nitriding

Nitriding and FNC Control

This SSi system will provide a furnace

with the ability to run recipes for one-
or two-stage automated gas nitriding
cycles and control the necessary
parameters to achieve precise
metallurgical results. SSi’s
programmable controller includes a
touch screen interface with a built-in
data logger and controls KN, %DA,
temperature, back pressure, soak
time, and all gas flows.

A small footprint for a complete

electrical and flow control panel
minimizes operator intervention with
precision control and maximizes
cycle times for furnace utilization and
meeting quality standards.

Nitriding Potential KN
Dissociated Ammonia %DA
Carburizing Potential KC
www.supersystems.com 513.772.0060 N02-10201501-003
 SSi provides equipment for measuring the
concentration of reactive gases in the
retort—gases necessary for determination
of the nitriding and carbon activity meeting
the following AMS Specifications:
AMS2759/6 (Nitriding),
AMS2759/10 (Automated Nitriding) and
AMS 2759/12 (FNC)

Full Furnace Safeties

Precision Measurement of Furnace Atmosphere
Temperature Control
Recipe Management
Automated 2 stage nitriding including pre- and post-oxidation
Remote recipe management
Process Gas Flow Control
N2, %DA, CO2 , NH3, O2
KC, KN, %DA Atmosphere Control
Pre-Ox, Post-Ox Control
Configurable I/O Based on Furnace Setup
Emergency N2 Purge
Furnace Back Pressure Control
Furnace Overtemp Software Configuration/Remote Management
TS Manager - Data management for touch screen flash card.
Furnace Pressure Monitoring Remote data viewer, historical data backup, SuperDATA integration.

O2 Monitoring
Electronic Flow Control
Nitrogen
Ammonia
Dissociated Ammonia (DA)
CO2
Hydrogen Analyzer
Precision Measurement of Furnace Atmosphere
e
Oxygen Analyzer
Furnace Safety - Quick Purge Time
Analog Pressure Meters
Easy To Maintain Sample and Process Gas Lines
Auto Sample Parameters
Manual Hand Valves
Drip Legs
Filters
Password Protected Operator Interface
Digital Data Logging
Built In Maintenance Alerts

Alarms
Pressure Alarms:
High Furnace Pressure
Low Furnace Pressure
Back Pressure
Deviation Alarms:
Temperature Deviation
%DA Deviation
KN Deviation
High and Low Pressure Supply Supported Other Alarms:
Extensive Sample Filtering High Temperature Limit
Recipe Hold Time
Exhaust Burnoff Oxygen Levels
SCR or Contact Heated Low Flow
Purge
 FNC
KNKn,
, %DA, KCKc,
%DA, S
Temperature,
Temperature, a
Backpressure
Back Control
Pressure Control m
p
l
e

E
x
Back Pressure h
Back Pressure a
Control
Sample Solenoid u
Transducer
O2 s
t
Analyzer H2, CO, CO2
Water Cooled
Particulate Filter S
a
Manual By-Pass m
Chamber High Chamber Low p
l
Pressure Switch Pressure Switch e
E
x
h
a
Nitrogen Pressure Nitrogen Solenoid Check Valve u
Gauge Valve
513.772.0060

Nitrogen Inlet s
I t

Nitrogen Emergency n
l
Valve
Check Valve e
Normally Open t

H
e
CO2 / Endothermic Gas/ CH4 CO2 / Endothermic Gas/ CH4 CO2 / Endothermic Gas/ CH4 Check Valve a
Inlet Pressure Gauge Solenoid Valve d
e
r

Ammonia Inlet Check Valve

Ammonia Solenoid
www.supersystems.com

Ammonia Pressure
Valve
Gauge FNC Furnace

Nitriding S
Kn, %DA, Temperature,
KN, %DA, Temperature, a
Backpressure Control
Back Pressure Control m
p
l
e

E
x
Back Pressure h
Sample Solenoid Transducer a
u
O2 High Pressure Relief s
Analyzer H2 t
Analyzer Water Cooled
Particulate Filter S
Back Pressure a
m
Control p
l
e
Manual By-Pass E
x
h
a
Nitrogen Pressure Nitrogen Solenoid u
Nitrogen Inlet Gauge Valve Check Valve s
I t

Nitrogen Emergency n
l
Valve
Check Valve e
Normally Open t

H
Optional

e
a
DA Inlet DA Pressure DA Solenoid Check Valve d
Gauge Valve e
r

Ammonia Inlet Check Valve

Ammonia Solenoid
Ammonia Pressure
Valve Nitriding Furnace
Gauge
Nitriding Furnace