DU Range

of Moulded Case Circuit Breakers

A Journey of Continuous Upgradation

UTILITY DG SET BUILDING UPS BATTERY BANKS Capacitor

 ABOUT US

Larsen & Toubro is a technology-driven company that infuses engineering with

imagination. The Company offers a wide range of advanced solutions in the field of
Engineering, Construction, Electrical & Automation and Information Technology.

L&T Switchgear, a part of the Electrical & Automation business, is India's largest
manufacturer of low voltage switchgear, with the scale, sophistication and range to
meet global benchmarks. With over five decades of experience in this field, the
Company today enjoys a leadership position in the Indian market with a growing
international presence.

It offers a complete range of products including powergear, controlgear, industrial

automation, building electricals & automation, reactive power management, energy
meters, and protective relays. These products conform to Indian and International
Standards.

Switchgear Factory, Baroda

 INDEX

Description Page No.

Introduction 1

Salient Features 1

Technical Specifications 3

I-T Characteristic Curves 5

Dimensions 6

Ground Fault Module 11

 INTRODUCTION

The DU Series, a new generation of MCCBs, stands out due to its state-of-the-art design, contemporary user-
friendly features, ergonomics, aesthetics and compactness.

DU Series complies with the latest standards like IEC 60947-2, EN 60947-2 & IS/IEC 60947-2.The products
conform to international standards, carry marking and are & CB certified.

The range is specially designed for tropical conditions, ensuring reliable performance at high ambient and humid
environments. The range can satisfy the most demanding system requirements.

The DU Series, having a wide range of accessories, ensures operational safety, reliability and versatility.

SALIENT FEATURES
Technology
Current Limiting MCCBs: The unique speed contact system
l

with current limiting feature accelerates the opening of

contacts during short circuit, resulting in very low let-through
energy
No load line bias: Either side of MCCB terminal can be used
l

as load or line*
MCCB Mechanism: Quick make, quick break & trip free
l

mechanism

Ergonomic design & user friendliness

Knob designed for better grip
l

Color indication of ON/TRIP/OFF*

l

Current rating on the knob

l

Overload adjustment from front*

l

Easy ON/OFF/RESET operations

l

Wide variety of snap fit accessories*

l

Compact
lCompact size
lCommon depth upto 250A

* For DU100D / DU100H / DU250C / DU250 / DU400N

1
 SALIENT FEATURES
Safe to Use
Suitable for Isolation*
l

Finger proof terminals

l

Phase barriers supplied along with MCCBs to

l

enhance the clearance between the phases

Lockable shroud on thermal knob to prevent
l

unauthorized operation*
l marked range*
Double Insulation: The internal accessories are
l

housed in insulated casings to ensure first level of

insulation. And when the front cover is opened for
fixing internal accessories, the MCCB is totally
insulated, thus ensuring double insulation*

Internal Accessories
Auxiliary contacts
l

Trip alarm contacts

l

Combined Auxiliary + Trip alarm contacts*

l

Shunt release
l

Under Voltage release*

l

All accessories are Snap fit type*

l

External Accessories
Direct & Extended* ROM with Padlocking
l

Spreader links
l

SS Enclosure**
l

GF module for earth fault protection

l

Easy to Install
l45mm door cutout upto 250A
lOptional DIN rail mounting available**

* For DU100D / DU100H / DU250C / DU250 / DU400N

** For DU100 / DU125U / DU100B / DU100D / DU100H

2
 TECHNICAL SPECIFICATIONS

DU Series
Technical Parameters Specification

Type Designation DU100 DU125U DU100B

No. of Poles 2/3 3

16, 20, 25,32, 40, 16, 20, 25, 32, 40,

Rated Current In (A) 125
50, 63, 80, 100 50, 63, 80, 100

Impulse withstand voltage Uimp (kV) AC 6

Rated operational voltage Ue (V) AC 415

Rated insulation voltage Ui (V) AC 690

Operational frequency (Hz) 50 / 60

Utilisation Category A

Reference Temperature 50°C

Operating Temperature -5°C to + 55°C

Standard IS/IEC60947-2, IEC60947-2

240V a.c. 25

415V a.c. 10
Icu (kA)
250V d.c. (2P in series) L/R<15 msec 5 -

250V d.c (3P in series) L/R<15 msec 10

Rated Service S. C. Breaking Capacity (Ics) 50% of lcu 100% of lcu

Single stage capacitor rating at 415V, 50Hz (kVAr) upto 50 kVAr* (for 100A) & 65 kVAr* (for 125A)

Mechanical Life No. of operations 20000

Electrical Life No. of operations 6000 1000 6000

IP Protection (from front side) IP40

Pollution Degree III

Type of Release Thermal - Magnetic

Thermal Fixed

Magnetic Fixed (9In)

Terminal Capacity (without spreaders)

2
Cables with Lug (mm ) 50

Link (mm) <17

Overall Dimensions

Width (mm) 75

Height (mm) 130

Mounting Depth (mm) 60

Weight (2/3/4 Pole) (kg) 0.56/0.68 0.66/0.8 0.68

* Capacitor ratings given assuming use of capacitor duty contactor - MO C

3
 TECHNICAL SPECIFICATIONS

DU Series
Technical Parameters Specification

Type Designation DU100D DU100H DU250C DU250 DU400N

No. of Poles 3/4 2/3/4 3/4 3/4

20, 25, 32, 40, 20, 25, 32, 40, 125, 160,
Rated Current In (A) 320, 400
50, 63, 80, 100 50, 63, 80, 100 200, 250

Impulse withstand voltage Uimp (kV) AC 6 8

Rated operational voltage Ue (V) AC 415 690

Rated insulation voltage Ui (V) AC 690 800

Operational frequency (Hz) 50 / 60

Utilisation Category A
0
Reference Temperature 40 C

Operating Temperature -5°C to + 55°C

Standard IS/IEC60947-2, EN60947-2, IEC60947-2

240V a.c. 32 65 65 65 65

415V a.c. 18 30 25 36 50

Icu (kA) 250V d.c. (2P in series) L/R<15 msec - 15 - - -

250V d.c (3P in series) L/R<15 msec 15 20 15 15 15

500V d.c. (3P in series) L/R<15 msec 10 15** 5 5 5

Rated Service S. C. Breaking Capacity (Ics) 100% of lcu 50% of lcu

Single stage capacitor rating at 415V, 50Hz (kVAr) upto 50 kVAr* upto 95 kVAr* upto 150 kVAr*

Mechanical Life No. of operations 30000 10000 10000

Electrical Life No. of operations 4000 3000 4000

IP Protection (from front side) IP40

Pollution Degree III

Type of Release Thermal - Magnetic

Thermal Variable (0.8 - 1.0In)

Magnetic Fixed (9In)

Terminal Capacity (without spreaders)

Cables with Lug (mm2) 35 120 185

Link (mm) <17 <26 <32

Overall Dimensions

Width (mm) 75/100 75/75/100 105/140 140/184

Height (mm) 130 165 205

Mounting Depth (mm) 60 60 111

Weight (2/3/4 Pole) (kg) 0.73/1 0.6/0.73/1 1.45/1.8 4/5

* Capacitor ratings given assuming use of capacitor duty contactor - MO C

** 10 kA at 500V d.c. (2P in series) L/R<15 msec

4
 I-T CHARACTERISTIC CURVES
DU100/DU125U/DU100B/ DU250C/DU250
DU100D/DU100H
10000 10000

1000 1000

100 100

10 10

Trip Time (s)

Trip Time (s)

1 1

9ln 9ln
0.1 0.1

t < 10 ms t < 10 ms
0.01 0.01

0.001 0.001

10-1 1 10 102 103 10-1 1 10 102 103

Current multiples (x/n) Current multiples (x/n)

DU400N
10000

1000

100

10
Trip Time (s)

1 9ln

0.1

t < 10 ms
0.01

0.001

0.001

10-1 1 10 102 103

Current multiples (x/n)

5
Note : All Curves are Ir (rated current) based till overload zone.
 DIMENSIONS
DU100/DU125U/DU100B

3-Pole 3-Pole with spreaders 3-Pole

75
12.5 13 22 13 10 60

75
7.5

10

5.3
115

171

130
193
115

45
110

28

25 25 2

DIN rail kit

Ø9 26.5
35 35
79.6
92

Link width (without spreader) : <17

Link width (with spreader) : 22

Note: For 2-Pole MCCB, refer 3-Pole dimensions. Spreader links are available as spare.
It is recommended to use spreader links for enhancing termination capacity.

DU100D/DU100H

3-Pole, 4-Pole 3-Pole with 4-Pole with 3-Pole, 4-Pole

spreaders spreaders
86.1
100 (4 pole) 92 127
65
35 35 35 35 35
12.5 61
25 25 25
10
75 (3 pole)

Terminal
13.5

17
194.2
172.2

116.4
130

130
112

N N
s s
11 30.2

20
32.2

2
13 13 13
22 13 13 Ø8.5 DIN rail kit
Ø9
127

Link width (without spreader) : <17

Link width (with spreader) : 22

Note: For 2-Pole MCCB, refer 3-Pole dimensions. Spreader links are available as spare.
It is recommended to use spreader links for enhancing termination capacity.

All dimensions are in mm

6
 DIMENSIONS
DU250C/DU250

3-Pole, 4-Pole 3-Pole with 4-Pole with 3-Pole, 4-Pole

spreaders spreaders

35 19.5 35 19.5 35 19.5 35 19.5 35 19.5 35 60

18
35 35 35

38
221
126
165

145

257

126
165
145
N N

35 35

105 (3P)
4
140 (4P) 54.5 54.5 54 54 54
Ø10.2 Ø10.2 18
72 72 105 (3P) 64.5
140 (4P) 93.7

197
Link width (without spreader) : <26 mm
Link width (with spreader) : 35 mm

Note: Spreader links are available as spare. It is recommended to use spreader links for enhancing termination capacity.

DU400N

3-Pole, 4-Pole 3-Pole with 4-Pole with 3-Pole, 4-Pole

spreaders spreaders 140
115
110
26.5
23.5 23.5 23 21.5 23 5
23

23

Ø13
139.5 (3P) Ø13
56.5

44.5 44.5 44.5 25.25

45

45

68
98

I I I
176
182

272

272
318
205

318

77

N o
o
N o

44.5 44.5 47.5

56.5

184 (4P)
40 40 5
63.5 63.5 63 61.5 63 26.5
167 227.5

Link width (without spreader) : <32 mm

Link width (with spreader) : 40 mm

Note: Spreaders are available as spare. It is recommended to use spreader links for enhancing termination capacity.

All dimensions are in mm

7
 PANEL CUT-OUT DIMENSIONS

DU100/DU125U/DU100B DU100D/DU100H

For Fixing
the MCCB
25 25
25 Use Screw M3 screw 6 Nos
M4x55-4 Nos.

2.25
28.5

48.5
101 (4P)

52
76 (3P)

26 29.5
47
110

112
Cut-out 1

39
46
N
OR

Cut-out 2

50.5 50.5

DU250C/DU250 DU400N

35 35
MCCB Mounting Holes
M5 Screw 6 Nos.

70.5 70.5 44.50 44.50

52.50

38.25 82.75

141 (4P) Cutout

58.6

108 (3P)

42.6
176

79
126

N
46

121

M4 screw 6 Nos

38.8
For Four Pole

All dimensions are in mm 8

 ROM MOUNTING DIMENSIONS
Direct ROM
(DU100D / DU100H / DU250C / DU250 / DU400N)

L5

L4
L3
L6 L2
Panel Cut-out

Panel Breaker Mounting Holes

L1

Type L1 L2 L3 L4 L5 L6 L1 = Mounting Depth

DU100D/DU100H 96.5 58 52 43.5 37 85 L2/L3 = Panel Cut-out
DU250C/DU250 96.5 75 52 56.5 54 77 L4/L5 = Breaker Mounting Reference

DU400N 146 121 87 49 82.5 95 L6 = Depth outside the panel

Note : For DU100/DU125U/DU100B Direct ROM dimensions please refer product insert

Extended ROM
(DU100D / DU250C / DU250 / DU400)

MCCB Mounting Holes As Viewed From the Front

Ø51
4 5°
References as per L2
L3

MCCB Mounting
Ø76

L4
Ø4

L1

Panel Cut Details

275

Cut The Shaft to the Required Length = L

Type L1 L L2 L3 L = Length of Shaft required for

DU100D/DU100H 169 L1-119 7.5 69.5 Panel Depth L1 (mm)
DU250C/DU250 169 L1-119 24.5 81.7 L1 = Min. Panel depth (mm)

DU400N 233 L1-183 39 92 L4 = Depth outside the panel

9 All dimensions are in mm

SS ENCLOSURE MOUNTING DIMENSIONS
DU100 / DU125U / DU100B

Ø26 k’ Out 2 No.

85

170
325

260

310

145 7 140
85
68
Ø40 k’ Out 1 No. 130

Enclosure Thickness 1.2 mm

Degree of Protection IP30

DU100D/DU100H

Ø26 k’ Out 2 No.

85

In:100A, Uimp:6kA DN0-100C

Ue(V)Icu(kA)
325

260

310
112

Ue(V)Icu(kA) Ue(V)Icu(kA)
240 65 ON I 240 65 ON I
400 36 400 36
415 30 415 30
500 10 500 10
600 5 600 5
Ics+50%Icu
OFF Ics+50%Icu
O OFF O
TEST
TEST
90

7 85
145
5 130
68.5
Ø40 k’ Out 1 No.

Enclosure Thickness 1.2 mm

Degree of Protection IP30 10
All dimensions are in mm
 GROUND FAULT MODULE

Ground Fault Modules are of Types GF1, GF2 Features

and GF11. These modules are to be used with
l Compact in size
MCCBs for ground fault protection. The principle
of operation is based on detection of the residual l Solid state design
current in the system.They combine safety and l Built-in moulded CBCT for GF1 & GF2. External
versatility, conforming to the high performance CTs are to be used for GF11
standards, the characteristic of all L&T products. l Suitable for both 3 Phase 3 wire & 3 Phase 4
wire systems. In case of 3 phase 4 wire system,
the natural cable/twisted link should also be
passed through the CBCT along with the 3
Phase links / cables
l Built-in test facility
Ground Fault Module GF1
GF1 is suitable upto 200A MCCBs l Selection facility for nominal current rating (In)
l Earth fault setting is adjustable from 10% to 50%
of set current
l Selectable trip times (100ms, 200ms)
l Manual reset for positive fault acknowledgment
Ground Fault Module GF2
GF2 is suitable upto Potential free NO contact to trip MCCB
l
250A to 400A MCCBs (through 240V shunt release)
Window dimensions suitable for Cable / Link
l

connection in GF1 and GF2

Note: MCCBs need to be fitted with 110V / 240V

as shunt release for Ground Fault Module operation.
Ground Fault Module GF11
GF11 is suitable upto 800A MCCBs

Technical Data
Specification Type GF1 / GF2 / GF11
Current Setting Range, Is (Is=x In) 10% to 50% In in step of 10%
Auxiliary Supply 240V AC ±20%
Time Delay (ms) 100 / 200ms Field selectable
Pick-up Accuracy ±10%Is
1 NO contact manual reset type
Output Contact
contact rating 5A 240V AC

a) Power on LED
Indication
b) Trip LED (manual reset)
Operating Temperature +100C to +550C
2kV 50Hz for one minute across independent circuit
Insulation
1kV 50Hz for one minute across open contacts
Mounting Baseplate mounting type
GF1 - 110 x 32
Window for Cable / Busbar Entry (mm2)
GF2 - 165 x 61.5
Weight (kg) GF1 - 1.2, GF2 - 2.2, GF11 - 0.9

Note : Please check GF module window size & MCCB busbar width with spreaders / without spreaders before selection of GF Module.
Please contact nearest branch office for further information.

11
 GROUND FAULT MODULE: OVERALL DIMENSIONS

GF1
Terminal Block

24 110

108
Cable / Busbar Entry
32

(110 mm x 32 mm)
20

158 50

195

30 =
=

175
Use M4 Screw

GF2 GF11
Terminal Block
8.5 274.5 60
71.5

105.5
71.5

Cable / Busbar Entry

108

(165 mm x 61.5 mm)

5

175 15 54

158 50

195

Use M6 Screw 30 Terminals for external CT

secondary connection
=
77
66
74
96

30

Terminal
=

Block 90 90
= = 175
Use M4 Screw

All dimensions are in mm 12

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Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.

Larsen & Toubro Limited, Electrical Standard Products

Powai Campus, Mumbai 400 072

Customer Interaction Center (CIC)

BSNL / MTNL (toll free) : 1800 233 5858 Reliance (toll free) : 1800 200 5858
Tel : 022 6774 5858, Fax : 022 6774 5859
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Registered Office: L&T House, N. M. Marg, Ballard Estate, Mumbai 400 001, INDIA CIN: L99999MH1946PLC004768
SP 50520 R2