Urethane Belt Program Catalog

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Gates Mectrol is a global manufacturer that produces belting and other automation components for material handling. They aim to become a primary supplier of polymer-based components by offering quality products and continuously developing new offerings.

Gates Mectrol manufactures belting and other automation components that are typically used in synchronous and positive drive conveying, linear positioning, and power transmission applications.

Gates Mectrol has application expertise to solve challenging design issues. Their highly skilled engineers can help with demanding development concerns. They also have global manufacturing facilities and distributors to serve specific design challenges.

Urethane Belt Program

GM UTB US Version 8/18


Gates Mectrol
Passion for Products
Our Expertise
Gates Mectrol is a global manufac-
turer of belting and other automation
components to the material handling
industry. Our products are typically
used in synchronous and positive
drive conveying, linear positioning Our Accessibility
and power transmission applications With manufacturing facilities and
within the general industrial and partner distributors located through-
food processing markets. out the world, Gates Mectrol is avail-
able globally to serve your specific
Equipment designers and system design challenges. Our associates
integrators have come to rely on know and understand our business
Gates Mectrol’s application exper- — and yours.
tise and ability to solve the most
challenging design issues. Our
highly skilled applications engi- Our Goal
neers can help solve your most Gates Mectrol’s goal is to become
demanding development concerns. your primary supplier of polymer
based automation components. We
Get the Gates Mectrol engineering will earn this position by offering
team working for you. quality products in a timely manner
and by continuously developing
new products and services.

I M A G I N A TI O N , D E SI G N , E X E C U TI O N
Urethane Timing Belts and Pulleys
Table of Contents

Tooth Pitch Comparison. . . . . . . . . . . . . . . . . . . 4 Profiled Belts


Profiled Belts Overview . . . . . . . . . . . . . . . . 33
Linear Belts
Design Recommendations. . . . . . . . . . . . . . 34
Linear Belt Overview . . . . . . . . . . . . . . . . . . . 5
QuickShip Profile Program. . . . . . . . . . . . . . 37
Linear Belt Applications. . . . . . . . . . . . . . . . . 6
Linear Belt Specifications. . . . . . . . . . . . . . . . 7 Backings
Imperial Pitch Belts. . . . . . . . . . . . . . . . . 10 Backings Overview. . . . . . . . . . . . . . . . . . . . 39
T Pitch Belts. . . . . . . . . . . . . . . . . . . . . . . 11 Backings Specifications . . . . . . . . . . . . . . . . 42
AT Pitch Belts . . . . . . . . . . . . . . . . . . . . . 12
HTD® and STD Pitch Belts . . . . . . . . . . . 13 Fabrication
Self Tracking Belts . . . . . . . . . . . . . . . . . . . . 14 Fabrication Capabilities . . . . . . . . . . . . . . . . 44

Integral V-Guide Specifications . . . . . . 16


Special Processing
Sealed Belting. . . . . . . . . . . . . . . . . . . . . . . . 19
Custom Finishing Capabilities. . . . . . . . . . . 45
Wide Belt Overview . . . . . . . . . . . . . . . . . . . 21
Wide Belt Specifications. . . . . . . . . . . . . 22 Timing Pulleys and Clamps

Pulley Overview . . . . . . . . . . . . . . . . . . . . . . 46
Truly Endless Belts
Custom Pulley Program. . . . . . . . . . . . . . . . 47
Truly Endless Belt Overview . . . . . . . . . . . 23
Clamp Plates. . . . . . . . . . . . . . . . . . . . . . . . . 49
Flex Belts. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Gates Synchro-Power® (Cast) Belts . . . . . 25 Tools and Reference

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Flat Belts
Contact Information . . . . . . . . . . . . . . . . . . . 52
Flat Belt Overview. . . . . . . . . . . . . . . . . . . . . 29
Flat Belt Specifications. . . . . . . . . . . . . . . . . 30
Design Recommendations. . . . . . . . . . . . . . 32

Broadest Range Available

GatesMectrol.com • Urethane Belts 3


Industrial Tooth Pitch Comparison
English "Inch" Section

English "Inch" Section Imperial Pitch Belts - XL, L, H, XH


English "Inch" Section This classic trapezoidal pitch is the original timing belt tooth design. This tooth pitch
is commonly used for conveying applications. The tooth profile is fairly low and
English "Inch" Section
has a large surface area at the tip of the tooth providing good support on sliding
English
English "Inch"
"Inch" Section
Section conveyor surfaces.

"T" Section

"T" Section
T Pitch Belts - T2.5, T5, T10, T20
These metric trapezoidal pitches are similar to imperial pitches, also commonly used
"T" Section for conveying applications, yet have a slightly deeper tooth engagement than imperial
"T" Section profiles. The tooth meshing is more reliable. However, backlash can be slightly greater.
"T"
"T" Section
Section

AT Section
AT Pitch Belts - AT5, AT10, AT20
This pitch was developed to enable higher load carrying capacity combined with low
AT Section backlash. The stronger and stiffer tooth makes these belts ideal for linear positioning
and motion control, but may require larger pulley diameters.
AT Section

AT Section
AT
AT Section
Section

STD Pitch Belts - STD5, STD8


STD Section
This tooth pitch provides superior load distribution, low backlash, and reduced wear
and noise characteristics. It is an excellent profile for linear positioning and power trans-
mission applications.
STD Section

STD Section

STD Section
STD
STD Section
Section HTD Pitch Belts - HTD5, HTD8, HTD14
This rounded tooth pitch is similar to STD, and is also an excellent profile for linear
and rotary positioning and power transmission applications, yet has deeper tooth
HTD Section
engagement. Note that the HTD pitch may exhibit slight increases in noise and wear.

HTD Section

HTD Section

HTD Section
GMT3
HTD This modified profile is available in widths 10” to 18”. It is appropriate for non ”knife
HTD Section
Section
edge” applications as the minimum pulley diameter is 0.75”.

GMT3

GMT3
4 Gates Mectrol • Urethane Belts
GMT3
Linear Belt Overview
Gates Mectrol manufactures linear Features
timing belts in a variety of tooth
pitch, length, and material combi- • Very high tensile strength and stiffness
nations. This offering provides a • Parallel cord construction
wide range of possible configura- - No cords exposed at belt edges
- Better tracking
tions for your application. - Uniform tensioning
Linear belt lengths are available • Tough polyurethane construction
in two styles — welded endless - Durable and cut resistant
- Oil, chemical and water resistant
and open ended. Welded endless - Non-marking
belts are ideal for low torque
• Steel or Kevlar® tension members
conveying applications. Open
ended belts are typically used for • Choice of polymers including FDA grades
motion control applications. • Nylon back and nylon tooth surface options available
for quieter operation and reduced friction

• Various molded profiles and backing


materials available

• Wide range of tooth pitches to meet


your application requirements

Endless belts of virtually any length can be


produced utilizing a thermal welding process
which joins the ends of the belt together.

GatesMectrol.com • Urethane Belts 5


Linear Belt Applications
Linear Belts

Application Characteristics

• High precision positioning or


indexing

• Synchronous conveying

• High acceleration, deceleration or con-


tinuous high running speeds

• Multiple belt, common shaft


conveying

• Customized belts to meet any


application need

Rough Top backing on urethane timing belts


allows synchronous conveying of sheet glass
without interference from glass shards.

Urethane timing belts are ideal for use in vertical


and horizontal door applications. Durable and clean
running, these belts provide quiet and positive
motion for industrial, train, elevator, and automatic
slide door applications.

>> Our Applications Engineering staff is available to you at apps@gatesmectrol.com or 1-800-394-4844

6 Gates Mectrol • Urethane Belts


Linear Belt Specifications

Linear Belts
Refer to these product notes in reviewing the Linear Belt Specifications pages that follow

Calculating Belt Weight


Imperial Units
Belt Weight = (Specific Belt Wt, lbf/ft/in) x (Belt Length, ft) x (Belt Width, in)
e.g. 200 ft of H600, Steel Cord
Belt Weight = 79 lbs = (0.066 lbf/ft/in) x (200 ft) x (6 in)
Metric Units
Belt Weight = (Specific Belt Wt, kgf/m/cm) x (Belt Length, m) x (Belt Width, cm)
e.g. 100 meters of 150T10, Steel Cord
Belt Weight = 111 kg = (0.074kgf/m/cm) x (100 m) x (15 cm)

Service Temperature Range


–5° C to 70° C (23° F to 158° F)
Hardness
92 Shore A - Standard PU, 85 Shore A - FDA Compliant PU
Coefficient of Friction
Urethane vs. UHMWPE (dry)
Urethane vs. Steel (dry) 0.5 to 0.7
Urethane vs. Aluminum (dry) 0.5 to 0.6
Urethane vs. UHMWPE (dry) 0.2 to 0.4
Nylon vs. Steel (dry) 0.2 to 0.4
Nylon vs. UHMWPE (dry) 0.1 to 0.3

• Most belts are available with Nylon Fabric on either or both sides.
For Nylon on the tooth side, specify “NT”
For Nylon on the back side, specify “NB”
For Nylon on both sides, specify “NTB”
Note: Nylon on tooth side is NOT available on HTD5 Steel or Kevlar in widths greater than 50 mm.

• Belting produced to specific length tolerance is available upon request.

• Many linear positioning applications require belts of a specific length tolerance, or a “minus pitch tolerance.”
Gates Mectrol can produce belts to specific minus tolerances. Consult a Gates Mectrol Applications
Engineer to determine the proper length tolerance calculation.

GatesMectrol.com • Urethane Belts 7


Linear Belt Specifications
Linear Belts

XL L H XH T5 AT5 ATL5 T10


Pitch (Imperial and Metric) .200” .375” .500” .875” 5 mm 5 mm 5 mm 10 mm
lbf/in 759 1474 1605 3204 759 1602 2369 1605
Steel
N/25 mm 3375 6555 7140 14250 3375 7125 10540 7140
lbf/in 1882 1727 1818 3639 1200 1877 N/A 1818
Kevlar
Ultimate Tensile Strength per Inch N/25 mm 8370 7682 8085 16185 5332 8350 N/A 8085
or 25 mm Belt Width lbf/in N/A N/A N/A N/A N/A N/A N/A N/A
Stainless Steel
N/25 mm N/A N/A N/A N/A N/A N/A N/A N/A
lbf/in N/A N/A 2369 N/A N/A N/A N/A 2369
High Flex
N/25 mm N/A N/A 10540 N/A N/A N/A N/A 10540
Open lbf/in 192 371 436 854 189 396 526 429
Ended N/25 mm 853 1652 1939 3801 840 1761 2340 1909
Steel
lbf/in 96 186 218 427 94 198 198 214
Welded
N/25 mm 427 826 970 1900 420 880 880 954
Open lbf/in 209 276 243 400 180 272 N/A 239
Ended N/25 mm 930 1229 1081 1778 801 1210 N/A 1064
Kevlar
lbf/in 157 207 182 300 140 204 N/A 179
Welded
Max. Allowable Belt Tension per Inch N/25 mm 698 922 810 1334 687 908 N/A 798
or 25 mm Belt Width Open lbf/in N/A N/A N/A N/A N/A N/A N/A N/A
Stainless Ended N/25 mm N/A N/A N/A N/A N/A N/A N/A N/A
Steel lbf/in N/A N/A N/A N/A N/A N/A N/A N/A
Welded
N/25 mm N/A N/A N/A N/A N/A N/A N/A N/A
Open lbf/in N/A N/A 534 N/A N/A N/A N/A 526
Ended N/25 mm N/A N/A 2377 N/A N/A N/A N/A 2340
High Flex
lbf/in N/A N/A 267 N/A N/A N/A N/A 263
Welded
N/25 mm N/A N/A 1189 N/A N/A N/A N/A 1170
Allowable Effective Tension for Belt lbf/in 180 360 441 879 200 290 290 380
Teeth (15 and more teeth in mesh) N/25 mm 800 1600 1960 3910 890 1290 1290 1690
lbf/ft/in 0.036 0.059 0.066 0.180 0.037 0.055 0.062 0.074
Steel
kgf/m/cm 0.021 0.035 0.039 0.105 0.022 0.032 0.036 0.043
lbf/ft/in 0.033 0.052 0.055 0.155 0.033 0.046 N/A 0.062
Kevlar
kgf/m/cm 0.019 0.030 0.032 0.091 0.020 0.027 N/A 0.036
Specific Belt Weight
lbf/ft/in N/A N/A N/A N/A N/A N/A N/A N/A
Stainless Steel
kgf/m/cm N/A N/A N/A N/A N/A N/A N/A N/A
lbf/ft/in N/A N/A 0.072 N/A N/A N/A N/A 0.079
High Flex
kgf/m/cm N/A N/A 0.042 N/A N/A N/A N/A 0.046
lbf/in 47950 92800 109000 213600 47950 100500 133600 109000
Steel
N/mm 8400 16255 19085 37410 8400 17605 23400 19085
lbf/in 52250 69100 60700 100000 52250 69100 N/A 60700
Kevlar
N/mm 9155 12100 10635 17500 9155 12100 N/A 10635
Specific Belt Stiffness (Open Ended)
lbf/in N/A N/A N/A N/A N/A N/A N/A N/A
Stainless Steel
N/mm N/A N/A N/A N/A N/A N/A N/A N/A
lbf/in N/A N/A 133600 N/A N/A N/A N/A 133600
High Flex
N/mm N/A N/A 23400 N/A N/A N/A N/A 23400
Steel and Kevlar 10 10 14 18 10 15 15 14
Min. No. of Pulley Teeth Stainless Steel N/A N/A N/A N/A N/A N/A N/A N/A
High Flex N/A N/A 12 N/A N/A N/A N/A 12
Steel and Kevlar inch or mm .64” 1.19” 2.23” 5.01” 16 mm 24 mm 24 mm 45 mm
Min. Pitch Diameter (Inch or mm) Stainless Steel mm N/A N/A N/A N/A N/A N/A N/A N/A
High Flex inch or mm N/A N/A 1.91" N/A N/A N/A N/A 38 mm
Steel and Kevlar in/mm 1.125”/30 mm 2.375”/60 mm 3.125”/80 mm 5.875”/150 mm 1.125”/30 mm 2.375”/60 mm 2.375”/60 mm 3.125"/80 mm
Min. Diameter of Tensioning Idler
Stainless Steel in/mm N/A N/A N/A N/A N/A N/A N/A N/A
Running on Back of Belt
High Flex in/mm N/A N/A 2.375"/60 mm N/A N/A N/A N/A 2.375"/60 mm
Available in FDA Compliant Construction (85 Shore A Urethane) Yes Yes Yes Yes Yes
Standard Colors (N=Natural, W=White) N N N,W N N,W W W N,W

The specifications listed are based on Gates Mectrol’s experience. However, our specifications and data do NOT cover all possible belt drive conditions. It is the responsibility of the belt drive system designer to ensure Gates
Mectrol’s belts are appropriate for a given system and application. The provided data is representative of our in-house experience and does not necessarily match product performance in industrial use.

8 Gates Mectrol • Urethane Belts


Linear Belts
AT10 ATL10 T20 AT20 ATL20 HTD5 HTD8 HTDL8 HTD14 HTDL14 STD5 STD8
10 mm 10 mm 20 mm 20 mm 20 mm 5 mm 8 mm 8 mm 14 mm 14 mm 5 mm 8 mm
3204 5445 3204 5445 7913 2369 3204 5445 4667 7848 2369 3204
14250 24220 14250 24220 35200 10540 14250 24220 20760 34909 10540 14250
3639 N/A 3639 4900 N/A 1818 3639 4900 4200 N/A 1818 3639
16185 N/A 16185 21798 N/A 8085 16185 21798 18684 N/A 8085 16185
2403 N/A 2403 N/A N/A N/A 2403 N/A N/A N/A N/A N/A
10687 N/A 10687 N/A N/A N/A 10687 N/A N/A N/A N/A N/A
N/A 6059 N/A N/A N/A N/A 2917 6059 5193 N/A N/A 2917
N/A 26950 N/A N/A N/A N/A 12975 26950 23100 N/A N/A 12975
841 1317 841 1317 1732 526 841 1317 1159 1718 526 841
3741 5860 3741 5860 7705 2340 3741 5860 5156 7641 2340 3741
421 421 421 659 N/A 263 421 N/A 580 N/A 263 421
1870 1870 1870 2930 N/A 1170 1870 N/A 2578 N/A 1170 1870
393 N/A 393 393 N/A 239 393 393 341 N/A 239 393
1750 N/A 1750 1750 N/A 1063 1750 1750 1515 N/A 1063 1750
295 N/A 295 295 N/A 179 295 N/A 255 N/A 179 295
1312 N/A 1312 1312 N/A 797 1312 N/A 1136 N/A 797 1312
631 N/A 631 N/A N/A N/A 631 N/A N/A N/A N/A N/A
2805 N/A 2805 N/A N/A N/A 2805 N/A N/A N/A N/A N/A
315 N/A 315 N/A N/A N/A 315 N/A N/A N/A N/A N/A
1402 N/A 1402 N/A N/A N/A 1402 N/A N/A N/A N/A N/A
N/A 11420 N/A N/A N/A N/A 777 1142 1005 N/A N/A 777
N/A 5079 N/A N/A N/A N/A 3456 5079 4470 N/A N/A 3456
N/A 421 N/A N/A N/A N/A 388 N/A 502 N/A N/A 164
N/A 1871 N/A N/A N/A N/A 1728 N/A 2235 N/A N/A 728
580 580 710 1221 1221 229 420 420 771 771 220 409
2580 2580 3160 5430 5430 1020 1870 1870 3430 3430 980 1820
0.096 0.114 0.125 0.169 0.185 0.07 0.101 0.135 0.182 0.21 0.067 0.087
0.056 0.067 0.073 0.099 0.108 0.041 0.059 0.079 0.107 0.123 0.039 0.051
0.071 N/A 0.101 0.124 N/A 0.05 0.08 0.077 0.143 N/A 0.05 0.074
0.042 N/A 0.059 0.073 N/A 0.029 0.047 0.045 0.084 N/A 0.029 0.043
0.096 N/A 0.125 N/A N/A N/A 0.101 N/A N/A N/A N/A N/A
0.056 N/A 0.073 N/A N/A N/A 0.059 N/A N/A N/A N/A N/A
N/A 0.118 N/A N/A N/A N/A 0.113 0.141 0.191 N/A N/A 0.956
N/A 0.069 N/A N/A N/A N/A 0.066 0.083 0.112 N/A N/A 0.056
213600 334600 213600 334600 440000 133600 213600 334588 294400 440000 133600 213600
37410 58600 37410 58600 77050 23400 37410 58600 51560 77050 23400 37410
100000 N/A 100000 100000 N/A 60700 100000 99920 86500 N/A 60700 100000
17500 N/A 17500 17500 N/A 10635 17500 17500 15150 N/A 10635 17500
160212 N/A 160212 N/A N/A N/A 160212 N/A N/A N/A N/A N/A
28057 N/A 28057 N/A N/A N/A 28057 N/A N/A N/A N/A N/A
N/A 290000 N/A N/A N/A N/A 197327 289996 255199 N/A N/A 197330
N/A 50790 N/A N/A N/A N/A 34560 50790 44695 N/A N/A 34560
15 25 15 18 30 14 20 32 28 43 14 20
20 N/A 20 N/A N/A N/A 25 N/A N/A N/A N/A N/A
N/A 20 N/A N/A N/A N/A 16 25 23 N/A N/A 16
48 mm 80 mm 96 mm 115 mm 191 mm 22 mm 51 mm 81 mm 125 mm 191 mm 22 mm 51 mm
64 mm N/A 127 mm N/A N/A N/A 64 mm N/A N/A N/A N/A N/A
N/A 64 mm N/A N/A N/A N/A 41 mm 64 mm 102 mm N/A N/A 41 mm
4.75”/120 mm 5.875”/150 mm 4.75”/120 mm 7.125”/180 mm9.875”/250 mm 2.375”/60 mm 4.75”/120 mm 6.00”/150 mm 7.875”/200 mm9.875”/250 mm 2.375”/60 mm 4.75”/120 mm
6.25”/160 mm N/A 6.25”/160 mm N/A N/A N/A 6.00”/150 mm N/A N/A N/A N/A N/A
N/A 5.125"/130 mm N/A N/A N/A N/A 4.00"/100 mm 5.125"/130 mm 6.25"/160 mm N/A N/A 4.00"/100 mm

W W N,W W W W W W W W W W

Gates Mectrol cannot assume any liability concerning the suitability and process ability of our products. We also cannot assume liability for process results, damages or consequential damages
associated with the use of our products. Note, ultimate tensile strengths are listed for references purposes only. Ultimate tensile strength values listed above are a theoretical calculation based
on average cord strength and may not represent actual tensile test results.

GatesMectrol.com • Urethane Belts 9


Slit Lane
40˚

Imperial Pitch Belts


Linear Belts

.080
.045 Slit Lane
.020
40˚ .045
MXL Catalog Tooth Form
XL .200” Pitch XL L H*, H-HF* XH
.080 50˚
Slit Lane
Slit Lane 17
40˚ Min. Welded (4”wide)
.045 Belt Length inch 17 17
33.5 40.25
.020 (6” wide)
.045Lane
Slit
Standard feet 200 200 200 200
MXL Catalog
40˚ Tooth Form
.080 Roll Lengths
.200 meters 61 61 61 61
.045
50˚ .020
.101 .050 Slit Lane Standard
inch 0.25 0.25 1.0 1.0
.045 Slitting Lanes
.080 .090
MXL Catalog Tooth
XL Catalog Tooth.045Form
Form Available
.020 inch 0.38 0.50 0.50 N/A
Slitting Lanes
50˚ 40˚ .045 Slit Lane
.200 Slit Lane
MXL Catalog Tooth Form All roll lengths are ±1%.
.101 .050 *Heavy Back (HB) option available.
50˚ .090
Slit Lane
XL Catalog Tooth Form
L .375”
.200.375 Pitch
40˚ .101 .050 Slit Lane Standard Widths
.183
.090.075
.200 Tooth Form .140
XL Catalog Inch mm XL L H, H-HF XH
L Catalog Tooth Form .101 .050 .25 6.35 X
40˚ .090 Slit Lane
.375 .31 7.94 X
XL Catalog Tooth Form
40˚ Slit Lane .38 9.53 X X X
.183 .075 .50 12.7 X X X X
40˚ Slit.140
Lane
.75 19.05 X X X X
L Catalog Tooth Form
.375
1 25.4 X X X X
.183 .075 1.5 38.1 X X X X
.500 40˚ .140 Slit Lane 2 50.8 X X X X
H, H-HF .375 .500”
Pitch
L Catalog Tooth Form 3 76.2 X X X
WH .500” Pitch—From.183
6”.241
to 18” wide
.075 .090 4 101.6 X X X
.140 .160
40˚ HB = .220 6 152.4 X X
LHCatalog Slit Lane
CatalogTooth
ToothForm
Form
.500 All belts are available in any width between the minimum and
maximum listed width.
40˚
40˚ Slit Lane Slit Lane
.241
.090
.160
.500 HB = .220
H Catalog Tooth Form
.241
40˚ .090 Width Tolerances
.500 .160 Slit Lane
.875
HB = .220 Width XL L H, H-HF XH
H Catalog Tooth Form .241
.090 Up to 2” ± .020” ± .020” ± .020” ± .040”
.160
.495 > 2” - 4” ± .030” ± .030” ± .030” ± .040”
40˚ .250 .440
HB = .220 Slit Lane
XH Catalog Tooth Form
H Catalog Tooth Form > 4” - 6” N/A N/A ± .030” ± .040”
XH .875” Pitch
.875
40˚
Slit Lane

.495
.250 .440 To Order Imperial Pitch Belts
XH Catalog Tooth.875
Form
600 H 200 ( ) ( ) Insert “NT” for Nylon Teeth, “NB” for Nylon Back,
“NTB” for Nylon on Both Sides, “HB” for Heavy Backing,
“FDA” for FDA
.875 .495
.250 .440 Insert “K” if specifying Kevlar
XH Catalog Tooth Form Width: 2.0” x 100 = 200
Pitch: H (1/2”)
.495
.250 .440 Length: 60.0” x 10 = 600
XH Catalog Tooth Form

10 Gates Mectrol • Urethane Belts


40˚
2.5

T Pitch Belts
40˚ 1.5

Linear Belts
0.7
1.3
T2.5 2.5
Catalog Tooth Form

T5 5 mm Pitch 1.5 0.7


2.5 1.3 T5 T10*, T10-HF* T20
Slit Lane
40˚ Tooth Form 1.5
T2.5 Catalog
440 450
0.7 Min. Welded mm (50 mm wide) (100 mm wide) 1000
1.3 Belt Length
450 850
T2.5 Catalog Tooth Form (100 mm wide) (150 mm wide)
Slit Lane
40˚
Standard meters 100 100 50
5 Roll Lengths
Slit Lane
40˚ 2.7
1.2 Standard
mm 25 25 25
2.2 Slitting Lanes
T5 5Catalog Tooth Form Available
mm 10, 16 16, 32 N/A
2.7 Slitting Lanes
1.2 All roll lengths are ±1%.
5 T10-HF 10 mm Pitch
T10, 2.2
Slit Lane *Heavy Back (HB) option available.
WT10 10
T5 Catalog 40˚ mm2.7
Tooth FormPitch
from 150 to 450 1.2 mm wide
2.2
T5 Catalog Tooth Form
Slit Lane
40˚ Standard Widths

10 Slit Lane mm T5 T10, T10-HF T20


40˚ 6 X
5.3 2.5 4.5 10 X X
HB = 6.6
10 12 X X
T10 Catalog Tooth Form
16 X X
5.3 2.5 4.5 20 X X
10 40˚ HB = 6.6 25 X X X
T10 Catalog Tooth Form 5.3 Slit Lane 32 X X X
2.5 4.5
HB = 6.6 50 X X X
T10
T20 Catalog
20 Tooth
mm 40˚Form
Pitch 75 X X X
Slit Lane 100 X X X
2040˚ 150 X X
Slit Lane All belts are available in any width between the minimum and
maximum listed width.
10.2
5 8
20
T20 Catalog Tooth Form

20 10.2
5 8 Width Tolerances
T20 Catalog Tooth Form

10.2 Width T5 T10, T10-HF T20
5 8 Up to 50 mm ±0.5 mm ±0.5 mm ± 1.0 mm
T20 Catalog Tooth Form > 50-100 mm ±0.75 mm ±0.75 mm ± 1.0 mm
> 100-150 mm N/A ±0.75 mm ± 1.0 mm

To Order T Pitch Belts


50 T10 1080 ( ) ( ) Insert “NT” for Nylon Teeth, “NB” for Nylon Back,
“NTB” for Nylon on Both Sides, “HB” for Heavy Backing,
“FDA” for FDA
Insert “K” if specifying Kevlar
Length: 1080 (108 Teeth x 10 mm)
Pitch: T10 (10 mm)
Width: 50 mm

GatesMectrol.com • Urethane Belts 11


AT Pitch Belts
Linear Belts

Metric AT
Metric AT
AT5 and ATL5 5 mm Pitch
ATL10, AT20,
Metric AT Slit Lane AT5 ATL5 AT10
ATL10-HF ATL20*
50˚ Slit Lane 460
Min. Welded
50˚
mm 440 450 (100 mm wide) 900 1000
Belt Length
860
(150 mm wide)
5 Slit Lane
Standard meters 100 100 100 100 50
5 50° 3.6
1.2 Roll Lengths
3.6 2.7
1.2 Standard
AT5 2.7 mm 25 25 25 N/A N/A
Slitting Lanes
AT55 Available
3.6 Slitting Lanes
mm 10, 16, 32 10, 16, 32 10, 26, 32 25, 32, 50 50, 75

1.2
2.7
All roll lengths are ±1%.
AT5 ATL10, and ATL10-HF 10 mm Pitch
AT10, * No weld
Slit Lane
50˚
Slit Lane
50˚

Standard Widths
10 50° Slit Lane
AT10, ATL10,
10 7.3 2.5 mm AT5 ATL5
ATL10-HF TL20
AT20,
7.3 2.5 4.5 6 X
AT10 10 X X
10 AT10 =4.5
4.5
12 X X
AT10 ATL10, ATL10-HF
7.3
= 4.8
2.5 16 X X X
4.5 Slit Lane 20 X X X
50˚ 25 X X X X
AT10 Slit Lane
32 X X X X
AT20 and50˚
ATL20 20 mm Pitch
50 X X X X
75 X X X X
Slit Lane
50° 100 X X X X
20 150 X X X
20 15.1 All belts are available in any width between the minimum and maximum listed width.
5
8
15.1
AT20 5
20 8
AT20
15.1
5
8
AT20 Width Tolerances


ATL10,
Width AT5 ATL5 AT10
ATL10-HF AT20 ATL20
Up to 50 mm ±0.5 mm ±0.5 mm ±0.75 mm ± 1.0 mm ± 1.0 mm ± 2.0 mm
> 50-100 mm ±0.75 mm ±0.75 mm ± 1.0 mm ±1.5 mm ± 1.5 mm ± 2.0 mm
> 100-150 mm N/A ±0.75 mm ± 1.0 mm ± 1.5 mm ± 1.5 mm ± 2.0 mm

To Order AT Pitch Belts


50 AT10 1080 ( ) ( )
Insert “NT” for Nylon Teeth, “NB” for Nylon Back,
“NTB” for Nylon on Both Sides
Insert “K” if specifying Kevlar
Length: 1080 (108 Teeth x 10 mm)
Pitch: AT10 (10 mm)
Width: 50 mm

12 Gates Mectrol • Urethane Belts


HTD® and STD Pitch Belts

Linear Belts
Slit Lane
Slit Lane
HTD5 5 mm Pitch
Slit Lane
HTD8,
Slit
Slit Lane
Lane HTD14, STD8,
HTD5 HTDL8, HTDL14 STD5
HTD14-HF STD8-HF
HTD8-HF
55
3 Min. Welded mm 450 456 1000 N/A 450 456
5
3
2.1
3.6 Belt Length
55 Standard meters
HTD5
HTD5 33 2.1 100 100 50 50 100 100
3.6 Roll Lengths
2.1
2.1 3.6
HTD5 3.6 Standard
mm 25 25 55 N/A 25 20, 30
HTD5 Slit
Slit Lane
Lane Slitting Lanes
HTD5
Available
HTD8 8 mm Pitch Slit Lane mm 10, 12, 15, 16 10, 20 85 N/A 10, 15 25
Slitting Lanes
Slit
Slit Lane
Lane All roll lengths are ±1%.

88
Standard Widths
5.2
5.2
8 HTD8, HTD14,
3.4
mm HTD5 HTDL8, HTDL14, STD5 STD8
88 5.2 3.4 5.6 HTD8-HF HTD14-HF
5.6
HTD8 5.2
5.2 3.4 5 X X
HTD8 5.6
3.4
3.4 5.6 10 X X X X
HTD8 5.6
15 X X X X
HTD8
HTD8 HTDL14 14 mm Pitch Slit Lane
HTD14, Slit Lane 20 X X
25 X X X X X
Slit Lane
30 X X
Slit
Slit Lane
Lane
40 X
50 X X X X
14
14 55 X
8.8 6 85 X X X X
14 8.8 10
6 100 X X X X
14
14 10
HTD14 8.8 6 115 X
HTD14 8.8 10 150 X X X
8.8 66
10
10 170 X* X
HTD14
STD5 200 X*
HTD14 5 mm Pitch
HTD14 Slit Lane All belts are available in any width between the minimum and maximum listed width.
Slit Lane * This width is available in Kevlar only.

Slit Lane
Slit
Slit Lane
Lane Width Tolerances
5
3.3 HTD8, HTD14,
5
Width HTD5 HTDL8, HTDL14, STD5 STD8
3.3 1.9 3.3 HTD8-HF HTD14-HF
5
55 3.3 1.9 3.3 Up to 50 mm ±0.5 mm ±0.75 mm ±1.0 mm ±0.5 mm ±0.75 mm
> 50-100 mm ±0.75 mm ± 1.0 mm ±1.5 mm N/A ± 1.0 mm
3.3 1.9 3.3
3.3
STD5 > 100-150 mm ±0.75 mm ± 1.0 mm ±2.0 mm N/A N/A
1.9
1.9 3.3
3.3
STD5
STD8 8 mm Pitch > 150-170 mm N/A ±2.0 mm ±2.0 mm N/A N/A
> 170 mm N/A ±2.0 mm N/A N/A N/A
STD5
Slit Lane
STD5
STD5
Slit Lane To Order HTD and STD Pitch Belts
Slit Lane 25 HTD5M 1000 ( ) ( )
Insert “NT” for Nylon Teeth, “NB” for Nylon Back,
8 Slit
Slit Lane
Lane “NTB” for Nylon on Both Sides
Insert “K” if specifying Kevlar
5.8
8 3.0 Length: 1000 mm
5.1 Pitch: HTD5 (5 mm)
8 5.8
3.0 Width: 25 mm
8 5.8 5.1
STD8 8 3.0
5.8
5.8 5.1 GatesMectrol.com • Urethane Belts 13
STD8 3.0
3.0
5.1
5.1
STD8
Self Tracking Belts
Linear Belts

Notched V-Guide – Allows Maximum Flexibility


Gates Mectrol self tracking timing belts have all the Features
capabilities of standard urethane timing belts but
utilize guides to eliminate any lateral movement. • V-guides can be added to virtu-
Our range of specially designed urethane V-guides ally any of our belts, eliminating
the need for flanged pulleys
are notched along the belt length to provide opti-
mum flexibility around pulleys. • Notched construction for extra
flexibility around tight belt paths
Gates Mectrol manufactures V-guided belts in two • Produced with the same durable
constructions — fabricated, V-guides can be added urethane as the base belt
to any pitch belt in any width, length combination, • Different sizes available to serve
or — integral, the V-guide is integrally molded to any application requirement
specific belt pitches for greater strength and consis- • Integrally produced with the belt
tency. for durability or fabricated to fit
onto our existing belts

Fabricated V-Guides
For Metric Tooth Pitch Belts For Imperial Tooth Pitch Belts
K6 Section K10 Section K13 Section A Section O Section
Belt Dimensions
38° 38°
38°38° 38° 38° 38°38° 38° 38°38°38° 40°
40°40°
40°40° 44°44°
44° 44°
44°
38°38° 38° 38°38° 38° 38° 38° 38°38°38° 40° 40° 40°
38°
38° 38° 38°38° 38° 38° 38° 38°38° 38° 40°40°
40° 40° 40°40° 44°44°
44° 44°
44°44°
44° 44° 44°
4 mm
4 mm 4 mm 4 mm4 mm 6.5 mm 6.5 mm .240” .240”
6 mm
6 mm 6.5 6.5
mm6.5
mmmm .311” .311”
.311”
.311”
.311” .240”
.240”
.240”
4 mm
4 mm 4 mm 4 mm 4 mm 6 mm 6.5 mm 6.5 mm 6.5 6.5
mm mm
6.5 mm .240” .240” .240”
.240”
4 46
mm mm
mm 4 mm 4 mm4 mm 6 mm 13 mm .311” .311”
.311” .311”
.311”
6 mm
6 mm 6 mm6 mm 10 mm
10 mm 6.5 mm 13 mm 13 mm
13 mm 13 mm
6.5 6.5 mm
mm 6.5 mm 6.5 mm .311”
.500” .500” .311”
.311” .311” .240”
.382” .382” .240”
.240” .240”
.240”
6 mm 10 mm 13 mm 13 mm
13 mm 13 mm 13 mm .500”
.500”
.500” .382”
.382”
.382”
6 mm6 mm 6 mm 6 mm
6 mm
6 mm 6 mm 10 mm
6 mm 6 mm 13 mm 13 mm 13 13
mm mm
13 mm .500” .500” .500”
.500”
.500” .382” .382” .382”
.382”
K6 SECTION K13 SECTION .500” A SECTION .500” .500” .500” .382” O SECTION.382” .382”.382”
.382”
K6 SECTION
K6 SECTION K6 SECTION K10K10
K6 SECTION SECTION
SECTION K13K13
K13 SECTION K13
SECTION
SECTIONSECTION AASECTION
A SECTIONA SECTION
SECTION OOSECTION
SECTION
OO SECTION
SECTION
K6 SECTION
K6 SECTION K6 SECTION K6 SECTION K10 SECTION
K6 SECTION K13 SECTION K13 SECTIONK13K13 SECTIONA SECTION
SECTION
K13 SECTION A SECTION AASECTION
SECTION
A SECTION O SECTION O SECTION O SECTION
O SECTION
Pulley Dimensions
K6 SECTION
K6 SECTION K6 SECTION K6 SECTION K10K13
K6 SECTION SECTION
SECTION K13 SECTIONK13 SECTION
K13 SECTION
K13 SECTION A SECTION A SECTION AA SECTION
A SECTION
SECTION O SECTION O SECTION O SECTION
OOSECTION
SECTION

38°38° 38° 38° 38° 38°38° 38° 40° 44° 44°44°


44° 44°
38° 38°38°38° 40°40°
40°40°
38° 38° 38° 38°38° 38° 38° 38° 38°38°38° 40° 40° 40°
40°40° 44° 44° 44°44°
38°38° 38° 38° 38°
5 mm 38° 38° 38° 38°
38°7.5 38° 40° 40° 44° 44° 44°44°
44°
5 mm
5 mm 5 mm5 mm 7 mm
7 mm mm 7.540°
7.5 mm 7.5
mm7.5
mmmm 40°.339”
.339”
.339” .339”
.339” .272” .272”
.272”
.272”
.272”
5 mm5 mm 5 mm 5 mm5 mm 7 mm7.5 mm 7.57.5
7.5 mm 7.5 mm mmmm .339” .339”
.339” .339”
.339” .272” .272”
.272” .272”
5 mm
5 mm 5 mm 5 mm5 mm 7 mm 7.5 mm 7.5 mm
7.5 mm 7.5 mm 7.5 mm .339” .339”
.339” .339” .272” .272”
.272” .272”
.272”

7.5 7.5
mmmm 7.5 mm 7.5 mm7.5 mm 11.50
11.50
mmmm
14.5 mm14.5 mm .531” .531”
14.514.5
mm14.5
mmmm .531”
.531”
.531” .409” .409”
7.5 mm
7.5 mm 7.5 mm 11.50 mm
7.5 mm 7.5 mm .409”
.409”
.409”
7.5 7.5
mmmm 7.5 mm 11.50 mm14.5 mm
7.5 mm 7.5 mm 14.5 mm14.514.5
mm mmmm
14.5
.531” .531” .531” .531”
.531” .409” .409”
.409” .409”
14.5 mm 14.5 mm14.514.5 mmmm A SECTION
mm14.5
.531” .531” .531”
.531” .409” .409” .409”
.409”
.409”
K6 SECTION
K6 SECTION K6 SECTION K6 SECTIONK10K10
K6 SECTION SECTION
SECTION K13 SECTIONK13K13K13
K13 SECTIONSECTION
SECTION
SECTION AASECTION
A SECTION
A SECTION
SECTION O SECTION
OOSECTION
SECTION
OO SECTION
SECTION
K6 SECTION
K6 SECTION K6 SECTIONK6 SECTION
K6 SECTION K13 SECTION
K10 SECTION K13K13
K13 SECTION SECTION
SECTION
K13 A SECTION
SECTION A SECTION AASECTION
SECTION O SECTION
A SECTION O SECTIONO SECTION
O SECTION
SliderK6Bed Dimensions
K6 SECTION
SECTION K6 SECTIONK10 SECTION
K6 SECTION
K6 SECTION K13 SECTION K13K13
K13 SECTION SECTION
SECTION
K13 A SECTION
SECTION A SECTION A
A SECTION
SECTION O SECTION
A SECTION O SECTIONO SECTION
OOSECTION
SECTION

38°38° 38° 38° 38° 38° 38° 38°38°38° 40° 40°40°


40°40° 44° 44°44°
44° 44°
38° 38° 4 mm438°
mm 38°38° 4 mm 38° 4 mm 4 mm6 mm 6 mm38° 38°38°38°6.5 mm6.5 6.56.5
40°mm mm 6.5
mmmm 40° 40° .311”
40°40° 44°.311”
.311” .311”
.311” 44° 44°44°
.240” .240”
.240”
.240”
.240”
38°38° minus6.5
38°mm 38°38° 38°minus 40°6.5
6.5 mmminus
6.5 mm mmmm
6.5 40°40° minus minus minus
minusminus
minus
38°38° 4minus
mm 4 mm 38°38°
38°
minus
minus 4 mm 38°
minus minus
4 mm4minus minus
mm6minus
mm minus
minus
minus 40°
minus .311” .311” minus
minus
.311”
44°
tooth
minus
minus
minus
.311”
.311” .240”
44° 44°44°
44° minus .240”
.240”
tooth tooth
tooth
.240”
tooth
4tooth
mm
minus tooth
4 mm
minus 38°
tooth
4 mm tooth
minus 4 mm tooth tooth
4 mmminus
minus
minus 6 mm 6.5 mm
toothminus
tooth 6.5 mmtooth
tooth
minus minus6.5
6.5 minus
mm mm
tooth6.5tooth
tooth
tooth
minus mm .311”
minus tooth
.311”
minus tooth
.311”
minustooth
tooth
tooth
.311”
minus
minus
thickness .240”
minus .240”
minus tooth
tooth
tooth
.240”
.240”
.240”
minus
minus
thickness
thickness
thickness
thickness 38° thickness
thickness thickness
thickness
thickness thickness thickness thickness
thickness
thickness
thickness
thickness tooth
minus thickness
tooth thickness
minus thickness
tooth
minus
minus
tooth thickness
thickness
minus
tooth tooth
minus thickness
minus
tooth thickness
thickness
thickness
thickness
tooth
minus
minus
minus
tooth
tooth
minus
minus
tooth minus
tooth tooth
minus
minus
tooth tooth
minus tooth
minus minus
tooth minus
toothtooth
minusminus
tooth
thickness
tooth
tooth
thickness tooth thickness
thickness tooth thickness
tooth thickness
tooththickness tooth tooththickness
tooth
tooth thickness
thickness tooth
thickness thickness
tooth thickness thickness
tooth
tooth thickness
toothtooth
thickness thickness
tooth thickness thickness
tooth
tooth thickness
tooth
tooth
thickness
thickness thickness thicknessthickness
thickness thickness thickness thickness
thickness thickness thickness thickness thickness
thickness
thickness thickness thickness thickness
thickness
thickness

3.73.7
mmmm 5.75.7
mmmm 8.7 mm 8.7 mm
8.78.7
mm8.7
mmmm .274” .274”
.274”
.274”
.274” .190” .190”
.190”
.190”
.190”
3.7 mm 3.7 mm 3.7 mm3.7 mm
5.7 mm 8.7 mm 8.7 mm8.7 8.7 mmmm .274” .274”
.274” .274” .190” .190”
.190” .190”
mm 8.7 .274”
3.7
3.7 mm mm 3.7 mm 3.7 3.7
mm mm 5.7 mmK138.7 mm 8.7 mm8.7 8.7
mmmm .274” .274” .190” .190”
.190” .190”
- SECTION K6
K6 -K6SECTION 3.7-mm
SECTION
K6 - K6
SECTION
- SECTION
K103.7
3.7 mm K10
- SECTION
- SECTION
3.7
mm mm - SECTION K13
K13 -K13 K13
SECTION - SECTION 8.7 mm A.274”
- SECTION
- SECTION - SECTION - SECTION.274”
AA--ASECTION
A - SECTION
SECTION O - SECTION SECTION .190”
OO--SECTION
OSECTION
O -- SECTION
K6 -K6SECTION
- SECTION K6 -K6
K6 - SECTION - SECTION
SECTION K10 K13 - SECTION
- SECTION K13K13
K13 - SECTION - SECTION
- SECTION
K13 - SECTIONA - SECTION A - SECTIONA--SECTION
SECTION O - SECTION
A -ASECTION O - SECTION O - SECTION
O - SECTION
K6K6 - SECTION
- SECTION K6 -K6
K6 - SECTION - SECTION
SECTION K10K13 - SECTION
- SECTION K13K13
K13 - SECTION - SECTION
- SECTION
K13 A - SECTION
- SECTION A - SECTIONA
A -- SECTION
SECTION O - SECTION
A - SECTION O - SECTION OSECTION
- SECTION
OO- -SECTION
14 Gates Mectrol • Urethane Belts
T5V (K6 Section)

Linear Belts
Application Characteristics
5 6
• Long length conveying or linear positioning 38˚
where tracking is an issue
Standard
5 T5VK6 widths
6
• Conveying applications where design consider- – 16, 25, 32, 50, 75, 100 mm
38˚
ations prevent the use of pulley flanges
T5VK6 5
6
• Reduce or eliminate any belt “wander” by provid-
ing continuous guiding along conveyor length AT5V, ATL5V 38˚
(K6 Section)
T5VK6
5.5
6

38˚

5.5 AT5VK6
6
T5V T10VS T10V AT5V ATL5V AT10V AT10VS HV
38˚
Standard
5.5 widths 6
Min. Welded inch 36 AT5VK6
– 16, 25, 32, 50 mm 38˚
Belt Length
mm 920 900 900 900 N/A 950 900 AT5VK6

feet 200
Standard
Roll Length T10VS (K6 Section)
meters 100 100 100 100 100 100 200
6
6
inch 1
Standard 38˚
Slitting Lanes mm 25 25 25 25 25 25 25 T10VK6 6
6 T10V (K1
5 6
5
All roll 5lengths are ±1%. 6
6
38˚
6 38˚ 6
38˚
38˚ Width Tolerances T5VK6 T10VK6Standard widths 38˚
T10V (K1
T5VK6
T5VK6
–T10VK6
16, 25, 32, 50 mm
AT10V, T10V (K
Width T5V T10VS T10V AT5V ATL5V HV
AT10VS
Up to 50 mm
±0.5 mm ± 0.5 mm ± 0.5 mm ± 0.5 mm ± 0.5 mm ± 0.75 mm ± 0.020 in
Up to 2”
>50 - 100 mm
±0.75 mm 5.5 N/A ±0.75 mm N/A 5.5 N/A ± 1.0 mm
6 ± 0.030 in
>2” 5.5
- 4” 6
6 38˚ 8.5
>100 mm - 150 mm
N/A N/A ± 0.75 mm 38˚N/A AT5VK6N/A ±1.0 mm ±0.030 in 13
>4” - 6” 38˚
AT5VK6
AT5VK6 38˚
T10V (K13
8.5 Section)
8.5 HVASVG
13
AT10VS (K6 Section) AT10VK13
13
6
38˚
38° 38˚
HVASVG
AT10VK13 HVASV
AT10VK13
6 8.5
6 8.56
6 6 8.5 13
6 6 13
6 38˚ 13
38˚ Standard widths 38˚
Standard 38˚ widths T10VK6 38° 38˚ – 25,
38˚
32, 50, 75, 100, 150 mm
T10V (K13)
T10VK6
T10VK6 – AT10VS
25, 32, 50, 75, 100, 150 mm
T10V (K13)
T10V (K13)
6

38°
HV (A Section)
AT10V (K13 Section)

8.5
8.5 .326
8.5 13 .326
13 .492
.326
13 .492
38˚ .492 40˚
38˚ 40˚
Standard
6 widths 8.5
38˚ Standard widths 40˚ HVASVG
AT10VK1313 HVASVG
– 25,
AT10VK13 32, 50, 75 mm
AT10VK13 HVASVG – 1.5, 2, 3, 4, 6 inch
38°
38°

T10V (K13)
GatesMectrol.com • Urethane Belts 15
Integral V-Guide Belt Specifications
Linear Belts

HV T5V

Pitch (Imperial and Metric) .500” 5 mm

Belt Width 1.5” 2” 3” 4” 6” 16 mm 25 mm 32 mm 50 mm 75 mm 100 mm

lbf 2455 3305 5004 6704 10103 450 759 955 1546 2332 3119
Steel
N 10920 14700 22260 29820 44940 2000 3375 4250 6875 10375 13875
Ultimate Tensile Strength
lbf 2787 4241 6422 8603 12965 1115 1882 2369 3833 5784 7736
Kevlar
N 12397 18865 28567 38269 57673 4960 8370 10540 17050 25730 34410

lbf 667 897 1338 1792 2700 112 189 238 385 581 776
Open
Ended N 2966 3992 5950 7971 12012 498 840 1058 1711 2582 3453
Steel
lbf 255 322 547 775 1225 52 80 98 179 264 340
Welded
N 1135 1432 2434 3447 5449 232 356 438 796 1173 1512
Max. Allowable Belt Tension
lbf 372 478 724 970 1462 122 206 259 419 633 846
Open
Ended N 1657 2127 3221 4315 6503 543 916 1153 1865 2814 3764
Kevlar
lbf 213 269 457 648 1024 52 80 98 179 264 340
Welded
N 949 1197 2035 2882 4555 232 356 438 796 1173 1512

Allowable Effective Tension lbf 444 664 1105 1546 2427 80 152 208 352 552 752
for Belt Teeth
(15 and More Teeth in Mesh) N 1976 2956 4916 6876 10796 356 676 926 1566 2456 3346

lbf/ft 0.094 0.101 0.114 0.168 0.228 0.047 0.054 0.060 0.087 0.128 0.161
Steel
kgf/m 0.140 0.150 0.170 0.250 0.340 0.070 0.080 0.090 0.130 0.190 0.240
Belt Weight
lbf/ft 0.081 0.087 0.101 0.141 0.195 0.040 0.047 0.054 0.081 0.114 0.148
Kevlar
kgf/m 0.120 0.130 0.150 0.210 0.290 0.060 0.070 0.080 0.120 0.170 0.220

lbf 163467 217955 326933 435911 653866 30216 47212 59452 96173 141637 194095
Steel
N 727139 969518 1454277 1939036 2908554 134400 210000 264444 427778 630000 863333
Belt Stiffness
(Open Ended) lbf 91048 121397 182096 242794 364192 32932 51456 64796 104817 154367 211540
Kevlar
N 405003 540004 810006 1080008 1620012 146480 228875 288213 466227 686625 940931

Min. No. of Pulley Teeth 14 10

Min. Pitch Diameter (Inch or mm) 2.23” 16mm

inch 3.125 1.125


Min. Diameter of Tensioning Idler
Running on Back of Belt mm 80 30

Available in FDA Compliant Construction


Yes No
(85 Shore A Urethane & Kevlar Cords)

Standard Colors (N=Natural, W=White) N N, W

Nylon Available on Tooth Side (NT) Yes Yes

Service Temperature Range –5° C to 70° C (23° F to 158° F)

16 Gates Mectrol • Urethane Belts


Linear Belts
AT5V ATL5V T10VS T10V

5 mm 5 mm 10 mm 10 mm

16 mm 25 mm 32 mm 50 mm 16 mm 25 mm 32 mm 50 mm 16 mm 25 mm 32 mm 50 mm 25 mm 32 mm 50 mm 75 mm 100 mm 150 mm

961 1602 2050 3268 1394 2369 3066 4878 944 1605 2077 3305 1605 2077 3305 5004 6704 10103

4275 7125 9120 14535 6200 10540 13640 21700 4200 7140 9240 14700 7140 9240 14700 22260 29820 44940

1126 1877 2403 3829 N/A N/A N/A N/A 1091 2060 2666 4241 2060 2666 4241 6422 8603 12965

5010 8350 10688 17034 N/A N/A N/A N/A 4851 9163 11858 18865 9163 11858 18865 28567 38269 57673

237 396 507 807 309 526 681 1083 252 429 555 883 429 555 883 1338 1792 2700

1056 1761 2253 3591 1376 2340 3028 4818 1123 1909 2470 3929 1909 2470 3929 5950 7971 12012

52 80 98 179 68 105 136 238 131 216 298 455 114 184 328 544 788 1300

232 356 438 796 303 468 606 1060 584 959 1326 2022 505 820 1457 2422 3505 5782

163 272 348 555 N/A N/A N/A N/A 143 239 309 492 239 309 492 745 999 1505

726 1210 1549 2468 N/A N/A N/A N/A 638 1064 1376 2190 1064 1376 2190 3316 4442 6694

52 80 98 179 N/A N/A N/A N/A 110 180 249 380 95 154 274 455 659 1086

232 356 438 796 N/A N/A N/A N/A 488 802 1108 1690 422 685 1218 2024 2930 4833

116 220 302 510 116 220 302 510 152 289 395 669 182 289 562 942 1322 2082

516 980 1342 2270 516 980 1342 2270 676 1284 1758 2974 811 1284 2501 4191 5881 9261

0.054 0.067 0.081 0.121 0.054 0.074 0.094 0.134 0.053 0.081 0.103 0.158 0.114 0.134 0.195 0.275 0.356 0.517

0.080 0.100 0.120 0.180 0.080 0.110 0.140 0.200 0.080 0.121 0.153 0.235 0.170 0.200 0.290 0.410 0.530 0.770

0.047 0.060 0.074 0.107 N/A N/A N/A N/A 0.046 0.069 0.087 0.134 0.094 0.114 0.154 0.215 0.275 0.396

0.070 0.090 0.110 0.160 N/A N/A N/A N/A 0.068 0.103 0.130 0.200 0.140 0.170 0.230 0.320 0.410 0.590

59369 98949 126655 201856 77361 131513 170194 270763 63095 107262 138810 220834 107262 138810 220834 334405 447977 675120

264075 440125 563360 897855 344118 585000 757059 1204412 280662 477125 617456 982316 477125 617456 982316 1487507 1992699 3003081

40805 68008 87050 138737 N/A N/A N/A N/A 35863 59771 77351 123058 59771 77351 123058 186345 249632 376206

181500 302500 387200 617100 N/A N/A N/A N/A 159525 265875 344074 547390 265875 344074 547390 828904 1110419 1673449

15 15 14 14

24 mm 24 mm 45 mm 45 mm

2.375 2.375 3.125 3.125

60 60 80 80

No No No Yes

W W N N

Yes Yes Yes Yes

–5° C to 70° C (23° F to 158° F)


The specifications listed are based on Gates Mectrol’s experience. However, our specifications and data do NOT cover all possible belt drive conditions. It is the responsibility of the belt drive system designer to ensure Gates
Mectrol’s belts are appropriate for a given system and application. The provided data is representative of our in-house experience and does not necessarily match product performance in industrial use. Gates Mectrol cannot
assume any liability concerning the suitability and process ability of our products. We also cannot assume liability for process results, damages or consequential damages associated with the use of our products. Note, ultimate
tensile strengths are listed for references purposes only. Ultimate tensile strength values listed above are a theoretical calculation based on average cord strength and may not represent actual tensile test results.

GatesMectrol.com • Urethane Belts 17


Integral V-Guide Belt Specifications
Linear Belts

AT10V AT10VS

Pitch (Imperial and Metric) 10 mm 10 mm

Belt Width 25 mm 32 mm 50 mm 75 mm 100 mm 150 mm 25 mm 32 mm 50 mm 75 mm 100 mm 150 mm

lbf 3204 4058 6621 10038 13455 20289 3204 416 6621 10038 13455 20289
Steel
N 14250 18050 29450 44650 59850 90250 14250 1850 29450 44650 59850 90250
Ultimate Tensile Strength
lbf 3639 4609 7520 11401 15282 23044 3639 4609 7520 11401 15282 23044
Kevlar
N 16185 20501 33449 50713 67977 102505 16185 20501 33449 50713 67977 102505

lbf 841 1065 1738 2635 3532 5326 841 1065 1738 2635 3532 5326
Open
Ended N 3741 4739 7731 11722 15712 23693 3741 4739 7731 11722 15712 23693
Steel
lbf 166 263 511 828 1151 1900 419 533 825 1230 1634 2445
Welded
N 738 1168 2274 3684 5122 8450 1866 2370 3669 5472 7268 10874
Max. Allowable Belt Tension
lbf 393 498 813 1233 1652 2492 393 498 813 1314 1652 2492
Open
Ended N 1750 2217 3617 5483 7350 11083 1750 2217 3617 5843 7350 11083
Kevlar
lbf 116 184 359 581 809 1334 294 374 579 863 1147 1716
Welded
N 518 820 1596 2585 3597 5932 1310 1664 2575 3840 5104 7634

Allowable Effective Tension lbf 278 441 858 1438 2018 3178 441 603 1021 1601 2181 3341
for Belt Teeth
(15 and More Teeth in Mesh) N 1238 1961 3818 6398 8978 14138 1961 2683 4541 7121 9700 14860

lbf/ft 0.128 0.154 0.222 0.316 0.416 0.608 0.097 0.124 0.191 0.285 0.386 0.578
Steel
kgf/m 0.190 0.230 0.330 0.470 0.620 0.906 0.145 0.185 0.285 0.425 0.575 0.861
Belt Weight
lbf/ft 0.107 0.121 0.175 0.248 0.274 0.414 0.084 0.097 0.151 0.225 0.250 0.391
Kevlar
kgf/m 0.160 0.180 0.260 0.370 0.408 0.617 0.125 0.145 0.225 0.335 0.373 0.582

lbf 210253 266320 434522 658792 883061 1331600 210253 266320 434522 658792 883061 1331600
Steel
N 935250 1184650 1932850 2930450 3928050 5923250 935250 1184650 1932850 2930450 3928050 5923250
Belt Stiffness
(Open Ended) lbf 98354 124582 203265 308176 413087 622908 98354 124582 203265 308176 413087 622908
Kevlar
N 437500 554167 904167 1370833 1837500 2770833 437500 554167 904167 1370833 1837500 2770833

Min. No. of Pulley Teeth 15 15

Min. Pitch Diameter (Inch or mm) 48 mm 48 mm

inch 4.750 4.750


Min. Diameter of Tensioning Idler
Running on Back of Belt mm 120 120

Available in FDA Compliant Construction


No No
(85 Shore A Urethane & Kevlar Cords)

Standard Colors (N=Natural, W=White) W W

Nylon Available on Tooth Side (NT) Yes Yes

Service Temperature Range –5° C to 70° C (23° F to 158° F)

18 Gates Mectrol • Urethane Belts


Sealed Belting

Linear Belts
The WR series of urethane timing belting
is designed for high humidity applications.
Unlike a traditional timing belt, the tension
member is not exposed in the flight area
(between the teeth). The WR series is compati-
ble with standard pulley for each pitch.

Features

• Reduces moisture absorption in the cord area

- Less rust when using steel

- Less chance for bacteria growth when using


aramid cord

• EU approval

• FDA materials

WR5 WR10
Pitch (Imperial and metric) 5 mm 10 mm
Standard Color Blue White
Standard Roll Length (Tolerance ± 1%) 100 m 100 m
Maximum Width 100 mm 150 mm
Width Tolerance*
Up to 2” Width ± 0.51 mm ± 0.51 mm
> 2” Width (Steel) ± 0.76 mm ± 0.76 mm
Sitting Lanes
Standard 25 mm 25 mm
Optional 16 mm 16 mm
Minimum Welded Belt Length
Maximum Width < 100 mm 480 mm 500 mm
Maximum Width > 150 mm 960 mm
Minimum Number of Pulley Teeth zmin 10 14
Minimum Pulley Diameter 15.91 mm 44.56 mm
Minimum Back Bend Diameter 30 mm 80 mm
FDA / EU Approval Yes (Aramid Cord) Yes (Aramid Cord)
Cord Steel / Aramid Steel / Aramid
Polyurethane R1 / 92 Shore A R1 / 92 Shore A
Optional R2 / 85 Shore A R2 / 85 Shore A
Polyamide Fabric No No

*with Aramid cord only up to 2”width available

GatesMectrol.com • Urethane Belts 19


Wide Belt Overview

Linear Belts
Gates Mectrol can manufacture Features
urethane timing belts in widths
up to 450 mm in several pitch- • High strength Kevlar cord construction
es. These belts are specifically • Parallel cord construction
designed for synchronous con- - No cords exposed at edges of belt
- Better tracking
veying applications. - Uniform tensioning
• Tough polyurethane construction
Wide belts are primarily used - Durable and cut resistant
as process conveyor belts. - Oil, chemical and water resistant
Process (or conversion steps) nor- - Non-marking
mally occur on the belt, therefore • Choice of polymers including FDA grades
the conveyed product requires • Nylon back and nylon tooth surface options available for
additional width. quieter operation and reduced friction
• Various molded profiles and backing materials available
• No lubrication required
Application Characteristics

• Replaces flat conveyor belt


- No retensioning required
- Lower shaft forces
- Positive indexing
- Higher acceleration without
slippage

• High speed conveying

• Rapid indexing

• Automated process conveyor


belts

• Bulk product conveying

Wide belts can move heavier loads, with greater precision and use smaller
diameter pulleys than a comparable flat belt. 

GatesMectrol.com • Urethane Belts 21


Wide Belt Specifications
Linear Belts

WH WT10 GMT3™ WHTD8

Pitch (Imperial and metric) .500” 10 mm 3 mm 8mm

Ultimate Tensile Strength lbf/in 800 800 420 3639


per Inch or 25 mm Belt Width Kevlar N/25 mm 3557 3557 1870 16185

Max. Allowable Belt Tension lbf/in 71 71 50 295


Welded
per Inch or 25 mm Belt Width N/25 mm 315 315 220 1313

Allowable Effective Tension


lbf/in 330 281 100 420
for the Belt Teeth Welded
N/25 mm 1470 1250 440 1870
(15 and More Teeth in Mesh)

lbf/ft/in 0.056 0.066 0.033 0.080


Specific Belt Weight Kevlar
kgf/m/cm 0.033 0.039 0.020 0.047

Specific Belt Stiffness lbf/in 23983 23983 14750 100000


Kevlar
(Open Ended) N/mm 4200 4200 2580 17500

Min. No. of Pulley Teeth 14 14 20 20

Min. Pitch Diameter (Inch or mm) 2.23” 45 mm 19 mm 51 mm

Min. Diameter of Tensioning Idler inch 3.12 3.12 1.125 4.75


Running on Back of Belt mm 80 80 30 120

Available in FDA Compliant Construction


(85 Shore A Urethane) Yes Yes Yes Yes

Standard Colors Natural Natural White/PosiBlue White

Min. Welded Belt Length 33” 900 mm 1002 mm 848 mm

Standard Roll Length 200 ft 60 m 60 m 60 m

Standard Slitting Lanes N/A N/A 25 mm N/A

Min. Width Available 6” 150 mm 50 mm 150 mm

Max. Width Available 18” 450 mm 450 mm 450 mm

Width Tolerance ± .060” ± 1.0 mm ± 1.0 / -2.0 mm +/-1.0 mm

Service Temperature Range –5° C to 70° C (23° F to 158° F)


Hardness 92 Shore A - Standard PU, 85 Shore A - FDA Compliant PU
Urethane vs. Steel (dry) 0.5 to 0.7
Urethane vs. Aluminum (dry) 0.5 to 0.6
Coefficient of Friction Urethane vs. UHMWPE (dry) 0.2 to 0.4
Nylon vs. Steel (dry) 0.2 to 0.4
Nylon vs. UHMWPE (dry) 0.1 to 0.3

The specifications listed are based on Gates Mectrol’s experience. However, our specifications and data do NOT cover all possible belt drive conditions. It is the responsibility of the
belt drive system designer to ensure Gates Mectrol’s belts are appropriate for a given system and application. The provided data is representative of our in-house experience and does
not necessarily match product performance in industrial use. Gates Mectrol cannot assume any liability concerning the suitability and process ability of our products. We also cannot
assume liability for process results, damages or consequential damages associated with the use of our products. Note, ultimate tensile strengths are listed for references purposes only.
Ultimate tensile strength values listed above are a theoretical calculation based on average cord strength and may not represent actual tensile test results.

22 Gates Mectrol • Urethane Belts


Truly Endless Belt Overview
Certain power transmission and high perfor- Application Characteristics
mance positioning applications require more
strength and stiffness than a welded belt can • Power transmission

Endless Belts
provide. Gates Mectrol offers • High power, high performance conveying
two types of truly endless belts to meet these • Harsh environments
needs. - Abrasion and chemical resistance

• Gates Synchro-Power® belts are cast • Applications where cleanliness is critical


on fixed molds and have a continuously
wound steel cord. They are available in
stock sizes. Features

• Flex belts are extruded to custom lengths • Helically wound cords for high strength,
ranging from 1.5 to 23.5 meters. A unique truly endless power transmission capabilities
process provides the flexibility to have
custom sized belts without expensive • High quality, thermoset polyurethane
tooling. designed specifically for timing belt
applications (Gates Synchro-Power) or
thermoplastic urethane for longer length
belts (Flex)

• Standard molded sleeves (Gates Synchro-


Power) or custom length belts available - up
to 23.5 meters (Flex)
• Nylon tooth surface option available on Flex
belts for quieter operation• High

Double sided,
truly endless,
urethane timing
belts are used in the
textile industry for fiber
winding.

>> Our Applications Engineering staff is available to you at apps@gatesmectrol.com or 1-800-394-4844

GatesMectrol.com • Urethane Belts 23


Flex Belts
Flex belts are produced with steel reinforcing cords and the same tough urethane as Gates Mectrol’s
standard linear belts.• High
Endless Belts

XL L H XH T5 AT5 T10 AT10 ATL10 T20 AT20 ATL20 HTD5 HTD8 HTD14
Minimum
Length 59.20” 59.25” 59.50” 59.50” 1.50 m 1.50 m 1.50 m 1.50 m 1.50 m 1.50 m 1.50 m 1.50 m 1.55 m 1.50 m 1.55 m
without NT*
Minimum
Length 75.00” 75.00” 75.00” 75.25” 1.90 m 1.90 m 1.90 m 1.90 m 1.90 m 1.90 m 1.90 m 1.90 m N/A 1.90 m N/A
with NT*
Maximum
779.60” 779.63” 780.00” 779.63” 19.80 m 19.80 m 19.80 m 19.80 m 19.80 m 19.80 m 19.80 m 19.80 m 14.90 m 19.80 m 23.49 m
Length
Minimum
.25” .25” .50” 1.0” 10 mm 10 mm 16 mm 25 mm 25 mm 32 mm 32 mm 32 mm 25 mm 25 mm 25 mm
Width
Maximum
6.0” 6.0” 6.0” 6.0” 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 150 mm 100 mm 150 mm 100 mm
Width
* NT = nylon on tooth side
Flex Width Tolerances
Up to 2”
±0.020” ±0.020” ±0.020” ±0.040” ±0.5 mm ±0.5 mm ±0.5 mm ±0.75 mm ±1.0 mm ±1.0 mm ±1.0 mm ±1.5 mm ±0.5 mm ±0.75 mm ±1.0 mm
Up to 50 mm
>2” - 6”
±0.030” ±0.030” ±0.030” ±0.040” ±0.75 mm ±0.75 mm ±0.75 mm ±1.0 mm ±1.5 mm ±1.0 mm ±1.5 mm ±1.5 mm ±0.75 mm ±1.0 mm ±1.5 mm
>50 - 150 mm

Flex Specifications
XL L H XH T5 AT5 T10 AT10 ATL10 T20 AT20 ATL20 HTD5 HTD8 HTD14
Pitch (Imperial and Metric) .200” .375” .500” .875” 5 mm 5 mm 10 mm 10 mm 10 mm 20 mm 20 mm 20 mm 5 mm 8 mm 14 mm
Ultimate Tensile Strength lbf/in 759 1474 1605 3204 759 1602 1605 3204 5445 3170 5445 7306 1602 3204 4667
per Inch or 25 mm Belt Width N/25 mm 3375 6555 7140 14250 3375 7125 7140 14250 24220 14102 24220 32500 7125 14250 20760
Max. Allowable Belt Tension lbf/in 192 371 429 854 189 396 429 841 1317 832 1317 1599 396 841 1159
per Inch or 25 mm Belt Width N/25 mm 853 1652 1909 3801 840 1761 1909 3741 5860 3702 5860 7114 1761 3741 5156
Allowable Effective Tension for Belt lbf/in 180 360 441 879 200 290 380 580 580 710 1221 1221 229 420 771
Teeth (15 and More Teeth in Mesh) N/25 mm 800 1600 1960 3910 890 1290 1690 2580 2580 3160 5430 5430 1020 1870 3430
lbf/ft/in 0.036 0.059 0.066 0.180 0.037 0.055 0.074 0.096 0.114 0.125 0.169 0.185 0.070 0.101 0.182
Specific Weight
kgf/m/cm 0.021 0.035 0.039 0.105 0.022 0.032 0.043 0.056 0.067 0.073 0.099 0.108 0.041 0.059 0.107
lbf/in 47950 92800 109000213600 47950 100500 109000 213600 334600 213600 334600 440000 100532 213600 294400
Belt Specific Stiffness
N/mm 8400 16255 19085 37410 8400 17605 19085 37410 58600 37410 58600 77050 17605 37410 51560

Min. No. of Pulley Teeth 10 10 14 18 10 15 14 15 25 15 18 30 14 20 28

Min. Pitch Diameter (Inch or mm) .64” 1.19” 2.23” 5.01” 16 mm24 mm 45 mm 48 mm 80 mm 96mm 115 mm191 mm 22 mm 51 mm 125 mm

Min. Diameter of Tensioning Idler in 1.125 2.375 3.125 5.875 1.125 2.375 3.125 4.750 5.875 4.750 7.125 9.875 2.375 4.750 7.875
Running on Back of Belt mm 30 60 80 150 30 60 80 120 150 120 180 250 60 120 200
Service Temperature Range -5° C to 70° C (23° F to 158° F)
Hardness 92 Shore A
Standard Color White

To Order Flex Belts (Imperial Pitch) To Order Flex or Gates Synchro-Power Belts (Metric Pitch)
2360 L 400 NT 100 T10 3000 NT F
F
Series: F=Flex Series: F=Flex or S=Gates Synchro-Power
Optional Nylon Teeth – F-Series Only Optional Nylon Teeth – F-Series Only
Width: 4” x 100 = 400 Length: 3000 mm
Profile: L Profile: T10
Length: 236” x 10 = 2360 Width: 100 mm

24 Gates Mectrol • Urethane Belts


Gates Synchro-Power (Cast) Belts
Gates Synchro-Power belts, cast belts, are produced
on dedicated tooling and are available from stock in the
sizes listed. For belt lengths not listed, please consult a

Endless Belts
Belt Length, inches
Gates Mectrol applications engineer. No. of Teeth
XL L H
Pitch .200” .375” .500”
40 15
48 24
50 18.75
54 20.25 27
55 11
56 21
60 12 22.5 30
64 24
65 13
66 33
67 13.4
68 25.5
70 14
72 27 36
75 15
76 28.5
78 39
80 16 30
84 42
85 17
86 32.25
90 18 45
92 34.5
95 19
96 48
97 19.4
98 36.75
100 20
102 51
104 39
105 21
Available Widths
110 22
Pitch Min. Max. Max. Width Exceptions
112 42
XL .250” 11.81”
115 23
L .375” 11.81”
120 24 45
H .375” 11.81”
125 25
T2.5 4 mm 300 mm 240 mm max width for belt lengths 120 mm, 145 mm
130 26
T5 6 mm 300 mm 240 mm max width for belt lengths 150 mm, 165 mm
DT5 6 mm 300 mm
T10 10 mm 300 mm
DT10 10 mm 300 mm
AT5 6 mm 300 mm
AT10 16 mm 300 mm

GatesMectrol.com • Urethane Belts 25


Gates Synchro-Power (Cast) Belts
Belt Length (mm) Belt Length (mm) Belt Length (mm)
No. of No. of No. of
Teeth T2.5 T5 DT5 Teeth T2.5 T5 DT5 Teeth T2.5 T5 DT5
Endless Belts

30 150 89 445 140 700


33 165 90 450 144 720
36 180 91 455 145 725
37 185 92 230 460 150 750 750
40 200 95 475 152 380
43 215 96 480 156 780
44 220 98 245 160 800
45 225 100 500 163 815 815
48 120 102 510 168 420 840
49 245 103 515 170 850
50 250 105 525 172 860
51 255 106 265 180 900
52 260 109 545 188 940 940
54 270 110 550 192 480
55 275 112 560 198 990
56 280 114 285 200 500
59 145 295 115 575 215 1075
61 305 116 290 216 540
64 160 118 590 590 220 1100
66 330 120 600 240 600
68 340 122 305 610 243 1215
70 350 124 620 620 248 620
71 177.5 355 126 630 260 650
72 180 127 317.5 263 1315
73 182.5 365 128 640 276 1380
78 390 130 650 280 700
80 200 400 132 330 660 312 780
82 410 410 135 675 366 915
84 420 138 690 380 950

To Order Gates Synchro-Power Belts


100 T10 500 S

Series: S=Gates Synchro-Power


Length: 500 mm
Profile: T10 (10 mm)
Width: 100 mm

26 Gates Mectrol • Urethane Belts


Gates Synchro-Power (Cast) Belts
Belt Length (mm) Belt Length (mm) Belt Length (mm)
No. of No. of No. of
Teeth T10 DT10 Teeth T10 DT10 Teeth AT5 AT10

Endless Belts
26 260 260 98 980 980 45 225
37 370 100 1000 50 500
40 400 101 1010 51 255
41 410 108 1080 55 275
56 280 560
44 440 110 1100
60 300
45 450 111 1110
61 610
50 500 114 1140 66 660
53 530 530 115 1150 68 340
56 560 121 1210 1210 70 700
60 600 124 1240 1240 73 730
61 610 125 1250 1250 75 375
78 390 780
63 630 630 130 1300
80 800
66 660 660 132 1320 1320
81 810
69 690 135 1350 1350 84 420 840
70 700 139 1390 89 890
72 720 720 140 1400 91 455
73 730 142 1420 1420 92 920
96 960
75 750 144 1440
98 980
78 780 145 1450
100 500
80 800 146 1460 101 1010
81 810 150 1500 105 1050
84 840 840 156 1560 108 1080
85 850 160 1600 109 545
88 880 161 1610 1610 115 1150
120 600 1200
89 890 170 1700
121 1210
90 900 175 1750
122 610
91 910 178 1780 125 1250
92 920 920 188 1880 1880 126 630
95 950 196 1960 132 660 1320
96 960 225 2250 140 1400
144 720
97 970
150 750 1500
156 780
160 1600
165 825
170 1700
180 1800
195 975
210 1050
225 1125
300 1500

GatesMectrol.com • Urethane Belts 27


Gates Synchro-Power (Cast) Belts
Gates Synchro-Power belts are available with steel reinforcing cords.
Endless Belts

Both Gates Synchro-Power


and Flex belts are helically wound.

Gates Synchro-Power Specifications


XL L H T2.5 T5 T5 DL AT5 T10 T10 DL AT10

Pitch .200” .375” .500” 2.5mm 5mm 5mm 5mm 10mm 10mm 10mm

Ultimate Tensile Strength lbf/in 920 1925 2203 600 920 920 1884 2157 2157 3216
per Inch or 25mm Belt Width N/25mm 4092 8562 9798 2670 4092 4092 8380 9594 9594 14305

Max. Allowable Belt Tension lbf/in 232 473 697 91 232 232 448 558 558 1017
per Inch or 25mm Belt Width N/25mm 1032 2104 3101 404 1032 1032 1992 2482 2482 4523
Allowable Effective Tension lbf/in 180 360 441 61 200 200 290 380 380 580
for the Belt Teeth
(15 and More Teeth in Mesh) N/25mm 800 1600 1960 270 890 890 1290 1690 1690 2580

lbf/ft/in 0.036 0.059 0.071 0.024 0.035 0.044 0.058 0.075 0.101 0.111
Specific Belt Weight
kgf/m/cm 0.021 0.035 0.042 0.014 0.0206 0.026 0.034 0.044 0.059 0.065

lbf/in 58004 118263 174338 23075 58932 58932 113782 141761 141761 258298
Specific Belt Stiffness
N/mm 10157 20709 30529 4040 10320 10320 19925 24825 24825 45233

Min. No. of Pulley Teeth 10 10 14 12 10 10 15 14 14 15

Min. Pitch Diameter mm .64” 1.19” 2.23” 10 16 16 24 45 45 48

Min. Diameter of Tensioning in 1.125 2.375 3.125 0.787 1.125 0.625 2.375 3.125 1.875 4.75
Idler Running on Back of Belt mm 30 60 80 20 30 16 60 80 45 120

Service Temperature Range -5 ° C to 70 ° C (23 ° F to 158 ° F)

Hardness 88 Shore A

Standard Color Natural

Width Tolerances

Slit Belts mm ±.02” ±.03” ±.03” ±0.3 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.75

The specifications listed are based on Gates Mectrol’s experience. However, our specifications and data do NOT cover all possible belt drive conditions. It is the responsibility of the belt
drive system designer to ensure Gates Mectrol’s belts are appropriate for a given system and application. The provided data is representative of our in-house experience and does not nec-
essarily match product performance in industrial use. Gates Mectrol cannot assume any liability concerning the suitability and process ability of our products. We also cannot assume liability
for process results, damages or consequential damages associated with the use of our products. Note, ultimate tensile strengths are listed for references purposes only. Ultimate tensile
strength values are a theoretical calculation based on average cord strength and may not represent actual tensile test results.

28 Gates Mectrol • Urethane Belts


Flat Belt Overview
Gates Mectrol offers a full line of
high strength, low stretch flat belts
for lifting and positioning applica- Features
tions. These flat belts are typically
sold in open ended lengths and are • Smooth, vibration free operation
clamped at each end.
• Use with small pulley diameters

• High strength, low stretch for long life

• Sealed edges, no cord fraying

Flat Belts
• Easily guided with flanged pulleys
Application Characteristics
• Kevlar or steel cord construction
• Heavy load lifting or lowering • No lubrication needed
• Allows for “slip” requirement • No retensioning required
• Smooth uniform motion
• Small bending radius for small
design envelope
• Very low stretch characteristics

Gates Mectrol’s Kevlar reinforced ure-


thane flat belts have limited stretch,
are oil and cut resistant, making them
ideal for harsh environments such as
metal stamping conveyors.

>> Our Applications Engineering staff is available to you at apps@gatesmectrol.com or 1-800-394-4844

GatesMectrol.com • Urethane Belts 29


Flat Belt Specifications
Application Conveying

F8 F12

inch 0.08 0.125


Nominal Thickness
metric 2.0 3.0

Cord Steel Kevlar Hi-Flex Steel Steel Kevlar Hi-Flex Steel


Ultimate Tensile lbf/in 1605 1818 2370 1605 1818 2370
Strength per Inch or
25mm Belt Width N/25 mm 7140 8085 10540 7140 8085 10540
Flat Belts

Open lbf/in 436 243 658 436 243 658


Max Allowable Belt Ended N/25 mm 1939 1080 2925 1939 1080 2925
Tension per Inch or
25mm Belt Width lbf/in 218 121 329 218 121 N/A
Welded
N/25 mm 969 540 1463 969 540 N/A

lbf/ft/in 0.057 0.045 0.057 0.078 0.066 0.080


Specific Belt Weight
kgf/m /cm 0.033 0.026 0.033 0.046 0.039 0.047

Specific Belt Stiffness lbf/in 109000 60700 133620 109000 60700 133620
(Open Ended) N/mm 19085 10635 23400 19085 10635 23400

in 1.8 1.8 1.5 2.4 2.4 2.0


Min. Pulley Diameter
mm 45 45 38 60 60 50
Min. Dia. of Tensioning in 2.7 2.7 2.2 4.7 4.7 4.1
Idler Running on Back
of Belt mm 68 68 57 120 120 105

Standard Material PU PU PU PU PU PU
Standard Colors
N N BK N N BK
(BK=Black, N=Natural)
in 4 4 6 4 4 6
Max. Width
mm 100 100 150 100 100 150

Min. Welded Belt in 19 19 38 20 20 20


Length mm 483 483 960 508 508 508

ft 200 200 328 200 200 328


Standard Roll Length
m 61 61 100 61 61 100

up to 2” +/- .020”
Width Tolerance
>2” +/- .030”

Do not use Gates Mectrol belts, pulleys or sprockets in applications that depend solely upon the belt to raise/lower, support or sustain a mass without an independent safety backup
system. The specifications listed are based on Gates Mectrol’s experience. However, our specifications and data do NOT cover all possible belt drive conditions. It is the responsibility
of the belt drive system designer to ensure Gates Mectrol’s belts are appropriate for a given system and application. The provided data is representative of our in-house experience and
does not necessarily match product performance in industrial use. Gates Mectrol cannot assume any liability concerning the suitability and process ability of our products. We also cannot
assume liability for process results, damages or consequential damages associated with the use of our products. Note, ultimate tensile strengths are listed for references purposes only.
Ultimate tensile strength values listed above are a theoretical calculation based on average cord strength and may not represent actual tensile test results.

30 Gates Mectrol • Urethane Belts


Lifting

FL8 FL12 F13 F19

0.08 0.12 0.13 0.19

2.0 3.0 3.2 4.8


Steel Hi-Flex Steel Steel Hi-Flex Steel Steel Steel

3204 2917 5445 6059 7554 10117

14250 12975 24220 26950 33600 45000

Flat Belts
854 971 1338 1427 1999 3008

3800 4320 5953 6349 8892 13378

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

0.073 0.060 0.113 0.113 1.137 0.183

0.043 0.035 0.066 0.066 0.080 0.107

213600 197350 334600 290030 406240 611160

37410 34560 58600 50790 71140 107025

1.9 1.5 3.1 2.5 6.3 5.9

48 38 80 64 160 150

2.8 2.2 4.7 3.8 6.3 8.9

72 57 120 96 160 225

PU PU PU PU PU PU

N BK BK BK BK BK

4 6 4 6 6 6

100 150 100 150 150 150

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

200 328 200 328 164 164

61 100 61 100 50 50

+/- .020”

+/- .030”

To Order Flat Belts


600 F12 200 ( ) ( ) Insert “NB” for Nylon Back,
“NT” for Nylon Tooth (flight side), “NTB” for Nylon on Both Sides.
“FDA” for FDA
Insert “K” if specifying Kevlar
Width: 2.0” x 100 = 200
Belt Type: F12
Length: 60.0” x 10 = 600

GatesMectrol.com • Urethane Belts 31


Flat Belt – Design Recommendations
• In contrast to fabric coated flat belts, Gates Mectrol flat
belts have very high strength and extremely low stretch.
They are designed to be run on flat faced pulleys with
flanges. Crowned pulleys should not be used

• Gates Mectrol flat belts are not recommended for appli-


cations which involve belt twisting. Should an application
require that a belt be twisted 90o, the length over which
the twist occurs should be a minimum of 15 inches for a
one inch wide belt.
Flat Belts

Flat Pulley

• Gates Mectrol flat belts are not to be used in lat pull


down machines or other fitness equipment machines
in which belt twist is unrestricted.

Materials 92A PU 85A PU


Service Temperature Range -5° C to 70° C -10° C to 60° C
(23° F to 158° F) (14° F to 140° F)
Hardness, Shore A 92 85
Belt Material vs. Steel (dry) 0.5 0.7
Urethane vs. Aluminum (dry) 0.5 0.6
Coefficient of Friction Belt Material vs. UHMWPE (dry) 0.2 0.4
Nylon vs. Steel (dry) 0.2 to 0.4 0.2 to 0.4
Nylon vs. UHMWPE (dry) 0.1 to 0.3 0.1 to 0.3

Precision high strength, low


stretch flat belts utilize tough
urethane construction with specialty
high carbon steel cord to lift heavy
loads such as elevators.

32 Gates Mectrol • Urethane Belts


Profiled Belts Overview
Gates Mectrol timing belts can be Features
customized with welded-on profiles
to meet your application’s specific • Non-marking, durable urethane construction
holding, pushing, lifting, or actuat-
• Molded and located on the belt to exacting tolerances
ing requirements. These profiles can
be molded into almost any shape • Can be molded to virtually any custom configuration
making profiled belts ideal for your
assembly, packaging, inserting • Available in 85 and 92 Shore A hardness
and other automation equipment • Available in FDA compliant polyurethane
requirements.
• Thermally fused to base belt material
Our molded profiles are produced
in the same tough urethane as our • Available with metal inserts, including threaded inserts
belting and become an integral part
of the belt through thermal bonding.

Profiles
Application Characteristics

• Pushing, carrying or actuating


in packaging applications

• Product location in process


applications

• Holders for mounting devices

• Interchangeable spacing for


alternate product conveying

Custom profiles are used for pins and rests on a


tilt-tray mail sorting machine.

Exact placement of the profile allows for precision assembly of


parts. In this application, razor heads are mounted accurately as a
result of the Gates Mectrol profiled timing belt.

GatesMectrol.com • Urethane Belts 33


Profiled Belts – Design Recommendations
Over one thousand profile designs are available 2. Profile Dimensions
from Gates Mectrol’s extensive mold inventory.
The most important considerations while dimen-
Visit the Gates Mectrol Profile Selector Guide
sioning a profile are the size of the base of the
at www.gatesmectrol.com to search our profile
profile (“foot” of the profile) and the position of
library. Our applications engineers can work
the profile on the belt.
with you to design any profile to meet your spe-
cific requirements. Tooling charges are minimal The profile thickness can affect the flexibility of
for most customized designs. the belt, and can determine the minimum allow-
able pulley diameter. The flexibility of the belt
Although it is possible to have nearly any design can be maximized, however, by positioning the
profile directly over the tooth of the belt.
utilizing welded profiles, ultimate performance
for your application can be achieved by following
the design guidelines outlined below:

1. Profile Spacing
Profiles

It is recommended that the profile spacing, A,


correspond with the pitch of the belt teeth. This
Over Tooth Not Over Tooth
allows for the best spacing tolerances, and mini-
mizes the effects of the belt’s overall length toler- As the thickness of the foot of the profile increas-
ance on the profile spacing. es, the minimum pulley diameter in the system
Profiles can be spaced on non-pitch increments. must be increased according to the table on the
However, if non-pitch spacing is used, the cumu- next page.
lative tolerance of the belt length must be
The molded tolerances of the profile itself i.e.
considered.
thickness, height, length, etc. are controlled
within ±.010”. The installed height tolerance of
A
a profile is typically +.010”, –.020”.

Gates Mectrol Applications Engineers will assist in all


regards where tolerances are an issue. Please contact:
apps@gatesmectrol.com.

Profile Spacing Tolerance


Profile Spacing Over Tooth Not Over Tooth
Non-cumulative
0.2” ≤A<1.0” ± 0.015” ± 0.020”
5 mm≤A<25.4 mm ± 0.38 mm ± 0.5 mm
To access all of our standard profiles
1.0” ≤A<9.0” ± 0.020” ± 0.025”
25.4 mm≤A<228.6 mm ± 0.5 mm ± 0.6 mm visit the Profile Selector Guide at
9.0” ≤A<18.0”
228.6 mm≤A<457.2 mm
± 0.025”
± 0.6 mm
± 0.030”
± 0.8 mm
GatesMectrol.com.
18.0” ≤A<27.0” ±0.030” ±0.035”
457.2 mm≤A<685.8 mm ± 0.8 mm ± 0.9 mm
27.0” ≤A<36.0” ±0.035” ±0.040”
685.8 mm≤A<914.4 mm ± 0.9 mm ± 1.0 mm
F or spacing greater than 36.0”, add 0.006” per ft.
For spacing greater than 914.4 mm, add 0.15 mm per 305 mm.
Tighter tolerances on profile spacing are available. Contact Gates Mectrol.

34 Gates Mectrol • Urethane Belts


Profiled Belts – Design Recommendations
Minimum Number of Pulley Teeth For Profiles Over a Tooth*
Profile “Foot” Inch 1/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4
Thickness mm 1.60 3.00 5.00 6.00 8.00 10.00 11.00 13.00 16.00 19.00
XL 10 10 18 25 40 50 60 100 N/R N/R
L 12 12 12 18 30 40 50 60 100 N/R
H, H-HF 14 14 14 14 18 25 35 45 80 100
XH 18 18 18 18 18 18 18 20 35 50
T5 12 12 18 25 40 50 60 100 N/R N/R
AT5, ATL5 15 15 18 25 40 50 60 100 N/R N/R
T10, T10-HF 16 16 16 16 18 25 35 45 80 100
AT10 18 18 18 18 22 25 35 45 80 100
ATL10, ATL10-HF 25 25 25 25 25 25 35 45 80 100
T20, AT20 18 18 18 18 18 18 18 20 35 50
ATL20 30 30 30 30 30 30 30 30 35 50
HTD5, STD5 14 14 16 25 40 50 60 100 N/R N/R
HTD8, STD8 20 20 20 24 30 40 50 60 100 N/R
HTD14 28 28 28 28 28 28 30 30 50 72

Profiles
HTDL14 43 43 43 43 43 43 43 43 50 72

Minimum Number of Pulley Teeth For Profiles Not Over a Tooth*


Profile “Foot” Inch 1/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4
Thickness mm 1.60 3.00 5.00 6.00 8.00 10.00 11.00 13.00 16.00 19.00
XL 12 30 45 50 60 100 N/R N/R N/R N/R
L 12 20 40 45 55 60 70 80 100 N/R
H, H-HF 14 14 25 30 45 50 55 65 80 100
XH 18 18 20 30 40 45 50 54 58 60
T5 12 30 45 50 60 100 N/R N/R N/R N/R
AT5, ATL5 15 30 45 50 60 100 N/R N/R N/R N/R
T10, T10-HF, AT10 18 20 30 40 45 50 55 65 80 100
ATL10, ATL10-HF 25 25 30 40 45 50 55 65 80 100
T20, AT20 18 18 20 30 40 45 50 54 58 60
ATL20 30 30 30 30 40 45 50 54 58 60
HTD5, STD5 18 30 45 50 60 100 N/R N/R N/R N/R
HTD8, STD8 20 20 40 45 55 60 70 80 100 N/R
HTD14 28 28 30 42 58 64 72 78 82 86
HTDL14 43 43 43 43 58 64 72 78 82 86

*Minimum number of pulley teeth must be equal to or greater than minimum shown in the appropriate Belt Specifications Table.
N/R = not recommended

With a load introduced against the profile at a


3. Profile Strength
point 1/4” above the belt surface, the strength of
The strength, and therefore capacity of the the profile is 2,500 lbs. per square inch of welded
profile, depends primarily on the size of the foot area, or 1724 N/cm2.
welded profile foot. F
The strength of the profile is affected by the type
and direction of the force applied to it. Under .25”
high loads, the failure mode will normally be
either bending and distortion of the profile and
belt, or in some cases, the polyurethane may
actually tear.

GatesMectrol.com • Urethane Belts 35


Profiled Belts – Design Recommendations
4. Wide Base Profiles, and Profiles With Relief 7. Profiles With Inserts
For profiles requiring a wide base, such as Profiles can be molded with metallic inserts.
pushers, one foot should be left unwelded. These are particularly useful in some
This allows for flexing around the pulley yet it applications to replace attachment chain.
remains rigid when loaded. The actual inserts can either be manufactured by
Gates Mectrol or provided by the customer.

8. Flash Bead
5. Segmented Profiles During the welding process, a bead of urethane
develops at the meeting point of the profile and
Profiles

When large profiles are required as carriers, they


must be either segmented or slotted. This is nec- belt.
essary to allow flexing around the pulley. On the
flat conveyor surface, the profiles remain intact. The welding bead is removed, “de-flashed”, as
necessary.
.020” min.

.040” max.

6. Profiles With Holes


Profiles with holes for securing paddles or other
attachments can be produced. Holes are either 9. Perpendicularity
drilled before bonding, or are molded into the
profile depending upon the volume and require- All profiles are perpendicular to 1°.
ments of the application.

Tolerances of the hole placement depends upon


whether the holes are drilled or molded. The ±1°
tolerance of the hole from the belt surface is
subject to the bonding process of the profile foot ±1°
and the belt surface.

Generally, tolerances are as shown below. How­


ever, tighter tolerances are possible. Please con- 10. Ordering
sult our Applications Engineering Department.
When ordering a profiled belt, it is advisable to
±.020 submit a drawing of the profiled belt.
±.005

Once a design is finalized, Gates Mectrol will


±.010 submit a drawing to the customer for approval.
This custom belt drawing number should then be
used for future ordering.
±.010

36 Gates Mectrol • Urethane Belts


Profiled Belts – QuickShip Program
Gates Mectrol offers a QuickShip Program based on its most popular profiles. Under this program,
orders of ten belts or less, with any of the below profiles, will ship in seven working days!

AN 1004 AN 1008 AN 1012 AN 1014


1.000[25.4] H x .375[9.5] W .850[21.6] H x .690[17.5] W .625[15.9] H x .250[6.4] W .157[4.0] H x .208[5.3] W
up to 12” L up to 12” L up to 12” L up to 12” L

AN 1018 AN 1027 AN 1034 RC 1001


.375[9.5] H x .130[3.3] W .290[7.4] H x .240[6.1] W .281[7.1] H x .591[15.0] W .500[12.7] H x .250[6.4] W
up to 12” L up to 13” L up to 12” L up to 12” L

RC 1004 RC 1007 RC 1009 RC 1042


.750[19.1] H x .250[6.4] W .250[6.4] H x .250[6.4] W 1.000[25.4] H x .250[6.4] W .125[3.2] H x .250[6.4] W
up to 12” L up to 12” L up to 12” L up to 12” L

RC 1043 RT 1007 SP 1011 SP 1013


.188[4.8] H x .125[3.2] W .500[12.7] H x .125[3.2] W .353[9.0] H x .314[8.0] W .728[18.5] H x .788[20.0] W
up to 12” L up to 12” L up to 12” L up to 2.5” L

SP 1016 SP 1051 SP 1056 SP 1089


.492[12.50] H x .472[12.0] W .787[20] H x .236[6] W .563[14.3] H x .626[15.90] W .394[10.0] H x .591[15.01] W
up to 6.5” L up to 1.969” L up to 1” L up to 1.969” L

>> For more information about the QuickShip Program visit www.gatesmectrol.com or call 1-800-394-4844

GatesMectrol.com • Urethane Belts 37


Backings
Most belt types can be modified Features
by adding a backing to achieve
a desired coefficient of friction, A customized backing can provide:
abrasion resistance or cushion. • A dramatic increase or decrease in
A backing can also be added and the coefficient of friction
then milled to create pockets for • Varying levels of cushioning and
product transfer. Gates Mectrol durability through material thickness
and hardness selection
offers over 20 backings to meet
your needs. • Static conductivity

• Various levels of chemical resistance


Application Characteristics
• An ability to alter wear characteristics

• High friction for feeding or


separating applications

• Low friction for light feed or


accumulation requirements

• Ability to conform to unusual


product shapes

• Combine friction with vacuum

Backings
for ultimate grab

A unique foam backing is used to carefully


grasp and transport candles for cooling.

Its combined characteristics of high friction and abrasion


resistance make the seamless Thermoplastic Rubber
backing ideal for box folding applications.

GatesMectrol.com • Urethane Belts 39


Backings
Perform a wide variety of functions

Many applications require belts with specific surface characteristics. A wide variety of co-extruded as well as
post-laminated backings are available to solve your toughest application requirements. Specifications follow.

• Special nylon fabric can be added to the belt back or tooth side during the manufacturing process.
This reduces the coefficient of friction for sliding surfaces or product accumulation

• High friction surfaces

• A variety of materials can be added for vibration dampening

• An antistatic surface is available with a resistivity of less than 106 Ohms/Square

Polyurethane

Gates Mectrol urethane backings are available in several different varieties. Available in different
durometers, with different coefficients of friction, urethane backings are the toughest and most
durable backing material.
Backings

Clear Urethane Glass Backing Ridge Top White Urethane

Rubber

Feeding applications generally require extremely high friction. Rubber can provide this high friction,
even while wet. Some rubber backings also offer antistatic properties, higher temperature ratings,
and good chemical and abrasion resistance.

Linatex® Linaplus FG™ Linatrile® Tan Natural Rubber Thermoplastic Rubber

40 Gates Mectrol • Urethane Belts


Backings
Foam

Many applications require a combination of friction and the ability to conform to unusual product
shapes. Gates Mectrol foam backings are available in different densities for various compliance,
cushioning and friction surfaces. Belts can be constructed with a foam layer for cushioning and
a tougher high friction outer layer.

HD Yellow Yellow Blue Green

Brown Red Neoprene Celloflex

PVC

Backings
Available with unusual surface patterns and characteristics, PVC backings offer a well bonded,
economical solution with very good wear properties.

Rough Top Small Pebble Large Pebble Herringbone Blue PVC

White PVC

Specialty Backings

Antistatic Coating

GatesMectrol.com • Urethane Belts 41


Backings – Specifications

Polyurethane

92A Urethane U1* Same as standard 92 A hardness base material. Very tough and durable.

85A Urethane U2* Softer PU than base material. Higher friction, more flexibility, similar durability.
HV1 Urethane U41 Specifically compounded for very high coefficient of friction.
75A Urethane U3* Softer version of standard urethane. Better friction, more compression, greater flexibility, very tough.
Glass Backing G32 Longitudinal groove pattern for glass conveying. Good friction and gaps for holding back abrasives and dirt.
Ridge Top G21 Durable backing with longitudinal ridges. Ideal for conveying oily steel.
75A Urethane U5* Softer, high friction with very good abrasion resistance.

Rubber
Linatex L** High friction, pure gum rubber. Good abrasion resistance, excellent for pulling and feeding applications.
Linaplus FG LP** FDA approved, high friction pure gum rubber.
Linatrile LR* Nitrile rubber combines good abrasion resistance with oil resistance and high service temperature (230° F/100° C).
Tan Natural Rubber LT** Natural pure gum rubber, high friction.

Thermoplastic Rubber RM* High friction, ideal for conveying applications. Good oil, ozone and abrasion resistance.

Foam
Backings

High Density PU Yellow Foam FUY* High friction. Very good abrasion resistance, excellent for paper feed applications.

Yellow PU Foam FY* Lower density. Excellent cushioning and conforming to products while providing good friction.
Blue PU Foam FB* Low density. Excellent cushioning and conforming to products while providing good friction.
Green PU Foam FG* Mid range density, firmer holding and cushioning, excellent friction.
Brown PU Foam FN* Mid range density, firmer holding and cushioning, excellent friction.
Red PU Foam FR* Upper range density, firm holding and cushioning, good friction and abrasion resistance.
Neoprene Foam LF** Black neoprene good abarasion resistance and compliance.
Celloflex PU Foam FC* Mid range density. Less demanding applications.

PVC
Rough Top RT Intricate surface modeling, excellent friction surfaces. Great for glass and incline conveyors.
Small Pebble Top SPT Textured surface with small nubs for non-slip surface.
Large Pebble Top LPT Textured surface with larger nubs for non-slip surface.
Herringbone PH Raised herringbone pattern for non-slip and dispersing surface.
Blue PVC PB Smooth high sheen, high friction surface.
White PVC PW Smooth white, FDA high friction surface for non-abrasive applications.

Special

Antistatic Coating ATB Extremely good conductivity characteristics for electronic conveying appli cations.

Maximum width available for all backings is 6”.

42 Gates Mectrol • Urethane Belts


Backings – Specifications
Hardness Material Abrasion Static Kinetic Pulley
Max. Temp. Oil
Shore A / Thickness Resistance Coefficient of Coefficient of Diameter Color
Density Kg/m3 mm Rating ‡ Friction † Friction † Degrees C Resistance
Factor
Polyurethane
U1* 92 2 or 3 10 0.5 0.5 80 30 E Clear
U2* 85 2 or 3 9 0.6 0.5 80 30 E Clear
U41 80 1 8.5 1.0 0.8 80 30 E Clear
U3* 75 2 or 3 8 0.6 0.6 70 30 E Clear
G32 75 5 8 0.6 0.6 70 Ø100mm E Clear
G21 85 3 9 0.6 0.5 80 Ø100mm E Clear
U5* 75 2 or 3 8 0.6 0.6 70 25 E White

Rubber
L** 35 1/16" to 1/2" 6 1.6 1.6 60 20 P Red
LP** 38 1/16" to 3/16" 6 1.4 1.4 60 20 P White
LR* 55 3 to 5 6.5 1.1 1.0 110 25 E Orange
LT** 40 1/16" to 1/4" 6 1.5 1.5 60 20 P Tan

RM* 57 2, 3, 6 7 2.1 1.4 105 25 G Red

Foam

Backings
FUY* 50 2 to 5 5.5 0.8 0.8 60 30 E Yellow

FY* - / 160 6 to 12 3 1.0 1.0 60 15 E Yellow

FB* - / 220 6 to 12 3.5 0.8 0.8 60 15 E Blue

FG* 20 / 300 6 to 12 4 1.0 1.0 60 15 E Green

FN* 30 / 400 6 to 12 4 0.8 0.8 60 15 E Brown

FR* 40 / 500 6 to 12 4.5 0.9 0.9 60 20 E Red

LF** - / 250 1/8" to 1/2" 3 0.9 0.9 60 15 P Black

FC* 40 / 400 2 to 5 4 0.6 0.5 60 15 E Natural

PVC
RT 40 4.5 5.5 1.4 1.3 60 Ø 90mm P Blue-green
SPT 50 1.5 5.5 0.7 0.6 60 Ø 25mm P White

LPT 35 6 5.5 0.8 0.7 60 Ø 40mm P White

PH 65 4.5 5.5 0.6 0.3 60 Ø 90mm P White

PB 40 1 or 2 5 1.1 1.1 60 Ø 40mm P Blue-green

PW 75 2 5 1.1 1.1 60 Ø 40mm P White

Special

ATB 92 N/A 7.5 0.3 0.3 80 N/A E Black

* Add thickness in mm to designator Minimum Pulley Diameter = (Pulley Diameter Factor) x (Material Thickness)
** Add thickness in 1/16” to designator or above listed diameter
‡ 10 = very high resistance Note: Pulley diameter must be greater than or equal to the minimum pulley
† Friction measured against aluminum required for a given belt type. See belt specifications.
Oil resistance: E = Excellent G = Good P = Poor

GatesMectrol.com • Urethane Belts 43


Fabrication Capabilities
Gates Mectrol offers a wide range of Features
belt modifications and a full range of
secondary fabrication possibilities. • Nearly unlimited customizing options

Whether grinding edges and sur- • Ground tolerances on nearly any dimension
faces to tight tolerances, punching for extra precision
and machining holes and slots, or • Unusual shapes, contours and configurations
CNC machining of three dimensional
• Holes, slots, and any CNC machined shape in
contours, Gates Mectrol can provide
the belt surface
a complete solution.
• Combination of primary tooling and secondary
machining to achieve any design potential

Application Characteristics

• Vacuum conveying belts


- Machined tooth side and Battery conveying: custom
ground urethane belt holds
perforations and transports batteries.
• Precision machined belts for
precise movement of product

• Distinct product orientation


and location for automated
process steps
Fabrication

Tile squaring machine utilizes custom belts with precision


ground thickness and width.

>> Our Applications Engineering staff is available to you at apps@gatesmectrol.com or 1-800-394-4844

44 Gates Mectrol • Urethane Belts


Special Processing
Gates Mectrol Applications Engineering Department Advantages
will help you with your custom requirements.
• Unlimited adaptability for nearly all
Gates Mectrol offers further finishings for belts to
dimensions, contours and configura-
achieve a variety of application requirements. From tions
grinded edges or surfaces to tight tolerances, punch-
ing or machining holes and slots to CNC machining • Combination of flexible base belt
manufacturing and additional fabri-
of three dimensional contours - Gates Mectrol pro-
cation in one hand.
vides for all needs customized solutions.

Example of Use

• Vacuum conveying belts for


pulling applications

Milling Grinding

Minimum Length 500 mm Minimum Length 480 mm
Maximum Length 95,000 mm Maximum Length 53,340 mm
Minimum Width 10 mm Minimum Width 10 mm
Maximum Width 450 mm Maximum Width 450 mm

Punching Removing Individual Teeth

Minimum Length 500 mm For precise positioning of cleats


Maximum Length 65,000 mm
Minimum Width 10 mm Slotting
Maximum Width 450 mm
The flexibility can be increased by cross groov-
Minimum Hole Diameter 1 mm
ing thick coatings.
Maximum Hole Diameter 10 mm

Special Processing

GatesMectrol.com • Urethane Belts 45


Pulley Overview
Gates Mectrol manufactures a complementary line of timing pulleys. While industry standards do exist
for most pulley groove geometries, each manufacturer has its own interpretation of those standards.
For the longest belt life and quietest operation, it is recommended that the timing belts and pulleys be
single-sourced so that the components are matched. Recognizing that any project may have different
pulley style requirements, Gates Mectrol offers a Custom Pulley Program, which allows for additional
features as needed.

In addition to pulley alternatives, Gates Mectrol offers a Clamp Plate Program to match any project
needs.

Custom Pulley Program

This program is designed to meet your


made-to-print custom pulley requirements.
• Unlimited design freedom

• Three raw material choices:


aluminum, steel or stainless steel

Clamp Plates

Gates Mectrol offers a clamp plate program


for standard and custom requirements.
Pulleys & Clamps

46 Gates Mectrol • Urethane Belts


Custom Pulley Program
Pulleys can be customized to fit specific applications. Below are the options available:

Material Flanges Coatings Optional Pitches



• Aluminum • Zinc plated steel • Clear anodize Most pitches can be
• Steel • Stainless steel • Black anodize supplied as zero
• Stainless steel (for stainless • Clear hardcoat backlash
steel pulleys)
• Black oxide • Typically used for
• Electroless nickel precise positioning
applications only

Pulley Types

2F – Two Flanges 0F – No Flanges

Total Width
Total Width Total Width
Total Width
Tooth Width
Tooth Width Tooth Width
Tooth Width
Dia.

Outside Dia.
Outside Dia.

Outside Dia.
Flange Dia.

Flange Dia.

Hub Dia.

Hub Dia.

Hub Dia.

Hub Dia.
Outside

Bore Bore Bore Bore

Two Flanges
Two Flanges No Flanges
No Flanges

V-Guides
For wider belts, and larger pulleys without flanges, one of the following V-guides is recommended for
improved tracking:

For Metric Pitch Belts For Imperial Pitch Belts


Pulleys & Clamps
38° 38°38° 38° 38° 38° 38°38° 38° 38° 38° 38°38° 38° 38° 40° 40°40° 40° 40° 44° 44°44° 44° 44°

5.0 mm5.05.0
mm 5.0 mm5.0 mm
mm 7.0 mm7.07.0
mm 7.0 mm7.0 mm
mm 7.5 mm7.57.5
mm 7.5 mm7.5 mm
mm .339”.339” .339”
.339” .339” .272”.272” .272”
.272” .272”

7.5 mm7.57.5
mm 7.5 mm7.5 mm
mm 11.5
11.5 mm mm
11.5 11.5 mm
mm 11.5 mm 14.5
14.5 mm mm
14.5 14.5 mm
mm 14.5 mm .531”.531” .531”
.531” .531” .409”.409” .409”
.409” .409”

K6 Section K10 Section K13 Section A Section O Section

GatesMectrol.com • Urethane Belts 47


Custom Pulley Program

Standard Keyway Dimensions and Tolerances

wk b
t2

hk T Bore

Imperial Shaft Diameter Metric Shaft Diameter



Up to and Width Tolerance Depth Tolerance Up to and Width Tolerance *Depth Tolerance
Over Including wk wk hk hk Over Including b on b t 2 t2
0.438 0.094 0.047 6 8 2 +0.060 1.0
0.438 0.563 0.125 +0.0030 0.063 8 10 3 +0.020 1.4
0.563 0.875 0.188 -0.0000 0.094 10 12 4 +0.078 1.8 +0.1
0.875 1.250 0.250 0.125 12 17 5 +0.030 2.3 -0
1.250 1.375 0.313 0.156 17 22 6 2.8
+0.0035
1.375 1.750 0.375 0.188 +0.015 22 30 8 +0.098 3.3
-0.0000
-0.000 30 38 10 +0.040 3.3
1.750 2.250 0.500 0.250
2.250 2.750 0.625 0.313 38 44 12 3.3
2.750 3.250 0.750 +0.0040 0.375 44 50 14 +0.120 3.8
3.250 3.750 0.875 -0.0000 0.438 50 58 16 +0.050 4.3
3.750 4.500 1.000 0.500 58 65 18 4.4 +0.2
4.500 5.500 1.125 +0.0050 0.625 65 75 20 4.9 -0
5.500 6.500 1.500 -0.0000 0.750 75 85 22 +0.149 5.4
85 95 25 +0.065 5.4
95 110 28 6.4
110 130 32 7.4
130 150 36 +0.180 8.4 +0.3
150 170 40 +0.080 9.4 -0
Pulleys & Clamps

* Metric keyway depths are specified from the bottom of the


keyway to a line tangent to the bore at the keyway centerline.
T=Bore Diameter + t2

48 Gates Mectrol • Urethane Belts


Clamp Plates
Clamp plates are often used in motion control applications where one belt end is anchored by
means of a clamp plate. The Gates Mectrol clamp plate engages eight teeth and has an end cutoff
designed to prevent cord fatigue.

AT5
Belt Width Length B Width Hole Dia. E F M Thickness Part Number
mm mm mm mm mm mm mm mm mm
6 43 4 27.5 5.5 12.5 7.5 9 8 CGPAT56
10 43 4 31.5 5.5 16.5 7.5 9 8 CGPAT510
12 43 4 33.5 5.5 18.5 7.5 9 8 CGPAT512
16 43 4 37.5 5.5 22.5 7.5 9 8 CGPAT516
20 43 4 41.5 5.5 26.5 7.5 9 8 CGPAT520
25 43 4 46.5 5.5 31.5 7.5 9 8 CGPAT525
32 43 4 53.5 5.5 38.5 7.5 9 8 CGPAT532
50 43 4 71.5 5.5 56.5 7.5 9 8 CGPAT550
75 43 4 97.0 5.5 82.0 7.5 9 8 CGPAT575
100 43 4 122.0 5.5 107.0 7.5 9 8 CGPAT5100

AT10
Belt Width Length B Width Hole Dia. E F M Thickness Part Number
mm mm mm mm mm mm mm mm mm
16 85 7.5 46.5 9 26.5 10 17.5 15 CGPAT1016
20 85 7.5 50.5 9 30.5 10 17.5 15 CGPAT1020
25 85 7.5 55.5 9 35.5 10 17.5 15 CGPAT1025
32 85 7.5 62.5 9 42.5 10 17.5 15 CGPAT1032
50 85 7.5 80.5 9 60.5 10 17.5 15 CGPAT1050
75 85 7.5 106.0 9 86.0 10 17.5 15 CGPAT1075
100 85 7.5 131.0 9 111.0 10 17.5 15 CGPAT10100
150 85 7.5 181.0 9 161.0 10 17.5 15 CGPAT10150

AT20
Belt Width Length B Width Hole Dia. E F M Thickness Part Number
mm mm mm mm mm mm mm mm mm
25 170 15 61.5 11 38.5 11.5 35 20 CGPAT2025
32 170 15 68.5 11 45.5 11.5 35 20 CGPAT2032
50 170 15 86.5 11 63.5 11.5 35 20 CGPAT2050
75 170 15 111.5 11 88.5 11.5 35 20 CGPAT2075
100 170 15 136.5 11 113.5 11.5 35 20 CGPAT20100
150 170 15 186.5 11 163.5 11.5 35 20 CGPAT20150
Pulleys & Clamps
Material: Aluminum

GatesMectrol.com • Urethane Belts 49


Clamp Plates

H
Belt Width Length B Width Hole Dia. E F M Thickness Part Number
inch inch inch inch inch inch inch inch inch
1.000 4.32 0.41 2.29 0.406 1.45 0.42 0.91 0.87 CGPH100
2.000 4.32 0.41 3.29 0.406 2.45 0.42 0.91 0.87 CGPH200

HTD8
Belt Width Length B Width Hole Dia. E F M Thickness Part Number
mm mm mm mm mm mm mm mm mm
25 72 8 55.5 9 35.5 10 16 15 CGP8HTD25

HTD14
Belt Width Length B Width Hole Dia. E F Width M Thickness Part Number
mm mm mm mm mm mm mm mm mm
25 126 14 60.5 11 37.5 11.5 28 22 CGP14HTD25
40 126 14 75.5 11 52.5 11.5 28 22 CGP14HTD40
55 126 14 91.0 11 68.0 11.5 28 22 CGP14HTD55
85 126 14 121.0 11 98.0 11.5 28 22 CGP14HTD85
100 126 14 136.0 11 113.0
5 x Pitch
11.5 28 22 CGP14HTD100
115 126 14 151.0 11 128.0 11.5 28 22 CGP14HTD115
170 126 14 206.0 11 183.0 11.5 28 22 CGP14HTD170

Material: Aluminum
M

Thru Hole
F E Diameter

Width

Pitch

5 x Pitch Length 7 x Pitch


Pulleys & Clamps

M
B
Thru Hole
F E Diameter Thickness

Pitch

Length 7 x Pitch
50 Gates Mectrol • Urethane Belts
Notes

GatesMectrol.com • Urethane Belts 51


USA
CORPORATE HEADQUARTERS
Gates Mectrol, Inc.
9 Northwestern Drive
Salem, NH 03079, U.S.A.
Tel. +1 (603) 890-1515
Tel. +1 (800) 394-4844
Fax +1 (603) 890-1616
Email: contact@gatesmectrol.com

Gates Mectrol and GMT3™ are registered trademarks of


Gates Mectrol Incorporated. Synchro-Power is a registered
trademark of Gates Corporation. All other trademarks
used herein are the property of their respective owners.

© Copyright 2018 Gates Mectrol Incorporated.


All rights reserved. 8/18
GM_UTB_18_US

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