HYDRAULIC THROTTLING MANIFOLD

CONTROL PANEL

USER MANUAL
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CATALOG
1. Equipment Overview ............................................................................................ 2

1.1. Overview ........................................................................................................ 2

1.2. Model description ........................................................................................... 3

2. Equipment parameters ........................................................................................ 3

3. Equipment composition ....................................................................................... 4

3.1. Equipment structure ....................................................................................... 4

3.2. Control schematic diagram ............................................................................ 5

3.3. Common spare parts and order code .............................................................. 6

4. Installation, debugging and operation for equipment ..................................... 7

4.1. Charging oil .................................................................................................... 7

4.2. Hose connection ............................................................................................. 8

4.3. To connect choke valve and transmitter ....................................................... 10

4.4. Pressure sensors connection ......................................................................... 11

4.5. Pump stroke counter connection ........................................................... 12

4.6. Operation ................................................................................................... 13

5. Equipment maintenance .................................................................................... 14

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1. Equipment Overview

1.1. Overview

The throttling manifold control panel is a controlling device necessary for

successfully controlling well surge and blowout and enforcing pressure

control technique for oil and gas wells. It can control the open or close of the

hydraulic throttling valve at long distance. On the face board of the control

panel, the pressure of the rising pipe, the pressure of the casing pipe and the

open degree of valve position of the hydraulic throttling valve can be

displayed. The pressure transmitters of rising pipe and casing pipe adopt

pneumatic signals to sense, which has the properties of high sensing

precision, good shock resistant performance, easy installation and natural

anti-explosion.
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1.2. Model description

TCP-0114-01B
B: one pump stroke counter
BB:two pump stroke counters
01:35MPA(Manifold Pressure)
02:70MPA
Throttling Manifold
Control Panel
03:105MPA
4:Air driven pump
2:Elec-pump
1:Control 1 valve
2:Control 2 valves

01:Stem choke valve

02:Orifice choke vlave

2. Equipment parameters
1) Pressure of Air Source: 0.5~0.7MPa (clear air source without oil, waste

and dust)

2) Environmental Temperature: -29℃— +80℃

3) Rated Output Oil Pressure: 3MPa(Max. Output Oil Pressure: 7MPa)

4) Pressure Gauges for Rising and Drive Pipes:

40MPa/80MPa (4:1)(This project:80MPA )

5) Hydraulic Oil: 10-32# hydraulic oil (The lower the temperature, the lower

the grade)

6) Pre-charging N2 for Accumulation:1.2MPA

7) Outline Size:900×600×1300(mm)

8) Weight: 205kg
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3. Equipment composition
3.1. Equipment structure

Device three view

Interior structure
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3.2. Control schematic diagram

Control schematic diagram

1-Oil filter 2- Liquid level 3- Suction filter 4-Hydraulic hand pump

7B-Casing/Rising pipe
5- Gas drive pump 6-Relief valve 7A-Oil pre. gauge
pre. gauge
7C-Valve position
7D-Gas pressure gauge 8- Combination valve 9-Accumulator
gauge
11- Speed regulating 12- Pneumatic two
10-Hand valve 13-Pneumatic regulator
valve couplet
15-Valve position
14-Pressure sensor 16-Pump stroke counter
transmitter
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3.3. Common spare parts and order code

2 Combination valve（FZ-02） 3 Combination valve（FZ-03） Hand valve（HXF-01）

Pneumatic two couplet（QDLJ-2） Pneumatic regulator（QD-1） Speed regulating valve（TSF-1）

Valve position gauge（KDB-1） Oil pressure gauge（YLB-10） Gas pressure gauge（YLB-1.6）

Casing/Rising pipe pre. gauge Gas drive pump（YYB-1） Pressure sensor（CGQ-1502(or

（YLB-40 or 80or120B） 2”NPT)-1:1(or 1:4)）
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4. Installation, debugging and operation for equipment

4.1. Charging oil

Oil filling to the top mark for the first time, ensure the oil level in the middle of

the oil mark during working. Refilling oil is necessary when the oil level drops

to the bottom mark. If oil is refueling during working, no more than 2-2 mark

is not allowed.

Refueling position diagram

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4.2. Hose connection

To connect the hose correctly according to the nameplate markers one by

one.

Object Reference figure Reference quick

connector(Q.C.)

To/From valve

position

transmitter

6mm Code:01

Q.C.:Code：01

Open/close

8mm

Q.C.:Code：02

Code:02

Pressure sensor

6mm

Q.C.:Code：03

Code:03
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Air source hose

6mm

Q.C.:Code：01+04

Code of 04 is used Code:01

on site

（1/2”NPTM）

Code:04
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4.3. To connect choke valve and transmitter

Installation diagram（Direct stroke）

Installation diagram（Orifice choke valve）

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4.4. Pressure sensors connection

1、Hose connection

Hose connection

2、Charging oil into the hose

To ensure the piston to the bottom of the sensor. If not the bottom,

to execute the procedure as following steps,and if yes, skip the step

1-2.

1)Open the corresponding needle valve.

2)Loading pressure to at least 5 Mpa,then exhaust the pressure.

3) Open the discharge valve on the sensor

4) Open the corresponding needle valve

5)To load pressure slowly until the oil relief from the discharge valve,

close the corresponding needle valve immediately and then the discharge

valve.
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4.5.Pump stroke counter connection

Main cable and host Connection

Installation type of the magnetic head

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4.6.Operation

Panel for the equipment

Operation panel

Open/close choke valve (The same operation for each choke)

To operate the handle to“OPEN” until the valve position gauge

finger arriving at the expected position.

Note 1:The speed of closing /opening is can be adjusted thought by the

speed regulator on the panel.

Note 2:The system pressure can be adjusted thought by the knob on the
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panel.

Note 3: When the throttle valve stops at any intermediate position, the

pressure of the system has no effect on the throttle valve.

5. Equipment maintenance

Failure phenomenon Inspection content Solution

Large deviation of 1、 Check whether the gauge is

1、 Replace the pressure
damaged
gauge
casing/rising 2、 No full oil is filled in
2、 Recharge oil
the hose
3、 Replace the sensor
pressure gauge 3、 The sensor is damaged

An apparent mismatch 1、 Leakage on the hose

2、 The valve position 1、 To check the hose
between the valve transmitter is damaged 2、 Repair or replace
3、 The output pressure is 3、 Readjust the output
position gauge and lower, it should be 0.3 pressure
- 0.35MPA 4、 Replace the gauge
the actual position 4、 The gauge is damaged

1、 If less than the

1、 The oil lever is too low
bottom
2、 The relief valve becomes
remark ,refuel
Gas drive pump loose
2、 To increase pressure
3、 The system exhaust valve
and then check
running all the time is loose
again
4、 The gas drive pump is
3、 Re-close and check
damaged
4、 Repair or replace

Not showing or
1、 The battery has no
1、 Replace battery
unclear for the pump electricity
2、 To check the line
2、 Line connection fault
stroke counter
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The diagrams of the main components of the throttle control box

I.JYK-01.4.2 hand-operated direction valve

NO. Type Name QTY

1 GB/T882 Pin shaft 1
2 GB/T882 Pin shaft 1
3 GB/T70.1 hex head screw 8
4 GB/T91 Cotter pin 2
5 JYK-01 Handle 1
6 JYK-02 Front end cover 1
7 GB/T3452.1 O-ring 2
8 JYK-03 spool 1
9 JYK-04 valve body 1
10 JYK-05 Spring 1
11 JYK-06 Backend cover 1
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II. JK7.2.7.2.00A Pneumatic pump

NO. Type Name QTY NO. Type Name QTY

1 GB/T6170 hex nut 8 21 JK-12 bead flange 1
2 GB/T93 Spring washer 8 22 JK-13 Ball 1
3 GB/T95 Flat washer 8 23 JK-14 Valve body 1
4 YXD 51 Yx-ring 1
5 JK-01 Piston rod 1
6 JK-02 Double headed stud 4
7 JK-03 Cylinder 1
8 GB/T3452.1 O-ring 4
9 JK-04 Transfer block 1
10 JK-05 Plug 1
11 JK-06 valve seat 1
12 JK-07 Spring 1
13 JK-08 spool 1
14 JK-09 Air pump end cover 2
15 JK-10 Gasket 1
16 YXD 20 Yx-ring 1
17 GB/T3452.1 O-ring 1
18 JK-11 Guide sleeve 1
19 GB/T3452.1 O-ring 1
20 GB/T70.1 hex nut 6
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III. YC0-70 Pressure sensor

NO. Type Name QTY

1 GB/T70.1 hex nut 8
2 YJ6 Quick joint 1
3 PQF70-00 Exhaust valve 1
4 YCQ-08 Copper mattress 2
5 YC-01 End cover 1
6 GB/T3452.1 O-ring 2
7 YC-02 piston 1
8 YC-03 Plunger 1
9 YCQ-04 bead flange 2
10 GB/T3452.1 O-ring 2
11 YC-04 union 1
12 GB893.1 Reed spring 1
13 YC-05 housing 1
14 YC-06 Gasket 1
15 YC-07 Joint 1
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IV. Combined overflow valve

NO. Type Name QTY

1 ZH-01 Block 1
2 GB/T3452.1 O-ring 3
3 ZH-02 Shut-off valve 2
4 ZH-03 Relief valve 1
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V. Combined cut-off valve

NO. Type Name QTY

1 ZHJ-01 Block 1
2 GB/T3452.1 O-ring 2
3 ZH-02 Shut-off valve 2
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VI. JYK2.7.11 Pilot valve

NO. Type Name QTY

1 GB/T818 Cross groove screw 4
2 GB/T93 Spring washer 4
3 JYK-01 Cover 2
4 JYK-02 Piston 2
5 JYK-03 Bead-ring 2
6 GB/T3452.1 O-ring 2
7 JYK-04 Spool cover 2
8 JYK-05 Valve body 1
9 JYK-06 Spool 1
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VII. Manual pump

NO. Type Name QTY

1 GB/T882 Pin shaft 3
2 SDB-01 Base 1
3 SDB-02 Spring 1
4 SDB-03 Ball 1
5 GB/T91 Cotter pin 3
6 GB/T3452.1 O-ring 1
7 SDB-04 Block 1
8 GB/T3452.1 O-ring 1
9 SDB-05 Cylinder block 1
10 SDB-06 Plunger 1
11 SDB-07 Handle 1
12 SDB-08 Connecting rod 1
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Address：No.1769th Puxing road, Shanghai ,China P.C：201114

Phone：86-021-64290476

Fax：86-021-64290476

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