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DECEMBER 2014

Technical Data & Dimensions


Durapipe UK reserves the right to modify the details in this publication as products and specifications are updated and improved.
The content of this publication is for general information only and it is the user’s responsibility to determine the suitability of any
product for the purpose intended.
For further information on all Durapipe UK products and services contact our Customer Services Department as detailed below.
Customer Services
Tel: 0844 800 5509
Fax: 0800 317875
Durapipe UK is a trade name of Glynwed Pipe Systems Ltd. Company Number 1698059.

Registered office:
Durapipe UK
Walsall Road
Norton Canes
Cannock
Staffordshire
WS11 9NS
United Kingdom Technical Data & Dimensions
Tel: +44 (0)1543 279909
Fax: +44 (0)1543 279450
email: enquiries@durapipe.co.uk
web: www.durapipe.co.uk
04900288 December 2014
Index Durapipe UK Conditions of Sale

1. DEFINITIONS: 8. TERMS OF PAYMENT:


‘Seller’ shall mean Glynwed Pipe Systems Limited, registered in England under number In the event of default in payment according to the agreed payment terms between the Seller
1698059. ‘Buyer’ shall mean any company, organisation or individual to whom a quotation is and the Buyer – i.e. by the end of the month following the month of despatch of the goods
offered, or whose order is accepted by the Seller. the Seller shall be entitled without prejudice to any other right or remedy to suspend all further
2. CONDITIONS: deliveries and to charge interest on any amount outstanding at the rate of 2% per month until
All offers, quotations, estimates, acceptances and contracts are subject to these Conditions payment in full is made (a part of a month being treated as a full month for the purpose of
of Business and any terms or conditions which any other person shall seek to impose or make calculating interest).
part of any contract shall, so far as is inconsistent with these Conditions of Business, not 9. SHORTAGES AND DEFECTS APPARENT ON DELIVERY:
INTRODUCTION 4-5 apply unless expressly agreed by the Seller in writing. The headings in these conditions are for a) It shall be the responsibility of the Buyer to inspect or arrange for an inspection of the goods
convenience only and shall not affect their interpretation. on delivery whether the goods are delivered to the Buyer's premises or to the premises of the
3. QUOTATIONS, PRICE VARIATIONS AND MADE TO ORDER GOODS: Buyer's customer or to a works site. If no such inspection is made the Buyer shall be deemed
a) Any quotation given by the Seller is an invitation to the Buyer to make an offer only and no to have accepted the goods.

VALVE PRODUCT CODE SELECTOR 6 order of the Buyer placed with the Seller in pursuance of a quotation or otherwise shall be
binding on the Seller unless and until it is accepted in writing by the Seller.


b) The Buyer shall have no claim for shortages or defects apparent on inspection unless:
i) a written complaint is made to the Seller within three days of receipt of the goods specifying
b) Unless stated otherwise, all quotations and published price lists are ex works, exclusive the shortage or defect; and
of VAT and shall remain valid for 30 days or such period as may be quoted but nevertheless ii) the Seller is within seven days of receipt of the complaint given an opportunity to inspect the
the Seller may amend or withdraw any quotation by written or oral notice. Quotations may be goods and investigate the complaint before any use is made of the goods.
MANUAL VALVES varied if the Buyer makes variations in his specifications but see special conditions relating to c) If a complaint is not made to the Seller as herein provided then in respect of such shortages
Made to Order Goods. or defects the goods shall be deemed to be in all respects in accordance with the contract and
VKD DualBlock 2-way Ball Valve
® 3
/8" - d16 to 2" - d63 7 c) Certain products are denoted ‘MTO’ in the Seller’s published price lists. These products are the Buyer shall be bound to pay for the same accordingly.
Made to Order Goods and the Seller manufactures or procures these goods on a bespoke 10. CLAIMS FOR DEFECTS NOT APPARENT ON INSPECTION:
basis only. Where a Buyer has made an offer for “MTO” products that the Seller has accepted in
VKD DualBlock® 2-way Ball Valve 21/2" - d75 to 4" - d110 23 writing the Buyer forfeits their right to cancel their offer unless the Seller confirms in writing that
a) The Buyer shall have no claim for defects not apparent on inspection unless the Seller is
notified of defective workmanship or materials within twelve months from delivery of the goods.
it will accept cancellation by the Buyer. Where the Seller does not provide written confirmation Provided that the goods have been installed and applied in accordance with any relevant
TKD DualBlock® 3-way Ball Valve 3
/8" - d16 to 2" - d63 33 of the Buyer’s cancellation the Buyer remains liable for the full contractual value of all ‘MTO’ recommendations made by the Seller, the Seller will at its option replace the goods or refund
products. the net invoiced price in respect of the goods which have been shown to be defective. If the
VXE Easyfit® 2-way Ball Valve 3
/8" - d16 to 2" - d63 49 4. STATEMENTS OR REPRESENTATIONS TO THE BUYER: Seller does so supply substitute goods the Buyer shall be bound to accept such substituted
If any statement or representation has been made to the Buyer upon which the Buyer relies goods in full satisfaction of the obligations of the Seller under the contract.
NEW VXE Easyfit® 2-way Ball Valve 21/2" - d75 to 4" - d110 59 other than in the documents enclosed with the Seller's quotation, the Buyer must set out that b) The Buyer shall in any event have no claim or set-off in respect of defects unless a written
statement or representation in a document to be attached to or endorsed on the order in which complaint is sent to the Seller as soon as the defect is noticed and no use is made of the goods
case the Seller may submit a new quotation. thereafter or alteration made thereto by the Buyer before the Seller is given an opportunity to
VKR DualBlock® Metering Ball Valve 3
/8” - d16 to 2” - d63 67
5. DELIVERY - TIME: inspect the goods.
a) Any period for delivery given at any time and in any manner by the Seller is an estimate only c) The Buyer is responsible for ensuring that the goods are fit for any particular purpose, and
NEW SXE Easyfit Ball Check Valve
® 1
/2" - d16 to 2" - d63 81 and is not binding on the Seller. Delivery periods are normally calculated from the later of: no warranty or condition of fitness for any particular purpose is to be implied into the contract.
i) acceptance of order; or 11. LIABILITY:
SXE Easyfit® Ball Check Valve 21/2” - d75 to 4” - d110 89 ii) where applicable, the receipt by the Seller of a detailed specification or drawings. Save as stated in Conditions 9 and 10 (and save in respect of death or personal injury resulting
b) Time shall not be deemed to be of the essence of the contract. Failure by the Seller to meet from the negligence of the Seller its servants or agents) the Seller shall not be liable for any
SR Ball Check Valve d20 to d63 97 any quoted delivery period for any part or the whole of the order shall not entitle the Buyer to claim or claims for direct or indirect consequential or incidental injury loss or damage made by
rescind the contract or to claim damages of any nature. the Buyer against the Seller whether in contract or in tort (including negligence on the part of
the Seller its servants or agents) arising out of or in connection with any defect in the goods or
FK Butterfly Valve 11/2" - d50 to 12" - d315 101 c) The Seller will endeavour to comply with reasonable requests by the Buyer for postponement
of delivery but shall be under no obligation to do so. Where delivery is postponed otherwise their fitness or otherwise for any particular purpose or any act omission neglect or default of the
than due to default by the Seller the Buyer shall pay all costs and expenses including a Seller its servants or agents in the performance of the contract.
FE Butterfly Valve 11/2" - d50 to 8" - d225 117 12. FORCE MAJEURE:
reasonable charge for storage and transportation occasioned thereby and an extra charge for
split delivery if applicable. Notwithstanding anything herein contained neither the Buyer nor the Seller is to be held liable
UM/VM Diaphragm Valve 1
/2" - d20 to 4" - d110 125 d) The Buyer will receive delivery of any consignment between the hours of 8.00am and for any delay or failure to carry out the contract due wholly or in part to an act of God action
4.00pm Monday to Friday inclusive, unless otherwise agreed in writing. Cost incurred by the by any Government whether British or foreign civil war strikes and/or lockouts wheresoever
CM Compact Diaphragm Valve 1
/2" - d20 133 Seller arising from the Buyer's refusal to accept consignments within the agreed hours shall be occurring fire trade disputes floods or unfavourable weather or any material becoming
borne by the Buyer. unavailable or irreplaceable (whether at all or at commercially acceptable prices) or any other
circumstances beyond the control of the Seller.
RV Sediment Strainer 137 6. DELIVERY AND RISK:
a) Except where stated to the contrary in the contract, delivery shall be made as follows: 13. SUB-CONTRACTING:
The Seller reserves the right to sub-contract the fulfilment of any order or any part thereof.
VM/RM Mini Diaphragm Valve & Cock 1
/4" to /2"
1
145 i) where the Buyer provides the transport, delivery shall be made ex the Seller's works;
ii) where the Seller provides the transport, delivery shall be made to the premises of the Buyer, 14. INSOLVENCY AND BREACH OF CONTRACT:
or the premises of the Buyer's customer or works site if the Buyer has requested delivery to be In the event that:
VV Angle Seat Valve 1
/2" to 2" 149
so made but where the Buyer has made such a request the Seller will make a first delivery to a) the Buyer commits any breach of the contract and fails to remedy such breach (if capable
the Buyer's customer or works site as so much of the goods as is available for that delivery but of remedy) within a period of thirty days from receipt of a notice in writing from the Seller
VR Check Valve 3
/8” - d16 to 4” - d110 155 subsequent deliveries will be made to the premises of the Buyer. requesting such remedy; or
b) The Seller may at its discretion make partial delivery of orders and invoice the same. b) any distress or execution is levied upon any of the goods or property of the Buyer; or
CR Wafer Check Valve 11/2” - d50 to 12” - d315 163 c) Risk in the goods shall pass on delivery. c) the Buyer offers to make any arrangements with or for the benefit of its creditors or
d) Where goods are sent FOB the Seller's responsibility shall cease when the goods are placed (if an individual) becomes subject to a petition for a bankruptcy order or (being a limited
SXA Easyfit® Air Relief Valve 1
/2" - d20 to 2" - d63 167 on board ship or aircraft without the need for the Seller to give notice to the Buyer and the company) has a receiver appointed of the whole or any part of its undertaking property or
provisions of Section 32(3) of the Sale of Goods Act 1979 shall not apply. assets; or
7. OWNERSHIP OF GOODS: d) an order is made or a resolution is passed or analogous proceedings are taken for the winding
a) The goods shall remain the sole and absolute property of the Seller as legal and equitable up of the Buyer (save for the purpose of reconstruction or amalgamation with insolvency and
owner until such time as the Buyer shall have paid to the Seller the contract price together with previously approved in writing by the Seller) the Seller shall thereupon be entitled without
the full price of any other goods the subject of any contract between the Seller and the Buyer. prejudice to its other rights hereunder forthwith to suspend all further deliveries until the default
b) The Buyer acknowledges that until such time as the property in the goods passes to the has been made good or to determine the contract and any unfulfilled part thereof or at the
Buyer he is in possession of the goods as a bailee and fiduciary agent for the Seller and Seller's option to make partial deliveries. Notwithstanding any such termination the Buyer shall
the Purchaser shall store the goods in such a manner that they are clearly identifiable as the pay to the Seller at the contract rate for all the goods delivered up to and including the date of
property of the Seller. termination.

c) Until payment due under all contracts between the Buyer and the Seller had been made in 15. INDUSTRIAL PROPERTY RIGHTS:
full, in the event of sale of the goods by the Buyer: If goods supplied by the Seller to the Buyer's design or specifications infringe or are alleged
i) the Seller shall be entitled to trace all proceeds of sale received by the Buyer through any to infringe any patent or registered design right or copyright the Buyer will indemnify the Seller
bank or other account maintained by the Buyer; and against all damages, costs and expenses incurred by the Seller as a result of the infringement
or allegation. The Buyer will give the Seller all possible help in meeting any infringement claim
ii) the Buyer shall if requested by the Seller in writing to so assign its rights to recover the selling
brought against the Seller.
price of the goods from the third parties concerned. Such monies to be held separately by the
Buyer as agent on behalf of the Seller. 16. BUYER'S ERROR IN ORDERING:

d) The Seller may for the purpose of recovery of its goods enter upon any premises where they In the event the Buyer orders incorrectly the Seller will be under no obligation to the Buyer to
are stored or where they are reasonably thought to be stored and may repossess the same. rectify or assist in rectifying the error.
17. LAW AND JURISDICTION:
The contract shall be subject in all respects to English Law and to the jurisdiction of the English
Courts.

2 Tel: 0844 800 5509 Fax: 0800 317875 Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 331
Index

ACTUATED VALVES - Electric


VKD DualBlock® 2-way Ball Valve 3
/8" - d16 to 2" - d63 175

VKD DualBlock® 2-way Ball Valve 21/2" - d75 to 4" - d110 187

TKD DualBlock® 3-way Ball Valve 3


/8" - d16 to 2" - d63 199

NEW VKR DualBlock® Metering Ball Valve 3


/8" - d16 to 2" - d63 207

FK Butterfly Valve 11/2" - d50 to 12" - d315 217

S1-S2 2-way Solenoid Valve 3


/8" - d16 237

ACTUATED VALVES - Pneumatic


VKD DualBlock® 2-way Ball Valve 3
/8" - d16 to 2" - d63 245

VKD DualBlock® 2-way Ball Valve 21/2" - d75 to 4" - d110 257

TKD DualBlock® 3-way Ball Valve 3


/8" - d16 to 2" - d63 267

FK Butterfly Valve 11/2" - d50 to 12" - d315 277

VM Diaphragm Valve - NC 1
/2" - d20 to 4" - d110 291

VM Diaphragm Valve - NO/DA 1


/2" - d20 to 4" - d110 301

CM Compact Diaphragm Valve 1


/2" - d20 315

FLOW X3 CONTROL
Variable Area Flowmeter ⅜" – d16 to 2½" – d75 323

NEW FLS Flow Monitoring range 329

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 3


World class Valves and Flow Control

Durapipe UK offers an unrivalled


portfolio of manual and actuated valves
including ball, angle seat, diaphragm,
butterfly and 3-way valves available in
PVC-U, ABS, Polypropylene and Corzan
C-PVC materials to meet a diverse
range of applications.
Manufactured by market leader and
fellow Aliaxis partner, FIP, our valve
offering boasts the latest technological
developments, innovative features
and high performance characteristics.
FIP has been a world leader in the
development and production of valve
products since it produced the first
plastic valve in 1954.
Investing heavily in research and
development means FIP is always the
first manufacturer to bring the latest
innovations to the market. Benefiting
from FIP’s unrivalled expertise in the
development of valves, Durapipe
UK can offer a high performing
comprehensive product range that is
manufactured in world class facilities to
the highest quality.

Durapipe Valve Department


Our dedicated in-house valve and flow control department offers
technical support and assembly advice on our wide range of
manual and actuated valves as well as state-of-the-art flow
control and monitoring solutions.
The valve team often operates on a rapid response basis with
both manual and actuated valves being shipped to customers
on a next day basis, sometimes to very precise requirements.
Furthermore, the Valve Department can offer system sizing,
valve and actuation advice with every product fully tested and
carrying an individual serial number. All products are fully quality
assurance tested to BS EN ISO 9001.
The team have a wealth of experience and expert knowledge
of valves and flow control solutions, and their expertise can be
invaluable when helping customers to select the appropriate
valve.

4 Tel: 0844 800 5509 Fax: 0800 317875


products for plastic pipework systems

Ball Valves Butterfly Valves


The manual ball valve is the most frequently used valve in industrial installations, Our technically
used for standard isolations to enable sections of a plant to be shut down for engineered butterfly
maintenance and is the most effective product for pure isolation requirements. valves are often used
Our range of plastic ball valves is the most technically advanced on the market, as the ideal solution
including the innovative VKD 2-way ball valve and the TKD 3-way valve that for water applications.
both include many patented features (including DualBlock®, Seat Stop® and Butterfly valves offer a
PowerQuick®) that are each designed with the users benefit in mind. The range compact installation solution even
is further complemented by the VXE valve that itself provides many pioneering on large diameter piping systems.
features (Easyfit®) that can Our range offers a flanged body
enhance the valve offering with oval holes for ease of installation
to a pipe system. where the central disc changes based
The VKD and TKD on the plastic material of choice.
ranges of ball valves The butterfly valve range can be
can be actuated either operated by lever handle, gearbox
electrically or (gearbox only available in 10" & 12") or
pneumatically. via an electric or pneumatic actuator.

Diaphragm Valves
Our diaphragm valve is particularly suitable for regulation or on-off operations with
dirty or abrasive fluids. The hand-wheel operator and the diaphragm type sealing
allow precise regulation and can reduce water hammer.
A diaphragm valve is suitable for fluids containing foreign objects because it
is very forgiving as the rubber seal flexes around the object. As the areas are
smooth, there is nowhere for the foreign body to become lodged.

FlowX3 ChemX3
Our range of FlowX3 products ChemX3 is a complete range of
consists of a selection of blind, electrodes, sensors, monitors,
panel or field mounted sensors controllers and transmitters for
utilising the following technologies: pH and ORP measurement:
• pH and ORP Monitor
Paddle Wheel Magmeter and Controller
A simple and reliable flow The Insertion Magmeters are suitable • pH and ORP 2-Wire
sensor designed for use with to measure flowrate in both metal and Transmitters
every kind of solid-free liquids. thermoplastic pipelines. No moving • Conductivity Monitor
The sensor can measure mechanical parts and the high quality and Controller
flow from 0.15 m/s (0.5 ft/s) materials allow the measurement of
• Conductivity 2-Wire
producing a highly repeatable liquids where suspended solids can
Transmitters
frequency output signal. be present, or of abrasive liquids
as long as they are conductive and • A comprehensive range of
A rugged construction and a electrodes and sensors
homogeneous.
proven technology guarantee
exceptional performances The sensor can be assembled into the
with little or no maintenance standard Durapipe FLS fitting range,
required. so it is perfectly interchangeable with
the paddlewheel sensors.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 5


Valve Product Code Selector

Operation/Actuation Valve Type Body/Seal Material Size/Ends


0 = Standard Manual Valve Ball Valves ABS Options Plain Socket Plain Spigot
Electric Actuation DK = VKD Ball Valve A = ABS / EPDM 101 = 3/8" 201 = 3/8"
1 = 100-240vAC DL = VKD Ball Valve (c/w lockable handle) B = ABS / FPM 102 = /2"
1
202 = 1/2"
2 = 24v AC/DC XE = VXE Ball Valve C = ABS / PTFE 103 = 3/4" 203 = 3/4"
3 = 100-240vAC - Fail Safe Closed LT = TKD 3-way 'L' Port Valve PVC-U Options 104 = 1" 204 = 1"
4 = 24v AC/DC - Fail Safe Closed TT = TKD 3-way 'T' Port Valve E = PVC-U / EPDM 105 = 1 /4"
1
205 = 11/4"
5 = 100-240vAC - Fail Safe Open Butterfly Valves F = PVC-U / FPM 106 = 1 /2"
1
206 = 11/2"
6 = 24v AC/DC - Fail Safe Open FK = FK Valve G = PVC-U / PTFE 107 = 2" 207 = 2"
7 = 100-240vAC - Positioning (4-20mA) FE = FE Butterfly Valve PVC-C Options 108 = 21/2" 208 = 21/2"
8 = 24vAC/DC - Positioning (4-20mA) Diaphragm Valves J = PVC-C / EPDM 109 = 3" 209 = 3"
Pneumatic Actuation VM = VM Diaphragm Valve K = PVC-C / FPM 110 = 4" 210 = 4"
P = Pneu, Fail Safe Closed UM = VM Diaphragm Valve (Union Ended) L = PVC-C / PTFE 111 = 5" 211 = 5"
Q = Pneu, Fail Safe Open CM = Compact Diaphragm Valve PP Options 112 = 6" 212 = 6"
R = Pneu, Double Acting CU = Compact Diaphragm Valve (Union Ended) N = PP / EPDM 113 = 8" 213 = 8"
S = Pneu, Fail Safe Closed + Switch Box RM = Mini Diaphragm & Cock P = PP / FPM 114 = 10" 214 = 10"
T = Pneu, Fail Safe Open + Switch Box Check Valves Q = PP / PTFE 115 = 12" 215 = 12"
U = Pneu, Double Acting + Switch Box SX = Double Union Ball Check Valve PVDF Options Plain Socket Plain Spigot
Other SR = Single Union Ball Check Valve S = PVDF / EPDM 304 = 12mm 404 = 12mm
V = Gearbox Operated VR = Angle Seat Check Valve T = PVDF / FPM 305 = 16mm 405 = 16mm
UR = Angle Seat Check Valve (Union Ended) U = PVDF / PTFE 306 = 20mm 406 = 20mm
CR = Wafer Check Valve 307 = 25mm 407 = 25mm
Strainers 308 = 32mm 408 = 32mm
RV = RV Sediment Strainer 309 = 40mm 409 = 40mm
UV = RV Sediment Strainer (Union Ended) 310 = 50mm 410 = 50mm
RT = RV Sediment Strainer - Transparent 311 = 63mm 411 = 63mm
UT = RV Sediment Strainer - Transparent 312 = 75mm 412 = 75mm
(Union Ended) 313 = 90mm 413 = 90mm
Angle Seat Valves 314 = 110mm 414 = 110mm
VV = VV Angle Seat Valve 315 = 125mm 415 = 125mm
VU = VV Angle Seat Valve (Union Ended) 316 = 140mm 416 = 140mm
Strainers 317 = 160mm 417 = 160mm
SA = SXA Double Union Air Release Valve 319 = 225mm 419 = 225mm
PR = PR Pressure Relief Valve 320 = 250mm 420 = 250mm
323 = 315mm 423 = 315mm

DN (nominal bore) Metric Size Imperial Size For different end options, change the first digit of size/
10 16mm 3
/8" end code (imperial only) to the following
15 20mm 1
/2" B = Threaded BSP
20 25mm 3
/4" F = Flanged BS4504, PN10 /PN16 (DIN2501)
25 32mm 1" X = Flanged ANSI 150
32 40mm 11/4"
40 50mm 11/2"
50 63mm 2"
65 75mm 21/2" For different end options, change the first digit of size/
end code (metric only) to the following
80 90mm 3"
100 110mm 4" M = PE Long Male Spigot Ended, for Butt Fusion
125 140mm 5" P = PP Long Male Spigot Ended, for Butt Fusion
150 160mm 6"
200 225mm 8"
250 250mm 10"
300 315mm 12"

6 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

MANUAL VALVES
VKD DualBlock® 2-way Ball Valve
The VKD DualBlock® ball valve is a fully unionised valve that
stands up to the most severe industrial applications.
• Size range from 3/8" / d16mm up to 2" / d63mm
• Pressure rating: Maximum working pressure: 16 bar at 20ºC
(PP = 10Bar at 20ºC)
• Patented DualBlock® system: The locking device ensures the
union nuts are retained in position, even under the most arduous
conditions: ie. vibration or thermal expansion
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional
equipment
• The pipeline downstream of the valve can be disconnected,
with the valve in the closed position, without leakage
• Patented Seat Stop® ball seat carrier, with micro adjustment of the
ball seats and ‘take up’ of axial pipe loads, which can all be done
without the need to drain the system
• VKD ‘style’ ergonomically designed handle with removable ball seat
adjusting tool
• Possibility to fit an electric or pneumatic actuator with a GR-PP
Mounting kit with standard drillings (ISO 5211 F03, F04, F05, F07)
• Jointing by solvent welding, threaded or flanged connections,
or socket fusion
• For more information, please visit our website
www.durapipe.co.uk

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread size in inches
PN Nominal pressure in bar (max. working pressure
at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer (M-class) rubber
FPM Fluorocarbon rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 7


VKD DualBlock® 2-way Ball Valve

Dimensions and Standards

Imperial BSP Thread


The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

1 10 100 1000 10000 l/min


Nm 10 15 20 25 32 40 50 DN
bar
20
18

DN 0
DN 5
20

DN 5
DN 32
50
1

4
1

DN

DN
16
14
12
Pressure Loss
Torque

10 0,1

8
6
4
0,01
2
0
Valve Size

Torque at max. working pressure: 16 Bar. 0,001


Flow Rate

Pressure loss chart.

-20 0 20 40 60 80 100 °C DN 10 15 20 25 32 40 50
bar
16 PVC kv100 80 200 385 770 1100 1750 3400
14
Working Pressure

ABS
12
10 PP Flow coefficient kv100
8 Corzan kv100 is the number of litres per minute of water at a temperature
6 of 20ºC that will flow through a valve with a one bar pressure
4
differential at a specified rate. The kv100 values shown in the table
2
are calculated with the valve fully open.
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction
of the PN is required. (25 years with safety factor).

8 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

BS Series Female Ends

MANUAL VALVES
VKDLV PVC-U
VKDLA ABS

DualBlock® ball valve with BS series female ends for solvent welding
PVC-U ABS
d DN PN L Z H H1 E B B1 C C1 gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 15 16 16.5 70 103 65 54 54 29 67 40 205 H0 DKE 102 H0 DKF 102 160 H0 DKA 102 H0 DKB 102
3
/4 20 16 19 77 115 70 65 65 34.5 85 49 335 H0 DKE 103 H0 DKF 103 265 H0 DKA 103 H0 DKB 103
1 25 16 22.5 83 128 78 73 69.5 39 85 49 433 H0 DKE 104 H0 DKF 104 345 H0 DKA 104 H0 DKB 104
1 1 /4 32 16 26 94 146 88 86 82.5 46 108 64 703 H0 DKE 105 H0 DKF 105 550 H0 DKA 105 H0 DKB 105
1 /2
1
40 16 30 104 164 91 98 89 52 108 64 925 H0 DKE 106 H0 DKF 106 730 H0 DKA 106 H0 DKB 106
2 50 16 36 127 199 111 122 108 62 134 76 1577 H0 DKE 107 H0 DKF 107 1280 H0 DKA 107 H0 DKB 107

VKDLV - SH PVC-U
VKDLA - SH ABS

DualBlock® ball valve with BS series female ends for solvent welding - with lockable handle
PVC-U ABS
d DN PN L Z H H1 E B B1 C C1 gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 15 16 16.5 70 103 65 54 54 29 67 40 215 H0 DLE 102 H0 DLF 102 170 H0 DLA 102 H0 DLB 102
3
/4 20 16 19 77 115 70 65 65 34.5 85 49 345 H0 DLE 103 H0 DLF 103 275 H0 DLA 103 H0 DLB 103
1 25 16 22.5 83 128 78 73 69.5 39 85 49 443 H0 DLE 104 H0 DLF 104 355 H0 DLA 104 H0 DLB 104
1 1 /4 32 16 26 94 146 88 86 82.5 46 108 64 713 H0 DLE 105 H0 DLF 105 560 H0 DLA 105 H0 DLB 105
1 /2
1
40 16 30 104 164 91 98 89 52 108 64 935 H0 DLE 106 H0 DLF 106 740 H0 DLA 106 H0 DLB 106
2 50 16 36 127 199 111 122 108 62 134 76 1587 H0 DLE 107 H0 DLF 107 1290 H0 DLA 107 H0 DLB 107

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 9


VKD DualBlock® 2-way Ball Valve

Metric Series Female Ends


VKDIV PVC-U
VKDIA ABS
VKDIM PP
VKDIC Corzan

DualBlock® ball valve with Metric series female ends


d DN PN** L Z H H1 E B B1 C C1 L* Z* H*
16 10 16 14 75 103 65 54 54 29 67 40 - - -
20 15 16 16 71 103 65 54 54 29 67 40 14.5 73 102
25 20 16 19 77 115 70 65 65 34.5 85 49 16 82 114
32 25 16 22 84 128 78 73 69.5 39 85 49 18 90 126
40 32 16 26 94 146 88 86 82.5 46 108 64 20.5 100 141
50 40 16 31 102 164 91 98 89 52 108 64 23.5 117 164
63 50 16 38 123 199 111 122 108 62 134 76 27.5 144 199
**For PP all sizes are PN10. L*, Z* and H* sizes relate to PP only.

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
16 195 H0 DKE 305 H0 DKF 305 160 H0 DKA 305 H0 DKB 305 - - - 234 H0 DKJ 305 H0 DKK 305
20 195 H0 DKE 306 H0 DKF 306 160 H0 DKA 306 H0 DKB 306 145 H0 DKN 306 H0 DKP 306 223 H0 DKJ 306 H0 DKK 306
25 315 H0 DKE 307 H0 DKF 307 265 H0 DKA 307 H0 DKB 307 218 H0 DKN 307 H0 DKP 307 358 H0 DKJ 307 H0 DKK 307
32 435 H0 DKE 308 H0 DKF 308 345 H0 DKA 308 H0 DKB 308 298 H0 DKN 308 H0 DKP 308 476 H0 DKJ 308 H0 DKK 308
40 655 H0 DKE 309 H0 DKF 309 550 H0 DKA 309 H0 DKB 309 480 H0 DKN 309 H0 DKP 309 753 H0 DKJ 309 H0 DKK 309
50 880 H0 DKE 310 H0 DKF 310 730 H0 DKA 310 H0 DKB 310 682 H0 DKN 310 H0 DKP 310 1007 H0 DKJ 310 H0 DKK 310
63 1560 H0 DKE 311 H0 DKF 311 1280 H0 DKA 311 H0 DKB 311 1166 H0 DKN 311 H0 DKP 311 1717 H0 DKJ 311 H0 DKK 311

VKDIV - SH PVC-U
VKDIA - SH ABS
VKDIM - SH PP
VKDIC - SH Corzan

DualBlock® ball valve with Metric series female ends for solvent welding - with lockable handle
d DN PN** L Z H H1 E B B1 C C1 L* Z* H*
16 10 16 14 75 103 65 54 54 29 67 40 - - -
20 15 16 16 71 103 65 54 54 29 67 40 14.5 73 102
25 20 16 19 77 115 70 65 65 34.5 85 49 16 82 114
32 25 16 22 84 128 78 73 69.5 39 85 49 18 90 126
40 32 16 26 94 146 88 86 82.5 46 108 64 20.5 100 141
50 40 16 31 102 164 91 98 89 52 108 64 23.5 117 164
63 50 16 38 123 199 111 122 108 62 134 76 27.5 144 199
**For PP all sizes are PN10. L*, Z* and H* sizes relate to PP only.

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
16 205 H0 DLE 305 H0 DLF 305 250 H0 DLA 305 H0 DLB 305 - - - 244 H0 DLJ 305 H0 DLK 305
20 205 H0 DLE 306 H0 DLF 306 170 H0 DLA 306 H0 DLB 306 155 H0 DLN 306 H0 DLP 306 233 H0 DLJ 306 H0 DLK 306
25 325 H0 DLE 307 H0 DLF 307 275 H0 DLA 307 H0 DLB 307 228 H0 DLN 307 H0 DLP 307 368 H0 DLJ 307 H0 DLK 307
32 445 H0 DLE 308 H0 DLF 308 355 H0 DLA 308 H0 DLB 308 308 H0 DLN 308 H0 DLP 308 486 H0 DLJ 308 H0 DLK 308
40 665 H0 DLE 309 H0 DLF 309 560 H0 DLA 309 H0 DLB 309 490 H0 DLN 309 H0 DLP 309 763 H0 DLJ 309 H0 DLK 309
50 890 H0 DLE 310 H0 DLF 310 740 H0 DLA 310 H0 DLB 310 692 H0 DLN 310 H0 DLP 310 1017 H0 DLJ 310 H0 DLK 310
63 1570 H0 DLE 311 H0 DLF 311 1290 H0 DLA 311 H0 DLB 311 1176 H0 DLN 311 H0 DLP 311 1727 H0 DLJ 311 H0 DLK 311

10 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

BSP Threaded Socket Ends


VKDFV PVC-U
VKDFA ABS

MANUAL VALVES
VKDFM PP

DualBlock® ball valve with BSP parallel female threaded ends


d DN PN** L Z H H1 E B B1 C C1 Z***
3
/8 10 16 11.4 80.2 103 65 54 54 29 67 40 80.2
1
/2 15 16 15 80 110 65 54 54 29 67 40 73
3
/4 20 16 16.3 83.4 116 70 65 65 34.5 85 49 82.4
1 25 16 19.1 95.8 134 78 73 69.5 39 85 49 89.8
1 1 /4 32 16 21.4 110.2 153 88 86 82.5 46 108 64 103.2
1 /2 1
40 16 21.4 113.2 156 91 98 89 52 108 64 121.2
2 50 16 25.7 134.6 186 111 122 108 62 134 76 147.6
**For PP all sizes are PN10. Z*** For ABS sizes only.
PVC-U ABS PP
d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
3
/8 200 - - 200 H0 DKA B01 H0 DKB B01 - - -
1
/2 210 H0 DKE B02 H0 DKF B02 165 H0 DKA B02 H0 DKB B02 145 H0 DKN B02 H0 DKP B02
3
/4 335 H0 DKE B03 H0 DKF B03 265 H0 DKA B03 H0 DKB B03 220 H0 DKN B03 H0 DKP B03
1 448 H0 DKE B04 H0 DKF B04 350 H0 DKA B04 H0 DKB B04 298 H0 DKN B04 H0 DKP B04
1 1 /4 678 H0 DKE B05 H0 DKF B05 545 H0 DKA B05 H0 DKB B05 488 H0 DKN B05 H0 DKP B05
1 /2
1
955 H0 DKE B06 H0 DKF B06 740 H0 DKA B06 H0 DKB B06 682 H0 DKN B06 H0 DKP B06
2 1667 H0 DKE B07 H0 DKF B07 1295 H0 DKA B07 H0 DKB B07 1181 H0 DKN B07 H0 DKP B07

VKDFV - SH PVC-U
VKDFA - SH ABS
VKDFM - SH PP

DualBlock ball valve with BSP parallel female threaded ends - with lockable handle
®

d DN PN** L Z H H1 E B B1 C C1 Z***
3
/8 10 16 11.4 80.2 103 65 54 54 29 67 40 80.2
1
/2 15 16 15 80 110 65 54 54 29 67 40 73
3
/4 20 16 16.3 83.4 116 70 65 65 34.5 85 49 82.4
1 25 16 19.1 95.8 134 78 73 69.5 39 85 49 89.8
1 1 /4 32 16 21.4 110.2 153 88 86 82.5 46 108 64 103.2
1 1 /2 40 16 21.4 113.2 156 91 98 89 52 108 64 121.2
2 50 16 25.7 134.6 186 111 122 108 62 134 76 147.6
**For PP all sizes are PN10. Z*** For ABS sizes only.
PVC-U ABS PP
d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
3
/8 200 - - 210 H0 DLA B01 H0 DLB B01 - - -
1
/2 220 H0 DLE B02 H0 DLF B02 175 H0 DLA B02 H0 DLB B02 155 H0 DLN B02 H0 DLP B02
3
/4 345 H0 DLE B03 H0 DLF B03 275 H0 DLA B03 H0 DLB B03 230 H0 DLN B03 H0 DLP B03
1 458 H0 DLE B04 H0 DLF B04 360 H0 DLA B04 H0 DLB B04 308 H0 DLN B04 H0 DLP B04
11/4 688 H0 DLE B05 H0 DLF B05 555 H0 DLA B05 H0 DLB B05 498 H0 DLN B05 H0 DLP B05
11/2 965 H0 DLE B06 H0 DLF B06 750 H0 DLA B06 H0 DLB B06 692 H0 DLN B06 H0 DLP B06
2 1677 H0 DLE B07 H0 DLF B07 1305 H0 DLA B07 H0 DLB B07 1191 H0 DLN B07 H0 DLP B07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 11


VKD DualBlock® 2-way Ball Valve

Flanged Ends to BS EN1092-1 PN10/16


VKDOV PVC-U
VKDOA ABS
VKDOM PP
VKDOC Corzan

DualBlock® ball valve with flanged ends, to BS EN1092-1 PN10/16


d DN PN* H H1 B B1 C C1 F f U**
1
/2 15 16 130 65 54 29 67 40 65 14 4
3
/4 20 16 150 70 65 34.5 85 49 75 14 4
1 25 16 160 78 69.5 39 85 49 85 14 4
1 1 /4 32 16 180 88 82.5 46 108 64 100 18 4
1 1 /2 40 16 200 91 89 52 108 64 110 18 4
2 50 16 230 111 108 62 134 76 125 18 4
*For PP all sizes are PN10. **No. of Holes.

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 375 H0 DKE F02 H0 DKF F02 340 H0 DKA F02 H0 DKB F02 387 H0 DKN F02 H0 DKP F02 481 H0 DKJ F02 H0 DKK F02
3
/4 590 H0 DKE F03 H0 DKF F03 545 H0 DKA F03 H0 DKB F03 504 H0 DKN F03 H0 DKP F03 663 H0 DKJ F03 H0 DKK F03
1 713 H0 DKE F04 H0 DKF F04 685 H0 DKA F04 H0 DKB F04 697 H0 DKN F04 H0 DKP F04 896 H0 DKJ F04 H0 DKK F04
1 /4
1
1108 H0 DKE F05 H0 DKF F05 1050 H0 DKA F05 H0 DKB F05 1075 H0 DKN F05 H0 DKP F05 1379 H0 DKJ F05 H0 DKK F05
1 /2
1
1485 H0 DKE F06 H0 DKF F06 1380 H0 DKA F06 H0 DKB F06 1346 H0 DKN F06 H0 DKP F06 1761 H0 DKJ F06 H0 DKK F06
2 2347 H0 DKE F07 H0 DKF F07 2195 H0 DKA F07 H0 DKB F07 2060 H0 DKN F07 H0 DKP F07 2741 H0 DKJ F07 H0 DKK F07

VKDOV - SH PVC-U
VKDOA - SH ABS
VKDOM - SH PP
VKDOC - SH Corzan

DualBlock® ball valve with flanged ends, to BS EN1092-1 PN10/16 - with lockable handle
d DN PN* H H1 B B1 C C1 F f U**
1
/2 15 16 130 65 54 29 67 40 65 14 4
3
/4 20 16 150 70 65 34.5 85 49 75 14 4
1 25 16 160 78 69.5 39 85 49 85 14 4
1 1 /4 32 16 180 88 82.5 46 108 64 100 18 4
1 /2
1
40 16 200 91 89 52 108 64 110 18 4
2 50 16 230 111 108 62 134 76 125 18 4
*For PP all sizes are PN10. **No. of Holes.

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 385 H0 DLE F02 H0 DLF F02 350 H0 DLA F02 H0 DLB F02 397 H0 DLN F02 H0 DLP F02 491 H0 DLJ F02 H0 DLK F02
3
/4 600 H0 DLE F03 H0 DLF F03 555 H0 DLA F03 H0 DLB F03 514 H0 DLN F03 H0 DLP F03 673 H0 DLJ F03 H0 DLK F03
1 723 H0 DLE F04 H0 DLF F04 695 H0 DLA F04 H0 DLB F04 707 H0 DLN F04 H0 DLP F04 906 H0 DLJ F04 H0 DLK F04
1 1 /4 1118 H0 DLE F05 H0 DLF F05 1150 H0 DLA F05 H0 DLB F05 1085 H0 DLN F05 H0 DLP F05 1389 H0 DLJ F05 H0 DLK F05
1 1 /2 1495 H0 DLE F06 H0 DLF F06 1390 H0 DLA F06 H0 DLB F06 1356 H0 DLN F06 H0 DLP F06 1771 H0 DLJ F06 H0 DLK F06
2 2357 H0 DLE F07 H0 DLF F07 2205 H0 DLA F07 H0 DLB F07 2070 H0 DLN F07 H0 DLP F07 2751 H0 DLJ F07 H0 DLK F07

12 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

Flanged Ends to ANSI 150


VKDOAV PVC-U
VKDOAM PP

MANUAL VALVES
VKDOAC Corzan

DualBlock® ball valve with flanged ends, to ANSI 150


d DN PN* H H1 B B1 C C1 F f U**
1
/2 15 16 143 65 54 29 67 40 60.5 16 4
3
/4 20 16 172 70 65 34.5 85 49 70 16 4
1 25 16 187 78 69.5 39 85 49 79.5 16 4
1 1 /4 32 16 190 88 82.5 46 108 64 89 16 4
1 1 /2 40 16 212 91 89 52 108 64 98.5 16 4
2 50 16 234 111 108 62 134 76 121 19 4
*For PP all sizes are PN10. **No. of Holes.

PVC-U PP Corzan
d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 375 H0 DKE X02 H0 DKF X02 387 H0 DKN X02 H0 DKP X02 481 H0 DKJ X02 H0 DKK X02
3
/4 590 H0 DKE X03 H0 DKF X03 504 H0 DKN X03 H0 DKP X03 663 H0 DKJ X03 H0 DKK X03
1 713 H0 DKE X04 H0 DKF X04 697 H0 DKN X04 H0 DKP X04 896 H0 DKJ X04 H0 DKK X04
11/4 1108 H0 DKE X05 H0 DKF X05 1075 H0 DKN X05 H0 DKP X05 1379 H0 DKJ X05 H0 DKK X05
11/2 1485 H0 DKE X06 H0 DKF X06 1346 H0 DKN X06 H0 DKP X06 1761 H0 DKJ X06 H0 DKK X06
2 2347 H0 DKE X07 H0 DKF X07 2060 H0 DKN X07 H0 DKP X07 2741 H0 DKJ X07 H0 DKK X07

VKDOAV - SH PVC-U
VKDOAM - SH PP
VKDOAC - SH Corzan

DualBlock® ball valve with flanged ends, to ANSI 150 - with lockable handle
d DN PN* H H1 B B1 C C1 F f U**
1
/2 15 16 143 65 54 29 67 40 60.5 16 4
3
/4 20 16 172 70 65 34.5 85 49 70 16 4
1 25 16 187 78 69.5 39 85 49 79.5 16 4
1 1 /4 32 16 190 88 82.5 46 108 64 89 16 4
1 /2 1
40 16 212 91 89 52 108 64 98.5 16 4
2 50 16 234 111 108 62 134 76 121 19 4
*For PP all sizes are PN10. **No. of Holes.

PVC-U PP Corzan
d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 385 H0 DLE X02 H0 DLF X02 397 H0 DLN X02 H0 DLP X02 471 H0 DLJ X02 H0 DLK X02
3
/4 600 H0 DLE X03 H0 DLF X03 514 H0 DLN X03 H0 DLP X03 673 H0 DLJ X03 H0 DLK X03
1 723 H0 DLE X04 H0 DLF X04 707 H0 DLN X04 H0 DLP X04 906 H0 DLJ X04 H0 DLK X04
11/4 1118 H0 DLE X05 H0 DLF X05 1085 H0 DLN X05 H0 DLP X05 1389 H0 DLJ X05 H0 DLK X05
11/2 1495 H0 DLE X06 H0 DLF X06 1356 H0 DLN X06 H0 DLP X06 1771 H0 DLJ X06 H0 DLK X06
2 2357 H0 DLE X07 H0 DLF X07 2070 H0 DLN X07 H0 DLP X07 2751 H0 DLJ X07 H0 DLK X07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 13


VKD DualBlock® 2-way Ball Valve

Accessories

CVDE
End connector in PE100, long spigot, for electrofusion or butt welding (SDR11)
d DN L H Product Code
20 15 55 175 HZ PEE M06
25 20 70 210 HZ PEE M07
32 25 74 226 HZ PEE M08
40 32 78 243 HZ PEE M09
50 40 84 261 HZ PEE M10
63 50 91 293 HZ PEE M11
End connectors also available in PP, please speak to the Durapipe Valve Department for details.

PSKD
Stem extension kit (In PVC-U, pipe not included)
d DN A A1* A2 E B B1 Bmin Product Code
3
/8 - 16 10 32 25 32 54 70 29 139.5 KTPSKDEF
1
/2 - 20 15 32 25 32 54 70 29 139.5 KTPSKDEF
3
/4 - 25 20 32 25 40 65 89 34.5 164.5 KTPSKDGG
1 - 32 25 32 25 40 73 93.5 39 169 KTPSKDHH
1 /4 - 40
1
32 40 32 50 86 110 46 200 KTPSKDII
11/2 - 50 40 40 32 50 98 116 52 206 KTPSKDJJ
2 - 63 50 40 32 50 122 122 62 225 KTPSKDLL
*A1 is the size of standard pipe needed (not included in kit) and can be cut to suit.

RMKD
Mounting plate
d DN A B C C1 C2 F f f1 S Product Code
3
/8 - 16 10 30 86 20 46 67.5 6.5 5.3 5.35 5 PMKD01
1
/2 - 20 15 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD01
3
/4 - 25 20 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD01
1 - 32 25 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD01
11/4 - 40 32 40 122 30 72 102 6.5 6.3 6.5 6 PMKD02
11/2 - 50 40 40 122 30 72 102 6.5 6.3 6.5 6 PMKD02
2 - 63 50 40 122 30 72 102 6.5 6.3 6.5 6 PMKD02

SHKD
Handle Locking Kit 0°- 90° - with option to fit padlock
d DN Product Code
3
/8 - 16 10 KTSHKDEF
1
/2 - 20 15 KTSHKDEF
3
/4 - 25 20 KTSHKDGH
1 - 32 25 KTSHKDGH
1 1 /4 - 40 32 KTSHKDIJ
1 1 /2 - 50 40 KTSHKDIJ
2 - 63 50 KTSHKDLL

14 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

Accessories

PowerQuick

MANUAL VALVES
The valve can be supplied actuated, pneumatic or electric, by Durapipe Valve Department.
The GR-PP mounting bracket (with standard ISO 5211 drillings) can be supplied for self-actuation
and/or retrofitting of actuators to installed valves.
d DN B2 Q T PxJ PxJ Product Code
3
/8 - 16 10 58 11 12 F03 x 5.5 F04 x 5.5 KTPQCPEF
1
/2 - 20 15 58 11 12 F03 x 5.5 F04 x 5.5 KTPQCPEF
3
/4 - 25 20 69 11 12 F03 x 5.5 F05 x 6.5 KTPQCPGG
3
/4 - 25 20 69 11 12 – F04 x 5.5 KTPQCPG4
1 - 32 25 74 11 12 F03 x 5.5 F05 x 6.5 KTPQCPHH
1 - 32 25 74 11 12 – F04 x 5.5 KTPQCPH4
11/4 - 40 32 91 14 16 F05 x 6.5 F07 x 7.5 KTPQCPII
1 /2 - 50
1
40 97 14 16 F05 x 6.5 F07 x 7.5 KTPQCPJJ
2 - 63 50 114 14 16 F05 x 6.5 F07 x 7.5 KTPQCPLL

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 15


VKD DualBlock® 2-way Ball Valve

Accessories

MSKD
The MSKD is a limit switch box with either mechanical or proximity switches. The switchbox can be used to indicate back to a
control panel the position of the valve, fully open/fully closed (max. rotation = 90º). This can be fitted onto the valve using the the
relevant PowerQuick actuation module. For further details, please contact the Durapipe Valve Department.

d DN A A1 B B1 C C1
3
/8 - 16 10 58 85 132.5 29 88.5 134
1
/2 - 20 15 58 85 132.5 29 88.5 134
3
/4 - 25 20 70.5 96 143.5 34.5 88.5 134
1 - 32 25 74 101 148.5 39 88.5 134
11/4 - 40 32 116 118 165.5 46 88.5 167
1 /2 - 50
1
40 122 124 171.5 52 88.5 167
2 - 63 50 139 141 188.5 62 88.5 167

Product Code
d DN Electro-mechanical Inductive Namur
/8 - 16
3
10
to to KTMSKD1 KTMSKD1I KTMSKD1N
1 - 20 25

11/4 - 25 32
to to KTMSKD2 KTMSKD2I KTMSKD2N
2 - 32 50

Operating Nom. Operating Voltage No-load


Switch Type Rating
Voltage Voltage Current Drop supply current

1 Electro-mechanical 250v - 5A - - - - -

2 Inductive
DC PNP/NPN
- 5 to 36V DC - 4 to 200 mA <4.6V <0.8 mA

3 Namur * - 7.5 to 30V DC** 8.2V DC <30 mA** - -

*To be used with an amplificator.


**When used outside the hazardous area.

1 2 3

WH = White BL = Blue
BK = Black BR = Brown

16 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

Valve Bracketing and Supporting

In some applications manual or actuated valves are required to be supported by hangers or anchors. Supports must be capable
of withstanding the valve weight as well as the stresses transmitted through the valve body during service operations. All VKD

MANUAL VALVES
valves are provided with an integrated support on the valve body for a simple anchoring. By using threaded inserts, available in
brass or stainless steel. M4 for sizes 3/8"- d16 to 1" - d32 and M6 for sizes 11/4" - d40 to 2" - d63. Caution must be taken when using
these support systems because the ball valve now acts as a pipe anchor and all thermal end loads developed by adjacent pipes
could damage the valve components under conditions of large variation in operating temperature. Systems should be designed
to accommodate pipes expansion and contraction, see the Durapipe technical catalogues for details of thermal expansion and
pipework design.
For wall or ‘blind’ installations, the PMKD mounting plate can be used. The plate has to be fixed to the base of the valve prior to
fixing to the wall.

d DN B H L J*
3
/8 - 16 10 31.5 27 20 M4 x 6
1
/2 - 20 15 31.5 27 20 M4 x 6
3
/4 - 25 20 40 30 20 M4 x 6
1 - 32 25 40 30 20 M4 x 6
11/4 - 40 32 50 35 30 M6 x 10
11/2 - 50 40 50 35 30 M6 x 10
2 - 63 50 60 40 30 M6 x 10
*with Brass or Stainless Steel inserts fitted.

Brass or Stainless Steel inserts can be ordered


on the following codes:
Size
Material Product Code
(to fit valve)

1
/2 - 1" Brass SINSM04O

11/4 - 2" Brass SINSM06O

1
/2 - 1" Stainless Steel SINSM04X

11/4 - 2" Stainless Steel SINSM06X

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 17


VKD DualBlock® 2-way Ball Valve

Connection to the System

Before proceeding with the installation, please read and familiarise yourself
with these instructions. Fig.1

1. Check that the pipes either side of the valve are axially aligned, in order to
avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (13 on p21) from the valve body and slide them
onto the pipe.
3. Solvent weld, socket fuse or screw the valve end connectors (12 on p21)
onto the pipe ends. For correct jointing see the Durapipe material technical
PAGE NUMBERS

Fig.2
catalogues.
4. Position the valve between the two end connectors (Fig. 2) and screw the
union nuts clockwise by hand until a resistance is felt; do not use keys or
other tools which may damage the nut surface.
5. Check the DualBlock® device (16 on p21) is fitted to the valve body (Fig. 1).
DualBlock® is the patented system that allows the union nuts to be locked in
position. The locking device ensures the nuts are retained in position, even Fig.3 Fig.4

under the most arduous conditions: i.e. vibration or thermal expansion.


The nuts are now locked in position. To unlock them push in the lever on
the DualBlock® device (away from the teeth of the union nut) and unscrew
the nut anti-clockwise.
If the VKD valve is fitted with the locking handle (supplied separately), to
operate the valve it is required to lift the locking device (15 on p21) before Fig.5
being able to turn the handle (Fig. 3). The fitting of a padlock is possible so
the valve can be locked in the open or closed position (Fig. 4)

Seat Adjustment
The seat adjustment is undertaken using the removable insert tool in the
handle (Fig. 5).
The removable insert tool can be used to tighten the ball carrier (Fig. 6)
Fig.6
to achieve the correct sealing. Ideally use the Easytorque kit to ensure
the seat is tightened to the recommended torque.
Micro-adjustment of the ball seats can be carried out whilst the valve
is installed in-line by tightening the union nut with the valve in the fully
closed position. With the patented Seat Stop® system it is possible to
compensate wear on the PTFE seats due to excessive valve operations.

Warning: It is essential to avoid rapid closing of valves, to avoid the possibility of water hammer which may cause damage to the pipe
system. When using volatile liquids such as Hydrogen Peroxide, they may vaporise causing a pressure increase in the void between the
ball and the body. Please contact Durapipe Technical Support for further advice.

18 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

Easytorque Kit

1. Torque wrench for use with VKD/TKD ball valves from 3/8" - d16 to 2" - d63.

MANUAL VALVES
2. Insert for attaching the torque wrench to the valve for adjusting the ball seat carrier
The inserts are manufactured from PA50 material with sintered steel bush inserts.

The Easytorque kit allows the tightness of the ball seat carrier to
be set to the correct manufacturer recommended torque settings,
optimising the operation efficiency of the valve. It also avoids
damaging the valve components by the use of incorrect tools.

d DN Product Code
3
/8" - 1/2" - 16-20 10 - 15
to to KET01
2" - 63 50

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 19


VKD DualBlock® 2-way Ball Valve

Disassembly
1. Isolate the valve from the flow and drain down the pipeline.
Fig.1
2. Push in the lever on the DualBlock® device (16 on p21), away from the
teeth of the union nut and unscrew the union nuts (13 on p21)
anti-clockwise to remove them (Fig. 1). It is also possible to completely
remove the DualBlock® devices from the valve body, to enable the union
nuts to be removed. Remove the valve body (7 on p21) out of the line.
PAGE NUMBERS

3. Before disassembling hold the valve in a vertical position and open the
valve to 45º, to drain any residual fluid inside the valve. Catch the fluid in a
suitable container.
4. Remove the handle (2 on p21) from the valve stem.
5. Close the valve, then remove the handle insert tool (12 on p21) (Fig. 2) and
insert the ‘prongs’ on the underside of the tool into the slots on the ball seat
carrier (11 on p21). Rotate the support anti-clockwise (Fig. 3) and remove
the seat carrier.
6. Remove the ball (6 on p21) by pushing it from the opposite side of the valve
that is marked ‘REGOLARE-ADJUST’, taking care not to mark or damage
the ball.
7. Press the stem (4 on p21) out through the valve body (7 on p21). Fig.2

8. All the O-rings (3, 8, 9 & 10 on p21) and PTFE ball seats (5 on p21) can be
removed from their grooves, as shown in the exploded view.

Assembly
1. All the O-rings (3, 8, 9 & 10 on p21) and ball seats (5 on p21) can be
fitted into their grooves, as shown in the exploded view.
2. Insert the stem (4 on p21) from inside the valve body (7 on p21).
Fig.3
3. Insert the ball (6 on p21).
PAGE NUMBERS

4. Locate the ball seat carrier (11 on p21) and tighten clockwise using the
handle insert tool (1 on p21). Ideally use the Easytorque kit to ensure the
seat is tightened to the recommended torque.
5. Fit the insert tool (1 on p21) into the handle body (2 on p21) Re-fit the
handle (1 & 2 on p21) onto the valve stem (4 on p21).
6. Re-fit the valve end connectors (12 on p21) and the union nuts (13 on
p21), taking care that the socket O-rings (10 on p21) do not come out of
their grooves.

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

20 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

MANUAL VALVES
Position Components Material
1 Handle insert tool PVC-U
2 Handle HIPVC
3* Stem O-ring EPDM/FPM
4 Stem Valve Material
5* Ball seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10* Socket seal O-ring EPDM/FPM
11 Ball seat carrier Valve Material
12* End connector Valve Material
13* Union nut Valve Material
14** Spring (SHKD) Stainless steel
15** Safety handle block (SHKD) PP-GR
16* DualBlock® POM

*Spare Parts **Accessories

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 21


22 Tel: 0844 800 5509 Fax: 0800 317875
VKD DualBlock® 2-way Ball Valve

MANUAL VALVES
VKD DualBlock® 2-way Ball Valve
The VKD DualBlock® ball valve is a fully unionised valve that
stands up to the most severe industrial applications.
• Size range from 21/2" / d75mm up to 4" / d110mm
• Pressure rating: Maximum working pressure: 16 bar at 20ºC
(PP = 10Bar at 20ºC)
• Patented DualBlock® system: The locking device ensures the
union nuts are retained in position, even under the most arduous
conditions: ie. vibration or thermal expansion
• Lockable handle as standard feature
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional
equipment
• The pipeline downstream of the valve can be disconnected, with
the valve in the closed position, without leakage
• Patented Seat Stop® design ball seat carrier, with micro adjustment
of the ball seats and ‘take up’ of axial pipe loads
• VKD ‘style’ ergonomically designed handle with removable ball
seat adjusting tool
• Possibility to fit an electric or pneumatic actuator with a GR-PP
mounting plate with standard drillings (F07)
• For more information, please visit our website
www.durapipe.co.uk

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size of the thread in inches
PN Nominal pressure in bar (max. working
pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 23


VKD DualBlock® 2-way Ball Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

Nm 65 80 100 DN 1 10 100 1000 10000 l/min


bar
80

0
70

DN 65
DN 80
10
1

DN
60
50
Torque

Pressure Loss

40
0,1
30
20
10
0,01
0
Valve Size

Torque at max working pressure. 16 Bar.


0,001
Flow Rate

Pressure loss chart.

-20 0 20 40 60 80 100 °C DN 65 80 100


bar
16 PVC kv100 5250 7100 9500
14
Working Pressure

ABS
12
10 PP Flow coefficient kv100
8 Corzan kv100 is the number of litres per minute of water at a temperature
6 of 20ºC that will flow through a valve with a one bar pressure
4 differential at a specified rate. The kv100 values shown in the table
2
are calculated with the valve fully open.
0
Working Temperature
Pressure/temperature rating for water and harmless fluids to
which the material is RESISTANT. In other cases a reduction
of the PN is required. (25 years with safety factor).

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VKD DualBlock® 2-way Ball Valve

BS Series Female Ends

MANUAL VALVES
VKDLV PVC-U
VKDLA ABS

DualBlock® ball valve with BS series female ends for solvent welding
PVC-U ABS
d DN PN L Z H H1 E B B1 C C1 gms EPDM Code FPM Code gms EPDM Code FPM Code
2 /2
1
65 16 44 147 235 133 164 164 87 225 175 4380 H0 DKE 312 H0 DKF 312 3725 H0 DKA 312 H0 DKB 312
3 80 16 51 168 270 149 203 177 105 327 272 7260 H0 DKE 109 H0 DKF 109 5700 H0 DKA 109 H0 DKB 109
4 100 16 63 182 308 167 238 195 129 385 330 11300 H0 DKE 110 H0 DKF 110 8660 H0 DKA 110 H0 DKB 110

Metric Series Female Ends


VKDIV PVC-U
VKDIA ABS
VKDIM PP
VKDIC Corzan

DualBlock® ball valve with metric series female ends


d DN PN L Z H H1 E B B1 C C1
75 65 16 44 147 235 133 164 164 87 225 175
90 80 16 51 168 270 149 203 177 105 327 272
110 100 16 63 182 308 167 238 195 129 385 330

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
75 4380 H0 DKE 312 H0 DKF 312 3725 H0 DKA 312 H0 DKB 312 3090 H0 DKN 312 H0 DKP 312 4750 H0 DKJ 312 H0 DKK 312
90 7260 H0 DKE 313 H0 DKF 313 5700 H0 DKA 313 H0 DKB 313 5080 H0 DKN 313 H0 DKP 313 7838 H0 DKJ 313 H0 DKK 313
110 11300 H0 DKE 314 H0 DKF 314 8660 H0 DKA 314 H0 DKB 314 7725 H0 DKN 314 H0 DKP 314 12137 H0 DKJ 314 H0 DKK 314

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 25


VKD DualBlock® 2-way Ball Valve

BSP Threaded Socket Ends

VKDFV PVC-U

DualBlock® ball valve with BSP parallel female threaded ends


PVC-U
d DN PN L Z H H1 E B B1 C C1 gms EPDM Code FPM Code
21/2 65 16 30.2 174.6 235 133 164 164 87 225 175 4395 H0 DKE B08 H0 DKF B08
3 80 16 33.3 203.4 270 149 203 177 105 327 272 7260 H0 DKE B09 H0 DKF B09
4 100 16 39.3 229.4 308 167 238 195 129 385 330 11100 H0 DKE B10 H0 DKF B10

Flanged Ends to BS EN1092-1 PN10/16

VKDOV PVC-U
VKDOM PP
VKDOC Corzan

DualBlock® ball valve with flanged ends, to BS EN1092-1 PN10/16 and ANSI 150*
d DN PN H H1 B B1 C C1 Fmin Fmax fmin fmax U
2 1/ 2 65 16 290 133 164 87 225 175 139.7 145 17 18 4
3 80 16 310 149 177 105 327 272 152.4 160 17 18 8
4 100 16 350 167 195 129 385 330 180 190.5 17 18 8

PVC-U PP Corzan
d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
2 /2
1
6610 H0 DKN F08 H0 DKP F08 4500 H0 DKN F08 H0 DKP F08 6413 H0 DKJ F08 H0 DKK F08
3 9330 H0 DKN F09 H0 DKP F09 6455 H0 DKN F09 H0 DKP F09 9669 H0 DKJ F09 H0 DKK F09
4 13815 H0 DKN F10 H0 DKP F10 9090 H0 DKN F10 H0 DKP F10 14697 H0 DKJ F10 H0 DKK F10

*Flanges on these sizes are slotted, single code covers both specifications.

26 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

Accessories

CVDE
End connector in PE100, long spigot, for electrofusion or butt welding (SDR11).

MANUAL VALVES
d DN L H Product Code
75 65 111 356 HZ PEE M12
90 80 118 390 HZ PEE M13
110 100 132 431 HZ PEE M14
End connectors also available in PP, please speak to the Durapipe Valve
Department for details.

WTOOL
Wrench tool for ball seat carrier adjustment.
DN Product Code
65
80 HZ WTOOL1
100

ACTUATOR MOUNTING
The valve can be supplied actuated, pneumatic or electric, by the Durapipe Valve
Department. The GR-PP mounting plate (with standard ISO 5211 F07 drillings) can
be supplied for self-actuation and/or retrofitting of actuators to installed valves.

d J P Q T Product Code
21/2 - 75 9 70 14 16 03 699 167
3 - 90 9 70 14 16 03 699 167
4 - 110 9 70 17 19 03 699 167

VKD - MS
The VKD - MS is a limit switch box with either mechanical or proximity
switches. The switchbox can be used to indicate back to a control panel
the position of the valve fully; open/fully closed (max. rotation = 90º).
For further details, please contact the Durapipe Valve Department.

d B B1 C C1
2 /2 - 75
1
266 87 150 80
3 - 90 279 105 150 80
4 - 110 297 129 150 80

Product Code
d DN Electro-mechanical Inductive Namur
2 /2 - 75
1
65
to to FKM1M FKMS1I FKMS1N
4 - 110 100
Electro- Inductive Namur
mechanical

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 27


VKD DualBlock® 2-way Ball Valve

Valve Bracketing and Supporting


In some applications manual or actuated valves are required to be supported by hangers or
anchors. Supports must be capable of withstanding the valve weight as well as the stresses
transmitted through the valve body during service operations. All VKD valves are provided
with an integrated support on the valve body for a simple anchoring. Caution must be taken
when using these support systems because the ball valve now acts as a pipe anchor and
all thermal end loads developed by adjacent pipes could damage the valve components
under conditions of large variation in operating temperature. Systems should be designed
to accommodate pipes expansion and contraction, see the Durapipe material technical
catalogues for details of thermal expansion and pipework design.

d DN J f l1 I2 *J
21/2 - 75 65 M6 6.3 17.4 90 51.8
3 - 90 80 M6 8.4 21.2 112.6 63
4 - 110 100 M6 8.4 21.2 137 67

LCE
Transparent Service Plug with tag holder
d DN Product Code
3
/8"-1/2" - 16 - 20 10 - 15 LCE020
3
/4 " - 25 20 LCE025
1" - 32 25 LCE032
1 /4 "
1
- 40 32 LCE040
1 /2 "
1
- 50 40 LCE050
2" - 63 50 LCE063

LSE
Label design and print kit
d DN Product Code
3
/8"-1/2" - 16 - 20 10 - 15 LSE020
3
/4 " - 25 20 LSE025
1" - 32 25 LSE032
1 /4 "
1
- 40 32 LSE040
11/2" - 50 40 LSE050
2" - 63 50 LSE063

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VKD DualBlock® 2-way Ball Valve

Connection to the System


Before proceeding with the installation, please read and familiarise yourself
with these instructions. Fig.1

MANUAL VALVES
1. Check that the pipes either side of the valve are axially aligned, in order
to avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (13 on p31) from the valve body and slide them
onto the pipe.
3. Solvent weld/socket fuse the valve end connectors (12 on p31) onto
the pipe ends. For correct jointing see the relevant Durapipe material
technical catalogues. FREE LOCKED
4. Position the valve between the two end connectors (Fig. 3) and screw
PAGE NUMBERS

the union nuts clockwise by hand until a resistance is felt; do not use
keys or other tools which may damage the nut surface.
5. Lock the union nuts by turning the DualBlock® knob (27 on p31)
clockwise (Fig. 1)
DualBlock® is the patented system that allows the union nuts to be
locked in position. The locking device ensures the nuts are retained in FREE
position, even under the most arduous conditions: ie. vibration or thermal
expansion.
The ratchet plate has twelve stops to position the ball, to provide quarter
turn shut – off and flow throttling. The lever can be locked in any of the
twelve positions by using the ‘lock’ function on the top of the lever. The
valve can be padlocked through the lever hand grip where padlocking is LOCKED

required.

Seat Adjustment
The seat adjustment is undertaken using the supplied WTOOL Fig.2

adjustment tool. The tool can be used to tighten the ball carrier
(Fig. 2) to achieve the correct sealing.
Micro-adjustment of the ball seats can be carried out whilst the
valve is installed in-line by tightening the union nut with the valve in
the fully open position.
With the patented Seat Stop® system it is possible to compensate
wear on the PTFE seats due to excessive valve operations.

Warning: It is essential to avoid rapid closing of valves, to avoid the possibility of water hammer, which may cause damage to the pipe
system. When using volatile liquids such as Hydrogen Peroxide, they may vaporise causing a pressure increase in the void between the
ball and the body. Please contact Durapipe Technical Support for further advice.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 29


VKD DualBlock® 2-way Ball Valve

Disassembly
1. Isolate the valve from the flow and drain down the pipeline.
2. Unlock the nuts by turning the DualBlock® knob (27 on p31) counter clockwise Fig.3

(Fig. 3) and unscrew the union nuts (13 on p31) anti-clockwise to remove
them (Fig. 4). It is also possible to completely remove the DualBlock® devices
from the valve body, to enable the union nuts to be removed. Remove the
valve body (7 on p31) out of the line.
3. Before disassembling hold the valve in a vertical position and open the valve
to 45º, to drain any residual fluid inside the valve. Catch the fluid in a suitable
PAGE NUMBERS

container.
4. Open the valve, then using the supplied WTOOL adjustment tool insert the
Fig.4
‘prongs’ on the underside of the tool into the slots on the ball seat carrier
(16/17 on p31) Rotate the support anti-clockwise (Fig. 5) and remove the seat
carrier.
5. Remove the protection cap (1 on p31), unscrew the screw (3 on p31)
and remove with the washer (4 on p31) and remove the handle (2 on p31)
from the valve stem.
6. Remove the ball (6 on p31) by pushing it from the opposite side of the
valve that is marked ‘REGOLARE-ADJUST’, taking care not to mark or
damage the ball. Fig.5
7. Press the upper stem (20 on p31) and lower stem (21 on p31) through into the
valve body (7 on p31). Then remove the friction reducing bushes (19 on p31).
8. All the O-rings (8, 9, 10 & 18 on p31) and PTFE ball seats (5 on p31) can be
removed from their grooves, as shown in the exploded view.

Assembly
1. All the O-rings (8, 9, 10 & 18 on p31) and ball seats (5 on p31) can be
fitted into their grooves, as shown in the exploded view.
2. Fit the friction bushes (19 on p31) onto the valve stems and insert the
upper stem (20 on p31) and lower stem (21 on p31) from inside the valve
body (7 on p31).
3. Insert the ball (6 on p31).
4. Locate the ball seat carrier (11 on p31) and tighten clockwise using the
adjusting tool.
5. Locate the ratchet plate (22 on p31) onto the body and fix in place using the
screws (11 on p31), nuts (15 on p31) and washers (14 on p31).
6. Refit the handle (2 on p31) onto the valve stem (20 on p31), fasten the
screw (3 on p31) with the washer (4 on p31) in place and push in the
protection cap (1 on p31).
7. Refit the valve end connectors (12 on p31) and the union nuts (13 on p31),
taking care that the socket O-rings (10 on p31) do not come out of their
grooves.
8. Lock the union nuts by turning the DualBlock® knob (27 on p31) clockwise
(Fig. 1).

Note: When assembling the valve components, it is advisable to lubricate the O-Rings. Do not use mineral oils as they attack EPDM rubber.

30 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve

MANUAL VALVES
Position Components Material
1 Protection cap PE
2 Handle HIPVC
3 Screw Stainless steel
4 Washer Stainless steel
5* Ball seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10* Socket seal O-ring EPDM/FPM
11 Screw Stainless steel
12* End connector Valve Material
13* Union nut Valve Material
14 Washer Stainless steel
15 Nut Stainless steel
16 Ball seat carrier ABS
17 Carrier ‘stop ring’ ABS
18* Stem O-ring EPDM/FPM
19* Friction reducing bush PTFE
20 Upper stem Valve Material/Stainless steel
21 Lower stem Valve Material
22 Ratchet plate PP-GR
23 Protection cap PE
24 Spring Stainless steel
25 Nut block PP-GR
26 Cover PP
27 Nut block button PP-GR
28 Protection cap PE
29 Screw Nylon
*Spare Parts

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32 Tel: 0844 800 5509 Fax: 0800 317875
TKD DualBlock® 3-way Ball Valve

MANUAL VALVES
TKD DualBlock® 3-way Ball Valve
The TKD DualBlock® 3 way ball valve, is a fully unionised valve
used for diverting or mixing.
• Size range from 3/8" / d16mm up to 2" / d63mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
• Patented DualBlock® system: The locking device ensures the
union nuts are retained in position, even under the most arduous
conditions: ie. vibration or thermal expansion
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any
additional equipment
• ‘T’ port or ‘L’ Port configurations available
• Patented Seat Stop® design ball seat carrier, with micro adjustment
of the ball seats and ‘take up’ of axial pipe loads, all done without
needing to drain the system
• VKD ‘style’ ergonomically designed handle with removable ball
seat adjusting tool
• Possibility to fit an electric or pneumatic actuator with a GR-PP
Mounting kit with standard drillings (ISO 5211 F03, F04, F05, F07)
• For more information, please visit our website
www.durapipe.co.uk

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer (M-class)
rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 33


TKD DualBlock® 3-way Ball Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

Nm 15 20 25 32 40 50 DN -20 0 20 40 60 80 100 °C
bar
25 16 PVC
20 14
Working Pressure

ABS
12
Torque

15 PP
10
10 8 Corzan
5 6
4
0
2
Valve Size
0
Torque at working pressure. 10 Bar (Red) and 16 Bar (Pink). Working Temperature

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction
of the PN is required. (25 years with safety factor).

DN 10 15 20 25 32 40 50
A 37 55 135 205 390 475 900
B 25 35 95 140 270 330 620
kv100 l/m C 40 65 145 245 460 600 1200
D 78 195 380 760 1050 1700 3200
E 48 73 150 265 475 620 1220

Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC
that will flow through a valve with a one bar pressure differential at a
specified rate. The kv100 values shown in the table are calculated with
the valve fully open.

34 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve

Technical Data – Working Positions

'T' Port 'L' Port

MANUAL VALVES
0° Mixing 0° Diverting

90° Diverting 90° Closed

Branch closed/ Closed


180° straight through 180°

270° Diverting 270° Diverting

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 35


TKD DualBlock® 3-way Ball Valve

Technical Data – Working Positions

A B C

B
1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min
bar bar bar
10
15

20
25
DN 32
40
50

DN 10
15

DN 0
25

DN 2
40

50

DN 0
15

20
25

DN 32
40
50
2

3
1

1
1 1
DN
DN

DN
DN
DN

DN

DN

DN

DN

DN

DN

DN
DN

DN

DN
Pressure Loss
Pressure Loss

Pressure Loss
0,1 0,1 0,1

0,01 0,01 0,01

0,001 0,001 0,001


Flow Rate Flow Rate Flow Rate

D E

1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min


bar bar
10

DN 15
20

DN 25
DN 2
40

50

10
15

20
25

DN 32
40

50
3

1 1
DN

DN

DN

DN

DN
DN

DN
DN

DN

DN
Pressure Loss

Pressure Loss

0,1 0,1

0,01 0,01

0,001 0,001
Flow Rate Flow Rate

Pressure loss charts

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TKD DualBlock® 3-way Ball Valve

BS Series Female Ends

TKDLV - 'T' Port PVC-U TKDLA - 'T' Port ABS

MANUAL VALVES
LKDLV - 'L' Port PVC-U LKDLA - 'L' Port ABS

DualBlock® 3-way ball valve with BS series female ends for solvent welding
d DN PN E B B1 C C1 H H1 L Z
1
/2 15 16 54 54 29 67 40 118 80 17 85
3
/4 20 16 65 65 34.5 85 49 144.8 100 19 106.8
1 25 16 73 69.5 39 85 49 160 110 22.5 115
1 1 /4 32 16 86 82.5 46 108 64 188.6 131 26 136.6
1 1 /2 40 16 98 89 52 108 64 219.4 148 30.2 159
2 50 10 122 108 62 134 76 266.6 179 36.2 194.2

PVC-U - 'T' Port PVC-U - 'L' Port ABS - 'T' Port ABS - 'L' Port
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 305 H0 TTE 102 H0 TTF 102 H0 LTE 102 H0 LTF 102 235 H0 TTA 102 H0 TTB 102 H0 LTA 102 H0 LTB 102
3
/4 535 H0 TTE 103 H0 TTF 103 H0 LTE 103 H0 LTF 103 415 H0 TTA 103 H0 TTB 103 H0 LTA 103 H0 LTB 103
1 725 H0 TTE 104 H0 TTF 104 H0 LTE 104 H0 LTF 104 570 H0 TTA 104 H0 TTB 104 H0 LTA 104 H0 LTB 104
11/4 1170 H0 TTE 105 H0 TTF 105 H0 LTE 105 H0 LTF 105 895 H0 TTA 105 H0 TTB 105 H0 LTA 105 H0 LTB 105
11/2 1600 H0 TTE 106 H0 TTF 106 H0 LTE 106 H0 LTF 106 1250 H0 TTA 106 H0 TTB 106 H0 LTA 106 H0 LTB 106
2 2845 H0 TTE 107 H0 TTF 107 H0 LTE107 H0 LTF 107 2225 H0 TTA 107 H0 TTB 107 H0 LTA 107 H0 LTB 107

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 37


TKD DualBlock® 3-way Ball Valve

Metric Series Female Ends

TKDIV - 'T' Port PVC-U TKDIA - 'T' Port ABS


LKDIV - 'L' Port PVC-U LKDIA - 'L' Port ABS
TKDIM - 'T' Port PP TKDIC - 'T' Port Corzan
LKDIM - 'L' Port PP LKDIC - 'L' Port Corzan

DualBlock® 3-way ball valve with Metric series female ends


d DN PN** B B1 C C1 E H H1 L Z H* L* Z*
16 10 16 54 29 67 40 54 118 80 14 90 117 14.5 88
20 15 16 54 29 67 40 54 118 80 16 86 144 16 112
25 20 16 65 34.5 85 49 65 145 100 19 107 158 18 122
32 25 16 69.5 39 85 49 73 160 110 22 116 183.5 20.5 142.5
40 32 16 82.5 46 108 64 86 188.5 131 26 136.5 219 23.5 172
50 40 16 89 52 108 64 98 219 148 31 157 266.5 27.5 211.5
63 50 16 108 62 134 76 122 266.5 179 38 190.5 - - -
**For PP all sizes are PN10. H*, L* and Z* sizes relate to PP valves only.

PVC-U - 'T' Port PVC-U - 'L' Port ABS - 'T' Port ABS - 'L' Port
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
16 305 H0 TTE 305 H0 TTF 305 H0 LTE 305 - - - - -
20 305 H0 TTE 306 H0 TTF 306 H0 LTE 306 H0 LTF 306 235 H0 TTA 306 H0 TTB 306 H0 LTA 306 H0 LTB 306
25 535 H0 TTE 307 H0 TTF 307 H0 LTE 307 H0 LTF 307 415 H0 TTA 307 H0 TTB 307 H0 LTA 307 H0 LTB 307
32 725 H0 TTE 308 H0 TTF 308 H0 LTE 308 H0 LTF 308 570 H0 TTA 308 H0 TTB 308 H0 LTA 308 H0 LTB 308
40 1170 H0 TTE 309 H0 TTF 309 H0 LTE 309 H0 LTF 309 875 H0 TTA 309 H0 TTB 309 H0 LTA 309 H0 LTB 309
50 1600 H0 TTE 310 H0 TTF 310 H0 LTE 310 H0 LTF 310 1250 H0 TTA 310 H0 TTB 310 H0 LTA 310 H0 LTB 310
63 2845 H0 TTE 311 H0 TTF 311 H0 LTE 311 H0 LTF 311 2225 H0 TTA 311 H0 TTB 311 H0 LTA 311 H0 LTB 311

PP - 'T' Port PP- 'L' Port Corzan - 'T' Port Corzan - 'L' Port
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
16 - - - - - 310 H0 TTJ 305 H0 TTK 305 H0 LTJ 305 H0 LTK 305
20 310 H0 TTN 306 H0 TTP 306 H0 LTN 306 H0 LTP 306 310 H0 TTJ 306 H0 TTK 306 H0 LTJ 306 H0 LTK 306
25 550 H0 TTN 307 H0 TTP 307 H0 LTN 307 H0 LTP 307 550 H0 TTJ 307 H0 TTK 307 H0 LTJ 307 H0 LTK 307
32 790 H0 TTN 308 H0 TTP 308 H0 LTN 308 H0 LTP 308 790 H0 TTJ 308 H0 TTK 308 H0 LTJ 308 H0 LTK 308
40 1275 H0 TTN 309 H0 TTP 309 H0 LTN 309 H0 LTP 309 1275 H0 TTJ 309 H0 TTK 309 H0 LTJ 309 H0 LTK 309
50 1660 H0 TTN 310 H0 TTP 310 H0 LTN 310 H0 LTP 310 1660 H0 TTJ 310 H0 TTK 310 H0 LTJ 310 H0 LTK 310
63 2800 H0 TTN 311 H0 TTP 311 H0 LTN 311 H0 LTP 311 2800 H0 TTJ 311 H0 TTK 311 H0 LTJ 311 H0 LTK 311

Flanged ends or locking options also available, please contact the Valve Department.

38 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve

BSP Threaded Socket Ends

TKDFV - 'T' Port PVC-U TKDFA - 'T' Port ABS


LKDFV - 'L' Port LKDFA - 'L' Port

MANUAL VALVES
PVC-U ABS
TKDFM - 'T' Port PP
LKDFM - 'L' Port PP

DualBlock® 3-way ball valve with BSP parallel female threaded ends

d DN PN** B B1 C C1 E H H1 L Z Z***
1
/2 15 16 54 29 67 40 54 118 80 15 95 73
3
/4 20 16 54 29 67 40 65 146 100 16.3 114 82.4
1 25 16 65 34.5 85 49 73 166 110 19.1 129 89.8
1 1/4 32 16 69.5 39 85 49 86 195.5 131 21.4 151 103.2
1 1/2 40 16 82.5 46 108 64 98 211 148 21.4 166 121.2
2 50 16 89 52 108 64 122 253.5 179 25.7 199 147.6
**For PP all sizes are PN10. Z*** For ABS sizes only.

PVC-U - 'T' Port PVC-U - 'L' Port ABS - 'T' Port ABS - 'L' Port
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 240 H0 TTE B02 H0 TTF B02 H0 LTE B02 H0 LTF B02 240 H0 TTA B02 H0 TTB B02 H0 LTA B02 H0 LTB B02
3
/4 540 H0 TTE B03 H0 TTF B03 H0 LTE B03 H0 LTF B03 415 H0 TTA B03 H0 TTB B03 H0 LTA B03 H0 LTB B03
1 745 H0 TTE B04 H0 TTF B04 H0 LTE B04 H0 LTF B04 570 H0 TTA B04 H0 TTB B04 H0 LTA B04 H0 LTB B04
1 1 /4 1180 H0 TTE B05 H0 TTF B05 H0 LTE B05 H0 LTF B05 895 H0 TTA B05 H0 TTB B05 H0 LTA B05 H0 LTB B05
1 /2
1
1660 H0 TTE B06 H0 TTF B06 H0 LTE B06 H0 LTF B06 1260 H0 TTA B06 H0 TTB B06 H0 LTA B06 H0 LTB B06
2 2845 H0 TTE B07 H0 TTF B07 H0 LTE B07 H0 LTF B07 2250 H0 TTA B07 H0 TTB B07 H0 LTA B07 H0 LTB B07

Flanged ends or locking options also available, PP - 'T' Port PP- 'L' Port
please contact the Valve Department.
d gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 310 H0 TTN B02 H0 TTP B02 H0 LTN B02 H0 LTP B02
3
/4 550 H0 TTN B03 H0 TTP B03 H0 LTN B03 H0 LTP B03
1 790 H0 TTN B04 H0 TTP B04 H0 LTN B04 H0 LTP B04
1 1/4 1275 H0 TTN B05 H0 TTP B05 H0 LTN B05 H0 LTP B05
1 /2
1
1660 H0 TTN B06 H0 TTP B06 H0 LTN B06 H0 LTP B06
2 2800 H0 TTN B07 H0 TTP B07 H0 LTN B07 H0 LTP B07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 39


TKD DualBlock® 3-way Ball Valve

Accessories

CVDE
End Connector in PE100, long spigot, for electrofusion or butt welding (SDR11)
d DN L H Product Code
20 15 15 15 HZ PEE M06
25 20 20 20 HZ PEE M07
32 25 25 25 HZ PEE M08
40 32 32 32 HZ PEE M09
50 40 40 40 HZ PEE M10
63 50 50 50 HZ PEE M11
End connectors also available in PP, please speak to the Durapipe Valve Department for details.

PSKD
Stem Extension Kit. (In PVC-U, Pipe not included)
d DN A A1 A2 E B B1 Bmin Product Code
3
/8 - 16 10 32 25 32 54 70 29 139.5 KTP SKD EF
1
/2 - 20 15 32 25 32 54 70 29 139.5 KTP SKD EF
3
/4 - 25 20 32 25 40 65 89 34.5 164.5 KTP SKD GG
1 - 32 25 32 25 40 73 93.5 39 169 KTP SKD HH
1 /4 1
- 40 32 40 32 50 86 110 46 200 KTP SKD II
1 /2 1
- 50 40 40 32 50 98 116 52 206 KTP SKD JJ
2 - 63 50 40 32 50 122 122 62 225 KTP SKD LL

A1 is the size of the standard pipe needed (not included in kit) and can be cut to suit.

PowerQuick
The valve can be supplied actuated, pneumatic or electric, by Durapipe Valve Department.
The GR-PP mounting bracket (with standard ISO 5211 drillings) can be supplied for self-actuation
and/or retro-fitting of actuators to installed valves.
d DN B1 Q T pxj PxJ Product Code
1
/2 - 20 15 58 11 12 F03 x 5.5 F04 x 5.5 KTP QCP EF
3
/4 - 25 20 69 11 12 F03 x 5.5 F05 x 6.5 KTP QCP GG
3
/4 - 25 20 69 11 12 - F04 x 5.5 KTP QCP G4
1 - 32 25 74 11 12 F03 x 5.5 F05 x 6.5 KTP QCP HH
1 - 32 25 74 11 12 - F04 x 5.5 KTP QCP H4
1 1 /4 - 40 32 91 14 16 F05 x 6.5 F07 x 7.5 KTP QCP II
1 /2
1
- 50 40 97 14 16 F05 x 6.5 F07 x 7.5 KTP QCP JJ
2 - 63 50 114 14 16 F05 x 6.5 F07 x 7.5 KTP QCP LL

40 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve

Accessories

SHKD
Handle Locking Kit - with option to fit padlock

MANUAL VALVES
d DN Product Code
3
/ 8" - 16 10 KTSHKDEF
1
/ 2" - 20 15 KTSHKDEF
3
/ 4" - 25 20 KTSHKDGH
1" - 32 25 KTSHKDGH
1 /4"
1
- 40 32 KTSHKDIJ
11/2" - 50 40 KTSHKDIJ
2" - 63 50 KTSHKDLL

LTKD (90º-180º)
The rotational stroke limiter LTKD is designed to restrict the valve turning to either 90º
or 180º. The rotational stroke limiter is manufactured in one piece to be fitted directly
onto the top works of the valve. It is fitted using the fixings supplied in the kit.

d DN Product Code (90º) Product Code (180º)


3
/8 " - 16 10 LTKD9020 LTKD8020
1
/2 " - 20 15 LTKD9020 LTKD8020
3
/4 " - 25 20 LTKD9032 LTKD8032
1" - 32 25 LTKD9032 LTKD8032
11/4" - 40 32 LTKD9050 LTKD8050
11/2" - 50 40 LTKD9050 LTKD8050
2" - 63 50 LTKD9063 LTKD8063

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 41


TKD DualBlock® 3-way Ball Valve

Accessories

MSKD
The MSKD is a limit switch box with either mechanical or proximity switches. The switchbox can be used to indicate
back to a control panel the position of the valve (max. rotation = 90º). This can be fitted onto the valve using the relevant
PowerQuick actuation module. For further details please contact the Durapipe Valve Department.

d DN A A1 B B1 C C1
1
/2 - 20 15 58 85 132.5 29 88.5 134
3
/4 - 25 20 70.5 96 143.5 34.5 88.5 134
1 - 32 25 74 101 148.5 39 88.5 134
11/4 - 40 32 116 118 165.5 46 88.5 167
1 /2 - 50
1
40 122 124 171.5 52 88.5 167
2 - 63 50 139 141 188.5 62 88.5 167

Product Code
d DN Electro-mechanical Inductive Namur

3
/8 - 16 10
to KTMSKD1 KTMSKD1I KTMSKD1N
1 to 20 25

11/4 - 25 32
to KTMSKD2 KTMSKD2I KTMSKD2N
2 - 32 50

Operating Nom. Operating Voltage No-load


Switch Type Rating
Voltage Voltage Current Drop supply current

1 Electro-mechanical 250v - 5A - - - - -

2 Inductive
DC PNP/NPN
- 5 to 36V DC - 4 to 200 mA <4.6V
<0.8 mA

3 Namur * - 7.5 to 30V DC** 8.2V DC <30 mA** - -

* To be used with an amplificator


** When used outside the hazardous area

1 2 3

WH = White BL = Blue
BK = Black BR = Brown

42 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve

Valve Bracketing and Supporting

In some applications manual or actuated valves are required to be


be supported by hangers or anchors. Supports must be capable of

MANUAL VALVES
withstanding the valve weight as well as the stresses transmitted through
the valve body during service operations. All TKD valves are provided with
an integrated support on the valve body for a simple anchoring. By using
standard threaded nuts, as per the following M5 (3/8" -d16 to 1" - d32) and
M6 (11/4" - d40 to 2" - d63), it is possible to anchor the valve by the 4 fixing
points (Fig. 1) Caution must be taken when using these support systems
because the ball valve now acts as a pipe anchor and all thermal end
loads developed by adjacent pipes could damage the valve components
under conditions of large variation in operating temperature. Systems
should designed to accommodate pipes expansion and contraction. Note: Threaded nuts are not included
See the Durapipe technical catalogues for details of thermal expansion
and pipework design.

d DN a A J
3
/8 - 16 10 20 31 M5
1
/2 - 20 15 20 31 M5
3
/4 - 25 20 20 31 M5
1 - 32 25 20 31 M5
1 /4
1
- 40 32 30 50 M6
1 1 /2 - 50 40 30 50 M6
2 - 63 50 30 50 M6

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 43


TKD DualBlock® 3-way Ball Valve

Connection to the System


Before proceeding with the installation, please read and familiarise yourself
with these instructions. Fig.2

1. Check that the pipes either side of the valve are axially aligned, in order to
avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (13 on p48) from the valve body and slide them
onto the pipe.
PAGE NUMBERS

3. Solvent weld, socket fuse or screw the valve end connectors 12 on p48)
onto the pipe ends. For correct jointing see the relevant Durapipe material
technical catalogues.
Fig.3
Check the three DualBlock® components (26 on p48) are fitted to the valve
body (Fig. 2).
DualBlock® is the patented system that allows the union nuts to be locked in
position. The locking device ensures the nuts are retained in position, even
under the most arduous conditions: i.e. vibration or thermal expansion.
4. Position the valve between the three end connectors (Fig. 3) and screw
the union nuts clockwise by hand until a resistance is felt; do not use keys
or other tools which may damage the nut Surface.
The nuts are now locked in position. To unlock them push in the lever on
the DualBlock® device (away from the teeth of the union nut and unscrew
the nut anti-clockwise (Fig. 4)

Fig.4

If the TKD valve is fitted with the Handle Locking device (supplied Fig.5
separately), to operate the valve it is required to lift the block device
(17 on p48) before being able to turn the handle (Fig. 5).
PAGE NUMBERS

The fitting of a padlock is possible so the valve can be locked in a choice of


four positions. (Fig. 6)

Fig.6

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TKD DualBlock® 3-way Ball Valve

Seat Adjustment
The seat adjustment is undertaken using the removable insert tool in the handle (Fig. 7)

MANUAL VALVES
Fig.7

Position the ball as per in the diagram below (Fig. 8) the removable insert tool can be used to tighten the ball carrier to achieve the
correct sealing. ideally use the Easytorque kit to ensure the seat is tightened to the recommended torque. Ensure the seat carriers
are tightened as per the sequence indicated below (Fig. 8).

Fig.8

Micro-Adjustment of the ball seats can be carried out whilst the valve is installed in-line, by tightening the union nut.
With the patented ‘Seat Stop’ system it is possible to compensate wear on the PTFE seats due to excessive valve operations.

Warning: It is essential to avoid rapid closing of valves, to avoid to possibility of water hammer.
Which may cause damage to the pipe system.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 45


TKD DualBlock® 3-way Ball Valve

Easytorque Kit
1. Torque wrench for use with VKD/TKD ball valves from 3/8" - d16 to 2" - d63.
2. Insert for attaching the torque wrench to the valve for adjusting the ball seat carrier
The inserts are manufactured from PA50 material with sintered steel bush inserts.

The Easytorque kit allows the tightness of the ball seat carrier to
be set to the correct manufacturers recommended torque settings.
Optimising the operation efficiency of the valve. It also avoids
damaging the valve components by the use of incorrect tools.

d DN Product Code
3
/8"-1/2" - 16-20 10 - 15
to to KET01
2" - 63 50

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TKD DualBlock® 3-way Ball Valve

Disassembly
1. Isolate the valve from the flow and drain down the pipeline.
Fig.9
2. Push in the lever on the DualBlock® device (26 on p48), away from the teeth

MANUAL VALVES
of the union nut and unscrew the union nuts (13 on p48) anti-clockwise
to remove them. It is also possible to completely remove the DualBlock®
devices from the valve body, to enable the union nuts to be removed.
Remove the valve body (7 on p48) out of the line.
3. Position the handle (2 on p48) so that the flow indication arrows are aligned
PAGE NUMBERS

with the three valve ports (Fig. 9). With the 'L' Port ball the two arrows are to
be aligned with the ports a & b (Fig. 10), then remove the handle insert tool
(1 on p48) and insert the ‘prongs’ on the underside of the adjusting tool into
the slots on the ball seat carrier stop ring (15 on p48) Rotate the support
Fig.10
carriers (11 on p48) anti-clockwise and remove the seat carrier along with
the stop ring. Then remove the ball from the branch port.
4. Remove the PTFE seats (5 on p48) and the O-rings (8, 9 & 10 on p48)
and ball seats (9 on p48) from their seats.
5. Pull the handle (2 on p48) upwards and remove it from the valve stem
(4 on p48).
6. Press the stem out through the valve body (7 on p48).
7. Remove the ‘4th’ PTFE seat (5 on p48) and O-ring (8 on p48)
from the valve body.
8. Remove the O-rings (3 on p48) from the valve stem.

Assembly Fig.9

1. Fit the O-rings (3 on p48) into the grooves on the valve stem.
2. Fit the ‘4th’ PTFE seat (5 on p48) and O-ring (8 on p48) inside the valve
body.
3. Insert the stem (4 on p48) in through the valve body (7 on p48) ensuring
that the three moulded lines on top of the stem align the valve ports.
4. Slide the ball (6 on p48) into the valve body, ensuring the holes in the
ball line up with the valve ports. For 'L' Port valves line the two holes up
PAGE NUMBERS

with ports a and b (Fig. 10)


5. Fit the O-rings (8 on p48), the ball seats (5 on p48), the socket O-rings Fig.10

(10 on p48) and the carrier O-rings (9 on p48) into their corresponding
grooves on the carrier assembly (11 & 15 on p48).
6. Commencing with the centre carrier, position b (Fig. 10) screw the
carriers (11 & 15 on p48) clockwise into the valve body by using either
the insert tool (1 on p48) or ideally use the Easytorque kit to ensure the
seat is tightened to the recommended torque. Ensure the seat carriers
are tightened as per the sequence indicated (Fig. 8).
7. Fit the insert tool (1 on p48) into the handle body (2 on p48) Re-fit
the handle (1 & 2 on p48) onto the valve stem, ensuring it is correctly
positioned with the handle indicator arrows lined up with the insert (25 on
p48) on the top of the stem (4 on p48). Note: When assembling the valve components,
it is advisable to lubricate the O-rings. Do not use
8. Screw the union nuts clockwise by hand until a resistance is felt; do mineral oils as they attack EPDM rubber.
not use keys or other tools which may damage the nut surface.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 47


TKD DualBlock® 3-way Ball Valve

Position Components Material


1 Handle insert tool PVC-U
2 Handle HIPVC
3* Stem O-ring EPDM/FPM
4 Stem Valve material
5* Ball seat PTFE
6 Ball Valve material
7 Body Valve material
8* Ball seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10* Socket seal O-ring EPDM/FPM
11 Ball seat carrier Valve material
12* End connector Valve material
13* Union nut Valve material
15 Ball seat carrier stop ring Valve material
16** Spring (SHKD) Stainless steel
17** Safety handle block (SHKD) PP-GR
20** Drive fastener for LTKD POM
21** LTKD – 180º POM
22** LTKD – 90º POM
25 Position indicator POM

*Spare Parts **Accessories

48 Tel: 0844 800 5509 Fax: 0800 317875


VXE Easyfit 2-way Ball Valve (DN15 - DN50)

MANUAL VALVES
The Durapipe Easyfit® valve allows customers to brand or VXE Easyfit® 2-way Ball Valve
label the valve through specialist software that is provided with
the product. This innovative technology means that companies (DN15 - DN50)
can easily ‘own-brand’ or alternatively label the valve with The VXE Easyfit ball valve, is a fully unionised valve that stands up to the
the chemical that the pipework is carrying, increasing plant most severe industrial applications.
efficiency as pipelines are instantly identifiable. • In conjunction with Giugiaro Design we have designed and developed
Durapipe Easyfit also simplifies the installation process the VXE Easyfit ball valve, the innovative true union geared ball valve
through the versatile nature of the valve handle. In addition to introducing an advanced method of installation for a long trouble free service
opening and closing the valve itself, the handle can also be • Size range from 3/8" / d16mm up to 2" / d63mm
used to tighten the double union nuts during installation. This • Pressure rating: Maximum working pressure: 16 bar at 20°C
makes it an ideal solution for installations that require a valve
• New patented Easyfit system: The bevel gear pairing principle has been
to be fitted into tight corners as minimum space is needed to
used as a mechanism to control the rotation of the union nuts during the
install it; the handle uses the valve stem as a pivot in order to
installation of the valve
tighten the valve ends.
The use of the Easyfit multifunctional handle is the ideal way to carry out
maintenance operations in small spaces with limited access to the valve
• Easy removal of the valve body from the pipe system, allowing replacement
of the valve seals and seats without any additional equipment
• Compact true union design. With installation dimensions to EN1452
‘Short Series’
• The pipeline downstream of the valve can be disconnected, with the valve in
the closed position, without leakage
• Blocked seat carrier with adjustment of the ball seats
• Easyfit ergonomically designed multifunctional handle with integrated union
nut tightening/untightening tool and ball seat adjusting tool
• Maintenance can be carried out while the valve body is installed in line
• For more information, please visit our website
www.durapipe.co.uk

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max. working pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
C-PVC Polyvinyl chloride chlorinated
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer (M-class) rubber
FPM Fluorocarbon rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 49


VXE Easyfit 2-way Ball Valve (DN15 - DN50)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

1 10 100 1000 10000 l/min -20 0 20 40 60 80 100 °C


bar bar
16 PVC
0

14
10
DN 80
10

15

20

25

DN 2
40

DN 0
DN 65
3

Working Pressure
1
DN

DN

DN

DN
DN

DN

Corzan
12
10
8
6
Pressure Loss

0,1
4
2
0
Working Temperature
0,01
Pressure/temperature rating for water and harmless fluids to
which the material is RESISTANT. In other cases a reduction
of the PN is required. (25 years with safety factor).
0,001
Flow Rate
Pressure loss chart.

DN 10 15 20 25 32 40 50

kv100 80 200 385 770 1100 1750 3400

Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature
of 20ºC that will flow through a valve with a one bar pressure
differential at a specified rate. The kv100 values shown in the table
are calculated with the valve fully open.

50 Tel: 0844 800 5509 Fax: 0800 317875


VXE Easyfit 2-way Ball Valve (DN15 - DN50)

BS Series Female Ends

MANUAL VALVES
VXELV PVC-U
VXELA ABS

Easyfit 2-way ball valve with BS series female ends for solvent welding
PVC-U ABS
d DN PN L Z H E B C C1 gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 15 16 16.5 49 82 54 49 64 20 175 H0 XEE 102 H0 XEF 102 170 H0 XEA 102 H0 XEB 102
3
/4 20 16 19 53 91 63 62 78 23 260 H0 XEE 103 H0 XEF 103 252 H0 XEA 103 H0 XEB 103
1 25 16 22.5 58 103 72 71 87 27 365 H0 XEE 104 H0 XEF 104 354 H0 XEA 104 H0 XEB 104
11/4 32 16 26 68 120 85 82 102 30 565 H0 XEE 105 H0 XEF 105 548 H0 XEA 105 H0 XEB 105
11/2 40 16 30 79 139 100 92 109 33 795 H0 XEE 106 H0 XEF 106 771 H0 XEA 106 H0 XEB 106
2 50 16 36 102 174 118 110 133 39 1325 H0 XEE 107 H0 XEF 107 1285 H0 XEA 107 H0 XEB 107

Metric Series Female Ends VXEIV PVC-U


VXEIA ABS
VXEIC Corzan

Easyfit 2-way ball valve with Metric series female ends for solvent welding
d DN PN L Z H E B C C1
16 10 16 14 54 82 54 49 64 20
20 15 16 16 50 82 54 49 64 20
25 20 16 19 53 91 63 62 78 23
32 25 16 22 59 103 72 71 87 27
40 32 16 26 68 120 85 82 102 30
50 40 16 31 77 139 100 92 109 33
63 50 16 38 98 174 118 110 133 39

PVC-U ABS Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
16 180 H0 XEE 305 H0 XEF 305 175 H0 XEA 305 H0 XEB 305 180 H0 XEJ 305 H0 XEK 305
20 175 H0 XEE 306 H0 XEF 306 170 H0 XEA 306 H0 XEB 306 175 H0 XEJ 306 H0 XEK 306
25 260 H0 XEE 307 H0 XEF 307 252 H0 XEA 307 H0 XEB 307 260 H0 XEJ 307 H0 XEK 307
32 365 H0 XEE 308 H0 XEF 308 354 H0 XEA 308 H0 XEB 308 365 H0 XEJ 308 H0 XEK 308
40 565 H0 XEE 309 H0 XEF 309 548 H0 XEA 309 H0 XEB 309 565 H0 XEJ 309 H0 XEK 309
50 795 H0 XEE 310 H0 XEF 310 771 H0 XEA 310 H0 XEB 310 795 H0 XEJ 310 H0 XEK 310
63 1325 H0 XEE 311 H0 XEF 311 1285 H0 XEA 311 H0 XEB 311 1325 H0 XEJ 311 H0 XEK 311

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 51


VXE Easyfit 2-way Ball Valve (DN15 - DN50)

BSP Threaded Socket Ends


VXEFV PVC-U
VXEFA ABS

Easyfit 2-way ball valve with BSP parallel female threaded ends
Z***
d DN PN L Z H E B C C1 gms
1
/2 15 16 15 60 82 54 49 64 20 73
3
/4 20 16 16.3 60.4 91 63 62 78 23 82.4
1 25 16 19.1 71.8 103 72 71 87 27 89.8
1 1 /4 32 16 21.4 84.2 120 85 82 102 30 103.2
1 1 /2 40 16 21.4 88.2 139 100 92 109 33 121.2
2 50 16 25.7 109.6 174 118 110 133 39 147.6
Z*** For ABS sizes only.

PVC-U ABS
gms EPDM Code FPM Code gms EPDM Code FPM Code
175 H0 XEE B02 H0 XEF B02 170 H0 XEA B02 H0 XEB B02
260 H0 XEE B03 H0 XEF B03 252 H0 XEA B03 H0 XEB B03
365 H0 XEE B04 H0 XEF B04 354 H0 XEA B04 H0 XEB B04
565 H0 XEE B05 H0 XEF B05 548 H0 XEA B05 H0 XEB B05
795 H0 XEE B06 H0 XEF B06 771 H0 XEA B06 H0 XEB B06
1325 H0 XEE B07 H0 XEF B07 1285 H0 XEA B07 H0 XEB B07

LCE
Transparent Service Plug with tag holder
d DN Product Code
3
/8"- /2" - 16 -20
1
10-15 LCE020
3
/ 4" - 25 20 LCE025
1" - 32 25 LCE032
1 1 /4 " - 40 32 LCE040
1 /2 "
1
- 50 40 LCE050
2" - 63 50 LCE063

LSE
Label design and print kit
d DN Product Code
3
/8"- /2" - 16 -20
1
10-15 LSE020
3
/ 4" - 25 20 LSE025
1" - 32 25 LSE032
1 1 /4 " - 40 32 LSE040
1 /2 "
1
- 50 40 LSE050
2" - 63 50 LSE063

52 Tel: 0844 800 5509 Fax: 0800 317875


VXE Easyfit 2-way Ball Valve (DN15 - DN50)

Connection to the System System

Before proceeding with the installation, please read and familiarise yourself
with these instructions.

MANUAL VALVES
Fig.1

1. Check that the pipes either side of the valve are axially aligned, in order
to avoid mechanical stress on the threaded union joints.
PAGE NUMBERS

2. Unscrew the union nuts (13 on p57) from the valve body and slide them
onto the pipe.
3. Solvent weld or screw the valve end connectors (7 on p57) onto the pipe
ends. For correct jointing see the relevant Durapipe material technical
catalogues. Fig.2

4. Position the valve between the two end connectors (Fig. 1) and screw
the union nuts clockwise by hand until a resistance is felt; do not use
keys or other tools which may damage the nut surface (Fig. 2).

Caution: when testing under high pressure levels, the


“ADJUST" mark on the valve must be installed facing upstream. Fig.3

5. Pull the handle (12 on p57) upwards to remove it from the valve and
remove the transparent cover (1a on p57) (Fig. 3)
6. Turn the handle upside-down and insert it on the valve stem in order to
match the gear of the handle with the gear of the nut (Fig. 4-5)
7. Turn the handle ANTICLOCKWISE to fully tighten the nut (Fig. 5).
PAGE NUMBERS

On the handle the direction of rotation to tighten (TIGHTEN) and to


Fig.4 Fig.5
loosen (UNTIGHTEN) the nuts is shown (Fig. 6). Usually, if the pipeline
is correctly aligned, one rotation could be enough to tighten the nut.
8. Repeat step 7 for the other union nut.
9. Push in the transparent ‘service plug’ (1a on p57) into the handle,
aligning the two male connections one large and one small into the
matching slots in the handle.
10. Fit the handle (12 on p57) onto the valve stem (3 on p57).
Fig.6

Fig.7
Note: the first time the Easyfit system is used, it is advised to try to loosen
the nut just tighten, by hand, in order to understand the efficiency of the
mechanism: a low input torque on the handle generates a much higher output
PAGE NUMBERS

torque than simple hand tightening. It is also possible, using the Easytorque kit,
supplied by Durapipe (see page 54), to do the nut tightening with the supplied
Torque wrench, so as to apply the correct force on the thermoplastic threads
according to the installation guideline supplied with the Easytorque kit.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 53


VXE Easyfit 2-way Ball Valve (DN15 - DN50)

Easytorque Kit
1. Torque wrench for use with Easyfit ball valves from 1/2" - d20 to 2" - d63.
2. Insert for attaching the torque wrench to the valve for tightening the union nuts.
The inserts are manufactured from PA50 material with sintered steel bush inserts.
3. Insert for attaching the torque wrench to the valve for adjusting the ball seat carrier.
The inserts are manufactured from PA50 material with sintered steel bush inserts.

The Easytorque kit allows the tightness of the union nuts and ball seat
carrier to be set to the correct manufacturers recommended torque
settings. Optimising the operation efficiency of the valve. It also avoids
damaging the valve components by the use of incorrect tools.

d DN Product Code
1
/2" - 16-20 10 - 15
to to KET01
2" - 63 50

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VXE Easyfit 2-way Ball Valve (DN15 - DN50)

Disassembly
1. Isolate the valve from the flow and drain down the pipeline.
Fig.8
2. Unscrew both the union nuts (13 on p57) it is recommended to utilise the

MANUAL VALVES
Easyfit mechanism using the handle to loosen the nuts (see page 53) and
remove the valve body from the line.
3. Before disassembling hold the valve in a vertical position and open the
PAGE NUMBERS

valve to 45º, to drain any residual fluid inside the valve. Catch the fluid in
a suitable container.
4. Close the valve, then remove the handle (12 on p57) (Fig. 8) and insert
the ‘prongs’ on the underside of the handle into the slots on the ball seat
carrier (8 on p57) Rotate the support anti-clockwise (Fig. 9) and remove
the seat carrier. Then remove the ball.
5. Press the stem out through the valve body (4 on p57). Fig.9

6. All the O-rings (2, 6 & 10 on p57) and ball seats (9 on p57) can be
removed from their grooves, as shown in the exploded view.

Assembly
1. All the O-rings (2, 6 & 10 on p57) and ball seats (9 on p57) can be fitted
into their grooves, as shown in the exploded view.
2. Insert the stem (3 on p57) from inside the valve body (4 on p57).
3. Insert the ball (5 on p57).
PAGE NUMBERS

4. Locate the ball seat carrier (8 on p57) and tighten clockwise using the tool
moulded into the handle (12 on p57). ideally use the Easytorque kit to
ensure the seat is tightened to the recommended torque.
5. Position the valve between the end connectors (7 on p57) and tighten the
union nuts (13 on p57) with the easyfit mechanism built into the valve
handle (12 on p57). Taking care that the socket O-rings remain in their
grooves. Ideally use the Easytorque kit to ensure that the union nuts are
tightened to the recommended torque.
6. Press the handle (12 on p57) onto the valve stem (3 on p57).

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

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VXE Easyfit 2-way Ball Valve (DN15 - DN50)

Customise the VXE Easyfit


The VXE Easyfit valve is equipped with the LCE water resistant set housed
in the valve handle. It is made up from a transparent PVC service plug Fig.10

(1a on p57) and a white circular tag (14 on p57), Durapipe or FIP branded
on one side depending on material. The tag is fitted into the transparent
service plug and can be removed for self labelling on its reverse blank side.
To affix the label, printed with the EASYFIT software, see below:
1. Remove the handle (12 on p57) from the valve body (4 on p57) and
remove the transparent service plug (1a on p57) (Fig. 10).
2. Remove the tag (14 on p57) (Fig. 11).
3. Affix the pre-printed self-adhesive label onto the tag (14 on p57) aligning
PAGE NUMBERS

the tabs on the label and tag.


4. Insert the Tag (14 on p57) into the transparent service plug (1a on p57) Fig.11

ensuring it ‘clicks’ into place.


5. Insert the transparent service plug (1a on p57) into the handle (12 on
p57) matching the two wedges (wide and narrow) with the corresponding
slots in the handle (Fig. 7 on p53).

Fig.12

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

56 Tel: 0844 800 5509 Fax: 0800 317875


VXE Easyfit 2-way Ball Valve (DN15 - DN50)

MANUAL VALVES
Position Components Material
1a Transparent service plug PVC
2* Stem O-ring EPDM/FPM
3 Stem Valve Material
4 Body Valve Material
5 Ball Valve Material
6* Radial seal O-ring EPDM/FPM
7 End connector Valve Material
8 Ball seat carrier Valve Material
9* Ball seat PTFE
10 Socket seal O-ring EPDM/FPM
12 Handle HIPVC
13 Union nut Valve Material
14 Tag PVC
*Spare Parts

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 57


58 Tel: 0844 800 5509 Fax: 0800 317875
VXE Easyfit 2-way Ball Valve (DN65 - DN100)

VXE Easyfit® 2-way Ball Valve


(DN65 - DN100)

MANUAL VALVES
The VXE Easyfit ball valve, is a fully unionised valve that stands up to
the most severe industrial applications.
• FIP has extended the VXE Easyfit ball valve range to cover the larger sizes,
the innovative true union installation with union nut rotation control a new
advanced method of installation
• Size range from 2½" / d75mm up to 4" / d110mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
• New patented Easyfit system: the innovative quick release multifunctional
handle, allows the installer to easily tighten nuts and adjust the ball seat
carrier
• Innovative handle composes of a central hub coupled to the valve stem
which houses the transparent module for self branding, the double spoke
handle that can be released from the hub with a simple operation and by
utilising a hooked insert housed in the handle, is transformed into a key for
tightening union nuts
• Easyfit custom labelling system
• In the closed position the pipeline can be disconnected downstream from
the valve without leakage
• Threaded insert block for the adjustment of the ball seal
• Handle can be locked with the installation of a padlock
• The valve is available in PVC-U and Corzan C-PVC and is suitable for
conveying a variety of chemicals, foodstuffs and drinking water and meets
the necessary standards and regulations
• For more information, please visit our website
www.durapipe.co.uk

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max. working pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
C-PVC Polyvinyl chloride chlorinated
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
PP-GR polypropylene fibre glass reinforced
EPDM Ethylene Propylene Diene Monomer (M-class) rubber
FPM Fluorocarbon rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

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VXE Easyfit 2-way Ball Valve (DN65 - DN100)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

1 10 100 1000 10000 l/min -20 0 20 40 60 80 100 °C


bar bar
16 PVC
14
0
DN 65
DN 80
10

Working Pressure
1 Corzan
DN

12
10
8
Pressure Loss

6
0,1
4
2
0
Working Temperature
0,01

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction of
the PN is required (25 years with safety factor).
0,001
Flow Rate

Pressure loss chart.

DN 65 80 100 DN 65 80 100

Nm (PN16) 20-25 25-30 50-55 kv100 5000 7000 9400

Nm (PN10) 15-20 20-25 35-40


Flow coefficient kv100
Nm (PN6) 15-20 15-20 20-25 kv100 is the number of litres per minute of water at a temperature of 20ºC that
will flow through a valve with a one bar pressure differential at a specified rate.
Torque. The kv100 values shown in the table are calculated with the valve fully open.

60 Tel: 0844 800 5509 Fax: 0800 317875


VXE Easyfit 2-way Ball Valve (DN65 - DN100)

BS Series Female Ends

MANUAL VALVES
VXELV PVC-U
Easyfit 2-way ball valve with BS series female ends for solvent welding
PVC-U
d DN PN L Z H E B C C1 gms EPDM Code FPM Code
21/2 65 16 44 123 211 157 142 214 115 2750 H0 XEE 312 H0 XEF 312
3 80 16 51 146 248 174 151 239 126 3432 H0 XEE 109 H0 XEF 109
4 100 16 63 157 283 212 174.5 270 145 5814 H0 XEE 110 H0 XEF 110

Metric Series Female Ends

VXEIV PVC-U
VXEIC Corzan

Easyfit 2-way ball valve with Metric series female ends for solvent welding
PVC-U Corzan
d DN PN L Z H E B C C1 gms EPDM Code FPM Code gms EPDM Code FPM Code
75 65 16 44 123 211 157 142 214 115 2750 H0 XEE 312 H0 XEF 312 2998 H0 XEJ 312 H0 XEK 312
90 80 16 51 146 248 174 151 239 126 3432 H0 XEE 313 H0 XEF 313 3741 H0 XEJ 313 H0 XEK 313
110 100 16 63 161 283 212 174.5 270 145 5814 H0 XEE 314 H0 XEF 314 6337 H0 XEJ 314 H0 XEK 314

BS Series Female Ends

VXEFV PVC-U
Easyfit 2-way ball valve with BSP parallel female threaded ends
PVC-U
d DN PN L Z H E B C C1 gms EPDM Code FPM Code
21/2 65 16 30.2 150.6 211 157 142 214 115 2750 H0 XEE B08 H0 XEF B08
3 80 16 33.3 181.4 248 174 151 239 126 3432 H0 XEE B09 H0 XEF B09
4 100 16 39.3 204.4 283 212 174.5 270 145 5814 H0 XEE B10 H0 XEF B10

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VXE Easyfit 2-way Ball Valve (DN65 - DN100)

Accessories

LCE
Transparent Service Plug with tag holder

d - R DN Product Code
75 - 2 /2"
1
65 LCE040
90 - 3" 80 LCE040
110 - 4" 100 LCE040

LSE
Label design and print kit

d - R DN Product Code
75 - 2 /2"
1
65 LSE040
90 - 3" 80 LSE040
110 - 4" 100 LSE040

PSE
PVC-U Stem extension

d DN A A1 B Bmin Product Code


75 - 2 /2"
1
65 76 63 159 364 PSE090
90 - 3" 80 76 63 166 371 PSE090
110 - 4" 100 76 63 186 433 PSE110

62 Tel: 0844 800 5509 Fax: 0800 317875


VXE Easyfit 2-way Ball Valve (DN65 - DN100)

Connection to the System System

Before proceeding with the installation, please read and familiarise


yourself with these instructions.

MANUAL VALVES
Fig.1

1. Check the pipes to be connected to the valve are axially aligned in


order to avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (13 on p66) from the valve body (7 on p66)
and slide them onto the pipe.
3. Solvent weld or screw the valve end connectors (12 on p66) onto the
PAGE NUMBERS

pipe ends.
4. Position the valve between the two end connectors (Fig. 1). Fig.3 Fig.4

Caution: When testing under high pressure levels, the


“ADJUST” mark on the valve must be installed facing upstream.

5. Fit the nuts on the valve body and manually start the union nuts
Fig.5
tightening clockwise until a resistance to the rotation is perceived.
To complete the tightening, quick release the multifunctional Easyfit®
handle (2 on p66) by applying a pressure towards the centre on the
engagement harpoons of the central hub (15 on p66) (Fig. 3 and 4).
6. Remove the hooked insert (1 on p66) housed inside the handle (Fig.
5), turn it over and engage in the underside of the handle (Fig. 6). Fig.6

7. Engage the tool (7 on p66) on the outer profile of the ring nut (Fig. 7)
obtaining a firm hold that allows you to perform the adequate torque
without damaging the ring nut (Fig. 8).
8. Repeat point 7 for the other nut.
9. When the tightening is completed, remove the hooked insert and put Fig.7
it back in its seat within the handle (Fig. 9).
10. Replace the Easyfit multifunctional tool in the the handle on the
central hub, applying a gentle downward pressure until the two
hooks are engaged. Make sure to match the two internal grooves of
the central hole of the handle with the two ribs present on one side of
the hub.
Fig.8
The valve VXE is equipped with a simple system to protect the
system from tampering, by the insertion of a padlock.

Warning: For safety reasons please contact technical services when


using volatile liquids such as hydrogen peroxide (H2O2) and Sodium
Hypochlorite (NaClO). Fig.9
These liquids may vaporise causing a dangerous pressure increase in
the dead space between the ball and the body.
- It is important to avoid rapid closure of valves to eliminate the
possibility of water hammer causing damage to the pipeline.

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VXE Easyfit 2-way Ball Valve (DN65 - DN100)

Disassembly
1. Isolate the valve from the line (release the pressure and empty the pipeline).
2. Unscrew both union nuts (13 on p66) (it is suggested to exploit the Easyfit Fig.12

mechanism located on the nuts employing the handle as a tool. See Easyfit
section in this sheet) and drop the valve body out of the line.
3. Before disassembling, hold the valve in a vertical position and open it 45° to
drain any possible liquid left; catch the medium in appropriate vessel.
PAGE NUMBERS

4. After turning the valve into the open position, remove the ball seat support
(11 on p66) using the multifunction Easyfit handle. Release the handle from
the central hub (Fig. 12), enter the two upper protrusions on the upper side
of the handle into the appropriate slots of the seat carrier (11 on p66) and Fig.13
proceed unscrewing and extracting it with an anticlockwise rotation (Fig. 13).
5. Push the ball (6 on p66) from the opposite side to the “ADJUST” marking,
taking care not to score it, then remove it.
6. Remove the central hub (15 on p66) strongly pulling from the valve stem
(4 on p66). Push inward on the stem to remove it from the valve body then
remove the antifriction disc (16 on p66).
7. Remove O-rings (3, 8, 9 & 10 on p66) and the ball seat seals (5 on p66) by
pulling it from their seats, as shown in the exploded view.

Assembly
1. All the O-rings (3, 8, 9 & 10 on p66) must be inserted in their grooves as
shown in the exploded view.
2. Place the anti-friction disc (16 on p66) on the stem (3 on p66) and insert it
from inside the valve body (4 on p66).
3. Insert the ball seat carriers (5 on p66) in their seats inside the body valve
and the support (11 on p66).
PAGE NUMBERS

4. Insert the ball (6 on p66) and turn it to the closed position.


5. Insert the ball seat carrier (11 on p66) in the body valve, screwing it
clockwise using the Easyfit multifunctional handle.
6. Place the central hub onto the stem, applying a firm pressure down and
enter the key inside the hub in one of the slots on the stem.
7. Insert the valve between the end connectors (12 on p66) and tighten
clockwise the union nuts (13 on p66) using the Easyfit multifunctional
handle, taking care the socket seal O-rings (10 on p66) do not come out of
their seats.
8. Replace the Easyfit multifunctional handle, placing the handle on the
central hub, pushing slightly downward until the complete locking of the
hooks. Make sure that the two grooves inside the central hole match with
the two ribs on one side of the hub.

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

64 Tel: 0844 800 5509 Fax: 0800 317875


VXE Easyfit 2-way Ball Valve (DN65 - DN100)

Customise VXE Easyfit


VXE Easyfit valve is equipped with the water resistant LCE set, housed in
the handle. It’s made from a plastic transparent PVC service plug (14 on Fig.14

MANUAL VALVES
p66) and a white circle tag holder (17 on p66), FIP branded on one side
(Fig. 14). The tag holder (17 on p66) is embedded in the transparent plug
(14 on p66) and can be easily removed to be used for self labelling on its
blank side. To fix the label, previously printed with the Easyfit software,
see the following instructions:
1. Release the handle from the central hub (15 on p66) and remove the
transparent plug (14 on p66).
2. Remove the support (17 on p66) (Fig.15).
3. Lay upon the adhesive label on the support (17 on p66), aligning the flaps of
the label and support.
4. Insert the support (17 on p66) into the transparent plug (14 on p66) to Fig.15
protect the label from weather exposure.
5. Push down the transparent plug (14 on p66) into the central hub (15 on p66)
matching the two wedges (wide and narrow) with the corresponding holes.

Fig.16

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VXE Easyfit 2-way Ball Valve (DN65 - DN100)

Position Components Material


Easyfit Multifunctional
1 PP-GR
Handle Hooked Insert
2 Easyfit Multifunctional Handle HIPVC
3* Stem O-ring EPDM, FPM
4 Stem PVC-C
5* Ball Seat PTFE
6* Ball PVC-C
7 Body PVC-C
8* Ball Seat O-ring EPDM, FPM
9* Radial Seal O-ring EPDM, FPM
10* Socket Seal O-ring EPDM/FPM
11 Support for Ball Seat PVC-C
12 End Connector PVC-C
13 Union Nut PVC-C
14 Transparent Service Plug PVC
15 Central Hub HIPVC
16* Friction Reducing Bush PTFE
17 Tag Holder PVC-U
18 Tamperproof Plate HIPVC
19 Self-tapping Screw Stainless Steel
*Spare Parts

66 Tel: 0844 800 5509 Fax: 0800 317875


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

confirm

VKR DualBlock® Metering Ball Valve

MANUAL VALVES
(DN10 - DN50)
The VKR DualBlock® Metering Ball Valve combines VKD Ball Valve
reliability, with a new accurate flow regulation function, suitable for a wide range of
industrial applications.
• Size Range: 3/8" / d16mm up to 2" / d63mm
• Pressure Rating: Maximum working pressure: 16 bar @ 20ºc
• Patented Ball Design: Providing linear flow regulation throughout the range of
operation, with low pressure loss
• Fitted with a graduated positioning indicator at 5º intervals, for accurate reading and
quick adjustment
• Patented DualBlock® System: The DualBlock addition prevents the locking
nuts working loose even under the most extreme operating conditions: i.e. vibration
or thermal expansion
• Patented SeatStop® Design: Allowing micro adjustments to be made to the ball
seats and ‘take up’ of axial pipe loads, which can be done effectively without the
need to drain the system.
• Easily Removable Valve Body: Allowing easy access when changing valve seals
and ball seats without any requirement for additional tooling
• The pipeline downstream of the valve can be disconnected with the valve in the
closed position eliminating any leakages
• VKD Style handle: Ergonomically designed handle with removable tool to tighten
union nuts and adjust the ball seat carrier as and when required
• Possibility to fit an electric positioning actuator with a Powerquick® mounting kit
with standard drillings (ISO 5211 F03, F04, F05, F07) see P207.
• For more information, please visit our website www.durapipe.co.uk

Legend
d Nominal outside diameter of the pipe in mm
DN Nominal internal diameter in mm
R Nominal size of threads in inches
PN Nominal pressure in bar (max. working pressure
at 20°C)
g Weight in grams
U Number of holes
s Wall thickness (mm)
SDR Standard dimension ratio = d/s
PVC-U Unplasticised Polyvinyl chloride
PVC-C Polyvinyl chloride chlorinated
HIPVC High impact PVC
EPDM Ethylene Propylene rubber
FPM (FKM) Vinylidene fluoride rubber
PTFE Polytetrafluoroethylene
PE Polyethylene
SP Flange Thickness

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 67


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
With the relevant British Standards: BS 5392 fittings 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
Accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063 interchangeable

Technical Data

Torque at maximum working pressure @ 16Bar Working Temperature

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction
of the PN is required. (25 years with safety factor).
Working Pressure

Flow Rate %

Relative Flow Chart, Flow Opening Valve Opening Angle

DN 15 20 25 32 40 50

kv100 88 135 256 478 592 1068

Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that will flow through a valve with a one bar pressure differential
at a specified rate. The kv100 values shown in the table are calculated with the valve fully open.

68 Tel: 0844 800 5509 Fax: 0800 317875


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Metering Flow Addition


The VKR Metering Ball Valve combines VKD Ball Valve reliability, with
a new accurate flow regulation function, Suitable for a wide range of industrial Fig.1

MANUAL VALVES
applications.
- The VKR features the innovative Metering Control Indicator (FIG 1).
The indicator can be used to set flow rate at 5º intervals providing greater
measure of flow control
- The patented “fin-shaped” ball design (FIG 2) helps provide market
leading linear flow regulation throughout the range of operation and
guarantees minimal pressure loss
Fig.2
- The VKR Metering Ball Valve is unique in its ability to provide excellent
flow regulation compared with that of a standard ball, diaphragm valve
or other metering ball valves currently on the market. Where the flow
is usually greater or smaller at the point of open or close, the VKR has
provides the excellent flow regulation throughout the full operating cycle
(FIG 3)

Fig.3

100
90
80
70
Flowrate % (Kv Δp)

60
50
40
30
20
10
0

0 10 20 30 40 50 60 70 80 90 100

Valve Position % (5º Intervals)

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

BS Series Female Ends


VKRLV PVC-U
VKRLA ABS

VKR Metering Ball Valve – BS series female ends for solvent welding

d DN PN L Z H H1 E B B1 C C1
3
/8 10 16 16.5 70 103 65 54 54 29 67 40
1
/2 15 16 16.5 70 103 65 54 54 29 67 40
3
/4 20 16 19 77 115 70 65 65 34.5 85 49
1 25 16 22.5 83 128 78 73 70 39 85 49
1 1 /4 32 16 26 94 146 88 86 83 46 108 64
1 1 /2 40 16 30 104 164 91 98 89 52 108 64
2 50 16 36 127 199 111 122 108 62 134 76

PVC-U ABS
d gms EPDM Code FPM Code gms EPDM Code FPM Code
3
/8 205 H0 MBE 101 H0 MBF 101 205 H0 MBA 101 H0 MBB 101
1
/2 205 H0 MBE 102 H0 MBF 102 205 H0 MBA 102 H0 MBB 102
3
/4 335 H0 MBE 103 H0 MBF 103 335 H0 MBA 103 H0 MBB 103
1 433 H0 MBE 104 H0 MBF 104 433 H0 MBA 104 H0 MBB 104
1 1/4 703 H0 MBE 105 H0 MBF 105 703 H0 MBA 105 H0 MBB 105
1 1/2 925 H0 MBE 106 H0 MBF 106 925 H0 MBA 106 H0 MBB 106
2 1577 H0 MBE 107 H0 MBF 107 1577 H0 MBA 107 H0 MBB 107

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Metric Series Female Ends


VKRIV PVC-U
VKRIA ABS

MANUAL VALVES
VKR Metering Ball Valve – Metric female ends for solvent welding

d DN PN L Z H H1 E B B1 C C1
16 10 16 16 71 103 65 54 54 29 67 40
20 15 16 16 71 103 65 54 54 29 67 40
25 20 16 19 77 115 70 65 65 34.5 85 49
32 25 16 22 84 128 78 73 70 39 85 49
40 32 16 26 94 146 88 86 83 46 108 64
50 40 16 31 102 164 91 98 89 52 108 64
63 50 16 38 123 199 111 122 108 62 134 76

PVC-U ABS
d gms EPDM Code FPM Code gms EPDM Code FPM Code
16 215 H0 MBE 305 H0 MBF 305 215 H0 MBA 305 H0 MBB 305
20 215 H0 MBE 306 H0 MBF 306 215 H0 MBA 306 H0 MBB 306
25 330 H0 MBE 307 H0 MBF 307 330 H0 MBA 307 H0 MBB 307
32 438 H0 MBE 308 H0 MBF 308 438 H0 MBA 308 H0 MBB 308
40 493 H0 MBE 309 H0 MBF 309 493 H0 MBA 309 H0 MBB 309
50 925 H0 MBE 310 H0 MBF 310 925 H0 MBA 310 H0 MBB 310
63 1577 H0 MBE 311 H0 MBF 311 1577 H0 MBA 311 H0 MBB 311

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Flanged Ends to BS EN1092-1 PN 10/16


VKROV PVC-U
VKROA ABS

VKR Metering Ball Valve with flanged ends, to BS EN1092-1 PN 10/16

d DN PN B B1 C C1 F H H1 U f
1
/2 15 16 54 29 67 40 65 130 65 4 14
3
/4 20 16 65 34.5 85 49 75 150 70 4 14
1 25 16 69.5 39 85 49 85 160 78 4 14
1 1 /4 32 16 82.5 46 108 64 100 180 88 4 18
1 1 /2 40 16 89 52 108 64 110 200 93 4 18
2 50 16 108 62 134 76 125 230 111 4 18

PVC-U ABS
d gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 375 H0 MBE F02 H0 MBF F02 375 H0 MBA F02 H0 MBB F02
3
/4 590 H0 MBE F03 H0 MBF F03 590 H0 MBA F03 H0 MBB F03
1 713 H0 MBE F04 H0 MBF F04 713 H0 MBA F04 H0 MBB F04
1 1 /4 1108 H0 MBE F05 H0 MBF F05 1108 H0 MBA F05 H0 MBB F05
1 /2
1
1485 H0 MBE F06 H0 MBF F06 1485 H0 MBA F06 H0 MBB F06
2 2347 H0 MBE F07 H0 MBF F07 2347 H0 MBA F07 H0 MBB F07

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Flanged Ends to ANSI 150

VKROAV PVC-U

MANUAL VALVES
VKR Metering Ball Valve with flanged ends, to ANSI 150

d DN PN B B1 C C1 F H H1 U f
1
/2 15 16 54 29 67 40 65 130 65 4 14
3
/4 20 16 65 34.5 85 49 75 150 70 4 14
1 25 16 69.5 39 85 49 85 160 78 4 14
1 1/ 4 32 16 82.5 46 108 64 100 180 88 4 18
1 1/ 2 40 16 89 52 108 64 110 200 93 4 18
2 50 16 108 62 134 76 125 230 111 4 18

PVC-U
d gms EPDM Code FPM Code
1
/2 375 H0 MBE X02 H0 MBF X02
3
/4 590 H0 MBE X03 H0 MBF X03
1 713 H0 MBE X04 H0 MBF X04
1 /41
1108 H0 MBE X05 H0 MBF X05
1 1/ 2 1485 H0 MBE X06 H0 MBF X06
2 2347 H0 MBE X07 H0 MBF X07

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

BSP Threaded Socket Ends


VKRNV PVC-U
VKRNA ABS

VKR Metering Ball Valve with BSP parallel female threaded ends

d DN PN L Z H H1 E B B1 C C1
3
/8 10 16 16.5 70 103 65 54 54 29 67 40
1
/2 15 16 16.5 70 103 65 54 54 29 67 40
3
/4 20 16 19 77 115 70 65 65 34.5 85 49
1 25 16 22.5 83 128 78 73 70 39 85 49
1 1 /4 32 16 26 94 146 88 86 83 46 108 64
1 1 /2 40 16 30 104 164 91 98 89 52 108 64
2 50 16 36 127 199 111 122 108 62 134 76

PVC-U ABS
d gms EPDM Code FPM Code gms EPDM Code FPM Code
3
/8 205 H0 MBE B01 H0 MBF B01 205 H0 MBA B01 H0 MBB B01
1
/2 205 H0 MBE B02 H0 MBF B02 205 H0 MBA B02 H0 MBB B02
3
/4 335 H0 MBE B03 H0 MBF B03 335 H0 MBA B03 H0 MBB B03
1 433 H0 MBE B04 H0 MBF B04 433 H0 MBA B04 H0 MBB B04
1 /4 1
703 H0 MBE B05 H0 MBF B05 703 H0 MBA B05 H0 MBB B05
1 1/ 2 925 H0 MBE B06 H0 MBF B06 925 H0 MBA B06 H0 MBB B06
2 1577 H0 MBE B07 H0 MBF B07 1577 H0 MBA B07 H0 MBB B07

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Accessories

CVDE

MANUAL VALVES
End connector in PE100, long spigot, for electrofusion or butt welding (SDR11)
d DN L H Product Code
20 15 55 175 HZ PEE M06
25 20 70 210 HZ PEE M07
32 25 74 226 HZ PEE M08
40 32 78 243 HZ PEE M09
50 40 84 261 HZ PEE M10
63 50 91 293 HZ PEE M11
End connectors also available in PP, please speak to the Durapipe Valve Department for details.

PowerQuick
The Valve can be easily actuated, pneumatic or electric by Durapipe Valve Department,
The GR- PP mounting bracket (with standard ISO 5211 drillings) can be supplied for self-actuation
and/or retrofitting of actuators to installed valves
d DN B2 Q T PxJ PxJ Product Code
3
/8 - 16 10 58 11 12 F03 x 5.5 F04 x 5.5 KTPQCPEF
1
/2 - 20 15 58 11 12 F03 x 5.5 F04 x 5.5 KTPQCPEF
3
/4 - 25 20 73.5 11 12 F03 x 5.5 F04 x 6.5 KTPQCPGG
3
/4 - 25 20 73.5 11 12 – F04 x 6.5 KTPQCPGG
1 - 32 25 74 11 12 F03 x 5.5 F04 x 6.5 KTPQCPHH
1 - 32 25 74 11 12 – F04 x 5.5 KTPQCPH4
11/4 - 40 32 97 14 16 F05 x 6.5 F07 x 8.5 KTPQCPII
1 /2 - 50
1
40 104 14 16 F05 x 6.5 F07 x 8.5 KTPQCPJJ
2 - 63 50 114 14 16 F05 x 6.5 F07 x 8.5 KTPQCPLL

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Valve Bracketing and Supporting

In certain applications manual or actuated valves are required to be supported by hangers or anchors. Supports must be capable
of withstanding the valve weight as well as the stresses transmitted through the valve body during service operations. All VKR
valves are provided with an integrated support on the valve body for simple anchoring, this can be achieved by using threaded
inserts available in brass or stainless steel, M4 for sizes 3/8” – d16 and M6 for sizes 11/4” d40 to 2” – d63. Caution must be taken
when using these support systems as the ball valve will now act as a pipe anchor and all thermal end loads developed by adjacent
pipes could damage the valve components under conditions of large changes in operating temperature.
Systems should therefore be designed to accommodate pipe expansion and contraction. Please see the Durapipe Technical
Catalogue Range for further information on thermal expansion and pipework design.
For wall or “blind” installations, the PMKD mounting plate can be used. The plate must be fixed to the base of the valve prior to
fixing the valve in situ.

d DN B H L J*
3
/8 - 16 10 31.5 27 20 M4 x 6
1
/2 - 20 15 31.5 27 20 M4 x 6
3
/4 - 25 20 40 30 20 M4 x 6
1 - 32 25 40 30 20 M4 x 6
1 /4 - 40
1
32 50 35 30 M6 x 10
11/2 - 50 40 50 35 30 M6 x 10
2 - 63 50 60 40 30 M6 x 10
*Fitted with Brass or Stainless Steel inserts.

PMKD
Mounting plate
d DN A B C C1 C2 F f f1 S Product Code
3
/8 - 16 10 30 86 20 46 67.5 6.5 5.3 5.35 5 PMKD1
1
/2 - 20 15 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
3
/4 - 25 20 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
1 - 32 25 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
11/4 - 40 32 40 122 30 72 102 6.5 6.3 6.5 6 PMKD2
1 /2 - 50
1
40 40 122 30 72 102 6.5 6.3 6.5 6 PMKD2
2 - 63 50 40 122 30 72 102 6.5 6.3 6.5 6 PMKD2

Brass or Stainless Steel inserts can be ordered


on the following codes:
Size
Material Product Code
(to fit valve)

1
/2 " Brass SINSMO40

11/4" Brass SINSMO60

1
/2 " Stainless Steel SINSMO4X

1 1 / 4" Stainless Steel SINSMO6X

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Connection to the System

Before proceeding with the installation, please read and familiarise yourself

MANUAL VALVES
with these instructions. Fig.1

1. Check that the pipes either side of the valve are axially aligned, in order to
avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts from the valve body and slide them onto the pipe
3. Solvent weld or screw the valve end connectors onto the pipe end. For
correct jointing guidelines and techniques please refer to the Durapipe
PVC-U Technical Brochure.
4. Please ensure the DualBlock® device is fitted correctly onto the valve body.
5. The DualBlock® device (Fig 1) is a patented system that allows the union
nuts to be locked into position. The locking device ensures the nuts are Fig.2

always locked into position, even under the most arduous conditions.
6. Position the valve between the two end connectors, ensuring the direction
of flow corresponds with the arrow on the indicator plate (Fig. 2). Screw the
union nuts tight by hand until resistance is felt. Do not use any keys or other
tools to tighten the union nuts as this may damage the nut surface
7. The nuts are now locked into position. In order to remove and adjust, firstly
the DualBlock® device will need to be released, by pushing the lever on the
device away from the teeth on the union nuts and then release the nuts by
turning anti- clockwise

Easytorque Kit

1. Torque wrench for use VKR/VKD/TKD/VXE/SXE Valves from 3/8" - d16 to 2" - d63.
2. Insert for attaching the torque wrench to the valve for adjusting the ball seat carrier
The inserts are manufactured from PA50 material with sintered steel bush inserts.

The Easytorque kit facilitates the correct torque setting of the ball
seat carrier, thus ensuring maximum efficiency and optimisation of
the valve.
The Easytorque kit avoids potential damage to the valve
components form the use of incorrect tools
d DN Product Code
1
/2" - 20 15
to to KET01
2" - 63 50

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Disassembly

Please see Fig 3 Exploded View on page 79 for component clarification.


1. Isolate the valve from the flow and drain down the pipeline
2. Push in the lever on the DualBlock device away from the teeth on the union nuts
and turn the nuts anti-clockwise to release. The DualBlock device can be removed
completely allowing removal of the union nuts from the valve body.
PAGE NUMBERS

3. Before disassembly please hold the valve in a vertical position and open the valve to
45ºC to drain any residual fluid from the valve. It is advisable to catch the fluid in a
suitable container
4. Close the valve and remove the handle insert tool and insert the “teeth” from the
underside of the tool into the slots on the ball seat carrier Rotate the support anti-
clockwise in order to remove the ball seat carrier
5. Remove the handle from the stem, ensuring the metering positioning indicator remains
attached to the handle
6. Remove the ball by pushing from the opposite side of the valve body that is marked
“REGOLERE- ADJUST”, take care not to mark or damage the ball upon removal
7. Press the stem out through the valve body
8. All the o-rings and PTFE ball seats can be removed from their grooves as indicated
within the exploded view on the adjacent page

Assembly

1. All O-rings and ball seats can be fitted into their grooves easily as shown
within the exploded view
2. Insert the stem from inside of the valve body.
3. Insert the ball into the valve body ensuring the ball fits into the grooves at the
bottom of the valve stem
4. Attach the ball seat carrier and tighten clockwise using the handle insert
tool. Ideally use the Easytorque Kit to ensure the seat is tighented to the
recommened torque
5. Fit the insert tool into the handle body and re-fit the handle and metering
positioning indicator on to the valve stem, ensuring the positioning indicator is
set to 0º
6. Re-fit the valve end connectors and the union nuts, ensuring extra care is
taken to ensure the socket O-rings do not become loose from their grooves

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

MANUAL VALVES
Position Components Material
1 Handle Insert Tool PVC-U
2 Handle HIPVC
3* Stem O-ring EPDM/FPM
4 Stem Valve Material
5* Ball Seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball Seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10 Socket Seal O-ring EPDM/FPM
11 Ball Seat Carrier Valve Material
12* End Connector Valve Material
13 Union Nuts Valve Material
16* DualBlock ®
POM
17** Threaded Insert Stainless Steel/Brass
18** Spacer PP-GR
19** Screw Stainless steel
28 Metering Plate POM - PVC
29 Metering Indicator PVC-U

*Spare Parts **Accessories

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80 Tel: 0844 800 5509 Fax: 0800 317875
SXE Easyfit Ball Check Valve

MANUAL VALVES
Incorporating a threaded ball seat carrier, the new SXE SXE Easyfit® Ball Check Valve
double union design valve is more reliable and safer than
other options available on the market. Designed with a • In conjunction with Giugiaro Design we have designed and developed the
spherical shutter, the SXE offers complete flexibility so the SXE Easyfit ball check valve, the innovative true union geared ball
valve can be installed either vertically or horizontally. check valve introducing an advanced method of installation for a long trouble
Furthermore the SXE valve includes the multifunctional free service
Easyfit handle and the Easyfit labelling system for tagging • The SXE check valve allows liquids to flow through in one direction only
or branding the valve.
• Size range from 1/2" / d16mm up to 2" / d63mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
• New patented Easyfit system: The bevel gear pairing principle has been
used as a mechanism to control the rotation of the union nuts during the
installation of the valve
The use of the Easyfit multifunctional handle or easytorque kit (KET01)
is the ideal way to carry out maintenance operations in small spaces with
limited access to the to the valve (ordered separately)
• Easy removal of the valve body from the pipe system, allowing replacement
of the valve seals and seats without any additional equipment
• Compact true union design. With installation dimensions to EN1452
‘Short Series’
• Blocked seat carrier with adjustment of the ball seats
• Easyfit ergonomically designed multifunctional handle with integrated
union nut tightening/untightening tool and ball seat adjusting tool
• Maintenance can be carried out while the valve body is installed in line
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer (M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

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SXE Easyfit Ball Check Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

1 10 100 1000 10000 l/min -20 0 20 40 60 80 100 °C


bar bar
16 PVC
14
DN 0
DN 5
20

DN 5
DN 32
50
1

Working Pressure

1
ABS
DN

DN

12
10 Corzan
8
Pressure Loss

6
0,1
4
2
0
Working Temperature
0,01

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction of
0,001 the PN is required. (25 years with safety factor).
Flow Rate

Pressure loss chart.

DN 10 15 20 25 32 40 50 DN 10 15 20 25 32 40 50

bar 0.2 0.2 0.2 0.2 0.2 0.2 0.2 kv100 80 200 385 770 1100 1750 3400

Minimum back pressure for leak tight service Flow coefficient kv100
(valve in the horizontal position). kv100 is the number of litres per minute of water at a temperature
of 20ºC that will flow through a valve with a one bar pressure
differential at a specified rate. The kv100 values shown in the table
are calculated with the valve fully open.

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SXE Easyfit Ball Check Valve

BS Series Female Ends

SXELV PVC-U
SXELA ABS

MANUAL VALVES
Easyfit ball check valve with BS series female ends for solvent welding
d DN PN L Z H E
1
/2 15 16 16.5 50 82 54
3
/4 20 16 19 53 91 63
1 25 16 22.5 59 103 72
11/4 32 16 26 68 120 85
11/2 40 16 30 77 139 100
2 50 16 36 98 174 118

PVC-U ABS
gms EPDM Code FPM Code gms EPDM Code FPM Code
148 H0 SXE 102 H0 SXF 102 133 H0 SXA 102 H0 SXB 102
190 H0 SXE 103 H0 SXF 103 171 H0 SXA 103 H0 SXB 103
300 H0 SXE 104 H0 SXF 104 270 H0 SXA 104 H0 SXB 104
460 H0 SXE 105 H0 SXF 105 414 H0 SXA 105 H0 SXB 105
675 H0 SXE 106 H0 SXF 106 608 H0 SXA 106 H0 SXB 106
1080 H0 SXE 107 H0 SXF 107 972 H0 SXA 107 H0 SXB 107

Metric Series Female Ends


SXEIV PVC-U
SXEIA ABS
SXEIC Corzan

Easyfit ball check valve with Metric series female ends for solvent welding
d DN PN L Z H E
16 10 16 14 54 82 54
20 15 16 16 50 82 54
25 20 16 19 53 91 63
32 25 16 22 59 103 72
40 32 16 26 68 120 85
50 40 16 31 77 139 100
63 50 16 38 98 174 118

PVC-U ABS Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
16 131 H0 SXE 305 H0 SXF 305 145 H0 SXA 305 H0 XEB 305 131 H0 SXJ 305 H0 SXK 305
20 133 H0 SXE 306 H0 SXF 306 148 H0 SXA 306 H0 XEB 306 133 H0 SXJ 306 H0 SXK 306
25 171 H0 SXE 307 H0 SXF 307 190 H0 SXA 307 H0 XEB 307 171 H0 SXJ 307 H0 SXK 307
32 270 H0 SXE 308 H0 SXF 308 300 H0 SXA 308 H0 XEB 308 270 H0 SXJ 308 H0 SXK 308
40 414 H0 SXE 309 H0 SXF 309 460 H0 SXA 309 H0 XEB 309 414 H0 SXJ 309 H0 SXK 309
50 608 H0 SXE 310 H0 SXF 310 675 H0 SXA 310 H0 XEB 310 608 H0 SXJ 310 H0 SXK 310
63 972 H0 SXE 311 H0 SXF 311 1080 H0 SXA 311 H0 XEB 311 972 H0 SXJ 311 H0 SXK 311

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SXE Easyfit Ball Check Valve

BS Series Female Ends

SXEFV PVC-U
SXEFA ABS

Easyfit ball check valve with BSP parallel female threaded ends
d DN PN L Z H E Z***
1
/2 15 16 15 60 90 54 73
3
/4 20 16 16.3 60.4 93 63 82.4
1 25 16 19.1 71.8 110 72 89.8
1 /4
1
32 16 21.4 84.2 127 85 103.2
11/2 40 16 21.4 88.2 131 100 121.2
2 50 16 25.7 109.6 161 118 147.6
Z*** For ABS sizes only.

PVC-U ABS
gms EPDM Code FPM Code gms EPDM Code FPM Code
148 H0 SXE B02 H0 SXF B02 170 H0 SXA B02 H0 SXB B02
190 H0 SXE B03 H0 SXF B03 252 H0 SXA B03 H0 SXB B03
300 H0 SXE B04 H0 SXF B04 354 H0 SXA B04 H0 SXB B04
460 H0 SXE B05 H0 SXF B05 548 H0 SXA B05 H0 SXB B05
675 H0 SXE B06 H0 SXF B06 771 H0 SXA B06 H0 SXB B06
1080 H0 SXE B07 H0 SXF B07 1285 H0 SXA B07 H0 SXB B07

CVDE
End Connector in PE100, long spigot, for electrofusion or butt welding (SDR11)

d DN L H Product Code
20 15 55 154 HZ PEE M06
25 20 70 186 HZ PEE M07
32 25 74 199 HZ PEE M08
40 32 78 217 HZ PEE M09
50 40 84 236 HZ PEE M10
63 50 91 268 HZ PEE M11
End connectors also available in PP, please speak to the Durapipe Valve
Department for details.

LCE
Transparent Service Plug with tag holder

d DN Product Code
3
/8"- /2" - 16 - 20 10 - 15
1
-
3
/ 4" - 25 20 -
1" - 32 25 LCE020
1 1 /4 " - 40 32 LCE025
1 /2 "
1
- 50 40 LCE032
2" - 63 50 LCE032

*No plug is installed below 1"/32mm.

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SXE Easyfit Ball Check Valve

LSE
Label design and print kit
d DN Product Code

MANUAL VALVES
3
/8"- /2" - 16 - 20 10 - 15
1
-
3
/4" - 25 20 -
1" - 32 25 LSE020
1 1 /4 " - 40 32 LSE025
1 /2 "
1
- 50 40 LSE032
2" - 63 50 LSE032

*No plug is installed below 1"/32mm.

Easyfit Tool
Easy fit installation tool
d DN Product Code
3
/8"- /2" - 16 - 20 10 - 15
1
HA VXE 020
3
/4" - 25 20 HA VXE 025
1" - 32 25 HA VXE 032
1 /4 "
1
- 40 32 HA VXE 040
1 1 /2 " - 50 40 HA VXE 050
2" - 63 50 HA VXE 063

Connection to the System System


The SXE ball check valve may be installed either in the vertical position
(with upwards flow) or horizontally with a minimum back pressure of 0.2 bar.
Before proceeding with the installation, please read and familiarise yourself
with these instructions.
1. Check that the pipes either side of the valve are axially aligned, in order
PAGE NUMBERS

to avoid mechanical stress on the threaded union joints.


2. Unscrew the union nuts (1 on p88) from the valve body and slide them
onto the pipe.
3. Solvent weld, heat fuse or screw the valve end connectors (2 on p88)
onto the pipe ends. For correct jointing see the relevant Durapipe
material technical catalogues.
4. Position the valve between the two end connectors (and screw the union
nuts clockwise by hand until a resistance is felt. After the union nuts have
been hand tightened it is recommended to utilise the the Easytorque
wrench to finalise the union nut tightening to the recommended torques.

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SXE Easyfit Ball Check Valve

Easytorque Kit
1. Torque wrench for use with Easyfit ball valves from 3/8" - d16 to 2" - d63.
2. Insert for attaching the torque wrench to the valve for tightening the union nuts.The inserts are manufactured
from PA50 material with sintered steel bush inserts.
3. Insert for attaching the torque wrench to the valve for adjusting the ball seat carrier.
The inserts are manufactured from PA50 material with sintered steel bush inserts.

The Easytorque kit allows the tightness of the union nuts and ball seat
carrier to be set to the correct manufacturers recommended torque
settings. Optimising the operation efficiency of the valve. It also avoids
damaging the valve components by the use of incorrect tools.

d DN Product Code
3
/8"- /2" - 16-20
1
10 - 15
to to KET01
2" - 63 50

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SXE Easyfit Ball Check Valve

Disassembly
1. Isolate the valve from the flow and drain down the pipeline.
2. Unscrew both the union nuts (1 on p88) it is recommended to utilise the Fig.1

MANUAL VALVES
Easyfit tool using the tool to loosen the nuts and remove the valve body
from the line.
3. Using the Easyfit tool insert the ‘prongs’ on the underside of the tool into
the slots on the ball seat carrier (10 on p88) Rotate the support anti-
clockwise (Fig. 2) and remove the seat carrier. Then remove the ball.
4. The packing ring (8 on p88) can be removed and all the O-rings
(3, 9 & 11 on p88) can be removed from their grooves, as shown in the
exploded view.
Fig.2

Assembly
1. All the O-rings (3, 9 & 11 on p88) and packing ring (8 on p88) can be Fig.3

fitted into their grooves, as shown in the exploded view.


2. Insert the ball (5 on p88).
3. Locate the ball seat carrier (10 on p88) and tighten clockwise using the
Easyfit tool. Ideally use the Easytorque kit to ensure the seat is tightened
to the recommended torque. (Fig. 3).
4. Position the valve between the end connectors (7 on p88) and tighten the
union nuts (13 on p88) with the easyfit tool. Taking care that the socket
O-rings remain in their grooves. Ideally use the Easytorque kit to ensure
that the union nuts are tightened to the recommended torque.

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 87


SXE Easyfit Ball Check Valve

Position Components Material


*1 Union Nut Valve Material
*2 End Connector Valve Material
*3 Socket Seal O-ring EPDM/FPM
4 Body Valve Material
*5 Tag PVC
*6 Transparent Service Plug PVC
PVC-U (PVC-U & ABS Valve)
7 Ball
PVC-C (PVC-C Valve)
8 Packing Ring Valve Material
*9 Ball Seal O-ring EPDM/FPM
10 Ball Seat Support Valve Material
*11 Radial Seal O-ring EPDM/FPM
*Spare Parts

88 Tel: 0844 800 5509 Fax: 0800 317875


SXE Easyfit® Ball Check Valve (DN65 - DN100)

SXE Easyfit® Ball Check Valve


(DN65 - DN100)
In conjunction with Giugiaro Design, we have developed the SXE Easyfit®
Ball Check Valve in the larger sizes, the true union geared ball check valve
incorporating an advanced method of installation for a long trouble free service.
• The SXE Ball Check Valve allows liquid to flow through the valve in one
direction only
• Size range from 2 1/2" / d75mm up to 4" / d110mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
• New patented Easyfit system: The bevel gear pairing principle has been
used as a mechanism to control the rotation of the union nuts during the
installation of the valve
• The use of the Easyfit multifunctional handle is the ideal way to carry out
maintenance operations in small spaces with limited access to the to
the valve
• Easy removal of the valve body from the pipe system, allowing replacement
of the valve seals and seats without any additional equipment
• Compact true union design. With installation dimensions to EN1452‘
Short Series’
• Blocked seat carrier with adjustment of the ball seats
• Easyfit ergonomically designed multifunctional handle with integrated union
nut tightening/untightening tool and ball seat adjusting tool
• Maintenance can be carried out while the valve body is installed in line
• For more information, please visit our website
www.durapipe.co.uk

Legend

d Nominal outside diameter of the pipe in mm


DN Nominal internal diameter in mm
R Nominal size of threads in inches
PN Nominal pressure in bar (max. working pressure
at 20°C)
gms Weight in grams
U Number of holes
s Wall thickness (mm)
SDR Standard dimension ratio = d/s
PVC-U Unplasticised Polyvinyl chloride
HIPVC High impact PVC
EPDM Ethylene Propylene rubber
FPM (FKM) Vinylidene fluoride rubber
PTFE Polytetrafluoroethylene
PE Polyethylene
SP Flange Thickness

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 89


SXE Easyfit® Ball Check Valve (DN65 - DN100)

Dimensions and Standards

Imperial BSP Thread


The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
Accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063 interchangeable

Technical Data

1 10 100 1000 100000 l/min -20 0 20 40 60 80 100 °C


bar bar
16
15
20

DN 5
DN 2
DN 0
50
2
3
4

PVC
DN
DN
DN

1
14
Working Pressure

12 Corzan
LossLoss

10
0,1 8
Pressure

6
Pressure

4
0,01 2 PVC
0

Working Temperature
0,001
Flow Pressure temperature rating for water and harmless fluids to
FlowRate
Rate
which the material is resistant. In other cases a reduction of
the PN is required.

DN 65 80 110 DN 65 80 110

kv100 2586 200 385 bar 0.2 0.2 0.2

Flow coefficient kv100 Minimum back pressure for leak tight service (valve in the
kv100 is the number of litres per minute of water at a temperature horizontal position)
of 20ºC that will flow through a valve with a one bar pressure
differential at a specified rate. The kv100 values shown in the table
are calculated with the valve fully open.

90 Tel: 0844 800 5509 Fax: 0800 317875


SXE Easyfit® Ball Check Valve (DN65 - DN100)

BS Series Female Ends

SXELV PVC-U

Easyfit Ball Check Valve with BS Series female end for solvent welding
PVC-U
d DN PN L Z H E gms EPDM Code FPM Code
2 /2 "
1
65 16 44 123 211 157 2605 H0 SXE 312 H0 SXF 312
3" 80 16 51 146 248 174 3300 H0 SXE 109 H0 SXF 109
4" 100 16 63 157 283 212 5570 H0 SXE 110 H0 SXF 110

Metric Series Female Ends

SXEIV PVC-U
SXEIC Corzan

Easyfit Ball Check Valve with Metric Series female end for solvent
PVC-U Corzan
d DN PN L Z H E gms EPDM Code FPM Code gms EPDM Code FPM Code
75 65 16 44 123 211 157 2605 H0 SXE 312 H0 SXF 312 2839 H0 SXJ 312 H0 SXF 312
90 80 16 51 146 248 174 3300 H0 SXE 313 H0 SXF 313 3597 H0 SXJ 313 H0 SXF 313
110 100 16 63 157 283 212 5570 H0 SXE 314 H0 SXF 314 6289 H0 SXJ 314 H0 SXF 314

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SXE Easyfit® Ball Check Valve (DN65 - DN100)

BSP Threaded Socket Ends

SXEFV PVC-U

Easyfit Ball Check Valve with BSP parallel female treaded ends
PVC-U
d DN PN L Z H E gms EPDM Code FPM Code
2 / 2"
1
65 16 44 123 211 157 2605 H0 SXE B12 H0 SXF B12
3" 80 16 51 146 248 174 3300 H0 SXE B09 H0 SXF B09
4" 100 16 63 157 283 212 5570 H0 SXE B10 H0 SXF B10

92 Tel: 0844 800 5509 Fax: 0800 317875


SXE Easyfit® Ball Check Valve (DN65 - DN100)

LCE
Transparent service plug with tag holder
d DN Product Code
2½" - 75 65 LCE040
3" - 90 80 LCE040
4" - 110 100 LCE040

LSE
Label design and print kit
pic to come
d DN Product Code
2 /2" - 75
1
65 LSE040
3" - 90 80 LSE040
4" - 110 100 LSE040

EasyFit® Tool
EasyFit Handle – Installation Tool
®

d DN Product Code
2 /2" - 75
1
65 HA VXE 075
3" - 90 80 HA VXE 090
4" - 110 100 HA VXE 110

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SXE Easyfit® Ball Check Valve (DN65 - DN100)

Connection to the System System

The SXE Ball Check Valve may be installed either in the vertical position Fig.1
(with upwards flow) or horizontally with a minimum back pressure of 0.2 bar.
Before proceeding with the installation, please read and familiarise yourself
with these instructions
1. Check that the pipes either side of the valve are axially aligned, in order
to avoid mechanical stress on the union joints.
2. Unscrew the Union nuts from the valve body and slide onto the pipe
3. Solvent weld, heat fuse or screw the valve end connectors onto the pipe Fig.2 Fig.3
ends. For further jointing information please see the relevant Durapipe
Technical Catalogues
4. Position the valve between the two end connectors (Fig 1) and screw
the union nuts clockwise by hand until a resistance is felt.

Caution: when testing under high pressure levels, the Fig.4


“ADJUST" mark on the valve must be installed facing upstream.

5. Fit the nuts on to the valve body and manually tighten the union nuts
clockwise until a resistance to the rotation is perceived. To complete Fig.5
tightening use the multifunctional Easyfit® handle by applying pressure
towards to the centre of the engagement harpoons of the central hub
(Fig 3 and 4)
6. Remove the hooked insert housed inside the handle (Fig 5), turn it over
and engage the underside of the handle (Fig 6)
7. Engage the tool on the outer profile of the ring nut (Fig 7) obtaining Fig.6

a firm hold that allows you to perform the adequate torque without
damaging the ring nut
8. Repeat point 7 for the remaining nut
9. When the tightening is complete remove the hooked insert and return to
the seat within the underside of the handle (Fig 8)
Fig.7

Warning: For safety reasons please contact technical services


Fig.8
when using volatile liquids such as hydrodgen peroxide (H2O2) and Sodium
Hypochlorite (NaCIO)
These liquids may vaporise causing a dangerous pressure increase in the
dead space between the ball and the body.
- It is important to avoid rapid closure of valves to eliminate the possibility of
water hammer causing damage to the pipeline

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SXE Easyfit® Ball Check Valve (DN65 - DN100)

Disassembly
1. Isolate the valve from the line (release the pressure and empty the
Fig.9
pipeline).
2. Unscrew both union nuts, it is recommended to utilise the Easyfit tool (Fig
9) to loosen the nuts from the valve body and then remove the valve from
PAGE NUMBERS

the line,
3. Using the Easyfit tool insert the “prongs” on the underside of the tool into
the slots on the ball seat carrier. Then remove the ball.
4. The packing ring can be removed and all the o-rings can be removed from
their grooves, as shown within the exploded view

Assembly Fig.10

1. All the O-rings and packing rings can be fitted into their grooves, as
shown in the exploded view.
2. Insert the ball
3. Locate the ball seat carrier and tighten clockwise using the Easyfit tool.
Which is located on p93
4. Position the valve between the end connectors and tighten the union
nuts with the Easyfit tool. Taking care that the socket O-rings remain in
their grooves (Fig 10).

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 95


SXE Easyfit® Ball Check Valve (DN65 - DN100)

Position Components Material


1* Union nut Valve Material
2* End connector Valve Material
3* Socket seal O-ring EPDM/FPM
4 Body Valve Material
5* Tag PVC
6* Transparent service plug PVC
PVC-U (PVC-U & ABS Valve)
7 Ball
PVC-C (PVC-C Valve)
8 Packing ring Valve Material
9* Ball seal O-ring EPDM/FPM
10* Ball seal support Valve Material
11* Radial seal O-ring EPDM/FPM

96 Tel: 0844 800 5509 Fax: 0800 317875


SR Ball Check Valve

SR Ball Check Valve


• The SR check valve allows liquids to flow through in one
direction only

MANUAL VALVES
• Size range from d20mm up to d63mm
• Pressure rating : Maximum working pressure: 10 bar at 20°C
• Maintenance can be carried out with the valve body installed in line
• The valve is only suitable for liquids with a specific gravity of less
than 1.2g/cm3
• Blocked seat carrier with anti-blowout design
• Talc filled PP Ball
• For more information, please visit our website
www.durapipe.co.uk

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max.working
Pressure at 20°C - water)
gms Weight in grams
PP Polypropylene
EPDM Ethylene Propylene Diene Monomer (M-class) rubber
FPM Fluorocarbon Rubber

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SR Ball Check Valve

Dimensions and Standards


Metric Interchangeability
The Metric System is manufactured generally in Components in the imperial and metric ranges are not
accordance with the relevant International Standards: interchangeable.
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063.

Technical Data
1 10 100 1000 10000 l/min -20 0 20 40 60 80 100 °C
bar bar
10
PP
DN 40
DN 5
20

DN 5
DN 32
50
1

1
DN

DN

Working Pressure
Pressure Loss

6
0,1
4

2
0,01
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to


0,001
Flow Rate which the material is RESISTANT. In other cases a reduction
of the PN is required. (25 years with safety factor).
Pressure loss chart.

DN 15 20 25 32 40 50 DN 15 20 25 32 40 50

bar 0.4 0.4 0.4 0.4 0.4 0.4 kv100 110 205 240 410 650 840

Minimum back pressure for leak tight service (valve in the Flow coefficient kv100
horizontal position). kv100 is the number of litres per minute of water at a temperature
of 20ºC that will flow through a valve with a one bar pressure
differential at a specified rate. The kv100 values shown in the table
are calculated with the valve fully open.

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SR Ball Check Valve

Metric Series Female Ends

MANUAL VALVES
SRIM PP

Ball check valve with Metric series female ends


PP
d DN PN L Z H E gms EPDM Code FPM Code
20 15 10 16 91 105 55 75 H0 SRN 306 H0 SRP 306
25 20 10 19 110 126 66 140 H0 SRN 307 H0 SRP 307
32 25 10 22 131 150 74 215 H0 SRN 308 H0 SRP 308
40 32 10 26 153 173 86 320 H0 SRN 309 H0 SRP 309
50 40 10 31 166 188 99 440 H0 SRN 310 H0 SRP 310
63 50 10 38 195 222 120 750 H0 SRN 311 H0 SRP 311

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SR Ball Check Valve

Connection to the System


The SR ball check valve may be installed either in the vertical position (with upwards flow) or horizontally with a minimum back
pressure of 0.4 bar.
Before proceeding with the installation, please read and familiarise yourself with these instructions.
1. Check that the pipes either side of the valve are axially aligned, in order to avoid mechanical stress on the threaded union joints.
2. Unscrew the union nut (4) from the valve body and slide it onto the pipe.
3. Heat fuse the valve end connector (3) and valve end onto the pipeline For correct jointing see the relevant Durapipe material
technical catalogues.

Disassembly
1. Isolate the valve from the flow and drain down the pipeline.
2. Unscrew the union nut (4).
3. Using the Easyfit tool insert the ‘prongs’ on the underside of the tool
into the slots on the ball seat carrier (5) Rotate the support anti-
clockwise and remove the seat carrier. Then remove the ball.
4. The packing ring (6) can be removed and all the O-rings (9, 10 & 11)
can be removed from their grooves, as shown in the exploded view.

Assembly
1. All the O-rings (9, 10 & 11) and packing ring (8) can be fitted into
their grooves, as shown in the exploded view.
2. Insert the ball (2).
3. Locate the ball seat carrier (5) and tighten clockwise using the
Easyfit tool. Ideally use the Easytorque kit to ensure the seat
is tightened to the recommended torque.
4. Position the valve between the end connectors (3) and tighten the
union nuts (4) with the easyfit tool. Taking care that the
socket O-rings remain in their grooves. Ideally use the Easytorque
kit to ensure that the union nuts are tightened to the recommended
torque. Position Components Material
1 Body PP
2* Ball Talc filled PP
3 End Connector PP
4 Union Nut PP
5 Ball Seat Support PP
6* Packing Ring PP
9* Ball Seal O-ring EPDM/FPM
10* Radial Seal O-ring EPDM/FPM
Note: When assembling the valve components, it is advisable to lubricate
11* Socket Seal O-ring EPDM/FPM
the O-rings. Do not use mineral oils as they attack EPDM rubber.
*Spare Parts

100 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FK Butterfly Valve (DN40 - DN300)

• Used for On/Off and control operation

MANUAL VALVES
• Size range from DN40 up to DN300
• Pressure rating: Maximum working pressure: up to 16 bar at 20°C
(water) - DN50 and above up to 10 bar at 20°C (water)
• Body material GR-PP; UV resistant
• Full flanged body with oval holes to fit various flanging standards.
Supplied with hole inserts for bolt hole centralising (up to DN 200;
DN 250 & 300 are drilled according to the flange drilling required)
• Lever operated versions are fitted with a handle locking device
(with 10 ratchet positions at 10º intervals for regulating flow)
• Option to install gearbox or actuator to the valve upper flange with
standard ISO drillings
• Optional fully lugged version with threaded 316 Stainless steel inserts
to BS-EN 1092 PN10 (Formally BS4504) or ANSI 150
• Maintenance can be carried out while the valve body is installed in line
• For more information, please visit our website
www.durapipe.co.uk

Gearbox Handle

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max.working Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
PP-GR Glass reinforced Polypropylene
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer (M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

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FK Butterfly Valve (DN40 - DN300)

Dimensions and standards

The overall dimensions of the FK Butterfly valve comply with The oval holes in the valve body (DN50 to DN200) allow
the following standards: connection to the following flange drilling standards:
ISO5752 (DN40 to DN200) Medium 25 series BS-EN 1092 PN10 (Formally BS4504 PN10)
ISO5752 (DN250 to DN300) Long 16 series ASA B16.5 class 150
DIN 3202 (DN65 to DN 200) K2 BS10, Table D/E
DIN 3202 (DN250 to DN3000) K3

Technical Data

50 63 75 90 110 140 160 225 280 315 d 10 100 1000 10000 100000 l/min
Nm 40 50 65 80 100 125 150 200 250 300 DN bar
325

0
DN 50
0
DN 0
DN 0
5

30
20
15
10
12
65

80
DN 0
300

DN 40

2
5
1

DN
DN
DN
DN
DN
275
250
225
Pressure Loss

200 0,1
Torque

175
150
125
100 0,01
75
50
25
0 0,001
Valve Size Flow Rate

Maximum torque at maximum working pressure. Pressure loss chart.

0 10 20 30 40 50 60 70 80 90 100 %
%
100
90
80
70
Flow Coefficient

60
50
40
30
20
10
0
Valve Opening

Relative flow chart.

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FK Butterfly Valve (DN40 - DN300)

Technical Data

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar

MANUAL VALVES
16 DN 40 ÷ 50 16 DN 40 ÷ 50

14 14
Working Pressure

Working Pressure
12 12
10 DN 65 ÷ 250 10 DN 65 ÷ 250

8 DN 300 8 DN 300

6 6
4 4
2 PVC 2 ABS
0 0
Working Temperature Working Temperature

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
16 16 DN 40 ÷ 50

14 14
Working Pressure

Working Pressure

12 12
10 DN 40 ÷ 50 10 DN 65 ÷ 160

8 DN 300 8
6 6
4 PP 4 Corzan
2 2
0 0
Working Temperature Working Temperature

Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT.
In other cases a reduction of the PN is required. (25 years with safety factor).

DN 40 50 65 80 100 125 150 200 250 300

bar 1000 1285 1700 3350 5900 9850 18700 30500 53200 81600

Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that will flow
through a valve with a one bar pressure differential at a specified rate. The kv100 values
shown in the table are calculated with the valve fully open.

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FK Butterfly Valve (DN40 - DN300)

FKOV/LM PVC-U FKOM/LM PP


FKOA/LM ABS FKOC/LM Corzan

FK Butterfly valve - Lever operated


d DN PN B2 B3 H z Amin Amax F U C C1
1½" - 50 40 16 60 137 132 33 99 109 19 4 175 100
2" - 63 50 16 70 143 147 43 115 126 19 4 175 100
2½" - 75 65 10 80 164 165 46 128 144 19 8 175 110
3" - 90 80 10 93 178 185 49 145 160 19 8 272 110
4" - 110 100 10 107 192 211 56 165 190 19 8 272 110
5" - 140 125 10 120 212 240 64 204 215 23 8 330 110
6" - 160 150 10 134 225 268 70 230 242 23 8 330 110
8" - 225 200 10 161 272 323 114 280 298 23 8 420 122

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1½" - 50 900 H0 FKE 106 H0 FKF 106 900 H0 FKA 106 H0 FKB 106 900 H0 FKN 106 H0 FKP 106 900 H0 FKJ 106 H0 FKK 106
2" - 63 1080 H0 FKE 107 H0 FKF 107 1080 H0 FKA 107 H0 FKB 107 1080 H0 FKN 107 H0 FKP 107 1080 H0 FKJ 107 H0 FKK 107
2½" - 75 1470 H0 FKE 108 H0 FKF 108 1470 H0 FKA 108 H0 FKB 108 1470 H0 FKN 108 H0 FKP 108 1470 H0 FKJ 108 H0 FKK 108
3" - 90 1870 H0 FKE 109 H0 FKF 109 1870 H0 FKA 109 H0 FKB 109 1870 H0 FKN 109 H0 FKP 109 1870 H0 FKJ 109 H0 FKK 109
4" - 110 2220 H0 FKE 110 H0 FKF 110 2220 H0 FKA 110 H0 FKB 110 2220 H0 FKN 110 H0 FKP 110 2220 H0 FKJ 110 H0 FKK 110
5" - 140 3100 H0 FKE 111 H0 FKF 111 3100 H0 FKA 111 H0 FKB 111 3100 H0 FKN 111 H0 FKP 111 3100 H0 FKJ 111 H0 FKK 111
6" - 160 3850 H0 FKE 112 H0 FKF 112 3850 H0 FKA 112 H0 FKB 112 3850 H0 FKN 112 H0 FKP 112 3850 H0 FKJ 112 H0 FKJ 112
8" - 225 6750 H0 FKE 113 H0 FKF 113 6750 H0 FKA 113 H0 FKB 113 6750 H0 FKN 113 H0 FKP 113 - - -

FKOV/RM PVC-U FKOM/RM PP


FKOA/RM ABS FKOC/RM Corzan

FK Butterfly valve - Gearbox operated


d DN PN B2 B3 B3 H z Amin Amax F U G G1 G2 G3
2½" - 75 65 10 80 174 146 165 46 128 144 19 8 48 135 39 125
3" - 90 80 10 93 188 160 185 49 145 160 19 8 48 135 39 125
4" - 110 100 10 107 202 174 211 56 165 190 19 8 48 135 39 125
5" - 140 125 10 120 222 194 240 64 204 215 23 8 48 144 39 200
6" - 160 150 10 134 235 207 268 70 230 242 23 8 48 144 39 200
8" - 225 200 10 161 287 256 323 71 280 298 23 8 65 204 60 200
10" -250 250 10 210 317 281 405 114 350 - 22 12 88 236 76 250
12" -315 300 8 245 374 338 475 114 432 - 25 12 88 236 76 250

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
2½" - 75 2400 HV FKE 108 HV FKF 108 2400 HV FKA 108 HV FKB 108 2400 HV FKN 108 HV FKP 108 2400 HV FKJ 108 HV FKK 108
3" - 90 2800 HV FKE 109 HV FKF 109 2800 HV FKA 109 HV FKB 109 2800 HV FKN 109 HV FKP 109 2800 HV FKJ 109 HV FKK 109
4" - 110 3150 HV FKE 110 HV FKF 110 3150 HV FKA 110 HV FKB 110 3150 HV FKN 110 HV FKP 110 3150 HV FKJ 110 HV FKK 110
5" - 140 4450 HV FKE 111 HV FKF 111 4450 HV FKA 111 HV FKB 111 4450 HV FKN 111 HV FKP 111 4450 HV FKJ 111 HV FKK 111
6" - 160 5200 HV FKE 112 HV FKF 112 5200 HV FKA 112 HV FKB 112 5200 HV FKN 112 HV FKP 112 5200 HV FKJ 112 HV FKK 112
8" - 225 9300 HV FKE 113 HV FKE 113 9300 HV FKA 113 HV FKB 113 9300 HV FKN 113 HV FKP 113 - - -
10" -250 18600 HV FKE 114 HV FKF 114 18600 HV FKA 114 HV FKB 114 18600 HV FKN 114 HV FKP 114 - - -
12" -315 25600 HV FKE 115 HV FKF 115 25600 HV FKA 115 HV FKB 115 25600 HV FKN 115 HV FKP 115 - - -

104 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FKOV/LM LUG ISO-DIN PVC-U FKOM/LM LUG ISO-DIN PP


FKOA/LM LUG ISO-DIN ABS FKOC/LM LUG ISO-DIN Corzan

MANUAL VALVES
FK Fully Lugged Butterfly valve to BS EN1092 PN10 - Lever operated

d DN PN B2 B3 H z ØA F U C C1
2½" - 75 65 10 80 164 165 46 128 M19 8 175 110
3" - 90 80 10 93 178 185 49 145 M19 8 272 110
4" - 110 100 10 107 192 211 56 165 M19 8 272 110
5" - 140 125 10 120 212 240 64 204 M23 8 330 110
6" - 160 150 10 134 225 268 70 230 M23 8 330 110
8" - 225 200 10 161 272 323 114 280 M23 8 420 122

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
2½" - 75 1870 H0 FKE F08 H0 FKF F08 1870 H0 FKA F08 H0 FKB F08 1870 H0 FKN F08 H0 FKP F08 1870 H0 FKJ F08 H0 FKK F08
3" - 90 2670 H0 FKE F09 H0 FKF F09 2670 H0 FKA F09 H0 FKB F09 2670 H0 FKN F09 H0 FKP F09 2670 H0 FKJ F09 H0 FKK F09
4" - 110 3020 H0 FKE F10 H0 FKF F10 3020 H0 FKA F10 H0 FKB F10 3020 H0 FKN F10 H0 FKP F10 3020 H0 FKJ F10 H0 FKK F10
5" - 140 4700 H0 FKE F11 H0 FKF F11 4700 H0 FKA F11 H0 FKB F11 4700 H0 FKN F11 H0 FKP F11 4700 H0 FKJ F11 H0 FKK F11
6" - 160 5450 H0 FKE F12 H0 FKF F12 5450 H0 FKA F12 H0 FKB F12 5450 H0 FKN F12 H0 FKP F12 5450 H0 FKJ F12 H0 FKK F12
8" - 225 8350 H0 FKE F13 H0 FKF F13 8350 H0 FKA F13 H0 FKB F13 8350 H0 FKN F13 H0 FKP F13 - - -

FKOV/LM LUG ANSI PVC-U FKOM/LM LUG ANSI PP


FKOA/LM LUG ANSI ABS FKOC/LM LUG ANSI Corzan

FK Fully Lugged Butterfly valve to ANSI150


d DN PN B2 B3 H z ØA F U C C1
2½" - 75 65 10 80 164 165 46 140 5/8" UNC 8 175 110
3" - 90 80 10 93 178 185 49 153 5/8" UNC 8 272 110
4" - 110 100 10 107 192 211 56 190 5/8" UNC 8 272 110
5" - 140 125 10 120 212 240 64 216 /4" UNC
3
8 330 110
6" - 160 150 10 134 225 268 70 241 3/4" UNC 8 330 110
8" - 225 200 10 161 272 323 114 298 /4" UNC
3
8 420 122

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
2½" - 75 1870 H0 FKE X08 H0 FKF X08 1870 H0 FKA X08 H0 FKB X08 1870 H0 FKN X08 H0 FKP X08 1870 H0 FKJ X08 H0 FKK X08
3" - 90 2670 H0 FKE X09 H0 FKF X09 2670 H0 FKA X09 H0 FKB X09 2670 H0 FKN X09 H0 FKP X09 2670 H0 FKJ X09 H0 FKK X09
4" - 110 3020 H0 FKE X10 H0 FKF X10 3020 H0 FKA X10 H0 FKB X10 3020 H0 FKN X10 H0 FKP X10 3020 H0 FKJ X10 H0 FKK X10
5" - 140 4700 H0 FKE X11 H0 FKF X11 4700 H0 FKA X11 H0 FKB X11 4700 H0 FKN X11 H0 FKP X11 4700 H0 FKJ X11 H0 FKK X11
6" - 160 5450 H0 FKE X12 H0 FKF X12 5450 H0 FKA X12 H0 FKB X12 5450 H0 FKN X12 H0 FKP X12 5450 H0 FKJ X12 H0 FKK X12
8" - 225 8350 H0 FKE X13 H0 FKF X13 8350 H0 FKA X13 H0 FKB X13 8350 H0 FKN X13 H0 FKP X13 - - -

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FK Butterfly Valve (DN40 - DN300)

FKOV/RM LUG ISO-DIN PVC-U FKOM/RM LUG ISO-DIN PP


FKOA/RM LUG ISO-DIN ABS FKOC/RM LUG ISO-DIN Corzan

FK Fully Lugged Butterfly valve to BS EN1092 PN10 - Gearbox operated


d DN PN B2 B5 B6 H z ØA F U G G1 G2 G3
2½" - 75 65 10 80 174 146 165 46 140 M16 8 48 135 39 125
3" - 90 80 10 93 188 160 185 49 153 M16 8 48 135 39 125
4" - 110 100 10 107 202 174 211 56 190 M16 8 48 135 39 125
5" - 140 125 10 120 222 194 240 64 216 M20 8 48 144 39 200
6" - 160 150 10 134 235 207 268 70 241 M20 8 48 144 39 200
8" - 225 200 10 161 287 256 323 71 298 M20 8 65 204 60 200
10" - 250 250 10 210 317 281 405 114 362 M20 12 88 236 76 250
12" - 315 300 8 245 374 338 475 114 432 M20 12 88 236 76 250

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
2½" - 75 2800 HV FKE X08 HV FKF X08 2800 HV FKA X08 HV FKB X08 2800 HV FKN X08 HV FKP X08 2800 HV FKJ X08 HV FKK X08
3" - 90 3600 HV FKE X09 HV FKF X09 3600 HV FKA X09 HV FKB X09 3600 HV FKN X09 HV FKP X09 3600 HV FKJ X09 HV FKK X09
4" - 110 3950 HV FKE X10 HV FKF X10 3950 HV FKA X10 HV FKB X10 3950 HV FKN X10 HV FKP X10 3950 HV FKJ X10 HV FKK X10
5" - 140 6050 HV FKE X11 HV FKF X11 6050 HV FKA X11 HV FKB X11 6050 HV FKN X11 HV FKP X11 6050 HV FKJ X11 HV FKK X11
6" - 160 6800 HV FKE X12 HV FKF X12 6800 HV FKA X12 HV FKB X12 6800 HV FKN X12 HV FKP X12 6800 HV FKJ X12 HV FKK X12
8" - 225 10900 HV FKE X13 HV FKE X13 10900 HV FKA X13 HV FKB X13 10900 HV FKN X13 HV FKP X13 - - -
10" - 250 23400 HV FKE X14 HV FKF X14 23400 HV FKA X14 HV FKB X14 23400 HV FKN X14 HV FKP X14 - - -
12" - 315 30400 HV FKE X15 HV FKF X15 30400 HV FKA X15 HV FKB X15 30400 HV FKN X15 HV FKP X15 - - -

FKOV/RM LUG ANSI PVC-U FKOM/RM LUG ANSI PP


FKOA/RM LUG ANSI ABS FKOC/RM LUG ANSI Corzan

FK Fully Lugged Butterfly valve to ANSI 150 - Gearbox operated


d DN PN B2 B5 B6 H z ØA F U G G1 G2 G3
2½" - 75 65 10 80 174 146 165 46 145 5
/8" UNC 8 48 135 39 125
3" - 90 80 10 93 188 160 185 49 160 5
/8" UNC 8 48 135 39 125
4" - 110 100 10 107 202 174 211 56 180 5
/8" UNC 8 48 135 39 125
5" - 140 125 10 120 222 194 240 64 210 3
/4" UNC 8 48 144 39 200
6" - 160 150 10 134 235 207 268 70 240 3
/4" UNC 8 48 144 39 200
8" - 225 200 10 161 287 256 323 71 295 3
/4" UNC 8 65 204 60 200
10" - 250 250 10 210 317 281 405 114 350 1" UNC 12 88 236 76 250
12" - 315 300 8 245 374 338 475 114 402 1" UNC 12 88 236 76 250

PVC-U ABS PP Corzan


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
2½" - 75 2800 HV FKE F08 HV FKF F08 2800 HV FKA F08 HV FKB F08 2800 HV FKN F08 HV FKP F08 2800 HV FKJ F08 HV FKK F08
3" - 90 3600 HV FKE F09 HV FKF F09 3600 HV FKA F09 HV FKB F09 3600 HV FKN F09 HV FKP F09 3600 HV FKJ F09 HV FKK F09
4" - 110 3950 HV FKE F10 HV FKF F10 3950 HV FKA F10 HV FKB F10 3950 HV FKN F10 HV FKP F10 3950 HV FKJ F10 HV FKK F10
5" - 140 6050 HV FKE F11 HV FKF F11 6050 HV FKA F11 HV FKB F11 6050 HV FKN F11 HV FKP F11 6050 HV FKJ F11 HV FKK F11
6" - 160 6800 HV FKE F12 HV FKF F12 6800 HV FKA F12 HV FKB F12 6800 HV FKN F12 HV FKP F12 6800 HV FKJ F12 HV FKK F12
8" - 225 10900 HV FKE F13 HV FKE F13 10900 HV FKA F13 HV FKB F13 10900 HV FKN F13 HV FKP F13 - - -
10" - 250 23400 HV FKE F14 HV FKF F14 23400 HV FKA F14 HV FKB F14 23400 HV FKN F14 HV FKP F14 - - -
12" - 315 30400 HV FKE F15 HV FKF F15 30400 HV FKA F15 HV FKB F15 30400 HV FKN F15 HV FKP F15 - - -

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FK Butterfly Valve (DN40 - DN300)

Accessories
FKMS
The FKMS is a limit switch box kit with either mechanical or proximity switches. The switchbox can be used to indicate back to a control panel the

MANUAL VALVES
position of the valve (max. rotation = 90º). The kit can be retro fitted onto an FK valve that has already been installed. For further details please
contact the Durapipe Valve Department.

d DN B B1 C1
1½" - 50 40 60 253 80
2" - 63 50 70 259 80
2½" - 75 65 80 266 80
3" - 90 80 93 280 80
4" - 110 100 107 294 80
5" - 140 125 120 314 80
6" - 160 150 134 327 80
8" - 225 200 161 374 80

Product Code
d DN
Electro-mechanical Inductive Namur
1½" - 50 40
to to FKMSK0M FKMSK0I FKMSK0N
2½" - 75 65

3" - 90 80
to to FKMSK1M FKMSK1I FKMSK1N
6" - 160 150
8" - 225 200 FKMSK2M FKMSK2I FKMSK2N

Electro-Mechanical Inductive Namur

LCE custom labelling information can be found on Page 52.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 107


FK Butterfly Valve (DN40 - DN300)

Actuators
The valve can be supplied actuated, pneumatic or electric, by the Durapipe Valve Department. The GR-PP mounting plate
(with standard ISO 5211 drillings) can be supplied for self-actuation and/or retro-fitting of actuators to installed valves.

d DN J P T Q
1½" - 50 40 7 50 F05 12 11
2" - 63 50 7 50 F05 12 11
2½" - 75 65 7/9 50/70 F05/F07 12 11
3" - 90 80 9 70 F07 16 14
4" - 110 100 9 70 F07 16 14
5" - 140 125 9 70 F07 19 17
6" - 160 150 9 70 F07 19 17
8" - 225 200 11 102 F10 24 22
10" - 250 250 11/13/17 102/125/140 F10/F12/F14 29 27
12" - 315 300 11/13/17 102/125/140 F10/F12/F14 29 27

Actuator Mounting
The valve can be supplied actuated, pneumatic or electric, by the Durapipe Valve
Department. The GR-PP mounting plate (with standard ISO 5211 F07 drillings) can
be supplied for self-actuation and/or retrofitting of actuators to installed valves.

d J P Q T Product Code
21/2 - 75 9 70 14 16 03 699 167
3 - 90 9 70 14 16 03 699 167
4 - 110 9 70 17 19 03 699 167

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FK Butterfly Valve (DN40 - DN300)

Flange Bolting

d DN J *Nm
1½" - 50 40 M16 9

MANUAL VALVES
2" - 63 50 M16 12
2½" - 75 65 M16 15
3" - 90 80 M16 18
4" - 110 100 M16 20
5" - 140 125 M16 35
6" - 160 150 M20 40
8" - 225 200 M20 55
10" - 250 M24 70
12" - 300 M24 70
*Nominal torque required for the tightening of bolts for the flanged joints.
Torque required for watertight joints (1.5xPN at 20°C

Insert Positioning
The inserts are to be fitted into the holes from the side of the valve body with the valve diameter embossing on it and the position
of the inserts is determined by the drilling standard of the connecting flanges. As per the table below.

BS EN1092 BS EN1092 BS 10 Table ASA B 16.5


d
PN10 PN16 D–E (ANSI 150)
1½" - 50 Pos. 2 Pos. 2 Pos. 1 Pos. 1
2" - 63 Pos. 2 Pos. 2 Pos. 1 No Inserts
2½" - 75 Pos. 2 Pos. 2 Pos. 1 Pos. 2
3" - 90 Pos. 2 Pos. 2 Pos. 1 Pos. 2
4" - 110 Pos. 2 Pos. 2 Pos. 1 Pos. 2
5" - 140 Pos. 2 Pos. 2 Pos. 1 Pos. 2
6" - 160 Pos. 2 Pos. 2 Pos. 1 Pos. 2
8" - 225 Pos. 2 x Pos. 2 Pos. 2

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FK Butterfly Valve (DN40 - DN300)

Jointing
For Installation with Inch System Socket Weld, Stub and Full Face flanges.

d DN l min.
1½" - 50 40 25
2" - 63 50 28
2½" - 75 65 47
3" - 90 80 64
4" - 110 100 84
- 125 108
5" - 140 125 108
6" - 160 150 134
- 200 187
8" - 225 200 187
- 250 250 225
- 315 300 280
10" - 250 225
12" - 300 280

For Installation with Inch System Socket Weld, Stub and Full Face flanges:
PVC-U & ABS
Valve Size
1½" 2" 2½" 3" 4" 5" 6" 8" 10" 12"
d DN 50 63 75 90 110 140 160 200 250 315
1½" 40 ü
ü
2" 50 ü
ü

2½" 65 ü
ü

3" 80 ü
Pipe Size

ü
4" 100 ü
ü
5" 125 ü
ü
6" 150 ü
ü
8" 200 ü
ü
10" 250
ü
12" 300
ü

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FK Butterfly Valve (DN40 - DN300)

Jointing
For Installation with Metric System Socket Weld, Stub and For Installation with Metric System Butt Weld, Stub Flanges: PP
Full Face Flanges PVC-U, ABS, Corzan & PP

MANUAL VALVES
Valve Size Valve Size
1½" 2" 2½" 3" 4" 5" 6" 8" 10" 12" 1½" 2" 2½" 3" 4" 5" 6" 8" 10" 12"
d DN 50 63 75 90 110 140 160 200 250 315 d DN 50 63 75 90 110 140 160 200 250 315
50 40 ü
50 40
ü ü
ü 63 50 ü
ü
63 50 ü 75 65 ü
ü
90 80 ü
ü
ü 110 100 ü

Pipe Size
75 65 ü
ü 125 - ü
ü
140 125 ü
ü
90 80 ü 160 150 * (1)
ü
ü 200 - * (2)
ü
225 200 * (3)
110 100 ü
ü 250 - * (4)
ü
ü 280 250 ü
125 - 315 300
ü * (5)

ü
140 125
For the disc to open on these pipe sizes the stub is required to be
ü chamfered as detailed below:
160 150 ü
(1) d160 PN6 - SDR 17.6 No chamfer required
ü
PN10 - SDR 11 k = 26.5 a = 20°
Pipe/Fitting Size

ü
200 -
û * (2) d200 PN6 - SDR 17.6 k = 35 a = 20°
PN10 - SDR 11 k = 35 a = 25°
û
(3) d225 PN6 - SDR 17.6 No chamfer required
225 200 PN10 - SDR 11 k = 40 a = 15°
ü

ü (4) d250 PN6 - SDR 17.6 k = 15.5 a = 25°


250 250 PN10 - SDR 11 k = 32.5 a = 25°
ü
(5) d315 PN6 - SDR 17.6 k = 12 a = 25°
ü PN10 - SDR 11 k = 35 a = 25°
315 300
ü

For use with DN200 Valve it is advised to use a d225 stub flange
and d225 x d200 reducing bush

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FK Butterfly Valve (DN40 - DN300)

Connection to the System


1. Attach the handle to the valve body and fix using the screw supplied.
Ensure the sub flange assemblies allow the disc to be fully opened.
2. Fit the centring inserts into the slots, as per the positions indicated
on the table (see page 108), from the side of the valve with the
d & DN markings on the body. To ensure the valve is fitted centrally.
PAGE NUMBERS

3. Fit the valve between the two flanges, it is advised to install the valve
with the disc in the partially closed position and to ensure the flanges
are aligned correctly. Misalignment of the flanges may cause leaks.
4. Before tightening the bolts it is recommended to open the disc, so FREE LOCK
as not to damage the valve liner. Connecting bolts must be tightened
uniformly. Do not exceed the torque as indicated in the table
(see page 108).
5. The valve is bi-directional and may be installed in any position.
6. If the pipe is horizontal and the medium passing through the valve:
a) Is ‘dirty’; It is advised to install the valve at 45º
b) Contains solids or suspended solids; it is advised to install the
valve horizontally
c) Clean; it is advised to install the valve vertically
7. To lock the valve, In any of the ratchet stop positions,
Rotate the switch on the lever from the FREE position to the
LOCK position.

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

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FK Butterfly Valve (DN40 - DN300)

Disassembly DN40 - DN50


(1½"- d40 to 2"- d63)
1. Remove the protection cap (3) and undo and remove

MANUAL VALVES
the retaining screw (4) and washer (5).
2. Remove the handle (2).
3. Remove the screws, nuts, protection caps and washers
(7, 11, 12 & 28) and the ratchet plate (10).
4. Remove the protection cap (20) and undo & remove the
screw and washer (21 & 22).
5. Extract the shaft (14) and remove the disc (25).
6. Remove the shaft O-rings (17 & 18) from the shaft (14).
7. Remove the anti-friction rings (23)
8. Remove the primary liner (26) from the valve body (19).

Assembly
(1½" - d40 to 2"- d63)
1. Fit the primary liner (26) to the valve body (19).
2. Refit the shaft O-rings (17 & 18) onto the shaft (14). Position Components Material
3. Fit the anti-friction rings (23) onto the disc (25) 1 Position Indicator PA
2* Handle HIPVC
4. Lubricate the liner and insert the disc into the valve 3a Plug Upper Part PVC
body (19) / liner (26). 3b Plug Lower Part PVC
5. Push the shaft (14) into the body (19) and through 4 Screw Stainless Steel
the disc (25). 5 Washer Stainless Steel
6 Flange PP-GR
6. Refit the screw (21) and washer (21) and tighten.
7 Screw Stainless Steel
Push in the protection cap (20).
8 Tag Holder PVC-U
7. Place the ratchet plate (10) onto the body (19) and 9 Seal (O-ring) NBR
hold in place with the screws, nuts and washers 10* Pad PP-GR
(7, 11 & 12) push on the protection caps (28). 11 Washer Stainless Steel
12 Nut Stainless Steel
8. Push the handle (2) onto the stem (14).
13 Seeger Ring Stainless Steel
9. Fit the screw (4) and washer (5) and tighten. 14 Shaft Stainless Steel
Push in the protection cap (3) 15 Bush O-ring EPDM or FPM
16 Bush Nylon
17* Shaft O-ring EPDM or FPM
18* Shaft O-ring EPDM or FPM
19 Body PP-GR
20 Protection Cap PE
21 Screw Stainless Steel
22 Washer Stainless Steel
23* Anti-friction Ring PTFE
24 Disc O-ring EPDM or FPM
Note: When assembling the valve components, it is 25 Disc Valve Material
advisable to lubricate the O-rings. Do not use mineral oils 26* Primary Liner EPDM or FPM
as they attack EPDM rubber. 27 Inserts ABS
28 Protection Cap PE
*Spare Parts

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FK Butterfly Valve (DN40 - DN300)

Disassembly 2½"- d75 to 8" - d225


(2½"- d75 to 8"- d225)
1. Remove the protection cap (3) and undo and remove
the retaining screw (4) and washer (5).
2. Remove the handle (2).
3. Remove the screws, nuts, protection caps and washers
(7, 11, 12 & 28) and the ratchet plate (10).
4. Remove the protection cap (20) and undo & remove the
screw and washer (21 & 22).
5. Extract the shaft (14) and remove the disc (25
6. Remove the shaft O-rings (17 & 18) from the shaft (14).
7. Remove the anti-friction rings (23) and the O-rings (24).
8. Remove the circlip (13) and the bush (16) and bush
O-rings (15).
9. Remove the primary liner (26) from the valve body (19).

Assembly
(2½"- d75 to 8"- d225)
Position Components Material
1. Fit the primary liner (26) to the valve body (19). 1 Position Indicator PA
2. Refit the shaft O-rings (17 & 18) onto the shaft (14). 2* Handle HIPVC
3a Plug Upper Part PVC
3. Fit the O-rings (15) to the bush (16). Fit the bush onto
3b Plug Lower Part PVC
the shaft (14) and fix in place with the circlip (13).
4 Screw Stainless Steel
4. Fit the anti-friction rings (23) and O-rings (24) onto the 5 Washer Stainless Steel
disc (25). 6 Flange PP-GR
5. Lubricate the liner and insert the disc into the valve 7 Screw Stainless Steel
8 Tag Holder PVC-U
body (19) / liner (26).
9 Seal (O-ring) NBR
6. Push the shaft (14) into the body (19) and through the 10* Pad PP-GR
disc (25). 11 Washer Stainless Steel
7. Refit the screw (21) and washer (21) and tighten. Push 12 Nut Stainless Steel
in the protection cap (20). 13 Seeger Ring Stainless Steel
14 Shaft Stainless Steel
8. Place the ratchet plate (10) onto the body (19) and hold
15 Bush O-ring EPDM or FPM
in place with the screws, nuts and washers (7, 11 & 12) 16 Bush Nylon
push on the protection caps (28). 17* Shaft O-ring EPDM or FPM
9. Push the handle (2) onto the shaft (14). 18* Shaft O-ring EPDM or FPM
19 Body PP-GR
10. Fit the screw (4) and washer (5) and tighten. Push in
20 Protection Cap PE
the protection cap (3)
21 Screw Stainless Steel
22 Washer Stainless Steel
23* Anti-friction Ring PTFE
24 Disk O-ring EPDM or FPM
Note: When assembling the valve components, it is 25 Disc Valve Material
advisable to lubricate the O-rings. Do not use mineral oils 26* Primary Liner EPDM or FPM
as they attack EPDM rubber. 27 Inserts ABS
28 Protection Cap PE
*Spare Parts

114 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

Disassembly 10"- d250 to 12"- d315


(10"- d250 to 12"- d315)
1. Remove the protection caps (23) and undo and

MANUAL VALVES
remove the screws (21) and washers (22).
2. Extract the gearbox (20) from the shaft (16).
3. Remove the protection cap (13) and undo and
remove the retaining screw (14) and washers
(11, 12 & 15).
4. Extract the shaft (16) and remove the disc (10).
5. Remove the shaft O-rings (17) from the shaft
(16)
6. Remove the anti-friction rings (8) and the
O-rings (9 & 19).
7. Remove the circlip (18) and the bushes (3 & 5)
with the washer (2).
8. Remove the O-rings (4) and washers (6).
9. Remove the primary liner (7) from the valve
body (1).

Assembly
(10"- d250 to 12"- d315)
1. Fit the primary liner (7) to the valve body (1).
2. Refit the O-rings (4) and the washers (6) onto the Position Components Material
bushes (5). 1 Body PP-GR
3. Refit the shaft O-rings (17) onto the shaft (16). Fit the 2 Washer Stainless steel
upper bus (5), bush (3) and washer (2) onto the shaft 3 Bush PP
(16) and fix in place with the circlip (18). 4 Bush O-ring EPDM or FPM
4. Fit the anti-friction rings (8) and O-rings (9 & 8) onto 5 Bush PP
the disc (10). 6 Washer Stainless steel
5. Lubricate the liner and insert the disc into the valve 7 Primary Liner EPDM or FPM
body (1) / liner (7). 8 Anti-friction Ring PTFE
6. Push the shaft (16) into the body (1) and through the 9 Disc O-ring EPDM or FPM
disc (10). 10 Disc Valve Material
7. Refit the washer (6) and bottom bush (5) into the 11 Washer Stainless steel
valve body (1), from the underside. 12 Washer Stainless steel
8. Refit the screw (14) and washers (11, 12 & 15) and 13 Protection Cap PE
tighten. Push in the protection cap (13). 14 Screw Stainless steel
9. Refit the gearbox (20) to the shaft (16), ensuring the 15 Washer Stainless steel
gearbox opening position and disc position match. 16 Shaft Stainless steel
10.Insert the screws (21) and washers (22) then tighten. 17 Shaft O-ring EPDM or FPM
Push on the protective caps (23). 18 Circlip Stainless steel
19 O-ring EPDM or FPM
20 Gearbox -
21 Screw Stainless steel
Note: When assembling the valve components, it is
22 Washer Stainless steel
advisable to lubricate the O-rings. Do not use mineral oils
as they attack EPDM rubber. 23 Protection Cap PE
*Spare Parts

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116 Tel: 0844 800 5509 Fax: 0800 317875
FE Butterfly Valve (DN40 - DN200)

FE Butterfly Valve (DN40 - DN200)


• Used for On/Off and control operation
• Size range from DN40 up to DN200

MANUAL VALVES
• Pressure rating: Maximum working pressure: up to 16 bar at 20°C (water)
- DN50 up to 10 bar at 20°C (water)
• One piece body and disc material: PVC-U
• Body with oval holes to fit various flanging standards
• Lever operated versions are padlockable, with ratchet position
intervals for regulating flow
• Option to install a gearbox to the valve upper flange with standard
ISO drillings
• Optional end of line version with threaded zinc plated inserts
• For more information, please visit our website
www.durapipe.co.uk

Gearbox Handle

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

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FE Butterfly Valve (DN40 - DN200)

Dimensions and Standards

The overall dimensions of the FK Butterfly valve comply with The oval holes in the valve body (DN50 to DN200) allow
the following standards: connection to the following flange drilling standards:
ISO5752 (DN40 to DN200) Medium 25 series BS-EN 1092 PN10 (Formally BS4504 PN10)
ISO5752 (DN250 to DN300) Long 16 series ASA B16.5 class 150
DIN 3202 (DN65 to DN 200) K2 BS10, Table D/E
DIN 3202 (DN250 to DN3000) K3

Technical Data

50 63 75 90 110 140 160 225 d 10 100 1000 10000 100000 l/min


Nm 40 50 65 80 100 125 150 200 DN bar

150

0
DN 0
DN 0
5

20
15
10
12
65

80
DN 0
DN 40
5
1

DN
DN
DN
DN
125
100
Torque

75
Pressure Loss

50 0,1

25
0
Valve Size
0,01

Maximum torque at maximum working pressure.

0,001
Flow Rate
Pressure loss chart.

0 10 20 30 40 50 60 70 80 90 100 % -20 0 20 40 60 80 100 °C


% bar
16 DN 40-50 PVC
100
14
Working Pressure

90 12
80 10 DN 65-250
8
70
Flow Coefficient

6
60 4
50 2
0
40
Working Temperature
30
20 Pressure/temperature rating for water and harmless fluids to
which the material is RESISTANT. In other cases a reduction
10
of the PN is required. (25 years with safety factor).
0
Valve Opening

Relative flow chart.

DN 40 50 65 80 100 125 150 200 Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that
kv100 1000 1285 1700 3350 5900 9850 18700 30500 will flow through a valve with a one bar pressure differential at a specified rate.
The kv100 values shown in the table are calculated with the valve fully open.

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FE Butterfly Valve (DN40 - DN200)

MANUAL VALVES
FEOV/LM PVC-U

FK Butterfly valve - Lever operated


PVC-U
d DN PN B2 B3 H z Amin Amax F U C C1 C2 gms EPDM Code
1½" - 50 40 16 60 136 132 33 93.5 109 19 4 175 45 42 827 H0 FEE 106
2" - 63 50 16 70 143 147 43 108 124 19 4 175 45 42 1012 H0 FEE 107
2½" - 75 65 10 80 168 165 46 128 144 19 4 175 45 45 1420 H0 FEE 108
3" - 90 80 10 93 182 130 49 145 159 19 4 250 45 45 1640 H0 FEE 109
4" - 110 100 10 107 196 150 56 165 190 19 4 250 45 45 1990 H0 FEE 110
5" - 140 125 10 120 215 185 64 204 215 23 4 335 45 45 3030 H0 FEE 111
6" - 160 150 10 134 229 210 70 230 242 23 4 335 45 45 3730 H0 FEE 112
8" - 225 200 10 161 309 325 280 298 23 8 425 65 82 8240 H0 FEE 113

FEOV/RM PVC-U

FK Butterfly valve - Gearbox operated


PVC-U
d DN PN B2 B5 B6 H z Amin Amax F U G G1 G2 G3 gms EPDM Code
2½" - 75 65 10 80 173 145 165 46 128 144 19 8 48 135 39 125 2400 HV FEE 108
3" - 90 80 10 90 187 159 185 49 145 160 19 8 48 135 39 125 2800 HV FEE 109
4" - 110 100 10 105 201 173 211 56 165 190 19 8 48 135 39 125 3150 HV FEE 110
5" - 140 125 10 121 220 192 240 64 204 215 23 8 48 144 39 200 4450 HV FEE 111
6" - 160 150 10 132 235 207 268 70 230 242 23 8 48 144 39 200 5200 HV FEE 112
8" - 225 200 10 161 288 257 323 71 280 298 23 8 65 204 60 200 9300 HV FEE 113

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FE Butterfly Valve (DN40 - DN200)

FE LUG INSERT
The threaded lug inserts are available to convert the FE butterfly valve to a lugged version. The zinc plated steel inserts can be
retrofitted. The FE butterfly valve with the Lug Inserts fitted is unidirectional, when used for end of line service.
Range: DN40 to DN200
Standard: BS EN1092 PN10
PN: 4 to 6 Bar (see below) with water @ 20ºC

d DN PN (std) PN (lug) Part code


1½" - 50 40 16 6 INS04JNZ
2" - 63 50 16 6 INS04LNZ
2½" - 75 65 10 6 INS04NNZ
3" - 90 80 10 6 INS04PNZ
4" - 110 100 10 6 INS04QNZ
5" - 140 125 10 6 INS04SNZ
6" - 160 150 10 4 INS04TNZ
8" - 225 200 10 4 INS04VNZ

Actuators
The valve can be supplied actuated, pneumatic or electric, by Durapipe.

d DN J P T Q
1½" - 50 40 7 50 F05 12 11
2" - 63 50 7 50 F05 12 11
2½" - 75 65 7 50 F05 12 11
3" - 90 80 9 70 F07 16 14
4" - 110 100 9 70 F07 16 14
5" - 140 125 9 70 F07 19 17
6" - 160 150 9 70 F07 19 17
8" - 225 200 11 102 F10 24 22

Flange Bolting

d DN J *Nm
1½" - 50 40 M16 9
2" - 63 50 M16 12
2½" - 75 65 M16 15
3" - 90 80 M16 18
4" - 110 100 M16 20
5" - 140 125 M16 35 *Nominal torque required for the
tightening of bolts for the flanged
6" - 160 150 M20 40
joints. Torque required for watertight
8" - 225 200 M20 55 joints (1.5xPN at 20°C.

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FE Butterfly Valve (DN40 - DN200)

Jointing

Before installing the FE it is recommended to check that the assembled pipe/stub flange internal diameter allows the FE disc to be
fully opened. (see Table A - l min.)

MANUAL VALVES
d DN l min.
1½" - 50 40 25
2" - 63 50 28
2½" - 75 65 47
3" - 90 80 64
4" - 110 100 84
5" - 140 125 108
6" - 160 150 134
8" - 225 200 187

For Installation with Inch System Socket Weld, For Installation with Metric System Socket Weld,
Stub and Full Face flanges: PVC-U Stub and Full Face flanges: PVC-U
Valve Size Valve Size
1½" 2" 2½" 3" 4" 5" 6" 8" 10" 12" 1½" 2" 2½" 3" 4" 5" 6" 8" 10" 12"
d DN 50 63 75 90 110 140 160 200 250 315 d DN 50 63 75 90 110 140 160 200 250 315
1½" 40 50 40
ü ü
2" 50 63 50
ü ü
2½" 65 75 75
ü ü
3" 80 90 75
ü ü
Pipe Size

Pipe Size

4" 100 110 100


ü ü
5" 125 125 125
ü ü
6" 150 160 160
ü ü
8" 200 200 - *
ü û
10" 250 225 200
ü ü
12" 300 250 250
ü ü
250 250
ü
For use with DN200 Valve it is advised to use a d225 stub flange
and d225 x d200 reducing bush
Connection to the System

1. Attach the handle to the valve body and fix using the screw supplied. Ensure the sub flange assemblies allow the disc to
be fully opened.
2. Fit the valve between the two flanges, it is advised to install the valve with the disc in the partially closed position and to ensure
the flanges are aligned correctly. Misalignment of the flanges may cause leaks.
3. Before tightening the bolts it is recommended to open the disc, so as not to damage the valve liner. Connecting bolts must be
tightened uniformly. Do not exceed the torque as indicated in the table (see pg 118).
4. The valve is bi-directional and may be installed in any position.
5. If the pipe is horizontal and the medium passing through the valve:
a) Is ‘dirty’; It is advised to install the valve at 45º
b) Contains solids or suspended solids; it is advised to install the valve horizontally
c) Clean; it is advised to install the valve vertically

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FE Butterfly Valve (DN40 - DN200)

Disassembly DN40 - DN50


(DN40 - DN50)

1. Remove the protection cap (4) and undo and remove


the retaining screw (2) and washer (3).
2. Remove the handle (1).
3. Remove the protection cap (18) and undo & remove the
screw and washer (17 & 18).
4. Extract the shaft (5) and remove the disc (14).
5. Remove the shaft O-rings (6 & 7) from the shaft (5).
6. Remove the anti-friction rings (13).
7. Remove the primary liner (15) from the valve body (11).

Assembly
(DN40 - DN50)

1. Fit the primary liner (15) to the valve body (11).


2. Refit the shaft O-rings (6 & 7) onto the shaft (5).
3. Fit the anti-friction rings (13) onto the disc (14)
4. Lubricate the liner and insert the disc into the valve
body (1) / liner (15).
5. Push the shaft (5) into the body (11) and through
the disc (14).
6. Refit the screw (17) and washers (16) and tighten.
Push in the protection cap (18).
Position Components Material
7. Push the handle (1) onto the stem (5).
1* Handle HIPVC
8. Fit the screw (2) and washer (3) and tighten. Push 2 Screw Stainless steel
in the protection cap (4). 3 Washer Stainless steel
4 Protection Cap PE
5 Shaft Zinc plated steel
6* Shaft O-ring EPDM
7* Shaft O-ring EPDM
11 Body PVC-U
12* Disc O-ring EPDM
13* Anti-friction Ring PTFE
14 Disc PVC-U
15* Primary Liner EPDM
16 Washer Stainless steel
Note: When assembling the valve components, it is
17 Screw Stainless steel
advisable to lubricate the O-rings. Do not use mineral oils
as they attack EPDM rubber. 18 Protection Cap PE

*Spare Parts

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FE Butterfly Valve (DN40 - DN200)

Disassembly (DN65 - DN200)


(DN65 - DN200)

MANUAL VALVES
1. Remove the protection cap (4) and undo and remove
the retaining screw (2) and washer (3).
2. Remove the handle (1).
3. Remove the protection cap (18) and undo & remove the
screw and washer (17 & 18).
4. Extract the shaft (5) and remove the disc (14).
5. Remove the shaft O-rings (6 & 7) from the shaft (5).
6. Remove the anti-friction rings (13).
7. Remove the primary liner (15) from the valve body (11).

Assembly
(DN65 - DN200)

1. Fit the primary liner (15) to the valve body (11).


2. Refit the shaft O-rings (6 & 7) onto the shaft (5).
DN 200 Only
3. Fit the O-rings (9) to the bush (10). Fit the bush onto
the shaft (5) and fix in place with the circlip (8). Position Components Material

4. Fit the anti-friction rings (13) and O-rings (12) onto 1* Handle HIPVC

the disc (14). 2 Screw Stainless steel


3 Washer Stainless steel
5. Lubricate the liner and insert the disc into the valve
4 Protection Cap PE
body (11) / liner (15).
5 Shaft Zinc plated steel
6. Push the shaft (5) into the body (11) and through the 6* Shaft O-ring EPDM
disc (14). 7* Shaft O-ring EPDM
7. Refit the screw (17) and washer (18) and tighten. 8 Circlip Stainless steel
Push in the protection cap (18). 9* Bush O-ring EPDM
8. DN 200 Only - Place the ratchet plate (20) onto the 10 Bush Nylon

body (11) and hold in place with the screws, 11 Body PVC-U

nuts and washers (19, 21 & 22). 12* Disc O-ring EPDM
13* Anti-friction Ring PTFE
9. Push the handle (1) onto the shaft (5).
14 Disc PVC-U
10. Fit the screw (2) and washer (3) and tighten. Push 15* Primary Liner EPDM
in the protection cap (4). 16 Washer Stainless steel
17 Screw Stainless steel
18 Protection Cap PE
19 Screw Stainless steel
20 Ratchet Plate PVC-U
Note: When assembling the valve components, it is
21 Washer Stainless steel
advisable to lubricate the O-rings. Do not use mineral oils
as they attack EPDM rubber. 22 Nut Stainless steel

*Spare Parts

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124 Tel: 0844 800 5509 Fax: 0800 317875
UM/VM Diaphragm Valve

UM/VM Diaphragm Valve


• The Diaphragm Valve is manually operated by a non-rising handwheel.
The metal spindle and sleeve ensure reliabity. The POM compression

MANUAL VALVES
bearing reduces friction and wear
• Rising spindle extension to indicate the valve position
• Threaded inserts moulded in the bonnet, allowing the fixing bolts to be
inserted from the bottom. This allows a cavity free bonnet, avoiding the
accumulation of impurities and solids
• The valve can be used with liquids and gaseous fluids, and is suitable for
dirty or abrasive media
• The ’CDSA’ (Circular Diaphragm Sealing Area), in valves up to and
including DN50, offers the following
- Uniform pressure distribution of the compressor on to the diaphragm.
- Reduction of up to 20% of the bolt tightening torque.
- Reduced mechanical stress on the valve components.
- Easier internal cleaning.
- Lower chance of accumulation of deposits and fluid contamination,
reducing the possibility of damage caused by crystallisation.
- Reduced torque to the handwheel operation, by up to 40%. The
handwheel operation allows a good regulation and reduces the
possibility of water hammer.
• Pressure rating: Maximum working pressure: up to 10 bar at
20°C (water)
• High Kv value and reduced pressure losses
• Modular range: 5 Bonnet/Diaphragm sizes for 9 valve sizes
• Easy replacement of the sealing diaphragm
• Position indicator as standard
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar
(max.working Pressure at 20°C - water)
g Weight in grams
PmsVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
PP-GR Glass reinforced Polypropylene
HIPVC High impact PVC
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

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UM/VM Diaphragm Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data
10 100 1000 10000 100000 l/min
DN 10 15 20 25 32 40 50 65 80 100
bar

kv100 93 93 136 175 300 416 766 1300 2000 2700


0
DN15
DN 0
25
DN32
40

50

DN 5
DN 0
10
2

6
8

1
DN

DN

DN
DN

Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC
that will flow through a valve with a one bar pressure differential at a
Pressure Loss

0,1
specified rate. The kv100 values shown in the table are calculated with the
valve fully open.

0,01

0,001
Flow Rate
Pressure loss chart.

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
12 12
10 10
Working Pressure

Working Pressure

8 8
6 6
4 4
2 PVC 2 ABS
0 0
Working Temperature Working Temperature

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
12 12
10 10
Working Pressure

Working Pressure

8 8
6 6
4 PP 4 Corzan
2 2
0 0
Working Temperature Working Temperature

Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT.
In other cases a reduction of the PN is required. (25 years with safety factor).

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UM/VM Diaphragm Valve

BS Series Female Ends

MANUAL VALVES
VMULV PVC-U
VMULA ABS

Diaphragm valve with BS series female ends for solvent welding


PVC-U ABS
d DN PN B B1 H h H1 I LA J Z E R1 gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 15 10 95 26 147 12 90 25 108 M6 115 41 1 830 H0 UME 102 H0 UMF 102 H0 UMG 102 690 H0 UMA 102 H0 UMB 102 H0 UMC 102
¾ 20 10 95 26 154 12 90 25 108 M6 116 50 1¼ 860 H0 UME 103 H0 UMF 103 H0 UMG 103 690 H0 UMA 103 H0 UMB 103 H0 UMC 103
1 25 10 95 26 168 12 90 25 116 M6 124 58 1½ 895 H0 UME 104 H0 UMF 104 H0 UMG 104 720 H0 UMA 104 H0 UMB 104 H0 UMC 104
1¼ 32 10 126 40 192 16 115 44.5 134 M8 140 72 2 1650 H0 UME 105 H0 UMF 105 H0 UMG 105 1520 H0 UMA 105 H0 UMB 105 H0 UMC 105
1½ 40 10 126 40 222 16 115 44.5 154 M8 160 79 2¼ 1730 H0 UME 106 H0 UMF 106 H0 UMG 106 1545 H0 UMA 106 H0 UMB 106 H0 UMC 106
2 50 10 148 40 266 16 140 44.5 184 M8 190 98 2¾ 2800 H0 UME 107 H0 UMF 107 H0 UMG 107 2275 H0 UMA 107 H0 UMB 107 H0 UMC 107

VMMV PVC-U
VMMA ABS

Diaphragm valve with BS series female ends for solvent welding


PVC-U ABS
d DN PN B B1 H h H1 I J L gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
2½ 65 10 225 55 284 23 200 100 M12 44 7000 H0 VME 412 H0 VMF 412 H0 VMG 412 6225 H0 VMA 412 H0 VMB 412 H0 VMC 412
3 80 10 225 55 300 23 200 100 M12 51 7000 H0 VME 209 H0 VMF 209 H0 VMG 209 6440 H0 VMA 209 H0 VMB 209 H0 VMC 209
4 100 10 295 69 300 23 200 120 M12 61 10500 H0 VME 210 H0 VMF 210 H0 VMG 210 9015 H0 VMA 210 H0 VMB 210 H0 VMC 210

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UM/VM Diaphragm Valve

Metric Series Female Ends VMUIV PVC-U


VMUIA ABS
VMUIM PP
VMUIC Corzan

Diaphragm valve with Metric series female ends


d DN PN B B1 H h H1 I LA J Z E R1
20 15 10 95 26 147 12 90 25 108 M6 115 41 1
25 20 10 95 26 154 12 90 25 108 M6 116 50 1¼
32 25 10 95 26 168 12 90 25 116 M6 124 58 1½
40 32 10 126 40 192 16 115 44.5 134 M8 140 72 2
50 40 10 126 40 222 16 115 44.5 154 M8 160 79 2¼
63 50 10 148 40 266 16 140 44.5 184 M8 190 98 2¾

PVC-U ABS
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 830 H0 UME 306 H0 UMF 306 H0 UMG 306 690 H0 UMA 306 H0 UMB 306 H0 UMC 306
25 860 H0 UME 307 H0 UMF 307 H0 UMG 307 690 H0 UMA 307 H0 UMB 307 H0 UMC 307
32 895 H0 UME 308 H0 UMF 308 H0 UMG 308 720 H0 UMA 308 H0 UMB 308 H0 UMC 308
40 1650 H0 UME 309 H0 UMF 309 H0 UMG 309 1520 H0 UMA 309 H0 UMB 309 H0 UMC 309
50 1730 H0 UME 310 H0 UMF 310 H0 UMG 310 1545 H0 UMA 310 H0 UMB 310 H0 UMC 310
63 2800 H0 UME 311 H0 UMF 311 H0 UMG 311 2275 H0 UMA 311 H0 UMB 311 H0 UMC 311

PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 710 H0 UMN 306 H0 UMP 306 H0 UMQ 306 860 H0 UMJ 306 H0 UMK 306 H0 UML 306
25 750 H0 UMN 307 H0 UMP 307 H0 UMQ 307 895 H0 UMJ 307 H0 UMK 307 H0 UML 307
32 780 H0 UMN 308 H0 UMP 308 H0 UMQ 308 930 H0 UMJ 308 H0 UMK 308 H0 UML 308
40 1420 H0 UMN 309 H0 UMP 309 H0 UMQ 309 1720 H0 UMJ 309 H0 UMK 309 H0 UML 309
50 1730 H0 UMN 310 H0 UMP 310 H0 UMQ 310 1800 H0 UMJ 310 H0 UMK 310 H0 UML 310
63 2800 H0 UMN 311 H0 UMP 311 H0 UMQ 311 2915 H0 UMJ 311 H0 UMK 311 H0 UML 311

VMIV PVC-U
VMIA ABS
VMDV PP
VMIC Corzan

Diaphragm valve with Metric series male ends


d DN PN B B1 H h H1 I J L
75 65 10 225 55 284 23 200 100 M12 44
90 80 10 225 55 300 23 200 100 M12 51
110 100 10 295 69 300 23 200 120 M12 61

PVC-U ABS
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
75 7000 H0 VME 412 H0 VMF 412 H0 VMG 412 6225 H0 VMA 412 H0 VMB 412 H0 VMC 412
90 7000 H0 VME 209 H0 VMF 209 H0 VMG 209 6440 H0 VMA 209 H0 VMB 209 H0 VMC 209
110 10500 H0 VME 210 H0 VMF 210 H0 VMG 210 9015 H0 VMA 210 H0 VMB 210 H0 VMC 210

PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
75 6000 H0 VMN 412 H0 VMP 412 H0 VMG 412 7260 H0 VMJ 412 H0 VMK 412 H0 VML 412
90 6000 H0 VMN 209 H0 VMP 209 H0 VMG 209 7260 H0 VMJ 209 H0 VMK 209 H0 VML 209
110 9000 H0 VMN 210 H0 VMP 210 H0 VMG 210 10860 H0 VMJ 210 H0 VMK 210 H0 VML 210

128 Tel: 0844 800 5509 Fax: 0800 317875


UM/VM Diaphragm Valve

BSP Threaded Socket Ends

MANUAL VALVES
VMUFV PVC-U

Diaphragm valve with BSP parallel female threaded ends.


PVC-U
d DN PN B B1 H h H1 I LA J Z E R1 gms EPDM Code FPM Code PTFE Code
½ 15 10 95 26 148 12 90 25 108 M6 118 41 1 830 H0 UME B02 H0 UMF B02 H0 UMG B02
¾ 20 10 95 26 151 12 90 25 108 M6 118 50 1¼ 860 H0 UME B03 H0 UMF B03 H0 UMG B03
1 25 10 95 26 165 12 90 25 116 M6 127 58 1½ 895 H0 UME B04 H0 UMF B04 H0 UMG B04
1¼ 32 10 126 40 188 16 115 44.5 134 M8 145 72 2 1650 H0 UME B05 H0 UMF B05 H0 UMG B05
1½ 40 10 126 40 208 16 115 44.5 154 M8 165 79 2¼ 1730 H0 UME B06 H0 UMF B06 H0 UMG B06
2 50 10 148 40 246 16 140 44.5 184 M8 195 98 2¾ 2800 H0 UME B07 H0 UMF B07 H0 UMG B07

Flanged Ends to BS EN1092-1 PN10/16


VMOV PVC-U
VMOM PP
VMOC Corzan

Diaphragm valve with Flanged ends, to BS EN1092-1 PN10/16.


d DN PN B B1 H h H1 I J F f SP
½ 15 10 95 26 130 12 90 25 M6 65 14 11
¾ 20 10 95 26 150 12 90 25 M6 75 14 13.5
1 25 10 95 26 160 12 90 25 M6 85 14 14
1¼ 32 10 126 40 180 18 115 44.5 M8 100 18 14
1½ 40 10 126 40 200 18 115 44.5 M8 110 18 16
2 50 10 148 40 230 18 140 44.5 M8 125 18 16
2 65 10 225 55 290 23 200 100 M12 145 18 21
3 80 10 225 55 310 23 200 100 M12 160 18 21.5
4 100 10 225 69 350 23 250 120 M12 180 18 21.5

PVC-U PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 840 H0 VME F02 H0 VMF F02 H0 VMG F02 740 H0 VMN F02 H0 VMP F02 H0 VMQ F02 910 H0 VMJ F02 H0 VMK F02 H0 VML F02
¾ 900 H0 VME F03 H0 VMF F03 H0 VMG F03 800 H0 VMN F03 H0 VMP F03 H0 VMQ F03 970 H0 VMJ F03 H0 VMK F03 H0 VML F03
1 990 H0 VME F04 H0 VMF F04 H0 VMG F04 890 H0 VMN F04 H0 VMP F04 H0 VMQ F04 1060 H0 VMJ F04 H0 VMK F04 H0 VML F04
1¼ 1960 H0 VME F05 H0 VMF F05 H0 VMG F05 1660 H0 VMN F05 H0 VMP F05 H0 VMQ F05 2120 H0 VMJ F05 H0 VMK F05 H0 VML F05
1½ 2075 H0 VME F06 H0 VMF F06 H0 VMG F06 1775 H0 VMN F06 H0 VMP F06 H0 VMQ F06 2225 H0 VMJ F06 H0 VMK F06 H0 VML F06
2 3170 H0 VME F07 H0 VMF F07 H0 VMG F07 2670 H0 VMN F07 H0 VMP F07 H0 VMQ F07 3320 H0 VMJ F07 H0 VMK F07 H0 VML F07
2 8100 H0 VME F08 H0 VMF F08 H0 VMG F08 7100 H0 VMN F08 H0 VMP F08 H0 VMQ F08 8500 H0 VMJ F08 H0 VMK F08 H0 VML F08
3 8500 H0 VME F09 H0 VMF F09 H0 VMG F09 7500 H0 VMN F09 H0 VMP F09 H0 VMQ F09 9150 H0 VMJ F09 H0 VMK F09 H0 VML F09
4 12400 H0 VME F10 H0 VMF F10 H0 VMG F10 11350 H0 VMN F10 H0 VMP F10 H0 VMQ F10 13200 H0 VMJ F10 H0 VMK F10 H0 VML F10

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UM/VM Diaphragm Valve

Flanged Ends to ANSI 150

VMOAV PVC-U
VMOAM PP
VMOAC Corzan

Diaphragm valve with Flanged ends, to ANSI 150.


d DN PN B B1 H h H1 I J F f SP
½ 15 10 95 26 130 12 90 25 M6 60.5 16 11
¾ 20 10 95 26 150 12 90 25 M6 70 16 13.5
1 25 10 95 26 160 12 90 25 M6 79.5 16 14
1¼ 32 10 126 40 180 18 115 44.5 M8 89 16 14
1½ 40 10 126 40 200 18 115 44.5 M8 98.5 16 16
2 50 10 148 40 230 18 140 44.5 M8 121 19 16
2 65 10 225 55 290 23 200 100 M12 140 19 21
3 80 10 225 55 310 23 200 100 M12 152.5 19 21.5
4 100 10 225 69 350 23 250 120 M12 190.5 19 21.5

PVC-U PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 840 H0 VME X02 H0 VMF X02 H0 VMG X02 740 H0 VMN X02 H0 VMP X02 H0 VMQ X02 910 H0 VMJ X02 H0 VMK X02 H0 VML X02
¾ 900 H0 VME X03 H0 VMF X03 H0 VMG X03 800 H0 VMN X03 H0 VMP X03 H0 VMQ X03 970 H0 VMJ X03 H0 VMK X03 H0 VML X03
1 990 H0 VME X04 H0 VMF X04 H0 VMG X04 890 H0 VMN X04 H0 VMP X04 H0 VMQ X04 1060 H0 VMJ X04 H0 VMK X04 H0 VML X04
1¼ 1960 H0 VME X05 H0 VMF X05 H0 VMG X05 1660 H0 VMN X05 H0 VMP X05 H0 VMQ X05 2120 H0 VMJ X05 H0 VMK X05 H0 VML X05
1½ 2075 H0 VME X06 H0 VMF X06 H0 VMG X06 1775 H0 VMN X06 H0 VMP X06 H0 VMQ X06 2225 H0 VMJ X06 H0 VMK X06 H0 VML X06
2 3170 H0 VME X07 H0 VMF X07 H0 VMG X07 2670 H0 VMN X07 H0 VMP X07 H0 VMQ X07 3320 H0 VMJ X07 H0 VMK X07 H0 VML X07
2 8100 H0 VME X08 H0 VMF X08 H0 VMG X08 7100 H0 VMN X08 H0 VMP X08 H0 VMQ X08 8500 H0 VMJ X08 H0 VMK X08 H0 VML X08
3 8500 H0 VME X09 H0 VMF X09 H0 VMG X09 7500 H0 VMN X09 H0 VMP X09 H0 VMQ X09 9150 H0 VMJ X09 H0 VMK X09 H0 VML X09
4 12400 H0 VME X10 H0 VMF X10 H0 VMG X10 13500 H0 VMN X10 H0 VMP X10 H0 VMQ X10 13200 H0 VME X10 H0 VMK X10 H0 VML X10

130 Tel: 0844 800 5509 Fax: 0800 317875


UM/VM Diaphragm Valve

Accessories End Connector in PE100, long spigot, for


electrofusion or butt welding (SDR11)

d DN L H Product Coide

MANUAL VALVES
20 15 95 298 HZ PVE M06
25 20 95 298 HZ PVE M07
32 25 95 314 HZ PVE M08
40 32 95 330 HZ PVE M09
50 40 95 350 HZ PVE M10
63 50 95 380 HZ PVE M11
End connectors also available in PP, please speak
to the Durapipe Valve Department for details.
Connection to the System
Before proceeding with the installation, please read and
familiarise yourself with these instructions.
Union Ended Version
1. Check that the pipes either side of the valve are axially aligned, in
order to avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (15) from the valve body and slide them onto
the pipe.
3. Solvent weld, Socket Fuse or screw the valve end connectors (14)
onto the pipe ends. For correct jointing see the Durapipe material
technical catalogues.
4. Position the valve between the two end connectors and screw the
union nuts clockwise by hand until a resistance is felt; do not use
keys or other tools which may damage the nut Surface.

Spigot Ended Version


1. Check that the pipes either side of the valve are axially aligned, in
order to avoid mechanical stress on the threaded union joints.
2. Solvent weld or Socket Fuse the valve body (9) into the fitting socket.
For correct jointing see the Durapipe material technical catalogues.
Take care when solvent welding to ensure that no solvent runs into
the valve body.

Disassembly Position Components Material

1. Isolate the valve from the flow and drain down upstream of the valve. 1 Handwheel PP/Glass reinforced

2. Unscrew the four bolts (11) and separate the headworks (1 to 6) 2 Bonnet PP/Glass reinforced
from the body (9). 3 Compression Bearing POM
3. Unscrew the diaphragm (8) from the compressor (6). 4 Security Ring Brass
4. Clean or replace the diaphragm, if necessary. 5 Indicator / Stem Stainless steel
6 Compressor PP/Glass reinforced
7 Diaphragm EPDM/FPM/PTFE
Assembly 8* Valve Body Valve Material
1. Screw the diaphragm (8) into the compressor (6), to hand tight, then 9 Washer Zinc plated steel
rotate anti-clockwise to line up the diaphragm holes with the bonnet 10 Bolt Zinc plated steel
drillings. 12 Protective Cap PE
2. Place the bonnet/diaphragm assembly onto the valve body. Bolt 13 Socket Seal O-ring EPDM/FPM
together with the four bolts, tightening in a diagonally opposite
14* Union End Valve Material
sequence. Fit the plastic protective caps (12).
15* Union Nut Valve Material
*Spare Parts

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132 Tel: 0844 800 5509 Fax: 0800 317875
CM Compact Diaphragm Valve

CM Diaphragm Valve
• The CM is a manually operated diaphragm valve, with a very small
footprint that enables easy installation even where space is at a

MANUAL VALVES
premium
• The spindle, not in contact with the fluid, is manufactured in metal
• The innovative CDSA - Circular Diaphragm Sealing Area - system
offers the following mechanical advantages:
- uniform distribution of the pressure made by the compressor on
the sealing diaphragm
- easy internal cleaning
- lower risk of deposit build up, fluid contamination and damaging
of the diaphragm due to the eventual crystallization
- Torque reduction of the hand-wheel

Characteristics
• Compact Design
• Position indicator
• Floating diaphragm suspension
• Rotation symmetric diaphragm clamping with defined sealing circle
• Adjustable Travel Stop
• Easy replacement of sealing diaphragm
• Bottom Entry Stainless Steel Bolts or as option from the top
• Corrosion resistant internal Components
• Sealed Handwheel
• Rising Handwheel
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar
(max.working Pressure at 20°C - water)
gms Weight in grams
ABS Acrylontrile Butadiene Styrene
PVC-U Unplasticised polyvinyl chloride
PP Polypropylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 133


CM Compact Diaphragm Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
10 10
Working Pressure

Working Pressure
8 8
6 6
4 4
PVC PP
2 2
0 0 PP
Working Temperature Working Temperature

PVC
-20 0 20 40 60 80 100 °C
bar
10
Working Pressure

8
6
4
Corzan
2
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT.
In other cases a reduction of the PN is required. (25 years with safety factor).

DN 15

kv100 60

Flow coefficient kv100


kv100 is the number of litres per minute of water at a
temperature of 20ºC that will flow through a valve with a one
bar pressure differential at a specified rate. The kv100 values
shown in the table are calculated with the valve fully open.

134 Tel: 0844 800 5509 Fax: 0800 317875


CM Compact Diaphragm Valve

BS Series Female Ends

MANUAL VALVES
CMULV PVC-U

Diaphragm valve with BS series female ends


PVC-U
d DN PN BMAX E R1 H H1 L Z h j gms EPDM Code FPM Code PTFE Code
½ 15 6 86 41 1" 129.5 58.5 90 97.5 8 M5 285 H0 CUE 102 H0 CUF 102 H0 CUG 102

BSP Threaded Socket Ends

CMUIV PVC-U
CMUIM PP
CMUIC Corzan

Diaphragm valve with Metric series female ends


d DN PN BMAX E R1 H H1 L Z h j
20 15 6 86 41 130 12 90 25 M6 65 14

PVC-U PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 285 H0 CUE 306 H0 CUF 306 H0 CUG 306 285 H0 CUG 306 H0 CUG 306 H0 CUQ 306 285 H0 CUJ 306 H0 CUK 306 H0 CUL 306

BS Threaded Socket Ends

CMUFV PVC-U

Diaphragm valve with BSP parallel female threaded


PVC-U
d DN PN BMAX E R1 H H1 L Z h j gms EPDM Code FPM Code PTFE Code
½ 15 6 86 41 1" 129.5 58.5 90 97.5 8 M5 285 H0 CUE B02 H0 CUF B02 H0 CUG B02

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 135


CM Compact Diaphragm Valve

Connection to the System


Before proceeding with the installation, please read and familiarise yourself with these instructions.
1. Check that the pipes either side of the valve are axially aligned, in order to avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (27) from the valve body and slide them onto the pipe.
3. Solvent weld, Socket Fuse or screw the valve end connectors (28) onto the pipe ends.
For correct jointing see the Durapipe material technical catalogues.
4. Position the valve between the two end connectors and screw the
union nuts clockwise by hand until a resistance is felt; do not
use keys or other tools which may damage the nut Surface.

Disassembly
1. Isolate the valve from the flow and drain down upstream
of the valve.
2. Unscrew and remove the four screws (5) in order to
separate the body (1) from the actuator handwheel
assembly.
3. Unscrew the diaphragm (2) from the compressor (7).
4. If needed clean or exchange the diaphragm (2) see the
assembly description.
4. Lubricate the stem (9), if necessary.

Assembly
1. The diaphragm (2) should be screwed on the compressor
(7) clockwise until resistance is felt, upon which the
diaphragm should be screwed anti-clockwise until
alignment of the bolt hole centre is achieved.
2. Fix the manual actuator handwheel assembly (10) with Position Components Material
the screws (5) onto the body (1). Tighten the bolts (5) 1 Valve Body PVC-U
cross over wise and make sure the diaphragm is not over 2* Diaphragm EPDM/FPM/PTFE
pressed. 5 Fixing Screw Stainless Steel
6 Washer Stainless Steel
7 Compressor PA-GR
8 Nut Stainless Steel
9 Stem Stainless Steel
10 Bonnet PA-GR
13 Nut Stainless Steel
14 Protection Cap PDM
15 Visual Indicator PVDF
22 O-ring NBR
23 Handwheel PA-GR
24 O-ring NBR
25 Cap PA-GR
26 Fixing Screw Stainless Steel
27* Union Nut PVC-U
28* Union End PVC-U
29 Socket Seal O-Ring EPDM/FPM
*Spare Parts

136 Tel: 0844 800 5509 Fax: 0800 317875


RV Sediment Strainer

RV Sediment Strainer

• The RV sediment strainer removes solid impurities


in suspension in the fluid conveyed by means of a

MANUAL VALVES
filter screen
• Size range from DN15 up to DN 100
• Pressure rating: Maximum working pressure: up to
16 bar at 20°C (water)
• Maintenance can be carried out while the valve
body is installed in line
• For more information, please visit our website
www.durapipe.co.uk

DN20 - DN50 DN65 - DN90 DN100

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 137


RV Sediment Strainer

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data 1 10 100 1000 10000 l/min


bar

Strainer Material

0
PVC-U ABS PP

10
Corzan

10

15

DN 0
25

DN 32
40
50
65

DN 0
2

8
1

DN

DN

DN

DN

DN
DN
DN
Hole Pitch (mm) 1.5 1.5 1.5 1.5
Holes per CM² 100 42 42 42

Pressure Loss
Equivalent ASTM mesh size 35 20 20 20 0,1

Ø Equivalent µm 500 600 600 600


Screen Material PVC PP PP PP
0,01

Note: Stainless steel screen also available


Other mesh sizes are available
0,001
Filter screen sizes. Flow Rate
Pressure loss chart.

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
16 16
14 14
Working Pressure

Working Pressure

12 12
10 10
8 8
6 6
4 4
2 PVC
PVC 2 ABS
0 0
Working Temperature Working Temperature

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
16 16
14 14
Working Pressure

Working Pressure

12 12
10 10
8 8
6 PP
PP 6 Corzan
4 4
2 2
0 0
Working Temperature Working Temperature
Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT.
In other cases a reduction of the PN is required. (25 years with safety factor).

DN 10 15 20 25 32 40 50 65 80 100 DN 10 15 20 25 32 40 50 65 80 100

kv100 16 16 23.5 36 53 69 101 197 247 396 kv100 22 40 70 103 188 255 410 650 1050 1700

Total filtering screen area (CM2). Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that will
flow through a valve with a one bar pressure differential at a specified rate. The
kv100 values shown in the table are calculated with the valve fully open.

138 Tel: 0844 800 5509 Fax: 0800 317875


RV Sediment Strainer

Spare filter screens for RV type sediment strainers

Spare filter screens for RV type sediment strainers

MANUAL VALVES
PVC PP
Diameter DN (500µm)* (600µm)
16/20 20 RT1959V RT1959M
25 20 RT1991V RT1991M
32 25 RT2023V RT2023M
40 32 RT2242V RT2242M
50 40 RT2273V RT2273M
63 50 RT2304V RT2304M
75 65 RT6891V RT6891M
90 80 RT6892V RT6892M
110 100 RT6893V RT6893M
*300µm, 600µm and 900µm availiable on request.

BS Series Female Ends


RVULV PVC-U
RVULT TRANSPARENT PVC-U
RVULA ABS

Sediment strainer with BS series female ends for solvent welding


d DN PN Amax B E L Z H
1
/2 15 16 125 72 55 16 103 135
3
/4 20 16 145 84 66 19 120 158
1 25 16 165 95 75 22 132 176
1 /4
1
32 16* 190 111 87 26 155 207
1 1 /2 40 16* 210 120 100 31 181 243
2 50 16** 240 139 120 38 222 298
* PN10 for transparent PVC-U
** PN10 for ABS & transparent PVC-U

PVC-U TRANSPARENT PVC-U ABS


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 211 H0 UVE 102 H0 UVF 102 211 H0 UTE 102 H0 UTF 102 211 H0 UVA 102 H0 UVB 102
3
/4 358 H0 UVE 103 H0 UVF 103 358 H0 UTE 103 H0 UTF 103 358 H0 UVA 103 H0 UVB 103
1 526 H0 UVE 104 H0 UVF 104 526 H0 UTE 104 H0 UTF 104 526 H0 UVA 104 H0 UVB 104
11/4 733 H0 UVE 105 H0 UVF 105 733 H0 UTE 105 H0 UTF 105 733 H0 UVA 105 H0 UVB 105
1 /2
1
1095 H0 UVE 106 H0 UVF 106 1095 H0 UTE 106 H0 UTF 106 1095 H0 UVA 106 H0 UVB 106
2 1843 H0 UVE 107 H0 UVF 107 1843 H0 UTE 107 H0 UTF 107 18433 H0 UVA 107 H0 UVB 107

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 139


RV Sediment Strainer

Metric Series Female Ends

RVUIV PVC-U
RVUIT TRANSPARENT PVC-U
RVUIA ABS
RVUIM PP
RVUIC Corzan

Sediment strainer with Metric series female ends


PVC-U TRANSPARENT PVC-U
d DN PN Amax B E L Z H gms EPDM Code FPM Code gms EPDM Code FPM Code
16 10 16* 125 72 55 14 107 135 203 H0 UVE 305 H0 UVF 305 203 H0 UTE 305 H0 UTF 305
20 15 16* 125 72 55 16 103 135 211 H0 UVE 306 H0 UVF 306 211 H0 UTE 306 H0 UTF 306
25 20 16* 145 84 66 19 120 158 358 H0 UVE 307 H0 UVF 307 358 H0 UTE 307 H0 UTF 307
32 25 16* 165 95 75 22 132 176 526 H0 UVE 308 H0 UVF 308 526 H0 UTE 308 H0 UTF 308
40 32 16* 190 111 87 26 155 207 733 H0 UVE 309 H0 UVF 309 733 H0 UTE 309 H0 UTF 309
50 40 16* 210 120 100 31 181 243 1095 H0 UVE 310 H0 UVF 310 1095 H0 UTE 310 H0 UTF 310
63 50 16* 240 139 120 38 222 298 1843 H0 UVE 311 H0 UVF 311 1843 H0 UTE 311 H0 UTF 311
* PN10 for transparent PVC-U, ABS & Polypropylene

ABS PP Corzan
d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
20 211 H0 UVA 306 H0 UVB 306 148 H0 UVN 306 H0 UVP 306 231 H0 UVJ 306 H0 UVK 306
25 358 H0 UVA 307 H0 UVB 307 195 H0 UVN 307 H0 UVP 307 392 H0 UVJ 307 H0 UVK 307
32 526 H0 UVA 308 H0 UVB 308 297 H0 UVN 308 H0 UVP 308 576 H0 UVJ 308 H0 UVK 308
40 733 H0 UVA 309 H0 UVB 309 475 H0 UVN 309 H0 UVP 309 802 H0 UVJ 309 H0 UVK 309
50 1095 H0 UVA 310 H0 UVB 310 675 H0 UVN 310 H0 UVP 310 1199 H0 UVJ 310 H0 UVK 310
63 1843 H0 UVA 311 H0 UVB 311 1100 H0 UVN 311 H0 UVP 311 2018 H0 UVJ 311 H0 UVK 311

RVIV PVC-U
RVIT TRANSPARENT PVC-U
RVIM PP

Sediment strainer with Metric series female ends


d DN PN Amax B E L Z H K
75 65 10** 300 179 104 44 96 243 96
90 80 6*** 325 192 116 51 103 262 105
110 100 6*** 385 231 138 61 120 325 -
** PN6 for transparent PVC-U & Polypropylene
*** PN4 for transparent PVC-U & Polypropylene

PVC-U TRANSPARENT PVC-U PP


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
75 2385 H0 RVE 312 H0 RVF 312 2385 H0 RTE 312 H0 RTF 312 1580 H0 RVN 312 H0 RVP 312
90 2975 H0 RVE 313 H0 RVF 313 2975 H0 RTE 313 H0 RTF 313 1920 H0 RVN 313 H0 RVP 313
110 4610 H0 RVE 314 H0 RVF 314 4610 H0 RTE 314 H0 RTF 314 3000 H0 RVN 314 H0 RVP 314

140 Tel: 0844 800 5509 Fax: 0800 317875


RV Sediment Strainer

BSP Threaded Socket Ends


RVUFV PVC-U
RVUFT TRANSPARENT PVC-U

MANUAL VALVES
RVUFA ABS
RVUFM PP

Sediment strainer with BSP parallel female threaded ends


d DN PN Amax B E L Z H Z***
1
/2 15 16* 125 72 55 16 103 135 73
3
/4 20 16* 145 84 66 19 120 158 82.4
1 25 16* 165 95 75 22 132 176 89.8
11/4 32 16* 190 111 87 26 155 207 103.2
11/2 40 16* 210 120 100 31 181 243 121.2
2 50 16* 240 139 120 38 222 298 147.6
* PN10 for transparent PVC-U, ABS & Polypropylene Z*** For ABS sizes only.

PVC-U TRANSPARENT PVC-U ABS PP


d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 210 H0 UVE B02 H0 UVF B02 210 H0 UTE B02 H0 UTF B02 211 H0 UVA B02 H0 UVB B02 148 H0 UVN B02 H0 UVP B02
3
/4 355 H0 UVE B03 H0 UVF B03 355 H0 UTE B03 H0 UTF B03 358 H0 UVA B03 H0 UVB B03 195 H0 UVN B03 H0 UVP B03
1 522 H0 UVE B04 H0 UVF B04 522 H0 UTE B04 H0 UTF B04 526 H0 UVA B04 H0 UVB B04 297 H0 UVN B04 H0 UVP B04
1 1/ 4 742 H0 UVE B05 H0 UVF B05 742 H0 UTE B05 H0 UTF B05 733 H0 UVA B05 H0 UVB B05 475 H0 UVN B05 H0 UVP B05
1 /2 1106 H0 UVE B06 H0 UVF B06
1
1106 H0 UTE B06 H0 UTF B06 1095 H0 UVA B06 H0 UVB B06 675 H0 UVN B06 H0 UVP B06
2 1873 H0 UVE B07 H0 UVF B07 1873 H0 UTE B07 H0 UTF B07 1843 H0 UVA B07 H0 UVB B07 1100 H0 UVN B07 H0 UVP B07

RVFV PVC-U
RVFT TRANSPARENT PVC-U

Sediment strainer with BSP parallel female threaded ends


PVC-U TRANSPARENT PVC-U
d DN PN Amax B E L Z H K gms EPDM Code FPM Code gms EPDM Code FPM Code
2 1 /2 65 10** 300 179 104 30.2 182.6 243 96 2385 H0 RVE B08 H0 RVF B08 2385 H0 RTE B08 H0 RTF B08
3 80 6*** 325 192 116 33.3 195.4 262 105 2975 H0 RVE B09 H0 RVF B09 2975 H0 RTE B09 H0 RTF B09
4 100 6*** 385 231 138 39.3 246.4 325 - 4610 H0 RVE B10 H0 RVF B10 4610 H0 RTE B10 H0 RTF B10
** PN6 for transparent PVC-U
*** PN4 for transparent PVC-U

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 141


RV Sediment Strainer

Flanged Ends to BS EN1092-1 PN10/16

RVUOV PVC-U
TRANSPARENT PVC-U
RVUOA ABS
RVUOM PP
RVUOC Corzan

Sediment strainer with Flanged ends, to BS EN1092-1 PN10/16


PVC-U TRANSPARENT PVC-U
d DN PN Amax B H f F gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 15 16* 125 72 162.5 14 65 376 H0 UVE F02 H0 UVF F02 376 H0 UTE F02 H0 UTF F02
3
/4 20 16* 145 84 193 14 75 613 H0 UVE F03 H0 UVF F03 613 H0 UTE F03 H0 UTF F03
1 25 16* 165 95 210.5 14 85 791 H0 UVE F04 H0 UVF F04 791 H0 UTE F04 H0 UTF F04
1 1 /4 32 16* 190 111 243.5 18 100 1163 H0 UVE F05 H0 UVF F05 1163 H0 UTE F05 H0 UTF F05
1 1 /2 40 16* 210 120 277 18 110 1585 H0 UVE F06 H0 UVF F06 1585 H0 UTE F06 H0 UTF F06
2 50 16* 240 139 330.5 18 125 2613 H0 UVE F07 H0 UVF F07 2613 H0 UTE F07 H0 UTF F07
* PN10 for transparent PVC-U, ABS & Polypropylene
ABS PP Corzan
d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 391 H0 UVA F02 H0 UVB F02 390 H0 UVN F02 H0 UVP F02 489 H0 UVJ F02 H0 UVK F02
3
/4 638 H0 UVA F03 H0 UVB F03 481 H0 UVN F03 H0 UVP F03 697 H0 UVJ F03 H0 UVK F03
1 866 H0 UVA F04 H0 UVB F04 696 H0 UVN F04 H0 UVP F04 996 H0 UVJ F04 H0 UVK F04
11/4 1233 H0 UVA F05 H0 UVB F05 1070 H0 UVN F05 H0 UVP F05 1428 H0 UVJ F05 H0 UVK F05
11/2 1745 H0 UVA F06 H0 UVB F06 1339 H0 UVN F06 H0 UVP F06 1953 H0 UVJ F06 H0 UVK F06
2 2758 H0 UVA F07 H0 UVB F07 1994 H0 UVN F07 H0 UVP F07 3042 H0 UVJ F07 H0 UVK F07

Flanged Ends to ANSI 150 RVUOAV PVC-U


RVUOAT TRANSPARENT PVC-U
RVUOAM PP
RVUOAC Corzan

Sediment strainer with Flanged ends, to ANSI150


d DN PN Amax B H f F
1
/2 15 16* 125 72 162.5 16 60.5
3
/4 20 16* 145 84 193 16 70
1 25 16* 165 95 210.5 16 79.5
1 1 /4 32 16* 190 111 243.5 16 89
1 /2
1
40 16* 210 120 277 16 98.5
2 50 16* 240 139 330.5 19 121
* PN10 for transparent PVC-U, ABS & Polypropylene
PVC-U TRANSPARENT PVC-U PP Corzan
d gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 376 H0 UVE X02 H0 UVF X02 376 H0 UVE X02 H0 UVF X02 390 H0 UVN X02 H0 UVP X02 489 H0 UVJ X02 H0 UVK X02
3
/4 613 H0 UVE X03 H0 UVF X03 613 H0 UVE X03 H0 UVF X03 481 H0 UVN X03 H0 UVP X03 697 H0 UVJ X03 H0 UVK X03
1 791 H0 UVE X04 H0 UVF X04 791 H0 UVE X04 H0 UVF X04 696 H0 UVN X04 H0 UVP X04 996 H0 UVJ X04 H0 UVK X04
1 /4 1163 H0 UVE X05 H0 UVF X05
1
1163 H0 UVE X05 H0 UVF X05 1070 H0 UVN X05 H0 UVP X05 1428 H0 UVJ X05 H0 UVK X05
1 /2 1585 H0 UVE X06 H0 UVF X06
1
1585 H0 UVE X06 H0 UVF X06 1339 H0 UVN X06 H0 UVP X06 1953 H0 UVJ X06 H0 UVK X06
2 2613 H0 UVE X07 H0 UVF X07 2613 H0 UVE X07 H0 UVF X07 1994 H0 UVN X07 H0 UVP X07 3042 H0 UVJ X07 H0 UVK X07

142 Tel: 0844 800 5509 Fax: 0800 317875


RV Sediment Strainer

Connection to the System

1. The strainer may be installed in any position in the pipeline with the arrow on the body in the direction of the line flow and with the
bonnet facing downwards

MANUAL VALVES
2. When installing the strainer in a vertical line. Extreme care must be taken to ensure no solvent cement runs into the body of the
strainer, as this could severely damage the internal parts and render the strainer inoperative.
3. To eliminate any possible damage to the filter screen, the pipeline design should ensure that reverse. Flow conditions cannot occur.

FIG. A FIG. B FIG. C


DN20 to 50 DN65 to 80 DN100

Disassembly
FIG. A FIG. B FIG. C

1. Isolate the strainer from the flow and 1. Isolate the strainer from the flow and 1. Isolate the strainer from the flow and
drain down upstream of the strainer drain down upstream of the strainer drain down upstream of the strainer
2. Unscrew the locknut (7) and separate 2. Unscrew the bonnet (3) from the 2. Unscrew the locknut (7) and separate
the screen support housing (4) from the body (1) the bonnet/screen support assembly
body (1) 3. Remove the screen support housing (3 & 4) from the body (1)
3. Remove the retaining ring (6) from the (4) from the bonnet (3) 3. Remove the retaining ring (6) from the
screen support housing (4) 4. Remove the retaining ring (6) from bonnet/screen support assembly (3-4)
4. Remove the split ring (8) to release the the bonnet (3) and the o-ring seal (5) 4. Remove the split ring (8) to release the
screen support housing (4) from the from its seat in the body (1) bonnet (3) from the lock nut (7)
lock nut (7) 5. Remove the bonnet sealing rings (5)
5. Remove the sealing O-ring (5)

Assembly
FIG. A FIG. B FIG. C

1. Fit the O-ring (5) into the groove on 1. Fit the O-ring seal (5) into the 1. Fit the O-rings (5) into the grooves on
the bonnet (3) body (1) the bonnet (3)
2. Slip the lock nut (7) over the screen 2. Fit the retaining ring (6) into the 2. Slip the lock nut (7) over the screen
support housing (4) and fix it in its bonnet (3) with the cone part facing bonnet (3) and fix it in its position by
position by snapping the split ring (8) upwards snapping the split ring (8) into the top
into the top Groove on the screen 3. Insert the filter screen (2) into the Groove on the bonnet (3)
support housing (4) screen housing (3) 3. Insert the filter screen (2) into the
3. Insert the filter screen (2) into the 4. Insert the screen support housing screen housing/bonnet assembly (3-4)
screen support housing (4) and (4) into the bonnet (3) and secure it with the retaining ring (6)
secure it with the retaining ring (6) 5. Screw the bonnet assembly into 4. Insert the screen housing/bonnet
4. Insert the screen support housing (4) the body (1) assembly (3-4) into the body (1) and
into the body (1) and screw the lock screw the lock nut (7)
nut (7)

Note: Maintenance operations may be carried out with the strainer body in-line. When assembling the valve components it is advisable to
lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 143


RV Sediment Strainer

1
/2"-d20 to 2"-d50 Position Components Material
1 Body Valve Material
PVC (PVC-U & Transparent PVC strainer)#
2* Screen
PP (ABS, PP & Corzan strainer)#
Screen Support
4 Valve Material
Housing
5* O-ring Seal EPDM/FPM
6 Retaining Ring Valve Material
7 Lock Nut Valve Material
8 Split Ring PVC-U
9* Socket Seal O-ring EPDM/FPM
10* End Connector Valve Material
11 Union Nut Valve Material
*Spare Parts #
Stainless steel screen also available

21/2"-d75 to 3"-d90 Position Components Material


1 Body Valve Material
PVC (PVC-U & Transparent PVC strainer) #
2* Screen
PP (ABS, PP & Corzan strainer) #
3* Bonnet Valve Material
Screen Support
4 Valve Material
Housing
5* O-ring Seal EPDM/FPM
6 Retaining Ring Valve Material

*Spare Parts #
Stainless steel screen also available

4"-d110 Position Components Material


1 Body Valve Material
PVC (PVC-U & Transparent PVC strainer) #
2* Screen
PP (ABS, PP & Corzan strainer) #
3 Bonnet Valve Material
Screen support
4 Valve Material
housing
5* O-ring seal EPDM/FPM
6 Retaining Ring Valve Material
7 Lock nut Valve Material
8 Split ring PVC-U

*Spare Parts #
Stainless steel screen also available

144 Tel: 0844 800 5509 Fax: 0800 317875


VM/RM Mini Diaphragm Valve & Cock

VM/RM Diaphragm Valve & Cock


• The VM Mini Diaphragm Valve and RM Mini Diapragm Cock are used
for fast control and on/off operation. They are both compact valves,

MANUAL VALVES
particularly suitable for use in laboratories
• Pressure rating: Maximum working pressure: 10 bar at 20°C (water) (VM)
• Pressure rating: Maximum working pressure: 4 bar at 20°C (water) (RM)
• The various connection options allow this valve to be used with Rigid
PVC-U and Plastic or rubber tubing
• For more information, please visit our website
www.durapipe.co.uk

Legend

d Nominal outside diameter


DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar (max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
POM Polyoxymethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 145


VM/RM Mini Diaphragm Valve & Cock

Dimensions and Standards


The Metric System is manufactured generally in BSP Thread
accordance with the relevant international standards: Threaded fittings conform to the requirements of BS 21/DIN
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Interchangeability
Components in the imperial and metric ranges are not
interchangeable.

VM Mini Diaphragm Valves

VMIV PVC-U VMFV PVC-U

Diaphragm valve with Metric series female ends for solvent welding Diaphragm valve with BSP female threaded ends
PVC-U PVC-U
d DN PN L H1 H2 H E Z gms EPDM Code d DN PN L H1 H2 H E Z gms EPDM Code
12 8 10 12 72 81 48 43 24 70 H0 CME 304 1
/4 8 10 10.5 72 81 48 43 27 70 H0 VME B00

Dimensions and Standards


BSP Thread
Threaded fittings conform to the requirements of BS 21/
DIN 2999/ISO7. Socket dimensions of metric fittings for
solvent welding comply with ISO/DIS 727-1.

RM Mini Diaphragm Cocks

RMRPV PVC-U RMRV PVC-U

Diaphragm cock with BSP parallel female threaded end / Hose tail connection Diaphragm valve with BSP parallel female threaded ends
PVC-U PVC-U
R P DN PN H1 H1 H1 H E Z gms EPDM Code d DN PN H H1 L1 L E B gms EPDM Code
1
/2 20 15 4 12 72 81 48 43 24 70 H0 CME 102 1
/2 15 4 110 119 28 16 43 50 70 H0 RME T02

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VM/RM Mini Diaphragm Valve & Cock

Connection to the System

Before proceeding with the installation, please read and familiarise yourself with these instructions.
The mini diaphragm valve or the diaphragm cock may be installed in any position/orientation. Note :When the mini diaphragm valve

MANUAL VALVES
VMIV is installed on a vertical pipe , care must be taken to ensure that no solvent cement runs into the valve body, as this would
damage the seat and seal and the valve would not operate.
For correct solvent cementing procedure. See the Durapipe PVC-U technical catalogue

Disassembly Assembly

1. Isolate the valve from the flow and drain down upstream of 1. Assemble the split collar (6), the closing ring (5) and the dia-
the valve. phragm (7) onto the stem (4), ensuring the stem is located in
the larger hole on the split collar and the diaphragm located in
2. Unscrew the bonnet (3) clockwise from the body (8)
the smaller hole.
3. Unscrew the screw (1) and remove the handwheel (2) 2. Screw the stem assembly into the bonnet (3).
4. Remove the stem (4) to gain access to the closing ring (5), 3. Position the handwheel (2) on the bonnet (3) and tighten the
the split collar (6) and the diaphragm (7). retaining screw (1).
4. Tighten the valve bonnet (3) ant-clockwise, using a strap
wrench.

Position Components Material


1 Screw Stainless Steel
2 Handwheel PVC-U
3 Bonnet PVC-U
4 Stem PVC-U
5 Closing Ring POM
6 Split Collar POM
7 Diaphragm EPDM
8 Valve Body PVC-U

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148 Tel: 0844 800 5509 Fax: 0800 317875
VV Angle Seat Valve

VV Angle Seat Valve


• The VV Angle seat Valve is manually operated by a
handwheel. It is particularly suited for the control of flow of

MANUAL VALVES
clean fluids
• Size range from DN10 up to DN100
• Pressure rating: Maximum working pressure up to 16 bar
@ 20°C (Water)
• The valve may be installed in any orientation
• Maintenance can be carried whilst the valve body is in line
• For more information, please visit our website
www.durapipe.co.uk

DN10 - DN50 DN65 - DN80 DN100

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar
(max.working Pressure at 20°C - water)
gms Weight in grams
ABS Acrylontrile Butadiene Styrene
PVC-U Polyvinyl chloride unplasticised
PP Polypropylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 149


VV Angle Seat Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

10 100 1000 10000 100000 l/min


Nm 10 15 20 25 32 40 50 65 80 100 DN
bar
36

0
32

10

15
20

DN 5
DN 2
40

DN 0
DN65
DN80
10
2
3

5
1

DN

DN
DN
DN

DN
28
24
Torque

20
Pressure Loss

0,1
16
12
8
0,01
4
0
Valve Size

Maximum torque at maximum working pressure. 0,001


Flow Rate
Pressure loss chart.

-20 0 20 40 60 80 100 °C 0 10 20 30 40 50 60 70 80 90 100 %


bar %
16 100
14 90
Working Pressure

12 80
10 70
Flow Coefficient

8 60
6 50
4 40
2 30
0 20
Working Temperature 10
Pressure/temperature rating for water and harmless fluids to which the 0
material is RESISTANT. In other cases a reduction of the PN is required. Valve Opening
(25 years with safety factor). Relative flow coefficient .

DN 10 15 20 25 32 40 50 65 80 100 Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that
kv100 47 110 205 375 560 835 1300 1950 2600 3500 will flow through a valve with a one bar pressure differential at a specified rate.
The kv100 values shown in the table are calculated with the valve fully open.

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VV Angle Seat Valve

BS Series Female Ends BSP Threaded Series Female Ends

MANUAL VALVES
VVULV PVC-U VVUFV PVC-U

Diaphragm valve with BS series female ends for solvent welding Diaphragm valve with BSP parallel female threaded ends
PVC-U PVC-U
d DN PN Bmax C E L Z H Amax gms EPDM Code d DN PN Bmax C E L Z H Amax gms EPDM Code
½ 15 16 124 60 55 16.5 102 135 173 251 H0 VUE 102 ½ 15 16 124 60 55 15 113 143 173 251 H0 VUE B02
¾ 20 16 146 60 66 19 120 158 197 413 H0 VUE 103 ¾ 20 16 146 60 66 16.3 127.4 160 197 413 H0 VUE B03
1 25 16 173 70 75 22.5 131 176 223 621 H0 VUE 104 1 25 16 173 70 75 19.1 144.8 183 223 621 H0 VUE B04
1¼ 32 10 195 85 87 26 155 207 258 903 H0 VUE 105 1¼ 32 10 195 85 87 21.4 171.2 214 258 903 H0 VUE B05
1½ 40 10 222 105 100 30 183 243 295 1320 H0 VUE 106 1½ 40 10 222 105 100 21.4 192.2 235 295 1320 H0 VUE B06
2 50 10 269 130 120 36 226 298 359 2238 H0 VUE 107 2 50 10 269 130 120 25.7 233.6 285 359 2238 H0 VUE B07

Metric Series Female Ends

VVUIV PVC-U VVIV PVC-U

Diaphragm valve with Metric series female ends for solvent welding Diaphragm valve with Metric series female ends for solvent welding
PVC-U PVC-U
d DN PN Bmax C E L Z H Amax gms EPDM Code d DN PN Bmax C E L Z H Amax gms EPDM Code
16 10 16 124 60 55 14 107 135 170 238 H0 VUE 305 75 65 10 326 174 104 44 155 243 347 3190 H0 VVE 312
20 15 16 124 60 55 16 103 135 173 251 H0 VUE 306 90 80 6 368 174 116 51 160 262 423 4110 H0 VVE 313
25 20 16 146 60 66 19 120 158 197 413 H0 VUE 307 110 100 6 420 174 138 61 203 325 498 6040 H0 VVE 314
32 25 16 173 70 75 22 132 176 223 621 H0 VUE 308
40 32 10 195 85 87 26 155 207 258 903 H0 VUE 309
50 40 10 222 105 100 31 181 243 295 1320 H0 VUE 310
63 50 10 269 130 120 38 222 298 359 2238 H0 VUE 310

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VV Angle Seat Valve

Connection to the System


Before proceeding with the installation, please read and familiarise
yourself with these instructions.
Union Ended Version
1. Check that the pipes either side of the valve are axially aligned,
in order to avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (15) from the valve body and slide them
onto the pipe.
3. Solvent weld or screw the valve end connectors (14) onto
the pipe ends. For correct jointing see the Durapipe PVC-U
technical catalogue
4. Position the valve between the two end connectors and screw
the union nuts clockwise by hand until a resistance is felt; do
not use keys or other tools which may damage the nut Surface.
Plain Socket Ended Version
1. Check that the pipes either side of the valve are axially aligned,
in order to avoid mechanical stress on the threaded union joints.
2. Solvent weld the valve body (9) onto the pipe. For correct
jointing see the Durapipe PVC-U technical catalogue. Take care
when solvent welding to ensure that no solvent runs into the
valve body.

Disassembly (1/2" - d20 to 2" - d50)


1. Isolate the valve from the line flow.
2. Unscrew the lock nut (2) and remove the entire valve mechanism
from the body (6).
3. Remove the fork (5) and release the swivel plug (7).
4. Remove the gland (12).
5. Unscrew the hand-wheel lock nut (9), and remove the hand-wheel
(1) and the body lock nut (2).
6. Unscrew the stem (8) clock wise until it comes right out of the Position Components Material
bonnet (10). The gland packing (4) and the bottom bush (11) and 1 Handwheel PVC-U
the O-ring (3) are then accessible and may be easily removed. 2 Body Union Nut PVC-U
3* O-Ring EPDM

Assembly (1/2" - d20 to 2" - d50) 4* Gland Packing PE


5 Fork PVC-U
1. Insert the stem (8) into the bonnet (10) and screw down 6 Body PVC-U
until the base of the thread has entered the body housing.
7 Swivel Plug PVC-U
2. Fit the O-ring (3), the bottom bush (11) and the gland
8 Stem PVC-U
packing (4) onto the stem (8). Rotate the stem until the
Hand-Wheel
square section has completely emerged from the top of 9 PVC-U
Lock Nut
the bonnet.
10 Bonnet PVC-U
3. Screw the body union nut (2) over the bonnet (10). Fit the
11 Bottom Bush PVC-U
hand-wheel (1) and retain in place by screwing the hand-
wheel locknut (9) on the stem. 12 Gland PE

4. Fit the gland (12) and the swivel plug (7) onto the stem, 13* Socket seal O-ring EPDM
inserting the fork (5) to hold it in place. 14* Union end PVC-U
5. Fully tighten the body lock nut (2). 15* Union nut PVC-U

* Spare Parts

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VV Angle Seat Valve

Disassembly (21/2" - d75 to 3" - d80)

1. Isolate the valve from the flow and drain down upstream
of the valve.

MANUAL VALVES
2. Unscrew the Bonnet (6) and remove the complete
internal mechanism from the valve body (9).
3. Remove the fork (8) and release the swivel plug (7).
4. Unscrew the hand-wheel lock nut (2) and remove the
hand-wheel (1).
5. Unscrew the gland (3). Unscrew the stem (5) clockwise
until it can be removed from the bonnet (6) and giving
access to the gland packing.
6. Remove the gland packing (10) by applying pressure to
the bottom bush (4).

Assembly (21/2" - d75 to 3" - d80)

1. Screw the stem (5) into the bonnet (6).


2. Slide the bottom bush (4) and the gland packing (10)
onto the stem (5).
3. Insert the gland (3) into the stem (5) and screw it into
the bonnet (6).
4. Fit the hand-wheel (1) and tighten the locknut (2)
5. Assemble the swivel plug (7) onto the stem, inserting
the fork (5) to hold it in place.
6. Fit the bonnet seal in place in screw the bonnet (6) into
the body (9).

Position Components Material


1 Handwheel PVC-U
2 Lock Nut PVC-U
3 Gland PVC-U
4 Bottom Bush PVC-U
5 Stem PVC-U
6 Bonnet PVC-U
7 Swivel Plug PVC-U
8 Fork PVC-U
9 Body PVC-U
10* Gland Packing PE
11* Bonnet Seal PVC-U
* Spare Parts

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VV Angle Seat Valve

Disassembly (4" - d110)

1. Isolate the valve from the flow and drain down upstream
of the valve.
2. Unscrew the Union Nut (12) and remove the complete
internal mechanism from the valve body (16).
3. Remove the fork (8) and release the swivel plug (7)
and slide off the anti-friction disc (15).
4. Unscrew the hand-wheel lock nut (2) and remove the
hand-wheel (1).
5. Unscrew the bonnet (13).
6. Unscrew the gland (3). Unscrew the stem (5) clockwise
until it can be removed from the bonnet (13) and giving
access to the gland packing.
7. Remove the gland packing (10) by applying pressure to
the bottom bush (4).

Assembly (4" - d110)

1. Screw the stem (5) into the bonnet (13).


2. Slide the bottom bush (4) and the gland packing (10)
onto the stem (5).
3. Insert the gland (3) into the stem (5) and screw it into
the bonnet (13).
4. Fit the O-rings (14) onto the bonnet (13).
5. Place the union nut (12) onto the bonnet (13).
6. Fit the hand-wheel (1) and tighten the locknut (2).
7. Assemble the swivel plug (7) and anti-friction disc (15)
onto the stem, inserting the fork (5) to hold it in place.
8. Screw the union nut (12) onto body (16).

Position Components Material


1 Handwheel PVC-U
2 Body Union Nut PVC-U
3 Gland PVC-U
4 Bottom Bush PVC-U
5 Stem PVC-U
7 Swivel Plug PVC-U
8 Fork PVC-U
10* Gland Packing PE
12 Union nut PVC-U
13 Bonnet PVC-U
14* Bonnet seal O-ring EPDM
15* Anti-Friction Disc PP
16 Body EPDM

* Spare Parts

154 Tel: 0844 800 5509 Fax: 0800 317875


VR Check Valve

VR Check Valve
• The VR check valve allows liquids to flow through
in one direction only

MANUAL VALVES
• Size range from 3/8" - d16mm up to 4" - d110mm
• Pressure rating: Maximum working pressure:
16 bar at 20°C
• Maintenance can be carried out with the valve
body installed in line
• For more information, please visit our website
www.durapipe.co.uk

DN20 to 50 DN65 to 80 DN100

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar
(max.working Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
PP Polypropylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 155


VR Check Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data
10 100 1000 10000 100000 l/min
bar
0
10

15
20

DN 5
DN 2
40

DN 0
DN65
DN 80
10
2
3

1
DN

DN
DN
DN

DN
Pressure Loss

0,1

0,01

0,001
Flow Rate
Pressure loss chart.

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
16 16
14 14
Working Pressure

Working Pressure

12 12
10 10
8 8
6 6
4 4
PVC PP
2 2
0 0
Working Temperature Working Temperature
Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT.
In other cases a reduction of the PN is required. (25 years with safety factor).

DN 10 15 20 25 32 40 50 65 80 100
bar 0.008 0.008 0.009 0.014 0.017 0.018 0.021 0.022 0.022 0.024

Minimum pressure differential required to allow the valve to pass fluid.

DN 10 15 20 25 32 40 50 65 80 100
kv100 0.015 0.015 0.020 0.035 0.035 0.035 0.035 0.035 0.035 0.035
Flow coefficient kv100
kv100 is the number of litres per minute of water at a temperature of 20ºC that will flow through a valve with a one bar
pressure differential at a specified rate. The kv100 values shown in the table are calculated with the valve fully open.

DN 10 15 20 25 32 40 50 65 80 100
bar 0.008 0.008 0.009 0.014 0.017 0.018 0.021 0.022 0.022 0.024
Minimum back pressure required for leak tight service. Figures based on new seals.

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VR Check Valve

BS Series Female Ends


VRULV PVC-U

Check valve with BS series female ends for solvent welding

MANUAL VALVES
PVC-U
d DN PN Amax B E L Z H gms EPDM Code FPM Code
1
/2 15 16 125 72 55 16 103 135 226 H0 URE 102 H0 URF 102
3
/4 20 16 145 84 66 19 120 158 388 H0 URE 103 H0 URF 103
1 25 16 165 95 75 22 132 176 606 H0 URE 104 H0 URF 104
1 /4
1
32 16 190 111 87 26 155 207 923 H0 URE 105 H0 URF 105
1 1 /2 40 16 210 120 100 31 181 243 1335 H0 URE 106 H0 URF 106
2 50 16 240 139 120 38 222 298 2313 H0 URE 107 H0 URF 107

Metric Series Female Ends

VRUIV PVC-U
VRUIM PP

Check valve with Metric series female ends


PVC-U PP
d DN PN Amax B E L Z H gms EPDM Code FPM Code gms EPDM Code FPM Code
16 10 16 125 72 55 14 107 218 218 H0 URE 305 H0 URF 305 - - -
20 15 16 125 72 55 16 103 226 226 H0 URE 306 H0 URF 306 165 H0 URN 306 H0 URP 306
25 20 16 145 84 66 19 120 388 388 H0 URE 307 H0 URF 307 227 H0 URN 307 H0 URP 307
32 25 16 165 95 75 22 132 606 606 H0 URE 308 H0 URF 308 380 H0 URN 308 H0 URP 308
40 32 16 190 111 87 26 155 923 923 H0 URE 309 H0 URF 309 645 H0 URN 309 H0 URP 309
50 40 16 210 120 100 31 181 1335 1335 H0 URE 310 H0 URF 310 915 H0 URN 310 H0 URP 310
63 50 16 240 139 120 38 222 2313 2313 H0 URE 310 H0 URF 311 1555 H0 URN 310 H0 URP 311

VRIV PVC-U
VRIM PP

Check valve with Metric series female ends


PVC-U PP
d DN PN Amax B E L Z H K gms EPDM Code FPM Code gms EPDM Code FPM Code
75 65 10 300 179 104 44 96 243 96 3485 H0 VRE 312 H0 VRF 312 2450 H0 VRN 312 H0 VRP 312
90 80 6 325 192 116 51 103 262 105 4530 H0 VRE 313 H0 VRF 313 3130 H0 VRN 313 H0 VRP 313
110 1000 6 385 231 138 61 120 325 - 7170 H0 VRE 314 H0 VRF 314 H0 VRN 314 H0 VRP 314

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VR Check Valve

BSP Threaded Socket Ends

VRUFV PVC-U
VRUFM PP

Check valve with BSP parallel female threaded ends


PVC-U PP
d DN PN Amax B E L Z H gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 15 16 125 72 55 15 112 142 230 H0 URE B02 H0 URF B02 165 H0 URN B02 H0 URP B02
3
/4 20 16 145 84 66 16.3 126.4 159 390 H0 URE B03 H0 URF B03 227 H0 URN B03 H0 URP B03
1 25 16 165 95 75 19.1 144.8 183 602 H0 URE B04 H0 URF B04 380 H0 URN B04 H0 URP B04
1 1 /4 32 16 190 111 87 21.4 171.2 214 932 H0 URE B05 H0 URF B05 645 H0 URN B05 H0 URP B05
1 1 /2 40 16 210 120 100 21.4 192.2 235 1341 H0 URE B06 H0 URF B06 915 H0 URN B06 H0 URP B06
2 50 10 240 139 120 25.7 233.6 285 2348 H0 URE B07 H0 URF B07 1555 H0 URN B07 H0 URP B07

VRFV PVC-U

Check valve with BSP parallel female threaded ends


PVC-U
d DN PN Amax B E L Z H K gms EPDM Code FPM Code
2 /2
1
65 10 300 179 104 30.2 182.6 243 96 3485 H0 VRE B08 H0 VRF B08
3 80 6 325 192 116 33.3 195.4 262 105 4520 H0 VRE B09 H0 VRF B09
4 100 6 385 231 138 39.3 246.4 325 - 6965 H0 VRE B10 H0 VRF B10

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VR Check Valve

Flanged Ends to BS EN1092-1 PN10/16

MANUAL VALVES
VRUOV PVC-U
VRUOM PP

Check valve with Flanged ends, to BS EN1092-1 PN10/16


PVC-U PP
d DN PN Amax B H f F gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 15 16 125 72 162.5 14 65 391 H0 URE F02 H0 URF F02 265 H0 URN F02 H0 URP F02
3
/4 20 16 145 84 193 14 75 643 H0 URE F03 H0 URF F03 327 H0 URN F03 H0 URP F03
1 25 16 165 95 210.5 14 85 871 H0 URE F04 H0 URF F04 480 H0 URN F04 H0 URP F04
1 1 /4 32 16 190 111 243.5 18 100 1353 H0 URE F05 H0 URF F05 795 H0 URN F05 H0 URP F05
1 1 /2 40 16 210 120 277 18 110 18.25 H0 URE F06 H0 URF F06 1065 H0 URN F06 H0 URP F06
2 50 16 240 139 330.5 18 125 3083 H0 URE F07 H0 URF F07 1705 H0 URN F07 H0 URP F07

VRUOAV PVC-U
VRUOAM PP

Check valve with Flanged ends, to ANSI150.


PVC-U PP
d DN PN Amax B H f F gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 15 16 125 72 162.5 16 60.5 391 H0 URE X02 H0 URF X02 265 H0 URN X02 H0 URP X02
3
/4 20 16 145 84 193 16 70 643 H0 URE X03 H0 URF X03 327 H0 URN X03 H0 URP X03
1 25 16 165 95 210.5 16 79.5 871 H0 URE X04 H0 URF X04 480 H0 URN X04 H0 URP X04
1 1 /4 32 16 190 111 243.5 16 89 1353 H0 URE X05 H0 URF X05 795 H0 URN X05 H0 URP X05
1 /2
1
40 16 210 120 277 16 98.5 18.25 H0 URE X06 H0 URF X06 1065 H0 URN X06 H0 URP X06
2 50 16 240 139 330.5 19 121 3083 H0 URE X07 H0 URF X07 1705 H0 URN X07 H0 URP X07

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VR Check Valve

Connection to the System


DN10 to DN50
1. The VR check valve may be installed on vertical or 4. Unscrew the union nuts (10) and slide them onto the pipe ends.
horizontal pipework. The piston housing must be 5. Solvent weld, heat fuse or screw (for correct jointing procedure
installed upright as the piston is worked by gravity. see the relevant Durapipe material technical catalogues) the
valve end connectors (9) onto the pipe ends.
2. When installing the strainer in a vertical line. Extreme
care must be taken to ensure no solvent cement runs 6. Position the valve between the end connectors and re-fit the
into the body of the strainer, as this could severely union nuts.
damage the internal parts and render the strainer DN65 to DN100
inoperative. 7. Solvent weld, heat fuse or screw (for correct jointing procedure
3. Ensure the valve is positioned in line with the arrow see the relevant Durapipe material technical catalogues) the
on the body in the direction of flow. Flow conditions valve body sockets onto the pipe ends.
cannot occur.

FIG. A FIG. B FIG. C


DN20 to 50 DN65 to 80 DN100

Disassembly
FIG. A FIG. B FIG. C
1. Isolate the valve from the flow and 1. Isolate the valve from the flow and 1. Isolate the valve from the flow and drain
drain down upstream of the strainer drain down upstream of the strainer down upstream of the strainer
2. Unscrew the locknut (6) and separate 2. Unscrew the bonnet (3) from the 2. Unscrew the locknut (6) and separate
the bonnet (4) from the body (1) body (1) the bonnet (3) from the body (1)
3. Remove the piston (2) and the piston 3. Remove the o-ring seal (5) from its 3. Remove the piston (2) and the piston
sealing gasket (5) seat in the body (1) sealing gasket (5)
4. Remove the split ring (7) to release the 4. Remove the piston (2) and the piston 4. Remove the split ring (7) to release the
bonnet (3) from the lock nut (6) sealing gasket (5) bonnet (3) from the lock nut (6)
5. Remove the sealing O-ring (5) 5. Remove the sealing O-ring (5)

Assembly
FIG. A FIG. B FIG. C
1. Fit the O-ring (4) into the groove on 1. Insert the piston (2) with the flat 1. Fit the O-ring (4) into the groove on the
the bonnet (3) gasket (5) fitted into the bonnet (3) bonnet (3)
2. Slip the lock nut (6) over the bonnet 2. Fit the O-ring (4) into the groove in 2. Slip the lock nut (6) over the bonnet (3)
(3) and fix it in its position by snapping the body (3) and fix it in its position by snapping the
the split ring (7) into the top groove on 3. Screw the bonnet assembly into split ring (7) into the top groove on the
the bonnet (3) the body (1) bonnet (3)
3. Insert the piston (2) with the flat 3. Insert the piston (2) with the flat gasket
gasket (5) fitted into the bonnet (3) (5) fitted into the bonnet (3) and insert
and insert the assembly into the body the assembly into the body (1) screw
(1) screw the lock nut (7) the lock nut (7)

Note: Maintenance operations may be carried out with the strainer body in-line. When assembling the valve components it is advisable to
lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

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VR Check Valve

MANUAL VALVES
1
/2" - d20 to 2" - d50 21/2" - d75 to 3" - d90
Position Components Material Position Components Material
1 Body Valve Material 1 Body Valve Material

2* Piston Valve Material 2* Piston Valve Material

3 Bonnet Valve Material 3* Bonnet Valve Material

4* O-ring Seal EPDM/FPM 4 O-ring Seal EPDM/FPM

5 Flat Gasket EPDM/FPM 5* Flat Gasket EPDM/FPM

6 Lock Nut Valve Material * Spare Parts


7 Split Ring PVC-U

8* Socket Seal O-ring EPDM/FPM

9 End Connector Valve Material

10 Union Nut Valve Material

* Spare Parts

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 161


VR Check Valve

4" - d110
Position Components Material
1 Body Valve Material
2* Piston Valve Material
3 Bonnet Valve Material
4* O-ring Seal EPDM/FPM
5 Flat Gasket EPDM/FPM
6 Lock Nut Valve Material
7 Split Ring Valve Material
* Spare Parts

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CR Wafer Check Valve

CR Wafer Check Valve

• The CR check valve allows liquids to flow through in one direction only

MANUAL VALVES
• Size range from 11/2" - d50mm up to 12" - d315mm
• Pressure rating: Maximum working pressure: 5 bar at 20°C
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar
(max.working Pressure at 20°C - water)
gms Weight in grams
ABS Acrylontrile Butadiene Styrene
PVC-U Polyvinyl chloride unplasticised
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 163


CR Wafer Check Valve

Technical Data

-20 0 20 40 60 80 100 °C 10 100 1000 10000 100000 l/min


bar bar

16

DN 125
0

DN200
DN250
0
40

50

DN65
DN 80
10

15

30
1

DN

DN
DN

DN

DN
14
Working Pressure

12
10

Pressure Loss
8 0,1

6
4
PVC
2 0,01
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to 0,001


Flow Rate
which the material is RESISTANT. In other cases a reduction of
the PN is required. (25 years with safety factor). Pressure loss chart.

DN 40 50 65 80 100 125 150 200 250 300

bar 0.002 0.003 0.003 0.003 0.003 0.003 0.005 0.005 0.008 0.008

Minimum opening pressure with upward flow direction.

DN 40 50 65 80 100 125 150 200 250 300

kv100 370 900 1250 1867 2867 5700 8167 18800 25000 31900

Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that will flow through a valve with a one bar
pressure differential at a specified rate. The kv100 values shown in the table are calculated with the valve fully open.

DN 40 50 65 80 100 125 150 200 250 300

bar 0.3 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Minimum back pressure required for leak tight service.

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CR Wafer Check Valve

CROV PVC-U

Wafer check valve

MANUAL VALVES
PVC-U
d DN PN DeISO/DIN Z Di A B C gms EPDM Code
50 - 1 /2" 40
1
5 95 16 22 72 25 28 160 H0 CRE 106
63 - 2" 50 5 109 20 32 86 37 29 260 H0 CRE 107
75 - 21/2" 65 5 129 20 40 105 50 31 330 H0 CRE 108
90 - 3" 80 5 144 20 54 119 61 32 400 H0 CRE 109
110 - 4" 100 5 164 22 70 146 77 31 560 H0 CRE 110
140 - 5" 125 5 195 23 92 173 94 35 760 H0 CRE 111
160 - 6" 150 5 220 25 105 197 100 40 1120 H0 CRE 112
225 - 8" 200 5 275 35 154 255 152 38 2130 H0 CRE 113
280 - 10" 250 5 330 40 192 312 180 41 3540 H0 CRE 114
315 - 12" 280 5 380 45 227 363 215 41 5350 H0 CRE 115

Connection to the System

1. A minimum of 5 x the pipe diameter is required upstream and downstream of


the valve. Do NOT install the valve directly on to a pump flange.
2. When installing between serrated stub flanges, it is advised to use flat gaskets
between the valve and stub flanges.
3. Do not use with pipes having a wall thickness greater than a PN10 pipe.
4. For use in the vertical position, ensure the flow is upwards through the valve.
5. Install the valve concentrically on the flanges and tighten the flange bolts in a
diagonally opposite sequence, to the recommended torque figure (below)

DN 40 50 65 80 100 125 150 200 250 300


Nm 8 10 10 10 10 15 20 38 45 50

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166 Tel: 0844 800 5509 Fax: 0800 317875
SXA EasyFit Air Relief Valve

MANUAL VALVES
SXA Easyfit Air Relief Valve
• In conjunction with Giugiaro Design we have designed and developed
the SXA Easyfit air relief valve, the innovative true union geared
relief valve introducing an advanced method of installation for a long trouble
free service
The SXA air relief valve is designed to eliminate any air present in a pipeline
• Size range from 1/2" / d20mm up to 2" / d63mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
• New patented Easyfit system: The bevel gear pairing principle has
been used as a mechanism to control the rotation of the union nuts during
the installation of the valve. The use of the Easyfit multifunctional handle
is the ideal way to carry out maintenance operations in small spaces with
limited access to the to the valve
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional equipment
• Compact true union design. With installation dimensions to
EN1452 ‘Short Series’
• Blocked seat carrier with adjustment of the ball seats
• Maintenance can be carried out while the valve body is installed in line
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 167


SXA EasyFit Air Relief Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

-20 0 20 40 60 80 100 °C
bar
16 PVC
14
Working Pressure

ABS
12
10
8
6
4
2
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to which


the material is RESISTANT. In other cases a reduction of the PN is
required. (25 years with safety factor).

Example of typical installation.

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SXA EasyFit Air Relief Valve

BS Series Female Ends

MANUAL VALVES
SXALV PVC-U
SXALA ABS

Easyfit air relief valve with BS series female ends for solvent welding
PVC-U ABS
d DN PN L Z H E gms EPDM Code FPM Code gms EPDM Code FPM Code
1
/2 15 16 16.5 50 82 54 148 H0 SAE 102 H0 SAF 102 133 H0 SAA 102 H0 SAB 102
3
/4 20 16 19 53 91 63 190 H0 SAE 103 H0 SAF 103 171 H0 SAA 103 H0 SAB 103
1 25 16 22.5 59 103 72 300 H0 SAE 104 H0 SAF 104 270 H0 SAA 104 H0 SAB 104
11/4 32 16 26 68 120 85 460 H0 SAE 105 H0 SAF 105 414 H0 SAA 105 H0 SAB 105
11/2 40 16 30 77 139 100 675 H0 SAE 106 H0 SAF 106 608 H0 SAA 106 H0 SAB 106
2 50 16 36 98 174 118 1080 H0 SAE 107 H0 SAF 107 972 H0 SAA 107 H0 SAB 107

Metric Series Female Ends

SXAIV PVC-U
SXAIA ABS

Easyfit air relief valve with Metric series female ends for solvent welding
PVC-U ABS
d DN PN L Z H E gms EPDM Code FPM Code gms EPDM Code FPM Code
20 15 16 16 50 82 54 133 H0 SAE 306 H0 SAF 306 148 H0 SAA 306 H0 SAB 306
25 20 16 19 53 91 63 171 H0 SAE 307 H0 SAF 307 190 H0 SAA 307 H0 SAB 307
32 25 16 22 59 103 72 270 H0 SAE 308 H0 SAF 308 300 H0 SAA 308 H0 SAB 308
40 32 16 26 68 120 85 414 H0 SAE 309 H0 SAF 309 460 H0 SAA 309 H0 SAB 309
50 40 16 31 77 139 100 608 H0 SAE 310 H0 SAF 310 675 H0 SAA 310 H0 SAB 310
63 50 16 38 98 174 118 972 H0 SAE 311 H0 SAF 311 1080 H0 SAA 311 H0 SAB 311

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SXA EasyFit Air Relief Valve

BSP Threaded Socket Ends

SXAFV PVC-U
SXAFA ABS

Easyfit air relief valve with BSP parallel female threaded ends
d DN PN L Z H E Z***
1
/2 15 16 15 60 90 54 73
3
/4 20 16 16.3 60.4 93 63 82.4
1 25 16 19.1 71.8 110 72 89.8
1 /4
1
32 16 21.4 84.2 127 85 103.2
11/2 40 16 21.4 88.2 131 100 121.2
2 50 16 25.7 109.6 161 118 147.6
Z*** For ABS sizes only.

PVC-U ABS
gms EPDM Code FPM Code gms EPDM Code FPM Code
148 H0 SAE B02 H0 SAF B02 170 H0 SAA B02 H0 SAB B02
190 H0 SAE B03 H0 SAF B03 252 H0 SAA B03 H0 SAB B03
300 H0 SAE B04 H0 SAF B04 354 H0 SAA B04 H0 SAB B04
460 H0 SAE B05 H0 SAF B05 548 H0 SAA B05 H0 SAB B05
675 H0 SAE B06 H0 SAF B06 771 H0 SAA B06 H0 SAB B06
1080 H0 SAE B07 H0 SAF B07 1285 H0 SAA B07 H0 SAB B07

CVDE
End Connector in PE100, long spigot, for electrofusion or butt welding (SDR11)
d DN L H Product Code
20 15 55 154 HZ PEE M06
25 20 70 186 HZ PEE M07
32 25 74 199 HZ PEE M08
40 32 78 217 HZ PEE M09
50 40 84 236 HZ PEE M10
63 50 91 268 HZ PEE M11

LCE
Transparent Service Plug with tag holder
d DN Product Code
3
/8"- /2" - 16 - 20 10 - 15
1
-
3
/ 4" - 25 20 -
1" - 32 25 LCE020
1 1 /4 " - 40 32 LCE025
1 1 /2 " - 50 40 LCE032
2" - 63 50 LCE032

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SXA EasyFit Air Relief Valve

LSE
Label design and print kit
d DN Product Code

MANUAL VALVES
3
/8"-1/2" - 16 - 20 10 - 15 -
3
/4" - 25 20 -
1" - 32 25 LSE020
1 1 /4 " - 40 32 LSE025
1 /2 "
1
- 50 40 LSE032
2" - 63 50 LSE032

Easyfit Tool
Easy fit installation tool

d DN Product Code
3
/8"-1/2" - 16 - 20 10 - 15 HA VXE 020
3
/4" - 25 20 HA VXE 025
1" - 32 25 HA VXE 032
1 /4 "
1
- 40 32 HA VXE 040
1 1 /2 " - 50 40 HA VXE 050
2" - 63 50 HA VXE 063

Connection to the System System

The SXA air release valve may be installed either in the vertical position
(with upwards flow) or horizontally with a minimum back pressure of 0.2 bar.
Before proceeding with the installation, please read and familiarise yourself
with these instructions.
1. Check that the pipes either side of the valve are axially aligned, in order
PAGE NUMBERS

to avoid mechanical stress on the threaded union joints.


2. Unscrew the union nuts (1 on p174) from the valve body and slide them
onto the pipe.
3. Solvent weld, heat fuse or screw the valve end connectors (2 on p174)
onto the pipe ends. For correct jointing see the relevant Durapipe material
technical catalogues.
4. Position the valve between the two end connectors (and screw the union
nuts clockwise by hand until a resistance is felt. After the union nuts have
been hand tightened it is recommended to utilise the the Easytorque
wrench to finalise the union nut tightening to the recommended torques.

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SXA EasyFit Air Relief Valve

Easytorque Kit

1. Torque wrench for use with Easyfit ball valves from 3/8" - d16 to 2" - d63.
2. Insert for attaching the torque wrench to the valve for tightening the union nuts.
The inserts are manufactured from PA50 material with sintered steel bush inserts.
3. Insert for attaching the torque wrench to the valve for adjusting the ball seat carrier.
The inserts are manufactured from PA50 material with sintered steel bush inserts.

The Easytorque kit allows the tightness of the union nuts and ball seat
carrier to be set to the correct manufacturers recommended torque
settings. Optimising the operation efficiency of the valve. It also avoids
damaging the valve components by the use of incorrect tools.

d DN Product Code
3
/8"- /2" - 16-20
1
10 - 15
to to KET01
2" - 63 50

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SXA EasyFit Air Relief Valve

Disassembly

1. Isolate the valve from the flow and drain down the pipeline.
2. Unscrew both the union nuts (1 on p174) it is recommended to utilise the

MANUAL VALVES
Fig.1

Easyfit tool using the tool to loosen the nuts and remove the valve body
from the line.
PAGE NUMBERS

3. Using the Easyfit tool insert the ‘prongs’ on the underside of the tool into
the slots on the ball seat carrier (10 on p174) Rotate the support anti-
clockwise (Fig. 2) and remove the seat carrier. Then remove the ball.
4. The packing ring (8) can be removed and all the O-rings (3, 9 & 11 on
p174) can be removed from their grooves, as shown in the exploded view.

Fig.2

Assembly

1. All the O-rings (3, 9 & 11 on p174) and packing ring (8 on p174) can be Fig.3
fitted into their grooves, as shown in the exploded view.
2. Insert the ball (5 on p174).
PAGE NUMBERS

3. Locate the ball seat carrier (10 on p174) and tighten clockwise using the
Easyfit tool. Ideally use the Easytorque kit to ensure the seat is tightened to
the recommended torque (Fig 3).
4. Position the valve between the end connectors (7 on p174) and tighten the
union nuts (13 on p174) with the easyfit tool. Taking care that the socket
O-rings remain in their grooves. Ideally use the Easytorque kit to ensure
that the union nuts are tightened to the recommended torque.

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 173


SXA EasyFit Air Relief Valve

Position Components Material


1* Union Nut Valve Material
2* End Connector Valve Material
3* Socket Seal O-ring EPDM/FPM
4 Body Valve Material
5* Tag PVC
6* Transparent Service Plug PVC
7 Ball PP
8 Packing Ring Valve Material
9* Ball Seal O-ring EPDM/FPM
10 Ball Seat Support Valve Material
11* Radial Seal O-ring EPDM/FPM

* Spare Parts

174 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

VKD Electrically Actuated VKD DualBlock® 2-way Ball Valve


(DN10 - DN50)
• The VKD DualBlock® ball valve, is a fully unionised valve that
stands up to the most severe industrial applications
• Size range from 3/8" / d16mm up to 2" / d63mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
(PP = 10Bar at 20ºC)
• Patented DualBlock® system: The locking device ensures the union
nuts are retained in position, even under the most arduous conditions:
ie. vibration or thermal expansion
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional
equipment

ACTUATED VALVES - Electric


• The pipeline downstream of the valve can be disconnected, with the
valve in the closed position, without leakage
• Fully blocked Seat Stop® design ball seat carrier, with micro
adjustment of the ball seats and ‘take up’ of axial pipe loads
• VKD ‘style’ ergonomically designed handle with removable ball seat
adjusting tool
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 175


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

1 10 100 1000 10000 l/min


Nm 10 15 20 25 32 40 50 DN
bar
20

DN 5
-1
10

20

DN 5
DN32
DN 0
50
18

4
1

DN

DN
16
14
Pressure Loss

12
Torque

0,1
10
8
6
4 0,01
2
0
Valve Size
0,001
Torque at max working pressure. 16 Bar . Flow Rate

Pressure loss chart.

-20 0 20 40 60 80 100 °C DN 10 15 20 25 32 40 50
bar
16 PVC
kv100 80 200 385 770 1100 1750 3400
14
Working Pressure

ABS
12
PP
Flow coefficient kv100
10
8
kv100 is the number of litres per minute of water at a temperature
Corzan
6 of 20ºC that will flow through a valve with a one bar pressure
4 differential at a specified rate. The kv100 values shown in the table
2 are calculated with the valve fully open.
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction of
the PN is required. (25 years with safety factor).

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VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

BS Series Female Ends


VKDLV/CE PVC-U
VKDLA/CE ABS

DualBlock ball valve with BS series female ends for solvent welding
®

d DN PN H E H1 H2 H3 L Z B B1 B2 E1
3
/8 10 16 103 54 65 187 82 14.5 74 205 29 58 92
1
/2 15 16 103 54 65 187 82 16.5 70 205 29 58 92
3
/4 20 16 115 65 70 187 82 19 77 220.5 34.5 73.5 92
1 25 16 128 73 78 187 82 22.5 83 221 39 74 92
1 1 /4 32 16 146 86 88 187 82 26 94 244 46 97 92
1 1/ 2 40 16 164 98 93 187 82 30 104 251 52 104 92
2 50 10* 199 122 111 187 82 36 127 261 62 114 92

PVC-U
100 to 240vAC

ACTUATED VALVES - Electric


STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1775 H1 DKE 102 H1 DKF 102 H3 DKE 102 H3 DKF 102 H5 DKE 102 H5 DKF 102 H7 DKE 102 H7 DKF 102
3
/4 1903 H1 DKE 103 H1 DKF 103 H3 DKE 103 H3 DKF 103 H5 DKE 103 H5 DKF 103 H7 DKE 103 H7 DKF 103
1 2011 H1 DKE 104 H1 DKF 104 H3 DKE 104 H3 DKF 104 H5 DKE 104 H5 DKF 104 H7 DKE 104 H7 DKF 104
11/4 2369 H1 DKE 105 H1 DKF 105 H3 DKE 105 H3 DKF 105 H5 DKE 105 H5 DKF 105 H7 DKE 105 H7 DKF 105
11/2 2601 H1 DKE 106 H1 DKF 106 H3 DKE 106 H3 DKF 106 H5 DKE 106 H5 DKF 106 H7 DKE 106 H7 DKF 106
2 3218 H1 DKE 107 H1 DKF 107 H3 DKE 107 H3 DKF 107 H5 DKE 107 H5 DKF 107 H7 DKE 107 H7 DKF 107
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1775 H2 DKE B02 H2 DKF 102 H4 DKE B02 H4 DKF 102 H6 DKE B02 H6 DKF 102 H8 DKE B02 H8 DKF 102
3
/4 1903 H2 DKE B03 H2 DKF 103 H4 DKE B03 H4 DKF 103 H6 DKE B03 H6 DKF 103 H8 DKE B03 H8 DKF 103
1 2011 H2 DKE B04 H2 DKF 104 H4 DKE B04 H4 DKF 104 H6 DKE B04 H6 DKF 104 H8 DKE B04 H8 DKF 104
11/4 2369 H2 DKE B05 H2 DKF 105 H4 DKE B05 H4 DKF 105 H6 DKE B05 H6 DKF 105 H8 DKE B05 H8 DKF 105
11/2 2601 H2 DKE B06 H2 DKF 106 H4 DKE B06 H4 DKF 106 H6 DKE B06 H6 DKF 106 H8 DKE B06 H8 DKF 106
2 3218 H2 DKE B07 H2 DKF 107 H4 DKE B07 H4 DKF 107 H6 DKE B07 H6 DKF 107 H8 DKE B07 H8 DKF 107

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 1760 H1 DKA 101 H1 DKB 101 H3 DKA 101 H3 DKB 101 H5 DKA 101 H5 DKB 101 H7 DKA 101 H7 DKB 101
1
/2 1755 H1 DKA 102 H1 DKB 102 H3 DKA 102 H3 DKB 102 H5 DKA 102 H5 DKB 102 H7 DKA 102 H7 DKB 102
3
/4 1883 H1 DKA 103 H1 DKB 103 H3 DKA 103 H3 DKB 103 H5 DKA 103 H5 DKB 103 H7 DKA 103 H7 DKB 103
1 2009 H1 DKA 104 H1 DKB 104 H3 DKA 104 H3 DKB 104 H5 DKA 104 H5 DKB 104 H7 DKA 104 H7 DKB 104
11/4 2321 H1 DKA 105 H1 DKB 105 H3 DKA 105 H3 DKB 105 H5 DKA 105 H5 DKB 105 H7 DKA 105 H7 DKB 105
11/2 2556 H1 DKA 106 H1 DKB 106 H3 DKA 106 H3 DKB 106 H5 DKA 106 H5 DKB 106 H7 DKA 106 H7 DKB 106
2 3201 H1 DKA 107 H1 DKB 107 H3 DKA 107 H3 DKB 107 H5 DKA 107 H5 DKB 107 H7 DKA 107 H7 DKB 107
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 1760 H2 DKA 101 H2 DKB 101 H4 DKA 101 H4 DKB 101 H6 DKA 101 H6 DKB 101 H8 DKA 101 H8 DKB 101
1
/2 1755 H2 DKA 102 H2 DKB 102 H4 DKA 102 H4 DKB 102 H6 DKA 102 H6 DKB 102 H8 DKA 102 H8 DKB 102
3
/4 1883 H2 DKA 103 H2 DKB 103 H4 DKA 103 H4 DKB 103 H6 DKA 103 H6 DKB 103 H8 DKA 103 H8 DKB 103
1 2009 H2 DKA 104 H2 DKB 104 H4 DKA 104 H4 DKB 104 H6 DKA 104 H6 DKB 104 H8 DKA 104 H8 DKB 104
11/4 2321 H2 DKA 105 H2 DKB 105 H4 DKA 105 H4 DKB 105 H6 DKA 105 H6 DKB 105 H8 DKA 105 H8 DKB 105
11/2 2556 H2 DKA 106 H2 DKB 106 H4 DKA 106 H4 DKB 106 H6 DKA 106 H6 DKB 106 H8 DKA 106 H8 DKB 106
2 3201 H2 DKA 107 H2 DKB 107 H4 DKA 107 H4 DKB 107 H6 DKA 107 H6 DKB 107 H8 DKA 107 H8 DKB 107

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 177


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Metric Series Female Ends


VKDIV/CE PVC-U VKDIM/CE PP
VKDIA/CE ABS VKDIC/CE Corzan

DualBlock® ball valve with Metric series female ends


d DN PN H E H1 H2 H3 L Z L* Z* B B1 B2 E1
16 10 16 103 54 65 187 82 14 75 - - 205 29 58 92
20 15 16 103 54 65 187 82 16 71 15 73 205 29 58 92
25 20 16 115 65 70 187 82 19 77 17 82 220.5 34.5 73.5 92
32 25 16 128 73 78 187 82 22 84 19 90 221 39 74 92
40 32 16 146 86 88 187 82 26 94 23 100 244 46 97 92
50 40 16 164 98 93 187 82 31 102 24 117 251 52 104 92
63 50 10* 199 122 111 187 82 38 123 28 144 261 62 114 92
*PN16 also available on request. L* & Z* are for PP only.

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
16 - H1 DKE 305 H1 DKF 305 H3 DKE 305 H3 DKF 305 H5 DKE 305 H5 DKF 305 H7 DKE 305 H7 DKF 305
20 1775 H1 DKE 306 H1 DKF 306 H3 DKE 306 H3 DKF 306 H5 DKE 306 H5 DKF 306 H7 DKE 306 H7 DKF 306
25 1903 H1 DKE 307 H1 DKF 307 H3 DKE 307 H3 DKF 307 H5 DKE 307 H5 DKF 307 H7 DKE 307 H7 DKF 307
32 2011 H1 DKE 308 H1 DKF 308 H3 DKE 308 H3 DKF 308 H5 DKE 308 H5 DKF 308 H7 DKE 308 H7 DKF 308
40 2369 H1 DKE 309 H1 DKF 309 H3 DKE 309 H3 DKF 309 H5 DKE 309 H5 DKF 309 H7 DKE 309 H7 DKF 309
50 2601 H1 DKE 310 H1 DKF 310 H3 DKE 310 H3 DKF 310 H5 DKE 310 H5 DKF 310 H7 DKE 310 H7 DKF 310
63 3218 H1 DKE 311 H1 DKF 311 H3 DKE 311 H3 DKF 311 H5 DKE 311 H5 DKF 311 H7 DKE 311 H7 DKF 311
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
16 - H2 DKE 305 H2 DKF 305 H4 DKE 305 H4 DKF 305 H6 DKE 305 H6 DKF 305 H8 DKE 305 H8 DKF 305
20 1775 H2 DKE 306 H2 DKF 306 H4 DKE 306 H4 DKF 306 H6 DKE 306 H6 DKF 306 H8 DKE 306 H8 DKF 306
25 1903 H2 DKE 307 H2 DKF 307 H4 DKE 307 H4 DKF 307 H6 DKE 307 H6 DKF 307 H8 DKE 307 H8 DKF 307
32 2011 H2 DKE 308 H2 DKF 308 H4 DKE 308 H4 DKF 308 H6 DKE 308 H6 DKF 308 H8 DKE 308 H8 DKF 308
40 2369 H2 DKE 309 H2 DKF 309 H4 DKE 309 H4 DKF 309 H6 DKE 309 H6 DKF 309 H8 DKE 309 H8 DKF 309
50 2601 H2 DKE 310 H2 DKF 310 H4 DKE 310 H4 DKF 310 H6 DKE 310 H6 DKF 310 H8 DKE 310 H8 DKF 310
63 3218 H2 DKE 311 H2 DKF 311 H4 DKE 311 H4 DKF 311 H6 DKE 311 H6 DKF 311 H8 DKE 311 H8 DKF 311

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
16 1760 H1 DKA 305 H1 DKB 305 H3 DKA 305 H3 DKB 305 H5 DKA 305 H5 DKB 305 H7 DKA 305 H7 DKB 305
20 1755 H1 DKA 306 H1 DKB 306 H3 DKA 306 H3 DKB 306 H5 DKA 306 H5 DKB 306 H7 DKA 306 H7 DKE 306
25 1883 H1 DKA 307 H1 DKB 307 H3 DKA 307 H3 DKB 307 H5 DKA 307 H5 DKB 307 H7 DKA 307 H7 DKB 307
32 2009 H1 DKA 308 H1 DKB 308 H3 DKA 308 H3 DKB 308 H5 DKA 308 H5 DKB 308 H7 DKA 308 H7 DKB 308
40 2321 H1 DKA 309 H1 DKB 309 H3 DKA 309 H3 DKB 309 H5 DKA 309 H5 DKB 309 H7 DKA 309 H7 DKB 309
50 2556 H1 DKA 310 H1 DKB 310 H3 DKA 310 H3 DKB 310 H5 DKA 310 H5 DKB 310 H7 DKA 310 H7 DKB 310
63 3201 H1 DKA 311 H1 DKB 311 H3 DKA 311 H3 DKB 311 H5 DKA 311 H5 DKB 311 H7 DKA 311 H7 DKB 311
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
16 1760 H2 DKA 305 H2 DKB 305 H4 DKA 305 H4 DKB 305 H6 DKA 305 H6 DKB 305 H8 DKA 305 H8 DKB 305
20 1755 H2 DKA 306 H2 DKB 306 H4 DKA 306 H4 DKB 306 H6 DKA 306 H6 DKB 306 H8 DKA 306 H8 DKB 306
25 1883 H2 DKA 307 H2 DKB 307 H4 DKA 307 H4 DKB 307 H6 DKA 307 H6 DKB 307 H8 DKA 307 H8 DKB 307
32 2009 H2 DKA 308 H2 DKB 308 H4 DKA 308 H4 DKB 308 H6 DKA 308 H6 DKB 308 H8 DKA 308 H8 DKB 308
40 2321 H2 DKA 309 H2 DKB 309 H4 DKA 309 H4 DKB 309 H6 DKA 309 H6 DKB 309 H8 DKA 309 H8 DKB 309
50 2556 H2 DKA 310 H2 DKB 310 H4 DKA 310 H4 DKB 310 H6 DKA 310 H6 DKB 310 H8 DKA 310 H8 DKB 310
63 3201 H2 DKA 311 H2 DKB 311 H4 DKA 311 H4 DKB 311 H6 DKA 311 H6 DKB 311 H8 DKA 311 H8 DKB 311

178 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Metric Series Female Ends


VKDIV/CE PVC-U VKDIM/CE PP
VKDIA/CE ABS VKDIC/CE Corzan

PP
100 to 240vAC

ACTUATED VALVES - Electric


STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
20 1715 H1 DKN 306 H1 DKP 306 H3 DKN 306 H3 DKP 306 H5 DKN 306 H5 DKP 306 H7 DKN 306 H7 DKP 306
25 1791 H1 DKN 307 H1 DKP 307 H3 DKN 307 H3 DKP 307 H5 DKN 307 H5 DKP 307 H7 DKN 307 H7 DKP 307
32 1871 H1 DKN 308 H1 DKP 308 H3 DKN 308 H3 DKP 308 H5 DKN 308 H5 DKP 308 H7 DKN 308 H7 DKP 308
40 2156 H1 DKN 309 H1 DKP 309 H3 DKN 309 H3 DKP 309 H5 DKN 309 H5 DKP 309 H7 DKN 309 H7 DKP 309
50 2358 H1 DKN 310 H1 DKP 310 H3 DKN 310 H3 DKP 310 H5 DKN 310 H5 DKP 310 H7 DKN 310 H7 DKP 310
63 2807 H1 DKN 311 H1 DKP 311 H3 DKN 311 H3 DKP 311 H5 DKN 311 H5 DKP 311 H7 DKN 311 H7 DKP 311
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
20 1715 H2 DKN 306 H2 DKP 306 H4 DKN 306 H4 DKP 306 H6 DKN 306 H6 DKP 306 H8 DKN 306 H8 DKP 306
25 1791 H2 DKN 307 H2 DKP 307 H4 DKN 307 H4 DKP 307 H6 DKN 307 H6 DKP 307 H8 DKN 307 H8 DKP 307
32 1871 H2 DKN 308 H2 DKP 308 H4 DKN 308 H4 DKP 308 H6 DKN 308 H6 DKP 308 H8 DKN 308 H8 DKP 308
40 2156 H2 DKN 309 H2 DKP 309 H4 DKN 309 H4 DKP 309 H6 DKN 309 H6 DKP 309 H8 DKN 309 H8 DKP 309
50 2358 H2 DKN 310 H2 DKP 310 H4 DKN 310 H4 DKP 310 H6 DKN 310 H6 DKP 310 H8 DKN 310 H8 DKP 310
63 2807 H2 DKN 311 H2 DKP 311 H4 DKN 311 H4 DKP 311 H6 DKN 311 H6 DKP 311 H8 DKN 311 H8 DKP 311

Corzan
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
16 - H1 DKJ 305 H1 DKK 305 H3 DKJ 305 H3 DKK 305 H5 DKJ 305 H5 DKK 305 H7 DKJ 305 H7 DKK 305
20 1792 H1 DKJ 306 H1 DKK 306 H3 DKJ 306 H3 DKK 306 H5 DKJ 306 H5 DKK 306 H7 DKJ 306 H7 DKK 306
25 1923 H1 DKJ 307 H1 DKK 307 H3 DKJ 307 H3 DKK 307 H5 DKJ 307 H5 DKK 307 H7 DKJ 307 H7 DKK 307
32 2043 H1 DKJ 308 H1 DKK 308 H3 DKJ 308 H3 DKK 308 H5 DKJ 308 H5 DKK 308 H7 DKJ 308 H7 DKK 308
40 2400 H1 DKJ 309 H1 DKK 309 H3 DKJ 309 H3 DKK 309 H5 DKJ 309 H5 DKK 309 H7 DKJ 309 H7 DKK 309
50 2688 H1 DKJ 310 H1 DKK 310 H3 DKJ 310 H3 DKK 310 H5 DKJ 310 H5 DKK 310 H7 DKJ 310 H7 DKK 310
63 3311 H1 DKJ 311 H1 DKK 311 H3 DKJ 311 H3 DKK 311 H5 DKJ 311 H5 DKK 311 H7 DKJ 311 H7 DKK 311
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
16 - H2 DKJ 305 H2 DKK 305 H4 DKJ 305 H4 DKK 305 H6 DKJ 305 H6 DKK 305 H8 DKJ 305 H8 DKK 305
20 1792 H2 DKJ 306 H2 DKK 306 H4 DKJ 306 H4 DKK 306 H6 DKJ 306 H6 DKK 306 H8 DKJ 306 H8 DKK 306
25 1923 H2 DKJ 307 H2 DKK 307 H4 DKJ 307 H4 DKK 307 H6 DKJ 307 H6 DKK 307 H8 DKJ 307 H8 DKK 307
32 2043 H2 DKJ 308 H2 DKK 308 H4 DKJ 308 H4 DKK 308 H6 DKJ 308 H6 DKK 308 H8 DKJ 308 H8 DKK 308
40 2400 H2 DKJ 309 H2 DKK 309 H4 DKJ 309 H4 DKK 309 H6 DKJ 309 H6 DKK 309 H8 DKJ 309 H8 DKK 309
50 2688 H2 DKJ 310 H2 DKK 310 H4 DKJ 310 H4 DKK 310 H6 DKJ 310 H6 DKK 310 H8 DKJ 310 H8 DKK 310
63 3311 H2 DKJ 311 H2 DKK 311 H4 DKJ 311 H4 DKK 311 H6 DKJ 311 H6 DKK 311 H8 DKJ 311 H8 DKK 311

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 179


VKD DualBlock® 2-way Ball Valve (DN10-DN50)

BSP Threaded Socket Ends VKDFV/CE PVC-U


VKDFA/CE ABS
VKDFM/CE PP

DualBlock® ball valve with BSP parallel female threaded ends


d DN PN H E H1 H2 H3 L L* Z* Z B B1 B2 E1 Z***
3
/8 10 16 103 54 65 187 82 14 - - 75 205 29 58 92 80.2
1
/2 15 16 103 54 65 187 82 16 15 73 71 205 29 58 92 73
3
/4 20 16 115 65 70 187 82 19 17 82 77 220.5 34.5 73.5 92 82.4
1 25 16 128 73 78 187 82 22 19 90 84 221 39 74 92 89.8
11/4 32 16 146 86 88 187 82 26 23 100 94 244 46 97 92 103.2
11/2 40 16 164 98 93 187 82 31 24 117 102 251 52 104 92 121.2
2 50 10* 199 122 111 187 82 38 28 144 123 261 62 114 92 147.6
*PN16 also available on request. L* & Z* are for PP only. Z*** For ABS sizes only.

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1775 H1 DKE B02 H1 DKF B02 H3 DKE B02 H3 DKF B02 H5 DKE B02 H5 DKF B02 H7 DKE B02 H7 DKF B02
3
/4 1903 H1 DKE B03 H1 DKF B03 H3 DKE B03 H3 DKF B03 H5 DKE B03 H5 DKF B03 H7 DKE B03 H7 DKF B03
1 2011 H1 DKE B04 H1 DKF B04 H3 DKE B04 H3 DKF B04 H5 DKE B04 H5 DKF B04 H7 DKE B04 H7 DKF B04
11/4 2369 H1 DKE B05 H1 DKF B05 H3 DKE B05 H3 DKF B05 H5 DKE B05 H5 DKF B05 H7 DKE B05 H7 DKF B05
11/2 2601 H1 DKE B06 H1 DKF B06 H3 DKE B06 H3 DKF B06 H5 DKE B06 H5 DKF B06 H7 DKE B06 H7 DKF B06
2 3218 H1 DKE B07 H1 DKF B07 H3 DKE B07 H3 DKF B07 H5 DKE B07 H5 DKF B07 H7 DKE B07 H7 DKF B07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1775 H2 DKE B02 H2 DKF B02 H4 DKE B02 H4 DKF B02 H6 DKE B02 H6 DKF B02 H8 DKE B02 H8 DKF B02
3
/4 1903 H2 DKE B03 H2 DKF B03 H4 DKE B03 H4 DKF B03 H6 DKE B03 H6 DKF B03 H8 DKE B03 H8 DKF B03
1 2011 H2 DKE B04 H2 DKF B04 H4 DKE B04 H4 DKF B04 H6 DKE B04 H6 DKF B04 H8 DKE B04 H8 DKF B04
11/4 2369 H2 DKE B05 H2 DKF B05 H4 DKE B05 H4 DKF B05 H6 DKE B05 H6 DKF B05 H8 DKE B05 H8 DKF B05
1 /2
1
2601 H2 DKE B06 H2 DKF B06 H4 DKE B06 H4 DKF B06 H6 DKE B06 H6 DKF B06 H8 DKE B06 H8 DKF B06
2 3218 H2 DKE B07 H2 DKF B07 H4 DKE B07 H4 DKF B07 H6 DKE B07 H6 DKF B07 H8 DKE B07 H8 DKF B07

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1755 H1 DKA B02 H1 DKB B02 H3 DKA B02 H3 DKB B02 H5 DKA B02 H5 DKB B02 H7 DKA B02 H7 DKE B02
3
/4 1883 H1 DKA B03 H1 DKB B03 H3 DKA B03 H3 DKB B03 H5 DKA B03 H5 DKB B03 H7 DKA B03 H7 DKB B03
1 2009 H1 DKA B04 H1 DKB B04 H3 DKA B04 H3 DKB B04 H5 DKA B04 H5 DKB B04 H7 DKA B04 H7 DKB B04
11/4 2321 H1 DKA B05 H1 DKB B05 H3 DKA B05 H3 DKB B05 H5 DKA B05 H5 DKB B05 H7 DKA B05 H7 DKB B05
11/2 2556 H1 DKA B06 H1 DKB B06 H3 DKA B06 H3 DKB B06 H5 DKA B06 H5 DKB B06 H7 DKA B06 H7 DKB B06
2 3201 H1 DKA B07 H1 DKB B07 H3 DKA B07 H3 DKB B07 H5 DKA B07 H5 DKB B07 H7 DKA B07 H7 DKB B07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1755 H2 DKA B02 H2 DKB B02 H4 DKA B02 H4 DKB B02 H6 DKA B02 H6 DKB B02 H8 DKA B02 H8 DKB B02
3
/4 1883 H2 DKA B03 H2 DKB B03 H4 DKA B03 H4 DKB B03 H6 DKA B03 H6 DKB B03 H8 DKA B03 H8 DKB B03
1 2009 H2 DKA B04 H2 DKB B04 H4 DKA B04 H4 DKB B04 H6 DKA B04 H6 DKB B04 H8 DKA B04 H8 DKB B04
11/4 2321 H2 DKA B05 H2 DKB B05 H4 DKA B05 H4 DKB B05 H6 DKA B05 H6 DKB B05 H8 DKA B05 H8 DKB B05
1 /2
1
2556 H2 DKA B06 H2 DKB B06 H4 DKA B06 H4 DKB B06 H6 DKA B06 H6 DKB B06 H8 DKA B06 H8 DKB B06
2 3201 H2 DKA B07 H2 DKB B07 H4 DKA B07 H4 DKB B07 H6 DKA B07 H6 DKB B07 H8 DKA B07 H8 DKB B07

180 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10-DN50)

BSP Threaded Socket Ends VKDFV/CE PVC-U


VKDFA/CE ABS
VKDFM/CE PP

PP

ACTUATED VALVES - Electric


100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1715 H1 DKN B02 H1 DKP B02 H3 DKN B02 H3 DKP B02 H5 DKN B02 H5 DKP F02 H7 DKN B02 H7 DKP B02
3
/4 1791 H1 DKN B03 H1 DKP B03 H3 DKN B03 H3 DKP B03 H5 DKN B03 H5 DKP B03 H7 DKN B03 H7 DKP B03
1 1871 H1 DKN B04 H1 DKP B04 H3 DKN B04 H3 DKP B04 H5 DKN B04 H5 DKP B04 H7 DKN B04 H7 DKP B04
1 1 /4 2156 H1 DKN B05 H1 DKP B05 H3 DKN B05 H3 DKP B05 H5 DKN B05 H5 DKP B05 H7 DKN B05 H7 DKP B05
1 /2
1
2358 H1 DKN B06 H1 DKP B06 H3 DKN B06 H3 DKP B06 H5 DKN B06 H5 DKP B06 H7 DKN B06 H7 DKP B06
2 2807 H1 DKN B07 H1 DKP B07 H3 DKN B07 H3 DKP B07 H5 DKN B07 H5 DKP B07 H7 DKN B07 H7 DKP B07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1715 H2 DKN B02 H2 DKP B02 H4 DKN B02 H4 DKP B02 H6 DKN B02 H6 DKP B02 H8 DKN B02 H8 DKP B02
3
/4 1791 H2 DKN B03 H2 DKP B03 H4 DKN B03 H4 DKP B03 H6 DKN B03 H6 DKP B03 H8 DKN B03 H8 DKP B03
1 1871 H2 DKN B04 H2 DKP B04 H4 DKN B04 H4 DKP B04 H6 DKN B04 H6 DKP B04 H8 DKN B04 H8 DKP B04
1 1 /4 2156 H2 DKN B05 H2 DKP B05 H4 DKN B05 H4 DKP B05 H6 DKN B05 H6 DKP B05 H8 DKN B05 H8 DKP B05
1 1 /2 2358 H2 DKN B06 H2 DKP B06 H4 DKN B06 H4 DKP B06 H6 DKN B06 H6 DKP B06 H8 DKN B06 H8 DKP B06
2 2807 H2 DKN B07 H2 DKP B07 H4 DKN B07 H4 DKP B07 H6 DKN B07 H6 DKP B07 H8 DKN B07 H8 DKP B07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 181


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Flanged Ends to BS EN1092-1 PN10/16 VKDOV/CE PVC-U


VKDOA/CE ABS
VKDOM/CE PP
VKDOC/CE Corzan

DualBlock® ball valve with Flanged ends, to BS EN1092-1 PN10/16


d DN PN H H1 H2 H3 F f U B B1 B2 E1
1
/2 - 20 15 16 130 65 187 82 65 14 4 205 29 58 92
3
/4 - 25 20 16 150 70 187 82 75 14 4 205 29 58 92
1 - 32 25 16 160 78 187 82 85 14 4 220.5 34.5 73.5 92
1 1 /4 - 40 32 16 180 88 187 82 100 18 4 221 39 74 92
1 1/2 - 50 40 16 200 93 187 82 110 18 4 244 46 97 92
2 - 63 50 10* 230 111 187 82 125 18 4 251 52 104 92
*PN16 also available on request.

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1775 H1 DKE F02 H1 DKF F02 H3 DKE F02 H3 DKF F02 H5 DKE F02 H5 DKF F02 H7 DKE F02 H7 DKF F02
3
/4 1903 H1 DKE F03 H1 DKF F03 H3 DKE F03 H3 DKF F03 H5 DKE F03 H5 DKF F03 H7 DKE F03 H7 DKF F03
1 2011 H1 DKE F04 H1 DKF F04 H3 DKE F04 H3 DKF F04 H5 DKE F04 H5 DKF F04 H7 DKE F04 H7 DKF F04
11/4 2369 H1 DKE F05 H1 DKF F05 H3 DKE F05 H3 DKF F05 H5 DKE F05 H5 DKF F05 H7 DKE F05 H7 DKF F05
11/2 2601 H1 DKE F06 H1 DKF F06 H3 DKE F06 H3 DKF F06 H5 DKE F06 H5 DKF F06 H7 DKE F06 H7 DKF F06
2 3218 H1 DKE F07 H1 DKF F07 H3 DKE F07 H3 DKF F07 H5 DKE F07 H5 DKF F07 H7 DKE F07 H7 DKF F07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1775 H2 DKE F02 H2 DKF F02 H4 DKE F02 H4 DKF F02 H6 DKE F02 H6 DKF F02 H8 DKE F02 H8 DKF F02
3
/4 1903 H2 DKE F03 H2 DKF F03 H4 DKE F03 H4 DKF F03 H6 DKE F03 H6 DKF F03 H8 DKE F03 H8 DKF F03
1 2011 H2 DKE F04 H2 DKF F04 H4 DKE F04 H4 DKF F04 H6 DKE F04 H6 DKF F04 H8 DKE F04 H8 DKF F04
11/4 2369 H2 DKE F05 H2 DKF F05 H4 DKE F05 H4 DKF F05 H6 DKE F05 H6 DKF F05 H8 DKE F05 H8 DKF F05
1 /2
1
2601 H2 DKE F06 H2 DKF F06 H4 DKE F06 H4 DKF F06 H6 DKE F06 H6 DKF F06 H8 DKE F06 H8 DKF F06
2 3218 H2 DKE F07 H2 DKF F07 H4 DKE F07 H4 DKF F07 H6 DKE F07 H6 DKF F07 H8 DKE F07 H8 DKF F07

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1790 H1 DKA F02 H1 DKB F02 H3 DKA F02 H3 DKB F02 H5 DKA F02 H5 DKB F02 H7 DKA F02 H7 DKB F02
3
/4 1858 H1 DKA F03 H1 DKB F03 H3 DKA F03 H3 DKB F03 H5 DKA F03 H5 DKB F03 H7 DKA F03 H7 DKB F03
1 1983 H1 DKA F04 H1 DKB F04 H3 DKA F04 H3 DKB F04 H5 DKA F04 H5 DKB F04 H7 DKA F04 H7 DKB F04
11/4 2311 H1 DKA F05 H1 DKB F05 H3 DKA F05 H3 DKB F05 H5 DKA F05 H5 DKB F05 H7 DKA F05 H7 DKB F05
11/2 2496 H1 DKA F06 H1 DKB F06 H3 DKA F06 H3 DKB F06 H5 DKA F06 H5 DKB F06 H7 DKA F06 H7 DKB F06
2 3066 H1 DKA F07 H1 DKB F07 H3 DKA F07 H3 DKB F07 H5 DKA F07 H5 DKB F07 H7 DKA F07 H7 DKB F07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1790 H2 DKA F02 H2 DKB F02 H4 DKA F02 H4 DKB F02 H6 DKA F02 H6 DKB F02 H8 DKA F02 H8 DKB F02
3
/4 1858 H2 DKA F03 H2 DKB F03 H4 DKA F03 H4 DKB F03 H6 DKA F03 H6 DKB F03 H8 DKA F03 H8 DKB F03
1 1983 H2 DKA F04 H2 DKB F04 H4 DKA F04 H4 DKB F04 H6 DKA F04 H6 DKB F04 H8 DKA F04 H8 DKB F04
1 /4
1
2311 H2 DKA F05 H2 DKB F05 H4 DKA F05 H4 DKB F05 H6 DKA F05 H6 DKB F05 H8 DKA F05 H8 DKB F05
11/2 2496 H2 DKA F06 H2 DKB F06 H4 DKA F06 H4 DKB F06 H6 DKA F06 H6 DKB F06 H8 DKA F06 H8 DKB F06
2 3066 H2 6 DKA F07 H2 DKB F07 H4 DKA F07 H4 DKB F07 H6 DKA F07 H6 DKB F07 H8 DKA F07 H8 DKB F07

182 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Flanged Ends to BS EN1092-1 PN10/16 VKDOV/CE PVC-U


VKDOA/CE ABS
VKDOM/CE PP
VKDOC/CE Corzan

ACTUATED VALVES - Electric


PP
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1787 H1 DKN F02 H1 DKP F02 H3 DKN F02 H3 DKP F02 H5 DKN F02 H5 DKP F02 H7 DKN F02 H7 DKP F02
3
/4 1817 H1 DKN F03 H1 DKP F03 H3 DKN F03 H3 DKP F03 H5 DKN F03 H5 DKP F03 H7 DKN F03 H7 DKP F03
1 1995 H1 DKN F04 H1 DKP F04 H3 DKN F04 H3 DKP F04 H5 DKN F04 H5 DKP F04 H7 DKN F04 H7 DKP F04
1 1 /4 2336 H1 DKN F05 H1 DKP F05 H3 DKN F05 H3 DKP F05 H5 DKN F05 H5 DKP F05 H7 DKN F05 H7 DKP F05
1 1 /2 2462 H1 DKN F06 H1 DKP F06 H3 DKN F06 H3 DKP F06 H5 DKN F06 H5 DKP F06 H7 DKN F06 H7 DKP F06
2 2931 H1 DKN F07 H1 DKP F07 H3 DKN F07 H3 DKP F07 H5 DKN F07 H5 DKP F07 H7 DKN F07 H7 DKP F07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1787 H2 DKN F02 H2 DKP F02 H4 DKN F02 H4 DKP F02 H6 DKN F02 H6 DKP F02 H8 DKN F02 H8 DKP F02
3
/4 1817 H2 DKN F03 H2 DKP F03 H4 DKN F03 H4 DKP F03 H6 DKN F03 H6 DKP F03 H8 DKN F03 H8 DKP F03
1 1995 H2 DKN F04 H2 DKP F04 H4 DKN F04 H4 DKP F04 H6 DKN F04 H6 DKP F04 H8 DKN F04 H8 DKP F04
1 1 /4 2336 H2 DKN F05 H2 DKP F05 H4 DKN F05 H4 DKP F05 H6 DKN F05 H6 DKP F05 H8 DKN F05 H8 DKP F05
1 1 /2 2462 H2 DKN F06 H2 DKP F06 H4 DKN F06 H4 DKP F06 H6 DKN F06 H6 DKP F06 H8 DKN F06 H8 DKP F06
2 2931 H2 DKN F07 H2 DKP F07 H4 DKN F07 H4 DKP F07 H6 DKN F07 H6 DKP F07 H8 DKN F07 H8 DKP F07

Corzan
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1792 H1 DKJ F02 H1 DKK F02 H3 DKJ F02 H3 DKK F02 H5 DKJ F02 H5 DKK F02 H7 DKJ F02 H7 DKK F02
3
/4 1923 H1 DKJ F03 H1 DKK F03 H3 DKJ F03 H3 DKK F03 H5 DKJ F03 H5 DKK F03 H7 DKJ F03 H7 DKK F03
1 2043 H1 DKJ F04 H1 DKK F04 H3 DKJ F04 H3 DKK F04 H5 DKJ F04 H5 DKK F04 H7 DKJ F04 H7 DKK F04
1 1 /4 2400 H1 DKJ F05 H1 DKK F05 H3 DKJ F05 H3 DKK F05 H5 DKJ F05 H5 DKK F05 H7 DKJ F05 H7 DKK F05
1 /2
1
2688 H1 DKJ F06 H1 DKK F06 H3 DKJ F06 H3 DKK F06 H5 DKJ F06 H5 DKK F06 H7 DKJ F06 H7 DKK F06
2 3311 H1 DKJ F07 H1 DKK F07 H3 DKJ F07 H3 DKK F07 H5 DKJ F07 H5 DKK F07 H7 DKJ F07 H7 DKK F07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 1792 H2 DKJ F02 H2 DKK F02 H4 DKJ F02 H4 DKK F02 H6 DKJ F02 H6 DKK F02 H8 DKJ F02 H8 DKK F02
3
/4 1923 H2 DKJ F03 H2 DKK F03 H4 DKJ F03 H4 DKK F03 H6 DKJ F03 H6 DKK F03 H8 DKJ F03 H8 DKK F03
1 2043 H2 DKJ F04 H2 DKK F04 H4 DKJ F04 H4 DKK F04 H6 DKJ F04 H6 DKK F04 H8 DKJ F04 H8 DKK F04
1 1 /4 2400 H2 DKJ F05 H2 DKK F05 H4 DKJ F05 H4 DKK F05 H6 DKJ F05 H6 DKK F05 H8 DKJ F05 H8 DKK F05
1 1 /2 2688 H2 DKJ F06 H2 DKK F06 H4 DKJ F06 H4 DKK F06 H6 DKJ F06 H6 DKK F06 H8 DKJ F06 H8 DKK F06
2 3311 H2 DKJ F07 H2 DKK F07 H4 DKJ F07 H4 DKK F07 H6 DKJ F07 H6 DKK F07 H8 DKJ F07 H8 DKK F07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 183


VKD DualBlock® 2-way Ball Valve (DN10-DN50)

Flanged Ends to ANSI 150

VKDOAV/CE PVC-U VKDOAM/CE PP VKDOAC/CE Corzan

DualBlock® ball valve with Flanged ends, to ANSI 150


d DN PN H H1 H2 H3 F f U B B1 B2 E1
1
/2 - 20 15 16 130 65 187 82 60.5 16 4 205 29 58 92
3
/4 - 25 20 16 150 70 187 82 70 16 4 205 29 58 92
1 - 32 25 16 160 78 187 82 79.5 16 4 220.5 34.5 73.5 92
1 1/ 4 - 40 32 16 180 88 187 82 89 16 4 221 39 74 92
1 1 /2 - 50 40 16 200 93 187 82 98.5 16 4 244 46 97 92
2 - 63 50 10* 230 111 187 82 121 19 4 251 52 104 92
*PN16 also available on request.
PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 - - - - - - - - -
1
/2 1775 H1 DKE X02 H1 DKF X02 H3 DKE X02 H3 DKF X02 H5 DKE X02 H5 DKF X02 H7 DKE X02 H7 DKF X02
3
/4 1903 H1 DKE X03 H1 DKF X03 H3 DKE X03 H3 DKF X03 H5 DKE X03 H5 DKF X03 H7 DKE X03 H7 DKF X03
1 2011 H1 DKE X04 H1 DKF X04 H3 DKE X04 H3 DKF X04 H5 DKE X04 H5 DKF X04 H7 DKE X04 H7 DKF X04
11/4 2369 H1 DKE X05 H1 DKF X05 H3 DKE X05 H3 DKF X05 H5 DKE X05 H5 DKF X05 H7 DKE X05 H7 DKF X05
11/2 2601 H1 DKE X06 H1 DKF X06 H3 DKE X06 H3 DKF X06 H5 DKE X06 H5 DKF X06 H7 DKE X06 H7 DKF X06
2 3218 H1 DKE X07 H1 DKF X07 H3 DKE X07 H3 DKF X07 H5 DKE X07 H5 DKF X07 H7 DKE X07 H7 DKF X07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 - - - - - - - - -
1
/2 1775 H2 DKE X02 H2 DKF X02 H4 DKE X02 H4 DKF X02 H6 DKE X02 H6 DKF X02 H8 DKE X02 H8 DKF X02
3
/4 1903 H2 DKE X03 H2 DKF X03 H4 DKE X03 H4 DKF X03 H6 DKE X03 H6 DKF X03 H8 DKE X03 H8 DKF X03
1 2011 H2 DKE X04 H2 DKF X04 H4 DKE X04 H4 DKF X04 H6 DKE X04 H6 DKF X04 H8 DKE X04 H8 DKF X04
11/4 2369 H2 DKE X05 H2 DKF X05 H4 DKE X05 H4 DKF X05 H6 DKE X05 H6 DKF X05 H8 DKE X05 H8 DKF X05
1 /2
1
2601 H2 DKE X06 H2 DKF X06 H4 DKE X06 H4 DKF X06 H6 DKE X06 H6 DKF X06 H8 DKE X06 H8 DKF X06
2 3218 H2 DKE X07 H2 DKF X07 H4 DKE X07 H4 DKF X07 H6 DKE X07 H6 DKF X07 H8 DKE X07 H8 DKF X07

PP
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 - - - - - - - - -
1
/2 1715 H1 DKN X02 H1 DKP X02 H3 DKN X02 H3 DKP X02 H5 DKN X02 H5 DKP X02 H7 DKN X02 H7 DKP X02
3
/4 1791 H1 DKN X03 H1 DKP X03 H3 DKN X03 H3 DKP X03 H5 DKN X03 H5 DKP X03 H7 DKN X03 H7 DKP X03
1 1871 H1 DKN X04 H1 DKP X04 H3 DKN X04 H3 DKP X04 H5 DKN X04 H5 DKP X04 H7 DKN X04 H7 DKP X04
1 1/ 4 2156 H1 DKN X05 H1 DKP X05 H3 DKN X05 H3 DKP X05 H5 DKN X05 H5 DKP X05 H7 DKN X05 H7 DKP X05
1 1/ 2 2358 H1 DKN X06 H1 DKP X06 H3 DKN X06 H3 DKP X06 H5 DKN X06 H5 DKP X06 H7 DKN X06 H7 DKP X06
2 2807 H1 DKN X07 H1 DKP X07 H3 DKN X07 H3 DKP X07 H5 DKN X07 H5 DKP X07 H7 DKN X07 H7 DKP X07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 - H2 DKN X01 H2 DKP X01 H4 DKN X01 H4 DKP X01 H6 DKN X01 H6 DKN X01 H8 DKN X01 H8 DKP X01
1
/2 1715 H2 DKN X02 H2 DKP X02 H4 DKN X02 H4 DKP X02 H6 DKN X02 H6 DKN X02 H8 DKN X02 H8 DKP X02
3
/4 1791 H2 DKN X03 H2 DKP X03 H4 DKN X03 H4 DKP X03 H6 DKN X03 H6 DKN X03 H8 DKN X03 H8 DKP X03
1 1871 H2 DKN X04 H2 DKP X04 H4 DKN X04 H4 DKP X04 H6 DKN X04 H6 DKN X04 H8 DKN X04 H8 DKP X04
1 1/ 4 2156 H2 DKN X05 H2 DKP X05 H4 DKN X05 H4 DKP X05 H6 DKN X05 H6 DKN X05 H8 DKN X05 H8 DKP X05
1 /2
1
2358 H2 DKN X06 H2 DKP X06 H4 DKN X06 H4 DKP X06 H6 DKN X06 H6 DKN X06 H8 DKN X06 H8 DKP X06
2 2807 H2 DKN X07 H2 DKP X07 H4 DKN X07 H4 DKP X07 H6 DKN X07 H6 DKN X07 H8 DKN X07 H8 DKP X07

184 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10-DN50)

Flanged Ends to ANSI 150

VKDOAV/CE PVC-U VKDOAM/CE PP VKDOAC/CE Corzan

Corzan
100 to 240vAC

ACTUATED VALVES - Electric


STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 - - - - - - - - -
1
/2 1792 H1 DKJ X02 H1 DKK X02 H3 DKJ X02 H3 DKK X02 H5 DKJ X02 H5 DKK X02 H7 DKJ X02 H7 DKK X02
3
/4 1923 H1 DKJ X03 H1 DKK X03 H3 DKJ X03 H3 DKK X03 H5 DKJ X03 H5 DKK X03 H7 DKJ X03 H7 DKK X03
1 2043 H1 DKJ X04 H1 DKK X04 H3 DKJ X04 H3 DKK X04 H5 DKJ X04 H5 DKK X04 H7 DKJ X04 H7 DKK X04
1 1/ 4 2400 H1 DKJ X05 H1 DKK X05 H3 DKJ X05 H3 DKK X05 H5 DKJ X05 H5 DKK X05 H7 DKJ X05 H7 DKK X05
1 1/ 2 2688 H1 DKJ X06 H1 DKK X06 H3 DKJ X06 H3 DKK X06 H5 DKJ X06 H5 DKK X06 H7 DKJ X06 H7 DKK X06
2 3311 H1 DKJ X07 H1 DKK X07 H3 DKJ X07 H3 DKK X07 H5 DKJ X07 H5 DKK X07 H7 DKJ X07 H7 DKK X07
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 - - - - - - - - -
1
/2 1792 H2 DKJ X02 H2 DKK X02 H4 DKJ X02 H4 DKK X02 H6 DKJ X02 H6 DKK X02 H8 DKJ X02 H8 DKK X02
3
/4 1923 H2 DKJ X03 H2 DKK X03 H4 DKJ X03 H4 DKK X03 H6 DKJ X03 H6 DKK X03 H8 DKJ X03 H8 DKK X03
1 2043 H2 DKJ X04 H2 DKK X04 H4 DKJ X04 H4 DKK X04 H6 DKJ X04 H6 DKK X04 H8 DKJ X04 H8 DKK X04
1 1/ 4 2400 H2 DKJ X05 H2 DKK X05 H4 DKJ X05 H4 DKK X05 H6 DKJ X05 H6 DKK X05 H8 DKJ X05 H8 DKK X05
1 1/ 2 2688 H2 DKJ X06 H2 DKK X06 H4 DKJ X06 H4 DKK X06 H6 DKJ X06 H6 DKK X06 H8 DKJ X06 H8 DKK X06
2 3311 H2 DKJ X07 H2 DKK X07 H4 DKJ X07 H4 DKK X07 H6 DKJ X07 H6 DKK X07 H8 DKJ X07 H8 DKK X07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 185


186 Tel: 0844 800 5509 Fax: 0800 317875
VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

VKD Electrically Actuated VKD DualBlock® 2-way Ball Valve


(DN65-DN100)
• The VKD DualBlock® ball valve, is a fully unionised valve
that stands up to the most severe industrial applications
• Size range from 21/2" / d75mm up to 4" / d110mm
• Pressure rating : Maximum working pressure: 16 bar at 20°C
except for 4" which is available upon request (PP = 10Bar at 20ºC).
• Patented DualBlock® system: The locking device ensures the
union nuts are retained in position, even under the most arduous
conditions: ie. vibration or thermal expansion
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional
equipment

ACTUATED VALVES - Electric


• The pipeline downstream of the valve can be disconnected, with the
valve in the closed position, without leakage
• Fully blocked Seat Stop® design ball seat carrier, with micro
adjustment of the ball seats and ‘take up’ of axial pipe loads
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 187


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

Nm 65 80 100 DN 1 10 100 1000 10000 l/min


bar
80
70

0
DN 65
DN 80
10
1

DN
60
50
Torque

Pressure Loss

40
0,1
30
20
10
0,01
0
Valve Size

Torque at max working pressure. 16 Bar.


0,001
Flow Rate
Pressure loss chart.

-20 0 20 40 60 80 100 °C DN 65 80 100


bar
16 PVC
kv100 5250 7100 9500
14
Working Pressure

ABS
12
10 PP Flow coefficient kv100
8 Corzan kv100 is the number of litres per minute of water at a temperature
6 of 20ºC that will flow through a valve with a one bar pressure
4 differential at a specified rate. The kv100 values shown in the table
2
are calculated with the valve fully open.
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction of
the PN is required. (25 years with safety factor).

188 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

BS Series Female Ends


VKDLV/CE PVC-U
VKDLA/CE ABS

DualBlock® ball valve with BS series female ends


d DN PN L Z H H1 E H2 H3 B B1 B2 E1
2 /2
1
65 16 44 147 235 133 164 188 93 295 87 119 128
3 80 16 51 168 270 149 203 188 93 308 105 132 128
4 100 10* 63 186 308 167 238 188 93 325 129 150 128
*PN16 available on request.

PVC-U

ACTUATED VALVES - Electric


100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 6800 H1 DKE 312 H1 DKF 312 H1 DKF 312 H3 DKF 312 H5 DKE 312 H5 DKB 312 H7 DKE 312 H7 DKF 312
3 9620 H1 DKE 109 H1 DKF 109 H1 DKF 109 H3 DKF 109 H5 DKE 109 H5 DKF 109 H7 DKE 109 H7 DKF 109
4 13460 H1 DKE 110 H1 DKF 110 H1 DKF 110 H3 DKF 110 H5 DKE 110 H5 DKF 110 H7 DKE 110 H7 DKF 110
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 6800 H2 DKE 312 H2 DKF 312 H4 DKE 312 H4 DKF 312 H6 DKE 312 H6 DKF 312 H8 DKE 312 H8 DKF 312
3 9620 H2 DKE 109 H2 DKF 109 H4 DKE 109 H4 DKF 109 H6 DKE 109 H6 DKF 109 H8 DKE 109 H8 DKF 109
4 13460 H2 DKE 110 H2 DKF 110 H4 DKE 110 H4 DKF 110 H6 DKE 110 H6 DKF 110 H8 DKE 110 H8 DKF 110

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 6145 H1 DKA 312 H1 DKB 312 H3 DKA 312 H3 DKB 312 H5 DKA 312 H5 DKB 312 H7 DKA 312 H7 DKB 312
3 8540 H1 DKA 109 H1 DKB 109 H3 DKA 109 H3 DKB 109 H5 DKA 109 H5 DKB 109 H7 DKA 109 H7 DKB 109
4 11770 H1 DKA 110 H1 DKB 110 H3 DKA 110 H3 DKB 110 H5 DKA 110 H5 DKB 110 H7 DKA 110 H7 DKB 110
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 6145 H2 DKA 312 H2 DKB 312 H4 DKA 312 H4 DKB 312 H6 DKA 312 H6 DKB 312 H8 DKA 312 H8 DKB 312
3 8540 H2 DKA 109 H2 DKB 109 H4 DKA 109 H4 DKB 109 H6 DKA 109 H6 DKB 109 H8 DKA 109 H8 DKB 109
4 11770 H2 DKA 110 H2 DKB 110 H4 DKA 110 H4 DKB 110 H6 DKA 110 H6 DKB 110 H8 DKA 110 H8 DKB 110

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 189


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Metric Series Female Ends


VKDIV/CE PVC-U VKDIA/CE ABS
VKDIM/CE PP VKDIC/CE Corzan

DualBlock® ball valve with Metric series female ends


d DN PN L Z H H1 E H2 H3 B B1 B2 E1
75 65 16 44 147 235 133 164 188 93 295 87 119 128
90 80 16 51 168 270 149 203 188 93 308 105 132 128
110 100 10* 63 186 308 167 238 188 93 325 129 150 128
*PN16 available on request.

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 6800 H1 DKE 312 H1 DKF 312 H3 DKE 312 H3 DKF 312 H5 DKE 312 H5 DKF 312 H7 DKE 312 H7 DKF 312
90 9620 H1 DKE 313 H1 DKF 313 H3 DKE 313 H3 DKF 313 H5 DKE 313 H5 DKF 313 H7 DKE 313 H7 DKF 313
110 13460 H1 DKE 314 H1 DKF 314 H3 DKE 314 H3 DKF 314 H5 DKE 314 H5 DKF 314 H7 DKE 314 H7 DKF 314
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 6800 H2 DKE 312 H2 DKF 312 H4 DKE 312 H4 DKF 312 H6 DKE 312 H6 DKF 312 H8 DKE 312 H8 DKF 312
90 9620 H2 DKE 313 H2 DKF 313 H4 DKE 313 H4 DKF 313 H6 DKE 313 H6 DKF 313 H8 DKE 313 H8 DKF 313
110 13460 H2 DKE 314 H2 DKF 314 H4 DKE 314 H4 DKF 314 H6 DKE 314 H6 DKF 314 H8 DKE 314 H8 DKF 314

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 6145 H1 DKA 312 H1 DKB 312 H3 DKA 312 H3 DKB 312 H5 DKA 312 H5 DKB 312 H7 DKA 312 H7 DKB 312
90 8540 H1 DKA 313 H1 DKB 313 H3 DKA 313 H3 DKB 313 H5 DKA 313 H5 DKB 313 H7 DKA 313 H7 DKB 313
110 11770 H1 DKA 314 H1 DKB 314 H3 DKA 314 H3 DKB 314 H5 DKA 314 H5 DKB 314 H7 DKA 314 H7 DKB 314
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 6145 H2 DKA 312 H2 DKB 312 H4 DKA 312 H4 DKB 312 H6 DKA 312 H6 DKB 312 H8 DKA 312 H8 DKB 312
90 8540 H2 DKA 313 H2 DKB 313 H4 DKA 313 H4 DKB 313 H6 DKA 313 H6 DKB 313 H8 DKA 313 H8 DKB 313
110 11770 H2 DKA 314 H2 DKB 314 H4 DKA 314 H4 DKB 314 H6 DKA 314 H6 DKB 314 H8 DKA 314 H8 DKB 314

PP
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 5510 H1 DKN 312 H1 DKP 312 H3 DKN 312 H3 DKP 312 H5 DKN 312 H5 DKP 312 H7 DKN 312 H7 DKP 312
90 7500 H1 DKN 313 H1 DKP 313 H3 DKN 313 H3 DKP 313 H5 DKN 313 H5 DKP 313 H7 DKN 313 H7 DKP 313
110 10045 H1 DKN 314 H1 DKP 314 H3 DKN 314 H3 DKP 314 H5 DKN 314 H5 DKP 314 H7 DKN 314 H7 DKP 314
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 5510 H2 DKN 312 H2 DKP 312 H4 DKN 312 H4 DKP 312 H6 DKN 312 H6 DKP 312 H8 DKN 312 H8 DKP 312
90 7500 H2 DKN 313 H2 DKP 313 H4 DKN 313 H4 DKP 313 H6 DKN 313 H6 DKP 313 H8 DKN 313 H8 DKP 313
110 10045 H2 DKN 314 H2 DKP 314 H4 DKN 314 H4 DKP 314 H6 DKN 314 H6 DKP 314 H8 DKN 314 H8 DKP 314
continued >>

190 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Metric Series Female Ends


VKDIV/CE PVC-U VKDIA/CE ABS
VKDIM/CE PP VKDIC/CE Corzan

Corzan
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 7170 H1 DKJ 312 H1 DKK 312 H3 DKJ 312 H3 DKK 312 H5 DKJ 312 H5 DKK 312 H7 DKJ 312 H7 DKK 312
90 10258 H1 DKJ 313 H1 DKK 313 H3 DKJ 313 H3 DKK 313 H5 DKJ 313 H5 DKK 313 H7 DKJ 313 H7 DKK 313
110 14457 H1 DKJ 314 H1 DKK 314 H3 DKJ 314 H3 DKK 314 H5 DKJ 314 H5 DKK 314 H7 DKJ 314 H7 DKK 314
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code

ACTUATED VALVES - Electric


75 7170 H2 DKJ 312 H2 DKK 312 H4 DKJ 312 H4 DKK 312 H6 DKJ 312 H6 DKK 312 H8 DKJ 312 H8 DKK 312
90 10258 H2 DKJ 313 H2 DKK 313 H4 DKJ 313 H4 DKK 313 H6 DKJ 313 H6 DKK 313 H8 DKJ 313 H8 DKK 313
110 14457 H2 DKJ 314 H2 DKK 314 H4 DKJ 314 H4 DKK 314 H6 DKJ 314 H6 DKK 314 H8 DKJ 314 H8 DKK 314

BSP Threaded Socket Ends

VKDFV/CE PVC-U

DualBlock® ball valve with BSP parallel female threaded ends


d DN PN L Z H H1 E H2 H3 B B1 B2 E1
2 1/ 2 65 16 30.2 174.6 235 133 164 188 93 295 87 119 128
3 80 16 33.3 203.4 270 149 203 188 93 308 105 132 128
4 100 10* 39.3 229.4 308 167 238 188 93 325 129 150 128
*PN16 available on request.

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 6800 H1 DKE B08 H1 DKF B08 H3 DKE B08 H3 DKF B08 H5 DKE B08 H5 DKB B08 H7 DKE B08 H7 DKF B08
3 9620 H1 DKE B09 H1 DKF B09 H3 DKE B09 H3 DKF B09 H5 DKE B09 H5 DKF B09 H7 DKE B09 H7 DKF B09
4 13460 H1 DKE B10 H1 DKF B10 H3 DKE B10 H3 DKF B10 H5 DKE B10 H5 DKF B10 H7 DKE B10 H7 DKF B10
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 6800 H2 DKE B08 H2 DKF B08 H4 DKE B08 H4 DKF B08 H6 DKE B08 H6 DKF B08 H8 DKE B08 H8 DKF B08
3 9620 H2 DKE B09 H2 DKF B09 H4 DKE B09 H4 DKF B09 H6 DKE B09 H6 DKF B09 H8 DKE B09 H8 DKF B09
4 13460 H2 DKE B10 H2 DKF B10 H4 DKE B10 H4 DKF B10 H6 DKE B10 H6 DKF B10 H8 DKE B10 H8 DKF B10

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VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Flanged Ends to BS EN1092-1 PN10/16 VKDOV/CE PVC-U

VKDOM/CE PP
VKDOV/CE Corzan

DualBlock® ball valve with Flanged ends, to BS EN1092-1 PN10/16 and ANSI 150
d DN PN H H1 F F f f U SP H2 H3 SP B B1 B2 E1
min max min max PP

21/2 65 16 235 133 139.7 145 17 18 4 21 188 93 24 295 87 119 128


3 80 16 270 149 152.4 160 17 18 8 21.5 188 93 24.5 308 105 132 128
4 100 10 308 167 180 190.5 17 18 87 21.5 188 93 24.5 325 129 150 128

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 6800 H1 DKE F08 H1 DKF F08 H3 DKE F08 H3 DKF F08 H5 DKE F08 H5 DKB F08 H7 DKE F08 H7 DKF F08
3 9620 H1 DKE F09 H1 DKF F09 H3 DKE F09 H3 DKF F09 H5 DKE F09 H5 DKF F09 H7 DKE F09 H7 DKF F09
4 13460 H1 DKE F10 H1 DKF F10 H3 DKE F10 H3 DKF F10 H5 DKE F10 H5 DKF F10 H7 DKE F10 H7 DKF F10
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 6800 H2 DKE F08 H2 DKF F08 H4 DKE F08 H4 DKF F08 H6 DKE F08 H6 DKF F08 H8 DKE F08 H8 DKF F08
3 9620 H2 DKE F09 H2 DKF F09 H4 DKE F09 H4 DKF F09 H6 DKE F09 H6 DKF F09 H8 DKE F09 H8 DKF F09
4 13460 H2 DKE F10 H2 DKF F10 H4 DKE F10 H4 DKF F10 H6 DKE F10 H6 DKF F10 H8 DKE F10 H8 DKF F10

PP
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 5510 H1 DKN F08 H1 DKP F08 H3 DKN F08 H3 DKP F08 H5 DKN F08 H5 DKP F08 H7 DKN F08 H7 DKP F08
3 7500 H1 DKN F09 H1 DKP F09 H3 DKN F09 H3 DKP F09 H5 DKN F09 H5 DKP F09 H7 DKN F09 H7 DKP F09
4 10045 H1 DKN F10 H1 DKP F10 H3 DKN F10 H3 DKP F10 H5 DKN F10 H5 DKP F10 H7 DKN F10 H7 DKP F10
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 5510 H2 DKN F08 H2 DKP F08 H4 DKN F08 H4 DKP F08 H6 DKN F08 H6 DKP F08 H8 DKN F08 H8 DKP F08
3 7500 H2 DKN F09 H2 DKP F09 H4 DKN F09 H4 DKP F09 H6 DKN F09 H6 DKP F09 H8 DKN F09 H8 DKP F09
4 10045 H2 DKN F10 H2 DKP F10 H4 DKN F10 H4 DKP F10 H6 DKN F10 H6 DKP F10 H8 DKN F10 H8 DKP F10

Corzan
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 7170 H1 DKJ F08 H1 DKK F08 H3 DKJ F08 H3 DKK F08 H5 DKJ F08 H5 DKK F08 H7 DKJ F08 H7 DKK F08
3 10258 H1 DKJ F09 H1 DKP F09 H3 DKJ F09 H3 DKK F09 H5 DKJ F09 H5 DKK F09 H7 DKJ F09 H7 DKK F09
4 14457 H1 DKJ F10 H1 DKP F10 H3 DKJ F10 H3 DKK F10 H5 DKJ F10 H5 DKK F10 H7 DKJ F10 H7 DKK F10
24vAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 1 /2 7170 H2 DKJ F08 H2 DKK F08 H4 DKJ F08 H4 DKK F08 H6 DKJ F08 H6 DKK F08 H8 DKJ F08 H8 DKK F08
3 10258 H2 DKJ F09 H2 DKK F09 H4 DKJ F09 H4 DKK F09 H6 DKJ F09 H6 DKK F09 H8 DKJ F09 H8 DKK F09
4 14457 H2 DKJ F10 H2 DKK F10 H4 DKJ F10 H4 DKK F10 H6 DKJ F10 H6 DKK F10 H8 DKJ F10 H8 DKK F10

192 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

ACTUATED VALVES - Electric

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VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Operating Principle

Standard

Power is required to drive


the actuator to the open
and closed position. If there
is an interruption in the
power supply, the actuator
will remain in its position at
the point of power failure.

Fail Safe
Closed
Power is required to drive
the actuator to the open and
closed position. If there is
an interruption in the power
supply, the actuator will drive
to the closed position under its
own internal battery power.

Fail Safe
Open
Power is required to drive
the actuator to the open and
closed position. If there is
an interruption in the power
supply, the actuator will drive
to the open position under its
own internal battery power.

4 to 20 mA
Positioning
Power is required to be
supplied to the actuator. The
actuator opens/closes when
control signal is applied. Valve
position is in relation to the
mA/voltage signal provided.

194 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Wiring Diagrams

ACTUATED VALVES - Electric

Configuration A or B :
A - Standard mode: Terminals 65 and 66 can be connected to indicate the battery status.
B - Full safety mode: Connecting the feedback relay terminals 65 and 66, as per the
option B wiring diagram: The actuator will only open if the security block is functioning
(sufficient charge, initialized card).

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 195


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

DN10 - DN50

Position Components Material


1 Handle Insert Tool PVC-U
2 Handle HIPVC
3* Stem O-ring EPDM/FPM
4 Stem Valve Material
5* Ball Seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball Seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10* Socket Seal O-ring EPDM/FPM
11 Ball Seat Carrier Valve Material
12* End Connector Valve Material
13* Union Nut Valve Material
16* DualBlock® POM
17** Powerquick Upper Plate PP-GR
18** Screw Stainless steel
19** Coupling Spindle PP-GR/Stainless steel
20** Nut Stainless steel
21** Screw Stainless steel
Note: For technical information on valve bracketing and 22** Screw Stainless steel
supports, connections to a system, assembly and disassembly
23** Powerquick Lower Plate PP-GR
refer to page 20 within the manual valves section.
24* Electric Actuator PA6.6
*Spare Parts **Accessories

196 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

DN65 - DN100

ACTUATED VALVES - Electric


Position Components Material
1* Electric Actuator PA6.6
3 Screw Stainless steel
5* Ball Seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball Seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10* Socket Seal O-ring EPDM/FPM
11 Screw Stainless steel
12* End Connector Valve Material
13* Union Nut Valve Material
14 Washer Stainless steel
16 Ball Seat Carrier ABS
17 Carrier ‘Stop ring’ ABS
18* Stem O-ring EPDM/FPM
19* Friction Reducing Bush PTFE
Valve Material/
20 Upper Stem
Stainless steel
21 Lower Stem Valve Material
23 Protection Cap PE
24 Spring Stainless steel
25 Nut Block PP-GR
26 Cover PP
27 Nut Block Button PP-GR
28 Protection Cap PE
Note: For technical information on valve bracketing and 29 Screw Nylon
supports, connections to a system, assembly and disassembly 30 Bracketing Bush Brass
refer to page 20 within the manual valves section.
31 Actuation Pad PP-GR
*Spare Parts

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VKD DualBlock® 2-way Ball Valve (DN65-DN100)

198 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

TKD Electrically Actuated TKD DualBlock® 3-way Ball Valve


(DN10 - DN50)
• The TKD DualBlock® ball valve, is a fully unionised
valve that stands up to the most severe industrial applications
• Size range from 3/8" / d16mm up to 2" / d63mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
(PP = 10Bar at 20ºC).
• Patented DualBlock® system: The locking device ensures
the union nuts are retained in position, even under the most
arduous conditions: ie. vibration or thermal expansion
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional
equipment

ACTUATED VALVES - Electric


• The pipeline downstream of the valve can be disconnected,
with the valve in the closed position, without leakage
• Fully blocked Seat Stop® design ball seat carrier, with micro
adjustment of the ball seats and ‘take up’ of axial pipe loads
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

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TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

Nm 15 20 25 32 40 50 DN -20 0 20 40 60 80 100 °C
bar
25
16 PVC
20 14
Working Pressure ABS
12
Torque

15
10 PP
10 8 Corzan
5 6
4
0 2
Valve Size 0
Torque at working pressure. 10 Bar (Red) and 16 Bar (Pink). Working Temperature

Pressure/temperature rating for water and harmless fluids to which


the material is RESISTANT. In other cases a reduction of the PN is
required. (25 years with safety factor).

'L' Port

0° 90°

Assembly configuration for 'L' Port valve.

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TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Technical Data

'T' Port

0° 90°
Configuration 1

ACTUATED VALVES - Electric


0° 90°

Configuration 2

0° 90°

Configuration 3

0° 90°
Configuration 4

Assembly configuration options for 'T' Port valve.

Unless otherwise advised the valve will be supplied as configuration 1.

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TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Technical Data – Working Positions


A B C

B
1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min
bar bar bar
10
15

20
25
DN 32
40
50

DN 10
15

DN 0
25

DN 2
40

50

DN 0
15

20
25

DN 32
40
50
2

3
1

1
1 1
DN
DN

DN
DN
DN

DN

DN

DN

DN

DN

DN

DN
DN

DN

DN
Pressure Loss
Pressure Loss

Pressure Loss
0,1 0,1 0,1

0,01 0,01 0,01

0,001 0,001 0,001


Flow Rate Flow Rate Flow Rate

D E

1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min


bar bar
10

DN 15
20

DN 25
DN 2
40

50

10
15

20
25

DN 32
40

50
3

1 1
DN

DN

DN

DN

DN
DN

DN
DN

DN

DN
Pressure Loss

Pressure Loss

0,1 0,1

0,01 0,01

0,001 0,001
Flow Rate Flow Rate

Pressure loss charts

DN 10 15 20 25 32 40 50 Flow coefficient kv100


kv100 is the number of litres per minute of water at a
A 37 55 135 205 390 475 900
temperature of 20ºC that will flow through a valve with a one
B 25 35 95 140 270 330 620 bar pressure differential at a specified rate. The kv100 values
kv100l/m C 40 65 145 245 460 600 1200 shown in the table are calculated with the valve fully open.
D 78 195 380 760 1050 1700 3200
E 48 73 150 265 475 620 1220

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TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

BS Series Female Ends


TKDLV - 'T' Port PVC-U TKDLA - 'T' Port ABS
LKDLV - 'L' Port PVC-U LKDLA - 'L' Port ABS

DualBlock 3-way ball valve with BS series female ends for solvent welding
®

d DN PN H E H1 E1 Z B B1 B2 E1
1
/2 15 16 118 54 80 187 70 205 29 58 92
3
/4 20 16 145 65 100 187 77 220.5 34.5 73.5 92
1 25 16 160 73 110 187 83 221 39 74 92
1 1 /4 32 16 188.5 86 131 187 94 244 46 97 92
1 1 /2 40 16 219 98 148 187 104 251 52 104 92
2 50 10* 266.5 122 179 187 127 261 62 114 92
*PN16 available on request.

ACTUATED VALVES - Electric


PVC-U - 'T' Port PVC-U - 'L' Port ABS - 'T' Port ABS - 'L' Port
100 to 240vAC 100 to 240vAC
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1843 H1 TTE 102 H1 TTF 102 H1 LTE 102 H1 LTF 102 1843 H1 TTA 102 H1 TTB 102 H1 LTA 102 H1 LTB 102
3
/4 2076 H1 TTE 103 H1 TTF 103 H1 LTE 103 H1 LTF 103 2076 H1 TTA 103 H1 TTB 103 H1 LTA 103 H1 LTB 103
1 2299 H1 TTE 104 H1 TTF 104 H1 LTE 104 H1 LTF 104 2299 H1 TTA 104 H1 TTB 104 H1 LTA 104 H1 LTB 104
11/4 2880 H1 TTE 105 H1 TTF 105 H1 LTE 105 H1 LTF 105 2880 H1 TTA 105 H1 TTB 105 H1 LTA 105 H1 LTB 105
11/2 3242 H1 TTE 106 H1 TTF 106 H1 LTE 106 H1 LTF 106 3242 H1 TTA 106 H1 TTB 106 H1 LTA 106 H1 LTB 106
2 4362 H1 TTE 107 H1 TTF 107 H1 LTE107 H1 LTF 107 4362 H1 TTA 107 H1 TTB 107 H1 LTA 107 H1 LTB 107

24vAC/DC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1843 H2 TTE 102 H2 TTF 102 H2 LTE 102 H2 LTF 102 1843 H2 TTA 102 H2 TTB 102 H2 LTA 102 H2 LTB 102
3
/4 2076 H2 TTE 103 H2 TTF 103 H2 LTE 103 H2 LTF 103 2076 H2 TTA 103 H2 TTB 103 H2 LTA 103 H2 LTB 103
1 2299 H2 TTE 104 H2 TTF 104 H2 LTE 104 H2 LTF 104 2299 H2 TTA 104 H2 TTB 104 H2 LTA 104 H2 LTB 104
1 /4
1
2880 H2 TTE 105 H2 TTF 105 H2 LTE 105 H2 LTF 105 2880 H2 TTA 105 H2 TTB 105 H2 LTA 105 H2 LTB 105
11/2 3242 H2 TTE 106 H2 TTF 106 H2 LTE 106 H2 LTF 106 3242 H2 TTA 106 H2 TTB 106 H2 LTA 106 H2 LTB 106
2 4362 H2 TTE 107 H2 TTF 107 H2 LTE107 H2 LTF 107 4362 H2 TTA 107 H2 TTB 107 H2 LTA 107 H2 LTB 107

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TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Metric Series Female Ends


TKDIV/CE - 'T' Port PVC-U TKDIA/CE - 'T' Port ABS
LKDIV/CE - 'L' Port PVC-U LKDIA/CE - 'L' Port ABS
TKDIM/CE - 'T' Port PP TKDIC/CE - 'T' Port Corzan
LKDIM/CE - 'L' Port PP LKDIC/CE - 'L' Port Corzan

DualBlock 3-way ball valve with Metric series female ends


®

d DN PN H E H1 E1 Z B B1 B2 E1
20 15 16 118 54 80 187 70 205 29 58 92
25 20 16 145 65 100 187 77 220.5 34.5 73.5 92
32 25 16 160 73 110 187 83 221 39 74 92
40 32 16 188.5 86 131 187 94 244 46 97 92
50 40 16 219 98 148 187 104 251 52 104 92
63 50 10* 266.5 122 179 187 127 261 62 114 92
*PN16 available on request.

PVC-U - 'T' Port PVC-U - 'L' Port ABS - 'T' Port ABS - 'L' Port
100 to 240vAC 100 to 240vAC
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
20 1843 H1 TTE 306 H1 TTF 306 H1 LTE 306 H1 LTF 306 1843 H1 TTA 306 H1 TTB 306 H1 LTA 306 H1 LTB 306
25 2076 H1 TTE 307 H1 TTF 307 H1 LTE 307 H1 LTF 307 2076 H1 TTA 307 H1 TTB 307 H1 LTA 307 H1 LTB 307
32 2299 H1 TTE 308 H1 TTF 308 H1 LTE 308 H1 LTF 308 2299 H1 TTA 308 H1 TTB 308 H1 LTA 308 H1 LTB 308
40 2880 H1 TTE 309 H1 TTF 309 H1 LTE 309 H1 LTF 309 2880 H1 TTA 309 H1 TTB 309 H1 LTA 309 H1 LTB 309
50 3242 H1 TTE 310 H1 TTF 310 H1 LTE 310 H1 LTF 310 3242 H1 TTA 310 H1 TTB 310 H1 LTA 310 H1 LTB 310
63 4362 H1 TTE 311 H1 TTF 311 H1 LTE 311 H1 LTF 311 4362 H1 TTA 311 H1 TTB 311 H1 LTA 311 H1 LTB 311

24vAC/DC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
20 1843 H2 TTE 306 H2 TTF 306 H2 LTE 306 H2 LTF 306 1843 H2 TTA 306 H2 TTB 306 H2 LTA 306 H2 LTB 306
25 2076 H2 TTE 307 H2 TTF 307 H2 LTE 307 H2 LTF 307 2076 H2 TTA 307 H2 TTB 307 H2 LTA 307 H2 LTB 307
32 2299 H2 TTE 308 H2 TTF 308 H2 LTE 308 H2 LTF 308 2299 H2 TTA 308 H2 TTB 308 H2 LTA 308 H2 LTB 308
40 2880 H2 TTE 309 H2 TTF 309 H2 LTE 309 H2 LTF 309 2880 H2 TTA 309 H2 TTB 309 H2 LTA 309 H2 LTB 309
50 3242 H2 TTE 310 H2 TTF 310 H2 LTE 310 H2 LTF 310 3242 H2 TTA 310 H2 TTB 310 H2 LTA 310 H2 LTB 310
63 4362 H2 TTE 311 H2 TTF 311 H2 LTE 311 H2 LTF 311 4362 H2 TTA 311 H2 TTB 311 H2 LTA 311 H2 LTB 311

PP - 'T' Port PP - 'L' Port Corzan - 'T' Port Corzan - 'L' Port
100 to 240vAC 100 to 240vAC
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
20 1728 H1 TTN 306 H1 TTP 306 H1 LTN 306 H1 LTP 306 1872 H1 TTJ 306 H1 TTK 306 H1 LTJ 306 H1 LTK 306
25 1876 H1 TTN 307 H1 TTP 307 H1 LTN 307 H1 LTP 307 2126 H1 TTJ 307 H1 TTK 307 H1 LTJ 307 H1 LTK 307
32 2014 H1 TTN 308 H1 TTP 308 H1 LTN 308 H1 LTP 308 2372 H1 TTJ 308 H1 TTK 308 H1 LTJ 308 H1 LTK 308
40 2425 H1 TTN 309 H1 TTP 309 H1 LTN 309 H1 LTP 309 2992 H1 TTJ 309 H1 TTK 309 H1 LTJ 309 H1 LTK 309
50 2652 H1 TTN 310 H1 TTP 310 H1 LTN 310 H1 LTP 310 3392 H1 TTJ 310 H1 TTK 310 H1 LTJ 310 H1 LTK 310
63 3357 H1 TTN 311 H1 TTP 311 H1 LTN 311 H1 LTP 311 4622 H1 TTJ 311 H1 TTK 311 H1 LTJ 311 H1 LTK 311

24vAC/DC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
20 1728 H2 TTN 306 H2 TTP 306 H2 LTN 306 H2 LTP 306 1872 H2 TTJ 306 H2 TTK 306 H2 LTJ 306 H2 LTK 306
25 1876 H2 TTN 307 H2 TTP 307 H2 LTN 307 H2 LTP 307 2126 H2 TTJ 307 H2 TTK 307 H2 LTJ 307 H2 LTK 307
32 2014 H2 TTN 308 H2 TTP 308 H2 LTN 308 H2 LTP 308 2372 H2 TTJ 308 H2 TTK 308 H2 LTJ 308 H2 LTK 308
40 2425 H2 TTN 309 H2 TTP 309 H2 LTN 309 H2 LTP 309 2992 H2 TTJ 309 H2 TTK 309 H2 LTJ 309 H2 LTK 309
50 2652 H2 TTN 310 H2 TTP 310 H2 LTN 310 H2 LTP 310 3392 H2 TTJ 310 H2 TTK 310 H2 LTJ 310 H2 LTK 310
63 3357 H2 TTN 311 H2 TTP 311 H2 LTN 311 H2 LTP 311 4622 H2 TTJ 311 H2 TTK 311 H2 LTJ 311 H2 LTK 311

204 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

BSP Threaded Socket Ends


TKDFV/CE - 'T' Port PVC-U TKDFA/CE - 'T' Port ABS
LKDFV/CE - 'L' Port PVC-U LKDFA/CE - 'L' Port ABS
TKDFM/CE - 'T' Port PP
LKDFM/CE - 'L' Port PP

DualBlock 3-way ball valve with BSP parallel female threaded ends
®

d DN PN H E H1 E1 Z B B1 B2 E1 Z***
1
/2 15 16 125 54 80 187 95 205 29 58 92 73
3
/4 20 16 146 65 100 187 114 220.5 34.5 73.5 92 82.4
1 25 16 166 73 110 187 129 221 39 74 92 89.8
1 1 /4 32 16 195.5 86 131 187 151 244 46 97 92 103.2
1 1 /2 40 16 211 98 148 187 166 251 52 104 92 121.2
2 50 10* 253.5 122 179 187 199 261 62 114 92 147.6
Z*** For ABS sizes only.

ACTUATED VALVES - Electric


PVC-U - 'T' Port PVC-U - 'L' Port ABS - 'T' Port ABS - 'L' Port
100 to 240vAC 100 to 240vAC
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1843 H1 TTE B02 H1 TTF B02 H1 LTE B02 H1 LTF B02 1843 H1 TTA B02 H1 TTB B01 H1 LTA B02 H1 LTB B02
3
/4 2076 H1 TTE B03 H1 TTF B03 H1 LTE B03 H1 LTF B03 1843 H1 TTA B03 H1 TTB B02 H1 LTA B03 H1 LTB B03
1 2299 H1 TTE B04 H1 TTF B04 H1 LTE B04 H1 LTF B04 2076 H1 TTA B04 H1 TTB B03 H1 LTA B04 H1 LTB B04
11/4 2880 H1 TTE B05 H1 TTF B05 H1 LTE B05 H1 LTF B05 2299 H1 TTA B05 H1 TTB B04 H1 LTA B05 H1 LTB B05
11/2 3242 H1 TTE B06 H1 TTF B06 H1 LTE B06 H1 LTF B06 2880 H1 TTA B06 H1 TTB B05 H1 LTA B06 H1 LTB B06
2 4362 H1 TTE B07 H1 TTF B07 H1 LTE B07 H1 LTF B07 3242 H1 TTA B07 H1 TTB B06 H1 LTA B07 H1 LTB B07

24vAC/DC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1843 H2 TTE B02 H2 TTF B02 H2 LTE B02 H2 LTF B02 1843 H2 TTA B02 H2 TTB B02 H2 LTA B02 H2 LTB B02
3
/4 2076 H2 TTE B03 H2 TTF B03 H2 LTE B03 H2 LTF B03 2076 H2 TTA B03 H2 TTB B03 H2 LTA B03 H2 LTB B03
1 2299 H2 TTE B04 H2 TTF B04 H2 LTE B04 H2 LTF B04 2299 H2 TTA B04 H2 TTB B04 H2 LTA B04 H2 LTB B04
11/4 2880 H2 TTE B05 H2 TTF B05 H2 LTE B05 H2 LTF B05 2880 H2 TTA B05 H2 TTB B05 H2 LTA B05 H2 LTB B05
11/2 3242 H2 TTE B06 H2 TTF B06 H2 LTE B06 H2 LTF B06 3242 H2 TTA B06 H2 TTB B06 H2 LTA B06 H2 LTB B06
2 4362 H2 TTE B07 H2 TTF B07 H2 LTE B07 H2 LTF B07 4362 H2 TTA B07 H2 TTB B07 H2 LTA B07 H2 LTB B07

PP - 'T' Port PP - 'L' Port


100 to 240vAC
d gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1728 H1 TTN B02 H1 TTP B02 H1 LTN B02 H1 LTP B02
3
/4 1876 H1 TTN B03 H1 TTP B03 H1 LTN B03 H1 LTP B03
1 2014 H1 TTN B04 H1 TTP B04 H1 LTN B04 H1 LTP B04
1 1 /4 2425 H1 TTN B05 H1 TTP B05 H1 LTN B05 H1 LTP B05
1 1 /2 2652 H1 TTN B06 H1 TTP B06 H1 LTN B06 H1 LTP B06
2 3357 H1 TTN B07 H1 TTP B07 H1 LTN B07 H1 LTP B07

24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1728 H2 TTN B02 H2 TTP B02 H2 LTN B02 H2 LTP B02
3
/4 1876 H2 TTN B03 H2 TTP B03 H2 LTN B03 H2 LTP B03
1 2014 H2 TTN B04 H2 TTP B04 H2 LTN B04 H2 LTP B04
1 1 /4 2425 H2 TTN B05 H2 TTP B05 H2 LTN B05 H2 LTP B05
1 1 /2 2652 H2 TTN B06 H2 TTP B06 H2 LTN B06 H2 LTP B06
2 3357 H2 TTN B07 H2 TTP B07 H2 LTN B07 H2 LTP B07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 205


Actuators (DN10 - DN100)
Electric actuator with plastic housing Actuator options
Voltage : 100 to 240vAC Power to Open / Power to Cose
24vAC/DC
Temperature: -10ºC to +40ºC Fail Safe Closed / Fail Safe Open

Electrical connections
4 to 20 mA Positioning
Power supply: DIN 43650 3P+T Plug
Feedback: ISO M20 Gland
Additional options
• IP 67 Actuator
Standard equipment • ATEX EExd Actuator
• Emergency manual override
• Visual position indicator Please contact the Durapipe Valve Department for further information.
• 2 Auxiliary (and adjustable) limit switches
• Electronic torque limiter DC AC/DC
• Anti-condensation heater Power supply 24V 100 to 240V
Power 15W 15W
• IP66 ingress protection
Working time 12 sec 12 sec
Duty rating 50% 50%
Protection IP66 IP66

206 Tel: 0844 800 5509 Fax: 0800 317875


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

VKR Electrically Actuated DualBlock®


Metering Ball Valve (DN10 – DN50)
The VKR Electrically Actuated DualBlock® Metering Ball
Valve provides VKD Ball Valve reliability, with a new accurate flow
regulation function suitable for a wide range of industrial applications.
• Size Range: 3/8" / d16mm up to 2" / d63mm
• Pressure Rating: Maximum working pressure: 16 bar @ 20ºc
(PN10 for 2"/63mm)
• Patented Ball Design: Providing linear flow regulation throughout the
range of operation, with limited pressure loss
• Patented DualBlock® System: The DualBlock addition prevents
the locking nuts working loose even under the most extreme operating
conditions: i.e. vibration or thermal expansion

ACTUATED VALVES - Electric


• Patented SeatStop® Design: Allowing micro adjustments to be made
to the ball seats and ‘take up’ of axial pipe loads, which can be done
effectively without the need to drain the system.
• Easily Removable Valve Body: Allowing easy access when changing
valve seals and ball seats without any requirement for additional tooling
• The pipeline downstream of the valve can be disconnected with the valve
in the closed position eliminating any leakages Pneumatic
• Installed into any system supported by a reliable power source Positioning Actuation
available upon request
• For more information, please visit our website please contact our valve
www.durapipe.co.uk and flow department on
01543 272 424

Legend
d Nominal outside diameter of the pipe in mm
DN Nominal internal diameter in mm
R Nominal size of threads in inches
PN Nominal pressure in bar (max. working pressure
at 20°C)
gms Weight in grams
U Number of holes
s Wall thickness (mm)
SDR Standard dimension ratio = d/s
PVC-U Unplasticised Polyvinyl chloride
PVC-C Polyvinyl chloride chlorinated
HIPVC High impact PVC
EPDM Ethylene Propylene rubber
FPM (FKM) Vinylidene fluoride rubber
PTFE Polytetrafluoroethylene
PE Polyethylene
SP Flange Thickness

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 207


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
Accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063 interchangeable.

Technical Data

Torque at maximum working pressure @ 16Bar Working Temperature

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction
of the PN is required. (25 years with safety factor).
Working Pressure

Flow Rate %

Relative Flow Chart, Flow Opening Valve Opening Angle

DN 15 20 25 32 40 50 Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature
kv100 88 135 256 478 592 1068
of 20ºC that will flow through a valve with a one bar pressure
differential at a specified rate. The kv100 values shown in the table
are calculated with the valve fully open.

208 Tel: 0844 800 5509 Fax: 0800 317875


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

BS Series Female Ends

VKDLV/CE PVC-U
VKRLA/CE ABS

DualBlock® ball valve with BS series female ends for solvent welding

d DN PN H E H1 H2 H3 B B1 B2 B3
3
/8 10 16 103 54 65 187 82 205 29 58 58
1
/2 15 16 103 54 65 187 82 205 29 58 58
3
/4 20 16 115 65 70 187 82 205 29 58 58
1 25 16 128 73 78 187 82 220.5 34.5 73.5 73.5
1 1 /4 32 16 146 86 88 187 82 224 29 74 74
1 1 /2 40 16 164 98 93 187 82 244 46 97 97
2 50 10 199 122 111 187 82 251 52 104 104

ACTUATED VALVES - Electric


PVC-U
100 to 240vAC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code
3
/8 1760 H7 MBE 101 H7 MBF 101 H8 MBE 101 H8 MBF 101
1
/2 1775 H7 MBE 102 H7 MBF 102 H8 MBE 102 H8 MBF 102
3
/4 1903 H7 MBE 103 H7 MBF 103 H8 MBE 103 H8 MBF 103
1 2011 H7 MBE 104 H7 MBF 104 H8 MBE 104 H8 MBF 104
1 /4
1
2369 H7 MBE 105 H7 MBF 105 H8 MBE 105 H8 MBF 105
1 1/2 2601 H7 MBE 106 H7 MBF 106 H8 MBE 106 H8 MBF 106
2 3218 H7 MBE 107 H7 MBF 107 H8 MBE 107 H8 MBF 107

ABS
100 to 240vAC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code
3
/8 1760 H7 MBA 101 H7 MBB 101 H8 MBA 101 H8 MBB 101
1
/2 1775 H7 MBA 102 H7 MBB 102 H8 MBA 102 H8 MBB 102
3
/4 1903 H7 MBA 103 H7 MBB 103 H8 MBA 103 H8 MBB 103
1 2011 H7 MBA 104 H7 MBB 104 H8 MBA 104 H8 MBB 104
1 1/4 2369 H7 MBA 105 H7 MBB 105 H8 MBA 105 H8 MBB 105
1 /2
1
2601 H7 MBA 106 H7 MBB 106 H8 MBA 106 H8 MBB 106
2 3218 H7 MBA 107 H7 MBB 107 H8 MBA 107 H8 MBB 107

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Metric Series Female Ends

VKRDIV/CE PVC-U
VKRIA/CE ABS

DualBlock ball valve with metric series female ends for solvent welding
®

d DN PN H E H1 H2 H3 B B1 B2 B3
16 10 16 103 54 65 187 82 205 29 58 58
20 15 16 103 54 65 187 82 205 29 58 58
25 20 16 115 65 70 187 82 205 29 58 58
32 25 16 128 73 78 187 82 220.5 34.5 73.5 73.5
40 32 16 146 86 88 187 82 224 29 74 74
50 40 16 164 98 93 187 82 244 46 97 97
63 50 10 199 122 111 187 82 251 52 104 104

PVC-U
100 to 240vAC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code
16 1760 H7 MBE 305 H7 MBF 305 H8 MBE 305 H8 MBF 305
20 1775 H7 MBE 306 H7 MBF 306 H8 MBE 306 H8 MBF 306
25 1903 H7 MBE 307 H7 MBF 307 H8 MBE 307 H8 MBF 307
32 2011 H7 MBE 308 H7 MBF 308 H8 MBE 308 H8 MBF 308
40 2369 H7 MBE 309 H7 MBF 309 H8 MBE 309 H8 MBF 309
50 2601 H7 MBE 310 H7 MBF 310 H8 MBE 310 H8 MBF 310
63 3218 H7 MBE 311 H7 MBF 311 H8 MBE 311 H8 MBF 311

ABS
100 to 240vAC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code
16 1760 H7 MBA 305 H7 MBB 305 H8 MBA 305 H8 MBB 305
20 1775 H7 MBA 306 H7 MBB 306 H8 MBA 306 H8 MBB 306
25 1903 H7 MBA 307 H7 MBB 307 H8 MBA 307 H8 MBB 307
32 2011 H7 MBA 308 H7 MBB 308 H8 MBA 308 H8 MBB 308
40 2369 H7 MBA 309 H7 MBB 309 H8 MBA 309 H8 MBB 309
50 2601 H7 MBA 310 H7 MBB 310 H8 MBA 310 H8 MBB 310
63 3218 H7 MBA 311 H7 MBB 311 H8 MBA 311 H8 MBB 311

210 Tel: 0844 800 5509 Fax: 0800 317875


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

BSP Threaded Socket Ends

VKRFV/CE PVC-U
VKRFA/CE ABS

DualBlock ball valve with BSP threaded ends


®

d DN PN H E H1 H2 H3 B B1 B2 B3
3
/8 10 16 103 54 65 187 82 205 29 58 58
1
/2 15 16 103 54 65 187 82 205 29 58 58
3
/4 20 16 115 65 70 187 82 205 29 58 58
1 25 16 128 73 78 187 82 220.5 34.5 73.5 73.5
1 1 /4 32 16 146 86 88 187 82 224 29 74 74
1 1 /2 40 16 164 98 93 187 82 244 46 97 97
2 50 10 199 122 111 187 82 251 52 104 104

ACTUATED VALVES - Electric


PVC-U
100 to 240vAC 24vAC/DC
4 TO 20mA POSITIONING 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code
3
/8 1760 H7 MBE B01 H7 MBE B01 H8 MBE B05 H8 MBF B05
1
/2 1775 H7 MBE B02 H7 MBE B02 H8 MBE B06 H8 MBF B06
3
/4 1903 H7 MBE B03 H7 MBE B03 H8 MBE B07 H8 MBF B07
1 2011 H7 MBE B04 H7 MBE B04 H8 MBE B08 H8 MBF B08
1 1/4 2369 H7 MBE B05 H7 MBE B05 H8 MBE B09 H8 MBF B09
1 1/2 2601 H7 MBE B06 H7 MBE B06 H8 MBE B10 H8 MBF B10
2 3218 H7 MBE B07 H7 MBE B07 H8 MBE B11 H8 MBF B11

ABS
100 to 240vAC 24vAC/DC
d gms EPDM Code FPM Code EPDM Code FPM Code
3
/8 1760 H7 MBA B01 H7 MBB B01 H8 MBA 305 H8 MBB 305
1
/2 1775 H7 MBA B02 H7 MBB B02 H8 MBA 306 H8 MBB 306
3
/4 1903 H7 MBA B03 H7 MBB B03 H8 MBA 307 H8 MBB 307
1 2011 H7 MBA B04 H7 MBB B04 H8 MBA 308 H8 MBB 308
1 1/4 2369 H7 MBA B05 H7 MBB B05 H8 MBA 309 H8 MBB 309
1 1/2 2601 H7 MBA B06 H7 MBB B06 H8 MBA 310 H8 MBB 310
2 3218 H7 MBA B07 H7 MBB B07 H8 MBA 311 H8 MBB 311

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 211


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Actuators
Electric actuator with plastic housing Actuator options
Voltage : 100 to 240vAC 4 to 20 mA Positioning
24vAC/DC
Temperature: -10ºC to +40ºC
Additional options
Electrical connections • IP 67 Actuator
Power supply: DIN 43650 3P+T Plug • ATEX EExd Actuator
Feedback: ISO M20 Gland • Electro-Pneumatic/Pneumatic Positioning also available

Standard equipment DC AC/DC


• Emergency manual override
Power supply 24V 100 to 240V
• Visual position indicator Power 15W 15W
• 2 Auxiliary (and adjustable) limit switches Working time 12 sec 12 sec
Duty rating 50% 50%
• Electronic torque limiter IP66 IP66
Protection
• Anti-condensation heater
• IP66 ingress protection Please contact the Durapipe Valve Department for
further information.

Operating Principle

4 to 20 mA
Positioning
Power is required to be
supplied to the actuator. The
actuator opens/closes when
control signal is applied. Valve
position is in relation to the
mA/voltage signal provided.

212 Tel: 0844 800 5509 Fax: 0800 317875


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Wiring Diagrams

ACTUATED VALVES - Electric

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 213


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Easytorque Kit

1. Torque wrench for use VKR/VKD/TKD/VXE/SXE Valves from 3/8" - d16 to 2" - d63.
2. Insert for attaching the torque wrench to the valve for adjusting the ball seat carrier
The inserts are manufactured from PA50 material with sintered steel bush inserts.

The Easytorque kit facilitates the correct torque setting of the ball
seat carrier, thus ensuring maximum efficiency and optimisation of
the valve.
The Easytorque kit avoids potential damage to the valve
components form the use of incorrect tools
d DN Product Code
1
/2" - 20 15
to to KET01
2" - 63 50

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VKR DualBlock® Metering Ball Valve (DN10 - DN50)

Disassembly

Please see Fig 3 Exploded View on p216 for component clarification.


1. Isolate the valve from the flow and drain down the pipeline
2. Push in the lever on the DualBlock device away from the teeth on the union nuts
and turn the nuts anti-clockwise to release. The DualBlock device can be removed
PAGE NUMBERS

completely allowing removal of the union nuts from the valve body.
3. Before disassembly please hold the valve in a vertical position and open the valve to
45ºC to drain any residual fluid from the valve. It is advisable to catch the fluid in a
suitable container
4. Close the valve and remove the handle insert tool and insert the “teeth” from the
underside of the tool into the slots on the ball seat carrier Rotate the support
anti-clockwise in order to remove the ball seat carrier

ACTUATED VALVES - Electric


5. Remove the handle from the stem, ensuring the metering positioning indicator remains
attached to the handle
6. Remove the ball by pushing from the opposite side of the valve body that is marked
“REGOLERE- ADJUST”, take care not to mark or damage the ball upon removal
7. Press the stem out through the valve body
8. All the o-rings and PTFE ball seats can be removed from their grooves as indicated
within the exploded view on p216

Assembly

1. All O-rings and ball seats can be fitted into their grooves easily as shown
within the exploded view
2. Insert the stem from inside of the valve body.
3. Insert the ball into the valve body ensuring the ball fits into the grooves at the
bottom of the valve stem
4. Attach the ball seat carrier and tighten clockwise using the handle insert
tool. Ideally use the Easytorque Kit to ensure the seat is tighented to the
recommened torque
5. Fit the insert tool into the handle body and re-fit the handle and metering
positioning indicator on to the valve stem, ensuring the positioning indicator is
set to 0º
6. Re-fit the valve end connectors and the union nuts, ensuring extra care is
taken to ensure the socket O-rings do not

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 215


VKR DualBlock® Metering Ball Valve (DN10 - DN50)

DN10 - DN50

Position Components Material


1 Handle Insert Tool PVC-U
2 Handle HIPVC
3 *Stem O-ring EPDM/FPM
4 Stem Valve Material
5 *Ball Seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball Seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10 Socket Seal O-ring EPDM/FPM
11 Ball Seat Carrier Valve Material
12* End Connector Valve Material
13 Union Nuts Valve Material
16 *DualBlock® POM
PAGE NUMBERS

17 **Powerquick torque plate PP-GR


18** Screw Stainless steel
19** Coupling Spindle PP-GR/Stainless steel
20** Nut Stainless steel
21** Screw Stainless steel
Note: For technical information on valve bracketing and 22** Screw Stainless steel
supports, connections to a system, assembly and disassembly
23** Powerquick Lower Plates PP-GR
refer to page 20 within the manual valves section.
24* Electric Actuator PA6.6
*Spare Parts **Accessories

216 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FK Electrically Actuated FK Butterfly Valve (DN40 - DN300)


• Used for On/Off and control operation
• Size range from DN40 up to DN300
• Pressure rating: Maximum working pressure:
- up to DN50 16 bar at 20°C (water)
- DN65-250 10 bar at 20°C (water)
- DN300 8 bar at 20°C (water)
• Body material GR-PP; UV resistant
• Full flanged body with oval holes to fit various flanging
standards. Supplied with hole inserts for bolt hole
centralising (up to DN 200; DN 250 & 300 are drilled
according to the flange drilling required)
• Optional fully lugged version with threaded
316 Stainless steel inserts to BS-EN 1092 PN10

ACTUATED VALVES - Electric


(Formally BS4504) or ANSI 150
• For more information, please visit our website
www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 217


FK Butterfly Valve (DN40 - DN300)

Dimensions and Standards

The overall dimensions of the FK Butterfly valve comply The oval holes in the valve body (DN50 to DN200) allow
with the following standards: connection to the following flange drilling standards:
ISO5752 (DN40 to DN200) Medium 25 series BS-EN 1092 PN10 (Formally BS4504 PN10)
ISO5752 (DN250 to DN300) Long 16 series ASA B16.5 class 150
DIN 3202 (DN65 to DN 200) K2 BS10, Table D/E
DIN 3202 (DN250 to DN3000) K3

Technical Data

50 63 75 90 110 140 160 225 280 315 d 10 100 1000 10000 100000 l/min
Nm 40 50 65 80 100 125 150 200 250 300 DN bar
325

0
DN 50
0
DN 0
DN 0
5

30
20
15
10
12
65

80
DN 0
DN 40
300

2
5
1

DN
DN
DN
DN
DN
275
250
225
Pressure Loss

200 0,1
Torque

175
150
125
100 0,01
75
50
25
0 0,001
Valve Size Flow Rate

Maximum torque at maximum working pressure. Pressure loss chart.

0 10 20 30 40 50 60 70 80 90 100 %
%
100
90
80
70
Flow Coefficient

60
50
40
30
20
10
0
Valve Opening

Relative flow chart.

218 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
16 DN 40 ÷ 50 16 DN 40 ÷ 50

14 14
Working Pressure

Working Pressure
12 12
10 DN 65 ÷ 250 10 DN 65 ÷ 160

8 DN 300 8 DN 300

6 6
4 4
2 PVC 2 ABS
0 0
Working Temperature Working Temperature

ACTUATED VALVES - Electric


-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C
bar bar
16 16 DN 40 ÷ 50

14 14
Working Pressure

Working Pressure

12 12
10 DN 40 ÷ 50 10 DN 65 ÷ 160

8 DN 300 8
6 6
4 PP 4 Corzan
2 2
0 0
Working Temperature Working Temperature

Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT.
In other cases a reduction of the PN is required. (25 years with safety factor).

DN 40 50 65 80 100 125 150 200 250 300

bar 1000 1285 1700 3350 5900 9850 18700 30500 53200 81600

Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that will flow through a
valve with a one bar pressure differential at a specified rate. The kv100 values shown in the table
are calculated with the valve fully open.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 219


FK Butterfly Valve (DN40 - DN300)

FKOV/CE PVC-U FKOA/CE ABS FKOM/CE PP FKOC/CE Corzan

FK Butterfly valve - Electrically actuated Disc


d DN PN B2 B7 T1 T2 T3 H Z Amin Amax ØA f g u
1½" - 50 40 16 60 253 92 189 91 132 33 99 109 - 19 2074 4
2" - 63 50 16 70 259 92 189 91 147 43 115 125.5 - 19 2254 4
2½" - 75 65 10 80 266 92 189 91 165 46 128 144 - 19 2500 4
3" - 90 80 10 93 308 128 204 92.5 185 49 145 160 - 19 4200 8
4" - 110 100 10 107 322 128 204 92.5 211 56 165 190 - 19 4550 8
5" - 140 125 10 120 425 - - - 240 64 204 215 - 23 8150 8
6" - 160 150 10 134 438 - - - 268 70 230 242 - 23 8900 8
8" - 225 200 10 161 485 - - - 323 71 280 298 - 23 11600 8
*10" - 250 250 10 210 597 - - - 405 114 - - 335 25.4 32000 12
*12" - 315 300 8 245 654 - - - 475 114 - - 390 29 39000 12
**10" - 250 250 10 210 597 - - - 405 114 - - 362 25.4 32000 12
**12" - 315 300 8 245 654 - - - 475 114 - - 432 29 39000 12

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 2074 H1 FKE 106 H1 FKF 106 H3 FKE 106 H3 FKF 106 H5 FKE 106 H5 FKF 106 H7 FKE 106 H7 FKF 106
2" - 63 2254 H1 FKE 107 H1 FKF 107 H3 FKE 107 H3 FKF 107 H5 FKE 107 H5 FKF 107 H7 FKE 107 H7 FKF 107
2½" - 75 2500 H1 FKE 108 H1 FKF 108 H3 FKE 108 H3 FKF 108 H5 FKE 108 H5 FKF 108 H7 FKE 108 H7 FKF 108
3" - 90 4200 H1 FKE 109 H1 FKF 109 H3 FKE 109 H3 FKF 109 H5 FKE 109 H5 FKF 109 H7 FKE 109 H7 FKF 109
4" - 110 4550 H1 FKE 110 H1 FKF 110 H3 FKE 110 H3 FKF 110 H5 FKE 110 H5 FKF 110 H7 FKE 110 H7 FKF 110
5" - 140 8150 H1 FKE 111 H1 FKF 111 H3 FKE 111 H3 FKF 111 H5 FKE 111 H5 FKF 111 H7 FKE 111 H7 FKF 111
6" - 160 8900 H1 FKE 112 H1 FKF 112 H3 FKE 112 H3 FKF 112 H5 FKE 112 H5 FKF 112 H7 FKE 112 H7 FKF 112
8" - 225 11600 H1 FKE 113 H1 FKF 113 H3 FKE 113 H3 FKF 113 H5 FKE 113 H5 FKF 113 H7 FKE 113 H7 FKF 113

240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
*10" - 250 32000 H1 FKE 114 H1 FKF 114 - - - - - -
*12" - 315 39000 H1 FKE 115 H1 FKF 115 - - - - - -
**10" - 250 32000 H1 FKE A14 H1 FKF A14 - - - - - -
**12" - 315 39000 H1 FKE A15 H1 FKF A15 - - - - - -
* = PN10 ** = ANSI 150
continued >>

220 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FKOV/CE PVC-U FKOA/CE ABS FKOM/CE PP FKOC/CE Corzan

24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20m A POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½"- 50 2074 H2 FKE 106 H2 FKF 106 H4 FKE 106 H4 FKF 106 H6 FKE 106 H6 FKF 106 H8 FKE 106 H8 FKF 106
2" - 63 2254 H2 FKE 107 H2 FKF 107 H4 FKE 107 H4 FKF 107 H6 FKE 107 H6 FKF 107 H8 FKE 107 H8 FKF 107
2½" - 75 2500 H2 FKE 108 H2 FKF 108 H4 FKE 108 H4 FKF 108 H6 FKE 108 H6 FKF 108 H8 FKE 108 H8 FKF 108
3" - 90 4200 H2 FKE 109 H2 FKF 109 H4 FKE 109 H4 FKF 109 H6 FKE 109 H6 FKF 109 H8 FKE 109 H8 FKF 109
4" - 110 4550 H2 FKE 110 H2 FKF 110 H4 FKE 110 H4 FKF 110 H6 FKE 110 H6 FKF 110 H8 FKE 110 H8 FKF 110
5" - 140 8150 H2 FKE 111 H2 FKF 111 H4 FKE 111 H4 FKF 111 H6 FKE 111 H6 FKF 111 H8 FKE 111 H8 FKF 111
6" - 160 8900 H2 FKE 112 H2 FKF 112 H4 FKE 112 H4 FKF 112 H6 FKE 112 H6 FKF 112 H8 FKE 112 H8 FKF 112
8" - 225 11600 H2 FKE 113 H2 FKF 113 H4 FKE 113 H4 FKF 113 H6 FKE 113 H6 FKF 113 H8 FKE 113 H8 FKF 113

ACTUATED VALVES - Electric


*Also available in 24V versions.

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 2074 H1 FKA 106 H1 FKB 106 H3 FKA 106 H3 FKB 106 H5 FKA 106 H5 FKB 106 H7 FKA 106 H7 FKB 106
2" - 63 2254 H1 FKA 107 H1 FKB 107 H3 FKA 107 H3 FKB 107 H5 FKA 107 H5 FKB 107 H7 FKA 107 H7 FKB 107
2½" - 75 2500 H1 FKA 108 H1 FKB 108 H3 FKA 108 H3 FKB 108 H5 FKA 108 H5 FKB 108 H7 FKA 108 H7 FKB 108
3" - 90 4200 H1 FKA 109 H1 FKB 109 H3 FKA 109 H3 FKB 109 H5 FKA 109 H5 FKB 109 H7 FKA 109 H7 FKB 109
4" - 110 4550 H1 FKA 110 H1 FKB 110 H3 FKA 110 H3 FKB 110 H5 FKA 110 H5 FKB 110 H7 FKA 110 H7 FKB 110
5" - 140 8150 H1 FKA 111 H1 FKB 111 H3 FKA 111 H3 FKB 111 H5 FKA 111 H5 FKB 111 H7 FKA 111 H7 FKB 111
6" - 160 8900 H1 FKA 112 H1 FKB 112 H3 FKA 112 H3 FKB 112 H5 FKA 112 H5 FKB 112 H7 FKA 112 H7 FKB 112
8" - 225 11600 H1 FKA 113 H1 FKB 113 H3 FKA 113 H3 FKB 113 H5 FKA 113 H5 FKB 113 H7 FKA 113 H7 FKB 113
240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
*10" - 250 32000 H1 FKA 114 H1 FKB 114 - - - - - -
*12" - 250 39000 H1 FKA 115 H1 FKB 115 - - - - - -
**10" - 250 32000 H1 FKA A14 H1 FKB A14 - - - - - -
**12" - 315 39000 H1 FKA A15 H1 FKB A15 - - - - - -

24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½"- 50 2074 H2 FKA 106 H2 FKB 106 H4 FKA 106 H4 FKB 106 H6 FKA 106 H6 FKB 106 H8 FKA 106 H8 FKB 106
2" - 63 2254 H2 FKA 107 H2 FKB 107 H4 FKA 107 H4 FKB 107 H6 FKA 107 H6 FKB 107 H8 FKA 107 H8 FKB 107
2½" - 75 2500 H2 FKA 108 H2 FKB 108 H4 FKA 108 H4 FKB 108 H6 FKA 108 H6 FKB 108 H8 FKA 108 H8 FKB 108
3" - 90 4200 H2 FKA 109 H2 FKB 109 H4 FKA 109 H4 FKB 109 H6 FKA 109 H6 FKB 109 H8 FKA 109 H8 FKB 109
4" - 110 4550 H2 FKA 110 H2 FKB 110 H4 FKA 110 H4 FKB 110 H6 FKA 110 H6 FKB 110 H8 FKA 110 H8 FKB 110
5" - 140 8150 H2 FKA 111 H2 FKB 111 H4 FKA 111 H4 FKB 111 H6 FKA 111 H6 FKB 111 H8 FKA 111 H8 FKB 111
6" - 160 8900 H2 FKA 112 H2 FKB 112 H4 FKA 112 H4 FKB 112 H6 FKA 112 H6 FKB 112 H8 FKA 112 H8 FKB 112
8" - 225 11600 H2 FKA 113 H2 FKB 113 H4 FKA 113 H4 FKB 113 H6 FKA 113 H6 FKB 113 H8 FKA 113 H8 FKB 113
* = PN10 ** = ANSI 150

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 221


FK Butterfly Valve (DN40 - DN300)

FKOV/CE PVC-U FKOA/CE ABS FKOM/CE PP FKOC/CE Corzan

PP
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 2074 H1 FKN 106 H1 FKP 106 H3 FKN 106 H3 FKP 106 H5 FKN 106 H5 FKP 106 H7 FKN 106 H7 FKP 106
2" - 63 2254 H1 FKN 107 H1 FKP 107 H3 FKN 107 H3 FKP 107 H5 FKN 107 H5 FKP 107 H7 FKN 107 H7 FKP 107
2½" - 75 2500 H1 FKN 108 H1 FKP 108 H3 FKN 108 H3 FKP 108 H5 FKN 108 H5 FKP 108 H7 FKN 108 H7 FKP 108
3" - 90 4200 H1 FKN 109 H1 FKP 109 H3 FKN 109 H3 FKP 109 H5 FKN 109 H5 FKP 109 H7 FKN 109 H7 FKP 109
4" - 110 4550 H1 FKN 110 H1 FKP 110 H3 FKN 110 H3 FKP 110 H5 FKN 110 H5 FKP 110 H7 FKN 110 H7 FKP 110
5" - 140 8150 H1 FKN 111 H1 FKP 111 H3 FKN 111 H3 FKP 111 H5 FKN 111 H5 FKP 111 H7 FKN 111 H7 FKP 111
6" - 160 8900 H1 FKN 112 H1 FKP 112 H3 FKN 112 H3 FKP 112 H5 FKN 112 H5 FKP 112 H7 FKN 112 H7 FKP 112
8" - 225 11600 H1 FKN 113 H1 FKP 113 H3 FKN 113 H3 FKP 113 H5 FKN 113 H5 FKP 113 H7 FKN 113 H7 FKP 113
240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
*10" - 250 32000 H1 FKN 114 H1 FKP 114 - - - - - -
*12" - 250 39000 H1 FKN 115 H1 FKP 115 - - - - - -
**10" - 250 32000 H1 FKN A14 H1 FKP A14 - - - - - -
**12" - 315 39000 H1 FKN A15 H1 FKP A15 - - - - - -
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 2074 H2 FKN 106 H2 FKP 106 H4 FKN 106 H4 FKP 106 H6 FKN 106 H6 FKP 106 H8 FKN 106 H8 FKP 106
2" - 63 2254 H2 FKN 107 H2 FKP 107 H4 FKN 107 H4 FKP 107 H6 FKN 107 H6 FKP 107 H8 FKN 107 H8 FKP 107
2½" - 75 2500 H2 FKN 108 H2 FKP 108 H4 FKN 108 H4 FKP 108 H6 FKN 108 H6 FKP 108 H8 FKN 108 H8 FKP 108
3" - 90 4200 H2 FKN 109 H2 FKP 109 H4 FKN 109 H4 FKP 109 H6 FKN 109 H6 FKP 109 H8 FKN 109 H8 FKP 109
4" - 110 4550 H2 FKN 110 H2 FKP 110 H4 FKN 110 H4 FKP 110 H6 FKN 110 H6 FKP 110 H8 FKN 110 H8 FKP 110
5" - 140 8150 H2 FKN 111 H2 FKP 111 H4 FKN 111 H4 FKP 111 H6 FKN 111 H6 FKP 111 H8 FKN 111 H8 FKP 111
6" - 160 8900 H2 FKN 112 H2 FKP 112 H4 FKN 112 H4 FKP 112 H6 FKN 112 H6 FKP 112 H8 FKN 112 H8 FKP 112
8" - 225 11600 H2 FKN 113 H2 FKP 113 H4 FKN 113 H4 FKP 113 H6 FKN 113 H6 FKP 113 H8 FKN 113 H8 FKP 113
* = BS EN1092 PN10 ** = ANSI 150

Corzan
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 2074 H1 FKJ 106 H1 FKK 106 H3 FKJ 106 H3 FKK 106 H5 FKJ 106 H5 FKK 106 H7 FKJ 106 H7 FKK 106
2" - 63 2254 H1 FKJ 107 H1 FKK 107 H3 FKJ 107 H3 FKK 107 H5 FKJ 107 H5 FKK 107 H7 FKJ 107 H7 FKK 107
2½" - 75 2500 H1 FKJ 108 H1 FKK 108 H3 FKJ 108 H3 FKK 108 H5 FKJ 108 H5 FKK 108 H7 FKJ 108 H7 FKK 108
3" - 90 4200 H1 FKJ 109 H1 FKK 109 H3 FKJ 109 H3 FKK 109 H5 FKJ 109 H5 FKK 109 H7 FKJ 109 H7 FKK 109
4" - 110 4550 H1 FKJ 110 H1 FKK 110 H3 FKJ 110 H3 FKK 110 H5 FKJ 110 H5 FKK 110 H7 FKJ 110 H7 FKK 110
5" - 140 8150 H1 FKJ 111 H1 FKK 111 H3 FKJ 111 H3 FKK 111 H5 FKJ 111 H5 FKK 111 H7 FKJ 111 H7 FKK 111
6" - 160 8900 H1 FKJ 112 H1 FKK 112 H3 FKJ 112 H3 FKK 112 H5 FKJ 112 H5 FKK 112 H7 FKJ 112 H7 FKK 112
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 2074 H2 FKJ 106 H2 FKK 106 H4 FKJ 106 H4 FKK 106 H6 FKJ 106 H6 FKK 106 H8 FKJ 106 H8 FKK 106
2" - 63 2254 H2 FKJ 107 H2 FKK 107 H4 FKJ 107 H4 FKK 107 H6 FKJ 107 H6 FKK 107 H8 FKJ 107 H8 FKK 107
2½" - 75 2500 H2 FKJ 108 H2 FKK 108 H4 FKJ 108 H4 FKK 108 H6 FKJ 108 H6 FKK 108 H8 FKJ 108 H8 FKK 108
3" - 90 4200 H2 FKJ 109 H2 FKK 109 H4 FKJ 109 H4 FKK 109 H6 FKJ 109 H6 FKK 109 H8 FKJ 109 H8 FKK 109
4" - 110 4550 H2 FKJ 110 H2 FKK 110 H4 FKJ 110 H4 FKK 110 H6 FKJ 110 H6 FKK 110 H8 FKJ 110 H8 FKK 110
5" - 140 8150 H2 FKJ 111 H2 FKK 111 H4 FKJ 111 H4 FKK 111 H6 FKJ 111 H6 FKK 111 H8 FKJ 111 H8 FKK 111
*To6"BS- EN1092
160 PN10
8900**To ANSI
H2 FKJ 112 H2 FKK 112 H4 FKJ 112 H4 FKK 112 H6 FKJ 112 H6 FKK 112 H8 FKJ 112 H8 FKK 112
* = PN10 ** = ANSI 150

222 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

Product is lugged so can be used FKOV/CE LUG ISO-DIN PVC-U FKOA/CE LUG ISO-DIN ABS
for end of line installation.
FKOM/CE LUG ISO-DIN PP FKOC/CE LUG ISO-DIN Corzan

ACTUATED VALVES - Electric


FK Butterfly valve - Electrically actuated Disc
d DN PN B2 B7 T1 T2 T3 H Z ØA f g u
1½" - 50 - - - - - - - - - - - - -
2" - 63 - - - - - - - - - - - - -
2½" - 75 65 16 80 266 92 189 91 165 46 145 M16 2500 4
3" - 90 80 16 93 308 128 204 92.5 185 49 160 M16 4200 8
4" - 110 100 10 107 322 128 204 92.5 211 56 180 M20 4550 8
5" - 140 125 10 120 425 - - - 240 64 210 M20 8150 8
6" - 160 150 10 134 438 - - - 268 70 240 M20 8900 8
8" - 225 200 10 161 485 - - - 323 71 295 M20 11600 8
10" - 250 250 10 210 597 - - - 405 114 350 M20 32000 12
12" - 315 300 8 245 654 - - - 475 114 4025 M20 39000 12

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H1 FKE F06 H1 FKF F06 H3 FKE F06 H3 FKF F06 H5 FKE F06 H5 FKF F06 H7 FKE F06 H7 FKF F06
2" - 63 63 H1 FKE F07 H1 FKF F07 H3 FKE F07 H3 FKF F07 H5 FKE F07 H5 FKF F07 H7 FKE F07 H7 FKF F07
2½" - 75 2500 H1 FKE F08 H1 FKF F08 H3 FKE F08 H3 FKF F08 H5 FKE F08 H5 FKF F08 H7 FKE F08 H7 FKF F08
3" - 90 4200 H1 FKE F09 H1 FKF F09 H3 FKE F09 H3 FKF F09 H5 FKE F09 H5 FKF F09 H7 FKE F09 H7 FKF F09
4" - 110 4550 H1 FKE F10 H1 FKF F10 H3 FKE F10 H3 FKF F10 H5 FKE F10 H5 FKF F10 H7 FKE F10 H7 FKF F10
5" - 140 8150 H1 FKE F11 H1 FKF F11 H3 FKE F11 H3 FKF F11 H5 FKE F11 H5 FKF F11 H7 FKE F11 H7 FKF F11
6" - 160 8900 H1 FKE F12 H1 FKF F12 H3 FKE F12 H3 FKF F12 H5 FKE F12 H5 FKF F12 H7 FKE F12 H7 FKF F12
8" - 225 11600 H1 FKE F13 H1 FKF F13 H3 FKE F13 H3 FKF F13 H5 FKE F13 H5 FKF F13 H7 FKE F13 H7 FKF F13
240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
10" - 250 32000 H1 FKE F14 H1 FKF F14 - - - - - -
12" - 315 39000 H1 FKE F15 H1 FKF F15 - - - - - -
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H2 FKE F06 H2 FKF F06 H4 FKE F06 H4 FKF F06 H6 FKE F06 H6 FKF F06 H8 FKE F06 H8 FKF F06
2" - 63 63 H2 FKE F07 H2 FKF F07 H4 FKE F07 H4 FKF F07 H6 FKE F07 H6 FKF F07 H8 FKE F07 H8 FKF F07
2½" - 75 2500 H2 FKE F08 H2 FKF F08 H4 FKE F08 H4 FKF F08 H6 FKE F08 H6 FKF F08 H8 FKE F08 H8 FKF F08
3" - 90 4200 H2 FKE F09 H2 FKF F09 H4 FKE F09 H4 FKF F09 H6 FKE F09 H6 FKF F09 H8 FKE F09 H8 FKF F09
4" - 110 4550 H2 FKE F10 H2 FKF F10 H4 FKE F10 H4 FKF F10 H6 FKE F10 H6 FKF F10 H8 FKE F10 H8 FKF F10
5" - 140 8150 H2 FKE F11 H2 FKF F11 H4 FKE F11 H4 FKF F11 H6 FKE F11 H6 FKF F11 H8 FKE F11 H8 FKF F11
6" - 160 8900 H2 FKE F12 H2 FKF F12 H4 FKE F12 H4 FKF F12 H6 FKE F12 H6 FKF F12 H8 FKE F12 H8 FKF F12
8" - 225 11600 H2 FKE F13 H2 FKF F13 H4 FKE F13 H4 FKF F13 H6 FKE F13 H6 FKF F13 H8 FKE F13 H8 FKF F13

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 223


FK Butterfly Valve (DN40 - DN300)

FKOV/CE LUG ISO-DIN PVC-U FKOA/CE LUG ISO-DIN ABS


FKOM/CE LUG ISO-DIN PP FKOC/CE LUG ISO-DIN Corzan

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H1 FKA F06 H1 FKB F06 H3 FKA F06 H3 FKB F06 H5 FKA F06 H5 FKB F06 H7 FKA F06 H7 FKB F06
2" - 63 63 H1 FKA F07 H1 FKB F07 H3 FKA F07 H3 FKB F07 H5 FKA F07 H5 FKB F07 H7 FKA F07 H7 FKB F07
2½" - 75 2500 H1 FKA F08 H1 FKB F08 H3 FKA F08 H3 FKB F08 H5 FKA F08 H5 FKB F08 H7 FKA F08 H7 FKB F08
3" - 90 4200 H1 FKA F09 H1 FKB F09 H3 FKA F09 H3 FKB F09 H5 FKA F09 H5 FKB F09 H7 FKA F09 H7 FKB F09
4" - 110 4550 H1 FKA F10 H1 FKB F10 H3 FKA F10 H3 FKB F10 H5 FKA F10 H5 FKB F10 H7 FKA F10 H7 FKB F10
5" - 140 8150 H1 FKA F11 H1 FKB F11 H3 FKA F11 H3 FKB F11 H5 FKA F11 H5 FKB F11 H7 FKA F11 H7 FKB F11
6" - 160 8900 H1 FKA F12 H1 FKB F12 H3 FKA F12 H3 FKB F12 H5 FKA F12 H5 FKB F12 H7 FKA F12 H7 FKB F12
8" - 225 11600 H1 FKA F13 H1 FKB F13 H3 FKA F13 H3 FKB F13 H5 FKA F13 H5 FKB F13 H7 FKA F13 H7 FKB F13
240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
10" - 250 32000 H1 FKA F14 H1 FKB F14 - - - - - -
12" - 315 39000 H1 FKA F15 H1 FKB F15 - - - - - -
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H2 FKA F06 H2 FKB F06 H4 FKA F06 H4 FKB F06 H6 FKA F06 H6 FKB F06 H8 FKA F06 H8 FKB F06
2" - 63 63 H2 FKA F07 H2 FKB F07 H4 FKA F07 H4 FKB F07 H6 FKA F07 H6 FKB F07 H8 FKA F07 H8 FKB F07
2½" - 75 2500 H2 FKA F08 H2 FKB F08 H4 FKA F08 H4 FKB F08 H6 FKA F08 H6 FKB F08 H8 FKA F08 H8 FKB F08
3" - 90 4200 H2 FKA F09 H2 FKB F09 H4 FKA F09 H4 FKB F09 H6 FKA F09 H6 FKB F09 H8 FKA F09 H8 FKB F09
4" - 110 4550 H2 FKA F10 H2 FKB F10 H4 FKA F10 H4 FKB F10 H6 FKA F10 H6 FKB F10 H8 FKA F10 H8 FKB F10
5" - 140 8150 H2 FKA F11 H2 FKB F11 H4 FKA F11 H4 FKB F11 H6 FKA F11 H6 FKB F11 H8 FKA F11 H8 FKB F11
6" - 160 8900 H2 FKA F12 H2 FKB F12 H4 FKA F12 H4 FKB F12 H6 FKA F12 H6 FKB F12 H8 FKA F12 H8 FKB F12
8" - 225 11600 H2 FKA F13 H2 FKB F13 H4 FKA F13 H4 FKB F13 H6 FKA F13 H6 FKB F13 H8 FKA F13 H8 FKB F13

224 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FKOV/CE LUG ISO-DIN PVC-U FKOA/CE LUG ISO-DIN ABS


FKOM/CE LUG ISO-DIN PP FKOC/CE LUG ISO-DIN Corzan

PP
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H1 FKN F06 H1 FKP F06 H3 FKN F06 H3 FKP F06 H5 FKN F06 H5 FKP F06 H7 FKN F06 H7 FKP F06
2" - 63 63 H1 FKN F07 H1 FKP F07 H3 FKN F07 H3 FKP F07 H5 FKN F07 H5 FKP F07 H7 FKN F07 H7 FKP F07
2½" - 75 2500 H1 FKN F08 H1 FKP F08 H3 FKN F08 H3 FKP F08 H5 FKN F08 H5 FKP F08 H7 FKN F08 H7 FKP F08
3" - 90 4200 H1 FKN F09 H1 FKP F09 H3 FKN F09 H3 FKP F09 H5 FKN F09 H5 FKP F09 H7 FKN F09 H7 FKP F09
4" - 110 4550 H1 FKN F10 H1 FKP F10 H3 FKN F10 H3 FKP F10 H5 FKN F10 H5 FKP F10 H7 FKN F10 H7 FKP F10
5" - 140 8150 H1 FKN F11 H1 FKP F11 H3 FKN F11 H3 FKP F11 H5 FKN F11 H5 FKP F11 H7 FKN F11 H7 FKP F11
6" - 160 8900 H1 FKN F12 H1 FKP F12 H3 FKN F12 H3 FKP F12 H5 FKN F12 H5 FKP F12 H7 FKN F12 H7 FKP F12
8" - 225 11600 H1 FKN F13 H1 FKP F13 H3 FKN F13 H3 FKP F13 H5 FKN F13 H5 FKP F13 H7 FKN F13 H7 FKP F13

ACTUATED VALVES - Electric


240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
10" - 250 32000 H1 FKN F14 H1 FKP F14 - - - - - -
12" - 315 39000 H1 FKN F15 H1 FKP F15 - - - - - -
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20m A POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H2 FKN F06 H2 FKP F06 H4 FKN F06 H4 FKP F06 H6 FKN F06 H6 FKP F06 H8 FKN F06 H8 FKP F06
2" - 63 63 H2 FKN F07 H2 FKP F07 H4 FKN F07 H4 FKP F07 H6 FKN F07 H6 FKP F07 H8 FKN F07 H8 FKP F07
2½" - 75 2500 H2 FKN F08 H2 FKP F08 H4 FKN F08 H4 FKP F08 H6 FKN F08 H6 FKP F08 H8 FKN F08 H8 FKP F08
3" - 90 4200 H2 FKN F09 H2 FKP F09 H4 FKN F09 H4 FKP F09 H6 FKN F09 H6 FKP F09 H8 FKN F09 H8 FKP F09
4" - 110 4550 H2 FKN F10 H2 FKP F10 H4 FKN F10 H4 FKP F10 H6 FKN F10 H6 FKP F10 H8 FKN F10 H8 FKP F10
5" - 140 8150 H2 FKN F11 H2 FKP F11 H4 FKN F11 H4 FKP F11 H6 FKN F11 H6 FKP F11 H8 FKN F11 H8 FKP F11
6" - 160 8900 H2 FKN F12 H2 FKP F12 H4 FKN F12 H4 FKP F12 H6 FKN F12 H6 FKP F12 H8 FKN F12 H8 FKP F12
8" - 225 11600 H2 FKN F13 H2 FKP F13 H4 FKN F13 H4 FKP F13 H6 FKN F13 H6 FKP F13 H8 FKN F13 H8 FKP F13

Corzan
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H1 FKJ F06 H1 FKK F06 H3 FKJ F06 H3 FKK F06 H5 FKJ F06 H5 FKK F06 H7 FKJ F06 H7 FKK F06
2" - 63 63 H1 FKJ F07 H1 FKK F07 H3 FKJ F07 H3 FKK F07 H5 FKJ F07 H5 FKK F07 H7 FKJ F07 H7 FKK F07
2½" - 75 2500 H1 FKJ F08 H1 FKK F08 H3 FKJ F08 H3 FKK F08 H5 FKJ F08 H5 FKK F08 H7 FKJ F08 H7 FKK F08
3" - 90 4200 H1 FKJ F09 H1 FKK F09 H3 FKJ F09 H3 FKK F09 H5 FKJ F09 H5 FKK F09 H7 FKJ F09 H7 FKK F09
4" - 110 4550 H1 FKJ F10 H1 FKK F10 H3 FKJ F10 H3 FKK F10 H5 FKJ F10 H5 FKK F10 H7 FKJ F10 H7 FKK F10
5" - 140 8150 H1 FKJ F11 H1 FKK F11 H3 FKJ F11 H3 FKK F11 H5 FKJ F11 H5 FKK F11 H7 FKJ F11 H7 FKK F11
6" - 160 8900 H1 FKJ F12 H1 FKK F12 H3 FKJ F12 H3 FKK F12 H5 FKJ F12 H5 FKK F12 H7 FKJ F12 H7 FKK F12
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H2 FKJ F06 H2 FKK F06 H4 FKJ F06 H4 FKK F06 H6 FKJ F06 H6 FKK F06 H8 FKJ F06 H8 FKK F06
2" - 63 63 H2 FKJ F07 H2 FKK F07 H4 FKJ F07 H4 FKK F07 H6 FKJ F07 H6 FKK F07 H8 FKJ F07 H8 FKK F07
2½" - 75 2500 H2 FKJ F08 H2 FKK F08 H4 FKJ F08 H4 FKK F08 H6 FKJ F08 H6 FKK F08 H8 FKJ F08 H8 FKK F08
3" - 90 4200 H2 FKJ F09 H2 FKK F09 H4 FKJ F09 H4 FKK F09 H6 FKJ F09 H6 FKK F09 H8 FKJ F09 H8 FKK F09
4" - 110 4550 H2 FKJ F10 H2 FKK F10 H4 FKJ F10 H4 FKK F10 H6 FKJ F10 H6 FKK F10 H8 FKJ F10 H8 FKK F10
5" - 140 8150 H2 FKJ F11 H2 FKK F11 H4 FKJ F11 H4 FKK F11 H6 FKJ F11 H6 FKK F11 H8 FKJ F11 H8 FKK F11
6" - 160 8900 H2 FKJ F12 H2 FKK F12 H4 FKJ F12 H4 FKK F12 H6 FKJ F12 H6 FKK F12 H8 FKJ F12 H8 FKK F12

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 225


FK Butterfly Valve (DN40 - DN300)

Product is lugged so can be used FKOV/CE LUG ANSI PVC-U FKOA/CE LUG ANSI ABS
for end of line installation.
FKOM/CE LUG ANSI PP FKOC/CE LUG ANSI Corzan

FK Butterfly Valve - Electrically actuated Disc


d DN PN B2 B7 T1 T2 T3 H Z ØA f g u
1½" - 50 - - - - - - - - - - - - -
2" - 63 - - - - - - - - - - - - -
2½" - 75 65 16 80 266 92 189 91 165 46 140 5
/8" UNC 2500 4
3" - 90 80 16 93 308 128 204 92.5 185 49 153 5
/8" UNC 4200 8
4" - 110 100 10 107 322 128 204 92.5 211 56 190 5
/8" UNC 4550 8
5" - 140 125 10 120 425 - - - 240 64 216 3
/4" UNC 8150 8
6" - 160 150 10 134 438 - - - 268 70 241 3
/4" UNC 8900 8
8" - 225 200 10 161 485 - - - 323 71 298 3
/4" UNC 11600 8
10" - 250 250 10 210 597 - - - 405 114 362 1" UNC 32000 12
12" - 315 300 8 245 654 - - - 475 114 432 1" UNC 39000 12

PVC-U
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 50 H1 FKE X06 H1 FKF X06 H3 FKE X06 H3 FKF X06 H5 FKE X06 H5 FKF X06 H7 FKE X06 H7 FKF X06
2" - 63 63 H1 FKE X07 H1 FKF X07 H3 FKE X07 H3 FKF X07 H5 FKE X07 H5 FKF X07 H7 FKE X07 H7 FKF X07
2½" - 75 H1 FKE X08 H1 FKF X08 H3 FKE X08 H3 FKF X08 H5 FKE X08 H5 FKF X08 H7 FKE X08 H7 FKF X08
3" - 90 H1 FKE X09 H1 FKF X09 H3 FKE X09 H3 FKF X09 H5 FKE X09 H5 FKF X09 H7 FKE X09 H7 FKF X09
4" - 110 H1 FKE X10 H1 FKF X10 H3 FKE X10 H3 FKF X10 H5 FKE X10 H5 FKF X10 H7 FKE X10 H7 FKF X10
5" - 140 H1 FKE X11 H1 FKF X11 H3 FKE X11 H3 FKF X11 H5 FKE X11 H5 FKF X11 H7 FKE X11 H7 FKF X11
6" - 160 H1 FKE X12 H1 FKF X12 H3 FKE X12 H3 FKF X12 H5 FKE X12 H5 FKF X12 H7 FKE X12 H7 FKF X12
8" - 225 H1 FKE X13 H1 FKF X13 H3 FKE X13 H3 FKF X13 H5 FKE X13 H5 FKF X13 H7 FKE X13 H7 FKF X13
240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
10" - 250 250 H1 FKE X14 H1 FKF X14 - - - - - -
12" - 315 300 H1 FKE X15 H1 FKF X15 - - - - - -
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 H2 FKE X06 H2 FKF X06 H4 FKE X06 H4 FKF X06 H6 FKE X06 H6 FKF X06 H8 FKE X06 H8 FKF X06
2" - 63 H2 FKE X07 H2 FKF X07 H4 FKE X07 H4 FKF X07 H6 FKE X07 H6 FKF X07 H8 FKE X07 H8 FKF X07
2½" - 75 65 H2 FKE X08 H2 FKF X08 H4 FKE X08 H4 FKF X08 H6 FKE X08 H6 FKF X08 H8 FKE X08 H8 FKF X08
3" - 90 80 H2 FKE X09 H2 FKF X09 H4 FKE X09 H4 FKF X09 H6 FKE X09 H6 FKF X09 H8 FKE X09 H8 FKF X09
4" - 110 100 H2 FKE X10 H2 FKF X10 H4 FKE X10 H4 FKF X10 H6 FKE X10 H6 FKF X10 H8 FKE X10 H8 FKF X10
5" - 140 125 H2 FKE X11 H2 FKF X11 H4 FKE X11 H4 FKF X11 H6 FKE X11 H6 FKF X11 H8 FKE X11 H8 FKF X11
6" - 160 150 H2 FKE X12 H2 FKF X12 H4 FKE X12 H4 FKF X12 H6 FKE X12 H6 FKF X12 H8 FKE X12 H8 FKF X12
8" - 225 200 H2 FKE X13 H2 FKF X13 H4 FKE X13 H4 FKF X13 H6 FKE X13 H6 FKF X13 H8 FKE X13 H8 FKF X13

226 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FKOV/CE LUG ANSI PVC-U FKOA/CE LUG ANSI ABS


FKOM/CE LUG ANSI PP FKOC/CE LUG ANSI Corzan

ABS
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 H1 FKA X06 H1 FKB X06 H3 FKA X06 H3 FKB X06 H5 FKA X06 H5 FKB X06 H7 FKA X06 H7 FKB X06
2" - 63 H1 FKA X07 H1 FKB X07 H3 FKA X07 H3 FKB X07 H5 FKA X07 H5 FKB X07 H7 FKA X07 H7 FKB X07
2½" - 75 65 H1 FKA X08 H1 FKB X08 H3 FKA X08 H3 FKB X08 H5 FKA X08 H5 FKB X08 H7 FKA X08 H7 FKB X08
3" - 90 80 H1 FKA X09 H1 FKB X09 H3 FKA X09 H3 FKB X09 H5 FKA X09 H5 FKB X09 H7 FKA X09 H7 FKB X09
4" - 110 100 H1 FKA X10 H1 FKB X10 H3 FKA X10 H3 FKB X10 H5 FKA X10 H5 FKB X10 H7 FKA X10 H7 FKB X10
5" - 140 125 H1 FKA X11 H1 FKB X11 H3 FKA X11 H3 FKB X11 H5 FKA X11 H5 FKB X11 H7 FKA X11 H7 FKB X11
6" - 160 150 H1 FKA X12 H1 FKB X12 H3 FKA X12 H3 FKB X12 H5 FKA X12 H5 FKB X12 H7 FKA X12 H7 FKB X12

ACTUATED VALVES - Electric


8" - 225 200 H1 FKA X13 H1 FKB X13 H3 FKA X13 H3 FKB X13 H5 FKA X13 H5 FKB X13 H7 FKA X13 H7 FKB X13
240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
10" - 250 250 H1 FKA X14 H1 FKB X14 - - - - - -
12" - 315 315 H1 FKA X15 H1 FKB X15 - - - - - -
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 H2 FKA X06 H2 FKB X06 H4 FKA X06 H4 FKB X06 H6 FKA X06 H6 FKB X06 H8 FKA X06 H8 FKB X06
2" - 63 H2 FKA X07 H2 FKB X07 H4 FKA X07 H4 FKB X07 H6 FKA X07 H6 FKB X07 H8 FKA X07 H8 FKB X07
2½" - 75 65 H2 FKA X08 H2 FKB X08 H4 FKA X08 H4 FKB X08 H6 FKA X08 H6 FKB X08 H8 FKA X08 H8 FKB X08
3" - 90 80 H2 FKA X09 H2 FKB X09 H4 FKA X09 H4 FKB X09 H6 FKA X09 H6 FKB X09 H8 FKA X09 H8 FKB X09
4" - 110 100 H2 FKA X10 H2 FKB X10 H4 FKA X10 H4 FKB X10 H6 FKA X10 H6 FKB X10 H8 FKA X10 H8 FKB X10
5" - 140 125 H2 FKA X11 H2 FKB X11 H4 FKA X11 H4 FKB X11 H6 FKA X11 H6 FKB X11 H8 FKA X11 H8 FKB X11
6" - 160 150 H2 FKA X12 H2 FKB X12 H4 FKA X12 H4 FKB X12 H6 FKA X12 H6 FKB X12 H8 FKA X12 H8 FKB X12
8" - 225 200 H2 FKA X13 H2 FKB X13 H4 FKA X13 H4 FKB X13 H6 FKA X13 H6 FKB X13 H8 FKA X13 H8 FKB X13

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 227


FK Butterfly Valve (DN40 - DN300)

FKOV/CE LUG ANSI PVC-U FKOA/CE LUG ANSI ABS


FKOM/CE LUG ANSI PP FKOC/CE LUG ANSI Corzan

PP
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 H1 FKN 106 H1 FKP X06 H3 FKN X06 H3 FKP X06 H5 FKN X06 H5 FKP X06 H7 FKN X06 H7 FKP X06
2" - 63 H1 FKN X07 H1 FKP X07 H3 FKN X07 H3 FKP X07 H5 FKN X07 H5 FKP X07 H7 FKN X07 H7 FKP X07
2½" - 75 65 H1 FKN X08 H1 FKP X08 H3 FKN X08 H3 FKP X08 H5 FKN X08 H5 FKP X08 H7 FKN X08 H7 FKP X08
3" - 90 80 H1 FKN X09 H1 FKP X09 H3 FKN X09 H3 FKP X09 H5 FKN X09 H5 FKP X09 H7 FKN X09 H7 FKP X09
4" - 110 100 H1 FKN X10 H1 FKP X10 H3 FKN X10 H3 FKP X10 H5 FKN X10 H5 FKP X10 H7 FKN X10 H7 FKP X10
5" - 140 125 H1 FKN X11 H1 FKP X11 H3 FKN X11 H3 FKP X11 H5 FKN X11 H5 FKP X11 H7 FKN X11 H7 FKP X11
6" - 160 150 H1 FKN X12 H1 FKP X12 H3 FKN X12 H3 FKP X12 H5 FKN X12 H5 FKP X12 H7 FKN X12 H7 FKP X12
8" - 225 200 H1 FKN X13 H1 FKP X13 H3 FKN X13 H3 FKP X13 H5 FKN X13 H5 FKP X13 H7 FKN X13 H7 FKP X13
240VAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
10" - 250 250 H1 FKN X14 H1 FKP X14 - - - - - -
12" - 315 315 H1 FKN X15 H1 FKP X15 - - - - - -
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 H2 FKN X06 H2 FKP X06 H4 FKN X06 H4 FKP X06 H6 FKN X06 H6 FKP X06 H8 FKN X06 H8 FKP X06
2" - 63 H2 FKN X07 H2 FKP X07 H4 FKN X07 H4 FKP X07 H6 FKN X07 H6 FKP X07 H8 FKN X07 H8 FKP X07
2½" - 75 65 H2 FKN X08 H2 FKP X08 H4 FKN X08 H4 FKP X08 H6 FKN X08 H6 FKP X08 H8 FKN X08 H8 FKP X08
3" - 90 80 H2 FKN X09 H2 FKP X09 H4 FKN X09 H4 FKP X09 H6 FKN X09 H6 FKP X09 H8 FKN X09 H8 FKP X09
4" - 110 100 H2 FKN X10 H2 FKP X10 H4 FKN X10 H4 FKP X10 H6 FKN X10 H6 FKP X10 H8 FKN X10 H8 FKP X10
5" - 140 125 H2 FKN X11 H2 FKP X11 H4 FKN X11 H4 FKP X11 H6 FKN X11 H6 FKP X11 H8 FKN X11 H8 FKP X11
6" - 160 150 H2 FKN X12 H2 FKP X12 H4 FKN X12 H4 FKP X12 H6 FKN X12 H6 FKP X12 H8 FKN X12 H8 FKP X12
8" - 225 200 H2 FKN X13 H2 FKP X13 H4 FKN X13 H4 FKP X13 H6 FKN X13 H6 FKP X13 H8 FKN X13 H8 FKP X13

Corzan
100 to 240vAC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 H1 FKJ X06 H1 FKK X06 H3 FKJ X06 H3 FKK X06 H5 FKJ X06 H5 FKK X06 H7 FKJ X06 H7 FKK X06
2" - 63 H1 FKJ X07 H1 FKK X07 H3 FKJ X07 H3 FKK X07 H5 FKJ X07 H5 FKK X07 H7 FKJ X07 H7 FKK X07
2½" - 75 65 H1 FKJ X08 H1 FKK X08 H3 FKJ X08 H3 FKK X08 H5 FKJ X08 H5 FKK X08 H7 FKJ X08 H7 FKK X08
3" - 90 80 H1 FKJ X09 H1 FKK X09 H3 FKJ X09 H3 FKK X09 H5 FKJ X09 H5 FKK X09 H7 FKJ X09 H7 FKK X09
4" - 110 100 H1 FKJ X10 H1 FKK X10 H3 FKJ X10 H3 FKK X10 H5 FKJ X10 H5 FKK X10 H7 FKJ X10 H7 FKK X10
5" - 140 125 H1 FKJ X11 H1 FKK X11 H3 FKJ X11 H3 FKK X11 H5 FKJ X11 H5 FKK X11 H7 FKJ X11 H7 FKK X11
6" - 160 150 H1 FKJ X12 H1 FKK X12 H3 FKJ X12 H3 FKK X12 H5 FKJ X12 H5 FKK X12 H7 FKJ X12 H7 FKK X12
24VAC/DC
STANDARD FAIL SAFE CLOSED FAIL SAFE OPEN 4 TO 20mA POSITIONING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½" - 50 H2 FKJ X06 H2 FKK X06 H4 FKJ X06 H4 FKK X06 H6 FKJ X06 H6 FKK X06 H8 FKJ X06 H8 FKK X06
2" - 63 H2 FKJ X07 H2 FKK X07 H4 FKJ X07 H4 FKK X07 H6 FKJ X07 H6 FKK X07 H8 FKJ X07 H8 FKK X07
2½" - 75 65 H2 FKJ X08 H2 FKK X08 H4 FKJ X08 H4 FKK X08 H6 FKJ X08 H6 FKK X08 H8 FKJ X08 H8 FKK X08
3" - 90 80 H2 FKJ X09 H2 FKK X09 H4 FKJ X09 H4 FKK X09 H6 FKJ X09 H6 FKK X09 H8 FKJ X09 H8 FKK X09
4" - 110 100 H2 FKJ X10 H2 FKK X10 H4 FKJ X10 H4 FKK X10 H6 FKJ X10 H6 FKK X10 H8 FKJ X10 H8 FKK X10
5" - 140 125 H2 FKJ X11 H2 FKK X11 H4 FKJ X11 H4 FKK X11 H6 FKJ X11 H6 FKK X11 H8 FKJ X11 H8 FKK X11
6" - 160 150 H2 FKJ X12 H2 FKK X12 H4 FKJ X12 H4 FKK X12 H6 FKJ X12 H6 FKK X12 H8 FKJ X12 H8 FKK X12

228 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

Actuators: 1½" - d50 to 2½" - d75


Electric actuator with plastic housing Actuator options
Voltage : 100 to 240vAC Power to Open / Power to Close
24vAC/DC
Temperature: -10ºC to +40ºC Fail Safe Closed / Fail Safe Open

Electrical connections
4 to 20 mA Positioning
Power supply: DIN 43650 3P+T Plug
Feedback: ISO M20 Gland
Additional options
Standard equipment • IP 67 Actuator
• Emergency manual override • ATEX EExd Actuator
• Visual position indicator
• 2 Auxiliary (and adjustable) limit switches Please contact the Durapipe Valve Department for further information.

ACTUATED VALVES - Electric


• Electronic torque limiter
DC AC/DC
• Anti-condensation heater Power supply 24V 100 to 240V
• IP66 ingress protection Power 15W 15W
Working time 12 sec 12 sec
Duty rating 50% 50%
Protection IP66 IP66

Actuators: 3" - d90 to 4" - d110


Electric actuator with plastic housing Actuator options
Voltage : 100 to 240vAC Power to Open / Power to Close
24vAC/DC
Temperature: -10ºC to +40ºC Fail Safe Closed / Fail Safe Open

Electrical connections
4 to 20 mA Positioning
Power supply: DIN 43650 3P+T Plug
Feedback: ISO M20 Gland
Additional options
Standard equipment • IP 67 Actuator
• Emergency manual override • ATEX EExd Actuator
• Visual position indicator
Please contact the Durapipe Valve Department for further information.
• 2 Auxiliary (and adjustable) limit switches
• Electronic torque limiter
DC AC/DC
• Anti-condensation heater Power supply 24V 100 to 240V
• IP66 ingress protection Power 15W 15W
Working time 12 sec 12 sec
Duty rating 50% 50%
Protection IP66 IP66

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 229


FK Butterfly Valve (DN40 - DN300)

Actuators: 5" - d125 to 6" - d160


Electric actuator with plastic housing Actuator options
Voltage : 100 to 240vAC
Power to Open / Power to Close
24vAC/DC
Temperature: -20ºC to +70ºC (Fail Safe -10ºC to +40ºC) Fail Safe Closed / Fail Safe Open
Electrical connections
4 to 20 mA Positioning
Power supply: ISO M20 Gland
Feedback: ISO M20 Gland Additional options
Standard equipment • ATEX EExd Actuator
• Emergency manual override Please contact the Durapipe Valve Department for further information.
• Visual position indicator DC AC/DC
• 2 Auxiliary (and adjustable) limit switches Power supply 24V 100 to 240V
• Electronic torque limiter Power 45W 45W
• Anti-condensation heater Working time 30 sec 30 sec
• IP67 ingress protection Duty rating 50% 50%
Protection IP66 IP66

Actuators: 8" - d200/d225


Electric actuator with plastic housing Actuator options
Voltage : 100 to 240vAC Power to Open / Power to Cose
24vAC/DC
Temperature: -20ºC to +70ºC (Fail Safe -10ºC to +40ºC) Fail Safe Closed / Fail Safe Open

Electrical connections 4 to 20 mA Positioning


Power supply: ISO M20 Gland
Feedback: ISO M20 Gland Additional options
Standard equipment • ATEX EExd Actuator
• Emergency manual override Please contact the Durapipe Valve Department for further information.
• Visual position indicator DC AC/DC
• 2 Auxiliary (and adjustable) limit switches Power supply 24V 100 to 240V
• Electronic torque limiter Power 45W 45W
• Anti-condensation heater Working time 30 sec 30 sec
• IP67 ingress protection Duty rating 50% 50%
Protection IP66 IP66

Actuators: 10" - d250 to 12" - d315


Electric actuator with plastic housing Actuator options
Voltage : 240vAC Power to Open / Power to Close
Temperature: -20ºC to +70ºC

Electrical connections Please contact the Durapipe Valve Department for further information.
Power supply: ISO M20 Gland AC
Feedback: ISO M20 Gland Power supply 240V
Power 250W
Standard equipment Working time 38 sec
• Emergency manual override Duty rating 50%
• Visual position indicator Protection IP66
• 2 Auxiliary (and adjustable) limit switches
• Electronic torque limiter
• Anti-condensation heater
• IP67 ingress protection

230 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

Operating Principle

Standard

Power is required to drive


the actuator to the open
and closed position. If there
is an interruption in the
power supply, the actuator
will remain in its position at
the point of power failure.

Fail Safe

ACTUATED VALVES - Electric


Closed
Power is required to drive
the actuator to the open and
closed position. If there is
an interruption in the power
supply, the actuator will drive
to the closed position under its
own internal battery power.

Fail Safe
Open
Power is required to drive
the actuator to the open and
closed position. If there is
an interruption in the power
supply, the actuator will drive
to the open position under its
own internal battery power.

4 to 20 mA
Positioning
Power is required to be
supplied to the actuator. The
actuator opens/closes when
control signal is applied. Valve
position is in relation to the
mA/voltage signal provided.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 231


FK Butterfly Valve (DN40 - DN300)

Wiring Diagrams

1½" - d40 to 8" - d200/d225 1½" - d40 to 8" - d200/d225

Configuration A or B :
A - Standard mode: Terminals 65 and 66 can be connected to indicate the battery status.
B - Full safety mode: Connecting the feedback relay terminals 65 and 66, as per the option
B wiring diagram: The actuator will only open if the security block is functioning (sufficient
charge, initialized card).

1½" - d40 to 8" - d200/d225 10" - d250 to 12" - d315

232 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

Disassembly 1½" - d40 to 2" - d63


(1½" - d40 to 2" - d63)

1. Remove the protection cap (5) and undo and remove


the retaining screw (4) and washer (3).
2. Remove the Actuator (1) and mounting plate (2) from the
body (6).
3. Remove the protection cap (9) and undo & remove the
screw and washer (8 & 7).
4. Extract the shaft (15) and remove the disc (17).
5. Remove the shaft O-rings (13 & 14) from the shaft (15).
6. Remove the anti-friction rings (19).
7. Remove the primary liner (16) from the valve body (6).

ACTUATED VALVES - Electric


Assembly
(1½" - d40 to 2" - d63)

1. Fit the primary liner (16) to the valve body (6).


2. Refit the shaft O-rings (13 & 14) onto the shaft (15).
3. Fit the anti-friction rings (19) onto the disc (17)
4. Lubricate the liner and insert the disc into the valve
body (6) / liner (16).
5. Push the shaft (15) into the body (6) and through
the disc (17).
6. Refit the screw (8) and washer (7) and tighten.
Push in the protection cap (9).
Position Components Material
7. Place the mounting plate (2) onto the body (6) then
1* Actuator PA6.6
the actuator (2) onto the plate and hold in place
2* Mounting Plate PP-GR
with the screws and washers (4 & 13) push on the
3 Washer Stainless steel
protection caps (5).
4 Screw Stainless steel
5 Protection Cap PE
6 Body PP-GR
7 Washer Stainless steel
8 Screw Stainless steel
9 Protection Cap PE
Note: For technical information on valve bracketing and 13* Shaft O-ring EPDM or FPM
supports, connections to a system, assembly and disassembly
14* Shaft O-ring EPDM or FPM
refer to page 112 within the manual valves section.
PAGE NUMBERS

15 Shaft Stainless steel


16* Primary Liner EPDM or FPM
17 Disc Valve Material
Note: When assembling the valve components, it is
advisable to lubricate the O-rings. Do not use mineral oils 19 Anti-friction Ring PTFE
as they attack EPDM rubber. 20 Cantering Inserts ABS
*Spare Parts

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FK Butterfly Valve (DN40 - DN300)

Disassembly (2½"- d75 to 8" - d225)


(2½"- d75 to 8" - d225)

1. Remove the protection cap (5) and undo and remove


the retaining screw (4) and washer (3).
2. Remove the Actuator (1) and mounting plate (2) from the
body (6).
3. Remove the protection cap (9) and undo & remove the
screw and washer (8 & 7).
4. Extract the shaft (15) and remove the disc (17).
5. Remove the shaft O-rings (13 & 14) from the shaft (15).
6. Remove the anti-friction rings (19) and the O-rings (18).
7. Remove the circlip (10) and the bush (12) and bush
O-rings (11).
8. Remove the primary liner (16) from the valve body (6).

Assembly
(2½"- d75 to 8" - d225)

1. Fit the primary liner (16) to the valve body (6).


2. Refit the shaft O-rings (13 & 14) onto the shaft (15).
3. Fit the O-rings (11) to the bush (12). Fit the bush
onto the shaft (15) and fix in place with the circlip Position Components Material
(10). 1* Actuator PA6.6
4. Fit the anti-friction rings (19) and O-rings (18) onto 2* Mounting Plate PP-GR
the disc (17)
3 Washer Stainless Steel
5. Lubricate the liner and insert the disc into the valve
4 Screw Stainless Steel
body (6) / liner (16).
5 Protection Cap PE
6. Push the shaft (15) into the body (6) and through
the disc (17). 6 Body PP-GR

7. Refit the screw (8) and washer (7) and tighten. 7 Washer Stainless Steel
Push in the protection cap (9). 8 Screw Stainless Steel
8. Place the mounting plate (2) onto the body (6) then 9 Protection Cap PE
the actuator (2), with reducing bush (21) onto the 10 Circlip Stainless Steel
plate and hold in place with the screws and washers 11* Bush O-ring EPDM or FPM
(4 & 13) push on the protection caps (5). 12 Bush Nylon
13* Shaft O-ring EPDM or FPM
14* Shaft O-ring EPDM or FPM
Note: For technical information on valve bracketing and
PAGE NUMBERS

15 Shaft Stainless steel


supports, connections to a system, assembly and disassembly
16* Primary Liner EPDM or FPM
refer to page 112 within the manual valves section.
17 Disc Valve Material
18* Disc O-ring EPDM or FPM
Note: When assembling the valve components, it is 19 Anti-friction Ring PTFE
advisable to lubricate the O-rings. Do not use mineral oils 20 Inserts ABS
as they attack EPDM rubber. 21 Reducing Bush Stainless Steel
*Spare Parts

234 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

Disassembly (10"- d250 to 12" - d315)


(10"- d250 to 12" - d315)

1. Remove the protection caps (23) and undo and remove


the screws (21) and washers (22).
2. Extract the Actuator (20) from the shaft (16).
3. Remove the protection cap (13) and undo and remove the
retaining screw (14) and washers (11, 12 & 15).
4. Extract the shaft (16) and remove the disc (10).
5. Remove the shaft O-rings (17) from the shaft (16).
6. Remove the anti-friction rings (8) and the O-rings (9 & 19).
7. Remove the circlip (18) and the bushes (3 & 5) with the
washer (2).

ACTUATED VALVES - Electric


8. Remove the O-rings (4) and washers (6).
9. Remove the primary liner (7) from the valve body (1).

Assembly
(10"- d250 to 12" - d315)

1. Fit the primary liner (7) to the valve body (1).


2. Refit the O-rings (4) and the washers (6) onto the
bushes (5).
Position Components Material
3. Refit the shaft O-rings (17) onto the shaft (16). Fit the 1 Body PP-GR
upper bus (5), bush (3) and washer (2) onto the shaft 2 Washer Stainless Steel
(16) and fix in place with the circlip (18). 3 Bush PP
4. Fit the anti-friction rings (8) and O-rings (9 & 8) onto the 4 Bush O-ring EPDM or FPM
disc (10). 5 Bush PP
5. Lubricate the liner and insert the disc into the valve body 6 Washer Stainless Steel
(1) / liner (7). 7 Primary Liner EPDM or FPM
6. Push the shaft (16) into the body (1) and through the 8 Anti-friction Ring PTFE

disc (10). 9 Disc O-ring EPDM or FPM


10 Disc Valve Material
7. Refit the washer (6) and bottom bush (5) into the valve
11 Washer Stainless Steel
body (1), from the underside.
12 Washer Stainless Steel
8. Refit the screw (14) and washers (11, 12 & 15) and 13 Protection Cap PE
tighten. Push in the protection cap (13).
14 Screw Stainless Steel
9. Refit the actuator (20) to the shaft (16), ensuring the 15 Washer Stainless Steel
actuator opening position and disc position match. 16 Shaft Stainless Steel
10.Insert the screws (21) and washers (22) then tighten. 17 Shaft O-ring EPDM or FPM
Push on the protective caps (23). 18 Circlip Stainless Steel
19 O-ring EPDM or FPM
20 Actuator Aluminium
Note: When assembling the valve components, it is
advisable to lubricate the O-rings. Do not use mineral oils 21 Screw Stainless Steel
as they attack EPDM rubber. 22 Washer Stainless Steel
23 Protection Cap PE

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236 Tel: 0844 800 5509 Fax: 0800 317875
S1-S2 2-way Solenoid Valve

S1 - S2 2-way Solenoid Valve

• PVC-U double union body


• Two body sizes available : S1 Small body, S2 Large body
• Easy to install and maintain. Designed to exceed
5 million cycles without maintenance
• IP65 Protection class
• Intergrated manual override
• EPDM or FPM Lever type shutter with stainless steel lever
• DIN 43650 Electrical connector supplied as standard with
LED indicator and built in rectifier (for AC coil)
• Corrosion resistant: Metallic parts isolated from fluids and
external environment. All fixings are protected by PE caps
• For more information, please visit our website

ACTUATED VALVES - Electric


www.durapipe.co.uk

Legend
d Nominal outside diameter
DN Nominal internal diameter
R Nominal size or the thread in inches
PN Nominal pressure in bar
(max.working Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
GRPP Glass reinforced polypropylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber

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S1-S2 2-way Solenoid Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

S1 - Small body series S2 - Large body series


DN 4 6 8 DN 8 10 15
PN 6 4 2 PN 6 4 2
KV (l/min)* 6.7 12.1 15.3 KV (l/min)* 27.5 34.2 58.3

* ∆P 1 bar
Flow coefficient KV. S1 - small body series Flow coefficient KV. S2 - large body series
KV (l/min) is the number of litres per minute of water at a KV (l/min) is the number of litres per minute of water at a
temperature of 20ºC that will flow through a valve with a one bar temperature of 20ºC that will flow through a valve with a one bar
pressure differential at a specified rate. The KV (l/min) values shown pressure differential at a specified rate. The KV (l/min) values
in the table are calculated with the valve fully open. shown in the table are calculated with the valve fully open.

0 20 40 60 80 100 °C Position Components


bar
Operating principle Lever type shutter
8
Control Function Normally closed
Working Pressure

6 Body material PVC-U

4 Seal material EPDM or FPM


Maximum allowable ambient
2 50°C
temperature

0 Maximum allowable fluid viscosity 38 cSt


Working Temperature Duty cycle 100% ED
Pressure/temperature rating for water and harmless fluids to Closing time ~ 20 ms
which the material is RESISTANT. In other cases a reduction
Opening time ~ 20 ms
of the PN is required. (25 years with safety factor).
Available AC operating voltages 24V, 110V, 240V

Frequency 50/60 Hz

Available DC operating voltages 12V, 24V

Voltage allowance ± 10%


Power consumption: S1 series
10W
(small body)
Power consumption: S2 series
20W
(large body)
Protection class IP65
DIN 43650 connector
Electrical connection
with LED(1)
Coil thermal class F (155°C)

(1) Connector with integrated rectifier for AC voltage input

238 Tel: 0844 800 5509 Fax: 0800 317875


S1-S2 2-way Solenoid Valve

Control Function

De-energised solenoid coil Energised solenoid coil

ACTUATED VALVES - Electric

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S1-S2 2-way Solenoid Valve

BS Series Female Ends

S12LV - S22LV PVC-U


2/2-way solenoid valve with BS series female ends for solvent welding
S1 Series - Small body
PVC-U
d DN Voltage A B C E H H1 L M Z gms EPDM Code FPM Code
3
/8" 4 240V AC 24 100 103 42 88 44 14 52 60 400 H1A04A01 H1B04A01
3
/8 " 4 110V AC 24 100 103 42 88 44 14 52 60 400 H1A04B01 H1B04B01
3
/8 " 4 24V AC 24 100 103 42 88 44 14 52 60 400 H1A04C01 H1B04C01
3
/8 " 4 24V DC 24 100 103 42 88 44 14 52 60 400 H1A04E01 H1B04E01
3
/8 " 4 12V DC 24 100 103 42 88 44 14 52 60 400 H1A04F01 H1B04F01
3
/ 8" 6 240V AC 24 100 103 42 88 44 14 52 60 400 H1A06A01 H1B06A01
3
/8" 6 110V AC 24 100 103 42 88 44 14 52 60 400 H1A06B01 H1B06B01
3
/8 " 6 24V AC 24 100 103 42 88 44 14 52 60 400 H1A06C01 H1B06C01
3
/8 " 6 24V DC 24 100 103 42 88 44 14 52 60 400 H1A06E01 H1B06E01
3
/8 " 6 12V DC 24 100 103 42 88 44 14 52 60 400 H1A06F01 H1B06F01
3
/8 " 8 240V AC 24 100 103 42 88 44 14 52 60 400 H1A08A01 H1B08A01
3
/ 8" 8 110V AC 24 100 103 42 88 44 14 52 60 400 H1A08B01 H1B08B01
3
/8" 8 24V AC 24 100 103 42 88 44 14 52 60 400 H1A08C01 H1B08C01
3
/8 " 8 24V DC 24 100 103 42 88 44 14 52 60 400 H1A08E01 H1B08E01
3
/8 " 8 12V DC 24 100 103 42 88 44 14 52 60 400 H1A08F01 H1B08F01
1
/4" Available on request please contact the Valve Department for details.

S2 Series - Large body PVC-U


d DN Voltage A B C E H H1 L M Z gms EPDM Code FPM Code
3
/8" 8 240V AC 34 115 130 54 99 50 14 67 71 1000 H2A08A01 H2B08A01
3
/8 " 8 110V AC 34 115 130 54 99 50 14 67 71 1000 H2A08B01 H2B08B01
3
/8 " 8 24V AC 34 115 130 54 99 50 14 67 71 1000 H2A08C01 H2B08C01
3
/8 " 8 24V DC 34 115 130 54 99 50 14 67 71 1000 H2A08E01 H2B08E01
3
/8 " 8 12V DC 34 115 130 54 99 50 14 67 71 1000 H2A08F01 H2B08F01
3
/ 8" 10 240V AC 34 115 130 54 99 50 14 67 71 1000 H2A10A01 H2B10A01
3
/8" 10 110V AC 34 115 130 54 99 50 14 67 71 1000 H2A10B01 H2B10B01
3
/8 " 10 24V AC 34 115 130 54 99 50 14 67 71 1000 H2A10C01 H2B10C01
3
/8 " 10 24V DC 34 115 130 54 99 50 14 67 71 1000 H2A10E01 H2B10E01
3
/8 " 10 12V DC 34 115 130 54 99 50 14 67 71 1000 H2A10F01 H2B10F01
1
/2 " 10 240V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A10A02 H2B10A02
1
/2 " 10 110V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A10B02 H2B10B02
1
/2 " 10 24V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A10C02 H2B10C02
1
/ 2" 10 24V DC 34 115 130 54 104 52 16.5 67 71 1000 H2A10E02 H2B10E02
1
/2 " 10 12V DC 34 115 130 54 104 52 16.5 67 71 1000 H2A10F02 H2B10F02
1
/2 " 15 240V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A15A02 H2B15A02
1
/2" 15 110V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A15B02 H2B15B02
1
/2 " 15 24V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A15C02 H2B15C02
1
/ 2" 15 24V DC 34 115 130 54 104 52 16.5 67 71 1000 H2A15E02 H2B15E02
1
/2 " 15 12V DC 34 115 130 54 104 52 16.5 67 71 1000 H2A15F02 H2B15F02

240 Tel: 0844 800 5509 Fax: 0800 317875


S1-S2 2-way Solenoid Valve

Metric Series Female Ends

S12IV - S22IV PVC-U


2/2-way solenoid valve with Metric series female ends for solvent welding
S1 Series - Small body
PVC-U
d DN Voltage A B C E H H1 L M Z gms EPDM Code FPM Code

ACTUATED VALVES - Electric


16mm 4 240V AC 24 100 103 42 88 44 14 52 60 400 H1A04A05 H1B04A05
16mm 4 110V AC 24 100 103 42 88 44 14 52 60 400 H1A04B05 H1B04B05
16mm 4 24V AC 24 100 103 42 88 44 14 52 60 400 H1A04C05 H1B04C05
16mm 4 24V DC 24 100 103 42 88 44 14 52 60 400 H1A04E05 H1B04E05
16mm 4 12V DC 24 100 103 42 88 44 14 52 60 400 H1A04F05 H1B04F05
16mm 6 240V AC 24 100 103 42 88 44 14 52 60 400 H1A06A05 H1B06A05
16mm 6 110V AC 24 100 103 42 88 44 14 52 60 400 H1A06B05 H1B06B05
16mm 6 24V AC 24 100 103 42 88 44 14 52 60 400 H1A06C05 H1B06C05
16mm 6 24V DC 24 100 103 42 88 44 14 52 60 400 H1A06E05 H1B06E05
16mm 6 12V DC 24 100 103 42 88 44 14 52 60 400 H1A06F05 H1B06F05
16mm 8 240V AC 24 100 103 42 88 44 14 52 60 400 H1A08A05 H1B08A05
16mm 8 110V AC 24 100 103 42 88 44 14 52 60 400 H1A08B05 H1B08B05
16mm 8 24V AC 24 100 103 42 88 44 14 52 60 400 H1A08C05 H1B08C05
16mm 8 24V DC 24 100 103 42 88 44 14 52 60 400 H1A08E05 H1B08E05
16mm 8 12V DC 24 100 103 42 88 44 14 52 60 400 H1A08F05 H1B08F05
10mm and 12mm options are available on request please contact the Valve Department for details.

S2 Series - Large body PVC-U


d DN Voltage A B C E H H1 L M Z gms EPDM Code FPM Code
16mm 8 240V AC 34 115 130 54 99 50 14 67 71 1000 H2A08A05 H2B08A05
16mm 8 110V AC 34 115 130 54 99 50 14 67 71 1000 H2A08B05 H2B08B05
16mm 8 24V AC 34 115 130 54 99 50 14 67 71 1000 H2A08C05 H2B08C05
16mm 8 24V DC 34 115 130 54 99 50 14 67 71 1000 H2A08E05 H2B08E05
16mm 8 12V DC 34 115 130 54 99 50 14 67 71 1000 H2A08F05 H2B08F05
16mm 10 240V AC 34 115 130 54 99 50 14 67 71 1000 H2A10A05 H2B10A05
16mm 10 110V AC 34 115 130 54 99 50 14 67 71 1000 H2A10B05 H2B10B05
16mm 10 24V AC 34 115 130 54 99 50 14 67 71 1000 H2A10C05 H2B10C05
16mm 10 24V DC 34 115 130 54 99 50 14 67 71 1000 H2A10E05 H2B10E05
16mm 10 12V DC 34 115 130 54 99 50 14 67 71 1000 H2A10F05 H2B10F05
20mm 10 240V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A10A06 H2B10A06
20mm 10 110V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A10B06 H2B10B06
20mm 10 24V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A10C06 H2B10C06
20mm 10 24V DC 34 115 130 54 104 52 16.5 67 71 1000 H2A10E06 H2B10E06
20mm 10 12V DC 34 115 130 54 104 52 16.5 67 71 1000 H2A10F06 H2B10F06
20mm 15 240V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A15A06 H2B15A06
20mm 15 110V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A15B06 H2B15B06
20mm 15 24V AC 34 115 130 54 104 52 16.5 67 71 1000 H2A15C06 H2B15C06
20mm 15 24V DC 34 115 130 54 104 52 16.5 67 71 1000 H2A15E06 H2B15E06
20mm 15 12V DC 34 115 130 54 104 52 16.5 67 71 1000 H2A15F06 H2B15F06

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S1-S2 2-way Solenoid Valve

BSP Threaded Socket Ends

S12FV - S22FV PVC-U


2/2-way solenoid valve with BSP parallel female threaded ends
S1 Series - Small body
PVC-U
R DN Voltage A B C E H H1 L M Z gms EPDM Code FPM Code
3
/8" 4 240V AC 24 100 103 42 86 43 16.5 52 71 400 H1A04AB1 H1B04AB1
3
/ 8" 4 110V AC 24 100 103 42 86 43 16.5 52 71 400 H1A04BB1 H1B04BB1
3
/8 " 4 24V AC 24 100 103 42 86 43 16.5 52 71 400 H1A04CB1 H1B04CB1
3
/8 " 4 24V DC 24 100 103 42 86 43 16.5 52 71 400 H1A04EB1 H1B04EB1
3
/8 " 4 12V DC 24 100 103 42 86 43 16.5 52 71 400 H1A04FB1 H1B04FB1
3
/8" 6 240V AC 24 100 103 42 86 43 16.5 52 71 400 H1A06AB1 H1B06AB1
3
/8 " 6 110V AC 24 100 103 42 86 43 16.5 52 71 400 H1A06BB1 H1B06BB1
3
/8 " 6 24V AC 24 100 103 42 86 43 16.5 52 71 400 H1A06CB1 H1B06CB1
3
/8 " 6 24V DC 24 100 103 42 86 43 16.5 52 71 400 H1A06EB1 H1B06EB1
3
/8" 6 12V DC 24 100 103 42 86 43 16.5 52 71 400 H1A06FB1 H1B06FB1
3
/ 8" 8 240V AC 24 100 103 42 86 43 16.5 52 71 400 H1A08AB1 H1B08AB1
3
/8 " 8 110V AC 24 100 103 42 86 43 16.5 52 71 400 H1A08BB1 H1B08BB1
3
/8 " 8 24V AC 24 100 103 42 86 43 16.5 52 71 400 H1A08CB1 H1B08CB1
3
/8 " 8 24V DC 24 100 103 42 86 43 16.5 52 71 400 H1A08EB1 H1B08EB1
3
/8" 8 12V DC 24 100 103 42 86 43 16.5 52 71 400 H1A08FB1 H1B08FB1
1
/4" Available on request please contact the Valve Department for details.

S2 Series - Large body PVC-U


R DN Voltage A B C E H H1 L M Z gms EPDM Code FPM Code
3
/8" 8 240V AC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A08AB1 H2B08AB1
3
/ 8" 8 110V AC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A08BB1 H2B08BB1
3
/8 " 8 24V AC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A08CB1 H2B08CB1
3
/8 " 8 24V DC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A08EB1 H2B08EB1
3
/8 " 8 12V DC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A08FB1 H2B08FB1
3
/8" 10 240V AC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A10AB1 H2B10AB1
3
/8 " 10 110V AC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A10BB1 H2B10BB1
3
/8 " 10 24V AC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A10CB1 H2B10CB1
3
/8 " 10 24V DC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A10EB1 H2B10EB1
3
/8" 10 12V DC 34 115 130 54 97 48.5 11.5 67 74 1000 H2A10FB1 H2B10FB1
1
/ 2" 10 240V AC 34 115 130 54 105 52.5 15 67 75 1000 H2A10AB2 H2B10AB2
1
/2"" 10 110V AC 34 115 130 54 105 52.5 15 67 75 1000 H2A10BB2 H2B10BB2
1
/2"" 10 24V AC 34 115 130 54 105 52.5 15 67 75 1000 H2A10CB2 H2B10CB2
1
/2"" 10 24V DC 34 115 130 54 105 52.5 15 67 75 1000 H2A10EB2 H2B10EB2
1
/2"" 10 12V DC 34 115 130 54 105 52.5 15 67 75 1000 H2A10FB2 H2B10FB2
1
/2"" 15 240V AC 34 115 130 54 105 52.5 15 67 75 1000 H2A15AB2 H2B15AB2
1
/2"" 15 110V AC 34 115 130 54 105 52.5 15 67 75 1000 H2A15BB2 H2B15BB2
1
/2"" 15 24V AC 34 115 130 54 105 52.5 15 67 75 1000 H2A15CB2 H2B15CB2
1
/2"" 15 24V DC 34 115 130 54 105 52.5 15 67 75 1000 H2A15EB2 H2B15EB2
1
/2"" 15 12V DC 34 115 130 54 105 52.5 15 67 75 1000 H2A15FB2 H2B15FB2

242 Tel: 0844 800 5509 Fax: 0800 317875


S1-S2 2-way Solenoid Valve

Connection to the System

Before proceeding with the installation, please read and familiarise yourself with these instructions.
1. Check that the pipes either side of the valve are axially aligned, in order to avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (13) from the valve body and slide them onto the pipe.
3. Solvent weld or screw the valve end connectors (12) onto the pipe ends. For correct jointing see the Durapipe PVC-U technical
catalogue.
4. Position the valve between the two end connectors and screw the union nuts clockwise by hand until a resistance is felt; do not
use keys or other tools which may damage the nut Surface.

Note: For the valve to seal correctly and long term reliability. The fluid must be clean and contain no undissolved
particles. It is recommended a Durapipe/FIP sediment strainer should be installed downstream of the valve.

ACTUATED VALVES - Electric


Disassembly Assembly

1. Isolate the valve from the flow and drain down the pipeline. 1. Insert the spring slide (7) onto the shutter (8) and the
2. Unscrew the union nuts (13) anti-clockwise to remove them. spring (9) onto the spring slide housing (7).
Remove the valve out of the line and remove the O-rings 2. Fit the shutter (8) into the upper body (6) ensuring that
(11). the spring (9) is properly positioned into its groove.
3. Remove the coil protection cap (26), unscrew the coil 3. Assemble the two body halves (6 & 10) and fit and tighten
retaining screw (24) and remove the coil end cover (23). the four screws (16).
4. Insert the operator (19) into the manual override housing
4. Remove the coil (1) and the O-ring (2).
(3) up to the stop.
5. Remove the protective caps (18) and unscrew the screws 5. Fit the O-ring (5) onto the manual override lever (21) and
(14). tighten the screw (4). Ensure the manual override lever is
6. Separate the actuator/manual override assembly from the free to rotate. Set it lever to the ‘close’ position.
valve body, remove the control spindle (17) and O-ring (20). 6. Insert the control spindle (17) into the hole of the operator
bush (11) and the O-ring (3) can be removed. (19), place the O-ring (20) into the groove on the manual
7. Unscrew the screw (4) and remove the manual override override housing (3).
lever (21) and O-ring (5). Remove the operator (19) from the 7. Fit the actuator/manual override assembly to the body
manual override housing (3). and fit and tighten the four screws (14).
8. Remove the protection caps (18), unscrew the four screws 8. Insert the protection caps (18). Fit the O-ring (2), coil (1),
(16) and separate the two halves of the body (6 & 10) and O-ring (2), and coil end cover. Fit and tighten the retaining
remove the shutter (8). screw (24). Push in the protective cover (26).
9. Remove the spring (9) from the spring slide (7). And the
spring slide from the shutter (8).

Note: When assembling the valve components, it is advisable to lubricate the O-rings. Do not use mineral oils as they attack EPDM rubber.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 243


S1-S2 2-way Solenoid Valve

Position Components Material


1 Coil PA-GR
2 O-ring EPDM
Housing for
3 PP-GR
manual override
4 Screw Stainless steel
5 O-ring EPDM
6 Upper body PVC-U
7 Spring slide PP-GR
8 Shutter EPDM or FPM
9 Spring Stainless steel
10 Lower body PVC-U
11 O-ring EPDM or FPM
12 End connector PVC-U
13 Union nut PVC-U
14 Screw Zinc plated steel
15 Nuts Zinc plated steel
16 Screw Zinc plated steel
17 Control spindle Brass
18 Protection caps PE
19 Operator Stainless steel
Fig.1: Example of valve bracketing 20 O-ring EPDM
(bracket not available from Durapipe). 21 Manual override PP-GR
22 Connector -
23 Coil cap PP-GR
24 Screw Stainless steel
25 Bracket nuts Brass
26 Protection cap PE

244 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

VKD Pneumatically Actuated VKD DualBlock® 2-way Ball Valve


(DN10 - DN50)

• The VKD DualBlock® ball valve, is a fully unionised valve


that stands up to the most severe industrial applications
• Size range from 3/8" / d16mm up to 2" / d63mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
(PP = 10Bar at 20ºC).
• Patented DualBlock® system: The locking device ensures the
union nuts are retained in position, even under the most arduous
conditions: ie. vibration or thermal expansion
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional
equipment
• The pipeline downstream of the valve can be disconnected, with
the valve in the closed position, without leakage
• Fully blocked Seat Stop® design ball seat carrier, with micro
adjustment of the ball seats and ‘take up’ of axial pipe loads
• For more information, please visit our website
www.durapipe.co.uk

ACTUATED VALVES - Pneumatic


Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 245


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

1 10 100 1000 10000 l/min


Nm 10 15 20 25 32 40 50 DN
bar
20

-15
18

10

20

DN 5
32
40
50
2
1

DN

DN

DN

DN
DN
16
14
12
Pressure Loss
Torque

10 0,1

8
6
4
0,01
2
0
Valve Size

Torque at max working pressure. 16 Bar . 0,001


Flow Rate

Pressure loss chart.

-20 0 20 40 60 80 100 °C DN 10 15 20 770 32 40 50


bar
16 kv100 80 200 385 0.035 1100 1750 3400
PVC
14
Working Pressure

ABS
12
10 PP Flow coefficient kv100
8 Corzan kv100 is the number of litres per minute of water at a temperature of
6 20ºC that will flow through a valve with a one bar pressure differential
4 at a specified rate. The kv100 values shown in the table are calculated
2 with the valve fully open.
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to


which the material is RESISTANT. In other cases a reduction of
the PN is required. (25 years with safety factor).

246 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

BS Series Female Ends


VKDLV/CP PVC-U
VKDLA/CP ABS

DualBlock® ball valve with BS series female ends for solvent welding
d DN PN H E H1 H 2
H2 L Z B B B1 B2 E 1
E1
FSC DA FSC DA FSC DA
FSO FSO FSO
3
/8 10 16 103 54 65 142 107 14.5 74 143 143 29 58 68.5 68.5
1
/2 15 16 103 54 65 142 107 16.5 70 143 143 29 58 68.5 68.5
3
/4 20 16 115 65 70 142 107 19 77 158.5 158.5 34.5 73.5 68.5 68.5
1 25 16 128 73 78 155 107 22.5 83 184 159 39 74 80 68.5
11/4 32 16 146 86 88 155 125 26 94 207 207 46 97 80 80
11/2 40 16 164 98 93 230 125 30 104 229 214 52 104 102 80
2 50 16 199 122 111 230 182 36 127 239 239 62 114 102 102

PVC-U
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 745 HP DKE 102 HP DKF 102 HQ DKE 102 HQ DKF 102 HR DKE 102 HR DKF 102
3
/4 873 HP DKE 103 HP DKF 103 HQ DKE 103 HQ DKF 103 HR DKE 103 HR DKF 103
1 981 HP DKE 104 HP DKF 104 HQ DKE 104 HQ DKF 104 HR DKE 104 HR DKF 104
1 /4
1
1899 HP DKE 105 HP DKF 105 HQ DKE 105 HQ DKF 105 HR DKE 105 HR DKF 105
1 1 /2 2131 HP DKE 106 HP DKF 106 HQ DKE 106 HQ DKF 106 HR DKE 106 HR DKF 106
2 3868 HP DKE 107 HP DKF 107 HQ DKE 107 HQ DKF 107 HR DKE 107 HR DKF 107

ABS
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
3
/8 730 HP DKA 101 HP DKB 101 HQ DKA 101 HQ DKB 101 HR DKA 101 HR DKB 101
1
/2 725 HP DKA 102 HP DKB 102 HQ DKA 102 HQ DKB 102 HR DKA 102 HR DKB 102
3
/4 803 HP DKA 103 HP DKB 103 HQ DKA 103 HQ DKB 103 HR DKA 103 HR DKB 103

ACTUATED VALVES - Pneumatic


1 979 HP DKA 104 HP DKB 104 HQ DKA 104 HQ DKB 104 HR DKA 104 HR DKB 104
11/4 1851 HP DKA 105 HP DKB 105 HQ DKA 105 HQ DKB 105 HR DKA 105 HR DKB 105
11/2 2086 HP DKA 106 HP DKB 106 HQ DKA 106 HQ DKB 106 HR DKA 106 HR DKB 106
2 3851 HP DKA 107 HP DKB 107 HQ DKA 107 HQ DKB 107 HR DKA 107 HR DKB 107

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 247


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Metric Series Female Ends


VKDIV/CP PVC-U VKDIM/CP PP
VKDIA/CP ABS VKDIC/CP Corzan

DualBlock® ball valve with Metric series female ends


d DN PN* H E H1 H2 H2 L L Z Z B B B1 B2 E 1
E1
FSC DA PVC-U PP PVC-U PP FSC DA FSC DA
FSO ABS ABS FSO FSO

16 10 16 103 54 65 142 107 14 - 75 - 143 143 29 58 68.5 68.5


20 15 16 103 54 65 142 107 16 15 71 73 143 143 29 58 68.5 68.5
25 20 16 115 65 70 142 107 19 17 77 82 158.5 158.5 34.5 73.5 68.5 68.5
32 25 16 128 73 78 155 107 22 19 84 90 184 159 39 74 80 68.5
40 32 16 146 86 88 155 125 26 23 94 100 207 207 46 97 80 80
50 40 16 164 98 93 230 125 31 24 102 117 229 214 52 104 102 80
63 50 16 199 122 111 230 182 38 28 123 144 239 239 62 114 102 102
*All PP valves are rated as PN10.

PVC-U
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
16 755 HP DKE 305 HP DKF 305 HQ DKE 305 HQ DKF 305 HR DKE 305 HR DKF 305
20 745 HP DKE 306 HP DKF 306 HQ DKE 306 HQ DKF 306 HR DKE 306 HR DKF 306
25 873 HP DKE 307 HP DKF 307 HQ DKE 307 HQ DKF 307 HR DKE 307 HR DKF 307
32 981 HP DKE 308 HP DKF 308 HQ DKE 308 HQ DKF 308 HR DKE 308 HR DKF 308
40 1899 HP DKE 309 HP DKF 309 HQ DKE 309 HQ DKF 309 HR DKE 309 HR DKF 309
50 2131 HP DKE 310 HP DKF 310 HQ DKE 310 HQ DKF 310 HR DKE 310 HR DKF 310
63 3868 HP DKE 311 HP DKF 311 HQ DKE 311 HQ DKF 311 HR DKE 311 HR DKF 311

ABS
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
16 730 HP DKA 305 HP DKB 305 HQ DKA 305 HQ DKB 305 HR DKA 305 HR DKB 305
20 725 HP DKA 306 HP DKB 306 HQ DKA 306 HQ DKB 306 HR DKA 306 HR DKB 306
25 803 HP DKA 307 HP DKB 307 HQ DKA 307 HQ DKB 307 HR DKA 307 HR DKB 307
32 979 HP DKA 308 HP DKB 308 HQ DKA 308 HQ DKB 308 HR DKA 308 HR DKB 308
40 1851 HP DKA 309 HP DKB 309 HQ DKA 309 HQ DKB 309 HR DKA 309 HR DKB 309
50 2086 HP DKA 310 HP DKB 310 HQ DKA 310 HQ DKB 310 HR DKA 310 HR DKB 310
63 3851 HP DKA 311 HP DKB 311 HQ DKA 311 HQ DKB 311 HR DKA 311 HR DKB 311

PP
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
20 685 HP DKN 306 HP DKP 306 HQ DKN 306 HQ DKP 306 HR DKN 306 HR DKP 306
25 761 HP DKN 307 HP DKP 307 HQ DKN 307 HQ DKP 307 HR DKN 307 HR DKP 307
32 841 HP DKN 308 HP DKP 308 HQ DKN 308 HQ DKP 308 HR DKN 308 HR DKP 308
40 1686 HP DKN 309 HP DKP 309 HQ DKN 309 HQ DKP 309 HR DKN 309 HR DKP 309
50 1888 HP DKN 310 HP DKP 310 HQ DKN 310 HQ DKP 310 HR DKN 310 HR DKP 310
63 3457 HP DKN 311 HP DKP 311 HQ DKN 311 HQ DKP 311 HR DKN 311 HR DKP 311

Corzan
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
20 762 HP DKJ 306 HP DKK 306 HQ DKJ 306 HQ DKK 306 HR DKJ 306 HR DKK 306
25 893 HP DKJ 307 HP DKK 307 HQ DKJ 307 HQ DKK 307 HR DKJ 307 HR DKK 307
32 1013 HP DKJ 308 HP DKK 308 HQ DKJ 308 HQ DKK 308 HR DKJ 308 HR DKK 308
40 1930 HP DKJ 309 HP DKK 309 HQ DKJ 309 HQ DKK 309 HR DKJ 309 HR DKK 309
50 2218 HP DKJ 310 HP DKK 310 HQ DKJ 310 HQ DKK 310 HR DKJ 310 HR DKK 310
63 3961 HP DKJ 311 HP DKK 311 HQ DKJ 311 HQ DKK 311 HR DKJ 311 HR DKK 311

248 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

BSP Threaded Socket Ends VKDFV/CP PVC-U


VKDFA/CP ABS
VKDFM/CP PP

DualBlock® ball valve with BSP parallel female threaded ends


d DN PN* H E H1 L L Z Z B B B1 B2 E 1
E1
PVC-U PP PVC-U PP FSC DA FSC DA
ABS ABS FSO FSO

1
/2 15 16 103 54 65 16 15 71 73 143 143 29 58 68.5 68.5
3
/4 20 16 115 65 70 19 17 77 82 158.5 158.5 34.5 73.5 68.5 68.5
1 25 16 128 73 78 22 19 84 90 184 159 39 74 80 68.5
1 /4 32
1
16 146 86 88 26 23 94 100 207 207 46 97 80 80
11/2 40 16 164 98 93 31 24 102 117 229 214 52 104 102 80
2 50 16 199 122 111 38 28 123 144 239 239 62 114 102 102
*All PP valves are rated as PN10.

PVC-U
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 755 HP DKE B02 HP DKF B02 HQ DKE B02 HQ DKF B02 HR DKE B02 HR DKF B02
3
/4 745 HP DKE B03 HP DKF B03 HQ DKE B03 HQ DKF B03 HR DKE B03 HR DKF B03
1 873 HP DKE B04 HP DKF B04 HQ DKE B04 HQ DKF B04 HR DKE B04 HR DKF B04
11/4 981 HP DKE B05 HP DKF B05 HQ DKE B05 HQ DKF B05 HR DKE B05 HR DKF B05
11/2 1899 HP DKE B06 HP DKF B06 HQ DKE B06 HQ DKF B06 HR DKE B06 HR DKF B06
2 2131 HP DKE B07 HP DKF B07 HQ DKE B07 HQ DKF B07 HR DKE B07 HR DKF B07

ABS
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 730 HP DKA B02 HP DKB B02 HQ DKA B02 HQ DKB B02 HR DKA B02 HR DKB B02

ACTUATED VALVES - Pneumatic


3
/4 725 HP DKA B03 HP DKB B03 HQ DKA B03 HQ DKB B03 HR DKA B03 HR DKB B03
1 803 HP DKA B04 HP DKB B04 HQ DKA B04 HQ DKB B04 HR DKA B04 HR DKB B04
1 1/4 979 HP DKA B05 HP DKB B05 HQ DKA B05 HQ DKB B05 HR DKA B05 HR DKB B05
1 /2
1
1851 HP DKA B06 HP DKB B06 HQ DKA B06 HQ DKB B06 HR DKA B06 HR DKB B06
2 2086 HP DKA B07 HP DKB B07 HQ DKA B07 HQ DKB B07 HR DKA B07 HR DKB B07

PP
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 685 HP DKN B02 HP DKP B02 HQ DKN B02 HQ DKP B02 HR DKN B02 HR DKP B02
3
/4 761 HP DKN B03 HP DKP B03 HQ DKN B03 HQ DKP B03 HR DKN B03 HR DKP B03
1 841 HP DKN B04 HP DKP B04 HQ DKN B04 HQ DKP B04 HR DKN B04 HR DKP B04
1 /4
1
1686 HP DKN B05 HP DKP B05 HQ DKN B05 HQ DKP B05 HR DKN B05 HR DKP B05
11/2 1888 HP DKN B06 HP DKP B06 HQ DKN B06 HQ DKP B06 HR DKN B06 HR DKP B06
2 3457 HP DKN B07 HP DKP B07 HQ DKN B07 HQ DKP B07 HR DKN B07 HR DKP B07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 249


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Flanged Ends to BS EN1092-1 PN10/16


VKDOV/CP PVC-U VKDOM/CP PP
VKDOA/CP ABS VKDOC/CP Corzan

DualBlock® ball valve with Flanged ends, to BS EN1092-1 PN10/16


d DN PN H H1 H 2
H2 F f U B B B1 B2 E 1
E1
FSC DA FSC DA FSC DA
FSO FSO FSO

1
/2 - 20 15 16 103 65 142 107 65 14 4 143 143 29 58 68.5 68.5
3
/4 - 25 20 16 115 70 142 107 75 14 4 143 143 29 58 68.5 68.5
1 - 32 25 16 128 78 155 107 85 14 4 158.5 158.5 34.5 73.5 68.5 68.5
11/4 - 40 32 16 146 88 155 125 100 18 4 184 159 39 74 80 68.5
11/2 - 50 40 16 164 93 230 125 110 18 4 207 207 46 97 80 80
2 - 63 50 16 199 111 230 182 125 18 4 229 214 52 104 102 80

PVC-U
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 755 HP DKE F02 HP DKF F02 HQ DKE F02 HQ DKF F02 HR DKE F02 HR DKF F02
3
/4 745 HP DKE F03 HP DKF F03 HQ DKE F03 HQ DKF F03 HR DKE F03 HR DKF F03
1 873 HP DKE F04 HP DKF F04 HQ DKE F04 HQ DKF F04 HR DKE F04 HR DKF F04
11/4 981 HP DKE F05 HP DKF F05 HQ DKE F05 HQ DKF F05 HR DKE F05 HR DKF F05
11/2 1899 HP DKE F06 HP DKF F06 HQ DKE F06 HQ DKF F06 HR DKE F06 HR DKF F06
2 2131 HP DKE F07 HP DKF F07 HQ DKE F07 HQ DKF F07 HR DKE F07 HR DKF F07
ABS
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 735 HP DKA F02 HP DKA F02 HQ DKA F02 HQ DKB F02 HR DKA F02 HR DKB F02
3
/4 675 HP DKA F03 HP DKA F03 HQ DKA F03 HQ DKB F03 HR DKA F03 HR DKB F03
1 871 HP DKA F04 HP DKA F04 HQ DKA F04 HQ DKB F04 HR DKA F04 HR DKB F04
11/4 933 HP DKA F05 HP DKA F05 HQ DKA F05 HQ DKB F05 HR DKA F05 HR DKB F05
11/2 1854 HP DKA F06 HP DKA F06 HQ DKA F06 HQ DKB F06 HR DKA F06 HR DKB F06
2 2114 HP DKA F07 HP DKA F07 HQ DKA F07 HQ DKB F07 HR DKA F07 HR DKB F07
PP
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 685 HP DKN F02 HP DKP F02 HQ DKN F02 HQ DKP F02 HR DKN F02 HR DKP F02
3
/4 761 HP DKN F03 HP DKP F03 HQ DKN F03 HQ DKP F03 HR DKN F03 HR DKP F03
1 841 HP DKN F04 HP DKP F04 HQ DKN F04 HQ DKP F04 HR DKN F04 HR DKP F04
1 1/4 1686 HP DKN F05 HP DKP F05 HQ DKN F05 HQ DKP F05 HR DKN F05 HR DKP F05
1 1/2 1888 HP DKN F06 HP DKP F06 HQ DKN F06 HQ DKP F06 HR DKN F06 HR DKP F06
2 3457 HP DKN F07 HP DKP F07 HQ DKN F07 HQ DKP F07 HR DKN F07 HR DKP F07

Corzan
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
20 762 HP DKJ F02 HP DKK F02 HQ DKJ F02 HQ DKK F02 HR DKJ F02 HR DKK F02
25 893 HP DKJ F03 HP DKK F03 HQ DKJ F03 HQ DKK F03 HR DKJ F03 HR DKK F03
32 1013 HP DKJ F04 HP DKK F04 HQ DKJ F04 HQ DKK F04 HR DKJ F04 HR DKK F04
40 1930 HP DKJ F05 HP DKK F05 HQ DKJ F05 HQ DKK F05 HR DKJ F05 HR DKK F05
50 2218 HP DKJ F06 HP DKK F06 HQ DKJ F06 HQ DKK F06 HR DKJ F06 HR DKK F06
63 3961 HP DKJ F07 HP DKK F07 HQ DKJ F07 HQ DKK F07 HR DKJ F07 HR DKK F07

250 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Flanged Ends to ANSI 150


VKDOAV/CP PVC-U
VKDOAM/CP PP
VKDOAC/CP Corzan

DualBlock® ball valve with Flanged ends, to ANSI 150


d DN PN H H1 H 2
H2 F f U B B B1 B2 E 1
E1
FSC DA FSC DA FSC DA
FSO FSO FSO
1
/2 - 20 15 16 130 65 142 107 60.5 16 4 143 143 29 58 68.5 68.5
3
/4 - 25 20 16 150 70 142 107 70 16 4 143 143 29 58 68.5 68.5
1 - 32 25 16 160 78 155 107 79.5 16 4 158.5 158.5 34.5 73.5 68.5 68.5
11/4 - 40 32 16 180 88 155 125 89 16 4 184 159 39 74 80 68.5
1 /2 - 50
1
40 16 200 93 230 125 98.5 16 4 207 207 46 97 80 80
2 - 63 50 16 230 111 230 182 121 19 4 229 214 52 104 102 80

PVC-U
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1
/2 755 HP DKE X02 HP DKF X02 HQ DKE X02 HQ DKF X02 HR DKE X02 HR DKF X02
3
/4 745 HP DKE X03 HP DKF X03 HQ DKE X03 HQ DKF X03 HR DKE X03 HR DKF X03
1 873 HP DKE X04 HP DKF X04 HQ DKE X04 HQ DKF X04 HR DKE X04 HR DKF X04
1 1 /4 981 HP DKE X05 HP DKF X05 HQ DKE X05 HQ DKF X05 HR DKE X05 HR DKF X05
1 1 /2 1899 HP DKE X06 HP DKF X06 HQ DKE X06 HQ DKF X06 HR DKE X06 HR DKF X06
2 2131 HP DKE X07 HP DKF X07 HQ DKE X07 HQ DKF X07 HR DKE X07 HR DKF X07

PP
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
/2 685 HP DKN X02 HP DKP X02 HQ DKN X02 HQ DKP X02 HR DKN X02 HR DKP X02

ACTUATED VALVES - Pneumatic


1

3
/4 761 HP DKN X03 HP DKP X03 HQ DKN X03 HQ DKP X03 HR DKN X03 HR DKP X03
1 841 HP DKN X04 HP DKP X04 HQ DKN X04 HQ DKP X04 HR DKN X04 HR DKP X04
1 1/ 4 1686 HP DKN X05 HP DKP X05 HQ DKN X05 HQ DKP X05 HR DKN X05 HR DKP X05
11/2 1888 HP DKN X06 HP DKP X06 HQ DKN X06 HQ DKP X06 HR DKN X06 HR DKP X06
2 3457 HP DKN X07 HP DKP X07 HQ DKN X07 HQ DKP X07 HR DKN X07 HR DKP X07

Corzan
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
20 762 HP DKJ X02 HP DKK X02 HQ DKJ X02 HQ DKK X02 HR DKJ X02 HR DKK X02
25 893 HP DKJ X03 HP DKK X03 HQ DKJ X03 HQ DKK X03 HR DKJ X03 HR DKK X03
32 1013 HP DKJ X04 HP DKK X04 HQ DKJ X04 HQ DKK X04 HR DKJ X04 HR DKK X04
40 1930 HP DKJ X05 HP DKK X05 HQ DKJ X05 HQ DKK X05 HR DKJ X05 HR DKK X05
50 2218 HP DKJ X06 HP DKK X06 HQ DKJ X06 HQ DKK X06 HR DKJ X06 HR DKK X06
63 3961 HP DKJ X07 HP DKK X07 HQ DKJ X07 HQ DKK X07 HR DKJ X07 HR DKK X07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 251


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Actuators

Pneumatic actuator with plastic housing Actuator options


Air pressure required to operate: 6 Bar
Double Acting
Maximum allowable air pressure: 8 Bar
Working temperature: -32ºC to +90ºC
Pneumatic connections: 2 x ¼" BSP
Fail Safe Closed / Fail Safe Open
Standard Namur mounting for solenoid valves

Standard equipment
• Visual position indicator

CYCLE TIME AND CAPACITY


CYCLE TIME (Seconds)
DOUBLE ACTING FAIL SAFE CLOSED FAIL SAFE OPEN
d
To Open To Close To Open To Close To Open To Close
3
/8 - 16 0.1 0.1 0.15 0.15 0.15 0.15
1
/2 - 20 0.1 0.1 0.15 0.15 0.15 0.15
3
/4 - 25 0.1 0.1 0.15 0.15 0.15 0.15
1 - 32 0.1 0.1 0.2 0.2 0.2 0.2
11/4 - 40 0.15 0.15 0.2 0.2 0.2 0.2
1 /2 - 50
1
0.15 0.15 0.3 0.3 0.3 0.3
2 - 63 0.25 0.25 0.3 0.3 0.3 0.3

CAPACITY (Litres)
DOUBLE ACTING FAIL SAFE CLOSED FAIL SAFE OPEN
d
To Open To Close To Open To Close To Open To Close
3
/8 - 16 0.075 0.05 0.075 - - 0.075
1
/2 - 20 0.075 0.05 0.075 - - 0.075
3
/4 - 25 0.075 0.05 0.075 - - 0.075
1 - 32 0.075 0.05 0.15 - - 0.15
1 /4 - 40
1
0.15 0.10 0.15 - - 0.15
11/2 - 50 0.15 0.10 0.35 - - 0.35
2 - 63 0.35 0.32 0.35 - - 0.35

252 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Operating Principle

Double Acting

Compressed air is
required to drive the
actuator to the open
and closed positions.

Fail Safe
Closed

Compressed air is required


to drive the actuator to
the open position. With no
air being supplied to the
actuator the springs within
the actuator drive it to the
closed position.

ACTUATED VALVES - Pneumatic


Fail Safe
Open

Compressed air is required


to drive the actuator to the
closed position. With no
air being supplied to the
actuator the springs within
the actuator drive it to the
open position.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 253


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Accessories

Namur Mounted Pilot Solenoid Valve*

*Design of the solenoid valve supplied may


vary based on individual requirements.

Mounting:
Direct mounts to Namur interface of pneumatic actuator with supplied
O-rings and bolts. They are supplied with both a 3/2 adaptor plate (spring N Ph
return actuators) and a 5/2 adaptor plate (double acting actuators) - +
Electrical supply: E
The pilot solenoid valves are available as: 240VAC, 110VAC, 24VAC
and 24VDC
Air connections:
1/4" BSP female

Air supply:
Lubricated filtered compressed air (3.0 to 8.0 Bar)
Electrical wiring:
2 Wire (& earth) connection to DIN plug

Manual overide: Voltage Product Code


With air applied, but no power, the valve can be operated by hand by using the 240VAC HZ PS1 240
red push down and hold, or turn down (with a screwdriver) & lock manual button 110VAC HZ PS1 110
24VAC HZ PS1 24A
24VDC HZ PS1 24D

254 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Auxiliary Limit Switch Box

Mounting:
Direct mounts to ISO top mounting of pneumatic actuator
with supplied plates and bolts
Electrical wiring:
The switch box is provided with two M20 conduit entries,
for connection of cable glands either end

open switch
open switch NC L+
1 1
NO L-
2 2
COM
3 3
COM
4 4
NO L+
5 5
NC L-
6 6
closed switch
closed switch

With mechanical limit switches With intinsically safe proximty switches

ACTUATED VALVES - Pneumatic


For ordering codes and full product specification please contact the Durapipe Valve Department.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 255


VKD DualBlock® 2-way Ball Valve (DN10 - DN50)

Position Components Material


1 Handle Insert Tool PVC-U
2 Handle HIPVC
3* Stem O-ring EPDM/FPM
4 Stem Valve Material
5* Ball Seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball Seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10* Socket Seal O-ring EPDM/FPM
11 Ball Seat Carrier Valve Material
12* End Connector Valve Material
13* Union Nut Valve Material
16* DualBlock® POM
17** Powerquick Upper Plate PP-GR
18** Screw Stainless Steel
19** Coupling Spindle PP-GR/Stainless Steel
20** Nut Stainless Steel
21** Screw Stainless Steel
22** Screw Stainless Steel
23** Powerquick Lower Plate PP-GR
24* Pneumatic Actuator Polyamide
25 Reducing Bush Stainless Steel
*Spare Parts **Accessories

256 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

VKD Pneumatically Actuated VKD DualBlock® 2-way Ball Valve


DN65 - DN100)

• The VKD DualBlock® ball valve, is a fully unionised valve


that stands up to the most severe industrial applications
• Size range from 2 1/2" / d75mm up to 4" / d110mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
(PP = 10Bar at 20ºC).
• Patented DualBlock® system: The locking device ensures the
union nuts are retained in position, even under the most arduous
conditions: i.e. vibration or thermal expansion
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional
equipment
• The pipeline downstream of the valve can be disconnected,
with the valve in the closed position, without leakage
• Fully blocked Seat Stop® design ball seat carrier, with micro
adjustment of the ball seats and ‘take up’ of axial pipe loads
• For more information, please visit our website:
www.durapipe.co.uk

ACTUATED VALVES - Pneumatic


Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 257


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Valves in the imperial and metric ranges are not interchangeable,
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. but some of the components are the same for equivalent sizes
(ie. 1" and 32mm).

Technical Data
1 10 100 1000 10000 l/min
Nm 65 80 100 DN
bar
80

0
70

DN 65
DN 80
10
1

DN
60
50
Torque

Pressure Loss

40
0,1
30
20
10
0,01
0
Valve Size

Torque at max working pressure. 16 Bar.


0,001
Flow Rate

Pressure loss chart.

-40 0 20 40 60 80 100 °C DN 65 80 100


bar
16 kv100 5250 7100 9500
PVC
14
Working Pressure

ABS Flow coefficient kv100


12
10 PP kv100 is the number of litres per minute of water at a temperature of
8 Corzan 20ºC that will flow through a valve with a one bar pressure differential
6 at a specified rate. The kv100 values shown in the table are calculated
4
with the valve fully open.
2
0
Working Temperature

Pressure/temperature rating for water and harmless fluids to which


the material is RESISTANT. In other cases a reduction of the PN is
required. (25 years with safety factor).

258 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

BS Series Female Ends


VKDLV/CP PVC-U
VKDLA/CP ABS

DualBlock® ball valve with BS series female ends


d DN PN H E H1 H 2
H2 L Z B B B1 B2 E 1
E1
FSC DA FSC DA FSC DA
FSO FSO FSO

21/2 65 16 235 164 133 304 182 44 147 281 247 87 119 125 102
3 80 16 270 203 149 304 233 51 168 294 294 105 132 125 125
4 100 16 308 238 167 304 233 63 182 312 312 129 150 125 125

PVC-U
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
9330 5790 HP DKE 312 HP DKF 312 HQ DKE 312 HQ DKF 312 HR DKE 312 HR DKF 312
3 12150 10140 HP DKE 109 HP DKF 109 HQ DKE 109 HQ DKF 109 HR DKE 109 HR DKF 109
4 16090 14081 HP DKE 110 HP DKF 110 HQ DKE 110 HQ DKF 110 HR DKE 110 HR DKF 110

ABS
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
8675 5135 HP DKA 312 HP DKB 312 HQ DKA 312 HQ DKB 312 HR DKA 312 HR DKB 312
3 11070 9060 HP DKA 109 HP DKB 109 HQ DKA 109 HQ DKB 109 HR DKA 109 HR DKB 109
4 14400 12390 HP DKA 110 HP DKB 110 HQ DKA 110 HQ DKB 110 HR DKA 110 HR DKB 110

ACTUATED VALVES - Pneumatic

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 259


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Metric Series Female Ends


VKDIV/CP PVC-U VKDIM/CP PP
VKDIA/CP ABS VKDIC/CP Corzan

DualBlock® ball valve with Metric series female ends


d DN PN H E H1 H 2
H2 L Z B B B1 B2 E 1
E1
FSC DA FSC DA FSC DA
FSO FSO FSO

75 65 16 235 164 133 304 182 44 147 281 247 87 119 125 102
90 80 16 270 203 149 304 233 51 168 294 294 105 132 125 125
110 100 16 308 238 167 304 233 61 186 312 312 129 150 125 125

PVC-U
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 9330 5790 HP DKE 312 HP DKF 312 HQ DKE 312 HQ DKF 312 HR DKE 312 HR DKF 312
90 12150 10140 HP DKE 313 HP DKF 313 HQ DKE 313 HQ DKF 313 HR DKE 313 HR DKF 313
110 16090 14081 HP DKE 314 HP DKF 314 HQ DKE 314 HQ DKF 314 HR DKE 314 HR DKF 314

ABS
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 8675 5135 HP DKA 312 HP DKB 312 HQ DKA 312 HQ DKB 312 HR DKA 312 HR DKB 312
90 11070 9060 HP DKA 313 HP DKB 313 HQ DKA 313 HQ DKB 313 HR DKA 313 HR DKB 313
110 14400 12390 HP DKA 314 HP DKB 314 HQ DKA 314 HQ DKB 314 HR DKA 314 HR DKB 314

PP
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 8040 4500 HP DKN 312 HP DKP 312 HQ DKN 312 HQ DKP 312 HR DKN 312 HR DKP 312
90 10030 8020 HP DKN 313 HP DKP 313 HQ DKN 313 HQ DKP 313 HR DKN 313 HR DKP 313
110 12675 10665 HP DKN 314 HP DKP 314 HQ DKN 314 HQ DKP 314 HR DKN 314 HR DKP 314

Corzan
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
75 9700 6160 HP DKJ 312 HP DKK 312 HQ DKJ 312 HQ DKK 312 HR DKJ 312 HR DKK 312
90 12790 10780 HP DKJ 313 HP DKK 313 HQ DKJ 313 HQ DKK 313 HR DKJ 313 HR DKK 313
110 17090 15080 HP DKJ 314 HP DKK 314 HQ DKJ 314 HQ DKK 314 HR DKJ 314 HR DKK 314

260 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

BSP Threaded Socket Ends

VKDFV/CP PVC-U

DualBlock® ball valve with BSP parallel female threaded ends


d DN PN H E H1 H 2
H2 L Z B B B1 B2 E 1
E1
FSC DA FSC DA FSC DA
FSO FSO FSO

21/2 65 16 235 164 133 304 182 30.2 174.6 281 247 87 119 125 102
3 80 16 270 203 149 304 233 33.3 203.4 294 294 105 132 125 125
4 100 16 308 238 167 304 233 39.3 229.4 312 312 129 150 125 125

PVC-U
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
9330 5790 HP DKE B08 HP DKF B08 HQ DKE B08 HQ DKF B08 HR DKE B08 HR DKF B08
3 12150 10140 HP DKE B09 HP DKF B09 HQ DKE B09 HQ DKF B09 HR DKE B09 HR DKF B09
4 16090 14081 HP DKE B10 HP DKF B10 HQ DKE B10 HQ DKF B10 HR DKE B10 HR DKF B10

ACTUATED VALVES - Pneumatic

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 261


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Flanged Ends to BS EN1092-1 PN10/16


VKDOV/CP PVC-U
VKDOM/CP PP
VKDOC/CP Corzan

DualBlock® ball valve with Flanged ends, to BS EN1092-1 PN10/16


d DN PN H H1 F f U Sp Sp H2 H2 B B B1 B2 E 1
E1
PVC-U PP FSC DA FSC DA FSC DA
FSO FSO FSO
ABS

21/2 65 16 235 133 145 17 4 21 24 304 182 281 247 87 119 125 102
3 80 16 270 149 160 17 4 21.5 24.5 304 233 294 294 105 132 125 125
4 100 16 308 167 180 17 4 21.5 24.5 304 233 312 312 129 150 125 125

PVC-U
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
9330 5790 HP DKE F08 HP DKF F08 HQ DKE F08 HQ DKF F08 HR DKE F08 HR DKF F08
3 12150 10140 HP DKE F09 HP DKF F09 HQ DKE F09 HQ DKF F09 HR DKE F09 HR DKF F09
4 16090 14081 HP DKE F10 HP DKF F10 HQ DKE F10 HQ DKF F10 HR DKE F10 HR DKF F10

PP
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
8040 4500 HP DKN F08 HP DKP F08 HQ DKN F08 HQ DKP F08 HR DKN F08 HR DKP F08
3 10030 8020 HP DKN F09 HP DKP F09 HQ DKN F09 HQ DKP F09 HR DKN F09 HR DKP F09
4 12675 10665 HP DKN F10 HP DKP F10 HQ DKN F10 HQ DKP F10 HR DKN F10 HR DKP F10

Corzan
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
9700 6160 HP DKJ F08 HP DKK F08 HQ DKJ F08 HQ DKK F08 HR DKJ F08 HR DKK F08
3 12790 10780 HP DKJ F09 HP DKK F09 HQ DKJ F09 HQ DKK F09 HR DKJ F09 HR DKK F09
4 17090 15080 HP DKJ F10 HP DKK F10 HQ DKJ F10 HQ DKK F10 HR DKJ F10 HR DKK F10

262 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Flanged Ends to ANSI 150


VKDOAV/CP PVC-U
VKDOAM/CP PP
VKDOAC/CP Corzan

DualBlock® ball valve with Flanged ends, to ANSI 150


d DN PN H H1 F f U Sp Sp H2 H2 B B B1 B2 E1 E1
PVC-U PP FSC DA FSC DA FSC DA
FSO FSO FSO
ABS

21/2 65 16 235 133 139.7 17 4 21 24 304 182 281 247 87 119 125 102
3 80 16 270 149 152.4 17 4 21.5 24.5 304 233 294 294 105 132 125 125
4 100 16 308 167 190.5 17 4 21.5 24.5 304 233 312 312 129 150 125 125

PVC-U
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
9330 5790 HP DKE X08 HP DKF X08 HQ DKE X08 HQ DKF X08 HR DKE X08 HR DKF X08
3 12150 10140 HP DKE X09 HP DKF X09 HQ DKE X09 HQ DKF X09 HR DKE X09 HR DKF X09
4 16090 14081 HP DKE X10 HP DKF X10 HQ DKE X10 HQ DKF X10 HR DKE X10 HR DKF X10

PP
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
8040 4500 HP DKN X08 HP DKP X08 HQ DKN X08 HQ DKP X08 HR DKN X08 HR DKP X08
3 10030 8020 HP DKN X09 HP DKP X09 HQ DKN X09 HQ DKP X09 HR DKN X09 HR DKP X09
4 12675 10665 HP DKN X10 HP DKP X10 HQ DKN X10 HQ DKP X10 HR DKN X10 HR DKP X10

ACTUATED VALVES - Pneumatic


Corzan
gms gms FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
FSC DA
d FSO EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
2 /2
1
9700 6160 HP DKJ X08 HP DKK X08 HQ DKJ X08 HQ DKK F08 HR DKJ X08 HR DKK X08
3 12790 10780 HP DKJ X09 HP DKK X09 HQ DKJ X09 HQ DKK X09 HR DKJ X09 HR DKK X09
4 17090 15080 HP DKJ X10 HP DKK X10 HQ DKJ X10 HQ DKK X10 HR DKJ X10 HR DKK X10

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 263


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Actuators

Pneumatic actuator with plastichousing Actuator options


Air pressure required to operate: 6 Bar
Double Acting
Maximum allowable air pressure: 8 Bar
Working temperature: -32ºC to +90ºC
Pneumatic connections: 2 x ¼" BSP
Fail Safe Closed / Fail Safe Open
Standard Namur mounting for solenoid valves
Standard equipment
• Visual position indicator
CYCLE TIME AND CAPACITY
CYCLE TIME (Seconds)
DOUBLE ACTING FAIL SAFE CLOSED FAIL SAFE OPEN
d
To Open To Close To Open To Close To Open To Close
2 /2 - 75
1
0.1 0.1 0.15 0.15 0.15 0.15
3 - 90 0.1 0.1 0.15 0.15 0.15 0.15
4 - 110 0.1 0.1 0.15 0.15 0.15 0.15

CAPACITY (Litres)
DOUBLE ACTING FAIL SAFE CLOSED FAIL SAFE OPEN
d
To Open To Close To Open To Close To Open To Close
2 /2 - 16
1
0.075 0.05 0.075 - - 0.075
3 - 20 0.075 0.05 0.075 - - 0.075
4 - 25 0.075 0.05 0.075 - - 0.075

The actual actuator air consumption is calculated by multiplying the capacity (above) by the actual working air pressure.

Note: For Bracketing, Disassembly etc, refer to the Manual Section.

Accessories

Namur Mounted Pilot Solenoid Valve*

*Design of the solenoid valve supplied may


vary based on individual requirements.

264 Tel: 0844 800 5509 Fax: 0800 317875


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Accessories

Mounting:
Direct mounts to Namur interface of pneumatic actuator with supplied N Ph
O-rings and bolts. They are supplied with both a 3/2 adaptor plate (spring - +
return actuators) and a 5/2 adaptor plate (double acting actuators) E
Electrical supply:
The pilot solenoid valves are available as: 240VAC, 110VAC, 24VAC
and 24VDC
Air connections:
1/4" BSP female

Air supply:
Lubricated filtered compressed air (3.0 to 8.0 Bar)
Electrical wiring:
2 Wire (& earth) connection to DIN plug

Manual overide: Voltage Product Code


With air applied, but no power, the valve can be operated by hand by using the 240VAC HZ PS1 240
red push down and hold, or turn down (with a screwdriver) & lock manual button 110VAC HZ PS1 110
24VAC HZ PS1 24A
24VDC HZ PS1 24D

Auxiliary Limit Switch Box

ACTUATED VALVES - Pneumatic


Mounting:
Direct mounts to ISO top mounting of pneumatic actuator with supplied
plates and bolts.
Electrical wiring:
The switch box is provided with two M20 conduit entries, for connection
of cable glands either end.

open switch
open switch NC L+
1 1
NO L-
2 2
COM
3 3
COM
4 4
NO L+
5 5
NC L-
6 6
closed switch
closed switch

With mechanical limit switches With intinsically safe proximty switches

For ordering codes and full product specification please contact the Durapipe Valve Department.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 265


VKD DualBlock® 2-way Ball Valve (DN65 - DN100)

Position Components Material


1* Pneumatic Actuator PA-GR
3 Screw Stainless Steel
5* Ball Seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball Seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10* Socket Seal O-ring EPDM/FPM
11 Screw Stainless steel
12* End Connector Valve Material
13* Union Nut Valve Material
14 Washer Stainless Steel
16 Ball Seat Carrier ABS
17 Carrier ‘Stop Ring’ ABS
18* Stem O-ring EPDM/FPM
19* Friction Reducing Bush PTFE
Valve Material/
20 Upper Stem
Stainless Steel
21 Lower Stem Valve Material
23 Protection Cap PE
24 Spring Stainless Steel
25 Nut Block PP-GR
26 Cover PP
27 Nut Block Button PP-GR
28 Protection Cap PE
29 Screw Nylon
30 Bracketing Bush Brass
31 Actuation Pad PP-GR
*Spare Parts

266 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

TKD Pneumatically Actuated TKD DualBlock® 3-way Ball Valve


(DN10 - DN50)

• The TKD DualBlock® ball valve, is a fully unionised valve that


stands up to the most severe industrial applications
• Size range from 3/8" / d16mm up to 2" / d63mm
• Pressure rating: Maximum working pressure: 16 bar at 20°C
(PP = 10Bar at 20ºC)
• Patented DualBlock® system: The locking device ensures the
union nuts are retained in position, even under the most arduous
conditions: i.e. vibration or thermal expansion
• Easy removal of the valve body from the pipe system, allowing
replacement of the valve seals and seats without any additional
equipment
• The pipeline downstream of the valve can be disconnected, with the
valve in the closed position, without leakage
• Fully blocked Seat Stop® design ball seat carrier, with micro
adjustment of the ball seats and ‘take up’ of axial pipe loads
• For more information, please visit our website:
www.durapipe.co.uk

ACTUATED VALVES - Pneumatic


Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 267


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data

Nm 15 20 25 32 40 50 DN -20 0 20 40 60 80 100 °C
bar
25 16 PVC
20 14

Working Pressure
ABS
12
Torque

15
10 PP
10 8 Corzan
5 6
4
0
2
Valve Size
0
Torque at working pressure. 10 Bar (Red) and 16 Bar (Pink). Working Temperature

Pressure/temperature rating for water and harmless fluids to which


the material is RESISTANT. In other cases a reduction of the PN is
required. (25 years with safety factor).

DN 10 15 20 25 32 40 50
A* 37 55 135 205 390 475 900
B* 25 35 95 140 270 330 620
kv100l/m C* 40 65 145 245 460 600 1200
D* 78 195 380 760 1050 1700 3200
E* 48 73 150 265 475 620 1220
Flow coefficient kv100
kv100 is the number of litres per minute of water at a temperature of 20ºC that will
flow through a valve with a one bar pressure differential at a specified rate. The
kv100 values shown in the table are calculated with the valve fully open.
PAGE NUMBERS

* The letters A-E refer to the various orientation options detailed on page 270.

'L' Port

0° 90°

Assembly configuration for 'L' Port valve.


When fitted with spring return actuator, the 0° position is the ‘Fail Safe’ position. If the 90° position is the required ‘Fail Safe’ position,
please discuss with the Durapipe Valve Department.

268 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

'T' Port

0° 90°
Configuration 1

0° 90°

Configuration 2

ACTUATED VALVES - Pneumatic


0° 90°

Configuration 3

0° 90°
Configuration 4

Assembly configuration options for 'T' Port valve.


Unless otherwise advised the valve will be supplied as ‘configuration 1’.
When fitted with spring return actuator, the 0° position is the ‘Fail Safe’ position.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 269


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Technical Data

A B C

B
1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min
bar bar bar
10
15

20
25
DN 32
40
50

DN 10
15

DN 0
25

DN 32
40

50

DN 0
15

20
25

DN 32
40
50
2
1

1
1 1
DN
DN

DN
DN
DN

DN

DN

DN

DN

DN

DN

DN
DN

DN

DN
Pressure Loss
Pressure Loss

Pressure Loss
0,1 0,1 0,1

0,01 0,01 0,01

0,001 0,001 0,001


Flow Rate Flow Rate Flow Rate

D E

1 10 100 1000 10000 l/min 1 10 100 1000 10000 l/min


bar bar
10

DN 15
20

DN 25
DN 2
40

50

10
15

20
25

DN 32
40

50
3

1 1
DN

DN

DN

DN

DN
DN

DN
DN

DN

DN
Pressure Loss

Pressure Loss

0,1 0,1

0,01 0,01

0,001 0,001
Flow Rate Flow Rate

Pressure loss charts

270 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

BS Series Female Ends

TKDLV/CP - 'T' Port PVC-U TKDLA/CP - 'T' Port ABS


LKDLV/CP - 'L' Port PVC-U LKDLA/CP - 'L' Port ABS

DualBlock® 3-way ball valve with BS series female ends for solvent welding
d DN PN H E H1 E1 E1 Z B B B1 B2 E2 E2
SR DA SR DA SR DA

3
/8 10 16 118 54 80 142 107 74 143 143 29 58 68.5 68.5
1
/2 15 16 118 54 80 142 107 70 143 143 29 58 68.5 68.5
3
/4 20 16 145 65 100 142 107 77 158.5 158.5 34.5 73.5 68.5 68.5
1 25 16 160 73 110 155 107 83 184 159 39 74 80 68.5
11/4 32 16 188.5 86 131 155 125 94 207 207 46 97 80 80
1 /2
1
40 16 219 98 148 230 125 104 229 214 52 104 102 80
2 50 10* 266.5 122 179 230 182 127 239 23 62 114 102 102

PVC-U - 'T' Port PVC-U - 'L' Port PVC-U - 'T' Port PVC-U - 'L' Port
SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1313 HP TTE 102 HP TTF 102 HP LTE 102 HP LTF 102 1313 HR TTE 102 HR TTF 102 HR LTE 102 HR LTF 102
3
/4 1546 HP TTE 103 HP TTF 103 HP LTE 103 HP LTF 103 1546 HR TTE 103 HR TTF 103 HR LTE 103 HR LTF 103
1 2329 HP TTE 104 HP TTF 104 HP LTE 104 HP LTF 104 2329 HR TTE 104 HR TTF 104 HR LTE 104 HR LTF 104
1 /4
1
2910 HP TTE 105 HP TTF 105 HP LTE 105 HP LTF 105 2910 HR TTE 105 HR TTF 105 HR LTE 105 HR LTF 105
1 1 /2 4392 HP TTE 106 HP TTF 106 HP LTE 106 HP LTF 106 4392 HR TTE 106 HR TTF 106 HR LTE 106 HR LTF 106
2 5512 HP TTE 107 HP TTF 107 HP LTE 107 HP LTF 107 5512 HR TTE 107 HR TTF 107 HR LTE107 HR LTF 107

ACTUATED VALVES - Pneumatic


ABS - 'T' Port ABS- 'L' Port ABS - 'T' Port ABS - 'L' Port
SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1243 HP TTA 102 HP TTB 102 HP LTA 102 HP LTB 102 1243 HR TTA 102 HR TTB 102 HR LTA 102 HR LTB 102
3
/4 1426 HP TTA 103 HP TTB 103 HP LTA 103 HP LTB 103 1426 HR TTA 103 HR TTB 103 HR LTA 103 HR LTB 103
1 2174 HP TTA 104 HP TTB 104 HP LTA 104 HP LTB 104 2174 HR TTA 104 HR TTB 104 HR LTA 104 HR LTB 104
1 /4
1
2635 HP TTA 105 HP TTB 105 HP LTA 105 HP LTB 105 2635 HR TTA 105 HR TTB 105 HR LTA 105 HR LTB 105
1 1 /2 4042 HP TTA 106 HP TTB 106 HP LTA 106 HP LTB 106 4042 HR TTA 106 HR TTB 106 HR LTA 106 HR LTB 106
2 4892 HP TTA 107 HP TTB 107 HP LTA 107 HP LTB 107 4892 HR TTA 107 HR TTB 107 HR LTA 107 HR LTB 107
PAGE NUMBERS

Pneumatic 3-way valves can be set up in various ways (see page 269) depending on the orientation and setup of the actuator.
This should be specified when the valve is ordered. For more information please contact the Durapipe Valve Department.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 271


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Metric Series Female Ends TKDIV/CP - 'T' Port PVC-U TKDIM/CP - 'T' Port PP
LKDIV/CP - 'L' Port PVC-U LKDIM/CP - 'L' Port PP

TKDIA/CP - 'T' Port ABS TKDIM/CP - 'T' Port Corzan


LKDIA/CP - 'L' Port ABS LKDIM/CP - 'L' Port Corzan

DualBlock® 3-way ball valve with Metric series female ends


d DN PN H E H1 E1 E1 Z B B B1 B2 E2 E2
SR DA SR DA SR DA

16 10 16 118 54 80 142 107 74 143 143 29 58 68.5 68.5


20 15 16 118 54 80 142 107 70 143 143 29 58 68.5 68.5
25 20 16 145 65 100 142 107 77 158.5 158.5 34.5 73.5 68.5 68.5
32 25 16 160 73 110 155 107 83 184 159 39 74 80 68.5
40 32 16 188.5 86 131 155 125 94 207 207 46 97 80 80
50 40 16 219 98 148 230 125 104 229 214 52 104 102 80
63 50 10* 266.5 122 179 230 182 127 239 23 62 114 102 102

PVC-U - 'T' Port PVC-U - 'L' Port PVC-U - 'T' Port PVC-U - 'L' Port
SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
20 1248 HP TTE 306 HP TTF 306 HP LTE 306 HP LTF 306 1248 HR TTE 306 HR TTF 306 HR LTE 306 HR LTF 306
25 1551 HP TTE 307 HP TTF 307 HP LTE 307 HP LTF 307 1551 HR TTE 307 HR TTF 307 HR LTE 307 HR LTF 307
32 2349 HP TTE 308 HP TTF 308 HP LTE 308 HP LTF 308 2349 HR TTE 308 HR TTF 308 HR LTE 308 HR LTF 308
40 2920 HP TTE 309 HP TTF 309 HP LTE 309 HP LTF 309 2920 HR TTE 309 HR TTF 309 HR LTE 309 HR LTF 309
50 4392 HP TTE 310 HP TTF 310 HP LTE 310 HP LTF 310 4392 HR TTE 310 HR TTF 310 HR LTE 310 HR LTF 310
63 5512 HP TTE 311 HP TTF 311 HP LTE 311 HP LTF 311 5512 HR TTE 311 HR TTF 311 HR LTE 311 HR LTF 311

ABS - 'T' Port ABS- 'L' Port ABS - 'T' Port ABS - 'L' Port
SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
20 1248 HP TTA 306 HP TTB 306 HP LTA 306 HP LTB 306 1248 HR TTA 306 HR TTB 306 HR LTA 306 HR LTB 306
25 1426 HP TTA 307 HP TTB 307 HP LTA 307 HP LTB 307 1426 HR TTA 307 HR TTB 307 HR LTA 307 HR LTB 307
32 2174 HP TTA 308 HP TTB 308 HP LTA 308 HP LTB 308 2174 HR TTA 308 HR TTB 308 HR LTA 308 HR LTB 308
40 2655 HP TTA 309 HP TTB 309 HP LTA 309 HP LTB 309 2655 HR TTA 309 HR TTB 309 HR LTA 309 HR LTB 309
50 4052 HP TTA 310 HP TTB 310 HP LTA 310 HP LTB 310 4052 HR TTA 310 HR TTB 310 HR LTA 310 HR LTB 310
63 4892 HP TTA 311 HP TTB 311 HP LTA 311 HP LTB 311 4892 HR TTA 311 HR TTB 311 HR LTA 311 HR LTB 311

PP - 'T' Port PP - 'L' Port PP - 'T' Port PP - 'L' Port


SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
20 1318 HP TTN 306 HP TTP 306 HP LTN 306 HP LTP 306 1318 HR TTN 306 HR TTP 306 HR LTN 306 HR LTP 306
25 1561 HP TTN 307 HP TTP 307 HP LTN 307 HP LTP 307 1561 HR TTN 307 HR TTP 307 HR LTN 307 HR LTP 307
32 2394 HP TTN 308 HP TTP 308 HP LTN 308 HP LTP 308 2394 HR TTN 308 HR TTP 308 HR LTN 308 HR LTP 308
40 3015 HP TTN 309 HP TTP 309 HP LTN 309 HP LTP 309 3015 HR TTN 309 HR TTP 309 HR LTN 309 HR LTP 309
50 4452 HP TTN 310 HP TTP 310 HP LTN 310 HP LTP 310 4452 HR TTN 310 HR TTP 310 HR LTN 310 HR LTP 310
63 5467 HP TTN 311 HP TTP 311 HP LTN 311 HP LTP 311 5467 HR TTN 311 HR TTP 311 HR LTN 311 HR LTP 311

Corzan - 'T' Port Corzan - 'L' Port Corzan - 'T' Port Corzan - 'L' Port
SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
20 1318 H0 TTJ 306 H0 TTK 306 H0 LTJ 306 H0 LTK 306 1318 HR TTJ 306 HR TTK 306 HR LTJ 306 HR LTK 306
25 1561 H0 TTJ 307 H0 TTK 307 H0 LTJ 307 H0 LTK 307 1561 HR TTJ 307 HR TTK 307 HR LTJ 307 HR LTK 307
32 2394 H0 TTJ 308 H0 TTK 308 H0 LTJ 308 H0 LTK 308 2394 HR TTJ 308 HR TTK 308 HR LTJ 308 HR LTK 308
40 3015 H0 TTJ 309 H0 TTK 309 H0 LTJ 309 H0 LTK 309 3015 HR TTJ 309 HR TTK 309 HR LTJ 309 HR LTK 309
50 4452 H0 TTJ 310 H0 TTK 310 H0 LTJ 310 H0 LTK 310 4452 HR TTJ 310 HR TTK 310 HR LTJ 310 HR LTK 310
63 5467 H0 TTJ 311 H0 TTK 311 H0 LTJ 311 H0 LTK 311 5467 HR TTJ 311 HR TTK 311 HR LTJ 311 HR LTK 311

272 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

BSP Threaded Socket Ends

TKDFV/CP - 'T' Port PVC-U TKDFA/CP - 'T' Port ABS TKDFM/CP - 'T' Port PP
LKDFV/CP - 'L' Port PVC-U LKDFA/CP - 'L' Port ABS LKDFM/CP - 'L' Port PP

DualBlock® 3-way ball valve with BSP parallel female threaded ends
d DN PN H E H1 E1 E1 Z B B B1 B2 E2 E2
SR DA SR DA SR DA

3
/8 10 16 118 54 80 142 107 95 143 143 29 58 68.5 68.5
1
/2 15 16 125 54 80 142 107 95 143 143 29 58 68.5 68.5
3
/4 20 16 146 65 100 142 107 114 158.5 158.5 34.5 73.5 68.5 68.5
1 25 16 166 73 110 155 107 129 184 159 39 74 80 68.5
1 /4 32 16 195.5 86 131 155 125 151 207
1
207 46 97 80 80
11/2 40 16 211 98 148 230 125 166 229 214 52 104 102 80
2 50 10* 253.5 122 179 230 182 199 239 23 62 114 102 102

PVC-U - 'T' Port PVC-U - 'L' Port PVC-U - 'T' Port PVC-U - 'L' Port
SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1183 HP TTE B02 HP TTF B02 HP LTE B02 HP LTF B02 1183 HR TTE B02 HR TTF B02 HR LTE B02 HR LTF B02
3
/4 1556 HP TTE B03 HP TTF B03 HP LTE B03 HP LTF B03 1556 HR TTE B03 HR TTF B03 HR LTE B03 HR LTF B03
1 2369 HP TTE B04 HP TTF B04 HP LTE B04 HP LTF B04 2369 HR TTE B04 HR TTF B04 HR LTE B04 HR LTF B04
1 /4
1
2930 HP TTE B05 HP TTF B05 HP LTE B05 HP LTF B05 2930 HR TTE B05 HR TTF B05 HR LTE B05 HR LTF B05
1 /2
1
4452 HP TTE B06 HP TTF B06 HP LTE B06 HP LTF B06 4452 HR TTE B06 HR TTF B06 HR LTE B06 HR LTF B06

ACTUATED VALVES - Pneumatic


2 5512 HP TTE B07 HP TTF B07 HP LTEB07 HP LTF B07 5512 HR TTE B07 HR TTF B07 HR LTEB07 HR LTF B07

ABS - 'T' Port ABS- 'L' Port ABS - 'T' Port ABS - 'L' Port
SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1248 HP TTA B02 HP TTB B02 HP LTA B02 HP LTB B02 1248 HR TTA B02 HR TTB B02 HR LTA B02 HR LTB B02
3
/4 1421 HP TTA B03 HP TTB B03 HP LTA B03 HP LTB B03 1421 HR TTA B03 HR TTB B03 HR LTA B03 HR LTB B03
1 2174 HP TTA B04 HP TTB B04 HP LTA B04 HP LTB B04 2174 HR TTA B04 HR TTB B04 HR LTA B04 HR LTB B04
11/4 2655 HP TTA B05 HP TTB B05 HP LTA B05 HP LTB B05 2655 HR TTA B05 HR TTB B05 HR LTA B05 HR LTB B05
11/2 4052 HP TTA B06 HP TTB B06 HP LTA B06 HP LTB B06 4052 HR TTA B06 HR TTB B06 HR LTA B06 HR LTB B06
2 4892 HP TTA B07 HP TTB B07 HP LTA B07 HP LTB B07 4892 HR TTA B07 HR TTB B07 HR LTA B07 HR LTB B07

PP - 'T' Port PP- 'L' Port PP - 'T' Port PP - 'L' Port


SPRING RETURN SPRING RETURN DOUBLE ACTING DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code gms EPDM Code FPM Code EPDM Code FPM Code
1
/2 1323 HP TTN B02 HP TTP B02 HP LTN B02 HP LTP B02 1323 HR TTN B02 HR TTP B02 HR LTN B02 HR LTP B02
3
/4 1561 HP TTN B03 HP TTP B03 HP LTN B03 HP LTP B03 1561 HR TTN B03 HR TTP B03 HR LTN B03 HR LTP B03
1 2394 HP TTN B04 HP TTP B04 HP LTN B04 HP LTP B04 2394 HR TTN B04 HR TTP B04 HR LTN B04 HR LTP B04
1 /4
1
3015 HP TTN B05 HP TTP B05 HP LTN B05 HP LTP B05 3015 HR TTN B05 HR TTP B05 HR LTN B05 HR LTP B05
1 /2
1
4462 HP TTN B06 HP TTP B06 HP LTN B06 HP LTP B06 4462 HR TTN B06 HR TTP B06 HR LTN B06 HR LTP B06
2 5492 HP TTN B07 HP TTP B07 HP LTN B07 HP LTP B07 5492 HR TTN B07 HR TTP B07 HR LTN B07 HR LTP B07

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 273


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Actuators

Pneumatic actuator with plastic housing Actuator options


Air pressure required to operate: 6 Bar
Double Acting
Maximum allowable air pressure: 8 Bar
Working temperature: -32ºC to +90ºC
Pneumatic connections: 2 x ¼" BSP
Spring Return
Standard Namur mounting for solenoid valves
Standard equipment
• Visual position indicator

CYCLE TIME AND CAPACITY CYCLE TIME AND CAPACITY


CYCLE TIME (Seconds) CAPACITY (Litres)
DOUBLE ACTING SPRING RETURN DOUBLE ACTING SPRING RETURN
d d
Air To Open Spring To Close Air To Open Spring To Close Air To Open Spring To Close Air To Open Spring To Close
3
/8 - 16 0.1 0.1 0.15 0.15 3
/8 - 16 0.075 0.05 0.075 -
1
/2 - 20 0.1 0.1 0.15 0.15 1
/2 - 20 0.075 0.05 0.075 -
3
/4 - 25 0.1 0.1 0.15 0.15 3
/4 - 25 0.075 0.05 0.075 -
1 - 32 0.1 0.1 0.2 0.2 1 - 32 0.075 0.05 0.15 -
1 1 /4 - 40 0.15 0.15 0.2 0.2 11/4 - 40 0.15 0.10 0.15 -
1 1 /2 - 50 0.15 0.15 0.3 0.3 11/2 - 50 0.15 0.10 0.35 -
2 - 63 0.25 0.25 0.3 0.3 2 - 63 0.35 0.32 0.35 0.3

The actual actuator air consumption is calculated by multiplying the capacity (above) by the actual working air pressure.

Note: For Bracketing, Disassembly etc, refer to the Manual Section.

Accessories

Namur Mounted Pilot Solenoid Valve*

*Design of the solenoid valve supplied may


vary based on individual requirements.

274 Tel: 0844 800 5509 Fax: 0800 317875


TKD DualBlock® 3-way Ball Valve (DN10 - DN50)

Accessories

Mounting:
Direct mounts to Namur interface of pneumatic actuator with supplied N Ph
O-rings and bolts. They are supplied with both a 3/2 adaptor plate (spring - +
return actuators) and a 5/2 adaptor plate (double acting actuators) E
Electrical supply:
The pilot solenoid valves are available as : 240VAC, 110VAC, 24VAC
and 24VDC
Air connections:
1/4" BSP female

Air supply:
Lubricated filtered compressed air (3.0 to 8.0 Bar)
Electrical wiring:
2 Wire (& earth) connection to DIN plug

Manual overide: Voltage Product Code


With air applied, but no power, the valve can be operated by hand by using the 240VAC HZ PS1 240
red push down and hold, or turn down (with a screwdriver) & lock manual button 110VAC HZ PS1 110
24VAC HZ PS1 24A
24VDC HZ PS1 24D

Auxiliary Limit Switch Box

ACTUATED VALVES - Pneumatic


Mounting:
Direct mounts to ISO top mounting of pneumatic actuator with supplied
plates and bolts
Electrical wiring:
The switch box is provided with two M20 conduit entries, for connection
of cable glands either end

open switch
open switch NC L+
1 1
NO L-
2 2
COM
3 3
COM
4 4
NO L+
5 5
NC L-
6 6
closed switch
closed switch

With mechanical limit switches With intinsically safe proximty switches

For ordering codes and full product specification please contact the Durapipe Valve Department.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 275


Position Components Material
1 Handle Insert Tool PVC-U
2 Handle HIPVC
3* Stem O-ring EPDM/FPM
4 Stem Valve Material
5* Ball Seat PTFE
6 Ball Valve Material
7 Body Valve Material
8* Ball Seat O-ring EPDM/FPM
9* Carrier O-ring EPDM/FPM
10* Socket Seal O-ring EPDM/FPM
11 Ball Seat Carrier Valve Material
12* End Connector Valve Material
13* Union Nut Valve Material
16* DualBlock® POM
17** PowerQuick Upper Plate PP-GR
18** Screw Stainless Steel
19** Coupling Spindle PP-GR/Stainless Steel
20** Nut Stainless Steel
21** Screw Stainless Steel
22** Screw Stainless Steel
23** PowerQuick Lower Plate PP-GR
24* Pneumatic Actuator PA-GR
25 Reducing Bush Stainless Steel
*Spare Parts ** Accessories

276 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FK Pneumatically Actuated Butterfly Valve


(DN40 - DN300)

• Used for On/Off and control operation


• Size range from DN40 up to DN300
• Pressure rating: Maximum working pressure: up to
16 bar at 20°C (water) - DN50 up to 10 bar at 20°C (water)
• Body material GR-PP; UV resistant
• Full flanged body with oval holes to fit various flanging standards.
Supplied with hole inserts for bolt hole centralising (up to DN 200;
DN 250 & 300 are drilled according to the flange drilling required)
• Optional fully lugged version with threaded Stainless steel AISI 316
inserts to BS-EN 1092 PN10 (Formally BS4504) or ANSI 150

ACTUATED VALVES - Pneumatic


Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)
SDR Standard dimension ratio = d/s

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 277


FK Butterfly Valve (DN40 - DN300)

Dimensions and Standards

The overall dimensions of the FK Butterfly valve comply with The oval holes in the valve body (DN50 to DN200) allow
the following standards: connection to the following flange drilling standards:
ISO5752 (DN40 to DN200) Medium 25 series BS-EN 1092 PN10 (Formally BS4504 PN10)
ISO5752 (DN250 to DN300) Long 16 series ASA B16.5 class 150
DIN 3202 (DN65 to DN 200) K2 BS10, Table D/E
DIN 3202 (DN250 to DN3000) K3

Technical Data

50 63 75 90 110 140 160 225 280 315 d


10 100 1000 10000 100000 l/min
Nm 40 50 65 80 100 125 150 200 250 300 DN
bar
325
300

0
DN 50
0
DN 0
DN 0
5

30
20
15
10
12
65

80
DN 0
DN 40

2
5
1

DN
DN
DN
DN
DN
275
250
225
200
Pressure Loss
Torque

0,1
175
150
125
100
0,01
75
50
25
0
0,001
Valve Size
Flow Rate
Maximum torque at maximum working pressure. Pressure loss chart.

0 10 20 30 40 50 60 70 80 90 100 %
%
100
90
80
70
Flow Coefficient

60
50
40
30
20
10
0
Valve Opening

Relative flow chart.

278 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
16 DN 40 ÷ 50 16 DN 40 ÷ 50

14 14
Working Pressure

Working Pressure
12 12
10 DN 65 ÷ 250 10 DN 65 ÷ 250

8 DN 300 8 DN 300

6 6
4 4
2 PVC 2 ABS
0 0
Working Temperature Working Temperature

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
16 16 DN 40 ÷ 50

14 14
Working Pressure

Working Pressure

12 12
10 DN 40 ÷ 250 10 DN 65 ÷ 160

8 DN 300 8
6 6
4 PP 4 Corzan
2 2
0 0

ACTUATED VALVES - Pneumatic


Working Temperature Working Temperature

Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT.
In other cases a reduction of the PN is required. (25 years with safety factor).

DN 40 50 65 80 100 125 150 200 250 300

bar 1000 1285 1700 3350 5900 9850 18700 30500 53200 81600

Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that will flow through
a valve with a one bar pressure differential at a specified rate. The kv100 values shown in the
table are calculated with the valve fully open.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 279


FK Butterfly Valve (DN40 - DN300)

FKOV/CE PVC-U FKOA/CP ABS FKOM/CP PP FKOC/CP Corzan

FK Butterfly valve - Pneumatically actuated


d DN PN B1 B B E E E1 E1 H Z Amin Amax ØA f g U
NC DA NC DA NC DA
NO NO NO

1½ - 50 40 16 60 234 216 102 80 230 125 132 33 99 109 - 19 2725 4


2 - 63 50 16 70 240 222 102 80 230 125 147 43 115 125.5 - 19 2905 4
2½ - 75 65 10 80 247 247 102 102 230 182 165 46 128 144 - 19 3130 4
3 - 90 80 10 93 295 261 125 102 304 182 185 49 145 160 - 19 6350 8
4 - 110 100 10 107 309 275 125 102 304 182 211 56 165 190 - 19 6700 8
5 - 140 125 10 120 329 295 177 102 479 182 240 64 204 215 - 23 18450 8
6 - 160 150 10 134 342 342 177 125 479 233 268 70 230 242 - 23 19200 8
8 - 225 200 10 161 438 418 177 152 479 276 323 71 280 298 - 23 21900 8
*10 - 250 250 10 210 520 520 226 226 479 276 405 114 - - 335 25.4 48400 12
*12 - 315 300 8 245 577 577 226 226 598 444 475 114 - - 390 29 55400 12
**10 - 250 250 10 210 520 520 226 226 598 - 405 114 - - 362 25.4 48400 12
**12 - 315 300 8 245 577 577 226 226 598 - 475 114 - - 432 29 55400 12
*To BS EN 1092 PN10 ** To ANSI 150

PVC-U
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 2725 HP FKE 106 HP FKF 106 HQ FKE 106 HQ FKF 106 HR FKE 106 HR FKF 106
2 - 63 2905 HP FKE 107 HP FKF 107 HQ FKE 107 HQ FKF 107 HR FKE 107 HR FKF 107
2½ - 75 3130 HP FKE 108 HP FKF 108 HQ FKE 108 HQ FKF 108 HR FKE 108 HR FKF 108
3 - 90 6350 HP FKE 109 HP FKF 109 HQ FKE 109 HQ FKF 109 HR FKE 109 HR FKF 109
4 - 110 6700 HP FKE 110 HP FKF 110 HQ FKE 110 HQ FKF 110 HR FKE 110 HR FKF 110
5 - 140 18450 HP FKE 111 HP FKF 111 HQ FKE 111 HQ FKF 111 HR FKE 111 HR FKF 111
6 - 160 19200 HP FKE 112 HP FKF 112 HQ FKE 112 HQ FKF 112 HR FKE 112 HR FKF 112
8 - 225 21900 HP FKE 113 HP FKF 113 HQ FKE 113 HQ FKF 113 HR FKE 113 HR FKF 113
10* - 250 48400 HP FKE 114 HP FKF 114 HQ FKE 114 HQ FKF 114 HR FKE 114 HR FKF 114
10** - 250 48400 HP FKE A14 HP FKF A14 HQ FKE A14 HQ FKF A14 HR FKE A14 HR FKF A14
12* - 315 55400 HP FKE 115 HP FKF 115 HQ FKE 115 HQ FKF 115 HR FKE 115 HR FKF 115
12** - 315 55400 HP FKE A15 HP FKF A15 HQ FKE A15 HQ FKF A15 HR FKE A15 HR FKF A15

280 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FKOV/CE PVC-U FKOA/CP ABS FKOM/CP PP FKOC/CP Corzan

ABS
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 2725 HP FKA 106 HP FKB 106 HQ FKA 106 HQ FKB 106 HR FKA 106 HR FKB 106
2” - 63 2905 HP FKA 107 HP FKB 107 HQ FKA 107 HQ FKB 107 HR FKA 107 HR FKB 107
2½ - 75 3130 HP FKA 108 HP FKB 108 HQ FKA 108 HQ FKB 108 HR FKA 108 HR FKB 108
3 - 90 6350 HP FKA 109 HP FKB 109 HQ FKA 109 HQ FKB 109 HR FKA 109 HR FKB 109
4 - 110 6700 HP FKA 110 HP FKB 110 HQ FKA 110 HQ FKB 110 HR FKA 110 HR FKB 110
5 - 140 18450 HP FKA 111 HP FKB 111 HQ FKA 111 HQ FKB 111 HR FKA 111 HR FKB 111
6 - 160 19200 HP FKA 112 HP FKB 112 HQ FKA 112 HQ FKB 112 HR FKA 112 HR FKB 112
8 - 225 21900 HP FKA 113 HP FKB 113 HQ FKA 113 HQ FKB 113 HR FKA 113 HR FKB 113
10* - 250 48400 HP FKA 114 HP FKB 114 HQ FKA 114 HQ FKB 114 HR FKA 114 HR FKB 114
10** - 250 48400 HP FKA A14 HP FKB A14 HQ FKA A14 HQ FKB A14 HR FKA A14 HR FKB A14
12* - 315 55400 HP FKA 115 HP FKB 115 HQ FKA 115 HQ FKB 115 HR FKA 115 HR FKB 115
12** - 315 55400 HP FKA A15 HP FKB A15 HQ FKA A15 HQ FKB A15 HR FKA A15 HR FKB A15

PP
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 2725 HP FKN 106 HP FKP 106 HQ FKN 106 HQ FKP 106 HR FKN 106 HR FKP 106
2 - 63 2905 HP FKN 107 HP FKP 107 HQ FKN 107 HQ FKP 107 HR FKN 107 HR FKP 107
2½ - 75 3130 HP FKN 108 HP FKP 108 HQ FKN 108 HQ FKP 108 HR FKN 108 HR FKP 108
3 - 90 6350 HP FKN 109 HP FKP 109 HQ FKN 109 HQ FKP 109 HR FKN 109 HR FKP 109
4 - 110 6700 HP FKN 110 HP FKP 110 HQ FKN 110 HQ FKP 110 HR FKN 110 HR FKP 110

ACTUATED VALVES - Pneumatic


5 - 140 18450 HP FKN 111 HP FKP 111 HQ FKN 111 HQ FKP 111 HR FKN 111 HR FKP 111
6 - 160 19200 HP FKN 112 HP FKP 112 HQ FKN 112 HQ FKP 112 HR FKN 112 HR FKP 112
8 - 225 21900 HP FKN 113 HP FKP 113 HQ FKN 113 HQ FKP 113 HR FKN 113 HR FKP 113
10* - 250 48400 HP FKN 114 HP FKP 114 HQ FKN 114 HQ FKP 114 HR FKN 114 HR FKP 114
10** - 250 48400 HP FKN A14 HP FKP A14 HQ FKN A14 HQ FKP A14 HR FKN A14 HR FKP A14
12* - 315 55400 HP FKN 115 HP FKP 115 HQ FKN 115 HQ FKP 115 HR FKN 115 HR FKP 115
12** - 315 55400 HP FKN A15 HP FKP A15 HQ FKN A15 HQ FKP A15 HR FKN A15 HR FKP A15

Corzan
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 2725 HP FKJ 106 HP FKK 106 HQ FKJ 106 HQ FKK 106 HR FKJ 106 HR FKK 106
2 - 63 2905 HP FKJ 107 HP FKK 107 HQ FKJ 107 HQ FKK 107 HR FKJ 107 HR FKK 107
2½ - 75 3130 HP FKJ 108 HP FKK 108 HQ FKJ 108 HQ FKK 108 HR FKJ 108 HR FKK 108
3 - 90 6350 HP FKJ 109 HP FKK 109 HQ FKJ 109 HQ FKK 109 HR FKJ 109 HR FKK 109
4 - 110 6700 HP FKJ 110 HP FKK 110 HQ FKJ 110 HQ FKK 110 HR FKJ 110 HR FKK 110
5 - 140 18450 HP FKJ 111 HP FKK 111 HQ FKJ 111 HQ FKK 111 HR FKJ 111 HR FKK 111
6 - 160 19200 HP FKJ 112 HP FKK 112 HQ FKJ 112 HQ FKK 112 HR FKJ 112 HR FKK 112
8 - 225 21900 HP FKJ 113 HP FKK 113 HQ FKJ 113 HQ FKK 113 HR FKJ 113 HR FKK 113

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 281


FK Butterfly Valve (DN40 - DN300)

FKOV/LM LUG ISO-DIN PVC-U FKOA/LM LUG ISO-DIN ABS


FKOM/LM LUG ISO-DIN PP FKOC/LM LUG ISO-DIN Corzan

FK Butterfly valve - Pneumatically actuated Disc


d DN PN B1 B B E E E1 E1 H Z ØA Øf g u
NC DA NC DA NC DA
NO NO NO

2½ - 75 65 10 80 247 247 102 102 230 102 165 46 145 M16 3130 4
3 - 90 80 10 93 295 261 125 102 304 102 185 49 160 M16 6350 8
4 - 110 100 10 120 309 275 125 102 304 102 211 56 180 M20 6700 8
5 - 140 125 10 134 329 295 177 102 479 102 240 64 210 M20 18450 8
6 - 160 150 10 134 342 342 177 125 479 125 268 70 240 M20 19200 8
8 - 225 200 10 161 438 418 177 152 479 152 323 71 295 M20 21900 8
*10 - 250 250 10 210 520 520 226 226 598 226 405 114 350 M20 48400 12
*12 - 315 300 8 245 577 577 226 226 598 226 475 114 402 M20 55400 12
*To BS EN 1092 PN10

PVC-U
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 HP FKE F06 HP FKF F06 HQ FKE F06 HQ FKF F06 HR FKE F06 HR FKF F06
2 - 63 HP FKE F07 HP FKF F07 HQ FKE F07 HQ FKF F07 HR FKE F07 HR FKF F07
2½ - 75 3130 HP FKE F08 HP FKF F08 HQ FKE F08 HQ FKF F08 HR FKE F08 HR FKF F08
3 - 90 6350 HP FKE F09 HP FKF F09 HQ FKE F09 HQ FKF F09 HR FKE F09 HR FKF F09
4 - 110 6700 HP FKE F10 HP FKF F10 HQ FKE F10 HQ FKF F10 HR FKE F10 HR FKF F10
5 - 140 18450 HP FKE F11 HP FKF F11 HQ FKE F11 HQ FKF F11 HR FKE F11 HR FKF F11
6 - 160 19200 HP FKE F12 HP FKF F12 HQ FKE F12 HQ FKF F12 HR FKE F12 HR FKF F12
8 - 225 21900 HP FKE F13 HP FKF F13 HQ FKE F13 HQ FKF F13 HR FKE F13 HR FKF F13
10* - 250 48400 HP FKE F14 HP FKF F14 HQ FKE F14 HQ FKF F14 HR FKE F14 HR FKF F14
12* - 315 55400 HP FKE F15 HP FKF F15 HQ FKE F15 HQ FKF F15 HR FKE F15 HR FKF F15

282 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FKOV/LM LUG ISO-DIN PVC-U FKOA/LM LUG ISO-DIN ABS


FKOM/LM LUG ISO-DIN PP FKOC/LM LUG ISO-DIN Corzan

ABS
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 2725 HP FKA F06 HP FKB F06 HQ FKA F06 HQ FKB F06 HR FKA F06 HR FKB F06
2 - 63 2905 HP FKA F07 HP FKB F07 HQ FKA F07 HQ FKB F07 HR FKA F07 HR FKB F07
2½ - 75 3130 HP FKA F08 HP FKB F08 HQ FKA F08 HQ FKB F08 HR FKA F08 HR FKB F08
3 - 90 6350 HP FKA F09 HP FKB F09 HQ FKA F09 HQ FKB F09 HR FKA F09 HR FKB F09
4 - 110 6700 HP FKA F10 HP FKB F10 HQ FKA F10 HQ FKB F10 HR FKA F10 HR FKB F10
5 - 140 18450 HP FKA F11 HP FKB F11 HQ FKA F11 HQ FKB F11 HR FKA F11 HR FKB F11
6 - 160 19200 HP FKA F12 HP FKB F12 HQ FKA F12 HQ FKB F12 HR FKA F12 HR FKB F12
8 - 225 21900 HP FKA F13 HP FKB F13 HQ FKA F13 HQ FKB F13 HR FKA F13 HR FKB F13
10* - 250 48400 HP FKA F14 HP FKB F14 HQ FKA F14 HQ FKB F14 HR FKA F14 HR FKB F14
12* - 315 55400 HP FKA F15 HP FKB F15 HQ FKA F15 HQ FKB F15 HR FKA F15 HR FKB F15

PP
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 2725 HP FKN F06 HP FKP F06 HQ FKN F06 HQ FKP F06 HR FKN F06 HR FKP F06
2 - 63 2905 HP FKN F07 HP FKP F07 HQ FKN F07 HQ FKP F07 HR FKN F07 HR FKP F07
2½ - 75 3130 HP FKN F08 HP FKP F08 HQ FKN F08 HQ FKP F08 HR FKN F08 HR FKP F08
3 - 90 6350 HP FKN F09 HP FKP F09 HQ FKN F09 HQ FKP F09 HR FKN F09 HR FKP F09
4 - 110 6700 HP FKN F10 HP FKP F10 HQ FKN F10 HQ FKP F10 HR FKN F10 HR FKP F10

ACTUATED VALVES - Pneumatic


5 - 140 18450 HP FKN F11 HP FKP F11 HQ FKN F11 HQ FKP F11 HR FKN F11 HR FKP F11
6 - 160 19200 HP FKN F12 HP FKP F12 HQ FKN F12 HQ FKP F12 HR FKN F12 HR FKP F12
8 - 225 21900 HP FKN F13 HP FKP F13 HQ FKN F13 HQ FKP F13 HR FKN F13 HR FKP F13
10* - 250 48400 HP FKN F14 HP FKP F14 HQ FKN F14 HQ FKP F14 HR FKN F14 HR FKP F14
12* - 315 55400 HP FKN F15 HP FKP F15 HQ FKN F15 HQ FKP F15 HR FKN F15 HR FKP F15

Corzan
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 2725 HP FKJ F06 HP FKK F06 HQ FKJ F06 HQ FKK F06 HR FKJ F06 HR FKK F06
2 - 63 2905 HP FKJ F07 HP FKK F07 HQ FKJ F07 HQ FKK F07 HR FKJ F07 HR FKK F07
2½ - 75 3130 HP FKJ F08 HP FKK F08 HQ FKJ F08 HQ FKK F08 HR FKJ F08 HR FKK F08
3 - 90 6350 HP FKJ F09 HP FKK F09 HQ FKJ F09 HQ FKK F09 HR FKJ F09 HR FKK F09
4 - 110 6700 HP FKJ F10 HP FKK F10 HQ FKJ F10 HQ FKK F10 HR FKJ F10 HR FKK F10
5 - 140 18450 HP FKJ F11 HP FKK F11 HQ FKJ F11 HQ FKK F11 HR FKJ F11 HR FKK F11
6 - 160 19200 HP FKJ F12 HP FKK F12 HQ FKJ F12 HQ FKK F12 HR FKJ F12 HR FKK F12
8 - 225 21900 HP FKJ F13 HP FKK F13 HQ FKJ F13 HQ FKK F13 HR FKJ F13 HR FKK F13

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 283


FK Butterfly Valve (DN40 - DN300)

FKOV/LM LUG ANSI PVC-U FKOA/LM LUG ANSI ABS


FKOM/LM LUG ANSI PP FKOC/LM LUG ANSI Corzan

FK Butterfly valve - Pneumatically actuated Disc


d DN PN B1 B B E E E1 E1 H Z ØA f g u
NC DA NC DA NC DA
NO NO NO

2½ - 75 65 10 80 247 247 102 102 230 125 165 46 145 5


/8” UNC 3130 4
3 - 90 80 10 93 295 261 125 102 304 125 185 49 160 5
/8” UNC 6350 8
4 - 110 100 10 120 309 275 125 102 304 182 211 56 180 5
/8” UNC 6700 8
5 - 140 125 10 134 329 295 177 102 479 182 240 64 210 3
/4” UNC 18450 8
6 - 160 150 10 134 342 342 177 125 479 182 268 70 240 3
/4” UNC 19200 8
8 - 225 200 10 161 438 418 177 152 479 233 323 71 295 3
/4” UNC 21900 8
*10 - 250 250 10 210 520 520 226 226 598 276 405 114 350 1” UNC 48400 12
*12 - 315 300 8 245 577 577 226 226 598 276 475 114 402 1” UNC 55400 12
*To BS EN 1092 PN10

PVC-U
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 HP FKE X06 HP FKF X06 HQ FKE X06 HQ FKF X06 HR FKE X06 HR FKF X06
2 - 63 HP FKE X07 HP FKF X07 HQ FKE X07 HQ FKF X07 HR FKE X07 HR FKF X07
2½ - 75 3130 HP FKE X08 HP FKF X08 HQ FKE X08 HQ FKF X08 HR FKE X08 HR FKF X08
3 - 90 6350 HP FKE X09 HP FKF X09 HQ FKE X09 HQ FKF X09 HR FKE X09 HR FKF X09
4 - 110 6700 HP FKE X10 HP FKF X10 HQ FKE X10 HQ FKF X10 HR FKE X10 HR FKF X10
5 - 140 18450 HP FKE X11 HP FKF X11 HQ FKE X11 HQ FKF X11 HR FKE X11 HR FKF X11
6 - 160 19200 HP FKE X12 HP FKF X12 HQ FKE X12 HQ FKF X12 HR FKE X12 HR FKF X12
8 - 225 21900 HP FKE X13 HP FKF X13 HQ FKE X13 HQ FKF X13 HR FKE X13 HR FKF X13
10* - 250 48400 HP FKE X14 HP FKF X14 HQ FKE X14 HQ FKF X14 HR FKE X14 HR FKF X14
12* - 315 55400 HP FKE X15 HP FKF X15 HQ FKE X15 HQ FKF X15 HR FKE X15 HR FKF X15

284 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

FKOV/LM LUG ANSI PVC-U FKOA/LM LUG ANSI ABS


FKOM/LM LUG ANSI PP FKOC/LM LUG ANSI Corzan

ABS
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 - HP FKA X06 HP FKB X06 HQ FKA X06 HQ FKB X06 HR FKA X06 HR FKB X06
2 - 63 - HP FKA X07 HP FKB X07 HQ FKA X07 HQ FKB X07 HR FKA X07 HR FKB X07
2½ - 75 3130 HP FKA X08 HP FKB X08 HQ FKA X08 HQ FKB X08 HR FKA X08 HR FKB X08
3 - 90 6350 HP FKA X09 HP FKB X09 HQ FKA X09 HQ FKB X09 HR FKA X09 HR FKB X09
4 - 110 6700 HP FKA X10 HP FKB X10 HQ FKA X10 HQ FKB X10 HR FKA X10 HR FKB X10
5 - 140 18450 HP FKA X11 HP FKB X11 HQ FKA X11 HQ FKB X11 HR FKA X11 HR FKB X11
6 - 160 19200 HP FKA X12 HP FKB X12 HQ FKA X12 HQ FKB X12 HR FKA X12 HR FKB X12
8 - 225 21900 HP FKA X13 HP FKB X13 HQ FKA X13 HQ FKB X13 HR FKA X13 HR FKB X13
10* - 250 48400 HP FKA X14 HP FKB X14 HQ FKA X14 HQ FKB X14 HR FKA X14 HR FKB X14
12* - 315 55400 HP FKA X15 HP FKB X15 HQ FKA X15 HQ FKB X15 HR FKA X15 HR FKB X15

PP
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 - HP FKN X06 HP FKP X06 HQ FKN X06 HQ FKP X06 HR FKN X06 HR FKP X06
2 - 63 - HP FKN X07 HP FKP X07 HQ FKN X07 HQ FKP X07 HR FKN X07 HR FKP X07
2½ - 75 3130 HP FKN X08 HP FKP X08 HQ FKN X08 HQ FKP X08 HR FKN X08 HR FKP X08
3 - 90 6350 HP FKN X09 HP FKP X09 HQ FKN X09 HQ FKP X09 HR FKN X09 HR FKP X09
4 - 110 6700 HP FKN X10 HP FKP X10 HQ FKN X10 HQ FKP X10 HR FKN X10 HR FKP X10
5 - 140 18450 HP FKN X11 HP FKP X11 HQ FKN X11 HQ FKP X11 HR FKN X11 HR FKP X11

ACTUATED VALVES - Pneumatic


6 - 160 19200 HP FKN X12 HP FKP X12 HQ FKN X12 HQ FKP X12 HR FKN X12 HR FKP X12
8 - 225 21900 HP FKN X13 HP FKP X13 HQ FKN X13 HQ FKP X13 HR FKN X13 HR FKP X13
10* - 250 48400 HP FKN X14 HP FKP X14 HQ FKN X14 HQ FKP X14 HR FKN X14 HR FKP X14
12* - 315 55400 HP FKN X15 HP FKP X15 HQ FKN X15 HQ FKP X15 HR FKN X15 HR FKP X15

Corzan
FAIL SAFE CLOSED FAIL SAFE OPEN DOUBLE ACTING
d gms EPDM Code FPM Code EPDM Code FPM Code EPDM Code FPM Code
1½ - 50 - HP FKJ X06 HP FKK X06 HQ FKJ X06 HQ FKK X06 HR FKJ X06 HR FKK X06
2 - 63 - HP FKJ X07 HP FKK X07 HQ FKJ X07 HQ FKK X07 HR FKJ X07 HR FKK X07
2½ - 75 3130 HP FKJ X08 HP FKK X08 HQ FKJ X08 HQ FKK X08 HR FKJ X08 HR FKK X08
3 - 90 6350 HP FKJ X09 HP FKK X09 HQ FKJ X09 HQ FKK X09 HR FKJ X09 HR FKK X09
4 - 110 6700 HP FKJ X10 HP FKK X10 HQ FKJ X10 HQ FKK X10 HR FKJ X10 HR FKK X10
5 - 140 18450 HP FKJ X11 HP FKK X11 HQ FKJ X11 HQ FKK X11 HR FKJ X11 HR FKK X11
6 - 160 19200 HP FKJ X12 HP FKK X12 HQ FKJ X12 HQ FKK X12 HR FKJ X12 HR FKK X12

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 285


FK Butterfly Valve (DN40 - DN300)

Actuators - Plastic Body

Pneumatic actuator with plastic (Polyamid) housing Actuator options


Air pressure required to operate: 6 Bar
Double Acting
Maximum allowable air pressure: 8 Bar
Working temperature: -32ºC to +90ºC
Pneumatic connections: 2 x ¼" BSP Fail Safe Closed / Fail Safe Open
Standard Namur mounting for solenoid valves

Standard equipment
• Visual position indicator

CYCLE TIME AND CAPACITY


CYCLE TIME (Seconds)
DOUBLE ACTING FAIL SAFE CLOSED FAIL SAFE OPEN
d
To Open To Close To Open To Close To Open To Close
1½ - 50 0.15 0.15 0.30 0.30 0.30 0.30
2 - 63 0.15 0.15 0.30 0.30 0.30 0.30
2½ - 75 0.25 0.25 0.30 0.30 0.30 0.30
3 - 90 0.25 0.25 0.50 0.50 0.50 0.50
4 - 110 0.25 0.25 0.50 0.50 0.50 0.50
4 - 125 0.25 0.25
5 - 140 0.25 0.25
6 - 160 0.40 0.40

CAPACITY (Litres)
DOUBLE ACTING FAIL SAFE CLOSED FAIL SAFE OPEN
d
To Open To Close To Open To Close To Open To Close
1½ - 50 0.15 0.10 0.35 - - -
2 - 63 0.15 0.10 0.35 - - -
2½ - 75 0.35 0.32 0.35 - - -
3 - 90 0.35 0.32 0.80 - - -
4 - 110 0.35 0.32 0.80 - - -
4 - 125 0.35 0.32
5 - 140 0.35 0.32
6 - 160 0.80 0.70

The actual actuator air consumption is calculated by multiplying the capacity (above) by the actual working air pressure.
PAGE NUMBERS

For accessories please see pages 254-255.

286 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

Actuators - Aluminium Body

Pneumatic actuator with Aluminium housing - Rilsan coated Actuator options


Air pressure required to operate: 6 Bar
Double Acting
Maximum allowable air pressure: 8 Bar
Working temperature: -32ºC to +90ºC
Pneumatic connections: 2 x ¼" BSP Fail Safe Closed / Fail Safe Open
Standard Namur mounting for solenoid valves

Standard equipment
• Visual position indicator

CYCLE TIME AND CAPACITY


CYCLE TIME (Seconds)
DOUBLE ACTING FAIL SAFE CLOSED FAIL SAFE OPEN
d
To Open To Close To Open To Close To Open To Close
- 125 - - 1.20 1.20 1.20 1.20
5 - 140 - - 1.20 1.20 1.20 1.20
6 - 160 - - 1.20 1.20 1.20 1.20
- 200 - - 1.20 1.20 1.20 1.20
8 - 225 0.50 0.50 1.20 1.20 1.20 1.20
10 - 250 1.2 1.2 2.0 2.0 2.0 2.0
12 - 315 1.2 1.2 2.0 2.0 2.0 2.0

CAPACITY (Litres)
DOUBLE ACTING FAIL SAFE CLOSED FAIL SAFE OPEN
d
To Open To Close To Open To Close To Open To Close
- 125 - - 2.05 - - 2.05

ACTUATED VALVES - Pneumatic


5 - 140 - - 2.05 - - 2.05
6 - 160 - - 2.05 - - 2.05
- 200 - - 2.05 - - 2.05
8 - 225 1.50 2.02 2.05 - - 2.05
10 - 250 5.30 5.30 5.30 - - 5.30
12 - 315 5.30 5.30 5.30 - - 5.30

The actual actuator air consumption is calculated by multiplying the capacity (above) by the actual working air pressure.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 287


FK Butterfly Valve (DN40 - DN300)

Operating Principle

Double Acting

Compressed air is
required to drive the
actuator to the open
and closed positions.

Fail Safe
Closed

Compressed air is required


to drive the actuator to
the open position. With no
air being supplied to the
actuator the springs within
the actuator drive it to the
closed position.

Fail Safe
Open

Compressed air is required


to drive the actuator to the
closed position. With no
air being supplied to the
actuator the springs within
the actuator drive it to the
open position.

288 Tel: 0844 800 5509 Fax: 0800 317875


FK Butterfly Valve (DN40 - DN300)

1½" - d40 to 2" - d63 2½" - d75 to 8" - d225

Position Components Material


1* Actuator PA-GR (1)
2* Mounting Plate Aluminium - Rilsan Coated (2)

ACTUATED VALVES - Pneumatic


Position Components Material
3 Washer PP-GR
1* Pneumatic actuator PA-GR
4 Screw Stainless Steel
2* Mounting Plate PP-GR
5 Protection Cap Stainless Steel
3 Washer Stainless Steel
6 Body PE
4 Screw Stainless Steel
7 Washer PP-GR
5 Protection Cap PE
8 Screw Stainless Steel
6 Body PP-GR
9 Protection Cap Stainless Steel
7 Washer Stainless Steel
10 Circlip PE
8 Screw Stainless Steel
11* Bush O-ring Stainless Steel
9 Protection Cap PE
12 Bush EPDM or FPM
13* Shaft O-ring EPDM or FPM
13* Shaft O-ring Nylon
14* Shaft O-ring EPDM or FPM
14* Shaft O-ring EPDM or FPM
15 Shaft Stainless Steel
15 Shaft EPDM or FPM
16* Primary Liner EPDM or FPM
16* Primary Liner Stainless Steel
17 Disc Valve Material
17 Disc EPDM or FPM
19 Anti-friction Ring PTFE
18* Disc O-ring Valve Material
20 Cantering Inserts ABS
19 Anti-friction Ring EPDM or FPM
*Spare Parts
20 Inserts PTFE
21 Reducing Bush ABS
*Spare Parts

(1) PA-GR Actuator for 1½" to 6” Double Acting & 1½" to 4" Fail Safe Closed / Open
(2) Aluminium - Rilsan coated Actuator for 8" to 12" Double Acting & 5" to 12" Fail Safe Closed / Open

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 289


FK Butterfly Valve (DN40 - DN300)

10" - d250 to 12" - d315

Position Components Material


1 Body PP-GR
2 Washer Stainless Steel
3* Bush PP
4* Bush O-ring EPDM or FPM
5* Bush PP
6 Washer Stainless Steel
7* Primary Liner EPDM or FPM
8* Anti-friction Ring PTFE
9* Disc O-ring EPDM or FPM
10 Disc Valve Material
11 Washer Stainless Steel
12 Washer Stainless Steel
13 Protection Cap PE
14 Screw Stainless Steel
15 Washer Stainless Steel
16 Shaft Stainless Steel
17* Shaft O-ring EPDM or FPM
18 Circlip Stainless Steel
19* O-ring EPDM or FPM
20* Actuator Aluminium - Rilsan Coated
21 Screw Stainless Steel
22 Washer Stainless Steel
23 Bush Polypropylene

*Spare Parts

290 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Closed)

VM Pneumatically Actuated VM Diaphragm Valve


(Normally Closed)

• The VM Diaphragm Valve is equipped with a maintenance free single acting normally
closed (diaphragm type) actuator. The valve can be installed in any position
• The valve can be used with liquids and gaseous fluids, and is suitable for dirty or
abrasive media
• The ’CDSA’ (Circular Diaphragm Sealing Area), in valves up to and including
DN50, offers the following
- Uniform distribution of the pressure of the compressor on to
0 the diaphragm
- Reduction of up to 20% of the bolt tightening torque
- Reduced mechanical stress on the valve components.
- Easier internal cleaning
- Lower chance of accumulation of deposits and fluid
0 contamination, reducing the possibility of damage caused
0 by crystallisation
• Pressure rating: Maximum working pressure: up to 10 bar at 20°C
(water)
• High Kv value and reduced pressure losses
• Modular range: 5 Actuator/Diaphragm sizes for 9 valve sizes
• Easy replacement of the sealing diaphragm
• For more information, please visit our website:
www.durapipe.co.uk

ACTUATED VALVES - Pneumatic


Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
HIPVC High Impact PVC
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 291


VM Diaphragm Valve (Normally Closed)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data
10 100 1000 10000 100000 l/min
0 1 2 3 4 5 6 7 8 9
bar
bar
6 DN 65-100
0
DN15
DN 0
25
DN32
40

50

DN 5
DN 0
10
2

6
8

1
DN

DN

DN
DN

Control Pressure
5
4
Pressure Loss

0,1 3
2 DN 15-50
1
0
0,01 Working Pressure
Control pressure relative to working pressure.

0,001
Flow Rate

Pressure loss chart.

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
12 12
Working Pressure

Working Pressure

10 DN15-50 10 DN15-50

8 8
6 DN65-100 6 DN65-100
4 4
PVC ABS
2 2
0 0
Working Temperature Working Temperature

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
12 12
Working Pressure

Working Pressure

10 DN15-50 10 DN15-50
8 8
6 DN65-100 6 DN65-100
4 PP 4 Corzan
2 2
0 0
Working Temperature Working Temperature

Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT. In other cases a reduction of the PN is required.
(25 years with safety factor).

DN 10 15 20 25 32 40 50 65 80 100 Flow coefficient kv100


kv100 is the number of litres per minute of water at a temperature of 20ºC that
kv100 93 93 136 175 300 416 766 1300 2000 2700 will flow through a valve with a one bar pressure differential at a specified rate.
The kv100 values shown in the table are calculated with the valve fully open.

292 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Closed)

BS Series Female Ends

VMULV/NC PVC-U
VMULA/NC ABS

Diaphragm valve with BS series female ends

PVC-U ABS
d DN PN B B1 H h H1 I LA C Z E R1 gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 15 10 180 26 147 12 126 25 108 66 115 41 1 1980 HP UME 102 HP UMF 102 HP UMG 102 1980 HP UMA 102 HP UMB 102 HP UMC 102
¾ 20 10 180 26 154 12 126 25 108 66 116 50 1¼ 1980 HP UME 103 HP UMF 103 HP UMG 103 1980 HP UMA 103 HP UMB 103 HP UMC 103
1 25 10 180 26 168 12 126 25 116 66 124 58 1½ 1980 HP UME 104 HP UMF 104 HP UMG 104 1980 HP UMA 104 HP UMB 104 HP UMC 104
1¼ 32 10 249 40 192 16 15544.5 134 103 140 72 2 4200 HP UME 105 HP UMF 105 HP UMG 105 4200 HP UMA 105 HP UMB 105 HP UMC 105
1½ 40 10 249 40 222 16 15544.5 154 103 160 79 2¼ 4200 HP UME 106 HP UMF 106 HP UMG 106 4200 HP UMA 106 HP UMB 106 HP UMC 106
2 50 10 297 40 266 16 21044.5 184 125 190 98 2¾ 7350 HP UME 107 HP UMF 107 HP UMG 107 7350 HP UMA 107 HP UMB 107 HP UMC 107

ACTUATED VALVES - Pneumatic


VMMV/NC PVC-U
VMMA/NC ABS

Diaphragm valve with BS series male ends

PVC-U ABS
d DN PN B B1 H h H1 I C L gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
2½ 65 10 325 55 284 23 258 100 187 44 15000 HP VME 412 HP VMF 412 HP VMG 412 15000 HP VMA 412 HP VMB 412 HP VMC 412
3 80 10 325 55 300 23 258 100 187 51 15000 HP VME 209 HP VMF 209 HP VMG 209 15000 HP VMA 209 HP VMB 209 HP VMC 209
4 100 10 355 69 340 23 258 120 268 61 25500 HP VME 210 HP VMF 210 HP VMG 210 25500 HP VMA 210 HP VMB 210 HP VMC 210

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 293


VM Diaphragm Valve (Normally Closed)

Metric Series Female Ends


VMUIV/NC PVC-U VMUIA/NC ABS
VMUIM/NC PP VMUIC/NC Corzan

Diaphragm valve with Metric series female ends

d DN PN B B1 H h H1 I LA C Z E R1
20 15 10 180 26 147 12 126 25 108 66 115 41 1
25 20 10 180 26 154 12 126 25 108 66 116 50 1¼
32 25 10 180 26 168 12 126 25 116 66 124 58 1½
40 32 10 249 40 192 16 155 44.5 134 103 140 72 2
50 40 10 249 40 222 16 155 44.5 154 103 160 79 2¼
63 50 10 297 40 266 16 210 44.5 184 125 190 98 2¾

PVC-U ABS
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 1980 HP UME 306 HP UMF 306 HP UMG 306 1980 HP UMA 306 HP UMB 306 HP UMC 306
25 1980 HP UME 307 HP UMF 307 HP UMG 307 1980 HP UMA 307 HP UMB 307 HP UMC 307
32 1980 HP UME 308 HP UMF 308 HP UMG 308 1980 HP UMA 308 HP UMB 308 HP UMC 308
40 4200 HP UME 309 HP UMF 309 HP UMG 309 4200 HP UMA 309 HP UMB 309 HP UMC 309
50 4200 HP UME 310 HP UMF 310 HP UMG 310 4200 HP UMA 310 HP UMB 310 HP UMC 310
63 7350 HP UME 311 HP UMF 311 HP UMG 311 7350 HP UMA 311 HP UMB 311 HP UMC 311

PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 1980 HP UMN 306 HP UMP 306 HP UMQ 306 1980 HP UMJ 306 HP UMK 306 HP UML 306
25 1980 HP UMN 307 HP UMP 307 HP UMQ 307 1980 HP UMJ 307 HP UMK 307 HP UML 307
32 1980 HP UMN 308 HP UMP 308 HP UMQ 308 1980 HP UMJ 308 HP UMK 308 HP UML 308
40 4200 HP UMN 309 HP UMP 309 HP UMQ 309 4200 HP UMJ 309 HP UMK 309 HP UML 309
50 4200 HP UMN 310 HP UMP 310 HP UMQ 310 4200 HP UMJ 310 HP UMK 310 HP UML 310
63 7350 HP UMN 311 HP UMP 311 HP UMQ 311 7350 HP UMJ 311 HP UMK 311 HP UML 311

VMDV/NC PVC-U VMDA/NC ABS


VMDM/NC PP VMDC/NC Corzan

Diaphragm valve with Metric series male ends

d DN PN B B1 H h H1 I J L
2½ 65 10 325 55 284 23 258 100 M12 44
3 80 10 325 55 300 23 258 100 M12 51
4 100 10 355 69 340 23 258 120 M12 61

PVC-U ABS
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
75 15000 HP VME 412 HP VMF 412 HP VMG 412 15000 HP VMA 412 HP VMB 412 HP VMC 412
90 15000 HP VME 413 HP VMF 413 HP VMG 413 15000 HP VMA 413 HP VMB 413 HP VMC 413
110 25500 HP VME 414 HP VMF 414 HP VMG 414 25500 HP VMA 414 HP VMB 414 HP VMC 414

PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
75 15000 HP VME 412 HP VMF 412 HP VMG 412 15000 HP VMJ 412 HP VMK 412 HP VML 412
90 15000 HP VME 413 HP VMF 413 HP VMG 413 15000 HP VMJ 413 HP VMK 413 HP VML 413
110 25500 HP VME 414 HP VMF 414 HP VMG 414 25500 HP VMJ 414 HP VMK 414 HP VML 414

294 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Closed)

BSP Threaded Socket Ends

VMUFV/NC PVC-U
Diaphragm valve with BSP parallel female threaded ends

PVC-U
R DN PN B B1 H h H1 I LA C Z E R1 gms EPDM Code FPM Code PTFE Code
½ 15 10 180 26 147 12 126 25 108 66 118 41 1 1980 HP UME B02 HP UMF B02 HP UMG B02
¾ 20 10 180 26 154 12 126 25 108 66 118 50 1¼ 1980 HP UME B03 HP UMF B03 HP UMG B03
1 25 10 180 26 168 12 126 25 116 66 127 58 1½ 1980 HP UME B04 HP UMF B04 HP UMG B04
1¼ 32 10 249 40 192 16 155 44.5 134 103 145 72 2 4200 HP UME B05 HP UMF B05 HP UMG B05
1½ 40 10 249 40 222 16 155 44.5 154 103 165 79 2¼ 4200 HP UME B06 HP UMF B06 HP UMG B06
2 50 10 297 40 266 16 210 44.5 184 125 195 98 2¾ 7350 HP UME B07 HP UMF B07 HP UMG B07

Flanged Ends to BS EN1092-1 PN10/16

VMOV/NC PVC-U
VMOM/NC PP
VMOC/NC Corzan

Diaphragm valve with Flanged ends, to BS EN1092-1 PN10/16

d DN PN B B1 H h H1 I J F f SP U

ACTUATED VALVES - Pneumatic


½ 15 10 175 26 130 12 126 25 M6 65 14 11 4
¾ 20 10 175 26 150 12 126 25 M6 75 14 13.5 4
1 25 10 175 26 160 12 126 25 M6 85 14 14 4
1¼ 32 10 244 40 180 18 155 44.5 M8 100 18 14 4
1½ 40 10 244 40 200 18 155 44.5 M8 110 18 16 4
2 50 10 392 40 230 18 210 44.5 M8 125 18 16 4
2 65 10 325 55 290 23 258 100 M12 145 18 21 4
3 90 10 325 55 310 23 258 100 M12 160 18 21.5 4
4 110 10 355 69 350 23 258 120 M12 180 18 21.5 4

PVC-U PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1990 HP VME F02 HP VMF F02 HP VMG F02 1990 HP VMN F02 HP VMP F02 HP VMQ F02 1990 HP VMJ F02 HP VMK F02 HP VML F02
¾ 2050 HP VME F03 HP VMF F03 HP VMG F03 2050 HP VMN F03 HP VMP F03 HP VMQ F03 2050 HP VMJ F03 HP VMK F03 HP VML F03
1 2130 HP VME F04 HP VMF F04 HP VMG F04 2130 HP VMN F04 HP VMP F04 HP VMQ F04 2130 HP VMJ F04 HP VMK F04 HP VML F04
1¼ 4460 HP VME F05 HP VMF F05 HP VMG F05 4460 HP VMN F05 HP VMP F05 HP VMQ F05 4460 HP VMJ F05 HP VMK F05 HP VML F05
1½ 4575 HP VME F06 HP VMF F06 HP VMG F06 4575 HP VMN F06 HP VMP F06 HP VMQ F06 4575 HP VMJ F06 HP VMK F06 HP VML F06
2 7720 HP VME F07 HP VMF F07 HP VMG F07 7720 HP VMN F07 HP VMP F07 HP VMQ F07 7720 HP VMJ F07 HP VMK F07 HP VML F07
2 16100 HP VME F08 HP VMF F08 HP VMG F08 16100 HP VMN F08 HP VMP F08 HP VMQ F08 16100 HP VMJ F08 HP VMK F08 HP VML F08
3 17000 HP VME F09 HP VMF F09 HP VMG F09 17000 HP VMN F09 HP VMP F09 HP VMQ F09 17000 HP VMJ F09 HP VMK F09 HP VML F09
4 27900 HP VME F10 HP VMF F10 HP VMG F10 27900 HP VMN F10 HP VMP F10 HP VMQ F10 27900 HP VMJ F10 HP VMK F10 HP VML F10

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 295


VM Diaphragm Valve (Normally Closed)

Flanged Ends to ANSI 150

VMOAV/NC PVC-U
VMOAM/NC PP
VMOAC/NC Corzan

Diaphragm valve with Flanged ends, to ANSI 150


d DN PN B B1 H h H1 I J F f SP
½ 15 10 175 26 130 12 126 25 M6 65 14 11
¾ 20 10 175 26 150 12 126 25 M6 75 14 13.5
1 25 10 175 26 160 12 126 25 M6 85 14 14
1¼ 32 10 244 40 180 18 155 44.5 M8 100 18 14
1½ 40 10 244 40 200 18 155 44.5 M8 110 18 16
2 50 10 392 40 230 18 210 44.5 M8 125 18 16
2 65 10 325 55 290 23 258 100 M12 145 18 21
3 90 10 325 55 310 23 258 100 M12 160 18 21.5
4 110 10 355 69 350 23 258 120 M12 180 18 21.5

PVC-U PP Corzan
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1990 HP VME X02 HP VMF X02 HP VMG X02 1990 HP VMN X02 HP VMP X02 HP VMQ X02 1990 HP VMJ X02 HP VMK X02 HP VML X02
¾ 2050 HP VME X03 HP VMF X03 HP VMG X03 2050 HP VMN X03 HP VMP X03 HP VMQ X03 2050 HP VMJ X03 HP VMK X03 HP VML X03
1 2130 HP VME X04 HP VMF X04 HP VMG X04 2130 HP VMN X04 HP VMP X04 HP VMQ X04 2130 HP VMJ X04 HP VMK X04 HP VML X04
1¼ 4460 HP VME X05 HP VMF X05 HP VMG X05 4460 HP VMN X05 HP VMP X05 HP VMQ X05 4460 HP VMJ X05 HP VMK X05 HP VML X05
1½ 4575 HP VME X06 HP VMF X06 HP VMG X06 4575 HP VMN X06 HP VMP X06 HP VMQ X06 4575 HP VMJ X06 HP VMK X06 HP VML X06
2 7720 HP VME X07 HP VMF X07 HP VMG X07 7720 HP VMN X07 HP VMP X07 HP VMQ X07 7720 HP VMJ X07 HP VMK X07 HP VML X07
2 16100 HP VME X08 HP VMF X08 HP VMG X08 16100 HP VMN X08 HP VMP X08 HP VMQ X08 16100 HP VMJ X08 HP VMK X08 HP VML X08
3 17000 HP VME X09 HP VMF X09 HP VMG X09 17000 HP VMN X09 HP VMP X09 HP VMQ X09 17000 HP VMJ X09 HP VMK X09 HP VML X09
4 27900 HP VME X10 HP VMF X10 HP VMG X10 27900 HP VMN X10 HP VMP X10 HP VMQ X10 27900 HP VMJ X10 HP VMK X10 HP VML X10

Actuators Capacity (NI**)


Fail Safe Closed
Pneumatic actuator with plastic housing
d To Open To Close
Air pressure required to operate: See table 4 on page 292 3
/8 - 16 0.16 -
Maximum allowable air pressure: 6 Bar 1
/2 - 20 0.16 -
Control air temperature : -Max. 40ºC * 3
/4 - 25 0.16 -
Pneumatic connections : 1 x ¼" BSP 1 - 32 0.16 -
1 /4 - 40
1
0.36 -
Actuator options 11/2 - 50 0.36 -
2 - 63 1.15 -
Fail Safe Closed
21/2 - 75 2.10 -
3 - 90 2.10 -
Please contact the Durapipe Valve Department for further information. 4 - 110 2.10 -

• Lubricated filtered compressed air


** NI: Volume (Litres) at atmospheric pressure

296 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Closed)

Operating Principle

Fail Safe Closed

Compressed air is required to


drive the actuator to the open
position. With no air being
supplied to the actuator the
springs within the actuator
drive it to the closed position.

Accessories

Optical Position Indicator Stroke Limiter

d DN Product Code d DN H Product Code


1
/2" to 2" - 20 to 63 15 - 50 HZ OPI 001 1
/2" to 11/2" - 20 to 50 15 - 40 60 HZ SL1 001
2 /2" to 4" - 75 to 110
1
65 to 100 HZ OPI 002 2" - 63 50 60 HZ SL1 003
21/2" to 4" - 75 to 110 65 to 100 110 HZ SL1 004*
To order an actuated Diaphragm valve with the Optical Position Indicator.

ACTUATED VALVES - Pneumatic


Change the middle digit of the valve size code to ‘V’ eg. To order an actuated Diaphragm valve with the Stroke Limiter.
HP UME 1V4 = 1" N/C PVC/EPDM c/w Position indicator Change the middle digit of the valve size code to ‘S’ eg.
HP UME 3V8 = d32 N/C PVC/EPDM c/w Position indicator HP UME 1S4 = 1" N/C PVC/EPDM c/w Stroke Limiter
HP UME 3S8 = d32 N/C PVC/EPDM c/w Stroke Limiter
• Only available as assembled to valve by Durapipe.

Stroke Limiter with Optical Position Indicator Stroke Limiter with Optical Position Indicator
and Manual Override

d DN H Product Code d DN H Product Code


1
/2" to 1" 20 to 32 15 - 25 60 HZ SL2 001 1
/2" to 1" 20 to 32 15 - 25 60 HZ SL3 001*
11/4" to 11/2" 40 to 50 32 - 40 60 HZ SL2 003 1 /4" to 2"
1
40 to 50 32 - 40 60 HZ SL3 002*
2" 63 50 110 HZ SL2 004
21/2" to 4" 75 to 110 65 to 100 110 HZ SL2 005* To order an actuated Diaphragm valve with the Stroke Limiter with Position
Indicator and Emergency Manual Override. Change the middle digit of the valve
To order an actuated Diaphragm valve with the Stroke Limiter and Position size code to ‘M’ eg.
Indicator. Change the middle digit of the valve size code to ‘P’ eg. HP UME 1M4 = 1" N/C PVC/EPDM c/w Stroke Limiter and Position Indicator
HP UME 1P4 = 1" N/C PVC/EPDM c/w Stroke Limiter and Position Indicator HP UME 3M8 = d32 N/C PVC/EPDM c/w Stroke Limiter and Position Indicator
HP UME 3P8 = d32 N/C PVC/EPDM c/w Stroke Limiter and Position Indicator • Only available as assembled to valve by Durapipe.
• Only available as assembled to valve by Durapipe.

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 297


VM Diaphragm Valve (Normally Closed)

Accessories

Direct Mounted Pilot Solenoid Valve

Mounting: Air connections:


Direct mounts to 1/4" air inlet 1/8" BSP female N Ph
- +
of the pneumatic actuator Air supply:
Function: Lubricated filtered E
3/2 Normally closed compressed air
Ingress protection: (3.0 to 8.0 Bar)
IP65 Electrical wiring:
Electrical supply: 2 Wire (& earth) connection
The pilot solenoid valves to DIN plug
are available as: 240VAC, Manual overide: Voltage Product Code
110VAC, 24VAC With air applied, but no 240VAC HZ PS2 240
and 24VDC power, the valve can be
110VAC HZ PS2 110
Duty rating: operated by hand by
using the red turn (with a 24VAC HZ PS2 24A
100% ED
screwdriver) manual switch 24VDC HZ PS2 24D

Limit Switch Box


Limit switch box with two electro-mechanical switches

Technical details
Switch type: Cable inlet:
SPDT 1 x PG13.5 Gland
Contacts rating: Materials:
5A, 250VAC
Body: PPGR
Ingress protection:
Cover: Polycarbonate
IP65
Temperature range:
-5° to 85°C

d DN Product Code
1
/2" to 1 /2" - 20 to 50
1
15 - 40 HZ SB5 100
2" to 4" - 63 to 110 50 to 100 HZ SB6 100

Note: Other options are available; Switch Box with 2 inductive switches, Combined stroke limiter and switch box, Pneumatic positioned.
For more details contact our valve and flow control department.

298 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Closed)

Connection to the System


Before proceeding with the installation, please read and
familiarise yourself with these instructions.
Union Ended Version
1. Check that the pipes either side of the valve are axially
aligned, in order to avoid mechanical stress on the
threaded union joints.
2 Unscrew the union nuts (15) from the valve body and
slide them onto the pipe.
3. Solvent Weld, Socket Fuse or screw the valve end
connectors (14) onto the pipe ends. For correct jointing
see the Durapipe material technical catalogues.
5. Position the valve between the two end connectors
(Fig. 3) and screw the union nuts clockwise by hand until
a resistance is felt; do not use keys or other tools which
may damage the nut surface.
Spigot Ended Version
1. Check that the pipes either side of the valve are axially
aligned, in order to avoid mechanical stress on the
threaded union joints.
3. Solvent weld or Socket Fuse the valve body (9) into
the fitting socket For correct jointing see the Durapipe
material technical catalogues. Take care when solvent
welding to ensure that no solvent runs into the valve
body.

Disassembly

ACTUATED VALVES - Pneumatic


1. Isolate the valve from the flow and drain down upstream
of the valve.
2. Unscrew the four bolts (7) and separate the headworks
(1 to 6) from the body (9).
3. Unscrew the diaphragm (8) from the compressor (6).
4. Clean or replace the diaphragm, if necessary.

Assembly
FIG. A Position Components Material
1. Screw the diaphragm (8) into the compressor (6), to hand 1 Actuator Assembly PP/Glass reinforced
tight, then rotate anti-clockwise to line up the diaphragm
6 Compressor PA/Glass reinforced
holes with the bonnet drillings.
8* Diaphragm EPDM/FPM/PTFE
2. Place the actuator assembly onto the valve body. Bolt
together with the four bolts, tightening in a diagonally 9 Valve body Valve Material
opposite sequence. Fit the plastic protective caps (12). 10 Washer Zinc plated steel

11 Bolt Zinc plated steel


Note: Due to the internal forces of the compressed
12 Protective cap PE
springs within the actuators. The actuator is not to be
disassembled in any circumstances. Durapipe will not be 13 Socket seal O-ring EPDM/FPM
held liable for any injury or death caused by attempting to 14* Union end Valve Material
disassemble the actuator. None of the actuator internal
components are available as spare items. 15* Union nut Valve Material

*Spare Parts

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 299


VM Diaphragm Valve (Normally Closed)

300 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Open) (Double Acting)

VM Pneumatically Actuated VM Diaphragm Valve


(Normally Open) (Double Acting)

• The VM Diaphragm Valve is equipped with a maintenance free single acting


normally closed (diaphragm type) actuator. The valve can be installed in any position
• The valve can be used with liquids and gaseous fluids, and is suitable for dirty or
abrasive media
• The ’CDSA’ (Circular Diaphragm Sealing Area), in valves up to and including
DN50, offers the following
- Uniform distribution of the pressure of the compressor on to the diaphragm
- Reduction of up to 20% of the bolt tightening torque
- Reduced mechanical stress on the valve components
- Easier internal cleaning
- Lower chance of accumulation of deposits and fluid contamination,
reducing the possibility of damage caused by crystallisation
• Pressure rating: Maximum working pressure:
up to 10 bar at 20°C (water)
• High Kv value and reduced pressure losses
• Modular range: 5 Actuator/Diaphragm sizes for 9 valve sizes
• Easy replacement of the sealing diaphragm
• For more information, please visit our website:
www.durapipe.co.uk

ACTUATED VALVES - Pneumatic


Legend
d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
HIPVC High Impact PVC
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm)

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 301


VM Diaphragm Valve (Normally Open) (Double Acting)

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data
10 100 1000 10000 100000 l/min
bar
0 1 2 3 4 5 6 7 8 9
bar
0

6
DN15
DN 0
25
DN32
40

50

DN 5
DN 0
10
2

6
8

1
DN

DN

DN
DN

Control Pressure
5 DN 32-50
4 DN 65-100
Pressure Loss

0,1 3
2 DN 15-25
1
0,01
0
Working Pressure

Control pressure relative to working pressure.

0,001
Flow Rate

Pressure loss chart.

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
12 12
Working Pressure

Working Pressure

10 DN15-50 10 DN15-50

8 8
6 DN65-100 6 DN65-100
4 4
PVC ABS
2 2
0 0
Working Temperature Working Temperature

-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C


bar bar
12 12
Working Pressure

Working Pressure

10 DN15-50 10 DN15-50
8 8
6 DN65-100 6 DN65-100
4 PP 4 Corzan
2 2
0 0
Working Temperature Working Temperature
Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT. In other cases a reduction of the PN is required.
(25 years with safety factor).

Flow coefficient kv100


DN 10 15 20 25 32 40 50 65 80 100
kv100 is the number of litres per minute of water at a temperature of 20ºC that will
kv100 93 93 136 175 300 416 766 1300 2000 2700 flow through a valve with a one bar pressure differential at a specified rate. The
kv100 values shown in the table are calculated with the valve fully open.

302 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Open) (Double Acting)

BS Series Female Ends

VMULV/NO PVC-U VMULA/NO ABS


VMULV/DA PVC-U VMULA/DA ABS

Diaphragm valve with BS series female ends

d DN PN B B1 H h H1 I LA C Z E R1
½ 15 10 144 26 147 12 126 25 108 120 115 41 1”
¾ 20 10 144 26 154 12 126 25 108 120 116 50 1¼”
1 25 10 144 26 168 12 126 25 116 120 124 58 1½”
1¼ 32 10 201 40 192 16 155 44.5 134 133 140 72 2”
1½ 40 10 201 40 222 16 155 44.5 154 133 160 79 2¼”
2 50 10 237 40 266 16 210 44.5 184 156 190 98 2¾”

PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1980 HQ UME 102 HQ UMF 102 HQ UMG 102 1980 HR UME 102 HR UMF 102 HR UMG 102
¾ 1980 HQ UME 103 HQ UMF 103 HQ UMG 103 1980 HR UME 103 HR UMF 103 HR UMG 103
1 1980 HQ UME 104 HQ UMF 104 HQ UMG 104 1980 HR UME 104 HR UMF 104 HR UMG 104
1¼ 4200 HQ UME 105 HQ UMF 105 HQ UMG 105 4200 HR UME 105 HR UMF 105 HR UMG 105
1½ 4200 HQ UME 106 HQ UMF 106 HQ UMG 106 4200 HR UME 106 HR UMF 106 HR UMG 106
2 7350 HQ UME 107 HQ UMF 107 HQ UMG 107 7350 HR UME 107 HR UMF 107 HR UMG 107

ABS (NO) ABS (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1980 HQ UMA 102 HQ UMB 102 HQ UMC 102 1980 HR UMA 102 HR UMB 102 HR UMC 102
¾ 1980 HQ UMA 103 HQ UMB 103 HQ UMC 103 1980 HR UMA 103 HR UMB 103 HR UMC 103
1 1980 HQ UMA 104 HQ UMB 104 HQ UMC 104 1980 HR UMA 104 HR UMB 104 HR UMC 104

ACTUATED VALVES - Pneumatic


1¼ 4200 HQ UMA 105 HQ UMB 105 HQ UMC 105 4200 HR UMA 105 HR UMB 105 HR UMC 105
1½ 4200 HQ UMA 106 HQ UMB 106 HQ UMC 106 4200 HR UMA 106 HR UMB 106 HR UMC 106
2 7350 HQ UMA 107 HQ UMB 107 HQ UMC 107 7350 HR UMA 107 HR UMB 107 HR UMC 107

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 303


VM Diaphragm Valve (Normally Open) (Double Acting)

BS Series Female Ends

VMMV/NO PVC-U VMMA/NO ABS


VMMV/DA PVC-U VMMA/DA ABS

Diaphragm valve with BS series male ends

d DN PN B B1 H h H1 I C L
2½ 65 10 325 55 284 23 305 100 252 44
3 80 10 325 55 300 23 305 100 252 51
4 100 10 355 69 340 23 330 120 268 61

PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
2½ 15000 HQ VME 412 HQ VMF 412 HQ VMG 412 15000 HR VME 412 HR VMF 412 HR VMG 412
3 15000 HQ VME 209 HQ VMF 209 HQ VMG 209 15000 HR VME 209 HR VMF 209 HR VMG 209
4 25500 HQ VME 210 HQ VMF 210 HQ VMG 210 25500 HR VME 210 HR VMF 210 HR VMG 210

ABS (NO) ABS (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
2½ 15000 HQ VMA 412 HQ VMB 412 HQ VMC 412 15000 HR VMA 412 HR VMB 412 HR VMC 412
3 15000 HQ VMA 209 HQ VMB 209 HQ VMC 209 15000 HR VMA 209 HR VMB 209 HR VMC 209
4 25500 HQ VMA 210 HQ VMB 210 HQ VMC 210 25500 HR VMA 210 HR VMB 210 HR VMC 210

Metric Series Female Ends


VMUIV/NO PVC-U VMUIA/NO ABS VMUIM/NO PP VMUIC/NO Corzan
VMUIV/DA PVC-U VMUIA/DA ABS VMUIM/DA PP VMUIC/DA Corzan

Diaphragm valve with Metric series female ends

d DN PN B B1 H h H1 I LA C Z E R1
20 15 10 180 26 147 12 126 25 108 120 115 41 1”
25 20 10 180 26 154 12 126 25 108 120 116 50 1¼”
32 25 10 180 26 168 12 126 25 116 120 124 58 1½”
40 32 10 249 40 192 16 155 44.5 134 133 140 72 2”
50 40 10 249 40 222 16 155 44.5 154 133 160 79 2¼”
63 50 10 297 40 266 16 210 44.5 184 156 190 98 2¾”

PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 1980 HQ UME 306 HQ UMF 306 HQ UMG 306 1980 HR UME 306 HR UMF 306 HR UMG 306
25 1980 HQ UME 307 HQ UMF 307 HQ UMG 307 1980 HR UME 307 HR UMF 307 HR UMG 307
32 1980 HQ UME 308 HQ UMF 308 HQ UMG 308 1980 HR UME 308 HR UMF 308 HR UMG 308
40 4200 HQ UME 309 HQ UMF 309 HQ UMG 309 4200 HR UME 309 HR UMF 309 HR UMG 309
50 4200 HQ UME 310 HQ UMF 310 HQ UMG 310 4200 HR UME 310 HR UMF 310 HR UMG 310
63 7350 HQ UME 311 HQ UMF 311 HQ UMG 311 7350 HR UME 311 HR UMF 311 HR UMG 311

ABS (NO) ABS (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 1980 HQ UMA 306 HQ UMB 306 HQ UMC 306 1980 HR UMA 306 HR UMB 306 HR UMC 306
25 1980 HQ UMA 307 HQ UMB 307 HQ UMC 307 1980 HR UMA 307 HR UMB 307 HR UMC 307
32 1980 HQ UMA 308 HQ UMB 308 HQ UMC 308 1980 HR UMA 308 HR UMB 308 HR UMC 308
40 4200 HQ UMA 309 HQ UMB 309 HQ UMC 309 4200 HR UMA 309 HR UMB 309 HR UMC 309
50 4200 HQ UMA 310 HQ UMB 310 HQ UMC 310 4200 HR UMA 310 HR UMB 310 HR UMC 310
63 7350 HQ UMA 311 HQ UMB 311 HQ UMC 311 7350 HR UMA 311 HR UMB 311 HR UMC 311

304 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Open) (Double Acting)

PP (NO) PP (DA)
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 1980 HQ UMN 306 HQ UMP 306 HQ UMQ 306 1980 HR UMN 306 HR UMP 306 HR UMQ 306
25 1980 HQ UMN 307 HQ UMP 307 HQ UMQ 307 1980 HR UMN 307 HR UMP 307 HR UMQ 307
32 1980 HQ UMN 308 HQ UMP 308 HQ UMQ 308 1980 HR UMN 308 HR UMP 308 HR UMQ 308
40 4200 HQ UMN 309 HQ UMP 309 HQ UMQ 309 4200 HR UMN 309 HR UMP 309 HR UMQ 309
50 4200 HQ UMN 310 HQ UMP 310 HQ UMQ 310 4200 HR UMN 310 HR UMP 310 HR UMQ 310
63 7350 HQ UMN 311 HQ UMP 311 HQ UMQ 311 7350 HR UMN 311 HR UMP 311 HR UMQ 311

Corzan (NO) Corzan (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
20 1980 HQ UMJ 306 HQ UMK 306 HQ UML 306 1980 HR UMJ 306 HR UMK 306 HR UML 306
25 1980 HQ UMJ 307 HQ UMK 307 HQ UML 307 1980 HR UMJ 307 HR UMK 307 HR UML 307
32 1980 HQ UMJ 308 HQ UMK 308 HQ UML 308 1980 HR UMJ 308 HR UMK 308 HR UML 308
40 4200 HQ UMJ 309 HQ UMK 309 HQ UML 309 4200 HR UMJ 309 HR UMK 309 HR UML 309
50 4200 HQ UMJ 310 HQ UMK 310 HQ UML 310 4200 HR UMJ 310 HR UMK 310 HR UML 310
63 7350 HQ UMJ 311 HQ UMK 311 HQ UML 311 7350 HR UMJ 311 HR UMK 311 HR UML 311

Metric Series Female Ends

VMDV/NO PVC-U VMDA/NO ABS VMDM/NO PP VMDC/NO Corzan


VMDV/DA PVC-U VMDA/DA ABS VMDM/DA PP VMDC/DA Corzan

Diaphragm valve with Metric series male ends

d DN PN B B1 H h H1 I J L
75 65 10 325 55 284 23 305 100 M12 44
90 80 10 325 55 300 23 305 100 M12 51

ACTUATED VALVES - Pneumatic


110 100 10 355 69 340 23 330 120 M12 61

PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
75 15000 HQ VME 412 HQ VMF 412 HQ VMG 412 15000 HR VME 412 HR VMF 412 HR VMG 412
90 15000 HQ VME 413 HQ VMF 413 HQ VMG 413 15000 HR VME 413 HR VMF 413 HR VMG 413
110 25500 HQ VME 414 HQ VMF 414 HQ VMG 414 25500 HR VME 414 HR VMF 414 HR VMG 414

ABS (NO) ABS (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
75 15000 HQ VMA 412 HQ VMB 412 HQ VMC 412 15000 HR VMA 412 HR VMB 412 HR VMC 412
90 15000 HQ VMA 413 HQ VMB 413 HQ VMC 413 15000 HR VMA 413 HR VMB 413 HR VMC 413
110 25500 HQ VMA 414 HQ VMB 414 HQ VMC 414 25500 HR VMA 414 HR VMB 414 HR VMC 414

PP (NO) PP (DA)
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
75 15000 HQ VMN 412 HQ VMP 412 HQ VMQ 412 15000 HR VMN 412 HR VMP 412 HR VMQ 412
90 15000 HQ VMN 413 HQ VMP 413 HQ VMQ 413 15000 HR VMN 413 HR VMP 413 HR VMQ 413
110 25500 HQ VMN 414 HQ VMP 414 HQ VMQ 414 25500 HR VMN 414 HR VMP 414 HR VMQ 414

Corzan (NO) Corzan (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
75 15000 HQ VMJ 412 HQ VMK 412 HQ VML 412 15000 HR VMJ 412 HR VMK 412 HR VML 412
90 15000 HQ VMJ 413 HQ VMK 413 HQ VML 413 15000 HR VMJ 413 HR VMK 413 HR VML 413
110 25500 HQ VMJ 414 HQ VMK 414 HQ VML 414 25500 HR VMJ 414 HR VMK 414 HR VML 414

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VM Diaphragm Valve (Normally Open) (Double Acting)

BSP Threaded Socket Ends

VMUFV/NO PVC-U VMUFV/DA PVC-U

Diaphragm valve with BSP parallel female threaded ends

d DN PN B B1 H h H1 I LA C Z E R1
½ 15 10 180 26 147 12 126 25 108 120 118 41 1”
¾ 20 10 180 26 154 12 126 25 108 120 118 50 1¼”
1 25 10 180 26 168 12 126 25 116 120 127 58 1½”
1¼ 32 10 249 40 192 16 155 44.5 134 133 145 72 2”
1½ 40 10 249 40 222 16 155 44.5 154 133 165 79 2¼”
2 50 10 297 40 266 16 210 44.5 184 156 195 98 2¾”

PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1980 HQ UME B02 HQ UMF B02 HQ UMG B02 1980 HR UME B02 HR UMF B02 HR UMG B02
¾ 1980 HQ UME B03 HQ UMF B03 HQ UMG B03 1980 HR UME B03 HR UMF B03 HR UMG B03
1 1980 HQ UME B04 HQ UMF B04 HQ UMG B04 1980 HR UME B04 HR UMF B04 HR UMG B04
1¼ 4200 HQ UME B05 HQ UMF B05 HQ UMG B05 4200 HR UME B05 HR UMF B05 HR UMG B05
1½ 4200 HQ UME B06 HQ UMF B06 HQ UMG B06 4200 HR UME B06 HR UMF B06 HR UMG B06
2 7350 HQ UME B07 HQ UMF B07 HQ UMG B07 7350 HR UME B07 HR UMF B07 HR UMG B07

306 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Open) (Double Acting)

Flanged Ends to BS EN1092-1 PN10/16

VMOV/NO PVC-U VMOM/NO PP VMOC/NO Corzan


VMOV/DA PVC-U VMOM/DA PP VMOC/DA Corzan

Diaphragm valve with Flanged ends, to BS EN1092-1 PN10/16

d DN PN B B1 H h H1 I J F f Sp
½ 15 10 175 26 130 12 126 25 M6 65 14 11
¾ 20 10 175 26 150 12 126 25 M6 75 14 13.5
1 25 10 175 26 160 12 126 25 M6 85 14 14
1¼ 32 10 244 40 180 18 155 44.5 M8 100 18 14
1½ 40 10 244 40 200 18 155 44.5 M8 110 18 16
2 50 10 392 40 230 18 210 44.5 M8 125 18 16
2 65 10 325 55 290 23 305 100 M12 145 18 21
3 90 10 325 55 310 23 305 100 M12 160 18 21.5
4 110 10 355 69 350 23 330 120 M12 180 18 21.5

PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1990 HQ VME F02 HQ VMF F02 HQ VMG F02 1990 HR VME F02 HR VMF F02 HR VMG F02
¾ 2050 HQ VME F03 HQ VMF F03 HQ VMG F03 2050 HR VME F03 HR VMF F03 HR VMG F03
1 2130 HQ VME F04 HQ VMF F04 HQ VMG F04 2130 HR VME F04 HR VMF F04 HR VMG F04
1¼ 4460 HQ VME F05 HQ VMF F05 HQ VMG F05 4460 HR VME F05 HR VMF F05 HR VMG F05
1½ 4575 HQ VME F06 HQ VMF F06 HQ VMG F06 4575 HR VME F06 HR VMF F06 HR VMG F06
2 7720 HQ VME F07 HQ VMF F07 HQ VMG F07 7720 HR VME F07 HR VMF F07 HR VMG F07
2½ 16100 HQ VME F08 HQ VMF F08 HQ VMG F08 16100 HR VME F08 HR VMF F08 HR VMG F08
3 17000 HQ VME F09 HQ VMF F09 HQ VMG F09 17000 HR VME F09 HR VMF F09 HR VMG F09
4 27900 HQ VME F10 HQ VMF F10 HQ VMG F10 27900 HR VME F10 HR VMF F10 HR VMG F10

ACTUATED VALVES - Pneumatic


PP (NO) PP (DA)
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1990 HQ VMN F02 HQ VMP F02 HQ VMQ F02 1990 HR VMN F02 HR VMP F02 HR VMQ F02
¾ 2050 HQ VMN F03 HQ VMP F03 HQ VMQ F03 2050 HR VMN F03 HR VMP F03 HR VMQ F03
1 2130 HQ VMN F04 HQ VMP F04 HQ VMQ F04 2130 HR VMN F04 HR VMP F04 HR VMQ F04
1¼ 4460 HQ VMN F05 HQ VMP F05 HQ VMQ F05 4460 HR VMN F05 HR VMP F05 HR VMQ F05
1½ 4575 HQ VMN F06 HQ VMP F06 HQ VMQ F06 4575 HR VMN F06 HR VMP F06 HR VMQ F06
2 7720 HQ VMN F07 HQ VMP F07 HQ VMQ F07 7720 HR VMN F07 HR VMP F07 HR VMQ F07
2½ 16100 HQ VMN F08 HQ VMP F08 HQ VMQ F08 16100 HR VMN F08 HR VMP F08 HR VMQ F08
3 17000 HQ VMN F09 HQ VMP F09 HQ VMQ F09 17000 HR VMN F09 HR VMP F09 HR VMQ F09
4 27900 HQ VMN F10 HQ VMP F10 HQ VMQ F10 27900 HR VMN F10 HR VMP F10 HR VMQ F10

Corzan (NO) Corzan (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1990 HQ VMJ F02 HQ VMK F02 HQ VML F02 1990 HR VMJ F02 HR VMK F02 HR VML F02
¾ 2050 HQ VMJ F03 HQ VMK F03 HQ VML F03 2050 HR VMJ F03 HR VMK F03 HR VML F03
1 2130 HQ VMJ F04 HQ VMK F04 HQ VML F04 2130 HR VMJ F04 HR VMK F04 HR VML F04
1¼ 4460 HQ VMJ F05 HQ VMK F05 HQ VML F05 4460 HR VMJ F05 HR VMK F05 HR VML F05
1½ 4575 HQ VMJ F06 HQ VMK F06 HQ VML F06 4575 HR VMJ F06 HR VMK F06 HR VML F06
2 7720 HQ VMJ F07 HQ VMK F07 HQ VML F07 7720 HR VMJ F07 HR VMK F07 HR VML F07
2½ 16100 HQ VMJ F08 HQ VMK F08 HQ VML F08 16100 HR VMJ F08 HR VMK F08 HR VML F08
3 17000 HQ VMJ F09 HQ VMK F09 HQ VML F09 17000 HR VMJ F09 HR VMK F09 HR VML F09
4 27900 HQ VMJ F10 HQ VMK F10 HQ VML F10 27900 HR VMJ F10 HR VMK F10 HR VML F10

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 307


VM Diaphragm Valve (Normally Open) (Double Acting)

Flanged Ends to ANSI 150

VMOAV/NO PVC-U VMOAM/NO PP VMOAC/NO Corzan


VMOAV/DA PVC-U VMOAM/DA PP VMOAC/DA Corzan

Diaphragm valve with Flanged ends to ANSI 150


d DN PN B B1 H h H1 I J F f Sp
½ 15 10 175 26 130 12 126 25 M6 65 14 11
¾ 20 10 175 26 150 12 126 25 M6 75 14 13.5
1 25 10 175 26 160 12 126 25 M6 85 14 14
1¼ 32 10 244 40 180 18 155 44.5 M8 100 18 14
1½ 40 10 244 40 200 18 155 44.5 M8 110 18 16
2 50 10 392 40 230 18 210 44.5 M8 125 18 16
2 65 10 325 55 290 23 305 100 M12 145 18 21
3 90 10 325 55 310 23 305 100 M12 160 18 21.5
4 110 10 355 69 350 23 330 120 M12 180 18 21.5

PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1990 HQ VME X02 HQ VMF X02 HQ VMG X02 1990 HR VME X02 HR VMF X02 HR VMG X02
¾ 2050 HQ VME X03 HQ VMF X03 HQ VMG X03 2050 HR VME X03 HR VMF X03 HR VMG X03
1 2130 HQ VME X04 HQ VMF X04 HQ VMG X04 2130 HR VME X04 HR VMF X04 HR VMG X04
1¼ 4460 HQ VME X05 HQ VMF X05 HQ VMG X05 4460 HR VME X05 HR VMF X05 HR VMG X05
1½ 4575 HQ VME X06 HQ VMF X06 HQ VMG X06 4575 HR VME X06 HR VMF X06 HR VMG X06
2 7720 HQ VME X07 HQ VMF X07 HQ VMG X07 7720 HR VME X07 HR VMF X07 HR VMG X07
2½ 16100 HQ VME X08 HQ VMF X08 HQ VMG X08 16100 HR VME X08 HR VMF X08 HR VMG X08
3 17000 HQ VME X09 HQ VMF X09 HQ VMG X09 17000 HR VME X09 HR VMF X09 HR VMG X09
4 27900 HQ VME X10 HQ VMF X10 HQ VMG X10 27900 HR VME X10 HR VMF X10 HR VMG X10

PP (NO) PP (DA)
d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 1870 HQ VMN X02 HQ VMP X02 HQ VMQ X02 1870 HR VMN X02 HR VMP X02 HR VMQ X02
¾ 1950 HQ VMN X03 HQ VMP X03 HQ VMQ X03 1950 HR VMN X03 HR VMP X03 HR VMQ X03
1 2015 HQ VMN X04 HQ VMP X04 HQ VMQ X04 2015 HR VMN X04 HR VMP X04 HR VMQ X04
1¼ 4230 HQ VMN X05 HQ VMP X05 HQ VMQ X05 4230 HR VMN X05 HR VMP X05 HR VMQ X05
1½ 4575 HQ VMN X06 HQ VMP X06 HQ VMQ X06 4575 HR VMN X06 HR VMP X06 HR VMQ X06
2 7720 HQ VMN X07 HQ VMP X07 HQ VMQ X07 7720 HR VMN X07 HR VMP X07 HR VMQ X07
2½ 15100 HQ VMN X08 HQ VMP X08 HQ VMQ X08 15100 HR VMN X08 HR VMP X08 HR VMQ X08
3 16000 HQ VMN X09 HQ VMP X09 HQ VMQ X09 16000 HR VMN X09 HR VMP X09 HR VMQ X09
4 26400 HQ VMN X10 HQ VMP X10 HQ VMQ X10 26400 HR VMN X10 HR VMP X10 HR VMQ X10

Corzan (NO) Corzan (DA)


d gms EPDM Code FPM Code PTFE Code gms EPDM Code FPM Code PTFE Code
½ 2020 HQ VMJ X02 HQ VMK X02 HQ VML X02 2020 HR VMJ X02 HR VMK X02 HR VML X02
¾ 2085 HQ VMJ X03 HQ VMK X03 HQ VML X03 2085 HR VMJ X03 HR VMK X03 HR VML X03
1 2195 HQ VMJ X04 HQ VMK X04 HQ VML X04 2195 HR VMJ X04 HR VMK X04 HR VML X04
1¼ 4530 HQ VMJ X05 HQ VMK X05 HQ VML X05 4530 HR VMJ X05 HR VMK X05 HR VML X05
1½ 4645 HQ VMJ X06 HQ VMK X06 HQ VML X06 4645 HR VMJ X06 HR VMK X06 HR VML X06
2 7835 HQ VMJ X07 HQ VMK X07 HQ VML X07 7835 HR VMJ X07 HR VMK X07 HR VML X07
2½ 16350 HQ VMJ X08 HQ VMK X08 HQ VML X08 16350 HR VMJ X08 HR VMK X08 HR VML X08
3 17260 HQ VMJ X09 HQ VMK X09 HQ VML X09 17260 HR VMJ X09 HR VMK X09 HR VML X09
4 28260 HQ VMJ X10 HQ VMK X10 HQ VML X10 28260 HR VMJ X10 HR VMK X10 HR VML X10

308 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Open) (Double Acting)

Actuators
Pneumatic actuator with plastic housing Capacity (NI**)
Air pressure required to operate: See table 4 on page 292 Fail safe closed Double Acting
(control pressure relative to d To Open To Close To Open To Close
working pressure) 3
/8 - 16 - 0.13 0.13 0.13
PAGE NUMBERS

Maximum allowable air pressure: 6 Bar 1


/2 - 20 - 0.13 0.13 0.13
Control air temperature : -Max. 40ºC* 3
/4 - 32 - 0.13 0.13 0.13
Pneumatic connections : 1 x ¼" BSP 1 - 40 - 0.13 0.13 0.13
11/4 - 50 - 0.28 0.28 0.28

Actuator options 11/2 - 63 - 0.28 0.28 0.28


2 - 50 - 0.50 0.50 0.50

Direct Acting 21/2 - 75 - 2.20 2.20 2.20


3 - 90 - 2.20 2.20 2.20
4 - 110 - 2.20 2.20 2.20
Fail Safe Open
• Lubricated filtered compressed air
** NI : Volume (Litres) at atmospheric pressure
Please contact the Durapipe Valve Department for further information.

ACTUATED VALVES - Pneumatic

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 309


VM Diaphragm Valve (Normally Open) (Double Acting)

Operating Principle

Double Acting
Compressed air is required to drive the
actuator to the open and closed positions.

Fail Safe Open


Compressed air is required to drive the actuator
to the closed position. With no air being supplied
to the actuator the springs within the actuator
drive it to the open position.

Accessories
Optical Position Indicator Stroke limiter

d DN Product Code d DN H Product Code


1/2" to 2" - 20 to 63 15 - 50 HZ OPI 001 21/2" to 4" - 75 to 110 65 to 100 110 HZ SL1 005 *
21/2" to 4" - 75 to 110 65 to 100 HZ OPI 002
To order an actuated Diaphragm valve with the Stroke Limiter.
To order an actuated Diaphragm valve with the Optical Position Indicator. Change the middle digit of the valve size code to ‘S’ eg.
Change the middle digit of the valve size code to ‘V’ eg. HP UME 1S4 = 1" N/C PVC/EPDM c/w Stroke Limiter
HP UME 1V4 = 1" N/C PVC/EPDM c/w Position indicator HP UME 3S8 = d32 N/C PVC/EPDM c/w Stroke Limiter
HP UME 3V8 = d32 N/C PVC/EPDM c/w Position indicator • Only available as assembled to valve by Durapipe.

Stroke Limiter with Optical Position Indicator Stroke Limiter with Optical Position Indicator
and Emergency Manual Override

d DN H Product Code d DN H Product Code


1/2" to 2" 20 to 63 15 - 50 60 HZ SL1 002 1/2" to 1" 20 to 32 15 - 25 60 HZ SL3 002*
21/2" to 4" 75 to 110 65 to 100 110 HZ SL1 006* 11/4" to 2" 40 to 50 32 - 40 60 HZ SL3 004*
To order an actuated Diaphragm valve with the Stroke Limiter and Position To order an actuated Diaphragm valve with the Stroke Limiter with Position
Indicator. Change the middle digit of the valve size code to ‘P’ eg. Indicator and Emergency Manual Override. Change the middle digit of the valve
HP UME 1P4 = 1" N/C PVC/EPDM c/w Stroke Limiter and Position Indicator size code to ‘M’ eg.
HP UME 3P8 = d32 N/C PVC/EPDM c/w Stroke Limiter and Position Indicator HP UME 1M4 = 1" N/C PVC/EPDM c/w Stroke Limiter and Position Indicator
• Only available as assembled to valve by Durapipe. HP UME 3M8 = d32 N/C PVC/EPDM c/w Stroke Limiter and Position Indicator
• Only available as assembled to valve by Durapipe.

310 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Open) (Double Acting)

Direct Mounted Pilot Solenoid Valve

Mounting: Air connections:


Direct mounts to 1/4" air inlet 1/8" BSP female N Ph
- +
of the pneumatic actuator Air supply:
Function: Lubricated filtered E
3/2 Normally closed compressed air
Ingress protection: (3.0 to 8.0 Bar)
IP65 Electrical wiring:
Electrical supply: 2 Wire (& earth) connection
The pilot solenoid valves to DIN plug.
are available as: 240VAC, Manual overide: Voltage Product Code
110VAC, 24VAC and With air applied, but no 240VAC HZ PS2 240
24VDC power, the valve can be
110VAC HZ PS2 110
Dutyrating: operated by hand by
using the red turn (with a 24VAC HZ PS2 24A
100% ED
screwdriver) manual switch 24VDC HZ PS2 24D

Note: For Direct acting (D/A) operation, 2 direct mounting solenoid valves would be required.

Namur Mounted Pilot Solenoid Valve*

ACTUATED VALVES - Pneumatic


*Design of the solenoid valve supplied may
vary based on individual requirements.

Mounting: Air supply:


Direct mounts to Namur Lubricated filtered N Ph
- +
interface of pneumatic compressed air
actuator with supplied (3.0 to 8.0 Bar) E
O-rings and bolts. They Electrical wiring:
are supplied with both a 2 Wire (& earth) connection
3/2 adaptor plate (spring to DIN plug
return actuators) and a 5/2
Manual overide:
adaptor plate (double acting
With air applied, but no
actuators)
power, the valve can be Voltage Product Code
Electrical supply: operated by hand by using
The pilot solenoid valves 240VAC HZ PS1 240
the red push down and
are available as: 240VAC, hold, or turn down (with a 110VAC HZ PS1 110
110VAC, 24VAC and screwdriver) & lock manual 24VAC HZ PS1 24A
24VDC button 24VDC HZ PS1 24D
Air connections:
1/4" BSP female.

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VM Diaphragm Valve (Normally Open) (Double Acting)

Accessories

Namur Conversion Plate


Adaptor plate to enable Namur mount solenoid valves to be fitted to VM NO-DA Actuators

d DN Product Code
1/2" to 1" - 20 to 32 15 - 25 HZ MP5 001
11/4" to 11/2" - 40 to 50 32 - 40 HZ MP5 002
2" - 63 50 HZ MP5 003
21/2" to 3" - 75 to 90 65 to 80 HZ MP5 004
4” - 110 100 HZ MP5 005

Limit Switch Box


Limit switch box with two electro-mechanical switches

Technical details
Switch type: Cable inlet:
SPDT 1 x PG13.5 Gland
Contacts rating: Materials:
5A, 250VAC Body: PPGR
Ingress protection: Cover: Polycarbonate
IP65
Temperature range:
-5° to 85°C

d DN Product Code
1/2" to 4" - 20 to 100 15 - 40 HZ SB7 100

Note: Other options are available; Switch Box with 2 inductive switches, Combined stroke limiter and switch box, Pneumatic positioned.
For more details contact our valve and flow control department.

312 Tel: 0844 800 5509 Fax: 0800 317875


VM Diaphragm Valve (Normally Open) (Double Acting)

Connection to the System


Before proceeding with the installation, please read and
familiarise yourself with these instructions.
Union Ended Version
1. Check that the pipes either side of the valve are axially
aligned, in order to avoid mechanical stress on the
threaded union joints.
2 Unscrew the union nuts (15) from the valve body and
slide them onto the pipe.
3. Solvent weld, Socket Fuse or screw the valve end
connectors (14) onto the pipe ends. For correct jointing
see the Durapipe material technical catalogues
4. Position the valve between the two end connectors and
screw the union nuts clockwise by hand until a resistance
is felt; do not use keys or other tools which may damage
the nut Surface.
Spigot Ended Version
1. Check that the pipes either side of the valve are axially
aligned, in order to avoid mechanical stress on the
threaded union joints.
2. Solvent weld or Socket Fuse the valve body (9) into
the fitting socket For correct jointing see the Durapipe
material technical catalogues. Take care when solvent
welding to ensure that no solvent runs into the valve
body.

Disassembly

ACTUATED VALVES - Pneumatic


1. Isolate the valve from the flow and drain down upstream
of the valve.
2. Unscrew the four bolts (7) and separate the headworks
(1 to 6) from the body (9)
3. Unscrew the diaphragm (8) from the compressor (6).
4. Clean or replace the diaphragm, if necessary.

Assembly Position Components Material

1. Screw the diaphragm (8) into the compressor (6), to hand 1 Actuator Assembly PP/Glass reinforced
tight, then rotate anti-clockwise to line up the diaphragm 6 Compressor PA/Glass reinforced
holes with the bonnet drillings.
8* Diaphragm EPDM/FPM/PTFE
2. Place the actuator assembly onto the valve body. Bolt
together with the four bolts, tightening in a diagonally 9 Valve body Valve Material
opposite sequence. Fit the plastic protective caps (12). 10 Washer Zinc plated steel

11 Bolt Zinc plated steel

12 Protective cap PE

13 Socket seal O-ring EPDM/FPM

14* Union end Valve Material

15* Union nut Valve Material

*Spare Parts

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VM Diaphragm Valve (Normally Open) (Double Acting)

314 Tel: 0844 800 5509 Fax: 0800 317875


CM Compact Diaphragm Valve

CM Pneumatically Actuated CM Compact Diaphragm Valve

• The CM Diaphragm Valve is a compact actuated Diaphragm Valve with


excellent flow characteristics and tight sealing. The valve is fitted with a
maintenance free actuator which can be used with liquids and gaseous
fluids, and is suitable for dirty or abrasive media.
With the Normally Closed (NC) and Normally Open (NO) operating
functions springs are incorporated within the actuator. Direct acting
product is also available.
• The Compact design allows it to be mounted where space is restricted
or limited. It can also be installed in any orientation
• Pressure rating: Maximum working pressure: 6 bar at 20°C (water)
• High Kv value and reduced pressure losses
• Easy replacement of the sealing diaphragm
• Position indicator as standard
• For more information, please visit our website:
www.durapipe.co.uk

Legend

ACTUATED VALVES - Pneumatic


d Nominal outside diameter
DN Nominal internal diameter in mm
R Nominal size or the thread in inches
PN Nominal pressure in bar ( max.working
Pressure at 20°C - water)
gms Weight in grams
PVC-U Polyvinyl chloride unplasticised
ABS Acrylontrile Butadiene Styrene
PP Polypropylene
PVC-C Polyvinyl chloride chlorinated
GRPP Glass reinforced polypropylene
HIPVC High Impact PVC
POM Polyoxymethylene
PE Polyethylene
PTFE Polytetrafluoroethylene
EPDM Ethylene Propylene Diene Monomer
(M-class) rubber
FPM Fluorocarbon Rubber
s Wall thickness (mm
SDR Standard dimension ratio = d/s

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CM Compact Diaphragm Valve

Dimensions and Standards


Imperial BSP Thread
The Imperial System is manufactured in accordance Threaded fittings conform to the requirements of BS 21/DIN
with the relevant British Standards: BS 5392 fittings. 2999/ISO7. Socket dimensions of metric fittings for solvent
welding comply with ISO/DIS 727-1.
Metric
The Metric System is manufactured generally in Interchangeability
accordance with the relevant International Standards: Components in the imperial and metric ranges are not
ISO 15493, KIWA 49 and 549, DIN 8062 and 8063. interchangeable.

Technical Data
-20 0 20 40 60 80 100 °C -20 0 20 40 60 80 100 °C
bar bar
10 10
Working Pressure

Working Pressure
8 8
6 6
4 4
PVC PP
2 2
0 0 PP
Working Temperature Working Temperature

PVC
-20 0 20 40 60 80 100 °C
bar
10
Working Pressure

8
6
4
Corzan
2
0
Working Temperature
Pressure/temperature rating for water and harmless fluids to which the material is RESISTANT.
In other cases a reduction of the PN is required. (25 years with safety factor).

0 1 2 3 4 5 6 bar DN 15
bar
6 kv100 58
Control Pressure

5
4
NC Flow coefficient kv1 0
kv100 is the number of litres per minute of water at a temperature
3
DA of 20ºC that will flow through a valve with a one bar pressure
2
differential at a specified rate. The kv100 values shown in the table
1 NO
are calculated with the valve fully open.
0
Working Pressure
Control pressure relative to working pressure.

316 Tel: 0844 800 5509 Fax: 0800 317875


CM Compact Diaphragm Valve

BS Series Female Ends

CMULV/NC PVC-U

CMULV/NO PVC-U

CMULV/DA PVC-U

Diaphragm valve with BS series female ends

d DN PN B C E R1 X Ra H L Z h j
½ 15 6 98 38 41 1" 34 ½" 129.5 90 97.5 8 M5

PVC-U (NC) PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code
½ 340 HP CUE 102 HP CUF 102 HP CUG 102 HQ CUE 102 HQ CUF 102 HQ CUG 102 HR CUE 102 HR CUF 102 HR CUG 102

Metric Series Female Ends

ACTUATED VALVES - Pneumatic


CMUIV/NC PVC-U CMUIM/NC PP CMUIC/NC Corzan

CMUIV/NO PVC-U CMUIM/NO PP CMUIC/NO Corzan


CMUIV/DA PVC-U CMUIM/DA PP CMUIC/DA Corzan

Diaphragm valve with Metric series female ends

d DN PN B C E R1 X Ra H L Z h j
20 15 6 98 38 41 1" 34 ¼" 129.5 90 97.5 8 M5

PVC-U (NC) PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code
20 340 HP CUE 306 HP CUF 306 HP CUG 306 HQ CUE 306 HQ CUF 306 HQ CUG 306 HR CUE 306 HR CUF 306 HR CUG 306

PP (NC) PP (NO) PP (DA)


d gms EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code
20 340 HP CUN 306 HP CUP 306 HP CUQ 306 HQ CUN 306 HQ CUP 306 HQ CUQ 306 HR CUN 306 HR CUP 306 HR CUQ 306

Corzan (NC) Corzan (NO) Corzan (DA)


d gms EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code
20 340 HP CUJ 306 HP CUK 306 HP CUL 306 HQ CUJ 306 HQ CUK 306 HQ CUL 306 HR CUJ 306 HR CUK 306 HR CUL 306

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 317


CM Compact Diaphragm Valve

BSP Threaded Socket Ends

CMUFV/NC PVC-U

CMUFV/NO PVC-U

CMUFV/DA PVC-U

Diaphragm valve with BS series female ends

d DN PN B C E R1 X Ra H L Z h j
½ 15 6 98 38 41 1" 34 ¼” 129.5 90 97.5 8 M5

PVC-U (NC) PVC-U (NO) PVC-U (DA)


d gms EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code EPDM Code FPM Code PTFE Code
½ 340 HP CUE B02 HP CUF B02 HP CUG B02 HQ CUE B02 HQ CUF B02 HQ CUG B02 HR CUE B02 HR CUF B02 HR CUG B02

Actuators

Pneumatic Actuator with Plastic hHousing


Air pressure required to operate: See table 4 on page 316
(control pressure relative to working temperature)
Maximum allowable air pressure: 6 Bar
Control air temperature: -Max. 40ºC*
Pneumatic connections: 2 x ¼" BSP

Actuator options
Fail Safe Closed (NC)

Fail Safe Open (NO)

Double Acting (DA)

Please contact the Durapipe Valve Department for further information.

Capacity (NI**)
Fail safe closed Fail safe open Double Acting
d To Open To Close To Open To Close To Open To Close
1/2 - 20 0.027 - - 0.027 0.027 0.027

• Lubricated filtered compressed air


** NI: Volume (Litres) at atmospheric pressure

318 Tel: 0844 800 5509 Fax: 0800 317875


CM Compact Diaphragm Valve

Operating Principle

Double Acting
Compressed air is required to drive the actuator to the
open or closed positions.

Fail Safe Closed


Compressed air is required to drive the actuator to the
open position. With no air being supplied to the actuator the
springs within the actuator drive it to the closed position.

Fail Safe Open


Compressed air is required to drive the actuator to the closed
position. With no air being supplied to the actuator the springs
within the actuator drive it to the open position.

ACTUATED VALVES - Pneumatic


Accessories

Stroke Limiter Stroke Limiter with Optical Position Indicator

d DN H Product Code d DN H Product Code


2" - 20 15 45 HZ SL1 008 2" - 20 15 45 HZ SL2 008
1/ 1/

To order an actuated Diaphragm valve with the Stroke Limiter. To order an actuated Diaphragm valve with the Stroke Limiter and Position
Change the middle digit of the valve size code to ‘S’ eg. Indicator. Change the middle digit of the valve size code to ‘P’ eg.
HP CUE 1S2 = ½" N/C PVC/EPDM c/w Stroke Limiter HP CUE 1P2 = ½" N/C PVC/EPDM c/w Stroke Limiter
HQ CUE 3S8 = d20 N/C PVC/EPDM c/w Stroke Limiter HQ CUE 3P8 = d20 N/C PVC/EPDM c/w Stroke Limiter

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 319


CM Compact Diaphragm Valve

Accessories

Limit Switch Box


Limit switch box with two electro-mechanical switches

Technical details
Switch type: Cable inlet:
SPDT 1 x PG13.5 Gland
Contacts rating: Materials:
5A, 250VAC Body: PPGR
Ingress protection: Cover: Polycarbonate
IP65
Temperature range:
-5° to 85°C

d DN Product Code
1
/2" - 20 15 HZ SB8 100

Direct Mounted Pilot Solenoid Valve

Mounting: Air connections:


N Ph
Direct mounts to 1/4" air 1/8" BSP female
+
-
inlet of the pneumatic Air supply: E
actuator. For Double acting Lubricated filtered
actuators two pilot solenoid compressed air
valves are required (3.0 to 8.0 Bar)
Function:
Electrical wiring:
3/2 Normally closed 2 Wire (& earth) connection
Ingress protection: to DIN plug.
IP65 Manual overide:
Electrical supply: With air applied, but no Voltage Product Code
The pilot solenoid valves power, the valve can be
240VAC HZ PS2 240
are available as: 240VAC, operated by hand by
110VAC, 24VAC and using the red turn (with a 110VAC HZ PS2 110
24VDC screwdriver) manual switch 24VAC HZ PS2 24A
Duty rating: 24VDC HZ PS2 24D
100% ED

320 Tel: 0844 800 5509 Fax: 0800 317875


CM Compact Diaphragm Valve

Connection to the System


Before proceeding with the installation, please read and familiarise yourself with these instructions.
1. Check that the pipes either side of the valve are axially aligned, in order to avoid mechanical stress on the threaded union joints.
2. Unscrew the union nuts (27) from the valve body and slide them onto the pipe.
3. Solvent weld, Socket Fuse or screw the valve end connectors (28) onto the pipe ends. For correct jointing see the Durapipe
material technical catalogues.
4. Position the valve between the two end connectors and screw the union nuts clockwise by hand until a resistance is felt; do not
use keys or other tools which may damage the nut Surface.

Disassembly

1. Isolate the valve from the flow and drain down upstream
of the valve.
2. Unscrew and remove the four screws (5) and washers
(6). Separate the actuator (3) from the body
(1). This operation can be made easier, on the normally
closed version, if air pressure is applied to the actuator.
3. Unscrew the diaphragm (2) from the stem of the
actuator and remove the compressor (13).
4. Clean or replace the diaphragm, if necessary.

ACTUATED VALVES - Pneumatic


Assembly

1. Position the compressor (13) onto the stem of the


actuator (3). Screw the diaphragm (2) into the actuator
stem to hand tight, then rotate anti-clockwise to line up
the diaphragm holes with the bonnet drillings.
1a. Fail Safe Closed Actuator only: Apply air
pressure to the actuator, to position the actuator to the
‘open’ position’. Position Components Material

2. Place the actuator assembly onto the valve body. Bolt 1 Valve body Valve Material
together with the four screw (5) & washers (6), tightening 2* Diaphragm EPDM/FPM/PTFE
in a diagonally opposite sequence. 3 Actuator Assembly PA - MXD6 **

5 Screw Stainless steel

6 Washer Stainless steel

13 Compressor PA - MXD6
Note: Due to the internal forces of the compressed
27* Union nut Valve Material
springs within the actuators. The actuator is not to be
disassembled in any circumstances. Durapipe will not be 28* Union end Valve Material
held liable for any injury or death caused by attempting to 29* Socket seal 0-ring EPDM/FPM
disassemble the actuator. None of the actuator internal
components are available as spare items.
*Spare Parts ** PP/Glass reinforced available, on request

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 321


CM Compact Diaphragm Valve

322 Tel: 0844 800 5509 Fax: 0800 317875


Variable Area Flowmeter

Variable Area Flowmeter


The flowmeter operates on the variable area principle, where a float
is suspended in an upward flowing liquid within a tapered tube. The
vertical position of the float within the metering tube is dependant on the
flow rate of the liquid.
The metering tube is graduated in suitable flow units (normally with
10:1 flow range) and the flow rate reading is taken from the scale at the
position of the top face of the float.

Applications
• Water treatment
• Industrial wastewater treatment
• Textile finishing
• Water distribution
• Processing and manufacturing industry
• Filtration systems
• Chemical production
• Liquid delivery systems
• Monitoring of cooling water
• Heat exchangers
• Swimming pools
• Pump protection - when limit switches are fitted

Technical Features

• Wide choice of measuring scales


• Wide choice of end connections
• Eight different diameters
• Three different tube materials: PVC, Polysulfon or Trogamid
• Polypropylene or Stainless Steel floats
• The measuring scale is based on water as the medium, special scales
to suit other media are available on request
FLOW X3 CONTROL

• Good level of accuracy with simple operation


• Negligible maintenance required
• Fully adjustable Minimum-Maximum visual flow indicators
• The flowmeters can be fitted with Minimum-Maximum flow switches.
PVC Trogamid Polysulfon
NB. When fitting flow switches a float with magnet must be used. Tube Tube Tube

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 323


Variable Area Flowmeter

Pressure/Temperature Correlation Installation Guidelines

Temperature -20 -10 0 5 10 20 25 30 40 50 60 70 80 90 The Flowmeter must be installed vertically with


the flow upwards through the flowmeter. When
Tube End
Operating Pressure (bar) the flowmeter is installed in a system with control
Material Material
valves, the following should be observed:
PVC-U 10.0 10.0 10.0 10.0 8.0 6.0 3.5 1.5 • Isolating or control valves may be mounted
ABS 10.0 10.0 10.0 9.0 8.0 6.0 3.5 1.5 upsteam or downstream of the flowmeter.
PVC

PP 10.0 10.0 10.0 10.0 8.0 6.0 3.5 1.5 • All control valves must be opened slowly and
gradually, due to the high sensitivity of the float
PVC-C 10.0 10.0 10.0 10.0 8.0 6.0 3.5 1.5
to flow variations.
PVC-U 10.0 10.0 10.0 10.0 8.0 6.0 3.5 1.5
Trogamid

ABS 10.0 10.0 10.0 10.0 10.0 10.0 9.0 8.5 7.0 6.5 4.5

PP 10.0 10.0 10.0 10.0 8.5 7.0 5.5 4.0


Technical Data
PVC-C 10.0 10.0 10.0 10.0 8.5 6.5 5.0 3.5
General
PVC-U 10.0 10.0 10.0 10.0 8.0 6.0 3.5 1.5
• Pipe size range: DN10 (3/8") to DN65 (21/2").
Polysulfon

ABS 10.0 10.0 10.0 10.0 10.0 10.0 9.0 8.5 7.0 6.5 4.5 3.0 • Standard media: Water
PP 10.0 10.0 10.0 10.0 10.0 8.5 7.0 5.5 4.0 2.7 1.5 0.8 • Materials
PVC-C 10.0 10.0 10.0 10.0 8.5 6.5 5.0 3.5 2.5 1.5 Tube: Transparent PVC-U; Trogamid (PA)
or Polysulfon (PSU)
Float: PP or PP with Magnet
(SS available on request)
Pressure Loss Union nuts/ends:
PVC-U; ABS; PP or Corzan™ PVC-C
3
/8"- d16 1
/2"- d20 3
/4"- d25 1"- d32 11/4"- d40 11/2"- d50 2"- d63 21/2"- d75
Size O-rings: EPDM or FPM
DN10 DN15 DN20 DN25 DN32 DN40 DN50 DN65
• Accuracy Class. To VDI/VDE 3513 sheet 2
Float Material Pressure Loss (mbar)
3
/8" - d16 to 1"- d32: ± 3% of reading;
PP 4 5 7 8 17 20 29 35
+ 1% of full scale - Class 4
PP+Magnet 4 5 7 8 17 20 29 35
11/4" - d40 to 21/2"- d75: ± 1.875% of reading;
+ 0.625% of full scale - Class 2.5
Standards and Approvals
Flow Ranges • Manufactured under ISO 9001 (Quality)
• Manufactured under ISO 14001 (Environmental
3
/8"- d16 1
/2"- d20 3
/4"- d25 1"- d32 11/4"- d40 11/2"- d50 2"- d63 21/2"- d75 Management)
Size • CE
DN10 DN15 DN20 DN25 DN32 DN40 DN50 DN65

1.5-15 2.0-25 8.0-80 20-200 100-1000 150-1600 250-2500 1000-8000

2.0-20 5.0-50 15-150 30-300 160-1600 200-2200 350-3500 1000-


Flow Range 10000
(Water - l/h) 5.0-50 10-100 20-200 60-600 200-2000 250-2500 500-5000 5000-
25000
10-100 15-150 30-350 100-1000

20-200 50-650

324 Tel: 0844 800 5509 Fax: 0800 317875


Variable Area Flowmeter

Dimensions

BS Series Female Ends Metric Series Female Ends


Variable Area Flowmeter with Variable Area Flowmeter with
BS series female ends Metric series female ends

d DN PN H H H1 L L Z Z d DN PN H H H1 L L Z Z
PVC-U ABS PVC-U PVC-U ABS PVC-U ABS PVC-U ABS PVC-U PVC-U ABS PVC-U ABS
ABS PP ABS PP PP
Corzan PP Corzan Corzan
3
/8 10 10 - 199 165 - 14 - 171 Corzan
1
/2 15 10 208 208 170 16 16 176 176 16 10 10 199 199 165 14 14 171 171
3
/4 20 10 229 229 185 19 19 191 191 20 15 10 208 209 170 16 16.5 176 176
1 25 10 250 250 200 22 22 206 206 25 20 10 229 230 185 19 19.5 191 191
11/4 32 10 408 408 350 26 26 356 356 32 25 10 250 261 200 22 22.5 206 216
11/2 40 10 418 418 350 31 31 356 356 40 32 10 408 425 350 26 27.5 356 370
2 50 10 432 432 350 38 38 356 356 50 40 10 418 438 350 31 32 356 374
21/2 65 10 444 444 350 44 44 356 356 63 50 10 432 456 350 38 39 356 378
75 65 10 444 444 350 44 44 356 356

BSP Threaded Ends (PVC-U only)

Variable Area Flowmeter with


BSP series female ends, available
in PVC-U.

FLOW X3 CONTROL

R DN PN H H1 L Z
1
/2 15 10 208 170 16 176
3
/4 20 10 229 185 19 191
1 25 10 250 200 22 206
11/4 32 10 408 350 26 356
11/2 40 10 418 350 31 356
2 50 10 432 350 38 356
21/2 65 10 444 350 44 356

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 325


Variable Area Flowmeter

Accessories

Micro Switches
The micro switches are clamped onto the guide of the flowmeter measuring tube. A bi-stable reed contact is built into the switch
and is activated by the magnet in the float. The micro switches are available for MIN or MAX flow rate indication with a different
design according to the flowmeter size.

MAX Flow switch:


The switch closes when the magnet in the float
passes upwards past the switch.
The switch opens when the magnet in the float
passes downwards past the switch.

MIN Flow switch:


The switch closes when the magnet in the float
passes downwards past the switch.
The switch opens when the magnet in the float
passes upwards past the switch.

Technical Data Product Codes


• Body material: PP GRP Product Code
• Contact material: Rhodium with inert MAX MIN
d DN
protective gas Flowswitch Flowswitch
• Connection: DIN 43650 3
/8 - 16 10 to 20 F1 LSF MAX F1 LSF MIN
• Ingress protection: IP65 3
/4 - 25 10 to 20 F1 LSF MAX F1 LSF MIN
• Contact resistance: 0.1 1 - 32 32 to 65 F2 LSF MAX F2 LSF MIN
• Contact insulation resistance: from 1011 2 /2- 75
1
32 to 65 F2 LSF MAX F2 LSF MIN
• Closing time: 2 msec
The micro switch can be on • Opening time: 0.07 msec
one side of the tube, or both • Working temperature: -40°C to 80°C
sides for a small flow range.
Dimensions
• Maximum operating power: 10w
• Maximum operating voltage: 250V AC/DC F1 LSF MAX
F1 LSF MIN
• Maximum input peak current: 0.5A
• Maximum current:
22mA @ 220V
45mA @ 110V
0.2A @ 24V
0.5A @ 10V
• Standards
CE conformity
RoSH conformity F2 LSF MAX
F2 LSF MIN

326 Tel: 0844 800 5509 Fax: 0800 317875


Variable Area Flowmeter

Product Codes – Key


F a b c d e
Tube Length Tube/Float Scale Range End/Seal Size/Ends
Material Material
Example = FSABE104
Pos Description Specification Code
Short Version : 3/8"- d16 to 1”-d32 S
a Tube Length
Long Version : 11/4"- d40 to 21/2”-d32 L

PVC Tube / PP Float A


PVC Tube / PP Float + Magnet B
Tube / Float Trogamid Tube / PP Float F
b
Material Trogamid Tube / PP Float + Magnet G
Polysulfon Tube / PP Float J
Polysulfon Tube / PP Float + Magnet K
1.5 to 15 l/h A
2.0 to 20 l/h B
3
/8"- d16
5.0 to 50 l/h C
10 to 100 l/h D
2.0 to 25 l/h A
5.0 to 50 l/h B
1
/2"- d20 10 to 100 l/h C
15 to 150 l/h D
20 to 200 l/h E
8.0 to 80 l/h A
15 to 150 l/h B
3
/4"- d25 20 to 200 l/h C
30 to 350 l/h D
50 to 650 l/h E
20 to 200 l/h A
c Scale Range 30 to 300 l/h B
1"- d32
60 to 600 l/h C
100 to 1,000 l/h D
100 to 1,000 l/h A
11/4"- d40 160 to 1,600 l/h B
200 to 2,500 l/h C
150 to 1,600 l/h A
11/2"- d50 200 to 2,200 l/h B
250 to 2,500 l/h C
250 to 2,500 l/h A
2”- d63 350 to 3,500 l/h B
500 to 5,000 l/h C
1,000 to 8,000 l/h A
21/2"- d75 1,000 to 10,000 l/h B
5,000 to 25,000 l/h C
ABS / EPDM A
ABS / FPM B
Position Components Material PVC-U / EPDM E
End / Seal PVC-U / FPM F
Transparent PVC-U d Corzan™ PVC-C / EPDM J
Material
1 Tube Trogamid Corzan™ PVC-C / FPM K
PP / EPDM N
Polysulfon P
PP / FPM
2 Visual Flow Indicator PVDF 3
/8" 101
1
/2" 102
3 Float PP/SS 3
/4" 103
Plain Socket 1" 104
4.1 Upper Float Stop (BS Series) 1 /4"
1
105
PP 1 1 /2" 107
4.2 Lower Float Stop* 2" 107
2" 312
FLOW X3 CONTROL

EPDM
5 O-ring d16 305
FPM
d20 306
PVC-U d25 307
ABS e Size / End Plain Socket d32 308
6 Union Nut (Metric Series) d40 309
PP d50 310
Corzan™ PVC-C d63 311
d75 312
PVC-U 1
/2" B02
End Connector ABS 3
/4" B03
7
PP BSP Threaded 1" B04
Corzan™ PVC-C Socket 1 1 /4" B05
1 1 /2" B07
*1¼" - d40 to 2½" - d75 only 2" B07
2" B08

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 327


New range of flow control
and measurement
products coming soon.

NEW FLS RANGE


Instruments for Flow, pH/ORP, Conductivity Measurement and Control
NEW FLS M9.00 RANGE
INSTRUMENTS FOR FLOW, PH/ORP,
CONDUCTIVITY MEASUREMENT AND CONTROL

New FLS M9.00 range of monitors


and transmitters includes single
and dual channel interfaces for
different parameters such as Flow,
pH, ORP, Conductivity and various
combinations.
The new instruments are powered
by a new generation fool-proof
software and are characterized by a
4” full graphic display combined with
the traditional 5 push-button keypad.

MAXIMISED PERFORMANCE FOR MAXIMISED SATISFACTION


New input combinations for dual-parameter measurement, more output options.

● Single and dual parameter monitors


New FLS M9.00 range includes upgraded
single-parameter monitors and advanced
dual parameter devices for the combined
measurement of Flow, pH, ORP and
Conductivity.
● Efficient and cost-effective solution
New FLS monitors connected to all FLS
insertion paddlewheel sensors, magmeters
or in-line sensors as well as to a full range
of pH/ORP and conductivity electrodes provide
the most efficient and cost-effective solution
for a wide range of applications.
● Useful combinations of output options
The different combination of output options
enables the user to manage several remote
functions and devices based on one
measured value.

A broad range of products for a multitude of applications!

Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 329


SO POWERFUL, SO SIMPLE
Quick calibration with a foolproof walkthrough guide, product customising has never been easier.
● Guided calibration procedure
The new software has been designed to allow
quick and easy set-up whilst following the
simple tutorial calibration procedure minimizes
the risk of mistakes.
● No need for instruction manual
A dedicated set-up procedure for first time use.
● Mistake free setting
The different menus for basic setting and
advanced calibrations are fully supported by
instruction and indications are displayed
on the screen to clearly show the different options.

Setting operation is simple

WIDEN YOUR VIEW


A wider screen to get more information, more visibility, more calibration support.
● Long distance visible screen
The 4-inch full graphic display can show up to
3 different measuring parameters at the same time
or a single full screen visualization.
● Leading-edge alert message
A multicolor backlight will indicate the status
of the monitor: normal working condition,
calibration mode and an innovative, efficient,
red full screen alarm status alert.
● More info displayed
The on-screen suggestions are clearly
readable on the screen and the instructions
are easy to understand.

Bright and smart to simplify your life!

ALL YOU NEED IN ANY SITUATION


A rock solid construction with a wide screen suitable for compact, panel or wall mounting installation.
● Quickest fix
Compact installation, recommended for flow
monitors. A new water-proof case and a handy
fixing system without the need for screws or any
other metal parts subject to corrosion.
● Innovative new fixing snail
Panel installation is simplified by the new
concept fixing “snail”. No other installation
components are needed.
● Larger wiring space
Wall installation is possible using a special
large box perfect for completing safe wiring.

Installation is simple

330 Tel: 0844 800 5509 Fax: 0800 317875


Index Durapipe UK Conditions of Sale

1. DEFINITIONS: 8. TERMS OF PAYMENT:


‘Seller’ shall mean Glynwed Pipe Systems Limited, registered in England under number In the event of default in payment according to the agreed payment terms between the Seller
1698059. ‘Buyer’ shall mean any company, organisation or individual to whom a quotation is and the Buyer – i.e. by the end of the month following the month of despatch of the goods
offered, or whose order is accepted by the Seller. the Seller shall be entitled without prejudice to any other right or remedy to suspend all further
2. CONDITIONS: deliveries and to charge interest on any amount outstanding at the rate of 2% per month until
All offers, quotations, estimates, acceptances and contracts are subject to these Conditions payment in full is made (a part of a month being treated as a full month for the purpose of
of Business and any terms or conditions which any other person shall seek to impose or make calculating interest).
part of any contract shall, so far as is inconsistent with these Conditions of Business, not 9. SHORTAGES AND DEFECTS APPARENT ON DELIVERY:
INTRODUCTION 4-5 apply unless expressly agreed by the Seller in writing. The headings in these conditions are for a) It shall be the responsibility of the Buyer to inspect or arrange for an inspection of the goods
convenience only and shall not affect their interpretation. on delivery whether the goods are delivered to the Buyer's premises or to the premises of the
3. QUOTATIONS, PRICE VARIATIONS AND MADE TO ORDER GOODS: Buyer's customer or to a works site. If no such inspection is made the Buyer shall be deemed
a) Any quotation given by the Seller is an invitation to the Buyer to make an offer only and no to have accepted the goods.

VALVE PRODUCT CODE SELECTOR 6 order of the Buyer placed with the Seller in pursuance of a quotation or otherwise shall be
binding on the Seller unless and until it is accepted in writing by the Seller.


b) The Buyer shall have no claim for shortages or defects apparent on inspection unless:
i) a written complaint is made to the Seller within three days of receipt of the goods specifying
b) Unless stated otherwise, all quotations and published price lists are ex works, exclusive the shortage or defect; and
of VAT and shall remain valid for 30 days or such period as may be quoted but nevertheless ii) the Seller is within seven days of receipt of the complaint given an opportunity to inspect the
the Seller may amend or withdraw any quotation by written or oral notice. Quotations may be goods and investigate the complaint before any use is made of the goods.
MANUAL VALVES varied if the Buyer makes variations in his specifications but see special conditions relating to c) If a complaint is not made to the Seller as herein provided then in respect of such shortages
Made to Order Goods. or defects the goods shall be deemed to be in all respects in accordance with the contract and
VKD DualBlock 2-way Ball Valve
® 3
/8" - d16 to 2" - d63 7 c) Certain products are denoted ‘MTO’ in the Seller’s published price lists. These products are the Buyer shall be bound to pay for the same accordingly.
Made to Order Goods and the Seller manufactures or procures these goods on a bespoke 10. CLAIMS FOR DEFECTS NOT APPARENT ON INSPECTION:
basis only. Where a Buyer has made an offer for “MTO” products that the Seller has accepted in
VKD DualBlock® 2-way Ball Valve 21/2" - d75 to 4" - d110 23 writing the Buyer forfeits their right to cancel their offer unless the Seller confirms in writing that
a) The Buyer shall have no claim for defects not apparent on inspection unless the Seller is
notified of defective workmanship or materials within twelve months from delivery of the goods.
it will accept cancellation by the Buyer. Where the Seller does not provide written confirmation Provided that the goods have been installed and applied in accordance with any relevant
TKD DualBlock® 3-way Ball Valve 3
/8" - d16 to 2" - d63 33 of the Buyer’s cancellation the Buyer remains liable for the full contractual value of all ‘MTO’ recommendations made by the Seller, the Seller will at its option replace the goods or refund
products. the net invoiced price in respect of the goods which have been shown to be defective. If the
VXE Easyfit® 2-way Ball Valve 3
/8" - d16 to 2" - d63 49 4. STATEMENTS OR REPRESENTATIONS TO THE BUYER: Seller does so supply substitute goods the Buyer shall be bound to accept such substituted
If any statement or representation has been made to the Buyer upon which the Buyer relies goods in full satisfaction of the obligations of the Seller under the contract.
NEW VXE Easyfit® 2-way Ball Valve 21/2" - d75 to 4" - d110 59 other than in the documents enclosed with the Seller's quotation, the Buyer must set out that b) The Buyer shall in any event have no claim or set-off in respect of defects unless a written
statement or representation in a document to be attached to or endorsed on the order in which complaint is sent to the Seller as soon as the defect is noticed and no use is made of the goods
case the Seller may submit a new quotation. thereafter or alteration made thereto by the Buyer before the Seller is given an opportunity to
VKR DualBlock® Metering Ball Valve 3
/8” - d16 to 2” - d63 67
5. DELIVERY - TIME: inspect the goods.
a) Any period for delivery given at any time and in any manner by the Seller is an estimate only c) The Buyer is responsible for ensuring that the goods are fit for any particular purpose, and
NEW SXE Easyfit Ball Check Valve
® 1
/2" - d16 to 2" - d63 81 and is not binding on the Seller. Delivery periods are normally calculated from the later of: no warranty or condition of fitness for any particular purpose is to be implied into the contract.
i) acceptance of order; or 11. LIABILITY:
SXE Easyfit® Ball Check Valve 21/2” - d75 to 4” - d110 89 ii) where applicable, the receipt by the Seller of a detailed specification or drawings. Save as stated in Conditions 9 and 10 (and save in respect of death or personal injury resulting
b) Time shall not be deemed to be of the essence of the contract. Failure by the Seller to meet from the negligence of the Seller its servants or agents) the Seller shall not be liable for any
SR Ball Check Valve d20 to d63 97 any quoted delivery period for any part or the whole of the order shall not entitle the Buyer to claim or claims for direct or indirect consequential or incidental injury loss or damage made by
rescind the contract or to claim damages of any nature. the Buyer against the Seller whether in contract or in tort (including negligence on the part of
the Seller its servants or agents) arising out of or in connection with any defect in the goods or
FK Butterfly Valve 11/2" - d50 to 12" - d315 101 c) The Seller will endeavour to comply with reasonable requests by the Buyer for postponement
of delivery but shall be under no obligation to do so. Where delivery is postponed otherwise their fitness or otherwise for any particular purpose or any act omission neglect or default of the
than due to default by the Seller the Buyer shall pay all costs and expenses including a Seller its servants or agents in the performance of the contract.
FE Butterfly Valve 11/2" - d50 to 8" - d225 117 12. FORCE MAJEURE:
reasonable charge for storage and transportation occasioned thereby and an extra charge for
split delivery if applicable. Notwithstanding anything herein contained neither the Buyer nor the Seller is to be held liable
UM/VM Diaphragm Valve 1
/2" - d20 to 4" - d110 125 d) The Buyer will receive delivery of any consignment between the hours of 8.00am and for any delay or failure to carry out the contract due wholly or in part to an act of God action
4.00pm Monday to Friday inclusive, unless otherwise agreed in writing. Cost incurred by the by any Government whether British or foreign civil war strikes and/or lockouts wheresoever
CM Compact Diaphragm Valve 1
/2" - d20 133 Seller arising from the Buyer's refusal to accept consignments within the agreed hours shall be occurring fire trade disputes floods or unfavourable weather or any material becoming
borne by the Buyer. unavailable or irreplaceable (whether at all or at commercially acceptable prices) or any other
circumstances beyond the control of the Seller.
RV Sediment Strainer 137 6. DELIVERY AND RISK:
a) Except where stated to the contrary in the contract, delivery shall be made as follows: 13. SUB-CONTRACTING:
The Seller reserves the right to sub-contract the fulfilment of any order or any part thereof.
VM/RM Mini Diaphragm Valve & Cock 1
/4" to /2"
1
145 i) where the Buyer provides the transport, delivery shall be made ex the Seller's works;
ii) where the Seller provides the transport, delivery shall be made to the premises of the Buyer, 14. INSOLVENCY AND BREACH OF CONTRACT:
or the premises of the Buyer's customer or works site if the Buyer has requested delivery to be In the event that:
VV Angle Seat Valve 1
/2" to 2" 149
so made but where the Buyer has made such a request the Seller will make a first delivery to a) the Buyer commits any breach of the contract and fails to remedy such breach (if capable
the Buyer's customer or works site as so much of the goods as is available for that delivery but of remedy) within a period of thirty days from receipt of a notice in writing from the Seller
VR Check Valve 3
/8” - d16 to 4” - d110 155 subsequent deliveries will be made to the premises of the Buyer. requesting such remedy; or
b) The Seller may at its discretion make partial delivery of orders and invoice the same. b) any distress or execution is levied upon any of the goods or property of the Buyer; or
CR Wafer Check Valve 11/2” - d50 to 12” - d315 163 c) Risk in the goods shall pass on delivery. c) the Buyer offers to make any arrangements with or for the benefit of its creditors or
d) Where goods are sent FOB the Seller's responsibility shall cease when the goods are placed (if an individual) becomes subject to a petition for a bankruptcy order or (being a limited
SXA Easyfit® Air Relief Valve 1
/2" - d20 to 2" - d63 167 on board ship or aircraft without the need for the Seller to give notice to the Buyer and the company) has a receiver appointed of the whole or any part of its undertaking property or
provisions of Section 32(3) of the Sale of Goods Act 1979 shall not apply. assets; or
7. OWNERSHIP OF GOODS: d) an order is made or a resolution is passed or analogous proceedings are taken for the winding
a) The goods shall remain the sole and absolute property of the Seller as legal and equitable up of the Buyer (save for the purpose of reconstruction or amalgamation with insolvency and
owner until such time as the Buyer shall have paid to the Seller the contract price together with previously approved in writing by the Seller) the Seller shall thereupon be entitled without
the full price of any other goods the subject of any contract between the Seller and the Buyer. prejudice to its other rights hereunder forthwith to suspend all further deliveries until the default
b) The Buyer acknowledges that until such time as the property in the goods passes to the has been made good or to determine the contract and any unfulfilled part thereof or at the
Buyer he is in possession of the goods as a bailee and fiduciary agent for the Seller and Seller's option to make partial deliveries. Notwithstanding any such termination the Buyer shall
the Purchaser shall store the goods in such a manner that they are clearly identifiable as the pay to the Seller at the contract rate for all the goods delivered up to and including the date of
property of the Seller. termination.

c) Until payment due under all contracts between the Buyer and the Seller had been made in 15. INDUSTRIAL PROPERTY RIGHTS:
full, in the event of sale of the goods by the Buyer: If goods supplied by the Seller to the Buyer's design or specifications infringe or are alleged
i) the Seller shall be entitled to trace all proceeds of sale received by the Buyer through any to infringe any patent or registered design right or copyright the Buyer will indemnify the Seller
bank or other account maintained by the Buyer; and against all damages, costs and expenses incurred by the Seller as a result of the infringement
or allegation. The Buyer will give the Seller all possible help in meeting any infringement claim
ii) the Buyer shall if requested by the Seller in writing to so assign its rights to recover the selling
brought against the Seller.
price of the goods from the third parties concerned. Such monies to be held separately by the
Buyer as agent on behalf of the Seller. 16. BUYER'S ERROR IN ORDERING:

d) The Seller may for the purpose of recovery of its goods enter upon any premises where they In the event the Buyer orders incorrectly the Seller will be under no obligation to the Buyer to
are stored or where they are reasonably thought to be stored and may repossess the same. rectify or assist in rectifying the error.
17. LAW AND JURISDICTION:
The contract shall be subject in all respects to English Law and to the jurisdiction of the English
Courts.

2 Tel: 0844 800 5509 Fax: 0800 317875 Email: enquiries@durapipe.co.uk Web: www.durapipe.co.uk 331
Durapipe UK reserves the right to modify the details in this publication as products and specifications are updated and improved.
The content of this publication is for general information only and it is the user’s responsibility to determine the suitability of any
product for the purpose intended.
For further information on all Durapipe UK products and services contact our Customer Services Department as detailed below.
Customer Services
Tel: 0844 800 5509
Fax: 0800 317875
Durapipe UK is a trade name of Glynwed Pipe Systems Ltd. Company Number 1698059.

Registered office:
Durapipe UK
Walsall Road
Norton Canes
Cannock
Staffordshire
WS11 9NS
United Kingdom
Tel: +44 (0)1543 279909
Fax: +44 (0)1543 279450
email: enquiries@durapipe.co.uk
web: www.durapipe.co.uk
04900288 December 2014

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