Taylor 168 User Manual
Taylor 168 User Manual
Taylor 168 User Manual
Taylormate
Soft Serve Freezers
Operating Instructions
028749- M
6/98
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Model Number:
Serial Number:
Phase
Part Number:
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
The word Taylor and the Crown design
are registered trademarks in the United States 750 N. Blackhawk Blvd.
of America and certain other countries. Rockton, IL 61072
Table of Contents
______________________________________________________________________________
031030
050818
To Operate Safely:
031030
Figure 1
Figure 2
Power Switch
Note: During “AUTO” operation, the orifice end of the
tube should be inserted in the hole in the hopper.
The center position is “OFF”. The left position is
“WASH” which activates the beater motor only. The
right position is “AUTO”, which activates the beater
motor and the refrigeration system.
Air Tube
The models 150, 152, 162 and 168 are called upon to
handle a large variety of products (i.e., soft serve, Indicator Light -- “Mix Low”
yogurts, Italian ices, sherbets, etc.). Thus, the
consistency of the mix you use will vary. The air tube
meters a combination of mix and air into the freezing A mix level indicating light is located at the front of the
cylinder. If not enough mix enters the freezing cylinder, machine. When the light is on, it indicates that the mix
a freeze-up may occur, which will cause eventual hopper has a low supply of mix and should be refilled
damage to the beater. Depending upon the product as soon as possible. Always maintain at least 2” (5.1
being run, you may wish to contact your local cm) of mix in the hopper. If you neglect to add mix, a
authorized Taylor Distributor to make a slight freeze-up may occur. This will cause eventual damage
adjustment in the air tube. to the beater assembly and to the freezer door.
Figure 6
Figure 9
Figure 10
Figure 8
Step 3
Repeat this step for the second freezing cylinder on Slide the slotted portion of the handscrews into the
Models 162/168. slots in the freezer door.
060421
Figure 17
Figure 15
Slide the o-ring into the groove on the draw valve
handle and lubricate with Taylor Lube.
Figure 18
Figure 16
Insert the draw valve handle through the opposite
cross hole and into the opening of the valve lifter arm.
Hint: The draw valve handle can be assembled at
varied vertical positions. Choose an angle which is
comfortable for you. The draw valve must be raised
completely when the draw valve handle is down. Figure 19
Figure 20
Step 7
Snap the design cap(s) over the bottom of the freezer
door spout(s).
Figure 22
Figure 21
Step 8
Lay the air tube(s) in the bottom of the mix hopper(s).
031030
Rinsing
Step 1
Pour one gallon (3.8 liters) of cool, clean water into the
mix hopper. With the brushes provided, scrub the mix
hopper, the mix level float stem and the mix inlet hole.
Figure 33 Step 2
With a pail beneath the door spout, place the power
switch in the “WASH” position and raise the draw
valve. Drain all the rinse water from the freezing
Closing Procedure cylinder. When the rinse water stops flowing from the
door spout, lower the draw valve and place the power
switch in the “OFF” position.
To disassemble the Models 150/152/162/168, the
following items will be needed: Repeat this procedure until the rinse water being
drawn from the freezing cylinder is clear.
S Two cleaning pails
S Sanitized stainless steel rerun can with lid Repeat Steps 1 and 2 for the second freezing cylinder
on Models 162/168.
S Necessary brushes (provided with freezer)
S Cleaner
S Single service towels
Cleaning
Step 1
Draining Product From the Prepare one gallon (3.8 liters) of an approved cleaning
Freezing Cylinder solution (example: Kay-5t). USE WARM WATER
AND FOLLOW THE MANUFACTURER’S SPECIFI-
CATIONS.
Step 1
Place the power switch in the “OFF” position as far Step 2
ahead of cleaning time as possible. This will allow Pour the one gallon (3.8 liters) of cleaning solution into
frozen product to soften for easier cleaning. the mix hopper and allow it to flow into the freezing
cylinder.
Step 2
Step 3
Lift the hopper cover. Remove the air tube and mix
While the solution is flowing into the freezing cylinder,
level float. Take them to the sink for cleaning.
brush-clean the mix hopper, mix level float stem and
Step 3 mix inlet hole.
With a sanitized pail beneath the door spout, place the Step 4
power switch in the “WASH” position and raise the Place the power switch in the “WASH” position. This
draw valve. When all the product stops flowing from will cause the cleaning solution in the freezing cylinder
the door spout, lower the draw valve and place the to agitate.
power switch in the “OFF” position. If local health
codes permit, empty the rerun into a sanitized Step 5
stainless steel rerun can. Cover the container and Place an empty pail beneath the door spout and raise
place it in the walk-in cooler. the draw valve. Draw off all the cleaning solution.
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution.
USE WARM WATER AND FOLLOW THE MANUFAC-
TURER’S SPECIFICATIONS.
IMPORTANT: Follow label directions, as too
STRONG of a solution can cause parts damage, while
too MILD of a solution will not provide adequate
cleaning.) Make sure all brushes provided with the
freezer are available for brush cleaning.
Step 2
Remove the o-ring(s) from the drive shaft(s) of the
beater assembly(ies).
Note: To remove the o-rings, use a single service
towel to grasp the o-ring. Apply pressure in an upward
direction until the o-ring pops out of its groove. With the
other hand, push the top of the o-ring forward, and it
will roll out of the groove and can be easily removed.
If there is more than one o-ring to be removed, always
remove the rear o-ring first. This will allow the o-ring to
slide over the forward rings without falling into the open
grooves.
CLEANING AND SANITIZING MUST BE j 8. The temperature of the mix in the mix hopper
PERFORMED DAILY. and walk-in cooler should be below 40_F.
(4.4_C.).
080107
051215
150/152 162/168
Parts List
BEARING--FRONT 023262 1 1 2 2 000
BEARING--GUIDE 014496 1 1 2 2 000
BEARING--REAR SHELL *150--52--68* 023648 1 1 2 2 000
+ NUT--REAR BEARING *150--52--68* 023647 1 1 2 2 000
+ Available Separately
+ TAB--BEARING LOCK *150--2--68* 025027 1 1 2 2 000
BEARING--UNIT REAR 024764 1 103
Section 10
28
BLOCK--TERMINAL 7 POLE 025156 1 103 115-60-1
BRUSH--DOUBLE ENDED--PUMP&FEED T 013072 1 1 1 1 000
BRUSH--DRAW VALVE 1”ODX2”X17”L 013073 1 1 1 1 000
BRUSH--MIX PUMP BODY--3”X7”WHITE 023316 1 1 1 1 000
BRUSH--REAR BRG 1IN.DX2IN.LGX14 013071 1 1 1 1 000
CAP--DESIGN--1.010”ID--6 POINT 014218 1 1 3 3 000
CASTER--RIGID 3 IN. WHL 012226 2 2 103 REAR
CASTER--SWIVEL 3 IN. WHEEL 012227 2 2 103 FRONT
COMPRESSOR AKA9462ZXA--AK172AT 049302-- 1 512 MAIN
+ CAPACITOR--RUN-- 25UF/370VAC 023739 1 103 115-60-1
+ CAPACITOR--START-- 72--88UF/250V 039557--27 1 103 115-60-1
+ RELAY--START--COMPRESSOR 045432--12 1 103 115-60-1
+ CAPACITOR--RUN-- 15UF/370V 027087 1 230-60-1
+ CAPACITOR--START-- 72--88UF/330V 039567 1 230-60-1
+ RELAY--START--COMPRESSOR 048150 1 230-60-1
COMPRESSOR AJB7461JXA--AJ556BT 047607-- 1 512 MAIN HP81
+ CAPACITOR--RUN-- 15UF/370V 027087 1 103 115-60-1
+ Available Separately
+ CAPACITOR--RUN-- 25UF/370VAC 023739 2 2 103 115-60-1
+ CAPACITOR--START-- 72--88UF/250V 039557--27 2 2 103 115-60-1
29
CONDENSER--AC--7X6X1.25--2 ROW 027155 1 1 1 103 SHR
CONDENSER--AC--9HX24WX2.5T--4 ROW 047146 1 103
CONDENSER--AC--15LX14HX2.57--4R 047255 1 103
CONTROL--TEMP. 028914 2 2 2 103 SHR & STANDBY
CONTROL A.--TEMPERATURE X14383 1 103 HP81
+ BRACKET--RANCO *150--68* 025683 1 103
+ KNOB--TEMPERATURE CONTROL 013731 1 103
CONTROL--VISCOSITY--WATT X37260SER1 1 2 2 103 115 VOLT
CONTROL--VISCOSITY--WATT X37260SER2 1 2 2 103 230 VOLT
CORD--POWER 025340-- 1 1 103
COVER A.--HOPPER *M150--152 X48690 1 1 103
+ KNOB--MIX COVER 025429 1 1 1 103
COVER A.--HOPPER *162--168* X37963 1 1 103 INCLUDES KNOB
KNOB--MIX COVER 025429 1 1 1 1 103
DAMPER A.--FOR USE ON 25W ONLY X20320 1 103
DECAL--CLEAN INST.--HOPPER 019029 1 1 1 1 000
DECAL--DEC--TAYLOR 150/152 047667 1 1 000
Parts List
DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
DECAL--DEC--TAYLOR 162/168 047666 1 1 000
Parts List
DECAL--MIX REF. STANDBY OFF--ON 022177 1 1 1 000
DECAL--TROUBLESHOOTING 038374 1 1 1 1 000
DECAL--WARNING *PANEL* 036529 3 3 3 000
DECAL--WASH--OFF--AUTO 014502 1 1 2 2 000
+ Available Separately
DECAL--WARM--COLD 013749 1 000 HP81
DIAGRAM--WIRING *150* 050416-- 1 000
DIAGRAM--WIRING *150* 047514 1 000 HP81
DIAGRAM--WIRING 050205-- 1 000
DOOR A.--1 SPOUT--1.5 QT X38959--SER 1 1 103
ARM--VALVE LIFTER 024761 1 1 103
HANDLE--DRAW 024762 1 1 103
O--RING--2--3/4 OD X .139W 019998 1 1 000
O--RING--3/4 OD X .103W 015835 1 1 000
O--RING--7/8 OD X .103W 014402 2 2 000
VALVE--DRAW *150--2* 024763 1 1 103
30
DOOR A.--3 SPOUT X30753--SER 1 1 103
HANDLE--DRAW VALVE 030564 3 3 103
O--RING--2--3/4 OD X .139W 019998 2 2 000
O--RING--5/16 OD X .070W 016272 2 2 000
PIN A.--PIVOT--LONG X38538 1 1 103
PIN A.--PIVOT--SHORT X38539 1 1 103
SEAL--DRIVE SHAFT 030930 1 1 000
VALVE--DRAW *150--2* 024763 2 2 103
VALVE--DRAW --CENTER 031164 1 1 103
DRYER--CAP. TUBE .026 ID X 11FT 048894 1 000 SHR
DRYER--CAP. TUBE--HP62/R134A 047699 1 1 000 SHR
DRYER--CAP. TUBE--HP62/R134A 048255 1 1 000 SHR 115-60-1 ONLY
DRYER--FILTER--HP62--3/8 X 1/4S 048901 1 2 2 000
DRYER--FILTER 1/4 X 1/4 SOLDER 041099 1 000 HP81
FLOAT A.--MIX LEVEL *142* X39690 1 1 2 2 103
GASKET--HOPPER COVER--8QT 037042 1 1 000
GEAR--REDUCER 025770 1 2 2 212
+ Available Separately
HOOD A. *150* X49063 1 103
HOOD A. *152* X49065 1 103
31
LEG--4” SS--W/ORING 013458 4 103
LIGHT--MIX LOW--AMBER ROUND--12V 039707 1 1 1 103
LIGHT--MIX LOW--AMBER ROUND--24V 039708 1 103 HP81
LUBRICANT--TAYLOR 4 OZ. 047518 1 1 1 1 000
KIT A.--TUNE UP*150--152* X25802 1 1 000
CAP--DESIGN--1.010”ID--6 POINT 014218 1 1 000
O--RING--7/8 OD X .103W 014402 2 2 000
BEARING--GUIDE 014496 1 1 000
O--RING--3/4 OD X .103W 015835 1 1 000
O--RING--2--3/4 OD X .139W 019998 1 1 000
O--RING--13/16 OD X .139W 021278 1 1 000
BEARING--FRONT 023262 1 1 000
TOOL--CLEANING 0--RING REMOVAL 048260 1 1 000
KIT A.--TUNE UP*162--168* X31167 1 1 000
BEARING--FRONT 023262 2 2 000
BEARING--GUIDE 014496 2 2 000
CAP--DESIGN--1.010”ID--6 POINT 014218 3 3 000
Parts List
DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
O--RING--13/16 OD X .139W 021278 2 2 000
Parts List
O--RING--2--3/4 OD X .139W 019998 2 2 000
O--RING--5/16 OD X .070W 016272 2 2 000
O--RING--7/8 OD X .103W 014402 4 4 000
SEAL--VALVE 030930 1 1 000
+ Available Separately
TOOL--CLEANING 0--RING REMOVAL 048260 1 1 000
MAN--OPER 150/152/162/168 028749--M 1 1 1 1 000
MOTOR--1/2 HP 024839-- 1 1 2 2 212
MOTOR--FAN 17W/60HZ 2900RPM--CCW 027309-- 1 1 1 103 SHR
MOTOR--FAN 35W--40”LEADS 027817-- 1 1 103
+ FAN--4 BLADE 11 ” PULL 30DEG CW 028405 1 103
+ FAN--4 BLADE 11 ” PUSH 30DEG CW 027818 1 103
MOTOR--FAN--25W 015184-- 2 103
+ FAN--5 BLADE 8” PUSH 37 DEG CCW 047231 2 103
MOTOR--FAN 120 W 208/230V 60H 041401--27 1 103
+ BOOT--CAPACITOR INSULATING 031324 1 000
32
+ CAPACITOR--RUN-- 4UF--370V 019624 1 103
+ FAN--5 BLADE 12”PUSH 32DEG CC 047279 1 103
NUT--STUD *150--152--162--168* 034829 2 2 2 2 103 HANDSCREWS
PAIL--6 QT. 023348 1 1 1 1 000
PAN--DRIP 11--5/8 LONG 027503 1 1 103
PAN--DRIP 17--1/4”LONG 027504 1 103
PAN--DRIP 19--1/2 LONG 035034 1 103
PANEL A.--CONTROL LEFT *162* X37190 1 103
PANEL A.--CONTROL RIGHT *162* X37191 1 103
PANEL A.--FRONT *150--152* X25036 1 1 103
PANEL A.--FRONT *162--168 X30711 1 1 103
PANEL A.--LOWER FRONT *150* X25518 1 103
PANEL A.--LOWER FRONT *168* X30747 1 103
PANEL--BACK BOTTOM *150* 050430 1 103
PANEL--BACK TOP *150* 050429 1 103
PANEL--BACK--152 025868--SS 1 103
PANEL--BOTTOM BACK *168* 050244--SS 1 103
+ Available Separately
PANEL--SIDE--RIGHT--152 025867--SS 1 103
PANEL--SIDE--LEFT--152 028591--SS 1 103
33
PLATE--DEC--150--152*MIX LOW 041034--SS 1 1 103
PLATE--DEC--162--168* 039723--SS 1 1 103
PLUG--DRIP TRAY HOLE 029595 1 1 1 000
PULLEY--10J-- 1.125PD--5/8BORE 028857 1 103 BEATER MOTOR
PULLEY--10J--12”PD--5/8BORE 025480 1 103 DIRECT DRIVE
PULLEY--10J-- 1.5PD--5/8BORE 025479 1 2 103 BEATER MOTOR
PULLEY--10J--4.50PD--5/8BORE 030455 1 2 103 GEAR REDUCER
PULLEY--AK20X5/8 041162 2 103 BEATER MOTOR
PULLEY--5.7” PITCH DIA X 5/8 041498 2 103 GEAR REDUCER
RELAY--3 POLE 012725-- 1 2 2 103
RELAY--3 POLE 032666-- 1 103
RELAY--DPDT--20 A--120V 026581-- 1 2 2 103
SANITIZER KAY--5 125 PACKETS 041082 1 1 1 1 000
SENSOR A.--MIX LEVEL X39688 1 1 2 2 103
SHELL A.--INSULATED *150* X50378 1 512
SHELL A.--INSULATED *150* X43675 1 512 HP81
SHELL A.--INSULATED *162/168* X50150 1 1 512
Parts List
DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
+ STUD--NOSE CONE--5/16--18X5/16--18 013496 2 2 2 2 103
Parts List
SHIELD--SPLASH 11--1/4 X 4--13/16 025063 1 1 103
SHIELD--SPLASH *162--168* 030789 1 1 103
SHROUD A.--CONDENSER *150*UPPER X47506 1 103
SHROUD A.--CONDENSER *168*AIR X47370 1 103
+ Available Separately
SHROUD--CONDENSER *150* 047511 1 103
SHROUD--CONDENSER *150*FRT/LEFT 047507 1 103
SHROUD--CONDENSER *150*FRT/RT 047508 1 103
SHROUD--CONDENSER *152* 025880 1 103
SHROUD--CONDENSER 047274 1 103 MAIN
SHROUD--DANFOSS 027386 1 1 1 103 SHR
SHROUD--FAN 047445 1 103
SHROUD--REAR 030779 1 103
SKIRT--AIR FLOW *162*HP62 049977 1 103
SKIRT--AIR FLOW *162/168* 050243 1 103
SWITCH A.--DRAW *150 SS W/TIMER X32245--SER 1 103
34
ACTUATOR--SWITCH 032247 1 103
BRACKET--SWITCH *150* 032246 1 103
E--RING 5/16 016422 1 000
ROD--SWITCH *150--2* 029500 1 103
SPRING--COMP.480X.047X2.00 SS 025452 1 103
SWITCH--PLUNGER--SPDT15A125--250V 032260 2 103
SWITCH A.--DRAW X41224 1 103
ROD--SWITCH 023663 1 103
SPRING--COMP. 720 X .063 X 2.00 023664 1 103
SWITCH--TANDEM--SPDT 20A 125--480 024849 1 103
E--RING EXTERNAL 1/2 024908 1 000
SWITCH A.--DRAW *168* X32106--SER 2 2 103
+ ARM A.--SWITCH *162--168* X30736 2 2 103
BEARING--SWITCH 029244 2 2 000
BRACKET--SWITCH *168* 035524 1 1 103
+ E--RING--1/4 IN--ZD 034962 2 2 000
INSULATOR--SWITCH 1/64 ARMITE 029099 2 2 000
+ Available Separately
SWITCH--PRESSURE 440 PSI--SOLDER 048230 1 2 2 103
SWITCH--PRESSURE 440 PSI--S 046362 1 103 HP81
35
TRIM--MIDDLE BACK PANEL *168 030795 1 103
TRIM--FRONT--SS 025862--SS 1 103
TRIM--FRONT--SS 050212--SS 1 103
TRIM--MIDDLE BACK PANEL *150* 025537 1 103
TRIM--PANEL REAR *162* 035923 1 103
TRIM--PANEL TOP BACK *168* 030775 1 103
TRIM--SIDE & FRONT *150* 025528 1 103
TRIM--SIDE & FRONT *168* 030774 1 103
TRIM--TOP BACK 025866 1 103
TRIM--TOP BACK PANEL *150* 025536 1 103
TUBE--FEED--150--DANFOSS--.166HOLE 035819 1 103
TUBE--FEED--SS--.166 HOLE*150*152 025061 1 103 HP81
TUBE--FEED--SS--TM--TWIN 030797 2 2 103
VALVE--ACCESS 1/4FL X 1/4S 044404 1 103
VALVE--ACCESS 1/4FL X 3/8SDR--90 044455 1 1 1 103
VALVE--ACCESS--1/4 MFLX1/4 S--90 047016 2 1 3 3 103
VALVE--ACCESS--1/4FL X 3/8SDR--90 046903 1 103
Parts List
DESCRIPTION PART 150 152 162 168 WARR. REMARKS PARTS
NUMBER QTY. QTY. QTY. QTY. CLASS UPDATE
VALVE--EPR 1/4S 022665 1 1 1 103 SHR
Parts List
VALVE--EXP--AUTO--1/4S X 1/4FPT 047232 1 1 2 2 103
+ BOOT--EXPANSION VALVE 027137 1 1 2 2 000
VALVE--SOLENOID 7/64ORF X 1/4S 043449-- 1 1 2 2 103
VIDEO--TRAIN FILM--SS--TAYLORMATE 037665--V 1 1 1 1 000
+ Available Separately
50 HZ
BLOCK--TERMINAL--7 POLE GREEN 024156 1 3 103
COMPRESSOR AKA9462ZXC--AK172JT 049302--40 1 2 2 MAIN 230-50-1
+ CAPACITOR--RUN-- 15UF/370V 027087 1 2 2 230-50-1
+ CAPACITOR--START-- 72--88UF/330V 039567 1 2 2 230-50-1
+ RELAY--START--COMPRESSOR 041064 1 2 2 230-50-1
COMPRESSOR AJB7461JXC--AJ556JT 027084--34 1 512 MAIN 230-50-1 HP81
+ CAPACITOR--RUN-- 15UF/370V 027087 1 103 230-50-1
+ CAPACITOR--START--161--193UF/250V 031790 1 103 230-50-1
+ RELAY--START--COMP. 3ARR3B3A4 023607--27 1 103 230-50-1
36
DIAGRAM--WIRING 050205--40S 1 000
MOTOR--FAN 100W 220--240V 50HZ 047178--34 1 000
VIDEO--TRAIN FILM--SS--TAYLORMATE 037665--PAL 1 1 1 1 000
SELF SERVE
BLOCK--BACKUP--HOPPER LOCK 041176 2 2 103
BLOCK--PIVOT--HOPPER LOCK 041175 1 1 103
DECAL--MAG--FLAVOR PADS 044022 1 1 000
DECAL--MAG--SLF SRV--TM--TWIN 044021 1 1 000
GUARD--POWER SWITCH 034830 2 2 103
HOOD A.*162 W/HOPPER LOCK STD. X41195 1 1 103
LOCK--KEY STYLE #1289 037362 1 1 103
PCB A.--MIX LOW CHIME X41243SER1 1 1 103 115 VOLT
PIVOT--HOPPER LOCK 039035 1 1 103
PLUG--BACKUP BLOCK 041177 4 4 103