Ds Bps K PFC Melcher Series-1665524
Ds Bps K PFC Melcher Series-1665524
Ds Bps K PFC Melcher Series-1665524
Features
• RoHS lead-free-solder and lead-solder-exempted pro-
ducts are available
• 5 year warranty for RoHS compliant products with an
extended temperature range
• Class I equipment
• Power factor >0.93, harmonics IEC/EN 61000-3-2
• Immunity according to IEC/EN 61000-4-2, -3, -4, -5,
-6, -8, -9
• Compliant with EN 50155, EN 50121-4, EN 45545
(version V108 or later).
• High efficiency
• Input over- and undervoltage lockout
• Adjustable output voltage with remote on/off
• 1 or 2 outputs: SELV, no load, overload, and short-circuit
proof
• Rectangular current limiting characteristic
• PCBs protected by lacquer
• Very high reliability
111
4.4"
3U Safety-approved to the latest edition of IEC/EN 60950-1
80 168
and UL/CSA 60950-1
3.2" 6.6"
16 TE
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
An internal temperature sensor generates an inhibit signal, according to IEC 60297-3, or be mounted on a chassis or
which disables the outputs, when the case temperature TC plate.
exceeds the limit. The outputs automatically recover, when Important:
the temperature drops below the limit.
These products are intended to replace the LK1000 and LK2000
Various options are available to adapt the converters to models, in order to comply with IEC/EN 61000-3-2. For appli-
individual applications. An external temperature sensor is cations with DC input or main frequencies other than 50/60 Hz, the
available to allow for temperature adapted battery charging. LK1000 and LK2000 model types are still available.
Model Selection
Non-standard input/output configurations or special customer adaptations are available on request.
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Example: LK5540-9ERD3TB1G: Power factor corrected AC-DC converter, operating input voltage range 85 – 264 VAC,
2 electrically isolated outputs, each providing 15 V, 5 A, equipped with inrush current limiter, R-input to adjust the
output voltages, undervoltage monitor D3, current share feature, cooling plate B1, RoHS compliant.
Note: The sequence of options must follow the order above. This part number description is descriptive only; it is not inteded for creating
part numbers.
Product Marking Specific type designation, input voltage range, nominal output
voltages and currents, degree of protection, batch no., serial
Basic type designation, applicable approval marks, CE mark,
no., data code including production site, modification status,
warnings, pin designation, Power-One patents and company
and date of production.
logo, identification of LEDs, test sockets, and potentiometer.
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Functional Description control logic senses the main output voltage Vo or Vo1 and
generates, with respect to the maximum admissible output
The input voltage is fed via an input fuse, an input filter, a
currents, the control signal for the switching transistor of the
rectifier, and an inrush current limiter to the boost converter.
forward converter.
This step-up converter provides a sinusoidal input current
(IEC/EN 61000-3-2, class D equipment) and charges the bulk The second output of double output models is tracking the
capacitor C b to approx. 370 VDC. This capacitor sources a main output, but has its own current limiting circuit. If the main
single-transistor forward converter and provides the power output voltage drops due to current limitation, the second
during the hold-up time. output voltage will fall as well and vice versa.
The main transformer exhibits a separate secondary winding A separate auxiliary converter generates the supply voltages
for each output. Each generated voltage is rectified and for all primary and secondary control circuits and options.
smoothed by the power choke and the output filter. The
P 03001d
16 R
26 CY 18 i
Control circuit
1 12 S+
CY 4
Bridge retifier
Vo+
Input filter
Cb + 6
Output
filter
8
CY Vo–
Fuse
2 10
L~ 30 14 S–
32
CY
24
Fig. 1 – +
Block diagram of single-output models
1 Transient suppressor (VDR)
2 Inrush current limiter (NTC, only models with TA min = –25 °C ) or option E
P 03002d
CY 16 R
N~ 26
Boost converter (approx. 100 kHz)
28 18 i
20 D
Control circuit
1 22 T
CY
Bridge retifier
Input filter
Cb +
Output 1
12 Vo1+
filter
Fuse
14 Vo1–
2
4
Vo2+
Output 2
6
filter
L~ 30
32 CY 8
Vo2–
10
24
– +
Fig. 2
Block diagram of double-output models
1 Transient suppressor (VDR)
2 Inrush current limiter (NTC, only models with TA min = –25 °C ) or option E
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
1 Rated input frequency: 50 – 60 Hz, operating frequency: 47 – 63 Hz. For operation at other frequencies, contact Power-One.
2 With double-output models, both outputs loaded with I o nom
3 Valid for models without option E. This is the value of the NTC resistance at 25 °C and applies to cold converters for the initial switch-on
cycle. Subsequent switch-on/off cycles increase the inrush current peak value.
4 Operation with DC input voltage is not specified and not recommended.
lockout function!
If Vi is below Vi min, but above the undervoltage lockout level,
the output voltage may be below the value specified in the Fig. 3
tables Electrical Output Data. Equivalent circuit diagram for input impedance.
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
0.9
Vi = 230 VAC
0
0.1 0.5 1 ms 0.85
Fig. 4
Theoretical worst case input inrush current versus 0.8
0 0.2 0.4 0.6 0.8 Io /Io nom
time at Vi = 255 V, Rext = 0 for models without
option E
Fig. 6
Power factor versus output current (LK4501-7R)
li [A]
04002a
LKP5660-pf
1.0
2
LKP Vi = 187 VAC
0.95
1
LK 0.9
Vi = 230 VAC
0
50 100 150 200 250 VAC 0.85
Fig. 5 0.8
0 0.2 0.4 0.6 0.8 Io /Io nom
Input current versus input voltage at Io nom
Fig. 7
Power factor versus output current (LKP5660-7R)
mA/W
4 LKP-harm
3.5
3
2.5
2
1.5
1
0.5
0
3 5 7 9 11 13 Harm.
Fig. 8
Harmonic input currents at Vi = 230 V, Io = Io nom for
LK4501-7R (left bars) and LKP5660-7R.
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
kHz
05008b LK4501-eta
80 0.9
Vi = 230 V
70
0.8
60
Vi = 85 V
50
0.7
40
30 0.6
20
10 0.5
0 0.2 0.4 0.6 0.8 Io /Io nom
0
0 0.2 0.4 0.6 0.8 1 1.2 Io/Io nom
Fig. 11a
Fig. 9
Typical switching frequency of the DC/DC converter Efficiency versus output current (LK4501-7R)
versus load (The boost converter at the input stage
operates with a constant switching frequency of 100 kHz.)
LKP5660-eta
0.9
Hold-up Time Vi = 230 V
Vi = 187 V
ms LK4501-hu-a 0.8
160
Vi = 230 V 0.7
120
80 0.6
0 0.2 0.4 0.6 0.8 Io /Io nom
40
Vi = 85 V
0 Fig. 11b
0 0.2 0.4 0.6 0.8 Io /Io nom Efficiency versus output current (LKP5660-7R)
Fig. 10a
Hold-up time versus output power (LK4501-7R), valid for
converters with version V102 or higher.
ms
LKP5660-hu-a
160
120
Vi = 230 V
80
40
Vi = 187 V
0
0 0.2 0.4 0.6 0.8 1 Io/Io nom
Fig. 10b
Hold-up time versus output power (LKP5660-7R)
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
1 If the output voltages are increased above Vo nom through R-input control, option P setting, remote sensing or option T, the output
currents should be reduced accordingly so that Po nom is not exceeded.
2 See fig. 14 (Dynamic Load Regulation)
3 Measured according to IEC/EN 61204 with a probe according to annex A
4 For battery charger applications, a defined negative temperature coefficient can be provided by using a temperature sensor (see
Accessories), but we recommend choosing special battery charger models.
5 Especially designed for battery charging using the temperature sensor; see Accessories. Vo is set to 12.84 V ±1% (R-input open)
6 Breakdown voltage of the incorporated suppressor diode (1 mA; 10 mA for 5 V output). To exceed Vo BR is dangerous for the
suppressor diode.
7 1st value for LK4002-7, 2nd value for LK4003-6
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
(0.1 – 1) Io nom
vo d Dynamic Voltage Vi nom, ±100 ±150 ±100 ±150
load deviation 4 Io1 nom ↔ 1/2 Io1 nom
regulat.3 1
td Recovery time4 /2 Io2 nom 0.3 0.4 ms
αv o Temperature coefficient TC min – TC max ±0.02 ±0.02 %/K
of output voltage 6 Io nom
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Table 7a: Output data of double-output LKP models. General conditions as in table 5.
(0.1 – 1) Io nom
vo d Dynamic Voltage Vi nom ±150 ±150 ±150 ±150
load deviation 4 Io nom ↔ 1/2 Io nom
regulat.3
td Recovery time4 0.3 0.4 ms
α vo Temperature coefficient TC min – TC max ±0.02 ±0.02 %/K
of output voltage 6 Io nom
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Fig. 12 – The maximum output current is limited by the output with the
lowest current limitation, if several outputs are connected in
Output current derating versus temperature for -5, -6, and
series.
-9 (or -7) models.
Thermal Protection
A temperature sensor generates an internal inhibit signal,
which disables the outputs, when the case temperature
exceeds TC max. The outputs automatically recover, when the
temperature drops below this limit.
Continuous operation under simultaneous extreme worst-
case conditions of the following three parameters should be
avoided: Minimum input voltage, maximum output power, and
maximum temperature.
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
0.98 11.5
11
10.5
0.5 0 0.2 0.4 0.6 0.8 1 Io2/Io2 nom
Io
Fig. 15
IoL
Models with 2 outputs 12 V: ∆Vo2 versus Io2 with various Io1 (typ).
Io
0
0.5 1.0 Io nom Vo2 [V]
Fig. 13 05084a
Typical output characteristic Vo versus Io. 16.5
Io1 = 100%
16 Io1 = 50%
Io1 = 10%
Vo 15.5
Vod Vo ±1 % Vo ±1 %
15
Vod I 14.5
td td
14
t
Io /Io nom 13.5
0 0.2 0.4 0.6 0.8 1 Io2/Io2 nom
1
Fig. 16
0.5 Models with 2 outputs 15 V: ∆Vo2 versus Io2 with various Io1 (typ).
≥ 10 µs ≥ 10 µs
0 05102c
t
Vo2 [V]
Fig. 14 27
05085a
Io1 = 100%
Typical dynamic load regulation of Vo. Io1 = 50%
26
Io1 = 10%
25
Output Regulation of Double-Output Models
24
Output 1 is under normal conditions regulated to Vo nom,
independent of the output currents. 23
Vo2 depends upon the load distribution. If both outputs are 22
loaded with more than 10% of Io nom, the deviation of Vo2
remains within ±5% of Vo1. The following 3 figures show the 21
regulation with varying load distribution. 0 0.2 0.4 0.6 0.8 1 Io2/Io2 nom
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
i 18
Table 9: Maximum voltage compensation allowed using
Vinh
sense lines
S–/Vo1– 14 Output Total voltage difference Voltage difference
voltage between sense lines and between
Fig. 18 their respective outputs Vo– and S–
Definition of Vinh and Iinh.
5.1 V <0.5 V <0.25 V
0.8
The control voltage range is 0 – 2.75 VDC and allows an
output voltage adjustment in the range of approximately 0 –
0.4 Vo = on Vo = off 110% Vo nom.
0 Vo
Vext ≈ –––––– • 2.5 V
Vo nom
–0.4
–0.8 b) Adjustment by means of an external resistor:
Vinh [V]
–50 –30 –10 0 10 30 50 Depending upon the value of the required output voltage the
Fig. 19 resistor shall be connected
Typical inhibit current I inh versus inhibit voltage Vinh
either: Between pin 16 and pin 14 (Vo < Vo nom) to achieve
06001
an output voltage adjustment range of approximately 0 –
Vo /Vo nom
100% Vo nom.
1
or: Between pin 16 and pin 12 (Vo > Vo nom) to achieve an
0.1 output voltage adjustment range of 100 – 110% Vo nom.
0 t
tr tf Warning:
Inhibit – Vext shall never exceed 2.75 V.
1 – The value of R'ext shall never be less than the lowest
0 t value as indicated in table R'ext (for Vo > Vo nom) to
Fig. 20 prevent the converter from damage!
Output response as a function of inhibit control
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Notes:
06004a
– The R-Function excludes option P (output voltage Vo2+ 4 +
adjustment by potentiometer).
Vo2+ 6
If the output voltages are increased above Vo nom via R-input
control, option P setting, remote sensing, or option T, the Vo2– 8 24 V
output currents should be reduced, so that Po nom is not Vo1 30 V Co
exceeded. Vo2– 10 48 V
– With double-output models the second output follows the Vo1+ 12
value of the controlled main output.
–
– In case of parallel connection the output voltages should be Vo1– 14
Rext R'ext
individually set within a tolerance of 1 – 2%.
R 16
06003a
N~ Vo1+
R + Fig. 22
16
Vext Double-output models:
14
S– Wiring of the R-input for output voltages 24 V, 30 V, or
48 V with both outputs in series. A ceramic capacitor (Co )
L~ Vo1–
across the load reduces ripple and spikes.
N~ Vo1+
Test Sockets
S+
12
R'ext Test sockets (pin diameter 2 mm) for measuring the main
R
16 output voltage Vo or Vo1 are located at the front of the
S– Rext converter. The positive test jack is protected by a series
14
L~ Vo1– resistor (see: Functional Description, block diagrams).
The voltage measured at the test jacks is slightly lower than
Fig. 21 the value at the output terminals.
Output voltage control for single-output models
Table 10a: Rext for Vo < Vo nom; approximate values (Vi nom, Io nom, series E 96 resistors); R'ext = not fitted
Vo nom = 5.1 V Vo nom = 12 V Vo nom = 15 V Vo nom = 24 V
Vo [V] Rext [kΩ] Vo [V] 1 Rext [kΩ] Vo [V] 1 Rext [kΩ] Vo [V] 1 Rext [kΩ]
0.5 0.432 2 4 0.806 2 4 0.619 4 8 0.81
1.0 0.976 3 6 1.33 4 8 1.47 6 12 1.33
1.5 1.65 4 8 2 6 12 2.67 8 16 2
2.0 2.61 5 10 2.87 8 16 4.53 10 20 2.87
2.5 3.83 6 12 4.02 9 18 6.04 12 24 4.02
3.0 5.76 7 14 5.62 10 20 8.06 14 28 5.62
3.5 8.66 8 16 8.06 11 22 11 16 32 8.06
4.0 14.7 9 18 12.1 12 24 16.2 18 36 12.1
4.5 30.1 10 20 20 13 26 26.1 20 40 20
5.0 200 11 22 42.2 14 28 56.2 22 44 44.2
Table 10b: R’ext for Vo > Vo nom; approximate values (Vi nom, Io nom, series E 96 resistors); Rext = not fitted
Vo nom = 5.1 V Vo nom = 12 V Vo nom = 15 V Vo nom = 24 V
Vo [V] R'ext [kΩ] Vo [V] 1 R'ext [kΩ] Vo [V] 1 R'ext [kΩ] Vo [V] 1 R'ext [kΩ]
5.15 432 12.1 24.2 1820 15.2 30.4 1500 24.25 48.5 3320
5.2 215 12.2 24.4 931 15.4 30.8 768 24.5 49.0 1690
5.25 147 12.3 24.6 619 15.6 31.2 523 24.75 49.5 1130
5.3 110 12.4 24.8 475 15.8 31.6 392 25.0 50.0 845
5.35 88.7 12.5 25.0 383 16.0 32.0 316 25.25 50.5 698
5.4 75 12.6 25.2 316 16.2 32.4 267 25.5 51.0 590
5.45 64.9 12.7 25.4 274 16.4 32.8 232 25.75 51.5 511
5.5 57.6 12.8 25.6 243 16.5 33.0 221 26.0 52.0 442
13.0 26.0 196 26.25 52.5 402
13.2 26.4 169 26.4 52.8 383
1 First column: Vo or Vo1; second column: double-output models with outputs in series connection
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
OK
LEDs "OK ", "i " and "Io L" status versus input voltage
i Conditions: Io ≤ Io nom, TC ≤ TC max, Vinh ≤ 0.8 V
Io L
Vi Vi uv = undervoltage lock-out, Vi ov = overvoltage lock-out
Vi uv Vi min Vi max Vi ov Vi abs
Vo1 > 0.95 to 0.98 Vo1 adj Vo1 < 0.95 to 0.98 Vo1 adj
OK LEDs "OK" and "Io L" status versus output current
Io L Conditions: Vi min – Vi max, TC ≤ TC max, Vinh ≤ 0.8 V
Io
Io nom IoL
Fig. 23
LED indicators
Fig. 24
Connection of a temperature sensor
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Electromagnetic Compatibility (EMC) transient voltages, which typically occur in most installations.
The converters have been successfully tested to the following
A metal oxide VDR together with an input fuse and an input
specifications:
filter form an effective protection against high input
Immunity
Table 11: Electromagnetic immunity (type tests)
Emissions
dbµV LK4301-6, Peak L, conducted, 0.15 - 30 MHz, PMM 8000, 30-May-06 dbµV LKP5660-6, Peak L, conducted, 0.15 - 30 MHz, PMM 8000, 30-May-06
70 70
LK4301-con-p
LKP5660-con-p-a
EN 55022 B EN 55022 B
50 50
30 30
10 10
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
JM070
50 EN 55011 A
40
30
<25 dbµV/m
20
10
Fig. 27
Typ. radiated emissions accord. to EN 55011/22, antenna 10 m
distance, measured at Vi nom and Io nom (LK4301-7R).
Environmental Conditions
Table 12: Mechanical and climatic stress
Test Method Standard Test Conditions Status
±2
Cab Damp heat IEC/EN 60068-2-78:2001 Temperature: 40 °C Converter not
steady state MIL-STD-810D sect. 507.2 Relative humidity: 93 +2/-3 % operating
Duration: 56 days
Ea Shock IEC/EN 60068-2-27:1987 Acceleration amplitude: 50 g n = 490 m/s2 Converter
(half-sinusoidal) MIL-STD-810D sect. 516.3 Bump duration: 6 ms operating
Number of bumps: 18 (3 each direction)
Fc Vibration IEC/EN 60068-2-6:1995 Acceleration amplitude: 0.35 mm (10 – 60 Hz) Converter
(sinusoidal) MIL-STD-810D sect. 514.3 5 gn = 49 m/s2 (60 – 2000 Hz) operating
Frequency (1 Oct/min): 10 – 2000 Hz
Test duration: 7.5 h (2.5 h each axis)
Fh Random vibration IEC/EN 60068-2-64 Acceleration spectral density: 0.05 g n2 /Hz Converter
broad band Frequency band: 8 – 500 Hz operating
(digital control) Acceleration magnitude: 4.9 gn rms
Test duration: 1.5 h (0.5 h each axis)
Kb Salt mist, cyclic IEC/EN 60068-2-52:1996 Concentration: 5% (30 °C) Converter not
(sodium chloride Duration: 2 h per cycle operating
NaCl solution) Storage: 40 °C, 93% rel. humidity
Storage duration: 22 h per cycle
Number of cycles: 3
Temperatures
Table 13: Temperature specifications, values given are for an air pressure of 800 – 1200 hPa (800 – 1200 mbar)
Temperature -5 -6 -7, -7E -5E, -6E, -9E Unit
Characteristics Conditions min max min max min max min max
TA Ambient temperature Converter –25 50 –25 60 –25 71 –40 71 °C
operating
TC Case temperature 1 –25 85 1 –25 90 1 –25 95 1 –40 95 1
TS Storage temperature Not operating –40 85 –40 85 –40 85 –55 85
1 Overtemperature lockout at TC ≥ 95 °C.
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Reliability
Table 14: MTBF calculated according to MIL-HDBK 217F
Values at specified Model Ground benign Ground fixed Ground mobile Unit
case temperature 40 °C 40 °C 70 °C 50 °C
MTBF LK4301-7ER 514 000 88 000 38 000 35 000 h
7 TE 9 TE
3.27
12.1
10.3
30.3
20.3
7.04
159 4.5
09002e
LED i (red)
89
LED OK (green)
4.5
9.5
Gravitational
Measuring point of
51.5
case temperature TC
axis
6.5
50 27.38 42
(171.0 .... 171.9)
80
Front plate Main face Back plate
168.5 ∅5 x 90°
= Ø 4.1
= Ø 3.5
11.8
0.2
∅2.8
frontplate
Notes:
– d ≥ 15 mm, recommended minimum distance
4
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
38.5 50 7 TE 4 TE
5 158 3.27
11.8
5
09003b
M4
111 (3U)
101
Measuring point of
case temperature TC
168
(171.0 ... 171.9)
Fig. 29
Option B1: Aluminum case K02 with small cooling plate; black finish (EP powder coated).
Suitable for mounting with access from the backside.
Total weight approx. 1.2 kg. European
Projection
Note: Long case with option B2, elongated by 60 mm for 220
mm rack depth, is available on request (no LEDs, no test
sockets).
11.2
5 47.2 6.5
6.5
38.5 11027
11.8
140
127
13
Fig. 30
Option B: Aluminum case K02 with large cooling plate; black finish (EP powder coated).
Suitable for front mounting.
Total weight approx. 1.3 kg
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
• Phase and neutral of the mains are not defined or cannot All boards of the converters are coated with a protective
be assigned to the corresponding terminals (L~ to phase lacquer.
and N~ to neutral).
The converters are subject to manufacturing surveillance
• Neutral and earth impedance is high or undefined in accordance with the above mentioned UL standards and
ISO 9001:2008. A CB-scheme is available.
Notes:
– If the inhibit function is not used, pin no. 18 (i) should be Protection Degree and Cleaning Liquids
connected to pin no. 14 (S–/Vo1–) to enable the output(s).
Condition: Female connector fitted to the converter.
– Do not open the converters, or warranty will be invalidated.
• IP 30: All models except those with option P, and except
– Due to high current values, the converters provide two
those with option D or V including a potentiometer.
internally parallel contacts for certain paths (pins 4/6, 8/10, 26/
28 and 30/32). It is recommended to use both female contacts • IP 20: All models fitted with option P, or with option D or V
in parallel connection order to keep the voltage drop and the with potentiometer.
temperature of the contacts low.
In order to avoid possible damage, any penetration of cleaning
– If the second output of double-output models is not used,
connect it in parallel with the main output. fluids is to be prevented.
Make sure that there is sufficient airflow available for
Isolation and Leakage Currents
convection cooling. This should be verified by measuring the
case temperature, when the converter is installed and The electric strength test is performed in the factory as routine
operated in the end-use application; see Thermal test in accordance with EN 50514 and IEC/EN 60950. The
Considerations. company will not honor warranty claims resulting from
incorrectly performed electric strength field tests.
Ensure that a converter failure (e.g., an internal short-circuit)
does not result in a hazardous condition; see also Safety of Leakage currents flow due to internal leakage capacitances and
Operator-Accessible Output Circuits. Y-capacitors. The current values are proportional to the supply
voltage and are specified in the table below.
Standards and Approvals
Table 16: Leakage currents
The converters are safety-approved to EN/IEC 60950-1
and UL/CSA 60950-1 2nd Ed. Characteristic Class I Unit
The converters correspond to Class I equipment and Maximum earth Permissible according to IEC/EN 60950 3.5 mA
have been evaluated for: leakage current
Typ. value at 254 V, 50 Hz (LK models) 0.8
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Description of Options
Table 19: Survey of options
Option Function of option Characteristic
-7, -7E Restricted operational ambient temperature range TA = – 25 to 71 °C (not for new designs)
E Electronic inrush current limitation circuitry Active inrush current limiter, standard feature for TA = – 40 °C
P2 Potentiometer for fine adjustment of output voltage Adjustment range +10 / – 60% of Vo nom, excludes R input
D1 Input and/or output undervoltage monitoring circuitry Safe data signal output (D0 – DD)
V1 Input and/or output undervoltage monitoring circuitry ACFAIL signal according to VME specifications (V0, V2, V3)
T Current sharing Interconnect T-pins if paralleling outputs (max 5 converters)
K H15S4 connector for models with 5.1 V output For new designs; it provides compatibility with LK1001 models
B, B1, B2 Cooling plate (160 or 220 mm long) Replaces standard heat sink, allowing direct chassis-mounting
G RoHS-compliant for all six substances G is always the last character in the type designation
1 Option D excludes option V and vice versa; option V only for 5.1 V outputs.
2 Option P is not available for battery charger models.
11001b
Converter
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Note: Subsequent switch-on cycles at start-up are limited to load lines should have equal length and cross section to
max. 10 cycles during the first 20 seconds (cold converter) and ensure equal voltage drops.
then to max. 1 cycle every 8 s.
Not more than 5 converters should be connected in parallel. The
Table 20: Inrush current characteristics with option E R pins should be left open-circuit. If not, the output voltages must
be individually adjusted prior to paralleling within 1 to 2% or the R
Characteristics all models Unit pins should be connected together.
Vi = 230 VAC typ max
Parallel connecting converters with option P is not recommen-
I inr p Peak inrush current – 25.3 A ded.
t inr Inrush current duration 35 50 ms
Note: Converters with version V108 (or later) should not be
operated in parallel with older converters. The current share
function would not work properly.
Ii [A] 11002b 11036b
Vo+ 2 1
20 Capacitor Ci S+
fully charged
15 T 1
Converter
S–
10 Normal operation
Vo–
(FET fully conducting)
5
Load
0 Vo+ 2
S+
–5
T 1
–10 Converter
tinr S–
t
Vo– 1
0 10 20 30 40 50 60 70 80 ms
Fig. 34
Typ. inrush current with option E Max. 5 converters in parallel connection
Vi = 230 VAC, f i = 50 Hz, Po = Po nom 1 Lead lines should have equal length and cross
section, and should run in the same cable loom.
2 Diodes recommended in redundant operation only
P Potentiometer Fig. 36
A potentiometer provides an output voltage adjustment range Paralleling of single-output models using option T with the
of +10/–60% of Vo nom. It is accessible through a hole in the sense lines connected at the load
front cover. Option P is not available for battery charger Power bus
models and is not recommended for converters connected in 11037b + –
Vo2+
parallel.
Vo2–
Option P excludes the R-function. With double-output models,
both outputs are influenced by the potentiometer setting. Converter T
If the output voltages are increased above Vo nom via R input Vo1+
control, option P setting, remote sensing, or option T, the Vo1–
output current(s) should be reduced accordingly, so that
Po nom is not exceeded. Load
11003a
Vo2+
T Current Sharing Vo+
Load Vo2–
This option ensures that the Vo–
T
output currents are approx- Converter
Vo+
imately shared between all Vo1+
parallel-connected converters, Vo–
Vo1–
hence increasing system
Vo+
reliability. To use this facility,
simply interconnect the T pins Vo–
of all converters and make sure Max. 5 converters in parallel connection
that the reference for the T Fig.35 Fig. 37
signal (pin 14: S– or Vo1–), are Example of poor wiring in Paralleling of double-output models with the outputs
also connected together. The parallel connection connected in series, and using option T with power bus. The
signal at the T pins is referenced to Vo1–.
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BCD20001-G Rev AF1, 17-Apr-2018 The Power Partners. Page 23 of 28
K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Vo+/Vo1+
Pin D is internally connected via the drain-source path of a
JFET (self-conducting type) to the negative potential of output
Rp
1. VD ≤ 0.4 V (logic low) corresponds to a monitored voltage
ID
level (Vi and/or Vo1) <Vt. The current I D through the JFET
Input
20
should not exceed 2.5 mA. The JFET is protected by a 0.5 W NPN open D
Zener diode of 8.2 V against external overvoltages. collector
VD
11006a
Vo+/Vo1+ 14
S–/Vo1–
Rp
ID
Fig. 39
Input
20
Self-conducting D Option D5 – DD: NPN output, Vo1 ≤ 40 V, I D ≤ 20 mA
junction FET
VD
Table 23: JFET output (D5 – DD)
14 Vb, Vo1 status D output, VD
S–/Vo1–
Vb or Vo1 < Vt high, H, I D ≤ 25 µA at VD = 40 V
Fig. 38
Vb and Vo1 > Vt + Vh low, L, VD ≤ 0.4 V at I D = 20 mA
Option D0 – D4: JFET output, I D ≤ 2.5 mA
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
3 3 3 3
VD low
0 t
ID
ID high
ID low
0 t
JFET VD
VD high
VD low
0 t
th1 tlow min4 tlow min4 tlow min4 thigh min
Vo1
Vo1 nom th1
1
0.95
0 t
Vb [VDC]
358
355
0 t
Input voltage failure Switch-on cycle Input voltage sag Switch-on cycle and subsequent
input voltage failure
Output voltage monitoring
NPN VD 2
VD high
VD low
0 t
ID
ID high
Fig. 40
Relationship between Vb, Vo1, VD, Vo1 /Vo1 nom versus time
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
K Connector H15S4
Models with 5.1 V output are fitted with a connector H15S4
(rather than H15S2). This option should be used for new de-
signs and provides compatibility to LK1001 models.
G RoHS
Models with G as last character of the type designation are
RoHS-compliant for all six substances.
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BCD20001-G Rev AF1, 17-Apr-2018 The Power Partners. Page 26 of 28
K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
Accessories
A variety of electrical and mechanical accessories are
available including:
– Front panels for 19" DIN-rack: Schroff or Intermas,
12 TE / 3U; see fig. 41
– Mating H15 connectors with screw, solder, faston, or
press-fit terminals, code key system and coding wedges
HZZ00202-G; see fig. 42.
– Pair of connector retention clips HZZ01209-G; see fig. 43 20 to 30 Ncm
Fig. 44
Connector retention brackets HZZ01216-G (CRB-HKMS)
Fig. 41
Different front panels
Fig. 45
Cage clamp adapter HZZ00144-G
Fig. 42
Different mating connectors
Fig. 43
Connector retention clips to fasten the H15 connector to Fig. 46
the rear plate; see fig. 24. HZZ01209-G consists of 2 clips. Different cable hoods
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K Series with PFC Data Sheet
150 – 280 Watt AC-DC Converters
9.8 (0.4")
09125a
Fig. 48
DIN-rail mounting assembly HZZ00615-G (DMB-K/S)
NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support
systems, equipment used in hazardous environments, or nuclear control systems.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on
the date manufactured. Specifications are subject to change without notice.
Copyright © 2018, Bel Power Solutions Inc. All rights reserved. belfuse.com/power-solutions
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BCD20001-G Rev AF1, 17-Apr-2018 The Power Partners. Page 28 of 28
Mouser Electronics
Authorized Distributor
Bel:
BK2320-9RG AK1001-9RG AK2540-9RG BK2540-9RG LK1501-9ERG BK1301-9RG LK5540-9ERG CK2540-
9ERG LK5660-9ERG EK1601-9ERG AK1501-9RG LK5320-9ERG CK2320-9ERG LK1001-9ERG DK1601-9ERG
DK1301-9ERG LK4601-9ERG CK1501-9ERG