Ewld 120 Mbynn

OPERATION MANUAL
Condenserless water-cooled water chillers
EWLD120MBYNN
EWLD170MBYNN
EWLD240MBYNN
EWLD260MBYNN
EWLD340MBYNN
EWLD400MBYNN
EWLD480MBYNN
EWLD500MBYNN
EWLD540MBYNN
EWLD120MBYNN EWLD260MBYNN EWLD480MBYNN
EWLD170MBYNN EWLD340MBYNN EWLD500MBYNN Condenserless water-cooled water chillers Operation manual
EWLD240MBYNN EWLD400MBYNN EWLD540MBYNN
CONTENTS Page Technical specifications(1)

General EWLD 120 170 240
Introduction ....................................................................................... 1
Dimensions HxWxD (mm) 1014x2672x930
Technical specifications ............................................................................. 1
Weight
Electrical specifications ............................................................................. 2
• machine weight (kg) 891 1110 1342
Description ........................................................................................ 3 • operation weight (kg) 907 1130 1369
Function of the main components.............................................................. 4 Connections
Safety devices............................................................................................ 5 3"OD
• chilled water inlet and
Internal wiring - Parts table........................................................................ 5 (inch) 3" (88.9 mm OD)
outlet (76 mm OD)
Before operation................................................................................ 6 • remote condenser connection
Checks before initial start-up ..................................................................... 6 discharge (inch) 2"1/8 2"1/8 2"1/8
Water supply .............................................................................................. 7 liquid (inch) 7/8" 1"1/8 1"3/8
Power supply connection and crankcase heating...................................... 7 • high pressure relief valve (inch) 1x 1" 1x 1" 2x 1"
General recommendations ........................................................................ 7 Compressor
Operation .......................................................................................... 7 Type semi-hermetic single screw
Digital controller ......................................................................................... 7 1x 1x 1x
Qtyxmodel
ZHA5LMGUYE ZHA7MSGUYE ZHA7WSGUYE
Working with the unit ................................................................................. 8
Advanced features of the digital controller............................................... 10 Speed (rpm) 2880
Oil type FVC68D
Troubleshooting ............................................................................... 17
Oil charge volume (l) 7,5+0.5
–0 10+0.5
–0 10+0.5
–0
Maintenance.................................................................................... 19 Condensor
Maintenance activities ............................................................................. 19 refer to engeneering specifications as published by the supplier of your remote
Disposal requirements ............................................................................. 19 condenser
Evaporator
Type brased plate heatexchanger
READ THIS MANUAL ATTENTIVELY BEFORE STARTING Qtyxmodel 1x AC120EQ-NP156 1x AC250EQ-NP96 1x AC250EQ-NP128
UP THE UNIT. DO NOT THROW IT AWAY. KEEP IT IN
YOUR FILES FOR FUTURE REFERENCE. General EWLD 260 340 400
Dimensions HxWxD (mm) 1014x2672x930 2000x2672x930
INTRODUCTION Weight
The unit is supplied and shipped with a holding charge of 0.5 bar • operation weight (kg) 1462 2260 2497
nitrogen (N2). This unit has to be charged with ozon friendly R-134a Connections
refrigrant. • chilled water inlet and 3"
(inch) 2x 3" (88.9 mm OD)
outlet (88.9 mm OD)
Pay attention to the selection of your remote condenser. Make sure to • remote condenser connection
select a remote condenser developed for use with R-134a. discharge (inch) 2"5/8 2x 2"1/8 2x 2"1/8
This operation manual concerns condenserless water-cooled water liquid (inch) 1"3/8 2x 1"1/8 1"1/8+1"3/8
chillers of the Daikin EWLD-MBYNN series. These units are provided • high pressure relief valve (inch) 2x 1" 2x 1" 3x 1"
Compressor
for indoor installation and used for cooling applications. The EWLD
units can be combined with Daikin fan coil units or air handling units Type semi-hermetic single screw
for air conditioning purposes. They can also be used for supplying 1x 2x 1x ZHA7MSGUYE
Qtyxmodel
ZHA9LSGUYE ZHA7MSGUYE 1x ZHA7WSGUYE
water for process cooling.
Speed (rpm) 2880
This manual has been prepared to ensure adequate operation and Oil type FVC68D
maintenance of the unit. It will tell you how to use the unit properly Oil charge volume (l) 14+0.5
–0 2x 10+0.5
–0
+0.5
2x 10–0
and will provide help if problems occur. The unit is equipped with Condensor
safety devices, but they will not necessarily prevent all problems refer to engeneering specifications as published by the supplier of your remote
caused by improper operation or inadequate maintenance. condenser
Evaporator
In case of persisting problems contact your local Daikin Dealer.
Before starting up the unit for the first time, make sure that 1x AC250EQ-NP96
Qty x model 1x AC250EQ-NP162 2x AC250EQ-NP96
1x AC250EQ-NP128
it has been properly installed. It is therefore necessary to
carefully read the installation manual supplied with the unit
and the recommendations listed in "Checks before initial
start-up".
(1) Refer to the engineering data book for the complete list of specifications.
Operation manual EWLD120~540MBYNN

1 4PW22687-1
General EWLD 480 500 540
Dimensions HxWxD (mm) 2000x2672x930
Weight
• operation weight (kg) 2738 2831 2924
Connections
• chilled water inlet and
outlet
(inch) 2x 3" (88.9 mm OD)
• remote condenser connection
discharge (inch) 2x 2"1/8 2"1/8+2"5/8 2x 2"5/8
liquid (inch) 2x 1"3/8 2x 1"3/8 2x 1"3/8
• high pressure relief valve (inch) 4x 1"
Compressor
Type semi-hermetic single screw
2x 1x ZHA7WSGUYE 2x
Qtyxmodel
ZHA7WSGUYE 1x ZHA9LSGUYE ZHA9LSGUYE
Speed (rpm) 2880
Oil type FVC68D
Oil charge volume (l) 2x 10+0.5
–0
+0.5 +14+0.5
10–0 –0 2x 14+0.5
–0
Condensor
refer to engeneering specifications as published by the supplier of your remote
condenser
Evaporator
1x AC250EQ-NP128+
Qty x model 2x AC250EQ-NP128 2x AC250EQ-NP162
1x AC250EQ-NP162
Electrical specifications (1)
Model EWLD 120 170 240 260 340 400 480 500 540
Power supply
• Phase 3~
• Frequency (Hz) 50
• Voltage (V) 400
• Voltage tolerance (%) ±10
Unit
• Nominal running current (A) 48 78 108 118 78+78 78+108 108+108 108+118 118+118
• Maximum running current (A) 76 120 174 184 240 294 348 358 368
• Recommended fuses 3x 200
(gL) 3x 100 3x 160 3x 200 3x 200 2x 3x 200 2x 3x 250 2x 3x 250 2x 3x 250
according to IEC 269-2 +3x 250
Compressor
• Phase 3~
• Voltage (V) 400
• Nominal running current (A) 48 78 108 118 78+78 78+108 108+108 108+118 118+118
Control
• Phase 1~
• Voltage (V) 230
(1) Refer to the engineering data book for the complete list of specifications.
EWLD120~540MBYNN Operation manual

4PW22687-1 2
DESCRIPTION
The EWLD water-cooled water chillers are available in 9 standard sizes.
300
700
850
500
11 900
600
13 6
6
1000
7 7
16
20 8 5 21 3 15 14 17 4 1 2 24
23
9
22
23
EWLD340~540
12 10
24
EWLD120~260
9
23
22
12 10
23
20 8 5 18 16 3 17 19 4 1 2
Figure - Main components
1 Compressor 14 Digital display controller

2 Evaporator 15 Emergency stop
3 Switchbox 16 Power supply intake
4 Compressor switchbox 17 Field wiring intake
5 Charge valve 18 Holes for lifting
6 Safety valve 19 Transportbeam
7 High pressure switch 20 Ballvalve liquid pipe
8 Drier 21 Main isolator switch (optional)
9 Chilled water in (Victaulic® coupling) 22 Filter
10 Chilled water out (Victaulic® coupling) 23 Counterpipe for welding
11 Entering water temperature sensor 24 Flowswitch
12 Leaving water temperature sensor
13 Discharge stopvalve Required space around the unit for service

3 4PW22687-1
Function of the main components
A B1P B B3P C B1P D B4P E B6P
10 10 10 10 10
R9T R10T
Y11S Y21S
12 11 12 12 11
S1PH S14PH S2PH S15PH
M1C M2C
13 14
Y15S S51Y
R3T
(*) )*(
3 4
6 8 4
B2P Y16S Y26S
B5P
2 3
R4T R6T
5 7 9 1
S3T S4T
EWLD120~260
EWLD340~540
Figure - Functional diagram
1 Evaporator 8 Strainer A only for EWLD120~170

2 Water out 9 Sightglass B only for EWLD240~260, EWLD400~540
3 Water in 10 Suction stop valve (option) C only for EWLD340
4 Drier 11 Electronic expansion valve D only for EWLD340~400
5 Charge valve 12 Expansion valve E only for EWLD480~540
6 Discharge stop valve 13 Flowswitch
7 Stop valve 14 Filter (*) See A~E
As the refrigerant circulates through the unit, changes in its state or ■ Flowswitch
condition occur. These changes are caused by the following main The flowswitch protects the evaporator of the unit against
components: freezing when there is no waterflow or when the waterflow is too
■ Compressor low.
The compressor (M*C) acts as a pump and circulates the ■ Waterfilter
refrigerant in the refrigeration circuit. It compresses the refri- The waterfilter protects the evaporator against clogging.
gerant vapour coming from the evaporator at the pressure at
which it can easily be liquefied in the condenser.
■ Filter / drier
The filter installed behind the condenser removes small particles
from the refrigerant to prevent blockage of the tubes.
The drier takes water out of the system.
■ Expansion valve
The liquid refrigerant coming from the condenser enters the
evaporator via an expansion valve. The expansion valve brings
the liquid refrigerant to a pressure at which it can easily be
evaporated in the evaporator.
■ Evaporator
The main function of the evaporator is to take heat from the
water that flows through it. This is done by turning the liquid
refrigerant, coming from the condenser, into gaseous
refrigerant.
■ Water in/outlet connection
The water inlet and outlet connection allow an easy connection
of the unit to the water circuit of the air handling unit or industrial
equipment.

4PW22687-1 4
Safety devices Internal wiring - Parts table
The unit is equipped with three kinds of safety devices: Refer to the internal wiring diagram supplied with the unit. The
abbreviations used are listed below:
1 General safety devices
A1,A2..........** ....... Current transfo / A-meter circuit 1, circuit 2
General safety devices shut down all circuits and stop the whole
unit. For this reason the unit has to be manually put on again A1P........................ PCB controller
after a general safety occurred. A2P,A3P................. PCB-EEV driver circuit 1, circuit 2
2 Circuit safety devices A11P...................... Expansion board controller
Circuit safety devices shut down the circuit they protect. For this (only for EWLD340~540)
reason the unit does not need to be manually put on again after B1P,B4P................. Low pressure transmitter circuit 1, circuit 2
a circuit safety occurred.
B2P,B5P................. High pressure transmitter circuit 1, circuit 2
3 Part safety devices B3P,B6P................. Low pressure transmitter circuit 1 (A2P), circuit 2
Part safety devices shut down the part they protect. (A3P)
An overview of all safety devices is given below. C11,C21 ................ Capacitor for capacity control
(only for EWLD340~540)
■ Overcurrent relay
The overcurrent relays (K*S) are located in the switchbox of the E1HC,E2HC .......... Crankcase heater compressor circuit 1, circuit 2
unit and protect the compressor motors in case of overload, F1U~F3U ....# ........ Main fuses
phase failure or too low voltage. The relays are factory-set and
F11U~F13U ..# ........ Main fuses (only for EWLD340~540)
may not be adjusted. When activated, they must be reset
manually, followed by a reset of the controller. F21U~F23U ..# ........ Main fuses (only for EWLD340~540)
■ Compressor thermal protectors F1R,F2R ................ Fuses for reverse phase protector circuit 1,
The compressor motors are equipped with thermal protectors circuit 2
(Q*M). The protectors are activated when the compressor motor F6B ........................ Fuse for primary of TR1
temperature becomes too high.
When temperature returns to normal, the protectors reset F7B ........................ Fuse for secondary of TR1
automatically, but the controller needs to be reset manually. F8B ........................ Fuse for EEV driver
■ Flowswitch F8U........................ Surge proof fuse for A1P
The unit is protected by a flowswitch (S8L).
F9B ........................ Fuse for secondary of TR2
When the water flow becomes lower than the minimum allowed
water flow, the flowswitch shuts down the unit. When the water F10S,F11S ............ Circuit breakers with fuses for circuit 1, circuit 2
flow becomes normal, the controller still needs to be reset (only for EWLD340~540)
manually. F12B,F13B ............ Fuse for fan motors circuit 1, circuit 2
■ Discharge thermal protectors H1P.............*......... Indication lamp general operation
The unit is equipped with discharge thermal protectors (S*T).
The protectors are activated when the temperature of the H2P.............*......... Indication lamp alarm
refrigerant leaving the compressor becomes too high. When the H3P.............*......... Indication lamp operation compressor 1
temperature returns to normal the protector resets automatically H4P.............*......... Indication lamp operation compressor 2
and the controller needs to be reset manually. (only for EWLD340~540)
■ Freeze-up protection
H4P,H5P .....*......... Changeable input (only for EWLD120~260)
The freeze-up protection prevents the water in the evaporator
from freezing during operation. When the outlet water H5P,H6P .....*......... Changeable input (only for EWLD340~540)
temperature is too low, the controller shuts down the circuit. J1........................... Power supply
When the outlet water temperature returns to normal, the unit
J11,J23 .................. RS485 connection
can start up again.
When freeze-up protection occurs several times in a certain J2,J3,J6,J20 .......... Analog input
period, the freeze-up alarm will be activated and the unit will be J4........................... Analog output
shut down. The cause of freezing up should be investigated and
J5,J7,J8,J19 .......... Digital input
after outlet water temperature has risen enough, the alarm
indicator on the controller needs to be reset manually. J12~J18,J21,J22 ... Digital output
■ Low pressure safety K1A,K4A ................ Auxiliary relay for safeties for circuit 1, circuit 2
When the suction pressure of a circuit is too low, the circuit
K2A,K5A ................ Auxiliary relay compressor thermal protector for
controller shuts down the circuit. When the pressure returns to
circuit 1, circuit 2
normal, the safety device can be reset on the controller.
K3A,K6A ................ Auxiliary relay for discharge thermal protector for
■ Pressure relief safety valve
circuit 1, circuit 2
The safety valve is activated when the pressure in the refrigerant
circuit becomes too high. If this occurs, shut down the unit and K7A,K8A ................ Auxiliary relay for safetty high pressure circuit 1,
contact your local dealer. circuit 2
■ High pressure switch K7F~K9F ............... Fancontactor (only for EWLD120~260)
Each circuit is protected by two high pressure switches (S*PH) K7F,K10F ............... Fancontactor for circuit 1, circuit 2
which measure the condenser pressure (pressure at the outlet (only for EWLD340~540)
of the compressor). They are installed in the compressor
K8F,K11F ............... Fancontactor for circuit 1, circuit 2
housing of the circuit. When the pressure becomes too high, the
(only for EWLD340~540)
pressure switches are activated and the circuit stops.
The switches are factory-set and may not be adjusted. When K9F,K12F ............... Fancontactor for circuit 1, circuit 2
activated, they must be reset by means of a screwdriver. The (only for EWLD340~540)
controller still needs to be reset. K1M,K4M............... Linecontactor for circuit 1, circuit 2
■ Reverse phase protector K2M,K5M............... Deltacontactor for circuit 1, circuit 2
The reverse phase protectors (R*P) prevent the screw
compressors from running in the wrong direction. If the K3M,K6M............... Starcontactor for circuit 1, circuit 2
compressors do not start, two phases of the power supply must K17S,K18S ............ Overcurrent relay for circuit 1, circuit 2
be inverted.

5 4PW22687-1
L1,L2,L3................. Main supply terminals BEFORE OPERATION
M1C,M2C............... Compressor motor circuit 1, circuit 2
M1S,M2S ............... Stepless capacity control for compressor
circuit 1, circuit 2 Checks before initial start-up
M11F~M16F .......... Fan motor circuit 1
Make sure that the circuit breaker on the power supply
M21F~M26F .......... Fan motor circuit 2 (only for EWLD340~540)
panel of the unit is switched off.
PE.......................... Main earth terminal
Q1M,Q2M .............. Thermal protector compressor motor circuit 1, After the installation of the unit, check the following before switching
circuit 2 on the circuit breaker:
Q11F~Q16F .......... Thermal protector fan motor circuit 1 1 Field wiring
Q21F~Q26F .......... Thermal protector fan motor circuit 2 (only for Make sure that the field wiring between the local supply panel
EWLD340~540) and the unit has been carried out according to the instructions
described in the installation manual, according to the wiring
R1,R2 .................... Auxiliary resistance for feedback
diagrams and according to European and national regulations.
R1F,R2F................. Feedback resistance for circuit 1, circuit 2
2 Additional pump interlock contact
R1P,R2P ................ Reverse phase protector circuit 1, circuit 2
Additional pump interlock contacts (S9L) must be provided.
R3T........................ Sensor for evaporator inlet water temperature Make sure that they have been installed between the
R4T,R6T ................ Sensor for evaporator outlet water temperature appropriate terminals (refer to the wiring diagram supplied with
circuit 1, circuit 2 the unit). They must be normal open contacts.
R5T........................ Sensor for ambient temperature 3 Fuses or protection devices
R7T........................ Mixed outlet water temperature sensor (only for Check that the fuses or the locally installed protection devices
EWLD340~540) are of the size and type specified in the installation manual.
R8T........................ Sensor for evaporator outlet water temperature in Make sure that neither a fuse nor a protection device has been
a DICN system bypassed.
R9T,R10T .............. Temperature sensor EEV for circuit 1 (A2P), 4 Earth wiring
circuit 2 (A3P) Make sure that the earth wires have been connected properly
S1PH,S2PH........... High pressure switch circuit 1, circuit 2 and that the earth terminals are tightened.
S3T,S4T................. Discharge thermal protector circuit 1, circuit 2 5 Internal wiring
S5E........................ Emergency stop push button Visually check the switch box on loose connections or damaged
S6S.............*......... Changeable switch for remote function electrical components.
(e.g. remote start/stop)
6 Fixation
S8L,S10L............... Flowswitch circuit 1, circuit 2 Check that the unit is properly fixed, to avoid abnormal noises
S9L,S11L....# ........ Contact that closes if the pump is working and vibrations when starting up the unit.
S10S...........*......... Changeable switch for remote function 7 Damaged equipment
(e.g. dual setpoint) Check the inside of the unit on damaged components or
S11S...........*......... Changeable switch for remote function squeezed pipes.
(e.g. enable/disable capacity limitation 1)
8 Refrigerant leak
S12S...........*......... Changeable switch for remote function Check the complete installation on refrigerant leakage. If there is
(e.g. enable/disable capacity limitation 2)
a refrigerant leak, call your local dealer.
S13S...........## ...... Main isolator switch
9 Oil leak
S14PH,S15PH....... High pressure switch circuit 1, circuit 2
Check the compressor on oil leakage. If there is an oil leak, call
TC01~TC04 ........... Optocoupler (analog to digital signal) your local dealer.
TR1........................ Transfo control circuit
10 Stop valves
TR2........................ Transfo supply controller + digital inputs Open the liquid line, discharge and suction (if provided)
V1 ...............** ....... V-meter stopvalves completely.
V1F ........................ Filter for EEV 11 Power supply voltage
V2C~V5C .............. Ferrite for EEV Check the power supply voltage on the local supply panel. The
X2A~X4A ............... Connector 24, 20, 16 pole to main switchbox voltage must correspond to the voltage on the identification label
(only for EWLD340~540) of the unit.
Y1E,Y2E ................ Electronic expantion valve circuit 1, circuit 2 12 Water connection

Y11S,Y21S ............ 12% capacity step for compressor circuit 1, Check water piping system and circulating pumps.
circuit 2 Check if the filter kit that was supplied with the unit separately is
installed correctly in front of the evaporator water inlet.
Y15S,Y25S ............ Liquid injection valve of the compressor circuit 1,
circuit 2 13 Water sensors
Y16S,Y26S ............ Liquid line solenoid valve circuit 1, circuit 2 Check that all the water sensors are correctly fixed into the pipes
connected to the evaporator.
Not included with standard unit
Not possible as option Possible as option
Obligatory # ##
Not obligatory * **

4PW22687-1 6
Water supply OPERATION
Fill the water piping, taking into account the minimum water volume
The EWLD120~540 units are equipped with a digital controller
required by the unit. Refer to the "installation manual".
offering a user-friendly way to set up, use and maintain the unit.
Make sure that the water is of the quality as mentioned in the
This part of the manual has a task-oriented, modular structure. Apart
installation manual.
from the first section, which gives a brief description of the controller
Purge the air at the high points of the system and check the operation itself, each section or subsection deals with a specific task you can
of the circulation pump and the flowswitch. perform with the unit.
Depending on the model there are one or two cooling circuits in the
Power supply connection and crankcase heating system. The models EWLD340~540 exist out of two circuits, whereas
the models EWLD120~260 only have one circuit. These circuits are
generally named C1 and C2 in the following descriptions. So all
In order to avoid compressor damage, it is necessary to information about circuit 2 () is not applicable for EWLD120~260
switch on the crankcase heater for at least 8 hours before models.
starting the compressor after a long period of standstill.
To switch on the crankcase heater proceed as follows: Digital controller

1 Switch on the circuit breaker on the local supply panel. Make
sure that the unit is "OFF". User interface
2 The crankcase heater is switched on automatically. The digital controller consists of an alphanumeric display, labelled
keys which you can press and a number of LEDs.
3 Check the supply voltage on the supply terminals L1, L2, L3, by
means of a voltmeter. The voltage must correspond to the ■ Digital built-in controller
voltage indicated on the identification label of the unit. If the
voltmeter reads values which are not within the ranges specified
in the technical data, check the field wiring and replace the
supply cables if necessary.
4 Check the LED on the reverse phase protectors. If it lights up,

the phase order is correct. If not, switch off the circuit breaker Figure - Digital built-in controller
and call a licensed electrician to connect the wires of the power Keys:
supply cable in the correct phase order.
5 Check if the crankcaseheaters are warming up.

f key, to enter the main menu
After 8 hours, the unit is ready for operation. o key, to start up or to shut down the unit.
p key, to enter the safeties menu or to reset an alarm.
Fancontactor connection and operation keys, to scroll up or down through the screens of a menu
g
(only in case W, X or C appears) or to raise, respectively
The compressor starts in 12% for a period of 5 seconds. The field h lower a setting.
supplied relay(s) between terminal 90 and 91 are activated.
q key, to confirm a selection or a setting.
The relay of the contacts should not exceed a current of 4A
■ Digital remote controller (to be ordered separately)
for each connector.
After 5 seconds, the compressor-running changes over from into

for a period of 15 seconds. The compressor load stays at 12%.
During this period, the additional field supplied relay(s) between
terminal 92 and 93 are activated.
Between terminal 94 and 95 a third and final fancontactor can be
activated.
From then onwards, if manual mode or automatic mode is used, the
field supplied relays are switched on or off according to the fan-step
load-up control.
Figure - Digital remote controller
o key, to start up or to shut down the unit.

General recommendations
p key, to enter the safeties menu or to reset an alarm.
Before switching on the unit, read following recommendations:
key, to scroll through the screens of a menu (only in case W,
1 When the complete installation and all necessary settings have
k X or C appears) or to raise, respectively lower a setting.
been carried out, close all front panels of the unit.
q key, to confirm a selection or a setting.
2 The service panels of the switch boxes may only be opened by a
u key, to enter the readout menu.
licensed electrician for maintenance purposes.
s key, to enter the setpoints menu.
3 To prevent the evaporator from freezing and to avoid damage to
the LCD displays of the digital controller, never switch off the z key, to enter the user settings menu.
power supply during winter.
e key, to enter the timers menu.
Legibility of the alphanumeric display may decrease at low
temperatures. r key, to enter the history menu.
t key, to enter the info menu.
y key, to enter the input/output status menu.

7 4PW22687-1
a key, to enter the user password menu. Switching the unit on
key, to enter the DICN menu, also referred to as network
d menu (optional). 1 Press the J key on the controller.
Depending on the setting of the remote ON/OFF control
i key, has no effect on EWLD units parameter (refer to the service manual), the following conditions
may occur.
NOTE Temperature readout tolerance: ±1°C. When the remote ON/OFF control parameter is set to NO, the
LED inside the J key lights up and an initialization cycle is
Legibility of the alphanumeric display may decrease in started. Once all the timers have reached zero, the unit starts
direct sunlight. up.
When the remote ON/OFF control parameter is set to YES, the
How to enter a menu following table applies:
Local key Remote switch Unit o LED

■ Digital built-in controller
Scroll through the main menu using the g and h keys to move ON ON ON ON
the mark in front of the menu of your choice. Push the q key ON OFF OFF Flashing
to enter the selected menu. OFF ON OFF OFF
OFF OFF OFF OFF

2 If the water chiller does not start after a few minutes, refer to the

chapter "Troubleshooting" on page 17.

Switching the unit off

If the remote on/off control parameter is set to No:

■ Digital remote controller
Press the o key on the controller.
Press the corresponding menu key indicated in "User interface",
The LED inside the o key goes out.
paragraph "Digital remote controller (to be ordered separately)"
on page 7 If the remote on/off control parameter is set to Yes:
Press the o key on the controller or switch the unit off using the
Connection to the unit remote on/off switch.
The LED inside the o key goes out in the first case and starts
For a remote controller a cable length of up to 1000 metres blinking in the second case.
(EWLD120~260) or 300 metres (EWLD340~540) between the digital
controller and the unit is allowed. This gives the opportunity to control In case of emergency, switch off the unit by pushing the
the unit from a considerable distance. Refer to "Cable for digital emergency stopbutton.
controller" in the installation manual for cable specifications.
For units in a DICN configuration, the digital controllers of the units NOTE Also consult "Defining the schedule timer" on page 13
can be installed remotely at a distance of up to 50 metres by using a and “Customization in the service menu” chapter “Set-
6-ray telephone cable with a maximum cable resistance of 0.1 Ω/m. ting of the changeable inputs and outputs” in the instal-
lation manual.
Working with the unit

Switching units ON/OFF in a DICN system
This chapter deals with the everyday usage of the unit. Here, you will
find how to perform routine tasks, such as: If the o key is pressed on a unit with status or
, all
■ "Setting the language" on page 8, other units with status or
will be ON or OFF.
■ "Switching the unit on" on page 8 and "Switching the unit off" on If the o key is pressed on a unit with status
,
page 8, only this unit will be ON or OFF.
■ "Consulting actual operational information" on page 9,
NOTE When a remote ON/OFF switch is configured, the
■ "Adjusting the temperature setpoint" on page 9, remote ON/OFF contact for all units with status
■ "Resetting the unit" on page 10. or
of a DICN network is the contact
connected to the master unit.
Setting the language For units with status
, the remote
contact is the contact connected to this unit.
If desired, the operating language can be changed to any of the
following languages: English, German, French, Spanish or Italian.
NOTE If the user wants 1 unit to operate on his command
1 Enter the usersettings menu. Refer to chapter "How to enter a
only, this unit is to be set to
.
menu" on page 8
It is recommended not to select the master unit for this
2 Go to the appropriate screen of the usersettings menu using the purpose. Even if the status of the master is set to
g and h keys.
, it will still be the contact
3 Press q to change the operating language until the desired connected to the master which will switch ON/OFF the
language is active. other units in or
mode. It would
therefore never be possible to only switch the master
unit OFF remotely.
Switching OFF the master unit only, should in this case
be done by the local ON/OFF key on the master unit.

4PW22687-1 8
5 Press the h key to enter the next screen of the readout menu.
Consulting actual operational information
(Only for EWLD340~540.)
1 Enter the readout menu. Refer to the chapter "How to enter a The

screen of the readout menu provides
information concerning the pressures of the second circuit.
menu" on page 8.
The controller automatically shows the first screen of the 6 Press the h key to enter the next screen of the readout menu.
readout menu which provides the following information of the This menu is available if voltage and current transmitters are
evaporator: installed. This readout menu provides information concerning
• or
or
: manual/ the voltage and the compressor current.
automatic control mode operation. If the automatic control mode
is selected, the controller will indicate the active temperature 7 Press the h key to enter the next screen of the readout menu.
setpoint. Depending on the status of the remote contact, setpoint To consult actual operational information about the total running
one or setpoint two is active. hours of the compressors and about the ambient temperature.
• : actual inlet water temperature.
8 Press the g key to return to the other readout menus.
• : actual outlet water temperature (EWLD120~260)
or mixed outlet water temperature (EWLD360~540).
Adjusting the temperature setpoint
NOTE For a DICN system, the and
The unit provides definition and selection of four or two independent
values are the values of the individual units,
temperature setpoints.
not of the system. Temperatures of the system can be
consulted in the first screen of the network menu. In cooling operation, two setpoints are reserved for inlet control, the
other two are reserved for outlet control.
2 Press the h key to enter the next screen of the readout menu. ■
: inlet water temperature of evaporator, setpoint 1,
This screen is only available for double circuit units.
■
: inlet water temperature of evaporator, setpoint 2.
This screen of the readout menu provides the following
information on the evaporator: ■
: outlet water temperature of evaporator, setpoint 1,
• : actual outlet water temperature of circuit 1. ■
: outlet water temperature of evaporator, setpoint 2.
• : actual outlet water temperature of circuit 2. The selection between setpoint 1 and 2 is done by a remote dual
3 Press the h key to enter the next screen of the readout menu. setpoint switch (to be installed by the customer). The actual active
setpoint can be consulted in the readout menu.
The

information concerning the status of the different circuits. NOTE The customer is also allowed to define a setpoint in
• : actual status of circuit 1. function of an analog input.
• : actual status of circuit 2.
When a circuit is ON, the following status information may
appear. NOTE Refer to “Customization in the service menu” chapter
• : 40% - this percentage refers to the activated capacity of “Setting of the changeable inputs and outputs” in the
that specific circuit. installation manual
If the manual control mode is selected (refer to the "User settings
NOTE When a circuit in is in a high pressure setback, the menu"), none of the above-mentioned setpoints will be active.
indication of capacity will be flashing. A high pressure
setback is a prevention of load-up or a forced load- To adjust a setpoint, proceed as follows:
down caused by a too high pressure.
1 Enter the setpoints menu. Refer to the chapter "How to enter a
menu" on page 8.
When a circuit is OFF, the following status information may
appear. If the user password is disabled for setpoint modifications (refer
•
: one of the circuit safety devices is to the "User settings menu"), the controller will immediately
activated (refer to the chapter "Troubleshooting" on page 17). enter the setpoints menu.
If the user password is enabled for setpoint modifications, enter
• : the circuit is limited by a remote contact.
the correct code using the h and g keys (refer to the "User
•

: the actual value of one of the software timers
password menu" on page 12). Press q to confirm the password
is not zero (refer to the "Timers menu" on page 11).
and to enter the setpoints menu.
•
the circuit is ready to start up when extra
cooling load is needed. 2 Select the setpoint to be adjusted using the q key.
The four preceding OFF messages are written down in order of A setpoint is selected when the cursor is blinking behind the
priority. If one of the timers is busy and one of the safeties is setpoint's name.
active, the status information says
. The "" sign indicates the actual active temperature setpoint.
The is the percentage indication of the actual
cooling or heating capacity of the unit. 3 Press the h and g keys to adjust the temperature setting.
The default, limit and step values for the cooling (evaporator)
4 Press the h key to enter the next screen of the readout menu. temperature setpoints are:
The

information concerning the pressures of the first circuit.

default value
■ : high pressure of the refrigerant in circuit 1,
limit values(a) --> ! " --> #
respectively circuit 2. The first number stands for the
pressure in bar, the second number stands for the saturation step value $% $%
temperature in degrees Celsius. (a) For glycol units the lower limit of the cooling temperature setpoint
can be adapted in the factory. The following values apply:
■ : low pressure of the refrigerant in circuit 1,
: 5°C, 3°C, –2°C, –7°C
respectively circuit 2. The first number stands for the
: 2°C, 0°C, –5°C, –10°C
pressure in bar, the second number stands for the saturation 4 Press q to save the adjusted temperature setpoint.
temperature in degrees Celsius. When the setting has been confirmed, the cursor switches to the
next setpoint. When the setting has been cancelled, the cursor
returns to the upper left corner of the screen.

9 4PW22687-1
5 To adjust other setpoints, repeat from instruction 2 onwards. Advanced features of the digital controller
NOTE When a setpoint on a unit in a DICN system is set, this This chapter gives an overview and a brief functional description of
setpoint will be transferred to all other units. the screens provided by the different menus. In the following chapter,
you will find how you can set up and configure the unit using the
various menu functions.
NOTE Also consult "Defining the schedule timer" on page 13
All menus are directly accessible using the corresponding key on the
and "Defining the floating setpoint settings" on
digital controller. The down arrow X on the display indicates that you
page 14.
can go to the next screen of the current menu using the h key. The
up arrow W on the display indicates that you can go to the previous
Resetting the unit screen of the current menu using the g key. If C is displayed, this
indicates that you can either return to the previous screen or can go
The units are equipped with three kinds of safety devices: unit to the next screen.
safeties, circuit safeties and network safeties.
When a unit safety occurs, all compressors are shut down. The Readout menu
safeties menu will indicate which safety is activated. The

screen of the readout menu will indicate &
The controller automatically enters the "readout menu" after startup.
for all circuits. The red LED inside the p key lights up and '(
%$ To consult actual operational informa-
the buzzer inside the controller is activated. %$ tion about the control mode, the inlet
$%$
and outlet water temperature of the
When a circuit safety occurs, the compressor of the corresponding
evaporator.
circuit is shut down. The

screen of the readout menu
Note that for a DICN system, the
will indicate &
for the circuit concerned. The
and values
red LED inside the p key lights up and the buzzer inside the
are the values of the individual units,
controller is activated.
not of the system. Temperatures of the
When a network safety occurs in a DICN configuration, the slaves not system can be consulted in the first
detected by the network will function as stand alone units. screen of the network menu.
■ If a slave unit can not be found by the network, the red light
inside the p key of the master lights up and the buzzer inside ') To consult information about the outlet
$%$ water temperature of the evaporator of
the control is activated. $%$
circuit 1 and 2 (only for EWLD340~540)
■ If the master can not be found by the network, the red light
inside the p key of all the slaves light up and the buzzer inside
their controls are activated. ')

To consult information about the unit
&
status and the thermostat step.
&

If the unit has been shut down due to a power failure, it will carry out $$$*
an autoreset and restart automatically when the electrical power is
restored.
') %

To consult information about the
To reset the unit, proceed as follows: +%$, - .$%/ pressures of circuit 1.
"%", - .%
1 Press the p key to acknowledge the alarm.
The buzzer is de-activated.
') %

The controller automatically switches to the corresponding +%$, - .$%/ pressures of circuit 2 (only for
screen of the safeties menu: unit safety or circuit safety "%", - .%
EWLD340~540).
2 Find the cause of shutdown and correct.
Refer to "Listing activated safeties and checking the unit status" '0 1 To consult actual operational informa-
and the chapter "Troubleshooting" on page 17. $$$$$2
$$$$$ tion about the ambient temperature, the
$$$$$2
$$$$$
When a safety can be reset, the LED under the p key starts $%$ total running hours of the compressors
blinking. and the number of compressor starts.
NOTE To be able to reset the

circuit error Setpoints menu
serveral precautions have to be taken. Refer to
“Resetting the
alarm” in the Depending upon the settings in the user settings menu and on the
installation manual. selected cooling/heating operation mode, the "setpoints" menu can
either be entered directly or by means of the user password.
3 Press the p key to reset the safeties that are no longer active.

%$ To define the temperature setpoints.
If required, enter the

or the

%$

. (Refer to the installation manual “Setting the

$%$
password for safety reset”.)
$%
Once all safety devices are disactivated and reset, the LED
under the p key goes out. If one of the safeties is still active, the User settings menu
LED under the p key goes on again. In this case, return to
instruction 2. The "user settings" menu, protected by the user password, allows a
full customization of the units.
4 It will only be necessary to switch the o key on again if a unit
safety occurs. ')

To define the manual settings and to
activate or de-activate manual control
$* $$*
3 3 mode.
If the user shuts down the power supply in order to repair a
safety, the safety will automatically be reset after power-up.
')
%

To define the thermostat settings.
NOTE The history information, i.e. the number of times a unit
safety or a circuit safety occurred and the unit status at /$4&$$4
the moment of shutdown, can be checked by means of
the history menu.

4PW22687-1 10
') &

To define the lead-lag mode of both Timers menu
& circuits (only for EWLD340~540).
&
$$$2
5
'(
To check the actual value of the general
$$$4&$$$4 software timers.
$$$4
')% %

To define the capacity limitations (first
$$4$$4
% screen).
$$*$$*
$$*$$* ')

To check the actual value of the
%
$$4 compressor timer. (first screen)
')% %

To define the capacity limitations
!$$*$$* (second screen).
"$$*$$*
')

$$$4 $$$4 compressor timers. (second screen)
$$$4 $$$4
') To define the pump control settings.
$$4
$$$4
2$$ '0


$$$4
$$4 compressor startup timers and the stop

$$$4
$$4
timers.
')
To define the schedule timer.

Safeties menu
The "safeties" menu provides useful information for trouble shooting

') $ $! purposes. The following screens contain basic information.
$$$$$ $$$$
$$$$$ $$$$ '(
To consult information about the unit
$!$$$$ $$$$ $

safety which caused the shutdown.
') % To define the dual evaporator pump.

%

$"/2 '(

circuit 1 safety which caused the
shutdown.
')
To define the floating setpoint.

1% !%$ '(
$!%$ $.%$
circuit 2 safety which caused the
shutdown (only for EWLD340~540).
')

To define the display settings. (first

screen)
'(

$" % network safety which caused the
shutdown.
')

To define the display settings. (second
$$2$$ screen)
$$$ '( To consult information about the dual
$

pump which caused the shutdown.
') To define the free cooling.

Along with the basic information, more detailed information screens
can be consulted while the safety menu is active. Press the q key.
Screens “similar” to the following will appear.
')

To define the number of slaves for a

'(
$$ To check the time and control mode
“master” unit. This menu can only be $

at the moment of the unit shutdown.
accessed at the "master" unit! $$2$$ & $$$

')

The controller displays the name of To check which were the evaporator
'(
$$
the unit:
,
...
!. $

and condenser inlet water tem-

$$$$2
This name is automatically assigned % %$
perature and the evaporator outlet
% $%$
depending on the set hardware water temperature.
address. Refer to "Setting the
adresses" in "Connection and setup
'(
$$ To check which was the evaporator
of a DICN system" in the installation $

outlet water temperature of the circuit
manual. %$%$
%$%$ at the moment of shutdown (only for
EWLD340~540).
')

To define whether or not a password is

needed to enter the setpoints menu.

'(
$$ To check which was the status of the
$

compressors at the moment of
&

&
shutdown.
')
To enter the service menu (only a
qualified installer is allowed to access

$$$$ '(

$$ To check which were the pressures of
this menu). $

circuit 1 at the moment of shutdown.
+%$, - .$%/
"%", - .%
'(
$$ To check which were the pressures of
$

circuit 2 at the moment of shutdown.
+%$, - .$%/
"%", - .%

11 4PW22687-1
'(
$$ To check which were the total amount of ')
To check the status of the power relays
$

running hours of the compressors at the of circuit 2.
$$$$$2 %

$$$$$2 $%$ moment of shutdown. To check which
was the capacity of each circuit at the
moment of shutdown.
')
To check the capacity mode and
* feedback of circuit 1.
History menu
$!$%$8
The "history" menu contains all the information concerning the latest
shutdowns. The structure of those menus is identical to the structure ')
To check the capacity mode and
* feedback of circuit 2
of the safeties menu. Whenever a failure is solved and the operator
performs a reset, the concerning data from the safeties menu is $!$%$8 (only for EWLD340~540).
copied into the history menu.
')
To check the status of the fanspeed
Additionally the number of safeties that already occured, can be

relays of circuit 1.
consulted on the first line of the history screens.

!

Info menu
')
To check the status of the fanspeed

relays of circuit 2 (only for
'( To consult time and date information.

$$2$$
!
EWLD340~540).
$$$
')
To check the status of the pump, the
%
alarm and the evaporator heater voltage
') To consult additional information about

&&!"$
the unit such as the unit name and the free contacts.
!

!"6 refrigerant used.
')%
To check the status of the changeable
" relay output.
') To consult information about the %%

"%$# &$$/$. controller's software version.

$$$$$$&$$$$$$
User password menu
'0 To consult information about the
!%$&.$"$ PCB. ')
To change the user password.

!%#&$.$"
7
$
$$$$
$$$$
Input/output menu
Network menu
The "input/output" menu gives the status of all the digital inputs and
the relay outputs of the unit. The "network" menu provides useful information regarding the
network.
'(
To check whether or not the emergency

stop device is active and if there's any '( To consult the temperature setpoint, the

%
%$

% water flow to the evaporator. common entering water temperature
%$
(entering water temperature of the
master unit) and the common leaving
')
To check the status of the high pressure water temperature (only displayed when
%
% switch, the reverse phase protector and
%%% L mode is set and
overcurrent relay for circuit 1.
the optional common leaving water
sensor (R8T) is installed). Refer to
')
To check whether or not the discharge "Defining and activating the control

%%% thermal protector or the compressor mode" on page 13.
%%%
thermal protector are activated for
circuit 1. ') $$* The status screen of the network menu

$$* shows the condition of the master unit

%$$*
')
To check the status of the high pressure
!
$$* () and slave units (
...
!).
%
% switch, the reverse phase protector and
%%%
the overcurrent relay for circuit 2 (only
for EWLD340~540).
')

To check whether or not the discharge

%%% thermal protector or the compressor
%%%
thermal protector are activated for
circuit 2 (only for EWLD340~540).
')% %

To check the status of the changeable
digital inputs.

! Note that for a unit in a DICN system,
the inputs apply to this unit.
It will be the remote input on the master
unit however, that will be determining
for the operation of the unit.
')
To check the status of the power relays
of circuit 1.


4PW22687-1 12
Tasks of the user settings menu
Defining the lead-lag mode (only for EWLD340~540)
Entering the user settings menu The lead/lag mode determines which of both circuits starts up first in
case of a capacity demand.
The user settings menu is protected by the user password, a 4-digit
The lead-lag parameters are:
number between $$$$ and ++++.
■ &
1 Enter the

% (Refer to the chapter "How to Automatic: the controller decides whether circuit 1 or circuit 2
enter a menu" on page 8). starts up first.
The controller will request the password. Manual C1>C2: circuit 1 starts up before circuit 2. If circuit 1 is
de-activated due to a failure, circuit 2 will start up instead.
2 Enter the correct password using the g and h keys.
Manual C2>C1: circuit 2 starts up before circuit 1. If circuit 2 is
3 Press q to confirm the password and to enter the user settings de-activated due to a failure, circuit 1 will start up instead.
menu. ■ &
: In the automatic mode, the number of hours
The controller automatically enters the first screen of the user indicated on the display is the maximum difference between the
settings menu. running hours of both circuits. This value is important for
maintenance purposes. It should be set high enough so that
To define settings of a certain function:
both circuits do not require maintenance at the same time and
1 Go to the appropriate screen of the usersettings menu using the that at least one circuit can remain constantly active.
g and h keys. The lower and upper limits are 100 and 1000 hours respectively.
The default value is 1000 hours.
2 Position the cursor behind the parameter to be modified using
■ 5
: If this parameter is set on (Yes), both circuits
the q key.
will try to go up in capacity alternatingly.
3 Select the appropriate setting using the g and h keys. If this parameter is set on (No), the leading circuit will try to go
to full capacity before the lagging circuit can startup.
4 Press q to confirm the selection.
When the selection has been confirmed, the cursor switches to Defining the capacity limitation settings
the next parameter which can now be modified.
In the % %

screen up to four possible capacity
5 Repeat from instruction 2 onwards to modify the other
limitation settings can be configured.
parameters.
A capacity limitation can be activated:
Defining and activating the control mode ■ :
•
: see "Defining the schedule timer" on
The unit is equipped with a thermostat which controls the cooling
page 13.
capacity of the unit. Three different control modes exist:
• when a changeable input is configured as
■ manual control mode: the operator controls the capacity capacity limitation.
himself - - by setting:
• 39 3 (airflow of circuit 1, 2 in manual mode): off, low, NOTE Refer to “Customization in the service menu”,
medium or high. chapter “Setting of the changeable digital inputs
• 9 (capacitystep of circuit 1, 2 in manual mode): and outputs” in the installation manual
0%, 30%~100%.
• : to activate capacity limitation 1.
■ inlet control mode: uses the evaporator and/or condensor • : the capacity limitation is not active.
entering water temperature to control the capacity of the unit -
■ ! " : capacity limitation value of circuit 1 in

case of capacity limitation 1/2/3/4.
■ outlet control mode: uses the evaporator leaving water
temperature to control the capacity of the unit - Defining the pump control settings
NOTE To activate manual control mode, select as The screen of the user settings menu allows the user
present mode. To de-activate the manual control to define the pump-leadtime and pump-lagtime.
mode, select or as
present mode. ■ : used to define the time that the pump must run
before the unit (or the compressor in case
For units in a DICN configuration: is selected in a DICN configuration) can start up.
When changing the control mode on one of the
■ : used to define the time that the pump keeps
units, it is automatically transferred to all other
running after the unit (or the compressor in case
units.
is selected in a DICN configuration) has been
Manual control mode however can only be
stopped.
selected on units with status
.
Defining the schedule timer
Defining the thermostat settings
To activate the screens of the schedule timer or holiday period, these
When automatic control mode is selected, the unit uses a thermostat first need to be enabled by changing their setting to in the
to control the cooling or heating capacity. However, the thermostat appropriate screen. To de-activate the schedule timer or holiday
parameters are not fixed and can be modified via the
% period, their setting needs to be reset to . (See "User settings menu"

screen of the user settings menu. on page 10.)
The default, limit and step values for the thermostat parameters are The
screen of the user settings menu allows the
shown in "Annex I" on page 20. user to define the schedule timer settings.
NOTE ■ If changed on one of the units in a DICN

configuration, this setting is transferred to all other
units in the network.
■ A functional diagram showing the thermostat
parameters can be found in "Annex I" on page 20.

13 4PW22687-1
Each day of the week can be appointed to a group. The actions defined
Defining the display settings
in a group will be executed in each day belonging to that group.
■ , , , , ,
and
: used to define to which The

screens of the usersettings menu allows
group each day of the week belongs (&///!/"). the user to define the choice of language, time and date.
■ For each of the four groups up to nine actions can be set, each ■ : used to define the language of the displayed
with their respective timing. Actions include: putting the unit on information of the controller (on the first screen). (Push the q
(), putting the unit off (), setting a setpoint (
, button repeatedly to change the operating language).

,
,
) and setting capacity limitation ( ,
■ : used to define the present time (on the second screen).
, !, ", ).
■ : used to define the present date (on the second screen).
■ Beside these four groups there is also a holiday period group
which is set the same way as the other groups. Up to 12 holiday
Defining free cooling
periods can be entered in the screen. During these
periods the schedule timer will follow the settings of the holiday
The screen of the usersettings menu allows the user
period group.
to control a 3-way water valve when the unit is in free cooling state.
To make this possible a changeable digital output has to be
NOTE A functional diagram showing the schedule timer
configured for free cooling in the service menu. (Refer to the
working can be found in "Annex III" on page 21.
installation manual.)
■ : used to define the free cooling mode.
NOTE The unit always works with “last command”. This means • : free cooling is not active.
that the last command given, whether manually by the
• : free cooling is based on ambient temperature.
user or by the schedule timer, is always executed.
• & : free cooling is based on the difference
Examples of command that can be given are switching
between inlet water temperature and ambient temperature.
the unit on/off or changing a setpoint.
■
: setting of the free cooling setpoint.
NOTE In case of a DICN network, defining the schedule timer ■ : setting of the free cooling difference.
will only be possible through the master unit. In case of
power failure of the master unit, the slave units NOTE A functional diagram showing the free cooling working
however, will still operate according to settings of the can be found in "Annex IV" on page 21.
schedule timer.
Defining dual evaporator pump control Defining the network settings
The % screen of the user settings menu allows the The screen of the user settings menu allows the user to
user to define the steering of two evaporator pumps (for this to be define the network settings.
possible a changeable digital output has to be configured for a ■

: Define the number of slaves connected to the
second evaporator pump in the service menu). Refer to the master ( to !)
installation manual.
The

screen of the network menu allows the user to set the
■ : used to define which kind of control will be used for the of the unit, the
time and the condition when the pump
two evaporator pumps. When automatic rotation is chosen the must operate.
offset on running hours also has to be entered.
■ : Define the mode of the unit as ,
or
• : pump 1 and pump 2 will alternate to the offset on RH.
.
• : pump 1 will always start up first. • : The unit is controlled by the network. Loading and
• : pump 2 will always start up first. unloading is decided by the central control of the netwerk. Putting
■
: used to define the offset in running hours this unit ON or OFF will also put all other units ON or OFF, unless
between the two pumps. Used to switch over between pumps their status is
. (see further)
when they work in automatic rotation mode. Changing

or

to
this unit, will apply to all other units. on such
Defining the floating setpoint settings a unit is not possible. Refer to "Defining and activating the control
mode".
The
screen of the user settings menu allows •
: The unit is considered as a unit and its
the active setpoint to be modified in function of the ambient. The function is then also simular to a unit defined as , but this
source and settings of the floating setpoint can be configured by the unit however, will only come into operation if:
user. - another unit is in alarm
- another unit is in
mode
■
: used to define the mode of the floating setpoint.
- the setpoint is not reached when all other units have been
•
: floating setpoint is not activated.
running on full capacity for some time
• : floating setpoint is altered based on the ambient
If more than one unit is defined as
, only 1 of the units
temperature.
will be really standby. The unit which is really standby will be
■ 1% : used to define maximum value that can be added decided by the number of running hours.
to the active setpoint. •
: Putting this unit ON or OFF will not put
■ : used to define the ambient (source) at which the floating other units ON or OFF. on such a unit is
setpoint value is equal to zero. possible.
If the unit is put to , and the unit is ON, it
■ : used to define the rise in floating setpoint value for 10°C
will be controlled by the DICN network as a unit.
drop in ambient.
NOTE A functional diagram showing the floating setpoint

working can be found in "Annex II" on page 20.

4PW22687-1 14
Tasks of the timers menu
NOTE Put a unit to
when servicing the
machine. In this case it is possible to switch ON or Checking the actual value of the software timers
OFF this unit without switching ON or OFF the other
units of the network. As a protective measure and to ensure correct operation, the
It is also possible then to operate the unit in controller's software features several countdown timers:
. ■ LOADUP ( – refer to the thermostat parameters): starts
counting when a thermostat step change has occurred. During
Put a unit to
continuously if the
the countdown, the unit is not able to enter a higher thermostat
operator wants to decide by himself when this unit
step.
must operate.
■ LOADDOWN ( – refer to the thermostat parameters): starts
Note that in this case, it makes no sense to define
counting when a thermostat step change has occurred. During
another unit of the network as
. Since there is
the countdown, the unit will not be able to go to a lower
a unit set continuously to
, the
thermostat step.

unit will continuously be considered as a
unit. ■ FLOWSTART (
– 15 sec): counts down when the
water flow through the evaporator is continuous and the unit is in
■
: The
time defines the target difference in standby. During the countdown, the unit cannot start up.
running hours between one unit and another unit with ■ FLOWSTOP (
– 5 sec): starts counting when the

$$$$2. This value is important for maintenance water flow through the evaporator stops after the flowstart timer
purposes. The difference in setting among different units should has reached zero. If the water flow has not restarted during the
be high enough as to avoid servicing of the units all at the same countdown, the unit will shut down.
time. The lower and upper limits are 0 and 9000 hours
■ PUMPLEAD ( – refer to the pump control settings):
respectively. The default value is 0 hours.
starts counting whenever the unit is switched on. During the
■ : Set if the pump must operate as long as the chiller countdown, the unit cannot start up.
is ON ( ), or during compressor on condition only
■ PUMPLAG ( – refer to the pump control settings):
( ).
starts counting whenever the unit is switched off. During the
When is selected, the voltage free contact S9L will
countdown, the pump keeps running.
remain closed as long as the chiller is ON. When is
selected, the voltage free contact S9L will open (pump will stop) ■ GUARDTIMER 1/2 (% – 60 sec): starts counting when the
after the compressor stops, except if no other pump of the compressor of circuit 1, respectively circuit 2 has been shut
system is running (meaning: in case all S9L contactsof other down. During the countdown, the compressor cannot be
chillers are already open). restarted.
■ STARTTIMER (%
– 10 sec): starts counting
Also refer to the separate manual "Installation examples for a DICN
whenever a compressor starts up. During the countdown, no
configuration".
other compressor can start up.
NOTE The settings on this screen of the network menu must ■ ANTIRECYCLING 1/2 (9 – 600 sec): starts counting
be executed for all chillers connected to the system. when the compressor of circuit 1, respectively circuit 2 has
started. During the countdown, the compressor cannot be
restarted.
Activating or de-activating the setpoints password ■ STARTUPTIMER 1/2 (
9 – 180 sec): starts
counting when the compressor of circuit 1, respectively circuit 2
The

screen of the user settings menu allows

has started. During the countdown, the compressor is limited to
the user to activate or de-activate the user password needed to
a maximum capacitystep of 30%.
change the temperature setpoint. When de-activated, the user does
not have to enter the password each time he wants to change the To check the actual value of the software timers, proceed as follows:
setpoint.
1 Enter the
. (Refer to the chapter "How to enter a
NOTE If changed on one of the units in a DICN configuration, menu" on page 8.)
this setting is automatically transferred to all the other The controller displays the actual value of the
units in the network.
: the loadup timer, the loaddown timer, the flowstart
timer, the flowstop timer (when the unit is on and the flowstart
timer has reached zero), the pumplead timer and the pumplag
Defining BMS control timer.

allows the user to control the unit from a supervisory system. 2 Press the h key to check the compressor timers.
The controller shows the actual value of the

The

screen and

screen of the
: the guard timers (one per circuit) and the antirecycling
service menu have to be used to set BMS parameters. Refer to timers (one per circuit).
“Customization in the service menu” chapter “Defining the BMS
settings” in the installation manual. 3 Press the h key to check the remaining timers.
The controller shows the actual value of the

.

15 4PW22687-1
Tasks of the safeties menu Tasks of the input/output menu
Listing activated safeties and checking the unit status Checking the status of the inputs and outputs
If the alarm buzzer is activated and the user presses the p key, the The input/output menu provides a means of checking the status of
controller automatically enters the safeties menu. the digital inputs and the status of the relay outputs.
■ The controller will enter the
screen of the safeties The locked digital inputs are:
menu when a unit safety was the cause of shutdown.
■
: whether the emergency button has been
■ The controller will enter the or
pressed.
screen of the safeties menu when a safety of the circuit was
■
: indicates the status of the flowswitch: activated or
activated.
de-activated.
■ For a DICN system, the controller can also show:
■

: indicates the actual status of

%
. This occurs when the wrong
this safety.
number of slave units is defined (refer to "Defining the network
settings" on page 14) or when a slave unit is missing (because ■

: indicates the actual status
of bad connection or power supply failure). of this safety.
Make sure to define the correct number of slave units and to ■ : indicates the actual status of this safety.
make correct connections. ■
: indicates the actual
status of this safety.
NOTE You can check the "found" slave units in the 2nd
screen of the network menu. ■
: indicates the actual

status of this safety.
■ When the unit is configured with a dual evaporator pump, the The changeable digital inputs are:
controller will enter the
screen of the ■ % !": indicates the position of the “enable/
safeties menu when a sefety on the pump was the cause of disable capacity limitation” switch
shutdown.
■
: indicates the position of the remote dual
1 Press the p key when the alarm buzzer is activated. setpoint switch: setpoint 1 or setpoint 2.
The appropriate safety screen with the basic information ■ % : indicates the position of the remote on/off switch.
appears. Press the q key to see the detailed information. These ■

: indicates the position of the connected switch.
screens provide information about the unit status at the moment
of shutdown (see "Safeties menu" on page 11). The locked relay outputs are:
■ : indicates whether circuit 1/2 is on/off.
2 If more than one kind of safety is active (indicated by means of
W, X or C), use the g and h keys to consult them. ■
: indicates whether circuit 1/2 is in
starmode or not.
Tasks of the history menu ■ : indicates whether circuit 1/2 is in
deltamode or not.
Checking the safety-info and the unit status after a reset ■ *: indicates if the 12% capacity valve of circuit 1/2 is
activated.
The information available in the safeties menu is also stored in the
history menu, where it is stored after resetting the unit or the circuit. ■ : indicates if the UP of the capacity control motor of
In this way, the history menu provides a means of checking the unit circuit 1/2 is activated.
status at the moment of the latest shutdown. ■ : indicates if the DWN of the capacity control
motor of circuit 1/2 is activated.
To check the safety info and the unit status, proceed as follows:
■ : indicates the FEEDBACK of the potentiometer
1 Enter the
. (Refer to the chapter "How to enter a of circuit 1/2 (Ω).
menu" on page 8.)
■
: indicates if the fans of fanstep 1 for circuit 1/
The controller enters the last
screen which contains 2 are on or not.
basic information of the moment of this shutdown.
■
: indicates if the fans of fanstep 2 for circuit 1/
2 Press the g and h keys to consult the other present
2 are on or not.
screens. ■
!: indicates if the fans of fanstep 3 for circuit 1/
3 Press the q key to see the detailed information. 2 are on or not.
■ : indicates the status of this voltage free contact. It
Tasks of the info menu is activated if the pump should be ON.
■ % : indicates the status of this voltage free contact. It
Consulting additional unit information is activated if there is any alarm on the unit.
1 Enter the through the main menu. (Refer to the The changeable relay outputs are:
chapter "How to enter a menu" on page 8). ■ : indicates the status of the second evaporator
The controller enters the screen which pump.
contains the following information: the time and date. ■
: indicates the status of the condenser pump.
2 Press h to consult the first screen. ■ $$* : indicates when the unit is working at 100%.
This screen contains information about the unit name and the ■ : indicates the status of the 3-way water valve
refrigerant used. when the unit is in free cooling state.
3 Press h to consult the next screen. ■

: indicates the closed status of the changeable
digital output.
This screen contains information about the controller's software
version.
4 Press h to consult the screen.

This screen contains information about the PCB.

4PW22687-1 16
The changeable analog inputs are: When a safety device was activated, stop the unit and find out why
■
%
% $:: indicates the status of the analog input the safety device was activated before resetting it. Under no circum-
stances safety devices may be bridged or changed to a value other
■
%
%$%$: indicates the status of the analog input than the factory setting. If the cause of the problem cannot be found,
■
%
% $:: indicates the status of the analog input call your local dealer
■
: indicates the status of the analog input Overview of safety messages
To check the inputs and outputs, proceed as follows: Message safety menu Symptom
1 Enter the

. (Refer to the chapter "How to
$$
3
enter a menu" on page 8.) $

5.6
The controller enters the first
screen. $"; 5.7
$+

13
2 Consult the other screens of the input/ouput menu using the g
$

13
and h keys.
$+

13
Tasks of the user password menu $" 1 % 15

5.4
Changing the user password or !

5.3

. 5.8
Access to the user settings menu and the setpoints menu is
# 5.1
protected by the user password (a 4-digit number between $$$$ and
++++). !
5.5
"
5.2
NOTE The default user password is !". "; 5.7
<
13
<
13
To change the user password, proceed as follows:

13
1 Enter the

% (Refer to the chapter "How to + 10

enter a menu" on page 8). +
14
The controller will request the password. + 14
+
% 14
2 Enter the correct password using the h and g keys.
+ 13
3 Press q to confirm the password and to enter the password +!% 11
menu. +"% 12
The controller requests the new password.

5.6
4 Press q to start the modification.

$" % 10
The cursor is positioned behind
. $

13
$+

13
5 Enter the new password using the h and g keys.
$

5.6
6 Press q to confirm the new password.
Symptom 1: The unit does not start, but the ON LED lights up
When the new password has been confirmed, the controller will
ask to enter the new password a second time (for safety POSSIBLE CAUSES CORRECTIVE ACTION
reasons). The cursor is positioned behind . The temperature setting is not Check the controller setpoint.
correct.
7 Enter the new password again using the h and g keys.
The flowstart timer is still running. The unit will start after approx. 15
8 Press q to confirm the new password. seconds. Make sure that water is
flowing through the evaporator.
Neither one of the circuits can start Refer to "One of the circuits does not
NOTE The actual password will only be changed when the up. start up" on page 18.
new password and the confirmed password have the
Unit is in manual mode (all Check on the controller.
same value. compressors at 0%).
If changed on one of the units in a DICN configuration, Power supply failure. Check the voltage on the supply
this setting is automatically transferred to all the other panel.
units in the network. Blown fuse or interrupted protection Inspect fuses and protection
device. devices. Replace by fuses of the
same size and type (refer to chapter
"Electrical specifications" on
TROUBLESHOOTING page 2).
Loose connections. Inspect connections of the field
wiring and the internal wiring of the
This section provides useful information for diagnosing and correct- unit. Tighten all loose connections.
ing certain troubles which may occur in the unit.
Shorted or broken wires. Test circuits using a tester and repair
Before starting the trouble shooting procedure, carry out a thorough if necessary.
visual inspection of the unit and look for obvious defects such as Symptom 2: The unit does not start, but the ON LED is flashing
loose connections or defective wiring.
POSSIBLE CAUSES CORRECTIVE ACTION
Before contacting your local dealer, read this chapter carefully, it will
The remote ON/OFF input is present Put the remote switch on or disable
save you time and money. and the remote switch is off. the remote ON/OFF input.
When carrying out an inspection on the supply panel or on

the switch box of the unit, always make sure that the circuit
breaker of the unit is switched off.

17 4PW22687-1
Symptom 3: The unit does not start and the ON LED does not light up 5.5
Symptom 5.5: Discharge thermal protector is activated

3
POSSIBLE CAUSES CORRECTIVE ACTION POSSIBLE CAUSES CORRECTIVE ACTION
All circuits are in failure mode. Refer to Symptom 5: One of the Unit is working outside the operation Check the operation condition of the
following safety devices is activated. range. unit.
One of the following safety devices is Refer to Symptom 5: One of the RESET After temperature decrease, the
activated: following safety devices is activated. thermal protector resets
• flowswitch (S8L,S9L) automatically but the controller still
• Emergency stop needs to be reset.
5.6
The ON LED is broken. Contact your local dealer. Symptom 5.6: flowswitch is activated
Symptom 4: One of the circuits does not start up POSSIBLE CAUSES CORRECTIVE ACTION
No water flow. Check the water pump.
POSSIBLE CAUSES CORRECTIVE ACTION RESET After finding the cause, the
One of the following safety devices is Check on the controller and refer to flowswitch is reset automatically, but
activated: Symptom 5: One of the following 5.7
the controller still needs to be reset.
• Compressor thermal protector (Q*M) safety devices is activated. Symptom 5.7: Freeze-up protection is activated
• Overcurrent relay (K*S)
• Discharge thermal protector (S*T) POSSIBLE CAUSES CORRECTIVE ACTION
• Low pressure
• High pressure switch (S*PH) Water flow too low. Increase the water flow.
• Reverse phase protector (R*P) Inlet temperature to the evaporator is Increase the inlet water temperature.
• Freeze-up
too low.
The anti-recycling timer is still active. The circuit can only start up after
flowswitch is not working or no water Check the flowswitchflowswitch and
approximately 10 minutes.
flow. the water pump.
The guard timer is still active. The circuit can only start up after
RESET After temperature increase the
approximately 1 minute.
freeze-up is reset automatically, but
The circuit is limited to 0%. Check the "enable/disable capacity the circuit controller needs to be
limitation" remote contact. reset.
5.8
Symptom 5.8: Compressor thermal protector is activated

Symptom 5: One of the following safety devices is activated
5.1 POSSIBLE CAUSES CORRECTIVE ACTION
Symptom 5.1: Overcurrent relay of compressor Compressor motor coil temperature Compressor is not cooled sufficiently
POSSIBLE CAUSES CORRECTIVE ACTION too high. by the refrigerant medium.
Failure of one of the phases. Check fuses on the supply panel or RESET After temperature decrease the
measure the supply voltage. thermal protector is reset
Voltage too low. Measure the supply voltage. automatically, but the circuit
controller needs to be reset.
Overload of motor. Reset. If the failure persists, call your
If the protector is activated
local dealer.
frequently, call your local dealer.
RESET Push the blue button on the over-
current relay inside the switch box Symptom 6: Unit stops soon after operation
5.2
and reset the controller.
Symptom 5.2: Low pressure POSSIBLE CAUSES CORRECTIVE ACTION
POSSIBLE CAUSES CORRECTIVE ACTION The schedule timer is activated and Work according to the settings in the
is in off mode. schedule timer or disable the
Water flow to water heat exchanger Increase the water flow.
schedule timer.
too low.
One of the safety devices is Check safety devices (refer to
Shortage of refrigerant. Check for leaks and refill refrigerant,
activated. Symptom 5: One of the following
if necessary.
safety devices is activated).
Unit is working out of its operation Check the operation conditions of
Voltage is too low. Test the voltage in the supply panel
range. the unit.
and, if necessary, in the electrical
Inlet temperature to the water heat Increase the inlet water temperature. compartment of the unit (voltage
exchanger is too low. drop due to supply cables is too
Dirty evaporator. Clean the evaporator, or call your high).
local dealer
Symptom 7: Unit runs continuously and the water temperature remains
Low pressure safety setting too high. Refer to the installation manual higher than the temperature set on the controller
“Customization in the service menu”,
paragraph “Setting of the minimum POSSIBLE CAUSES CORRECTIVE ACTION
outlet water temperature” for correct
values. The temperature setting on the Check and adjust the temperature
controller is too low. setting.
flowswitch is not working or no water Check the flowswitch and the water
flow. pump. The heat production in the water The cooling capacity of the unit is too
circuit is too high. low. Call your local dealer.
RESET After pressure rise, this safety resets
automatically, but the controller still Water flow is too high. Recalculate the water flow.
5.3
needs to be reset. The circuit is limited. Check the "enable/disable capacity
Symptom 5.3: High-pressure switch limitation" remote contact.
POSSIBLE CAUSES CORRECTIVE ACTION Symptom 8: Excessive noises and vibrations of the unit
Inlet air temperature is too high. The air temperature measured at the
inlet of the condenser may not POSSIBLE CAUSES CORRECTIVE ACTION
exceed 43°C. Unit has not been fixed properly. Fix the unit as described in the
RESET After finding the cause, push the installation manual.
button on the high-pressure switch
5.4
housing and reset the controller. Symptom 9: The display shows (only in a DICN system)
Symptom 5.4: Reverse phase protector is activated
The adresses set on the PCB or Make sure to set the correct
Two phases of the power supply are Invert two phases of the power
controller are wrong. adresses. Refer to "Setting the
connected in the wrong phase supply (by licensed electrician).
adresses" in the installation manual.
position.
One phase is not connected Check the connection of all phases.
properly.
RESET After inverting two phases or fixing
the power supply cables properly,
the protector is reset automatically,
but the controller still needs to be
reset.

4PW22687-1 18
Symptom 10: The
message shows MAINTENANCE
%
10

In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
A unit can not be found by the DICN Make sure all units in the DICN
system. system are powered or make sure at regular intervals.
the correct number of slaves is
defined in the master unit. If the unit is used for air conditioning application, the described
checks must be executed at least once a year. In case the unit is
The EEV driver can not be found by Check the wiring. Call your local
the unit system. dealer. used for other applications, the checks must be executed every
4 months.
Symptom 11: The alarm message shows %
11 Before carrying out any maintenance or repair activity,
POSSIBLE CAUSES CORRECTIVE ACTION always switch off the circuit breaker on the supply panel,
The control motor is not reacting due Check if the wiring to the control remove the fuses or open the protection devices of the unit.
to bad wiring to the motor or the motor is correct and not damaged or
motor is damaged. loose.
Do never clean the unit with water under pressure.
Symptom 12: The alarm message shows %

12
Maintenance activities
The control motor is operating in Check if the wiring is according to The wiring and power supply must be checked by a
reverse due to wrong wiring. the wiring diagram. licensed electrician.
Symptom 13: Sensor or transmitter error
13
■ Air heat exchanger
Remove dust and any other contaminant from the coil fins using
a brush and a blower. Blow from the inside of the unit. Take care
The wiring is wrong. Check if the wiring is according to
the wiring diagram. Call your local
not to bend or damage the fins.
dealer. ■ Field wiring and power supply
• Check the power supply voltage on the local supply panel.
Symptom 14: The alarm message shows + 333
The voltage must correspond to the voltage marked on the
14
identification label of the unit.
• Check the connections and make sure they are properly
The alarmmessage indicates a Check the suction temperature
fixed.

error code. sensor and make sure that it is
The suction temperature sensor is properly mounted in its holder on the • Check the proper operation of the circuit breaker and the
not well mounted in the suction pipe. suction pipe. Call your local dealer. earth leak detector provided on the local supply panel.
The alarm message indicates a Call your local dealer. ■ Internal wiring of the unit
or
% errorcode. Visually check the switch boxes on loose connections (terminals
and components). Make sure that the electrical components are
Symptom 15: The alarm message shows 1 %
not damaged or loose.
15
POSSIBLE CAUSES CORRECTIVE ACTION ■ Earth connection

Make sure that the earth wires are still connected properly and
The expansion board controller Check if the wiring to the expansion
(A11P) can not be found. board controller (A11P) is according that the earth terminals are tightened.
to the wiring diagram. Call your local ■ Refrigerant circuit
dealer.
• Check for leaks inside the unit. In case a leak is detected, call
your local dealer.
• Check the working pressure of the unit. Refer to paragraph
"Switching the unit on" (2).
■ Compressor
• Check on oil leaks. If there is an oil leak, call your local dealer.
• Check for abnormal noises and vibrations. If the compressor
is damaged, call your local dealer.
■ Water supply
• Check if the water connection is still well fixed.
• Check the water quality (refer to the installation manual of the
unit for specifications of the water quality).
■ Water filters
• Make sure to clean the waterfilter in front of the evaporator water
inlet once every 4 months.
• Check the filter for any possible damage and make sure that the
hole diameter size all over the filter surface is still 1.0 mm
maximum.
■ Water sensors
Check that all the water sensors are correctly fixed into the pipes
in front of the heat exchanger (see also the sticker attached to
the heat exchanger).
Disposal requirements
Dismantling of the unit, treatment of the refrigerant, of oil and of other
parts must be done in accordance with relevant local and national
legislation.

19 4PW22687-1
ANNEX I ANNEX II
Thermostat parameters Floating setpoint working

The diagram and table below show the default value and the upper
Inlet water temperature control/outlet water temperature
and lower limits of the floating setpoint parameters on the evaporator.
control
Max, value
The figure below shows the thermostat diagram.

5°C
Fast load up
Slow load up
No action
Slow load down
Fast load down
c b c c b c D2
a/2 a/2
0°C Ambient
Setpoint D1
The default value and the upper and lower limits of the thermostat Floating setpoint Default value Lower limit Upper limit
parameters are listed in the table below. Maximum value (°C) 3.0 0.0 5.0
D1 (°C) 20.0 20.0 43.0
INLET CONTROL Default value Lower limit Upper limit
Step difference - a (K) 0.8(a) – – D2(a) (°C) 5.0 0.0 10.0
Step difference - b (K) 0.5(a) – – (a) rise in floating setpoint value for 10°C drop in ambient
Steplength - c (K) 0.2(a) – –
Loadup timer (sec) 48 12 300
Loaddown timer (sec) 24 12 300
Setpoint (°C) 12.0 7.0 23.0
(a) can only be modified in the service menu
OUTLET CONTROL Default value Lower limit Upper limit

Step difference - a (K) 0.8(a) – –
Step difference - b (K) 0.5(a) – –
Steplength - c (K) 0.2(a) – –
Loadup timer (sec) 12 12 300
Loaddown timer (sec) 12 12 300
Setpoint (°C) 7.0 4.0 16.0
(a) can only be modified in the service menu
■ If the temperature is below the setpoint, the thermostat control

will check every LOADDOWN TIMER.
According to the deviation to the setpoint, no action, slow load
down (=–3%) or fast load down (=–7%) is required.
■ If the temperature is above the setpoint, the thermostat control
will check every LOADUP TIMER.
According to the deviation to the setpoint, no action, slow load
up (=+3%) or fast load up (=+7%) is required.

4PW22687-1 20
ANNEX III ANNEX IV
Schedule timer example Free cooling working
MARCH Free cooling on ambient temperature

MON TUE WED THU FRI SAT SUN
1 G1 2 G1 3 G2 4 G1 5 G1 6 G3 7 G3 free cooling state
8 G1 9 G1 10 G2 11 G1 12 G1 13 G3 14 G3
15 G1 16 G1 17 G2 18 G1 19 G1 20 G3 21 G3 ON
22 G1 23 H 24 H 25 H 26 H 27 H 28 H
29 H 30 G1 31 G2 OFF
To come to the schedule above following settings have to be made:

ambient temperature
SP °C
'(
DI

!

!
Free cooling default minimum maximum
SP (°C) 5 –30 25
'( $ $! DI (°C) 2 1 5

$!$! +$!
$$$$$ $$$$
$!$$$$ $$$$ Free cooling on difference between inlet water evaporator
temperature and ambient temperature
All days assigned to the same group will work according to the set-
tings of this group. free cooling state
In this example setting:

■ all Mondays, Tuesdays, Thursdays and Fridays will work accord- ON
ing to the settings in group 1 (),

OFF
■ all Wednesdays will work according to the settings in group 2
(),
inlet water evaporator temperature
■ all Saturdays and Sundays will work according to the settings in SP °C
minus ambient temperature
DI
group 3 (!),
■ all holiday days will work according to the settings in the holiday
Free cooling default minimum maximum
group ().
SP (°C) 5 1 20
All group settings of groups , , !, " and work similar as
DI (°C) 2 1 5
following example (settings for group 1):
14.0°C
Cooling inlet setpoint 1
12.0°C
On
Off
6 8 12 13 15 18 20
time (h)
'( $ $! Screen 1

$#2$$
%$
$#2$$ $$%$
!$/2$$
"%$
'( $" $# Screen 2

"2$$ $$%$
.!2$$ $$%$
#$2$$ $$%$

21 4PW22687-1
ANNEX V SOFTWARE STRUCTURE
f

'(
%$ ') g ')

g ') %

g ') %

g '0 1 g
%$ $%$ &
+%$, - .$%/ +%$, - .$%/ $$$$$2
$$$$$
$%$ $%$ &
"%", - .% "%", - .% $$$$$2
$$$$$
h h $$$* h h h $%$

%$

%$

$$$$
$%$
q
$%

')

g ')
%

g ') &

g ')% %

g ')% %

g ')
& % !$$*$$* $$4

$$$$ $* $$* &

$$$2 $$*$$* "$$*$$* $$$4
q 3 3 h /$4&$$4 h 5
h $$*$$* h h 2$$
h
g
')
g ')
g ') $ $! g ') $ $! g ') % g ')
g ')

& &

& $$2$$ & $$%$ $$$$$ $$$$ %

& &
& $$2$$ & $$%$ $$$$$ $$$$
$"/2 1% !%$
h & h !$$2$$ & $$%$ h $!$$$$ $$$$ h h $!%$ $.%$ h

h
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h h h h h
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$$$4
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p
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4PW22687-1 22
Zandvoordestraat 300, B-8400 Oostende, Belgium 4PW22687-1

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OPERATION MANUAL

Condenserless water-cooled water chillers

CONTENTS Page Technical specifications(1)

Operation manual EWLD120~540MBYNN

Electrical specifications (1)

EWLD120~540MBYNN Operation manual

Figure - Main components

1 Compressor 14 Digital display controller

Operation manual EWLD120~540MBYNN

A B1P B B3P C B1P D B4P E B6P

Figure - Functional diagram

1 Evaporator 8 Strainer A only for EWLD120~170

EWLD120~540MBYNN Operation manual

Operation manual EWLD120~540MBYNN

Y1E,Y2E ................ Electronic expantion valve circuit 1, circuit 2 12 Water connection

EWLD120~540MBYNN Operation manual

To switch on the crankcase heater proceed as follows: Digital controller

4 Check the LED on the reverse phase protectors. If it lights up,

5 Check if the crankcaseheaters are warming up.

After 5 seconds, the compressor-running changes over from into

o key, to start up or to shut down the unit.

Operation manual EWLD120~540MBYNN

Local key Remote switch Unit o LED

  Switching the unit off

If the remote on/off control parameter is set to No:

Working with the unit

EWLD120~540MBYNN Operation manual

Operation manual EWLD120~540MBYNN

NOTE To be able to reset the   

 . (Refer to the installation manual “Setting the 

EWLD120~540MBYNN Operation manual

The "safeties" menu provides useful information for trouble shooting

')  %  To define the dual evaporator pump.

')    To define the free cooling.

 To define whether or not a password is

    needed to enter the setpoints menu.

  $$$$ '(  

Operation manual EWLD120~540MBYNN

 To change the user password.

')   

')% % 

EWLD120~540MBYNN Operation manual

NOTE ■ If changed on one of the units in a DICN

Operation manual EWLD120~540MBYNN

Defining dual evaporator pump control Defining the network settings

NOTE A functional diagram showing the floating setpoint

EWLD120~540MBYNN Operation manual

 screen of the user settings menu allows

The controller shows the actual value of the

Operation manual EWLD120~540MBYNN

     : indicates the actual

3 Press h to consult the next    screen. ■   

4 Press h to consult the    screen.

EWLD120~540MBYNN Operation manual

 % (Refer to the chapter "How to +   10

4 Press q to start the modification.  

The cursor is positioned behind  

When carrying out an inspection on the supply panel or on

Operation manual EWLD120~540MBYNN

Switching the unit off

NOTE To be able to reset the

. (Refer to the installation manual “Setting the

') % To define the dual evaporator pump.

') To define the free cooling.

To define whether or not a password is

needed to enter the setpoints menu.

$$$$ '(

To change the user password.

')

')% %

screen of the user settings menu allows

: indicates the actual

3 Press h to consult the next screen. ■

4 Press h to consult the screen.

% (Refer to the chapter "How to + 10

4 Press q to start the modification.

The cursor is positioned behind

Symptom 12: The alarm message shows %

'( $ $! DI (°C) 2 1 5

ing to the settings in group 1 (),

'( $ $! Screen 1

'( $" $# Screen 2

')

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