230 - Festoon para Trilho C

Festoon Systems for C-Rails
Program 0230
Contents
System Arrangement Program 0230

Rails and Mounting Parts ................................................................................................................................................................................................................................... 5
Festoon Systems for Flat Cables ........................................................................................................................................................................................................................ 5
Festoon Systems for Round Cables .................................................................................................................................................................................................................... 5
C-Rails and Accessories Program 0230

C-Rails.............................................................................................................................................................................................................................................................. 6
90°- Curves ...................................................................................................................................................................................................................................................... 6
Track Couplers .................................................................................................................................................................................................................................................. 7
Track Couplers, Two-Piece ................................................................................................................................................................................................................................. 7
Track Support Brackets, Two-Piece .................................................................................................................................................................................................................... 7
Track Support Bracket, One-Piece, for Ceiling Attachment .................................................................................................................................................................................. 8
Track Support Bracket, One-Piece, with Square Nut for Attachment to Support Arms ........................................................................................................................................... 8
Track Support Bracket, One-Piece, for Attachment to Existing Steel Structure ...................................................................................................................................................... 8
Track Support Brackets, Two-Piece, for Ceiling Attachment ................................................................................................................................................................................. 8
Track Support Brackets, Three-Piece, for Ceiling Attachment .............................................................................................................................................................................. 9
Track Support Brackets, Three-Piece, with Square Nut for Attachment to Support Arms ....................................................................................................................................... 9
Track Support Brackets, Three-Piece, for Attachment to the Existing Steel Structure ............................................................................................................................................ 9
Track Support Bracket for Attachment to the Existing Steel Structure................................................................................................................................................................. 10
Track Support Bracket and Coupler, One-Piece, for Ceiling Attachment.............................................................................................................................................................. 10
Track Support Bracket and Coupler, One-Piece with Square Nut for Attachment to Support Arms ....................................................................................................................... 10
Track Support Bracket and Coupler, One-Piece for Attachment to the Existing Steel Structure ............................................................................................................................ 10
Track Support Brackets for Attachment to the Existing Steel Structure ............................................................................................................................................................... 11
Track Support Bracket, bare to weld on ............................................................................................................................................................................................................ 12
Track Support Bracket and Coupler, bare to weld on ......................................................................................................................................................................................... 12
Track Support Bracket for Direct Attachment below I-Beams............................................................................................................................................................................. 12
Bolt complete .................................................................................................................................................................................................................................................. 12
Support Arms 30 x 32 x 2 - punched ................................................................................................................................................................................................................. 13
Support Arms 40 x 40 x 2.5 - punched .............................................................................................................................................................................................................. 13
Support Arms 30 x 32 x 2 - unpunched ............................................................................................................................................................................................................. 14
Support Arms 40 x 40 x 2.5 - unpunched .......................................................................................................................................................................................................... 14
Permissible Load for Support Arms .................................................................................................................................................................................................................. 14
Bracket for Support Arms 30 x 30 x 2 to be bolted with 2-Hole Connecting Plate ................................................................................................................................................ 15
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 2-Hole Connecting Plate ............................................................................................................................................. 15
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 4-Hole Connecting Plate ............................................................................................................................................. 15
Console Brackets to be bolted with 4-Hole Connecting Plate............................................................................................................................................................................. 16
Brackets, bare to be welded............................................................................................................................................................................................................................. 16
Girder Clips, Clamping Thickness 4 - 20 mm..................................................................................................................................................................................................... 17
Girder Clips, Clamping Thickness 18 - 36 mm................................................................................................................................................................................................... 17
Girder Clips, Twist-Secured, Clamping Thickness 6 - 25 mm.............................................................................................................................................................................. 17
Application Examples for Support Arm and C-Rail Fastening with Support Arms – unpunched ........................................................................................................................... 18
Application Examples for Support Arm and C-Rail Fastening with Support Arms – punched ............................................................................................................................... 18
Application Example for Support Arm and C-Rail Fastening with Welded Brackets ............................................................................................................................................. 18
End Stop 30 x 24 ............................................................................................................................................................................................................................................. 19
End Stop with Rubber Buffer ............................................................................................................................................................................................................................ 19
End Stop without Rubber Buffer ....................................................................................................................................................................................................................... 19
Application Example for End Stop Assembly ..................................................................................................................................................................................................... 19
Towing Arms ................................................................................................................................................................................................................................................... 20
End Caps ........................................................................................................................................................................................................................................................ 20
Clips with or without Cable Tie ......................................................................................................................................................................................................................... 20
Cable Trolleys for Flat Cables Program 0230

Plastic Cable Trolleys .......................................................................................................................................................................................................................................21
Steel Cable Trolleys with Plastic Cable Support ................................................................................................................................................................................................ 22
Steel Cable Trolleys, Light Series without Buffer ................................................................................................................................................................................................ 23
Steel Cable Trolleys, Light Series with Buffer..................................................................................................................................................................................................... 23
Steel Cable Trolleys, Heavy Series .................................................................................................................................................................................................................... 24
3
Contents
Cable Trolleys for Round Cables Program 0230

Plastic Cable Trolleys with Ball Joint for Cable Clip 020131............................................................................................................................................................................... 25
Steel Cable Trolleys with Ball Joint for Cable Clips 020131 or 020431 .............................................................................................................................................................. 25
Steel Cable Trolleys with Bracket for Cable Clips 020133.................................................................................................................................................................................. 26
Cable Clips for Fixation at the Ball Joint ............................................................................................................................................................................................................ 27
Cable Clips for Fixation at the Bracket .............................................................................................................................................................................................................. 27
Hose Clip for Fixation at the Ball Joint............................................................................................................................................................................................................... 27
Hose Clip for Fixation at the Bracket ................................................................................................................................................................................................................. 27
Steel Cable Trolleys, Heavy Series for Clamping of Round Cables with a max. Difference in Diameter of 6 mm .................................................................................................... 28
Steel Cable Trolleys, Heavy Series for Clamping of Round Cables with a max. Difference in Diameter of 16 mm .................................................................................................. 29
Cable Trolleys and Accessories for Traversing, Program 0230

Cable Trolleys for Flat Cables with Additional Rollers ......................................................................................................................................................................................... 30
Cable Trolleys for Round Cables with Additional Rollers ..................................................................................................................................................................................... 30
Transfer Guide for C-Rail 023200 .................................................................................................................................................................................................................... 31
Cable Trolleys with Horizontal Guide Rollers for Applications with Increased Horizontal Forces ............................................................................................................................ 31
Ideal Control Unit Trolleys Program 0230

Ideal Control Unit Trolleys with Plug and Socket Connection – Basic Configuration ............................................................................................................................................. 32
Ideal Control Unit Trolleys with Plug and Socket Connection – Pre-Assembled ................................................................................................................................................... 32
Ideal Control Unit Trolley with Plastic Terminal Box – Basic Configuration ........................................................................................................................................................... 33
Ideal Control Unit Trolleys with Plastic Terminal Box – Pre-Assembled ............................................................................................................................................................... 33
Ideal Control Unit Trolleys with Terminal Box of Steel – Basic Configuration ........................................................................................................................................................ 34
Control Trolley Upper Parts ............................................................................................................................................................................................................................... 34
Basic Ideal Control Unit Trolleys for Round Cables ............................................................................................................................................................................................. 35
Accessories for Festoon Systems Program 0230

Application Examples....................................................................................................................................................................................................................................... 36
Towing Ropes Pre-Assembled ......................................................................................................................................................................................................................... 37
Ropes ............................................................................................................................................................................................................................................................. 37
Spring Safety Hook .......................................................................................................................................................................................................................................... 37
Rope Thimbles ................................................................................................................................................................................................................................................ 37
Simplex Rope Clip ........................................................................................................................................................................................................................................... 37
Rope Eyes ....................................................................................................................................................................................................................................................... 38
Cable Clamps.................................................................................................................................................................................................................................................. 38
Brake Glider .................................................................................................................................................................................................................................................... 38
Brake Trolley.................................................................................................................................................................................................................................................... 38
Cable Trolley Upper Parts ................................................................................................................................................................................................................................. 39
Cable Support ................................................................................................................................................................................................................................................. 39
Ball Joint ......................................................................................................................................................................................................................................................... 39
Brackets, complete.......................................................................................................................................................................................................................................... 39
Plastic Trolleys 2 Rollers................................................................................................................................................................................................................................... 40
Plastic Trolleys 4 Rollers................................................................................................................................................................................................................................... 40
Steel Trolley 2 Rollers....................................................................................................................................................................................................................................... 40
Steel Trolley 4 Rollers without Buffer ................................................................................................................................................................................................................ 40
Steel Trolley 4 Rollers with Buffer ..................................................................................................................................................................................................................... 41
S-Hook ........................................................................................................................................................................................................................................................... 41
Spring Safety Hook .......................................................................................................................................................................................................................................... 41
Cable Collar, Plastic ......................................................................................................................................................................................................................................... 41
Strap for Cable Bundle..................................................................................................................................................................................................................................... 42
Cable Clips with Bracket .................................................................................................................................................................................................................................. 42
Helpful Hints
Determination of the Load Capacity of C-Rails .................................................................................................................................................................................................. 43
Load Diagram for C-Rail 30x32x2 (023200 / 023400 / 023404) ..................................................................................................................................................................... 43
Load Diagram for C-Rail 30x32x1.5 (023201) ................................................................................................................................................................................................. 44
Technical Data................................................................................................................................................................................................................................................. 45
Formulas to Determine the Number of Loops, Cable Length and Loop Depth..................................................................................................................................................... 45
Definition of the cable arrangement and cable trolley selection.......................................................................................................................................................................... 46
Cable Factors .................................................................................................................................................................................................................................................. 46
Permissible Loads of the Rollers ...................................................................................................................................................................................................................... 46
4
System Arrangement
Program 0230
Rails and Mounting Parts
Support Arm
Girder Clip Track Support Bracket
C-Rail
Track Coupler
End Stop
End Cap
Festoon Systems for Flat Cables

Towing Trolley
End Clamp Flat Cable Cable Trolley Towing Arm Ideal Control Unit Trolley
Festoon Systems for Round Cables
Towing Trolley
End Clamp Round Cable Cable Clip Towing Arm Ideal Control Unit Trolley
5
C-Rails and Accessories
Program 0230
C-Rails
32
s
X X
30
e
12
26
Order No. Material Length Thickness Static Values Weight

s Ix Wx e
[mm] [mm] [cm4] [cm3] [mm] [kg/m]
023200-6 6000
sendzimir 2 2.42 1.45 16.70 1.56
023200-4 4000
galvanized
023201-6 steel 6000
1.5 1.90 1.10 17.10 1.17
023201-4 4000
023400-6 6000
stainless steel V4A 1.4571 2 2.42 1.45 16.70 1.56
023400-4 4000
Other lengths or stainless steel V2A (1.4301) on request
90°- Curves
º
90
Order No. Material R Developed Loop For Max. Weight

Length Depth Trolley
max. 0.35 x R Length
[mm] [mm] [mm] [mm] [kg]
023203-01000 1000 1570 350 160 2.4
023203-01200 1200 1885 420 160 2.9
023203-01400 sendzimir 1400 2200 490 200 3.4
galvanized
023203-01600 steel 1600 2510 560 200 3.9
023203-01800 1800 2830 630 250 4.4
023203-02000 2000 3140 700 250 4.9
023403-01000 1000 1570 350 160 2.4
023403-01200 1200 1885 420 160 2.9
023403-01400 stainless steel 1400 2200 490 200 3.4
023403-01600 V4A 1.4571 1600 2510 560 200 3.9
023403-01800 1800 2830 630 250 4.4
023403-02000 2000 3140 700 250 4.9
Other curves or stainless steel V2A (1.4301) on request
6 Design in stainless steel V2A or V4A

Program 0230
Track Couplers
3 33.3 100
31
15
Track Coupler
C-Rail
Order No. Material Weight

[kg]
023210 galvanized steel 0.280
023410 stainless steel V4A 0.280
Note
A track coupler must be provided at each track joint.
Track Couplers, Two-Piece

max. 35 Strap for attachment
provided by customer
100
3 27.5 27.5
10
ø9
12
30.5
15
32
Order No. Material Perm. Load Weight

[kg] [kg]
023211 galvanized steel 100 0.480
023411 stainless steel V4A 100 0.480
Track Support Brackets, Two-Piece

max. 8 45
M8
12 10
58.5
30.5
15
32

[kg] [kg]
Design in stainless steel V4A 7

Program 0230
Track Support Bracket, One-Piece, for Ceiling Attachment
80 Order No. 023225
• Material: galvanized steel
60 ø9
• Perm. load: 160 kg
• Weight: 0.245 kg
31.3
16 55
33.3 3
Track Support Bracket, One-Piece, with Square Nut for Attachment to Support Arms
80 Order No. 023226
60 M8 • Perm. load: 160 kg
• Suitable for support arm type:
020185, 020186, 020275,
6
020276
31.3
16 55
33.3 3
Track Support Bracket, One-Piece, for Attachment to Existing Steel Structure

80 Order No. 023227
≥ 20
6
31.3
16 55
33.3 3
Track Support Brackets, Two-Piece, for Ceiling Attachment

80 40
60 ø9
30
15
3 32

[kg] [kg]
8 Design in stainless steel V4A

Program 0230
Track Support Brackets, Three-Piece, for Ceiling Attachment
84 40
5
60 ø9
30
15
3 32
Order No. Type Material Perm. Load Weight

[kg] [kg]
023220 without locking screw 0.160
galvanized steel 63
023220-1 with locking screw 0.170
stainless steel V4A 63
Track Support Brackets, Three-Piece, with Square Nut for Attachment to Support Arms
84 40
60 M8
5
30
15
3 32
Order No. Type Material Suitable for Support Arm Type Perm. Load Weight
[kg] [kg]
023222 without locking screw 020185. 020186 0.235
galvanized steel 63
023222-1 with locking screw 020275. 020276 0.245
023422 without locking screw 020485 0.235
023422-1 with locking screw 020488 0.245
Track Support Brackets, Three-Piece, for Attachment to the Existing Steel Structure
84
60 M8
max. 20
5
30
15 40
3 32
Order No. Type Material Perm. Load Weight

[kg] [kg]
galvanized steel 63

Program 0230
Track Support Bracket for Attachment to the Existing Steel Structure
M8 Order No. 023231
max. 20
49
50
31
15
33.3 3 50
Track Support Bracket and Coupler, One-Piece, for Ceiling Attachment

80 40 Order No. 023228
60 ø9
4
31
15 100
33.3 3
Track Support Bracket and Coupler, One-Piece with Square Nut for Attachment to Support Arms
80 40 Order No. 023229
4
020185, 020186, 020275, 020276

31
15 100
33.3 3
Track Support Bracket and Coupler, One-Piece for Attachment to the Existing Steel Structure
80 40 Order No. 023230
40
4
31
15 100
33.3 3
10
Program 0230
Track Support Brackets for Attachment to the Existing Steel Structure
4 40
10
ø9
63.5
15 31
50
33.3 3

[kg] [kg]
4 30
10
ø9
77
31
15
33.3 3 50

[kg] [kg]
30 4
10
ø9
77
31
15
33.3 3 50

[kg] [kg]

Program 0230
Track Support Bracket, bare to weld on
33.3 3 50 Order No. 023224
• Material: bare steel
31
15
Track Support Bracket and Coupler, bare to weld on

3 33.3 100 Order No. 023232
• Material: bare steel
31
15
Track Support Bracket for Direct Attachment below I-Beams

200 40
30
h
s
8
31
M8
15
33.3 3 50
Order No. Material Suitable for Perm. Load Weight

I-Beam [kg] [kg]
023236 galvanized steel flange widths: 40 - 103 mm, flange thickness: 4 - 20 mm 100 0.700
Bolt complete
M8
5
max. 7.5
4kt 25 x 30
Order No. Packing Material Weight

Unit [kg]
020176-8x16P 20 pcs. galvanized steel 0.045
020476-8x16P 20 pcs. stainless steel V4A 0.045

Program 0230
Support Arms 30 x 32 x 2 - punched
L1 32
30
2
ø9 12
20 20
40 L2
Order No. L1 L2 Material Weight

[mm] [mm] [kg]
020185-0250 250 200 0.390
020185-0315 315 260 0.500
020185-0400 400 340 0.625
020185-0500 500 340 sendzimir 0.780
galvanized
020185-0630 630 340 steel 0.980
020185-0800 800 340 1.245
020185-1000 1000 340 1.550
020185-1250 1250 340 1.945
020485-0400 400 340 0.625
020485-0500 500 340 0.780
020485-0630 630 340 stainless steel 0.980
020485-0800 800 340 V4A 1.4571 1.245
020485-1000 1000 340 1.550
020485-1250 1250 340 1.945
Support Arms 40 x 40 x 2.5 - punched

L1 40
40
2,5
ø9 14
20 20
40 L2
Order No. L1 L2 Material Weight

[mm] [mm] [kg]
020186-0250 250 200 0.625
020186-0315 315 260 0.785
020186-0400 400 340 1.000
020186-0500 500 340 sendzimir 1.250
galvanized
020186-0630 630 340 steel 1.575
020186-0800 800 340 2.000
020186-1000 1000 340 2.500
020186-1250 1250 340 3.125
020488-0400 400 340 1.000
020488-0500 500 340 1.250
020488-0630 630 340 stainless steel 1.575
020488-0800 800 340 V4A 1.4571 2.000
020488-1000 1000 340 2.500
020488-1250 1250 340 3.125

Program 0230
Support Arms 30 x 32 x 2 - unpunched
L 32
30
2
12
Order No. L Material Weight

[mm] [kg]
020275-0250 250 0.390
020275-0400 400 0.625
020275-0500 500 0.780
020275-0630 630 sendzimir 0.980
020275-0800 800 galvanized 1.245
020275-1000 1000 steel 1.560
020275-1250 1250 1.945
020275-1500 1500 1.795
020275-2000 2000 3.120
Support Arms 40 x 40 x 2.5 - unpunched
L 40
2.5
40
14
Order No. L Material Weight

[mm] [kg]
020276-0315 315 0.785
020276-0450 450 1.125
020276-0650 650 1.625
020276-0950 950 sendzimir 2.375
020276-1150 1150 galvanized 2.875
020276-1340 1340 steel 3.350
020276-1520 1520 3.800
020276-1800 1800 4.500
020276-2000 2000 5.000
Permissible Load for Support Arms

P Notes
• calculated with σ = 140 N/mm² tension
• f = appropriate max. resulting deflection
f
l [m]
0.25 0.40 0.50 0.65 0.80 1.00 1.25 1.52 2.00
Support Arm P [kg] 76.0 47.5 38.0 29.0 24.0 19.0 15.0 12.5 9.50
30 x 30 x 2 f [cm] 0.08 0.20 0.32 0.60 0.90 1.40 2.20 3.30 5.70
Support Arm P [kg] 164.5 103.0 82.0 63.0 51.5 41.0 33.0 27.0 20.5
40 x 40 x 2.5 f [cm] 0.07 0.20 0.30 0.45 0.70 1.10 1.70 2.50 4.30
14
Program 0230
Bracket for Support Arms 30 x 30 x 2 to be bolted with 2-Hole Connecting Plate
8.5
10.8
3 33.3
106
31
80
40 6 100
Order No. Material Suitable for Weight

Support Arm [kg]
020280 galvanized steel 020185, 020275 0.700
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 2-Hole Connecting Plate
ø1
1
41.3 4
110
41
80
45 6 125

Support Arm [kg]
Bracket for Support Arms 40 x 40 x 2.5 to be bolted with 4-Hole Connecting Plate
41.3
125
100
41
ø9
100 4 125
125

Support Arm [kg]
15
Program 0230
Console Brackets to be bolted with 4-Hole Connecting Plate
1
ø1
40
100
80
40
80 6 L
100
Order No. Material l Weight

[mm] [kg]
020206-0500 500 1.700
020206-0630 galvanized 630 2.000
020206-0800 steel 800 2.450
020206-1000 1000 2.800
Brackets, bare to be welded

100 Order No. 020285
3 33.3 • Material
9 x 45˚
- bracket: bare steel
- fasteners: galvanized steel
31
020185, 020275
125 Order No. 020286

• Material
41.3 4 12 x 45˚
- bracket: bare steel
- fasteners: galvanized steel
020186, 020276
41
16
Program 0230
Girder Clips, Clamping Thickness 4 - 20 mm
60
M8
50
s
h
[kg] Clamping Thickness s 4 6 8 10 12 16 20
020180-08 galvanized steel 0.150

Mounting Height h 31 32 33 34 35 37 40
020480-08 stainless steel V4A 0.150
Girder Clips, Clamping Thickness 18 - 36 mm

70
M8
s
8
h

[kg] Clamping Thickness s 18 - 20 20 - 24 24 - 28 28 - 32 32 - 36
020180-08x36 galvanized steel 0.220

Mounting Height h 42 - 44 44 - 48 48 - 52 52 - 56 56 - 60
020480-08x36 stainless steel V4A 0.220
Girder Clips, Twist-Secured, Clamping Thickness 6 - 25 mm

M8 8
50
s
30
Order No. Material Weight Clamping Thickness s 6 - 25

[kg]
020181-08 galvanized steel 0.190 Mounting Height h 32 - 40

Program 0230
Application Examples for Support Arm and C-Rail Fastening with Support Arms – unpunched
Support Arm Support Arm
60 Track Support Bracket 60 60 Track Support Bracket 60

Girder Clip C-Rail Girder Clip C-Rail
Support Arm
60 Track Support 60
Bracket
Girder Clip C-Rail
Application Examples for Support Arm and C-Rail Fastening with Support Arms – punched
Provided on site
Girder Clip
Support Arm
Track Support Bracket
C-Rail
Towing Arm
Towing Trolley
Application Example for Support Arm and C-Rail Fastening with Welded Brackets
Main Trolley
Provided on site
Bracket for Support Arm Bracket for Support Arm
Support Arm
Track Support
Bracket
C-Rail
Towing Arm
Towing Trolley
18
Program 0230
End Stop 30 x 24
24 30 Order No. 023215
24
End Stop with Rubber Buffer

65.5 Order No. 023218
• Material:
24 53 galvanized steel,
rubber buffer
25
End Stop without Rubber Buffer

30 53
30

[kg]
023219 galvanized steel 0.130
023419 stainless steel V4A 0.130
Application Example for End Stop Assembly

Bolt M 6 x 40 C-Rail
8
Cable Trolley End Stop End Clamp
Notes
The end stop is fixed in the C-rail between the end clamp and the cable trolley.
This helps to prevent cable trolleys running into the end clamp.
For control supply systems with manually driven ideal control trolleys an end stop mounted
at the end of the C-rail prevents the ideal control trolley from travelling out of the rail.

Program 0230
Towing Arms
63 I
40
63
40
25
ø9 4
Order No. Material l Weight

[mm] [kg]
020195-400 galvanized 400 0.600
020195-630 steel 630 1.000
020495-400 stainless steel 400 0.600
020495-630 V4A 630 1.000
End Caps
b h
d s
a
c
Order No. For Material a b c d s h Weight

C-Rail [mm] [mm] [mm] [mm] [mm] [mm] [kg]
020662-30 023200 30 32 27 29 4 18 0.005
plastic
020662-31 023201 30 30 28 28 5 16 0.004
Clips with or without Cable Tie
ma
x. 4
40 8.4 5
1.5
1.5
2.5
~ 40
~ 40
30
30
16 25 16
25
32 32
40
Order No. Remarks Material Weight

[kg]
023790 without cable tie 0.010
plastic
023790-1 with cable tie 0.012

Cable Trolleys for Flat Cables
Program 0230
Plastic Cable Trolleys
125
Iw
ø25 ø25
s 24
53
75
123
36
M6 54
da 80
Cable Trolley M6 54
s
Technical details
• Trolley body and cable supports:
plastic 80
50 da 80
• Hardware: galvanized steel
10
• Temperature range: -30°C to +60°C

Towing Trolley
M6 54
s
da 80
End Clamp
Cable Trolley Towing Trolley End Clamp da lw s Max. Load Max. Roller
Order No. Order No. Order No. Capacity Travel Speed Type
[kg] [kg] [kg] [mm] [mm] [mm] [kg] [m/min]
023910 0.11 023915 0.15 023919 0.175 50 80 15 6.3 40 (1)
023943 0.12 023958 0.16 023269 0.210 50 80 15
023953 0.13 023958 0.16 023269 0.210 50 125 36 8.0 40 (2)
023973 0.15 023978 0.18 023279 0.215 80 125 22
023941 0.19 023956 0.23 023269 0.210 50 80 15
023951 0.19 023956 0.23 023269 0.210 50 125 36 10.0 40 (3)
023971 0.23 023976 0.25 023279 0.215 80 125 22
Roller type
(1) Plastic roller and plastic friction bearing
(2) Plastic roller and bronze friction bearing
(3) Ball bearing, galvanized
21
Program 0230
Steel Cable Trolleys with Plastic Cable Support
Iw 125
ø25 ø25
21,5
k
65
s
54
112
82
M6
36
da 80
Cable Trolley M6 54
s
Technical details
• Trolley body: galvanized steel 80
• Cable supports: plastic 80
50 da
10
• Standard rollers: ball bearings, Towing Trolley

galvanized with ZZ-sealing
s
• Temperature range: -30°C to +80°C M6 54

• Stainless steel rollers: ball bearing,
V4A with 2RS-sealing
• Temperature range stainless
da 80
steel/plastic, acid-resistant:
-10°C to +80°C End Clamp
Cable Trolley Towing Trolley End Clamp da lw s k Max. Load Max.

Order No. Order No. Order No. Capacity Travel Speed
[kg] [kg] [kg] [mm] [mm] [mm] [mm] [kg] [m/min]
023261 0.275 023267 0.740 023269 0.210 50 80 15 36
023263 0.355 023267 0.740 023269 0.210 50 125 36 80 10.0 50
023271 0.385 023277 0.770 023279 0.215 80 125 22 80
023461 0.280 023467 0.750 023469 0.210 50 80 15 -
023463 0.365 023467 0.750 023469 0.210 50 125 36 80 6.3 50
023471 0.390 023477 0.775 023479 0.215 80 125 22 80
Note
For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing.
The order no. has to be completed with the variation designation …/010.
22 Design in stainless steel V4A or acid-resistant plastic

Program 0230
Steel Cable Trolleys, Light Series without Buffer
Iw 125
ø25 ø25
24,5
k
65
s
54
115
82
a
d M6 36
80
Cable Trolley
M6 54
s
Technical details
80
galvanized steel 50
13
da
• Hardware: galvanized steel 80
• Standard rollers: ball bearing,
galvanized with ZZ-sealing Towing Trolley
M6 54
s

• Stainless steel rollers: ball bearing,
V4A with 2RS-sealing 80
da
• Temperature range stainless steel:
-10°C to +80°C End Clamp

023561 0.360 023567 0.825 023569 0.270 50 80 15 36
023563 0.440 023567 0.825 023569 0.270 50 125 36 80 16 63
023571 0.485 023577 0.870 023579 0.325 80 125 22 80
023431 0.365 023435 0.750 023438 0.270 50 80 15 -
023432 0.445 023435 0.830 023438 0.270 50 125 36 80 10 63
023433 0.495 023436 0.880 023439 0.325 80 125 22 80
Steel Cable Trolleys, Light Series with Buffer

Iw 125
ø25 ø25
k
36
73,5
M6
123,5
74
s
74
44
da 100
Cable Trolley M8 72
s
Technical details 110

• Trolley body and cable supports: 85
16
galvanized steel da 100

Towing Trolley
• Standard rollers: ball bearing,
M8 72
s

da 100
End Clamp

023509-125x100 0.58 023519-125x100 1.21 024289-100x038 0.37 50 35 58
125 16 80
023510-125x100 0.65 023520-125x100 1.26 024290-100x038 0.44 80 20 58
Note

Program 0230
Steel Cable Trolleys, Heavy Series
I2
I1 I2
ø25 ø25
31,5
61,5
k
111,5
b2
s
M8
74
44
d a
b1 M8 b2
s
Cable Trolley
da b1
106
Technical details 80 M8 Towing Trolley
26
galvanized steel
• Hardware: galvanized steel M8 72
s
• Standard rollers: ball bearings,
• Temperature range: -30°C to +80°C da
100
• Stainless steel rollers: ball bearings, V4A, 2RS-
sealing End Clamp
-10°C to +80°C
Cable Trolley Towing Trolley End Clamp da l11) l22) b1 b2 s k Max. Max.
Order No. Order No. Order No. Load TravelSpeed
Capacity [m/min]
[kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
023330-140x100 0.69 023335-160x100 1.24 024230-100x062 0.70 140 - 100 72 30
023330-160x100 0.70 023335-160x100 1.24 024230-100x062 0.70 - 160 100 72 38 97 20 80
023330-160x160 0.90 023335-160x160 1.56 024230-160x062 0.94 - 160 160 132 38
80
023330-180x100 0.76 023335-200x100 1.31 024230-100x062 0.70 180 - 100 72 50
023330-200x100 0.77 023335-200x100 1.31 024230-100x062 0.70 - 200 100 72 58 137 20 80
023330-200x160 0.97 023335-200x160 1.63 024230-160x062 0.94 - 200 160 132 58
023332-160x100 0.82 023337-160x100 1.36 024232-100x042 0.80 - 160 100 72 15
97 20 80
023332-160x160 1.11 023337-160x160 1.77 024232-160x042 1.13 - 160 160 132 15
023332-180x100 0.86 023337-200x100 1.41 024232-100x042 0.80 180 - 100 72 27
023332-200x100 0.87 023337-200x100 1.41 024232-100x042 0.80 - 200 100 72 35 137 20 80
125
023332-200x160 1.16 023337-200x160 1.82 024232-160x042 1.13 - 200 160 132 35
023332-230x100 0.93 023337-250x100 1.48 024232-100x062 0.82 230 - 100 72 52
023332-250x100 0.94 023337-250x100 1.48 024232-100x062 0.82 - 250 100 72 60 187 20 80
023332-250x160 1.24 023337-250x160 1.90 024232-160x062 1.15 - 250 160 132 60
023333-200x100 1.02 023338-200x100 1.56 024233-100x042 1.00 - 200 115 72 18
137 20 80
023333-200x160 1.40 023338-200x160 2.06 024233-160x042 1.40 - 200 175 132 18
023333-230x100 0.94 023338-250x100 1.63 024233-100x042 1.00 160 230 - 115 72 35
023333-250x100 0.95 023338-250x100 1.63 024233-100x042 1.00 - 250 115 72 42 187 20 80
023333-250x160 1.34 023338-250x160 2.14 024233-160x042 1.40 - 250 175 132 42
023334-320x100 1.19 023339-320x100 1.73 024234-100x062 1.12 200 - 320 115 72 54 257 20 80
023830-125x100 0.65 023835-125x100 1.19 024830-100x062 0.70 - 125 100 72 20 62
80 10 80
023830-160x100 0.70 023835-160x100 1.24 024830-100x062 0.70 - 160 100 72 38 97
023832-200x100 0.87 023837-200x100 1.41 024832-100x042 0.80 - 200 100 72 35
137
023832-200x160 1.16 023837-200x160 1.82 024832-160x042 1.13 - 200 160 132 35
125 10 80
023832-250x100 0.94 023837-250x100 1.48 024832-100x062 0.82 - 250 100 72 60
187
023832-250x160 1.24 023837-250x160 1.90 024832-160x062 1.15 - 250 160 132 60
023833-200x100 1.02 023838-200x100 1.56 024833-100x042 1.00 - 200 115 72 18
137
023833-200x160 1.40 023838-200x160 2.06 024833-160x042 1.40 - 200 175 132 18
160 10 80
023833-250x100 0.95 023838-250x100 1.63 024833-100x042 1.00 - 250 115 72 42
187
023833-250x160 1.34 023838-250x160 2.14 024833-160x042 1.40 - 250 175 132 42
1) without buffer 2) with buffer
Note

Cable Trolleys for Round Cables
Program 0230
Plastic Cable Trolleys with Ball Joint for Cable Clip 020131
80 80 125
ø 25 ø 25
53
52
75
123
36
Cable Trolley
Technical details
• Trolley body and ball joint: plastic
• Hardware: galvanized steel 60 M6
11
40 80
11
Towing Trolley
90 40
End Clamp
Cable Trolley Towing Trolley End Clamp Roller Max. Load Max.
Order No. Order No. Order No. Type Capacity Travel Speed
[kg] [kg] [kg] [kg] [m/min]
023930 0.095 023935 0.130 023299 0.090 plastic roller, plastic friction bearing 6.3 32
023993 0.095 023998 0.130 023299 0.090 plastic roller, bronze friction bearing 8 32
023991 0.160 023996 0.195 023299 0.090 ball bearing, steel 10 32
Steel Cable Trolleys with Ball Joint for Cable Clips 020131 or 020431
Iw 125
ø25 80 ø 25
47,5
65
k
110
82
Technical details
• Trolley body: galvanized steel
Cable Trolley
36
• Ball joint: plastic
• Hardware: galvanized steel 60 M6
11
80
11
• Stainless steel rollers: ball bearings, Towing Trolley

90 40
• Temperature range stainless steel/ End Clamp
plastic, acid-resistant: -10°C to +60°C
Cable Trolley lw k Towing Trolley End Clamp Max. Load Max.

[kg] [mm] [mm] [kg] [kg] [kg] [m/min]
023291 0.260 80 36 023297 023299
0.570 0.090 10 40
023290 0.320 125 80 023297 023299
023491 0.260 80 - 023497 023499

0.57 0.090 6.3 40
023490 0.320 125 80 023497 023499
Notes
•For a better sealing the standard rollers (ZZ) can also be provided with a 2 RS-sealing
The order no. has to be completed with the variation designation …/010
• For max. 3 cables in separate cable clips, suspended one below the other
• Appropriate for cable clips: 020131-16, 020131-25, 020131-36 (only suited for trolley length 125 mm)
020431-16, 020431-25, 020431-36 (only suited for trolley length 125 mm)
Design in stainless steel V4A or acid-resistant plastic 25

Program 0230
Steel Cable Trolleys with Bracket for Cable Clips 020133
Iw 80 125 80
ø25 ø 25
61,5
ø6
65
110
82
Technical details Cable Trolley 36
• Trolley body and bracket:
galvanized steel ø6
42
• Hardware: galvanized steel 80 80
• Standard rollers: ball bearings, 50 M6
• Temperature range: -30°C to +80°C Towing Trolley
• Stainless steel rollers: ball bearings, ø6
50

-10°C to +80°C
End Clamp
Cable Trolley lw k Towing Trolley End Clamp Max. Load Max.

[kg] [mm] [mm] [kg] [kg] [kg] [m/min]
023293 0.250 80 36 023295 023298
0.600 0.200 16 63
023192 0.310 125 80 023295 023298
023493 0.250 80 - 023495 023498

0.600 0.200 10 63
023492 0.310 125 80 023495 023498
Note

Program 0230
Cable Clips for Fixation at the Ball Joint
I
b c
hmax.
ød
r
Order No. For Cable-ø d r l h b c Material Weight

[mm] [mm] [mm] [mm] [mm] [mm] [kg]
020131-16 10 … 16 80 70 38 35 42 plastic 0.040
020131-25 17 … 25 125 100 47 50 50 hardware: 0.060
020131-36 26 … 36 180 140 58 70 64 galvanized steel 0.120
020431-16 10 … 16 80 70 38 35 42 plastic, acid-resistant 0.040
020431-25 17 … 25 125 100 47 50 50 hardware: 0.060
020431-36 26 … 36 180 140 58 70 64 stainless steel V4A 0.120
Cable Clips for Fixation at the Bracket

I
b c
hmax.
ød
r
Order No. for Cable-ø d r l h b c Material Weight

[mm] [mm] [mm] [mm] [mm] [mm] [kg]
020133-16 10 … 16 80 70 38 35 42 0.050
plastic
020133-25 17 … 25 125 100 47 50 50 0.070
hardware: galvanized steel
020133-36 26 … 36 180 140 58 70 64 0.140
aluminum
020133-50 37 … 50 250 200 80 100 90 0.280
020433-16 10 … 16 80 70 38 35 42 plastic, acid-resistant 0.040
020433-25 17 … 25 125 100 47 50 50 hardware: 0.060
020433-36 26 … 36 180 140 58 70 64 stainless steel V4A 0.120
Hose Clip for Fixation at the Ball Joint

64 Order No. 020130-36
70 50 • Material: plastic
ød
59
• For hose-ø d = 26 - 36 mm
~94
227
Hose Clip for Fixation at the Bracket

70 64 Order No. 020138-36
• Material: plastic
69
• For hose-ø d = 26 - 36 mm
ød
104
227

Program 0230
for Clamping of Round Cables with a max. Difference in Diameter of 6 mm
Iw Iw
ø25 ø25
54.5
65,5
k
142,5
74
b2 44
M8
da
b1 b2
M8
Cable Trolley da
b1
110 Towing Trolley
80 M8
49
Technical details
• Trolley body and cable supports: b2
M8
galvanized steel
• Hardware: galvanized steel da
b1
galvanized with ZZ-sealing End Clamp
• Stainless steel rollers: ball bearings, V4A with
2RS-sealing
-10°C to +80°C
Cable Trolley Towing Trolley End Clamp da lw b1 b2 k Max. Load Max.

[kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm] [kg] [m/min]
023345-200x100 1.20 023347-200x100 1.68 024463-100 1.20 160 200 115 72 137
023345-200x160 1.59 023347-200x160 2.14 024463-160 1.60 160 200 175 132 137
023345-250x100 1.35 023347-250x100 1.83 024464-100 1.30 200 250 115 72 187
20 80
023345-250x160 1.88 023347-250x160 2.43 024464-160 1.85 200 250 175 132 187
023345-250x200 2.26 023347-250x200 2.86 024464-200 2.25 200 250 215 172 187
023345-320x200 2.63 023347-320x200 3.23 024465-200 2.50 250 320 215 172 257
023845-200x100 1.20 023847-200x100 1.68 024963-100 1.20 160 200 115 72 137
023845-200x160 1.59 023847-200x160 2.14 024963-160 1.60 160 200 175 132 137
10 80
023845-250x100 1.35 023847-250x100 1.83 024964-100 1.30 200 250 115 72 187
023845-250x160 1.88 023847-250x160 2.43 024964-160 1.85 200 250 175 132 187
Note

Program 0230
for Clamping of Round Cables with a max. Difference in Diameter of 16 mm
Iw Iw
ø25 ø25
65,5
76.5
k
74
164,5
44
b2
M8
da b2
b1 M8
Cable Trolley da
b1
110 Towing Trolley

80 M8
71
b2
M8
da
Technical details b1
• Trolley body and cable supports: galvanized steel
• Hardware: galvanized steel End Clamp
• Standard rollers: ball bearings, galvanized with ZZ-sealing
Cable Trolley Towing Trolley End Clamp da lw b1 b2 k Max. Max.

Order No. Order No. Order No. Load Travel
Capacity speed
[kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm] [kg] [m/min]
023346-250x100 1.35 023348-250x100 1.83 024494-100 1.30 200 250 115 66 187
023346-250x160 1.88 023348-250x160 2.43 024494-160 1.85 200 250 175 126 187
20 80
023346-250x200 2.26 023348-250x200 2.86 024494-200 2.25 200 250 215 166 187
023346-320x200 2.63 023348-320x200 3.23 024495-200 2.50 250 320 215 166 257
Note
29
Cable Trolleys and Accessories
for Traversing, Program 0230
Cable Trolleys for Flat Cables with Additional Rollers
125 200
ø25 ø25
22
66.5
80 54 M6
113.5
82
36
da 80
M6 54
s
Cable Trolley 6-Rollers
Technical details 80 da 80
• Trolley body: galvanized steel 50
10
• Cable supports: plastic Towing Trolley 8-Rollers

• Standard rollers: ball bearings, M6 54
s

da 80
End Clamp
Cable Trolley Towing Trolley End Clamp da s Max. Load Max.

[kg] [kg] [kg] [mm] [mm] [kg] [m/min]
023315 0.410 023316 0.86 023269 0.210 50 35
16 63
023317 0.435 023318 0.90 023279 0.215 80 20
Cable Trolleys for Round Cables with Additional Rollers
125 200
ø25 80 ø 25
47.5
66.5
80
111.5
82
Cable Trolley 6-Rollers 36

Technical details
• Trolley body: galvanized steel
• Cable supports: plastic 60 M6
11
• Hardware: galvanized steel 80

Towing Trolley 8-Rollers
11

90 40
End Clamp
Cable Trolley Towing Trolley End Clamp Max. Load Max.

[kg] [kg] [kg] [kg] [m/min]
023319 0.41 023320 0.84 023299 0.09 16 50
Note
Suitable for cable clips: 020131-16, 020131-25, 020131-36
30
Cable Trolleys and Accessories
for Traversing, Program 0230
Transfer Guide for C-Rail 023200
40 Order No. 023312
30
31
4
85 Notes
2
• Two transfer guides must be mounted at the transfer
ø9 point with the inlet openings against each other
• The distance “s” must not exceed 15 mm
• Vertical deflection max. 1.5 mm
33.3
• Horizontal deflection max. 2.0 mm
35
80
60
• All cable trolleys, that pass this transition point must be
provided with 3, the towing trolley with 4 pairs of rollers
50 • Cable trolleys that do not pass this transition point can
145 be used in standard design
• The transfer guide can only be used in
combination with the C-rail 023200
95 s 95
Cable Trolleys with Horizontal Guide Rollers

for Applications with Increased Horizontal Forces
lw lw
ø25 ø25
31.5
ø25
66.5
ø25
k
119.5
72
s
44 74
da 100 72
s
Cable Trolley
Technical details 106 da 100

• Trolley body: galvanized steel 80 M8 Towing Trolley
• Cable supports: galvanized steel
26

galvanized with ZZ-sealing M8 72
s
da 100
End Clamp
Cable Trolley Towing Trolley End Clamp da lw s k Max. Max.

Order No. Order No. Order No. Load Travel
Capacity Speed
023330-125x100/040 0.75 023335-125x100/040 1.35 024230-100x062 80 183 50 62
0.70
023330-160x100/040 0.80 023335-160x100/040 1.40 024230-100x062 80 218 97
20 63
023332-200x100/040 0.87 023337-200x100/040 1.56 024232-100x062 125 258 60 137
0.82
023332-250x100/040 1.04 023337-250x100/040 1.56 024232-100x062 125 308 187
31
Ideal Control Unit Trolleys
Program 0230
Ideal Control Unit Trolleys with Plug and Socket Connection – Basic Configuration
475
125 ø 25 80
245

208

400
Technical details Note

• Trolley body and cross bar: galvanized steel Ideal control unit trolley with basic configuration
• Hardware: galvanized steel without end clamp
• Standard rollers: ball bearings, galvanized and without cable glands
with ZZ-sealing
Order No. Number Connecting Possible Weight Max. Max.

of Threads Attachment Parts Load Travel
Poles Capacity Speed
1 2 [kg] [kg] [m/min]
023176-16 16 + PE M 25 x 1.5 M 25 x 1.5 end clamp 023269 and 023299 2.50
32 63
023176-24 24 + PE M 25 x 1.5 M 32 x 1.5 brake glider 023184 and brake trolley 023185 2.80
Ideal Control Unit Trolleys with Plug and Socket Connection – Pre-Assembled
475
80
125 ø 25
280

ø 50

208 80

• Trolley body and cross bar: galvanized steel Ideal control unit trolley pre-assembled
• Hardware: galvanized steel with end clamp
• Standard rollers: ball bearings, galvanized and with cable glands
with ZZ-sealing
Order No. Number of Cable Glands Type Possible Weight Max. Load Max.
Poles for Attachment Capacity Travel Speed
1 2 Parts [kg] [kg] [m/min]
023178-16 16+ PE 25 x 42 25 x 21 3.07
flat cables brake glider
023178-24 24+ PE 25 x 42 32 x 29 023184 3.45
32 63
023179-16 16+ PE 25 x 29 25 x 21 brake trolley 2.86
round cables 023185
023179-24 24+ PE 25 x 29 32 x 29 3.24
32
Program 0230
Ideal Control Unit Trolley with Plastic Terminal Box – Basic Configuration
520 80
125 ø 25
400
200
52
x.1
ma
ø 10
144
55
160
169 115

• Trolley body and cross bar: galvanized steel Ideal control unit trolley with basic configuration
• Hardware: galvanized steel without end clamp,
• Standard rollers: ball bearings, galvanized cable glands
with ZZ-sealing and terminals
Order No. Possible Attachment Parts Weight Max. Load Max.

Capacity Travel Speed
[kg] [kg] [m/min]
023180 end clamp 023269, 023299 brake glider 023184 brake trolley 023185 4.0 32 63
Ideal Control Unit Trolleys with Plastic Terminal Box – Pre-Assembled

475 80
125 ø 25
ø 50
400
200
144 57.5
160 115

• Trolley body and cross bar: galvanized steel Ideal control unit trolley pre-assembled
• Hardware: galvanized steel with end clamp,
• Standard rollers: ball bearings, galvanized cable glands
Order No. Number Cable Types Possible Weight Max. Load Max.
of Glands for Attachment Capacity Travel Speed
Poles 1 2 Parts [kg] [kg] [m/min]
023174-16 16 + PE 50 x 42 25 x 21 4.81
flat cables brake glider
023174-24 24 + PE 50 x 42 32 x 29 023184 5.21
32 63
023175-16 16 + PE 32x29 25 x 21 brake trolley 4.76
round cables 023185
023175-24 24 + PE 32 x 29 32 x 29 5.07
33
Program 0230
Ideal Control Unit Trolleys with Terminal Box of Steel – Basic Configuration
520 80
125 ø 25
c
a
b 60
120

• Trolley body and cross bar: galvanized steel Hardware: Ideal control unit trolley with basic configuration
galvanized steel without end clamp,
• Standard rollers: ball bearings galvanized cable glands
• Stainless steel rollers: ball bearings V4A
with 2RS-sealing
• Temp. range, stainless steel: -10°C to +80°C
Order No. a b c Possible Weight Max. Load Max.

Attachment Parts Capacity Travel Speed
[mm] [mm] [mm] [kg] [kg] [m/min]
023181-150x150 150 150 300 end clamp 023269, 023299 3.45
023181-200x200 200 350 brake glider 023184 5.00 32 63
200 brake trolley 023185
023181-300x200 300 450 6.00
023481-200x200 200 350 end clamp 5.00
200 20 63
023481-300x200 300 450 023469, 023499 6.00
Control Trolley Upper Parts

520 80
125 ø 25
110
500

• Trolley body and cross bar: galvanized steel For a better sealing the standard rollers (ZZ)
• Hardware: galvanized steel can also be provided with a 2RS-sealing.
• Standard rollers: ball bearings galvanized The order no. has to be completed with
with ZZ-sealing the variation designation … / 010.
• Stainless steel rollers: ball bearings V4A
with 2RS-sealing
• Temp. range, stainless steel: -10°C to +80°C
Order No. Weight

[kg]
023171 1.65
023871 1.65
34 Design in stainless steel V2A / V4A

Ideal Control Unit Trolley for Round Cables
Program 0230
Basic Ideal Control Unit Trolleys for Round Cables
125 80
ø25
max.182
ød
Technical details
• Trolley body and bracket:
galvanized steel
• Cable clips: plastic
Order No. for Cable-ø d Weight

[mm] [kg]
023192-16 10 … 16 0.370
023192-25 17 … 25 0.400
023192-36 26 … 36 0.460
Note
These control trolleys are used if the round cable is installed directly
and without an additional terminal box up to the control station.
35
Accessories for Festoon Systems
Program 0230
Application Examples
End Clamp Rope Eye End Stop C-Rail Cable Trolley
Terminal Box Cables Tension Relief Rope
Mounted with Cable

Reserve Factor
Tension Relief Rope
Mounted with Cable

Reserve Factor
Cable Clamp 020143

Tension Relief Rope
Cable Clamp 020140 Cable Clamp 020143
Cable Clamp 020140
Note
Special pendant station round cables with extruded steel ropes, that do not require separate tension relief devices,
are listed in our cable catalog KAT0130-0002.
36
Program 0230
Towing Ropes Pre-Assembled
32 L 32
ø4
ød
Order No. ød Material Weight
[mm] [kg/m]
020318-04 4.0 plastic 0.13
020318-04/500 4.0 plastic, acid-resistant 0.13
020329-02,5 2.5 steel, PVC-covered 0.14
Ropes
ød
Order No. ød Material Weight

[mm] [kg/m]
020302-4 4.0 plastic 0.008
020301-4 4.0 plastic, acid-resistant 0.008
020305-02,5 2.5 steel, PVC-covered 0.009
020304-02 2.0 stainless steel V4A 0.015
Spring Safety Hook

12
[kg]
40
ø4
Rope Thimbles
11 5
[kg]
23.5
Simplex Rope Clip

14 7
[kg]
20

Program 0230
Rope Eyes
30 25
M8 [kg]
5

40
12
Cable Clamps
Cable Clamp ød Material Weight

Order No. [mm] [kg]
020140-16 11 ... 16 0.05
plastic,
ød 020140-25 17 ... 25 0.08
020140-36 26 ... 36 0.13
Cable Clamp ød Material Weight

Order No. [mm] [kg]
020143-16 10 ... 16 0.06
ød plastic,
020143-25 17 ... 25 0.08
020143-36 26 ... 36 0.14
Brake Glider
Brake Glider
26
Order No. 023184

• Basic material: plastic
108 26 • Hardware: galvanized steel
108 26.5 Brake Glider and hardware

Order No. 023199
26

11
Brake Trolley
41.5 260 Order No. 023185
ø 25 • Material: galvanized steel
• Brake hammer: cast iron
124

Program 0230
Cable Trolley Upper Parts
Iw
ø25
k 80
19.5
54.6
6.8
13
Cable Trolley Upper Parts without Buffer lw Material k Max. Load Capacity Weight
Order No. [mm] [mm] [kg] [kg]
023258 80 36 0.21
galvanized steel 16
023259 125 80 0.30
023459 125 stainless steel V4A 80 10 0.30
Iw
21. 5
ø25
4
.4
ø6 40 31.5 80
10.8
106
8.5
Cable Trolley Upper Parts with Buffer lw Material Max. Load Capacity Weight
Order No. [mm] [kg] [kg]
023308-125x100 125 0.38
galvanized steel 20
023308-160x100 160 0.42
023808-125x100 125 0.38
023808-160x100 160 0.42
Cable Support
32 60 Order No. 020168
M6 54 • Weight: 0.06 kg
max. 30
50 80
Ball Joint
63 Order No. 020166
50 32
~14 16
M6
Brackets, complete
50 M6
[kg]
52

Program 0230
Plastic Trolleys 2 Rollers
ø 25
35
ø6
18 4
Order No. Weight Type of Roller Max. Load Capacity Max. Travel Speed
[kg] [kg] [m/min]
023361 0.040 ball bearings: galvanized steel 6
20
023362 0.015 plastic roller: with friction bearing 3
Plastic Trolleys 4 Rollers

80
ø 25
27.5
37.5
10
10 14
Order No. Weight Type of Roller Max. Load Capacity Max. Travel Speed
[kg] [kg] [m/min]
023252 0.110 ball bearings: galvanized steel 12
32
023254 0.035 plastic roller: with friction bearing 6
Steel Trolley 2 Rollers

ø 25 Order No. 023360
• Ball bearing: galvanized steel
• Max. load capacity: 10 kg
• Max. travel speed: 20 m/min
35
4
ø 6.
7.5
16 4
Steel Trolley 4 Rollers without Buffer

80 Order No. 023351
• Ball bearings: galvanized steel
ø 25 • Max. load capacity: 16 kg
ø7
38
22
ø 8.2 4
30
40
Program 0230
Steel Trolley 4 Rollers with Buffer
100 Order No. 023357-100
ø 25 • Ball bearings: galvanized steel
• Max. load capacity: 20 kg
17.5
8
ø8
37 4
S-Hook
14 Order No. 020118-45x4
ø4
7
45
,2
Spring Safety Hook

9 Order No. 020215-60x6
5
60
ø6
Cable Collar, Plastic

4 ø5.5
5.5
ød
4 16
6.5
18
Order No. Cable-ø d Material Weight

[mm] [kg]
020111-08 8 0.0070
020111-10 10 0.0077
020111-11 11 0.0077
020111-12,5 12.5 0.0081
020111-14 14 0.0084
020111-16 16 plastic 0.0085
020111-18 18 hardware: 0.0850
020111-20 20 galvanized steel 0.0100
020111-22 22 0.0100
020111-25 25 0.0110
020111-28 28 0.0120
020111-32 32 0.0130
020111-36 36 0.0140
Note
For attachment to the trolley with S-hook.
41
Program 0230
Strap for Cable Bundle
ø 6. 28 2 Order No. Dmax Hmax Material Weight
8
5
[mm] [mm] [kg]
50 020117-080 80 150 plastic 0.020
hardware:
Hmax
020117-160 160 230 galvanized steel 0.030
Dmax.
Note
For attachment to the trolley with S-hook.
Cable Clips with Bracket

D
I
30
Order No. Number Max. Cable Diameter Total of l Weight

of Loops per Loop all Cable Diameters
D Max.
nD [mm] [mm] [mm] [kg}
020137-1X18 1 8-18 18 63 0.055
020137-1X22 1 8-22 22 80 0.060
020137-2X32 2 8-22 32 80 0.065
020137-2X44 2 8-22 44 100 0.070
020137-3X30 3 8-22 30 80 0.070
020137-3X66 3 8-22 66 125 0.090
020137-4X72 4 8-22 72 125 0.090
020137-5X70 5 8-22 70 125 0.095
Note
To be used in combination with trolley 023252 and 023254 on page 40.
42
Helpful Hints
Determination of the Load Capacity of C-Rails

Technical details / bases of calculation
The permissible load of the C-rails can be determined with the help of the diagrams.
The following bases of calculation have been considered:
1. Beam on 2 supports, loaded by distributed load symmetrical to the beam center

2. σ bzul = 100 N/mm²,without consideration of the lower flange stress
3. σ V ≤ 160 N/mm², reference stress from bending stress and lower flange stress
4. f = IA/250 allowed deflection from load and self-weight of the C-rail
5. The loading is considered symmetrically distributed over all the track supports (brackets)
Calculation example
Given:
FLW = Load/trolley 5 kg
lw = Length of cable trolley 125 mm
Z = Number of cable trolleys 5
Lb = Storage length 0.625 m
(m) = Z x lw / 1000
Load Diagram for C-Rail 30x32x2 (023200 / 023400 / 023404)

required load capacity of the track support brackets
10
16
lw [mm]
63
80 100 125 160 200 250 320
400 0,56
320 0,63
250
Length of cable trolley
0,71
200
0,8
160
0,9
lA [m]
125
1,0
100
1,12
80
Distance between track support brackets

1,25
63
1,4
50
40 1,6
P [kg/m]
32
25 1,8
20
2,0
16
12,5 2,24
10
2,5
8
6,3
2,8
5
4
3,2 3,2
4,0 3,6
2,5
0,25
1,0
4,0
32
25
20
16
12,5
10
8
6,3
5
4
3,2
2,5
2
1,6
1,25
1
0,8
0,63
0,5
0,08
0,1
0,125
0,16
0,2
0,32
0,4
0,5
0,63
0,8
1,25
1,6
2,0
2,5
3,2
FLW [kg/Cable trolley] Storage length Ib [m]
Solution for C-Rail 30x32x2
From diagram
lA = required distance between the track support brackets = 1.95 m
Required load capacity of the track support brackets = 63 kg
43
Helpful Hints
Load Diagram for C-Rail 30x32x1.5 (023201)

required load capacity of the track support brackets
10
16
63
80 100 125 160 200 250 320
0
lw [mm]
320
0,56
250
0,63
200
0,71
Length of cable trolley
160
0,8
125
0,9
lA [m]
100
1,0
80
1,12
63
Distance between track support brackets

1,25
50
1,4
40
32
P [kg/m]
1,6
25
20 1,8
16
2,0
12,5
10 2,24
8
6,3 2,5
5
2,8
4
3,2
4,0 3,6 3,2
2,5
0,25
0,8
3,2
25
20
16
12,5
10
8
6,3
5
4
3,2
2,5
2
1,6
1,25
1
0,8
0,63
0,5
0,08
0,1
0,125
0,16
0,2
0,32
0,4
0,5
0,63
1,0
1,25
1,6
2,0
2,5
FLW [kg/Cable trolley] Storage length Ib [m]
Solution for C-Rail 30x32x1.5
From diagram
lA = required distance between the track support brackets = 1.75 m
Required load capacity of the track support brackets = 63 kg
44
Helpful Hints
Technical Data
lb ls
e lw
da
LinstM
hges
h
LinstE
>0.1m
Formulas to Determine the Number of Loops, Cable Length and Loop Depth
Number of loops: Storage length: da [m] = cable support diameter
e [m] = free space in storage area
f (ls + e) (recommendation ≥ 0.1 m)
n= lb ≈ n • lw + e [m]
2 • h + 1.25 da - f • lw f = recommended cable factor (see table)
h [m] = loop depth
(measured from top edge of cable support)
hges [m] = loop depth
System cable length: Total cable length: (measured from lower edge of cable support)
lb [m] = storage length incl. free space
ls [m] = travel distance
LSyst = f (ls + lb) [m] LBest = LSyst + LinstE + LinstM [m]
lw [m] = cable trolley length
LBest [m] = total cable length
LinstE [m] = installation length, end clamp side
LinstM [m] = installation length, towing side
Loop length: Loop depth: LSchl [m] = cable length per loop
LSyst [m] = required cable length
LSyst LSchl (measured from mid of end clamp to mid
LSchl = [m] h= - 0.63 • da [m]
n 2 of towing trolley or towing clamp)
n = number of loops
45
Helpful Hints
Definition of the cable arrangement and cable trolley selection

1. Formula for calculating the approximate load per trolley FLW
4x10 4x10
FLW ≈ 2 • h • GL [kg]
s
7x2.5 4x2.5 7x2.5
12x1.5 12x1.5
GL [kg/m] = weight of the cable package
b
Example for flat cable trolleys 2. Selection of the cable trolley type
3. Required cable support diameter based upon minimum bending radius of the cables
4. Select cable support width b2 to accommodate the cable package width
Power cables
5. Determine length of trolley lw
dmax
b
For round cables: For flat cables:
Example for round cable trolleys lw ≥ da + 2 • dmax + 10 [mm] lw ≥ da + 2 • s + 10 [mm]
Cable Factors
Travel Speed Cable Factor f at h [m]

v [m/min] < 0.8 0.8 - 1.2 1.3 - 2 2.1 - 3.2 3.3 - 5
< 32 1.10 1.10 1.10 1.10 1.10
32 - 040 1.15 1.10 1.10 1.10 1.10
41 - 050 1.20 1.15 1.10 1.10 1.10
51 - 063 1.25 1.20 1.15 1.10 1.10
64 - 080 - 1.25 1.20 1.15 1.10
81 - 100 - - 1.25 1.20 1.15
101 - 120 - - - 1.25 1.20
Depending on the operating conditions the cables must be installed with an additional cable length. The additional length is calculated
by taking into account the cable factor [f]. We recommend to select the cable factor according to above table.
For values outside the gray area, please contact us directly. Special precautions might be required in those cases under extreme operating
conditions, such as the installation of shock cords.
Permissible Loads of the Rollers
Travel Speed Average running time per day

V [m/min] [h]
< 16 <4 4-8 8 - 16 - -
16 - 32 <2 2-4 4-8 8 -16
32 - 63 - <2 2-4 4-8 8 - 16
63 - 80 - - - 2-4 4-8
Type of Roller Permissible Load of the Rollers

[kg]
Ball Bearing, galvanized 32.0 25.0 20.0 16 12.5
Ball Bearing V4A 16.0 12.5 10.0 8 6.3
Plastic Roller with Bronze Friction Bearing 12.5 10.0 8.0 - -
Plastic Roller with Plastic Friction Bearing 10.0 8.0 6.3 - -
The lifetime of the rollers depends on the load (Hertzian stress) and the frequency of operation.
The proper selection, based on travel speed, average running time per day (based on one year) and permissible load of the trolleys
with various roller types, can be made by using the above table.
46
Conductix-Wampfler – the complete program
Your Applications
- our Solutions!
Festoon systems by Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum of
Conductix-Wampfler components for the transport of energy, data and fluid media. The solutions we deliver for your applications
are based on your specific requirements. In many cases, a combination of several different Conductix-Wampfler systems can prove
advantageous. You can count on all of Conductix-Wampfler’s Business Units for hands-on engineering support - coupled with the
perfect solution to meet your energy management and control needs.
Cable reels Festoon systems Conductor rails Non-insulated conductor rails

Motorized reels and spring reels by It‘s hard to imagine Conductix-Wampfler Whether they‘re enclosed conductor Extremely robust, non-insulated
Conductix-Wampfler hold their own cable trolleys not being used in rails or expandable single-pole conductor rails with copper heads or
wherever energy, data and media have virtually every industrial application. systems, the proven conductor rails stainless steel surfaces provide the
to cover the most diverse distances They‘re reliable and robust and by Conductix-Wampfler reliably move ideal basis for rough applications, for
within a short amount of time - in all available in an enormous variety of people and material. example in steel mills or shipyards.
directions, fast and safe. dimensions and designs.
ø 5
k
b2
da b1
Energy guiding chains Slip ring assemblies Inductive Power Transfer IPT® Reels, retractors and balancers
The “Jack of all trades“ when it comes Whenever things are really “moving The no-contact system for transferring Whether for hoses or cables, as
to transferring energy, data, air and in circles“, the proven slip ring energy and data. For all tasks that classical reels or high-precision
fluid hoses. With their wide range, assemblies by Conductix-Wampfler depend on high speeds and absolute positioning aids for tools, our range
these energy guiding chains are the ensure the flawless transfer of energy resistance to wear. of reels and spring balancers take the
ideal solution for many industrial and data. Here, everything revolves load off your shoulders.
applications. around flexibility and reliability!
Jib boom Conveyor systems

Complete with tool transporters, reels, Whether manual, semiautomatic
or an entire media supply system - or with Power & Free – flexibility
here, safety and flexibility are key to is achieved with full customization
the completion of difficult tasks. concerning layout and location.
www.conductix.com
© Conductix-Wampfler GmbH | 2012 | subject to technical modifications without prior notice
Conductix-Wampfler GmbH
Rheinstrasse 27+33
79576 Weil am Rhein
Germany
Hotline
Phone +49 (0) 7621 662-222
Phone +49 (0) 7621 662-0

Fax +49 (0) 7621 662-144
info.de@conductix.com
www.conductix.com
KAT0230-0002a-E

230 - Festoon para Trilho C

Uploaded by

Copyright:

Available Formats

230 - Festoon para Trilho C

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

230 - Festoon para Trilho C

Uploaded by

Copyright:

Available Formats

Festoon Systems for C-Rails

System Arrangement Program 0230

C-Rails and Accessories Program 0230

Cable Trolleys for Flat Cables Program 0230

Cable Trolleys for Round Cables Program 0230

Cable Trolleys and Accessories for Traversing, Program 0230

Ideal Control Unit Trolleys Program 0230

Accessories for Festoon Systems Program 0230

Girder Clip Track Support Bracket

Festoon Systems for Flat Cables

Festoon Systems for Round Cables

Order No. Material Length Thickness Static Values Weight

Order No. Material R Developed Loop For Max. Weight

6 Design in stainless steel V2A or V4A

Order No. Material Weight

Track Couplers, Two-Piece

Order No. Material Perm. Load Weight

Track Support Brackets, Two-Piece

Order No. Material Perm. Load Weight

Design in stainless steel V4A 7

Track Support Bracket, One-Piece, for Attachment to Existing Steel Structure

Track Support Brackets, Two-Piece, for Ceiling Attachment

Order No. Material Perm. Load Weight

8 Design in stainless steel V4A

Order No. Type Material Perm. Load Weight

Order No. Type Material Perm. Load Weight

Design in stainless steel V4A 9

Track Support Bracket and Coupler, One-Piece, for Ceiling Attachment

020185, 020186, 020275, 020276

Order No. Material Perm. Load Weight

Order No. Material Perm. Load Weight

Order No. Material Perm. Load Weight

Design in stainless steel V4A 11

Track Support Bracket and Coupler, bare to weld on

Track Support Bracket for Direct Attachment below I-Beams

Order No. Material Suitable for Perm. Load Weight

Order No. Packing Material Weight

12 Design in stainless steel V4A

Order No. L1 L2 Material Weight

Support Arms 40 x 40 x 2.5 - punched

Order No. L1 L2 Material Weight

Design in stainless steel V4A 13

Order No. L Material Weight

Support Arms 40 x 40 x 2.5 - unpunched

Order No. L Material Weight

Permissible Load for Support Arms

Order No. Material Suitable for Weight

Order No. Material Suitable for Weight

Order No. Material Suitable for Weight

Order No. Material l Weight

Brackets, bare to be welded

125 Order No. 020286

020180-08 galvanized steel 0.150

Girder Clips, Clamping Thickness 18 - 36 mm

Order No. Material Weight

020180-08x36 galvanized steel 0.220

Girder Clips, Twist-Secured, Clamping Thickness 6 - 25 mm

Order No. Material Weight Clamping Thickness s 6 - 25

Design in stainless steel V4A 17