2011 Good Agricultural Practices Manual
2011 Good Agricultural Practices Manual
2011 Good Agricultural Practices Manual
Heinz Company
Table of Contents
Table of Contents 1 Principle C: Promote and Protect the Health, Welfare and Economic
Prosperity of Farmers, Workers and their Communities 38-40
Introduction 2, 3
C1 Farm Worker Health – Hazards, Welfare, Working Conditions 38
Principle A: Satisfy Customer Needs for Safe Food, Traceable to Origin 4-35
Safe Material Handling 39
A1 Food Safety – Foreign Material 4-9
C2 Farming Community – Profitability, Fair Trade, Community 40
A2 Food Safety – Plant Protection Chemicals (PPCs), including
herbicides, insecticides, fungicides, growth regulators, Principle D: Minimize Adverse Effects on the Earth’s Natural Resources
ripening agents 10-20 and Biodiversity 41-58
A3 Food Safety – Biological 21-23 Introduction – Best Practices for Sustainable Agriculture Implementation 41
A4 Food Safety – Heavy Metals 24-26 D1 Environment – Soil – Physical, Biological, Chemical 42-52
A5 Food Safety – GMO 27, 28 D2 Environment – Irrigation 53-55
A6 Food Safety – Traceability 29-34 D3 Environment – Conservation and Biodiversity 56
D4 Environment – Energy 57
Principle B: Satisfy Customer Demand for Reliable Supply of Affordable,
D5 Environment – Waste/Polution from Farm Activities 58
Nutritious Food 35-37
B1 Affordable Nutritious Food – Agronomy 35-37 PPC Tolerance Websites 59
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 1
Introduction
Purpose Scope
The Heinz Global Agriculture Program is based on the principle of creating a long- This program is for all growers of fruits and vegetables, pulses, grains and oilseeds
term farm management philosophy that is equally focused on productivity, envi- intended to be supplied either fresh or processed to the H.J. Heinz Company,
ronmental stewardship and prosperity. When these best practices are properly whether directly or via intermediate processors and handlers. Growers should
implemented, growers can expect their farming operations to become economically, introduce Good Agricultural Practices (GAPs) into their operations, retain records of
environmentally and socially sustainable. activities and measurements, demonstrate improvement and introduce mitigation
measures when deemed necessary
This manual is a progression document that has been designed to inform growers
about the Good Agricultural Practices that Heinz has developed under this program. Continuous Improvement
Heinz expects growers to follow these practices to enhance food safety and sustain-
ability and to achieve results that benefit the grower and the Company. Heinz, at its option and discretion, will assess suppliers for alignment to the Heinz
Mission and compliance with the Good Agricultural Practices. When Heinz deter-
Heinz does not have a duty to assess suppliers under this program. Each supplier/ mines that a supplier’s practices and/or procedures fall short of our rigorous stan-
grower is responsible for its own compliance with Good Agricultural Practices and dards, the supplier will be expected to demonstrate improvement and achieve full
any other applicable laws, regulations or requirements applicable to the supplier/ compliance within an agreed-upon, defined time period. In this instance, the supplier
grower. Good Agricultural Practices is not intended to be a comprehensive program shall then be identified as a “Probationary Supplier” pending full approval. Supply
to specify or assure compliance with all applicable laws, regulations or good agri- may be permitted to continue but the receiving facility may implement tests and
cultural practices. Many requirements arise from specific or specialized soils, crops inspections to ensure that commodities from the grower meet Heinz standards while
or other conditions and cannot be and are not addressed in this Good Agricultural practices and/or procedures are being improved to meet expected standards.
Practices Manual.
Each supplier/grower shall have a documented program for continuous improvement
of the Good Agricultural Practices, including:
Heinz Vision
• Internal and independent certified third-party assessments of compliance with the
As the original pure food company, Heinz is a trusted leader in nutrition and wellness, GAP program
dedicated to the sustainable health of people, the planet and our company.
• A program addressing customer complaints traced back to the supplier/grower
field operations
Mission
• A list identifying all opportunities for improvement, e.g., audit results, internal
Heinz works with suppliers to ensure that agricultural practices: testing results and customer complaints
• Satisfy consumer needs for safe food, traceable to origin • A description of the mitigations, corrections or improvement made in materials,
• Satisfy consumer demand for reliable supply of affordable, nutritious food practices or procedures, including identification of the responsible personnel, time
• Promote and protect the health, welfare and economic prosperity of farmers, frame and results, assessed internally and preferably by certified third parties.
workers and their communities
• Minimize adverse effects on the Earth’s natural resources and biodiversity.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 2
Introduction
Exemptions Supporting documents that verify compliance to the Heinz requirements shall be
provided upon request, e.g., a certified third-party audit or good agricultural
Exemptions to any of the clauses of this Standard must be formally requested in practices management program.
writing to Heinz. Such exemptions may be granted by the Company, on a case-by-
If you do not have copies of the relevant policies, please contact Heinz. It is the
case basis, when a Risk Assessment Process by Heinz demonstrates there is no in-
responsibility of the vendor/supplier to request copies of the relevant Heinz policies
crease in risk to Heinz operations and finished products caused by such exemptions.
and keep them on hand.
No specific format has been assigned to the requests for exemptions, but they
should all include at minimum the following information: Manual Format
This manual is presented in a tabular format. From the left, the first column covers
• Vendor/supplier company name
the topics and the next three columns cover the areas of activity, namely Basic
• Item(s) of supply Compliance, Standard, and Best Practices. The relevant clauses defining
• Clause number compliance with Heinz standards are presented in the rows in the appropriate
• Exemption requested column. Please note that on pages 16 to 18 all three columns contain Basic
Compliance information. The columns on these pages should be read across
• Period of time for which exemption is requested
as one page.
• Reason for request
• Plan to be implemented by vendor/supplier to move into compliance, if any
• Vendor/supplier risk assessment for the specific Heinz product or products
• Position in the Vendor Company of the person making the request
• Date of request
Heinz Policies
Vendor/supplier compliance with Heinz policies is mandatory and these policies are
translated into standards through the Heinz Specifications and this manual. Where
Heinz policies define specific requirements and specifications, these should be
confirmed by vendor/supplier provision.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 3
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 4
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 5
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Foreign Material from Inappropriate use of field bins as Harvested fresh tree fruit should be The harvest must take place when the
Harvest Receptacles storage for trash, equipment parts, placed directly into field bins that are free fruit is in optimal condition to ensure
PPCs or fertilizers is prohibited to of contamination, loose wood and nails. the production of processed product
prevent commodities from possible suitable for high-quality infant food and
Fruit that has been in contact with the
contamination. dietetic products.
soil should never be placed into field bins
under any circumstances. Maintain the integrity of the harvested
crop so it is not subject to enzymatic or
Where fruit or vegetables are harvested
microbial breakdown and can be used to
directly into bins for delivery or storage
produce high-quality infant food.
without further inspection prior to Heinz
receipt, the supervisor must monitor all
bins for the prevention of contamination
by foreign material. continued on page 7 continued on page 7
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 6
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Foreign Material from Previous Prior to planting a new crop for Heinz,
use of Field and Before personnel should thoroughly inspect the
Harvesting field and remove any foreign material,
continued on page 8
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 7
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Foreign Material from Crop Inspection should ensure that there are The boxes and the floor of the storage Storage characteristics
Storage and Handling Areas no residues of fuel, oil, PPCs or fertil- facility will be inspected for foreign ma- All facilities used for storage must be in
izers on the floor or in the building that terial including “foreign crops” that may first-class condition and designed and
could contact the product. The floor of result in allergen concerns, e.g., soya built specifically for the storage of raw
the storage facility should be dragged prior to loading with the raw commod- materials or semi-finished products to
with a magnet to pick up tramp metal. ity, loose nails screws and staples. be used for infant food.
The packing/grading and storage facili- Inspection should ensure that there are Operations in all storage facilities must
ties should be GMP inspected to ensure no residues of fuel, oil, PPCs, or fertil- follow all HACCP guidelines and there
they are in good condition to avoid izers on the floor or in the building that must be strict auditable traceability
foreign material contamination such as could come in contact with the product. through the entire storage period.
loose insulation, damaged metal, loose The floor of the storage facility should
paint, rust and/or splintered wood. be dragged with a magnet to pick up Complete auditable records must be
tramp metal. kept through the entire storage period
The packing/storage facilities should so it is possible to identify every surface
be constructed to prevent entrance and The storage facility should have appro- that the raw material may have been in
inspected to maintain control of insects, priate floor slopes and drains covered contact with and every possible source
rodents, birds and other animal life. by screens to control excess water. The of contamination.
drain covers should be removable to
allow for a regular cleaning and sanitiz- Raw materials reception
ing schedule. A formal inspection and evaluation of
the raw material must be completed
All lights in storage facilities should be before the raw material is unloaded.
protected with shatterproof covers. This inspection should cover not only
All glass or hard plastic materials in the the raw material quality and conformity
storage facility should be made of shat- to the Heinz specification, but also the
terproof HACCP-approved materials. condition of the transport vehicle. The
traceability information should also be
evaluated. All of this information should
be recorded in an accessible database.
The bill of lading must clearly state the
continued on page 9 continued on page 9
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 8
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Foreign Material from All personnel working with raw material All personnel working with raw material All personnel working with raw material
Personnel Contact with must be instructed not to carry any loose must be instructed not to carry any loose must be instructed not to carry any loose
foreign material that could contaminate foreign material that could contaminate foreign material that could contaminate
Crop Raw Material
the raw material, especially potentially the raw material, especially potentially the raw material, especially potentially
dangerous materials. Inspections should dangerous materials. Inspections should dangerous materials. Inspections should
be made frequently to ensure compli- be made frequently to ensure compli- be made frequently to ensure compli-
ance. If personnel need to carry poten- ance. If personnel need to carry poten- ance. If personnel need to carry poten-
tially dangerous foreign materials, such tially dangerous foreign materials, such tially dangerous foreign materials, such
as eye glasses, metal parts and tools, as eye glasses, metal parts and tools, as eye glasses, metal parts and tools,
while in contact with crop raw material, while in contact with crop raw material, while in contact with crop raw material,
then a registration procedure should be then a registration procedure should be then a registration procedure should be
established to ensure that such foreign established to ensure that such foreign established to ensure that such foreign
materials do not contaminate the crop materials do not contaminate the crop materials do not contaminate the crop
raw material. raw material. raw material.
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance Standard Best Practices
Plant Protection Chemicals All PPCs must be registered for applica- Growers apply PPCs to manage risk to All PPCs must be registered for appli-
(PPCs), including herbicides, tion to the target crop raw material by crop yield and quality. Growers and han- cation to the target crop raw material,
the relevant Government authority and dlers must have a documented system DESTINED FOR INFANT FEEDING, by
insecticides, fungicides,
all National and Local Government of recognizing and identifying all risks the relevant Government authority and all
growth regulators, ripening regulations covering use of such PPCs of PPC contamination of agricultural National and Local Government regula-
agents, etc. must be followed at all times. products. tions covering use of such PPCs must be
followed at all times.
Growers and handlers must have
documented risk management plans Each PPC/active ingredient should be
explaining how risks of PPC contamina- carefully evaluated for residue risks
tion are managed. before applying it to the crop. This should
include testing before and at harvest.
All PPCs must be registered for applica-
tion to the target crop raw material by
the relevant Government authority. All
National and Local Government regula-
tions covering use of such PPCs must be
followed at all times.
Transport
PPCs — Historical Land Use Avoid lands that have been utilized for Avoid lands that have been utilized for A formal risk assessment should be con-
purposes other than farming. Past use purposes other than farming. Past use ducted field by field in order to evaluate:
may contribute inappropriate chemical may contribute inappropriate chemical • potential contaminants (including
residues and contaminants. residues and contaminants. heavy metals)
Determine if the land is fit for agricultural Determine if the land is fit for agricultural • previous PPCs and fertilizer applications
purposes by conducting first year and purposes by conducting first year and
• previous crops that could have an
annual analyses to detect unacceptable annual analyses to detect unacceptable influence on the crop being planned
levels of contaminating chemicals such levels of contaminating chemicals such for planting for Heinz (e.g., influence of
as PPCs, nitrates and heavy metals. as PPCs, nitrates and heavy metals. previous crops on mycotoxins).
Some lands may be contaminated with Some lands may be contaminated with
PPC residues or heavy metals due to PPC residues or heavy metals due to
PPC chemical usage e.g., orchards or PPC chemical usage e.g., orchards or
coal-burning plants. coal-burning plants.
continued on page 11
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 10
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance Standard Best Practices
PPCs — Seed and When seed has been treated, maintain Variety of the crop considered should
Propagation Material records with the name of the product(s) be agreed between vendor/farmer and
used and its target(s) (pests and/or Heinz. The variety may depend on:
diseases). • Heinz specifications
Seedlings (Propagation material) • Plant tolerance to pests
a. A plant health certificate is available • Adaptability to local environment
complying with national legislation or
sector organization guidelines; • Higher yield
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 11
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance Standard Best Practices
PPCs — Water Source Water used for crop protection The risk assessment of the water must Characteristics of water
operations should minimally meet consider potential PPC pollution of water The risk assessment of the water must
those standards used for irrigation used in all aspects of raw material consider potential PPC pollution of water
water. The water should meet the legal used in all aspects of raw material
continued on page 13 continued on page 13 continued on page 13
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 12
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance Standard Best Practices
PPCs — Water Source requirements of each consumer country production, irrigation, spray, washing or production, irrigation, spray, washing or
(continued) where the finished product will be cooling water. cooling water.
consumed, for each water purpose.
All irrigation and PPC make-up water The water used for irrigation must not
supplies should be tested annually for represent a contamination source for the
presence of PPCs at source. The sup- harvest. In particular, the use of urban
plier/grower’s sampling and testing pro- waste water, even if subjected to purifi-
gram must meet Heinz requirements. cation treatments, is forbidden.
Water used for crop protection op- Records
erations should minimally meet those Any irrigation treatment carried out must
standards used for irrigation water. The be recorded in the calendar of irrigations.
water should meet the legal requirements
of each consumer country (where the
finished product will be consumed) for
each water purpose.
PPCs Storage, Application This information was gathered from All PPC applications must be made in The farmer is responsible for taking
and Control “Best Management Practices for with customer’s country’s registration necessary precautionary actions to
Agrichemical Handling and Farm and labeling guidelines of the country prevent contaminations of the product
Equipment Maintenance,” a report by where the finished product will be by unauthorized PPCs remaining in the
the Florida Department of Agriculture consumed. sprayers after previous applications.
and Consumer Services and the Florida These actions include appropriate rinsing
The Addendum 3: PPC Tolerance
Dept. of Environmental Protection.1 of machines and accurate maintenance
Websites can be found in Addendum 3. and calibration.
Integrated Pest Management Suppliers and/or Heinz Agriculture de- This responsibility extends to the farmer
Program partment (raw products) should review also in the event of treatments carried
Integrated Pest Management (IPM) is PPC/crop protection products spray out by contractors. The farmer is required
a program to control crawling or flying application records prior to acceptance to provide formal evidence of such treat-
pests through the monitoring of fields for of the crops at the manufacturing sites. ments and the contractor’s personal data.
1
Dennis Howard, Ph.D. Ashok Shahane, Ph.D, P.E., Mike Thomas, Ph.D., P.E. Best Management Practices for Agrichemical Handling and Farm Equipment Maintenance. Florida Department of Agriculture and Consumer
Services and the Florida Deparment of Environmental Protection. May 1998.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 13
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance Standard Best Practices
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 14
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance Standard Best Practices
PPCs Storage, Application The scout should complete a field lands and side lands. Some means of
and Control inspection report on a routine frequency identifying the borders of the PPC spray
(continued)
to identify and control pests. area should be utilized e.g., Global Posi-
tioning System, Tramline. Field must be
For further details, reference:
posted for notification of PPC application
http://www.ipm.ucdavis.edu/2
to prevent entry.
PPC Equipment Calibration Risk assessment of post-harvest stor-
PPC application equipment should age facilities needs to be completed to
be in good repair and calibrated on a include previous usage and adjacent/
routine basis to ensure that it is working neighboring activities to prevent inadver-
properly. tent contamination of stored materials
The label supplied with the PPC must be by unauthorized and/or unexpected
kept on file, and the dilution and applica- chemical residues.
tion should be followed as listed on Only “approved for food contact use”
the label. chemicals should be used on any food
The equipment should not be calibrated by contact surfaces on equipment or in the
wells, sinkholes or surface water bodies. storage sites.
If the application of the PPC is going to For further reference on PPC usage
be completed by using a sprayer with management:
nozzles, the sprayer should be calibrated http://jifsan.umd.edu/pdf/gaps_en/
before it is used for the first time. Introduction.pdf3
The sprayer should also be calibrated
when new nozzles are installed.
The sprayer equipment should be cali-
brated on a routine frequency to ensure
accurate flow rates from each nozzle.
continued on page 16
2
University of California; Agriculture and Natural Resources: “UC Statewide Integrated Pest Management Program.” University of California. http://www.ipm.ucdavis.edu/, 2011
3
University of Maryland, “Improving the Safety and Quality of Fresh fruit and Vegeatbles: A Training Manual for Trainers.” University of Maryland. http://jifsan.umd.edu/pdf/gaps_en/Introduction.pdf, 2002
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 15
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance (Please read all columns across on this page.)
PPCs Storage, Application The sprayer should be calibrated to ensure • Adjacent Field Activity – Please PPCs should be not stored near flam-
and Control that the PPC chemicals are not damaging list the use of the fields around mable items and welding areas or in
(continued)
the spray nozzles. Damaged nozzles may grown crops. mechanical shop areas.
cause an excess amount of PPC to flow • Date of Application Do not permit smoking in the PPC
onto the crops. • Commercial Name of PPC storage area.
The calibration of the equipment should • Active Ingredient The grower should keep a current PPC
be completed by measuring the amount • Amount per Acre (List Units)
of solution that is applied to part of a field, inventory on file.
• Pre Harvest Interval (PHI)(Days)
not the entire field. The inventory should report the amount
• Re-Entry Interval (REI)(Days) of PPC on hand at the site.
During this calibration, be sure that all • Wind Speed and Direction
nozzles are working correctly (appear to The grower should have transaction
be spraying at the same rate) and that no • Rain History – Please note the days
details documenting when PPCs are
nozzles are clogged or allowing solution to and amount that it rains in this sec- removed or placed into the storage area.
be over applied. tion during the season.
The grower should use first in, first
These records can be requested at any out (FIFO) for PPCs that are stored at
PPC Record-Keeping time during the process for crops being
This record can be found in the site.
supplied.
Addendum 1. PPCs should be stored in their original
These records will need to be kept on containers.
The following information should be re- file for 5 years.
corded when PPCs are applied to any field PPCs should not be stored in containers
where crops for Heinz are being grown: PPC Storage Practices that could be mistaken for food or bever-
PPCs should be secured and protected ages for humans or animals.
• Name of Grower
from the environment during their storage. The containers should be secured,
• Crop to be Grown
The storage area for PPCs should be a closed and identified with labels
• Address of Grower
structure that is able to be locked when provided by the PPC manufacturer.
• State
not being used. All labels should be clear, undamaged
• Zip Code
The storage area should be a separate and legible for review at all times.
• Country
area away from fertilizers, feeds and
seeds that the grower might be storing.
continued at the top of next column continued at the top of next column continued on page 17
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 16
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance (Please read all columns across on this page.)
PPCs Storage, Application If the manufacturer’s original label is The storage room floor should be The areas around public drinking water
and Control damaged or illegible, the grower should concrete. wells should be protected to prevent
immediately request a new label from the potential contamination. Berms are one
(continued) The floor should have a continuous curb
manufacturer. way to protect wells and other drinking
to retain spilled material in the PPC
In the interim, apply a temporary label that water areas.
storage area.
should contain the following information: The floor should be sloped to a central Field Mixing and Nurse Tanks
• Product Name point in the floor – do not install a drain Avoid mixing and loading chemicals and
• Formulation in this area. PPC solutions near wells and surface
• Concentration of Active Ingredient bodies of water in the fields.
The potential safety risks of extreme
or Ingredients temperature should be considered when If concentrated PPC solutions are spilled
• Date of Purchase storing PPCs. in the field-mixing site, dig up and collect
the soil immediately.
Dry bags should be placed on plastic The PPC storage area should have an
pallets to ensure that they will not get wet. exhaust fan. This soil can be diluted with clean soil or
fertilizer and placed into the field at the
Liquid materials should not be stored over The PPC storage area should have correct concentration.
dry materials in the storage area. a light.
Nurse tanks should only be used to
Flammable PPCs should be stored sepa- The controls for the fan and light should transport clean water to the applicator.
rately away from non-flammable PPCs. be accessible before entering the PPC
storage area. A back-flow preventer should be used on
Herbicides, insecticides and fungicides the nurse tank to prevent back flow into
should be stored separately and away Mixing and Loading PPC the nurse tank.
from each other to avoid cross
contamination. Activities Maintain an air gap between the water
The mixing and loading of PPCs into the source and the chemical to provide posi-
Shelving in the PPC storage area should applicator should be done away from tive pressure and deter back flow into
be plastic or painted reinforced metal to wells and where runoff may occur. the water source.
prevent corrosion.
If the loading and mixing must be com- Observe and never leave the tank while it
Wood shelving should not be used be- pleted in these areas, the well and runoff is being filled with water and PPCs.
cause the shelving can absorb area must be protected from accidental
spilled PPCs.
solution spills.
continued at the top of next column continued at the top of next column continued on page 18
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 17
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance (Please read all columns across on this page.)
PPCs Storage, Application Portable Mixing Centers The permanent mixing and loading sta- PPC and Equipment
and Control A portable mixer station is another option tion should be located away from wells Wash Water
(continued) of mixing PPCs into a solution. and surface drinking water areas. The wash water used to clean PPC
The portable mixing station is a pad or When a PPC solution is spilled in a re- applicators must be collected since it
small walled container that catches spilled coverable area it must either be applied will contain PPC residues.
material and prevents it from flowing into as a PPC if possible or safely disposed The equipment should be using clean
the soil. of as waste. water from the nurse tank. This should
Protect the portable mixing station from The station must have a roof that will never take place near any wells or
the environment. Placing a roof over the protect it from rain since any water that surface water areas.
station is optional, not required. contacts the floor must be used as a The inside of the applicator equipment
PPC or disposed of as waste. should be washed at the permanent or
Clean portable mixing stations after each
The floor of the mixing and loading portable mixing areas and this solution
use and when a spill occurs.
stations must be free from cracks to should be used as a PPC.
Permanent Mixing and prevent accidental contamination into PPC Containers
Loading Stations the environment. PPC containers should be rinsed once
A well-built permanent mixing and loading they have been emptied.
All spills must be cleaned immediately in
station for PPCs is recommended as an
these areas. After being cleaned, the containers
optimal solution.
A spill can be cleaned by applying sand should be pierced so that the contain-
Such a structure can provide protection ers cannot be reused.
to the area to allow for absorbing the
from the environment and in the event of
a PPC solution spill. solution before cleaning. Glass and refillable mini bulk containers
All materials should be cleaned from do not have to be pierced after being used.
Locate these stations close to the PPC
storage areas. the mixing and loading stations when The containers should be secured when
incompatible materials are introduced not in use and routinely collected and
The permanent mixing and loading area into these areas. This will prevent cross recycled back to the manufacturer or
should have a concrete floor with PPC-
contamination from occurring. PPC seller for proper disposal.
resistant sealant. The floor should be
sloped to one central collection point in With no exceptions, PPC containers
the area. should be used only for storing the PPC
listed on the outside of the container.
continued at the top of next column continued at the top of next column continued on page 19
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 18
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Basic Compliance Standard Best Practices
PPCs Storage, Application PPC Spill Management
and Control Take quick action to clean up PPC spills
(continued) as soon as possible.
Control potential contamination of the
area by stopping leaking or spilling
material at their source.
The spill should be contained by using
sand or barriers.
The materials should be collected and
placed into a secured and labeled container.
The container should be stored until it
can be disposed of safely as waste.
Spill equipment should readily accessible
to contain a spill.
PPCs — Finished Goods Purpose: Provides evidence of compli- A formal risk assessment should be
Validation Testing ance to Good Agricultural Program and performed in order to evaluate which
PPC control program. This requirement contaminants should be analyzed and
applies to suppliers of processed fruit at which point of the supply chain (e.g.,
and vegetables. Local Sourcing from wheat spikelets in the field-wheat grain
domestic sources should comply with at harvest-wheat grain during storage).
Local Regulation. The evaluation must include all relevant
Background: Validation testing will contaminants coming from all field oper-
provide information for corrective action ations including harvesting and storage.
improvements and validation of process Sampling plans must be defined and
compliance. be consistent with the contaminants
considered.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 19
Principal
Principle A:
A:
Satisfy
Satisfy Consumer Needs for
Consumer Needs for Safe
Safe Food,
Food,
Traceable to Origin
Traceable to Origin
A2 Food Safety – Plant Protection Chemicals (PPCs), including herbicides, insecticides, fungicides,
growth regulators, ripening agents
Topic Standard
PPCs — Finished Goods The sampling and analytical plans must PPC testing is to include high-risk PPC
Validation Testing be agreed upon in advance between contaminants other than those PPCs
(continued)
Heinz and the supplier/grower. used by the grower e.g., PPC drift risk,
irrigation water risk and national deten-
Each lot shall be tested for the four major
tion/quarantine risks.
PPC groups e.g., Organophosphates,
Organonitrates, Organochlorines and All agricultural finished goods shall have
Carbamates, with a Heinz-approved a Certificate of Analysis for PPCs (four
screening method. major PPC groups) for each lot supplied
to Heinz as per country and finished
Specifications defining analysis of PPCs
product risk.
must be signed in agreement by the
supplier and Heinz.
The testing should be conducted by a
Heinz-approved and Government-
certified laboratory. “Spiked” samples
should be sent to the laboratory at least
once a year to confirm the efficacy of the
laboratory. A protocol should be devel-
oped for the “spiking” procedure.
The supplier should notify Heinz if testing
confirms that any shipment has PPCs
exceeding the MRL documented by the
receiving country (or exceeding different
MRL requirements for usage, e.g., Infant
Foods that have been agreed upon.
The PPC Certificate of Analysis Template
can be found in Addendum 2.
Biological — Animal and The use of treated or untreated human Examine adjacent properties for pos-
Foreign Fecal
Human Material of an —
Wastes fecal waste and uncomposted animal sible contamination from livestock or
Organic Nature
Manure feces is prohibited in fields growing poultry raw manures.
crops for Heinz. Construct physical barriers to prevent
The use of raw manure is prohibited in raw manure from entering growing fields.
fields growing crops for Heinz due to Organic fertilizers (manures e.g., chicken
the risk of pathogen, weed seeds, and litter) must be composted appropriately
heavy metals. and in compliance with the regulatory
Applications of municipal sewer sludge guidelines of the customer’s country.
and/or human sewage sludge are Raw manure must not be applied to the
strictly prohibited. crop at any time during the production
year, up to harvest.
Applications of municipal sewer sludge
and/or human sewage sludge are strictly
prohibited.
Document and retain all fertilizer
applications by field location (dates,
types of fertilizers, quantities, methods
of application).
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 21
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Biological — Water Source Untreated sewage water should never be All irrigation and PPC make-up water sup-
used for irrigation/fertilizer and/or PPC plies should be tested annually for E. coli
application. and coliform bacteria at source. The
supplier/grower’s sampling and testing
program must meet Heinz requirements.
The risk assessment of the water must
consider potential microbial pollution of
all sources of the irrigation/fertilizer/
PPC water.
The water must meet the legal require-
ments of each consumer country (where
the finished product will be consumed)
for each water purpose.
Where treated sewage water is used, the
Foreign Material from water quality must comply with the WHO
published Guidelines for the Safe Use of
Mechanical Equipment
Wastewater and Excreta in Agricultural
and Aquaculture 1989.
Usage of treated sewage water may
be limited due to finished goods risk
assessment.
continued on page 23
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 22
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 23
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
continued on page 25
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 24
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 25
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 26
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
continued on page 28
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 27
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 28
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Definition Traceability is the ability to track forward NOTE: For practical reasons, “trace” For further examples of existing
Source (ISO and GS1) the movement through specified stage(s) or “track and trace” may be used as definitions, please refer to documents
of the extended supply chain and trace equivalent terms to designate the action published by USDA, EU Regula-
backward the history, application, loca- of ensuring the traceability. tion 178/2002/EC, Codex, Ministry of
tion or origin of that (item) which is under Economy from Japan, GS1, ECR Europe
consideration. and CIES.
For specific industry sectors, there may
be other definitions.
continued at the top of next column continued at the top of next column
Business needs and 1. Risk assessment and management, 1. Risk assessment and management, 1. Risk assessment and management,
traceability contribution product safety and to support product safety and to support with- product safety and to support with-
withdrawal or recall via product drawal or recall via product traceability. drawal or recall via product traceability.
traceability. Transport
2. Legal compliance with national and re- 2. Legal compliance with national and
2. Legal compliance with national and re- gional Food Regulation (e.g., export). Transport
regional vehicles used to carry
Food Regulation (e.g., export).
gional Food Regulation (e.g., export). harvested crops from the field to the
3. Validate how the crops are produced. 3. Validate how the crops are produced.
processing or storage facility must be
3. Validate how the crops are produced. 4. Brand and consumer protection, 4. Brand to
suitable and consumer
prevent risksprotection, prod-
of cross con-
4. Brand and consumer protection, product authentication and reduction uct authentication
tamination. and reduction in risk
In particular:
product authentication and reduction in risk of counterfeit or fraud. of counterfeit or fraud via applying the
They must be properly cleaned (dry or
in risk of counterfeit or fraud. Precautionary Principle.
5. Establish CSR, sustainability and wet cleaning) and controlled before the
5. Establish CSR, sustainability and ethical trading. 5. Establish
use and mustCSR,be sustainability and ethi-
free from residues of
ethical trading. cal trading.
previous cropsCorporate Social Responsi-
or other materials.
6. Quality management.
bility should be somewhat defined if
7. Global supply chain logistics Transport vehicles that have previously
the company plans to encourage grow-
efficiency. carried any material representing a risk
ers and suppliers of a responsibility.
for infants, including allergens, chemi-
6. Quality
cals management.
and toxins, cannot be used under
any circumstances.
7. Global supply chain logistics efficiency.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 29
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Physical flow of defined Every TP should outline the physical Every TP should outline the physical Every TP must outline the physical
Traceable Item(s) (TI) within flow internally and between partners flow internally and between partners flow internally and between partners
and between TP upstream and downstream. upstream and downstream. upstream and downstream.
This should include defining and This should include defining and This should include defining and
mentioning: mentioning: mentioning:
• the actual Traceable Item in scope • the actual Traceable Item in scope • the actual Traceable Item in scope
(e.g., the name of the item and/or ID#), (e.g., the name of the item and/or ID#), (e.g., the name of the item and/or ID#),
• type of physical exchange (e.g., FIFO • type of physical exchange (e.g., FIFO • type of physical exchange (e.g., FIFO
or other) or other) or other)
• lot size of the traceable item (e.g., • lot size of the traceable item (e.g., • lot size of the traceable item (e.g.,
crate, container, truckload, bulk load). crate, container, truckload, bulk load). crate, container, truckload, bulk load).
Minimum requirement is one step Minimum requirement is one step
upstream and one step downstream. upstream and one step downstream.
Version
Version Q2-2011
Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 30
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Traceability Data Heinz TP should be able to pinpoint the Heinz TP should be able to pinpoint the Heinz TP must be able to pinpoint the TI
Precision/Granularity TI to the individual product, field row, TI to the individual product, field row, to the individual product, field row, fields,
fields, parcels or acres where they have fields, parcels or acres where they have parcels or acres where they have been
been grown. been grown. grown.
OR Field row, field, parcel or acre infrastruc- Field row, field, parcel or acre infrastruc-
To typical field clusters, geographical ture should be defined and outlined in ture should be defined and outlined in
area or geographical region. a way they are uniquely identified and a way they are uniquely identified and
uniquely linked to the defined TI. Transport
uniquely linked to the defined TI.
Any form of precision should have an Transport vehicles used to carry
infrastructure defined and outlined in harvested crops from the field to the
a way they are uniquely identified and
processing or storage facility must be
uniquely linked to the defined TI.
suitable to prevent risks of cross con-
tamination. In particular:
Traceability Data Heinz TP should collect the following Heinz TP should collect the following Heinz TP must collect the following data
Breath/Amount data linked to the defined TI. Below are data linked to the defined TI. Below are They must
linked bedefi
to the properly
ned TI.cleaned (dryexam-
Below are or
examples to consider as typical require- examples to consider as typical require- wet cleaning)
ples andascontrolled
to consider before the
typical requirements.
ments. Actual breath/amount to be ments. Actual breath/amount to be Actual
use andbreath/amount to beresidues
must be free from determined
of
determined via implementation of other determined via implementation of other via implementation
previous of other
crops or other chapters of
materials.
chapters of the GAP: chapters of the GAP: the GAP:
Transport vehicles that have previously
• # and amount PPCs used and their ID • #, amount and application regime •carried
Type of anyseed and propagation
material representingmateri-
a risk
• Water source PPCs and their ID forals used and
infants, their ID.
including allergens, chemi-
• Soil condition • Water source, quality and application •cals
#, amount and cannot
and toxins, application regime
be used under
• # and amount fertilizer used and their ID • Soil condition PPCs
any and their ID
circumstances.
• Water source, quality and application
continued on page 32 continued on page 32 continued on page 32
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 31
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Traceability Data • Type and condition of packaging • #, amount and application regime • Soil condition
Breath/Amount material(s) fertilizer and their ID • #, amount and application regime
(continued)
• If applicable, field inspection results • Field inspection results fertilizer and their ID
• If applicable, storage type. • Historical land use • Contaminant analysis
• Mechanical equipment • Field inspection results
• Type and condition of packaging • Neighbor land use
material(s) • Mechanical equipment
• If applicable, storage type and • Historical land use
conditions. • Mechanical equipment
• Type and condition of packaging
material(s)
• If applicable, storage type (include other
activities) and conditions.
Traceability Data Heinz TP should aim to collect the Heinz TP should collect the following Heinz TP must collect the following data
Depth/Upstream following data linked to the defined TI: data linked to the defined TI: linked to the defined TI:
Ideally, # of farmers and their ID. • # water suppliers and their ID • # seed suppliers and their ID
OR • # PPC suppliers and their ID • # water suppliers and their ID
# of cooperation’s from which goods are • # fertilizer suppliers and their ID • # PPC suppliers and their ID
supplied and their ID. • # of farmers and their ID. • # fertilizer suppliers and their ID
• # of farmers and their ID.
Define way of Identification Heinz TP should have defined and Heinz TP should have defined and Heinz TP must have defined and agreed
of Traceable Item(s) agreed between the identified TP agreed between the identified TP between the identified partner TP
(in the physical flow and in the exchange (in the physical flow and in the exchange (in the physical flow and in the exchange
Note: The TI, when exchanged of the TI): of the TI): of the TI):
between TP, can be the Traded • the type of identification and • the type of identification and • the type of identification and
Unit (individual melon) or a lot • the use of a unique identifier on the • the use of a unique identifier on the • the use of a unique identifier on the
of TIs can be the Traded Unit entity that is exchanged, the Traded entity that is exchanged, the Traded entity that is exchanged, the Traded
Unit (can be the same as the TI). Unit (can be the same as the TI). Unit (can be the same as the TI).
(a crate of melons).
continued on page 33 continued on page 33 continued on page 33
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 32
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 33
Principle A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 34
Principle B:
Satisfy Consumer Demand for Reliable Supply
of Affordable, Nutritious Food
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 35
Version Q2-2011
Principle B:
Satisfy Consumer Demand for Reliable Supply
of Affordable, Nutritious Food
4
Mann, Liz; Rivara, Chuck; and McCaa, Pat: California Processing Tomato Sustainable Practices Workbook (2007), pg 3.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 36
Principle B:
Satisfy Consumer Demand for Reliable Supply
of Affordable, Nutritious Food
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 37
Principle C:
Promote and Protect the Health, Welfare
and Economic Prosperity of Farmers, Workers
and their Communities
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 38
Principle C:
Promote and Protect the Health, Welfare
and Economic Prosperity of Farmers, Workers
and their Communities
Safe Material Handling
PPC applicators must always
follow good safety practices
and all wear proper protect-
ive gear.
All Chemicals (fertilizers and
PPCs) must be handled in a
safe and documented fashion.
Chemicals should be stored
in locked storage units with
containment systems that
prevent spillage and leakage.
Chemical use records should
be easily available, verifiable
and compiled in field
record books.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 39
Principle C:
Promote and Protect the Health, Welfare
and Economic Prosperity of Farmers, Workers
and their Communities
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 40
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 41
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 42
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 43
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Precision leveling and minimal tillage with GPS-controlled equipment (left and above).
5
Mann, Liz; Rivara, Chuck; and McCaa, Pat: California Processing Tomato Sustainable Practices Workbook (2007) pg 3.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 44
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 45
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Cover crops protect the land from erosion and help retain moisture.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 46
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Breaking the impermeable layers allows rainfall and irrigation water to percolate into the
deep soil layers and water erosion from surface run off is minimized.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 47
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 48
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
The photos above and at right show minimal tillage bed making
equipment and beds. The Wilcox eliminator is shown in the left
photo, and at right is a one-pass bed reshaper.
6
Mann, Liz; Rivara, Chuck; and McCaa, Pat: California Processing Tomato Sustainable Practices Workbook (2007) pg 3.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 49
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
8
Mann, Liz; Rivara, Chuck; and McCaa, Pat: California Processing Tomato Sustainable Practices Workbook (2007) pg 4.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 50
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 51
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
KA LY
IDI LY
An excessive supply of fertilizer or an incorrect blend may cause lost production
E
TLY
LIN TLY
LIN
AL ONG
AC ONG
ID GH
through plant nutrient toxicity or induced deficiencies through nutrient imbalances.
KA GH
E
E
E
C
ID Y
KA Y
LIN
LIN
AL DIUM
AC DIUM
AC HTL
AL TL
AC Y SLI
AL SLI
For example, high soil potassium levels may reduce the plant uptake of calcium.
IGH
R
R
KA
ID
RY
IG
ST
R
ST
ME
ME
Organic fertilizers from cover crops, composts and animal manures may also be
SL
SL
VE
VE
used to supply nutrients to processing tomato crops. These also add organic matter NITROGEN
to the soil that gradually release nutrients for plant uptake as they breakdown. They
may also help to reduce the loss of nutrients to the environment. PHOSPHORUS
POTASSIUM
Fertilizers may be lost to plant uptake through a number of methods: SULPHUR
• Leaching past the plant root zone • Precipitation in insoluble forms CALCIUM
• Volatilization into the atmosphere • Inaccurate application. MAGNESIUM
• Dissolving in surface run-off water IRON
Lost fertilizers may cause a negative impact on the environment, on and off the farm. MANGANESE
For example, nitrogen is easily dissolved in water and leached through the soil, BORON
lost in runoff water or volatilized into the atmosphere. Another example is phospho- COPPER and ZINC
rus, which can dissolve in water and cause water quality concerns. MOLYBDENUM
An estimate of nutrient uptake in the vine and fruit of processing tomatoes for a 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 9.0 10.0
40-ton/acre crop is detailed below. SOIL pH (H2O)
Some farmers find it useful to perform tissue or sap analysis during the growth of Table 1: Influence of pH on the availability of plant nutrients on mineral soils. The shaded
the crop to enable adjustments of fertilizer applications. If tissue levels indicate areas indicate maximum availability of each element.
adequate nutrition, future fertilizer applications may be reduced. If these tests are
performed on a regular basis, nutrient uptake curves can be developed for a crop.
Good nutrient management involves soil sampling, nutrient budgets, plant tissue LBS/ACRE
testing and correctly timing fertilizer applications to reduce the likelihood of adverse VINE FRUIT TOTAL
effects on the environment. Fields should be grid sampled and fertilizer applied at
variable rates using calibrated application equipment. Calibration records should be N, NITROGEN 75 128 203
kept to show this has been done.9 P, PHOSPHATE 15 24 39
K, POTASSIUM 100 240 340
Table 2: N, P and K amounts per acre for vine and fruit crops
9
Mann, Liz; Rivara, Chuck; and McCaa, Pat: California Processing Tomato Sustainable Practices Workbook (2007) pg 7-12.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 52
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
D2 Environment – Irrigation
Growers must have a Water Management Plan that takes into account: In any successful crop production system, water management and proper irrigation
• Crop water needs throughout the development of the crop are critical components to ensure success. Processing tomatoes require available
water in sufficient quantities at various critical periods in the growth cycle. The
• Moisture content of the soil (root zone) throughout the development of the crop availability and quality of the water are extremely important. Water must be managed
• Precipitation and irrigation inputs in an efficient and proper way. Systems should be designed to eliminate water run-
• Losses such as evaporation, leaching, runoff off as this can be damaging to the environment and also is a sign of wasteful
irrigation. To achieve effective, efficient and sustainable water use the following
• The efficiency of the irrigation system – using methods, timing, and controlled need to be considered:
volumes to avoid (or minimize) applying water which the crop cannot use
1. Source: Surface or ground, volume and reliability
• Threats to sustainability of the water resource, especially where the resource is
shared with other users – e.g., volume (demand exceeding supply), quality 2. Quality: Is the water of suitable quality for processing all crops; will the use of
this water over time lead to build-up of cations and anions that will affect soil
• Legal requirements for irrigation water usage. structure and fertility?
Growers must take measurements relevant to the above and keep records to 3. Soil: Understanding soil water holding capacity
justify irrigation decisions and practices. 4. Irrigation System: Pressurized versus flood/furrow irrigation, tradeoff between
power consumption vs. cost and availability of water
5. Irrigation Efficiency: Defines the proportion of water actually taken up and used
by the crop
6. Distribution Uniformity: This is the key for profitable mechanized processing
tomato production. What is the cost to achieve 95% DU?
7. Drainage: Applied and storm water runoff.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 53
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
D2 Environment – Irrigation
An irrigation system should deliver only the water crops need when it is needed and It is important to apply the correct amount of water, when the crop needs it,
at the rate it is needed. An optimal water application system results in optimized water and at the rate at which it can be absorbed by the soil:
use efficiency with 95% Distribution Uniformity and minimizes the risk of pollution. An • Apply water uniformly and only to the crop, not surrounding ground
additional factor to consider when designing the irrigation system is the impact upon
crop microclimate and pests and diseases. • Apply water only so that it reaches the root zones of the crop
Different irrigation system options include: • Avoid over-watering because it can result in:
• Drip irrigation – Poor crop quality or reduced soluble solids
• Sprinkler irrigation (via large overhead systems) – Waste of water and nutrients and other chemicals in runoff or seepage to
groundwater
• Surface (flood or furrow) irrigation.
– Pollution of waterways and ground water from nutrients and other chemcals
Use an irrigation system that minimizes water loss and reduces excessive water use.
Factors including crop rotation flexibility, soil nutrient cycling and salinity should also – Rising of water tables, which can increase soil salinity
be considered when designing an irrigation system. – Increased costs
Evaluate pressurized systems that enable more efficient and accurate irrigation, – Increased root and foliar disease pressure.
compared to surface flood or furrow irrigation systems.
Consider drip rather than sprinkler irrigation to minimize evaporation of water
applied to the crop and reduce negative impacts upon crop microclimate and
pests and diseases.
The system should be tested for water distribution uniformity, DU, and variations in
flow and pressure.
The irrigation system must be maintained to ensure efficient operation. Develop
a program to check, service and repair your irrigation system regularly:
• Ensure water is distributed uniformly
• Check for variation in flows and pressure.
• Check and repair cuts, blockages, and leaks
• The system may require regular flushing
Less water efficient overhead sprinkler systems.
• Check that sprinklers, drippers, filters, and pumps are operating effectively.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 54
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
D2 Environment – Irrigation
Schedule irrigation using objective, cost-effective monitoring methods, to
supplement your experience, such as:
• Tools that measure the depth that irrigation water has reached in the soil profile
or the force that a plant needs to apply to remove water from the soil, such as
tension meters, soil probes and shovels
• Calibrate soil moisture monitoring equipment at least annually
• Regularly monitor and know the rooting depth of the crop
• Crop water requirements for crop growth stage are known
• Apply water to meet the evapotranspiration of the crop.
In arid growing regions, all runoff, tail, or surface water should be channeled into
a holding pond for reuse, treatment and after certain Biological Oxygen Demand
(BOD), Chemical Oxygen Demand (COD) and Multiple Residue Level (MRL)
requirements have been met, released into the environment, either surface flows
or deep water re-charge.
Water released into the environment should always meet the local legal
requirements.
Water should be monitored for pH, nutrient levels, electrical conductivity (EC)
and suspended solids.
Waterways such as rivers, creeks and streams as well as their riparian areas
should always be protected.
Checking rooting depth of crop.
Where ground water is being used as an irrigation source, Heinz will not source
crops grown in areas where the water levels in wells are falling year by year due to
the risk of depletion.10
10
Mann, Liz; Rivara, Chuck; and McCaa, Pat: California Processing Tomato Sustainable Practices Workbook (2007) pg 20-25.
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 55
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
Version Q2-2011 Heinz Global GAP Vendor Standard © 2011 H.J. Heinz Company 56
Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
D4 Environment – Energy
Energy Conservation
The producers/growers must perform an energy assessment in order to identify any
areas where the use of non-renewable resources can be minimized and renewable
energy use can be maximized (e.g., organic fuels).
Growers must have an Energy Management Plan that takes into account the
following elements:
• The farming system requirements for energy (including on-farm uses and off-farm
energy requirements of relevance to the farming system – such as manufacture
and transport of farm inputs
• Types of energy sources utilized
• The design of the farming system to maximize energy efficiency/optimization
• Replacement of non-renewable energy sources with renewable energy sources.
Carbon Emissions and Climate Change
Sustainable agricultural plays an important role in adapting to and mitigating the
impacts of climate change, because agriculture is:
• An important emitter of greenhouse gases
• The sector with the highest potential for the reduction of emissions
• The sector most affected by climate change, with the largest need for adaptation.
GPS guided tractor utilized for pesticide application limits the number of passes through the
Heinz is strongly committed to reducing greenhouse gas emissions and we expect field as well as reducing the risk of double dosing of agrochemicals.
growers to share our commitment. Although farming practices are generally very
energy intensive, conserving energy intensive inputs such as Nitrogen fertilizer and Wherever possible, minimum or no till practices are STRONGLY encouraged to
tractor diesel can make a direct impact upon the bottom line without detracting from limit diesel use while developing higher levels of soil organic matter. Good soil
yield and quality. structure through proper tillage will lead to fewer requirements for chemical fertil-
The addition of GPS guiding systems to tractors can save up to 25% on diesel usage. izer inputs, thus using less energy and creating beneficial soil strata. An additional
By limiting overlap in land preparation practices, the GPS systems will save diesel benefit of using minimum or no-till practices is that it reduces the amount of diesel
while ensuring that the compaction footprint is minimized by having the tractor drive burn and associated carbon. Also, the carbon that is released when the soil is
on the same section of soil with each pass. Combining operations minimizes the disturbed is greatly minimized, lowering the overall carbon footprint of the
required number of passes to prepare soil for a given crop. farming operation.
The conversion of forests into agricultural land is a driver of climate change/bio-
diversity loss. Heinz acknowledges the impact of land use change on the climate
and avoids sourcing agricultural produce from recently converted forest lands.
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Principle D:
Minimize Adverse Effects on the Earth’s
Natural Resources and Biodiversity
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Principal Websites
PPC Tolerance A:
Satisfy Consumer Needs for Safe Food,
Traceable to Origin
Country Website
http://ec.europa.eu/sanco_PPCs/
public/index.cfm
http://www.hc-sc.gc.ca/cps-spc/alt_
formats/pdf/pest/part/protect-
proteger/food-nourriture/mrls-lmr-
eng.pdf
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Addendum 1:
Field Record Template
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Addendum 2:
PPC Certificate of Analysis Template
Grower to complete the items below Lab to complete the items below
Please list all pesticides applied to crop during growing cycle Please list the test results for the active ingredient below
Commercial Name Active Ingredient EPA Number MRL (PPM) Active Ingredient Government Detected Amount (PPM)
Registration Number
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