Integriertes Management-System

Schunk Sonosystems GmbH

Machine Inspection Certificate (MIC) Minic-III

Machine - Type : Minic-III Machine - No. : 2511653-4

Year of construction : 06 / 2021 Technician : König V.
Customer : SEBN Tunisia Date : 29.06.2021
This Certificate is based on the Instruction of testing PA/2880/1.

1. Design: Comments:
1.1 Table: Yes No
1.2 Cabinet: Yes No
1.3 Tube package: Yes No Length: 3,5 m
1.4 Anti-side-splice-kit: (ASSK) Yes No
1.5 Cutting system: (CS-version) Yes No
1.6 Crimping system: (GT-version) Yes No

2. Ultrasonic components: Denotation: Comments:

2.1 Generator type: USG 3000-D Line voltage: 3x 400V
2.2 Generator no.: 18716
2.3 Converter type: 20 / 06
2.4 Converter no.: 26034973 / 2021
2.5 Module no.: 210493
2.6 Main body no.: -

3. Control unit: Denotation: Comments:

3.1 Type of control unit: Comp.III-Splicer-PC
3.2 Control unit no.: 19691
3.3 Type PC: N3160
3.4 PC no.: S2210520064

4. Tools: Size / Type Serial-No.: SAP-No.:

4.1 Tool profile: RWR-AS-D
4.2 Booster: 1:1,1 T34527 / C 10686595
4.3 Sonotrode: RWR-AS-D 99149 A 10818870
4.4 Gliding jaw: RWR-AS-D 503154 / B 10818874
4.5 Anvil plate: RWR-AS-D 503511 / C 10818877
4.6 Anvil: RWR-AS-D 503006 / D 10818926
4.7 Cutting tool: / / 10678749
4.8
4.9
4.10
4.11
4.12
4.13

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Rev. Datum: 19.11.2020 Seite 1 von 4
 Integriertes Management-System
Schunk Sonosystems GmbH

Machine Inspection Certificate (MIC) Minic-III

5. Software: Denotation:
5.1 Operating system of PC: Windows 10
5.2 Visualisation: Sutwin Version 5.3.71
Language: French
5.3 Program control: PLC Minic-III 1.24

6. Machine approval: Value: Comments:

6.1 Amplitude- oscillating system max: 24 µm Value*: 23-27µm
6.2 Amplitude- oscillating system min: 16 µm Value*: 15-19µm
6.3 Adjustment of safety stop o.k.: Yes No
6.4 Setup values checked.: Yes No
6.5 Height diagnosis (upper): 20,79 mm
6.6 Height diagnosis (lower): 16,95 mm ∆h 3,84 mm
6.7 Maintenance unit adjusted to 6,5 bar: OK
6.8 Test – working pressure: 6,00 bar 6,04 bar
Tolerance +- 0,10 bar 4,50 bar 4,52 bar
Measuring device: Manometer 3,00 bar 3,01 bar
1,50 bar 1,49 bar
1,00 bar 0,97 bar

7. Function test: Checked: N.A.: Comments:

7.1 Sequence welding:
7.2 Compacting height error:
7.3 Welding height error:
7.4 Welding time error:

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 Integriertes Management-System
Schunk Sonosystems GmbH

Machine Inspection Certificate (MIC) Minic-III

8. Welding test: (start values)

Cross-section: Energy: Time: Amplitude: Pressure:
2
0,26 mm 53 Ws 166 ms 50 % 1,43 bar
2
1,5 mm 165 Ws 287 ms 60 % 2,78 bar
2
3 mm 300 Ws 366 ms 75 % 3,80 bar
2
6 mm 570 Ws 480 ms 100 % 2,62 bar
2
12 mm 1110 Ws 703 ms 100 % 3,60 bar
2
18 mm 1650 Ws 855 ms 100 % 4,29 bar
2
24 mm 2190 Ws 1019 ms 100 % 4,88 bar
30 mm2 2730 Ws 1176 ms 100 % 5,40 bar
Splice width- Splice width- Splice height- Splice height-
Cross-section: ∆
displayed: measured: displayed: measured:
2
0,26 mm 0,65 mm 0,66 mm 0,65 mm 0,62 mm 0,05
2
1,5 mm 1,44 mm 1,43 mm 1,17 mm 1,16 mm 0,05
2
3 mm 2,25 mm 2,23 mm 1,52 mm 1,51 mm 0,05
2
6 mm 3,34 mm 3,32 mm 1,95 mm 1,95 mm 0,05
2
12 mm 4,80 mm 4,78 mm 2,73 mm 2,73 mm 0,05
2
18 mm 5,84 mm 5,83 mm 3,47 mm 3,48 mm 0,05
2
24 mm 6,68 mm 6,68 mm 3,99 mm 3,99 mm 0,05
2
30 mm 7,38 mm 7,39 mm 4,59 mm 4,60 mm 0,05

9. Safety check Comments:

9.1 CE-, plate posted: OK
9.2 CE-, plate correct as per specifications: OK
9.3 Safety devices: OK
9.4 Safety signs posted: OK
9.5 Sound level in acc with VDI 3766: OK
9.6 Line voltage as per specifications: OK
9.7 Ground conductor check: OK
9.8 Isolations check: OK
9.9 Emergency stop function o.k.: OK

10. Accessory: Comments:

10.1 Installation – USB-Stick: Yes No
10.2 Barcode reader: Yes No
10.3 Tool kit: Yes No
10.4 Diagnosis tool: Yes No
10.5 Module – suspension: Yes No
10.6 Foot switch: Yes No
10.7 Handle grip with start button: Yes No horizontal 90°
10.8 Cover plate with start button: Yes No

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 Integriertes Management-System
Schunk Sonosystems GmbH

Machine Inspection Certificate (MIC) Minic-III

11. Visual final check: Comments:

11.1 Condition of welding tools: OK
11.2 Condition of machine: OK
11.3 Machine built as per specifications: OK

12. Comments:

Digital unterschrieben
von König, Viktor
Datum: 2021.06.30
Date/ Signature: 07:20:21 +02'00'

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Rev. Datum: 19.11.2020 Seite 4 von 4