Hyster F007 (H8.00-12.

00XM Europe) Forklift

 WET BRAKE SYSTEM
H16.00-18.00XM/XMS-12
(H400-450HD/HDS) [A236];
H16.00-22.00XM-12EC
(H400-500HD/HDS-EC) [B214];
H8.00-12.00XM (H170-280HD)
[F007, G007, H007];
H13.00-14.00XM
(H300-330HD) [E019, F019, G019];
H16.00XM-6 (H360HD) [E019, F019, G019];
H10.00-12.00XM-12EC (H360HD-EC)
[E019, F019, G019]

PART NO. 1498450 1800 SRM 951

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Wet Brake System Table of Contents

TABLE OF CONTENTS

General ............................................................................................................................................................... 1
Description and Operation ................................................................................................................................ 1
Service Brakes ............................................................................................................................................... 1
Parking Brake................................................................................................................................................ 1
Oil Cooler Circuit........................................................................................................................................... 1
Pressure Switch Replacement........................................................................................................................... 5
Accumulators Replacement ............................................................................................................................... 5
Brake Treadle Valve Repair .............................................................................................................................. 5
Remove and Disassemble .............................................................................................................................. 5
Clean and Inspect .......................................................................................................................................... 6
Assemble and Install ..................................................................................................................................... 6
Parking Brake Valve Repair.............................................................................................................................. 6
Remove ........................................................................................................................................................... 6
Clean and Inspect .......................................................................................................................................... 6
Repair ............................................................................................................................................................. 6
Install ............................................................................................................................................................. 6
Parking Brake Caliper Repair .......................................................................................................................... 7
Remove ........................................................................................................................................................... 7
Disassemble ................................................................................................................................................... 9
Inspect ............................................................................................................................................................ 9
Install ............................................................................................................................................................. 9
Adjust ............................................................................................................................................................. 9
Brake Pad Repair............................................................................................................................................... 10
Inspect ............................................................................................................................................................ 10
Remove ........................................................................................................................................................... 10
Install ............................................................................................................................................................. 10
Seals Repair ....................................................................................................................................................... 10
Remove ........................................................................................................................................................... 10
Install ............................................................................................................................................................. 11
Service Brake Repair ......................................................................................................................................... 11
Remove and Disassemble .............................................................................................................................. 11
Drain Lubricating Oil ............................................................................................................................... 11
Drain Coolant Oil ...................................................................................................................................... 18
Disconnect Brake Lines ............................................................................................................................ 18
Wheel End With Outer Bearing on Ring Gear Hub Journal H13.00-14.00XM (H300-330HD),
H16.00XM-6 (H360HD), and H10.00-12.00XM-12EC (H360HD-EC) .................................................... 18
Wheel End With Outer Bearing on Spindle Journal H8.00-12.00XM (H170-280HD),
H16.00-22.00XM-12EC (H400-500HD/HDS-EC) and H16.00-18.00XM/XMS-12
(H400-450HD/HDS) .................................................................................................................................. 19
Brake Disc Housing Assembly Wheel End .............................................................................................. 20
Brake Piston Housing ............................................................................................................................... 21
Brake Piston Housing and Wheel Spindle ............................................................................................... 22
Inspect ............................................................................................................................................................ 22
Clean .............................................................................................................................................................. 24
Assemble ........................................................................................................................................................ 25
Wheel Spindle............................................................................................................................................ 25
Brake Piston Housing ............................................................................................................................... 25
Piston Assembly ........................................................................................................................................ 27
Brake Disc Housing................................................................................................................................... 27
Duo-Cone Face Seal Into Brake Disc Housing and Into Hub ................................................................. 29
Check for Correct Installation of Duo-Cone Seal .................................................................................... 30

©2007 HYSTER COMPANY i

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Table of Contents Wet Brake System

TABLE OF CONTENTS (Continued)

Wheel Hub to Brake Disc Housing........................................................................................................... 31
Adjust ............................................................................................................................................................. 32
Fill Brake System With Coolant Oil......................................................................................................... 32
System Air Removal.................................................................................................................................. 33
Adjust Brake With New Disc Pack........................................................................................................... 33
Coolant Change Intervals ......................................................................................................................... 34
Coolant Draining and Filling.................................................................................................................... 34
Specifications...................................................................................................................................................... 36
Minimum Brake Disc Thickness................................................................................................................... 39
Hydraulic Fluid for Brake Actuation............................................................................................................ 39
Brake Coolant Specifications ........................................................................................................................ 39
Coolant Change Intervals ............................................................................................................................. 39
Hydraulic Fluid Specifications...................................................................................................................... 39
Troubleshooting.................................................................................................................................................. 39

This section is for the following models:

H16.00-18.00XM/XMS-12 (H400-450HD/HDS) [A236];

H16.00-22.00XM-12EC (H400-500HD/HDS-EC) [B214];
H8.00-12.00XM (H170-280HD) [F007, G007, H007];
H13.00-14.00XM (H300-330HD) [E019, F019, G019];
H16.00XM-6 (H360HD) [E019, F019, G019];
H10.00-12.00XM-12EC (H360HD-EC) [E019, F019, G019]

ii
1800 SRM 951 Description and Operation

General
This manual has description, operation, and repair pedal valve, two accumulators, oil cooler, two wet
procedures for components of the brake system. disc brakes, park brake, and park brake valve. See
Figure 1, Figure 2, and Figure 8.
The main parts of the system are the hydraulic
pump with charge valve, two brake pedals, brake

Description and Operation

The hydraulic pump (see Figure 1 and Figure 2) action. A separate oil cooling system circulates oil
supplies the oil to operate the brakes and cool the through the sealed case to cool the discs. The brake
brakes and the parking brake. Oil pressure for the pedal activates the brake treadle and controls the
brakes is maintained between 14.8 and 18.5 MPa flow of oil to the service brakes. Pushing the inch-
(2146.5 and 2683 psi). The accumulators have a ing pedal will at first control the declutch action and
precharge pressure of 9.0 ±0.5 MPa (1305 ±72.5 psi). further pushing will activate the brakes due to the
When the brake pedal is operated, the brake treadle mechanical coupling to the brake pedal.
allows oil to flow to the brake pistons. There are two
oil pressure checkpoints near the brake treadle. One PARKING BRAKE
detects pressure and is used for the brake lights and
the other one detects insufficient pressure and is The parking brake system uses a spring-applied
used for indicating/signaling at the instrument panel caliper and is installed at the rear of the differen-
and instruments. When the brake pedal is released, tial. Under normal conditions, the red knob on the
oil pressure in the brake cylinders is relieved to the instrument panel is pushed in, and an electrical
hydraulic tank. Brakes can be bled at the manifold. signal triggers the parking brake valve. Oil pressure
When pressure in the system reaches 18.5 MPa compresses the spring and the parking brake is re-
(2683 psi), the charge valve switches to provide pres- leased. The parking brake is applied by pulling out
surized oil for the cooling of the brakes. A return the red knob on the instrument panel. The parking
line carries the cooling oil back to the hydraulic tank brake valve position changes, and oil pressure in the
via a filter. A filter bypass is also provided. When parking brake cylinder is relieved. This causes the
pressure drops below 14.8 MPa (2146.5 psi), the springs to apply the brakes for parking. The spring
charge valve switches back to provide pressurized oil automatically applies the brake if the system loses
to the brake system. The parking brake is operated oil pressure. The minimum system oil pressure is
via the parking brake valve. 14.8 MPa (2146.5 psi).

SERVICE BRAKES OIL COOLER CIRCUIT

There is an oil-cooled brake assembly at each drive The oil for cooling of the brakes is cooled by the oil
wheel as shown in Figure 3. There are discs that ro- cooler. See Figure 4. In the event that measured oil
tate with the wheel hub and stationary discs that are temperature is above 97 C (206.6 F), a cooling fan is
locked to the brake housing. The discs are assem- activated. When the temperature of the oil drops be-
bled so that there is a friction (rotating) disc between low 92 C (197.6 F) the fan is switched off. The cooling
each stationary disc. A piston, moved by hydraulic system oil pressure is 0.1 MPa (14.5 psi).
pressure, pushes the discs together for the braking

1
Description and Operation 1800 SRM 951

1. PUMP/CHARGE VALVE 8. RH BRAKE

2. ACCUMULATORS 9. LH BRAKE
3. BRAKE TREADLE 10. PRESSURE CHECK PORTS
4. OIL COOLER 11. HYDRAULIC TANK
5. PARK BRAKE 12. MANIFOLD
6. PARK BRAKE VALVE 13. MANIFOLD
7. OIL FILTER 14. BLEEDER

Figure 1. Brake System Schematic

2
1800 SRM 951 Description and Operation

1. PUMP/CHARGE VALVE 9. LH BRAKE

2. ACCUMULATORS 10. MANIFOLD
3. BRAKE TREADLE 11. MANIFOLD
4. OIL COOLER 12. HYDRAULIC TANK
5. PARK BRAKE 13. PRESSURE SWITCH
6. PARK BRAKE VALVE 14. PRESSURE CHECK PORTS
7. OIL FILTER 15. BLEEDER
8. RH BRAKE

Figure 2. Brake System Arrangement

3
Description and Operation 1800 SRM 951

1. INNER BEARING 11. PLANETARY GEAR

2. WHEEL STUD 12. PLANETARY SPIDER
3. OUTER BEARING 13. WHEEL HUB
4. LOCK NUT 14. O-RING
5. PIN 15. FACE SEAL
6. MAGNETIC DRAIN PLUG 16. WET BRAKE DISC HOUSING
7. SUN GEAR 17. WET BRAKE PISTON HOUSING
8. SUN GEAR THRUST WASHER 18. SPINDLE
9. THRUST BUTTON 19. AXLE SHAFT
10. PLANETARY PINION SHAFT 20. OIL SEAL

Figure 3. Service Brake

Figure 4. Oil Cooler Circuit Pump

4
1800 SRM 951 Brake Treadle Valve Repair

Pressure Switch Replacement

1. Raise cab. See the section Operators Cab for
WARNING your lift truck.
Before disconnecting any hydraulic lines,
release pressure from hydraulic circuit as fol- 2. Put tags for identification on lines. See Figure 2.
lows: Disconnect lines from switch.
1. Shut engine OFF and completely lower
mast. Install blocks at wheels to prevent 3. Put caps on open lines. Disconnect electrical con-
vehicle from moving. nector.
2. Operate brake pedal until hydraulic pres-
4. Install new switch. Connect hydraulic lines and
sure is released.
connector at switch.
NOTE: There are two pressure switches, one for de-
5. Remove air from hydraulic system and check
tection of low pressure and the other detects when
pressure at switch as described in System Air
the brake pedal is applied and activates the brake
Removal.
lights.

Accumulators Replacement
2. Operate brake pedal until hydraulic pres-
WARNING sure is released.
The accumulator has a pressure charge and
can cause an injury if the pressure is released 1. Put tags for identification on lines. See Figure 2.
too fast. Follow the manufacturer’s instruc- Slowly disconnect hydraulic lines from accumu-
tions during removal and installation. lator to release any pressure slowly. Put caps on
open lines. Remove accumulator.
Before disconnecting any hydraulic lines,
release pressure from hydraulic circuit as fol- 2. Follow the manufacturer’s instructions during
lows: installation of the new accumulator. Tighten
1. Shut off engine and completely lower mast. bracket nuts. Connect lines.
Install blocks at wheels to prevent vehicle
from moving. 3. Operate system and check for leaks.

Brake Treadle Valve Repair

REMOVE AND DISASSEMBLE NOTE: The brake treadle valve is mounted to the
base of the operator’s cab in line with the brake
WARNING pedal.
Before disconnecting any hydraulic lines, 1. Put tags for identification on lines. Disconnect
release pressure from hydraulic circuit as fol- lines from valve. See Figure 2. Put caps on open
lows: lines.
1. Shut off engine and completely lower mast.
Install blocks at wheels to prevent vehicle 2. If valve assembly will be repaired or replaced,
from moving. remove bolts that fasten brake treadle valve as-
2. Operate brake pedal until hydraulic pres- sembly to floor plate of cab.
sure is released.

5
Parking Brake Valve Repair 1800 SRM 951

CLEAN AND INSPECT ASSEMBLE AND INSTALL

1. Install valve assembly using bolts that fasten
WARNING valve assembly to floor plate of cab.
Cleaning solvents are flammable and toxic and
can cause skin irritation. When using clean- 2. Install lines to brake treadle valve.
ing solvents, always follow the solvent manu-
facturer’s recommended safety precautions. 3. Operate system and check valve connections for
leaks. Remove air from hydraulic system as de-
Clean parts in solvent. Inspect spool and bores for scribed in System Air Removal.
scratches. If there are scratches or other damage,
parts must be replaced. Lubricate parts with clean
hydraulic oil for assembly.

Parking Brake Valve Repair

REMOVE CLEAN AND INSPECT

WARNING WARNING
Before disconnecting any hydraulic lines, Cleaning solvents are flammable and toxic and
release pressure from hydraulic circuit as fol- can cause skin irritation. When using clean-
lows: ing solvents, always follow the solvent manu-
1. Shut engine OFF and completely lower facturer’s recommended safety precautions.
mast. Install blocks at wheels to prevent
vehicle from moving. Clean parts in solvent. Inspect parts and bores for
2. Operate brake pedal until hydraulic pres- scratches. Replace valve if there are scratches or
sure is released. other damage. Lubricate parts with clean hydraulic
oil for assembly.
1. Put blocks in front and back of tires so the vehicle
cannot move. REPAIR
2. Disconnect electrical connector. Put tags for Install new O-rings at each port.
identification on hydraulic lines.
INSTALL
3. Disconnect lines from parking brake valve. See
Figure 2. Put caps on open lines. Remove valve. 1. Install parking brake valve. Connect lines.

2. Operate system and check for leaks and correct

operation of parking brake system. Remove air
from brake system as described in System Air
Removal.

6
1800 SRM 951 Parking Brake Caliper Repair

Parking Brake Caliper Repair

REMOVE 5. Slowly release pressure from accumulator. Dis-
connect hydraulic line at caliper. Put a cap on
WARNING open line.
Before disconnecting any hydraulic lines,
release pressure from hydraulic circuit as fol- WARNING
lows: Brake linings can contain dangerous fibers.
1. Shut off engine and completely lower mast. Breathing dust from these linings can be a can-
Install blocks at wheels to prevent vehicle cer or lung disease hazard. Do not make dust!
from moving. Do not clean brake parts with compressed
2. Operate brake pedal until hydraulic pres- air or by brushing. Use vacuum equipment
sure is released. approved for brake dust or follow the cleaning
procedure in this section. When calipers are
1. Put blocks in front and back of tires so the vehicle removed, do not make dust.
cannot move.
Do not sand, grind, chisel, hammer, or change
2. Remove cap. linings in any way that will make dust. Any
3. Loosen lock nut. changes to linings must be done in a restricted
area with special ventilation. Protective cloth-
4. Turn setscrew counterclockwise until brake pads ing and a respirator must be used.
no longer touch brake disc.
6. Remove bolts that hold caliper to bracket. See
Figure 5 and Figure 6. Remove caliper and brake
linings.

1. LOCK NUT 5. YOKE ASSEMBLY 9. SPECIAL SCREW (LONG)

2. FLAT WASHER 6. DISC BRAKE 10. HARDENED WASHER
3. CAPSCREW 7. LOCK NUT 11. BRAKE ADAPTER
4. HARDENED WASHER 8. SEAL ASSEMBLY 12. BRAKE DISC ASSEMBLY

Figure 5. Parking Brake Assembly

7
Parking Brake Caliper Repair 1800 SRM 951

1. BRAKE HOUSING 14. SETSCREW

2. RETAINING RING 15. LOCKING NUT
3. PISTON STOP 16. NUT
4. PISTON 17. COTTER PIN
5. CAP 18. O-RING SEAL
6. 145MM LONG BOLTS 19. O-RING SEAL
7. RETAINING CUP 20. O-RING SEAL
8. DUST BOOT 21. DISC SPRING
9. BRAKE PADS 22. WEAR PLATE
10. FRICTION SLEEVE 23. RAM
11. MAGNET 24. BLEEDER
12. CUP SEAL 25. WASHER
13. CUP SEAL 26. ADAPTER

Figure 6. Parking Brake Caliper

8
1800 SRM 951 Parking Brake Caliper Repair

DISASSEMBLE NOTE: All mounting and setting work must be car-

ried out on the brake when cold.
Disassemble caliper to remove and service as neces-
sary. 1. Remove cap.

INSPECT 2. Release lock nut and turn setscrew counterclock-

wise until ram comes to rest against face of pis-
Inspect parts and bores for scratches. If there are ton.
scratches or other damage, replace damaged parts.
Inspect rotor as shown in Figure 7. 3. Mount caliper to bracket and secure with bolts.

4. Mount pressure connection and apply the neces-

sary release pressure to brake until bank of disc
springs are completely pretensioned.

5. Adjust brakes.

ADJUST
NOTE: During this adjustment process, the parking
brake must be released and the disc springs preten-
sioned.

1. Put blocks in front and back of tires so the vehicle

cannot move.

2. Remove cap.

3. Release lock nut and turn setscrew clockwise un-

1. MAXIMUM ROTOR WEAR 1.5 mm (0.06 in.) til brake pads touch brake disc.
2. MINIMUM ROTOR THICKNESS 11.0 mm
(0.43 in.) 4. Turn setscrew counterclockwise and set clear-
3. ROTOR THICKNESS 13.0 mm (0.51 in.) ance specified. See Table 1.
Figure 7. Inspect Rotor for Parking Brake 5. Hold setscrew in position and tighten lock nut.
Caliper
6. Replace cap and tighten.
INSTALL
7. Bleed piston chamber using bleeder. See Fig-
NOTE: Brake setting is required after mounting new ure 6.
brake pads or brake disc, as well as during all repair
stages and in the event of insufficient braking per- 8. Operate brake valve several times and check
formance. braking efficiency of parking brake on a slope.

Table 1. Brake Pad Adjustment

Type Adjustment Screw Clearance mm (in.) Revolutions

Minimum 0.5 mm (0.020 in.) 1/4
Small M16 (size 8) Rated Clearance 1.0 mm (0.039 in.) 1/2
Maximum 1.5 mm (0.059 in.) 3/4
Minimum 1.0 mm (0.039 in.) 2/5
Large M20 (size 10) Rated Clearance 2.0 mm (0.079 in.) 4/5
Maximum 3.0 mm (0.118 in.) 1-1/5

9
Seals Repair 1800 SRM 951

Brake Pad Repair

NOTE: The brake pads themselves are maintenance 2. Release lock nut and turn setscrew clockwise un-
free. All that is required here is a check for damaged til it is flush with inside of piston.
parts, as well as, inspection to ensure that the brake
disc spins freely. 3. Press back ram bolt using a suitable screwdriver
until it comes to rest against piston.
INSPECT
NOTE: In the event there is insufficient clearance
The thickness of the brake lining must be subjected to remove brake pads, brake must be completely re-
to a visual inspection at regular intervals, which de- moved. To do this, pull 145 mm (5.708 in.) long bolts
pends on vehicle usage, but every 6 months at the lat- out of brake housing.
est. In the event of a minimal residual lining thick-
4. Depending on free space available, release one of
ness, these intervals must be reduced accordingly in
two 145 mm (5.708 in.) bolts, remove cotter pin,
order to avoid major damage to the brake or disk.
unscrew nut, and pull 145 mm (5.708 in.) long
• Small brake: Minimum residual thickness 1.0 mm
bolt out of brake housing. Remove brake pads.
(0.039 in.) per brake lining plate [6 mm (0.236 in.)
carrier plate thickness]
INSTALL
• Large brake: Minimum residual thickness 2.0 mm
(0.079 in.) per brake lining plate [8 mm (0.315 in.) NOTE: If magnets do not have sufficient force, they
carrier plate thickness] must also be replaced. Remove by prying out with a
screwdriver.
REMOVE
NOTE: When brake has been completely removed,
CAUTION pressure hose must be reconnected to brake housing.
Brake must then be bled.
If the pressure hose is too short, it must be dis-
connected in order to allow the brake to be re- 1. Replace brake pads and insert 145 mm (5.708 in.)
moved. Step 2 and Step 3 must be performed long bolts into brake housing. Verify magnets
beforehand. Then release pressure by actuat- have sufficient force to hold brake pads.
ing hand brake valve.
2. Secure to bracket with 145 mm (5.708 in.) long
NOTE: During this adjusting process, the parking bolts, nuts, and cotter pins.
brake must be released.
3. Adjust brakes. See Adjust.
1. Release cap and unscrew. See Figure 6.

Seals Repair
REMOVE 3. Remove piston stop and remove retaining ring
from housing.
1. Release lock nut and turn setscrew clockwise un-
til it is flush with inside of piston. 4. Remove bank of disc springs and piston.

2. Release pressure by actuating hand brake valve;

then remove pressure hose and completely re-
move brake. The disc springs are now completely
depressurized.

10
1800 SRM 951 Service Brake Repair

INSTALL NOTE: When replacing piston, sliding and sealing

surfaces must be greased lightly using lubricating
CAUTION grease.
Verify mounting direction of seal rings, other- 1. Replace seals as needed.
wise leaks may occur.
2. Replace remaining individual parts in reverse or-
der of removal.
CAUTION
When mounting new seal rings, use caution 3. Install caliper assembly and adjust. See Adjust.
not to damage sealing lip by using a suitable
mounting needle with rounded edges.

Service Brake Repair

The service brake assemblies are hydraulically actu- Do not work under a vehicle that is supported
ated wet brakes. Most repairs are seal replacement only by jacks. Jacks can slip or fall over. Seri-
at the hub and brake disc housing. Replace these ous personal injury can result.
seals any time the hub is removed. See Figure 8.
1. Verify vehicle is on level surface.
REMOVE AND DISASSEMBLE
2. Place blocks under wheels not being serviced to
NOTE: Disassembly of the wet disc brake is required keep vehicle from moving.
to replace a leaky seal or worn brake disc pack. Vari-
3. Raise vehicle so that wheels of axle to be serviced
ous fluids must be drained from the wheel ends. Pre-
are off the ground. Support vehicle with safety
pare the truck as follows:
stands. See the section Periodic Maintenance
for your lift truck.
WARNING
Allow the brakes to cool to ambient tempera- 4. Remove wheel nuts and dual tire/rim assemblies
ture (cool to the touch) before draining fluid. from both wheel ends.
Wear protective gloves. Personal injury can re-
sult. Drain Lubricating Oil

Use only the type of fluid specified by the 1. Rotate wheel ends so magnetic drain plug in
equipment manufacturer. Do not use or mix planetary spider is at bottom. See Figure 9 and
different types of fluid. An incorrect fluid can Figure 10.
damage the rubber parts of the assemblies, 2. Place a suitable container under wheel end.
which could cause loss of braking and serious Remove magnetic drain plug from spider, then
personal injury. drain lubricant. Dispose of lubricant according
Do not reuse hydraulic fluid or coolant. Used to local recommendations.
fluid may be contaminated and can cause in- 3. If necessary, remove magnetic drain plug from
correct operation, which can result in serious bottom of brake piston housing. Drain and dis-
personal injury and damage to components. pose of lubricant from carrier center section. See
Figure 11, Figure 12, and Figure 13.
WARNING
Block the wheels to prevent the vehicle from
moving. Support vehicle with safety stands.

11
Service Brake Repair 1800 SRM 951

1. BRAKE DISC HOUSING 13. BRAKE BLEEDER SCREW

2. PISTON 14. FORCED COOLING INLET PLUG
3. D-SEAL 15. BRAKE PISTON HOUSING
4. D-SEAL 16. PISTON RETURN SPRING
5. ADJUSTING SCREW 17. SHOULDER BOLT
6. ADJUSTING SCREW JAM NUT 18. HARDENED WASHER
7. PLUG ASSEMBLY, SERVICE BRAKE INLET 19. STATIONARY DISC
8. CAPSCREW 20. FRICTION DISC ASSEMBLY
9. HARDENED WASHER 21. STATIONARY DISC LOCKING DOWEL PIN
10. MAGNETIC DRAIN PLUG (COOLANT) 22. SEAL RING
11. AIR EVACUATION PLUG (COOLANT) 23. DUO-CONE FACE SEAL HALF
12. FORCED COOLING OUTLET PLUG

Figure 8. Wet Brake System

12
1800 SRM 951 Service Brake Repair

1. SPINDLE 12. SUN GEAR

2. OIL SEAL 13. SUN GEAR THRUST WASHER
3. WHEEL HUB 14. LOCK
4. WHEEL STUD 15. MAGNETIC DRAIN PLUG
5. WHEEL HUB O-RING 16. RING GEAR HUB
6. OUTER BEARING 17. PLANETARY SPIDER
7. PLANETARY GEAR 18. INNER BEARING
8. O-RING 19. FACE SEAL
9. PLANETARY PINION SHAFT 20. WET DISC BRAKE HOUSING
10. ADJUSTING NUT 21. WET BRAKE PISTON HOUSING
11. THRUST BUTTON 22. AXLE SHAFT

Figure 9. Wheel End Cross Section H13.00-14.00XM (H300-330HD), H16.00XM-6 (H360HD), and
H10.00-12.00XM-12EC (H306HD-EC)

13
Service Brake Repair 1800 SRM 951

1. INNER BEARING 11. PLANETARY GEAR

2. WHEEL STUD 12. PLANETARY SPIDER
3. OUTER BEARING 13. WHEEL HUB
4. LOCK NUT 14. O-RING
5. PIN 15. FACE SEAL
6. MAGNETIC DRAIN PLUG 16. WET BRAKE DISC HOUSING
7. SUN GEAR 17. WET BRAKE PISTON HOUSING
8. SUN GEAR THRUST WASHER 18. SPINDLE
9. THRUST BUTTON 19. AXLE SHAFT
10. PLANETARY PINION SHAFT 20. OIL SEAL

Figure 10. Wheel End Cross Section H8.00-12.00XM (H170-280HD), H16.00-22.00XM-12EC

(H400-500HD/HDS-EC) and H16.00-18.00XM/XMS-12 (H400-450HD/HDS)

14
1800 SRM 951 Service Brake Repair

1. MAGNETIC DRAIN PLUG 16. OUTER THRUST WASHER

2. SETSCREW 17. PLANETARY PINION SHAFT
3. PLANETARY SPIDER 18. OUTER BEARING CONE
4. THRUST BUTTON 19. OUTER BEARING CUP
5. SNAP RING 20. O-RING
6. PLANETARY SUN GEAR 21. WHEEL NUT
7. THRUST WASHER 22. HUB
8. PLANETARY RING GEAR 23. WHEEL STUD
9. PIN 24. FACE SEAL ASSEMBLY
10. SPINDLE NUT 25. INNER BEARING CUP
11. FLAT WASHER 26. INNER BEARING CONE
12. CAPSCREW 27. OIL SEAL ASSEMBLY
13. SNAP RING 28. SPINDLE
14. INNER THRUST WASHER 29. SHAFT
15. PLANETARY PINION GEAR 30. WET DISC BRAKE ASSEMBLY

Figure 11. Wheel End H8.00-12.00XM (H170-280HD)

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