Service Manual 00000000 - 00027767
Service Manual 00000000 - 00027767
Service Manual 00000000 - 00027767
MAC0210069C1
E25
CONTENTS
Page Page
1 Features 2 11 2-way, 3-way Valve 39
2 Functions 3 12 Servicing Information 46
3 Product Specifications 6 13 Troubleshooting Guide 50
4 Dimensions 10 14 Technical Data 52
5 Refrigeration Cycle Diagram 12 15 Exploded View 54
6 Block Diagram 13 16 Replacement Parts List 55
7 Wiring Diagram 14 17 Exploded View 56
8 Operation Details 15 18 Replacement Parts List 57
9 Operating Instructions 24 19 Electronic Circuit Diagram 58
10 Installation Instructions 29
1 Features
• High Efficiency • Quality Improvement
− Gas leakage protection
• Compact Design − Prevent compressor reverse cycle
− OLP to protect compressor
• Comfort Environment − Noise prevention during soft dry operation
− Air filter with function to reduce dust and smoke − Blue Coated Condenser
− Wider range of horizontal discharge air − High resistance to corrosion.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
2 Functions
Remote Control
Self illuminating
button
OFF / ON I TEMP.
Operation OFF / ON Room Temperature Setting
Cooling, Soft Dry, Air Circulation Operation.
• Temperature Setting (16°C to 30°C)
MODE
Operation Mode Selection
Automatic Operation
• AUTO Automatic Operation Mode • Operation with 2°C higher than
• COOL Cooling Operation Mode standard temperature.
• DRY Soft Dry Operation Mode • Operation with standard temperature.
• FAN Air Circulation Mode • Operation with 2°C lower than
standard temperature.
FAN SPEED
Indoor Fan Speed Selection ON-TIMER
OFF-TIMER
Timer Operation Selection
• FAN Low Fan Speed
• FAN Medium Fan Speed • 24-hour, OFF / ON Real Timer Setting.
• FAN High Fan Speed
• AUTO Automatic Fan Speed
FAN TIME
Time / Timer Setting
• Hours and minutes setting.
AIR SWING
Vertical Airflow Direction Control SET
CANCEL
• AUTO Automatic Vertical Airflow Timer Operation Set / Cancel
Direction Control
• ON Timer and OFF Timer setting and
• MANUAL Vertical Airflow Direction
cancellation.
Manual Control (5 stages of
adjustment)
CLOCK
Clock Setting
POWERFUL
Powerful Mode Operation OFF/ON • Current time setting.
QUIET
Quiet Mode Operation OFF/ON ECONOMY
Economy Operation OFF / ON
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Indoor Unit
AUTO
OFF / ON
Automatic Operation Button Random Auto Restart Control
• Press for < 5s to operate Automatic • Operation is restarted randomly after power
operation mode. failure at previous setting mode.
(Used when the remote control cannot be used.)
• Press continuously for 5s or < 10s to Anti-Freezing Control
operate Test Run/Pump down. “Beep”
sound will be heard at the 5th second. • Anti-Freezing control for indoor heat
(Used when test running or servicing.) exchanger. (Cooling and Soft Dry)
• Press continuously for 10s and above to
omit or resume the remote control signal
receiving sound. “Beep, beep” sound will Economy Operation
be heard at the 10th second. • To reduce electrical power consumption.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Outdoor Unit
Overload Protector
• OLP to protect the compressor. Overload
Protector will trip when
– High temperature or high current flows
to compressor.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
3 Product Specifications
Unit CS-C9CK CU-C9CK
INTAKE
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Note:
• Specifications are subject to change without notice for further improvement.
• (1) — CS-C9CKPG-4 / CU-C9CKP6G-4 (USA).
• (2) — CS-C9CKPG-5 / CU-C9CKP6G-5 (Canada).
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
INTAKE
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Note:
• Specifications are subject to change without notice for further improvement.
• (1) — CS-C12CKPG-4 / CU-C12CKP6G-4 (USA).
• (2) — CS-C12CKPG-5 / CU-C12CKP6G-5 (Canada).
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
4 Dimensions
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
6 Block Diagram
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
7 Wiring Diagram
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
8 Operation Details
8.1. Cooling Mode Operation
Cooling in operation according to Remote Control setting.
• When the compressor is stopped by Remote Control, it restarts after 3 minutes when the Remote Control is turned ON.
• When the setting temperature is reached during cooling operation, the compressor stops and it will not start for 3 minutes.
• The compressor will start automatically if it has stopped for 7 minutes even if the room temperature is between the compressor
ON temperature and OFF temperature.
• When the compressor outdoor fan motor and indoor fan motor are simultaneously started, the indoor fan motor will operate 1.6
second later.
Anti-Freezing Control
• If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and
indoor heat exchanger is 2.5°C or less for 2 minutes, compressor will stop and restart automatically.
(Time Delay Safety Control is valid)
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
When Automatic Fan Speed is selected at Remote Control during cooling operation.
• Fan speed rotates in the range of Hi to Me.
• Deodorizing Control.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
• The unit starts cooling operation until the room temperature reaches the setting temperature set on the Remote Control, and
then Soft Dry operation will start.
• During Soft Dry operation, the Indoor Fan will operate at Lo- speed.
• The operation will be switched on and off for up to 10 minutes “ON” and 6 minutes “OFF”. Once Soft Dry operation is turned
off, it stops for 6 minutes.
• Once the compressor stops, it will not start for 3 minutes during Cooling operation.
Anti-Freezing Control
• Same as Anti-Freezing Control for Cooling Mode operation. (For Soft Dry region, 6 minutes waiting is valid during compressor
stops.)
• Same as Compressor Reverse Rotation Protection Control for Cooling Mode Operation. (For Soft Dry region, 6 minutes waiting
is valid during compressor stops.)
When Automatic Fan Speed is selected at Remote Control during Soft Dry operation.
• Fan speed off and on at Lo- speed.
• Deodorizing Control.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
• The mode judging temperature and standard setting temperature can be increased by 2°C, by open the circuit of JX1 at indoor
electronic controller.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
1. There is no swinging while indoor fan motor is stopped during Cooling, Ion and Soft Dry operation.
2. In Air Circulation operation, when the intake air temperature reaches set temperature, the airflow direction is changed from upper limit to
lower limit. When the intake air temperature falls to 2°C lower than set temperature, the airflow direction is changed from lower limit to
upper limit.
However, if the “Automatic Operation Button” has been pressed the Automatic operation will be activated.
If you do not require this operation, you may change it by using the remote control.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
9 Operating Instructions
SAFETY PRECAUTIONS
■ Installation Precautions ■ Operation Precautions
Before operating, please read the following
“Safety Precautions” carefully.
! Warning ! Warning
● To prevent personal injury, injury to others and This sign warns of death or serious injury.
property damage, the following instructions must be ● Do not install, remove and reinstall the unit by
followed. yourself. ● Do not operate with wet hands.
Improper installation will cause leakage, electric ● Do not insert finger or other objects into the
● Incorrect operation due to failure to follow instructions shock or fire. Please engage an authorized dealer indoor or outdoor units.
will cause harm or damage, the seriousness of which or specialist for the installation work. ● Do not expose directly to cold air for a long
is classified as follow: period of time.
! Warning ! Caution
● Use specified power cord.
These symbols (with a black background) denote ● Switch off the power supply if the unit is not
OFF
MO
DE
AIR OF
EC F/O
2
Ste SW ON N
p ING OM
1 Y
POWER QUIET
QUIET TIMER ON SL
ECONOMY POWERFUL EE
OFF 2 P
FAN
SP
EE
CHE 3 D
CK TIM SE
RES ER T
ET CA
CLO NC
CK EL
BAT +
TER
Y
6 5 4 3
3
1 2 3 456
● Air Purifying Filter
6
ECONOMY POWERFUL POWER QUIET TIMER
4
5
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
2 OF
AU
TO
OL
AU
TO DRY
FA
N
PO A
WER FA UTO
2 Operation Display
N
FUL
1 MO
DE
AU AIR EC
TO ON
3 Quiet Mode Operation Button
SW
IN OM
1 MA G
Y
ON NU SL
AL E
OF 2
F FAN
SP
EE
4 Room Temperature Setting Button
CH 3 D
EC
K
TIM SE
ER T
2
RE
SE
T
CL
CA
NC
AUTO HEA
AUT HEAT COOL DR
DRY FAN
AN (Illuminating button) OCK
EL
AUTO 1.5
1.5 V
F 5 Operation Mode Selection Button V
ON
OFF AUTO
FAN 6 Economy Mode Operation Button 1
TEMP
7 Auto Airflow Direction Button
3 QUIET OFF/ON
4
! 8 ON-Timer Button 1 Slide down the remote control cover completely
to remove it.
5 MODE ECONOMY POWERFUL
# 9 OFF-Timer Button
6 2 Insert the batteries
$
AIR SWING
AUTO MANUAL FAN SPEED 0 Reset Point – Be sure the direction is correct
7 $ (Press with fine-tipped object to clear the memory)
1 2 3 – 12:00 on display - flashing
8 %
ON SET • Set the current time (CLOCK) immediately to
9 ^ ! OFF/ON Button prevent battery exhaustion.
OFF CANCEL
(Illuminating button)
TIMER &
0 *
3 Re-install the remote control cover by inserting it
CHECK RESET CLOCK @ Powerful Mode Operation Button in the side groves and pushing inward.
( # Fan Speed Selection Button ● About the batteries
• Can be used for approximately one year.
$ Manual Airflow Direction Selection Button
● Observe the following when replacing the
● Remote Control Signal % Timer Set Button batteries
• Make sure it is not obstructed. • Replace with new batteries of the same type.
• Maximum distance : 10 m (32.8 ft.). ^ Timer Cancellation Button • Do not use rechargeable batteries (Ni-Cd).
• Signal received sound : • Remove the batteries if the unit is not going to be
One short beep or one long beep. & Time-Setting Button used for a long period.
● Notes for Remote Control * Clock Button
• Do not throw or drop.
• Do not get it wet. ( Remote Control Cover
• Certain types of fluorescent lamps may affect
signal reception. Consult your dealer.
4 3
SW N
IN OM
ON
1 MA G
NU
Y
PO room temperature
6
WER
OF
F
2
AL
FAN
FUL HEAT –> 68°F ~ 75°F
SP
4
EE
CH 3 D
EC
K
TIM SE
T
1
RE ER
AIR SWING
Cooling Model Cooling Model
AUTO MANUAL FAN SPEED
AUTO – Automatic Operation Indoor Standard
1 2 3 Operation
temperature temperature
ON SET COOL – Cooling Operation
DRY – Soft Dry Operation Cooling 77°F
OFF CANCEL
FAN – Air Circulation Operation
TIMER 2 73°F Soft Dry 72°F
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
■ Setting the Fan Speed ■ Setting the Horizontal Airflow Direction ● Operation Details
• Press 4 to select:-
FAN – Low Fan Speed COOL – Cooling Operation
FAN – Medium Fan Speed • To set the room temperature at your preference
FAN – High Fan Speed cooling comfort.
AUTO
FAN – Automatic Fan Speed POWER QUIET TIMER
AUTO – Automatic Operation
The speed of the indoor fan is adjusted
POWERFUL
■ Setting the Vertical Airflow Direction ● Use this air conditioner under the following DRY – Soft Dry Operation
• Press 5 or 6 to select:- conditions: • A very gentle Cooling Operation, prior to
dehumidification. It does not lower the room
Cooling Model Cooling Model temperature.
• During Soft Dry operation, the indoor fan operates at
COOL / DRY Operation FAN Operation (Unit in °F) Low fan speed.
AUTO AUTO Indoor Outdoor
DBT: Dry Bulb Temp
HEAT – Heating Operation
WBT: Wet Bulb Temp DBT WBT DBT WBT (for Heat Pump Model only)
Maximum Temperature 89.6 73.4 109.4 78.8 • Heat is obtained from outdoor air to warm up the
36° 61° room. When the outdoor ambient air temperature
Minimum Temperature 60.8 51.8 60.8 51.8 falls, the heating capacity of the unit might be
reduced.
Swing up/down Move up/down
Automatically • Defrosting Operation
Automatically
Depending on the outdoor temperature, the operation
MANUAL MANUAL Heat Pump Model
occasionally stops to melt the frost on the outdoor
Five stages of adjustment Five stages of adjustment
(Unit in °F) unit.
can be made between can be made between
14 ~ 36 angle. 0 ~ 61 angle. Indoor Outdoor
DBT: Dry Bulb Temp FAN – Air Circulation Operation
Heat Pump Model WBT: Wet Bulb Temp DBT WBT DBT WBT (for Cooling Model only)
• When the room temperature reaches the set
Maximum Temperature-Cooling 89.6 73.4 109.4 78.8 temperature, operation commences at Low airflow
COOL / DRY Operation HEAT Operation
(Maximum Temperature-Heating) (86) (–) (75.2) (64.4) volume. It stops when the room temperature drops to
AUTO AUTO
4°F below the set temperature.
– When the discharge air Minimum Temperature-Cooling 60.8 51.8 60.8 51.8
(Minimum Temperature-Heating) (60.8) (–) (23) (21.2) (It is useful when using a heater).
temperature is low such
• Hi fan speed will not operate when using the air
as at the start of heating
operation, the air blows
circulation Fan mode.
36° ● Notes
in a horizontal direction.
As the temperature • If the unit is not going to be used for an extended
rises, the hot air blows period of time, turn off the main power supply. If it is
Swing up/down in a downward direction. left at the ON position, approximately 2.5 W of
Automatically – To stop this operation, electricity will be used even if the indoor unit has been
press MANUAL. turned off with the remote control.
MANUAL MANUAL • If operation is stopped, then restart immediately, the
Five stages of adjustment Five stages of adjustment unit will resume operation only after 3 minutes.
can be made between can be made between
14 ~ 36 angle. 0 ~ 61 angle.
AUTO
FAN
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
TROUBLESHOOTING
■ Normal Operation ■ Call the Dealer Immediately
Is it okay? Solution If the following conditions occur, turn off the circuit
breaker, and then call your authorized Panasonic dealers
• Air conditioner has been restarted, but does not • This is to protect the air conditioner. Wait until the air or servicenter.
operate for 3 minutes. conditioner begins to operate.
• A sound like water flowing can be heard. • This is the sound of refrigerant flowing inside the air • Abnormal noise is heard during operation.
conditioner.
• Water or foreign material gets into the remote
• It seems that fog is coming out from the air • Condensation occurs when the airflow from the air control by mistake.
conditioner. conditioner cools the room.
• The room has a peculiar odor. • This may be a damp smell emitted by the wall, • Water leak from the indoor unit.
carpet, furniture or clothing in the room.
• Switches or buttons do not operate properly.
• During Automatic Vertical Airflow setting, • This is to remove smell emitted by the surroundings.
indoor fan stops occasionally.
• The circuit breaker switches off frequently.
• The outdoor unit emits water or steam. • In COOL/DRY operation, moisture in the air
condenses into water on the cool surface of outdoor • Power supply cord becomes unusually warm.
unit piping that causes dripping.
Service information can be obtained by calling
• (For Heat Pump Model only) • This is to melt the frost which has accumulated on
Operation stops for about 12 minutes during the outdoor unit (defrosting operating). This will take (866)-292-7292, for Hawaii residents call (808)-488-7779.
heating (The power indicator blinks.) no longer than about 12 minutes. Water drips from
the outdoor unit. Wait until this operation ends. (The To expedite the repair of your air conditioner:
power indicator will light up.) • Please have your proof of purchase.
(Frost accumulates on the outdoor unit when the
outdoor temperature is low and humidity is high.) • List all symptoms the unit is exhibiting.
• (For Heat Pump Model only) • This is to prevent undesired cooling effect during
During heating operation, indoor fan may heating operation.
run at on and off conditions.
■ Abnormal Operation
Check the following points before calling for repairs or service. If the malfunction persists, please contact your nearest
servicenter. For assistance, please call: (866)-292-7292, for Hawaii residents call (808)-488-7779.
Symptoms? Please check
• The air conditioner does not operate. • Has the circuit breaker been tripped?
• Is the timer being used correctly?
• Air conditioner produces loud noise during • Is the installation work slanted?
operation. • Is the front grille closed properly?
• The air conditioner does not cool or warm • Has the temperature been set incorrectly?
effectively. • Are the filters dirty?
• Are the intake or outlet vents of the outdoor unit
obstructed?
• Are all windows and doors closed?
• Remote control / display doesn’t work. • Batteries not inserted?
• Batteries correctly inserted (+) and (–)?
PRODUCT SPECIFICATIONS
CS-C9CKPG CS-C12CKPG CS-A9CKPG CS-A12CKPG
Models CU-C9CKP6G CU-C12CKP6G CU-A9CKP6G CU-A12CKP6G ■ REFERENCE
ELECTRICAL Phase 1 1 1 1
RATING Frequency (Hz) 60 60 60 60
Voltage (V) 115 115 115 115
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
10 Installation Instructions
Required tools for Installation Works
1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter
2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench
18 N.m (1.8 kgf.m)
42 N.m (4.2 kgf.m)
55 N.m (5.5 kgf.m)
3. Electric drill, hole core drill 7. Reamer 11. Thermometer 15. Vacuum pump
(ø70 mm)
4. Hexagonal wrench (4 mm) 8. Knife 12. Megameter 16. Gauge manifold
This indication shows the possibility of causing injury or damage to properties only.
Symbol with background white denotes item that is PROHIBITED from doing.
• Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
electrical shock.
4. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6. Use the UL listed or CSA approved AWG16 wire (or heavier wire) and connect tightly for indoor/outdoor connection. Connect tightly and
clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at
the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up at connection point of terminal, fire or electrical shock.
8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect.
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Attached accessories
INDOOR UNIT
• There should not be any heat source or steam near the
unit.
• There should not be any obstacles blocking the air
circulation.
• A place where air circulation in the room is good.
• A place where drainage can be easily done.
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
• Ensure there is adequate space (indicated by arrows)
from the wall, ceiling, fence or other obstacles.
• Recommended installation height for indoor unit shall be
at least 7.5 ft (2.3 m).
OUTDOOR UNIT
• If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
• Keep animals or plants away from the unit as they may
be affected by the hot air discharged.
• Keep the spaces (indicated by arrows) from wall, ceiling,
fence or other obstacles.
• Do not place near any obstacles which may cause a
short circuit of the discharged air. • This illustration is for explanation purposes only.
• If piping length is over the common length, additional The indoor unit will actually face a different way.
refrigerant should be added as shown in the table.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
The mounting wall is strong and solid enough to prevent it from Caution
the vibration. When the wall is hollow, please be sure to use the
sleeve for tube ass’y to prevent dangers caused by
mice biting the connecting cable.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
(This can be used for left rear piping & left bottom piping also.)
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
• Secure the wire onto the control board with the holder
2. Unscrew the conduit cover & fix the conduit connector to (clamper).
conduit cover with lock nut, then secure it against chassis.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.
1. Connect a charging hose with a push pin to the Low and High side of a charging set and the service port of the 3-way valve.
• Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to
-76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4. Close the valve of both the Low and High sides of the charging set and turn off the vacuum pump. Make sure that the needle
in the gauge does not move after approximately five minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at a torque of 18 N.m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
• Be sure to check for gas leakage.
CAUTION
• If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure:
• If the leak stops when the piping connections are tightened further, continue working from step 3.
• If the leak does not stop when the connections are retightened, repair the location of leak.
• Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause
frostbite.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
6. Secure the wire onto the control board with the holder
(clamper).
7. Wire connection to the power supply (115V 60Hz) through
circuit breaker.
• Connect the UL listed or CSA approved wires (AWG14)
to the terminal board, and connect the other end of the
wires to circuit breaker.
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
CHECK ITEMS
Is there any gas leakage at flare nut connections? Is the indoor unit properly hooked to the installation plate?
Has the heat insulation been carried out at flare nut Is the power supply voltage complied with rated value?
connection?
Is there any abnormal sound?
Is the connecting wire being fixed to terminal board firmly?
Is the cooling operation normal?
Is the connecting wire being clamped firmly?
Is the thermostat operation normal?
Is the drainage OK?
(Refer to “Check the drainage” section) Is the remote control’s LCD operation normal?
Is the earth wire connection properly done? Is the air purifying filter installed?
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
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CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Required tools: hexagonal wrench, adjustable wrench, torque The air in the indoor unit and in the piping must be purged. If air
wrenches, wrench to hold the joints and gas leak detector. remains in the refrigeration pipings, it will affect the
The additional gas for air purging has been charged in the compressor, reduce the cooling capacity, and could lead to a
outdoor unit. malfunction.
However, if the flare connections have not been done correctly
and there gas leaks, a gas cylinder and the charge set will be
needed.
Procedure:
1. Recheck the piping connections. 6. Set the 3-way valve to the opened position.
2. Open the valve stem of the 2-way valve counter- 7. Mount the valve stem nuts to the 2-way and 3-way
clockwise approximately 90°, wait 10 seconds, and valves.
then set it to closed position. 8. Check for gas leakage.
• Be sure to use a hexagonal wrench to operate the valve • At this time, especially check for gas leakage from the 2-
stem. way and 3-way’s stem nuts, and from the service port
3. Check for gas leakage. cap.
• Check the flare connection for gas leakage.
4. Purge the air from the system Caution
If gas leakage is discovered in step (3) above, take
• Set the 2-way valve to the open position and remove the the following measures:
cap from the 3-way valve’s service port. If the leaks stop when the piping connections are
• Using the hexagonal wrench to press the valve core pin, tightened further, continue working from step (4).
discharge for three seconds and then wait for one If the gas leaks do not stop when the connections are
retightened, repair the location of the leak, discharge
minute.
all of the gas through the service port, and then
Repeat this three times. recharge with the specified amount of gas from a gas
5. Use torque wrench to tighten the service port cap to a cylinder.
torque of 1.8 kg.m. (18 N.m).
40
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to 5. Set the 2-way valve to the close position.
the opened position.
• Remove the valve stem caps and confirm that the valve 6. Operate the air conditioner at the cooling cycle and
stems are in the opened position. stop it when the gauge indicates 1 kg/cm2G (0.1 MPa).
• Be sure to use a hexagonal wrench to operate the valve
stems.
7. Immediately set the 3-way valve to the closed position.
• Do this quickly so that the gauge ends up indicating 3 to
2. Operate the unit for 10 to 15 minutes. 5 kg/cm2G (0.3 to 0.5 MPa).
3. Stop operation and wait for 3 minutes, then connect the 8. Disconnect the charge set, and mount the 2-way and 3-
charge set to the service port of the 3-way valve. way valve’s stem nuts and the service port caps.
• Connect the charge hose with the push pin to the Gas • Use a torque wrench to tighten the service port cap to a
service port. torque of 1.8 kg.m (18 N.m).
• Be sure to check for gas leakage.
4. Air purging of the charge hose.
• Open the low-pressure valve on the charge set slightly
to purge air from the charge hose.
41
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to 5. Discharge the refrigerant.
the closed position. • Close the valve on the charging cylinder and discharge
the refrigerant until the gauge indicates 3 to 5 kg/cm2G
2. Connect the charge set and a charging cylinder to the (0.3 to 0.5 MPa)
service port of the 3-way valve.
• Leave the valve on the charging cylinder closed. 6. Disconnect the charge set and the charging cylinder,
and set the 2-way and 3-way valves to the open
position.
3. Air purging.
• Be sure to use a hexagonal wrench to operate the valve
• Open the valves on the charging cylinder and the
stems.
charge set. Purge the air by loosening the flare nut on
the 2-way valve approximately 45° for 3 seconds then
closing it for 1 minute; repeat 3 times. 7. Mount the valve stem nuts and the service port cap.
• After purging the air, use a torque wrench to tighten the • Be sure to use a torque wrench to tighten the service
flare nut on the 2-way valve. port cap to a torque 1.8 kg.m (18 N.m).
• Be sure to check for gas leakage.
4. Check for gas leakage.
• Check the flare connections for gas leakage.
42
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to
the open position.
43
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Procedure:
1. Connect the vacuum pump to the charge set’s centre
hose.
3. Close the valve (Low side) on the charge set, turn off
the vacuum pump, and confirm that the gauge needle
does not move (approximately 5 minutes after turning
off the vacuum pump).
44
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Procedure:
1. Connect the charge hose to the charging cylinder.
• Connect the charge hose which you disconnected from This is different from previous procedures. Because you are
charging with liquid refrigerant from the gas side, absolutely do
the vacuum pump to the valve at the bottom of the no attempt to charge with large amount of liquid refrigerant
cylinder. while operating the air conditioner.
2. Purge the air from the charge hose.
• Open the valve at the bottom of the cylinder and press 4. Immediately disconnect the charge hose from the 3-
the check valve on the charge set to purge the air (be way valve’s service port.
careful of the liquid refrigerant). • Stopping partway will allow the refrigerant to be
3. Open the valve (Low side) on the charge set and charge discharged.
the system with liquid refrigerant. • If the system has been charged with liquid refrigerant
• If the system cannot be charged with the specified while operating the air conditioner, turn off the air
amount of refrigerant, it can be charged with a little at a conditioner before disconnecting the hose.
time (approximately 150 g each time) while operating 5. Mount the valve stem caps and the service port cap.
the air conditioner in the cooling cycle; however, one
• Use torque wrench to tighten the service port cap to a
time is not sufficient, wait approximately 1 minute and
torque of 18 N.m.
then repeat the procedure. (pumping down-pin)
• Be sure to check for gas leakage.
45
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
12 Servicing Information
Caution:
• Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use
a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
• Pb free solder will tend to splash when heated too high (about 1100° F/600°C).
Fig. 1
Fig. 2
Fig. 3
12.2. Indoor Fan Motor and Cross Flow Fan Removal Procedures
Fig. 4
46
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Fig. 5
Fig. 6
Fig. 7
47
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
Fig. 8
− Push up the Evaporator and pull out the Cross Flow Fan
from shaft. By then, Fan Motor can be taken out. (Fig. 9)
Fig. 9
48
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
When the batteries are inserted for the first time, or the
batteries are replaced, all the indications will blink and the
remote control might not work.
If this happen, remove the cover of the remote control and
you will find a resetting terminal, and by shorting it with a
minus screwdriver, it will return to normal.
49
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
13 Troubleshooting Guide
13.1. Refrigeration cycle system
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of a compressor and a fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard
values for them are shown in the table to the right.
50
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
13.1.1. Relationship between the condition of the air conditioner and pressure and
electric current
Cooling Mode
Condition of the air
conditioner Low Pressure High Pressure Electric current during operation
Inefficient compression
• Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.
• Electric current during operation becomes approximately 20% lower than the normal value.
Insufficient compressing of a compressor • The discharge tube of the compressor becomes abnormally hot (normally 70 to 90°C).
• The difference between high pressure and low pressure becomes almost zero.
• Electric current reaches a high level abnormally, and the value exceeds the limit of an
ammeter. In some cases, a breaker turns off.
Locked compressor
• The compressor has a humming sound.
51
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
14 Technical Data
52
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
53
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
15 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
54
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
(Note)
• All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
• (1) — CS-C9CKPG-4, CS-C12CKPG-4 (USA).
• (2) — CS-C9CKPG-5, CS-C12CKPG-5 (Canada).
55
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
17 Exploded View
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
56
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
(Note)
• All parts are supplied from MAICO, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
• (1) — CU-C9CKP6G-4, CU-C12CKP6G-4 (USA).
• (2) — CU-C9CKP6G-5, CU-C12CKP6G-5 (Canada).
57
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
• CS-C9CK / CU-C9CK
• CS-C12CK / CU-C12CK
MAIN
R12 R08
1k 5.1k
C02
INDICATOR
(PH10)
SW101 CN-DISP
AUTO
1 2 10
9
CN-DISP
8 R13
1 7 220
POWER GRN D101 2 6
3 5
R14
4 4 330
QUIET ORG D102
5 3
6 2 R15
D103
TIMER ORG 330
7 1
R60 C28
10k
R06
24k
(XH4)
C22 R58 R59
CN-HA 10k 1k
4
3
2
1
R30 C04
20k R33 C08
(PH4) 15k
AIR TEMP. SENSOR
(15k 3950) CN-TH
1
2
3
4
PIPE TEMP. SENSOR
1 R/B RS 8
(20k 3950)
2 Vcc GND 7
IC02
R05 R04
43 /2W 43 /2W 9
10 g 7
3 CS D0 6
11 6 C05
4 SK D1 5
RY-PWR f 0.1
12 5
e
13 4
d
(PH5) 14 c 3
CN-STM 15 2
b
1 1
2 2
16 a 1
3 3 8
4 4 IC05
5 5
A52A2003GR
(ZH5)
AIR SWING STEPPING MOTOR DRIVE
MOTOR
58
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
BZ
Q01 BZ1
c
b R55
1k
4.7k 10k e
R34
51k
R10
10k
64
P46/AD6 63
P45/AD5 62
P44/AD4 61
P43/AD3 60
P42/AD2 59
P41/AD1 58
57
56
55
54
53
52
P74 51
P73 50
49
P40/AD0
P67
P66
P65
P64
P75
P72
P47/AD7
P71
1 P50/A8 48 SSR01
Q03 c
P51/A9 P70 b
2 RY-PWR DRIVE SIGNAL 47
STEPPING 4.7k 10k e
MOTOR TIMER SHORTEN
P52/A10 P03/INTP3 46
3 DRIVE
SIGNAL FAN SPEED
P53/A11 DRIVE SIGNAL P02/INTP2
4 BUZZER 45
AUTO OPERATION
P54/A12 TEST RUN P01/INTP1
5 DISPLAY 44
REMOTE CONTROL
P55/A13 SOUND
6 P00/INTP0 43
10 VDD0 IC 39 X01
4.096MHz
11 P30 XT1 38 (47pF X 2)
Reset
13 P32 PIPE TEMP RESET 36
P11/AN1
P35
P17/AN7
P16/AN6
P15/AN5
P14/AN4
P13/AN3
P12/AN2
16 P10 33
P20/S1
P21/S0
VDD1
/ANO
AVss
R56
P36
P23
P24
P25
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
JX2 R09
10k
59
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
1 1
2 2
3 3
L BR
MOTOR
N
POWER SUPPLY
R
AC B
RY-PWR
(WHT)
MAGNETIC
RELAY
B
5 1
W 6 4
B
FUSE
OVERLOAD
PROTECTOR B R
IC04 IC03
DB01 REGULATOR REGULATOR
T01
5 8 ~
+
2 13 I 12V O I 5V O
C17 C14 C11 Y
~
G G
35V 25V 16V
(NHG)
COMPRESSOR
R41 R44
1.0k 1k
Q04 R47 R57 C03 ZNR03
POWER CLOCK 39k/2W 39k/2W 511U
GENERATOR
R03 R26 4 PC01 1
C16 c R48
b 820 3.9k 510 SSR01
3 2
ZNR01 L01
e R29 C07 511U 125 H
4.7k
C19
C-FM
C12 R36
1k
CN-FM 1 2 3 4 5
JX1
ZD1
R43 7.5EL1
RX1 R50 R51 C21
R49 100k 10k R52
1k 6.2k 50V
c
R42 JX3 C18 R53 (PH-3)
24k b 10k
c
R37 C15 JX4 R40 e b CN-FB1 FAN
10k R38 10k
MOTOR
3
e R54
Q05 6.2k 2
1
RESET SIGNAL Q06
REMOTE CONTROL NO. GENERATION
RESET SIGNAL
JX3 JX4 RX1
GENERATION
0 SHORT SHORT
1 SHORT OPEN
2 OPEN OPEN 10K
3 SHORT OPEN 10K
60
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
61
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
TIMER TABLE
Test Mode
Name Time (When test point Remarks
Short-circuited)
Real Timer 1 hr. 1 min.
10 min. 10 sec.
1 min. 1 sec.
Time Delay Safety Control 2 min. 58 sec. 0 sec.
Forced Operation 60 sec. 0 sec.
Time Save Control 7 min. 4.2 sec.
Anti-Freezing 4 min. 0 sec.
Auto Mode Judgement 20 sec. 0 sec.
Soft Dry OFF 6 min. 36 sec.
ON 10 min. 60 sec. Soft Dry: 10 min. operation
Cooling 40 sec. 4 sec.
70 sec. 7 sec.
Deodorizing Control 20 sec. 2 sec.
180 sec. 18 sec.
Soft Dry 40 sec. 4 sec.
360 sec. 36 sec.
Comp. Reverse Rotation Detection 5 min. 30 sec. Comp. ON 5 min. and above
2 min 0 sec.
Comp./ Fan Motor Delay Timer 1.6 sec. 0 sec.
Powerful Mode Operation 15 min. 15 sec
Random Auto Restart Control 0 ~ 62 sec. 0 ~ 6.2 sec.
62
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
63
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
TOP VIEW
64
CS-C9CKPG CU-C9CKP6G / CS-C12CKPG CU-C12CKP6G
BOTTOM VIEW