4196 Series Temperature Indicating Controllers: Bulletin 34.6:4196
4196 Series Temperature Indicating Controllers: Bulletin 34.6:4196
4196 Series Temperature Indicating Controllers: Bulletin 34.6:4196
6:4196
SET POINT
ADJUSTMENT
PROCESS
TEMPERATURE
INDICATOR
W5823 / IL
SUPPLY
PRESSURE
GAUGE
OUTPUT
PRESSURE
GAUGE
W5824 / IL
2
Bulletin 34.6:4196
Table 1. Available Configurations
MODES OPTIONS
TYPE Proportional- Proportional- Proportional-Plus- Differential Anti-Reset Remote Internal Auto/
NUMBER(1) Only Plus-Reset Reset-Plus-Rate Gap Windup Set Point Manual Station
Suffix Letter A Suffix Letter B Suffix Letter C Suffix Letter S Suffix Letter F Suffix Letter M Suffix Letter E
4196A X ––– ––– ––– ––– ––– –––
4196AE X ––– ––– ––– ––– ––– X
4196AM X ––– ––– ––– ––– X –––
4196AME X ––– ––– ––– ––– X X
4196B ––– X ––– ––– ––– ––– –––
4196BE ––– X ––– ––– ––– ––– X
4196BF ––– X ––– ––– X ––– –––
4196BFE ––– X ––– ––– X ––– X
4196BM ––– X ––– ––– ––– X –––
4196BME ––– X ––– ––– ––– X X
4196BFM ––– X ––– ––– X X –––
4196BFME ––– X ––– ––– X X X
4196C ––– ––– X ––– ––– ––– –––
4196CE ––– ––– X ––– ––– ––– X
4196CF ––– ––– X ––– X ––– –––
4196CFE ––– ––– X ––– X ––– X
4196CM ––– ––– X ––– ––– X –––
4196CME ––– ––– X ––– ––– X X
4196CFM ––– ––– X ––– X X –––
4196CFME ––– ––– X ––– X X X
4196S ––– ––– ––– X ––– ––– –––
4196SE ––– ––– ––– X ––– ––– X
4196SM ––– ––– ––– X ––– X –––
4196SME ––– ––– ––– X ––– X X
1. Reverse-acting constructions are designated by the suffix letter R in the type number.
Features (continued) the proportional band cover and moving the cover out
to rotate the proportional band knob to the desired ac-
Low Air Consumption—The relay and nozzle tion (see figure 2).
design reduces steady-state air consumption to as low
as 3.5 scfh (0.10 normal m3/h).
Easy Mode Conversion
Corrosion Resistance—Tough plastic housing
withstands corrosive environments. Internal construc- Conversion from proportional to proportional-plus-reset
tions are available to resist corrosive supply pressure control requires the addition of a reset valve and two
media such as sour gas. pieces of tubing. Conversion from proportional to pro-
portional-plus-reset-plus-rate control requires the addi-
tion of a reset/rate valve and three pieces of tubing.
Conversion from proportional to differential gap control
requires the addition of one piece of tubing.
Construction Features
These conversions require removing the controller
from the case.
Simplified Relay Maintenance
A clean-out wire provides a fast, easy means of clean-
ing the relay primary orifice during service. Anti-Reset Windup
Anti-reset windup is available with proportional-plus-re-
Pressure Protection for the Case set and proportional-plus-reset-plus-rate controllers. A
relief valve can be adjusted to limit reset windup on
A rubber plug in the plastic case pops out to vent ex-
either increasing or decreasing output.
cessive pressure buildup inside the case before struc-
tural damage can occur.
Remote Set Point
Easy Direct/Reverse Switching
The capability of adjusting the set point from a remote
Controller action can be switched from direct to re- location is available as an option with all 4196 Series
verse or vice versa by simply loosening the screws on controllers.
3
Bulletin 34.6:4196
METAL BALL
SWITCHING ZONE
INDICATOR
LOADER KNOB
AUTO/MANUAL
SWITCH
INPUT ELEMENT
W3679 / IL
PROCESS POINTER
ZERO ADJUSTMENT
PROCESS POINTER
SPAN ADJUSTMENT
RESET W3599-1 / IL
ADJUSTMENT W3439 / IL
RATE AND RESET PROPORTIONAL BAND
(4196B SERIES) ADJUSTMENT ADJUSTMENT 1
NOTE: (4196C SERIES
1 WHITE PORTION OF ADJUSTMENT ENABLES DIRECT CONROLLER ACTION;
BLACK PORTION ENABLES REVERSE CONTROLLER ACTION
W5824 / IL
External Feedback The set point adjustment changes the proximity of the
In controller override applications, this option mini- nozzle and flapper as does a change in process tem-
mizes reset windup in the secondary controller. This perature except that, when the set point is changed,
option is available only with the two-mode (4196B Se- the nozzle moves with respect to the flapper.
ries) controllers.
The proportional band adjustment knob positions the
nozzle on the flapper. Increasing (widening) the pro-
Principle of Operation portional band moves the nozzle to a position on the
The schematic diagram in figure 3 emphasizes detail flapper where less flapper motion occurs, decreasing
of construction variations between control modes. Re- the gain of the controller. Decreasing (narrowing) the
fer to table 1 to relate type number suffixes to the proportional band moves the nozzle toward a position
construction variations. where more flapper motion occurs, increasing the
gain. Controller action is changed from direct to re-
verse by turning the proportional band adjustment
Proportional-Only Controllers (4196A Series) knob to position the nozzle to a point on the flapper
where the direction of the flapper motion versus input
The input element is connected to the process pointer motion is reversed (see flapper detail in figure 3). With
and to the flapper by connecting links. As the process the controller in the reverse-acting mode, an increase
temperature increases (in a direct-acting controller), in process temperature causes a decrease in output
the flapper moves toward the nozzle, restricting flow pressure.
4
Bulletin 34.6:4196
BEAM
OUTPUT PRESSURE
TO CONTROL DEVICE
FLAPPER
SUPPLY PRESSURE
NOZZLE
OUTPUT PRESSURE RELAY
ÏÏ
NOZZLE PRESSURE
SUPPLY
RESET PRESSURE PRESSURE
TO
RESET TO
BELLOWS TO NOZZLE RESET TO NOZZLE
ÏÏ ÏÏÏÏÏ
BELLOWS TO
TO NOZZLE RESET
ÏÏ ÏÏÏÏÏ ÏÏÏÏ
BELLOWS
TO OUTPUT
ÏÏÏÏÏ ÏÏÏÏ
PROPORTIONAL OUTPUT
OUTPUT
BELLOWS TO
PROPORTIONAL
ÏÏÏÏÏ ÏÏÏÏ
BELLOWS
ÏÏÏÏÏ ÏÏÏÏ
RESET VALVE
RELAY
RELAY RELAY
SUPPLY
SUPPLY SUPPLY
PRESSURE
RESET VALVE PRESSURE PRESSURE
RELIEF VALVE
ÏÏÏ
TO
RESET
TO NOZZLE TO BELLOWS
ÏÏÏ
TO TO NOZZLE
RESET PROPORTIONAL
BELLOWS BELLOWS
ÏÏ ÏÏÏ
TO OUTPUT
PROPORTIONAL OUTPUT
BELLOWS
ÏÏ ÏÏÏ
RELIEF
ÏÏÏ
VALVE
RELAY
RELAY
SUPPLY
PRESSURE SUPPLY
RATE VALVE PRESSURE
RATE VALVE
RESET VALVE RESET VALVE
46A9764-C
C0573-1 / IL
5
Bulletin 34.6:4196
Table 2. Available Temperature Ranges of Temperature Bulbs(1)
TEMPERATURE TEMPERATURE
ELEMENT OPERATING OVERRANGE MAXIMUM
SPAN BULB
RANGE RANGE LIMITS(2) TEMPERATURE(3)
DIAMETER
F Minimum F Maximum F F Inch F Minimum F Maximum F
0 to 200 –20 300
175 200 50 to 250 0 to 300 30 350
3/8 450
100 to 300 80 400
250 300 0 to 300 –25 to 325 –30 450
0 to 100 –10 150
–25 to 200
100 100 50 to 150 40 200
U. S. 100 to 200 75 to 300 65 250 375
Units 0 to 150 –15 225
125 150 –25 to 225
50 to 200 35 275
9/16
–100 to 200 –100 to 275 –130 350
270 300
100 to 400 25 to 400 70 550 750
300 400 0 to 400 –100 to 450 –40 600
425 500 0 to 500 –100 to 600 –50 750 1000
525 600 0 to 600 –100 to 700 –60 900 1100
C Minimum C Maximum C C mm C Minimum C Maximum C
0 to 100 –10 150
-15
15 to 150
100 100 50 to 150 40 200
95
9.5 230
–15 to 85 –25 135
150 150 0 to 150 –30 to 160 –15 225
–20 to 40 –30 to 95 –26 70
Metric 60 60 0 to 60 –30 to 95 –6 90 190
Units 60 to 120 38 to 150 54 150
–75 to 75 –75 to 135 –90 150
150 150 14 3
14.3
50 to 200 –5 to 200 35 275 400
170 200 0 to 200 –75 to 230 –20 300
235 250 0 to 250 –75 to 315 –25 375 535
275 300 0 to 300 –75 to 370 –30 450 590
1. Contact your Fisher sales office or sales representative about other spans and ranges.
2. All temperature bulbs are tested to +50 percent of overrange limits. With travel stops in place, if the overrange limits are exceeded, the controller may require recalibration.
3. With travel stops in place, temperatures in excess of these values may cause permanent damage to the temperature element.
6
Bulletin 34.6:4196
Table 4. Construction Materials
PART STANDARD MATERIAL OPTIONAL MATERIAL
N09902 (Nickel Alloy) and
Thermal element assembly –––
S30300(1) (303 stainless steel)
Case and cover Polyester plastic –––
Exterior tubing Copper stainless steel, polyethylene
Exterior fittings C36000 (brass) stainless steel, polyethylene
Interior tubing Copper S30400 (304 stainless steel)
Nozzle S30300 (303 stainless steel) –––
Flapper S31600 (316 stainless steel) –––
Relay springs S30200 (302 stainless steel), steel –––
Relay O–rings Nitrile –––
Relay diaphragms Nitrile –––
Other relay metal parts Aluminum, stainless steel –––
Feedback bellows assembly C51000 (bronze) S32100 (321 stainless steel)
Supply and output gauges Brass (wetted parts only) Stainless steel (wetted parts only)
Bushing Stainless steel –––
Thermowell Stainless steel Carbon steel, N04400 (Monel)
Remote set point element
N09902 (Nickel Alloy), –––
S30300 (303 stainless steel)
1. For the temperature bulb, capillary tube, and armor.
7
Bulletin 34.6:4196
MANUAL LOADER
AUTOMATIC
POSITION
AUTO/MANUAL
SWITCH
MANUAL
LOADER
KNOB
MANUAL
RELAY POSITION
AUTO/MANUAL
SWITCH
SUPPLY
PRESSURE OUTPUT PRESSURE
TO CONTROL DEVICE
RELAY OUTPUT PRESSURE
SUPPLY PRESSURE
Auto/Manual Option the tube where it forms a seal, blocking air flow
through the tube.
Controllers with the auto/manual option (designated by
the suffix letter E in the type number) have piping on
the output side of the relay as shown in figure 5. Sup- External Feedback Option
ply pressure to the relay is also applied to the manual External feedback is available with all 4196B Series
loader. The manual loader, functioning as a regulator, controllers. Controllers with this option have an exter-
applies pressure to one side of the plastic tube and to nal process connection on the bottom of the controller
the auto/manual switch. Output pressure from the case (see figure 9). This connection breaks the posi-
relay registers on the other side of the plastic tube as tive feedback (reset) loop inside the controller and
well as in the auto/manual switch. brings it outside (see figure 6). The connection allows
the positive feedback loops of two controllers (primary
When the auto/manual switch is in the MANUAL posi- and secondary) to be tied together when the control-
tion, the output of the manual loader becomes the out- lers are used in an override application. Thus con-
put of the controller. The output of the manual loader nected, the feedback loop of the secondary controller
is adjustable using the manual loader knob. tracks the primary controller, minimizing reset windup.
8
Bulletin 34.6:4196
TO
RESET TO
BELLOWS NOZZLE
ÏÏÏ
ÏÏÏ
ÏÏÏ
OUTPUT
ÏÏ
ÏÏ
RESET
VALVE
ÏÏ
ÏÏ
RELAY
ÏÏ
TO SUPPLY
PROPORTIONAL PRESSURE
BELLOS
ÏÏ
NOZZLE PRESSURE
ÏÏ
47A0975-A
A3238-1 / IL
RESET PRESSURE
the vessel. Where pressure within the closed vessel quired, such as installation in a process vessel that is
exceeds the limits of the temperature bulb or when the coated with insulation.
process fluid is corrosive, the temperature bulb screws
into a thermowell (see figure 8) that penetrates the See figure 9 for basic controller dimensions. Figure 10
vessel. Lag type bushings and thermowells (also shows dimensions for specific mounting configura-
shown in figure 8) are used where extra length is re- tions.
9
Bulletin 34.6:4196
NOTE:
1 AVAILABLE IN 15 AND 25 FOOT
(4.6 AND 7.6 m) LENGHS. MINIMUM
BENDING RADIUS IS 1 INCH (25mm)
2 BENDABLE EXTENSION LENGTH,
MINIMUM BENDING RADIUS IS 1-1/4 INCH
(32mm)
3. TEMPERATURE BULB MAYBE USED
WITH EITHER BUSHING OR THERMOWELL
CONNECTION PARTS PER SAMA
RC6-10-1963
38A2273-E INCH
A6921 / IL (mm)
10
Bulletin 34.6:4196
BUSHING
Temperature Dimension
Bulb Dia. B C
A(1)
Inch mm Inch mm Inch mm
3/8 10 1/2-14 NPSM 0.44 11 0.44 11
9/16 14 1-20 UNEF 0.75 19 0.63 16
1. Seat area per SAMA Standard RC-17-10-1963. BUSHINGS WITHOUT LAGGING
LAGGED BUSHING
Temper
p Dimension
ature Bulb
Dia. B C D E
A(1)
Inch mm Inch mm Inch mm Inch mm Inch mm
1/2-14
3/8 10 0.44 11 0.47 12 4.44 113 0.44 11
NPSM BUSHINGS WITH LAGGING
1-20
9/16 14 0.75 19 0.66 17 4.75 121 0.63 16
UNEF
1. Seat area per SAMA Standard RC-17-10-1963.
THERMOWELL
Dimension
Temperature
U (Insertion
Bulb Dia. B
A C(1) Length)
THERMOWELLS WITHOUT LAGGING
Inch mm Inch mm Inch mm
1/2-14
7.5 191
NPT 0.63 16 1/2-14
3/8 10 10.5 267
3/4-14 0.77 20 NPSM-2B
16 206
NPT
7.5 191
3/4-14 1-20 10.5 267
9/16 14 0.88 22
NPT UNEF-2B 16 406
THERMOWELLS WITH 3ĆINCH (76 mm) LAGGING
24 610
1. Seat area per SAMA Standard RC-17-10-1963. INCH
(mm)
NOTES:
1 TOLERANCES FOR THIS DIMENSION ARE AS FOLLOWS: ± 0.06 INCH (1.5 mm)
WHEN LENGTH IS 12 INCHES (305 mm) OR LESS
± 0.125 INCH (3.2 mm) WHEN LENGTH IS GREATER THAN 12 INCHES (305 mm)
2 7/8-INCH HEX FOR 3/8-INCH TEMPERATURE BULB;
1-1/8-INCH HEX FOR 9/16-INCH TEMPERATURE BULB
A3240–2* /IL
1/4-18 NPT
REMOTE SET CONNECTION
WHEN APPLICABLE
11
Bulletin 34.6:4196
3.62 3.29
(92) (84)
6.35
2.49 (161)
(63)
3.75 0.50
(95) (13)
8.75
10.25
(222)
(260)
2.43
(62)
2.43
0.50 6.00
(62) 12.06
(13) (152)
(306)
0.56 2.43
(14)R (62)
0.50
36A9759-A
36A957-A 9.31 (13)
(236) 36A9761-B
INCH
(mm)
B1847-1 / IL
2. Temperature range of the process Refer to the specifications on page 2 and the
Construction Features section. Carefully review each
specification and feature, specifying your choice when-
3. Ambient temperature ever a selection is offered. Pipestand mounting hard-
ware will be supplied unless some other mounting
4. Velocity of the process fluid (if measuring the method is specified.
temperature of a process fluid flowing through a pipe)
Refer to table 1 for type numbers (add R to any type
5. Pressure in the process vessel (if closed) number if reverse action is desired).
12
Printed in U.S.A.