IOM 05 2018 30XB 250 1700 tcm478-51331

I N S TA L L AT I O N , O P E R AT I O N A N D
MAINTENANCE INSTRUCTIONS
Unit with options 15 & 23A
Air-Cooled Screw Chillers
30XB - 30XBP
Nominal cooling capacity: 270 - 1688 kW - 50Hz
Original document
CONTENTS
1 - INTRODUCTION............................................................................................................................................................................. 4
1.1 - Installation safety considerations............................................................................................................................................... 4
1.2 - Equipment and components under pressure............................................................................................................................. 5
1.3 - Maintenance safety considerations............................................................................................................................................ 5
1.4 - Repair safety considerations...................................................................................................................................................... 6
2 - PRELIMINARY CHECKS................................................................................................................................................................ 8
2.1 - Check equipment received......................................................................................................................................................... 8
2.2 - Moving and siting the unit.......................................................................................................................................................... 8
3 - DIMENSIONS, CLEARANCES.................................................................................................................................................... 10
3.1 - 30XB-250 to 350, 30XBP-250 to 350, 30XB-250 to 300 with option 254/255.......................................................................... 10
3.2 - 30XB-400 to 450, 30XBP-400 to 500, 30XB-350 to 400 with option 254/255......................................................................... 10
3.3 - 30XBP-500, 30XB-500 with options 254/255, 50 (heat recovery) or 118A (free cooling)......................................................... 11
3.4 - 30XB-600 to 900, 30XBP-600 to 800, 30XB-600 to 700 with option 254/255.......................................................................... 11
3.5 - 30XB-1000, 30XBP-850 to 900, 30XB-750 to 850 with option 254/255................................................................................... 12
3.6 - 30XBP-1000, 30XB-900 option 254/255, 30XB-1000 with options 50 (heat recovery) & 118 (free cooling)............................ 12
3.7 - 30XB-1100 to 1400, 30XBP-1100 to 1400............................................................................................................................... 13
3.8 - 30XB-1500, 30XBP-1500......................................................................................................................................................... 13
3.9 - 30XB-1550 module 1/2............................................................................................................................................................ 14
3.10 - 30XB-1550 module 2/2.......................................................................................................................................................... 14
3.11 - 30XB-1700 module 1/2........................................................................................................................................................... 15
3.12 - 30XB-1700 module 2/2.......................................................................................................................................................... 15
3.13 - Multiple chiller installation...................................................................................................................................................... 16
3.14 - Distance to the wall................................................................................................................................................................ 16
4 - PHYSICAL AND ELECTRICAL DATA FOR 30XB UNITS........................................................................................................... 17
4.1 - Physical data 30XB.................................................................................................................................................................. 17
4.2 - Physical data 30XBP................................................................................................................................................................ 21
4.3 - Physical data 30XB with option 254 or 255.............................................................................................................................. 25
4.4 - Short-circuit stability current for all units.................................................................................................................................. 28
4.5 - Electrical data........................................................................................................................................................................... 29
4.6 - Compressor electrical data...................................................................................................................................................... 37
4.7 - Compressor usage per circuit (A, B, C, D)............................................................................................................................... 38
4.8 - Electrical data, optional hydraulic module................................................................................................................................ 39
5 - ELECTRICAL CONNECTION...................................................................................................................................................... 40
5.1 - Power supply............................................................................................................................................................................ 40
5.2 - Voltage phase imbalance (%).................................................................................................................................................. 40
5.3 - Power connection/disconnect switch....................................................................................................................................... 40
5.4 - Recommended wire sections................................................................................................................................................... 40
5.5 - Power cable entry.................................................................................................................................................................... 40
5.6 - Field control wiring................................................................................................................................................................... 41
6 - APPLICATION DATA.................................................................................................................................................................... 42
6.1 - Operating range....................................................................................................................................................................... 42
6.2 - Minimum chilled water flow (units without hydraulic module)................................................................................................... 42
6.3 - Maximum chilled water flow (units without hydraulic module).................................................................................................. 42
6.4 - Variable flow evaporator........................................................................................................................................................... 42
6.5 - System minimum water volume............................................................................................................................................... 43
6.6 - Maximum system water volume............................................................................................................................................... 43
6.7 - Evaporator water flow rate....................................................................................................................................................... 43
6.8 - Evaporator pressure drop curve............................................................................................................................................... 44
7 - WATER CONNECTIONS.............................................................................................................................................................. 45
7.1 - Operating precautions.............................................................................................................................................................. 45
7.2 - Victaulic water connections...................................................................................................................................................... 46
7.3 - Flow control.............................................................................................................................................................................. 47
7.4 - Evaporator water box bolt tightening........................................................................................................................................ 47
7.5 - Frost protection........................................................................................................................................................................ 47
7.6 - Operation of two units in master/slave mode (option 58)......................................................................................................... 47
7.7 - Pump characteristics................................................................................................................................................................ 48
8 - FREE-COOLING OPTION (OPTION 118A)................................................................................................................................. 50
8.1 - Physical data, 30XB units with free-cooling option (option 118A)............................................................................................ 50
8.2 - Operating limits........................................................................................................................................................................ 50
8.3 - Operation................................................................................................................................................................................. 50
2
CONTENTS
9 - HEAT RECLAIM CONDENSER OPTION (OPTION 50).............................................................................................................. 51

9.1 - Physical data,30XB & XBP units with heat reclaim condenser option..................................................................................... 51
9.2 - Dimensions, clearances........................................................................................................................................................... 51
9.3 - Condenser location.................................................................................................................................................................. 57
9.4 - Condenser water connections.................................................................................................................................................. 57
9.5 - Operating limits for stable operation (no mode changeover)................................................................................................... 57
9.6 - Operating limits for changeover between modes .................................................................................................................... 58
9.7 - Flow control.............................................................................................................................................................................. 58
9.8 - Heat reclaim operation............................................................................................................................................................. 58
9.9 - Condenser pump selection...................................................................................................................................................... 58
9.10 - Frost protection...................................................................................................................................................................... 59
10 - FANS WITH AVAILABLE PRESSURE (OPTION 10)................................................................................................................. 59
11 - UNIT OPERATION WITH A FREE COOLING DRYCOOLER (OPTION_313)........................................................................... 60
11.1 - Unit operation with a free cooling drycooler (optional)........................................................................................................... 60
12 - MAJOR SYSTEM COMPONENTS AND OPERATION DATA.................................................................................................... 61
12.1 - Direct-drive twin-screw compressor with variable capacity slide valve.................................................................................. 61
12.2 - Pressure vessels.................................................................................................................................................................... 61
12.3 - High-pressure safety switch................................................................................................................................................... 62
12.4 - Condensers............................................................................................................................................................................ 62
12.5 - Fans....................................................................................................................................................................................... 62
12.6 - Electronic expansion valve (EXV).......................................................................................................................................... 63
12.7 - Moisture indicator................................................................................................................................................................... 63
12.8 - Filter drier............................................................................................................................................................................... 63
12.9 - Sensors.................................................................................................................................................................................. 63
12.10 - Service valve (option 92)...................................................................................................................................................... 63
12.11 - Power factor correction capacitors (option 231)................................................................................................................... 63
13 - MAIN OPTIONS.......................................................................................................................................................................... 65
14 - STANDARD MAINTENANCE..................................................................................................................................................... 68
14.1 - Level 1 maintenance.............................................................................................................................................................. 68
14.2 - Level 2 maintenance.............................................................................................................................................................. 68
14.3 - Level 3 (or higher) maintenance............................................................................................................................................ 68
14.4 - Tightening torques for the main electrical connections.......................................................................................................... 68
14.5 - Tightening torques for the main bolts and screws.................................................................................................................. 69
14.6 - Condenser coil....................................................................................................................................................................... 69
14.7 - Evaporator maintenance........................................................................................................................................................ 70
14.8 - Compressor maintenance...................................................................................................................................................... 70
14.9 - Precaution for compressor power supply bus bar connection............................................................................................... 71
14.10 - Check of power factor correction capacitors........................................................................................................................ 71
15 - START-UP CHECKLIST FOR 30XB LIQUID CHILLERS (USE FOR JOB FILE)...................................................................... 72
The illustrations in this document are for illustrative purposes only and not part of any offer for sale or contract. The manufacturer reserves the right to change the design
at any time without notice.
3
1 - INTRODUCTION
The AquaForceTM 30XB and 30XBP units are designed to cool This applies to fuse plugs and relief valves (if used) in the
water for the air conditioning of buildings and industrial processes. refrigerant or heat transfer medium circuits. Check if the
Prior to the initial start-up of the 30XB units, the people involved original protection plugs are still present at the valve outlets.
in the on-site installation, start-up, operation, and maintenance of These plugs are generally made of plastic and should not be
this unit should be thoroughly familiar with these instructions and used. If they are still present, please remove them. Install
the specific project data for the installation site. devices at the valve outlets or drain piping that prevent the
penetration of foreign bodies (dust, building debris, etc.) and
They are designed for an operating life of 15 years by assuming
atmospheric agents (water can form rust or ice). These
a 75% utilisation factor; that is approximately 100,000 operating
devices, as well as the drain piping, must not impair operation
hours.
and not lead to a pressure drop that is higher than 10% of the
The 30XB liquid chillers are designed to provide a very high level control pressure.
of safety during installation, start-up, operation and maintenance.
Classification and control
They will provide safe and reliable service when operated within
their application range. In accordance with the Pressure Equipment Directive and
national usage monitoring regulations in the European Union
This manual provides the necessary information to familiarize
the protection devices for these machines are classified as
yourself with the control system before performing start-up
follows:
procedures. The procedures in this manual are arranged in the
sequence required for machine installation, start-up, operation Safety Over pressure protection in
and maintenance. accessory(1) case of an external fire(2)
Always ensure that all required safety measures are followed, Refrigerant Side
including those in this document, such as, wearing protective High pressure switch X
clothing (gloves, ear defenders, safety glasses and shoes), using External relief valve(3) X
appropriate tools, employing qualified and skilled technicians Rupture disk X
(electricians, refrigeration engineers) and following local
Fuse plug X
regulations.
Heat transfer fluid side
To find out, if these products comply with European directives
External relief valve (4) (4)
(machine safety, low voltage, electromagnetic compatibility,
equipment under pressure etc.) check the declarations of (1) Classified for protection in normal service situations.
conformity for these products. (2) Classified for protection in abnormal service situations. These accessories are
sized for fires with a thermal flow of 10kW/m². No combustible matter should be
placed within 6.5m of the unit.
1.1 - Installation safety considerations (3) The instantaneous overpressure limitation of 10% of the operating pressure
does not apply to this abnormal service situation.
Access to the unit must be reserved to authorised personnel, The control pressure can be higher than the service pressure. In this case, either
qualified and trained in monitoring and maintenance. The access the design temperature or the high pressure switch ensures that the service
pressure is not exceeded in normal service situations.
limitation device must be installed by the customer (e.g. cut-off, (4) The selection of these relief valves must be made by the personnel responsible
enclosure). for completing the hydraulic installation.
After the unit has been received, when it is ready to be installed or Do not remove these valves even if the fire risk is under
reinstalled, and before it is started up, it must be inspected for
control for a particular installation. There is no guarantee that
damage. Check that the refrigerant circuit(s) is (are) intact, especially
that no components or pipes have shifted (e.g. following a shock). the accessories are re-installed if the installation is changed
If in doubt, carry out a leak tightness check and verify with the or for transport with a gas charge.
manufacturer that the circuit integrity has not been impaired. If When the unit is subjected to fire, safety devices prevent rupture
damage is detected upon receipt, immediately file a claim with the due to over-pressure by releasing the refrigerant. The fluid may
shipping company. then be decomposed into toxic residues when subjected to the
Carrier strongly recommends employing a specialised flame:
company to unload the machine. --Stay away from the unit.
Do not remove the skid or the packaging until the unit is in --Set up warnings and recommendations for personnel in
its final position. These units can be moved with a fork lift charge to stop the fire.
truck, as long as the forks are positioned in the right place --Fire extinguishers appropriate to the system and the
and direction on the unit. refrigerant type must be easily accessible
The units can also be lifted with slings, using only the All factory-installed relief valves are lead-sealed to prevent any
designated lifting points marked on the unit. calibration change. If the relief valves are installed on a
change-over valve, this is equipped with a relief valve on each
These units are not designed to be lifted from above. Use
of the two outlets. Only one of the two relief valves is in
slings with the correct capacity, and always follow the lifting
operation, the other one is isolated. Never leave the change-
instructions on the certified drawings supplied with the unit.
over valve in the intermediate position, i.e. with both ways
Safety is only guaranteed, if these instructions are carefully open (Bring the actuator in abutment, front or back according
followed. If this is not the case, there is a risk of material to the outlet to isolate).
deterioration and injuries to personnel.
If a relief valve is removed for checking or replacement please
DO NOT COVER ANY PROTECTION DEVICES. ensure that there is always an active relief valve on each of
the change-over valves installed in the unit.
The external relief valves must always be connected to drain
pipes for units installed in a closed room. Refer to the
installation regulations, for example those of European
standard EN 378 and EN 13136.
4
1 - INTRODUCTION
These pipes must be installed in a way that ensures that Any manipulation (opening or closing) of a shut-off valve must
people and property are not exposed to refrigerant leaks. As be carried out by a qualified and authorised engineer. These
the fluids can be diffused in the air, ensure that the outlet is procedures must be carried out with the unit shut-down.
far away from any building air intake, or that they are NOTE: The unit must never be left shut down with the liquid
discharged in a quantity that is appropriate for a suitably line valve closed, as liquid refrigerant can be trapped between
absorbing environment. this valve and the expansion device and lead to the risk of a
Periodic check of the relief valves: See chapter 1.3 - pressure increase. This valve is situated on the liquid line
“Maintenance safety considerations”. before the filter drier box.
Provide a drain in the drain pipe, close to each relief valve, Equip the engineers that work on the unit as follows:
to avoid an accumulation of condensate or rain water.
Operations
All precautions concerning handling of refrigerant must be Personal protection
observed in accordance with local regulations. equipment (PPE) (1) Maintenance, Welding or
Handling
service brazing (2)
Ensure good ventilation, as accumulation of refrigerant in an Protective gloves,
enclosed space can displace oxygen and cause asphyxiation eye protection,
or explosions. X X X
safety shoe,
Inhalation of high concentrations of vapour is harmful and protective clothing.
may cause heart irregularities, unconsciousness, or death. Ear protection. X X
Vapour is heavier than air and reduces the amount of oxygen Filtering respirator. X
available for breathing. These products cause eye and skin
(1) We recommend to follow the instructions in EN 378-3.
irritation. Decomposition products are hazardous. (2) Performed in the presence of A1 refrigerant according to EN 378-1.
Never work on a unit that is still energized.

1.2 - Equipment and components under
pressure Never work on any of the electrical components, until the
general power supply to the unit has been cut using the
These products incorporate equipment or components under disconnect switch(es) in the control box(es).
pressure, manufactured by Carrier or other manufacturers. We
If any maintenance operations are carried out on the unit,
recommend that you consult your appropriate national trade
lock the power supply circuit in the open position ahead of
association or the owner of the equipment or components under
the machine.
pressure (declaration, re-qualification, retesting, etc.). The
characteristics of this equipment/these components are given on If the work is interrupted, always ensure that all circuits are
the nameplate or in the required documentation, supplied with the still deenergized before resuming the work.
products. ATTENTION: Even if the unit has been switched off, the power
These units are intended to be stored and operated in an circuit remains energized, unless the unit or circuit disconnect
environment where the ambient temperature must be not less switch is open. Refer to the wiring diagram for further details.
than the lowest allowable temperature indicated on the nameplate. Attach appropriate safety labels.
Do not introduce significant static or dynamic pressure with regard Units with option 231 are equipped with capacitor batteries
to the operating pressures used during operation or for tests in with a discharge time of five (5) minutes after disconnecting
the refrigerant circuit or in the heat exchange circuits. the power. After disconnecting the power to the control box,
wait five minutes before opening the control box. Before any
See section “11.2 - Pressure vessels”.
intervention, verify that there is no voltage present at any
accessible conducting parts of the power circuit.
1.3 - Maintenance safety considerations
Operating checks:
Carrier recommends the following drafting for a logbook (the table
Important information regarding the refrigerant used:
below should not be considered as reference and does not involve
--This product contains fluorinated greenhouse gas
Carrier responsibility):
covered by the Kyoto protocol.
Intervention Name of the Applicable Fluid type: R134a
Verification
commissioning national
Date Nature (1) Organism Global Warming Potential (GWP): 1430
engineer regulations
CAUTION:
1. Any intervention on the refrigerant circuit of this product
should be performed in accordance with the applicable
legislation. In the EU, the regulation is called F-Gas,
(1) Maintenance, repairs, regular verifications (EN 378), leakage, etc. N°517/2014
Engineers working on the electric or refrigeration components 2. Ensure that the refrigerant is never released to the
must be authorized, trained and fully qualified to do so. atmosphere during installation, maintenance or equipment
All refrigerant circuit repairs must be carried out by a trained disposal.
person, fully qualified to work on these units. He must have been 3. The deliberate gas release into the atmosphere is not
trained and be familiar with the equipment and the installation. All allowed.
welding operations must be carried out by qualified specialists. 4. If a refrigerant leak is detected, ensure that it is stopped
and repaired as quickly as possible.
5. Only a qualified and certified personnel can perform
installation operations, maintenance, refrigerant circuit
leak test as well as the equipment disposal and the
refrigerant recovering.
6. The gas recovery for recycling, regeneration or destruction
is at customer charge.
5
1 - INTRODUCTION
7. Periodic leak tests have to be carried out by the customer Before opening a refrigerant circuit, purge and consult the
or by third parties. The EU regulation set the periodicity pressure gauges.
here after: Change the refrigerant after an equipment failure, following
a procedure such as the one described in NF E29-795 or carry
System WITHOUT No
12 Months 6 Months 3 Months out a refrigerant analysis in a specialist laboratory.
leakage detection Check
System WITH No Plug all openings whenever the refrigerant circuit is opened
24 Months 12 Months 6 Months for up to one day. For longer openings place a nitrogen charge
leakage detection Check
in the circuit.
Refrigerant charge/ Charge >
5 ≤ Charge 50 ≤ Charge
circuit (CO2 < 5 Tons 500
< 50 Tons < 500 Tons 1.4 - Repair safety considerations
equivalent) Tons*
R134A 3.5 ≤ 34.9 ≤ Equip the engineers that work on the unit with the protections
Charge Charge >
Refrigerant charge/ Circuit
(GWP Charge < Charge < described in section 1.1 above.

< 3.5 kg 349.7 kg
1430) 34.9 kg 349.7 kg
All installation parts must be maintained by the personnel in charge,
R407C 2.8 ≤ 28.2 ≤ in order to avoid material deterioration and injuries to people. Faults
Charge Charge >
(GWP Charge Charge
< 2.8 kg 281.9 kg and leaks must be repaired immediately. The authorized technician
(kg)
1774) < 28.2 kg < 281.9 kg

must have the responsibility to repair the fault immediately. After
R410A 2.4 ≤ 23.9 ≤ each repair of the unit, check the operation of the protection devices
Charge Charge >
(GWP Charge Charge and create a report of the parameter operation at 100%.
< 2.4 kg 239.5 kg
2088) < 23.9 kg < 239.5 kg
Comply with the regulations and recommendations in unit and
HFO’s:
No requirement HVAC installation safety standards, such as: EN 378, ISO 5149,
R1234ze
etc.
* From 01/01/2017, units must be equipped with a leakage detection system
If a leak occurs or if the refrigerant becomes contaminated (e.g.
8. A logbook must be established for equipments subject to by a short circuit in a motor) remove the complete charge using
periodic leak tests. It should contain the quantity and the a recovery unit and store the refrigerant in mobile containers.
type of fluid present within the installation (added and
Repair the leak detected and recharge the circuit with the total
recovered), the quantity of recycled fluid, regenerated or
R-134a charge, as indicated on the unit name plate. Certain parts
destroyed, the date and output of the leak test, the
of the circuit can be isolated. Only charge liquid refrigerant R-134a
designation of the operator and its belonging company,
at the liquid line.
etc.
Ensure that you are using the correct refrigerant type before
9. Contact your local dealer or installer if you have any
recharging the unit. Charging any refrigerant other than the
questions.
original charge type (R-134a) will impair machine operation and
The information on operating inspections given in annex C even destroy the compressors. The compressors operating with
of standard EN 378 can be used if no similar criteria exist in this refrigerant type are lubricated with a synthetic polyolester
the national regulations. oil.
While working in the fan area, especially when grilles or
RISK OF EXPLOSION:
casings are removed, disconnect the fan power supply to
prevent their automatic restart. Never use air or a gas containing oxygen during leak tests to
PROTECTION DEVICE CHECKS: purge lines or to pressurise a machine. Pressurised air
--If no national regulations exist, check the protection mixtures or gases containing oxygen can be the cause of an
devices on site in accordance with standard EN 378: explosion.
Once a year for the high-pressure switches, every five Only use dry nitrogen for leak tests, possibly with an
years for external relief valves. appropriate tracer gas.
The company or organisation that conducts a pressure switch test If the recommendations above are not observed, this can
must establish and implement detailed procedures for: have serious or even fatal consequences and damage the
--Safety measures installation.
--Measuring equipment calibration
--Validating operation of protective devices Never exceed the specified maximum operating pressures.
--Test protocols Verify the allowable maximum high- and low-side test
--Recommissioning of the equipment. pressures by checking the instructions in this manual and
the pressures given on the unit name plate.
Consult Carrier Service for this type of test. Carrier mentions here
only the principle of a test without removing the pressure switch: Do not unweld or flamecut the refrigerant lines or any
--Verify and record the set-points of pressure switches and refrigerant circuit component until all refrigerant (liquid and
relief devices (valves and possible rupture discs) vapour) as well as the oil have been removed from chiller.
--Be ready to switch-off the main disconnect switch of the power Traces of vapour should be displaced with dry air nitrogen.
supply if the pressure switch does not trigger (avoid over- Refrigerant in contact with an open flame produces toxic
pressure or excess gas in case of valves on the high-pressure gases.
side with the recovery condensers) The necessary protection equipment must be available, and
--Connect a pressure gauge protected against pulsations (filled appropriate fire extinguishers for the system and the
with oil with maximum pointer if mechanical), preferably refrigerant type used must be within easy reach.
calibrated (the values displayed on the user interface may Do not siphon refrigerant.
be inaccurate in an instant reading because of the scanning
delay applied in the control)
--Complete an HP Test as provided by the software (refer to
the Control IOM for details).
If the machine operates in a corrosive environment, inspect
the protection devices more frequently.
Regularly carry out leak tests and immediately repair any
leaks. Ensure regularly that the vibration levels remain
acceptable and close to those at the initial unit start-up.
6
1 - INTRODUCTION
Avoid spilling liquid refrigerant on skin or splashing it into without informing the technical service department at the
the eyes. Use safety goggles and safety gloves. Wash any installation site or a competent body first.
spills from the skin with soap and water. If liquid refrigerant Close the entering and leaving water shutoff valves and purge
enters the eyes, immediately and abundantly flush the eyes the unit water circuit, before working on the components
with water and consult a doctor. installed on the circuit (screen filter, pump, water flow switch,
The accidental releases of the refrigerant, due to small leaks etc.).
or significant discharges following the rupture of a pipe or Do not loosen the water box bolts until the water boxes have
an unexpected release from a safety valve, can cause been completely drained.
frostbites and burns to personnel exposed. Do not ignore
Periodically inspect all valves, fittings and pipes of the
such injuries. Installers, owners and especially service
refrigerant and hydraulic circuits to ensure that they do not
engineers for these units must:
show any corrosion or any signs of leaks.
--Seek medical attention before treating such injuries.
--Have access to a first-aid kit, especially for treating eye It is recommended to wear ear defenders, when working near
injuries. the unit and the unit is in operation.
We recommend to apply standard EN 378-3 Annex 3.
Never apply an open flame or live steam to a refrigerant
container. Dangerous overpressure can result. If it is
necessary to heat refrigerant, use only warm water.
During refrigerant removal and storage operations follow applicable
regulations. These regulations, permitting conditioning and recovery
of halogenated hydrocarbons under optimum quality conditions
for the products and optimum safety conditions for people, property
and the environment are described in standard NF E29-795.
Any refrigerant transfer and recovery operations must be carried
out using a transfer unit. A 3/8” SAE connector on the manual liquid
line valve is supplied with all units for connection to the transfer
station. The units must never be modified to add refrigerant and oil
charging, removal and purging devices. All these devices are
provided with the units. Please refer to the certified dimensional
drawings for the units.
Do not re-use disposable (non-returnable) cylinders or
attempt to refill them. It is dangerous and illegal. When
cylinders are empty, evacuate the remaining gas pressure,
and move the cylinders to a place designated for their
recovery. Do not incinerate them.
ATTENTION: Only use refrigerant R134a, in accordance with
700 AHRI (Air conditioning, Heating and Refrigertion Institute).
The use of any other refrigerant may expose users and
operators to unexpected risks.
Do not attempt to remove refrigerant circuit components or
fittings, while the machine is under pressure or while it is
running. Be sure pressure is at 0 kPa and that the unit has
been shut-down and de-energised before removing
components or opening a circuit.
Do not attempt to repair or recondition any safety devices when
corrosion or build-up of foreign material (rust, dirt, scale, etc.)
is found within the valve body or mechanism. If necessary,
replace the device. Do not install relief valves in series or
backwards.
ATTENTION: No part of the unit must be used as a walk-way,
rack or support. Periodically check and repair or if necessary
replace any component or piping that shows signs of damage.
The refrigerant lines can break under the weight and release
refrigerant, causing personal injury.
Do not climb on a machine. Use a platform, or staging to work
at higher levels.
Use mechanical lifting equipment (crane, hoist, winch, etc.) to
lift or move heavy components. For lighter components, use
lifting equipment when there is a risk of slipping or losing
your balance.
Use only original replacement parts for any repair or
component replacement. Consult the list of replacement parts
that corresponds to the specification of the original
equipment.
Do not drain water circuits containing industrial brines,
7
2 - PRELIMINARY CHECKS
2.1 - Check equipment received 2.2 - Moving and siting the unit

• Check that the unit has not been damaged during transport
and that no parts are missing. If the unit has been damaged 2.2.1 - Moving
or the shipment is incomplete, send a claim to the shipping
company. See chapter 1.1 “Installation safety considerations”.
• Compare the name plate data with the order. The name plate In some cases vertical supports are added for the transport and
is attached in two places to the unit: handling of the unit. These supports can be removed for access
--On one of the unit sides on the outside, or connection, if required.
--On the control box door on the inside. IMPORTANT: Follow the disassembly sequence shown in the
• The unit name plate must include the following information: disassembly instruction notes.
--Version number
NOTE:
--Model number
--Screw off item: 1
--CE marking
--Loosen screw item: 2
--Serial number
--Raise and remove frame post item: 3
--Year of manufacture and test date
-- Screw off item: 4 and remove reinforcement plate item: 5
--Fluid being transported
--Keep the vertical supports after commissioning the units
--Refrigerant used and refrigerant class
and re-insert them when the unit is moved.
--Refrigerant charge per circuit
--Containment fluid to be used
--PS: Min./max. allowable pressure (high and low pressure
side)
--TS: Min./max. allowable temperature (high and low
pressure side)
--Pressure switch cut-out pressure
--Unit leak test pressure
--Voltage, frequency, number of phases
--Maximum current drawn
--Maximum power input
--Unit net weight
• Confirm that all accessories ordered for on-site installation
have been supplied, are complete and undamaged.
The unit must be checked periodically during its whole
operating life to ensure that no shocks (handling accessories,
tools etc.) have damaged it. If necessary, damaged parts must
be repaired or replaced. See also chapter 13 - “Standard
maintenance”.
8
2 - PRELIMINARY CHECKS
2.2.2 - Siting the unit 2.2.3 - Checks before system start-up

The machine must be installed in a place that is not accessible to the Before the start-up of the refrigeration system, the complete
public or protected against access by non-authorised persons. installation, including the refrigeration system must be verified
against the installation drawings, dimensional drawings, system
In case of extra-high units the machine environment must
piping and instrumentation diagrams and the wiring diagrams.
permit easy access for maintenance operations.
For these checks national regulations must be followed. If the
Always refer to the chapter 3 “Dimensions, clearances” to confirm
national regulation does not specify any details, refer to standard
that there is adequate space for all connections and service
EN 378 as follows:
operations. For the centre of gravity coordinates, the position of the
unit mounting holes, and the weight distribution points, refer to External visual installation checks:
the certified dimensional drawing supplied with the unit. --Ensure that the machine is charged with refrigerant. Verify
on the unit nameplate that the ‘fluid transported’ is R134A
The support points under the chassis must have at least the size
and is not nitrogen.
of the chassis opening at the lifting point (minimum 220 x 180 mm)
--Compare the complete installation with the refrigeration
in order to prevent a deformation of the chassis.
system and power circuit diagrams.
Typical applications of these units are in refrigeration systems, --Check that all components comply with the design
and they do not require earthquake resistance. Earthquake specifications.
resistance has not been verified. --Check that all protection documents and equipment provided
CAUTION: Only use slings at the designated lifting points by the manufacturer (dimensional drawings, P&ID,
which are marked on the unit. declarations etc.) to comply with the regulations are present.
Before siting the unit check that: --Verify that the environmental safety and protection and
--The permitted loading at the site is adequate or that devices and arrangements provided by the manufacturer to
appropriate strenghtening measures have been taken. comply with the regulations are in place.
--The unit is installed level on an even surface (maximum --Verify that all documents for pressure containers, certificates,
tolerance is 5 mm in both axes). name plates, files, instruction manuals provided by the
--There is adequate space above the unit for air flow and to manufacturer to comply with the regulations are present.
ensure access to the components. --Verify the free passage of access and safety routes.
--The number of support points is adequate and that they are --Check that ventilation in the plant room is adequate.
in the right places. --Check that refrigerant detectors are present.
--The location is not subject to flooding. --Verify the instructions and directives to prevent the deliberate
--For outdoor installations, where heavy snowfall is likely and removal of refrigerant gases that are harmful to the
long periods of sub-zero temperatures are normal, provision environment.
has to be made to prevent snow accumulating by raising the --Verify the installation of connections.
unit above the height of drifts normally experienced. --Verify the supports and fixing elements (materials, routing
--Baffles may be necessary to deflect strong winds. They must and connection).
not restrict air flow into the unit. --Verify the quality of welds and other joints.
--Check the protection against mechanical damage.
CAUTION: Before lifting the unit, check that all casing panels --Check the protection against heat.
are securely fixed in place. Lift and set down the unit with --Check the protection of moving parts.
great care. Tilting and jarring can damage the unit and impair --Verify the accessibility for maintenance or repair and to check
unit operation. the piping.
If 30XB units are hoisted with rigging, it is advisable to protect --Verify the status of the valves.
coils against crushing while a unit is being moved. Use struts or --Verify the quality of the thermal insulation and of the vapour
spreader bar to spread the slings above the unit. Do not tilt a unit barriers.3 -
more than 15°.
WARNING: Never push or lever on any of the enclosure panels
of the unit. Only the base of the unit frame is designed to
withstand such stresses.
If a unit includes a hydraulic module (options 116B, C, F, G),
the hydraulic module and pump piping must be installed in
a way that does not submit it to any strain. The hydraulic
module pipes must be fitted so that the pump does not
support the weight of the pipes.
9
3 - DIMENSIONS, CLEARANCES
3.1 - 30XB-250 to 350, 30XBP-250 to 350, 30XB-250 to 300 with option 254/255
2297 HT
3604 HT
2253 HT
1500
1500
POWER
AND 500
CONTROL B
ELECTRICAL
BOX
C
B B
B
1500
2200

2297 HT
4798 HT 2253 HT
POWER AND CONTROL 1500

1500
ELECTRICAL BOX
500
B
B B
B
2200
1500
Legend NOTES:
All dimensions are given in mm.
--Drawings are not contractually binding.
B Required clearances for maintenance (see note) --Before designing an installation, consult the certified
C Recommended space for evaporator tube removal dimensional drawings, available on request.
Water inlet for standard unit - for options 100A, 100C, 107 refer to the certified --If the installation includes several units or if this (these) is
drawing.
(are) close to walls, please refer to chapters 3.13 - “Multiple
Water outlet for standard unit - for options 100A, 100C, 107 refer to the certified
drawing. chiller installation” and 3.14 - “Distance to the wall” of the
Air outlet – do not obstruct installation manual to determine the space required
Power supply and control connection
10
3.3 - 30XBP-500, 30XB-500 with options 254/255, 50 (heat recovery) or 118A (free cooling)
2297 HT
5992 Ht 2253 HT
1500
1500
POWER AND
CONTROL
ELECTRICAL
B
BOX
C
B B
2200
1500

2297 HT
POWER ELECTRICAL BOX 2253 HT

7186 HT
1500
1500
B
C
B B
B
2200
1500
Legend NOTES:
drawing.
11
3.5 - 30XB-1000, 30XBP-850 to 900, 30XB-750 to 850 with option 254/255
2297 HT
POWER AND CONTROL ELECTRICAL BOX 2253 HT
8380 HT
1500
1500
B
B B
2200
B
1500
3.6 - 30XBP-1000, 30XB-900 option 254/255, 30XB-1000 with options 50 (heat recovery) & 118 (free
cooling)
2297 HT
POWER AND CONTROL ELECTRICAL BOX 2253 HT

9574 HT
1500
1500
C
B
B
B
2200
1500
Legend NOTES:
drawing.
12
3.7 - 30XB-1100 to 1400, 30XBP-1100 to 1400
2297 HT
467
POWER AND CONTROL 419
ELECTRICAL BOX
X 2253 HT
1500
1500
B C
2200
1500
30XB-1100 : X = 9574
30XB-1200 : X = 10770
30XB-1300 to 1400, 30XBP-1100 to 1400, 30XB-1100 to 1200 with option 254/255 : X = 11962
3.8 - 30XB-1500, 30XBP-1500
2297 HT
467
POWER AND CONTROL ELECTRICAL BOX
419
13156 HT 2253 HT
1500
1500
B
B
C
2200
B
1500
Legend NOTES:
drawing.
13
3.9 - 30XB-1550 module 1/2

2297 HT
442
POWER AND CONTROL ELECTRICAL BOX 438
2253 HT
9574 HT
1500
1500
B
MODULE 2
2200
500 SPACE REQUIRED BETWEEN MODULE 1
AND MODULE 2 FOR COILS SERVICE
3.10 - 30XB-1550 module 2/2

2297 HT
493
439 2253 HT
4798 HT
SPACE REQUIRED BETWEEN
1500
MODULE 1 AND MODULE 2 FOR

500
B COILS SERVICE
Module 1
B
B
1500
2200
Legend NOTES:
drawing.
14
3.11 - 30XB-1700 module 1/2

2299 HT

2236 HT
8363 HT
1500 C
1500
B
B
Module 2
2200
500
MODULE 1 AND MODULE 2 FOR
COILS SERVICE
3.12 - 30XB-1700 module 2/2

2299 HT

8363 HT 8363 HT
1500
MODULE 1 AND MODULE 2

500 FOR COILS SERVICE
module 1
2200
1500
Legend NOTES:
drawing.
15
3.13 - Multiple chiller installation 3.14 - Distance to the wall

It is recommended to install multiple chillers in a single row, To ensure correct operation for most cases:
arranged as shown in the example below, to avoid recycling of If h < H (2.3 m), minimum S = 3 m
warm air from one unit to another.
If h > H or S < 3 m, contact your Carrier distributor to evaluate the
1.5 m 1,5 m various possible arrangements. In certain situations an accessory
mini mini
(supplied loose at the time of purchase) can be added.
If the situation at the site does not permit this arrangement, contact
your Carrier distributor to evaluate the various possible
arrangements. In certain situations an accessory (supplied loose
at the time of purchase) can be added.
H S
h
Anti-vibration
mounts
16
4 - PHYSICAL AND ELECTRICAL DATA FOR 30XB UNITS
4.1 - Physical data 30XB
30XB-250 to 800 standard units
30XB 250 300 350 400 450 500 600 700 750 800
Sound levels
Standard unit
Sound power(1) dB(A) 99 99 99 99 101 99 101 99 103 103
Sound pressure at 10 m(2) dB(A) 67 67 67 67 69 67 68 67 70 70
Unit + option 15(3)
Sound power(1) dB(A) 93 93 94 95 95 95 97 96 97 98
Unit + option 15LS(3)
Sound power(1) dB(A) 87 87 87 90 91 91 93 92 94 94
Unit + option 15LS+(3)
Sound power(1) dB(A) - - - - 89 89 91 90 91 92
Sound pressure at 10 m(2) dB(A) - - - - 56 56 57 56 58 58
Dimensions
Standard unit
Length mm 3604 3604 3604 4798 4798 4798 7186 7186 7186 7186
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2297 2297 2297 2297 2297 2297 2297 2297 2297 2297
Operating weight(4)
Standard unit kg 3015 3046 3065 3651 3715 3777 4759 4895 5161 5477
Unit + option 15(3) kg 3283 3314 3333 3950 4014 4076 5090 5226 5492 5808
Unit + option 118A(3) kg 3099 3130 3149 3755 3819 4161 4891 5027 5308 5624
Unit + option 50(3) kg 3360 3391 3410 4084 4226 4576 5513 5749 6015 6337
Compressors 06T semi-hermetic screw compressor, 50 r/s
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
No. of control stages
Refrigerant for standard unit(4) R134a
kg 37 35 35 51 52 54 58 58 65 69
Circuit A
teqCO2 52,9 50,1 50,1 72,2 74,4 76,5 82,9 82,9 93,0 98,7
kg 39 36 37 37 37 33 59 62 58 65
Circuit B
teqCO2 55,1 51,5 52,9 52,2 52,9 46,5 84,4 88,7 82,9 93,0
Oil
Circuit A l 20,8 20,8 20,8 23,5 23,5 23,5 23,5 23,5 27,6 27,6
Circuit B l 20,8 20,8 20,8 20,8 20,8 20,8 23,5 23,5 23,5 23,5
(1) In dB ref=10-12 W, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). Measured in
accordance with ISO 9614-1 and certified by Eurovent.
(2) In dB ref 20μPa, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). For information,
calculated from the sound power Lw(A).
(3) Options : 15 = Low noise, 15LS = Very Low noise, 118a = DX freecooling option, 50= Heat recovery.
(4) Values are guidelines only. Refer to the unit name plate.
Eurovent certified values
17
30XB 250 300 350 400 450 500 600 700 750 800
Capacity control Touch Pilot, , Electronic Expansion Valve (EXV)

Minimum capacity % 15 15 15 15 15 15 15 15 15 15
Air heat exchanger Aluminum micro-channel coils (MCHE)
Fans FLYING-BIRD 6, axial fan with rotating impeller
Standard unit
Quantity 6 6 6 8 8 8 11 12 12 12
Maximum total air flow l/s 28920 28920 28920 38560 38560 38560 53020 57840 57840 57840
Maximum rotation speed r/s 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7
Unit + option 15LS
Water heat exchanger Flooded multi-pipe type
Water volume l 58 61 61 66 70 77 79 94 98 119
Max. water-side operating pressure without hydraulic
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Pump, Victaulic screen filter, relief valve, water and air drain valve,
Hydraulic module (option)
pressure sensors, expansion tank (option)
Centrifugal pump, monocell, 48,3r/s, low or high pressure (as required),
Pump
single or dual (as required)
Expansion vessel volume l 50 50 50 50 50 80
Max. water-side operating pressure with hydraulic module kPa 400 400 400 400 400 400
Water connections without or with hydraulic module Victaulic® type
Connections inch 5 or 4 5 or 4 5 or 4 5 or 4 5 or 4 5 or 4 5 6 6 6
114,3 114,3 114,3 114,3 114,3 114,3
External parameter(5) mm or or or or or or 141,3 168,3 168,3 168,3
141,3 141,3 141,3 141,3 141,3 141,3
Casing paint Colour code RAL 7035
(5) Depends on options.
18
30XB-850 to 1700 standard units
30XB 850 900 1000 1100 1200 1300 1400 1500 1550 1700
Sound levels
Standard unit
Sound power(1) dB(A) 101 104 102 103 102 104 104 104 104 104
Unit + option 15(3)
Sound power(1) dB(A) 97 99 98 98 98 100 99 99 100 100
Sound power(1) dB(A) 94 95 94 94 94 99 95 96 96 96
Sound pressure at 10 m(2) dB(A) 60 62 65 65 61 65 61 -1 61 61
Sound power(1) dB(A) 91 93 92 93 93 97 94 95 93 93
Dimensions
Standard unit
Length mm 7186 7186 8380 9574 10770 11962 11962 13157 9574/
4798
8380/
8380
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2297 2297 2297 2297 2297 2297 2297 2297 2297 2297
Operating weight(4)
3387/ 5889/
Standard unit kg 5526 5795 6298 7263 7719 8622 8699 9012
6673 5889
3588/ 6288/
Unit + option 15(3) kg 5857 6126 6629 7634 8090 8994 9071 9384
7046 6288
Unit + option 118A(3) kg 5960 6249 6751 - - - - - - -
Unit + option 50(3) kg 6386 6752 7252 - - - - - - -
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
Circuit C 1 1
Circuit D 1
kg 69 67 71 76 76 110 116 132 85 72
Circuit A
teqCO2 98,7 95,8 100,8 108,7 108,7 157,3 165,9 188,8 121,6 103,0
kg 65 67 72 108 120 116 124 120 88 63
Circuit B
teqCO2 93,0 95,8 103,0 154,4 171,6 165,9 177,3 171,6 125,8 90,1
kg 80 72
Circuit C
teqCO2 114,4 103,0
kg 63
Circuit D
90,1
Oil
Circuit A l 27,6 27,6 27,6 27,6 27,6 36,0 36,0 36,0 27,6 27,6
Circuit B l 23,5 27,6 27,6 36,0 36,0 36,0 36,0 36,0 27,6 23,5
Circuit C l 27,6 27,6
Circuit D l 23,5
(1) in dB ref=10-12 W, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). Measured in
19
30XB 850 900 1000 1100 1200 1300 1400 1500 1550 1700

Standard unit
Quantity 12 12 14 16 18 20 20 22 24 28
Unit + option 15LS
Water volume l 119 130 140 164 174 180 189 189 240 240
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Water connections without or with hydraulic
Victaulic® type
module
Connections inch 6 6 6 6 6 6 6 6 8/6 6
External parameter(5) mm 168,3 168,3 168,3 168,3 168,3 168,3 168,3 168,3 219,1/ 168,3
168,3
(5) Depends of options.
20
4.2 - Physical data 30XBP
30XBP-250 to 800
30XBP 250 300 350 400 450 500 600 700 750 800
Sound levels
Standard unit
Sound power(1) dB(A) 99 99 99 99 101 99 101 99 103 103
Unit + option 15(3)
Sound power(1) dB(A) 93 93 94 95 95 95 97 96 97 98
Sound power(1) dB(A) 87 87 87 90 91 91 93 92 94 94
Sound power(1) dB(A) - - - - - - - - - -
Sound pressure at 10 m(2) dB(A) - - - - - - - - - -
Dimensions
Standard unit
Length mm 3604 3604 3604 4798 4798 5992 7186 7186 7186 7186
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2297 2297 2297 2297 2297 2297 2297 2297 2297 2297
Operating weight(4)
Standard unit kg 3015 3046 3065 3651 3715 4053 4759 4895 5161 5477
Unit + option 15(3) kg 3283 3314 3333 3950 4014 4352 5090 5226 5492 5808
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
kg 37 35 35 51 52 54 58 58 65 69
Circuit A
teqCO2 52,9 50,1 50,1 72,2 74,4 76,5 82,9 82,9 93,0 98,7
kg 38,5 36 37 36,5 37 32,5 59 62 58 65
Circuit B
teqCO2 55,1 51,5 52,9 52,2 52,9 46,5 84,4 88,7 82,9 93,0
Oil
Circuit A l 20,8 20,8 20,8 23,5 23,5 23,5 23,5 23,5 27,6 27,6
Circuit B l 20,8 20,8 20,8 20,8 20,8 20,8 23,5 23,5 23,5 23,5
21
30XBP 250 300 350 400 450 500 600 700 750 800

Standard unit
Quantity 6 6 6 8 8 9 11 12 12 12
Unit + option 15LS
Water volume l 58 61 61 66 70 77 79 94 98 119
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Centrifugal pump, monocell, 48,3r/s, low or high pressure (as required), single
Pump
or dual (as required)
Expansion vessel volume inch 50 50 50 50 50 80
Max. water-side operating pressure with hydraulic module mm 400 400 400 400 400 400
114,3 114,3 114,3 114,3 114,3 114,3
141,3 141,3 141,3 141,3 141,3 141,3
22
30XBP-850 to 1500
30XBP 850 900 1000 1100 1200 1300 1400 1500
Sound levels
Standard unit
Sound power(1) dB(A) 101 104 102 103 102 104 104 104
Sound pressure at 10 m(2) dB(A) 70 71 69 70 69 71 71 71
Unit + option 15(3)
Sound power(1) dB(A) 97 99 98 98 98 100 99 99
Sound power(1) dB(A) 94 95 94 94 94 99 95 96
Sound power(1) dB(A) - - - - - - - -
Sound pressure at 10 m(2) dB(A) - - - - - - - -
Dimensions
Standard unit
Length mm 8380 8380 9574 11962 11962 11962 11962 13157
Width mm 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2297 2297 2297 2297 2297 2297 2297 2297
Operating weight(4)
Standard unit kg 5835 6120 6606 7871 8006 8622 8699 9012
Unit + option 15(3) kg 6166 6451 6937 8242 8377 8994 9071 9384
Circuit A 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1
kg 72 69 75 76 76 110 116 132
Circuit A
teqCO2 103,0 98,7 107,3 108,7 108,7 157,3 165,9 188,8
kg 63 76 79 108 120 116 124 120
Circuit B
teqCO2 90,1 108,7 113,0 154,4 171,6 165,9 177,3 171,6
Oil
Circuit A l 27,6 27,6 27,6 27,6 27,6 36,0 36,0 36,0
Circuit B l 23,5 27,6 27,6 36,0 36,0 36,0 36,0 36,0
23
30XBP 850 900 1000 1100 1200 1300 1400 1500

Minimum capacity % 15 15 15 15 15 15 15 15
Standard unit
Quantity 14 14 16 20 20 20 20 22
Maximum total air flow l/s 67480 67480 77120 96400 96400 96400 96400 106040
Maximum rotation speed r/s 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7
Unit + option 15LS
Maximum total air flow l/s 55020 55020 62880 78600 78600 78600 78600 86460
Maximum rotation speed r/s 11,7 11,7 11,7 11,7 11,7 11,7 11,7 11,7
Water volume l 119 130 140 164 174 180 189 189
Max. water-side operating pressure without hydraulic module kPa 1000 1000 1000 1000 1000 1000 1000 1000
Centrifugal pump, monocell, 48,3r/s, low or high pressure (as required),
Pump
single or dual (as required)
Expansion vessel volume inch
Max. water-side operating pressure with hydraulic module mm
Connections inch 6 6 8 6 6 6 6 6
External parameter(5) mm 168,3 168,3 219,1 168,3 168,3 168,3 168,3 168,3
24
4.3 - Physical data 30XB with option 254 or 255
30XB-250 to 800 with option 254 or 255
30XB option 254/255 250 300 350 400 450 500 600 700 750 800
Sound levels
Standard unit
Sound power(1) dB(A) 99 99 99 99 101 99 101 99 103 103
Unit + option 15(3)
Sound power(1) dB(A) 93 93 94 95 95 95 97 96 97 98
Sou nd power(1) dB(A) 87 87 87 90 91 91 93 92 94 94
Sound power(1) dB(A) - - - - 89 89 91 90 91 92
Sound pressure at 10 m(2) dB(A) - - - - 56 56 57 56 58 58
Dimensions
Standard unit
Length mm 3604 3604 4798 4798 4798 5992 7186 7186 8380 8380
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2297 2297 2297 2297 2297 2297 2297 2297 2297 2297
Operating weight(4)
Standard unit kg 3253 3295 3685 3962 4025 4477 5247 5361 6055 6344
Unit + option 15(3) kg 3521 3563 3953 4261 4324 4776 5578 5692 6386 6675
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
kg 60 64 70 85 85 102 102 100 129 112
Circuit A
teqCO2 85,8 91,5 100,1 121,6 121,6 145,9 145,9 143,0 184,5 160,2
kg 64 64 56 56 56 56 88 95 88 95
Circuit B
teqCO2 91,5 91,5 80,1 80,1 80,1 80,1 125,8 135,9 125,8 135,9
Oil
Circuit A l 20,8 20,8 20,8 23,5 23,5 23,5 23,5 23,5 27,6 27,6
Circuit B l 20,8 20,8 20,8 20,8 20,8 20,8 23,5 23,5 23,5 23,5
25
30XB option 254/255 250 300 350 400 450 500 600 700 750 800

Standard unit
Quantity 6 6 7 8 8 9 11 12 13 13
Unit + option 15LS
Water volume l 58 61 61 66 70 77 79 94 98 119
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Centrifugal pump, monocell, 48,3r/s, low or high pressure (as required), single
Pump or dual
(as required)
Expansion vessel volume inch 50 50 50 50 50 80
Max. water-side operating pressure with hydraulic module mm 400 400 400 400 400 400
114,3 114,3 114,3 114,3 114,3 114,3
141,3 141,3 141,3 141,3 141,3 141,3
26
30XB-850 to 1700 with option 254 or 255
30XB option 254/255 850 900 1000 1100 1200 1300 1400 1550 1700
Sound levels
Standard unit
Sound power(1) dB(A) 101 104 102 103 102 104 104 104 104
Sound pressure at 10 m(2) dB(A) 70 71 69 70 69 71 71 71 70
Unit + option 15(3)
Sound power(1) dB(A) 97 99 98 98 98 100 99 100 100
Sound power(1) dB(A) 94 95 94 94 94 99 95 96 96
Sound power(1) dB(A) 91 93 92 93 93 97 94 93 93
Dimensions
Standard unit
9574/ 8380/
Length mm 8380 9574 9574 11962 11962 11962 11962 8380
4798
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2297 2297 2297 2297 2297 2297 2297 2297 2297
Operating weight(4)
3716/ 6464/
Standard unit kg 6414 7049 7253 8628 8761 9339 9416
7287 6464
3882/ 6794/
Unit + option 15(3) kg 6745 7380 7584 8999 9132 9711 9788
7618 6794
Circuit A 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1
Circuit C 1 1
Circuit D 1
kg 130 129 140 125 128 170 176 140 130
Circuit A
teqCO2 185,9 184,5 200,2 178,8 183,0 243,1 251,7 200,2 185,9
kg 95 103 129 180 196 176 184 129 95
Circuit C
teqCO2 135,9 147,3 184,5 257,4 280,3 251,7 263,1 184,5 135,9
kg 135,0 130,0
Circuit B
teqCO2 193,1 185,9
Circuit D kg 95,0
teqCO2 135,9
Oil
Circuit A l 27,6 27,6 27,6 27,6 36,0 36,0 36,0 27,6 27,6
Circuit B l 23,5 27,6 27,6 36,0 36,0 36,0 36,0 27,6 23,5
Circuit C l 27,6 27,6
Circuit D l 23,5
27
30XB option 254/255 850 900 1000 1100 1200 1300 1400 1550 1700

Minimum capacity % 15 15 15 15 15 15 15 10 8
Standard unit
Quantity 14 15 16 19 20 20 20 24 28
Maximum total air flow l/s 67480 72300 77120 91580 96400 96400 96400 115680 134960
Maximum rotation speed r/s 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7
Unit + option 15LS
Maximum total air flow l/s 55020 58950 62880 74670 78600 78600 78600 94320 110040
Maximum rotation speed r/s 11,7 11,7 11,7 11,7 11,7 11,7 11,7 11,7 11,7
Water volume l 119 130 140 164 174 180 189 240 240
Max. water-side operating pressure without hydraulic module kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000
Connections inch 6 6 8 6 6 6 6 8/6 6
External parameter(5) mm 219,1/
168,3 168,3 219,1 168,3 168,3 168,3 168,3 168,3 168,3
4.4 - Short-circuit stability current for all units
30XB/30XBP 250 to 500 600 to 1000 1100 to 1500 1550 1700
Short-circuit whistand current (TN system)

Circuit A+B KA 38 50 50 50 50
Circuit C+D kA NA NA 50 50 50
Unit + option 81 kA NA NA 50 50 NA
(1) If another current limitation protection device is used, its time-current and thermal constraint (I²t) trip characteristics must be at least equivalent to those of the recommended
protection.
Note: The short-circuit stability current values above are suitable with the TN system.
28
4.5 - Electrical data
30XB from 250 to 1000
30XB 250 300 350 400 450 500 600 700 750 800 850 900 1000
Power circuit supply

Nominal voltage V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply 24 V via internal transformer
Maximum operating input power(1)
Standard unit kW 129 141 152 177 199 217 266 288 323 342 371 395 457
Unit + option 15LS kW 123 134 145 167 189 208 254 274 308 327 356 381 440
Power factor at maximum power (1)
Standard unit
Displacement Power Factor (Cos Phi) 0,88 0,88 0,88 0,88 0,89 0,89 0,89 0,89 0,89 0,89 0,89 0,90 0,90
Unit + option 15LS
Nominal operating current draw(2)
Standard unit A 151 167 182 210 239 267 324 349 402 430 446 511 541
Unit + option 15LS A 141 157 172 197 226 254 306 330 383 411 427 492 519
Maximum operating current draw (Un)(1)
Standard unit A 212 230 248 289 322 352 431 466 521 551 597 636 736
Unit + option 15LS A 201 219 237 274 307 337 410 443 498 528 574 613 709
Maximum current (Un-10%)(1)
Standard unit A 212 230 248 289 322 352 431 466 521 551 597 636 736
Unit + option 15LS A 201 219 237 274 307 337 410 443 498 528 574 613 709
Nominal start-up current (3)
Standard unit A 246 246 261 379 479 479 535 561 734 757 760 843 857
Unit + option 15LS A 245 245 262 378 480 480 536 562 735 759 761 845 865
Unit + option 25C A 213 224 224 346 442 442 492 492 676 691 691 733 756
Maximum start-up current(Un) (2)
Standard unit A 276 277 294 417 519 523 591 621 797 822 837 905 955
Unit + option 15LS A 270 271 288 411 513 518 582 609 787 813 828 893 942
Unit + option 25C A 213 224 224 346 442 442 492 492 676 691 691 733 756
(1) Values obtained at unit continuous maximum operating conditions (data given on the unit nameplate)
(2) Operating current of the smallest compressor(s) + fan current + locked rotor current or reduced start-up current of the largest compressor.
(3) Standardised EUROVENT conditions, water-cooled exchanger water inlet/outlet = 12°C/7°C, outdoor air temperature = 35°C.
29
30XB from 1100 to 1700
30XB 1100 1200 1300 1400 1500 1550 1700

Maximum operating input power(1) - 30XB
Standard unit
Circuit 1(a) kW 196 225 267 286 309 459 366
Circuit 2(a) kW 286 312 286 307 309 230 366
Option 081 kW 485 539 556 596 622 - -
Unit + option 15LS
Circuit 1(a) kW 190 218 258 276 299 451 354
Circuit 2(a) kW 277 301 276 297 299 222 354
Option 081 kW 466 519 533 573 597 - -
Power factor at maximum power (1) - 30XB
Standard unit
Displacement Power Factor (Cos Phi) 0,88 0,88 0,88 0,88 0,88 0,89 0,89
Unit + option 15LS
Nominal operating current draw(2) - 30XB
Standard unit
Circuit 1(a) A 258 274 341 356 390 543 446
Circuit 2(a) A 358 392 356 386 390 273 446
Option 081 A 609 665 703 748 789 - -
Unit + option 15LS
Circuit 1(a) A 247 263 325 340 372 530 427
Circuit 2(a) A 344 374 340 370 372 260 427
Option 081 A 579 631 665 710 747 - -
Maximum operating current draw (Un)(1) - 30XB
Standard unit
Circuit 1(a) A 320 366 440 470 509 740 593
Circuit 2(a) A 466 509 470 505 509 370 593
Option 081 A 791 880 916 981 1025 - -
Unit + option 15LS
Circuit 1(a) A 309 355 424 454 491 727 574
Circuit 2(a) A 452 491 454 489 491 357 574
Option 081 A 761 846 878 943 983 - -
(a) When the machines are equipped with two power supplies, circuit 1 supplies the refrigerant circuit A and circuit 2 supplies the refrigerant circuit B or for units 30XB1550
to 1700 units: Circuit 1 supplies circuits A and B, circuit 2 supplies circuits C and D.
30
30XB 1100 1200 1300 1400 1500 1550 1700
Maximum current (Un-10%)(1) - 30XB

Standard unit
Circuit 1(a) A 320 366 440 470 509 740 593
Circuit 2(a) A 466 509 470 505 509 370 593
Option 081 A 791 880 916 981 1025 - -
Unit + option 15LS
Circuit 1(a) A 309 355 424 454 491 727 574
Circuit 2(a) A 452 491 454 489 491 357 574
Option 081 A 761 846 878 943 983 - -
Nominal start-up current (3) - 30XB
Standard unit
Circuit 1(a) A 587 587 629 629 629 954 812
Circuit 2(a) A 629 629 629 629 629 477 812
Option 081 A 941 981 987 1019 1023 - -
Option 081 & Opt 25c A 687 702 729 744 744 - -
Unit + option 15LS
Circuit 1(a) A 576 576 613 613 611 941 793
Circuit 2(a) A 615 611 613 613 611 464 793
Option 081 A 924 960 968 1000 1002 - -
Option 081 & Opt 25c A 670 681 710 725 723 - -
Maximum start-up current(Un)(2) - 30XB
Standard unit
Circuit 1(a) A 587 587 629 629 629 954 812
Circuit 2(a) A 629 629 629 629 629 477 812
Option 081 A 941 981 987 1019 1023 - -
Option 081 & Opt 25c A 687 702 729 744 744 - -
Unit + option 15LS
Circuit 1(a) A 576 576 613 613 611 941 793
Circuit 2(a) A 615 611 613 613 611 464 793
Option 081 A 924 960 968 1000 1002 - -
Option 081 & Opt 25c A 670 681 710 725 723 - -
31
30XBP from 250 to 1000
30XBP 250 300 350 400 450 500 600 700 750 800 850 900 1000

Maximum operating input power(1)
Standard unit kW 125 136 147 170 192 211 258 278 313 332 361 385 446
Unit + option 15LS kW 121 132 144 166 187 206 251 271 305 324 352 377 437
Power factor at maximum power (1)
Standard unit
Unit + option 15LS
Nominal operating current draw(2)
Standard unit A 145 161 176 202 231 259 313 337 390 418 434 499 527
Unit + option 15LS A 139 155 170 194 223 251 302 325 378 406 422 487 513
Maximum operating current draw (Un)(1)
Standard unit A 204 222 240 279 312 342 417 450 505 535 581 620 718
Unit + option 15LS A 198 216 234 271 304 333 406 438 493 523 567 606 704
Maximum current (Un-10%)(1)
Standard unit A 204 222 240 279 312 342 417 450 505 535 581 620 718
Unit + option 15LS A 198 216 234 271 304 333 406 438 493 523 567 606 704
Nominal start-up current (3)
Standard unit A 240 240 255 371 471 471 524 549 722 745 748 831 843
Unit + option 15LS A 234 234 249 363 463 463 513 537 710 733 736 819 829
Unit + option 25C A 207 218 218 338 434 434 481 480 664 679 679 721 742
Maximum start-up current(Un) (2)
Standard unit A 272 273 290 413 515 520 585 613 790 816 831 897 946
Unit + option 15LS A 266 267 284 407 358 514 575 602 781 806 821 886 933
Unit + option 25C A 207 218 218 338 434 434 481 480 664 679 679 721 742
32
30XBP from 1100 to 1500
30XBP 1100 1200 1300 1400 1500

Maximum operating input power(1) - 30XBP
Standard unit
Circuit 1(a) kW 154 164 201 211 230
Circuit 2(a) kW 214 234 210 229 230
Option 081 kW 368 397 411 439 460
Unit + option 15LS
Circuit 1(a) kW 145 157 193 200 219
Circuit 2(a) kW 200 220 199 215 216
Option 081 kW 348 380 397 419 439
Power factor at maximum power (1) - 30XBP
Standard unit
Displacement Power Factor (Cos Phi) 0,88 0,88 0,88 0,88 0,88
Unit + option 15LS
Displacement Power Factor (Cos Phi) 0,86 0,87 0,87 0,86 0,86
Nominal operating current draw(2) - 30XBP
Standard unit
Circuit 1(a) A 251 267 331 346 379
Circuit 2(a) A 349 381 346 376 379
Option 081 A 600 648 677 722 758
Unit + option 15LS
Circuit 1(a) A 244 260 321 336 368
Circuit 2(a) A 335 363 330 360 361
Option 081 A 584 630 657 702 736
Maximum operating current draw (Un)(1) - 30XBP
Standard unit
Circuit 1(a) A 313 359 430 460 498
Circuit 2(a) A 457 498 460 495 498
Option 081 A 772 859 892 957 998
Unit + option 15LS
Circuit 1(a) A 306 352 420 450 487
Circuit 2(a) A 448 487 450 485 487
Option 081 A 584 630 657 702 736
(a) When the machines are equipped with two power supplies, circuit 1 supplies the refrigerant circuit A and circuit 2 supplies the refrigerant circuit B or for units 30XBP1550
33
30XB 1100 1200 1300 1550 1700
Maximum current (Un-10%)(1) - 30XBP

Standard unit
Circuit 1(a) A 313 359 430 460 498
Circuit 2(a) A 457 498 460 495 498
Option 081 A 772 859 892 957 998
Unit + option 15LS
Circuit 1(a) A 306 352 420 450 487
Circuit 2(a) A 448 487 450 485 487
Option 081 584 630 657 702 736
Nominal start-up current(3) - 30XBP
Standard unit
Circuit 1(a) A 580 580 619 619 618
Circuit 2(a) A 620 618 619 619 618
Option 081 A 822 852 864 891 894
Option 081 & Opt 25c A 687 702 729 744 744
Unit + option 15LS
Circuit 1(a) A 573 573 609 609 607
Circuit 2(a) A 611 607 609 609 607
Option 081 A 805 831 845 872 873
Option 081 & Opt 25c A 670 681 710 725 723
Maximum start-up current(Un)(2) - 30XBP
Standard unit
Circuit 1(a) A 580 580 619 619 618
Circuit 2(a) A 620 618 619 619 618
Option 081 A 929 967 974 1006 1009
Option 081 & Opt 25c A 687 702 729 744 744
Unit + option 15LS
Circuit 1(a) A 573 573 609 609 607
Circuit 2(a) A 611 607 609 609 607
Option 081 A 912 946 955 987 988
Option 081 & Opt 25c A 670 681 710 725 723
(a) When the machines are equipped with two power supplies, circuit 1 supplies the refrigerant circuit A and circuit 2 supplies the refrigerant circuit B or for units 30XBP1550
to 1700 units: Circuit 1 supplies circuits A and B, circuit 2 supplies circuits C and D
34
30XB from 250 to 1000 with option 254 or 255
30XB with option 254 or 255 250 300 350 400 450 500 600 700 750 800 850 900 1000

Standard unit kW 128 139 152 175 195 216 260 281 317 335 365 392 444
Unit + option 15LS kW 122 133 146 166 186 207 248 268 303 321 351 378 428
Standard unit
Unit + option 15LS
Standard unit A 151 167 185 210 239 270 324 349 405 433 452 520 550
Unit + option 15LS A 141 157 174 197 226 256 306 330 385 413 431 498 525
Standard unit A 212 230 252 289 322 357 431 466 525 555 605 649 736
Unit + option 15LS A 201 219 241 274 307 342 410 443 502 532 582 626 709
Standard unit A 212 230 252 289 322 357 431 466 525 555 605 649 736
Unit + option 15LS A 201 219 241 274 307 342 410 443 502 532 582 626 709
Standard unit A 246 246 264 379 479 482 535 561 737 760 766 852 866
Unit + option 15LS A 245 245 263 378 480 481 536 562 738 761 765 851 871
Unit + option 25C A 213 224 224 346 442 442 492 492 676 691 691 733 756
Maximum start-up current(Un)(2) - 30XB
Standard unit A 276 277 294 417 519 523 591 621 797 822 837 905 955
Unit + option 15LS A 270 271 288 411 513 518 582 609 787 813 828 893 942
Unit + option 25C A 213 224 224 346 442 442 492 492 676 691 691 733 756
.
35
30XB from 1100 to 1700 with option 254 or 255
30XB with option 254 or 255 1100 1200 1300 1400 1500 1550 1700

Standard unit
Circuit 1(a) kW 200 225 267 286 309 459 366
Circuit 2(a) kW 294 312 286 307 309 230 366
Option 081 kW 488 537 553 593 619 689
Unit + option 15LS
Circuit 1(a) kW 190 220 258 276 299 451 354
Circuit 2(a) kW 277 303 276 297 299 222 354
Option 081 kW 467 524 534 574 598 666
Standard unit
Unit + option 15LS
Standard unit
Circuit 1(a) A 261 274 341 356 390 543 446
Circuit 2(a) A 364 392 356 386 390 273 446
Option 081 A 625 666 697 742 780 820
Unit + option 15LS
Circuit 1(a) A 247 265 325 340 372 530 427
Circuit 2(a) A 344 376 340 370 372 260 427
Option 081 A 590 641 665 710 745 782
Standard unit
Circuit 1(a) A 323 366 440 470 509 740 593
Circuit 2(a) A 472 509 470 505 509 370 593
Option 081 A 787 877 912 977 1020 1113
Unit + option 15LS
Circuit 1(a) A 309 357 424 454 491 727 574
Circuit 2(a) A 452 493 454 489 491 357 574
Option 081 A 762 852 880 945 985 1074
36
30XB 1100 1200 1300 1400 1500 1550 1700

Standard unit
Circuit 1(a) A 319 366 440 470 509 740 593
Circuit 2(a) A 464 509 470 505 509 370 593
Option 081 A 785 877 912 977 1020 1113
Unit + option 15LS
Circuit 1(a) A 309 357 424 454 491 727 574
Circuit 2(a) A 452 493 454 489 491 357 574
Option 081 A 762 850 880 945 985 1074
Standard unit
Circuit 1(a) A 590 587 629 629 629 954 812
Circuit 2(a) A 635 629 629 629 629 477 812
Option 081 A 949 986 985 1015 1019 1316
Option 081 & Opt 25c A 811 820 844 862 862
Unit + option 15LS
Circuit 1(a) A 576 578 613 613 611 941 793
Circuit 2(a) A 615 613 613 613 611 464 793
Option 081 A 1020 1070 1063 1098 1099 1393
Option 081 & Opt 25c A 776 795 812 830 826
Maximum start-up current(Un) (2) - 30XB
Standard unit
Circuit 1(a) A 590 590 629 629 629 954 812
Circuit 2(a) A 635 632 629 629 629 477 812
Option 081 A 1055 1101 1095 1130 1134 1431
Option 081 & Opt 25c A 811 820 844 862 862
Unit + option 15LS
Circuit 1(a) A 576 578 613 613 611 941 793
Circuit 2(a) A 615 613 613 613 611 464 793
Option 081 A 1020 1070 1063 1098 1099 1393
Option 081 & Opt 25c A 776 795 812 830 826
4.6 - Compressor electrical data
I Max I Max LRYA LRDA Cos Cos

Compressor I Nom(1)
(Un)(2) (Un - 10%)(3) A(4) A(5) Phi nom.(6) Phi Max.(7)
06TSA155 64 93 99 170 530 0,87 0,9

06TSA186 80 111 118 170 530 0,86 0,89
06TTA266 117 162 172 303 945 0,86 0,9
06TTA301 132 177 188 388 1210 0,87 0,9
06TTA356 153 207 220 388 1210 0,87 0,9
06TUA483 225 292 311 587 1828 0,87 0,88
06TUA554 241 338 360 587 1828 0,88 0,89
06TVA680 302 400 436 629 1919 0,87 0,89
06TVA753 315 430 468 629 1919 0,88 0,89
06TVA819 347 465 496 629 1919 0,88 0,89
Legend
(1) Nominal current draw at standard Eurovent conditions (see definition of conditions under nominal unit current draw)
(2) Maximum operating current
(3) Maximum compressor operating current, limited by the unit (current given for maximum capacity at 360 V)
(4) Locked rotor current for star connection (connection during compressor start-up)
(5) Locked rotor current for delta connection
(6) Value at standard Eurovent conditions: evaporator entering/leaving water temperature 12°C/7°C, condenser entering/leaving water temperature 30°C/35°C.
(7) Value at maximum capacity and nominal voltage
37
4.7 - Compressor usage per circuit (A, B, C, D)
Compresseur Circuit 250 300 350 400 450 500 600 700 750 800 850 900 1000 1100 1200 1300 1400 1500 1550 1700
A 1
06TSA155
B 1 1 1
A 1 1
06TSA186
B 1 1 1
A 1
06TTA266
B
A 1
06TTA301
B 1 1
A 1 1 1
06TTA356 B 1 1 1 1
D 1
A 1 1 1 1
06TUA483
B 1
A 1 1 1 1 1
06TUA554 B 1 1
C 1 1
A 1
06TVA680
B
A 1
06TVA753
B 1 1
A 1
06TVA819
B 1 1 1
Electrical data notes and operating conditions for 30XB units: 4. Overcurrent protection of the power supply conductors is not provided with
• 30XB&XBP 250 to 1000 units have a single power connection point; 30XB & the unit.
XBP 1100 to 1700 units have two connection points. 5. The factory.installed disconnect switch(es)/circuit breaker(s) is (are) of a type
• The control box includes the following standard features: suitable for power interruption in accordance with EN 60947-3
-- One general disconnect switch per circuit (corresponds to IEC 60947-3).
-- Starter and motor protection devices for each compressor, the fan(s) and the 6. The units are designed for simplified connection on TN(s) networks (IEC
pump 60364). For IT networks provide a local earth and consult competent local
-- Control devices organisations to complete the electrical installation. Units delivered with
Field connections: variable frequency drive(s) (options : 28, 17) are not compatible with IT
• All connections to the system and the electrical installations must be in full network. 30XB units are designed to use for domestic / residential and
accordance with all applicable local codes. industrial environments:
• The Carrier 30XB & 30XBP units are designed and built to ensure conformance Machines that are not equipped with variable frequency drive(s) are in
with these codes. The recommendations of European standard EN 60204-1 accordance with the codes :
(corresponds to IEC 60204-1) (machine safety - electrical machine components -- 61000-6-3: General standards - Standard emission for residential, commercial
- part 1: General regulations) are specifically taken into account, when designing and light industry.
the electrical equipment. -- 61000-6-2: General standards - Immunity for industrial environments.
IMPORTANT: Machines that are equipped with variable frequency drive(s) (options : 28, 17)
are in accordance with standard EN61800 - 3 electric power variable speed
• Generally the recommendations of IEC 60364 are accepted as compliance with
drives - art 3: EMC requirements and specific test methods for the following
the requirements of the installation regulations.
classifications:
• Conformance with EN 60204 is the best means of ensuring compliance with the -- Use in the first and second environments***.
Machines Directive ˜ 1.5.1. -- Category C2 applicable in the first environment, on stationary devices designed
Annex B of EN 60204-1 describes the electrical characteristics used for the to be installed and commissioned by a professional.
operation of the machines.
Warning: In a residential environment, this product may cause radio
1. Environment* . Environment as classified in EN 60364 (corresponds to IEC
interference in which case additional mitigation measures could be required.
60364):
-- Outdoor installation* • Leakage currents: If protection by monitoring the leakage currents is necessary
-- Ambient temperature range: from -20°C to +55°C** to ensure the safety of the installation, the presence of additional leakage currents
-- Altitude less than or equal to 2000 m (for hydraulic module, see paragraph 4.7 introduced by the use of variable frequency drive(s) in the unit must be considered.
in the IOM) In particular these protection devices shall be of reinforced immunity types and
-- Presence of hard solids, class AE3 (no significant dust present)* have a threshold not lower than 150 mA.
-- Presence of corrosive and polluting substances, class AF1 (negligible) • Capacitors that are integrated as part of the option 231 can generate electrical
-- Competence of persons: BA4 (Persons wise); 30XB &30XBP machines are disturbances in the installation the unit is connected to. Presence of these
not intended to be installed in locations open to anyone, including people with capacitors must be considered during the electrical study prior to the start-up.
disabilities and children. NOTE: If particular aspects of an actual installation do not conform to the conditions
2. Compatibility for low-frequency conducted disturbances according to described above, or if there are other conditions which should be considered,
IEC61000-2-2 and to class 2 levels per IEC61000-2-4 standard: always contact your local Carrier representative.
-- Power supply frequency variation : +-2Hz * The required protection level for this class is IP43BW (according to reference
-- Phase imbalance : 2% document IEC 60529). All 30XB & XBP units are protected to IP44CW and fulfil
-- Total Voltage Harmonic Distortion (THDV) : 8% this protection condition.
3. The neutral (N) line must not be connected directly to the unit (if necessary ** The maximum ambiant temperature allowed for machines equipped with option
use a transformer). 231 is +40°C
38
4.8 - Electrical data, optional hydraulic module

The pumps that are factory-installed in these units comply with the European Ecodesign directive ErP. The additional electrical
data required(1) is as follows:
Motors of single and dual low-pressure pumps for 30XB units (options 116F and 116G)
No.(2) description(3) 250 300 350 400 450 500
1 Nominal efficiency at full load and nominal voltage % 86,7 86,7 87,2 88,1 89,4 89,4
1 Nominal efficiency at 75% full load and nominal voltage % 87,0 87,0 86,9 88,0 88,9 88,9
2 Efficiency level - IE3
This information varies depending on the manufacturer and model at
3 Year of manufacture -
the time of incorporation. Please refer to the motor nameplates.
Company name or trademark, commercial registration
4 - Same as above
number and head office of manufacturer
5 Product model number - Same as above
6 Number of motor poles - 2
Nominal shaft power output at full load and nominal voltage
7-1 kW 2,2 2,2 3,0 4,0 5,5 5,5
(400 V)
7-2 Maximum input power (400V)(4) kW 2,54 2,54 3,44 4,54 6,15 6,15
8 Nominal input frequency Hz 50
9-1 Nominal voltage V 3*400
9-2 Maximum current drawn (400V)(5) A 4,2 4,2 5,5 7,4 9,7 9,7
r/s - r/
10 Nominal speed 48 - 2900 48 - 2900 49 - 2915 49 - 2915 49 - 2930 49 - 2930
min
Disassembly using standard tools. Disposal and recycling using an
11 product disassembly, recycling or disposal at end of life -
appropriate company.
Operating conditions for which the motor is specifically
designed
I - Altitudes above sea level m < 1000(6)
12 II - Ambient air temperature °C < 40
Please refer to the operating conditions given in this manual or in the
III - Maximum operating temperature °C
specific conditions given in the Carrier selection programs.
IV - Potentially explosive atmospheres - Non ATEX environment
Motors of single and dual high-pressure pumps for 30XB units (options 116B and 116C)
No.(2) description(3) 250 300 350 400 450 500
1 Nominal efficiency at full load and nominal voltage % 88,1 89,4 89,4 90,1 91,3 91,3
2 Efficiency level - IE3
This information varies depending on the manufacturer and model at
3 Year of manufacture -
the time of incorporation. Please refer to the motor nameplates.
Company name or trademark, commercial registration
4 - Same as above
number and head office of manufacturer
5 Product model number - Same as above
6 Number of motor poles - 2
Nominal shaft power output at full load and nominal voltage
7-1 kW 4 5,5 5,5 7,5 11 11
(400 V)
7-2 Maximum input power (400V)(4) kW 4,5 6,2 6,2 8,3 12,0 12,0
8 Nominal input frequency Hz 50
9-1 Nominal voltage V 3*400
9-2 Maximum current drawn (400V)(5) A 7,4 9,7 9,7 13,2 18,7 18,7
r/s - r/
10 Nominal speed 49 - 2915 49 - 2930 49 - 2930 49 - 2935 49 - 2945 49 - 2945
min
Disassembly using standard tools. Disposal and recycling using an
11 product disassembly, recycling or disposal at end of life -
appropriate company.
Operating conditions for which the motor is specifically
designed
I - Altitudes above sea level m < 1000(6)
12 II - Ambient air temperature °C < 40
Please refer to the operating conditions given in this manual or in the
III - Maximum operating temperature °C
specific conditions given in the Carrier selection programs.
IV - Potentially explosive atmospheres - Non ATEX environment
(1) Required by regulation No. 640/2009 concerning the application of directive 2009/125/EC on the eco-design requirements for electric motors.
(2) Item number imposed by regulation No. 640/2009, annex I2b.
(3) Description given by regulation No. 640/2009, annex I2b.
(4) To obtain the maximum input power for a unit with hydraulic module, add the maximum unit input power from the electrical data table to the pump power input.
(5) To obtain the maximum unit operating current draw for a unit with hydraulic module, add the maximum unit current draw from the electrical data table to the pump
current draw.
(6) Above 1000 m, a degradation of 3% for each 500 m should be taken into consideration.
39
5 - ELECTRICAL CONNECTION
Please refer to the certified dimensional drawings, supplied with 5.4 - Recommended wire sections
the unit.
Wire sizing is the responsibility of the installer, and depends on the
characteristics and regulations applicable to each installation site.
5.1 - Power supply The following is only to be used as a guide-line, and does not make
The power supply must conform to the specification on the chiller in any way liable. After wire sizing has been completed, using the
nameplate. The supply voltage must be within the range specified certified dimensional drawing, the installer must ensure easy
in the electrical data table. For connections refer to the wiring connection and define any modifications necessary on site.
diagrams and the certified dimensional drawings. The connections provided as standard for the field-supplied power
WARNING: Operation of the chiller with an improper supply entry cables to the general disconnect/isolator switch are designed
voltage or excessive phase imbalance constitutes abuse for the number and type of wires, listed in column 2 of the table
which will invalidate the Carrier warranty. If the phase on the next page.
imbalance exceeds 2% for voltage, or 10% for current, contact The calculations are based on the maximum machine current (see
your local electricity supply at once and ensure that the chiller electrical data tables).
is not switched on until corrective measures have been taken.
The calculations for favourable and unfavourable cases are based
on the maximum current for each unit (see electrical data tables).
5.2 - Voltage phase imbalance (%) For the design the standardised installation methods in accordance
100 x max. deviation from average voltage with IEC 60364 are used: PVC (70 °C) or XLPE (90 °C) insulated
Average voltage cables with copper core; arrangement to comply with table 52c of
the above standard. The maximum temperature is 46 °C. The given
Example:
maximum length is calculated to limit the voltage drop to 5%.
On a 400 V - 3 ph - 50 Hz supply, the individual phase voltages
IMPORTANT: Before connection of the main power cables
were measured to be:
(L1 - L2 - L3) on the terminal block, it is imperative to check the
AB = 406 V; BC = 399; AC = 394 V correct order of the 3 phases before proceeding to the
Average voltage = (406 + 399 + 394)/3 = 1199/3 connection on then terminal block or the main disconnect/
= 399.7 say 400 V isolator switch.
Calculate the maximum deviation from the 400 V average:

5.5 - Power cable entry
(AB) = 406 - 400 = 6
The power cables can enter the 30XB control box from below or
(BC) = 400 - 399 = 1
from the unit side. For 30XB unit sizes 600 to 1700 the control box
(CA) = 400 - 394 = 6 that includes the power supply cable connec-tion terminal is located
in the lower part of the unit. In this case the control box is raised
Motor
by 120 mm compared to the lowest point of the chassis.
The maximum deviation from the average is 6 V. The greatest The cable entry point depends on the unit configuration:
percentage deviation is: 100 x 6/400 = 1.5 %
1. Unit raised from the ground (e.g. installation on sup-port rails):
This is less than the permissible 2% and therefore acceptable. It is recommended to enter the power cables from below the
control box. A removable aluminium plate below the control
5.3 - Power connection/disconnect switch box allows introduction of the cables.
Units Connection points 2. Unit placed on the ground: For power cable entry from below
the control box ensure that the cable bend radius is compatible
30XB-250 to 1000 1 per unit with the connection space available in the control box. If not,
30XB-1100 to 1700 1 for circuit 1 an aluminium plate on the control box face allows introduction
1 for circuit 2 of the cables.
For units with three circuits with option 81 (single power connection
point) the connection must be made from below the unit.
IMPORTANT: Check the cable bend radius for cable entry into
a control box, located in the lower part of the unit.
Refer to the certified dimensional drawing for the unit.
40
5 - ELECTRICAL CONNECTION
5.6 - Field control wiring Refer to the 30XB/30XAS/30XW Touch Pilot control manual and the
certified wiring diagram supplied with the unit for the field control
IMPORTANT: Field connection of interface circuits may lead
wiring of the following features:
to safety risks: Any control box modification must maintain
--Remote on/off switch
equipment conformity with local regulations. Precautions
--Demand limit external switch
must be taken to prevent accidental electrical contact between
--Remote dual set point
circuits supplied by different sources:
--Alarm, alert and operation report
--The routing selection and/or conductor insulation
--Evaporator pump control
characteristics must ensure dual electric insulation.
--Heat reclaim condenser pump control (option)
--In case of accidental disconnection, conductor fixing
--Hot water valve control (option)
between different conductors and/or in the control box
--Set point reset via outside air temperature sensor reset
prevents any contact between the conductor ends and
--Various interlocks on the Energy ManagementModule (EMM)
an active energised part.
board (option).
Selection of minimum and maximum wire sections for connection to 30XB units
Calculation of favourable case: Calculation of unfavourable case:

-Suspended overhead/aerial line (standardised - Conductors in ducts or multi-conductor cables in
routing no. 17) closed conduit (standardised routing No. 41)
-90°C insulated cable -70°C insulated cable if possible
Max. - Copper conductor (Cu) - Copper conductor (Cu)
connectable
wire section(1) Calculation of favourable case:
Calculation of unfavourable case:
- Perforated horizontal conduit (standardised routing
30XB/30XBP - Closed conduit (standardised routing No. 41)
No. 13/15)
- 70°C insulated cable if possible
- 90°C insulated cable
- Copper conductor (Cu)
- Copper conductor (Cu)
Max. length for Max. length for
Section(2) Cable type Section(2) Cable type
a voltage drop <5% a voltage drop <5%
qty x mm² qty x mm² qty x mm²
m - m -
(per phase) (per phase) (per phase)
Standard unit
250 2 × 185 1 x 95 190 XLPE Cu 2 x 95 450 PVC Cu
300 2 × 185 1 x 95 190 XLPE Cu 2 x 95 420 PVC Cu
350 2 × 185 1 x 120 197 XLPE Cu 2 x 95 390 PVC Cu
400 2 × 185 1 x 150 200 XLPE Cu 2 x 120 400 PVC Cu
450 2 × 185 1 x 185 205 XLPE Cu 2 x 150 420 PVC Cu
500 2 × 185 1 x 240 205 XLPE Cu 2 × 185 430 PVC Cu
600 2 × 240 2 x 95 190 XLPE Cu 2 × 240 440 PVC Cu
700 2 × 240 2 x 120 198 XLPE Cu 2 × 185 330 XLPE Cu
750 2 × 240 2 x 120 198 XLPE Cu 2 × 240 370 XLPE Cu
800 2 × 240 2 x 150 200 XLPE Cu 2 × 240 330 XLPE Cu
850 2 × 240 2 x 150 200 XLPE Cu 2 × 240 320 XLPE Cu
900 2 × 240 2 × 185 205 XLPE Cu Not compatible - -
1000 4 × 300 2 × 240 205 XLPE Cu 4 x 185 320 XLPE Cu
1100 2x240/3x240 1x185/2x120 291/240 XLPE Cu 2x240/3x240 600/530 PVC Cu/PVC Cu
1200 2x240/3x240 1x240/2x150 310/270 XLPE Cu 2x150/2x240 380/380 XLPE Cu/XLPE/Cu
1300 2x240/3x240 2x120/2x120 260/240 XLPE Cu 2x240/2x240 420/400 XLPE Cu/XLPE Cu
1550 4 x 300 /2 x240 2 x 300/1 x 240 300/310 XLPE Cu 4x 240 /2x 150 400/380 XLPE Cu/XLPE Cu
1700 2 x 240 /2 x240 2 x 185/2 x 185 260/260 XLPE Cu Not compatible -
30XB & 30XBP + option081
1100 to 1500 5x240
1550 8x240
(1) Connection capacities actually available for each machine. These are defined according to the connection terminal size, the electrical/control box access opening
dimensions and the available space inside the electrical/control box.
(2) Selection simulation result considering the hypotheses indicated.
(3) If the maximum calculated section is for an 90°C cable type, this means that a selection based on a 70°C cable type can exceed the connection capacity actually
available. Special attention must be given to selection.
The protection against direct contact at the electrical connection point is compatible with the addition of terminals extension. The installer must determine whether these
are necessary based on the cable sizing calculation.
NOTE: The currents considered are given for a machine equipped with an hydraulic module operating at maximum current.
41
6 - APPLICATION DATA
6.1 - Operating range 6.2 - Minimum chilled water flow (units without

hydraulic module)
30XB & 30XBP The minimum chilled water flow is shown in the table on the next
30XB Range
page. If the system flow is less than this, the evaporator flow can
be recirculated, as shown in the diagram.
For minimum chilled water flow rate
1
OAT (°C)
Medium brine
Low brine
2
Light brine
1 Evaporator
2 Recirculation
LWT (°C) 6.3 - Maximum chilled water flow (units without

hydraulic module)
NOTE
The maximum chilled water flow is shown in the table on the next
Ranges given as a guide using ethylene glycol for an evaporator ΔT = 3K. Refer page. If the system flow exceeds the maximum value, it can be
to the electronic catalogue.
bypassed as shown in the diagram.
Winter operation option (included in standard for 30XBP range)
Very low temperature brine, (-15°C ethylene glycol / -10°C propylene glycol) For maximum chilled water flow rate
Low temperature brine, (-12°C ethylene glycol / -8°C propylene glycol)
Medium temperature brine, (-6°C ethylene glycol / -3°C propylene glycol) 1

Full load operation
Part load operation
Operating limit for units equipped with the Ultra & Very low noise options
Power factor correction option (Option 231) available for an inlet air temperature
up to +40°C 2
For operation in pure water at an inlet air temperature below 0°C, the frost
protection (option_41A or 41B) must be provided
ATTENTION: Option 28 (Winter operation)

If the outside temperature is below -10 °C and the unit has
been switched off for more than 4 hours, it is necessary to
wait 2 hours after the unit has been switched on again to allow
the frequency converter to warm up. 1 Evaporator
2 Bypass
Water heat exchanger Minimum Maximun
Entering temperature at start-up °C - 45(1) 6.4 - Variable flow evaporator
Leaving temperature during operation °C 3,3 15 Variable evaporator flow can be used in standard 30XB chillers.
Entering/leaving water temperature The chillers maintain a constant leaving water temperature under
K 2,8 10
difference all flow conditions. For this to happen, the minimum flow rate must
be higher than the minimum flow given in the table of permissible
Condenser air temperature Minimum Maximun
flow rates and must not vary by more than 10% per minute.
Storage -20 68
If the flow rate changes more rapidly, the system should contain
Operation, standard unit -10 55(2) a minimum of 6.5 litres of water per kW instead of 3.25 l/kW.
With winter operation option (option 28) -20 55(2)
With Low noise option (option 15LS) -10 52(2)
Note: If the air temperature is below 0°C, a glycol/water solution or the frost
protection option must be used.
Note: If the leaving water temperature is below 4°C, a glycol/water solution or
the frost protection option must be used.
(1) Based on the installation type and the air temperature
(2) Part load, depended of sizes & leaving water temperature
42
6.5 - System minimum water volume 6.7 - Evaporator water flow rate

Whichever the system, the water loop minimum capacity is given
by the formula: 30XB & 30XBP Minimum flow rate (1) (l/s) Maximum flow rate (2) (l/s)
Capacity = Cap (kW) x N litres 250 3,6 37,5

300 4,0 40,5
Application N
350 4,3 40,5
Normal air conditioning 3,25
400 5,3 34,1
Process type cooling 6,5
450 6,0 36,9
Where Cap is the nominal system cooling capacity (kW) at the 500 6,7 42,0
nominal operating conditions of the installation.
600 8,1 45,0
This volume is necessary for stable operation and accurate 700 8,9 56,1
temperature control.
750 9,6 59,1
It is often necessary to add a buffer water tank to the circuit in order 800 10,4 67,1
to achieve the required volume. The tank must itself be internally
850 11,0 67,1
baffled in order to ensure proper mixing of the liquid (water or
brine). Refer to the examples below. 900 11,8 73,9
1000 13,1 83,9
Connection to a buffer tank
1100 15,1 87,8
1200 16,4 126,5
1300 17,5 92,9
1400 16,4 132,1
Bad Good 1500 18,8 107,4
1550 19,9 109,4
1700 22,0 107,4
(1) Minimum flow rate for maximum allowable water temperature difference conditions
(10K) under Eurovent conditions
(2) Maximum flow rate for a pressure drop of 100 kPa in the exchanger”
Bad Good
6.6 - Maximum system water volume

Units with hydraulic module incorporate an expansion tank that
limits the water volume. The table below gives the maximum loop
volume for pure water or ethylene glycol with various system
concentrations, as well as the static pressures. If the maximum
volume is insufficient, compared to the minimum system water
loop volume, an additional expansion tank must be added to the
system.
30XB & XBP Sizes 250 to 450 500

Static pressure bar 1 2 2,5 1 2 2,5
Pure water l 2400 1600 1200 3960 2640 1980
10% EG l 1800 1200 900 2940 1960 1470
20% EG l 1320 880 660 2100 1400 1050
30% EG l 1080 720 540 1740 1160 870
40% EG l 900 600 450 1500 1000 750
EG : Ethylene Glycol
43
6.8 - Evaporator pressure drop curve
Sizes 250 - 600
B
D
10 E F C GH 50
100
Pressure drop, kPa
10
Water flow rate, l/s

Legend 4 400
1 250 5 450
2 300 6 500
3 350 7 600
Sizes 700 - 1700
N
D M
10 B C E F G100 L J H K
100
I
Pressure drop, kPa
10
Legend 7 1100
1 700 8 1200
2 750 9 1300
3 800 10 1400
4 850 11 1500
5 900 12 1550
6 1000 13 17007 -
44
7 - WATER CONNECTIONS
ATTENTION: Before carrying out any water connections Carrier recommendations on heat exchange fluids:
install the water box purge plugs (one plug per water box in --No NH 4+ ammonium ions in the water, they are very
the lower section - supplied in the control box). detrimental for copper. This is one of the most important
For size and position of the heat exchanger water inlet and outlet factors for the operating life of copper piping. A content of
connections refer to the certified dimensional drawings supplied with several tenths of mg/l will badly corrode the copper over time.
the unit. --Cl- Chloride ions are detrimental for copper with a risk of
perforations by corrosion by puncture. If possible keep below
The water pipes must not transmit any radial or axial force to the
125 mg/l.
heat exchangers nor any vibration.
--SO42- sulphate ions can cause perforating corrosion, if their
The water supply must be analysed and appropriate filtering, content is above 30 mg/l.
treatment, control devices, isolation and bleed valves and circuits --No fluoride ions (<0.1 mg/l)
built in, to prevent corrosion, fouling and deterioration of the pump --No Fe2+ and Fe3+ ions with non negligible levels of dissolved
fittings. Consult either a water treatment specialist or appropriate oxygen must be present. Dissolved iron
literature on the subject. < 5 mg/l with dissolved oxygen < 5 mg/l.
--Dissolved silica: silica is an acid element of water and can
7.1 - Operating precautions also lead to corrosion risks. Content < 1 mg/l.
--Water hardness: > 0.5 mmol/l. Values between 1 and 2.5 can
The water circuit should be designed to have the least number of
be recommended. This will facilitate scale deposit that can
elbows and horizontal pipe runs at different levels. Below the main
limit corrosion of copper. Values that are too high can cause
points to be checked for the connection:
piping blockage over time. A total alkalimetric titre (TAC)
--Comply with the water inlet and outlet connections shown on
below 100 is desirable.
the unit.
--Dissolved oxygen: Any sudden change in water oxygenation
--Install manual or automatic air purge valves at all high points
conditions must be avoided. It is as detrimental to deoxygenate
in the circuit(s).
the water by mixing it with inert gas as it is to over-oxygenate
--Use a pressure reducer to maintain pressure in the circuit(s)
it by mixing it with pure oxygen. The disturbance of the
and install a relief valve as well as an expansion tank.
oxygenation conditions encourages destabilisation of copper
--Install thermometers in both the entering and leaving water
hydroxides and enlargement of particles.
connections.
-- Electric conductivity 10-600 μS/cm
--Install drain connections at all low points to allow the whole
--pH: Ideal case pH neutral at 20-25 °C 7.5 < pH < 9.
circuit to be drained.
--Install stop valves, close to the entering and leaving water If the water circuit must be emptied for longer than one month,
connections. the complete circuit must be placed under nitrogen charge to avoid
--Use flexible connections to reduce the transmission of any risk of corrosion by differential aeration.
vibrations. ATTENTION: Filling, completing and draining the water circuit
--Insulate all pipework, after testing for leaks, both to reduce charge must be done by qualified personnel, using the air
heat gains and to prevent condensation. purges and materials that are suitable for the products.
--Cover the insulation with a vapour barrier. Charging and removing heat exchange fluids should be done
--Where there are particles in the fluid that could foul the heat with devices that must be included on the water circuit by the
exchanger, a screen filter should be installed ahead of the installer. Never use the unit heat exchangers to add heat
pump. , or directly at the exchanger inlet in case the pump exchange fluid.
is more than 20m away. The mesh size of the filter must be
1.2 mm (see ‘Typical water circuit diagram’).
--Before the system start-up verify that the water circuits are
connected to the appropriate heat exchangers (e.g. no
reversal between evaporator and condenser).
--Do not introduce any significant static or dynamic pressure
into the heat exchange circuit (with regard to the design
operating pressures).
--Before any start-up verify that the heat exchange fluid is
compatible with the materials and the water circuit coating.
--The use of different metals on hydraulic piping could generate
eletrolytic pairs and consequently corrosion. Verify then, the
need to install sacrificial anodes.
In case additives or other fluids than those recommended by
Carrier are used, ensure that the fluids are not considered as a
gas, and that they belong to class 2, as defined in directive
2014/68/UE.
45
7.2 - Victaulic water connections
Inlet/outlet diameters without hydraulic module
30XB 250 300 350 400 450 500 600 700 750 800
Standard & option 8

Nominal diameter in 5 5 5 5 5 5 5 6 6 6
Actual outside diameter mm 141,3 141,3 141,3 141,3 141,3 141,3 141,3 168,3 168,3 168,3
Options 5, 6 et 100A
Diamètre nominal in 4 4 4 4 4 4 5 5 5 5
Options 100C**
Nominal diameter in 5 5 5 5 5 5 6 6 6 6
30XB 850 900 1000 1100 1200 1300 1400 1500 1550 1700
Standard & option 8

Nominal diameter in 6 6 8 6 6 6 6 6 8/6 6
Actual outside diameter mm 168,3 168,3 219,1 168,3 168,3 168,3 168,3 168,3 219,1/168,3 168,3
Options 5, 6 et 100A
Diamètre nominal in 5 5 6 6 6 6 6 6 8/5 6/6
Actual outside diameter mm 141,3 141,3 168,3 168,3 168,3 168,3 168,3 168,3 219.1/141.3 168.3/168.3
Options 100C
Nominal diameter in 6 6 8 - - - - - - -
Actual outside diameter mm 168,3 168,3 219,1 - - - - - - -
* Option 100C is not available for sizes 1100 to 1700
Typical water circuit diagram
9
C D A 13
15
12 16 9 9
17 1
4 7
12 10
3
11
B
16 17 6
9
14
18
Legend
Components of the unit and hydraulic module
A Pressure sensor (A-B = ΔP evaporator) 6 Flow control valve Installation components
B Pressure sensor 7 Evaporator 15 Air vent
C Pressure sensor (C-D = ΔP water filter) 8 Evaporator defrost heater (option) 16 Flexible connection
D Pressure sensor 9 Hydraulic module defrost heater (option) 17 Shut-off valve
1 Victaulic screen filter 10 Air vent (evaporator) 18 Charge valve
2 Expansion tank 11 Water drain (evaporator) --- Hydraulic module (supplied as an option)
3 Relief valve 12 Expansion compensator (flexible connections)
4 Available pressure pump 13 Flow switch
5 Drain valve 14 Water temperature sensor
46
7.3 - Flow control IMPORTANT: Depending on the climatic conditions in your

area you must:
Evaporator flow switch and chilled water pump interlock
-- Add ethylene glycol with an adequate concentration to protect
IMPORTANT: On 30XB & XBP units, the unit water flow switch the installation up to a temperature of 10 K below the lowest
must be energised. Failure to follow this instruction will void temperature likely to occur at the installation site.
the Carrier guarantee. --If the unit is not used for an extended period, it is
The water flow switch is installed on the evaporator water inlet recommended to drain it, and as a safety precaution add
and adjusted by the control, based on unit size and application. If ethylene glycol to the heat exchanger, using the water
adjustment is necessary, it must be carried out by qualified entering purge valve connection (a purge connection is
personnel trained by Carrier Service. available somewhere on the heat exchanger water box
in case the machine is not perfectly level).
7.4 - Evaporator water box bolt tightening -- At the start of the next season, refill the unit with water
and add an inhibitor.
The evaporator (and condenser) are of the shell and tube type with -- For the installation of auxiliary equipment, the instal-ler
removable water boxes to facilitate cleaning. Re-tightening or must comply with basic regulations, especially for
tightening must be done in accordance with the illustration below. minimum and maximum flow rates, which must be
between the values listed in the operating limit table
Water box tightening sequence (application data).
7.5.2 - Optional evaporator frost protection (30XB &

XBP)
In cases where it is not possible to apply the recommendations in
paragraph 7.5.1, the units can be equipped with heaters to protect
the evaporator against frost (option 41A or 41B).
7.6 - Operation of two units in master/slave

mode (option 58)
NOTE: This operating mode is not available for 30XB-1700
units.
Legend:
The control of a master/slave assembly is in the entering water
1 Sequence 1: 1, 2, 3, 4 and does not require any additional sensors (standard configuration).
Sequence 2: 5, 6, 7, 8 It can also be located in the leaving water. In this case two
Sequence 3: 9, 10, 11, 12 additional sensors must be added on the common piping.
Sequence 4: 13, 14, 15, 16
2 Tightening torque All parameters, required for the master/slave function must be
Bolt size M16 - 171 - 210 Nm configured using the Service Configuration menu. All remote
NOTE: Before this operation we recommend draining the controls of the master/slave assembly (start/stop, set point, load
circuit and disconnecting the pipes to be sure that the bolts shedding etc.) are controlled by the unit configured as master and
are correctly and uniformly tightened. must only be applied to the master unit.
Each unit controls its own water pump. If there is only one common
7.5 - Frost protection pump, in cases with variable flow, isolation valves must be installed
on each unit. They will be activated at the opening and closing by
7.5.1 - Standard machine the control of each heat pump (in this case the valves are controlled
using the dedicated water pump outputs). Refer to the
If the chiller or the water piping is in an area where the ambient 30XB/30XAS/30XW Touch Pilot control manual for a more detailed
temperature can fall below 0 °C it is recommended to add an explanation.
antifreeze solution to protect the unit and the water piping to a
temperature of 10 K below the lowest temperature likely to be
reached at the installation site. Use only antifreeze solutions,
approved for heat exchanger duty. If the system is not protected
by an antifreeze solution and will not be used during the freezing
weather conditions, draining of the cooler and outdoor piping is
mandatory. Damage due to freezing is not covered by the warranty.
47
30XB with configuration: Leaving water control

Legend
B Master unit
C Slave unit
Control boxes of the master and slave units
Water inlet
1 2 Water outlet
Water pumps for each unit (included as standard for units with hydraulic
module)
Additional sensors for leaving water control, to be connected to channel 1 of
the slave boards of each master and slave unit
CCN communication bus
Connection of two additional sensors
7.7 - Pump characteristics
7.7.1 - Available external static pressure (hydraulic module option)

Data applicable for:
--Fresh water 20 °C
--In case of use of the glycol, the maximum water flow is reduced.
--When the glycol is used, it’s limited to 40%.
Single pump low pressure Dual pump low pressure

200 200
180 180
Available static pressure, kPa
160 160
140 140
120 120
100 100
80 80
60 60
40 40
G
20 20
B C D E F B C D E F
0 0
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 3 5 7 9 11 13 15 17 19 21 23 25 27 29
Water flow rate, l/s Water flow rate, l/s
1 30XB/XBP -250 4 30XB/XBP- 400 1 30XB/XBP -250 4 30XB/XBP- 400

2 30XB/XBP- 300 5 30XB/XBP- 450 2 30XB/XBP- 300 5 30XB/XBP- 450
3 30XB/XBP-350 6 30XB/XBP-500 3 30XB/XBP-350 6 30XB/XBP-500
Single pump high pressure Dual pump high pressure

400
400
350
350
300 300
250 250
200 200
150 150
100 100
E G C
50 50
C D E F
B D F B
0 0
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33
Water flow rate, l/s Water flow rate, l/s
1 30XB/XBP -250 4 30XB/XBP- 400 1 30XB/XBP -250 4 30XB/XBP- 400

2 30XB/XBP- 300 5 30XB/XBP- 450 2 30XB/XBP- 300 5 30XB/XBP- 450
3 30XB/XBP-350 6 30XB/XBP-500 3 30XB/XBP-350 6 30XB/XBP-500
48
7.7.2 - Net positive suction head (NPSH) required, hydraulic module option

Size the hydraulic circuit to ensure a net positive suction head that is higher than or equal to the required NPSH + 50 kPa.
Data applicable for:
--Fresh water 20 °C
--In case of use of the glycol, the maximum water flow is reduced.
--When the glycol is used, it’s limited to 40%.
Low-pressure pumps (options 116F/116G) High-pressure pumps (options 116B/116C)
80 140
450 - 500

70 120
450 - 500
60
100 400
50
80
40
400 60
30 350 300 - 350
20 40
250
10 252-302 20
0 0
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
49
8 - FREE-COOLING OPTION (OPTION 118A)
8.1 - Physical data, 30XB units with free-cooling The change-over between the cooling and free-cooling modes is
option (option 118A) automatically controlled (it is possible to block the change-over to
free-cooling by reconfiguring the machine - see Controls IOM). The
The option is available on the sizes 250 to 1000. The physical
configurable parameters permitting change-over are the outside air
data of 30XB &30XBP with Free cooling option (option 118A) are
temperature and the leaving water temperature set-point. As soon as
included in the paragraph 4.
the temperature difference LWTstp - OAT is above 8 K the current
capacity in cooling mode is calculated and compared with the theo-
8.2 - Operating limits retical free-cooling capacity. This comparison authorizes/stops the
change-over to free-cooling.
Cooling mode After change-over to free-cooling all compressors are stopped, the
Evaporator Minimum Maximum two (or four) two-way valves change to the free-cooling position (the
Entering water temperature at start-up °C - 45 compressor functions are bypassed). As soon as the valves open, the
free-cooling pump is started. This change-over logic takes around 4
Entering water temperature during
°C 6,8 21 minutes. Taking this timing into consideration two cooling - free-cooling
operation
change-overs are authorized per hour.
Leaving water temperature during
°C 3,3 15 If the capacity supplied in the free-cooling mode is insufficient
operation
(set-point not reached), the unit automatically changes over to
Condenser (air)
cooling mode.
Outdoor ambient operating temperature °C -10 55*
To optimize operation in free-cooling mode we strongly recommend
With winter operation option (option 28) °C -20 55*
to use the set-point offset function. This favours the change-over
Free-cooling mode to free-cooling and increases the capacity in free-cooling mode.
Evaporator Minimum Maximum
Entering water temperature at start-up °C - 45
Leaving water temperature during
°C 3,3 26*
operation
Condenser (air) Minimum Maximum
Outdoor ambient operating temperature °C -10 20
With winter operation option (option 28) °C -20 20
* Maximum configurable set-point
8.3 - Operation
7 7
5 5
8 8
4 4
9 9
6 6
3 3
2 2
Legend
1 Evaporator
2 Air condenser (coils)
3 Motorised two-way valve, discharge side
4 Compressor and oil separator
5 Principal electronic expansion valve (EXV)
6 Pressure and temperature measurement to calculate the sub-cooling upstream
of the pump
7 Motorised two-way bypass valve
8 Free-cooling expansion device (EXV)
9 Refrigerant pump
50
9 - HEAT RECLAIM CONDENSER OPTION (OPTION 50)
9.1 - Physical data,30XB & XBP units with heat reclaim condenser option
30XB &XBP heat reclaim

250 300 350 400 450 500 600 700 750 800 850 900 1000
mode
Operating weight* kg 3370 3404 3425 4102 4245 4601 5551 5782 6065 6382 6430 6805 7272
Condenser diameter in 10 10 10 12 14 14 12+12 12+12 14+12 14+12 14+12 14+14 14+14
Refrigerant charge
Circuit A kg 37 35 35 51 52 59 58 58 65 69 72 69 91
Circuit B kg 39 37 37 37 37 36 59 62 58 65 63 76 89
Heat reclaim condenser Flooded multi-pipe condenser
Water volume l 38 38 38 55 68 68 55+55 55+55 68 + 55 68 + 55 68 + 55 68+68 68+68
Water connections Type Victaulic
Nominal diameter in 3 3 3 4 4 4 4 4 4 4 4 4 4
Actual outside diameter mm 88,9 88,9 88,9 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3
* Weights are for guidance only
9.2 - Dimensions, clearances
9.2.1 - 30XB-250 to 350 - heat reclaim option
Legend
B Required clearances for maintenance (see note)
C Recommended space for evaporator tube removal
Water inlet for standard unit - for options 100A, 100C, 107 refer to the certified
drawing.
drawing.
Air outlet – do not obstruct
A Heat reclaim condenser
ATTENTION: The condenser connection sleeves are not NOTES:

installed, but supplied with the unit. The sealing joints are in --Drawings are not contractually binding.
the control box. The temperature sensors and the condenser --Before designing an installation, consult the certified
flow switch are wired and fixed in the machine. They must dimensional drawings, available on request.
be installed as described in the chapter “Condenser water --If the installation includes several units or if this (these) is
connections”. (are) close to walls, please refer to chapters 3.13 - “Multiple
chiller installation” and 3.14 - “Distance to the wall” of the
installation manual to determine the space required
51
9.2.2 - 30XB & XBP-400 & 450 - heat reclaim option
Legend
drawing.
drawing.

52
9.2.3 - 30XB-500 - heat reclaim option
Legend
drawing.
drawing.

53
9.2.4 - 30XB-600 to 800 - heat reclaim option
Legend
drawing.
drawing.

54
9.2.5 - 30XB-850 & 900 - heat reclaim option
Legend
drawing.
drawing.

55
9.2.6 - 30XB-1000 - heat reclaim option
Legend
drawing.
drawing.

56
9.3 - Condenser location 9.5.2 - Heat reclaim mode

All heat reclaim condensers are located between the air-cooled
condensers on the upper part of the chassis, support-ed by two cross Condenser water temperature
rails. The water inlet and outlet are on the same side. °C Minimum Maximum
Water entering temperature at start-up 12.5* 55
9.4 - Condenser water connections Water entering temperature during
20 55
operation
9.4.1 - Unit with one heat reclaim condenser (30XB-250 Water leaving temperature during
to 500) 25 60
operation
The water flow switch must be installed at the water inlet of the Evaporator water temperature
installation that arrives at the heat reclaim condenser.
°C Minimum Maximum
Water entering temperature at start-up - 45
Water entering temperature during
6.8 21
operation
Water leaving temperature during
3.3 15
operation
* The water entering temperature at start-up must not be lower than 12.5 °C. For
installations with a lower temperature a three-way valve must be used.
Legend
NOTE: If the temperature at the evaporator is below 4 °C, a glycol/
1 Heat reclaim condenser water solution or the frost protection option must be used.
2 Entering water temperature sensor (supplied) In part-load operation, the limitation of the condenser leaving water
3 Leaving water temperature sensor (supplied)
4 Condenser water flow switch (supplied) temperature is due to the operating range of the screw compressor.
5 Three-way valve (not supplied) If the condenser leaving water temperature is above the limit value
given in the curves below, the unit will automatically change over
9.4.2 - Unit with two heat reclaim condensers (30XB-600 to the mode without heat recovery:
to 1000)
65
Condenser leaving water temperature, °C
The two condensers must be installed in parallel in the water system

of the installation. The water flow switch and the entering/leaving 60
water temperature sensors must be instal-led in the line that is 55
common to both heat reclaim circuits and as close as possible to
the condensers. A T-piece must be provided by the installer at the 50
water inlet and outlet of the condensers. 45
For units with two condensers the maximum cable length of the
40
temperature sensors and the flow switch (7.5 m) is designed to
allow connection to the common inlet or outlet in a radius of 4.5 m 35
after routing along the width of the unit.
30
25
20
0 5 10 15
Evaporator leaving water temperature, °C
Full load
Part load limit, approx. 60%
Minimum load limit, approx. 30%
Part load operating limits (evaporator leaving water

temperature = 7 °C)
Legend
Please refer to the legend in chapter 9.4.1 opposite, noting that items 2, 3 and 4 - flow
60
Maximum condenser leaving
switch and sensors - are placed on the common sections.

water temperature, °C
9.4.3 - Three-way valves 55
It is strongly recommended to install a three-way valve in the
system (not supplied with the unit). A 0-10 V output is available 50
on the unit electronic board to control this valve. The valve allows
bypassing of the heat reclaim condenser entering/leaving circuit
45
to ensure unit operation with heat reclaim at low entering water
temperature (< 12.5 °C). It also ensures an optimal and controlled
leaving water temperature. 40
100 90 80 70 60 50 40 30
9.5 - Operating limits for stable operation (no
Unit load, %
mode changeover)
9.5.1 - Cooling only mode

Please refer to the earlier chapters in this manual:
6.1 - Unit operating range
6.7 - Evaporator water flow rate
57
9.6 - Operating limits for changeover between setpoint. Depending on this difference the unit circuits are either
modes activated or deactivated in heat reclaim mode (one or two together),
as shown in the following diagram and table.
From cooling only to heat reclaim and vice versa.
Heat reclaim condenser water temperature

°C Minimum Maximum E E
Condenser water entering

Water entering temperature 12.5 57.5 +2,5 K
K
+2.5
Ambient operating D D +1.25 K
-10* 45 +1,25 K
temperature
temperature
Deadband
Setpoint, °C
* -20 °C with winter operation option (option 28) C C
-1,25KK
-1.25
9.7 - Flow control B B -2.5 K
-2,5 K
The water flow switch supplied needs to be installed at the heat
A A
reclaim condenser water inlet and protects the conden-ser loop
against low water flow conditions. When the heat reclaim mode is T
required, a signal from the additional board output activates the
system pump. Once the pump is started, flow detection takes place
The deadband of 5 K is controlled by default.
for one minute. If no flow is detected by the end of this time:
1. Changeover to the heat reclaim mode is not permitted Selection of the Number of circuits
Case Action
heat reclaim mode in heat reclaim mode
2. Mode is changed to cooling only mode when the water flow
rate is low, accompanied by a water flow detection alarm. + 2 circuits in
- NO 0
cooling mode
2
+ 2 circuits in heat
A YES Whatever the number
reclaim mode
+ 1 circuit in heat
B YES 0
reclaim mode
6 3
12 12
3 6
1 No change
2 No change
9 9
7 10 10 7 C YES Whatever the number No change
D YES 1 No change
8
11 11
8 - 1 circuit in heat
2
reclaim mode
10 10
4 5 5 - 2 circuits in heat
4
E YES Whatever the number
reclaim mode
For more details on the heat reclaim operation logic please refer
to the 30XB/30XAS/30XW Touch Pilot control manual, chapter 6.15
- “Optional heat reclaim module”.
1
9.9 - Condenser pump selection
Legend Heat reclaim condenser water flow rate/pressure drop
1 Evaporator
2 Heat reclaim condenser
3 Air condenser (coils) Heat reclaim condenser pressure drop in water flow
4 Compressor rate function
5 Expansion device (EXV)
6 Motorised valve - heat reclaim mode
7 Motorised valve - cooling only mode 70
8 Solenoid valve - charge recovery in heat reclaim mode
9 Solenoid valve - charge recovery in cooling only mode 60
Pressure drop, kPa
10 Check valve
11 Pressure and temperature measurement to calculate the liquid sub-cooling to 50
optimise the charge recovery
12 Check valve with capillary 40
30
9.8 - Heat reclaim operation
20
The heat reclaim condenser option is only available on units with
two circuits. It has been designed with one or two single or two-circuit 10
shell-and-tube heat exchangers, depending on the unit size.
0
The two circuits are independently controlled. One circuit can be
0 10 20 30 40
in cooling only and the other in heat reclaim mode.
Changeover from one mode to the other (changeover from heat Water flow rate, l/s
exchange at the air condenser to heat exchange at the water 1 Condenser 10” (water volume = 38 litres)
condenser and vice versa) is ensured by motorised two-way valves 2 Condenser 12” (water volume = 55 litres)
located upstream of the air and water condensers. 3 Condenser 14” (water volume = 68 litres)
For units with a water condenser please refer to chapter 9.1 - “Technical data, 30XB
ATTENTION: Mode changes may lead to higher sound levels units with heat reclaim condenser option”.
than the levels at stable operation.
Depending on the mode selected (heat reclaim or cooling), the
logic compares the water entering temperature required with the
58
9.10 - Frost protection
The heat reclaim condenser is equippped with electric heaters to protect the condenser against frost. These are activated if the
condenser entering and leaving water tem-peratures are below 3 °C and deactivated, if they are higher than 4.3 °C.
10 - FANS WITH AVAILABLE PRESSURE (OPTION 10)

If this option has been selected, the fans with available pressure are equipped with discharge connection flanges to facilitate the duct
connection.
NOTE: Each fan must be individually ducted.
59
11 - UNIT OPERATION WITH A FREE COOLING DRYCOOLER (OPTION_313)
11.1 - Unit operation with a free cooling The drycooler (with free cooling option):
drycooler (optional) --AUX board with the I/O
--room air temperature sensor to be placed outdoors,
11.1.1 - Operating principle --drycooler water outlet temperature sensor (factory-fitted),
--water loop temperature sensor (to be fitted on the common
The units have been designed to optimise the operation of systems, pipe upstream of the valve),
using drycoolers as a free cooling system (method using low outdoor --Control & 230V power supply for 2 two-way valves or one
air temperatures to chill the water in the air conditioning system). three-way valve
This system allows substantial energy and cost savings, which is The difference between the drycooler outdoor air temperature and
at its most effective when the outdoor air temperature is low. the water loop sensor temperature determines whether or not it
The unit’s TouchPilot control system includes algorithms which is possible to activate free cooling mode.
enable continuous automatic optimisation of the following:
--the operation of the drycooler fans, 11.1.3 - Configuration of the fan control
--the variation of the flow rate in the water loop,
To set the configuration corresponding to the drycooler installed
--the cooling capacity (the drycooler and chiller can operate
(number of fans, control type – fixed or variable speed), please
independently or simultaneously),
refer to the instructions in the TouchPilot control manual. Following
--the positions of the valves, depending on the operating mode.
these parameters, the TouchPilot control will activate the adequate
The control defines the optimal configuration, taking the water number of digital outputs to control the fans.
setpoint value, outdoor air temperature, and water loop temperature
TouchPilot controls the automatic switching of all fans, based on
into account (the control will give priority to the drycooler).
operating time and number of start-ups, to ensure the fan motors
Parallel control of the fans and of the variable flow rate of the water provide a long service life.
loop enable the system to operate at outdoor temperatures of
Compatible fans configuration:
down to -20°C without any additional control.
--1 to 20 fans,
Warning: the drycooler and chiller both need to be equipped --fixed speed or variable speed
with the Free cooling management option. --fans in one l or 2 lines
Refer to the drycooler wiring diagram to see the arrangement of
the fan stages.
Chiller NO 3
11.1.4 - Valves on the water loop
NC The free cooling system requires two two-way valves (one normally
LEN open, one normally closed) or a three-way valve, not supplied with
communication
2 the unit or the drycooler.
A two-way valve kit is available in the list of accessories for the
V2V control drycooler.
DC free cooling
The drycooler control panel has a 230 V power supply for two
two-way valves.
1
Recommended motor valve (per default): 230V 3 points
OAT
See the drycooler wiring diagram for cabling the valves to the
customer terminal strip.
For an optimal free cooling operation, the chiller has to be 11.1.5 - Guidelines for system installation
configurated:
--using the water inlet temperature control, For the physical properties, dimensions and performances: see
--using the delta temperature control for the variable speed the drycooler documentation.
pump option. For the electrical connections, see the electrical wiring diagram
supplied with the drycooler.
11.1.2 - Communication to control the drycooler For software configuration information, refer to the control
When the option is selected, a specific electronic board is documentation of the chiller.
integrated in the drycooler control panel. An LEN communication For correct installation of the drycooler, the rules for calculation
bus connected between the drycooler (AUX1 board) and the chiller and sizing relating to the following areas must be observed:
is needed for overall control of the system. --sizing of the water piping;
This cable must be a 3-point Wago type cable (5 mm spacing or --pressure drops (check the operating pressure of the unit’s
equivalent) and must be shielded. pump is sufficient in relation to the pressure drops in the pipes
and valves - perform this check for all operating modes);
The board integrated in the drycooler control panel has analogue
--maximum height of the drycooler (in relation to the unit’s relief
inputs for the outside air temperature (item 1), water loop return
valve);
(item 3), and drycooler water outlet temperature (item 2) sensors,
--suitable positioning of the temperature sensors: outdoor air
as well as digital outputs for controlling the fans.
temperature and water loop temperature.
The option works as a system split in two parts:
The chiller (with free cooling option):
Dedicated control algorithms supplied with the LEN connector to
control the drycooler.
60
12 - MAJOR SYSTEM COMPONENTS AND OPERATION DATA
12.1 - Direct-drive twin-screw compressor with Repair

variable capacity slide valve
Any repair or modification, including the replacement of moving parts:
--30XB units use 06T geared twin-screw compressors --Must follow local regulations and be made by qualified
equipped with a variable capacity slide valve for continuous operators and in accordance with qualified procedures,
control between 30% and 100% of full load. including changing the heat exchanger tubes.
--Nominal capacities range from 120 to 750 kW. The ten models --Must be made in accordance with the instructions of the
used in the 30XB & XBP range are economised. original manufacturer. Repair and modification that
necessitate permanent assembly (soldering, welding,
12.1.1 - Oil filter expanding etc.) must be made using the correct proce-dures
The 06T screw compressor has an independent oil filter attached and by qualified operators.
to the oil separator. This filter is field replaceable. --An indication of any modification or repair must be shown in
the monitoring and maintenance file.
12.1.2 - Refrigerant
Recycling
The 30XB & XBP range units can operate with R-134a & R1234Ze
refrigerants. The unit is wholly or partly recyclable. After use it contains
refrigerant vapours and oil residue. It is coated by paint.
12.1.3 - Lubricant
Operating life
The 06T screw compressor is approved for use with the following
lubricants: This unit is designed for:
--Castrol Icematic SW220 (Carrier specification PP47-32) --Prolonged storage of 15 years under nitrogen charge with a
-- Lubrizol Emkarate RL220H (Carrier specification PP47-13). temperature difference of 20 K per day.
--452000 cycles (start-ups) with a maximum difference of 6 K
12.1.4 - Oil supply solenoid valve between two neighbouring points in the vessel, based on 6
start-ups per hour over 15 years at a usage rate of 57%.
An oil supply solenoid valve is installed on the oil return line as
standard to isolate the compressor from oil flow when the compressor
Corrosion allowances:
is not operating. The oil solenoid valve is field replaceable.
Gas side: 0 mm
12.1.5 - Suction and economizer screens Heat exchange fluid side: 1 mm for tubular plates in lightly alloyed
To increase the reliability of the compressor, a screen has been steels, 0 mm for stainless steel plates or plates with copper-nickel
incorporated as a standard feature into suction and economizer or stainless steel protection.
inlets of the compressor.
12.2.1 - Evaporator
12.1.6 - Capacity control system 30XB chillers use a flooded multi-tube evaporator. The water
The 06T screw compressor has an unloading system that is circulates in the tubes and the refrigerant is on the outside in the
standard on all compressors. This unloading system consists of shell. One vessel is used to serve both refrigerant circuits. There
slide valve that permits changing the length of the screw used for is a centre tube sheet which separates the two refrigerant circuits.
the refrigerant compression. This valve is controlled by the action The tubes are 3/4” diameter copper with an enhanced surface
of a piston controlled by two solenoid valves on the oil return line. inside and out. There is just one water circuit, and depending on
the size of the chiller, there may be one, two or three water passes.
12.2 - Pressure vessels The units have three refrigerant circuits with two evaporators
connected in series on the heat transfer fluid.
General The evaporator has a thermal insulation of 19 mm thick
polyurethane foam, an aluminium sheet (option) and is equipped
Monitoring during operation, re-qualification, re-testing and re- with a water drain and purge.
testing dispensation: The water connection of the heat exchanger is a Victaulic
--Follow the regulations on monitoring pressurised equipment. connection. As an option the evaporator is available with frost
--It is normally required that the user or operator sets up and protection (evaporator frost protection option).
maintains a monitoring and maintenance file.
--If there are no regulations or to complement them follow the The products that may be added for thermal insulation of the
control programmes of EN 378. containers during the water piping connection procedure must be
--If they exist follow local professional recommendations. chemically neutral in relation to the materials and coatings to which
--Regularly inspect the condition of the coating (paint) to detect they are applied. This is also the case for the products originally
blistering resulting from corrosion. To do this, check a non- supplied by Carrier.
insulated section of the container or the rust formation at the
insulation joints.
--Regularly check for possible presence of impurities (e.g.
silicon grains) in the heat exchange fluids. These impurities
maybe the cause of the wear or corrosion by puncture.
--Filter the heat exchange fluid check and carry out internal
inspections as described in EN 378.
--In case of re-testing please refer to the maximum operating
pressure given on the unit nameplate.
--The reports of periodical checks by the user or operator must
be included in the supervision and maintenance file.
61
12.2.2 - Oil separator 12.3 - High-pressure safety switch

In these units, the oil separator is a pressure vessel that is mounted 30XB units are equipped with high-pressure safety switches.
under the outside vertical condenser coils. Dis-charge gas at the In accordance with the applicable code the high-pressure switches
compressor outlet is directed towards the bottom of the oil separator with manual reset, called PZH (former DBK), may be backed up
ring and most of the oil separates from the gas by strong by high-pressure switches that require resett-ing with a tool. The
deceleration and by gravity. The gas then flows through a wire high-pressure switches that require resetting with a tool are called
mesh screen where the remaining oil is separated by coalescence PZHH (former SDBK). If a PZHH cuts out, the corresponding PZH
and flows to the bottom of the ring. The gas is now free from oil in the same com-pressor is faulty and must be replaced. The PZHH
and leaves the ring at the top towards the condenser. must be reset with a blunt tool with a diameter of less than 6 mm.
The oil separator is equipped with a trace heater regulated by the Insert this tool into the opening on the pressure switch and push
control. the reset button in this location.
These pressure switches are located at the discharge of each
12.2.3 - Economiser function compressor.
The economiser function includes a liquid line valve, a filter drier,
two EXVs, a plate heat exchanger as well as protection devices 12.4 - Condensers
(fuse or valve).
30XB coils are all-aluminium micro-channel condensers. Optional
At the condenser outlet a part of the liquid is expanded via the coils with internally grooved copper tubes with aluminium fins are
secondary EXV in one of the heat exchanger circuits and then also available (options 254 and 255).
returns as gas at the compressor economiser. This expansion
permits increase of the liquid sub-cooling of the rest of the flow that 12.5 - Fans
penetrates the evaporator via the prin-cipal EXV. This permits
increasing the cooling capacity of the system as well as its The fans are axial Flying Bird fans equipped with rotating shroud
efficiency. and made of composite recyclable material. Each motor is fixed
with transverse supports. The motors are three-phase, with
permanently lubricated bearings and insulation class F (level IP55).
According to the Regulation No. 327/2011 implementing Directive 2009/125/EC with regard to ecodesign requirements for fans driven
by motors with an electric input power between 125 W and 500 kW.
30XB 30XB Standard 30XB Option 15LS 30XB Option 17 30XBP
Overall efficiency % 38,7 35,3 40,1 47,3

Measurement category A A A A
Afficiency category static static static static
Target effciency level ERP2015 N(2015) 40 N(2015) 40 N(2015) 40 N(2015) 40
Effciency level at optimum efficiency point 43,3 42,1 44,6 52,2
Variable speed drive NO NO YES YES (embedded)
year of manufacture See label on the unit See label on the unit See label on the unit See label on the unit
Fan manufacturer Simonin Simonin Simonin Simonin
Motor manufacturer Leroy Somer Leroy Somer Leroy Somer EBM Papst
Fan PN 00PSG002630700 00PSG002630700 00PSG002630700A 00PSG002630700
Motor PN 00PPG000558400A 00PPG000558500A 00PPG000558700A 00PSG002696800A
Nominal power of the motor kW 1,90 0,85 1,96 1,68
Flow rate m3/s 4,22 3,1 4,22 4,24
Pressure at optimum energy efficiency Pa 174,2 96,7 174,2 174,6
Nominal speed rpm 949 710 948 959
specifica ratio 1,002 1,002 1,002 1,002
Relevant information to facilitate the
See the maintenance See the maintenance See the maintenance See the maintenance
disassembly, recycling or removal of
manual manual manual manual
the product at the end of life
Relevant information to minimise the See the maintenance See the maintenance See the maintenance See the maintenance
impact on the environment manual manual manual manual
62
According to the Regulation No. 640/2009 and amendment 4/2014 implementing Directive 2009/125/EC with regard to ecodesign
requirements for electric motors.
30XB 30XB Standard 30XB Option 15LS 30XBP
Motor type Asynchronous Asynchronous EC motor

Number of poles 6 8 6
Nominal input frequency Hz 50 50 50/60
Nominal voltage V 400 400 380/480
number of phases 3 3 3
Motor included in the application domain of the
No No NO
regulation 640/2009 and amendment 4/2014
Rationale for exemption Article 2.1 Article 2.1 Article 2.1
Ambient air temperature for which the motor is
°C 70 70 70
specifically designed
12.6 - Electronic expansion valve (EXV)

Equal pressure
The EXV is equipped with a stepper motor (2785 to 3690 steps,
depending on the model) that is controlled via the EXV board. The
EXV is also equipped with a sightglass that permits verification of
the mechanism movement and the presence of the liquid gasket.
12.7 - Moisture indicator
Located on the EXV, permits control of the unit charge and indicates
moisture in the circuit. The presence of bubbles in the sight-glass
indicates an insufficient charge or non-con-densables in the
system. The presence of moisture changes the colour of the
indicator paper in the sight-glass.
12.8 - Filter drier
The role of the filter drier is to keep the circuit clean and moisture-
free. The moisture indicator shows, when it is necessary to change
the element. A difference in tempera-ture between the filter inlet
and outlet shows that the element is dirty.
12.11 - Power factor correction capacitors
(option 231)
12.9 - Sensors They garantee a minimum power factor performance of 0.95 when
unit operates at a condition that involves a power input that
The units use thermistors to measure the temperature, and
exceeds the Eurovent standard condition.
pressure transducers to control and regulate system operation.
Refer to the 30XB/30XAS/30XW Touch Pilot control manual for a A fix capacitor bank is switched at start of each compressor. It
more detailed explanation. provides individual power factor correction for each machine
refrigerant circuit.
12.10 - Service valve (option 92) Capacitors are dry type : no risque of leakage or fire.
The unit can be equipped with optional service valves to facilitate The capacitors are selected for each compressor as per below
maintenance and repair operations. table:
If option 92 is ordered, each refrigerant circuit will be supplied with

Compressor Capacitor (kVAR) Ir (A)
shut-off valves on the compressor economiser, discharge and
suction lines. 06TSA155 15 22
ATTENTION: The compressor suction valve must be used 06TSA186 20 29
without pressure difference at the terminals. If there is a 06TTA266 35 51
pressure difference, leak-tightness at the valve may be lost 06TTA301 35 51
and the valve can even fail altogether. 06TTA356 35 51
06TUA483 45 65
06TUA554 45 65
Caution: Operation of the unit without capacitors results in

current raising
63
30XB fan arrangement

30XB & XBP-250 to 350 30XB-900 (option 254/255)
1.1 2.3 2.1 1.1 1.2 1.3 1.4 2.4 2.3 2.2 2.1
1.2 1.3 2.2 1.5 1.6 1.7 1.8 2.7 2.6 2.5
30XB-350 (option 254-255) 30XBP-1000 & 30XB-1550 module 1
1.1 1.2 2.2 2.1 1.1 1.2 1.3 1.4 2.4 2.3 2.2 2.1
1.3 1.4 2.3 1.6 1.7 1.8 1.8 2.8 2.7 2.6 2.5
30XB & XBP-400 & 450, 30XB-500 30XB-1100
1.1 1.2 2.3 2.1 1.1 1.2 1.3 1.4 2.4 2.3 2.2 2.1
1.3 1.4 1.5 2.2 1.5 1.6 1.7 2.8 2.7 2.6 2.6 2.5
30XB-500 (option254/255, 50, 118) 30XBP-500 30XB-1200
1.1 1.2 1.3 2.2 2.1 1.1 1.2 1.3 2.5 2.5 2.4 2.3 2.2 2.1
1.4 1.5 1.6 2.3 1.4 1.5 1.6 1.7 2.8 2.7 2.7 2.6 2.6
30XB & XBP-600 30XBP-1100, 30XB-1100 (option 254/255)
1.1 1.2 1.3 2.3 2.2 2.1 1.1 1.2 1.3 1.4 2.5 2.5 2.4* 2.3 2.2 2.1
1.4 1.5 1.6 2.5 2.4 1.5 1.6 1.7 1.8 2.8 2.7 2.7 2.6 2.6
30XB & XBP-700, 30XB-900 30XBP-1200, 30XB-1200 (option 254/255)
1.1 1.2 1.3 2.3 2.2 2.1 1.1 1.2 1.3 1.4 2.5 2.5 2.4* 2.3 2.2 2.1
1.4 1.5 1.6 2.6 2.5 2.4 1.5 1.6 1.7 1.8 2.8 2.8 2.7 2.7 2.6 2.6
30XB & XBP-750 to 850, 30XB-850 30XB & XBP-1300 to 1400
1.1 1.2 1.3 2.5 2.2 2.1 1.1 1.2 1.3 1.4 1.5* 2.5* 2.4 2.3 2.2 2.1
1.4 1.5 1.6 1.7 2.4 2.3 1.6* 1.7 1.7 1.8 1.8 2.8 2.8 2.7 2.7 2.6*
30XBP-900 & 30XB-900 (option 50 & 118), 30XB-1000 30XB & XBP-1500
1.1 1.2 1.3 1.4 1.5 1.5 2.5 2.4 2.3 2.2 2.1
1.1 1.2 1.3 2.7 2.3 2.2 2.1
1.6 1.7 1.7 1.8 1.8 2.8 2.8 2.7 2.7 2.6 2.6
1.4 1.5 1.6 1.7 2.6 2.5 2.4
30XB-850 (option 50 & 118), 30XBP-850, 30XB-750

& 800 (option 254/255), 30XB-1700 Module 1 et 2
1.1 1.2 1.3 1.4 2.3 2.2 2.1
1.5 1.6 1.7 1.8** 2.6*** 2.5 2.4
** not present on 802

*** not present on 752
NOTE: The values above do not correspond to the fan designation. The fan designation and position are given on the unit drawings and wiring diagrams supplied with the unit.
* These fans are also used to reduce the ventilation steps during change-over of dual stages: They may stop and then restart depending on the stage ordered.
x = Circuit number
y = Start-up order
64
13 - MAIN OPTIONS
Use for 30XB/XBP

Options No. Description Advantages
range
Coil with anti-corrosion Factory application of Blygold Polual treatment Improved corrosion resistance, recommended 30XB/30XBP
2B
post treatment on the copper/aluminum coils for industrial, rural and marine environments 250-1700
Corrosion protection, Fins made of pre-treated aluminum Improved corrosion resistance, recommended 30XB/30XBP
3A
traditional coils (polyurethane and epoxy) for moderate marine and urban environments 250-1700
Implementation of new algorithms of control
and evaporator redesign to allow chilled brine
Medium-temperature Covers specific applications such as ice 30XB/30XBP
5 solution production down to -6°C when
brine solution storage and industrial processes 250-1700
ethylene glycol is used (-3°C with propylene
glycol)
Implementation of new algorithms of control
and evaporator redesign to allow chilled brine
Low-temperature brine Covers specific applications such as ice 30XB/30XBP
6 solution production down to -12°C when
solution storage and industrial processes 250-1700
ethylene glycol is used (-8°C with propylene
glycol)
Implementation of new algorithms of control to
Matches with most application requirements for
Light-brine solution, allow chilled brine solution production down to 30XB/30XBP
8 ground-sourced heat pumps and fits with many
down to -3°C -3°C when ethylene glycol is used (0°C with 250-1700
industrial processes requirements
propylene glycol)
Unit equipped for air Fans equipped with discharge connection 30XB/30XBP
10 Facilitates connections to the discharge ducts
discharge ducting flanges - maximum available pressure 60 Pa 250-1700
Aesthetic and sound absorbing compressor 30XB/30XBP
Low noise level 15 Noise level reduction by 1 to 2 dB(A)
enclosure 250-1700
Aesthetic and sound absorbing compressor 30XB/30XBP
Very low noise level 15LS Noise level reduction for sensible site
enclosure associated with low-speed fans 250-1700
Acoustic compressor enclosure, low-speed
Ultra low noise level 15LS+ fans and enhanced sound insulation of main Noise level reduction for sensible site 30XB 250-1700
noise sources
Enhances the unit seasonal energy efficiency
Variable speed fans 17 Unit equipped with variable speed fans performance and reduces the noise emission 30XB 250-1700
thanks to a smooth fan speed variation.
Protects the inside of the electrical box from
dusts, water and sand. In general this option is 30XB/30XBP
IP54 control box 20A Increased leak tightness of the unit
recommended for installations in polluted 250-1700
environments
Grant safe operation in typical "tropical"
Electrical box equipped with an electrical climate. This option is recommended for all
Tropicalisation of the heater and a fan. Electrical connections on the applications where humidy inside the electrical 30XB/30XBP
22
electrical box compressors painted with a special varnish box can reach 80% at 40°C and unit can 250-1700
and covered with an anti-condensation foam. remain in stand-by for a long time under this
conditions.
Improves aesthetics, protection against
Grilles and enclosure Metal grilles on the 4 unit sides, plus side 30XB/30XBP
23 intrusion to the unit interior, coil and piping
panels enclosure panels at each end of the coil 250-1700
protection against impacts.
Improves aesthetics, coil and piping protection 30XB/30XBP
Enclosure panels 23A Side enclosure panels at each end of the coil
against impacts. 250-1700
Specific loading and unloading compressor 30XB/30XBP
Low inrush current 25C Reduced start-up current
sequence to limit the unit start-up current 250-1700
Winter operation down Stable unit operation for air temperature down
28 Fan speed control via frequency converter 30XB 250-1700
to -20°C to -20°C
Water exchanger frost Electric resistance heater on the water water exchanger frost protection down to 30XB/30XBP
41A
protection exchanger and discharge valve -20°C outside temperature 250-1700
Evaporator & hydraulic Electric resistance heater on water exchanger, Water exchanger and hydraulic module frost 30XB/30XBP
41B
module frost protection discharge valve and hydraulic module protection down to -20°C outside temperature 250-500
Unit equipped with additional heat exchanger Production of free hot-water simultaneously 30XB/30XBP
Total heat recovery 50
in parallel with the condenser coils. with chilled water production 250-1000
Unit equipped with supplementary water outlet
Optimised operation of two units connected in
temperature sensor kit to be field-installed 30XB/30XBP
Master/slave operation 58 parrallele operation with operating time
allowing master/slave operation of two units 250-1500
equalisation
connected in parallel
Single power Unit power connection via one main supply 30XB/30XBP
81 Quick and easy installation
connection point connection 1100-1550
Liquid line valve (evaporator inlet), compressor Allow isolation of various refrigerant circuit
30XB/30XBP
Service valve set 92 suction and discharge line valves and components for simplified service and
250-1700
economiser line valve maintenance
Compressor discharge Shut-off valve on the compressor discharge 30XB/30XBP
93A Simplified maintenance
valves piping 250-1700
65
13 - MAIN OPTIONS
Use for 30XB/XBP

range
Optimise chiller operation when the chilled

Evaporator with one Evaporator with one pass more on the water 30XB/30XBP
100A water circuit is designed with low waterflows
pass more side 250-1700
(high delta T evaporator inlet/oulet)
Evaporator with one Evaporator with one pass on the water side. Easy to install, depending on site. Reduced 30XB/30XBP
100C
pass less Evaporator inlet and outlet on opposite sides. pressure drops 250-1000
Reinforced evaporator for extension of the
Covers applications with a high water column 30XB/30XBP
21 bar evaporator 104 maximum water-side service pressure to 21
evaporator side (typically high buildings) 250-1700
bar (standard 10 bar)
Reversed evaporator Easy installation on sites with specific 30XB/30XBP
107 Evaporator with reversed water inlet/outlet
water connections requirements 250-1700
Complete hydraulic module equipped with
water filter, expansion tank with relief valve,
HP single-pump Easy and fast installation (plug & play). 30XB/30XBP
116B one high pressure pump, drain valve and water
hydraulic module Increased system reliability 250-500
flow control valve. For more details, refer to the
dedicated chapter
HP dual-pump Easy and fast installation (plug & play). 30XB/30XBP
116C two high pressure pumps, drain valve and
water flow control valve. For more details, refer
to the dedicated chapter
LP single-pump Easy and fast installation (plug & play). 30XB/30XBP
116F one low pressure pump, drain valve and water
dedicated chapter
LP dual-pump Easy and fast installation (plug & play). 30XB/30XBP
116G two low pressure pumps, drain valve and water
dedicated chapter
Patented Carrier free-cooling system with
Dx Free Cooling cooling micro-pump on both refrigerant circuits. Energy savings for applications with cooling 30XB/30XBP
118A
system on two circuits Operation without glycol, no extra free-cooling demand throughout the entire year 250-1000
coil. See Dx Free-cooling option chapter
Two-directional communication board Connects the unit by communication bus to a 30XB/30XBP
J-Bus gateway 148B
complying with JBus protocol building management system 250-1700
Two-directional communication board Connects the unit by communication bus to a 30XB/30XBP
Lon gateway 148D
complying with Lon Talk protocol building management system 250-1700
Two-directional high-speed communication Easy and high-speed connection by ethernet
30XB/30XBP
Bacnet over IP 149 using BACnet protocol over Ethernet network line to a building management system. Allows
250-1700
(IP) access to multiple unit parameters
EMM Control board with additional inputs/ Extended remote control capabilities (Set-point
Energy Management 30XB/30XBP
156 outputs. See Energy Management Module reset, ice storage end, demand limits, boiler
Module 250-1700
option chapter on/off command...)
Control supplied with a 7 inch colour touch 30XB/30XBP
7" user interface 158A Enhanced ease of use.
screen user interface 250-1700
0-10 V signal to report any refrigerant leakage
Input contact for Immediate customer notification of refrigerant
in the unit directly on the controlller (the leak 30XB/30XBP
Refrigerant leack 159 losses to the atmosphere, allowing timely
detector itself must be supplied by the 250-1700
detection corrective actions
customer)
Valve replacement and inspection facilitated
Dual relief valves on Three-way valve upstream of the relief valves 30XB/30XBP
194 without refrigerant loss. Comforms to
3-way valve on the evaporator and the oil separator 250-1000
European standard EN378/BGVD4
Additional tests on the water heat exchangers:
Compliance with Swiss supply (additional of PED documents) 30XB/30XBP
197 Conformance with Swiss regulations
regulations supplementary certificates and test 250-1700
certifications
Compliance with 30XB/30XBP
199 EAC certification Conformance with Russian regulations
Russian regulations 250-1700
Compliance with 30XB/30XBP
200 Unit approved to Australian code Conformance with Australian regulations
Australian regulations 250-1700
Reduction of the apparent electrical power,
Capacitors for automatic regulation of power 30XB/30XBP
Power factor correction 231 compliance with minimum power factor limit set
factor (cos phi) value to 0,95. 250-1000
by utilities
30XB 250-1700
Traditional coils (Cu/
254 Coils made of copper tubes with aluminum fins None (not available for
Al)
size 1500)
30XB 250-1700
Traditional coils (Cu/ Coils made of copper tubes with aluminum fins
255 None (not available for
Al) without slots without slots
size 1500)
66
13 - MAIN OPTIONS
Use for 30XB/XBP

range
Thermal insulation of the evaporator entering/

Insulation of the evap. Prevents condensation on the evaporator 30XB/30XBP
256 leaving refrigerant lines with flexible, anti-UV
in/out ref.lines entering/leaving refrigerant lines 250-1700
insulant
Coating by conversion process which modifies
the surface of the aluminum producing a
Enviro-Shield anti- coating that is integral to the coil. Complete Improved corrosion resistance, recommended 30XB/30XBP
262
corrosion protection immersion in a bath to ensure 100% coverage. for use in moderately corrosive environments 250-1700
No heat transfer variation, tested 4000 hours
salt spray per ASTM B117
Extremely durable and flexible epoxy polymer
coating applied on micro channel heat
Super Enviro-Shield exchangers by electro coating process, final
Improved corrosion resistance, recommended 30XB/30XBP
anti-corrosion 263 UV protective topcoat. Minimal heat transfer
for use in extremely corrosive environments 250-1700
protection variation, tested 6000 hours constant neutral
salt spray per ASTM B117, superior impact
resistance per ASTM D2794
Welded evaporator 30XB/30XBP
266 Victaulic piping connections with welded joints Easy installation
connection kit 250-1700
Improved aesthetic, compressor protection
30XB/30XBP
Compressor enclosure 279a Compressor enclosure against external aggressions (dust, sand,
250-1700
water…)
Evaporator with Evaporator covered with an aluminum sheet Improved resistance to aggressive climate 30XB/30XBP
281
aluminum jacket for thermal insulation protection conditions 250-1700
230V AC power supply source provided with
Permits connection of a laptop or an electrical 30XB/30XBP
230V electrical plug 284 plug socket and transformer (180 VA, 0,8
device during unit commissioning or servicing 250-1700
Amps)
30XB/XBP
US screw compressor 297 Screw compressor made in US
1500-1500
3G router board
NOTE 1: require option 149
NOTE 2: when more than one machine is
installed on site, only one of them shall be
Carrier Connect link
equipped with option 298 while all of them 30XB/30XBP
(only European 298 Enabler for Carrier Connect service offer
must be equipped with option 149 250-1700
distributor company)
NOTE 3: if the Carrier® Pla ntCTRL™ is on
site, option 298 shall be integrated in the
Carrier® PlantCTRL™ while option 149 is still
mandatory for each single unit.
Hydraulic control function package that permits When variable-speed pumps on the primary
control of the water flow rate based on different circuit, the VWF control modulates flow rate
Variable Water Flow 30XB/XBP
299 possible logics (at customer choice): constant through the evaporator, minimising pump
control 250-1700
∆T, constant outlet pressure and “fixed-speed” consumption while ensuring safe/optimised
control chiller operation
Remote control of 09PE or 09VE dry-cooler
Easy system management, extended control
Free-cooling dry-cooler based on a 0-10V signal. 30XB/XBP
313 capabilities of a remote dry-cooler used in
control The 09PE or 09VE dry-cooler shall be selected 250-1700
free-cooling mode
with control cabinet option
Additional label on the unit with rated power
Compliance with UAE Compliance with ESMA standard UAE 5010-5 30XB/30XBP
318 input, rated current and EER following AHRI
regulation :2014. 250-1700
550/590
Compliance with Qatar Specific nameplate on the unit with power Compliance with KAHRAMAA regulation in 30XB/30XBP
319
regulation supply 415 V+/-6% Qatar. 250-1700
67
14 - STANDARD MAINTENANCE
Air conditioning equipment must be maintained by profes-sional All these operations require strict observation of adequate safety
technicians, whilst routine checks can be carried out locally by measures: Individual protection garments, compliance with all
specialised technicians. See the standard EN 378-4. industry regulations, compliance with applicable local regulations
Simple preventive maintenance will allow you to get the best and using common sense.
performance from your HVAC unit:
--Improved cooling performance 14.3 - Level 3 (or higher) maintenance
--Reduced power consumption
NOTE: Any deviation or non-observation of these mainte-nance
--Prevention of accidental component failure
criteria will render the guarantee conditions for the HVAC unit
--Prevention of major time-consuming and costly inter-ventions
null and void, and the manufacturer, Carrier SCS will no longer
--Protection of the environment.
be held responsible.
There are five maintenance levels for HVAC units, as defined by
The maintenance at this level requires specific skills/approval/
the AFNOR X60-010 standard.
tools and know-how and only the manufacturer, his representative
or authorised agent are permitted to carry out these operations.
14.1 - Level 1 maintenance These maintenance operations concern for example:
See note “Any deviation or non-observation ...” in chapter 13.3 - --A major component replacement (compressor, evapo-rator)
“Level 3 (or higher) maintenance”. Simple procedure can be carried --Any intervention on the refrigerant circuit (handling refrigerant)
out by the user: --Changing of parameters set at the factory (application
--Visual inspection for oil traces (sign of a refrigerant leak) change)
--Air heat exchanger (condenser) cleaning - see chapter 13.6.1 --Removal or dismantling of the HVAC unit
- “Level 1”. --Any intervention due to a missed established mainte-nance
--Check for removed protection devices, and badly closed operation
doors/covers --Any intervention covered by the warranty.
--Check the unit alarm report when the unit does not work.
Refer to the 30XB/30XAS/30XW Touch Pilot control manual 14.4 - Tightening torques for the main electrical
for a more detailed explanation. connections
--Check the clogging state of filters of aeration openings of the
control box. 14.4.1 - Tightening torques for the main electrical
--Check filter cleanliness (if present). connections
General visual inspection for any signs of deterioration. Designation
Component
in the unit
Value (N.m)
14.2 - Level 2 maintenance Screw on bus bar, customer connection
See note “Any deviation or non-observation ...” in the ext column. M8 - 18
This level requires specific know-how in the electrical, hydraulic M10 L1 /L2 /L3 30
and mechanical fields. It is possible that these skills are available Soldered screw PE, customer connection
PE 70
locally: Existence of a maintenance service, industrial site, (M12)
specialised subcontractor. In these cases, the following Tunnel terminal screw, compressor
maintenance operations are recommended. contactor
Carry out all level 1 operations, then: Contactor 3RT103_
--At least once a year tighten the power circuit electrical Contactor 3RT104_ 5
connections (see table 13.4). Contactor 3RT105_ 11
--Check and re-tighten all control/command connections, if
Contactor 3RT106_ KM_ 21
required (see table 13.4).
Nut on compressor contactor deck
--Check the differential switches for correct operation every 6
months (free-cooling option 118A). M8 for contactor 3RT105_ 18
--Remove the dust and clean the interior of the control boxes, M10 for contactor 3RT10_7 KM_ 30
if required. Tunnel terminal screw, current transformer
--Check the presence and the condition of the electrical Size 2 (3RB2956_) 11
protection devices. Size 3 (3RB2966_) TI_ 21
--Check the correct operation of all heaters.
Nut on current transformer deck
--Replace the control box cooling fans used with option 22
M8 18
(with designation EF22_) every five years.
--Check the height of the anti-vibration mountings (located M10 TI_ 30
between the compressor rails and the unit chassis) after 5 Compressor earth terminal in the power
years of operation, and then each year. When the total wiring control box
minimum height of the mountings is less than 25 mm replace Terminal M8 Gnd 30
the mountings. Compressor phase connection terminals
--Check the water connections. M12 25
--Purge the water circuit.
M16 EC_ 30
--Clean the water filter.
--Fully clean the condensers with a low-pressure jet and a Compressor earth connection Gnd sur EC_ 25
bio-degradable cleaner (counter-current cleaning - see Tunnel terminal screw, disconnects
QF_ /QM_ 1
chapter 13.6.2 - “Level 2”). 3RV1011_
--Replace the stuffing box packing of the pump after 10000 Tunnel terminal screw, hydronic pump
hours of operation. contactor
--Check the unit operating parameters and compare them with Contactor 3RT101_ KM90_ 1
previous values. Contactor 3RT102_ 2,2
--Keep and maintain a maintenance sheet, attached to each ATTENTION: The tightening of the connections at the
HVAC unit. compressor terminals requires special precautions. Please
--Check the correct operation of the capacitor (power factor refer to the chapter below.
correction option 231).
68
14.4.2 - Connection precautions for the compressor 14.6 - Condenser coil

power terminals
We recommend, that coils are inspected regularly to check the
These precautions must be applied during an intervention that degree of fouling. This depends on the environment where the
requires the removal of the power conductors connected to the unit is installed, and will be worse in urban and industrial
compressor supply terminals. installations and near trees that shed their leaves.
The tightening nut of terminal (6) supporting the isolator (7) must For coil cleaning, two maintenance levels are used, based on the
never be loosened, as ist ensures terminal tightness and AFNOR X60-010 standard:
compressor leak tightness.
The tightening of phase lug (4) must apply the torque between counter 14.6.1 - Level 1
nut (5) and tightening nut (3): During this operation a counter-torque
must be applied at counter nut (5). Counter-nut (5) must not be in 14.6.1.1 - Recommendations for maintenance and
contact with the tightening nut of terminal (6). cleaning of round tube plate fin (RTPF) condenser coils
--Regular cleaning of the coil surface is essential for
correct unit operation. Eliminating contamination and
removal of harmful residue will increase the operating
life of the coils and the unit.
--The maintenance and cleaning procedures below are
part of the regular maintenance and will prolong the life
of the coils.
Removal of fibres that obstruct the surfaces

Fibres and dirt collected on the coil surface must be removed with a
vacuum cleaner. If you do not have a vacuum cleaner, a soft brush
with non-metallic bristles can be used instead. In all cases cleaning
must be done in the direction of the fins, as the coil surface is easily
damaged. The fins bend easily and damage the protective coating
of the coil, if cleaning is done at right angles to the fins. Clean
1. Torque application to tighten the lug
against the air flow direction.
2. Avoid contact between the two nuts NOTE: Using a water jet from a spray hose on a polluted surface
3. Lug tightening nut will result in fibres and dirt becoming trapped in the coil, making
4. Flat lug
5. Counter-nut
cleaning more difficult. All fibres and dirt must be removed from
6. Terminal tightening nut the surface, before using a low-speed rinsing jet.
7. Isolator
Periodical cleaning with clean water:
For coils installed in a coastal or industrial environment
14.5 - Tightening torques for the main bolts and
periodical cleaning by rinsing with water is beneficial. It is
screws
however essential that rinsing is done with a low-speed water
jet to avoid damaging the fins. Monthly cleaning as described
Screw type Use Value (N.m) below is recommended.
(N·m) ATTENTION
Condensing module, housing --Chemical cleaning agents, water containing bleach,
Metal screw D = 4.8 4,2 acidic or basic cleaning agents must never be used to
supports
Condensing module, clean the coil exterior or interior. These cleaning agents
Screw H M8 18 may be difficult to rinse off and can accelerate corrosion
compressor fixing
Condensing module, chassis at the joint between tube and fins, where two different
- structure fixing, control box materials come into contact.
Taptite screw M10 30 --High-speed water from a high-pressure cleaner, spray
fixings, compressor fixings, oil
separator fixing hose or compressed air cleaner must never be used for
coil cleaning. The force of the water or air jet will bend
Taptite screw M6 Piping support, cowling 7
the fins and increase the air-side pressure drop. This
Screw H M8 Piping clip 12
can result in reduced performance or nuisance
Screw H M6 Piping clip 10 shutdowns of the unit.
Nut H M10 Compressor chassis 30
Nut H M10 Hydraulic pump chassis 30 14.6.1.2 - Recommendations for maintenance and
cleaning of MCHE (microchannel) condenser coils
Screw H M8 Filter drier cover 35
Screw H M12 Economiser port flange 40 --Regular cleaning of the coil surface is essential for correct
unit operation. Eliminating contamination and removal of
Oil separator flanges, suction
Screw H M16 110 harmful residue will increase the operating life of the coils
flanges
and the unit.
Screw H M16 Heat exchanger water boxes 190
--The maintenance and cleaning procedures below are part of
Screw H M20 Suction flanges 190 the regular maintenance and will prolong the life of the coils.
Nut 5/8 ORFS Oil line 65
ATTENTION: Do not use chemical cleaners on MCHE
Nut 3/8 ORFS Oil line 26 condenser coils. These cleaning agents can accelerate
Victaulic collars on suction corrosion and damage the coils.
Nut H M12/M16 60/130
piping --Remove foreign objects and debris attached to the coil
Self-locking Nut M16 Compressor fixing 30 surface or wedged between the chassis and the supports.
--Provide personal protection equipment including safety
ATTENTION: The tightening of the connections at the glasses and/or a face mask, waterproof clothing and safety
compressor terminals requires special precautions. Please gloves. It is recommended to wear clothing that covers the
refer to the chapter below. whole body.
69
--Start the high-pressure spray gun and remove any soap or 200 kPa (2 bar).
industrial cleaner from it before cleaning the condenser coils. The pressure drop across the filter can be determined by
Only drinkable cleaning water is permitted to clean the measuring the pressure at the filter service port and the oil pressure
condenser coils. port. The difference in these two pressures will be the pressure
--Clean the condenser face by spraying the coil evenly und in drop across the filter, check valve, and solenoid valve. The pressure
a stable manner from bottom to top, directing the water jet drop across the check valve and solenoid valve is approximately
at right angles to the coil. Do not exceed 6200 kPa (62 bar) 40 kPa (0.4 bar), which should be subtracted from the two oil
or an angle of 45° related to the coil. The diffuser must be at pressure measurements to give the oil filter pressure drop.
least 300 mm away from the coil surface. It is essential to
control the pressure and to be careful not to damage the fins. 14.8.3 - Compressor rotation control
ATTENTION: Excessive water pressure can break the weld
points between the fins and the flat MCHE microchannel tubes. Correct compressor rotation is one of the most critical appli-cation
considerations. Reverse rotation, even for a very short duration,
damages the compressor.
14.6.2 - Level 2
The reverse rotation protection scheme must be able to determine
Clean the coil, using appropriate products. We recommend the direction of rotation and stop the compressor within 300 ms.
cleaning with clear water to remove pollutants. If the use of Reverse rotation is most likely to occur when-ever the wiring to the
cleaning products is necessary, we specify: compressor terminals is disturbed.
--pH between 7 and 8
To minimize the opportunity for reverse rotation, the follow-ing
--Absence of chlorine, sulphate, copper, iron, nickel or titanium
procedure must be applied. Rewire the power cables to the
--Chemical compatibility with aluminium and copper.
compressor terminal pin as originally wired.
For RTPF coils this process can either be carried out using a high-
For replacement of the compressor, a low pressure switch is
pressure spray gun in the low-pressure position. With pressurised
included with the compressor. This low pressure switch should be
cleaning methods care should be taken not to damage the coil fins.
temporarily installed as a hard safety on the high pressure part of
The spraying of the coil must be done: the compressor. The purpose of this switch is to protect the
--In the direction of the fins compressor against any wiring errors at the compressor terminal
--In the opposite direction of the air flow direction pin. The electrical contact of the switch would be wired in series
--With a large diffuser (25-30°) with the high pressure switch. The switch will remain in place until
--At a minimum distance of 300 mm from the coil. the compressor has been started and direction of rotation has
It is not necessary to rinse the coil, as the products used are pH been verified; at this point, the switch will be removed.
neutral. To ensure that the coil is perfectly clean, we recommend The switch that has been selected for detecting reverse rotation is
rinsing with a low water flow rate. Carrier part number HK01CB001. This switch opens the contacts
For MCHE condenser coils refer to chapter 13.6.1.2 under level when the pressure falls below 7 kPa. The switch is a manual reset
1 maintenance for use of a high-presssure spray gun. type that can be reset after the pressure has once again risen above
IMPORTANT: 70 kPa. It is critical that the switch be a manual reset type to
--Never use pressurised water without a large diffuser. Do preclude the compressor from short cycling in the reverse direction.
not use high-pressure cleaners for Cu/Cu and Cu/Al coils!
High pressure cleaners are only permitted for MCHE coils
(maximum permitted pressure 6200 kPa (62 bar).
--Concentrated and/or rotating water jets are strictly
forbidden.
--Never use a fluid with a temperature above 45 °C to clean
the air heat exchangers.
--Correct and frequent cleaning (approximately every three
months) will prevent 2/3 of the corrosion problems.
--Protect the control box during cleaning operations.
14.7 - Evaporator maintenance
Check that:
--The insulating foam is intact and securely in place.
--The cooler heaters are operating, secure and correctly
positioned.
--The water-side connections are clean and show no sign of
leakage.
14.8 - Compressor maintenance
14.8.1 - Oil separator
Check the correct operation of the heaters and check that they
are well attached to the oil separator ring.
14.8.2 - Integral oil filter change

As system cleanliness is critical to reliable system operation, there
is a filter in the oil line at the oil separator outlet. The oil filter is
specified to provide a high level of filtration (5 µm) required for long
bearing life.
The filter should be checked after the first 500 hours of operation,
and every subsequent 2000 hours. The filter should be replaced at
any time when the pressure differential across the filter exceeds
70
14.9 - Precaution for compressor power supply 14.10 - Check of power factor correction

bus bar connection capacitors
This note applies to units using power supply bus bars with riveted The verification consists in measuring input current of each
contact block at the level of the connection cages in the control capacitor bank. Check shall be done using a true RMS meter
box. During re-connection it is imperative to: reading:
--Engage each bus bar in the cage up to the stop Ensure that the current draw throught the capacitor is between
--Ensure visually that the bus bars have good contact at the 0.8 and 1.3x Ir. A higher value may indicate heavy presence of
connection areas: There must not be any free move-ment harmonics.
between the bus bar and the connection area created by the
Absence of current despite capacitor is energized is an indication
fixing rivet of the contact block.
that there is a defect. Confirmation shall be done by removing the
Connection of the contactor or current transformer capacitors and checking the underside.
2 2
1 Power supply bus bar with riveted contact block
2 Contactor or current transformer connection zone Defect Good
14
71
15 - START-UP CHECKLIST FOR 30XB LIQUID CHILLERS (USE FOR JOB FILE)
Preliminary information
Job name:.................................................................................................................................................................................................
Location:...................................................................................................................................................................................................
Installing contractor:.................................................................................................................................................................................
Distributor:................................................................................................................................................................................................
Unit
Model:............................................................................................
Compressors
Circuit A Circuit B
Model number............................................................................... Model number...............................................................................
Serial number................................................................................ Serial number...............................................................................
Motor number................................................................................ Motor number...............................................................................
Circuit C Circuit D
Model number............................................................................... Model number...............................................................................
Serial number................................................................................ Serial number...............................................................................
Motor number................................................................................ Motor number...............................................................................
Evaporator
Model number...............................................................................
Serial number................................................................................
Condenser
Model number...............................................................................
Additional optional units and accessories................................................................................................................................................
.................................................................................................................................................................................................................
Preliminary equipment check

Is there any shipping damage?..................................................... If so, where?.................................................................................
.................................................................................................................................................................................................................
Will this damage prevent unit start-up?....................................................................................................................................................
Unit is level in its installation

Power supply agrees with the unit nameplate
Electrical circuit wiring has been sized and installed properly
Unit ground wire has been connected
Electrical circuit protection has been sized and installed properly
All terminals are tight
All chilled water valves are open
All chilled water piping is connected properly
All air has been vented from the chilled water circuit
Chilled water pump (CWP) is operating with the correct rotation. Check the phase sequence of the electrical connection.
If the unit is equipped with a hydraulic module, use the pump test function. Refer to the 30XA/30XB/30XAS/30XW Touch
Pilot control manual for a more detailed explanation.
Circulate chilled water in the water circuit for at least two hours, then remove, clean and replace the screen filter. After
the pump test has been completed, switch the unit off again.
Inlet piping to cooler includes a 20 mesh strainer with a mesh size of 1.2 mm.
The compressor flange has been removed.
72
15 - START-UP CHECKLIST FOR 30XB LIQUID CHILLERS (USE FOR JOB FILE)
Unit start-up
a. Oil heaters have been energized for at least 24 hours
b. Oil level is correct
c. All discharge and liquid valves are open
d. All suction valves are open, if equipped
e. All oil line valves and economizer discharge bubbler valves (if equipped) are open
f. The contactor
g. Checks have been carried out for any possible leaks. Unit has been leak checked (including fittings)
g1 - on the whole unit
g2 - at all connections
Locate, repair, and report any refrigerant leaks......................................................................................................................
...............................................................................................................................................................................................
...............................................................................................................................................................................................
h. Check voltage imbalance: AB........................ AC........................BC.............................
Average voltage = ......................................... V
Maximum deviation = .................................... V
Voltage imbalance = .....................................%
i. Voltage imbalance is less than 2%
WARNING: Operation of the chiller with an improper supply voltage or excessive phase imbalance constitutes abuse and will invalidate
the Carrier warranty. If the phase imbalance exceeds 2% for voltage, or 10% for current, contact your local electricity supply at once and
ensure that the chiller is not switched on until corrective measures have been taken.
Check cooler water loop
Water loop volume = ......................................... litres
Calculated volume = ......................................... litres
3.25 litres/nominal kW capacity for air conditioning
6.5 litres/nominal kW capacity for process cooling
Proper loop volume established
Proper loop corrosion inhibitor included............. litres of............
Proper loop freeze protection included (if required)..................litres of..........................
Piping includes electric heater tape, if exposed to the outside
Inlet piping to cooler includes a 20 mesh strainer with a mesh size of 1.2 mm
Check pressure drop across the cooler
Entering cooler = ............................................... kPa
Leaving cooler = ................................................ kPa
Leaving - entering = .......................................... kPa
WARNING: Plot cooler pressure drop on performance data chart (in product data literature) to determine total litres per second (l/s)
and find unit’s minimum flow rate.
Total = ...............................................................l/s
Nominal kW = ....................................................l/s
Total l/s is greater than unit’s minimum flow rate
Total l/s meets job specified requirement of....................................l/s
WARNING: Once power is supplied to the unit, check for any alarms. Refer to the 30XB/30XAS/30XW Touch Pilot control
manual for the alarm menu.
Note all alarms:.......................................................................................................................................................................................
.............................................................................................................................................................................................................
Notes:......................................................................................................................................................................................................
.................................................................................................................................................................................................................
73
CARRIER participates in the ECP programme for LCP/HP
Check ongoing validity of certificate:
www.eurovent-certification.com
Order No.: 10224, 05.2018. Supersedes order No.: 10224, 11.2017. Manufactured by: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice. Printed in the European Union.

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IOM 05 2018 30XB 250 1700 tcm478-51331

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Available Formats

I N S TA L L AT I O N , O P E R AT I O N A N D

Unit with options 15 & 23A

Air-Cooled Screw Chillers

9 - HEAT RECLAIM CONDENSER OPTION (OPTION 50).............................................................................................................. 51

Never work on a unit that is still energized.

(GWP Charge < Charge < described in section 1.1 above.

1774) < 28.2 kg < 281.9 kg

2.1 - Check equipment received 2.2 - Moving and siting the unit

2.2.2 - Siting the unit 2.2.3 - Checks before system start-up

3.1 - 30XB-250 to 350, 30XBP-250 to 350, 30XB-250 to 300 with option 254/255

3.2 - 30XB-400 to 450, 30XBP-400 to 500, 30XB-350 to 400 with option 254/255

POWER AND CONTROL 1500

3.4 - 30XB-600 to 900, 30XBP-600 to 800, 30XB-600 to 700 with option 254/255

POWER ELECTRICAL BOX 2253 HT

3.5 - 30XB-1000, 30XBP-850 to 900, 30XB-750 to 850 with option 254/255

POWER AND CONTROL ELECTRICAL BOX 2253 HT

3.7 - 30XB-1100 to 1400, 30XBP-1100 to 1400

3.9 - 30XB-1550 module 1/2

3.10 - 30XB-1550 module 2/2

MODULE 1 AND MODULE 2 FOR

3.11 - 30XB-1700 module 1/2

POWER AND CONTROL ELECTRICAL BOX

3.12 - 30XB-1700 module 2/2

POWER AND CONTROL ELECTRICAL BOX

MODULE 1 AND MODULE 2

3.13 - Multiple chiller installation 3.14 - Distance to the wall

4.1 - Physical data 30XB

30XB-250 to 800 standard units

Eurovent certified values

Capacity control Touch Pilot, , Electronic Expansion Valve (EXV)

30XB-850 to 1700 standard units

Eurovent certified values

Capacity control Touch Pilot, , Electronic Expansion Valve (EXV)

4.2 - Physical data 30XBP

Eurovent certified values

Capacity control Touch Pilot, , Electronic Expansion Valve (EXV)

30XBP 850 900 1000 1100 1200 1300 1400 1500

Eurovent certified values

30XBP 850 900 1000 1100 1200 1300 1400 1500

Capacity control Touch Pilot, , Electronic Expansion Valve (EXV)

4.3 - Physical data 30XB with option 254 or 255

30XB-250 to 800 with option 254 or 255

Eurovent certified values

Capacity control Touch Pilot, , Electronic Expansion Valve (EXV)

30XB-850 to 1700 with option 254 or 255

Eurovent certified values

Capacity control Touch Pilot, , Electronic Expansion Valve (EXV)

4.4 - Short-circuit stability current for all units

30XB/30XBP 250 to 500 600 to 1000 1100 to 1500 1550 1700

Short-circuit whistand current (TN system)

30XB from 250 to 1000

Power circuit supply

30XB from 1100 to 1700

30XB 1100 1200 1300 1400 1500 1550 1700

Power circuit supply

30XB 1100 1200 1300 1400 1500 1550 1700

Maximum current (Un-10%)(1) - 30XB

30XBP from 250 to 1000

Power circuit supply