN650 3.20 3.50 4.20 3.50 - - 2.50 2.50 3.00 3.20 3.60 4.20 4.20
28" DN700 3.40 3.75 4.60 3.75 - - 2.65 2.65 3.00 3.40 4.20 4.60 4.60
30" DN750 3.60 4.00 4.90 4.00 - - 2.80 2.80 3.00 3.60 4.50 4.90 4.90
32" DN800 3.80 4.30 5.30 4.25 - - 2.95 2.95 3.00 3.80 4.80 5.30 5.30
34" DN850 4.00 4.60 5.70 4.50 - - 3.10 3.10 3.00 4.00 5.10 5.70 5.70
36" DN900 4.20 5.00 6.10 4.75 - - 3.25 3.25 3.00 4.20 5.40 6.10 6.10
38" DN950 4.40 5.40 6.50 5.00 - - 3.40 3.40 4.50 4.40 5.70 6.50 6.50
40" DN1000 4.60 5.80 6.90 5.25 - - 3.55 3.55 4.50 4.60 6.00 6.90 6.90
42" DN1050 4.80 6.20 7.30 5.50 - - 3.70 3.70 4.50 4.80 6.30 7.30 7.30
44" DN1100 5.00 6.60 7.70 5.75 - - 3.85 3.85 4.50 5.00 6.60 7.70 7.70
46" DN1150 5.20 7.00 8.10 6.00 - - 4.00 4.00 4.50 5.20 6.90 8.10 8.10
48" DN1200 5.40 7.40 8.60 6.25 - - 4.15 4.15 4.50 5.40 7.20 8.60 8.60
-
WELD TYPE
HANDLING
TAPERING STEP MULTIPLIER
WALL THICKNESS
Wall thickness THINNER than Standard Wall thickness THICKER than Standard > 1.6 to 3.6 mm 1.00
WELD JOINT wall thickness wall thickness > 3.6 to 5.6 mm 1.50
NDE ( X + GAMMA RAY + US )
LOCAL PWHT > 5.6 to 7.6 mm 2.00
M = 0.7 + 0.3 wt1 / wt0 M = 0.3 + 0.7 wt1 / wt0
> 7.6 to 9.6 mm 2.50
> 9.6 to 11.6 mm 3.00
HANDLING INLINE ITEMS
FLANGED JOINT / HYDRO TEST No Wall Thickness MULTIPLIER > 11.6 to 13.6 mm 3.50
NDE ( DP+MP ) / PAINTING / THREADING
> 13.6 mm special pricing
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The descriptions given below describe the units of work included in pricing table 2.
Any supply of materials ‘by contractor’ are to be specified in the scope description.
The ‘non-measured’ items include the following:
the supply, installation and removal of temporary erection bolts, nuts, gaskets, flanges,
blinds, spades, plates, etc
the supply, installation / use including maintenance / calibration and removal of testing
materials and / or equipment
the supply, installation and removal of temporary supporting measures
2.1000 HANDLING
Note: This item covers prefabricated and field run pipe spools
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Straight run pipe shall be pipe with no in-line fittings welded to it,
such as elbows, tees, reducers, flanges, stubends, etc. When only
o'lets, any other branches, welded shoes / guides, cradles,
reinforcement pads etc. are welded on pipe in prefabrication,
it is still considered to be a straight run pipe
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2.2000 JOINTS
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Note: For service testing a reduction factor against the hydrotesting Base Unit Rate may
be agreed upon by employer and contractor.
PAGE 41 OF 131
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2.5000 SUPPORTS
PAGE 42 OF 131
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PAGE 43 OF 131
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2.8010 TAPERING
Included The tapering (ie by means of inside machining 1:4) of any type of
pipe or fitting from existing wall thickness (as per drawing and / or
actual supply) to more than 1.6 mm and after that in steps of 2 mm
up, including the handling and transportation of pipe, flanges or
fittings
Excluded
Measurement Number of tapered ends
Unit Each (ea) step
Multipliers Material type, pipe / fitting / flange size, tapering step
2.8040 THREADING
Included The cutting of pipe and the threading of the pipe end
Excluded
Measurement Number of threaded ends per pipe size
Unit Each (ea)
Multipliers Material type, pipe size
PAGE 44 OF 131
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PAGE 45 OF 131
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PAGE 46 OF 131
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Base Unit
1.0000 Transportation Unit Subtotal
Rate
Transportation of piping materials
1.0001 ea
to prefabrication shop(s)
Transportation of piping materials
1.0002 ea
to site
Base Unit
1.1000 Handling Unit Subtotal
Rate
1.1120 Handling of straight run pipe m¹
Base Unit
1.2000 Joints Unit Subtotal
Rate
1.2100 Welds ea
1.2300 Screwed joints ea
Base Unit
1.3000 Cold bends Unit Subtotal
Rate
1.3000 Cold bends ea
PAGE 47 OF 131
European Construction Institute
Base Unit
1.4000 Testing and heat treatment Unit Subtotal
Rate
1.4101 Radiographs (X-ray) ea
1.4102 Radiographs (Gamma-ray) ea
1.4110 Dye penetrant testing (DP) ea
1.4120 Magnetic particle testing (MP) ea
1.4140 Ultrasonic testing (US) ea
See pricing
1.4150 Positive material identification (PMI) ea
table
Local post weld heat treatment
1.4200 ea
(PWHT)
1.4300 Hydrostatic testing and flushing m¹
PAGE 48 OF 131
European Construction Institute
Base Unit
1.6000 Painting Unit Subtotal
Rate
Painting of pipe spools (incl. Fittings)
1.6110 m¹
- paint system a
Painting of pipe spools (incl. Fittings)
1.6111 m¹
- paint system b
Painting of pipe spools (incl. Fittings)
1.6112 m¹
- paint system c
Painting of pipe spools (incl. Fittings)
1.6113 m¹
- paint system d
Painting of straight run pipe
1.6120 m¹
- paint system a
Painting of straight run pipe
1.6121 m¹
- paint system b
Painting of straight run pipe
1.6122 m¹
- paint system c
Painting of straight run pipe
1.6123 m¹
- paint system d
1.6202 Painting of pipe supports (0-5kg) kg
1.6203 Painting of pipe supports (5-10kg) kg
1.6204 Painting of pipe supports (10-20kg) kg
1.6205 Painting of pipe supports (20-50kg) kg
1.6206 Painting of pipe supports (>50kg) kg
Base Unit
1.8000 Modification work Unit Subtotal
Rate
1.8010 Tapering ea
See pricing
1.8020 Drilling / threading ea table
1.8040 Threading ea
Double handling of pipe spools
1.8101 m¹
(modification work)
1.8301 Cut (modification work) ea
1.8302 Bevels (modification work) ea
1.8400 Welds (modification work) ea
PAGE 49 OF 131
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PAGE 50 OF 131
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<Curr> Multipliers
Wall Pipe Base Wall
Material Material Total
Size thickness length Unit Size thick-
type type amounts
(mm) (m) Rate ness
1.1120 Totals
PAGE 51 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. Base Wall
Material Weld Mat’l Weld Total
Size thickness of Unit Size thick
type (mm)
type type type amounts
welds Rate -ness
1.2100 Totals
PAGE 52 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. of Base Wall
Material Mat’l Total
Size thickness screwed Unit Size thick-
type (mm) joints Rate
type ness
amounts
1.2300 Totals
PAGE 53 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. Base Wall
Material Mat’l Total
Size thickness of Unit Size thick-
type (mm)
type amounts
bends Rate ness
1.3000 Totals
PAGE 54 OF 131
European Construction Institute
<Curr> Multipliers
Wall No.
Base Unit Wall Total
Size thickness of Size
Rate thickness amounts
(mm) X-Rays
1.4101 Totals
PAGE 55 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. of
Base Unit Wall Total
Size thickness gamma Size
Rate thickness amounts
(mm) rays
1.4102 Totals
PAGE 56 OF 131
European Construction Institute
<Curr> Multiplier
No. of Base Unit
Size Size Total amounts
DP tests Rate
1.4110 Totals
PAGE 57 OF 131
European Construction Institute
<Curr> Multiplier
No. of Base Unit
Size Size Total amounts
MP tests Rate
1.4120 Totals
PAGE 58 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. Base
Wall Total
Size thickness of Unit Size
thickness amounts
(mm) US test Rate
1.4140 Totals
PAGE 59 OF 131
European Construction Institute
<Curr>
1.4150 Totals
PAGE 60 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. of Base Wall
Material Mat’l Total
Size thickness welds for Unit Size thick-
type (mm) treatment type amounts
Rate ness
1.4200 Totals
PAGE 61 OF 131
European Construction Institute
<Curr> Multipliers
Line length Base
Flange Flange Total
Size (thru all fittings) Unit Size
rating (m) rating amounts
Rate
1.4300 Totals
PAGE 62 OF 131
European Construction Institute
1.5000 Totals
PAGE 63 OF 131
European Construction Institute
<Curr> Multiplier
Spool
Base Unit
Size length Size Total amounts
Rate
(m)
1.6110 Totals
PAGE 64 OF 131
European Construction Institute
<Curr> Multiplier
Spool
Base Unit
Size length Size Total amounts
Rate
(m)
1.6111 Totals
PAGE 65 OF 131
European Construction Institute
<Curr> Multiplier
Spool
Base Unit
Size length Size Total amounts
Rate
(m)
1.6112 Totals
PAGE 66 OF 131
European Construction Institute
<Curr> Multiplier
Spool
Base Unit
Size length Size Total amounts
Rate
(m)
1.6113 Totals
PAGE 67 OF 131
European Construction Institute
<Curr> Multiplier
Pipe length Base Unit
Size Size Total amounts
(m) Rate
1.6120 Totals
PAGE 68 OF 131
European Construction Institute
<Curr> Multiplier
Pipe length Base Unit
Size Size Total amounts
(m) Rate
1.6121 Totals
PAGE 69 OF 131
European Construction Institute
<Curr> Multiplier
Pipe length Base Unit
Size Size Total amounts
(m) Rate
1.6122 Totals
PAGE 70 OF 131
European Construction Institute
<Curr> Multiplier
Pipe length Base Unit
Size Size Total amounts
(m) Rate
1.6123 Totals
PAGE 71 OF 131
European Construction Institute
1.6200 Totals
PAGE 72 OF 131
European Construction Institute
<Curr> Multipliers
Base
Material Tapering No. of Mat’l Tapering Total
Size Unit Size
type step taperings Type step amounts
Rate
1.8010 Totals
PAGE 73 OF 131
European Construction Institute
<Curr>
1.8020 Totals
PAGE 74 OF 131
European Construction Institute
<Curr> Multipliers
Material No of Base Unit Mat’l Total
Size Size
type threadings Rate type amounts
1.8040 Totals
PAGE 75 OF 131
European Construction Institute
<Curr> Multipliers
Wall Base Wall
Material Pipe Mat’l Total
Size thickness Unit Size thick-
type (mm) length type amounts
Rate ness
1.8101 Totals
PAGE 76 OF 131
European Construction Institute
<Curr> Multipliers
Wall
No. Base Wall
Mat’l thick- Mat’l Weld Total
Size Weld type of Unit Size thick
type ness type type amounts
cuts Rate -ness
(mm)
1.8301 Totals
PAGE 77 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. Base Wall
Mat’l Weld Mat’l Weld Total
Size thickness of Unit Size thick-
type (mm)
type type type amounts
bevels Rate ness
1.8302 Totals
PAGE 78 OF 131
European Construction Institute
<Curr> Multipliers
Wall
No. Base Wall
Mat’l thick- Weld Mat’l Weld Total
Size of Unit Size thick-
type ness type welds
type type amounts
Rate ness
(mm)
1.8400 Totals
PAGE 79 OF 131
European Construction Institute
Base Unit
2.1000 Handling Unit Subtotal
Rate
2.1110 Handling of pipe spools m¹
2.1120 Handling of straight run pipe m¹
2.1200 Handling of in-line items ea
Handling (for certification) of
2.1300 ea
safety / relief valves
Base Unit
2.2000 Joints Unit Subtotal
Rate
2.2100 Field welds ea
2.2200 Flanged joints ea
Flanged joints including hydraulic bolt
2.2250 ea
tensioning
2.2300 Screwed joints ea
Base Unit
2.3000 Cold bends Unit Subtotal
Rate
2.3000 Cold bends ea
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European Construction Institute
Base
2.4000 Testing and heat treatment Unit Subtotal
Unit Rate
2.4101 Radiographs (X-ray) ea
2.4102 Radiographs (Gamma ray) ea
2.4110 Dye penetrant testing (DP) ea
2.4120 Magnetic particle testing (MP) ea
2.4140 Ultrasonic testing (US) ea
See pricing
2.4150 Positive material identification (PMI) ea table
Local post weld heat treatment
2.4200 ea
(PWHT)
Hydrostatic testing, flushing and
2.4300 m¹
reinstatement.
Base
2.5000 Supports Unit Subtotal
Unit Rate
Prefabrication & installation of field
2.5101 kg
run pipe supports
Installation of prefabricated pipe
2.5102 kg
supports (0-5kg)
Installation of prefabricated pipe
2.5103 kg
supports (5-10kg)
Installation of prefabricated pipe
2.5104 kg
supports (10-20kg)
Installation of prefabricated pipe
2.5105 kg
supports (20-50kg)
Installation of prefabricated pipe
2.5106 kg
supports (>50kg)
2.5301 Spring hangers (0 - 20kg) ea
2.5302 Spring hangers (20 - 50kg) ea
2.5303 Spring hangers (> 50kg) ea
PAGE 81 OF 131
European Construction Institute
Base Unit
2.6000 Painting Unit Subtotal
Rate
Cleaning & painting of welds
2.6050 ea
- paint system a
Cleaning & painting of welds
2.6051 ea
- paint system b
Cleaning & painting of welds
2.6052 ea
- paint system c
Cleaning & painting of welds
2.6053 ea
- paint system d
Final painting of installed pipe
2.6110 m¹
- paint system a
Final painting of installed pipe
2.6111 m¹
- paint system b
Final painting of installed pipe
2.6112 m¹
- paint system c
Final painting of installed pipe
2.6113 m¹
- paint system d
2.6201 Field painting of field pipe supports kg
2.6202 Field painting of pipe supports (0-5kg) kg
2.6203 Field painting of pipe supports (5-10kg) kg
Field painting of pipe supports
2.6204 kg
(10-20kg)
Field painting of pipe supports
2.6205 kg
(20-50kg)
2.6206 Field painting of pipe supports (>50kg) kg
PAGE 82 OF 131
European Construction Institute
Base
2.8000 Modification Work Unit Subtotal
Unit Rate
2.8010 Tapering ea
See pricing
2.8020 Drilling / threading ea
table
2.8040 Threading ea
Double handling of pipe spools
2.8101 m¹
(modification work)
Double handling of straight run pipe
2.8102 m¹
(modification work)
Double handling of in-line items
2.8103 ea
(modification work)
2.8301 Cut (modification work) ea
2.8302 Bevel (modification work) ea
2.8400 Field welds (modification work) ea
2.8500 Flanged joints (modification work) ea
Breaking flanged joints
2.8550 ea
(modification work)
PAGE 83 OF 131
European Construction Institute
<Curr> Multipliers
Wall Spool Base Wall
Material Mat’l Total
Size thickness length Unit Size thick-
Type (mm) Type amounts
(m) Rate ness
2.1110 Totals
PAGE 84 OF 131
European Construction Institute
<Curr> Multipliers
Wall Pipe Base Wall
Material Mat’l Total
Size thickness length Unit Size thick-
type (mm) type amounts
(m) Rate ness
2.1120 Totals
PAGE 85 OF 131
European Construction Institute
<Curr> Multipliers
Base
Flange Special No. of Flange Special Total
Size Unit Size
rating items items rating item amounts
Rate
2.1200 Totals
PAGE 86 OF 131
European Construction Institute
<Curr> Multipliers
Base
No of Flange Total
Inlet size Inlet rating Unit Size
items rating amounts
Rate
2.1300 Totals
PAGE 87 OF 131
European Construction Institute
<Curr> Multipliers
Wall
No. Base Wall
Mat’l thick- Weld Mat’l Weld Total
Size of Unit Size thick-
type ness type welds
type type amounts
Rate ness
(mm)
2.2100 Totals
PAGE 88 OF 131
European Construction Institute
<Curr> Multipliers
No of Base
Flange Flange Total
Size flanged Unit Size
rating rating amounts
joints Rate
2.2200 Totals
PAGE 89 OF 131
European Construction Institute
<Curr> Multipliers
No. of Base
Flange Flange Total
Size flanged Unit Size
rating rating amounts
joints Rate
2.2250 Totals
PAGE 90 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. of Base Wall
Material Mat’l Total
Size thickness screwed Unit Size thick-
type (mm) joints type amounts
Rate ness
2.2300 Totals
PAGE 91 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. Base Wall
Material Mat’l Total
Size thickness of Unit Size thick-
Type (mm) Type amounts
Bends Rate ness
2.3000 Totals
PAGE 92 OF 131
European Construction Institute
<Curr> Multipliers
Wall Base
No. of Wall Total
Size thickness Unit Size
X-Rays thickness amounts
(mm) Rate
2.4101 Totals
PAGE 93 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. of Base
Wall Total
Size thickness gamma Unit Size
thickness amounts
(mm) rays Rate
2.4102 Totals
PAGE 94 OF 131
European Construction Institute
<Curr> Multiplier
No. of Base Unit
Size Size Total amounts
DP Tests Rate
2.4110 Totals
PAGE 95 OF 131
European Construction Institute
<Curr> Multiplier
No. of Base Unit
Size Size Total amounts
MP Tests Rate
2.4120 Totals
PAGE 96 OF 131
European Construction Institute
<Curr> Multipliers
Wall Base
No. of Wall Total
Size thickness Unit Size
US test thickness amounts
(mm) Rate
2.4140 Totals
PAGE 97 OF 131
European Construction Institute
<Curr>
2.4150 Totals
PAGE 98 OF 131
European Construction Institute
<Curr> Multipliers
Wall No. of Base Wall
Material Mat’l Total
type
Size thickness welds for Unit Size thick-
(mm) treatment type amounts
Rate ness
2.4200 Totals
PAGE 99 OF 131
European Construction Institute
<Curr> Multipliers
Line length Base
Flange Flange Total
Size (thru all fittings) Unit Size
rating rating amounts
(m) Rate
2.4300 Totals
2.5000 Totals
2.5300 Totals
<Curr> Multiplier
No. of Base Unit
Size Size Total amounts
welds Rate
2.6050 Totals
<Curr> Multiplier
No. of Base Unit
Size Size Total amounts
welds Rate
2.6051 Totals
<Curr> Multiplier
No. of Base Unit
Size Size Total amounts
welds Rate
2.6052 Totals
<Curr> Multiplier
No. of Base Unit
Size Size Total amounts
welds Rate
2.6053 Totals
<Curr> Multiplier
Equivalent
Base Unit
Size pipe length Size Total amounts
Rate
(m)
2.6110 Totals
<Curr> Multiplier
Equivalent
Base Unit
Size pipe length Size Total amounts
Rate
(m)
2.6111 Totals
<Curr> Multiplier
Equivalent
Base Unit
Size pipe length Size Total amounts
Rate
(m)
2.6112 Totals
<Curr> Multiplier
Equivalent
Base Unit
Size pipe length Size Total amounts
Rate
(m)
2.6113 Totals
2.6200 Totals
<Curr> Multipliers
Base
Material Tapering No. of Mat’l Tapering Total
Size taperings
Unit Size
type step type step amounts
Rate
2.8010 Totals
<Curr>
2.8020 Totals
<Curr> Multipliers
No. Base
Material Mat’l Total
Size of Unit Size
type threadings
type amounts
Rate
2.8040 Totals
<Curr> Multipliers
Wall Pipe Base Wall
Material Mat’l Total
Size thickness length Unit Size thick-
type (mm) type amounts
(m) Rate ness
2.8101 Totals
<Curr> Multipliers
Wall Pipe Base Wall
Material Mat’l Total
Size thickness length Unit Size thick-
type (mm) type amounts
(m) Rate ness
2.8102 Totals
<Curr> Multipliers
Base
Flange Special No. of Flange Special Total
Size Unit Size
rating items items rating item amounts
Rate
2.8103 Totals
<Curr> Multipliers
Wall
No. Base Wall
Mat’l thick- Weld Mat’l Weld Total
Size of Unit Size thick
type ness type type type amounts
cuts Rate -ness
(mm)
2.8301 Totals
<Curr> Multipliers
Wall
No. Base Wall
Mat’l thick- Weld Mat’l Weld Total
Size of Unit Size thick
type ness type bevels
type type amounts
Rate -ness
(mm)
2.8302 Totals
<Curr> Multipliers
Wall
No. Base Wall
Mat’l thick- Weld Mat’l Weld Total
Size of Unit Size thick-
type ness type welds
type type amounts
Rate ness
(mm)
2.8400 Totals
<Curr> Multipliers
No. of
Flange Base Unit Flange Total
Size flanged Size
rating Rate rating amounts
joints
2.8500 Totals
<Curr> Multipliers
No. of
Flange Base Unit Flange Total
Size flanged Size
rating Rate rating amounts
joints
2.8550 Totals
5. Examples
The purpose of this section is to give examples of piping pricing calculation according to the
ECI Pricing System.
The Base Unit Rates used in these three examples are delivered from an example of what a
‘contractual summary of Base Unit Rates’ could be:
Prices given in these tables are not a reflection of a pricing level in any particular currency.
They are just figures given for a better understanding of the ECI Pricing System.
Base Unit
1.2000 Joints Unit Subtotal
Rate
3,211.00
1.2100 Welds ea 100.00 3,211.00
Base Unit
1.4000 Testing and heat treatment Unit Subtotal
Rate
93.50
1.4102 Radiographs (Gamma-Ray) ea 35.00 77.00
1.4110 Dye penetrant testing (DP) ea 5.00 16.50
Base Unit
1.6000 Painting Unit Subtotal
Rate
169.47
Painting of pipe spools (incl fittings) 1
1.6110 m 6.00 169.47
- paint system A
Base Unit
2.1000 Handling Unit Subtotal
Rate
2,517.30
1
2.1110 Handling of pipe spools m 70.00 1,786.50
2.1200 Handling of in-line items ea 120.00 730.80
Base Unit
2.2000 Joints Unit Subtotal
Rate
1,544.86
2.2100 Field welds ea 130.00 443.56
2.2200 Flanged joints ea 70.00 805.00
2.2300 Screwed joints ea 50.00 296.30
Base Unit
2.3000 Cold bends Unit Subtotal
Rate
119.70
2.3000 Cold bends ea 50.00 119.70
Base Unit
2.4000 Testing and heat treatment Unit Subtotal
Rate
448.91
1
2.4102 Radiographs (Gamma-Ray) m 50.00 57.50
Total
1.2100 Welds Multipliers Amounts
Wall (contractual
Material No. of Base Unit Material Wall
Size Thickness Weld Type Size Weld Type currency)
Type Welds Rate Type Thickness
(mm)
CS 0.75" 2.87 WELDING OUTLET (90º) 1 100.00 1.00 0.34 1.00 4.00 136.00
CS 4" 6.02 BUTT WELD / SLIP-ON 5 100.00 1.00 0.75 1.00 1.00 375.00
CS 8" 8.18 BUTT WELD / SLIP-ON 18 100.00 1.00 1.40 1.00 1.00 2,520.00
CS 10" 9.27 BUTT WELD / SLIP-ON 1 100.00 1.00 1.80 1.00 1.00 180.00
This calculation is based on the Base Unit Rates shown in Pricing table 2: Piping erection
Total
2.1110 Handling of Pipe Spools Multipliers Amounts
Material Spool Length Base Unit Material Wall (contractual
Size Wall Thickness (mm) Size
Type (m) Rate Type Thickness currency)
CS 0.75" 2.87 0.15 70.00 1.00 0.34 1.00 3.57
CS 4" 6.02 1.64 70.00 1.00 0.85 1.00 97.58
CS 8" 8.18 15.92 70.00 1.00 1.10 1.00 1,225.84
CS 10" 9.27 0.28 70.00 1.00 1.30 1.00 25.48
This calculation is based on the Base Unit Rates shown in Pricing table 2: Piping erection
Total
2.1110 Handling of Pipe Spools Multipliers
Amounts
Material Line Length Base Unit Material Wall (contractual
Size Wall Thickness (mm) Size currency)
Type (m) Rate Type Thickness
1" 900 lbs. STANDARD ITEM 2.00 120.00 0.24 1.50 1.00 86.40