Wire Rope Catalogue

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Established in 1993, Wellworth Wire Ropes, holds

specialization in manufacturing of Steel Wire Ropes &


Slings. We provide customized engineering solutions for
customer’s needs of Material Handling. IS 2365 ISO
IS:2266 9001:2008

STEEL WIRE ROPES & SLINGS

 General Engineering Wire Ropes


 Elevators/Lifts Wire Ropes
 Non Rotating/Crane/Hoists Ropes
 Guy/Support Steel Wire Ropes
 Drilling/Mining/Haulage Wire Ropes
 Shipping & Aviation Wire Ropes
 Bridges & Suspension Ropes
 PVC/Nylon Coated Wire Ropes
…ropes that reign.  Stainless Steel Ropes - AISI 304, 316

4045, First Floor, Ajmeri Gate, Delhi - 110006


Phone: +91-11-23212500, 23212012 Fax: +91-11-23214446 Mobile: +91-9350816212

Email: info@wellworth.co.in Website: www.wellworthwireropes.com


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STEEL WIRE ROPES


Every "WELLWORTH" wire has three basic components: the wires, strands and core. The wires
are predominantly constructed from high-carbon steel, stainless steel, Mild Steel and Copper.
Wire rope generally comes with a “Bright" or “Uncoated” finish but can be coated with Zinc,
Nylon, LD and PVC etc for special purpose. It should be understood that these coatings can
affect the characteristics and breaking strength of the wire rope.
IMPORTANT POINTS FOR ORDERING STEEL WIRE ROPES
When sending enquiry or order of "WELLWORTH" steel wire ropes, please furnish the following information to quote
you the exact rope as per your requirements.

DIAMETER - Specify the rope diameter in mm as per IS standard.

LENGTH - Specify the correct length as per your requirement. Too


long a rope will negatively influence coiling and will result in
premature rope failure and subsequent wastage. A too short rope will
Always measure the diameter of wire rope at its widest point not be able to last its full life.
CONSTRUCTION - A rope is generally made up of number of strands twisted around a core.
The strands are themselves formed from a number of wires twisted in a helical fashion.
Example: 6X36 (14/7/&7/7/1). This description means that there are 6 strands in the rope, each
consisting of 36 wires. The number in the brackets indicate the make up of the strands, starting
from the outer wire layer, There are 3 wire layers (separated by "/" sign. the first layer (outer
consists of 14 wires, the second layer consists of 7 wires, and 7 small wires and the third layer has
7 wires over a core wire. Please refer page no. 8 for pictures of wire rope constructions.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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CORE TYPE - The core of a steel wire rope can be either Fiber or Steel. In case of steel core,
the alternatives can be Independent Wire Rope Core (IWRC) or Wire Strand Core (WSC). The
IWRC is preferred as a core where resistance to crushing or heat is required.

COATING/ FINISH - A rope can either be Un-galvanized, Galvanized or Coated. In rope


nomenclature, un-galvanized rope is also known as “Black”. Do specify if the coating is
required. STRANDS IWRC

LAY - Two different methods of laying up are ORDINARY (REGULAR) LAY and LANGS LAY. In
Ordinary Lay the wires in strands and the strands in rope are laid up in the opposite direction, it
is suitable for all general work. In Langs Lay the direction of the both the wires in the strands as
well as the strands in the rope are in the same direction. It tends to wear more evenly and are
Right Hand Ordinary Lay more flexible but has limited usage as compared to ordinary lay ropes They are extensively used
for winding and haulage.

Left Hand Ordinary Lay HAND OF LAY - This term refers to the direction in which the strands are laid up in the rope,
as distinct from the direction of wires. Right Hand Lay is the usual standard adopted by rope
manufacturers and all ropes are supplied with this lay unless otherwise specified. The use of
Left Hand Lay is usually confined to ropes used for drilling to prevent unscrewing of rods, or in
Right Hand Langs Lay cranes and elevators to counteract the spin. Usually Left-Hand Lay rope is used in combination
with Right Hand Lay rope.

PREFORMED OR NON-PREFORMED - A rope can be pre-formed or non-pre-formed.


Left Hand Langs Lay Usually, a general engineering rope is pre-formed, whereas an elevator rope is non-pre-formed.

TENSILE STRENGTH (UTS) - This property signifies the strength/ load bearing capacity of the wire rope. Usually, if you procure a
rope as per IS specifications, the usual designations are 1770 N/mm2, 1960 N/mm2, or 2160 N/mm2. The other less frequently used
tensile designations are 1420 and 1570 N/ mm2. Alternatively, in place of N/mm2, we can use 160 Kg/mm2, 180 Kg/mm2, and 200
Kg/mm2.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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STEEL CATEGORY UTS


MILD STEEL (MS) 80-100 kg/mm2
HIGH CARBON STEEL / BEST PLOUGH STEEL 140-180 kg/mm2
IMPROVED PLOUGH STEE (IPS) 180-200 kg/mm2
EXTRA IMPROVED PLOUGH STEEL (EIPS) 200-240 kg/mm2

MINIMUM BREAKING LOAD - Minimum Braking Load is the load at which the rope will break. If possible, the same should also be
furnished, as it aids in checking on the specifications of the offered rope. Refer Breaking Load Table.
SAFE WORKING LOAD - Safe Working Load is the load which is recommended for the specified wire rope. We keep Safety Factor 5
for calculation of Safe Working Load to assure maximum safety.

RELATED STANDARD - Every rope is manufactured in conformance to specific quality conformation standards. The same may be
either IS or Indian standards, DIN, BS, JIS, API or any other standard as specified by the customer.

END FITTINGS / TERMINATIONS - In certain applications, you may need to attach


additional fittings, such as Thimbles, Sockets, Rings, Loops etc which can be supplied as
per customers' requirements.
PACKING - Usually, a steel wire rope can be packed either in wooden or steel Reels or
coils. Minimum length of wooden reel up to 12mm shall be 610 meter & for higher sizes
305 meter. Cut length can also be supplied.
LUBRICATION - If lubrication is required, do specify the same.
AREA OF APPLICATON - In addition to the above specification, we usually ask for the area of application of a rope, so that we can
ourselves judge whether the specific rope that is being offered is the suitable one or not. It aids as an additional check for us so that we
can ensure that only the rope with the best possible combination of properties is reaching you.
TEST CERTIFICATES - If special testing is required from external Testing agencies, the same should be specified while sending the
enquiry. Otherwise, as a valid proof of the quality, each and every rope is supplied along with a Test Certificate.
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


5 www.wellworthwireropes.com
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High strength steel wire ropes that can lift, pull, push… anything and everything !!
Choose your "WELLWORTH" wire rope :
We offer customization facilities to our clients as per the "WELLWORTH" Wire Ropes for…
specifications given by them.
 Engineering : IS 2266
INFORMATION NEEDED EXAMPLES
 Bridges : IS 9282
Un-Galvanized or Galvanized Galvanized  Drilling / Mining / Haulage : IS 9282
Construction & Type of Core 6 X 19 + IWRC  Suspension IS 4521
Diameter or Circumference 25mm Dia.  Lift & Elevators : IS 2365
Direction & Type of Lay Right-Hand Regular Lay  Shipping : IS 2581
 Aviation : IS 3459
Preformed or Non -Preformed Preformed
 Slings : IS 5245 Part I & II
Lubrication A-3 Type
 PVC / LD / HD / Nylon coated ropes
Tensile Strength 180 Kg/mm2 / 1770N/mm2 EIPS
 Stainless Steel Ropes: AISI 304, 316, 310
Specification IS 2266/89/ BSS/ API / DIN
 Guy / Support Ropes
Packing Coil / Wooden-Drum  ACSR Conductor & Stay Wires
Usage Fishing / Sky-Line / Haul-Back Line  Structural & Designing suitable ropes

Clients – we have roped in :


Nuclear Power Corporation of India, Larsen & Turbo, Steel Authority of India Ltd., IAF – Ministry of
Defence, ONGC, Delhi Metro Rail Corporation, Railways, Maruti Udyog Ltd., CPWD New Delhi,
Indian Oil Corporation, Reliance Petrochemicals, Hindustan Construction Company, Hindustan
Aeronautics Ltd., Tata Chemicals Ltd. etc are some of the list.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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STAINLESS STEEL WIRE ROPES Other grades are also available


Stainless steel is a metal alloy that has elements added to steel which make it rust and corrosion resistant. In general, stainless steels are
harder and more corrosion resistant than carbon steel. Commonly used stainless steel grades in wire ropes are :

AISI 304 grade is the most commonly used stainless steel because of its Anti-corrosion properties & economical price. Wire ropes
made up of AISI 304 Grade are used in all applications where moisture, chemical & other corrosive material is present.

AISI 316 grade is the second most common used stainless steel. It has excellent resistance to salt water corrosion hence wire ropes
made up of 316 grades are the best suitable ropes for marine application e.g. Fishing, Boat Fixing, Water Filtration etc.. It is the standard
wire rope for use on yachts.

AISI 310/ 314 grade has excellent resistance to temperature hence most suitable in Furnace, Oil Burner, Heat Treatment, Heat
exchangers & Welding applications etc.

Grade (AISI) C Mn Si P S Cr Mo Ni N
304 Min - - - - - 18.0 - 8.00 -
Max 0.08 2.0 0.75 0.045 0.030 20.0 - 10.50 0.10
304L Min - - - - - 18.0 - 8.00 -
Max 0.03 2.0 0.75 0.045 0.030 20.0 - 12.00 0.10
316 Min - - - - - 16.0 2.00 10.0 -
Max 0.08 2.0 0.75 0.045 0.03 18.0 3.00 14.0 0.10
316L Min - - - - - 16.0 2.00 10.0 -
Max 0.03 2.0 0.75 0.045 0.03 18.0 3.00 14.0 0.10
310 Min - - - - - 24.0 - 19.0 -
Max 0.25 2.0 1.50 0.045 0.030 26.0 - 22.0 -
310L Min - - - - - 24.0 - 19.0 -
Max 0.03 2.0 0.75 0.045 0.030 26.0 - 22.0 -
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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COATED WIRE ROPES


Our range includes both Galvanized & Stainless Steel Coated Wire Ropes. A wide range
of PVC/Nylon coated wire ropes is readily available form stock. Special coating can be
manufactured upon request.
PVC is a low cost, general purpose coating which is very flexible. Nylon is hard-
wearing & abrasion-resistant coating ideal for running applications.
Applications : Coated wire ropes have different industrial applications. Some of
the known applications are:
• Gymnasium cables • Cable locking system
• Guardrail • Barrier ropes
• Catenary systems • Washing lines
• Horticultural applications • Abattoir wire
• Safety wire • Roller shutter cables

How to order : Please provide the following details to offer you correct product:
1. ID (Inner Dia of wire rope before coating)
2. OD (Outer Dia of wire rope after coating)
3. Coating Type (PVC/Nylon)
4. Coating Thickness (in MM)
5. Coating Color (Red, Blue, Black, Green White etc.)
6. Transparency (Opaque/Transparent)
7. Construction of Rope (7x7, 7x19, 1x19, 1x12 etc)
8. Grade of Wire (Galvanized / Bright / Stainless Steel)

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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FINE ROPE SPECIFICATIONS


6 x 19 FC 6 x 19 SC 7x7

SIZE (DIA) BREAKING LOAD SIZE (DIA) BREAKING LOAD


As per IS 3459/77 Kgf As per IS 3459/77 Kgf
STEEL CORE (SC) 1.00mm 100
3.00mm 530 1.20mm 120
4.00mm 1150 1.50mm 160
5.00mm 1470 1.80mm 230
6.00mm 2100 2.00mm 280
FIBRE CORE (FC) 2.50mm 450
3.00mm 490 3.00mm 650
4.00mm 870 3.50mm 800
5.00mm 1360 4.00mm 1100
6.00mm 1960 5.00mm 1550
6.00mm 2250
7.00mm 3100
Our range starts from 0.5 mm
8.00mm 3800
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


www.wellworthwireropes.com
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WIRE ROPE STRAND


CONSTRUCTION CONSTRUCTION

6x19 FC 6x19 IWRC 6x19 IWRC 6x37 FC 6x37 IWRC 6x37 IWRC W-WARRINGTON

6x36 FC 6x36 IWRC 6x36 WSC 6x41 IWRC 6x41 FC 18x7 WSC S-SEALE

6x24 FC 8x19 IWRC 1x7 1x19 6X7 FC 7X7 (W) + (S)

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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BREAKING LOAD CHART OF WIRE ROPE


Nomi. MASS 6 X 19 (12/6/1) 6 X 37 (18/6/1) MASS 6 X 19 Filler (12/6+6F/1) 6 X 36 (14/7 & 7/7/1) MASS 17 X 7, 18 X 7 (6/1) 6 X 24
Dia 6 X 19 & IS : 2266/89 IS : 2266/89 6 X 19 F & IS : 2266/89 6 X 41 (16/8 & 8/8/1) IS : 2366/89 (15/9 Fibre)
mm 6 X 37 MIN BREAKING LOAD KN MIN BREAKING LOAD KN 6 X 36, 6 X 41 MIN BREAKING LOAD KN IS : 2266/90 MIN BREAKING LOAD KN IS : 2581/77
2
MIN BREAKING LOAD KN 145 Kg./mm
2 2 2 2 2 2 2 2 2 2
Kg./100 Mtrs 160 Kg./mm 180 Kg./mm 160 Kg./mm 180 Kg./mm Kg./100 Mtrs 160 Kg./mm 180 Kg./mm 160 Kg./mm 180 Kg./mm Kg./100 Mtrs 160 Kg./mm 180 Kg./mm Mass Min Br.
mm FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC FMC IWRC Kg. Kn.
5 8.65 9.5 - - 14.6 14.7 - - - - - - - - - - - - - - - - - - - - - -
6 12.5 13.7 - - 19.6 21 18.8 20 21 23 - - - - - - - - - - - - - - - - - -
7 17 18.6 27 29 30 32 26 28 28 30 - - - - - - - - - - - - - - - - - -
8 22.1 24.4 31 33 35 37.8 30 32 33 36 24.3 26.8 34 37 38 41 - - - - 24.5 25.7 32 33 36 37 20.4 26
9 28 30.8 39 42 44 47.5 37 40 42 46 30.8 33.9 43 46 48 52 42 45 47 51 31 32.6 41 42 46 47 25.8 32
10 34.6 38.1 48 52 54 58.3 46 50 52 56 38 41.8 53 57 60 65 52 56 58 63 38.3 40.2 50 52 56 58 31.8 40
11 41.9 46.1 58 63 66 71.3 56 60 63 68 46 50.6 64 69 72 78 63 68 71 76 46.3 48.6 61 62 68 70 38.5 48
12 49.8 54.8 69 75 78 84.2 67 72 75 81 54.7 60.2 76 82 86 93 75 81 84 92 55.1 57.9 72 74 81 84 45.8 57
13 58.5 64.4 82 88 92 99.4 78 84 88 95 64.3 70.7 90 97 101 109 88 97 99 106 64.7 67.9 85 87 95 98 53.8 67
14 67.8 74.6 95 102 107 116 91 98 102 110 74.5 82 104 112 117 127 102 112 114 124 75 78.8 98 101 111 114 62.4 78
15 77.8 85.6 110 117 122 132 104 112 117 127 85.5 94 119 129 134 145 117 128 131 142 86 90.3 113 116 127 131 71.6 90
16 88.6 97.4 124 133 139 150 118 128 134 144 97.3 107 136 147 153 165 133 143 149 161 98 103 128 132 144 149 81.5 102
17 100 110 139 151 157 170 134 144 151 163 110 121 155 165 173 187 150 162 169 182 111 117 145 149 163 168 92 115
18 112 123 156 160 176 190 150 162 169 183 123 135 172 186 194 209 168 181 189 204 124 130 162 167 183 188 103 129
19 125 137 174 188 196 212 167 180 188 203 137 151 191 207 216 213 187 202 211 228 138 145 181 186 204 210 115 144
20 138 152 193 208 218 235 185 200 209 225 152 167 212 229 239 258 207 224 234 252 153 161 200 206 226 323 127 159
21 153 168 213 230 240 259 204 220 230 248 168 184 234 253 264 285 228 247 258 278 169 177 221 227 249 256 140 175
22 167 184 234 252 263 285 224 242 253 273 184 202 257 277 289 312 251 271 283 305 185 195 242 249 273 281 154 193
24 199 219 278 300 313 338 267 288 301 325 219 241 305 330 344 372 298 322 336 363 220 231 288 297 325 335 183 229
25 216 238 302 326 340 367 289 312 326 352 238 261 331 358 374 403 324 350 365 394 239 251 312 322 352 363 199 249
26 234 257 326 352 368 397 313 338 353 381 257 283 358 387 404 436 350 378 395 426 259 272 338 348 381 393 215 269
28 271 298 378 409 426 461 363 392 409 442 298 328 416 449 469 506 406 439 458 494 300 315 392 404 412 455 250 312
32 354 390 494 534 557 602 474 512 534 577 389 428 543 586 612 661 530 573 598 646 392 412 512 527 577 595 326 407
36 448 493 625 675 705 761 600 648 676 730 493 542 687 742 775 837 671 725 757 817 496 521 648 668 731 753 413 516
40 554 609 772 834 870 940 741 800 835 902 608 669 848 916 956 1033 829 895 934 1009 612 643 800 824 902 929 509 637
44 670 737 934 1009 1053 1137 896 967 1010 1090 736 810 1026 1109 1157 1250 1003 1083 1131 1221 - - - - - - 616 770
48 797 877 1112 1201 1253 1354 1066 1151 1202 1298 876 964 1222 1319 1377 1487 1193 1289 1345 1453 - - - - - - 734 917
52 936 1029 1305 1409 1471 1588 1252 1351 1411 1523 1028 1131 1434 1548 1616 1745 1401 1513 1579 1705 - - - - - - 861 1067
Note: a) Mass of Rope in Kg/100 Mtrs. shown above is approximate. b) The breaking load figures shown above are in Kilo Newton. Maximum Safe Breaking Load of Rope
=
c) Sizes 15, 17, 21 & 25 MM are not covered in IS specification. To obtain Metric Ton, multiply figures shown above by 0.1020.
Working Load Factor of Safety
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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BREAKING LOAD CHART OF WIRE ROPE Note:


Higher Diameter
1) The masses of rope given are
(6x36 (14/7 & 7/7/1) Fiber Core)
calculated values and are for guidance
Diameter Approx Mass Breaking Load only.
1570 N/mm2 1770 N/mm2 2) All the values indicated in this table
1 2 3 4 are based on latest I.S.O. Publications
MM Kgs/100 Mtr KN KN 3) To obtain the minimum breaking load
50 951 1290 1460 for Steel Cored ropes, multiply the
figures in column 2 & 3 by 1.08
52 1030 1400 1580
4) To obtain the mass of Steel Cored
56 1190 1620 1830
ropes multiply the figures in column 2
58 1280 1740 1960 by 1.10
61 1410 1930 2170
65 1610 2190 2470
72 1970 2680 3030
85 2750 3740 4220
90 3080 4190 4730
95 3430 4670 5270
100 3800 5180 5840

Note: The breaking load figures shown above are in Kilo Newton. Maximum Safe Breaking Load of Rope
=
To obtain Metric Ton, multiply figures shown above by 0.1020.
Working Load Factor of Safety
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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WIRE ROPE SLING


Wire rope sling is a basic material handling tool and is the most
frequently used type of sling in industry today. Their popularity is
enhanced by the numerous sling configurations available to
support a broad range of applications and a wide variety of
Terminal Fittings and Attachments.
Slings are used in Steel Plants, Heavy Engineering Industries, Sugar
Mills, Lighting Industries, Winching and Material Handling
Industries.

"WELLWORTH" Steel wire rope slings are made in compliance with


Indian and international quality standards. These are specially
spliced / looped / interwoven to have in them superior weight
bearing capacity. Our wire rope slings are widely appreciated for
dimensional accuracy and high strength and are manufactured in
line with ISO, CE marketing, BIS and ISI quality standards.

Effective Length EFFECTIVE LENGTH


It is the length between the load-bearing points of an unloaded lifting
Sling. For endless slings both the effective length and the circumference
are same.
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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EYE / LOOP SPLICING


Manual Splicing / Hand Splicing
A sling is locked manually using its own strands interlocked to form a permanent
loop.This procedure is in adherence to IS 5245 Part I.
Mechanical Splicing / Machine Splicing
Sling is locked using an aluminum ferrule which is further subjected to load
under a hydraulic press of suitable capacity exerting exactly the desired load
according to the rope Diameter. This results in a permanent locked ferrule
thereby forming the loop.This procedure is in adherence to IS 5245 Part II. END FITTINGS/ATTACHMENTS
 Thimbles
RATED CAPACITY INFORMATION  Hooks
Angles in Degree Factor  Turn Buckles
90 1.000  Shackles
85 0.996  Rings
80 0.985  Connecting Links
75 0.966  Swivels
70 0.940
65 0.906 Hand Spliced
60 0.866
55 0.819 Soft Eye Thimble eye
50 0.766
45 0.707 Machine Spliced
40 0.643
35 0.574 Soft Eye Thimble eye
30 0.500
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TYPES OF SLINGS WIRE ROPE SLINGS CAPACITY CHART


SAFE
CONSTRUCTION STANDARD
We offer a large number of slings to our global Dia (MM) WORKING Dia (MM)
UNGALVANISED ROPE LOOP SIZE EYE (INCHES)
LOAD
customers up to 5” Diameter
8 6 X 19 SC 650 KG 5 8
9 6 X 19 SC 800 KG 5 9
 General Engineering Slings. 10 6 X 19 SC 1.00 MT 5 10
 Sugar Mill Slings 11 6 X 19 SC 1.20 MT 6 11
 Grommet Slings 12 6 X 19 SC 1.40 MT 6 12
 Hand Spliced Slings 14 6 X 19 SC 1.70 MT 8 14
15 6 X 19 SC 2.20 MT 8 15
 Mechanical Spliced Slings
16 6 X 19 SC 2.50 MT 10 16
 Single-Leg Slings 18 6 X 19 SC 3.20 MT 11 18
 Multi-Leg Slings 19 6 X 19 SC 3.50 MT 11 19
 Basket Hitch Slings 20 6 X 19 SC 4.00 MT 12 20
 Chocker Slings 22 6 X 19 SC 4.75 MT 12 22
25 6 X 19 SC 5.70 MT 12 25
 Endless / Round Slings
28 6 X 36 / 6 X 37 SC 7.50 MT 16 28
 Braided Slings 30 6 X 36 / 6 X 37 SC 8.50 MT 16 30
 Cable Laid slings 32 6 X 36 / 6 X 37 SC 10.00 MT 16 32
 Decorative Slings 36 6 X 36 / 6 X 37 SC 12.50 MT 20 36
 Flemish Eye Slings 38 6 X 36 / 6 X 37 SC 14.00 MT 20 38
40 6 X 36 / 6 X 37 SC 15.00 MT 24 40
 Thimble Spliced Slings
44 6 X 36 / 6 X 37 SC 18.50 MT 26 44
 Slings with Attachments 48 6 X 36 / 6 X 37 SC 22.00 MT 28 48
52 6 X 36 / 6 X 37 SC 25.00 MT 30 52

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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INPUT WIRE RAW


MATERIAL

PRODUCTION TESTING
ON UTM MACHINE

PROCESS IS QUALITY REJECTED


B OK ? NO
YES
FLOW SLING FORMATION
WIRE WINDING ON
BOBBINS
OF THE ROPE

STRANDING
7, 12, 18 STRANDS
POST CRIMPING CHECKS
& TPI IF REQUIRED
QA-MACHINE CONTROLLED
& OPERATOR MONITORED

IS QUALITY
OK ? IS QUALITY SCRAP
NO OK ? NO
YES
C A
YES CLOSING / FINAL
BUNCHING OF THE ROPE
C
Final Testing on 150 MT
Hydraulic Test Bench
QA-MACHINE CONTROLLED
& OPERATOR MONITORED

IS QUALITY YES
OK ?
NO IS QUALITY
OK ? NO
C YES
YES

DESPATCH /STORAGE A B
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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WINCH MACHINE
Winches are the most efficient engineering machines to pull, push & lift any material from any distance.
`Wellworth’ winches are designed to match specific customer requirement according to their application & uses.
`Wellworth’ also undertakes manufacturing & installation of its superior quality Winches at client site.

The Winch machines we offer are made from high grade metal, steel channels, sheet and angles. Each machine is
strongly built to work under any arduous conditions. The frame is made of M.S. Channels, Beam, Sheet and angels. The
fabricated base frame is strong and heavily built to stand the work load under any arduous conditions.

MECHANICAL WINCH
 We manufacture Hand Winches for loads up to 2MT which are worm-
geared- winches used for numerous industrial & domestic applications.

 Our Hand Winches are available in Floor & Wall mounted models &
are also available in compact sizes for hand held applications.

 We have manufactured these winches custom made for use along


with nuclear equipment made entirely in Stainless Steel grade 316L.

 We also make CRAB Winch Machines featuring triple spur geared


reduction gears in an all steel body & gears from 1-20 MT capacity &
also as per client specification.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

POWER WINCH
"WELLWORTH" power winches are electrically operated using an AC/DC motor transferring power
through a gear box. Our winches have excellent safety features, like - Emergency cut off switch next to
the operator seat, Drum guard for operator protection, Overload relays & height cut off indicators built
in the panel box. The operation is controlled by an automatic panel box unit and the base frame design
helps in quick mounting applications.

Our Winches are equipped with Electro Magnetic Brake - In case of failure of the current the
electromagnetic brake will be operated and stop the winch immediately.

Types of power winches :


Pulling & Lifting Winch

Single Drum Winch

Double Drum Winch.

Well-Sinking Winch.

Piling Winch.

Wagon-Shunting Winch.

Erection Winch

Cable Pulling Winch


Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

THE STRIKING FEATURES OF POWER WINCHES

 These are available in AC & DC models and Slip ring & Crane duty motors.

 Safe working loads from 1 - 100 MT or special capacity.

 Operating height - As required.

 Helical gear box with Electro-Hydraulic thruster brake.

 Single & variable speeds- From Creep speed to 50 Mtr/min, or more.

 Stability- "WELLWORTH" winches are totally stable at high speeds, load & operating height.

 Tested at mandatory overload norms.

 "WELLWORTH" specializes in double drum winches with universal & opposite directional movement
for high mast applications in the lighting industry. The Winch is so designed to occupy minimum space
and is powered by a portable electro-mechanical device.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

CHAIN SLING
Chain Slings are preferred for use in the most rugged conditions, where other slings would not survive. Steel
mills and foundries are typical users of chain slings. Chain Slings are made from high strength alloy steel
made specifically for the lifting industry. They have numerous configurations and End Fittings, which can be
connected with a Mechanical Link.
We export Chain Slings, which are made using quality chains. We
manufacture the same in strict accordance with INTER PLANT
STANDARDS which is the approved standard in the Steel Producing
and heavy lifting industry. It basically regulates strictly that no welding
is used while connecting different accessories to form the complete
chain sling assembly.

FEATURES OF WELLWORTH CHAIN SLING:

♦ Flexible
♦ Durable
♦ Ductile easy to inspect
♦ Collapsible for convenient storage

LIFTING REACH - EFFECTIVE WORKING LENGTH :

The reach of a chain sling is the distance between bearing points of the
upper and lower terminal fittings. Shortening clutches may be fitted to a
sling, making the reach adjustable, hence increasing the versatility of the
sling.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

CHOOSE YOUR SLING SLING CAPACITY CHART


Dia Single Leg Two Leg
 Single Leg
600 900 1200
 Multi Leg
6 MM 1.1 T 1.9 T 1.6 T 1.1 T
 Round / Endless 7 MM 1.5 T 2.6 T 2.1 T 1.5 T
Please Provide : 8 MM 2.0 T 3.5 T 2.8 T 2.0 T
♦ Capacity – Load to be lifted 10 MM 3.2 T 5.5 T 4.5 T 3.2 T
♦ Height – Lifting height 12 MM 4.5 T 7.5 T 6.5 T 4.5 T
13 MM 5.3 T 9.2 T 7.5 T 5.3 T
♦ Attachment / End fitting – If any as below:
16 MM 8.0 T 13.8 T 11.3 T 8.0 T
• Top : Oblong Ring, Oblong Ring with Sublinks, O Ring.
20 MM 12.5 T 21.6 T 17.6 T 12.5 T
• Bottom : Hooks(Clevis, Swivel, Snap, Self Locking) etc.
22 MM 15.0 T 26.0 T 21.2 T 15.0 T
• Others : D Shackle, Bow Shackle, Connecting Links etc. 26 MM 21.2 T 36.7 T 29.9 T 21.2 T
32 MM 31.5 T 54.5 T 44.4 T 31.5 T

SLING ARRANGEMENTS & TYPES OF CHAIN SLINGS

Choker Basket Round Uneven Load Distribution Single-Leg Multi-Leg Adjustable


Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

FLAT WEB SLING


We offer high quality Duplex Flat Webbing Slings. These are manufactured as per EN 1492 :1 2000 standards and
ASME B30.9 standards and are made from high tenacity polyester webbing. Slings are Color-coded for ease of
identification and are appreciated for high strength and high shock absorption capacity. Apart from the vide standard
range we also provide customization on our complete range as per the customer’s requirement.

TECHNICAL FEATURES :
♦ Types - Both End Loops, Endless & Multi Legs Type.
♦ Color - As per EN standards for slings.
♦ Safe Working Load – as per standard size or customized requirement
♦ Proof Load Test - 2 x SWL
♦ Safety Factor - 5:1 (Std.), up to 7:1 (custom)
♦ Polyester is resistant to acids but not to alkalis e.g. ammonia and caustic soda.
♦ The melting point is 260°C, but must not be used with loads hotter than 100°C.
♦ The strength is not affected by water. Water absorption is negligible.
♦ Note that friction and sharp edges quickly wear polyester down.
Anti-Cut & Anti Abrasive Protective Sleeves are available for preventing wear & tear of slings*.

♦ Extremely Light Weight

TEST CERTIFICATES & LABLES:


Each and every sling is supplied with Manufacturer’s Test Certificate and proper
Identification Tags.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

WEB SLING LOAD CHART

1000 1000 800 2000 1400 1000 1400 1000 1120 800
2000 2000 1600 4000 2800 2000 2800 2000 2240 1600
3000 3000 2400 6000 4200 3000 4200 3000 3360 2400
4000 4000 3200 8000 5600 4000 5600 4000 4480 3200
5000 5000 4000 10000 7000 5000 7000 5000 5600 4000
6000 6000 4800 12000 8400 6000 8400 6000 8400 4800
8000 8000 6400 16000 11200 8000 11200 8000 6720 6400
10000 10000 8000 20000 14000 10000 14000 10000 8960 8000
12000 12000 9600 24000 16800 12000 16800 12000 13440 9600
15000 15000 12000 30000 21000 15000 21000 15000 16800 12000
20000 20000 16000 40000 28000 20000 28000 20000 22400 16000
25000 25000 20000 50000 35000 25000 35000 25000 28000 20000
30000 30000 24000 60000 42000 30000 42000 30000 33600 24000
36000 36000 28800 72000 50400 36000 50400 36000 40320 28800
40000 40000 32000 80000 56000 40000 56000 40000 44800 32000
50000 50000 40000 100000 70000 50000 70000 50000 56000 40000

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

Both End Loops Type Flat Eye to Eye Sling

Duplex slings are manufactured from double thickness webbing. All are Effective Length
either terminated in a metal end fitting or, more popularly, sewn back
upon themselves with a high tenacity Polyester fabric to form a reinforced
Eye, which provides greater durability than the traditional leather eye.
Effective Length

Round / Endless Type


Endless slings are the most versatile of all the web sling configurations.
They can be used in all three types of hitches and the wear points can be Flat Endless Sling
adjusted around the circumference of the sling to increase sling life.
When used in a choker or basket hitch the legs can be spread for improved
load control and balance.
These slings are especially used in lifting pipe bundles and used in exports.
These slings can be put in the product, machines, bundles etc and go along
with the product till destination, giving the most economical, safe and
efficient lifting to the products

Multi-Leg Type
They are used for lifting products which are balanced and have
uniform construction. The Centre of Gravity is below the lifting hook.
Multi legged Slings have Oblong Master Link & Multi Link assembly at
top and the other end can have Hooks, Shackles, Eye bolts, Rings,
Links, Connectors etc as per requirement.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

Round Endless Sling


ROUND WEB SLINGS
Circum.
Length
Round slings are manufactured in accordance to EN 1492-
2:2000 and ASME B 30.9 from 100% polyester. The outer
cover is a seamless polyester sleeve of double thickness
Effective Length
construction and has an excellent abrasion resistance. The
core consists of a continuous hank of high tenacity polyester
yarn which is immensely strong and durable.

Due to the parallel fibers in the core the stretch experienced


Effective Length
with a round sling is less than 3% at the safe working load,
which eliminates dangerous dancing experienced with some
slings.

Round Eye to Eye Sling

PROTECTIVE SLEEVES
Sleeves are used on lifting slings to provide safety from abrasion &
cutting. Due to sleeves the slings can be used to lift extremely cut
prone products and does not damages the edges of product.
Sleeves are made to lift Glass, steel blades, girders, slit coils, wooden
logs and give extra long life to slings. The sleeves stick to the job and
sling moves in freely to adjust itself and resist abrasion or cutting
giving extra life and safety.

Anti-Abrasive: For lifting goods having rough surface .


Anti-Cut: For lifting goods having sharp edges e.g. steel rolls.
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

CHOOSE YOUR SLING BOTH END LOOPS/EYE SLINGS


CAPACITY WIDTH EFFECTIVE LENGTH
COLOR
(TON) (MM) (MTR.)
1 25 Violet 1 2 3 4 5 6 8 10 12
2 50 Green 1 2 3 4 5 6 8 10 12
Also available: 3 75 Yellow 1 2 3 4 5 6 8 10 12
Customization on slings in 4 100 Grey 1 2 3 4 5 6 8 10 12
terms of – 5 125 Red 1 2 3 4 5 6 8 10 12
1. Length 6 150 Brown - - 3 4 5 6 8 10 12
2. Capacity 8 200 Blue - - 3 4 5 6 8 10 12
3. Ply 10 250 Orange - - 3 4 5 6 8 10 12
12 300 Orange - - 3 4 5 6 8 10 12
4. End fittings
16 200 Orange - - 3 4 5 6 8 10 12
20 250 Orange - - 3 4 5 6 8 10 12
24 300 Orange - - 3 4 5 6 8 10 12
30 300 Orange - - 3 4 5 6 8 10 12

ROUND ENDLESS SLINGS


CAPACITY WIDTH CIRCUMFERENCE
COLOR
(TON) (MM) (MTR.)
1 25 Violet - - 3 4 5 6 8 - - Note:
2 50 Green - - 3 4 5 6 8 - - Effective Length is Half
3 75 Yellow - - 3 4 5 6 8 - - of the Circumference
5 125 Red - - 3 4 5 6 8 - - Length for Endless
8 200 Blue - - 3 4 5 6 8 - - Slings
10 250 Orange - - 3 4 5 6 8 - -
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

RATCHET LASHING
The Ratchet Lashing system is used for securing cargo while transporting, shifting
or storage. It is a modern, light weight and thoroughly reliable method of
securing all types of load across an entire spectrum of requirements. It offers
significant advantages over any other securing system.
Ratchet Lashing is a Reusable, Cost effective tie-down using polyester webbing &
Ratchet Buckle and has replaced ropes, chains and wires used for transportation..
The Ratchet Buckle provides the tensioning force. The tension is uniform and
locking mechanism ensures that the tension is retained till it is unlocked.
This Ensures complete locking of strap in position and also provides unlocking
mechanism which is safe and fast. Polyester Webbing has the least of elongation
(less than 7 %) and is soft and safe to use.

ADVANTAGES OF WEBBING LASHING SYSTEMS


• All lashings are individually and uniquely numbered for traceability and safety.
• High Tenacity Polyester webbing has a high resistance to abrasion - much
higher than its polypropylene / Nylon equivalent.
• Webbing does not weaken with age.
• Ability to absorb shocks.
• No hidden corrosion - can be easily checked by eye for damage.
• Less risk of damage to the load or to painted/Coated surfaces.
• Supple - can adapt to fit the load easily thereby reducing the chances of
damage.
• Easy and quick to use, saving time and thus saving costs.
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


28 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

CARE AND USE OF WEBBING LASHINGS:


• Only use webbing lashings manufactured to EN 12195-2:2001
• Only use lashings which are clearly marked with a rated assembly strength and minimum break strength.
• Regularly check the system for cuts and frays in the webbing.
• Never use a bar or lever to tighten the ratchet tensioner.
• Protect the system from sharp edges.
• Keep away from alkalis and strong acids.
• Do not use for lifting.
• Do not tie knots in the webbing to shorten it.
• When the tensioner is a ratchet, ensure that there have been at least 2 complete turns of the spreader bars
after threading.

HOW TO ORDER LASHINGS & LASHING


SAFETY
Having first selected the appropriate Minimum
Break Strength, the lashing format must next be Two-Part Ratchet Lashing
considered.
There are two options:
Two-Part : Specify the fixed and overall lengths of
a Two-Part Lashing.
Endless Ratchet Lashing
Endless : Specify the overall length of an Endless
Lashing.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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25 MM Ratchet Strap Assembly


25mm Systems are used for lightweight
applications, i.e. restraining loads on pallets or car
roof racks and unitizing light loads.
35 MM Ratchet Assembly
35mm Systems are used for specific areas where it
is important to have a high minimum break
strength, but a small system is required, i.e. in oil
related industries where equipment could be
damaged if the system is over tightened.
50 MM Ratchet Assembly
50mm Systems have a minimum break strength of
5 Tonnes. Because of the durability and reliability
of this system, the most popular use is for lashing
loads on vehicles.
75MM and 100MM Ratchet Assembly
75mm and 100 mm Systems are used for
heavyweight applications, mainly by the Ministry
of Defence and companies transporting heavy
plant vehicles. The system has a minimum break
strength of 10 Tonnes.

These assemblies are stitched with High Tenacity threads of equivalent break load
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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HYDRAULIC HAND PALLET TRUCK

FEATURES :
♦ Heavy Duty with Three position control handle

♦ Welded steel pump with safety overload bypass system.

♦ Entry & exit rollers.

♦ Solid steel lifting rods for extra strength.

♦ Hard polymer wheels.

♦ Fork Length - 1100 mm (Standard)

♦ Fork Length – 700 mm (Specially designed for use in

paper industry.

♦ Fork Width – 150 mm

♦ Stroke – 75 mm

♦ Capacity – 2.5 Ton to 5 Ton

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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CHAIN BLOCKS
Our range of Chain Blocks are extensively used in industrial applications, we
offer the brands `INDEF’ & `WELLWORTH’. These are fabricated using quality
tested material and ensure long service. Our range is available in different
capacity and used for lifting heavy loads in various industries like Construction,
Engineering, Automobile and Marine Sector.
Product Range - These are available from 0.5MT- 20MT SWL and come with or
without Trolley for horizontal & lateral movement.

 `WELLWORTH’ offers the famous `WELLWORTH’ brand of high quality chain blocks
from its wide range of Material Handling systems. Heavy Duty Triple Spur Geared
available in Alloy Steel Gr80 model, it is well known for its life & smooth operation.
Manufactured in accordance with IS 3822, these undergo a series of rigorous tests and
are finally tested to 50% overload and carry a 1 year warrantee along with test
certificate.

 ‘INDEF' make is a `BAJAJ’ group company and `WELLWORTH’ markets the same
extensively. The Chain Pulley Block is heavy duty as per IS3822, ISI Marked, tested to
50% overload, with one year warrantee and test certificate.

 Model ‘M’ : Export model, Compact-Light in weight, Very durable, Rugged &
maximum life as compared to other Chain Blocks in this segment, ISI marked,
Heavy Duty Triple Spur Geared, Triangle body.

 Model ‘P’ - Heavy Duty & rugged model – Highly durable and well known for its life
span. ISI marked, Round shaped body, Blue color.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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Chain Pulley Block


TRIANGULAR COMPACT MODEL

WWRPL introduces its customers to Wellworth Triangular Compact


Chain Pulley Block providing you features that are light weight &
Sturdy making it very easy to handle.

Lifelong lubrication enhances efficiency of performance with minimal


maintenance required.

Consists of surface hardened gears for an extended working life.

Wellworth chain pulley block uses needle roller bearings delivering a

higher operating efficiency.

Ensuring smooth passage of load chain with machined guide rollers.

A unique cover design that smoothens hand chain operation.

Self sustaining maintenance free friction brake in turn reducing


downtime.
WELLWORTH Equipped with a Grade 80 Load Chain for strength & wear resistance
also a longer chain life.

Elegantly modeled with an anticorrosive powder coated finish and has


better aesthetics.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


33 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

SPECIFICATIONS
Capacity T 0.5 T 1T 2T 3T 5T 10 T 20 T
Standard lift M 2.5 2.5 3 3 3 3 3
Running test load KN 6.3 12.5 25 37.5 75 125 250
Effort required to lift max.
N 231 309 360 340 414 414 414 x 2
load
No. of columns of load
1 1 1 2 2 4 8
chain
Load chain diameter MM 6 6 8 8 10 10 10

A MM 131 140 161 161 186 207 215


Dimensions B MM 127 158 187 199 253 398 650
C MM 270 317 414 465 636 798 890
Net weight Kg 10 12 22 32 46 97 193
Packing measurement Cm 22x15x23 23x18x23 28x21x27 32x21x29 40x21x35 50X41X21 64x38x64
Extra weight per meter
Kg 1.7 1.7 2.3 22 5.6 9.7 19.4
extra lift

20 MT capacity is a non-stock item, manufactured against order only. Delivery time may be higher.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


34 www.wellworthwireropes.com
All Dimensions in MM. TOTAL MATERIAL HANDLING SOLUTIONS
( DataTolerance ± 10% )

CHAIN BLOCK SPARES PARTS


1 Bent plate 13 Hook pin 25 Pawl 36 Move wheel
2 End anchor pin 14 Hand chain 26 Spring ring 38 Move wheel pin
3 End anchor 15 Disk gear 27 Ratchet disk 39 Bottom hook frame
4 Chain pin 16 Driving shaft 28 Friction plate 40 Row
5 Load chain 17 Splined gear 29 Brake cover 41 Hook frame bar
6 Stripper 18 Steel bushing 30 Hand wheel 42 Lock screw
7 Bottom hook assembly 19 Right side plate 31 Cotter pin 43 Top hook pin
8 Safe clip 20 Guide roller 32 Hand wheel cover 44 Bunton
9 Bearing race 21 Roller 33 Hook 45 Screw
10 Left side plate 22 Load sheave 34 Spring 46 Stripper
11 Stay 23 Top hook assembly 35 Rivet 47 Sling plate
12 Brake seat 24 Double-spring 36 Top hook frame 48 Bottom hook pin

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

OPERATION INSTRUCTIONS
Before lifting inspect carefully the hooks, the load chain, the brake device and lubrication of the block. For safe operation you must
keep six rules as following:
1. Don’t lift load exceeding the rated capacity of the chain block
2. Don’t use the block chain as a sling.
3. Don’t use when the chain is kinking.
4. To avoid accidents working or passing under a lifting load is strictly forbidden.
5. If the hand chain fails to move: Don’t use undue force. Stop operation and proceed inspection of the chain block.
6. Only use to lift vertically, don’t use to drag loads.

MAINTENANCE
 After operation, clean the chain block from dirt and keep it in a dry place to prevent rust & corrosion.
 Clean the chain block annually by purging the parts in kerosene and apply grease to them. It is advisable that the cleaning
work should be done by skilled hands.
 “O” marks on the two disk gears should be aligned.
 Stick the rollers of both left and right bearings to the inner race of the bearings on the chain sprocket shaft journal, and then
put it into the outer race of the bearings on the side plates.
 After cleaning and repair the chain block should be subjected to non-load and heavy load tests. If it works normally put it into
operation.
 For convenience of maintenance and dismantling. One of the links of the hand chain is open.

Lifting Load: Ensure area is clear of people and obstruction, and begin lifting by slowly pulling hand chain in “U” direction.
Lowering Load: Ensure area is clear of people and obstructions, and reverse lifting procedure. It may be necessary to apply extra
initial effort to release friction between brake components.
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

ELECTRIC HOISTS
We offer two types of hoists:
1. Wire Rope Hoist
2. Chain Hoist
these hoists are fabricated using high quality tested material &
meet all quality standards. Designed in line with international
quality standard to load and unload material effectively.

BRANDS: `INDEF’ & `WELLWORTH’.

FEATURES :
 Multipurpose
 Portable
 High tensile strength
 Designed for long life
 Rope guide prolongs rope life
 Alternative drum lengths allow for various lift heights.

Range: We offer Single Phase domestic Rope Hoists up to 1MT Capacity and 3 Phase industrial Rope Hoists from 1MT –
20MT SWL Capacity.

TROLLEY: Available in fixed mounted or with manual / electric trolley for horizontal & lateral movement.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

SPECIFICATIONS
(Mini Rope Hoist)
With Single Hook With Double Hook Weight
Input Rope
Model of
Lifting Lifting Lifting Lifting Lifting Lifting Power Diameter
No. Machine
Weight Speed Height Weight Speed Height
Kg. Mtr/Min Mtr Kg. Mtr/Min Mtr Watt MM Kg

WA200A 100 10 12 200 5 6 510 3 11

WA300A 150 10 12 300 5 6 600 3 11

WA500A 250 10 12 500 5 6 980 3.8 16.5

WA600A 300 10 12 600 5 6 1200 3.8 16.5

WA800A 400 10 12 800 5 6 1350 4.5 18.5

WA1000A 500 10 12 1000 5 6 1550 6 22

WA1200A 600 10 12 1200 5 6 1550 6 25

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


38 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

LEVER BLOCK LINK CHAIN MODEL

WWRPL introduces its customers to Wellworth Ratchet Lever Hoist in


Link Chain Model providing you features that are light weight & Sturdy
making it very easy to handle.

Lifelong lubrication enhances efficiency of performance with minimal


maintenance required.

Consists of surface hardened gears for an extended working life.

Wellworth ratchet lever block uses needle roller bearings delivering a


higher operating efficiency.

Ensuring smooth passage of load chain with machined guide rollers.

A unique cover design that smoothens hand chain operation.

Self sustaining maintenance free friction brake in turn reducing


downtime.

Equipped with a Grade 80 Load Chain for strength & wear resistance
also a longer chain life.

WELLWORTH Elegantly modeled with an anticorrosive powder coated finish and has
better aesthetics.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


39 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

SPECIFICATIONS
Capacity T 0.75 T 1T 1.5 T 3T 6T 9T

Standard Lift M 1.5 1.5 1.5 1.5 1.5 1.5

Test Load T 0.94 1.25 1.88 3.75 7.5 11.25

Net Weight Kg 6.9 7.1 9.7 16.3 26.7 35.9

Minimum Distance
MM 295 310 335 405 550 600
Between Hooks

Pull on lever to lift full load Kg 15 20 23 38 39 45

A MM 148 148 163 191 191 195

B MM 128 128 148 181 244 298


Dimensions

C MM 295 310 335 405 550 600

D MM 256 256 368 368 368 368

G MM 27 30 34 43 47 51

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


40 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

SAFETY INSTRUCTIONS
Before lifting inspect carefully the hooks, the load chain, the brake device and lubrication of the block. For safe operation you must
keep these rules :
1. The equipment should only be operated and maintained by a competent person.
2. Do not lift load exceeding the rated capacity of the lever block.
3. Do not use the block chain as a sling.
4. Do not extend the operating lever.
5. Do not use when the chain is kinking.
6. Do not leave suspended loads unattended.
7. Do not use for lifting people.
8. To avoid accidents working or passing under a lifting load is strictly forbidden.
9. If the hand chain fails to move: Don’t use undue force. Stop operation and proceed inspection of the chain block.

MAINTENANCE
 After operation, clean the chain block from dirt and keep it in a dry place to prevent rust & corrosion.
 Clean the chain block annually by purging the parts in kerosene and apply grease to them. It is advisable that the cleaning
work should be done by skilled hands.
 After cleaning and repair the chain block should be subjected to non-load and heavy load tests. If it works normally put it into
operation.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


www.wellworthwireropes.com
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PULLING & LIFTING MACHINE


We provide Pulling and Lifting Machines, which is designed in compliance with ISO, CE marketing, BIS and ISI quality
standards in both our brands `INDEF’ & `WELLWORTH’. These machines comes with standard length of wire-rope that
is fitted with hook or shackle at one end and fuse and tapered at the other end.

Range : Minimum Capacity 0.75MT Lifting & 1.25 Pulling to 5.0MT Lifting
& 8.0MT Pulling capacity.
Features :
 Optimum performance
 High tensile strength
 Durable

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


42 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

DEE SHACKLE

D-SHACKLE
ALLOY STEEL, GRADE 80, FORGED, QUENCHED & TEMPERED , SCREW PIN TYPE
As per IS-6132 Part II

Safe Body Pin Jaw Inside


Working Load Dia Dia Inside Width Length

(Ton) A MM B MM C MM D MM

1 10 12 18 35
2 12 16 20 42
3.25 16 19 27 51
4.75 19 22 32 60
6.50 22 25 35 72
8.50 25 29 44 82
9.50 29 32 46 91 Screw-Pin Nut-Bolt
12 32 35 52 100
13.50 35 38 57 111
17 38 44 60 122
25 44 50 73 146
35 50 56 82 172
55 64 70 105 200

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


43 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

BOW SHACKLE

BOW-SHACKLE
ALLOY STEEL, GRADE 80, FORGED, QUENCHED & TEMPERED , SCREW PIN TYPE
As per IS-6132 Part II

Safe Body Pin Jaw Inside


Working Load Dia Dia Inside Width Length

(Ton) A MM B MM C MM D MM

1 11 12 18 45
2 14 19 22 55
3.25 16 20 25 63
4.75 20 22 32 80
6.50 23 26 36 90
8.50 25 28 40 100
9.50 28 31 45 110
Screw-Pin Nut-Bolt
12 32 35 50 125
13.50 36 39 56 140
17 40 44 63 155
25 45 50 70 175
35 50 55 80 200
55 63 69 100 250

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

HOOKS
Hooks are most widely used as end attachments in Slings and
connected to load. These are made in Mild Steel, Alloy Steel Grade 80,
Grade 63 & Stainless Steel. The Hook family mainly comprises of -
Eye Hooks : Used as end attachments in Slings and connected to loads to
be lifted. Standard Range 0.25MT – 25MT Capacity.
Clevis Hook : Used as end connectors with Link or Roller Chain. Standard
Range 0.25MT – 20MT Capacity.
Clevis Grab Hook : Similar to Clevis but with lesser jaw space. Standard
Range 0.25MT – 20MT Capacity.
Self Locking Hook : Have self locking latch for extra safety.
Swivel Hook : A rotating hook used to connect with Steel Wire Ropes at
Load point. Standard Range 0.25MT – 100MT Capacity.
Web Connecting Hook : Used as the end attachment with Polyester Lifting
Belts. Standard Range 0.25MT – 20MT Capacity.
Self Locking Hook : Used as the end attachment with Polyester Lifting
Belts.
Shank Hooks : Used as bottom hooks of Chain Blocks, Pulley Blocks and
Cranes. Available in different shank lengths for use as Crane Hooks.
Standard Range 0.25MT – 100MT Capacity.
Snap Hooks : Spring Loaded for lighter loads commonly used in exercise
equipments. Standard Range 5mm – 12mm in Steel- Galvanised & Powder
coated, Stainless Steel and Aluminium.
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


45 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

WIRE ROPE CLAMP/BULL DOG GRIP/U CLAMP


These are developed using tested raw material made of Alloy steel,
Grade 80 & Stainless Steel :
 Size – As per requirement / Rope Size
 Finish – Forged, Hot Dip Galvanized, Power Coated or Just plain
surfaces either painted or in self color.

EYE BOLTS
Eye Bolts is an end component / connecting component having a small ring
at top and a threaded shank which can be connected to a threaded drilled
area in case of plates, members, or finished product surfaces.
These are generally available in BS & Metric threads commonly referred to
as Inches & MM threading. These have embossed capacity ratings on the
surface.
 Size – 6MM to 65MM. (Standard)
 Capacity - 0.25MT – 20MT
 Finish – Forged, Galvanized, Powder Coated or Just Plain surfaces either
painted or in self color

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

LIFTING RINGS
Rings are most widely used as end attachments in Slings. These
are generally made of Mild Steel & Alloy Steel, Stainless Steel.
Types of Rings :
 Bull Ring - Used at the top of a sling.
 Bull Ring with Sub Rings – With smaller rings inside them
for easy movement of the sling legs during lifting.
 Shapes - Oblong Rings, Round Rings
 Size – as per requirement.
 Finish - Forged, Galvanized, or Just Plain painted/self color

CNNECTING LINKS & CHAIN SHORTNERS


These are modern day engineering marvel & extensively used to
connect chains thereby avoiding possible any opening & re-welding
requirement in any of the chains while assembly.
These are quite safe and approved under Inter Plant Standards of IS
and enjoy total acceptance in the Steel Plants.
Chain Shortners however are placed in an existing chain sling for
use in case the chain length is required to be altered. These are
governed by the chain sizes on which they are fitted.
 Size - 1.5MT – 32MT Capacity achieved in sizes 7mm to 32mm
respectively.
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


47 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

BOTTLE SCREWS/TURN BUCKLE/RIGGING SCREWS/ STRAINING SCREWS


Turn buckles form an important component of the Material Handling family and are widely used for
straining & tensioning on fixed lines. They provide leverage of adjustment in length in rope lines which
may happen due to expansion & contraction of metal surfaces, achieved due to opposite threading in
both the screws at either ends. These are generally drop forged quality but are also available in Steel,
Stainless Steel and Mild Steel.

 Size - 0.2MT–20MT Capacity

Combinations –

• Bow & Bow – Commonly known as Straining Screw.

• Eye & Eye Type - Commonly known as Turn Buckle.

• Eye & Hook Type.

• Eye & Jaw Type.

• Jaw & Hook Type.

• Jaw & Jaw Type.

• Hook & Hook Type.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


48 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

PLATE LIFTING CLAMPS


Our range comprises precision lifting devices for steel plate, structural
shapes, pipe, and drum. These are fabricated using finest quality raw
material, these are widely appreciated for high tensile strength and
enhanced durability.
 Size - 1MT – 10MT
Types –
 Horizontal Plate Lifting Clamp
 Vertical Plate Lifting Clamp
SHEAVE PULLEY BLOCKS
Designed in line with international quality standard, our range is used
to change the direction of an applied force, transmit rotational motion,
or realize a mechanical advantage in either a linear or rotational
system of motion.
Types of Pulleys :
 Manila Rope Pulley Blocks - Heavy Duty, available in Single,
Double & Triple sheaves.
 Wire Rope Pulley blocks - Heavy Duty, available in Single, Double
& Triple sheaves with MTC.
 Snatch Pulley Blocks – Available in both Manilla & Wire Rope
Generally available in Single, Double & Triple Sheaves, however the
same can be increased if required.
Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


49 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

HYDRAULIC JACKS
We manufacture excellent and efficient array of very high performance oriented hydraulic machinery including
hydraulic jack which have extensive application in different industries under the highly reputed `WELLWORTH’ brand
name. We have a wide range of industrial jack which can further be fully customized as per requirement and are very
competent both in their productivity and durability.

HYD. BOTTLE JACK :


Our precision engineered hydraulic jacks offer easy operation and are extensively
used in Multiple Jacking Systems, Transformers, Heavy Machineries, Oil Rigging and
Structural Equipment etc.
♦ The complete unit consists of Jack with Handle & Operating Rod.
♦ Capacity range available from 5 Ton – 100 Ton.
♦ Also available with Safety Lock Nut in 50 & 100 ton capacities.

HYD. REMOTE JACK :


Remote control jacks are suitable in areas where less space is available
for operating jack. The complete unit consists of :
♦ Hydraulic Hand Pump.
♦ High pressure hydraulic hose of 2 meter length.
♦ Steel handle for easy handling.
♦ Capacity range available from 10 ton – 1000 ton.

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


50 www.wellworthwireropes.com
TOTAL MATERIAL HANDLING SOLUTIONS

OTHER JACKING SYSTEMS


Our range of high performance mechanical screw jacks & ratchet jacks are durable, economical & easy to operate
having steel handle for easy handling of the jack.
 Mechanical Screw Jack : Round shape with full steel body & operating rod having thrust bearing. Available in
capacities 10, 20, 30 & 50 tons. Also available Mechanical Toe Lift jack specially prepared for Railway Track repairing.
 Cable Drum Screw Jack : Full Steel body with operating rod, having anti tipple base frame & thrust bearing with
handle. Available in 24”, 30” 36” & 48” capacities. Also available in Ratchet type.
 Ratchet Screw Jack : Lifting jack mounted on traversing base specially prepared for bridge, dams & railways.
Available in 10 ton – 100 ton capacities.
 Hydraulic Trolley Jack : Four wheel full steel body designed for car, truck, buses etc. Available in 1 ton – 20 ton
capacities.
 Hydraulic Toe Lift Jack : Specially prepared for lifting heavy equipments with minimum available access & railway
track . Available in 10 ton to - ton capacities.

Screw Jack Cable Drum Jack Ratchet Screw Jack Toe Lift Jack Trolley Jack

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in


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TOTAL MATERIAL HANDLING SOLUTIONS

QUALITY ASSURANCE PROCEDURE

IS COMPLIANCE
We strictly adhere to the IS codes which
are adapted from BS codes and are
internationally acceptable & all our
Incoming
Products are supplied with Manufacturer’s
Material
Test Certificate .

Contract Review
Customer’s
Requirement Total Material
Handling
Solutions

Finished Transit Integrity


Material Procedures
In-Line QC

IEC CODE
0512068283

Wellworth Wire Ropes Pvt. Ltd. Reserves right to change or modify dimensions or composition for betterment of its products.

Phone: +91-11-23212012/2500, Mobile: +91-9350816212 Email: info@wellworth.co.in

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