DBL 5404 - 2014

Mercedes-Benz DBL 5404
Company Standard Date published: 2014-03

Supersedes: DBL 5404: 2010-12
Total no. of pages (including Annex): 37

Person in charge: Holger Steeb
E-mail: Holger.Steeb@daimler.com
Plant 050; Dept.: PWT/VWK
Date of translation: 2014-05 Phone: +49 (0) 7031 90 78696
Parts manufactured from thermoplastics for the direct

and indirect areas of the passenger compartment,
for passenger compartment heating and ventilation,
paneling and housings
Observe approval of procurement sources
Foreword
DBL 5404 describes the requirements for parts manufactured from thermoplastics for the direct and
indirect areas in the passenger compartment.
Changes
NOTE: This translation is for information purposes only.

The German version shall prevail above all others.
Copyright Daimler AG 2014
Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

DBL 5404:2014-03, page 2
In comparison with DBL 5404, edition 2010-12, the following changes have been made:
- New designation of the product versions with clear allocation of the material
- Implementation of thermoplastics with long glass fibers – product versions 70 to 79
- New material group added – PMMA
- Test conditions revised
- Emission test added for PBT and PE-based parts
Contents
1 Scope .....................................................................................................................................................6
2 Normative references ............................................................................................................................6
3 Terms and definitions ............................................................................................................................7
4 General requirements ............................................................................................................................8
5 Abbreviated material designation for documentation ............................................................................9
6 Use of recycled materials in vehicle interiors ........................................................................................9
7 Test methods for part assessment ........................................................................................................9
8 Technical data on the component........................................................................................................16
9 Material approval process....................................................................................................................26
10 Test methods for the qualification ........................................................................................................27
Annex A (Normative) – Requirements profiles .............................................................................................32
Annex B (Normative) – Data sheet ...............................................................................................................37

DBL 5404:2014-03, page 3
Product versions 00 to 69:

Product versions 00 to 69 (Table 1) continue to describe the requirements for finished parts with free
selection of raw material, by analogy with the previous DBL 5404. For the requirements for a material
of these product versions, refer to Table 3.

Product versions 70 to 79 (Table 1) describe only specifications for long glass fiber-reinforced plastics.
Of particular note are the general requirements for long glass fiber-reinforced thermoplastics in Section 4.
For the requirements for a material of these product versions, refer to Table 3.

Components made of thermoplastics in passenger interiors, manufactured from raw materials with
a previous qualification process (APS approval).
For certain components/assemblies with specific requirements for the material, an obligation exists to use
these qualified raw material types.
During initial sampling, evidence of only the finished part properties listed in Table 3 shall be provided.
These tested and fundamentally suitable materials are documented in an APS document for DBL 5404
(available in DOC-Master).
Table 1 for materials without APS approval
AA PV Material Material description Application examples

(1)
21 02 ABS Acrylonitrile butadiene styrene with Paneling
medium deflection temperature under
load (application temperature max.
approx. 85 °C)
31 03 ABS Acrylonitrile butadiene styrene, high- Door pocket, knee covering,
impact modified deflection temperature tail lamp housing
under load (application temperature
max. approx. 80 °C)
41 04 ABS Acrylonitrile butadiene styrene with high Door pocket, steering column trim
deflection temperature under load
(application temperature max. approx.
95 °C)
51 05 ABS+PC Acrylonitrile butadiene styrene modified Covers, housings, paneling,
with polycarbonate, good impact glove box, pillar trim
resistance (application temperature
00 08 ABS-GF 15 Acrylonitrile butadiene styrene Stiffening parts on center console,
with 15 % glass fiber air deflection flaps
00 11 ABS+PA Blend of acrylonitrile butadiene styrene Tunnel trim, speaker grille
and polyamide
00 12 ABS+PA-GF 20 Blend of acrylonitrile butadiene styrene Carrier parts
and polyamide with 20 % glass fibers
00 15 PA 6 Polyamide 6 dry impact resistant Air vent
00 16 PA 6-GF15 Polyamide 6 with 15 % glass fibers Window frame lining
00 17 PA 6-GF25 Polyamide 6 with 25 % glass fibers Switch cap
00 18 PARA6- Polyacrylamide with 30 % glass fibers Kinematic parts
(GF+MD)55 and 25 % mineral content
00 19 PBT+ASA-GF 15 Blend of polybutylene terephthalate and Diffuse grate, centerfill
acrylonitrile styrene acrylic ester with 15
% glass fibers
00 22 PBT+ASA-GF 20 Blend of polybutylene terephthalate and Housing floor
acrylonitrile styrene acrylic ester with 20
% glass fibers
00 23 PC Polycarbonate Instrument cluster, fascias,
trim parts
00 24 PC + ASA Blend of polycarbonate and acrylonitrile Draft stop, cover headrest
styrene acrylic ester with increased light for convertible
exposure requirements

DBL 5404:2014-03, page 4
(1) Do not use the designation of the product versions for new constructions
AA
PV Material Material description Application examples
(1)
10 27 ABS+PC Blend of acrylonitrile butadiene styrene Electroplated components
and polycarbonate (only for
electrodeposition applications)
20 28 PC+ABS Blend of polycarbonate and ABS, Basic carrier center console,
reduced temperature resistance fascias, kinematic parts, pillar trim
(application temperature max.105 °C)
and high notched impact strength
30 29 PC+ABS Blend of polycarbonate and acrylonitrile Pillar trim, first-aid box lid
butadiene styrene, high temperature
resistance (application temperature max.
110 °C) and notched impact strength
00 32 PC+ABS-GF10 Blend of polycarbonate and acrylonitrile Door lining attachment strip
butadiene styrene with 10 % glass fibers
00 33 PC+ABS-GF20 Blend of polycarbonate and acrylonitrile Fascia for instrument cluster
butadiene styrene with 20 % glass fibers
00 34 PC+PET-MX20 Blend of polycarbonate and polyethylene Power outlet lid
terephthalate with 20 % minerals
00 38 PE-HD Polyethylene, high density Defroster outlet, air ducting parts
00 39 PE-LD Polyethylene, low density Defroster outlet, air ducting parts
01 40 PE (Sinter) Polyethylene rotation-sintered Air ducting parts
10 42 PP Polypropylene copolymer with higher Footwell cover
stiffness, modulus of elasticity ∼
1500 MPa
20 43 PP Polypropylene copolymer with lower Dust receptacles, caps
stiffness, flexible, modulus of elasticity ∼
700 MPa
00 44 PP-GF 20 Polypropylene with 20 % glass fibers Covers
00 45 PP-GF 30 Polypropylene with 30 % glass fibers Power outlet
00 46 PP-NF 50 Polypropylene with 50 % natural fibers Hooks, retainers
00 47 PP-T10 Polypropylene with 10 % talcum Spare tire well cover
00 48 PP-T15 Polypropylene with 15 % talcum Rear-end door trim
00 49 PP-T20 Polypropylene with 20 % talcum Housing parts, cable ducts
00 50 PP-T30 Polypropylene with 30 % talcum Detachable parts
00 52 PP-T40 Polypropylene with 40 % talcum Housing parts
00 53 PP-M10 Polypropylene with 10 % minerals Side walls, covers
(e.g. Wollastonite)
00 54 PP-HI High-impact polypropylene Trim
(e.g. elastomer modified)
00 55 PP-HI-T20 High-impact polypropylene with Trim
20 % talcum (e.g. elastomer modified)
00 56 PP-HI-M15 High-impact polypropylene with Trim (commercial vehicles)
15 % minerals (e.g. elastomer modified)
00 57 PP-HI-M25 High-impact polypropylene with Trim (commercial vehicles)
25 % minerals (e.g. elastomer modified)
00 58 PP-HC High crystalline polypropylene, Trunk sill, cable duct
improved scratch resistance
01 59 PPO Polyphenylene oxide (SB modified) Switch lever, waistrails
60 PP-HI-GF25 High-impact polypropylene with Thin-walled window frame trims
25 % glass fibers, soft-touch, improved
scratch resistance
65 PMMA Polymethyl methacrylate with improved Lens of instrument cluster
temperature resistance
66 PMMA Polymethyl methacrylate Optical waveguide in interior
70 PP-LGF20 Polypropylene reinforced with Instrument panel
20 % long glass fibers (impact modified)

DBL 5404:2014-03, page 5
71 PP-LGF30 Polypropylene reinforced with 30 % long Door module

glass fibers (higher rigidity)
72 PP-LGF30 Polypropylene reinforced with 30 % long Instrument panel
glass fibers (impact modified)
(1) Do not use the designation of the product versions for new constructions

DBL 5404:2014-03, page 6
Table 2 for materials with APS approval from localized production (North America, Europe, Asia).
The qualified raw material types do not relieve the supplier of requesting component material approval.
PV Material Material description Application examples
80 ABS Acrylonitrile butadiene styrene with Paneling

medium deflection temperature under
load (application temperature
83 ABS+PC Acrylonitrile butadiene styrene modified Pillar trim, glove box, door trim,
with polycarbonate, good impact center console, seat
85 PC+ABS Blend of polycarbonate and acrylonitrile Hat shelf, trims
butadiene styrene, high temperature
max. 110 °C) and notched impact
strength
90 PP-HI-T17 Impact-resistant polypropylene with Visible grained trim parts
approx. 17 % talcum
approx. 20 % talcum, increased modulus for large-area, more rigid parts
of elasticity, reduced scratch resistance
and impact resistance
approx. 10 % talcum
1 Scope
Parts manufactured from thermoplastics for the direct and indirect areas of the passenger compartment,
the air intake and the heating.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
DBL 6714 Supply Specification – Negative List – Constituents of Process Materials

DBL 5555 Finished Parts and Semi-Finished Products Made of Organic Polymer Materials
General Conditions and Test Methods
DBL 8585 General Requirements - Environmental Protection, Hazardous Substances,
Dangerous Goods
Negative Substance List for the Selection of Materials
DBL 5306 General Technical Delivery Conditions and Test Methods for
Interior Equipment Materials and Similar Products
DBL 5307 Flame Retardant Properties - Interior Trim Parts - Requirements and
Test Specifications
DBL 5399 Supply Specification; Soiling / Cleaning of Interior Equipment Parts / Materials
DIN EN ISO 105-B06 Textiles - Tests for Colour Fastness - Part B06: Colour Fastness and Ageing to
Artificial Light at High Temperatures: Xenon Arc Fading Lamp Test
DIN EN ISO 178 Determination of Flexural Properties
DIN EN ISO 179-1 Plastics – Determination of Charpy Impact Properties – Part 1: Non-Instrumented
Impact Test
DIN EN ISO 527-1 Plastics – Determination of Tensile Properties – Part 1: General Principles
DIN EN ISO 527-2 Plastics – Determination of Tensile Properties – Part 2: Test Conditions for
Moulding and Extrusion Plastics
DIN EN ISO 527-3 Plastics – Determination of Tensile Properties – Part 3: Test Conditions for Films
and Sheets
Isotropic and Anisotropic Fiber-reinforced Plastic Composites

DBL 5404:2014-03, page 7
Unidirectional Fiber-reinforced Plastic Composites
DIN EN 20105-A02 Textiles - Tests for Colour Fastness - Part A02: Grey Scale for Assessing Change
in Colour
DIN EN ISO 22088-3 Plastics - Determination of Resistance to Environmental
Stress Cracking (ESC) – Part 3: Bent Strip Method
DIN EN ISO 306 Plastics - Thermoplastic Materials - Determination of Vicat Softening Temperature
(VST)
DIN EN ISO 6603-2 Determination of Puncture Impact Behavior of Rigid Plastics
Part 2: Instrumented Puncture Test
DIN EN ISO 2813 Paints and Varnishes – Determination of Specular Gloss of Non-Metallic Paint
Films at 20°, 60° and 85°
DIN IEC 60093 Methods of Test for Insulating Materials for Electrical Purposes; Volume
Resistivity and Surface Resistivity of Solid Electrical Insulating Materials (VDE
0303 Part 30)
DIN EN ISO 291 Plastics - Standard Atmospheres for Conditioning and/or Testing (ISO 291:2008)
DIN EN ISO 1183-1 Methods for Determining the Density of Non-Cellular Plastics. Part 1: Immersion
Method, Liquid Pyknometer Method and Titration Method
DIN EN ISO 1183-2 Plastics - Methods for Determining the Density of Non-Cellular
Plastics – Part 2: Density Gradient Column Method
DIN EN ISO 1183-3 Plastics - Methods for Determining the Density of Non-Cellular Plastics - Part 3:
Gas Pyknometer Method
DIN EN ISO 3451-1 Plastics – Determination of Ash – Part 1: General Methods
DIN EN 13130-4 Materials and Articles in Contact with Foodstuffs - Plastics Substances Subject to
Limitations Part 4: Determination of 1,3-Butadiene in Plastics
DIN EN ISO 4628-1 Evaluation of Degradation of Coatings - Designation of Quantity and Size of
Defects, and of Intensity of Uniform Changes in Appearance Part 1: General
Introduction and Designation System
DIN EN ISO 294-1 Injection Moulding of Test Specimens of Thermoplastic Materials. Part 1: General
Principles, and Moulding of Multipurpose and Bar Test Specimens
DIN EN ISO 13468-2 Plastics – Determination of the Total Luminous Transmittance of Transparent
Materials - Part 2: Double-beam Instrument
DIN 53435 Bending Test and Impact Test on Dynstat Test Pieces
DIN 50011-1 : 1978-01 Testing of Materials, Structural Components and Equipments - Warming Cabinet -
Definitions, Requirements
DIN 5031-3 Optical Radiation Physics and Illuminating Engineering
DIN EN ISO 11664-3 Colorimetry - Part 3: CIE Tristimulus Values
DIN 75220 Ageing Automobile Components in Solar Simulation Units
DIN EN ISO 11664-4 Colorimetry - Part 4: CIE 1976 L*a*b* Colour Space
VDA 278 Thermal Desorption Analysis of Organic Emissions for the Characterization of
Non-Metallic Materials for Automobiles
VDA 270 Determination of the Odour Characteristics of Trim Materials in Motor Vehicles
VDA 280-1 Farbmessung am Kraftfahrzeug – Farbmessung von Kunststoffoberflächen im
Fahrzeuginnenraum (Colorimetry for Motor Vehicles - Color Measurement of
Plastic Surfaces of Interiors for Motor Vehicles)
3 Terms and definitions

PV Product version
AP Requirements profile (Anforderungsprofil)
HI High Impact
RH Relative Humidity
DBL Daimler-Benz Supply Specification
MBN Mercedes-Benz Standard (Norm)
BST Black Standard Temperature
BS/SL Borosilicate Glass and Soda-lime Filter Glass
APS Approval of Procurement Sources

DBL 5404:2014-03, page 8
Direct passenger compartment The direct passenger compartment includes all components that
can be reached by the customer's hand during the normal use of
the vehicle (including glove box).
Indirect passenger compartment The indirect passenger compartment is the inner volume of the
safety cell of a vehicle, the detachable parts, e.g. doors and the
trunk.
4 General requirements
For safety requirements, homologation and quality, the existing statutory requirements and laws
shall be complied with. In addition, the relevant requirements of Daimler AG apply.
With regard to constituents, the materials shall comply with current statutory regulations. For the relevant
information regarding banned substances and declaration requirements, refer to DBL 8585 and DBL 6714.
The parts shall be free of production defects of any type which would impair the processing and
utilization properties or the appearance.
In particular, surfaces and cut edges shall not release any substances (e.g. auxiliary production materials,
release agents, contamination) which could lead to an impairment of the surface quality.
Visible decorative plastic parts shall comply with the requirements of our styling unit with regard to surface
gloss. The part-specific requirements are available from the styling unit.
The technical data from Table 3 tested on the part, the corresponding machine, material and process
parameters, and the sampling and the results of any strength calculations shall be documented
in an MB data sheet for DBL 5404 (available in DOC-Master).
4.1 Product versions 00 to 69

The parts shall be tested by the supplier within the framework of initial sampling. During the production
time of the article, the supplier shall take appropriate action such as process monitoring/documentation
and regular validation of the DBL tests to ensure that the supplied parts conform to the approved sample.
The supplier is responsible for selecting the appropriate raw material type and plastic supplier.
In the case of any changes to the plastic type, renewed sampling shall be carried out.
For visible applications, materials pigmented by the raw material producer shall be used. Alternatively the
pigment masterbatches tested/recommended by the raw material producer shall be used for the non-
pigmented materials.

Interior components of long glass fiber-reinforced thermoplastics shall be designed for the strength
requirements in line with the state of the art. This includes the use of corresponding flow pattern
calculations with analysis of the fiber orientation and the part warpage.
In order to assess the mechanical properties of the parts, characteristic values are determined according
to a defined sampling plan. This is referenced to the results of the fiber orientation calculation.
For deviations of the material properties, a scattering range of 6σ is used.
Injection molding of long glass fiber-reinforced materials is a particularly sensitive process. Important
process parameters such as dynamic pressure, screw speed, nozzle geometry or sprue design affect the
resulting fiber length distribution and fiber length orientation in the finished part. During the development
process, all process parameters shall therefore be documented and the trial parts examined in
accordance with this DBL.
A suitable plant engineering shall be used to ensure gentle processing of the long glass fiber-reinforced
material.
DBL 5555 shall also be observed when using a direct compounding method.
Procedure: refer to Section 9

When using materials shown in the APS list, materials pigmented by the raw material producer shall be
used for visible applications. Alternatively the pigment masterbatches tested/recommended by the raw
material producer shall be used for the non-pigmented materials.

DBL 5404:2014-03, page 9
5 Abbreviated material designation for documentation
5.1 Product versions .00 to .79
Abbreviated designation for drawings in the block for material: e.g. Thermoplastic PC + ABS
and DBL 5404.29
5.2 Product versions .80 to .99
Abbreviated designation for drawings in the block for material: e.g. Thermoplastic with material approval
PP-HI-T17 and DBL 5404.90
6 Use of recycled materials in vehicle interiors

The use of recycled materials is desired.
Evidence shall be provided to prove that recycled materials in vehicle interiors conform to the same
requirements as new products on the finished part. In particular, compliance with the requirements
regarding odor, fogging and emissions in accordance with VDA 278 / DBL 8585 shall be ensured.
Where recycled materials are used, there is an increased risk of possible fluctuations in the individual
delivery batches. Compliance with these DBL requirements shall therefore be ensured and documented
for each batch by the raw material producer by appropriate quality measures across the complete delivery
period. Proof of compliance with these DBL requirements shall be provided to the part manufacturer in the
works test certificate!
Reprocessable materials from process start-ups, tool changes and production faults (e.g. sprue cake)
at the plastics processor's works shall not enter the production process. Exceptions are, for blow molding
processes, small quantities of reprocessable material from molded part trimmings, provided that the added
quantity is clearly limited and that with the maximum permitted content the requirements with regard to
odor, fogging and emissions as specified in VDA 278 / DBL 8585 can be proven to be maintained on the
finished part.
7 Test methods for part assessment

The test methods described in this section are intended for tests on parts; if the test on the part
is not possible, the reason shall be indicated in the results documentation.
7.1 Density
Standard: DIN EN ISO 1183 Part 1-3
Test conditions: Method A - Buoyancy method
7.2 Residue on ignition

Standard: DIN EN ISO 3451-1
Test conditions: Method A
7.3 Bending test

Standards: DIN EN ISO 178
DIN 53435
Conditioning: Materials containing polyamide, see Section 7.18
Product versions 70 to 79 - are additionally tested again after heat aging,

refer to Section 7.19.
00 to 69 00 to 69
Product versions 70 to 79
80 to 99 80 to 99
Standard DIN 53435 (Dynstat) DIN EN ISO 178 DIN EN ISO 178
Test specimens 10 mm x 15 mm x d 80 mm x 10 mm x d 80 mm x 10 mm x d
Test specimen (instrument panel only) - - 80 mm x 25 mm x d
Test speed - 10 mm/min 10 mm/min
Span width - 64 mm 64 mm

DBL 5404:2014-03, page 10
7.4 Impact test

Standards: DIN EN ISO 179
DIN 53435
Specification detail: With grained specimens, ensure that the grained specimen surface is not
in the tensile zone (strike rear side).
Test temperatures: 23 °C/50 % RH

-25 °C
00 to 69 00 to 69
80 to 99 80 to 99
Standard (DIN 53435) ISO 179 ISO 179
Test specimens 10 mm x 15 mm x 80 mm x 10 mm x 80 mm x 10 mm x d
d d
Test specimen (instrument panel - - 120 mm x 15 mm x
only) d
Span width - 62 mm 62 mm
Span width (instrument panel only) - - 70 mm
Impact direction - broadside broadside
7.4.1 Notched impact strength

Dynstat test specimen: each product version, with notch (K)
DIN EN ISO test specimen: each product version, with notch A
7.4.2 Impact strength

Dynstat test specimen: each product version, without notch (G)
DIN EN ISO test specimen: each product version, without notch
7.5 Water content

Standard: DBL 5555
Test condition: Method A
Application: For materials containing PA only (as-supplied condition)
7.6 Tensile test

Standard: DIN EN ISO 527 1-5
Test speeds: 50 mm/min for unfilled materials
10 mm/min for PP - T10
5 mm/min with filled materials
00 to 69
80 to 99
Test specimens 5A 1B
Test specimen - 170 x 25 x d (in mm) (in deviation
(instrument panel only) from the standard)
Gage length 50 mm 100 mm
Measuring length 20 mm 50 mm

DBL 5404:2014-03, page 11
Test of the modulus of elasticity

Product versions 80 to 99 70 to 79
Test specimens 1B 1B
Test specimen 170 x 25 x d (in mm) (in deviation
-
(instrument panel only) from the standard)
Test speed 1 mm/min 1 mm/min
Determination of between 0,05 and 0,25 % between 0,05 and 0,25 % elongation
modulus of elasticity elongation
Gage length 100 mm 100 mm
Measuring length 50 mm 50 mm
7.7 Hot storage temperature

Standard: DBL 5555
Test equipment: Warming cabinet DIN 50011-1 : 1978-01
Indications in test report: Test temperature in °C / Molded part change in %
Limit value max. 1,5 % molded part change
7.8 Vicat softening temperature

Standard: DIN EN ISO 306
Test conditions: VST B50
7.9 1,3 butadiene content

Application: For materials containing ABS only
Standard: DIN EN 13130-4
Conditioning: The samples shall be subjected to conditioning as soon as possible after
production. The parts shall be stored there in standard atmosphere
DIN EN ISO 291-23/50-2 for 7 days
(7d at 23 °C/50 % RH) and then welded air-tight in aluminum foil.
Limit values for 1,3 butadiene:

Material Unit Panel Part Target value
ABS + PC* mg/kg <1 <5 <1
ABS mg/kg <1 <3 <1
PC+ABS mg/kg <1 <5 <1
PA + ABS mg/kg <1 <5 <1
GF material mg/kg <5 < 15 <5
* only valid for ABS + PC of product versions 05 and 83 (target value for component <3 mg/kg)
7.10 Fogging
Standard: DBL 5306
Test conditions: Method B
7.11 Emission analysis

Application: For materials containing ABS, ASA, PE, PBT and PP only
Standard: VDA 278
Note: No limit values are currently specified for parts containing PE and PBT.
The test shall be performed in accordance with VDA 278 and the results
documented.
Material-specific limit values of total emissions

Unit VOC Fog
Materials containing ABS or ASA µg/g 50 200
Materials containing PP µg/g 250 500
Materials containing PP – LFT (PV 70 to 72) µg/g 250 500
Materials containing PP (PV 90 to 92) and air ducts µg/g 200 400

DBL 5404:2014-03, page 12
Evaluation of individual substances: DBL 8585
7.12 Odor
Standard: VDA 270
Conditioning: The samples shall be subjected to conditioning as soon as possible after
production. The parts shall be stored there in standard atmosphere
DIN EN ISO 291-23/50-2 for 7 days (7d at 23 °C/50 % RH)
and then welded air-tight in aluminum foil.
Test conditions: Method B3 (small parts as agreed with the responsible process/materials
engineering department of the Daimler receiving plant: Method A3)
7.13 Resistance to environmental stress cracking DIN EN ISO 22088-3 Part 3

on unpainted plastic parts of the vehicle interior
Application: The test shall be performed if cleaning, sliding or lubricating compounds are used
on the part or during the production process. The supplier shall ensure that the
plastics used have an adequate resistance to environmental stress cracking
at 0,3 % and 1 % outer fiber strain.
Test equipment:
Bending device: in accordance with DIN EN ISO 22088-3
Felts: EMPA, Cat. No. 701
(Empa Testmaterialien, Mövenstr. 12, CH-9015 St. Gallen)
Kleenex: KIMWIPES Lite 200, Kimberly-Clark, Code 7101
Test specimens: 30*70*thickness of component or specimen panel
Test substances: All substances or auxiliaries used in the assembly and process
(e.g. grease, anti-creak coatings, etc.).
Test method:
The test specimens shall be conditioned in standard atmosphere DIN EN ISO 291-23/50-2 for 48 h
(for materials containing polyamides, see Section 7.18).
• Clamp the test specimens in the bending device.

• Place the felts in the test substance for at least 15 minutes.
• Place the felts in the center of the bent test specimen.
• Exposure time 7 days in standard atmosphere
• Following exposure, clean the tested surface with 1 % washing-up liquid solution,
rinse and dab dry using a Kleenex wipe
• Assess the test specimens immediately after dabbing them dry.
Evaluation:
Assess the test specimens in clamped condition under a reflected-light stereomicroscope at approx.
10 x magnification.
Rating Evaluation
1 no visible change
2 surface becoming mat
3 fine cracks
4 heavy cracking, breaks
Requirement:
Rating 1 is required for the parts, i.e. the parts shall not exhibit any visible changes after the test.
7.14 Resistance to cosmetics
Application: The test of the resistance to cosmetics shall be performed on all parts that could
come into contact with cosmetics during the use of the vehicle.
The parts in question shall be specified by the development department.
The test is intended to assess the effect of cosmetic products on interior surfaces.

DBL 5404:2014-03, page 13
Test equipment:
Test substance: Sunscreen test substance – For the composition, always refer to the latest valid
DBL 5399.
Test equipment: Digital scales with resolution 0,001 g
Application: Disposable pipette
Test method:
• Apply three drops or 0,07 g of the test substance to the component surface.
• Store the wetted test pieces in a circulating air cabinet (DIN 50011-1: 1978-01) at 60 °C for 24 h.
• Following storage, condition the specimens for one hour in standard atmosphere
DIN EN ISO 291-23/50-2. Then clean the test pieces using a 1 % washing-up liquid solution
and dry with Kleenex.
Following cleaning, the specimens shall be assessed on the basis of the following definitions:
7.14.1 Low exposure to cosmetics

Parts with low/rare exposure from skin contact.
Immediately after cleaning and after 24 ± 0,5 h assess visually in accordance with DIN EN ISO 4628-1.
Rating Intensity of change

0 unchanged, i.e. no perceptible change
1 very slight, i.e. just perceptible change
2 small, i.e. clearly perceptible change
3 moderate, i.e. very clearly perceptible change
4 strong, i.e. pronounced change
5 very strong change
The test shall be performed and the result documented.
7.14.2 Increased exposure to cosmetics

Parts with frequent/intensive exposure from skin contact (e.g. arm rests, rocker switches)
Move your fingernails across the surface under slight pressure (approx. 3-4 N). Wipe using a moist
cloth/leather, leave to dry for two minutes and evaluate.
Assessment of the surface after application of mechanical load in accordance with DIN EN ISO 4628-1.

The test shall be performed and the result documented.
Changes impairing the component function are not permissible. Changes beyond rating 2 shall be agreed
with the component manager.

DBL 5404:2014-03, page 14
7.15 Resistance to care products
Application: The resistance to care products shall be tested on all surfaces of interior parts
which are visible and accessible by the customer during cleaning work. In the
case of parts which cannot be tested meaningfully using the crockmeter,
the test exposure shall be simulated manually.
Test apparatus: Crockmeter

Parameters: Loading weight 9 N
Stroke length 50 mm
Number of strokes 30 double strokes
Modification The finger holding the felts shall be drilled through
axially, diameter 6-9 mm.
Felts: EMPA, Cat. No.701

Paper tissues: Folding towels, single-ply, SCA Hygiene Paper No. 8.01.03
Test substances: For the composition of test substances 1-6, refer to the latest edition of
DBL 5399.
No. Test substance

1 MB glass cleaner
2 MB plastics cleaner
3 MB cockpit care product
4 MB leather cleaner
5 Washing-up liquid
6 Glass cleaner
Test method:
The test specimens shall be conditioned in standard atmosphere DIN EN ISO 291-23/50-2 for 48 h
(for materials containing polyamides, see Section 7.18).
• The test shall be conducted at room temperature in accordance with DIN EN ISO 291.
• Impregnate felt for at least 5 min
• Insert felt in finger.
• Briefly place on folding towel (approx. 1 sec) and lift off again immediately
• Perform care test using test substances / parameters indicated above
• Following exposure, clean the tested surface with 1 % washing-up liquid solution, rinse and dab dry
using a Kleenex wipe.
Evaluation:
Assess felts and abrasion on the tested surface in a daylight booth (daylight in accordance with
DIN 5031 Part 3 D65) immediately following the test and after a regeneration period of 24 h by analogy
with DIN EN ISO 4628-1 according to the following scale:

Requirement:
Rating ≤ 2; is required for the parts and the felt surface, i.e. the parts shall exhibit only a very slight visible
change after the test.

DBL 5404:2014-03, page 15
7.16 Hot light aging
Application: The hot light aging test shall be performed on all surfaces that are exposed to
direct sunlight and which are visible and accessible during the use of the vehicle.
Standard: DIN EN ISO 105-B06

Test condition: 4 cycles (6 cycles for applications for convertible)
Exposure condition: 3 (normal); irradiance 1,2 W/m² (420 nm)
For type of apparatus C, filter system BS/SL shall be used.
Determination of end point: Exposure to ∆E 4,3±0,4 of reference 6 (exposed/to covered).

Color measurement of reference with white reference tile as substrate.
For each cycle, a new reference 6 shall be used.
Assessment: Comparison of exposed specimen with original specimen for light source D65.
Assessment with gray scale in accordance with DIN EN 20105-A02.
Black standard temp.: 100 ± 3 °C, without nonwoven backing fabric

Exception:
90 ± 3°C, without nonwoven backing fabric for materials containing ABS
Limit value: ≥ 4 rating
7.17 Flame retardant properties
Standard: DBL 5307.10

Note: For commercial vehicle and bus applications, the specific further-reaching
requirements for such applications shall be fulfilled (see DBL 5307).
7.18 Conditioning of materials containing polyamide before testing
In order to achieve a reproducible water content of the polyamide parts during testing, first dry and then
condition the components in the following atmospheres.
Redrying: 48 h at 105 °C in a circulating air cabinet (DIN 50011-1 : 1978-01)

Conditioning: 7 days in standard atmosphere DIN EN ISO 291-23/50-2 (7d at 23 °C/50 % RH)
7.19 Heat aging
Application: For product versions 70 to 79 only

Test equipment: Circulating air oven per DIN 50011-1 : 1978-01
Test conditions: 1000 h storage in warm air
Materials Temperature
Long glass fiber-reinforced materials containing PP with high thermal
120°
load, e.g. instrument panel
Long glass fiber-reinforced materials containing PP with low thermal
100°
load, e.g. door module
7.20 Light transmission
Specimens: If the test specimen cannot be taken from the part, the value shall be tested on
specimen sheets 3 mm thick or shall be taken from the raw material data sheet
and indicated in the initial sampling.
Application: For optical waveguides only

DBL 5404:2014-03, page 16
8 Technical data on the component

Table 3 – Technical data on the component
Product version requirements
Old 21 31 41 51 00 00
New 02 03 04 05 08 11
ABS-GF15
ABS+PC
ABS+PA
ABS
ABS
ABS
Section Test Unit
7.1 Density g/cm³ 1,05 1,05 1,06 1,09 1,15 1,06
±0,03 ±0,03 ±0,03 ±0,03 ±0,02 ±0,03
7.2 Residue on ignition % ≤5 ≤5 ≤5 ≤5 15 ± 2 ≤5
7.3.1 Stress at 3,5% strain MPa ≥ 40 ≥ 40 ≥ 60 ≥ 50 ≥ 60 ≥ 40
Notched impact strength at 23°C ≥6 ≥ 16 ≥8 ≥ 12 ≥ 45
Dynstat
kJ/m²
7.4.1 kJ/m²
Notched impact strength at -25°C ≥3 ≥ 10 ≥6 ≥8 ≥ 10
Impact strength at 23°C kJ/m² ≥5
7.4.2
Impact strength at -25°C kJ/m²
7.3.1 Stress at 3,5% strain MPa
Notched impact strength at 23°C kJ/m²
7.4.1
ISO
Notched impact strength at -25°C kJ/m²

Impact strength at 23°C kJ/m²
7.4.2
Yield stress MPa ≥ 32 ≥ 32 ≥ 35 ≥ 35
7.6 Tensile strength MPa ≥ 55 ≥ 30
Elongation at break % ≥8 ≥8 ≥5 ≥ 15 ≥2 ≥ 40
7.6.1 Tensile modulus MPa
7.7 Hot storage temperature °C ≥ 90 ≥ 85 ≥ 100 ≥ 100 ≥ 100 ≥ 110
7.8 Vicat softening temperature °C ≥ 96 ≥ 92 ≥ 105 ≥ 105 ≥ 103 ≥ 100
7.9 1,3 butadiene content mg/kg ≤3 ≤3 ≤3 ≤5 ≤ 15 ≤5
7.10 Fogging mg ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7
Emissions VOC µg/g X X X X X X
7.11
Emissions fog µg/g X X X X X X
7.12 Odor Rating ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
Resistance to environmental stress
7.13 Rating X X X X X X
cracking
7.14 Resistance to cosmetics Rating X X X X X X
7.15 Resistance to care products Rating X X X X X X
7.16 Hot light aging Rating X X X X X X
7.17 Burning test mm/min ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100
Target value:
If a specific value has been entered in the line of Table 3, the test shall be performed for that product
version.
X:
If an X has been entered in the line, check in Section 7 whether this test is to be excluded for this
components (e.g. not a surface part).
Should this not be the case, the test shall be performed in accordance with the standard specified there.

DBL 5404:2014-03, page 17
Old 00 00 00 00 00 00
New 12 15 16 17 18 19
(GF30+MD25)
PBT+ASA-
PA6-GF15
PA6-GF25
ABS+PA-
PARA6-
GF20
GF15
PA 6
Section Test Unit
7.1 Density g/cm³ 1,20 1,12 1,23 1,30 1,74 1,31
±0,02 ±0,02 ±0,02 ±0,02 ±0,04 ±0,03
15 ±
7.2 Residue on ignition % 20 ± 2 ≤5 15 ± 2 25 ± 2 55 ± 3
2
Notched impact strength at 23°C
Dynstat
kJ/m² ≥ 20
7.4.1 kJ/m²
Notched impact strength at -25°C ≥ 10
Impact strength at 23°C kJ/m² ≥ 14 n.br. ≥8 ≥9 ≥4 ≥ 10
7.4.2
Impact strength at -25°C kJ/m² ≥ 11 ≥5
7.4.1
ISO

7.4.2
Yield stress MPa ≥ 40
7.6 Tensile strength MPa ≥ 40 ≥ 40 ≥ 70 ≥ 110 ≥ 70
Elongation at break % ≥ 3,8 ≥ 20 ≥5 ≥2 ≥1 ≥2
7.6.1 Tensile modulus MPa 12000 4500
7.8 Vicat softening temperature °C
7.9 1,3 butadiene content mg/kg ≤ 15
7.10 Fogging mg ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7
7.11
7.12 Odor Rating ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
Resistance to environmental
stress cracking
7.17 Burning test mm/min ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100
Target value:
version.
X:

DBL 5404:2014-03, page 18
Old 00 00 00 10 20 30
New 22 23 24 27 28 29
PC + ASA
PBT+ASA-
PC+ABS
PC+ABS
ABS+PC
GF20
PC
Section Test Unit
7.1 Density g/cm³ 1,38 1,19 1,15 1,10 1,13 1,15
±0,03 ±0,02 ±0,02 ±0,02 ±0,02 ±0,02
7.2 Residue on ignition % 20 ± 2 ≤5 ≤5 ≤5 ≤5 ≤5
Notched impact strength at 23°C ≥ 20 ≥ 20 ≥ 10 ≥ 15 ≥ 20
Dynstat
kJ/m²
7.4.1 kJ/m²
Notched impact strength at -25°C ≥ 10 ≥8 ≥7 ≥ 10 ≥ 12
Impact strength at 23°C kJ/m² ≥ 10
7.4.2
Impact strength at -25°C kJ/m² ≥5
7.4.1
ISO

7.4.2
Yield stress MPa ≥ 50 ≥ 40 ≥ 35 ≥ 35 ≥ 40
7.6 Tensile strength MPa ≥ 80
Elongation at break % ≥2 ≥ 20 ≥ 35 ≥ 30 ≥ 40 ≥ 40
7.8 Vicat softening temperature °C ≥ 140 ≥ 120 ≥ 105 ≥ 115 ≥ 120
mg/k
7.9 1,3 butadiene content g ≤5 ≤5 ≤5
7.10 Fogging mg ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 0,7
Emissions VOC µg/g X X X X X
7.11
Emissions fog µg/g X X X X X
Ratin
7.12 Odor g ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
Resistance to environmental Ratin
7.13 g X X X X X X
stress cracking
Ratin
7.14 Resistance to cosmetics g X X X X X X
Ratin
7.15 Resistance to care products g X X X X X X
Ratin
7.16 Hot light aging g X X X X X X
mm/
7.17 Burning test min ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100
Target value:
version.
X:

DBL 5404:2014-03, page 19
Old 00 00 00 00 00 01
New 32 33 34 38 39 40
PC+ABS-
PC+ABS-
PC+PET-
PE Sinter
PE-HD
PE-LD
MX20
GF10
GF20
Section Test Unit
7.1 Density g/cm³ 1,20 1,27 1,36 0,95 0,92 0,93
±0,03 ±0,03 ±0,02 ±0,01 ±0,01 ±0,02
20 ±
7.2 Residue on ignition % 10 ± 2 20 ± 2 ≤5 ≤5 ≤5
2
7.3.1 Stress at 3,5% strain MPa ≥ 65 ≥ 65 ≥ 70 ≥ 17 ≥ 12
Notched impact strength at 23°C ≥5 ≥6 ≥4
Dynstat
kJ/m²
7.4.1 kJ/m²
Notched impact strength at -25°C ≥3
Impact strength at 23°C kJ/m² ≥ 10 ≥8 ≥ 25
7.4.2
Impact strength at -25°C kJ/m² ≥6 ≥5 ≥ 10
7.4.1
ISO

7.4.2
Yield stress MPa ≥ 18 ≥6
7.6 Tensile strength MPa ≥ 45 ≥ 60 ≥ 42 ≥ 12
Elongation at break % ≥4 ≥2 ≥3 ≥ 100 ≥ 100 ≥ 100
7.8 Vicat softening temperature °C ≥ 120 ≥ 125
7.9 1,3 butadiene content mg/kg ≤ 15 ≤ 15
7.10 Fogging mg ≤ 0,7 ≤ 0,7 ≤ 0,7 ≤ 1,2 ≤ 1,2 ≤ 1,2
Emissions VOC µg/g X X X X X
7.11
Emissions fog µg/g X X X X X
7.12 Odor Rating ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
stress cracking
mm/mi
7.17 Burning test n ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100
Target value:
version.
X:

DBL 5404:2014-03, page 20
Old 10 20 00 00 00 00
New 42 43 44 45 46 47
PP-GF 20
PP-GF 30
PP-NF 50
PP-T 10
PP
PP
Section Test Unit
7.1 Density g/cm³ 0,90 0,90 1,04 1,13 1,13 0,97
±0,01 ±0,01 ±0,03 ±0,03 ±0,03 ±0,02
20 ± 30 ±
7.2 Residue on ignition % ≤5 ≤5 ≤5 10 ± 2
2 2
Notched impact strength at 23°C ≥4 ≥5
Dynstat
kJ/m²
7.4.1 kJ/m²
Impact strength at 23°C kJ/m² ≥8 ≥6 ≥ 12 ≥ 10
7.4.2
Impact strength at -25°C kJ/m² ≥3
7.4.1
ISO

7.4.2
Yield stress MPa ≥ 22 ≥ 17
7.6 Tensile strength MPa ≥ 45 ≥ 55 ≥ 30 ≥ 15
Elongation at break % ≥ 100 ≥ 200 ≥2 ≥2 ≥2 ≥ 80
7.6.1 Tensile modulus MPa 3000
7.9 1,3 butadiene content mg/kg
7.10 Fogging mg ≤ 1,2 ≤ 1,2 ≤ 1,2 ≤ 1,2 ≤ 1,2 ≤ 1,2
7.11
7.12 Odor Rating ≤4 ≤4 ≤4 ≤4 ≤4 ≤4
stress cracking
mm/mi
7.17 Burning test n ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100
Target value:
version.
X:

DBL 5404:2014-03, page 21
Old 00 00 00 00 00 00
New 48 49 50 52 53 54
PP-M10
PP-T15
PP-T20
PP-T30
PP-T40
PP-HI
Section Test Unit
7.1 Density g/cm³ 1,01 1,06 1,12 1,22 0,98 0,90
±0,03 ±0,03 ±0,03 ±0,04 ±0,01 ±0,01
15 20 30 40 10 ± 2 ≤5
7.2 Residue on ignition %
+2 +2 +3 +4
Dynstat
7.4.1 kJ/m²
Notched impact strength at -25°C
Impact strength at 23°C kJ/m² ≥8 ≥6 ≥5 ≥4 ≥ 15 n.br.
7.4.2 ≥3 ≥3 ≥3 ≥2
Impact strength at -25°C kJ/m² ≥ 10
7.4.1
ISO

7.4.2
Yield stress MPa
7.6 Tensile strength MPa ≥ 20 ≥ 25 ≥ 25 ≥ 25 ≥ 25 ≥ 15
Elongation at break % ≥ 50 ≥ 10 ≥ 10 ≥6 ≥ 80 ≥ 200
7.7 Hot storage temperature °C 120 120 120 120 120 90
7.10 Fogging mg ≤ 1,2 ≤ 1,2 ≤ 1,2 ≤ 1,2 ≤ 1,2 ≤ 1,2
7.11
7.12 Odor Rating ≤4 ≤4 ≤4 ≤4 ≤4 ≤4
stress cracking
7.16 Hot light aging Rating >4 >4 >4 >4 >4 >4
mm/mi
7.17 Burning test n ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100
Target value:
version.
X:

DBL 5404:2014-03, page 22
old 00 00 00 01 01 ---
New 55 56 57 58 59 60
Unit
PP-HI-GF25
PP-HI-M15
PP-HI-M25
PP-HI-T20
PP-HC
PPO
Section Test
7.1 Density g/cm³ 1,04 1,02 1,07 0,90 1,06 1,09
±0,03 ±0,02 ±0,02 ±0,03 ±0,03 ±0,03
20 15 25 25
7.2 Residue on ignition % ≤5 ≤5
+ 3,0 + 2,0 + 3,0 + 3,0
7.3.1 Stress at 3,5% strain MPa ≥ 20 ≥ 20 ≥ 20 ≥ 30 ≥ 70
Notched impact strength at 23°C ≥8 ≥8
Dynstat
kJ/m²
7.4.1 kJ/m²
Impact strength at 23°C kJ/m² n.br. n.br. n.br. Tbd.
7.4.2
Impact strength at -25°C kJ/m² ≥ 10 ≥ 13 ≥7 Tbd.
7.4.1
ISO

7.4.2
7.6 Tensile strength MPa ≥ 15 ≥ 20 ≥ 20 ≥ 25 Tbd.
Elongation at break % ≥ 80 ≥ 50 ≥ 30 ≥ 40 ≥ 15 Tbd.
7.8 Vicat softening temperature °C ≥ 125
7.10 Fogging mg ≤ 1,2 ≤ 1,2 ≤ 1,2 ≤ 1,2 ≤ 0,7 ≤ 1,2
7.11
7.12 Odor Rating ≤4 ≤4 ≤4 ≤4 ≤3 ≤4
stress cracking
mm/mi
7.17 Burning test n ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100
Target value:
version.
X:

DBL 5404:2014-03, page 23
Old --- ---

New 65 66
Unit
PMMA
PMMA
Section Test
7.1 Density g/cm³ 1,18 1,18
±0,02 ±0,02
7.2 Residue on ignition % ≤1 ≤1
≥ 75 ≥ 75
(3) (3)
Dynstat

7.4.1 kJ/m²
Impact strength at 23°C kJ/m² ≥5 ≥5
7.4.2
7.4.1
ISO

7.4.2
Yield stress MPa
7.6 Tensile strength MPa
Elongation at break %
7.20 Light transmission % ≥ 90 ≥ 90
7.7 Hot storage temperature °C ≥ 105 ≥ 95
7.8 Vicat softening temperature °C ≥ 110 ≥ 105
7.10 Fogging mg ≤ 0,7 ≤ 0,7
Emissions VOC µg/g X X
7.11
Emissions fog µg/g X X
7.12 Odor Rating ≤3 ≤3
7.13 Rating X X
stress cracking
7.14 Resistance to cosmetics Rating X X
7.15 Resistance to care products Rating X X
7.16 Hot light aging Rating X X
mm/mi
7.17 Burning test n ≤ 100 ≤ 100
Target value:
version.
X:

DBL 5404:2014-03, page 24
Old --- --- ---

New 70 71 72
PP-LGF 20
PP-LGF 30
PP-LGF 30
Section Test
7.1 Density g/cm³ 1,04 1,12 1,12
±0,02 ±0,03 ±0,03
7.2 Residue on ignition % 20±2 30±3 30±3
Flexural strength kJ/m² ≥ 70 ≥ 65 ≥ 70
7.3.1
After aging (Section 7.19) kJ/m² ≥ 70 ≥ 60 ≥ 70
Impact strength at 23°C kJ/m² ≥ 25 ≥ 15 ≥ 40
ISO
7.4.2
After aging (Section 7.19) kJ/m² ≥ 25 ≥ 13 ≥ 40
Impact strength at -25°C kJ/m² ≥ 30 ≥ 10 ≥ 40
7.4.2
After aging (Section 7.19) kJ/m² ≥ 30 ≥8 ≥ 40
Tensile strength MPa ≥ 30 ≥ 40
Tensile test
After aging (Section 7.19) MPa ≥ 30 ≥ 40

Elongation at break % ≥2 ≥ 1,6
7.6
After aging (Section 7.19) % ≥2 ≥ 1,6
Tensile modulus MPa 2200 3000
After aging (Section 7.19) MPa 2600 3400
Maximum force at RT N 800
Puncture impact
After aging (Section 7.19) N 800

Total energy at RT J 3,0
10.6 After aging (Section 7.19) J 3,0
test
Maximum force at -25°C N 1000

After aging (Section 7.19) N 1000
Total energy at -25°C J 3,0
After aging (Section 7.19) J 3,0
7.10 Fogging mg ≤ 1,2 ≤ 1,6 ≤ 1,2
Emissions VOC µg/g X X X
7.11
Emissions fog µg/g X X X
7.12 Odor Rating ≤4 ≤4 ≤4
7.17 Burning test mm/min ≤ 100 ≤ 100 ≤ 100
Target value:
version.
X:

DBL 5404:2014-03, page 25
Old 21 51 30 90 91 ---
New 80 83 85 90 91 92
PP-HI-T17
PP-HI-T20
PP-HI-T10
PC+ABS
ABS+PC
ABS
Section Test
7.1 Density* g/cm³ 1,05 1,09 1,15 1,03 1,04 0,97
7.2 Residue on ignition %
Notched impact strength at 23°C
Dynstat
kJ/m²
7.4.1 kJ/m²
Notched impact strength at -25°C ≥3 ≥8 ≥ 12
Impact strength at 23°C kJ/m² n.br. n.br. n.br.
7.4.2
Impact strength at -25°C kJ/m² ≥ 10 ≥6 ≥ 10
7.4.1 kJ/m²
ISO

7.4.2
Yield stress MPa
7.6 Tensile strength MPa
Elongation at break %
7.7 Hot storage temperature °C ≥ 90 100 120 120 120 120

7.9 1,3 butadiene content mg/kg ≤3 ≤5 ≤5
7.10 Fogging mg ≤ 1,2 ≤ 1,2 ≤ 1,2
Emissions VOC µg/g ≤ 50 ≤ 50 ≤ 50 ≤ 200 ≤ 200 ≤ 200
7.11
Emissions fog µg/g ≤ 200 ≤ 200 ≤ 200 ≤ 400 ≤ 400 ≤ 400
7.12 Odor Rating ≤3 ≤3 ≤3 ≤4 ≤4 ≤4
7.13 Rating X X X
stress cracking
7.14 Resistance to cosmetics Rating
7.15 Resistance to care products Rating
Aging under the influence
of heat and light **
mm/mi
7.17 Burning test n ≤ 80 ≤ 80 ≤ 80 ≤ 80 ≤ 80 ≤ 80
Target value:
version.
X:
*
The density test is not required, value entered for calculation using CAD system.
**:
The hot light aging test is not required if products already pigmented by the producer are used
(ready to use).

DBL 5404:2014-03, page 26
9 Material approval process
9.1 General procedure

The following part of the DBL governs the procedure for the approval of the raw materials/inclusion
of the raw materials in the APS.
If a material listed in the APS is used for the finished part, then this finished part shall be tested in
accordance with Table 3, Product versions with reduced scope of testing (PV 80 to 99). The tested and
fundamentally suitable materials are listed in an APS document (available in DOC-Master).
The qualified raw material types do not relieve the supplier of requesting component material approval.
The following process steps shall be performed in sequence in order to obtain a material approval.
9.2 Process for qualification
Process step Description
Creation of a requirements profile Section 9.3
Product preselection (material type) Section 9.4
Qualification process Section 9.5
9.3 Creation of a requirements profile

Daimler will create a requirements profile for the use of materials for interior parts with special
requirements. These requirements will be recorded in requirements profiles in Annex A
of this DBL in coordination with Development.
9.4 Product preselection (material type)

On the basis of the requirements profiles listed in Annex A, the raw material producer shall select an
appropriate material which is able to conform to the requirements when used in a component.
The raw material producer shall test the material requirements specified in the requirements profile using
specimen plates (preferably DIN A4 with film gate, thickness approx. 2,5 mm), and shall document the
results in the
MB product data sheet (Annex B).
When all the requirements are fulfilled, the raw material producer may submit its product for approval.
9.5 Qualification process

If the product is given a positive assessment by Daimler, the raw material producer shall provide
Production and Materials Engineering with 50 kg of granulate in the specified trim colors (Table 4).
Production and Materials Engineering will use this material to produce specimen plates and,
if appropriate, to carry out processing tests using a basic master tool.
Table 4
Colors Daimler color code

Black 9051
Crystal gray 7H52
Silk beige 8R73

DBL 5404:2014-03, page 27
10 Test methods for the qualification

10.1 Surface resistivity (antistatic finish)
Standard: DIN IEC 60093
VDE0303-30
Test specimens: 100 mm x 100 mm
Conditioning: at least 48 h in standard atmosphere DIN EN ISO 291-23/50-2
Test voltage: 100 VDC
Test temperature: 23 °C/50 % humidity
Test period: 60 s
Test configuration: see Figure 1 and 2
Figure 1
Figure 2

DBL 5404:2014-03, page 28
10.2 Solar simulation
Standard: DIN 75220

Test specimens: 100 mm x 100 mm x d
Test conditions: D-IN1-T
10.3 Shrinkage behavior
Standard: DIN EN ISO 294-4 (Campus)

Required indications: Molding shrinkage parallel/normal
Requirement: in accordance with the requirements profile
10.4 Heat aging
Test conditions:
Time period 42 days
Temperature 90 °C
Test equipment: Circulating air oven per DIN 50011-1 : 1978-01
Assessment of mechanical parameters after aging:

Test: According to Section 7.6
Visual assessment after aging:

Test chamber: Daylight booth (daylight in accordance with DIN 5031-3 D65)
Assessment table:

10.5 Degree of gloss

Test equipment: 60° Byk-Gardner (micro-TRI-gloss-S)
Color: Black, color code: 9051
Grain: DEK 000085 or DEK 000.105
10.6 Puncture impact test

Test specimens: D2 (60x60)
Test temperatures: 23 °C/50 % RH
-25°C
Supporting ring: 40 mm
Striker: 20 mm
Lubricant: Acid-free vaseline (to be defined more precisely)
Test condition: Striker always lubricated
Requirement: Maximum force in N

Deflection at maximum force in mm
Puncture energy in J

DBL 5404:2014-03, page 29
10.7 Scratch resistance
Apparatus: Erichsen, model 430 P

Colorimeter: in accordance with DIN EN ISO 11664-3; e.g. spectrophotometer
Test tip: Carbide tip Ø=1 mm e.g. engraved tip hardness test pencil 318 Erichsen.
Quality and amount of wear of the tip shall be monitored.

The test specimens shall be cut from the plates/basic master components and be
of a shape and size to ensure that they lie flat on the specimen support and on
the support table of the relevant spectrophotometer. The test area shall be plane-
parallel to the support area.
Test temperature: Standard atmosphere DIN EN ISO 291-23/50-2

Contact force: 10 N ± 0,10 N
Travel speed: 1000 mm/min
Conditioning: The specimens shall not be tested until 7 days after manufacture at the earliest.
Store the specimens in standard atmosphere in accordance

with DIN EN ISO 291-23/50-2 (23 +/- 5) °C for at least 48 h.
For materials containing polyamide, refer to Section 7.18.
Test description: A line pattern in the form of a grid of at least (40 x 40) mm shall be created
(see Figure 3). Line spacing 2 mm.
2 mm ≥ 40 mm
Figure 3
The line pattern shall be measured using a colorimeter (e.g. spectrophotometer

Konica Minolta CM-2500c) according to the spectrophotometric method
(DIN5033-4); for measuring conditions, refer to VDA 280-1. The color deviation
shall be determined in comparison with the unscratched surface.
The deviations shall be indicated as the delta value of values L*, a*, b*
and E*, e.g. ΔL*=value1, Δa*=value2, Δb*=value3, ΔE*=value4.
The individual values are thereby the mean values of at least 5 individual values.
At least 3 samples shall be tested.
Measuring method in accordance with DIN EN ISO 11664-3

Color difference in accordance with DIN EN ISO 11664-4
Illuminant: Standard daylight D65 / 10°

DBL 5404:2014-03, page 30
10.8 Resistance to scribing
Apparatus: Erichsen, model 430 P

Colorimeter: in accordance with DIN EN ISO 11664-3; e.g. spectrophotometer
The test specimens shall be cut from the plates/basic master components
and be of a shape and size to ensure that they lie flat on the specimen support
and on the support table of the relevant spectrophotometer. The test area shall be
plane-parallel to the support area.
Test temperature: Standard atmosphere DIN EN ISO 291-23/50-2
Contact force: 5 N ± 0,05 N and 7 N ± 0,07 N. If the surface of relevant soft materials is
deformed so heavily under these test forces that the determination of gloss no
longer makes sense, a further test with a contact force of 3 N±0,03 N shall be
performed.
Travel speed: 1000 mm/min
Test disc: Circular disc (diameter 16 mm ± 0,3 mm, thickness 1 mm ± 0,3 mm, see Figure 4)
of stainless steel. The edge shall be rounded and polished (radius 0,5 mm ± 0,01
mm); Quality and amount of wear of the disc shall be monitored. A differentiated
description of the steel grade and surface quality in the radius area will be
specified later.
16 mm 1 mm
r=0,5 mm
Figure 4
Conditioning: The specimens shall not be tested until 7 days after manufacture at the earliest.
Store the specimens in standard atmosphere in accordance with DIN EN ISO 291
for at least 48 hours.
For materials containing polyamide, refer to Section 7.18.
Test description: A line pattern in the form of a grid of at least (40 x 40) mm shall be created
(see Figure 5).
The distance between the lines shall be small enough at 0,5 mm that the
complete area of (40 x 40) mm looks level. At least 80 lines shall be created.
See Figure 5. The circular disc shall be moved transverse to the travel path on
the specimen surface during this process.

DBL 5404:2014-03, page 31
≥ 40 mm
0,5 mm
Figure 5
Scribing by moving the disc transverse to the travel path (see Figure 6).
Figure 6
Measure the scribed are using a reflectometer for the determination of gloss in
accordance with DIN 67530 or DIN EN ISO 2813 (e.g. micro-TRI-gloss from
Byk-Gardner). Determine the specular gloss R´ at an angle of incidence of 60°
and 85° (see DIN 67530 Section 4.3), and from this value, determine the change
in gloss.
The absolute specular gloss values before and after scribing shall be evaluated.

DBL 5404:2014-03, page 32
Annex A (Normative) – Requirements profiles

A.1 Visible grained trim parts
5404.90
Section Test Unit Tolerance Value
7.1 Density g/cm³ ±0,02 1,03
7.2 Residue on ignition % ±2 17
7.3.1 Stress at 3,5% strain MPa min. 20
Impact strength at 23°C kJ/m² min. n.br.
7.4.2
Impact strength at -25°C kJ/m² min. 11
Yield stress MPa min. 15
Strain at yield stress % min. 4
7.6. Elongation at break % min. 20
Tensile module data sheet MPa min. 1800
Tensile module specimen plates MPa min. 1600
7.7 Hot storage temperature °C min. 120
7.8 Vicat softening temperature °C min. 55
10.1 Surface resistivity (antistatic) Ohm ≤ 10^12
10.2 Solar simulation (indoor) Rating ≥ 4
Shrinkage parallel % ±0,1 1
10.3
Shrinkage normal % ±0,1 1
Change in yield stress after heat % of
original value max. -10
aging (42d/90°C)
10.4 Change in elongation at break % of
after heat aging (42d/90°C)
Change in surface after heat Visible
none
aging (42 d/90 °C) change
Puncture impact at 23°C
- Maximum force N to be specified to be specified
- Deflection at maximum force mm to be specified to be specified
- Puncture energy J to be specified to be specified
10.5
Puncture impact at -25°C
10.6 Gloss (original value) 2 to 2,5
Scratch resistance (DEK 0000.35) to be specified to be specified
10.7
Scribing resistance (DEK 0000.35) to be specified to be specified
10.8
7.10 Fogging mg ≤ 1,0
Emissions VOC µg/g ≤ 200
7.11
Emissions fog µg/g ≤ 300
7.12 Odor Rating ≤ 3
7.13 Rating
stress cracking
7.14 Resistance to cosmetics Rating max. 2
7.15 Resistance to care products Rating ≤ 2
7.16 Hot light aging Rating ≥ 4
7.17 Burning test mm/min ≤ 80

DBL 5404:2014-03, page 33
A.2 Visible grained trim parts for large-area, more rigid parts
5404.91
7.1 Density g/cm³ ±0,02 1,04
7.3.1 3,5% bending strain MPa min. 21
Impact strength at 23°C kJ/m² min. 20
7.4.2
10.3
aging (42d/90°C)
none
10.5
10.7
10.8
7.11
7.13 Rating
stress cracking

DBL 5404:2014-03, page 34
A.3 Visible grained trim parts with reduced filler content
5404.92
7.1 Density g/cm³ ±0,02 0,97
7.4.2
10.3
aging (42d/90°C)
none
10.5
10.7
10.8
7.11
7.13 Rating
stress cracking

DBL 5404:2014-03, page 35
A.4 Trim parts with good impact resistance
5404.83
7.1 Density g/cm³ ±0,02 1,09
7.2 Residue on ignition % ≤5
Notched impact strength at 23 °C
kJ/m² min. 14
(Dynstat)
7.4.2
Notched impact strength at -
kJ/m² min. 9
25 °C (Dynstat)
7.6.
Elongation at break % min. 17
7.11
7.14 Resistance to cosmetics Rating max. -
Hot light aging, standard Rating ≥ 4
7.16
Hot light aging, convertible Rating ≥ 6
A.5 Trim parts with good impact resistance and high heat resistance
5404.85
7.1 Density g/cm³ ±0,02 1,15
kJ/m² min. 22
(Dynstat)
7.4.2
kJ/m² min. 13
25 °C (Dynstat)
7.6.
7.11
Hot light aging Standard Rating ≥ 4
7.16
Hot light aging Convertible Rating ≥ 6

DBL 5404:2014-03, page 36
A.6 Trim parts with medium heat resistance
5404.80
7.1 Density g/cm³ ±0,03 1,05
kJ/m² min. 7
(Dynstat)
7.4.2
kJ/m² min. 4
25 °C (Dynstat)
7.6.
7.11
Hot light aging Standard Rating ≥ 4
7.16
Hot light aging Convertible Rating ≥ 6

DBL 5404:2014-03, page 37
Annex B (Normative) – Data sheet

Mercedes-Benz DBL 5404
MB Data Sheet for Material Approval

Submitting company: Specimen Inc.
Contact: Mr. Smith
Address: Anyroad 12, 70707 Anytown
E-mail: anymail@anyserver.com
Material producer: Plastic Manufacturer Inc.
Trade name: Manufacturer's designation
Development name: If no trade name exists yet
5404.PV
General processing recommendations of the material producer
Drying time Heating zone 1 in °C
Drying temperature Heating zone 2 in °C
Melt temperature Nozzle temperature in °C
Max. retention time Max. hot runner temperature in °C
Mold temperature
Max. dynamic pressure
Recommended injection speed in cm³/s
Annex wall thickness/flow path diagram
Standard colors Black Crystal gray Silk beige
Daimler color code 9051 7H52 8R73
Masterbatch producer
Manufacturer's designation or code
Mixing ratio in % (polymer + masterbatch = 100%)
Target
Test Unit Result per color
values
Density g/cm³ 1,03±0,02
Residue on ignition % 17±2
Stress at 3,5% strain MPa ≥ 20
Impact strength at -25°C kJ/m² ≥ 10
Strain at yield stress % ≥4
Elongation at break % ≥ 20
Tensile module data sheet MPa ≥ 1800
Tensile module specimen plates MPa ≥ 1600
Hot storage temperature °C 120
Vicat softening temperature °C ≥ 55
Surface resistivity (antistatic) Ohm ≤10^12
Solar simulation (indoor) Rating ≥4
Shrinkage parallel % 1±0,1
Shrinkage normal % 1±0,1
Change after heat aging (42d/90°)
Yield stress
% -10
Max. percentage reduction
Elongation at break
% -30
Max. percentage reduction
Finish Rating 0

DBL 5404:2014-03, page 38
Page 2 Data sheet for the selection of material

type
5404.PV
Standard colors Black Crystal gray Silk beige
Daimler color code 9051 7H52 8R73
Target
Test Unit Result per color
values
- Maximum force N none
- Deflection at maximum force mm none
- Puncture energy J none
- Maximum force N none
- Deflection at maximum force mm none
- Puncture energy J none
Gloss (original value) 2 to 2,5
Scratch resistance (DEK 0000.35)
Scratch resistance (DEK 0000.85)
Scribing resistance (DEK 0000.35)
Scribing resistance (DEK 0000.85)
Fogging mg 1,0
Odor Rating ≤3
Resistance to environmental stress
Rating 1
cracking
Resistance to care products Rating 2
Hot light aging Rating ≥4
Burning test mm/min ≤ 80

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Mercedes-Benz DBL 5404

Company Standard Date published: 2014-03

Total no. of pages (including Annex): 37

Parts manufactured from thermoplastics for the direct

NOTE: This translation is for information purposes only.

Copyright Daimler AG 2014

Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

Copyright Daimler AG 2014

Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

Product versions 00 to 69:

Product versions 70 to 79:

Product versions 80 to 99:

Table 1 for materials without APS approval

AA PV Material Material description Application examples

Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

Copyright Daimler AG 2014

Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

71 PP-LGF30 Polypropylene reinforced with 30 % long Door module

Copyright Daimler AG 2014

Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

PV Material Material description Application examples

80 ABS Acrylonitrile butadiene styrene with Paneling

DBL 6714 Supply Specification – Negative List – Constituents of Process Materials

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3 Terms and definitions

Copyright Daimler AG 2014

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4.1 Product versions 00 to 69

4.2 Product versions 70 to 79

4.3 Product versions 80 to 99

Procedure: refer to Section 9

Copyright Daimler AG 2014

Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

5 Abbreviated material designation for documentation

5.1 Product versions .00 to .79

5.2 Product versions .80 to .99

6 Use of recycled materials in vehicle interiors

7 Test methods for part assessment

7.2 Residue on ignition

7.3 Bending test

Product versions 70 to 79 - are additionally tested again after heat aging,

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7.4 Impact test

Test temperatures: 23 °C/50 % RH

7.4.1 Notched impact strength

7.4.2 Impact strength

7.5 Water content

7.6 Tensile test

Copyright Daimler AG 2014

Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

Test of the modulus of elasticity

7.7 Hot storage temperature

7.8 Vicat softening temperature

7.9 1,3 butadiene content

Limit values for 1,3 butadiene:

7.11 Emission analysis

Material-specific limit values of total emissions

Uncontrolled copy when printed (: Francisco Villafañe, 2015-03-16)

Evaluation of individual substances: DBL 8585