Taylor 168 User Manual

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Models 150, 152, 162, & 168

Taylormate
Soft Serve Freezers

Operating Instructions

028749- M
6/98
Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on data plate:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: Amps

Minimum Wire Ampacity: Amps

Part Number:

E June, 1998 Taylor


All rights reserved.
028749--M

Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
The word Taylor and the Crown design
are registered trademarks in the United States 750 N. Blackhawk Blvd.
of America and certain other countries. Rockton, IL 61072
Table of Contents
______________________________________________________________________________

Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Hook-Up Installation for 60 Cycle, 1 Phase,
Supplied With Cord and Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Connections for Models Without Cord and Plug Supplied . . . . . . . . . . 1
Section 2 To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Section 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section 4 Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model 152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model 162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Model 168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Models 150 & 152 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Models 162 & 168 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 5 Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Push-Button Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Air Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Taylor Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Indicator Light -- “Mix Low” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mix Refrigeration Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Separate Hopper Refrigeration (SHR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cylinder Temperature Retention (CTR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Syrup Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Section 6 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table of Contents Models 150, 152, 162, 168


Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Section 8 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Section 9 Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Section 10 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Note: Continuing research results in steady improvements; therefore, information


in this manual is subject to change without notice.

Models 150, 152, 162, 168 Table of Contents


Section 1 To the Installer
Air Cooled Units
FOLLOW YOUR LOCAL ELECTRICAL CODES!
The models 150 and 152 require a minimum of 6” (152
mm) of clearance around both sides. Install the skirt
provided on the right side of the unit and place the back Electrical Connections For
of the unit against a wall to prevent recirculation of Models Without Cord and Plug Supplied
warm air. The model 162 requires 6” (152 mm) on all
sides and the skirt installed on the rear of the unit. The Each freezer requires one power supply for each data
model 168 requires 3” (76 mm) on all sides and the label. Check the data label(s) on the freezer for fuse,
skirt installed on the rear of the unit. Minimum air circuit ampacity and electrical specifications. Refer to
clearances must be met to assure adequate air flow for the wiring diagram provided inside of the control box,
optimum performance. for proper power connections.
In the United States, this equipment is intended to be
These machines are designed for indoor use only.
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA 70--1987. The purpose of
the NEC code is the practical safeguarding of persons
DO NOT install the machines in an area where
and property from hazards arising from the use of
a water jet could be used. Failure to follow this
electricity. This code contains provisions considered
instruction may result in serious electrical shock.
necessary for safety. Compliance therewith and
proper maintenance will result in an installation
Electrical Hook-Up Installation For essentially free from hazard! In all other areas of the
60 Cycle, 1 Phase, Supplied With Cord and Plug world, equipment should be installed in accordance
with the existing local codes. Please contact your local
This equipment is supplied with a 3-wire cord and authorities.
grounding type plug for connection to a single phase,
60 cycle, branch circuit supply. This unit must be Stationary appliances which are not equipped with a
plugged into a properly grounded receptacle. The cord power cord and a plug or other device to disconnect
and plug provided for 115/60/1, is 20 amp; therefore the appliance from the power source must have an
the wall outlet must also be 20 amp. Check the data all--pole disconnecting device with a contact gap of at
label, located on the side panel, for electrical least 3 mm installed in the external installation.
specifications.
Permanent wiring may be employed if required by local CAUTION: This equipment must be
codes. Instructions for conversion to permanent wiring properly grounded! Failure to do so can result in
are as follows: severe personal injury from electrical shock!
1. Be sure the freezer is electrically disconnected. Beater rotation must be clockwise as viewed looking
into the freezing cylinder.
2. Remove the appropriate panel and locate the
small electrical box at the base of the freezer. Note: The following procedures should be performed
by an authorized service technician.
3. Remove the factory-installed cord and strain
relief bushing. To correct rotation on a three-phase unit, interchange
any two incoming power supply lines at freezer main
4. Route incoming permanent wiring through 7/8” terminal block only. To correct rotation on a
(22 mm) hole in base pan. single-phase unit, change the leads inside the beater
motor. (Follow diagram printed on motor.)
5. Connect two power supply leads. Attach ground
(earth) wire to the grounding lug inside the Electrical connections are made directly to the
electrical box. terminal block provided in the splice box, mounted on
the base pan on each side of the model 168, and
6. Be sure the unit is properly grounded before located in the splice boxes mounted mid-level on the
applying power. frame channel on the sides of the model 162.

031030

Models 150, 152, 162, 168 1 To the Installer


Section 2 To the Operator

The freezer you have purchased has been careeru3n4s50818

050818

To the Operator 2 Models 150, 152, 162, 168


Section 3 Safety

We at Taylor Company are concerned about the safety


of the operator when he or she comes in contact with
the freezer and its parts. Taylor has gone to extreme
efforts to design and manufacture built-in safety
S DO NOT allow untrained personnel to
features to protect both you and the service technician.
operate this machine.
As an example, warning labels have been attached to
the freezer to further point out safety precautions to the S DO NOT put objects or fingers in door
operator. spout.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
IMPORTANT! Failure to adhere to the
following safety precautions may result in severe S DO NOT remove the freezer door or beater
personal injury. Failure to comply with these warnings assembly unless the control switches are in
may damage the machine and its components. the “OFF” position.
Component damage will result in part replacement Failure to follow these instructions may result in severe
expense and service repair expense. personal injury from hazardous moving parts.

To Operate Safely:

DO NOT operate the freezer without reading


this operator’s manual. Failure to follow this instruction
may result in equipment damage, poor freezer
performance, health hazards, or personal injury.

S DO NOT operate the freezer unless it is


properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data
label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been
disconnected.
Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.

DO NOT use a water jet to clean or rinse the


freezer. Failure to follow these instructions may result
in serious electrical shock.

031030

Models 150, 152, 162, 168 3 Safety


Section 4 Operator Parts Identification
Model 150

Operator Parts Identification 4 Models 150, 152, 162, 168


Model 152

Item Description Part No. Item Description Part No.

1 Hopper Cover Assembly X48690 10 Splash Shield 025063


2 Feed Tube 025061 11 Drip Tray 025062
3 Float A.-Mix Level X39690 12 Decorative Decal 047667
4 Back Panel 025868-SS 13 Panel A.-Front X25036
5 Left Side Panel 028591-SS 14 Trim-Front 025862-SS
6 Drip Pan 027503 15 Trim-Top Back 025866
7 Leg-Plastic 024755 16 Plate-Decorative 041034-SS
8 Mix Low Light 039708 17 Hood Assembly X49065
9 Right Side Panel 025867-SS 18 Holder-Drip Tray 035866

Models 150, 152, 162, 168 5 Operator Parts Identification


Model 162

Operator Parts Identification 6 Models 150, 152, 162, 168


Model 168

Models 150, 152, 162, 168 7 Operator Parts Identification


Models 150 & 152 Door Assembly

Operator Parts Identification 8 Models 150, 152, 162, 168


Models 162 & 168 Door Assembly

Models 150, 152, 162, 168 9 Operator Parts Identification


Section 5 Important: To the Operator

Figure 1

The following chart identifies the symbol definitions


Item Description
used on the operator switches.
1 Push Button Switch
2 Power Switch
3 Temperature Control = The ON/AUTO keypad.
4 Mix Refrigeration Switch
= The ON keypad.
5 Indicator Lights -- “Mix Low”
= The OFF keypad.
Symbol Definitions = The WASH keypad.
To better communicate in the International arena, the
words on many of our operator switches and buttons = The STANDBY keypad.
have symbols to indicate their functions. Your Taylor
equipment is designed with these International
symbols.

Important: To the Operator 10 Models 150, 152, 162, 168


Push-Button Switch
If an overload condition occurs, the freezer will
automatically stop operating. To properly reset the
freezer, place the toggle switch in the “OFF” position.
Wait two or three minutes; then press the push-button
switch. Place the power switch in the “WASH” position
and observe the freezer’s performance; place the
power switch in the “AUTO” position.

Note: If the freezer is unplugged from the wall


receptacle, it will be necessary to press the
push-button switch for the freezer to operate once
power is re-established.

Figure 2

Power Switch
Note: During “AUTO” operation, the orifice end of the
tube should be inserted in the hole in the hopper.
The center position is “OFF”. The left position is
“WASH” which activates the beater motor only. The
right position is “AUTO”, which activates the beater
motor and the refrigeration system.

Temperature Control Taylor Quality Control


The Models 150 and 152 use a temperature control to The Models 162 and 168 use a solid state control
monitor the product in the freezing cylinder. Turning
called the T.Q.C. The purpose of this solid state control
the adjusting knob clockwise will decrease the
is to sense the viscosity (thickness) of the product in
product temperature. Turning the adjusting knob
the freezing cylinder. With the power switch in the
counterclockwise will increase the temperature.
“AUTO” position, the T.Q.C. will automatically keep the
Each quarter of a turn will vary the temperature
mix in the freezing cylinder at the proper viscosity and
approximately two degrees. DO NOT set the
ready for serving.
temperature control colder than 18_F (-8_C). Should
you set the temperature colder than 18_F (-8_C),
premature failure of the belts and of the beater motor The Models 150 and 152 are available with the T.Q.C.
may occur. as an option.

Air Tube
The models 150, 152, 162 and 168 are called upon to
handle a large variety of products (i.e., soft serve, Indicator Light -- “Mix Low”
yogurts, Italian ices, sherbets, etc.). Thus, the
consistency of the mix you use will vary. The air tube
meters a combination of mix and air into the freezing A mix level indicating light is located at the front of the
cylinder. If not enough mix enters the freezing cylinder, machine. When the light is on, it indicates that the mix
a freeze-up may occur, which will cause eventual hopper has a low supply of mix and should be refilled
damage to the beater. Depending upon the product as soon as possible. Always maintain at least 2” (5.1
being run, you may wish to contact your local cm) of mix in the hopper. If you neglect to add mix, a
authorized Taylor Distributor to make a slight freeze-up may occur. This will cause eventual damage
adjustment in the air tube. to the beater assembly and to the freezer door.

Models 150, 152, 162, 168 11 Important: To the Operator


Mix Refrigeration Switch Cylinder Temperature Retention
(CTR)
The mix refrigeration switch is located under the
control channel and is used for several purposes: To maintain a good quality product during long “No
Sale” periods, it will be necessary to warm the product
1. For the unit to operate in the “AUTO” mode, the in the freezing cylinder to approximately 35_ to 40_F
mix refrigeration switch must be “ON”. (1.7_ to 4.4_C). This will prevent overbeating and
product breakdown. The CTR is used in conjunction
2. For the separate hopper refrigeration system to with the SHR to insure that the mix in the freezing
operate, the mix refrigeration switch must be in cylinder is refrigerated during the “STANDBY” mode of
the “ON” or the “STANDBY” position. operation.
To operate the “STANDBY” mode of operation:
3. For the cylinder temperature retention system
to operate, the power switch must be in the Place the power switch in the “AUTO” position and the
“AUTO” position and the mix refrigeration mix refrigeration switch in the “STANDBY” position.
switch must be in the “STANDBY” position. With sanitized hands, remove the air tube. Turn it over
and place the end without the hole into the mix inlet
hole.
To resume normal operation:
Separate Hopper Refrigeration Leave the power switch in the “AUTO” position and
place the mix refrigeration switch in the “AUTO”
(SHR) position. When the unit cycles off, the product in the
freezing cylinder will be the correct viscosity. With
This feature incorporates the use of a separate small
sanitized hands, remove the air tube. Turn it over and
refrigeration system to chill (on a limited basis) and to place the end with the hole into the mix inlet hole.
maintain the mix in the hopper to under 40_F (4.4_C)
and assures bacterial control. To activate this system,
place the power switch in the “AUTO” position and the
mix refrigeration switch in the “AUTO” position. To op- Syrup Rail
erate this system in the “STANDBY” mode, place the
power switch in the “AUTO” position and the mix refrig- These units are available with an optional syrup rail to
eration switch in the “STANDBY” position. store cold toppings for sundaes.

Important: To the Operator 12 Models 150, 152, 162, 168


Section 6 Operating Procedures

The Model 150 has been selected to illustrate the


pictured step-by-step operating procedures. All
models in this manual are similar. They each have a
1.5 quart (1.4 liter) capacity freezing cylinder. The mix
flows by gravity from the hopper to the freezing
cylinder through an air tube.

The Model 150 is a console model with a single spout


door.

The Model 152 is a counter model with a single spout


door.
Figure 4
The Model 162 is a counter model and the Model 168
is a console model. Both have three spout doors. Two
individual flavors are available from the end spouts,
and an equal combination of both is dispensed through
the center spout to create a twist effect.

For the Model 162 and 168, duplicate the procedures


where they apply for the second freezing cylinder.

We begin our instructions at the point where we enter


the store in the morning and find the parts
disassembled and laid out to air dry from the previous
night’s cleaning.
Figure 5
These opening procedures will show you how to
assemble these parts into the freezer, sanitize them,
and prime the freezer with fresh mix in preparation to
serve your first portion.

Figure 6

If you are disassembling the machine for the first time


or need information to get to the starting point in our
instructions, turn to page 21, “Disassembly”, and start
Figure 3 there.

Models 150, 152, 162, 168 13 Operating Procedures


Assembly Step 2
Assemble the freezer door. Place the large o-ring(s)
into the groove(s) on the back of the freezer door and
Note: When lubricating parts, use an approved food
lubricate with Taylor Lube.
grade lubricant (example: Taylor Lube).
Step 1
Install the beater assembly. Slide the small, thick o-ring
into the groove on the drive shaft of the beater
assembly. Apply an even coat of Taylor Lube to the
o-ring and the shaft.
DO NOT LUBRICATE THE HEX END.

Figure 9

Slide the front bearing(s) over the baffle rod(s) so the


flanged edge is against the door. Place the white
plastic guide bearing(s) on the end of the baffle rod(s).

Figure 7 DO NOT LUBRICATE THE FRONT BEARING(S) OR


Insert the beater assembly through the rear shell THE GUIDE BEARING(S).
bearing at the back of the freezing cylinder and engage
the hex end firmly into the female socket. When
properly seated, the beater will not protrude beyond
the front of the freezing cylinder.

Figure 10
Figure 8
Step 3
Repeat this step for the second freezing cylinder on Slide the slotted portion of the handscrews into the
Models 162/168. slots in the freezer door.

060421

Operating Procedures 14 Models 150, 152, 162, 168


Step 4
Install the freezer door. With both hands, hold the sides
of the freezer door and insert the baffle rod(s) into the
center of the beater assembly(ies). The white guide
bearing(s) must fit securely in the hole(s) of the drive
shaft(s). Finger-tighten the handscrews equally to
insure that the door is snug. Do not over-tighten.
Note: The freezer door is in the correct position when
the door spout is on the bottom.
Step 5
Install the draw valve(s). Slide the two o-rings into the
grooves on the draw valve(s) and lubricate with Taylor
Lube.

Models 150, 152, 162, 168 15 Operating Procedures


Step 6
Install the draw valve handle. Insert the valve lifter arm
through the slotted opening in the draw valve and align
the other end with the cross holes of the freezer door.
Hint: The valve lifter arm may be aligned with the left
or right cross hole. The draw valve handle will be
placed through the opposite cross hole of the valve
lifter arm.

Figure 17

Figure 15
Slide the o-ring into the groove on the draw valve
handle and lubricate with Taylor Lube.

Figure 18

Note: For Models 162/168, slide the o-ring onto each


pivot pin and lubricate with Taylor Lube.

Figure 16
Insert the draw valve handle through the opposite
cross hole and into the opening of the valve lifter arm.
Hint: The draw valve handle can be assembled at
varied vertical positions. Choose an angle which is
comfortable for you. The draw valve must be raised
completely when the draw valve handle is down. Figure 19

Operating Procedures 16 Models 150, 152, 162, 168


Note: Models 162/168 have three draw handles. Sanitizing
Slide the tip of the draw handle into the slot of the draw
valve, starting from the right. Slide the short pivot pin
Step 1
through the far right draw handle. Slide the long pivot
pin through the far left and middle draw handles. Prepare one gallon (3.8 liters) of an approved 100
PPM sanitizing solution (example: Kay-5t). USE
WARM WATER AND FOLLOW THE MANUFACTUR-
ER’S SPECIFICATIONS.
Step 2
Pour one gallon (3.8 liters) of sanitizing solution into
the hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder,
brush-clean the mix hopper, mix level float stem, mix
level float, mix inlet hole, and air tube.

Figure 20

Step 7
Snap the design cap(s) over the bottom of the freezer
door spout(s).

Figure 22

Figure 21
Step 8
Lay the air tube(s) in the bottom of the mix hopper(s).

Models 150, 152, 162, 168 17 Operating Procedures


Operating Procedures 18 Models 150, 152, 162, 168
Priming
Prime the machine as close as possible to the time of
first product draw.
Step 1
With a pail beneath the door spout, raise the draw
valve. Fill the mix hopper with fresh mix. (Maximum
hopper capacity is 8 quarts [7.6 liters].) Allow the mix
to flow into the freezing cylinder. This will force out any
remaining sanitizing solution. When full strength mix is
flowing from the door spout, lower the draw valve.
Note: Use only FRESH mix when priming the
freezer.

031030

Models 150, 152, 162, 168 19 Operating Procedures


Step 6
Slide the rear drip pan into the hole in the side panel. ALWAYS FOLLOW LOCAL HEALTH CODES.

Repeat Steps 1 through 3 for the second freezing


cylinder on Models 162/168.

Rinsing
Step 1
Pour one gallon (3.8 liters) of cool, clean water into the
mix hopper. With the brushes provided, scrub the mix
hopper, the mix level float stem and the mix inlet hole.
Figure 33 Step 2
With a pail beneath the door spout, place the power
switch in the “WASH” position and raise the draw
valve. Drain all the rinse water from the freezing
Closing Procedure cylinder. When the rinse water stops flowing from the
door spout, lower the draw valve and place the power
switch in the “OFF” position.
To disassemble the Models 150/152/162/168, the
following items will be needed: Repeat this procedure until the rinse water being
drawn from the freezing cylinder is clear.
S Two cleaning pails
S Sanitized stainless steel rerun can with lid Repeat Steps 1 and 2 for the second freezing cylinder
on Models 162/168.
S Necessary brushes (provided with freezer)
S Cleaner
S Single service towels
Cleaning
Step 1
Draining Product From the Prepare one gallon (3.8 liters) of an approved cleaning
Freezing Cylinder solution (example: Kay-5t). USE WARM WATER
AND FOLLOW THE MANUFACTURER’S SPECIFI-
CATIONS.
Step 1
Place the power switch in the “OFF” position as far Step 2
ahead of cleaning time as possible. This will allow Pour the one gallon (3.8 liters) of cleaning solution into
frozen product to soften for easier cleaning. the mix hopper and allow it to flow into the freezing
cylinder.
Step 2
Step 3
Lift the hopper cover. Remove the air tube and mix
While the solution is flowing into the freezing cylinder,
level float. Take them to the sink for cleaning.
brush-clean the mix hopper, mix level float stem and
Step 3 mix inlet hole.
With a sanitized pail beneath the door spout, place the Step 4
power switch in the “WASH” position and raise the Place the power switch in the “WASH” position. This
draw valve. When all the product stops flowing from will cause the cleaning solution in the freezing cylinder
the door spout, lower the draw valve and place the to agitate.
power switch in the “OFF” position. If local health
codes permit, empty the rerun into a sanitized Step 5
stainless steel rerun can. Cover the container and Place an empty pail beneath the door spout and raise
place it in the walk-in cooler. the draw valve. Draw off all the cleaning solution.

Operating Procedures 20 Models 150, 152, 162, 168


When the solution stops flowing from the door spout, Step 3
lower the draw valve and place the power switch in the From the freezer door, remove the design cap, draw
“OFF” position. valve handle, valve lifter arm, and draw valve. Remove
all o-rings.
Repeat Steps 1 through 5 for the other side of the
freezer on Models 162/168. Models 162/168: From the freezer door, remove
design caps, pivot pins, draw handles, draw valves,
and the center draw valve. Remove all o-rings.
Disassembly Step 4
Remove the large o-ring(s), front bearing(s), and guide
Step 1 bearing(s) from the back of the freezer door.
BE SURE THE POWER SWITCH IS IN THE “OFF”
POSITION. Step 5
Return to the freezer with a small amount of cleaning
Step 2 solution. With the black bristle brush, brush clean the
Remove the handscrews and the freezer door. rear shell bearing(s) at the back of the freezing
Remove the beater assembly(ies) from the freezing cylinder(s).
cylinder(s) and take these parts to the sink for
cleaning.
Step 3
Remove the front drip tray and the splash shield from
the freezer. Take them to the sink for cleaning.

Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution.
USE WARM WATER AND FOLLOW THE MANUFAC-
TURER’S SPECIFICATIONS.
IMPORTANT: Follow label directions, as too
STRONG of a solution can cause parts damage, while
too MILD of a solution will not provide adequate
cleaning.) Make sure all brushes provided with the
freezer are available for brush cleaning.
Step 2
Remove the o-ring(s) from the drive shaft(s) of the
beater assembly(ies).
Note: To remove the o-rings, use a single service
towel to grasp the o-ring. Apply pressure in an upward
direction until the o-ring pops out of its groove. With the
other hand, push the top of the o-ring forward, and it
will roll out of the groove and can be easily removed.
If there is more than one o-ring to be removed, always
remove the rear o-ring first. This will allow the o-ring to
slide over the forward rings without falling into the open
grooves.

Models 150, 152, 162, 168 21 Operating Procedures


Section 7 Important: Operator Checklist

During Cleaning and Sanitizing j 5. IF LOCAL HEALTH CODES PERMIT THE


USE OF RERUN, make sure the mix rerun is
stored in a sanitized, covered stainless steel
container and is used the following day. DO
ALWAYS FOLLOW LOCAL HEALTH CODES. NOT prime the machine with rerun. When using
rerun, skim off the foam and discard. Mix the
rerun with fresh mix in a ratio of 50/50 during the
Cleaning and sanitizing schedules are governed day’s operation.
by federal, state, or local regulatory agencies, j 6. On a designated day of the week, run the mix as
and must be followed accordingly. If the unit low as feasible and discard after closing. This
has a “Standby mode”, it must not be used in will break the rerun cycle and reduce the
lieu of proper cleaning and sanitizing possibility of high bacteria and coliform counts.
procedures and frequencies set forth by the
ruling health authority. The following check j 7. Properly prepare the cleaning and sanitizing
points should be stressed during the cleaning solutions. Read and follow label directions
and sanitizing operations. carefully. Too strong of a solution may damage
the parts and too weak of a solution will not do
an adequate job of cleaning or sanitizing.

CLEANING AND SANITIZING MUST BE j 8. The temperature of the mix in the mix hopper
PERFORMED DAILY. and walk-in cooler should be below 40_F.
(4.4_C.).

Troubleshooting Bacterial Count


Regular Maintenance Checks
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and
brush cleaning. j 1. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be
j 2. Use all brushes supplied for thorough cleaning. certain it is properly cleaned.
The brushes are specially designed to reach all
mix passageways. j 2. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive
j 3. Use the smaller, white bristle brush to clean the socket clean and free of lubricant and mix
mix inlet hole which extends from the mix deposits.
hopper down to the rear of the freezing cylinder.
j 3. Dispose of o-rings or seals if they are worn, torn,
j 4. Use the black bristle brush to thoroughly clean or fit too loosely, and replace with new ones.
the rear shell bearing located at the rear of the
freezing cylinder. Be sure to have a generous j 4. Follow all lubricating procedures as outlined in
amount of cleaning solution on the brush. “Assembly”.

080107

Important: Operator Checklist 22 Models 150, 152, 162, 168


j 5. If your machine is air cooled, check the Winter Storage
condenser for an accumulation of dirt and lint.
A dirty condenser will reduce the efficiency and
If the place of business is to be closed during the winter
capacity of the machine. Condensers should be
months, it is important to protect the freezer by
cleaned monthly with a soft brush. Never use
following certain precautions, particularly if the
screwdrivers or other metal probes to clean
building is subject to freezing conditions.
between the fins. Failure to comply may result
in electrocution. Disconnect the freezer from the main power source to
Note: For machines equipped with an air filter, prevent possible electrical damage.
it will be necessary to vacuum clean the filters
on a monthly schedule. On water cooled freezers, disconnect the water
supply. Relieve pressure on the spring in the water
j 6. If your machine is equipped with an auxiliary valve. Use air pressure on the outlet side to blow out
refrigeration system, check the condenser for any water remaining in the condenser, and then add a
accumulation of dirt and lint. A dirty condenser liberal amount of permanent type auto anti-freeze.
will reduce the refrigeration capacity of the mix This is extremely important. Failure to follow this
hopper. Condensers must be cleaned monthly procedure may cause severe and costly damage to the
with a soft brush. Never use screwdrivers or refrigeration system.
other metal probes to clean between the fins. Your local Taylor distributor can perform this service for
Failure to comply may result in electrocution. you.
j 7. If your machine is water cooled, check the Wrap detachable parts of the freezer such as the
water lines for kinks or leaks. Kinks can occur beater assembly and freezer door, and place them in
when the machine is moved back and forth for a protected dry place. Rubber trim parts and gaskets
cleaning or maintenance purposes. can be protected by wrapping them with
Deteriorated or cracked water lines should be moisture-proof paper. All parts should be thoroughly
replaced only by an authorized Taylor cleaned of dried mix or lubrication accumulations
mechanic. which attract mice and other vermin.

051215

Models 150, 152, 162, 168 23 Important: Operator Checklist


Section 8 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGE


REF.
1. No product being a. The power switch is in the a. Place the power switch in 19
dispensed. “OFF” position. the “AUTO” position.
b. The mix level is b. Fill the mix hopper with 19
inadequate in the mix mix.
hopper.
c. The beater motor c. Reset the freezer. 11
overloaded.
d. The unit is unplugged at d. Plug in the power cord. 11
the wall receptacle. Press the push-button
switch.
e. The circuit breaker is e. Place the circuit breaker in 11
tripped or the fuse is the “ON” position, or
blown. replace the fuse. Press
the push-button switch.
f. The freezer door is f. See “Operating 14
incorrectly assembled. Procedures” for proper
installation.
g. Product is being drawn off g. Stop drawing product and ---
in excess of the freezer’s allow the unit to recover.
capacity.
2. The machine will not a. The unit is unplugged. a. Plug in the power cord; 11
operate in the “AUTO” press the push-button
mode. switch.
b. The refrigeration system is b. On T.Q.C. units, 19
not activated. momentarily raise the
draw switch to activate the
refrigeration system.
c. The circuit breaker is c. Place the circuit breaker in 11
tripped, or the fuse is the “ON” position, or
blown. replace the fuse. Press
the push-button switch.
d. The beater motor d. Reset the freezer. 11
overloaded, causing a loss
of power to the power
switch.
3. The product is too stiff. a. The temperature control a. Adjust the temperature 11
or the T.Q.C. is set too control. Do not set the
cold. temperature colder than
18_F (--8_C). If T.Q.C.,
contact service technician.

Troubleshooting Guide 24 Models 150, 152, 162, 168


PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
4. The product is too soft. a. The temperature control a. Adjust the temperature 11
or the T.Q.C. is set too control. If T.Q.C., contact
warm. service technician.
b. The air tube is not b. Install the air tube in the 19
installed. mix inlet hole at the
bottom of the mix hopper.
c. Out-drawing the freezer’s c. Two 4 oz. (113.4 gram) ---
capacity. servings in one minute.
5. The freezing cylinder walls a. Operating freezer without a. Install the front bearing on 14
are scored. the front bearing on the the freezer door.
freezer door.
b. The gear unit or the direct b. Contact service ---
drive is out of alignment. technician.
6. Excessive leakage in rear a. A worn or defective o-ring a. Replace o-rings every 3 27
drip pan. is on the beater drive months.
shaft.
b. The rear shell bearing is b. Contact service ---
worn. technician.
c. Incorrect lubricant was c. Use food grade lubricant 14
used. (example: Taylor Lube).
d. Inadequate lubrication of d. Lubricate the beater drive 14
beater drive shaft. shaft properly.
7. The draw valve is leaking. a. Incorrect lubricant was a. Use food grade lubricant 15
used. (example: Taylor Lube).
b. Worn or defective o-rings b. Replace o-rings every 3 27
are on the draw valve. months.
c. Inadequate lubrication of c. Lubricate the draw valve 15
draw valve. properly.
8. Product is not feeding into a. The mix level is a. Fill the mix hopper with 19
the freezing cylinder. inadequate in the mix mix.
hopper.
b. The mix inlet hole is b. Contact service 11
frozen. technician.

Models 150, 152, 162, 168 25 Troubleshooting Guide


PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
9. The unit goes out on a. There are too many a. A separate 20 amp. ---
overload excessively. appliances plugged into circuit is needed for the
the circuit. freezer to operate
properly.
b. An extension cord has b. If the extension cord is ---
been placed between the used, it must match the
power cord and the wall power cord in size of
receptacle. circuit ampacity.
10. Models 162 and 168: a. The center draw valve a. Lubricate properly and 15 / 27
Mix from one freezing seal is worn, or is replace seal every 3
cylinder bleeds over to the improperly lubricated. months.
second cylinder.

Troubleshooting Guide 26 Models 150, 152, 162, 168


Section 9 Parts Replacement Schedule

PART DESCRIPTION EVERY 3 EVERY 6 ANNUALLY QTY.


MONTHS MONTHS

150/152 162/168

Beater Drive Shaft O-Ring X 1 2

Freezer Door O-Ring X 1 2

Freezer Door Front Bearing X 1 2

Freezer Door Guide Bearing X 1 2

Draw Valve O-Ring X 2 4

Draw Valve Handle O-Ring X 1 --

Center Draw Valve Seal X -- 1

Pivot Pin O-Ring X -- 2

Black Bristle Brush, 1” x 2” Inspect & Replace Minimum 1 1


if Necessary

Double Ended Brush Inspect & Replace Minimum 1 1


if Necessary

White Bristle Brush, 1” x 2” Inspect & Replace Minimum 1 1


if Necessary

White Bristle Brush, 3” x 7” Inspect & Replace Minimum 1 1


if Necessary

Models 150, 152, 162, 168 27 Parts Replacement Schedule


DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE

Parts List
BEARING--FRONT 023262 1 1 2 2 000
BEARING--GUIDE 014496 1 1 2 2 000
BEARING--REAR SHELL *150--52--68* 023648 1 1 2 2 000
+ NUT--REAR BEARING *150--52--68* 023647 1 1 2 2 000

+ Available Separately
+ TAB--BEARING LOCK *150--2--68* 025027 1 1 2 2 000
BEARING--UNIT REAR 024764 1 103
Section 10

BEATER A. *150--2--162--168* X24689 1 1 2 2 103


+ O--RING--13/16 OD X .139W 021278 1 1 2 2 000
BELT--AX23 041137 2 000
BELT--POLY V--280J10 025776 1 000
BELT--POLY V--580J10 025551 1 000
BELT--POLY V--460J10 028182 2 000
BLOCK--TERMINAL 2P 039422 1 1 103
BLOCK--TERMINAL 5 POLE 024329 1 4 103

28
BLOCK--TERMINAL 7 POLE 025156 1 103 115-60-1
BRUSH--DOUBLE ENDED--PUMP&FEED T 013072 1 1 1 1 000
BRUSH--DRAW VALVE 1”ODX2”X17”L 013073 1 1 1 1 000
BRUSH--MIX PUMP BODY--3”X7”WHITE 023316 1 1 1 1 000
BRUSH--REAR BRG 1IN.DX2IN.LGX14 013071 1 1 1 1 000
CAP--DESIGN--1.010”ID--6 POINT 014218 1 1 3 3 000
CASTER--RIGID 3 IN. WHL 012226 2 2 103 REAR
CASTER--SWIVEL 3 IN. WHEEL 012227 2 2 103 FRONT
COMPRESSOR AKA9462ZXA--AK172AT 049302-- 1 512 MAIN
+ CAPACITOR--RUN-- 25UF/370VAC 023739 1 103 115-60-1
+ CAPACITOR--START-- 72--88UF/250V 039557--27 1 103 115-60-1
+ RELAY--START--COMPRESSOR 045432--12 1 103 115-60-1
+ CAPACITOR--RUN-- 15UF/370V 027087 1 230-60-1
+ CAPACITOR--START-- 72--88UF/330V 039567 1 230-60-1
+ RELAY--START--COMPRESSOR 048150 1 230-60-1
COMPRESSOR AJB7461JXA--AJ556BT 047607-- 1 512 MAIN HP81
+ CAPACITOR--RUN-- 15UF/370V 027087 1 103 115-60-1

Models 150, 152, 162, 168


Parts List

+ CAPACITOR--START--340--408UF/165V 047608 1 103 115-60-1


DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
+ RELAY--START--COMPRESSOR 047609 1 103 115-60-1
+ CAPACITOR--RUN-- 15UF/370V 027087 1 103 230-60-1
+ CAPACITOR--START--161--193UF/250V 031790 1 103 230-60-1
+ RELAY--START--COMPRESSOR 031789 1 103 230-60-1
COMPRESSOR AKA9462ZXD--AK172ET 049302-- 2 2 512 MAIN

+ Available Separately
+ CAPACITOR--RUN-- 25UF/370VAC 023739 2 2 103 115-60-1
+ CAPACITOR--START-- 72--88UF/250V 039557--27 2 2 103 115-60-1

Models 150, 152, 162, 168


+ RELAY--START--COMPRESSOR 045432--12 2 2 103 115-60-1
+ CAPACITOR--RUN-- 15UF/370V 027087 2 2 103 230-60-1
+ CAPACITOR--START-- 72--88UF/330 039567 2 2 103 230-60-1
+ RELAY--START--COMPRESSOR 048150 2 2 103 230-60-1
COMPRESSOR--TL2.5F--R134A 047701-- 1 1 1 512 SHR
+ RELAY--START--COMPRESSOR 027714--12 1 1 1 103 115-60-1
+ RELAY--START--COMPRESSOR--TL3G 047702--27 1 1 1 103 230-60-1
+ CAPACITOR--START--60UF--220/275V 047703 1 1 1 103 230-60-1
CONDENSER--AC--12LX14HX1.87T 3RW 046556 1 1 103

29
CONDENSER--AC--7X6X1.25--2 ROW 027155 1 1 1 103 SHR
CONDENSER--AC--9HX24WX2.5T--4 ROW 047146 1 103
CONDENSER--AC--15LX14HX2.57--4R 047255 1 103
CONTROL--TEMP. 028914 2 2 2 103 SHR & STANDBY
CONTROL A.--TEMPERATURE X14383 1 103 HP81
+ BRACKET--RANCO *150--68* 025683 1 103
+ KNOB--TEMPERATURE CONTROL 013731 1 103
CONTROL--VISCOSITY--WATT X37260SER1 1 2 2 103 115 VOLT
CONTROL--VISCOSITY--WATT X37260SER2 1 2 2 103 230 VOLT
CORD--POWER 025340-- 1 1 103
COVER A.--HOPPER *M150--152 X48690 1 1 103
+ KNOB--MIX COVER 025429 1 1 1 103
COVER A.--HOPPER *162--168* X37963 1 1 103 INCLUDES KNOB
KNOB--MIX COVER 025429 1 1 1 1 103
DAMPER A.--FOR USE ON 25W ONLY X20320 1 103
DECAL--CLEAN INST.--HOPPER 019029 1 1 1 1 000
DECAL--DEC--TAYLOR 150/152 047667 1 1 000

Parts List
DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
DECAL--DEC--TAYLOR 162/168 047666 1 1 000

Parts List
DECAL--MIX REF. STANDBY OFF--ON 022177 1 1 1 000
DECAL--TROUBLESHOOTING 038374 1 1 1 1 000
DECAL--WARNING *PANEL* 036529 3 3 3 000
DECAL--WASH--OFF--AUTO 014502 1 1 2 2 000

+ Available Separately
DECAL--WARM--COLD 013749 1 000 HP81
DIAGRAM--WIRING *150* 050416-- 1 000
DIAGRAM--WIRING *150* 047514 1 000 HP81
DIAGRAM--WIRING 050205-- 1 000
DOOR A.--1 SPOUT--1.5 QT X38959--SER 1 1 103
ARM--VALVE LIFTER 024761 1 1 103
HANDLE--DRAW 024762 1 1 103
O--RING--2--3/4 OD X .139W 019998 1 1 000
O--RING--3/4 OD X .103W 015835 1 1 000
O--RING--7/8 OD X .103W 014402 2 2 000
VALVE--DRAW *150--2* 024763 1 1 103

30
DOOR A.--3 SPOUT X30753--SER 1 1 103
HANDLE--DRAW VALVE 030564 3 3 103
O--RING--2--3/4 OD X .139W 019998 2 2 000
O--RING--5/16 OD X .070W 016272 2 2 000
PIN A.--PIVOT--LONG X38538 1 1 103
PIN A.--PIVOT--SHORT X38539 1 1 103
SEAL--DRIVE SHAFT 030930 1 1 000
VALVE--DRAW *150--2* 024763 2 2 103
VALVE--DRAW --CENTER 031164 1 1 103
DRYER--CAP. TUBE .026 ID X 11FT 048894 1 000 SHR
DRYER--CAP. TUBE--HP62/R134A 047699 1 1 000 SHR
DRYER--CAP. TUBE--HP62/R134A 048255 1 1 000 SHR 115-60-1 ONLY
DRYER--FILTER--HP62--3/8 X 1/4S 048901 1 2 2 000
DRYER--FILTER 1/4 X 1/4 SOLDER 041099 1 000 HP81
FLOAT A.--MIX LEVEL *142* X39690 1 1 2 2 103
GASKET--HOPPER COVER--8QT 037042 1 1 000
GEAR--REDUCER 025770 1 2 2 212

Models 150, 152, 162, 168


DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
GUARD--SWITCH *150--2* 025496 1 1 103
GUARD--POWER & DANFOSS SWITCH 035548 1 1 103
GUIDE A.--DRIP PAN X28593 1 103
HARNESS A.--WIRE *150*162*LQSOL X50224 1 103
HOLDER--DRIP TRAY*150--2--68--756M 035866 2 2 2 2 103

+ Available Separately
HOOD A. *150* X49063 1 103
HOOD A. *152* X49065 1 103

Models 150, 152, 162, 168


HOOD A. *162* X35918 1 103
HOOD A. *168* X34846 1 103
INSERT--FRONT PANEL *168* 030773--SS 1 103
LABEL--CAUTION GROUND CORD UNIT 032165 1 000
LABEL--DOOR CAUTION 032749 1 000
LABEL--MIX COOLING ADJ. 020217 1 1 1 000
LABEL--MOVING PARTS WARNING 024315 6 3 000
LABEL--STD BY BARREL TEMP ADJ 029092 2 2 000
LEG--4”--3/8--16 STUD--PLASTIC 024755 4 103

31
LEG--4” SS--W/ORING 013458 4 103
LIGHT--MIX LOW--AMBER ROUND--12V 039707 1 1 1 103
LIGHT--MIX LOW--AMBER ROUND--24V 039708 1 103 HP81
LUBRICANT--TAYLOR 4 OZ. 047518 1 1 1 1 000
KIT A.--TUNE UP*150--152* X25802 1 1 000
CAP--DESIGN--1.010”ID--6 POINT 014218 1 1 000
O--RING--7/8 OD X .103W 014402 2 2 000
BEARING--GUIDE 014496 1 1 000
O--RING--3/4 OD X .103W 015835 1 1 000
O--RING--2--3/4 OD X .139W 019998 1 1 000
O--RING--13/16 OD X .139W 021278 1 1 000
BEARING--FRONT 023262 1 1 000
TOOL--CLEANING 0--RING REMOVAL 048260 1 1 000
KIT A.--TUNE UP*162--168* X31167 1 1 000
BEARING--FRONT 023262 2 2 000
BEARING--GUIDE 014496 2 2 000
CAP--DESIGN--1.010”ID--6 POINT 014218 3 3 000

Parts List
DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
O--RING--13/16 OD X .139W 021278 2 2 000

Parts List
O--RING--2--3/4 OD X .139W 019998 2 2 000
O--RING--5/16 OD X .070W 016272 2 2 000
O--RING--7/8 OD X .103W 014402 4 4 000
SEAL--VALVE 030930 1 1 000

+ Available Separately
TOOL--CLEANING 0--RING REMOVAL 048260 1 1 000
MAN--OPER 150/152/162/168 028749--M 1 1 1 1 000
MOTOR--1/2 HP 024839-- 1 1 2 2 212
MOTOR--FAN 17W/60HZ 2900RPM--CCW 027309-- 1 1 1 103 SHR
MOTOR--FAN 35W--40”LEADS 027817-- 1 1 103
+ FAN--4 BLADE 11 ” PULL 30DEG CW 028405 1 103
+ FAN--4 BLADE 11 ” PUSH 30DEG CW 027818 1 103
MOTOR--FAN--25W 015184-- 2 103
+ FAN--5 BLADE 8” PUSH 37 DEG CCW 047231 2 103
MOTOR--FAN 120 W 208/230V 60H 041401--27 1 103
+ BOOT--CAPACITOR INSULATING 031324 1 000

32
+ CAPACITOR--RUN-- 4UF--370V 019624 1 103
+ FAN--5 BLADE 12”PUSH 32DEG CC 047279 1 103
NUT--STUD *150--152--162--168* 034829 2 2 2 2 103 HANDSCREWS
PAIL--6 QT. 023348 1 1 1 1 000
PAN--DRIP 11--5/8 LONG 027503 1 1 103
PAN--DRIP 17--1/4”LONG 027504 1 103
PAN--DRIP 19--1/2 LONG 035034 1 103
PANEL A.--CONTROL LEFT *162* X37190 1 103
PANEL A.--CONTROL RIGHT *162* X37191 1 103
PANEL A.--FRONT *150--152* X25036 1 1 103
PANEL A.--FRONT *162--168 X30711 1 1 103
PANEL A.--LOWER FRONT *150* X25518 1 103
PANEL A.--LOWER FRONT *168* X30747 1 103
PANEL--BACK BOTTOM *150* 050430 1 103
PANEL--BACK TOP *150* 050429 1 103
PANEL--BACK--152 025868--SS 1 103
PANEL--BOTTOM BACK *168* 050244--SS 1 103

Models 150, 152, 162, 168


DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
PANEL--INSERT *150* 025533--SS 1 103
PANEL--TOP BACK *168* 030790--SS 1 103
PANEL--LOWER SIDE *150--168* 030792--SS 2 2 103
PANEL--REAR *162AC* 047276--SS 1 103
PANEL--SIDE--RIGHT--162 050213--SS 1 103

+ Available Separately
PANEL--SIDE--RIGHT--152 025867--SS 1 103
PANEL--SIDE--LEFT--152 028591--SS 1 103

Models 150, 152, 162, 168


PANEL--SIDE--LEFT--162 050214--SS 1 103
PANEL--FRONT LEFT *162* 035932--SS 1 103
PANEL--FRONT RIGHT *162* 035933--SS 1 103
PANEL--UPPER SIDE LEFT *150--68* 030783--SS 1 1 103
PANEL--UPPER SIDE RIGHT *150--68* 030784--SS 1 1 103
HARDWARE TO MOUNT PANELS
+ BRACKET--PANEL *150--2*162--8* 030786 12 6 4 12 103
+ FASTENER--DOOR LATCH 030787 12 6 4 12 000
+ FASTENER--DOOR STRIKE 030788 12 6 4 12 000

33
PLATE--DEC--150--152*MIX LOW 041034--SS 1 1 103
PLATE--DEC--162--168* 039723--SS 1 1 103
PLUG--DRIP TRAY HOLE 029595 1 1 1 000
PULLEY--10J-- 1.125PD--5/8BORE 028857 1 103 BEATER MOTOR
PULLEY--10J--12”PD--5/8BORE 025480 1 103 DIRECT DRIVE
PULLEY--10J-- 1.5PD--5/8BORE 025479 1 2 103 BEATER MOTOR
PULLEY--10J--4.50PD--5/8BORE 030455 1 2 103 GEAR REDUCER
PULLEY--AK20X5/8 041162 2 103 BEATER MOTOR
PULLEY--5.7” PITCH DIA X 5/8 041498 2 103 GEAR REDUCER
RELAY--3 POLE 012725-- 1 2 2 103
RELAY--3 POLE 032666-- 1 103
RELAY--DPDT--20 A--120V 026581-- 1 2 2 103
SANITIZER KAY--5 125 PACKETS 041082 1 1 1 1 000
SENSOR A.--MIX LEVEL X39688 1 1 2 2 103
SHELL A.--INSULATED *150* X50378 1 512
SHELL A.--INSULATED *150* X43675 1 512 HP81
SHELL A.--INSULATED *162/168* X50150 1 1 512

Parts List
DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
+ STUD--NOSE CONE--5/16--18X5/16--18 013496 2 2 2 2 103

Parts List
SHIELD--SPLASH 11--1/4 X 4--13/16 025063 1 1 103
SHIELD--SPLASH *162--168* 030789 1 1 103
SHROUD A.--CONDENSER *150*UPPER X47506 1 103
SHROUD A.--CONDENSER *168*AIR X47370 1 103

+ Available Separately
SHROUD--CONDENSER *150* 047511 1 103
SHROUD--CONDENSER *150*FRT/LEFT 047507 1 103
SHROUD--CONDENSER *150*FRT/RT 047508 1 103
SHROUD--CONDENSER *152* 025880 1 103
SHROUD--CONDENSER 047274 1 103 MAIN
SHROUD--DANFOSS 027386 1 1 1 103 SHR
SHROUD--FAN 047445 1 103
SHROUD--REAR 030779 1 103
SKIRT--AIR FLOW *162*HP62 049977 1 103
SKIRT--AIR FLOW *162/168* 050243 1 103
SWITCH A.--DRAW *150 SS W/TIMER X32245--SER 1 103

34
ACTUATOR--SWITCH 032247 1 103
BRACKET--SWITCH *150* 032246 1 103
E--RING 5/16 016422 1 000
ROD--SWITCH *150--2* 029500 1 103
SPRING--COMP.480X.047X2.00 SS 025452 1 103
SWITCH--PLUNGER--SPDT15A125--250V 032260 2 103
SWITCH A.--DRAW X41224 1 103
ROD--SWITCH 023663 1 103
SPRING--COMP. 720 X .063 X 2.00 023664 1 103
SWITCH--TANDEM--SPDT 20A 125--480 024849 1 103
E--RING EXTERNAL 1/2 024908 1 000
SWITCH A.--DRAW *168* X32106--SER 2 2 103
+ ARM A.--SWITCH *162--168* X30736 2 2 103
BEARING--SWITCH 029244 2 2 000
BRACKET--SWITCH *168* 035524 1 1 103
+ E--RING--1/4 IN--ZD 034962 2 2 000
INSULATOR--SWITCH 1/64 ARMITE 029099 2 2 000

Models 150, 152, 162, 168


DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
NUT--PUSH ON--1/2DIA. SHAFT 039735 2 2 000
SCREW--4--40X1 RH HD STEEL--ZP 028890 2 2 000
+ SPRING--COMP.720X.063X2.00 023664 2 2 103
+ SWITCH--ACTUATOR 035609 2 2 103
SWITCH--LEVER--SPDT--15A--125--25 027214 2 2 103

+ Available Separately
SWITCH--PRESSURE 440 PSI--SOLDER 048230 1 2 2 103
SWITCH--PRESSURE 440 PSI--S 046362 1 103 HP81

Models 150, 152, 162, 168


SWITCH--PUSHBUTTON--SPST 016530 1 2 2 103
SWITCH--TOGGLE--DPDT*ON--OFF--ON 014464 2 1 2 2 103 POWER SWITCH
SWITCH--TOGGLE--3PDT 017184 1 103 MIX CAN COOLING
TEE--ACCESS 1/4 026686 1 103 SHR
TIMER A.--CYCLE--14 MIN X31959-- 1 1 1 103
TIMER--DELAY ON MAKE 2 SEC. 030667--12 1 1 1 103 115-60-1 ONLY
TRANS.--CONT.--ANTICIPATOR 10 VA 010246-- 1 1 1 103
TRAY--DRIP 10--7/8 X 4--7/16 025062 1 1 103
TRAY--DRIP--16--7/8L X 4--3/8 030565 1 1 103

35
TRIM--MIDDLE BACK PANEL *168 030795 1 103
TRIM--FRONT--SS 025862--SS 1 103
TRIM--FRONT--SS 050212--SS 1 103
TRIM--MIDDLE BACK PANEL *150* 025537 1 103
TRIM--PANEL REAR *162* 035923 1 103
TRIM--PANEL TOP BACK *168* 030775 1 103
TRIM--SIDE & FRONT *150* 025528 1 103
TRIM--SIDE & FRONT *168* 030774 1 103
TRIM--TOP BACK 025866 1 103
TRIM--TOP BACK PANEL *150* 025536 1 103
TUBE--FEED--150--DANFOSS--.166HOLE 035819 1 103
TUBE--FEED--SS--.166 HOLE*150*152 025061 1 103 HP81
TUBE--FEED--SS--TM--TWIN 030797 2 2 103
VALVE--ACCESS 1/4FL X 1/4S 044404 1 103
VALVE--ACCESS 1/4FL X 3/8SDR--90 044455 1 1 1 103
VALVE--ACCESS--1/4 MFLX1/4 S--90 047016 2 1 3 3 103
VALVE--ACCESS--1/4FL X 3/8SDR--90 046903 1 103

Parts List
DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
VALVE--EPR 1/4S 022665 1 1 1 103 SHR

Parts List
VALVE--EXP--AUTO--1/4S X 1/4FPT 047232 1 1 2 2 103
+ BOOT--EXPANSION VALVE 027137 1 1 2 2 000
VALVE--SOLENOID 7/64ORF X 1/4S 043449-- 1 1 2 2 103
VIDEO--TRAIN FILM--SS--TAYLORMATE 037665--V 1 1 1 1 000

+ Available Separately
50 HZ
BLOCK--TERMINAL--7 POLE GREEN 024156 1 3 103
COMPRESSOR AKA9462ZXC--AK172JT 049302--40 1 2 2 MAIN 230-50-1
+ CAPACITOR--RUN-- 15UF/370V 027087 1 2 2 230-50-1
+ CAPACITOR--START-- 72--88UF/330V 039567 1 2 2 230-50-1
+ RELAY--START--COMPRESSOR 041064 1 2 2 230-50-1
COMPRESSOR AJB7461JXC--AJ556JT 027084--34 1 512 MAIN 230-50-1 HP81
+ CAPACITOR--RUN-- 15UF/370V 027087 1 103 230-50-1
+ CAPACITOR--START--161--193UF/250V 031790 1 103 230-50-1
+ RELAY--START--COMP. 3ARR3B3A4 023607--27 1 103 230-50-1

36
DIAGRAM--WIRING 050205--40S 1 000
MOTOR--FAN 100W 220--240V 50HZ 047178--34 1 000
VIDEO--TRAIN FILM--SS--TAYLORMATE 037665--PAL 1 1 1 1 000

SELF SERVE
BLOCK--BACKUP--HOPPER LOCK 041176 2 2 103
BLOCK--PIVOT--HOPPER LOCK 041175 1 1 103
DECAL--MAG--FLAVOR PADS 044022 1 1 000
DECAL--MAG--SLF SRV--TM--TWIN 044021 1 1 000
GUARD--POWER SWITCH 034830 2 2 103
HOOD A.*162 W/HOPPER LOCK STD. X41195 1 1 103
LOCK--KEY STYLE #1289 037362 1 1 103
PCB A.--MIX LOW CHIME X41243SER1 1 1 103 115 VOLT
PIVOT--HOPPER LOCK 039035 1 1 103
PLUG--BACKUP BLOCK 041177 4 4 103

Models 150, 152, 162, 168


Model 150
050416-12
Model 150
050416-27
Model 150
050416-40
Model 152
047514
Models 162/168
050205-12
Models 162/168
050205-27
Models 162/168
050205-40S

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