REVISION NO :R0

KIGO FABZ PVT LTD DATE :

FLOW CHART PAGE:

PROCESS FLOW CHART FOR PRIMARY MEMBERS

PROCESS INCOMING SOURCE PRODUCT PROCESS
PROCEDURES
OF VARIATION PARAMETERS PARAMETERS

INWARD INSPECTION 1.CHEMICAL PROPERTIES RAWMATERIAL INSPECTION 1.CHEMICLA PROPERTIES

01
2.MECHANICAL PROPERTIES 2.MECHANICAL PROPERTIES
MATERIAL CONTROL PROCEDURE
3.DIMENSIONS AS PER INSPECTION BY 3.PHYSICAL DIMENSIONS
PURCHASE ORDER INWARD ENGINEER
4.CRACKS,BENDA,RUST NOT OK 4.VISUAL APPERIANCE(FREE FROM
OK
CRACJS ,BENDS&RUST)

REJECTION RECORD FORMAT

FORM-001

MULTY TOURCH
02 PUG &MULTY TOURCH
MATERIAL SHEARING LENGTH PUG CUTTING MACHINE LENGTH LPG GASS PRESSURE
WIDTH SHEARING MACHINE WIDTH OXYGEN GASS PRESSURE
SHEET BEND or WAVINESS INSPECTION BY THICKNESS
LOG BOOK OPERATOR
NOT OK RECORD FORMAT
OK
PRODUCTION LOG BOOK

REJECTION

DRILLING or PUNCHING 1.LENGTH &WIDTH OF PLATES DRILLING MACHINE

03 1.HOLE DIAMETER DRILLING MACHINE
CNC PUNCHING 2.HOLE DISTANCES 1. FEED
INSPECTION BY 2.SPEED FABRICATION
DAILY SHIFT REPORT OPERATOR RECORD FORMAT PUNCHING MACHINE
DAILY SHIFT REPORT PRESSURE
NOT OK OK

REJECTION

MANUAL 04 AS PER DRAWING WELD SPEED

FLANGE &WEB JOINT 1.EXCESS LENGTHS PHI MACHINE PART MARK NUMBER CURRENT
VOLTAGE
DRAWING INSPECTION BY RECORD FORMAT
OPERATOR DAILY SHIFT REPORT
NOT OK OK

REJECTION

05
INSPECTION BY PART MARK NUMBER WELD SPEED
SAW WELDING SHEET CAMBER or BEND SAW WELDING MACHINE OPERATOR WELD SIZE,WELD QUALITY CURRENT
VOLTAGE
NOT OK OK
RECORD FORMAT
DAILY SHIFT REPORT
REJECTION
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PROCESS FLOW CHART FOR PRIMARY MEMBERS 0
PAGE NO. : 2 OF 3
PROCESS INCOMING SOURCE PRODUCT PROCESS
OF VARIATION PARAMETERS PARAMETERS

FIT UP EXCESS LENGTH MANUAL WELDING 06

WEB OFF SET FORM-005
HOLE DIMENSIONS
FABRICATION PROCEDURE

INSPECTION BY BASE PLATES POSITION

SHIFT ENGINEER STIFFENER PLATES POSITION

NOT OK OK

RECORD FORMAT
FORM-005
RE-WORK
RECHECK

FULL WELDING BASE PLATE OFF SET MANUAL WELDING 07

STIFFNERS POSITION FCAW MACHINE WELDING PROCEDURE

FINAL INSPECTION BASE PLATE OFF SET FINAL VISUAL DEFECTS

STIFFNERS POSITION INSPECTION
15 DIMENSIONS AS PER DRAWING
WELD QUALITY & MISS WELD WELD SIZE & QUALITY
SWEEP or CAMBER PROFILE DEFECTS(SWEEP &CAMBER)
HOLE MISSINGS & NDT TEST INSPECTION BY PRODUCT IDENTIFICATION MARKS
REWORK QA INSPECTOR
RECORD FORMAT
NOT OK OK
FORM-006
FORM-008
FORM-010

REJECT FORM-012

08
SHOT BLASTING M/c.
BLASTING SAND BLASTING M/c. SHOT SIZE
FORM-007 INSPECTION BY SURFACE PROFILE. PRESSURE
QA.INSPECTOR. BLASTING &PAINTING PROCEDURE

RECORD FORMAT
NOT OK OK FORM-007

REJECT
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PROCESS FLOW CHART FOR PRIMARY MEMBERS 0
PAGE NO. : 3 OF 3
PROCESS INCOMING SOURCE PRODUCT PROCESS
OF VARIATION PARAMETERS PARAMETERS

PAINTING RUST ON SURFACE PAINTING 09 WET FILM THICKNESS RELATIVE HUMIDITY

BLASTING PROFILE EXCESS or
LESS FORM-007 INSPECTION BY DRY FILM THICKNESS PRESSURE BLASTING &PAINTING PROCEDURE
QC INSPECTOR PAINT VISCOSITY
RECORD FORMAT
FORM-007
FINAL PRODUCT AUDIT 16
INSPECTION BY
QA INSPECTOR

NOT OK OK

REWORK &RE INSPECTION

PACKING 1. IDENTIFICATION PACKING 17

2. RUST
3. DAMAGES INSPECTION DONE BY RECORD FORMAT
4.LESS QTY. Q.C.ASST INSPECTOR. PACKING LIST

STORAGE STORAGE

18

TRANSPORT
TRANSPORT TO 31
CUSTOMER

OPERATION STORAGE DELAY

OPERATOR INSPECTION TRANSPORTATION

NOTE : THE OPERATION NUMBERS MISSING IN THE FLOW CHART ARE NOT APPLICABLE FOR THIS MODEL.

PREPARED BY : QA-LEAD APPROVED BY : PLANT LEAD

SIGNATURE : SIGNATURE :