PSP224

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Engine Test Setup (Computerised) …Code 224

Single cylinder, Four stroke, Diesel


Description
The setup consists of single cylinder, four stroke, Diesel
engine connected to eddy current type dynamometer for
loading. It is provided with necessary instruments for
combustion pressure and crank‐angle measurements. These
signals are interfaced to computer through engine indicator
for Pθ−PV diagrams. Provision is also made for interfacing
airflow, fuel flow, temperatures and load measurement. The
set up has stand‐alone panel box consisting of air box, fuel
tank, manometer, fuel measuring unit, transmitters for air
and fuel flow measurements, process indicator and engine
indicator. Rotameters are provided for cooling water and
calorimeter water flow measurement.
The setup enables study of engine performance for brake
power, indicated power, frictional power, BMEP, IMEP, brake thermal efficiency, indicated thermal
efficiency, Mechanical efficiency, volumetric efficiency, specific fuel consumption, A/F ratio and heat
balance. Labview based Engine Performance Analysis software package “Enginesoft” is provided for on line
performance evaluation.
A computerized Diesel injection pressure measurement is optionally provided.
Features
• Online measurements and performance analysis • IP, IMEP, FP indication
• PΘ‐PV plots, performance plots and tabulated results • Combustion analysis
• Data logging, editing, printing and export • Valve timing diagram study
• Configurable graphs
Range of Experiments
• Study of engine performance (Manual mode)
• Study of engine performance (Computerised
mode)
• Study of pressure volume plot and indicated
power
• Study of valve timing diagram

Instrumentation
Product is supplied with best quality instruments. The components like Combustion pressure sensor, Crank
angle sensor, Fuel flow transmitter and High speed data acquisition device are of MNC grades.

10‐10‐2022 PSP224
Engine Test Setup (Computerised) …Code 224
Single cylinder, Four stroke, Diesel
Software
EngineSoft is Labview based software package
developed by Apex Innovations Pvt. Ltd. for
engine performance monitoring system.
EngineSoft can serve most of the engine testing
application needs including monitoring,
reporting, data entry, data logging. The software
evaluates power, efficiencies, fuel consumption
and heat release. It is configurable as per engine
set up. Various graphs are obtained at different
operating condition. While on line testing of the
engine in RUN mode necessary signals are scanned, stored and presented in graph. Stored data file is
accessed to view the data graphical and tabular formats. The results and graphs can be printed. The data in
excel format can be used for further analysis.
Specifications
Product Engine test setup 1 cylinder, 4 stroke, Diesel (Computerized)
Product code 224
Engine Make Kirloskar, Model TV1, Type 1 cylinder, 4 stroke Diesel, water cooled,
power 5.2 kW at 1500 rpm, stroke 110 mm, bore 87.5 mm. 661 cc, CR 17.5
Dynamometer Type eddy current, water cooled
Propeller shaft Type universal joints
Air box M S fabricated with orifice meter and manometer
Fuel tank Capacity 15 lit, Type: Duel compartment, with fuel metering pipe of glass
Piezo sensor Combustion: Range 350Bar, Diesel line: Range 350 Bar, with low noise cable
Crank angle sensor Resolution 1 Deg, Speed 5500 RPM with TDC pulse.
Data acquisition device NI USB‐6210, 16‐bit, 250kS/s.
Temperature sensor Type RTD, PT100 and Thermocouple, Type K
Temperature transmitter Type 2 wire, Input RTD PT100, Range 0–100 Deg C, Output 4–20 mA and
Type 2 wire, Input Thermocouple, Range 0–1200 Deg C
Load indicator Digital, Range 0‐50 Kg, Supply 230VAC
Load sensor Load cell, type strain gauge, range 0‐50 Kg
Fuel flow transmitter DP transmitter, Range 0‐500 mm WC
Air flow transmitter Pressure transmitter, Range (‐) 250 mm WC
Software “Enginesoft” Engine performance analysis software
Rotameter Engine cooling 40‐400 LPH; Calorimeter 25‐250 LPH
Pump Type Monoblock
Overall dimensions W 2000 x D 2500 x H 1500 mm
Optional Computerized Diesel injection pressure measurement

Specifications subject to change without notice


APEX INNOVATIONS PVT. LTD.
E9/1, MIDC, Kupwad, Sangli ‐ 416436 (MS) India Telefax: +91 233 2644098/2644398
Email: support@apexinnovations.co.in Web: www.apexinnovations.co.in

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