Ds Bps K PFC Melcher Series-1665524

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K Series with PFC Data Sheet

150 – 280 Watt AC-DC Converters

Features
• RoHS lead-free-solder and lead-solder-exempted pro-
ducts are available
• 5 year warranty for RoHS compliant products with an
extended temperature range
• Class I equipment
• Power factor >0.93, harmonics IEC/EN 61000-3-2
• Immunity according to IEC/EN 61000-4-2, -3, -4, -5,
-6, -8, -9
• Compliant with EN 50155, EN 50121-4, EN 45545
(version V108 or later).
• High efficiency
• Input over- and undervoltage lockout
• Adjustable output voltage with remote on/off
• 1 or 2 outputs: SELV, no load, overload, and short-circuit
proof
• Rectangular current limiting characteristic
• PCBs protected by lacquer
• Very high reliability
111
4.4"
3U Safety-approved to the latest edition of IEC/EN 60950-1
80 168
and UL/CSA 60950-1
3.2" 6.6"
16 TE

Description inhibited by a logic signal applied to connector pin 18. If the


inhibit function is not used, pin 18 must be connected with pin
The LK4000/5000 Series of AC-DC converters represents a 14 to enable the outputs.
flexible range of power supplies for use in advanced
electronic systems; the LKP models are an extension with LED indicators display the status of the converter and allow
increased output power, but optimized to 230 VAC. Features visual monitoring of the system at any time.
include full power factor correction, good hold-up time, high Full input to output, input to case, output to case and output to
efficiency and reliability, low output noise, and excellent output isolation is provided. The converters are designed and
dynamic response to load/line changes. built according to the international safety standards IEC/EN
The converters are protected against surges and transients 60950-1 2nd Ed. They have been approved by safety
occurring at the source lines. Input over- and undervoltage agencies.
lockout circuitry disables the outputs, when the input voltage The case design allows operation at nominal load up to 71 °C
is outside of the specified range. Input inrush current in a free air ambient temperature. If forced cooling is provided,
limitation is included for preventing circuit breakers and fuses the ambient temperature may exceed 71 °C, but the case
from tripping at switch-on. temperature must remain below 95 °C under all conditions.
All outputs are overload, open- and short-circuit proof, and However, higher output power up to 280 W is possible
protected by a built-in suppressor diode. The outputs can be depending on environmental conditions and converter model.

Table of Contents Page Page


Description ....................................................................... 1 Electromagnetic Compatibility (EMC) ........................... 16
Model Selection ............................................................... 2 Environmental Conditions ............................................. 17
Functional Description ..................................................... 4 Mechanical Data ............................................................ 18
Electrical Input Data ........................................................ 5 Safety and Installation Instructions ............................... 20
Electrical Output Data ..................................................... 8 Description of Options ................................................... 22
Auxiliary Functions ........................................................ 13 Accessories ................................................................... 27

Copyright © 2018, Bel Power Solutions Inc. All rights reserved.

MELCHER
BCD20001-G Rev AF1, 17-Apr-2018 The Power Partners. Page 1 of 28
K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

An internal temperature sensor generates an inhibit signal, according to IEC 60297-3, or be mounted on a chassis or
which disables the outputs, when the case temperature TC plate.
exceeds the limit. The outputs automatically recover, when Important:
the temperature drops below the limit.
These products are intended to replace the LK1000 and LK2000
Various options are available to adapt the converters to models, in order to comply with IEC/EN 61000-3-2. For appli-
individual applications. An external temperature sensor is cations with DC input or main frequencies other than 50/60 Hz, the
available to allow for temperature adapted battery charging. LK1000 and LK2000 model types are still available.

The converters may either be plugged into 19" rack systems

Model Selection
Non-standard input/output configurations or special customer adaptations are available on request.

Table 1: Standard models


Output 1 Output 2 Operating input range Type designation Efficiency1 Options
Vo nom Io nom Vo nom Io nom Vi min – Vi max η min
[VDC] [A] [VAC] [A] [VAC] [%]
5.1 20 – – 85 – 264 LK4002-9ERG 79 -7, -7E, P, D 2, T, K 4, B, B1, non-G
5.1 25 – – LK4003-6ERG 79 P, D 2, T, K 4, B, B1, non-G
12 12 – – 85 – 264 LK4301-9ERG 84 -7, -7E, P, D 2, T, B, B1, non-G
15 10 – – LK4501-9ERG 85 -7, -7E, P, D 2, T, B, B1, non-G
24 6 – – LK4601-9ERG 86 -7, -7E, P, D 2, T, B, B1, non-G
12 6 12 3 6 85 – 264 LK5320-9ERG 83* -7, -7E, P, D 2, T, B, B1, non-G
15 5 15 3 5 LK5540-9ERG 83 -7, -7E, P, D 2, T, B, B1, non-G
24 3 24 3 3 LK5660-9ERG 84* -7, -7E, P, D 2, T, B, B1, non-G
12 10 12 3 10 187 – 255 LKP5320-6ERG 85 -6, P, D 2, T, B, B1, non-G
24 5.2 24 3 5.2 LKP5660-9ERG 87* -7, -7E, P, D 2, T, B, B1, non-G
24 5.8 24 3 5.8 LKP5661-5ERG 87* P, D 2, T, B, B1, non-G
* Valid for actual models with version V 107 or later.
1 Min. efficiency at V
i nom, I o nom and TA = 25 °C. Typical values are approximately 2% better.
2 Different options D (D0 – DD).
3 Second output semi-regulated
5 For new designs, use only option K.

Table 2: Battery charger models


Nom. output values Output range 4 Operating input range Type designation Efficiency1 Options
Vo nom Io nom Vo min – Vo max Vi min – Vi max η min
[VDC] [A] [VDC] [VAC] [%]
12.84 10 12.62 – 14.12 85 – 264 LK4740-9ER 84 -7, -7E, D 2, T, B, B1, non-G
25.68 2 5.4 25.25 – 28.25 LK5740-9ER 84* -7, -7E, D 2, T, B, B1, non-G
51.36 3 2.7 25.5 – 56.5 LK5740-9ER 84* -7, -7E, D 2, T, B, B1, non-G
25.68 2 9 25.25 – 28.25 187 – 255 LKP5740-9ER 87* -7, -7E, D 2, T, B, B1, non-G
25.68 2 10 25.25 – 28.25 LKP5741-5ER 87* D 2, T, B, B1, non-G
51.36 3 4.5 50.5 – 56.5 187 – 255 LKP5740-9ER 87* -7, -7E, D 2, T, B, B1, non-G
51.36 3 5 50.5 – 56.5 LKP5741-5ER 87* D 2, T, B, B1, non-G
* Valid for actual models with version V 107 or later.
1 Min. efficiency at Vi nom, Io nom and TA = 25 °C. Typical values are approximately 2% better.
2 Both outputs connected in parallel
3 Both outputs connected in series
4 Controlled by the battery temperature sensor; see Accessories

NFND: Not for new designs Preferred for new designs

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Part Number Description


Operating input voltage Vi: LK 5 5 40 -9 E R D3 T B1 G
85 – 264 VAC ............................................................ LK
187 – 255 VAC ........................................................ LKP
Number of outputs (4 = single, 5 = double) .................... 4, 5
Nominal voltage output 1 (main output, Vo1 nom)
5.1 V ............................................................................ 0
12 V ............................................................................. 3
15 V ......................................................................... 4, 5
24 V ............................................................................. 6
Other voltages ........................................................ 7, 8 1
Nominal voltage output 2 (Vo2 nom)
None (single-output models) ..................................... 01
12 V, 12 V .............................................................................................. 20
15 V, 15 V .............................................................................................. 40
24 V, 24 V ................................................................. 60
Other specifications or additional features 1 ..... 21 – 99 6
Operational ambient temperature range TA:
–25 to 71 °C ................................................................ -7
– 40 to 71 °C ............................................................... -9
–25 2 to 60 °C .............................................................. -6
–25 2 to 50 °C .............................................................. -5
Other 1 ....................................................................... -0 1
Auxiliary functions and options:
Inrush current limitation ............................................. E 2
Output voltage control input ....................................... R 3
Potentiometer (output voltage adjustment) ................ P 3
Undervoltage monitor (D0 – DD, to be specified) ...... D 4
Current share ............................................................... T
H15S4 connector (rather then H15S2) ...................... K 5
Cooling plate standard case ................................. B, B1
Cooling plate for long case 220 mm 1 ...................... B2 1
RoHS-compliant for all 6 substances .......................... G
1 Customer-specific models
2 Option E is mandatory for all -9 models. Models with -5E or -6E are functional down to –40 °C.
3 Feature R excludes option P and vice versa. Option P is not available for battery charger models.
4 Option D excludes option V and vice versa; option V is available for models with 5.1 V output only (LK4003, etc.).
5 Option K is available for models with 5.1 V output only (LK4002, LK4003, etc.) in order to provide compatibility with LK1001 models.
6 Except numbers specified above

Example: LK5540-9ERD3TB1G: Power factor corrected AC-DC converter, operating input voltage range 85 – 264 VAC,
2 electrically isolated outputs, each providing 15 V, 5 A, equipped with inrush current limiter, R-input to adjust the
output voltages, undervoltage monitor D3, current share feature, cooling plate B1, RoHS compliant.
Note: The sequence of options must follow the order above. This part number description is descriptive only; it is not inteded for creating
part numbers.

NFND: Not for new designs Preferred for new designs

Product Marking Specific type designation, input voltage range, nominal output
voltages and currents, degree of protection, batch no., serial
Basic type designation, applicable approval marks, CE mark,
no., data code including production site, modification status,
warnings, pin designation, Power-One patents and company
and date of production.
logo, identification of LEDs, test sockets, and potentiometer.

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Functional Description control logic senses the main output voltage Vo or Vo1 and
generates, with respect to the maximum admissible output
The input voltage is fed via an input fuse, an input filter, a
currents, the control signal for the switching transistor of the
rectifier, and an inrush current limiter to the boost converter.
forward converter.
This step-up converter provides a sinusoidal input current
(IEC/EN 61000-3-2, class D equipment) and charges the bulk The second output of double output models is tracking the
capacitor C b to approx. 370 VDC. This capacitor sources a main output, but has its own current limiting circuit. If the main
single-transistor forward converter and provides the power output voltage drops due to current limitation, the second
during the hold-up time. output voltage will fall as well and vice versa.
The main transformer exhibits a separate secondary winding A separate auxiliary converter generates the supply voltages
for each output. Each generated voltage is rectified and for all primary and secondary control circuits and options.
smoothed by the power choke and the output filter. The

P 03001d

16 R
26 CY 18 i

Forward converter (approx. 80 kHz)


Boost converter (approx. 100 kHz)
N~ 28
20 D/V
22 T

Control circuit
1 12 S+
CY 4
Bridge retifier

Vo+
Input filter

Cb + 6

Output
filter
8
CY Vo–
Fuse

2 10

L~ 30 14 S–
32
CY
24

Fig. 1 – +
Block diagram of single-output models
1 Transient suppressor (VDR)
2 Inrush current limiter (NTC, only models with TA min = –25 °C ) or option E

P 03002d

CY 16 R
N~ 26
Boost converter (approx. 100 kHz)

Forward converter (approx. 80 kHz)

28 18 i
20 D
Control circuit

1 22 T

CY
Bridge retifier
Input filter

Cb +
Output 1

12 Vo1+
filter
Fuse

14 Vo1–
2
4
Vo2+
Output 2

6
filter

L~ 30
32 CY 8
Vo2–
10
24

– +
Fig. 2
Block diagram of double-output models
1 Transient suppressor (VDR)
2 Inrush current limiter (NTC, only models with TA min = –25 °C ) or option E

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Electrical Input Data


General Conditions:
– TA = 25 °C, unless TC is specified.
– Pin 18 connected to pin 14, R input not connected, Vo adjusted to Vo nom (option P)
– Sense line pins S+ and S– connected to Vo+ and Vo–, respectively (single-output models)
Table 3: Electrical input data
Input LK LKP Unit
Characteristics Conditions min typ max min typ max
Vi Rated input voltage range Io = 0 – Io nom 100 240 200 240 VAC 1
TC min to TC max
Vi op Operating input voltage range 85 264 187 255
Vi nom Nominal input voltage 50 – 60 Hz 230 230
Ii Input current Vi nom, Io nom 2 0.8 1.25 A
P i0 No-load input power V i min – Vi max, Io = 0 9 10 9 10 W
P i inh Idle input power converter inhibited 3.5 5 3.5 5
Ri Input resistance 480 480 mΩ
R NTC NTC resistance (see fig. 3) 3 conv. not operating 3200 4000 3200 4000
Cb Input capacitance 100 150 180 110 136 165 µF
Vi RFI Conducted input RFI EN 55011/55022 B B
Vi nom, Io nom
Radiated input RFI A B
Vi abs Input voltage limits 283 283 VAC
without damage
–400 400 –400 400 Vpeak 4

1 Rated input frequency: 50 – 60 Hz, operating frequency: 47 – 63 Hz. For operation at other frequencies, contact Power-One.
2 With double-output models, both outputs loaded with I o nom
3 Valid for models without option E. This is the value of the NTC resistance at 25 °C and applies to cold converters for the initial switch-on
cycle. Subsequent switch-on/off cycles increase the inrush current peak value.
4 Operation with DC input voltage is not specified and not recommended.

Input Fuse and Protection Inrush Current Limitation


A VDR together with the input fuse and a symmetrical input The models without option E incorporate an NTC resistor in
filter form an effective protection against high input transient the input circuitry, which at initial turn-on reduces the peak
voltages. inrush current value by a factor of 5 to 10 to protect connectors
A fuse mounted inside the converter in series to the phase and switching devices against damage. Subsequent switch-on
line protects against severe defects. A second fuse in the cycles within short periods will cause an increase of the peak
neutral line may be necessary in certain applications; see inrush current value due to the warming-up of the NTC
Installation Instructions. resistor.
The inrush current peak value (initial switch-on cycle) can be
Table 4: Fuse specification determined by following calculation:
Model Fuse type Fuse rating ––
Vi • √ 2
LK4/5000 slow-blow SP T, 4 A, 250 V, 5 × 20 mm Iinr p = ––––––––––––––––
(Rs ext + R i + R NTC)
LKP slow-blow SP T, 4 A, 250 V, 5 × 20 mm
04001b

Input Under- /Overvoltage Lockout Rs ext Iinr p Ri RNTC


If the input voltage remains below approx. 65 VAC (LKP:
150 VAC) or exceeds Vi abs, an internally generated inhibit
signal disables the output(s). Do not check the overvoltage ∼ Vi Cb
+

lockout function!
If Vi is below Vi min, but above the undervoltage lockout level,
the output voltage may be below the value specified in the Fig. 3
tables Electrical Output Data. Equivalent circuit diagram for input impedance.

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Iinr [A] Power Factor and Harmonics


04054a
100 Power factor correction is achieved by controlling the input
current waveform synchronously with the input voltage
LKP waveform. The power factor control is active under all
operating conditions.
LK
LK4501-pf
50 1.0
Vi = 85 VAC
0.95

0.9
Vi = 230 VAC
0
0.1 0.5 1 ms 0.85
Fig. 4
Theoretical worst case input inrush current versus 0.8
0 0.2 0.4 0.6 0.8 Io /Io nom
time at Vi = 255 V, Rext = 0 for models without
option E
Fig. 6
Power factor versus output current (LK4501-7R)
li [A]
04002a
LKP5660-pf
1.0
2
LKP Vi = 187 VAC
0.95
1
LK 0.9
Vi = 230 VAC
0
50 100 150 200 250 VAC 0.85

Fig. 5 0.8
0 0.2 0.4 0.6 0.8 Io /Io nom
Input current versus input voltage at Io nom

Fig. 7
Power factor versus output current (LKP5660-7R)

The harmonic distortion is well below the limits specified in


IEC/EN 61000-3-2, class D; see fig. below:

mA/W
4 LKP-harm

3.5
3
2.5
2
1.5
1
0.5
0
3 5 7 9 11 13 Harm.
Fig. 8
Harmonic input currents at Vi = 230 V, Io = Io nom for
LK4501-7R (left bars) and LKP5660-7R.

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Switching Frequency Efficiency

kHz
05008b LK4501-eta
80 0.9
Vi = 230 V
70
0.8
60
Vi = 85 V
50
0.7
40
30 0.6
20
10 0.5
0 0.2 0.4 0.6 0.8 Io /Io nom
0
0 0.2 0.4 0.6 0.8 1 1.2 Io/Io nom
Fig. 11a
Fig. 9
Typical switching frequency of the DC/DC converter Efficiency versus output current (LK4501-7R)
versus load (The boost converter at the input stage
operates with a constant switching frequency of 100 kHz.)

LKP5660-eta
0.9
Hold-up Time Vi = 230 V

Vi = 187 V
ms LK4501-hu-a 0.8

160

Vi = 230 V 0.7
120

80 0.6
0 0.2 0.4 0.6 0.8 Io /Io nom
40
Vi = 85 V
0 Fig. 11b
0 0.2 0.4 0.6 0.8 Io /Io nom Efficiency versus output current (LKP5660-7R)

Fig. 10a
Hold-up time versus output power (LK4501-7R), valid for
converters with version V102 or higher.

ms
LKP5660-hu-a
160

120
Vi = 230 V

80

40
Vi = 187 V

0
0 0.2 0.4 0.6 0.8 1 Io/Io nom

Fig. 10b
Hold-up time versus output power (LKP5660-7R)

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Electrical Output Data


General Conditions:
– TA = 25 °C, unless TC is specified.
– Pin 18 (i) connected to pin 14 (S– or Vo1–), R input not connected, Vo adjusted to Vo nom (option P),
– Sense line pins 12 (S+) and 14 (S–) connected to pins 4 (Vo1+) and 8 (Vo1–), respectively.
Table 5: Output data of single-output models
Model LK4002 / LK4003 LK4301 / LK4740 5 LK4501 LK4601 Unit
Nom. output voltage 5.1 V 12 V 5 15 V 24 V
Characteristics Conditions min typ max min typ max min typ max min typ max
Vo Output voltage Vi nom, Io nom 5.07 5.13 11.93 5 12.07 5 14.91 15.09 23.86 24.14 9
Vo BR Overvoltage protection 6 15.2/175 19.6 28.5
(suppressor diode) 6
Io nom Output current nom. 1 Vi min – Vi max 20/25 7 12 /10 5 10 6 A
TC min – TC max
IoL Output current limit Vi min – Vi max 21/267 12.2/10.25 10.2 6.2
vo Output Low frequency Vi nom, Io nom 2 2 2 2 mVpp
noise 3
Switching frequ. BW = 20 MHz 15 5 5 5
Total incl. spikes 25 40 40 40
∆Vo u Static line regulation Vi min – Vi max ±5 ±12 ±15 ±24 mV
with respect to Vi nom Io nom
∆Vo I Static load regulation Vi nom –15 –25 –30 – 40
(0.1 – 1) Io nom
vo d Dynamic Voltage Vi nom ±100 ±100 ±100 ±100
load deviation 2 Io nom ↔ 1/2 Io nom
regulat. 2
td Recovery time2 0.3 0.4 0.4 0.3 ms
α vo Temperature coefficient TC min – TCmax ±0.02 ±0.02 ±0.02 ±0.02 %/K
of output voltage 4 I o nom

1 If the output voltages are increased above Vo nom through R-input control, option P setting, remote sensing or option T, the output
currents should be reduced accordingly so that Po nom is not exceeded.
2 See fig. 14 (Dynamic Load Regulation)
3 Measured according to IEC/EN 61204 with a probe according to annex A
4 For battery charger applications, a defined negative temperature coefficient can be provided by using a temperature sensor (see
Accessories), but we recommend choosing special battery charger models.
5 Especially designed for battery charging using the temperature sensor; see Accessories. Vo is set to 12.84 V ±1% (R-input open)
6 Breakdown voltage of the incorporated suppressor diode (1 mA; 10 mA for 5 V output). To exceed Vo BR is dangerous for the
suppressor diode.
7 1st value for LK4002-7, 2nd value for LK4003-6

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Table 6a: Output data of double-output LK models. General conditions as in table 5.


Model LK5320 LK5540 Unit
Nom. output voltage 2 × 12 V 2 × 15 V
Characteristics Conditions Output 1 Output 2 Output 1 Output 2
min typ max min typ max min typ max min typ max
Vo Output voltage Vi nom, Io nom 1 11.93 12.07 11.82 12.18 14.91 15.09 14.78 15.22 V
Vo BR Overvoltage protection 15.2 15.2 19.6 19.6
(suppressor diode) 8
Io nom Output current nom. 2 Vi min – Vi max 6 6 5 5 A
TC min – TC max
IoL Output current limit Vi min – Vi max 6.2 6.2 5.2 5.2
vo Output Low frequency Vi nom, Io nom 3 3 3 3 mVpp
noise 3 BW = 20 MHz
Switching freq. 12 12 10 10
Total incl. spikes 70 60 80 60
∆Vo u Static line regulation Vi min – Vi max ±12 5 ±15 5 mV
with respect to Vi nom Io nom
∆Vo I Static load regulation1 Vi nom –40 5 –50 5

(0.1 – 1) Io nom
vo d Dynamic Voltage Vi nom, ±100 ±150 ±100 ±150
load deviation 4 Io1 nom ↔ 1/2 Io1 nom
regulat.3 1
td Recovery time4 /2 Io2 nom 0.3 0.4 ms
αv o Temperature coefficient TC min – TC max ±0.02 ±0.02 %/K
of output voltage 6 Io nom

Table 6b: Output data of double-output LK models. General conditions as in table 5.


1 Same conditions for both outputs
Model LK5660 / 5740 7 Unit 2 If the output voltages are increased
Nom. output voltage 2 × 24 V / 25.68 V 7
above Vo nom via R-input control,
Characteristics Conditions Output 1 Output 2 option P setting, remote sensing or
min typ max min typ max option T, the output currents should
be reduced accordingly so that
Vo Output voltage Vi nom, Io nom 1 23.86 7 24.14 7 23.64 7 24.36 7 V Po nom is not exceeded.
3 Measured according to IEC/EN
Vo BR Overvoltage protection 28.5/347 28.5/347
(suppressor diode) 8 61204 with a probe annex A
4 See Dynamic Load Regulation
Io nom Output current nom.2 Vi min – Vi max 3 / 2.7 7 3 / 2.7 7 A 5 See Output Voltage Regulation of
TC min – TC max Double-Output Models
6 For battery charger applications a
IoL Output current limit Vi min – Vi max 3.2 3.2
defined negative temperature
vo Output Low frequency Vi nom, Io nom 3 3 mVpp coefficient can be provided by using
noise 3 BW = 20 MHz a temperature sensor; see
Switching freq. 10 10
Accessories.
Total incl. spikes 80 60 7 Especially designed for battery
∆Vo u Static line regulation Vi min – Vi max ±20 5 mV charging using the battery
with respect to Vi nom 3 Io nom temperature sensor; see
Accessories.
∆Vo I Static load regulation 1 Vi nom –40 5
Vo1 is set to 25.68 V ±1% (R-input
(0.1 – 1) Io nom open).
8 Breakdown voltage of the
vo d Dynamic Voltage Vi nom ±100 ±150
incorporated suppressor diodes (1
load deviation 4 Io1 nom ↔ 1/2 Io1 nom
mA). Exceeding Vo BR is dangerous
regulat.3 1
td Recovery time4 /2 Io2 nom 0.3 ms for the suppressor diodes.
αv o Temperature coefficient TC min – TC max ±0.02 %/K
of output voltage 6 Io nom

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Table 7a: Output data of double-output LKP models. General conditions as in table 5.

Model LKP5660-7 LKP5740-7 7 Unit


Nom. output voltage 2 × 24 V 2 × 25.68 V
Characteristics Conditions Output 1 Output 2 Output 1 Output 2
min typ max min typ max min typ max min typ max
Vo Output voltage Vi nom, Io nom 1 23.86 7 24.14 7 23.64 7 24.36 7 25.42 25.94 25.17 26.19 V
Vo BR Overvoltage protection 28.5 28.5 34 34
(suppressor diode) 8
Io nom Output current nom. 2 Vi min – Vi max 5.2 5.2 4.5 4.5 A
TC min – TC max
IoL Output current limit Vi min – Vi max 5.3 5.3 4.6 4.6
vo Output Low frequency Vi nom, Io nom 10 10 10 10 mVpp
noise 3 BW = 20 MHz
Switching freq. 20 20 20 20
Total incl.spikes 120 40 120 100
∆Vo u Static line regulation Vi min – Vi max ±10 5 ±10 5 mV
with respect to Vi nom Io nom
∆Vo I Static load regulation Vi nom – 60 5 – 80 5

(0.1 – 1) Io nom
vo d Dynamic Voltage Vi nom ±150 ±150 ±150 ±150
load deviation 4 Io nom ↔ 1/2 Io nom
regulat.3
td Recovery time4 0.3 0.4 ms
α vo Temperature coefficient TC min – TC max ±0.02 ±0.02 %/K
of output voltage 6 Io nom

1 Same conditions for both outputs


2 If the output voltages are increased above Vo nom via R-input control, option P setting, remote sensing or option T, the output
currents should be reduced accordingly so that Po nom is not exceeded.
3 Measured according to IEC/EN 61204 with a probe according to annex A
4 See Dynamic Load Regulation
5 See Output Voltage Regulation of Double-Output Models
6 For battery charger applications, a defined negative temperature coefficient can be provided by using a temperature sensor
(see Accessories), but we recommend choosing special battery charger models.
7 Especially designed for battery charging using the battery temperature sensor (see Accessories). Similar models see table 7b.
Vo1 is set to 25.68 V ±1% (R-input open).
6 Breakdown voltage of the incorporated suppressor diodes (1 mA). To exceed Vo BR is dangerous for the suppressor diodes.

Table 7b: Other LKP models


All data not specified in this table are equal to LKP5740-7. General conditions as in table 5.

Model LKP 5320-6 LKP5661-5 2 LKP5741-5 3 Unit


Nom. output voltage 2 × 12 V 2 × 24 V 2 × 25.68 V
Characteristics Conditions Output 1 Output 2 Output 1, 2 Output 1, 2
min typ max min typ max min typ max min typ max
Io nom Output current nom. Vi min – Vi max 10 10 5.8 5 A
TC min – TC max
IoL Output current limit 1 Vi min – Vi max 10.2 10.2 6.0 5.2
TA max Max. operating temp. 60 50 50 °C
1 Both outputs series connected
2 All other data see LKP5660-7
3 All other data see LKP5740-7 (battery charger)

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Thermal Considerations Output Protection


If a converter is located in free, quasi-stationary air Each output is protected by a suppressor diode against
(convection cooling) at the indicated maximum ambient overvoltage, which could occur due to a failure of the control
temperature TA max (see table: Temperature specifications) circuit. In such a case, the suppressor diode becomes a short
and is operated at its nominal input voltage and output power, circuit. The suppressor diodes may smooth short overvoltages
the temperature measured at the Measuring point of case resulting from dynamic load changes, but they are not
temperature TC (see: Mechanical Data) will approach the designed to withstand externally applied overvoltages.
indicated value TC max after the warm-up phase. However, the
A short circuit at any of the two outputs will cause a shutdown
relationship between TA and TC depends heavily on the
of the other output. A red LED indicates any overload
conditions of operation and integration into a system. The
condition.
thermal conditions are influenced by input voltage, output
current, airflow, and temperature of surrounding components Note: Vo BR is specified in Electrical Output Data. If this voltage
is exceeded, the suppressor diode generates losses and may
and surfaces. TA max is therefore, contrary to TC max, an
become a short circuit.
indicative value only.
Caution: The installer must ensure that under all operating Parallel or Series Connection of Converters
conditions TC remains within the limits stated in the table:
Temperature specifications. Single- or double-output models with equal output voltage can
be connected in parallel without any precautions using option
Notes: Sufficient forced cooling or an additional heat sink T (current sharing). If the T pins are interconnected, all
(applied to -7 or -9) models allows TA to be higher than 71 °C
converters share the output current equally.
(e.g., 85 °C), if TC max is not exceeded. Details are specified in
fig. 12, including -5 and -6 models. Single-output models and/or main and second outputs of
double-output models can be connected in series with any
other (similar) output.
Io/Io nom
convection cooling forced cooling Notes:
1.0
05143b

– Parallel connection of double-output models should always


include both, main and second output to maintain good
0.8
-5 -6 -7 regulation.
0.6 – Not more than 5 converters should be connected in parallel.
TC max
0.4 -5 -6 -7 – Series connection of second outputs without involving their main
outputs should be avoided, as regulation may be poor.
0.2
– Series connection of outputs totalizing more than 36 V nominal
0 TA voltage need additional measures to limit the output to SELV
50 60 70 80 90 100 °C (Safe Extra Low Voltage).

Fig. 12 – The maximum output current is limited by the output with the
lowest current limitation, if several outputs are connected in
Output current derating versus temperature for -5, -6, and
series.
-9 (or -7) models.

Thermal Protection
A temperature sensor generates an internal inhibit signal,
which disables the outputs, when the case temperature
exceeds TC max. The outputs automatically recover, when the
temperature drops below this limit.
Continuous operation under simultaneous extreme worst-
case conditions of the following three parameters should be
avoided: Minimum input voltage, maximum output power, and
maximum temperature.

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Output Voltage Regulation Vo2 [V]


05083a
The following figures apply to single-output or double-output 13
Io1 =100 %
models with parallel-connected outputs. Io1 = 50 %
12.5
Io1 = 10 %
Vo
Vo nom 05001a
12.0

0.98 11.5

11

10.5
0.5 0 0.2 0.4 0.6 0.8 1 Io2/Io2 nom
Io
Fig. 15
IoL
Models with 2 outputs 12 V: ∆Vo2 versus Io2 with various Io1 (typ).

Io
0
0.5 1.0 Io nom Vo2 [V]
Fig. 13 05084a
Typical output characteristic Vo versus Io. 16.5
Io1 = 100%
16 Io1 = 50%
Io1 = 10%
Vo 15.5
Vod Vo ±1 % Vo ±1 %
15

Vod I 14.5
td td
14
t
Io /Io nom 13.5
0 0.2 0.4 0.6 0.8 1 Io2/Io2 nom
1
Fig. 16
0.5 Models with 2 outputs 15 V: ∆Vo2 versus Io2 with various Io1 (typ).
≥ 10 µs ≥ 10 µs
0 05102c
t

Vo2 [V]
Fig. 14 27
05085a

Io1 = 100%
Typical dynamic load regulation of Vo. Io1 = 50%
26
Io1 = 10%
25
Output Regulation of Double-Output Models
24
Output 1 is under normal conditions regulated to Vo nom,
independent of the output currents. 23
Vo2 depends upon the load distribution. If both outputs are 22
loaded with more than 10% of Io nom, the deviation of Vo2
remains within ±5% of Vo1. The following 3 figures show the 21
regulation with varying load distribution. 0 0.2 0.4 0.6 0.8 1 Io2/Io2 nom

Two outputs of a double-output model connected in parallel


behave like the output of a single-output model. Fig. 17
Note: If output 2 is not used, we recommend connecting it in Models with 2 outputs 24 V: ∆Vo2 versus Io2 with various Io1 (typ).
parallel with output 1. This ensures good regulation and
efficiency.

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Auxiliary Functions Sense Lines (Single-Output Models)


Important: Sense lines must always be connected! Incorrectly
Inhibit for Remote On/Off connected sense lines may activate the overvoltage protection
The outputs may be enabled or disabled by means of a logic resulting in a permanent short-circuit of the output.
signal (TTL, CMOS, etc.) applied between the inhibit input i This feature allows for compensation of voltage drops across
(pin 18) and pin 14 (S– or Vo1–). In systems with several the connector contacts and if necessary, across the load lines.
converters, this feature can be used to control the activation We recommend connecting the sense lines directly at the
sequence of the converters. If the inhibit function is not female connector.
required, connect the inhibit pin 18 to pin 14.
To ensure correct operation, both sense lines (S+, S–) should
Note: If pin 18 is not connected, the output is disabled. be connected to their respective power outputs (Vo+ and Vo–
06031b ), and the voltage difference between any sense line and its
respective power output (as measured on the connector)
Vo+
Iinh
should not exceed the following values:
Input

i 18
Table 9: Maximum voltage compensation allowed using
Vinh
sense lines
S–/Vo1– 14 Output Total voltage difference Voltage difference
voltage between sense lines and between
Fig. 18 their respective outputs Vo– and S–
Definition of Vinh and Iinh.
5.1 V <0.5 V <0.25 V

Table 8: Inhibit characteristics 12 V, 15 V, 24 V <1.0 V <0.25 V

Characteristic Conditions min typ max Unit


Note: If the output voltages are increased above Vo nom via R-in-
Vinh Inhibit Vo = on Vi min – Vi max – 50 0.8 V put control, option P setting, remote sensing, or option T, the
voltage output currents must be reduced accordingly, so that Po nom is
Vo = off 2.4 50
not exceeded.
I inh Inhibit current Vinh = 0 – 400 µA
tr Rise time 30 ms Programmable Output Voltage (R-Function)
tf Fall time depending on Io As a standard feature, the converters offer an adjustable
output voltage, identified by letter R in the type designation.
Iinh [mA] The control input R (pin 16) accepts either a control voltage
Vinh = 0.8 V Vinh = 2.4 V
Vext or a resistor Rext to adjust the desired output voltage. When
2.0
06032

input R is not connected, the output voltage is set to Vo nom.


1.6 a) Adjustment by means of an external control voltage Vext
1.2 between pin 16 (R) and pin 14:

0.8
The control voltage range is 0 – 2.75 VDC and allows an
output voltage adjustment in the range of approximately 0 –
0.4 Vo = on Vo = off 110% Vo nom.
0 Vo
Vext ≈ –––––– • 2.5 V
Vo nom
–0.4
–0.8 b) Adjustment by means of an external resistor:
Vinh [V]
–50 –30 –10 0 10 30 50 Depending upon the value of the required output voltage the
Fig. 19 resistor shall be connected
Typical inhibit current I inh versus inhibit voltage Vinh
either: Between pin 16 and pin 14 (Vo < Vo nom) to achieve
06001
an output voltage adjustment range of approximately 0 –
Vo /Vo nom
100% Vo nom.
1
or: Between pin 16 and pin 12 (Vo > Vo nom) to achieve an
0.1 output voltage adjustment range of 100 – 110% Vo nom.
0 t
tr tf Warning:
Inhibit – Vext shall never exceed 2.75 V.
1 – The value of R'ext shall never be less than the lowest
0 t value as indicated in table R'ext (for Vo > Vo nom) to
Fig. 20 prevent the converter from damage!
Output response as a function of inhibit control

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Notes:
06004a
– The R-Function excludes option P (output voltage Vo2+ 4 +
adjustment by potentiometer).
Vo2+ 6
If the output voltages are increased above Vo nom via R-input
control, option P setting, remote sensing, or option T, the Vo2– 8 24 V
output currents should be reduced, so that Po nom is not Vo1 30 V Co
exceeded. Vo2– 10 48 V
– With double-output models the second output follows the Vo1+ 12
value of the controlled main output.

– In case of parallel connection the output voltages should be Vo1– 14
Rext R'ext
individually set within a tolerance of 1 – 2%.
R 16
06003a
N~ Vo1+

R + Fig. 22
16
Vext Double-output models:
14
S– Wiring of the R-input for output voltages 24 V, 30 V, or
48 V with both outputs in series. A ceramic capacitor (Co )
L~ Vo1–
across the load reduces ripple and spikes.

N~ Vo1+
Test Sockets
S+
12
R'ext Test sockets (pin diameter 2 mm) for measuring the main
R
16 output voltage Vo or Vo1 are located at the front of the
S– Rext converter. The positive test jack is protected by a series
14
L~ Vo1– resistor (see: Functional Description, block diagrams).
The voltage measured at the test jacks is slightly lower than
Fig. 21 the value at the output terminals.
Output voltage control for single-output models

Table 10a: Rext for Vo < Vo nom; approximate values (Vi nom, Io nom, series E 96 resistors); R'ext = not fitted
Vo nom = 5.1 V Vo nom = 12 V Vo nom = 15 V Vo nom = 24 V
Vo [V] Rext [kΩ] Vo [V] 1 Rext [kΩ] Vo [V] 1 Rext [kΩ] Vo [V] 1 Rext [kΩ]
0.5 0.432 2 4 0.806 2 4 0.619 4 8 0.81
1.0 0.976 3 6 1.33 4 8 1.47 6 12 1.33
1.5 1.65 4 8 2 6 12 2.67 8 16 2
2.0 2.61 5 10 2.87 8 16 4.53 10 20 2.87
2.5 3.83 6 12 4.02 9 18 6.04 12 24 4.02
3.0 5.76 7 14 5.62 10 20 8.06 14 28 5.62
3.5 8.66 8 16 8.06 11 22 11 16 32 8.06
4.0 14.7 9 18 12.1 12 24 16.2 18 36 12.1
4.5 30.1 10 20 20 13 26 26.1 20 40 20
5.0 200 11 22 42.2 14 28 56.2 22 44 44.2

Table 10b: R’ext for Vo > Vo nom; approximate values (Vi nom, Io nom, series E 96 resistors); Rext = not fitted
Vo nom = 5.1 V Vo nom = 12 V Vo nom = 15 V Vo nom = 24 V
Vo [V] R'ext [kΩ] Vo [V] 1 R'ext [kΩ] Vo [V] 1 R'ext [kΩ] Vo [V] 1 R'ext [kΩ]
5.15 432 12.1 24.2 1820 15.2 30.4 1500 24.25 48.5 3320
5.2 215 12.2 24.4 931 15.4 30.8 768 24.5 49.0 1690
5.25 147 12.3 24.6 619 15.6 31.2 523 24.75 49.5 1130
5.3 110 12.4 24.8 475 15.8 31.6 392 25.0 50.0 845
5.35 88.7 12.5 25.0 383 16.0 32.0 316 25.25 50.5 698
5.4 75 12.6 25.2 316 16.2 32.4 267 25.5 51.0 590
5.45 64.9 12.7 25.4 274 16.4 32.8 232 25.75 51.5 511
5.5 57.6 12.8 25.6 243 16.5 33.0 221 26.0 52.0 442
13.0 26.0 196 26.25 52.5 402
13.2 26.4 169 26.4 52.8 383
1 First column: Vo or Vo1; second column: double-output models with outputs in series connection

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Display Status of LEDs

Vo1 > 0.95 to 0.98 Vo1 adj 06002a

OK
LEDs "OK ", "i " and "Io L" status versus input voltage
i Conditions: Io ≤ Io nom, TC ≤ TC max, Vinh ≤ 0.8 V
Io L
Vi Vi uv = undervoltage lock-out, Vi ov = overvoltage lock-out
Vi uv Vi min Vi max Vi ov Vi abs

Vo1 > 0.95 to 0.98 Vo1 adj Vo1 < 0.95 to 0.98 Vo1 adj
OK LEDs "OK" and "Io L" status versus output current
Io L Conditions: Vi min – Vi max, TC ≤ TC max, Vinh ≤ 0.8 V
Io
Io nom IoL

i LED "i " versus case temperature


TC Conditions: Vi min – Vi max , Io ≤ Io nom, Vinh ≤ 0.8 V
TC max TPTC threshold
Vinh threshold
i LED "i " versus Vinh
Vi inh Conditions: Vi min – Vi max , Io ≤ Io nom, TC ≤ TC max
-50 V +0.8 V +2.4 V +50 V
LED off LED Status undefined LED on

Fig. 23
LED indicators

Cell voltage [V]


Battery Charging / Temperature Sensor 06139b
2.45
All converters with an R-input are suitable for battery charger
applications, but we recommend to choose the models 2.40
especially designed for this application, see Model Selection,
table 2. 2.35
For optimal battery charging and life expectancy of the battery 2.30
an external temperature sensor can be connected to the R-
input. The sensor is mounted as close as possible to the 2.25
battery and adjusts the output voltage according to the battery
temperature. 2.20
Depending upon cell voltage and the temperature coefficient
2.15 Vo safe
of the battery, different sensor types are available, see
Accessories. 2.10
–20 –10 0 10 20 30 40 50 °C

VC = 2.27 V, –3 mV/K VC = 2.27 V, –3.5 mV/K


03099d
Vo+ VC = 2.23 V, –3 mV/K VC = 2.23 V, –3.5 mV/K
Power Vo– Load
Input
supply
R Fig. 25
Trickle charge voltage versus temperature for defined
temperature coefficient. Vo nom is the output voltage with
– open R-input.
+
+
ϑ

Temperature sensor Battery

Fig. 24
Connection of a temperature sensor

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Electromagnetic Compatibility (EMC) transient voltages, which typically occur in most installations.
The converters have been successfully tested to the following
A metal oxide VDR together with an input fuse and an input
specifications:
filter form an effective protection against high input
Immunity
Table 11: Electromagnetic immunity (type tests)

Phenomenon Standard Level Coupling Value Waveform Source Test In Perf.


mode 1 applied imped. procedure oper. crit. 2
Electrostatic IEC / EN 4 contact discharge 8000 Vp 1/50 ns 330 Ω 10 positive and yes A
discharge 61000-4-2 150 pF 10 negative
air discharge 15000 Vp
(to case) discharges
Electromagnetic IEC / EN 3 antenna 10 V/m AM 80% /1 kHz n.a. 80 – 1000 MHz yes A
field 61000-4-3
antenna 20 V/m AM 80% /1 kHz n.a. 800 – 1000 MHz yes A
10 V/m 1400 – 2100 MHz
5 V/m 2100 – 2500 MHz
3 antenna 10 V/m 50% duty cycle, n.a. 900 ±5 MHz yes A
200 Hz rep. rate pulse modul.
Electrical fast IEC / EN 3 capacitive, o/c ±2000 Vp bursts of 5/50 ns 50 Ω 60 s positive yes A
transients/burst 61000-4-4 2.5/5 kHz over 60 s negative
±i/c, +i/–i
15 ms; burst transients per
direct
period: 300 ms coupling mode
Surges IEC / EN 3 ±i/c ±2000 Vp 1.2/50 µs 12 Ω 5 pos. and 5 neg. yes A
61000-4-5 surges per
+i/– i ±1000 Vp 2Ω
coupling mode
Conducted IEC / EN 3 i, o, signal wires 10 VAC AM 80% 150 Ω 0.15 – 80 MHz yes A
disturbances 61000-4-6 (140 dBmV) 1 kHz sine wafe
Power frequency IEC / EN 3 -- 100 A/m n.a. 60 s in all 3 axis yes A
magnetic field 61000-4-8
Pulse IEC / EN - -- ±300 A/m n.a. 5 pulses per axis yes B
magnetic field 61000-4-9 repetit. rate 10 s
Voltage dips, IEC / EN 40% +i/– i 230 →92 2→1→2 s n.a. yes B3
short interrup- 61000-4-11 →230
tions and
0% +i/– i 230 →0
variations
→230
1 i = input, o = output, c = case
2 A = Normal operation, no deviation from specifications, B = Temporary loss of function or deviation from specs possible3
3 Only LKP models have been tested.

Emissions

dbµV LK4301-6, Peak L, conducted, 0.15 - 30 MHz, PMM 8000, 30-May-06 dbµV LKP5660-6, Peak L, conducted, 0.15 - 30 MHz, PMM 8000, 30-May-06

70 70
LK4301-con-p

LKP5660-con-p-a

EN 55022 B EN 55022 B

50 50

30 30

10 10

0.2 0.5 1 2 5 10 20 MHz 0.2 0.5 1 2 5 10 20 MHz

Fig. 26a Fig. 26b


Conducted emissions (peak) at the phase input according to Conducted emissions (peak) at the phase input according to
EN 55011/22, measured at Vi nom and Io nom (LK4301-7R). EN 55011/22, measured at Vi nom and Io nom (LKP5660-7R).
The neutral line performs quite similar. The neutral line performs quite similar.

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TÜV-Divina, ESVS 30:R&S, BBA 9106/UHALP 9107:Schwarzb., QP, 2005-11-11


dBµV/m Testdistance 10 m, LK4301-7R, Ui=230 VAC, Uo=12 V Io= 12 A

JM070
50 EN 55011 A

40

30
<25 dbµV/m

20

10

30 50 100 200 500 1000 MHz

Fig. 27
Typ. radiated emissions accord. to EN 55011/22, antenna 10 m
distance, measured at Vi nom and Io nom (LK4301-7R).

Environmental Conditions
Table 12: Mechanical and climatic stress
Test Method Standard Test Conditions Status
±2
Cab Damp heat IEC/EN 60068-2-78:2001 Temperature: 40 °C Converter not
steady state MIL-STD-810D sect. 507.2 Relative humidity: 93 +2/-3 % operating
Duration: 56 days
Ea Shock IEC/EN 60068-2-27:1987 Acceleration amplitude: 50 g n = 490 m/s2 Converter
(half-sinusoidal) MIL-STD-810D sect. 516.3 Bump duration: 6 ms operating
Number of bumps: 18 (3 each direction)
Fc Vibration IEC/EN 60068-2-6:1995 Acceleration amplitude: 0.35 mm (10 – 60 Hz) Converter
(sinusoidal) MIL-STD-810D sect. 514.3 5 gn = 49 m/s2 (60 – 2000 Hz) operating
Frequency (1 Oct/min): 10 – 2000 Hz
Test duration: 7.5 h (2.5 h each axis)
Fh Random vibration IEC/EN 60068-2-64 Acceleration spectral density: 0.05 g n2 /Hz Converter
broad band Frequency band: 8 – 500 Hz operating
(digital control) Acceleration magnitude: 4.9 gn rms
Test duration: 1.5 h (0.5 h each axis)
Kb Salt mist, cyclic IEC/EN 60068-2-52:1996 Concentration: 5% (30 °C) Converter not
(sodium chloride Duration: 2 h per cycle operating
NaCl solution) Storage: 40 °C, 93% rel. humidity
Storage duration: 22 h per cycle
Number of cycles: 3

Temperatures
Table 13: Temperature specifications, values given are for an air pressure of 800 – 1200 hPa (800 – 1200 mbar)
Temperature -5 -6 -7, -7E -5E, -6E, -9E Unit
Characteristics Conditions min max min max min max min max
TA Ambient temperature Converter –25 50 –25 60 –25 71 –40 71 °C
operating
TC Case temperature 1 –25 85 1 –25 90 1 –25 95 1 –40 95 1
TS Storage temperature Not operating –40 85 –40 85 –40 85 –55 85
1 Overtemperature lockout at TC ≥ 95 °C.

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Reliability
Table 14: MTBF calculated according to MIL-HDBK 217F
Values at specified Model Ground benign Ground fixed Ground mobile Unit
case temperature 40 °C 40 °C 70 °C 50 °C
MTBF LK4301-7ER 514 000 88 000 38 000 35 000 h

Mechanical Data European


Projection
Dimensions in mm. The converters are designed to be inserted into
a 19" rack, 160 mm long, according to IEC 60297-3.

7 TE 9 TE
3.27

12.1
10.3

30.3
20.3
7.04
159 4.5
09002e

Test sockets (+/–)


Option P (Vo)
29.9 Option D (Vto)
19.7 Option D (Vti) d
111 (3U)

LED i (red)
89

LED OK (green)
4.5
9.5

LED IoL (red)

Gravitational
Measuring point of
51.5

case temperature TC

axis
6.5

50 27.38 42
(171.0 .... 171.9)
80
Front plate Main face Back plate
168.5 ∅5 x 90°
= Ø 4.1
= Ø 3.5
11.8

0.2

∅2.8

Screw holes of the


25.9

frontplate

Notes:
– d ≥ 15 mm, recommended minimum distance
4

to next part in order to ensure proper air


circulation at full output power.
Mounting slots for chassis or wall mounting – free air location: the converter should be
mounted with fins in a vertical position to
achieve maximum airflow through the heat
Fig. 28 sink.
Aluminum case K02 with heat sink, black finish (EP powder
coated), and self cooling; weight ≈1.6 kg

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38.5 50 7 TE 4 TE
5 158 3.27
11.8

5
09003b

M4
111 (3U)

101

Measuring point of
case temperature TC

17.3 133.4 47.2 5

168
(171.0 ... 171.9)

Fig. 29
Option B1: Aluminum case K02 with small cooling plate; black finish (EP powder coated).
Suitable for mounting with access from the backside.
Total weight approx. 1.2 kg. European
Projection
Note: Long case with option B2, elongated by 60 mm for 220
mm rack depth, is available on request (no LEDs, no test
sockets).

11.2
5 47.2 6.5
6.5

38.5 11027

11.8
140
127

13

17.3 133.4 ±0.2


30
168

Fig. 30
Option B: Aluminum case K02 with large cooling plate; black finish (EP powder coated).
Suitable for front mounting.
Total weight approx. 1.3 kg

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Safety and Installation Instructions Table 15: Pin allocation


Pin ConnectorH15S2/S45 Connector type H15
Connector Pin Allocation
no. LK4003 (Vo = 5.1 V) LK 4000 (Vo ≥ 5.1 V) LK/LKP5000
The connector pin allocation table defines the
electrical potentials and the physical pin positions on 4
Vo+ Positive output Vo+ Positive output Vo2+ Pos. output 2
the H15 connector. The protective earth is connected 6
by a leading pin (no. 24), ensuring that it makes 8
contact with the female connector first.Installation Vo– Negative output Vo– Negative output Vo2– Neg. output 2
10
Instructions
12 S+ Sense+ S+ Sense+ Vo1+ Pos. output 1
10010b 14 S– Sense – S– Sense – Vo1– Neg. output 1
Fixtures for connector
16 R1 Control of Vo R1 Control of Vo R1 Control of Vo1
retention clips HZZ01209G
(see Accessories) 18 i Inhibit i Inhibit i Inhibit
20 D3 Save data D3 Save data D3 Save data
22 T4 Current share T4 Current share T4 Current share
32 4 24 2 Protective earth Protective earth Protective earth
Connector type H15 26
N ∼ Neutral line N ∼ Neutral line N∼ Neutral line
28
30
Fixtures for connector L~ Phase line L~ Phase line L∼ Phase line
retention clips HZZ01209G 32
(see Accessories) 1 Not connected, if option P is fitted.
2 Leading pin (pre-connecting)
3 Pin not connected, unless option D or V is fitted.
4 Not connected, unless option T is fitted.
30/32 4/6 5 Option K stands for the H15S4 connector (compatibility with LK1001)
Connector type H15S4
Installation Instructions
Fig. 31a Note: These converters exhibit a power factor correction (PFC).
View of converter's male standard H15 The LK4000/5000 models are intended to replace the LK1000 and
connector and the connector H15S4 (models LK2000 converters in order to comply with IEC/EN 61000-3-2.
with option K) LK1000 is replaced by LK4003 with option K.
Switch off the system and check for hazardous voltages
before altering any connection!
These converters are components, intended exclusively for
S10001d inclusion within other equipment by an industrial assembly
operation or by professional installers. Installation must strictly
follow the national safety regulations in compliance with the
30 26 22 18 14 8/10 enclosure, mounting, creepage distances, clearances,
casualty, markings, and segregation requirements of the end-
use application.
32 28 24 20 16 12 4/6 Connection to the system shall be made via the matching H15
female connector H15; see Accessories. Other installation
Fixtures for retention clips HZZ01209G methods may not meet the safety requirements.
Connector type H15S2 Pin no. 24 ( ) is reliably connected with the case. For safety
reasons it is essential to connect this pin reliably to protective
Fig. 31b earth. See Safety of Operator-Accessible Output Circuits.
View of converter's male connector H15S2. Not for new The phase input 30/32 (L~) is connected via a built-in fuse
designs, use option K ! (see Input Fuse and table 4), which is designed to protect in
the case of a converter failure.
An additional external fuse, suitable for the application, might
be necessary in the wiring to the other line input 26 /28 (N~) if:
• Local requirements demand an individual fuse in each
source line

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• Phase and neutral of the mains are not defined or cannot All boards of the converters are coated with a protective
be assigned to the corresponding terminals (L~ to phase lacquer.
and N~ to neutral).
The converters are subject to manufacturing surveillance
• Neutral and earth impedance is high or undefined in accordance with the above mentioned UL standards and
ISO 9001:2008. A CB-scheme is available.
Notes:
– If the inhibit function is not used, pin no. 18 (i) should be Protection Degree and Cleaning Liquids
connected to pin no. 14 (S–/Vo1–) to enable the output(s).
Condition: Female connector fitted to the converter.
– Do not open the converters, or warranty will be invalidated.
• IP 30: All models except those with option P, and except
– Due to high current values, the converters provide two
those with option D or V including a potentiometer.
internally parallel contacts for certain paths (pins 4/6, 8/10, 26/
28 and 30/32). It is recommended to use both female contacts • IP 20: All models fitted with option P, or with option D or V
in parallel connection order to keep the voltage drop and the with potentiometer.
temperature of the contacts low.
In order to avoid possible damage, any penetration of cleaning
– If the second output of double-output models is not used,
connect it in parallel with the main output. fluids is to be prevented.
Make sure that there is sufficient airflow available for
Isolation and Leakage Currents
convection cooling. This should be verified by measuring the
case temperature, when the converter is installed and The electric strength test is performed in the factory as routine
operated in the end-use application; see Thermal test in accordance with EN 50514 and IEC/EN 60950. The
Considerations. company will not honor warranty claims resulting from
incorrectly performed electric strength field tests.
Ensure that a converter failure (e.g., an internal short-circuit)
does not result in a hazardous condition; see also Safety of Leakage currents flow due to internal leakage capacitances and
Operator-Accessible Output Circuits. Y-capacitors. The current values are proportional to the supply
voltage and are specified in the table below.
Standards and Approvals
Table 16: Leakage currents
The converters are safety-approved to EN/IEC 60950-1
and UL/CSA 60950-1 2nd Ed. Characteristic Class I Unit

The converters correspond to Class I equipment and Maximum earth Permissible according to IEC/EN 60950 3.5 mA
have been evaluated for: leakage current
Typ. value at 254 V, 50 Hz (LK models) 0.8

• Building-in Typ. value at 254 V, 50 Hz (LKP models) 0.8

• Basic insulation between input and case based on


250 VAC, and double or reinforced insulation between Railway Applications and Fire Protection
input and output(s). The converters have been designed by observing the railway
• Functional insulation between outputs. standards EN 50155 and EN 50121-4. All boards are coated
with a protective lacquer.
• Overvoltage category II
The converters with version V108 (or later) comply with NF-F16
• Pollution degree 2 environment
(I2/F1). They also accord to EN 45545-1, EN 45545-2 (2013),
• Max. altitude: 2000 m. if installed in a technical compartment or cabinet.
• The converters fulfill the requirements of a fire enclosure.

Table 17: Isolation


Characteristic Input to case Output(s) to Output 1 to Unit
and output(s) case output 2
Electric Factory test >1 s 2.8 1 1.4 0.15 kVDC
strength
AC test voltage equivalent
2.0 1.0 0.1 kVAC
test to factory test
Insulation resistance at 500 VDC >300 >300 >100 2 MΩ
Creapage distances ≥ 3.2 3 -- -- mm
1 According to IEC/EN 60950, subassemblies connecting input to output are pre-tested with 5.6 kVDC or 4 kVAC.
2 Tested at 150 VDC
3 Input to outputs: 6.4 mm

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BCD20001-G Rev AF1, 17-Apr-2018 The Power Partners. Page 21 of 28
K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Safety of Operator-Accessible Output Circuits


10021a
If the output circuit of a converter is operator-accessible, it Fuse
shall be an SELV circuit according to IEC/EN 60950-1. ~ +
Mains Fuse AC-DC SELV
The table below shows a possible installation configuration, ~ con- –
compliance with which causes the output circuit of a K Series verter
AC-DC converter to be a SELV circuit according to IEC/EN Earth
60950 up to a configured output voltage of 36 V (sum of nominal connection
voltages connected in series) .
However, it is the sole responsibility of the installer to ensure Fig. 32
compliance with the applicable safety regulations. Schematic safety concept.

Table 18: Safety concept leading to a SELV output circuit


Conditions AC-DC converter Installation Result
Nominal voltage Grade of insulation Measures to achieve the resulting Safety status of the AC-DC
between input and output safety status of the output circuit converter output circuit
provided by the AC-DC converter
Mains Double or reinforced Earthed case1 and installation SELV circuit
≤ 250 VAC according to the applicable standards
1 The earth connection has to be provided by the installer according to the relevant safety standards, e.g., IEC/EN 60950.

Description of Options
Table 19: Survey of options
Option Function of option Characteristic
-7, -7E Restricted operational ambient temperature range TA = – 25 to 71 °C (not for new designs)
E Electronic inrush current limitation circuitry Active inrush current limiter, standard feature for TA = – 40 °C
P2 Potentiometer for fine adjustment of output voltage Adjustment range +10 / – 60% of Vo nom, excludes R input
D1 Input and/or output undervoltage monitoring circuitry Safe data signal output (D0 – DD)
V1 Input and/or output undervoltage monitoring circuitry ACFAIL signal according to VME specifications (V0, V2, V3)
T Current sharing Interconnect T-pins if paralleling outputs (max 5 converters)
K H15S4 connector for models with 5.1 V output For new designs; it provides compatibility with LK1001 models
B, B1, B2 Cooling plate (160 or 220 mm long) Replaces standard heat sink, allowing direct chassis-mounting
G RoHS-compliant for all six substances G is always the last character in the type designation
1 Option D excludes option V and vice versa; option V only for 5.1 V outputs.
2 Option P is not available for battery charger models.
11001b

-7 Restricted Temperature Range


PFC - correct.
Input Filter

Converter

Option -7 and -7E stand for a restricted operational ambient Control +


temperature range of –25 to 71 °C rather than – 40 to 71 °C.
FET

E Inrush Current Limitation Rectifier

The converters exhibit an electronic circuit replacing the Rs RI Cb


standard built-in NTC, in order to achieve an enhanced inrush
current limiting function (standard feature).
Fig. 33
Block diagram for option E

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Note: Subsequent switch-on cycles at start-up are limited to load lines should have equal length and cross section to
max. 10 cycles during the first 20 seconds (cold converter) and ensure equal voltage drops.
then to max. 1 cycle every 8 s.
Not more than 5 converters should be connected in parallel. The
Table 20: Inrush current characteristics with option E R pins should be left open-circuit. If not, the output voltages must
be individually adjusted prior to paralleling within 1 to 2% or the R
Characteristics all models Unit pins should be connected together.
Vi = 230 VAC typ max
Parallel connecting converters with option P is not recommen-
I inr p Peak inrush current – 25.3 A ded.
t inr Inrush current duration 35 50 ms
Note: Converters with version V108 (or later) should not be
operated in parallel with older converters. The current share
function would not work properly.
Ii [A] 11002b 11036b
Vo+ 2 1

20 Capacitor Ci S+
fully charged
15 T 1
Converter
S–
10 Normal operation
Vo–
(FET fully conducting)
5
Load
0 Vo+ 2

S+
–5
T 1
–10 Converter
tinr S–
t
Vo– 1
0 10 20 30 40 50 60 70 80 ms
Fig. 34
Typ. inrush current with option E Max. 5 converters in parallel connection
Vi = 230 VAC, f i = 50 Hz, Po = Po nom 1 Lead lines should have equal length and cross
section, and should run in the same cable loom.
2 Diodes recommended in redundant operation only
P Potentiometer Fig. 36
A potentiometer provides an output voltage adjustment range Paralleling of single-output models using option T with the
of +10/–60% of Vo nom. It is accessible through a hole in the sense lines connected at the load
front cover. Option P is not available for battery charger Power bus
models and is not recommended for converters connected in 11037b + –
Vo2+
parallel.
Vo2–
Option P excludes the R-function. With double-output models,
both outputs are influenced by the potentiometer setting. Converter T

If the output voltages are increased above Vo nom via R input Vo1+
control, option P setting, remote sensing, or option T, the Vo1–
output current(s) should be reduced accordingly, so that
Po nom is not exceeded. Load
11003a
Vo2+
T Current Sharing Vo+
Load Vo2–
This option ensures that the Vo–
T
output currents are approx- Converter
Vo+
imately shared between all Vo1+
parallel-connected converters, Vo–
Vo1–
hence increasing system
Vo+
reliability. To use this facility,
simply interconnect the T pins Vo–
of all converters and make sure Max. 5 converters in parallel connection
that the reference for the T Fig.35 Fig. 37
signal (pin 14: S– or Vo1–), are Example of poor wiring in Paralleling of double-output models with the outputs
also connected together. The parallel connection connected in series, and using option T with power bus. The
signal at the T pins is referenced to Vo1–.

MELCHER
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Table 21: Undervoltage monitoring functions


Output type Monitoring Minimum adjustment range Typical hysteresis Vho [% of Vt]
JFET NPN Vb 4 Vo /Vo1 of threshold level Vt for Vt min – Vt max
Vtb 4 Vto Vho
D1 D5 no yes - 3.5 – VBR 1 2.5 – 0.6 V
D2 D6 yes no 355 VDC - -
D3 D7 yes yes 355 VDC (0.95 – 0.985 Vo1) 2 "0"
D4 D8 no yes - (0.95 – 0.985 Vo1) 2 "0"
D0 D9 no yes - 3.5 – VBR 3 2.5 – 0.6 V
yes yes 355 VDC 3.5 – VBR 3 2.5 – 0.6 V
DD yes yes 355 VDC 3.5 – VBR 1 2.5 – 0.6 V
1 Threshold level adjustable by potentiometer. See Output Data for VBR.
2 Fixed value. Tracking if Vo1 is adjusted via R-input, option P, or sense lines.
3 The threshold level permanently adjusted according to customer specification ±2% at 25 °C. Any value within the specified range is
basically possible, but causes a special type designation in addition to the standard option designations (D0/D9).
4 Vb is the voltage generated by the boost regulator. When Vb drops below 355 V, the D signal triggers, and the output(s) will remain
powered during nearly the full hold-up time t h.

D Undervoltage Monitor Table 22: JFET output (D0 – D4)


The input and/or output undervoltage monitoring circuit Vb, Vo1 status D output, VD
operates independently of the built-in input undervoltage
Vb or Vo1 < Vt low, L, VD ≤ 0.4 V at I D = 2.5 mA
lockout circuit. A logic "low" (self conducting JFET) or "high"
signal (NPN output) is generated at the D output (pin 20), Vb and Vo1 > Vt + Vh high, H, I D ≤ 25 µA at VD = 5.25 V
when one of the monitored voltages drops below the
preselected threshold level V t. This signal is referenced to S– NPN output (D5 – DD):
/ Vo1–. The D output recovers, when the monitored voltages
Pin D is internally connected via the collector-emitter path of a
exceed Vt + Vh. The threshold level Vbi is adjusted in the
NPN transistor to the negative potential of output 1. VD < 0.4 V
factory. The threshold level Vto is either adjusted by a
(logic low) corresponds to a monitored voltage level (Vi and/or
potentiometer accessible through a hole in the front cover, or
Vo1) > Vt + Vh. The current ID through the open collector should
adjusted in the factory to a fixed value specified by the
not exceed 20 mA. The NPN output is not protected against
customer.
external overvoltages. VD should not exceed 40 V.
Option D exists in various versions D0 – DD, as shown in the
table below.
JFET output (D0 – D4): 11007a

Vo+/Vo1+
Pin D is internally connected via the drain-source path of a
JFET (self-conducting type) to the negative potential of output
Rp
1. VD ≤ 0.4 V (logic low) corresponds to a monitored voltage
ID
level (Vi and/or Vo1) <Vt. The current I D through the JFET
Input

20
should not exceed 2.5 mA. The JFET is protected by a 0.5 W NPN open D
Zener diode of 8.2 V against external overvoltages. collector
VD
11006a

Vo+/Vo1+ 14
S–/Vo1–
Rp
ID
Fig. 39
Input

20
Self-conducting D Option D5 – DD: NPN output, Vo1 ≤ 40 V, I D ≤ 20 mA
junction FET
VD
Table 23: JFET output (D5 – DD)
14 Vb, Vo1 status D output, VD
S–/Vo1–
Vb or Vo1 < Vt high, H, I D ≤ 25 µA at VD = 40 V
Fig. 38
Vb and Vo1 > Vt + Vh low, L, VD ≤ 0.4 V at I D = 20 mA
Option D0 – D4: JFET output, I D ≤ 2.5 mA

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Table 24: D-output logic signals


Version of D Vb < Vt resp. Vo < Vt Vb > Vt + Vh resp. Vo > Vt Configuration
D1, D2, D3, D4, D0 low high JFET
D5, D6, D7, D8, D9, DD high low NPN

Input voltage monitoring


NPN VD
VD high 11044b

3 3 3 3
VD low
0 t
ID
ID high

ID low
0 t

JFET VD
VD high

VD low
0 t
th1 tlow min4 tlow min4 tlow min4 thigh min
Vo1
Vo1 nom th1
1
0.95

0 t

Vb [VDC]

358
355

0 t
Input voltage failure Switch-on cycle Input voltage sag Switch-on cycle and subsequent
input voltage failure
Output voltage monitoring
NPN VD 2
VD high

VD low
0 t

ID
ID high

ID low 1 Hold-up time see: Electrical Input Data.


0 t 2 With output voltage monitoring, hold-up time t h = 0.
3 The signal remains high, if the D output is connected
JFET VD
VD high to an external source.
4 t low min = 100 – 170 ms, typically 130 ms
VD low
0 t
tlow min4
Vo1
Vo1 nom
Vto +Vho
Vto
0 t

Output voltage failure

Fig. 40
Relationship between Vb, Vo1, VD, Vo1 /Vo1 nom versus time

MELCHER
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

K Connector H15S4
Models with 5.1 V output are fitted with a connector H15S4
(rather than H15S2). This option should be used for new de-
signs and provides compatibility to LK1001 models.

B, B1, B2 Cooling Plate


Where a cooling surface is available, we recommend the use
of a cooling plate instead of the standard heat sink. The
mounting system should ensure sufficient cooling capacity to
guarantee that the maximum case temperature TC max is not
exceeded. The cooling capacity is calculated by:
(100% – h)
P Loss = –––––––––– • Vo • Io
η

Efficiency η see Model Selection.

For the dimensions of the cooling plates, see Mechnical Data.


Option B2 is for customer-specific models with elongated
case (for 220 mm DIN-rack depth) only.

G RoHS
Models with G as last character of the type designation are
RoHS-compliant for all six substances.

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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

Accessories
A variety of electrical and mechanical accessories are
available including:
– Front panels for 19" DIN-rack: Schroff or Intermas,
12 TE / 3U; see fig. 41
– Mating H15 connectors with screw, solder, faston, or
press-fit terminals, code key system and coding wedges
HZZ00202-G; see fig. 42.
– Pair of connector retention clips HZZ01209-G; see fig. 43 20 to 30 Ncm

– Connector retention brackets HZZ01216-G; see fig. 44.


– Cage clamp adapter HZZ00144-G; see fig. 45
– Different cable hoods for H15 connectors (fig. 46):
- HZZ00141-G, screw version
- HZZ00142-G, use with retention brackets HZZ01218-G
- HZZ00143-G, metallic version providing fire protection

Fig. 44
Connector retention brackets HZZ01216-G (CRB-HKMS)

Fig. 41
Different front panels
Fig. 45
Cage clamp adapter HZZ00144-G

Fig. 42
Different mating connectors

Fig. 43
Connector retention clips to fasten the H15 connector to Fig. 46
the rear plate; see fig. 24. HZZ01209-G consists of 2 clips. Different cable hoods

MELCHER
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters

– Chassis or wall-mounting plate K02 (HZZ01213-G) for


models with option B1. Mating connector (HZZ00107-G)
European
with screw terminals; see fig. 47 Projection

– DIN-rail mounting assembly HZZ0615-G (DMB-K/S); see


fig. 48
26 (1.02")
– Additional external input and output filters

9.8 (0.4")
09125a

– Different battery sensors S-KSMH... for using the


converter as a battery charger. Different cell
L 56 (2.2")
characteristics can be selected; see fig. 49, table 24, and adhesive tape
L = 2 m (standard length)
Battery Charging / Temperature Sensors. other cable lengths on request

For additional accessory product information, see the Fig. 49


accessory data sheets listed with each product series or Battery temperature sensor
individual model at www.belpowersolutions.com .

Table 24: Battery temperature sensors


Battery Sensor Cell Cell temp. Cable
voltage type voltage coefficient length
nom.[V] [V] [mV/K] [m]
12 S-KSMH12-2.27-30-2 2.27 – 3.0 2
12 S-KSMH12-2.27-35-2 2.27 – 3.5 2
24 S-KSMH24-2.27-30-2 2.27 – 3.0 2
24 S-KSMH24-2.27-35-2 2.27 – 3.5 2
Fig. 47
24 S-KSMH24-2.31-35-0 2.31 – 3.5 4.5
Chassis- or wall-mounting plate
HZZ01213-G (Mounting plate K02) 24 S-KSMH24-2.31-35-2 2.31 – 3.5 2
24 S-KSMH24-2.35-35-2 2.35 – 3.5 2
48 S-KSMH48-2.27-30-2 2.27 – 3.0 2
48 S-KSMH48-2-27-35-2 2.27 – 3.5 2

Note: Other temperature coefficients and cable lengths are


available on request.

Fig. 48
DIN-rail mounting assembly HZZ00615-G (DMB-K/S)

NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support
systems, equipment used in hazardous environments, or nuclear control systems.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on
the date manufactured. Specifications are subject to change without notice.
Copyright © 2018, Bel Power Solutions Inc. All rights reserved. belfuse.com/power-solutions

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Authorized Distributor

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BK2320-9RG AK1001-9RG AK2540-9RG BK2540-9RG LK1501-9ERG BK1301-9RG LK5540-9ERG CK2540-
9ERG LK5660-9ERG EK1601-9ERG AK1501-9RG LK5320-9ERG CK2320-9ERG LK1001-9ERG DK1601-9ERG
DK1301-9ERG LK4601-9ERG CK1501-9ERG

Bel Power Solutions:


AK1601-7R AK1301-7R LK5540-9ERD3B1 LK4601-9ERD3B1 LK5660-7R LK5540-7R LK2660-7R LKP5660-7R
LK1601-9ERB1 CK2660-9ERG AK2660-9RG AK2320-9RTG AK1001-9P BK2540-7R CK1601-9ERT CK1601-
9ERG BK1301-9R AK1501-9RTG BK2660-9R BK1601-9R AK2540-9R BK2320-9R AK1301-9RG CK2320-7ERT
BK1601-9RG CK1301-9ERG EK1301-9ERG DK2660-7R DK1501-9EP DK2540-7R DK1601-9ER LK5540-9ER
LK5320-9ERB1 LK4301-9ERG LKP5660-9ERG LK5660-7ER LK4601-9ER LKP5740-9ERG LK4501-9ERG
LK1301-9ER LK1601-9ER LK1001-7R LK2320-9ERG LK1501-9ER LK1601-9ERG LK2660-9ERG LK2540-9ER
LK2320-7RB1 EK2320-9ERG AK1601-9RG DK2660-9ERG LK1301-9ERG BK2660-9RG DK2740-9ERG LK2540-
9ERG CK2540-9ERTG LK2540-7R AK2320-7R LK5540-7RB1 LK2320-7R LK1601-7R CK2540-9ERT EK1601-
9ERT AK1601-9R AK1601-9RT DK2320-7RT LK2540-7ERB1 BK1001-7R BK1601-7R DK1301-7R DK1601-7R
DK2320-7R EK1601-7R LK5540-7ERT BK 1613-9R AK-1615-7R CK1610-9ERD0G LK1301-7R LK4601-7R
LK4003-6RK EK1601-7RT LK1301-7ERT LK2540-7RTB1

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