Diaphragm Motor-Driven Metering Pump Sigma X Control Type - Sigma/ 3 - S3Cb Operating Instructions

Operating instructions
Diaphragm Motor-Driven Metering Pump

Sigma X Control type — Sigma/ 3 - S3Cb
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 982514 Original operating instructions (2006/42/EC) BA SI 080 07/18 EN

Supplemental directives
Supplementary information
Read the following supplementary information in its entirety! Should you
already know this information, you will benefit more from referring to the
operating instructions.
The following are highlighted separately in the document:
n Enumerated lists
Fig. 1: Please read!
Handling instructions
ð Outcome of the operation guidelines
- see (reference)
Information
This provides important information relating to the cor‐

rect operation of the device or is intended to make your
work easier.
Safety notes
Safety notes are identified by pictograms - see Safety Chapter.
Validity At the time of going to press, these operating instructions conformed to the
current EU regulations.
State the identity code and serial number Please state identity code and serial number, which you can find on the
nameplate when you contact us or order spare parts. This enables the
device type and material versions to be clearly identified.
2
Table of contents
Table of contents
1 Identity code.................................................................................... 5
2 Safety Chapter................................................................................. 8
3 Storage, Transport and Unpacking................................................ 12
4 Overview of equipment and control elements............................... 13
4.1 Control elements................................................................... 15
4.2 Key functions......................................................................... 17
5 Functional description.................................................................... 18
5.1 Pump..................................................................................... 18
5.2 Liquid end.............................................................................. 19
5.3 Bleed valve and integrated relief valve ................................ 19
5.4 Multi-layer safety diaphragm................................................. 20
5.5 Operating modes................................................................... 20
5.6 Functions............................................................................... 21
5.7 Options.................................................................................. 22
5.8 Function and fault indicator................................................... 22
5.8.1 LCD screen........................................................................ 22
5.8.2 LED displays...................................................................... 23
5.9 Hierarchy of operating modes, functions and fault sta‐
tuses...................................................................................... 23
6 Assembly....................................................................................... 24
7 Installation..................................................................................... 26
7.1 Installation, hydraulic............................................................. 26
7.1.1 Basic installation notes....................................................... 30
7.2 Installation, electrical............................................................. 31
7.2.1 Control connectors............................................................. 32
7.2.2 HMI operating unit.............................................................. 39
7.2.3 Pump, power supply........................................................... 40
7.2.4 Other units.......................................................................... 41
8 Basic set-up principles................................................................... 42
8.1 Basic principles for setting up the control.............................. 42
8.2 Checking adjustable variables.............................................. 44
8.3 Changing to Setting mode..................................................... 44
9 Set up / ‘Menu’ .............................................................................. 45
9.1 ‘Information’ ......................................................................... 45
9.2 ‘Operating mode’ .................................................................. 45
9.3 ‘Settings’ .............................................................................. 45
9.3.1 ‘Operating mode’ ............................................................... 46
9.3.2 ‘Metering’ .......................................................................... 50
9.3.3 ‘Calibration’ ....................................................................... 51
9.3.4 ‘Inputs/outputs’ .................................................................. 53
9.3.5 ‘System’ ............................................................................ 55
9.3.6 ‘Set time’ ........................................................................... 56
9.3.7 ‘Date’ ................................................................................. 56
9.4 ‘Timer’ .................................................................................. 56
9.4.1 Timer ‘activation’ ............................................................... 56
9.4.2 ‘Setting the timer’ .............................................................. 56
9.4.3 ‘Clear all’ ........................................................................... 58
9.4.4 Example............................................................................. 59
9.5 ‘Service’ ............................................................................... 59
9.5.1 ‘Password’ ......................................................................... 59
9.5.2 ‘Clear counter’ ................................................................... 59
9.5.3 ‘Log book’ .......................................................................... 60
3
Table of contents
9.5.4 ‘Display’ ............................................................................. 60

9.5.5 ‘HMI logout’ ....................................................................... 60
9.5.6 ‘Diaphragm part number: XXXXXXX’ ................................ 60
9.5.7 ‘Spare parts kit part number: XXXXXXX’ .......................... 61
9.6 ‘Language’ ........................................................................... 61
10 Start up.......................................................................................... 62
11 Operation....................................................................................... 66
11.1 Manual operation................................................................ 66
12 Maintenance.................................................................................. 68
13 Carrying out repairs....................................................................... 71
13.1 Cleaning valves................................................................... 71
13.2 Replacing the diaphragm.................................................... 73
14 Troubleshooting............................................................................. 77
14.1 Faults without a fault message............................................ 77
14.2 Fault messages................................................................... 78
14.3 Warning messages............................................................. 79
14.4 All other faults..................................................................... 80
14.5 Log book............................................................................. 80
14.5.1 Warning messages in the log book.................................. 80
14.5.2 Fault messages in the log book....................................... 81
14.5.3 Events in the log book...................................................... 82
15 Decommissioning.......................................................................... 83
16 Technical data............................................................................... 86
16.1 Performance data................................................................ 86
16.2 Viscosity.............................................................................. 87
16.3 Shipping weight................................................................... 87
16.4 Wetted materials................................................................. 87
16.5 Ambient conditions.............................................................. 88
16.5.1 Ambient temperatures...................................................... 88
16.5.2 Media temperatures......................................................... 88
16.5.3 Air humidity...................................................................... 88
16.5.4 Degree of Protection and Safety Requirements............... 89
16.6 Installation height................................................................ 89
16.7 Electrical connection........................................................... 89
16.8 Diaphragm rupture sensor.................................................. 90
16.9 Relay................................................................................... 90
16.10 Gear oil.............................................................................. 91
16.11 Sound pressure level........................................................ 91
17 Dimensional drawings................................................................... 92
18 Motor data sheets.......................................................................... 95
19 Liquid ends for Sigma/ 3................................................................ 96
20 Wear parts for S3Cb.................................................................... 106
20.1 Standard............................................................................ 106
20.2 Physiological safety........................................................... 106
21 Diagrams for adjusting the capacity............................................ 108
22 Declaration of Conformity for Machinery..................................... 109
23 Operating/Set-up overview of the Sigma X Control type............. 110
24 Operating menu of Sigma X Control type, complete................... 111
25 Continuous displays and secondary displays.............................. 115
26 Index............................................................................................ 117
4
Identity code
1 Identity code
Sigma X Control type - Sigma/ 3 - S3Cb
Product range
S3Cb
Power end type
H Main power end, diaphragm
Type Capacity
_____ Performance data at maximum back pressure and type: refer to nameplate on the pump
_ housing
Dosing head material
PP Polypropylene
PC PVC
PV PVDF
SS Stainless steel
Seal material
T PTFE
Displacement body
S Multi-layer safety diaphragm with optical rupture indicator
A Multi-layer safety diaphragm with rupture signalling by electrical signal
H Diaphragm for hygienic pump head
Dosing head design
0 without bleed valve, without valve springs
1 without bleed valve, with valve springs
2 with bleed valve, FPM, without valve springs ***
3 with bleed valve, FPM, with valve springs ***
4 with relief valve, FPM, without valve springs ***
5 with relief valve, FPM, with valve springs ***
6 with relief valve, EPDM, without valve springs ***
7 with relief valve, EPDM, with valve springs ***
8 with bleed valve, EPDM, without valve springs ***
9 with bleed valve, EPDM, with valve springs ***
H Hygienic pump head with tri-clamp connectors (max. 10 bar)
Hydraulic connector
0 Standard threaded connector (in line with technical data)
1 Union nut and PVC insert
2 Union nut and PP insert
3 Union nut and PVDF insert
4 Union nut and SS insert
7 Union nut and PVDF hose nozzle
8 Union nut and SS hose nozzle
9 Union nut and SS welding sleeve
5
Identity code

Design
0 with ProMinent® logo
1 without ProMinent® logo
N Seal according to NEMA 4x
Electric power supply
U 1-phase, 100-240 V, 50/60 Hz
Cable and plug
A 2 m European
B 2 m Swiss
C 2 m Australian
D 2 m USA
Relay
0 no relay
1 Fault indicating relay (230V - 8A)
3 Fault indicating relay + pacing relay (24V
- 100mA)
8 0/4-20 mA analogue output + fault indi‐
cating / pacing relay (24V - 100mA)
Control version
0 Manual + external contact with
PulseControl + timer
1 Manual + external contact with
PulseControl + analogue +
metering profiles
2 Manual + controller + PulseControl
+ analogue + dosing profile +
extreme profile
5 as 1 + timer
6 as 1 + PROFIBUS® DP interface
(M12 plug)
7 as 1 + CANopen (M12 plug) **
Overload shut-down
0 without overload shut-down
Operating unit (HMI)
0 HMI (0.5 m cable)
4 HMI + 2 m cable
5 HMI + 5 m cable
6 HMI + 10 m cable
X without HMI
Safety options
0 Metering monitor,
dynamic, without
access control
6
Identity code

1 Metering monitor,
dynamic, with
access control
B HMI with Blue‐
tooth
W HMI with Wi-Fi
Language
DE German
EN English
ES Spanish
FR French
FPM = fluorine rubber

** Pump without HMI control unit
*** Standard with tube nozzle in the bypass. Threaded connection on
request.
7
Safety Chapter
2 Safety Chapter
Identification of safety notes The following signal words are used in these operating instructions to
denote different severities of danger:
Signal word Meaning

WARNING Denotes a possibly dangerous sit‐
uation. If this is disregarded, you
are in a life-threatening situation
and this can result in serious inju‐
ries.
CAUTION Denotes a possibly dangerous sit‐
uation. If this is disregarded, it
could result in slight or minor inju‐
ries or material damage.
Warning signs denoting different types of The following warning signs are used in these operating instructions to
danger denote different types of danger:
Warning signs Type of danger

Warning – high-voltage.
Warning – danger zone.
Intended use n Only use the pump to meter liquid feed chemicals.
n Only use the pump after it has been correctly installed and started up
in accordance with the technical data and specifications contained in
the operating instructions.
n Only pumps with the identity code option "Multi-layer safety diaphragm
with rupture signalling by electrical signal" are approved for use with
flammable feed chemicals, at back pressures of over 2 bar, software
setting ‘Diaphragm rupture’ - ‘Error’ and if the operator takes appro‐
priate safety measures.
n Only pumps with the design "F - Physiological safety with regard to
wetted materials" are approved for use with physiologically harmless
applications.
n Only “H - Hygienic head” design pumps may be used for applications
in accordance with the hygienic requirements of the EHEDG
(www.ededg.org).
n Observe the general limitations with regard to viscosity limits, chem‐
ical resistance and density - see also the ProMinent Resistance List
(in the Product Catalogue or at www.prominent.com)!
n All other uses or modifications are prohibited.
n The pump is not intended for the metering of gaseous media and
solids.
n The pump is not intended for operation in areas at risk from explosion.
n The pump is not intended for unprotected outside use.
n The pump is only intended for industrial use.
n The pump should only be operated by trained and authorised per‐
sonnel, see the following "Qualifications" table.
n You have a responsibility to adhere to the information contained in the
operating instructions at the different phases of the unit's service life.
8
Safety Chapter
Qualification of personnel Task Qualification

Storage, transport, unpacking Instructed person
Assembly Technical personnel, Service
Planning the hydraulic installation Qualified personnel who have a
thorough knowledge of oscillating
diaphragm pumps.
Hydraulic installation Technical personnel, Service
Electrical Installation Electrical technician
Operation Instructed person
Maintenance, repair Technical personnel, Service
Decommissioning, disposal Technical personnel, Service
Troubleshooting Technical personnel, electrical
technician, instructed person,
service
Explanation of the table:

Technical personnel
A qualified employee is deemed to be a person who is able to assess the
tasks assigned to him and recognise possible dangers based on his tech‐
nical training, knowledge and experience, as well as knowledge of perti‐
nent regulations.
Note:
A qualification of equal validity to a technical qualification can also be
gained by several years of employment in the relevant field of work.
Electrical technician
An electrical technician is able to complete work on electrical systems and
recognise and avoid possible dangers independently based on his tech‐
nical training and experience as well as knowledge of pertinent standards
and regulations.
The electrical technician must be specifically trained for the working envi‐
ronment in which he is employed and be conversant with the relevant
standards and regulations.
The electrical technician must comply with the provisions of the applicable
statutory directives on accident prevention.
Instructed person
An instructed person is deemed to be a person who has been instructed
and, if required, trained in the tasks assigned to him and any possible dan‐
gers that could result from improper behaviour, as well as having been
instructed in the required protective equipment and protective measures.
Service
Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent or Pro‐
Maqua to work on the system.
9
Safety Chapter
Safety information
WARNING!
Warning of hazardous feed chemical
Should a dangerous feed chemical be used: it may
escape from the hydraulic components when working on
the pump, material failure or incorrect handling of the
pump.
– Take appropriate protective measures before
working on the pump (e.g. safety glasses, safety
gloves, ...). Adhere to the material safety data sheet
for the feed chemical.
– Drain and flush the liquid end before working on the
pump.
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious injuries.
Please ensure when handling hazardous substances
that you have read the latest safety data sheets provided
by the manufacture of the hazardous substance. The
actions required are described in the safety data sheet.
Check the safety data sheet regularly and replace, if
necessary, as the hazard potential of a substance can
be re-evaluated at any time based on new findings.
The system operator is responsible for ensuring that
these safety data sheets are available and that they are
kept up to date, as well as for producing an associated
hazard assessment for the workstations affected.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic compo‐
nents if they are manipulated or opened due to pressure
in the liquid end and adjacent parts of the system.
– Disconnect the pump from the mains power supply
and ensure that it cannot be switched on again by
unauthorised persons.
– Depressurise the system before commencing any
work on hydraulic parts.
CAUTION!
An unsuitable feed chemical can damage the parts of
the pump that come into contact with the chemical.
– Take into account the resistance of the wetted mate‐
rials and the ProMinent Resistance List when
selecting the feed chemical - see the ProMinent
Product Catalogue or visit ProMinent.
CAUTION!
Danger of personnel injury and material damage
The use of untested third party parts can result in per‐
sonnel injuries and material damage.
– Only fit parts to metering pumps, which have been
tested and recommended by ProMinent.
10
Safety Chapter
CAUTION!
Danger from incorrectly operated or inadequately main‐
tained pumps
Danger can arise from a poorly accessible pump due to
incorrect operation and poor maintenance.
– Ensure that the pump is accessible at all times.
– Adhere to the maintenance intervals.
WARNING!
An on/off switch may not be fitted on the pump,
dependent on the identity code and installation.
Safety equipment Warning labels

This warning sign is affixed to the motor:
Ensure that the warning sign is always fitted and clearly visible.
Fig. 2: Hot surface
Isolating protective equipment All isolating protective equipment must be installed for operation:
n Drive front cover
n Motor fan cowling
n Motor terminal box cover
n Hood
In exactly the same way, plug all relays, modules and options into the
hood - if available.
Only remove them when the operating instructions request you to do so.
Information in the event of an emergency In the event of an electrical accident, disconnect the mains cable from the
mains or press the emergency cut-off switch fitted on the side of the
system!
If feed chemical escapes, also depressurise the hydraulic system around
the pump as necessary. Adhere to the safety data sheet for the feed
chemical.
Sound pressure level Sound pressure level LpA < 70 dB according to EN ISO 20361
at maximum stroke length, maximum stroke rate, maximum back pressure
(water)
11
Storage, Transport and Unpacking
3 Storage, Transport and Unpacking
Safety information
WARNING!
Only return the metering pump for repair in a cleaned
state and with a flushed liquid end - refer to the chapter
"Decommissioning"!
Only return metering pumps with a completed Decon‐
tamination Declaration form. The Decontamination Dec‐
laration constitutes an integral part of an inspection /
repair order. A unit can only be inspected or repaired
when a Declaration of Decontamination Form is sub‐
mitted that has been completed correctly and in full by
an authorised and qualified person on behalf of the
pump operator.
The "Decontamination Declaration Form" can be found
at www.prominent.com.
WARNING!
Slings can tear
ProMinent only supplies “non-reusable slings” in accord‐
ance with DIN EN 60005. They can tear with repeated
use.
– Destroy and remove the slings as soon as the pump
has been lifted into its final position.
CAUTION!
Danger of material damage
The device can be damaged by incorrect or improper
storage or transportation!
– The unit should only be stored or transported in a
well packaged state - preferably in its original pack‐
aging.
– Only transport the unit when the red gear bleeding
plug is pushed in.
– The packaged unit should also only be stored or
transported in accordance with the stipulated
storage conditions.
– The packaged unit should be protected from mois‐
ture and the ingress of chemicals.
Scope of delivery Compare the delivery note with the scope of supply:
Storage Personnel: n Technical personnel
1. Plug the caps on the valves.

2. Check if the red gear bleeding plug is pushed in.
3. Preferably place the pump standing vertically on a pallet and secure
against falling over.
4. Cover the pump with a tarpaulin cover - allowing rear ventilation.
Store the pump in a dry, sealed place under the ambient conditions
according to chapter "Technical Data".
12
Overview of equipment and control elements
4 Overview of equipment and control elements

Overview of equipment
5 1
P_SI_0191_SW
Fig. 3: Overview of Sigma X - S3Cb equipment

1 HMI control unit
2 Frequency converter
3 Drive unit
4 Stroke length adjustment wheel
5 Drive motor
6 Liquid end
7 Diaphragm rupture sensor
Control elements
P_SI_0088_SW_2
Fig. 4: Sigma control elements

1 Bleed valve (optional)
2 Diaphragm rupture sensor (visual)
13
8 9 10
7 1
6 2
3
5 4
P_SI_0180_SW
Fig. 5: Control elements for HMI Sigma X Control type

1 LCD screen
2 [Menu] key
3 Clickwheel
4 [Priming] key
5 [STOP/START] key
6 [Back] key
7 "Bluetooth active” display (blue)
8 Fault indicator (red)
9 Warning indicator (yellow)
10 Operating indicator (green)
2 8
P_SI_0193_SW
3 4 5 6
Fig. 6: Connector cover control elements

1 Relay and mA-output (option)
2 Slot for optional module (PROFIBUS®, ...)
3 "Diaphragm rupture" socket
4 "External control" terminal
5 "Metering monitor" terminal
14
6 "Level switch" terminal

7 "CAN bus" socket (external)
8 LEDs (as Fig. 5) and CAN bus status LED (external)
not shown Stroke length adjustment wheel
4.1 Control elements
Use this overview to familiarise yourself with the keys

and the other control elements on the pump!
Pressure display, identifier and fault dis‐

plays on the LCD screen
CONTACT CAN
open
memory
1
2
12
120 l/h
12000 h
3
B1087
Fig. 7: Construction of continuous display

1 Status bar
2 Continuous display, central area
3 Secondary display
Refer to the chapter entitled "Main displays and secondary displays" in the
Appendix for the different main displays and secondary displays.
The LCD screen supports the operation and adjustment of the pump by
providing different information and identifiers:
a) b)
CONTACT CAN
open
ANALOGUE
memory
Dosing monitor! i < 4 mA!
120
Input signal < 4 mA
l/h i < 4 mA
12000 h 12000 h
B1088
Fig. 8: a) Continuous display with warning message; b) Continuous display

with fault message. Explanation of the symbols in the following tables.
The above Figure, Part a) shows that:
n The pump is in operation
n Is in ‘Contact’ operating mode with "memory" stroke memory
n A metering monitor is connected
n A log entry has been made
n A warning message for the ‘metering monitor’ is pending
n The capacity of 12.0 l/h has been set
n The stroke rate is 12,000 strokes / h
15
Tab. 1: Identifier and error displays:

Identifier Meaning
The pump is working or waiting for a starting signal.
The pump was manually stopped using the [STOP/START] key.
The pump was remotely stopped (Pause) - via the "External" socket.
The pump was stopped by an error.
Only with cyclical batch metering: the pump is waiting for the next cycle.
‘memory’ Only in ‘CONTACT’ and ‘BATCH’ operating modes:

The "Stroke memory" auxiliary function has been set.
The pump is in ‘ANALOGUE’ operating mode.
The ‘Curve è linear’ type of processing is set.
The pump is in ‘ANALOGUE’ operating mode.

The ‘Curve è Upper side band’ type of processing is set.
‘AUX’ The pump is currently pumping at auxiliary capacity and/or auxiliary frequency.
The diaphragm rupture warning system is disabled.
dia
off
A "Flow Control" metering monitor is connected.
The timer is active.
Only with ‘Password’ : the pump software is locked.
Only with ‘Password’ : the pump software has been temporarily unlocked.
The pump is in the ‘Menu’ (Set up).
Further explanations can be found in the "Trouble‐

shooting" chapter.
16
The pump only shows the metering volume and the

capacity in the calibrated state in l or l/h or in gal or
gal/h.
4.2 Key functions

Key Application In the continuous displays In the menu
[Back] press - Move back to the previous menu
point (or a continuous display) -
without saving
press Stop pump, Stop pump,
[STOP/
START]
Start pump Start pump
[Menu] press Move to the menu Move back to a continuous display
[Priming] press Priming * Priming *
[Clickwheel] press Start batch (only in ‘Batch’ operating Move to next menu option (or a
mode), continuous display)
Acknowledge errors Confirm entry and save
[Clickwheel] turn Switch between the continuous dis‐ Change figure or change selection
plays
* When priming the pump does not run at maximum

stroke rate.
If [Priming] is pressed in ‘Stop’ state, then [Priming]
has top priority as long as the button is pressed.
Refer to the "Set-up basics" chapter to adjust figures
17
Functional description
5 Functional description
5.1 Pump
The metering pump is an oscillating diaphragm pump, the stroke length of
which can be adjusted. An electric motor drives it. The slide rod transmits
the stoke motion to the diaphragms.
Illustration of the stroke movement The stroke movement of the displacement body is continuously detected
and regulated so that the stroke is performed according to a previously set
metering profile - see chapter. ‘Metering’ ‘setting’ .
The following metering profiles are available:
n Normal
n Metering optimised
n Priming optimised
Every metering profile is ineffective below the switch-

over frequency for Start/Stop mode.
Normal
s a) b)
s s
ω ω
t
0 180 360 0 180 360
P_PL_0009_SW
P_SI_0120_SW
Fig. 9: Stroke movement at a) maximum stroke length and b) reduced

stroke length.
s Stroke velocity
⍵ Cam rotational angle
+ Discharge stroke
- Suction stroke
Metering optimised
s With a metering optimised metering profile, the discharge stroke is elon‐

gated and the suction stroke is executed as quickly as possible. This set‐
ting is for example suitable for those applications that require optimum
mixing ratios and the most continuous chemical mixing possible.
P_SI_0103_SW
Priming optimised
18
s With a priming optimised metering profile, the suction stroke is elongated

as much as possible, which facilitates the precise and problem-free
metering of viscous and gaseous media. Select this setting to minimise the
NPSH value as well.
P_SI_0104_SW
5.2 Liquid end

The diaphragm (2) hermetically shuts off the pump volume of the dosing
head (4) towards the outside. The suction valve (1) closes as soon as the
diaphragm (2) is moved in to the dosing head (4) and the feed chemical
flows through the discharge valve (3) out of the dosing head. The dis‐
charge valve (3) closes as soon as the diaphragm (2) is moved in the
opposite direction due to the vacuum pressure in the dosing head and
fresh feed chemical flows through the suction valve (1) into the dosing
head. One cycle is thus completed.
3 5
13
4
Fig. 10: Cross-section through the liquid end

1 Suction valve
2 Diaphragm
3 Discharge valve
4 Dosing head
5 Backplate
13 Safety diaphragm
5.3 Bleed valve and integrated relief valve

Bleed valve Turning the rotary dial (3) on the bleed valve to "open" causes it to open
and the liquid end can be bled. Or it is used as a priming aid for priming
against pressure. The feed chemical flows out through the hose connec‐
tion (5), e.g. into a storage tank.
Integral relief valve The integral relief valve operates in the "close" position as a simple,
directly controlled relief valve. As soon as the pressure exceeds the pres‐
sure value, which is preset using the large spring (1), it lifts the ball (2).
The feed chemical flows out through the hose connection (5), e.g. into a
storage tank.
19
The integral relief valve can only protect the motor and the gear, and then
only against impermissible positive pressure that is caused by the
metering pump itself. It cannot protect the system against positive pres‐
sure.
The integral relief valve works as a bleed valve as soon as the rotary dial
(3) is turned to "open": The valve opens and the liquid end can be bled. Or
it is used as a priming aid for priming against pressure.
1 2
P_SI_0109
Fig. 11: Relief valve and integrated relief valve

1 Spring, large
2 Ball
3 Rotary dial
5 Hose connection
5.4 Multi-layer safety diaphragm

With the visual diaphragm rupture sensor, the lowered red cylinder (6)
springs forward beneath the transparent cover (7) so that it then becomes
clearly visible Fig. 12.
With the electrical diaphragm rupture sensor, a switch is switched. A con‐
nected signalling device must signal the diaphragm rupture.
Fig. 12: Visual diaphragm rupture sensor, triggered and untriggered
The electrical diaphragm rupture sensor is connected to the "diaphragm

rupture indicator" terminal. If a diaphragm ruptures, the red LED "Fault"
display lights up on the pump and the identifier "Error" and ‘dia’ flash on
the LCD screen.
5.5 Operating modes

The operating modes are selected via the ‘Operating mode’ menu (some
operating modes may not be present depending on the identity code.)
20
‘Manual’ operating mode: The stroke rate is set manually on the control
unit.
‘Batch’ operating mode This operating mode provides the option of working with large transfer fac‐
tors (up to 99,999). Metering can be triggered either by pressing the
[Clickwheel] or by a pulse received via the "External control" terminal or
via a contact or a semiconductor switching element. It is possible to pre-
select a metering volume (batch) or a number of strokes using the
[Clickwheel] in the ‘Settings’ menu.
‘Contact’ operating mode This operating mode provides the option of controlling the pump externally
by means of potential-free contacts (e.g. by means of a contact water
meter). The "Pulse Control" option enables you to preselect the number of
strokes (a scaling or transfer factor of 0.01 to 99.99) in the ‘Settings’
menu.
‘Analogue’ operating mode The stroke rate is controlled using an ana‐

logue current signal via the "External control" terminal. The processing of
the current signal can be preselected using the control unit.
‘BUS’ operating mode: (Identity code, control version: CANopen or PRO‐

FIBUS® DP interface). This operating mode provides the option of control‐
ling the pump via BUS – see “Supplementary instructions for Sigma Con‐
trol type SxCb pumps with Can connector” or “Supplementary instructions
for delta® DLTa and Sigma SxCb with PROFIBUS®".
5.6 Functions
The following functions can be selected using the ‘Settings’ menu:
"Calibrate" function: The pump can also be operated in a calibrated state

in all operating modes. In this case, the corresponding continuous displays
can then indicate the metering volume or the capacity directly. Calibration
is maintained throughout the stroke rate range. The calibration is also
maintained when the stroke length is altered by up to ±10% scale divi‐
sions.
"Auxiliary frequency" function: Enables a freely selectable and program‐

mable stroke rate to be switched on in the ‘Settings’ menu, which can be
controlled via the "External control" terminal. This auxiliary frequency has
priority over the operating mode stroke rate settings.
"Flow" function: Stops the pump when the flow is insufficient, provided a
metering monitor is connected. The number of defective strokes, after
which the pump is switched off, can be set in the ‘Settings’ menu.
The following functions are available as standard:
"Level switch" function: Information about the liquid level in the dosing tank
is reported to the pump control. To do this, a two-stage level switch must
be fitted, which is connected to the "Level switch" terminal.
21
"Pause" function: The pump can be remotely stopped via the "External
control" terminal. The "Pause" function only works via the "External con‐
trol" terminal.
The following functions are triggered by a key press:
"Stop" function: The pump can be stopped without disconnecting it from

the mains/power supply by pressing [STOP/START].
"Priming" function Priming can be triggered by pressing [] Priming.
5.7 Options
Relay option The pump has several connection possibilities for the following options:
"Output relay" option: In the event of fault signals, warning signals, stop‐
ping of the pump or tripped level switches, the relay connects to complete
an electric circuit (for alarm horns etc.).
The relay can be retrofitted via a knock-out in the drive unit.
The various functions can be adjusted – see "Settings" - "Relays” chap‐
ters.
"Fault indicating relay and semiconductor relay" option: In the event of

fault signals, warning signals, stopping of the pump or tripped level
switches, the fault indicating relay connects to complete an electric circuit
(for control panel etc.).
In addition to the fault indicating relay, the pacing relay can be used to
make a contact every stroke.
Other functions can be adjusted – see "Settings" - "Relays” chapters. The
option can be retrofitted via a knock-out in the drive unit.
"0/4-20 mA analogue current output and The current output I signal indicates the pump's actual calculated metering
fault indicating relay” option volume.
The "0/4-20 mA analogue current output and fault indicating relay" option
can be retrofitted via a knock-out in the control unit.
The option also always includes a semiconductor relay - see above. Other
functions can be adjusted – see "Settings" - "Relays” chapters.
5.8 Function and fault indicator

The operating and fault statuses are indicated by the three or four LED
displays and the ‘Error’ identifier on the LCD screen:
5.8.1 LCD screen

If a fault occurs, the identifier ‘Error’ appears and an additional error mes‐
sage – see “Troubleshooting” chapter
22
5.8.2 LED displays

Pump device LEDs - see "Troubleshooting" chapter
Fault indicator (red) The fault indicator lights up if the fluid level in the dosing tank falls below
the second switching point of the level switch (20 mm residual filling level
in the dosing tank).
It also lights up with all other faults - refer to "Troubleshooting" chapter.
Warning indicator (yellow) The warning indicator lights up if the fluid level in the dosing tank falls
below the first switching point of the level switch.
It also lights up with all other warnings - refer to "Troubleshooting" chapter.
Operating indicator (green) The operating indicator lights up if the pump is ready for operation and
there are no fault or warning alerts. It briefly goes out as soon as the pump
has performed a stroke.
CAN bus status LED (external) This LED on the power end is the top one in the row of 4 LEDs.
Colour Flash code Cause Conse‐ Remedy

quence
green lit Bus status Normal bus -
mode
OPERA‐
TIONAL
green flashing Bus status currently no wait briefly.
measured
PRE- value com‐ Disconnect
OPERA‐ munication HMI then
TIONAL reconnect
red any Bus error no meas‐ Check
ured value whether the
transmission CAN con‐
nection is
faulty.
Notify
Service
5.9 Hierarchy of operating modes, functions and fault statuses

The different operating modes, functions and fault statuses have a dif‐
ferent effect on whether and how the pump reacts.
The following list shows the order:
1. - Priming
2. - Fault, Stop, Pause
3. - Auxiliary frequency (external frequency changer)
4. - Manual, External contact, Batch, External analogue
Comments:
re 1 - “Priming" can take place in any mode of the pump (providing it is
working).
re 2 - "Fault", "Stop" and "Pause" stop everything apart from "Priming".
re 3 - The "Auxiliary frequency" stroke rate always has priority over the
stroke rate specified by an operating mode listed under 4.
23
Assembly
6 Assembly
Compare the dimensions on the dimension sheet with
those of the pump.
Base
WARNING!
Danger of electric shock
If water or other electrically conducting liquids penetrate
into the drive housing, in any other manner than via the
pump's suction connection, an electric shock may occur.
h – Position the pump so that it cannot be flooded.
P_MOZ_0016_SW
Fig. 13 WARNING!
The pump can break through the base or slide off it
– Ensure that the base is horizontal, flat and perma‐
nently load-bearing.
Capacity too low

Vibrations can disturb the liquid end valves.
– Do not allow the base to vibrate.
Space requirement
A CAUTION!
Danger from incorrectly operated or inadequately main‐
tained pumps
Danger can arise from a poorly accessible pump due to
incorrect operation and poor maintenance.
– Ensure that the pump is accessible at all times.
A – Adhere to the maintenance intervals.
Position the pump so that control elements, such as the stroke length
P_MOZ_0018_SW adjustment knob, the indicating dial A or the oil inspection window, are
accessible.
Fig. 14
In so doing, ensure there is enough space to carry out an oil change (vent
screws, oil drain plugs, oil trough ...).
If the HMI is mounted remotely from the pump: a clearly marked Stop
mechanism must be installed in the direct vicinity of the pump for emer‐
gencies!
24
Assembly
1 1 Discharge valve
f 2 Dosing head
2 3 Suction valve
Ensure there is sufficient free space (f) around the dosing head as well as
the suction and discharge valve so that maintenance and repair work can
be carried out on these components.
f
f
3
P_MOZ_0017_SW
Fig. 15
Liquid end alignment

Capacity too low
The liquid end valves cannot close correctly if they are
not upright.
– Ensure that the discharge valve is upright.
Fastening
Capacity too low
Vibrations can disturb the liquid end valves.
– Secure the metering pump so that no vibrations can
occur.
Take the dimensions (m) for the fastening holes from the appropriate
dimensions- or data sheets.
m DN
Use appropriate bolts to fix the pump base to the supporting floor.
m
P_MOZ_0015_SW
Fig. 16
Mounting the HMI user control

If ordered with the wall mounting, the HMI can be mounted directly on a
wall.
Install the HMI in the immediate vicinity of the pump. If not provided for, fit
a circuit breaker there - refer to the "Installation, electrical" chapter. Ensure
that the system is arranged ergonomically.
When doing so, consider the available cable length.
Prevent tripping hazards.
Refer to the relevant dimensional drawing for the dimensions of the HMI
and fixing holes.
CAUTION!
Warning of faulty operation
– Do not install the HMI and cable too close to devices
and cabling that emit strong electrical interference.
25
Installation
7 Installation
CAUTION!
Danger of injury to personnel and material damage
Disregard of technical data during installation may lead
to personal injuries or damage to property.
– Observe the technical data - refer to the "Technical
data" chapter and, where applicable, the operating
instructions for the accessories.
7.1 Installation, hydraulic
WARNING!
Danger of fire with flammable feed chemicals
– Only metering pumps with the identity code option
"Multi-layer safety diaphragm with rupture signalling
with electrical signal" are permitted to meter flam‐
mable media, with back pressures over 2 bar and if
the operator puts in place the appropriate safety pre‐
cautions.
WARNING!
Warning of feed chemical reactions to water
Feed chemicals that should not come into contact with
water may react to residual water in the liquid end that
may originate from works testing.
– Blow the liquid end dry with compressed air through
the suction connector.
– Then flush the liquid end with a suitable medium
through the suction connector.
WARNING!
The following measures are beneficial when working
with highly aggressive or hazardous feed chemicals:
– Install a bleed valve with recirculation in the storage
tank.
– Install a shut-off valve on the discharge or suction
side.
CAUTION!
PTFE seals, which have already been used / com‐
pressed, can no longer reliably seal a hydraulic connec‐
tion.
– New, unused PTFE seals must always be used.
26
Installation
CAUTION!
Suction problems are possible
The valves may no longer close properly with feed
chemicals with a particle size of greater than 0.3 mm.
– Install a suitable filter in the suction line.
CAUTION!
Warning of the discharge line rupturing
With a closed discharge line (e.g. from a clogged dis‐
charge line or by closing a valve), the pressure that the
metering pump generates can reach several times more
than the permissible pressure of the system or the
metering pump. This could lead to lines rupturing
resulting in dangerous consequences with aggressive or
hazardous feed chemicals.
– Install a relief valve that limits the pressure of the
pump to the maximum permissible operating pres‐
sure of the system.
CAUTION!
Warning against rupturing of suction or discharge lines
Hose lines with insufficient pressure rating may rupture.
– Only use hose lines with the required pressure
rating.
CAUTION!
Uncontrolled flow of feed chemical
Feed chemical can press through the metering pump in
an uncontrolled manner in the event of excessive pri‐
ming pressure on the suction side of the metering pump.
– Do not exceed the maximum permissible priming
pressure for the metering pump or
– Set up the installation properly.
CAUTION!
Warning about lines coming loose
If suction, discharge and relief lines are installed incor‐
rectly, they can loosen / disconnect from the pump con‐
nection.
– Only use original hoses with the specified hose
diameter and wall thickness.
– Only use clamp rings and hose nozzles that fit the
respective hose diameter.
– Always connect the lines without mechanical ten‐
sion.
27
Installation
CAUTION!
Warning of leaks
Leaks can occur on the pump connection depending on
the insert used.
– The pump is supplied with PTFE moulded compo‐
site seals with a flare, which are used for the pump
P_SI_0021
connectors, which seal the connectors between
grooved pump valves and ProMinent grooved
Fig. 17: Moulded composite seals with inserts - see Ä Further information on page 26.
corrugated insert – Use an elastomer flat seal in the event that an
unflared insert is used (e.g. third party part) - see
Ä Further information on page 26.
– Precise metering is only possible when the back

pressure is maintained above 1 bar at all times.
– If metering at atmospheric pressure, a back pres‐
sure valve should be used to create a back pressure
of approx. 1.5 bar.
P_SI_0022
Fig. 18: Elastomer flat seal for a smooth CAUTION!

insert Warning of backflow
A back pressure valve, a spring-loaded injection valve, a
relief valve, a foot valve or a liquid end do not represent
absolutely leak-tight closing elements.
– Use a shut-off valve, a solenoid valve or a vacuum
breaker for this purpose.
CAUTION!
To check the pressure conditions in the piping system it
is recommended that connecting options for a manom‐
eter are provided close to the suction and pressure con‐
nector.
1 Manometer socket
1
2 2 Discharge line (pipe)
3 Discharge valve
3 4 Suction valve
5 Suction line (pipe)
4
1
CAUTION!
5
Connect the pipelines to the pump so that no residual
P_MOZ_0020_SW forces act on the pump, e.g. due to the offsetting, weight
or expansion of the line.
Fig. 19: Manometer connector options
Only connect steel or stainless steel piping via a flexible
piping section to a plastic liquid end.
1 1 Steel piping
2 Flexible pipe section
2 3 Plastic liquid end
3
P_MOZ_0021_SW
Fig. 20: Steel pipeline at the liquid end
28
Installation
Integral relief valve or integral bleeder

valve WARNING!
Product can be dangerously contaminated
Only with "Physiologically safety with regard to wetted
materials” version:
If the integral bleed valve or the integral relief valve
opens, the feed chemical comes into contact with phys‐
iologically harmful seals.
– Do not route feed chemical that escapes from the
integral bleed valve or the integral relief valve back
into the process.
CAUTION!
Danger due to incorrect use of the integral relief valve
The integral relief valve can only protect the motor and
the gear, and then only against impermissible positive
pressure that is caused by the metering pump itself. It
cannot protect the system against positive pressure.
– Protect the motor and gear of the system against
positive pressure using other mechanisms.
– Protect the system against illegal positive pressure
using other mechanisms.
CAUTION!
If no overflow line is connected to the integral relief valve
or the integral bleeder valve, feed chemical will spray out
of the hose connector as soon as the relief valve opens.
– Always connect an overflow line to the integral relief
valve or the integral bleeder valve and feed it back
into the storage tank or - if required by the regula‐
tions - into a special storage tank.
CAUTION!
Danger of cracking
Cracks on the PVT liquid end can occur if a metal over‐
flow line is connected to the relief valve.
– Never connect a metal overflow line to the relief
valve.
CAUTION!
Danger of the integral relief valve failing
The integral relief valve no longer operates reliably with
feed chemicals that have a viscosity of greater than 200
mPa s.
– Only use the integral relief valve with feed chemicals
that have a viscosity of up to 200 mPa s.
29
Installation
CAUTION!
Warning of leaks
Feed chemical, which remains in the overflow line at the
relief valve or bleeder valve, can attack the valve or
cause it to leak
– Route the overflow line with a continuous slope and
moreover with the hose nozzle pointed downwards -
see .
If the overflow line is fed into the suction line, the bleed
function is blocked.
P_SI_0023
Therefore lead the overflow line back into the storage
Fig. 21: Permissible alignment of the relief tank.
valve
When operating the integral relief valve close to the

opening pressure, a minimal overflow into the overflow
line can occur.
Diaphragm rupture sensor

CAUTION!
Danger resulting from unnoticed diaphragm rupture
If the pump has been ordered with an electric diaphragm
rupture sensor, it still has to be installed.
– Screw the enclosed diaphragm rupture sensor into
the liquid end.
CAUTION!
Warning of unnoticed diaphragm rupture
Only above approximately 2 bar system back pressure is
a signal generated in the event of the rupture of a dia‐
phragm.
– Only rely on the diaphragm rupture sensor with back
pressures of greater than 2 bar.
Or install a back pressure valve and set it to a min‐
imum of 2 bar – if the installation permits this.
7.1.1 Basic installation notes

Safety notes
CAUTION!
Danger resulting from rupturing hydraulic components
Hydraulic components can rupture if the maximum per‐
missible operating pressure is exceeded.
– Never allow the metering pump to run against a
closed shut-off device.
– With metering pumps without integral relief valve:
Install a relief valve in the discharge line.
30
Installation
CAUTION!
Hazardous feed chemicals can escape
With hazardous feed chemicals: Hazardous feed chem‐
ical can leak out when using conventional bleeding pro‐
cedures with metering pumps.
– Install a bleed line with a return into the storage
tank.
Shorten the return line so that it does not dip into the feed chemical
in the storage tank.
A) B)
1 1
PD
2 2
P_MOZ_0043_SW
Fig. 22: (A) standard installation, (B) with pulsation damper

1 Main line
2 Storage tank
Legend for hydraulic diagram
Symbol Explanation Symbol Explanation

Metering pump Foot valve with filter meshes
Injection valve Level switch
Multifunctional valve Manometer
7.2 Installation, electrical

General safety notes
WARNING!
Unprofessional installation may lead to electric shocks.
– Crimp cable end sleeves onto all shortened cable
cores.
– Only technically trained personnel are authorised to
undertake the electrical installation of the device.
31
Installation
WARNING!
A mains voltage may exist inside the motor or electrical
ancillaries.
– If the housing of the motor or electrical ancillaries
has been damaged, you must disconnect it from the
mains immediately. Only return the pump to service
after an authorised repair.
CAUTION!
Use ProMinent cables to avoid unnecessary problems.
What requires electrical installation? What requires electrical installation?

n Level switch
n Diaphragm rupture sensor, electrical (optional)
n Metering monitor (optional)
n Relay (optional)
n External control
n mA output (optional)
n Bus connector (optional)
n Pump, power supply
7.2.1 Control connectors
CAUTION!
Incoming signals can remain without effect
If the universal control wire, the external/pacing cable or
the level monitoring cable is shortened below 1.20 m,
the pump does not detect that it is connected. Conse‐
quently a warning message (for example) can be sup‐
pressed.
– Do not shorten this cable below 1.20 m.
Level switch, diaphragm rupture sensor Connect the plugs of the level switch, diaphragm rupture sensor and
(option) and metering monitor (option) metering monitor to the corresponding sockets on the front side of the con‐
trol. If in doubt - refer to the "Overview of equipment and control elements”
chapter.
CAUTION!
rupture sensor, it must also be electrically installed.
– Electrically connect the enclosed diaphragm rupture
sensor.
32
Installation
Only with flammable media:
WARNING!
Fire danger
The electric diaphragm rupture sensor must stop the
pump immediately after a diaphragm rupture and trigger
an alarm.
The pump must only be returned to Service once a new
diaphragm has been fitted.
7.2.1.1 Relay
7.2.1.1.1 Fault indicating relay 230 V
2 If another switching function is required, the pump can be reprogrammed
in the ‘Relay’ menu.
The relay can be retrofitted and is operational once it has been plugged
into the relay board.
3
1
4
P_SI_0111_SW
Fig. 23: Pump assignment
Fault indicating relay 230 V Data Value Unit

Maximum contact load at 230 V and 50/60 8 A (resis‐
Hz: tive)
Minimum mechanical service life: 200,000 switching
operations
Fault indicating relay 230 V

Pin assignment
To pin VDE cable Contact CSA cable

P_SI_0043
1 white NO (normally open) white
Fig. 24: Cable assignment 2 green NC (normally closed) red
4 brown C (common) black
33
Installation
7.2.1.1.2 Fault indicating and pacing relay option

2 The first switch is a relay. The pacing output is electrically-isolated by
means of an optocoupler with a semiconductor switch.
If another switching function is required, the pump can be reprogrammed
in the ‘Relay’ menu.
3
The relay can be retrofitted and is operational once it has been plugged
1 into the relay board.
4
P_SI_0111_SW
Fault indicating relay (24 V) Data Value Unit

Maximum contact load at 24 V and 50/60 100 mA
Hz:
Minimum mechanical service life: 200,000 switching
operations
Pacing relay Data Value Unit

Residual voltage max. at Ioff max = 1 µA 0.4 V
Maximum current 100 mA

Maximum voltage 24 VDC
Closing time 100 ms
Fault indicating and pacing relay option

Pin assignment
To pin VDE cable Contact Relay

1 yellow NC (normally closed) or Fault indi‐
P_SI_0044
cating relay
NO (normally open)
Fig. 26: Cable assignment
4 green C (common) Fault indi‐
cating relay
3 white NC (normally closed) or Pacing relay
NO (normally open)
2 brown C (common) Pacing relay
34
Installation
7.2.1.1.3 Current output and fault indicating / pacing relay (24 V)

2 The module can be retrofitted and operates once it is plugged into the
module board.
The variable to be signalled for the current output can be selected in the
‘ANALOGUE OUTPUT’ menu.
3
If another switching function is required, the relay can be reprogrammed in
1 the ‘Relay’ menu.
4
P_SI_0010_SW
Current output Data Value Unit

Open circuit voltage: 8 V
Current range: 4 ... 20 mA
Ripple, max.: 80 μA ss
Load, max.: 250 Ω
Fault indicating / pacing relay (24 V) Data Value Unit

Residual voltage max. at Ioff max = 1 µA 0.4 V
Maximum current 100 mA

Maximum voltage 24 VDC
Closing time 100 ms
Current output and fault indicating / pacing

relay (24 V)
To pin VDE cable Contact Relay

1 yellow "+" Current
output
4 green "-" Current
P_SI_0044
output
3 white NC (normally closed) or Fault indi‐
Fig. 28: Cable assignment
cating /
NO (normally open) pacing relay
2 brown C (common) Fault indi‐
cating /
pacing relay
35
Installation
7.2.1.2 External control

External control
Universal control wire connection diagram
Site end Cable Pump, inside
Function "External Contact"

(ProMinent external/contact cable)
2-core 2 white / Contact
External
4 brown / GND activation
GND
Pulse frequency,
e.g. contact water meter, PLC etc.

(ProMinent universal control wire) 3 blue / Analog
1 brown / Pause External
4 black / GND activation
5 grey /Auxiliary
GND
Pulse frequency,
"Pause" function
3 blue / Analog
2 white / Contact
5 grey /Auxiliary
GND
Continuous contact (potential-free)
E.g. external on/off of control panel
"Auxiliary rate" function

3 blue / Analog
2 white / Contact
5 grey /Auxiliary
GND
e.g. of control panel

3 blue / Analog
+
2 white / Contact
0/4-20 mA 1 brown / Pause External
- 4 black / GND activation
5 grey /Auxiliary
GND
Analog signal,
e.g. of magnetic inductive
Flow meter P_SI_0091_SW
36
Installation
Technical data "External control"

Semi-conductor switch elements with a residual voltage of -0.7 V (e.g.
2 1 transistors in open-collector circuits) or contacts (relays) can be used as
input switch elements.
4 5
P_BE_0014_SW
Pin
Pin 1 = Pause input (activating func‐ Voltage with open contacts: approx. 5 V
tion)
Input resistance: 10 kΩ
Control: n Potential-free contact (approx. 0.5
mA)
n Semiconductor switch (residual
voltage < 0.7 V)
2 = contact input Voltage with open contacts: approx. 5 V
mA)
voltage < 0.7 V)
min. contact duration: 20 ms
Max. pulse frequency: 25 pulses/s
3 = Analogue input Input load: approx. 120 Ω
4 = GND
5 = Auxiliary input Voltage with open contacts: approx. 5 V
mA)
voltage < 0.7 V)
The metering pump makes its first metering stroke at approx. 0.4 mA (4.4
mA) and enters into continuous operation at approx. 19.2 mA.
37
Installation
Block diagram Sigma Control

Inputs Outputs
Pump, inside
Empty signal 3 brown / Pause
Warning
Level
2 blue / Alarm
sensor
1 black / GND
VDE cable:
2 green / NC (fault alert)
1 brown / 5 V
Fault indicating 1 white / NO
Stroke 2 white / Cod. Stroke relay
sensor 4 brown / C
3 blue sensor
Flow Control
4 black / GND
VDE cable:
1 yellow / NO (fault alert)
Fault indicating 4 green / C (fault alert)
Diaphragm 2 blue / Alarm Diaphragm and
rupture 3 white / NO (pacing relay)
1 black / GND rupture Pacing
sensor sensor relay 2 brown / C (pacing relay)
3 blue / Analog
2 white / Contact
Wiring connection
examples:
next page 4 black / GND activation
5 grey /Auxiliary
GND
Network
P_SI_0089_SW
Fig. 29: Sigma Control block switching diagram
38
Installation
Universal control wire connection diagram
Site end Cable Pump, inside

(ProMinent external/contact cable)
External
4 brown / GND activation
GND
Pulse frequency,

(ProMinent universal control wire) 3 blue / Analog
5 grey /Auxiliary
GND
Pulse frequency,
"Pause" function
3 blue / Analog
2 white / Contact
5 grey /Auxiliary
GND
E.g. external on/off of control panel
"Auxiliary rate" function

3 blue / Analog
2 white / Contact
5 grey /Auxiliary
GND
e.g. of control panel

3 blue / Analog
+
2 white / Contact
0/4-20 mA 1 brown / Pause External
- 4 black / GND activation
5 grey /Auxiliary
GND
Analog signal,
e.g. of magnetic inductive
Flow meter P_SI_0091_SW
7.2.2 HMI operating unit

The HMI must be connected to the CAN socket above the LEDs of the
pump base if the pump is operated via the HMI.
39
Installation
If the pump is operated without the HMI, the sealing cap supplied must be
plugged into the CAN socket above the LEDs of the pump base.
CAUTION!
Risk of short circuit
A short circuit may occur in the pump if liquid penetrates
into the CAN socket.
– Always plug a CAN plug or the sealing cap supplied
into the CAN socket.
CAUTION!
Danger of malfunctions
Incorrect operation via the CAN bus leads to malfunc‐
tions.
– Do not connect any other control (e.g. DXCa) to the
CAN socket when operating with the HMI con‐
nected.
7.2.3 Pump, power supply
WARNING!
Risk of electric shock
This pump is supplied with a grounding conductor and a
grounding-type attachment plug.
– To reduce the risk of electric shock, ensure that it is
connected only to a proper grounding-type recep‐
tacle.
WARNING!
In the event of an electrical accident, it must be possible
to quickly disconnect the pump, and any electrical ancil‐
laries which may possibly be present, from the mains.
– Install an emergency cut-off switch in the mains
supply line to the pump and any electrical ancillaries
which may be present or
– Integrate the pump and electrical ancillaries which
may be present in the emergency cut-off manage‐
ment of the system and inform personnel of the iso‐
lating option.
WARNING!
If the HMI cannot be operated directly from the pump
(specifically with versions with a cable longer than 2 m),
provide an option to disconnect the pump from the mains
power supply in the event of an emergency. Clearly
assign and label this option to the pump.
WARNING!
An on/off switch may not be fitted on the pump,
dependent on the identity code and installation.
40
Installation
CAUTION!
Pump can be damaged
The pump can only be stopped when running via an:
– External cable
– [Stop] key.
Use a relay or a contactor if the pump is to be definitively
actuated via the mains cable. However, take into
account the pump’s starting current.
To be able to switch off the pump (to a zero-volts state)

independently from the entire installation (e.g. for repair),
use an electrical isolating device in the mains supply
cable, e.g. a mains switch or a plug / socket combina‐
tion. Clearly identify this isolating device as such.
Install the pump cable. Use the original cable supplied!
– Key electrical data can be found on the pump’s

nameplate.
7.2.4 Other units

Other units
Install the other units on the basis of the documentation supplied.
41
Basic set-up principles
8 Basic set-up principles

– Please also refer to all the overviews covering
"Operating/set-up overview for Sigma X Control
types" and "Operating menu for Sigma X Control
types, complete" in the appendix and the "Overview
of equipment and control elements" and "Control
elements” chapters.
– The pump exits the menu and returns to a contin‐
uous display if [Menu] is pressed or no key is
pressed for 60 seconds.
8.1 Basic principles for setting up the control

shows using the "Language" example how to set up something - in turn:
n Sequence of displays
n The path derived from this
n The path as presented in the operating instructions
Fig. 30: Please read
CONTACT 7.0 Menu ...〉Language ...〉Language

bar
Information English Language

German
12
120
Settings German
Service
Language
l/h Makro operating mode
2315
Path, derived: Menu/Information Language English German Save
Path, operating instructions: Menu/Information Language English German

B1089
Fig. 31: "Setting up the language": As an example of set-up and path displays
Tab. 2: Legend:
Symbol Explanation
Press [Menu]
Turn the [Clickwheel]
Press the [Clickwheel]
"Setting up the language" in detail 1. To access the ‘Menu’ : press the [Menu] key.
ð The cursor immediately points to ‘Information’ .
2. To switch from ‘Information’ to ‘Language’ : turn the [Clickwheel].
3. To return to the ‘Language’ menu: press the [Clickwheel].
ð The cursor points to a language.
4. To switch to ‘Deutsch’ : turn the [Clickwheel].
5. To save: press the [Clickwheel].
ð The software shows a display by way of confirmation.
After 2 seconds, it returns to the higher-level ‘Menu’ .
42
6. To complete the setting: press [] Menu.

Alternatively: wait 60 seconds or exit the ‘Menu’ via the [Menu]
key or using ‘End’ .
Confirming an entry
Briefly press the [Clickwheel].
ð The software switches to the next menu point or back to the
menu and saves the entry.
Exiting a menu option without confirming it

Press [Back].
ð The software switches to the next menu point or back to the
menu without saving anything.
Returning to a continuous display

Press [Menu].
ð The software cancels the entry and switches to a continuous
display without saving anything.
Changing adjustable variables
a) b) c)
5432 5 432 543 2
5432 5432
B0777
Fig. 32: a) Changing from one figure to its initial figures; b) Changing the figure; c) Returning from the last figure to the
(complete) figure (to correct a wrong figure, for example).
Changing a (complete) number

Turn the [Clickwheel].
ð The value of the figure highlighted is raised or lowered.
Changing figures
1. To adjust the value of a figure digit-by-digit, press [Priming].
ð The first figure is highlighted - see Figure above, point a)
2. To adjust the value of a figure, turn the [Clickwheel].
3. To move to the next figure, press [Priming] - see above Figure,
point b).
43
4. To run through the figures again, if necessary (possibly because of

an incorrect figure), when you get to the last figure press
[Priming] again - see above Figure, point c).
ð Now you can start from the beginning again.
Confirming adjustable variables

Press the [Clickwheel] 1x.
ð The software saves the entry.
8.2 Checking adjustable variables

Continuous displays Before adjusting the pump, you can check the current settings of the
adjustable variables:
Simply turn the [Clickwheel] if the pump is showing a continuous
display.
ð Each time the [Clickwheel] engages when you turn it, you will
see a different continuous display.
The number of continuous displays depends on the iden‐

tity code, the selected operating mode and the con‐
nected additional devices – see overview of "Continuous
displays" in the appendix.
Secondary displays The lowest line of a continuous display shows different information (which
cannot be adjusted in the secondary display) - see "Continuous displays
and secondary displays" overview in the appendix.
You can access secondary displays via any continuous display as follows:
1. Press the [Clickwheel] for 3 seconds.
ð A frame appears around the secondary display.
2. Providing there is a frame, you will see a different secondary display
each time the [Clickwheel] engages when turned.
When you reach the secondary display you wish, leave the
[Clickwheel] and wait briefly.
8.3 Changing to Setting mode

In a continuous display, if you press ‘Menu’ , the pump in Setting
mode changes to ‘Menu’ . For more information refer to the following
chapter entitled "Set up / Menu".
If under ‘Access protect.’ only ‘Menu’ or ‘All’ has been set up (top right
lock symbol), then after pressing the [Clickwheel], first enter the
‘Password’ .
44
Set up / ‘Menu’
9 Set up / ‘Menu’
– Please also refer to all overviews covering "Oper‐
ating/set up overview" and "Operating menu for
Sigma X Control type, complete" in the appendix
and the "Overview of equipment” and “Control ele‐
ments” chapters.
– The pump exits the menu and returns to a contin‐
uous display if [Menu] is pressed or no key is
pressed for 60 seconds.
The ‘Menu’ is sub-divided as follows:

1 - ‘Information’
2 - ‘Operating mode’
3 - ‘Settings’
4 - ‘Timer’
5 - ‘Service’
6 - ‘Language’
9.1 ‘Information’
‘Menu / Information è ...’
You can find out different information about your pump in the ‘Information’
menu. The number and type can depend on the pump settings.
9.2 ‘Operating mode’

‘Menu / Information è Operating mode è ...’
You can switch between the operating modes in the ‘Operating mode’
menu. You can enter the settings for this in the ‘Settings’ menu.
n ‘Manual’
n ‘Batch’
n ‘Contact’
n ‘Analog’
9.3 ‘Settings’
‘Menu / Information è Settings è ...’
45
Set up / ‘Menu’
The ‘Settings’ menu generally includes these setting menus:

1 - The operating mode set (exception: ‘Manual’ )
2 - ‘Metering’
3 - ‘Calibrate’
4 - ‘Inputs/outputs’
5 - ‘System’
6 - ‘Set time’
7 - ‘Date’
9.3.1 ‘Operating mode’

‘Menu / Information è Settings è Operating mode è ...’
9.3.1.1 ‘Manual’
‘Menu / Information è Settings è Operating mode è Manual’
‘Manual’ operating mode allows you to operate the pump manually.
The stroke rate can be set in the continuous display of this operating
mode.
9.3.1.2 ‘Batch’
‘Menu / Information è Settings è Operating mode è Batch è ...’
The ‘Batch’ operating mode enables you to pre-select large metering vol‐
umes.
You can only select whole numbers but no fractions as the number of
strokes (figures 1 to 99,999).
You can trigger the strokes using the [Clickwheel] if you have already
switched to the ‘Push’ continuous display. You can also trigger them via a
pulse using the "External control" terminal.
Memory - remaining strokes not yet pro‐ You can also activate the ‘Memory’ function extension ("memory" identi‐
cessed fier ). When ‘Memory’ is activated, the pump adds up the remaining
strokes, which could not be processed, up to the maximum capacity of the
stroke memory of 99,999 strokes. If this maximum capacity is exceeded,
the pump goes into fault mode.
CAUTION!
– The pump maintains its stroke rate when changing
over from ‘Manual’ operating mode to ‘Batch’ oper‐
ating mode.
– When you press [STOP/START] or the "Pause"
function is activated, the ‘Memory’ is cleared.
9.3.1.3 ‘Contact’
‘Menu / Information è Settings è Operating mode è Contact
è ...’
46
Set up / ‘Menu’
‘Contact’ operating mode allows you to trigger individual strokes or a

series of strokes.
You can trigger the strokes via a pulse sent via the "External control" ter‐
minal.
The purpose of this operating mode is to convert the incoming pulses into
strokes with a step-down (fractions) or small step-up.
CAUTION!
The pump maintains the stroke rate when changing over
from ‘Manual’ operating mode to ‘Contact’ operating
mode.
Memory - Pulses not yet processed You can also activate the ‘Memory’ function extension ("memory" identi‐
fier ). When ‘Memory’ is activated, the pump adds up the remaining
strokes , which could not be processed, up to the maximum capacity of the
stroke memory of 99,999 strokes. If this maximum capacity is exceeded,
the pump goes into fault mode.
CAUTION!
– Only with ‘Memory’ - ‘off’ : If you press
[STOP/START] or empty the contact memory
(‘Menu / Information è Service è Clear counters’)
or the "Pause" function is activated, the ‘Memory’ is
cleared.
Factor The number of strokes per pulse depends on the factor which you can
input. By using a factor you can multiply incoming pulses by a factor
between 1.01 and 99.99 or reduce them by a factor of 0.01 to 0.99:
Number of strokes executed = factor x number of
incoming pulses
47
Set up / ‘Menu’
Table of examples
Factor Pulse (sequence) Number of strokes

(sequence)
Step-up*
1 1 1
2 1 2
25 1 25
99.99 1 99.99
1.50 1 1.50 (1 / 2)
1.25 1 1.25 (1 / 1 / 1 / 2)
Step-down**
1 1 1
0.50 2 1
0.10 10 1
0.01 100 1
0.25 4 1
0.40 2.5 (3 / 2) (1 / 1)
0.75 1.33 (2 / 1 / 1) (1 / 1 / 1)
Tab. 3: * Explanation of the conversion ratio

With a factor of 1 ... 1 stroke is executed per 1 pulse
With a factor of 2 ... 2 strokes are executed per 1 pulse
With a factor of 25 ... 25 strokes are executed per 1 pulse
Tab. 4: ** Explanation of step-down

With a factor of 1 ... 1 stroke is executed per 1 pulse.
With a factor of 0.5 ...1 stroke is executed after 2 pulses.
With a factor of 0.1 ...1 stroke is executed after 10 pulses.
With a factor of 0.75 ...1 stroke is executed once after 2 pulses,
then 1 stroke is executed twice after 1 pulse,
and then again 1 stroke after 2 pulses etc.
If a remainder is obtained when dividing by the factor,

then the unit adds the remainders together. As soon as
this sum reaches or exceeds "1", the pump executes an
additional stroke. Therefore on average during the
metering operation, the resultant number of strokes pre‐
cisely matches the factor.
9.3.1.4 ‘Analogue’ (optional)

‘Menu / Information è Settings è Operating mode è Analogue
è ...’
48
Set up / ‘Menu’
The secondary display "Signal current" indicates the incoming current.

You can select 5 types of current signal processing:
n ‘0 - 20 mA’
n ‘4 - 20 mA’
n ‘Linear curve ’
n ‘Lower side band’
n ‘Upper side band’
‘Standard’
‘0 - 20 mA’
At 0 mA the pump is stationary –
At 20 mA the pump works at maximum stroke rate.
‘4 - 20 mA’
At 4 mA the pump is stationary –
At 20 mA the pump works at maximum stroke rate.
‘Extended’
Curve
‘Linear curve’
The symbol "Linear curve" appears on the LCD screen. You can enter any
pump stroke rate behaviour proportional to the current signal. You can
enter the curve points I and F in the ‘Curve points’ menu. You define a
straight line here and thus the behaviour:
Fmax
P2
F2
P1
F1
0 I1 I2 20 I [mA]
B0088
Fig. 33: Frequency-current diagram for "Linear curve"
Plot a diagram similar to the one above – with values for

(I1, F1) and (I2, F2) – so that you can set the pump as
desired!
The smallest processable difference between I1 and I2

is 4 mA (ll I1-I2 ll ≥4 mA).
‘Lower side band’
49
Set up / ‘Menu’
Using this type of processing, you can control a metering pump using the
current signal as shown in the diagram below. You can enter the curve
points I and F in the ‘Curve points’ menu.
However, you can also control two metering pumps for different feed
chemicals via a current signal (e.g. one acid pump and one alkali pump
using the signal of a pH sensor). To do this, connect the pumps electrically
in series.
a) b)
Fmax Fmax
P1 P2
F1 F2
P2
F2
P1
F1
0 I1 I2 20 I [mA] 0 I1 I2 20 I [mA]
B0089
Fig. 34: Frequency-current diagram for a) Lower side band, b) Upper side band
‘Upper side band’

Using this processing type, you can control a metering pump using the
current signal as shown in the diagram above. You can enter the curve
points I and F in the ‘Curve points’ menu.
Everything functions according to the ‘Lower side band’ type of the pro‐
cessing.
Curve points
To define the above curves, enter any two points P1 (I1, F1) and P2 (I2,
F2) in the ‘Curve points’ menu (F1 is the stroke rate at which the pump is
to operate at current I1, F2 is the stroke rate at which the pump is to
operate at current I2...).
Error mess. i < 4 mA

You can select in the ‘Error message i < 4 mA’ menu item whether the
pump should issue an error message and stop with current signals below
3.8 mA (Standard).
9.3.2 ‘Metering’
‘Menu / Information è Settings è Metering è ...’
9.3.2.1 ‘Metering profile’

‘Menu / Information è Settings è Metering è Metering profile
è ...’
Under ‘Metering è Metering profile’ you can precisely match the pump
metering flow over time against the requirements of the particular applica‐
tion - see "Functional description” chapter.
50
Set up / ‘Menu’
Metering optimised With ‘metering optimised’ ‘metering profile’ , the discharge stroke is elon‐
gated, the suction stroke is executed as quickly as possible. This setting is
suitable, among other things, for applications that require optimum mixing
ratios and chemical mixing that is as continuous as possible.
Priming optimised Under ‘Metering profile’ - ‘priming optimised’ , the suction stroke is elon‐
gated as much as possible, which makes possible the precise and
problem-free metering of viscous and gaseous media. Select this setting
to minimise the NPSH value as well.
Standard With ‘Metering profile’ - ‘Standard’ the pump meters as usual.
9.3.2.2 ‘Pressure stage’

‘Menu / Information è Settings è Metering è Pressure stage
è ...’
Pressure stage With ‘Metering è Pressure stage’ you can reduce the nominal pressure of
the pump via the pressure stages – refer to the "Functional description”
chapter.
When selecting a pressure stage, you are simultaneously selecting the
error behaviour.
Tab. 5: Nominal pressures depending on the size of the liquid ends and the pressure stages
Pressure stage / 4 7 10 12
Size of liquid end
120145 * X X X X
120190 * X X X X
120270 * X X X X
070410 X X - -
070580 X X - -
040830 X - - -
* the pressure of the plastic liquid ends is reduced to 10 bar.
9.3.3 ‘Calibration’
‘Menu / Information è Settings è Calibration è ...’
Accuracy of calibration
Normally the pump does not have to be calibrated.
The pump can be calibrated if viscous feed chemicals
are used or extremely high accuracy is required.
51
Set up / ‘Menu’
WARNING!
If the feed chemical is hazardous, take appropriate
safety precautions when performing the following cali‐
bration instructions. Observe the material safety data
sheet for the feed chemical!
t1
Q1
t2
Q2
P_G_0071_SW
Preparation 1. Use the [Clickwheel] to scroll through the continuous display to

check whether litres or gallons have been selected.
2. If the incorrect volume unit has been selected, correct it in the
‘Menu / Information è Settings è System è Unit’ menu.
3. Check whether the stroke rate in the continuous display is not too
low for calibration.
4. Lead the suction hose into a measuring cylinder containing the feed
chemical – make sure that the discharge hose is installed perma‐
nently (operating pressure, ...!).
5. Prime the feed chemical (press  [Priming]) if the suction hose is
empty.
Calibration process 1. Record the level in the measuring cylinder.

2. Select the ‘Menu / Information è Settings è Calibrate’ ‘’ menu and
press the [Clickwheel].
ð The ‘Start calibration’ (PUSH) menu item appears.
3. To start calibration, press the [Clickwheel].
ð The ‘Calibrate ...’ menu item appears, the pump starts to pump
and indicates the number of strokes.
4. After a reasonable number of strokes (a minimum of 200), use the
[Clickwheel] to stop the pump.
ð The ‘Calibration ended’ menu item appears. It requests you to
enter the calibration volume.
5. Determine the required metering volume (difference between initial
volume - remaining volume in the measuring cylinder).
6. Use the [Clickwheel] to enter this volume in the ‘Calibration ended’
menu items and close.
ð The pump switches to the ‘Calibration result’ menu item - the
pump is calibrated.
7. Press the [Clickwheel].
ð The pump returns to the ‘Menu / Information è Settings’ menu.
52
Set up / ‘Menu’
9.3.4 ‘Inputs/outputs’
‘Menu / Information è Settings è Inputs/outputs è ...’
The ‘Inputs/outputs’ menu splits into the following sub-menus:
1 - ‘Auxiliary frequency’
2 - ‘Relay1’ (optional)
3 - ‘Relay2’ (optional)
4 - ‘mA-Output’ (optional)
6 - ‘Flow monitor’ (only if connected)
5 - ‘Diaphragm rupture’ (only if connected)
9.3.4.1 ‘Auxiliary frequency’

‘Menu / Information è Settings è Inputs/outputs
è Auxiliary frequency è ...’
The programmable function ‘Auxiliary frequency’ facilitates the switchover

to an auxiliary stroke rate, which can be set in the ‘Auxiliary frequency’
menu.
It can be activated via the "External control" terminal. If the ‘Auxiliary
frequency’ is present, then the identifier “AUX” appears on the LCD
screen.
Refer to the "Hierarchy of Operating Modes, Functions and Fault Statuses"

for the order of the various operating modes, functions and fault statuses.
9.3.4.2 ‘Relay1 (optional)’

‘Menu / Information è Settings è Inputs/outputs è Relay1 è ...’
The setting options for the ‘Relay’ function only exist if a

relay is fitted.
Tab. 6: Relay, physical and pre-set to ...

Identity code specification Relay, physical Pre-set to ...
1 1 x changeover contact 230 V – 8 A Fault indicating relay, N/C
3 2 x N/O 24 V – 100 mA Fault indicating relay, N/C, and pacing
relay
8 1 x N/O 24 V – 100 mA, + 4...20 mA Fault indicating relay, N/C
output
53
Set up / ‘Menu’
Relay type You can reprogram the relays to these types:
Tab. 7: Relay type / relay reactions setting

Menu setting Warning mes‐ Error mes‐ Manual stop Stop via bus Pause Stroke rate
sage sage
yellow LED* red LED*
‘Warning’ X
‘Error’ X
‘Warning + error’ X X
‘Warning + error + X X X X X
stop’
‘Stop’ X X X X
‘Stroke rate’ ** X
‘Pump inactive’ X X
* see the "Troubleshooting" chapter

** only use ‘Relay 2’ for this relay type (semiconductor relay). The relay
switches with every stroke.
Relay polarity You can set here how a relay is to switch.
Menu setting Effect

normally-closed (NC) The relay is closed in normal mode and opens
with a triggering event.
normally-open (NO) The relay is open in normal mode and opens
with a triggering event.
9.3.4.3 ‘Relay2 (optional)’

‘Menu / Information è Settings è Inputs/outputs è Relay2 è ...’
Relay cycle quantity You can set the metering volume for which the pacing relay is to switch
once here.
For more information on ‘Relay2’ - see Ä Chapter 9.3.4 ‘ ‘Inputs/outputs’ ’

on page 53.
9.3.4.4 ‘mA-Output (optional)’

‘Menu / Information è Settings è Inputs/outputs è mA-Output
è ...’
You can set which current range is to be used at the mA output here.
Under ‘Function’ , you can then set whether the current stroke rate
( ‘strokes / minute’ ) is to be signalled at the mA output or the capacity
(litres / hour).
54
Set up / ‘Menu’
9.3.4.5 ‘Flow control’

‘Menu / Information è Settings è Inputs/outputs è Flow control
è ...’
The setting options for the ‘Flow control’ function are

only available if a flow control is electrically installed. The
symbol for flow control appears: .
A metering monitor, such as a Flow Control (also DulcoFlow®), can reg‐

ister the individual pressure impacts of the pump and report them back to
the pump.
It is possible to switch the function on and off under ‘Activation’ .
The pump switches to fault mode if this feedback isn't provided a certain
number of times in succession as set under ‘Tolerance / strokes’ .
Under ‘at Auxiliary’ , it is possible to set whether the function is to be deac‐
tivated with auxiliary frequency.
Under ‘Signalling’ , you can set whether the control is to trigger an error or
a warning when the tolerance is exceeded.
9.3.4.6 ‘Diaphragm rupture’

‘Menu / Information è Settings è Inputs/outputs
è Diaphragm rupture è ...’
The setting options for the ‘Diaphragm rupture’ function

only exist if a diaphragm rupture indicator is electrically
installed. The symbol for diaphragm appears .
In the ‘Diaphragm rupture’ sub-menu you can select whether the pump
generates a warning message or an error message in the event of a dia‐
phragm rupture.
9.3.5 ‘System’
‘Menu / Information è Settings è System è ...’
The ‘System’ menu splits into the following sub-menus:

1 - ‘Bluetooth’
2 - ‘Volume unit’
9.3.5.1 ‘Bluetooth ’
‘Menu / Information è Settings è System è Bluetooth è ...’
You can switch the pump’s Bluetooth communication on and off in the
‘Bluetooth’ sub-menu. The blue “Bluetooth active” LED lights up on the
HMI.
55
Set up / ‘Menu’
9.3.5.2 ‘Volume unit’

‘Menu / Information è Settings è System è Volume unit è ...’
You can select another unit for the volume in the ‘Volume unit’ sub-menu.
9.3.6 ‘Set time’

‘Menu / Information è Settings è Set time è ...’
You can set the time in the ‘Set time’ menu.

1. Use the dial to adjust a figure.
2. Use [Priming] to move to the next figure.
Under ‘Auto. Summertime’ you can select whether you wish to change
over to ‘Summertime’ .
You can also input when the pump is to change to and from
‘Summertime’ .
Check under ‘Location’ whether the pump is also set to its own
‘hemisphere’ of the world.
9.3.7 ‘Date’
‘Menu / Information è Settings è Date è ...’
You can set the date in the ‘Date’ menu.
9.4 ‘Timer’
‘Menu / Information è Timer è ...’
The process timer can do the following to the pump at a predefined time:
n start
n stop
n change operating mode
n open the relay (with "CTRL software" higher than 01.01.03.01)
n close the relay (with "CTRL software" higher than 01.01.03.01)
9.4.1 Timer ‘activation’

‘Menu / Information è Timer è Activation è ...’
To activate the timer, set ‘Activation’ to ‘active’ .
9.4.2 ‘Setting the timer’

‘Menu / Information è Timer è Set timer è ...’
You can create commands (program lines) for a timer program in the ‘Set
timer’ menu.
You can create up to 32 commands (program lines).
56
Set up / ‘Menu’
You can then use the administration functions to manage the commands -
Ä Chapter 9.4.2 ‘ ‘Setting the timer’ ’ on page 56.
Use the ‘Clear all’ function to clear all commands (the program).
Create the command as follows:
1 - Create a command (program line)
2 - Select the triggering event and time
3 - Select the action and value
4 - Check the command
5 - Save command by pressing the Clickwheel
6 - Create the next command if necessary
9.4.2.1 Administration functions for commands

The following administration functions are available to manage the com‐
mands (program lines):
n ‘Display’ (only if commands entered)
n ‘Change’ (only if commands entered)
n ‘Clear’ (only if commands entered)
n ‘New’
Use ‘New’ to create a new command.
9.4.2.2 ‘Init’ Initial conditions

Use ‘Init’ to specify initial conditions at the start of the program - see
Ä Chapter 9.4.2.4 ‘Select the action and value’ on page 58.
9.4.2.3 Selecting the ‘Time event’ and Time
You can select a time event (cycle) and a time as well:
Time event Time

‘Hourly’ hourly at the x minute
‘Daily (Mon-Sun)’ daily at the time mm.ss, Monday to
Sunday
‘Weekdays1 (Mo-Fr)’ daily at the time mm.ss, Monday to
Friday
‘Weekdays1 (Mo-Sa)’ daily at the time mm.ss, Monday to
Saturday
‘Weekend (Sa+Su)’ daily at the time mm.ss, Saturday
and Sunday
‘Weekly’ weekly at the time mm.ss on the
day dd.
‘Monthly’ weekly at the time mm.ss on the x.
day of the month
57
Set up / ‘Menu’
CAUTION!
If you wish to use automatic summer time adjustment
( ‘Settings’ - ‘Time’ ) avoid any triggering events between
02:00 a.m. and 03:00 a.m.
9.4.2.4 Select the action and value

You can select an action and also a value:
Action Value
Manual Strokes/h
Stop --
Frequency Strokes/h
Contact --
Batch (input) --
Batch (time) hh:mm
9.4.2.5 Checking the finished command

The pump displays the finished command (program line) as soon as you
have finished programming the command:
Command 01/05
monthly
10:48 on 21st
Manual
0.25 l/h
B0781
9.4.3 ‘Clear all’

‘Menu / Information è Timer è Clear all è ...’
Use the ‘Clear all’ menu to clear all commands (the program).
58
Set up / ‘Menu’
9.4.4 Example
Example of "Weekday metering" The pump is to meter 2 litres every half hour every weekday (Mon-Fri)
between 8:00 and 11:00:
Com‐ Time event Time of day Action Capacity Comment

mand
01 Init - Stop - // Ensure that the
pump is at a
standstill at the
start.//
02 workdays 1 (Mo- 08:30 Manual 12,000 l/h //Meter with
Fr) 12,000 l/h//
03 workdays 1 (Mo- 08:40 Stop - //Stop//
Fr)
Fr) 12,000 l/h//
Fr)
Fr) 12,000 l/h//
Fr)
Explanation: At a capacity of 12 l/h, the pump has to work for 10 minutes

to meter 2 litres.
9.5 ‘Service’
‘Menu / Information è Service è ...’
9.5.1 ‘Password’
‘Menu / Information è Service è Password è ...’
You can lock the setting options here.

If you have set a ‘Password’ - see below, then the identifier appears
after 1 minute in the top left and the setting options are locked - if no key
has been pressed in the meantime.
In the meantime, a key appears there and a small progress bar.
9.5.2 ‘Clear counter’

‘Menu / Information è Service è Clear counter è ...’
You can reset the counter to "0" in the ‘Clear counter’ menu:
n ‘All’
n ‘Stroke counter’ (total number of strokes)
n ‘Volume counter’ (total litres)
n ‘Contact memory’
59
Set up / ‘Menu’
To clear: exit the menu by briefly pressing the [Clickwheel].
The values have increased since commissioning of the pump, the last cali‐
bration or the last deletion.
9.5.3 ‘Log book’

‘Menu / Information è Service è Log book è ...’
You can view the list of ‘Log entries’ here.

A ‘Filter’ helps with the overview.
For a factual list of possible ‘Log book entries’ - see

Ä Chapter 14.5 ‘Log book’ on page 80.
Tab. 8: Input information

Line Information
1 Line number
2 Date/time
3 Type of entry (fault, warning ...)
4 Input number
5 Explanation of the input
9.5.4 ‘Display’
‘Menu / Information è Service è Display è ...’
You can set the ‘Contrast’ and the ‘Brightness’ of the LCD screen here.
9.5.5 ‘HMI logout’

‘Menu / Information è Service è HMI logout è ...’
You can log off the HMI from the internal pump CAN bus here.
9.5.6 ‘Diaphragm part number: XXXXXXX’

‘Menu / Information è Service
è Diaphragm part number: XXXXXXX è ...’
You can read off the part number (order number) of the correct diaphragm
here.
60
Set up / ‘Menu’
9.5.7 ‘Spare parts kit part number: XXXXXXX’

‘Menu / Information è Service
è Spare parts kit part number: XXXXXXX è ...’
You can read off the part number (order number) of the correct spare parts
kit here.
9.6 ‘Language’
‘Menu / Information è Language è ...’
You can select the desired operating language in the ‘Language’ menu.
61
Start up
10 Start up
Safety information
WARNING!
Fire hazard with flammable media
Only with flammable media: They can be ignited by
oxygen.
– The pump may not work if there is a mixture of feed
chemical with oxygen in the liquid end. A specialist
may need to take appropriate actions (using inert
gas, ...).
WARNING!
Only motors with a frequency converter: Danger of elec‐
tric shock
The danger of electric shock remains for 3 minutes after
the mains voltage has been switched off on conducting
parts of the motor with an integrated frequency converter
and on the lines themselves.
– After switching off, allow the device to stand for 3
minutes before opening the terminal box.
CAUTION!
Warning of personal injury and material damage
The metering pump may only be operated by trained
personnel. The operator is responsible for ensuring that
under the given operating conditions (pressure, tempera‐
ture, corrosiveness, etc.) danger to the operating per‐
sonnel is avoided by use of appropriate accident preven‐
tion measures.
CAUTION!
Only motors with a frequency converter: The motor can
be damaged
The input current limiter could be damaged if a motor
with an integrated frequency converter is restarted within
3 minutes of the mains voltage being switched off.
– After switching off, allow the device to stand for at
least 3 minutes before restarting.
CAUTION!
Feed chemical could escape
– Check suction and discharge lines, and liquid end
with valves, for leak-tightness and tighten if neces‐
sary.
– Check whether the necessary flushing pipes or
bleed lines have been connected.
CAUTION!
Liquid end may be damaged
– Always fit a filter in the suction line with feed chemi‐
cals with a particle size greater than 0.3 mm
62
Start up
CAUTION!
Prior to commissioning, check that the pump and corre‐
sponding ancillary equipment is connected in compli‐
ance with the regulations!
Observe the technical data

CAUTION!
Danger of material damage
Observe the details in the chapter "Technical data"
(pressure, viscosity, resistance, etc.).
Checking for regulation-compliant installa‐ Check that the installation complies with the regulations
tion
Diaphragm rupture sensor

CAUTION!
rupture sensor, it still has to be installed.
– Screw the enclosed diaphragm rupture sensor into
the liquid end.
CAUTION!
Warning of unnoticed diaphragm rupture
Only above approximately 2 bar system back pressure is
a signal generated in the event of the rupture of a dia‐
phragm.
– Only rely on the diaphragm rupture sensor with back
pressures of greater than 2 bar.
Or install a back pressure valve and set it to a min‐
imum of 2 bar – if the installation permits this.
CAUTION!
Possible environmental and material damage
In event the red gear bleeding plug is sealed, during
operation it prevents any pressure compensation
between the drive housing and the surroundings. This
ensure that oil can be pushed from the drive housing.
– Remove the gear bleeding plug before commis‐
sioning.
Remove the gearbox vent stopper Before start up, remove the red gearbox vent stopper, see "Overview of
equipment and control elements” chapter.
Checking the oil level When the pump is idle, check whether the oil level in the pump is in the
middle of the oil level indicator.
This will rule out the pump losing oil and suffering damage.
63
Start up
Avoid particles
The valves may no longer close properly with feed
chemicals with a particle size of greater than 0.3 mm.
– Install a suitable filter in the suction line.
Using the integral relief valve

CAUTION!
Danger due to incorrect use of the integral relief valve
The integral relief valve can only protect the motor and
the gear, and then only against impermissible positive
pressure that is caused by the metering pump itself. It
cannot protect the system against positive pressure.
– Protect the motor and gear of the system against
positive pressure using other mechanisms.
– Protect the system against illegal positive pressure
using other mechanisms.
CAUTION!
Danger of the integral relief valve failing
The integral relief valve no longer operates reliably with
feed chemicals having a viscosity of greater than 200
mPa s.
– Only use the integral relief valve with feed chemicals
having a viscosity up to 200 mPa s.
Priming against pressure 1. Hydraulically isolate the discharge line from the pump using an iso‐
lation device.
2. Turn the rotary dial on the integral relief valve in a counter-clockwise
direction as far as the "open" stop.
ð The excess pressure escapes through the hose connector.
3. Run the pump until the feed chemical coming out of the hose con‐
nector is free from bubbles.
4. Turn the rotary dial on the integral relief valve in a clockwise direc‐
tion up to the "close" stop.
ð The pump can be started.
When operating the integral relief valve close to the

opening pressure, a minimal overflow into the overflow
line can occur.
64
Start up
Adjusting the stroke length

Only adjust the stroke length when the pump is running.
This is easier and also better for the pump.
75% 30%
0
25 0
50 25
75
20 0 5 0 5 10
P_SI_0095_SW
Fig. 35: Adjusting the stroke length

n 100% = 4 rotations
n 25 % = 1 rotation
n 0.5 % = 1 scale mark on stroke adjustment dial
Earthing lines Check whether the earthing lines in the pump's electrical units are cor‐
rectly connected and connected to a clean earth wire - see earthing dia‐
grams in the appendix.
Potential equalisation lines (mandatory Check whether the potential equalisation lines are sitting correctly on the
with ATEX) pump and connected to a clean potential equalisation point.
Auxiliary equipment Check for the correct function of the auxiliary equipment and for correct
interplay.
65
Operation
11 Operation
WARNING!
oxygen.
gas, ...).
This chapter describes all the operating options in a continuous display

(several symbols and the pressure display appear at the top in the black
bar) for the trained person at the pump.
– Please also refer to the "Operating/Setting overview"

and "Continuous displays and secondary displays"
overviews at the end of the operating instructions
and also the "Overview of equipment and control
elements" chapter.
11.1 Manual operation

Stop/start pump Stop the pump: Press [STOP/START].
Start the pump: Press [STOP/START] again.
Priming Press [Priming].
Starting a batch In ‘Batch’ operating mode: Turn the [Clickwheel] in a continuous display
until the ‘Push’ continuous display appears and then press the
[Clickwheel].
Acknowledge errors Press the [Clickwheel] to acknowledge error messages that require
acknowledgement.
Check adjustable variables In a continuous display: Another continuous display appears each time the
[Clickwheel] engages when turned. (The number depends on the configu‐
ration).
Change directly adjustable variables

Changing a variable in the relevant contin‐ 1. Press the [Clickwheel].
uous display:
ð The variable can be changed (highlighted).
2. Turn the [Clickwheel].
ð The variable is changed.
3. Press the [Clickwheel].
ð The variable is saved (the dark highlighting disappears).
If the "lock" - "lock all" has been set - see Ä ‘Set-up overview of the Sigma
X Control type’ on page 67, first enter the ‘Password’ after pressing the
[Clickwheel].
66
Operation
List of directly changeable variables:

n Capacity
n Stroke rate
n Factor
n Contact volume
n Batch volume
Set-up overview of the Sigma X Control

type
Continuous
display
Stop/start pump
STOP
START
Priming
Start batch (only in "Batch" mode)
Acknowledge errors
1 Check adjustable variables

2
Setting
mode
B1059
Fig. 36: Control options using the keys

Press the [Clickwheel]
Turn the [Clickwheel]
① "Lock menu"
② "Lock all"
67
Maintenance
12 Maintenance
Safety information
WARNING!
oxygen.
gas, ...).
WARNING!
It is mandatory that you read the safety information and
specifications in the "Storage, Transport and Unpacking"
chapter prior to shipping the pump.
CAUTION!
WARNING!
pump.
pump.
WARNING!
Danger of an electric shock
When working on the motor or electrical auxiliary equip‐
ment, there is a danger of an electric shock.
– Before working on the motor, take note of the safety
instructions in its operating instructions!
– Should external fans, servomotors or other auxiliary
equipment be installed, these should also be discon‐
nected and checked that they are voltage free.
68
Maintenance
Third-party spare parts for the pumps may lead to prob‐

lems when pumping.
– Only use original spare parts.
– Use the correct spare parts kits. In the event of
doubt, refer to the exploded views and ordering
information in the appendix.
Standard liquid ends:
Interval Maintenance work Personnel

After approx. 5,000 oper‐ Change gear oil - refer to "Changing gear oil" in this chapter. Instructed personnel
ating hours
Quarterly Check the oil level.
Quarterly* n Check that the metering lines are tight at the liquid end and Technical personnel
check for leak-tightness.
n Check that the suction valve and discharge valve are firmly fixed
in place.
n Check that the dosing head screws are tight.
n Check the condition of the metering diaphragm - see Ä ‘Check
the condition of the metering diaphragm’ on page 69.
n Check that the flow is correct: Allow the pump to prime briefly.
n Check that the electrical connections are intact.
* Under normal loading (approx. 30% of continuous operation).

Under heavy loading (e.g. continuous operation, aggressive feed chemi‐
cals etc.): shorter intervals.
Check the condition of the metering dia‐ The diaphragm is a wearing part, the service life of which is dependent on
phragm the following parameters:
n System back pressure
n Operating temperature
n Feed chemical properties
When using abrasive feed chemicals, the diaphragm service life is
reduced. In these cases, more frequent checking of the diaphragm is rec‐
ommended.
Tightening torques Data Value Unit

Tightening torques for dosing head 12 ... 12.0 Nm
screws:
Liquid ends with integral relief valve

WARNING!
Warning of eye injuries
When opening the relief valve, a spring under high ten‐
sion can jump out.
– Wear protective glasses.
69
Maintenance
Changing gear oil Draining gear oil
P_SI_0143_SW
Fig. 37
1. Remove the vent screw (1).

2. Place an oil trough under the oil drainage plug (2).
3. Unscrew the oil drainage plug (2) from the power end housing.
4. Allow the gear oil to run out of the power end.
5. Screw in the oil drainage plug (2) with a new seal.
Filling with gear oil

Prerequisite: Gear oil in line with the "Ordering information" chapter is
available.
1. Start the pump.
2. Slowly pour gear oil through the vent screw (1) opening until the oil
inspection window (3) is half covered.
3. Allow the pump to run slowly for a further 1... 2 minutes
4. Replace the vent screw (1).
70
Carrying out repairs
13 Carrying out repairs

Safety information
WARNING!
oxygen.
gas, ...).
WARNING!
It is mandatory that you read the safety information and
specifications in the "Storage, Transport and Unpacking"
chapter prior to shipping the pump.
CAUTION!
WARNING!
pump.
pump.
13.1 Cleaning valves
Unsuitable spare parts for the valves may lead to prob‐

lems for the pumps.
– Only use new components that are especially
adapted to fit your valve (both in terms of shape and
chemical resistance).
71
Only with the "Physiologically safe" design:
WARNING!
Product can be dangerously contaminated
Only use the spare parts from the "Physiologically safe"
spare parts kits.
Personnel: n Technical personnel
Repairing ball valves

CAUTION!
Warning of personal injury and material damage
Feed chemical may escape from the liquid end, for
example, if ball valves not repaired correctly.
– Only use new components which fit your valve -
both in terms of shape and chemical resistance!
– Note the flow direction of the discharge and suction
connectors when fitting the valve.
CAUTION!
PTFE seals, which have already been used / com‐
pressed, can no longer reliably seal a hydraulic connec‐
tion.
– New, unused PTFE seals must always be used.
3
4
5
P_SI_0013_SW
Fig. 38: Simple cross-section through ball valve

1 Flat seal
2 Valve body
3 Valve ball
4 Valve seat
5 Valve cap
72
13.2 Replacing the diaphragm
Third-party spare parts for the pumps may lead to prob‐

lems when pumping.
– Only use original spare parts.
Personnel: n Technical personnel
Requirements:
n If necessary take protective measures.
n Adhere to the material safety data sheet for the feed chemical.
n Ensure that the system is at atmospheric pressure.
1. Drain the liquid end: Place the liquid end on its head and allow the
feed chemical to run out; flush out with a suitable medium; flush the
liquid end thoroughly when using hazardous feed chemicals!
2. With the pump running, move the stroke adjustment dial to the stop
at 0% stroke length.
ð The drive axle is now difficult to turn.
3. Switch off the pump.
4. Unscrew the hydraulic connectors on the discharge and suction
side.
5. Unscrew the diaphragm rupture sensor from the dosing head.
6. Remove the 6 screws on the dosing head.
7. Remove the dosing head.
8. Check the condition of the diaphragm rupture sensor - see Ä ‘
Checking the condition of the diaphragm rupture sensor’
on page 74.
9. Loosen the diaphragm from the drive axle with a gentle backwards
turn in an anti-clockwise direction.
10. Completely unscrew the diaphragm from the drive axle.
11. Tentatively screw the new diaphragm anticlockwise up to the stop
on the drive axle.
ð The diaphragm now is now seated against the stop of the
thread while the diaphragm flap is within the tolerance range.
P_SI_0029
Fig. 39: Tolerance range of the flap on the backplate

1 Diaphragm
2 Backplate
3 Flap
A Tolerance range
73
12. Should this not work, remove dirt or swarf out of the thread and
screw the diaphragm correctly onto the drive axle this time.
ð If this is still unsuccessful, contact ProMinent-ProMaqua cus‐
tomer service.
13. Place the dosing head with the screws onto the diaphragm - the
suction connector should be pointing downwards in the pump's fit‐
ting position.
14. Tighten the screws gently to start with.
15. Screw the diaphragm rupture sensor into the dosing head.
16. Start up the pump and adjust the stroke length to 100%.
17. Stop the pump and tighten the screws crosswise. Tightening torque
- see .
18. Start the pump and check for leaks at maximum pressure.
CAUTION!
Warning of escaping feed chemical
The liquid end may leak should it not be possible to
check the tightening torque of the screws.
– Check the tightening torque of the screws after 24
hours of operation!
– With PP, PC and TT dosing heads also re-check the
tightening torques quarterly!
Checking the condition of the diaphragm

rupture sensor
1. If the inside of the diaphragm rupture sensor has become damp or
dirt has penetrated it: replace.
1 2
7 6 5 4 3
P_SI_0020_SW
Fig. 40: Section through the Sigma diaphragm rupture warning system
("Visual break indicator" version)
1 Working layer (≙ operating diaphragm)
2 Safety layer (≙ safety diaphragm)
3 Flap
4 Plunger
5 Diaphragm rupture sensor
6 Cylinder, red
7 Cover, transparent
2. If the piston of the diaphragm rupture sensor - see Fig. 40, item 4 -
should have become dirty or damp, clean both it and the hole in
which it runs.
74
3. Check whether it can move freely in the hole.

4. Refit the clean diaphragm rupture sensor with the clean piston.
5. Test the diaphragm rupture sensor.
Optical diaphragm rupture sensor

1. Unscrew the transparent cover from the diaphragm rupture sensor.
2. Press the red cylinder into the diaphragm rupture sensor until it
engages.
3. Press the piston on the other side of the diaphragm rupture sensor
with a blunt, smooth object into the dosing head (approximately 4
mm) until it triggers.
CAUTION!
Feed chemical may escape
If the expandable flap of the diaphragm is dam‐
aged, then feed chemical can escape when there
is a diaphragm rupture.
The piston must not be scratched, it must remain
completely smooth so that during operation it does
not damage the expandable flap of the diaphragm.
4. Press the red cylinder into the diaphragm rupture sensor again and
repeat the test.
5. If it does not trigger both times, replace the membrane rupture
sensor.
6. After a successful test, screw the transparent cover onto the dia‐
phragm rupture sensor and then continue at the top by fitting the
diaphragm.
Electrical diaphragm rupture sensor

1. Press the piston of the diaphragm rupture sensor with a blunt,
smooth object into the dosing head (approximately 4 mm) until the
monitor triggers alarm.
CAUTION!
Feed chemical may escape
If the expandable flap of the diaphragm is dam‐
aged, then feed chemical can escape when there
is a diaphragm rupture.
The piston must not be scratched, it must remain
completely smooth so that during operation it does
not damage the expandable flap of the diaphragm.
2. Repeat the test.

3. If the monitor does not trigger an alarm both times, replace the
membrane rupture sensor.
4. After a successful test, continue at the top by fitting the diaphragm.
75
3 5
13
4
1
P_SI_0038
Fig. 41: Cross-section through the liquid end

1 Suction valve
2 Diaphragm
3 Discharge valve
4 Dosing head
5 Backplate
13 Safety diaphragm
76
Troubleshooting
14 Troubleshooting
Safety information
WARNING!
oxygen.
gas, ...).
WARNING!
Personnel working on electrical parts can be electro‐
cuted if all electrical lines carrying current have not been
disconnected.
– Disconnect the supply cable before working on the
motor and prevent it from being reconnected acci‐
dentally.
– Any separately driven fans, servo motors, speed
controllers or diaphragm rupture sensors fitted
should also be disconnected.
– Check that the supply cables are de-energised.
WARNING!
pump.
pump.
CAUTION!
14.1 Faults without a fault message

Fault description Cause Remedy Personnel
Pump does not prime in Minor crystalline deposits Take the suction hose out of the storage Technical per‐
spite of full stroke motion on the ball seat due to the tank and thoroughly flush out the liquid end. sonnel
and bleeding. valves drying out.
77
Troubleshooting

Pump does not prime in Heavy crystalline deposits Dismantle the valves and clean them - refer Technical per‐
spite of full stroke motion on the ball seat due to the to the "Repair" chapter. sonnel
and bleeding. valves drying out.
Fluid escapes from the The screws in the dosing Tighten the screws in the dosing head in a Technical per‐
backplate. head are too loose. diagonal pattern - refer to the "Mainte‐ sonnel
nance" chapter for the tightening torque.
The diaphragm is not leak- Replace the diaphragm - refer to the Technical per‐
tight. "Repair" chapter. sonnel
If a diaphragm rupture has been indicated,
clean the diaphragm rupture indicator, refer
to the "Repair" chapter.
The CAN LED flickers The software versions of Wait. In the long term, arrange for Service Customer
after the HMI has been the pump and HMI are dif‐ to update the pump software. Service
connected to the pump. ferent. department
Green LED display (oper‐ The wrong mains voltage Connect the pump correctly to the specified Electrician
ating indicator) does not or no mains voltage is con‐ mains voltage - according to the specifica‐
light up. nected. tion on the nameplate.
14.2 Fault messages

Red "Fault indicator" LED display lights up.

The "Level" symbol appears flashing on The fluid level in the storage Top up the storage tank. Technical
the LCD screen, plus the error message tank has reached "Liquid level personnel
‘Level error’ 33 and the pump stops. low 2nd stage".
The "External" MEM symbol appears The stroke tank has over‐ Rectify the cause, then Technical
flashing on the LCD screen plus the flowed. personnel
‘Memory overflow’ 34 error message, and Press [P/OK] (think through
the pump stops. the consequences for the
process!).
The i < 4mA symbol appears flashing on The pump is in ‘Analogue’ Eliminate the cause of the Technical
the LCD screen plus the error message ‘4 ‘operating mode’ , a fault low control current or personnel
mA undershot’ 35, and the pump stops. behaviour has been pro‐
grammed in the
‘ANALOGUE’ menu and the
control current has fallen
below 4 mA.
The i > 20mA symbol appears flashing on The pump is in ‘Analogue’ Eliminate the cause of the Technical
the LCD screen plus the error message ‘20 ‘operating mode’ , a fault high control current or personnel
mA exceeded’ 36, and the pump stops. behaviour has been pro‐
grammed in the
‘ANALOGUE’ menu and the
control current has risen
above 23 mA.
The FLOW symbol appears flashing on The metering monitor is not Connect the metering mon‐ Electrician
the LCD screen plus the error message correctly connected. itor correctly and
‘Defective metering strokes’ 37, and the
pump stops. Press [P/OK].
The metering monitor Press [P/OK]. Technical
reported too few strokes – personnel
more than are set in the Investigate and clear the
‘FLOW’ menu. cause
The DIA "Diaphragm" symbol appears The diaphragm is broken. Replace the diaphragm and Technical
flashing on the LCD screen plus the check the diaphragm rup‐ personnel
‘Diaphragm rupture’ 38 error message, ture sensor - refer to the
and the pump stops. "Repair" chapter.
78
Troubleshooting

The STRK "Stoke length adjustment" The stroke adjustment dial Turn back the stroke Technical
symbol appears flashing on the LCD was rotated by more than adjustment dial or enter the personnel
screen plus the error message ‘Stroke 10% while the menu was password.
length adjusted’ 39, and the pump stops. locked.
The "Temperature" symbol appears The pump is overloaded. Rectify the cause, then Technical
C
flashing on the LCD screen plus the error personnel

message ‘Temperature’ 47, and the pump Press [P/OK] (think through
stops. the consequences for the
process!).
The temperature is too high. Rectify the cause, then Technical
personnel
Press [P/OK] (think through
the consequences for the
process!).
The PWR "Power" symbol appears on No or incorrect mains voltage. Connect the correct mains Technical
the LCD screen plus the ‘Mains voltage’ voltage. personnel
51 error message, and the pump stops.
The BLC "Blockage" symbol appears A constriction or a closed Open the shut-off valve or Technical
flashing on the LCD screen plus the error shut-off valve on the dis‐ clear the constriction, then personnel
message ‘Pump blocked’ 57, and the charge side.
pump stops. Press [P/OK] (think through
process!).
The p+ "Excess pressure" symbol appears A constriction or a closed Open the shut-off valve or Technical
flashing on the LCD screen plus the error shut-off valve on the dis‐ clear the constriction, then personnel
message ‘Overload’ 59 or 60, and the charge side.
pump stops. Press [P/OK] (think through
process!).
14.3 Warning messages

Yellow LED “Warning indicator” display lights up:

The "Level" symbol appears flashing on The fluid level in the Top up the storage tank. Instructed per‐
the LCD screen, plus the error message storage tank has sonnel
‘Level warning’ 1. reached "Liquid level
low 1st stage".
The cal "Calibration" symbol appears on The stroke adjustment Turn back the stroke adjust‐ Instructed per‐
the LCD screen, plus the error message dial of the calibrated ment dial or recalibrate the sonnel
‘Calibration warning’ 2. pump was rotated by pump.
more than 10% when
the menu was blocked.
The "Flow" symbol appears flashing on The metering monitor is Connect the metering mon‐ Electrician
the LCD screen, plus the error message not correctly connected. itor correctly and
‘Defective strokes metering’ 3.
Press [P/OK].
The metering monitor Press [P/OK]. Technical per‐
reported too few strokes sonnel
– more than are set in Investigate and clear the
the ‘FLOW’ menu. cause.
The dia "diaphragm" symbol appears on The diaphragm is Replace the diaphragm and Technical per‐
the LCD screen, plus the error message broken. check the diaphragm rupture sonnel
‘Diaphragm rupture’ 4. sensor - refer to the "Repair"
chapter.
The "Stroke length adjustment" symbol The stroke adjustment Turn the stroke adjustment Technical per‐
appears flashing on the LCD screen, plus dial was rotated by dial back or enter the code. sonnel
the error message ‘Stroke length wrongly more than 10% while
adjusted’ 5. the menu was locked.
79
Troubleshooting

The p+ "Overload" symbol appears A constriction or a Open the shut-off valve or Technical per‐
flashing on the LCD screen plus the error closed shut-off valve on rectify the constriction. sonnel
message ‘Overload’ 6. the discharge side.
The "Temperature" symbol appears The frequency converter Rectify the cause, then Technical per‐
C
flashing on the LCD screen, plus the error is overloaded. sonnel

message ‘Temperature FC’ 7. Press [P/OK] (think through
process!).
The temperature is too Rectify the cause, then Technical per‐
high. sonnel
process!).
The "Temperature" symbol appears The pump is over‐ Rectify the cause, then Technical per‐
C
flashing on the LCD screen, plus the error loaded. sonnel

message ‘Temperature PFC’ 7. Press [P/OK] (think through
process!).
The temperature is too Rectify the cause, then Technical per‐
high. sonnel
process!).
The ‘BUS’ symbol appears flashing on The HMI was connected Disconnect the HMI from the Technical per‐
the LCD screen, plus the error message to a CANopen pump. pump. sonnel
‘CANopen pump’ 8.
14.4 All other faults

Please contact the responsible ProMinent branch or representative - see
www.prominent.com - "Contact” - "Your contacts worldwide" or possibly
the Legal Notices in these operating instructions.
14.5 Log book
Tab. 9: Input information

Line Information
1 Line number
2 Date/time
3 Type of entry (fault, warning ...)
4 Input number
5 Explanation of the input
14.5.1 Warning messages in the log book

Tab. 10
No. Description
1 Float switch input reports feed chemical nearing an end
2 Calibration warning: Appears if the stroke length is adjusted above the tolerance and the pump
therefore has to be recalibrated
80
Troubleshooting
No. Description
3 The number of defective strokes permitted has been exceeded
4 The diaphragm rupture sensor reports a diaphragm rupture
5 The stroke length has been modified beyond the tolerance limit with the pump locked
6 Overload warning
7 Temperature warning
8 An HMI is connected to a CANopen pump - bus operation and HMI are not permitted simultane‐
ously
14.5.2 Fault messages in the log book

Message no. Description
33 The float switch input reports no feed chemical
34 In ‘Batch’ or ‘Contact’ operating mode, a memory overload has been reached when the
memory is switched on. (Memory counter ≥ 100 000)
35 The analogue current is ≤ 3.8 mA when current monitoring is switched on. (Monitoring is always
switched on in Standard operating mode 4..20 mA).
36 The analogue current is > 23 mA when current monitoring is switched on. (Monitoring is always
switched on in Standard operating mode 4..20 mA).
37 The number of defective strokes permitted has been exceeded
38 The diaphragm rupture sensor reports a diaphragm rupture
39 The stroke length has been modified beyond the tolerance limit with the pump locked
40 Different version statuses of the CTRL, PFC and FC communication software
41 The HMI version is not compatible
42 System, EEPROM error
43 Communication between the pump and operating unit is not working although an operating unit
has been configured
44 Missing ongoing connection to the optional module
(Bus fail e.g. PROFIBUS or CANopen not active)
45 The optional module is missing or no communication is established with the optional module
46 One of the signals needed from the frequency converter (FC) is missing or no communication is
established between the FC and CTRL
46 One of the signals needed from the power unit (PFC) is missing or no communication is estab‐
lished between the PFC and CTRL
47 Over-temperature error
48 Shut-down in the event of overpressure
49 Error in the power end
50 Missing or defective position sensor
51 Mains voltage missing and/or over-/undervoltage
52 Fan error
53 Error in the intermediate circuit voltage
54 The 5 V at the DFM input has short circuited
55 An optional module was inserted into the pump, which cannot be used.
56 Subscriber software is incompatible with the other subscribers
81
Troubleshooting

57 The pump is blocked and is not running
58 Missing or defective hall sensor
59 Shut-down in the event of overpressure, slow
60 Shut-down in the event of overpressure, fast
- Missing data stored in the CTRL in the HMI
- The data coming from the CTRL is faulty
14.5.3 Events in the log book

4 The stroke length was adjusted by more than 5%
8 Calibration was performed
9 The pump was started or stopped by the HMI
13 The timer has performed a timer program step
82
Decommissioning
15 Decommissioning
Decommissioning
WARNING!
oxygen.
gas, ...).
WARNING!
When working on the motor or electrical auxiliary equip‐
ment, there is a danger of an electric shock.
– Before working on the motor, take note of the safety
instructions in its operating instructions!
– Should external fans, servomotors or other auxiliary
equipment be installed, these should also be discon‐
nected and checked that they are voltage free.
WARNING!
Danger from chemical residues
There is normally chemical residue in the liquid end and
on the housing after operation. This chemical residue
could be hazardous to people.
– It is mandatory that the safety note relating to the
"Storage, Transport and Unpacking" chapter is read
before shipping or transporting the unit.
– Thoroughly clean the liquid end and the housing of
chemicals and dirt. Adhere to the safety data sheet
WARNING!
pump.
pump.
83
Decommissioning
CAUTION!
WARNING!
Warning of eye injuries
When opening the relief valve, a spring under high ten‐
sion can jump out.
– Wear protective glasses.
CAUTION!
Danger of damage to the device
The device may be damaged by incorrect and improper
storage and transport.
– Take into account the information in the "Storage,
Transport and Unpacking" chapter if the system is
decommissioned for a temporary period.
(Temporary) decommissioning 1. Disconnect the pump from the mains/power supply.

2. Depressurise and bleed the hydraulic system around the pump.
3. Drain the liquid end by turning the pump upside down and allowing
the feed chemical to run out.
4. Flush the liquid end with a suitable medium - observe the material
safety data sheet! Flush the dosing head thoroughly when using
hazardous feed chemicals!
5. Possible additional work - refer to the "Storage, transport and
unpacking” chapter.
Final decommissioning
Also drain the gear oil - refer to the "Maintenance” chapter.
Disposal
WARNING!
Warning of powerful spring
A powerful spring is located on the slide rod in the power
end - underneath the plate behind the backplate - which
could injure personnel when removed.
– Additionally secure the plate behind the backplate
before removing this plate. Carefully release the
spring using this securing mechanism.
84
Decommissioning
CAUTION!
Environmental hazard due to incorrect disposal
– Note the local guidelines currently applicable in your
country, particularly with regard to electronic waste!
CAUTION!
Environmental hazard due to gear oil
The pump contains gear oil, which can cause damage to
the environment.
– Drain the gear oil from the pump.
– Note the local guidelines currently applicable in your
country!
Sign indicating EU collection system

In accordance with the European Directive 2012/19/EU on waste electrical
and electronic equipment, this device features the symbol showing a
waste bin with a line through it. The device must not be disposed of along
with domestic waste. To return the device, use the return and collection
systems available and observe the local legal requirements.
85
Technical data
16 Technical data
16.1 Performance data
S3Cb
Type Minimum pump capacity at maximum Max‐ Suction Permis‐ Connector

back pressure imum lift sible pri‐ size
stroke ming pres‐
rate sure,
suction
side
bar psi l/h gph Strokes/ ml/stroke m WS bar R"-DN
min
120145 PVT 10 145 182 48 90 33.7 5 2 1 1/2" -
DN25
120145 SST 12 174 182 48 90 33.7 5 2 1 1/2" -
DN25
120190 PVT 10 145 243 64 120 33.7 5 2 1 1/2" -
DN25
120190 SST 12 174 243 64 120 33.7 5 2 1 1/2" -
DN25
120270 PVT 10 145 365 96 180 33.8 5 2 1 1/2" -
DN25
120270 SST 12 174 365 96 180 33.8 5 2 1 1/2" -
DN25
070410 PPT, 7 102 500 132 90 95.1 4 1 2" - DN32
PCT, PVT
070410 SST 7 102 500 132 90 95.1 4 1 2" - DN32
070580 PPT, 7 102 670 176 120 95.1 4 1 2" - DN32
PCT, PVT
070580 SST 7 102 670 176 120 95.1 4 1 2" - DN32
040830 PPT, 4 58 1040 274 180 95.1 3 1 2" - DN32
PCT, PVT
040830 SST 4 58 1040 274 180 95.1 3 1 2" - DN32
All figures refer to water at 20 °C.

The suction lift applies to filled suction line and filled liquid end - when
installed correctly.
Precision Data Value Unit

Reproducibility ±2 % *
* - when installed correctly, under constant conditions, at least 30%

stroke length and water at 20 °C
86
Technical data
16.2 Viscosity
The liquid ends are suitable for the following viscosity ranges:
Version Stroke rate, max. Viscosity

Strokes/min mPas
Standard 180 0 ... 200
With valve springs 130 200 ... 500
With valve springs and 90 500 ... 1000*
suction-side feed
* Only when the installation is correctly adjusted
16.3 Shipping weight

Types Material version Shipping weight
kg
120145; 120190; 120270 PVT 26.1
SST 32.5
070410; 070580; 040830 PPT, PCT, PVT 29.5
SST 41.5
16.4 Wetted materials

Tab. 11: DN 25 ball valves
Material ver‐ Liquid end Suction/pressure Seals* Valve balls Valve seats Integral relief
sion connector valve
PVT PVDF PVDF PTFE Glass PTFE PVDF / FPM
or EPDM
SST Stainless steel Stainless steel PTFE Stainless PTFE Stainless
1.4404 1.4581 steel 1.4404 steel / FPM or
EPDM
Tab. 12: DN 32 plate valves

Material ver‐ Liquid end Suction/pressure Seals* Valve plates / Valve seats Integral relief
sion connector valve springs valve
PPT PP PP PTFE Ceramic / PTFE PVDF / FPM
hast. C + or EPDM
CTFE**
PCT PVC PVC PTFE Ceramic / PTFE PVDF / FPM
hast. C + or EPDM
CTFE**
PVT PVDF PVDF PTFE Ceramic / PTFE PVDF / FPM
hast. C + or EPDM
CTFE**
SST Stainless steel Stainless steel PTFE Stainless PTFE Stainless
1.4404 1.4581 steel steel / FPM or
1.4404 / Hast. C EPDM
* Diaphragm is PTFE-coated
87
Technical data
** The valve spring is coated with CTFE (resistance similar to PTFE)
16.5 Ambient conditions

16.5.1 Ambient temperatures
Pump, compl. Data Value Unit
Storage and transport temperature -10 ... +50 °C
Ambient temperature in operation (drive + -10 ... +45 °C
motor):
16.5.2 Media temperatures

PP liquid end Data Value Unit
Max. temperature, long-term at max. oper‐ 50 °C
ating pressure
Max. temperature, for 15 min at max. 2 bar 100 °C
Minimum temperature -10 °C
PC liquid end Data Value Unit

Max. temperature long-term at max. oper‐ 45 °C
ating pressure
Max. temperature for 15 min at max. 2 bar 60 °C
PVT liquid end Data Value Unit

ating pressure
SST liquid end Data Value Unit

ating pressure
16.5.3 Air humidity

Air humidity Data Value Unit
Maximum air humidity*: 95 % relative
humidity
*non-condensing
88
Technical data
16.5.4 Degree of Protection and Safety Requirements

Degree of protection Protection against contact and humidity:
IP 65 in accordance with IEC 529, EN 60529, DIN VDE 0470 Part 1
A CAN plug or the supplied sealing cap must always be

plugged into the CAN port for the HMI.
Safety Requirements Degree of protection:

1 - mains power connection with protective earth conductor
16.6 Installation height

Data Value Unit
Maximum installation height*: 1000 m above
standard
zero
* with standard pumps: Fit at higher installation heights at your own risk.
with ATEX pumps: We urgently advise that you contact a specialist for
ATEX motors at higher installation heights!
16.7 Electrical connection
The electrical data do not relate to the motor, but the

pump, which is connected as a whole unit.
For the motor electrical data use the motor data sheet in
the appendix.
Electrical data S3Cb pump Identity code specification "power supply" - "U": 100 - 230 V ± 10%, 50/60
Hz
Data Value Unit

Capacity 420 W
Max. starting current 8.5 A
Electrical data at 100 V
Data Value Unit

Effective current 8.3 A
Switch on peak current, (for approx. 100 4 A
ms)
Electrical data at 230 V
Data Value Unit

Effective current 3.4 A
Switch on peak current, (for approx. 100 8 A
ms)
89
Technical data
Tab. 13: Fuses

Fuse Value Order No.
Fuse, internal 10 AT - (1.5 kA) 733855
Only use the original fuses from ProMinent! It is not suffi‐

cient to use a fuse with the above fuse rating.
16.8 Diaphragm rupture sensor
Contact (standard) Tab. 14: Contact loading, max.

at voltage Maximum current
30 V DC 1A
The contact is an opener.

The contact is an potential-free.
– For safety reasons we recommend connecting to a

protective low voltage, e.g. in accordance with EN
60335-1 (SELV ).
– The cable can be poled as required.
Namur sensor (Specified for EX zones) 5–25 V DC, in accordance with Namur or DIN 19234, potential-free
design.
Data Value Unit

Rated voltage * 8 VDC
Power consumption - active surface > 3 mA
uncovered
Power consumption - active surface cov‐ < 1 mA
ered
Rated switching distance 1.5 mm
* Ri ~ 1 kΩ
Cable colour Polarity

blue -
brown +
16.9 Relay
The technical data for the relay are contained in the

chapter "Installation, electrical".
90
Technical data
16.10 Gear oil

Manufac‐ Name Viscosity Order No. Quantity Quantity,
turer class required
(ISO
3442)
Mobil Mobil VG 460 1004542 1.0 l 0.9 l
Gear 634
*
* or comparative gear oil
16.11 Sound pressure level

Sound pressure level Sound pressure level LpA < 70 dB according to EN ISO 20361
at maximum stroke length, maximum stroke rate, maximum back pressure
(water)
91
Dimensional drawings
17 Dimensional drawings
– Compare the dimensions on the dimension sheet
and pump.
– All dimensions are in mm.
HMI and wall bracket

121 48 21.5
6.5
2
4.5
160
156.7
105.1
72.5
P_SI_0192_SW
Fig. 42: Dimensions in mm
92
Sigma X Control type – Sigma/ 3 - S3Cb
P_SI_0183_SW
Fig. 43: Representation is not strictly binding - dimensions in mm
Type Connec‐ A B C D E F ØG I1 * I2 * K
tion
120145, DN 25 296 59 G1 1/2 123 161 75 156 140 166 64
120190, M
120270
PVT
120145, DN 25 296 60 G1 1/2 123 153 88 162 147 - 60
120190, M
120270
SST
070410, DN 32 327 29 G2 M 129 175 112 206 109 160 85
070580,
040830
PVT
070410, DN 32 327 29 G2 M 129 175 112 217 109 160 85
070580,
040830
PPT,
PCT
070410, DN 32 330 26 G2 M 129 162 120 217 146 - 70
070580,
040830
SST
* I1: Hose nozzle; I2: Insert
Tab. 15: Dimensions M - Bleed valve

Union nut + hose nozzle Union nut + insert Standard
ØM ØM M
DN10-PVA/PVE 16 21.4 G3/4 M
DN10-SSA/SSE 16 - G3/4 M
93
Union nut + hose nozzle Union nut + insert Standard

ØM ØM M
DN20-PVA/PVE 25 35.5 G1 1/4 M
DN20-SSA/SSE 25 - G1
94
Motor data sheets
18 Motor data sheets
Motor Datenblatt / Motor data sheet / Fiche technique pour moteur
Bestell Nr. 1040040 Hersteller ATB

order no. / no. de commade producer / producteur Mat.Nr. 570750
Motor- Typ LF71/4C-11 Leistungsfaktor 0,74

motor type power factor 0,76
type du moteur facteur de puissance
Maschinenart 3-Ph. Motor Wirkungsgrad 73%

type of machine efficiency 71%
désignation rendement
Schutzart IP55 Bemessungsfrequenz 50/60 Hz

degree of protection rated frequency
degré de protection fréquence nominale
Bauform IMV1 Bemessungsdrehzahl 1400/1700 U/min

mounting rated speed rpm
construction vitesse nominale t/mn
Bemessungsleistung 0,55 kW Wärmeklasse F

rated output temperature class
puissance nominale class d'isolement
Bemessungsspannung /∆ Anzugsstrom 4,4 fach

rated voltage 380-420/220-240 V (50 Hz) starting current fold
tension nominale 380-460/220-265 V (60 Hz) courant de démarrage fois
Bemessungsstrom 1,60/2,80 A Anzugsmoment 2,4 fach

rated current 1,45/2,50 A starting torque fold
courant nominale couple de démarrage fois
Geprüft nach DIN EN 60034 Kippmoment 2,4 fach

tested in acc. with pull-out torque fold
contrôlé selon couple de décrochage fois
ATEX Nr. Umgebungstemperatur 40°C

ambient temperature
température ambiante
Ex-Schutzklasse Schaltung /∆

ex-protective system connection
branchement
Drehzahlregelbereich
speed ajustment range
Anmerkung * auf Anfrage beim Hersteller

comments * upon request at manufacturer
observation * sur demande auprès du producteur
ProMinent
Pumpentyp S3CbH _ _ _ _ _ _ _ _ _ _ _ _ _ U _ _ _
Die Daten entsprechen den Angaben der Motorenhersteller. Kenndaten funktionsgleicher Motoren anderer Hersteller ändern sich nur unwesentlich.
Angaben ohne Gewähr. The data correspond to the details given by the motor manufacturers. Ratings of motors with the same functions made by
other producers show insignificant changes only. This information is supplied without liability. Les données techniques correspondent au descriptif du
fabricant des moteurs. Les données techniques des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général.
ProMinent Dosiertechnik GmbH . 69123 Heidelberg . Germany Nr./No. MD-1040040 Datum/Date Juni 2012
95
Liquid ends for Sigma/ 3
19 Liquid ends for Sigma/ 3

Liquid end for Sigma/ 3 330 PVT
1
2 5
6
3
61_05_103_00_67_03
P_SI_0082_SW
Fig. 44: Liquid end for Sigma/ 3 330 PVT
Pos. Description
1 Spring *
2 Ball
3 Ball seat
4 Diaphragm rupture sensor, optical *
5 Valve
6 Multi-layer diaphragm
The items listed are included in the spare parts kit.
* Special accessories (not included in the spare parts kit). Technical
changes reserved.
Tab. 16: Order no. for liquid end for Sigma/ 3, 330-DN 25 PVT
Spare part Type 120145, 120190,
120270
Liquid end 1029585
Spare parts kit 1035951
96

120270
Diaphragm rupture sensor, optical 1033323
Valve 740615
Multi-layer diaphragm 1029604
97
Liquid end for Sigma/ 3 1000 PVT, PCT,

PPT
1 5
2
3 6
61_05_104_01_26_03
P_SI_0083_SW
Fig. 45: Liquid end for Sigma/ 3 1000 PVT, PCT, PPT
Pos. Description
1 Spring *
2 Ball
3 Ball seat
5 Valve
changes reserved.
Tab. 17: Order no. for liquid end for Sigma/ 3, 1000-DN 32 PVT
040830
Liquid end 1029578
98

040830
Valve 1002806
Tab. 18: Order no. for liquid end for Sigma/ 3, 1000-DN 32 PCT
040830
Liquid end 1034829
Valve 1002806
Tab. 19: Order no. for liquid end for Sigma/ 3, 1000-DN 32 PPT
040830
Liquid end 1034830
Valve 1002806
Sigma/ 3 PVT bleed valve
10
* * *
* *
P_SI_0114_SW
Fig. 46: Sigma/ 3 PVT bleed valve
Pos. Description Type 120145, Type 070410,

120190, 120270 070590, 040830
10 Integrated bleed valve DN10 PVA 1041069
10 Integrated bleed valve DN10 PVE 1041070
10 Integrated bleed valve DN20 PVA 1041073
99

120190, 120270 070590, 040830
10 Integrated bleed valve DN20 PVE 1041074
* The items listed are included in the spare parts kit. Springs made from Hastelloy C, O-rings from FPM-A and EPDM.
Technical changes reserved.
Sigma/ 3 PVT relief valve-A
10
* * *
* * *
P_SI_0086_SW
Fig. 47: Sigma/ 3 PVT relief valve-A
Pos. Description Type 120145, Type 070410, Type 040830,

120190, 070580 041030
120270, 120330
10 Relief valve, complete 10 bar PVA 1005626
100
Liquid end for Sigma/ 3 330 SST
1
2 5
3 6
61_05_103_00_67_03
P_SI_0084_SW
Fig. 48: Liquid end for Sigma/ 3 330 SST
Pos. Description
1 Spring *
2 Ball
3 Ball seat
5 Valve *
The items listed are included in the spare parts kit. * Special accessories
(not included in the spare parts kit). Technical changes reserved.
Tab. 20: Order no. for liquid end for Sigma/ , 330-DN 25 SST
120270
Liquid end 1029586
Spare parts kit with 2 valves 1034680
101

120270
Valve 803708
102
Liquid end for Sigma/ 3 1000 SST
1 5
2
3 6
61_05_104_01_32_03
P_SI_0085_SW
Fig. 49: Liquid end for Sigma/ 3 1000 SST
Pos. Description
1 Spring *
2 Ball
3 Ball seat
5 Valve *
changes reserved.
Tab. 21: Order no. for liquid end for Sigma/ , 1000-DN 32 SST
040830
Liquid end 1029587
Spare parts kit with 2 valves 1034683
103

040830
Valve 1002811
Sigma/ 3 SST bleed valve
10
* *
P_SI_0113
Fig. 50: Sigma/ 3 SST bleed valve

120190, 120270 070580, 040830
10 Integrated bleed valve DN10 SSA 1041071
10 Integrated bleed valve DN10 SSE 1041072
10 Integrated bleed valve DN20 SSA 1041075
10 Integrated bleed valve DN20 SSE 1041076
Sigma/ 3 SST relief valve-A
10
* * *
P_SI_0087
Fig. 51: Sigma/ 3 SST relief valve-A
104
Pos. Description Type 120145, Type 070410, Type 040830,

120190, 070580 041030
120270,
120330
10 Relief valve, complete 12 bar SSA 1005625
105
Wear parts for S3Cb
20 Wear parts for S3Cb

Refer also to the previous chapter.
20.1 Standard
HMI spare parts Spare part Order no.
HMI wall bracket 1036683
HMI protective film 1083680
20.2 Physiological safety

Spare parts kits
Tab. 22: Scope of delivery with PVT material version
1 x diaphragm, 2 x valve balls, 1 x suction valve complete, 1 x discharge valve complete
1 x elastomer sealing set (EPDM)
2 x ball seat housings, 2 x ball seat discs, 4 x composite seals
1x sealing washer (for bleed valve or relief valve)
Tab. 23: Scope of delivery with SST material version

1 x diaphragm, 2 x valve balls
2 x cover rings
4 x composite seals
1x sealing washer (for bleed valve or relief valve)
Ordering information
Tab. 24: Spare parts kits PVT (liquid ends)
Liquid end Types 120145, 120190, 120270
FM 330 1046478
Tab. 25: Spare parts kits SST (liquid ends)

Liquid end Types 120145, 120190, 120270
FM 330 1046479
FM 330 with 2 complete valves 1046480
Wetted materials – only with the design

"Physiological safety with regard to wetted
materials"
Material version Liquid end Suction / pressure Seals* / ball seat Balls Integrated bleed
connector valve or relief
valve
PVT PVDF PVDF PTFE / PVDF Glass PVDF / EPDM
SST Stainless steel Stainless steel PTFE / PVDF Stainless steel Stainless steel /
1.4404 1.4581 1.4404 EPDM
* Metering diaphragm is PTFE-coated; seals are PTFE composite seals
106
Wear parts for S3Cb
PTFE: FDA No. 21 CFR §177.1550

PVDF: FDA No. 21 CFR §177.2510
107
Diagrams for adjusting the capacity
21 Diagrams for adjusting the capacity

A C [l/h] S3Cb A C [l/h] S3Cb
500 1400
1300
1200
400 120270 1100 040830
120190 070580
1000
120145 070410
900
300
800
700
600
200
500
400
100 300
200
100
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
S [%] S [%]
B C [l/h]
B C [l/h]
500 1400
1300
1200
400 1100
1000
900
300
800
700
600
200
500
400 040830
100 120270 300 070580
120190 200 070410
120145 100
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7
p [bar] p [bar]
Fig. 52: A) Capacity C at maximum back pressure dependent on the stroke length s. B) Capacity C dependent on the
back pressure p.
108
Declaration of Conformity for Machinery
22 Declaration of Conformity for Machinery

In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐
LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND
SAFETY REQUIREMENTS, section 1.7.4.2. C.
We,
n ProMinent GmbH
n Im Schuhmachergewann 5 - 11
n D - 69123 Heidelberg, Germany,
hereby declare that the product specified in the following complies with the
relevant basic health and safety rules of the EC Directive, on the basis of
its functional concept and design and in the version marketed by us.
Any modification to the product not approved by us will invalidate this dec‐
laration.
Tab. 26: Excerpt from the Declaration of Conformity

Designation of the product: Metering pump, Sigma product range
Product type: S3Cb...
Serial number: see nameplate on the unit
Relevant directives: Machinery Directive (2006/42/EC)
Compliance with the protection targets of the Low Voltage Directive 2014/30/EU
according to Appendix I, No. 1.5.1 of the Machinery Directive
EMC Directive (2014/35/EU)
Harmonised standards applied, in EN ISO 12100:2010
particular:
EN 809:1998 + A1:2009 + AC:2010
EN 61010-1:2010
EN 61000-6-2:2005 + AC:2005
EN 61000-6-4:2007 + AC:2011
Date: 20.04.2016
You can download the Declaration of Conformity at www.prominent.com.
109
Operating/Set-up overview of the Sigma X Control type
23 Operating/Set-up overview of the Sigma X Control type
Continuous
display
Stop/start pump
STOP
START
Priming
2
Start batch (only in "Batch" operating mode)
Acknowledge errors
Check adjustable variables
1
Information
Operating mode
Batch,
Settings Contact,
Analogue
Metering
Calibration
Inputs/outputs
System
Time
set
Date
Timer
Service
Language
B1052
110
Operating menu of Sigma X Control type, complete
24 Operating menu of Sigma X Control type, complete

1st level 2nd 3rd 4th 5th xth
Information Versions CTRL hardware
CTRL software
HMI software
...
Time
Date
Serial number
Identity code
Part name
Part device address
Operating mode Manual
Batch
Contact
Analogue
Settings Operating mode Manual
Contact Memory
On
Off
Factor
Batch Memory
On
Off
Factor
Analogue Standard 0...20 mA
4...20 mA
Extended Curve ...
Curve points ...
Error message I < 4 ...
mA
Metering Metering profile Standard
Metering optimised
Priming optimised
Pressure stage Error none
Warning Stufe_10
Stufe_07
Stufe_04
Calibration Calibration Start calibration Calibration ended Calibra‐
tion
result
Calibration factor
Inputs/outputs Auxiliary frequency ...
111

Relay 1 Relay1 type Warning
Error
Warning + error
Warning + Error +
Stop
Stop.
Stroke rate
Pump inactive
Relay 1 polarity normally open (NO)
normally closed
(NC)
Relay 2 Relay 2 type Warning
Error
Warning + error
Warning + Error +
Stop
Stop.
Stroke rate
Pump inactive
Relay 2 polarity normally open (NO)
normally closed
(NC)
mA output Range 0...20 mA
4...20 mA
Function Strokes / minute
Capacity
Capacity at 20 mA
Flow monitor Activation Off
On
Tolerance / strokes
if auxiliary Off
On
Signalisation Warning
Error
Diaphragm rupture Inactive
Warning
Error
System Radio module Inactive
Active
Unit Litres
Gallons (U.S.)
Set time Time Setting hh.mm.ss
Auto. summer time Yes
No
112

Summer time February
begins in
March
April
Sunday the 1st, 2nd, 3rd, 4th,
5th
Summer time ends August
in
September
October
November
Sunday the 1st, 2nd, 3rd, 4th,
5th
Town Northern Hemi‐
sphere
Southern Hemi‐
sphere
Date yyyy.mm.dd
Timer Activation Active
Inactive
Setting the timer Displays Command 01 Hourly ...
Change Anweisung2 Daily (Mon-Sun)
Clear … Weekdays1 (Mo-Fr)
New Weekdays2 (Mo-
Sa)
Weekend (Sa+Su)
Weekly
Monthly
Init
Clear all No
Yes
Service Password Password? 0000
Clear counter All
Stroke counter
Volume counter
Contact memory
Log book Displays ...
Filter None
Warn.+error only
Error only
Warnings only
Events only
Display Contrast
Brightness
HMI logout
113

Diaphragm part
number:
XXXXXXX
Spare parts kit part
number:
XXXXXXX
Language English
German
Frenchç
Spanishñ
Italian
...
Menus may be missing or added depending on the design and equipment

on the pump.
114
25
Continuous displays
Continuous mode "Contact “ with mode " Batch“ with
mode " Manual
Manual“ mode "Analogue
Analogue“
display transfer factor 5 transfer factor 5
Capacity 350 l/h

* 350 l/h
*
Stroke rate (h) 7200 /h 7200 /h 7200 /h 7200 /h
Stroke rate (min) 120 /min 120 /min 120 /min 120 /min
Factor 5 5
L * L *
Contact volume 1,250 1,250
Trigger batch PUSH
Time 17:12:21 17:12:21 17:12:21 17:12:21
* only with calibration

Continuous displays and secondary displays
115
116
Auxiliary displays in the continuous display
Auxiliary mode "Contact
Contact “ with mode "Batch
Batch “ with
mode "Manual
Manual“ mode "Analogue
Analogue “
display transfer factor 5 transfer factor 5
Capacity 350 350
Stroke rate (h) 7200 7200 7200 7200
Stroke rate (min) 120 min 120 min 120 min 120 min
Factor
1
Remaining strokes
1
L
Remaining litres
Total number of strokes
Stroke length
Signal current 2
(at the input)
Dosing mode Standard Standard Standard Standard
Time 17:12:21 17:12:21 17:12:21 17:12:21
Date 2018 - 03 - 27 2018 - 03 - 27 2018 - 03 - 27 2018 - 03 - 27
1 = only with "Storage tank" function extension 2 = only with current output
Index
26 Index
1, 2, 3 ... Clearing the program . . . . . . . . . . . . . . . . . . . . . . . 58
"External control" terminal . . . . . . . . . . . . . . . . . . . . 37 Climate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4 - 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Connector size . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
A Contact . . . . . . . . . . . . . . . . . . . . . . . . . 21, 23, 46, 90
Access code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Contact memory . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Access protection . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Continuous display . . . . . . . . . . . . . . . . . . . . . . . . . 15
Acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Continuous displays . . . . . . . . . . . . . . . . . . . . . 44, 115
Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Administration functions for commands . . . . . . . . . . . 57 Control elements . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Creating a program . . . . . . . . . . . . . . . . . . . . . . . . . 56
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . 88 Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Analogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 23 Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Analogue current output . . . . . . . . . . . . . . . . . . . . . 22 Curve points, Analogue . . . . . . . . . . . . . . . . . . . . . . 50
Analogue input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Analogue output . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 D
Applied harmonised standards . . . . . . . . . . . . . . . . 109 Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 56
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 83
AUX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Decontamination declaration . . . . . . . . . . . . . . . . . . 12
Auxiliary frequency . . . . . . . . . . . . . . . . . 21, 23, 37, 53 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . 89
Designation of the product . . . . . . . . . . . . . . . . . . . 109
B Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Basic principles for setting up the control . . . . . . . . . . 42 Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 60
Batch . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 23, 46, 54 Diaphragm part number . . . . . . . . . . . . . . . . . . . . . . 60
Bleeder valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Diaphragm rupture . . . . . . . . . . . . . . . . . . . . . . . . . 55
Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Diaphragm rupture sensor . . . . . . . . . . . . . . . . . 13, 90
Bluetooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Dimensional drawing of HMI + wall bracket . . . . . . . . 92
Bluetooth, display . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Dimensional drawing of pump . . . . . . . . . . . . . . . . . 93
Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . 92
BT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Directly changeable variables . . . . . . . . . . . . . . . . . . 66
BUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Discharge valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
C
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 51
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 39
Dosing head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CAN bus status LED (external) . . . . . . . . . . . . . . . . . 23
Dosing monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
CAN bus status LED, internal . . . . . . . . . . . . . . . . . . 13
Draining the liquid end . . . . . . . . . . . . . . . . . . . . . . 84
CAN-bus (external) . . . . . . . . . . . . . . . . . . . . . . . . . 23
Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86, 108
Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Carrying out repairs . . . . . . . . . . . . . . . . . . . . . . . . 71
DulcoFlow® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cavitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 E
Checking adjustable variables . . . . . . . . . . . . . . . 44, 66 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Cleaning valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 54
Clear all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Error mess. i < 4 mA . . . . . . . . . . . . . . . . . . . . . . . . 50
Clear counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Events, log book . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Clear, all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Extended, Analogue . . . . . . . . . . . . . . . . . . . . . . . . 49
117
Index
External analogue . . . . . . . . . . . . . . . . . . . . . . . . . 23 K
External contact . . . . . . . . . . . . . . . . . . . . . . . . 23, 37 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 17
External frequency changer . . . . . . . . . . . . . . . . . . . 23
L
F Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Leakage hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Fault indicating / pacing relay (24 V) . . . . . . . . . . . . . 35 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fault indicating relay . . . . . . . . . . . . . . . . . . . . . . . . 22 LED displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fault indicating relay (24 V) . . . . . . . . . . . . . . . . . . . 34 Level switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fault indicating relay 230 V . . . . . . . . . . . . . . . . . . . 33 Linear curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Fault indicator . . . . . . . . . . . . . . . . . . . . . . . 13, 22, 23 Liquid end . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 19
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Fault messages, log book . . . . . . . . . . . . . . . . . . . . 81 Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Fault statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Log book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60, 80
Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Log book entries . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Log book, events . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Log book, fault messages . . . . . . . . . . . . . . . . . . . . 81
Function indicator . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Log book, warning messages . . . . . . . . . . . . . . . . . . 80
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 23 Lost in hyperspace . . . . . . . . . . . . . . . . . . . . . . 42, 45
Lower side band . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
G
Gaseous feed chemicals . . . . . . . . . . . . . . . . . . . . . 51 M
Gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 mA input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Generating commands . . . . . . . . . . . . . . . . . . . . . . 56 mA output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 22
mA-Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
H
Main display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Hemisphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 23, 46
Hierarchy of operating modes . . . . . . . . . . . . . . . . . 23
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 39
memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 47
HMI logout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
HMI operating unit . . . . . . . . . . . . . . . . . . . . . . . . . 39
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
HMI version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 54
Hygienic pump head . . . . . . . . . . . . . . . . . . . . . . . . 25
Metering optimised . . . . . . . . . . . . . . . . . . . . . . 50, 51
I Metering profile . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Identification of safety notes . . . . . . . . . . . . . . . . . . . 8 Metering pumps without integral relief valve . . . . . . . . 30
Identifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Metering timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Identity code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Mixing, optimum . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
N
Information in the event of an emergency . . . . . . . . . 11
Namur sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Init . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Nominal pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
NPSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Installation height . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Integral bleeder valve . . . . . . . . . . . . . . . . . . . . . . . 29 O
Integral relief valve . . . . . . . . . . . . . . . . . . . . . . . . . 29 Operating display . . . . . . . . . . . . . . . . . . . . . . . 13, 23
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . 111
IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Operating mode selection . . . . . . . . . . . . . . . . . . . . 46
118
Index
Operating modes . . . . . . . . . . . . . . . . . . . . . . . 20, 23 Semiconductor relay . . . . . . . . . . . . . . . . . . . 22, 34, 35

Operating overview . . . . . . . . . . . . . . . . . . . . . . . . 110 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . 45, 109
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Set time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Optional module . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Set up, chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Set-up overview . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Output relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Overview of equipment . . . . . . . . . . . . . . . . . . . . . . 13 Setting mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Setting the timer . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
P
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Pacing relay . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 34
Shipping weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Part device address . . . . . . . . . . . . . . . . . . . . . . . . 45
Side band . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 50
Part name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 59
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Pause . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23, 37
Sound pressure level . . . . . . . . . . . . . . . . . . . . . 11, 91
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Spare parts kit part number . . . . . . . . . . . . . . . . . . . 61
Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Spare parts kits . . . . . . . . . . . . . . . . . . . . . . . . . 61, 96
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 51
Pressure stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Standard installation . . . . . . . . . . . . . . . . . . . . . . . . 31
Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23, 66
Standard, Analogue . . . . . . . . . . . . . . . . . . . . . . . . 49
Priming optimised . . . . . . . . . . . . . . . . . . . . . . . 50, 51
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
PROFIBUS® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starting a batch . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Protection against contact and humidity . . . . . . . . . . . 89
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23
Protection class . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Protection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Storage and transport temperature . . . . . . . . . . . . . . 88
Pump active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Stroke counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Pump capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Pump device LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 23
Stroke length adjustment wheel . . . . . . . . . . . . . . . . 13
Q Stroke rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Qualification of personnel . . . . . . . . . . . . . . . . . . . . . 9 Suction lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Suction valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
R Summertime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Radioactive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Sunday . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 53 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Relay polarity . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 54
T
Relay type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Relevant EU directives . . . . . . . . . . . . . . . . . . . . . 109 Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 29 Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 57
Replacing the diaphragm . . . . . . . . . . . . . . . . . . . . . 73 Time event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Reproducibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Return line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Timer activation . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Timer example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
S Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Safety Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . 89
U
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Secondary display . . . . . . . . . . . . . . . . . . . . . . . . . 15 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Secondary displays . . . . . . . . . . . . . . . . . . . . . 44, 116 Upper side band . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
119
Index
V
Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 87
Volume counter . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Volume unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
W
Wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Warning indicator . . . . . . . . . . . . . . . . . . . . . . . 13, 23
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . 15
Warning messages, log book . . . . . . . . . . . . . . . . . . 80
Warning sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Wetted materials . . . . . . . . . . . . . . . . . . . . . . . . . . 87
120
121
122
123
ProMinent GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Germany
Telephone: +49 6221 842-0
Fax: +49 6221 842-419
Email: info@prominent.com
Internet: www.prominent.com
982514, 2, en_GB
© 2018

Diaphragm Motor-Driven Metering Pump Sigma X Control Type - Sigma/ 3 - S3Cb Operating Instructions

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Diaphragm Motor-Driven Metering Pump Sigma X Control Type - Sigma/ 3 - S3Cb Operating Instructions

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Operating instructions

Diaphragm Motor-Driven Metering Pump

Part no. 982514 Original operating instructions (2006/42/EC) BA SI 080 07/18 EN

This provides important information relating to the cor‐

9.5.4 ‘Display’ ............................................................................. 60

Sigma X Control type - Sigma/ 3 - S3Cb

Sigma X Control type - Sigma/ 3 - S3Cb

FPM = fluorine rubber

Signal word Meaning

Warning signs Type of danger

Warning – danger zone.

Qualification of personnel Task Qualification

Explanation of the table:

Safety equipment Warning labels

Fig. 2: Hot surface

3 Storage, Transport and Unpacking

Storage Personnel: n Technical personnel

1. Plug the caps on the valves.

4 Overview of equipment and control elements

Fig. 3: Overview of Sigma X - S3Cb equipment

Fig. 4: Sigma control elements

Fig. 5: Control elements for HMI Sigma X Control type

Fig. 6: Connector cover control elements

6 "Level switch" terminal

4.1 Control elements

Use this overview to familiarise yourself with the keys

Pressure display, identifier and fault dis‐

Fig. 7: Construction of continuous display

Fig. 8: a) Continuous display with warning message; b) Continuous display

Tab. 1: Identifier and error displays:

The pump was manually stopped using the [STOP/START] key.

The pump was stopped by an error.

‘memory’ Only in ‘CONTACT’ and ‘BATCH’ operating modes:

The pump is in ‘ANALOGUE’ operating mode.

The timer is active.

Only with ‘Password’ : the pump software is locked.

The pump is in the ‘Menu’ (Set up).

Further explanations can be found in the "Trouble‐

The pump only shows the metering volume and the

4.2 Key functions

* When priming the pump does not run at maximum

Refer to the "Set-up basics" chapter to adjust figures

Every metering profile is ineffective below the switch-

Fig. 9: Stroke movement at a) maximum stroke length and b) reduced

s With a metering optimised metering profile, the discharge stroke is elon‐

s With a priming optimised metering profile, the suction stroke is elongated

5.2 Liquid end

Fig. 10: Cross-section through the liquid end

5.3 Bleed valve and integrated relief valve

Fig. 11: Relief valve and integrated relief valve

5.4 Multi-layer safety diaphragm

Fig. 12: Visual diaphragm rupture sensor, triggered and untriggered

The electrical diaphragm rupture sensor is connected to the "diaphragm

5.5 Operating modes

‘Analogue’ operating mode The stroke rate is controlled using an ana‐

‘BUS’ operating mode: (Identity code, control version: CANopen or PRO‐

The following functions can be selected using the ‘Settings’ menu:

"Calibrate" function: The pump can also be operated in a calibrated state

"Auxiliary frequency" function: Enables a freely selectable and program‐