PL 41702 en 07

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9MP Powder Feeder

Plasma / Combustion Spraying


Parts List
PL 41702 EN 07

© Oerlikon Metco - June 2018


Oerlikon Metco (US) Inc.
1101 Prospect Avenue
Westbury NY 11590
+1 516 334 1300
+1 516 338 2414

www.oerlikon.com/metco

Spare Parts Categories

C = Consumable Parts
Parts subjected to major wear during normal operation. These parts require replacement on a regu-
lar basis.

Recommended in order to avoid downtimes.

W = Wear Parts
Parts used for maintenance service. These parts are likely and expected to wear out during the life
of the product.

Wear parts are not subject to warranty.

K = Critical Parts
Parts recommended in order to guarantee maximum availability of component. This prevents down-
time caused by delay in procurement.

i
Warranty Disclaimer
Installing non-Oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.
9MP Powder Feeder

1 List of Recommended Spare Parts, 9MP


42

15

94

108
99 63
109
110

64

104 114

15
9mp_spares

Item
No. Description Qty. Cat Catalog No. Order No.
15 Filter Element 3 C 6MP427 1001335
42 Neon Bulb (pkg. 3) 5 K KR414 1002022
63 Fuse (1 amp, 3AG, Slo-Blo) (pkg. 5) 1 K 3M574 1000706
64 Fuse (0.5 amps, 3AG, Slo-Blo) (pkg. 5) 1 K 9MP51 1001719
94 Hopper Latch Package 1 W 4MP144 1000879
99 Hopper Base Latch 1 W 4MP188 1000895
104 Hopper Base Filter Package 1 W 4MP164 1000889
108 Powder Port Shaft Assembly “A” 1 C 4MP153 1000884
109 Powder Port Shaft Assembly “B” 1 C 4MP156 1000887
110 Powder Port Shaft Assembly “C” 1 C 4MP157 1000888
114 Turbine Vibrator Assembly 1 C 9MP58506 1059221
162 Spare Seal Package 1 W 9MP63 1001727

PL 41702 EN 07 3
9MP Powder Feeder

2 Parts List for 9MP Powder Feeder


9MP Powder Feeder 9MP 1019867
9MP Powder Feeder (Laser Clad) 9MP-LC 1076414

2.1 Cabinet and Hopper Carriage

1 2

20 3

5
18
6
19

17

9
16 8
2 3

4 5

14 15 13 12
10 11

9mp_cabinet

4 PL 41702 EN 07
9MP Powder Feeder

Item
No. Description Qty. Catalog No. Order No.
1 Hopper Assembly (See “Hopper Assembly” on page 10.) 1 9MP40 1001715
2 Ball Bearing 3 RG69 1002359
3 Detent Button 2 9MP11 1032492
4 Spring Plunger 1 9MP13 1032495
5 Guide Wheel 2 9MP12 1036953
6 Bulkhead Fitting 1 4MP811 1000931
7 O-ring 2 6MP129 1001323
8 Multitube Socket 1 9MP14 1001694
9 Socket Terminal 4 ATC603 1021557
10 Plug Terminal 1 ATC609 1001762
11 O-ring (pkg. of 5) 1 DJP13 1001904
12 Truck Assembly (includes item 13) 1 9MP67 1005534
13 (1) Swivel Caster 4 9MP20554 1062053
14 Filter 2 6MP426 1001334
15 Filter Element 2 6MP427 1001335
16 Exhaust Pinch Valve Assembly 1 9MP45 1001718
17 Vibration Isolation Pad 1 9MP40915 1005538
18 Load Cell 1 9MP70 1001730
19 (2) Load Cell (20 Kg.) — 9MP55778 1032514
20 Cabinet Door 1 9MP10 1039193
1. Original casters are welded to truck. Remove and replace wheel and axial only.
2. 9MP-LC

2.2 Tube Fittings


Some of the tube fittings below are used throughout the 9MP. They are not indexed or identified in
the parts list. Use the descriptions below to identify them for replacement.

21 22 27
23 24 25 26
28

tube_fittings

Item
No. Description Catalog No. Order No.
21 Elbow, 1/4” Tube X 1/4” NPTM 9MPDJ45600 1038054
22 Elbow, 1/4” Tube X 1/8” NPTM 9MPDJ45601 1038055
23 Tube Fitting, 1/4” Tube X 1/8” NPTM PPC45602 1064437
24 Tube Fitting, 1/4” Tube X 1/4” NPTM 9MP45603 1083012
25 Elbow, 3/8” Tube X 1/4” NPTM 9MP45605 1083013
26 Elbow Wye, 1/4” Tube X 1/8” NPTM 9MP49493 1083014
27 Elbow Wye, 1/4” Tube X 1/4” NPTM 9MP49494 1083015
28 Tube Fitting, 1/2” Tube X 1/2” NPTM PPC51488 1064436

PL 41702 EN 07 5
9MP Powder Feeder

2.3 Upper Panel Assembly

32
29 30 31

33

erlikon
oerlikon 9MP
metco Closed Loop Powder Feed Unit

41 42
34

40 42

35
39

38

36

9mp_upper_pnl_assy 37

Item
No. Description Qty. Catalog No. Order No.
29 Front Panel Assembly (includes keypad) 1 9MP65 1032526
30 Display Module 1 9MP18 1001703
31 Flowmeter 1 9MP19 1001704
32 Flowmeter Window 1 9MP20 1036019
33 Restraining Cable 1 9MP16 1061604
34 Pressure Gauge, 100 psi 1 4RC55 1000955
35 Regulator, 1-50 psig 1 9MP23 1001705
36 Regulator, 1-50 psig 1 9MP24 1020729
37 Pressure Gauge, 60 psi 1 CPU475 1020800
38 Capacitor (.01 uf, 1000 V) 3 7MC216 1005302
39 Rocker Switch 1 9MP41 1036062
40 Light (Amber) 2 7MC54 1001534
41 Light (Red) 1 7MC53 1006229
42 Neon Bulb 3 KR414 1002022

6 PL 41702 EN 07
9MP Powder Feeder

2.4 Upper Bulkhead Component Assembly

43 44 45 46 47 48

49
59

50

51
55

56

58 52

57

14
15

9mp_G45601-3

56 55 54 53

Item
No. Description Qty. Catalog No. Order No.
14 Filter 1 6MP426 1001334
15 Filter Element 1 6MP427 1001335
43 Mother Board 9MP Feeder 1 9MP2525 1001706
44 Load Cell Board 1 9MP28 1006214
45 Core Module (CPU) (includes item 46) 1 9MP2026 1032499
46 Compact Flash Card (programmed) 1 9MP56431 1032517
47 Input / Output Board 1 9MP27 1001708
48 Mini-Module Rack 1 9MP29 1032505
49 AC Output Module (Blk) 5 9MP31 1001709
50 Watchdog Timer (Blu) 1 9MP33 1001712
51 AC Input Module (Yel) 3 9MP32 1001710
52 Transformer (1T) 1 9MP35 1016510
(Continued on next page.)

PL 41702 EN 07 7
9MP Powder Feeder

(Continued from preceding page.)


Item
No. Description Qty. Catalog No. Order No.
53 Relief Valve 1 4MP145 1000880
54 Pressure Transducer,0-15 PSI (1PT) 1 9MP36 1001713
55 Ribbon Cable (Parallel Port; older versions only) 1 9MP89 1069446
56 Ribbon Cable (Serial Port) 1 9MP88 1069445
57 Ribbon Cable (MB Display) 1 9MP91 1069448
58 Ribbon Cable (Analog/Digital Output) 1 9MP92 1069449
59 Ribbon Cable (MB Battery) 1 9MP90 1069447

2.5 Connector Panel Assembly

60 61 62 63 65 64 65 66 67

9mp_conn_pnl

Item
No. Description Qty. Catalog No. Order No.
60 Bulkhead Fitting 1 4MP64 1036111
61 Hose Fitting 1 2H2 1000495
62 Receptacle - 5 Terminal - Female 1 5CO26 1031875
63 Fuse (1 amp, 3AG, Slo-Blo) (pkg. of 5) 1 3M574 1000706
64 Fuse (0.5 amps, 3AG, Slo-Blo) (pkg. of 5) 1 9MP51 1001719
65 Fuse Holder 2 6MP361 1001332
66 Bulkhead Fitting 1 4MP13 1031767
67 Hose Fitting 1 M46 1028711

8 PL 41702 EN 07
9MP Powder Feeder

2.6 Lower Panel Components Assembly

68 69

70

71

72

73

78

76

9mp_lower_pnl_comp_assy

76 77 75 74

Item
No. Description Qty. Catalog No. Order No.
68 Power Supply 1 9MP37 1016511
69 Bridge Rectifier 1 4HE32 1031745
70 Solenoid Valve 1 RC52 1002346
71 Street Tee Fitting 1 5C193 1005193
72 Regulator (1-50 psig) 1 9MP23 1001705
73 Relay DPDT 120 VAC 2 CNR31 1005800
74 Regulator, Electro-Pneumatic, 0-15 psig 1 9MP38 1065072
75 Inline Restrictor 1 DJP24 1022218
76 Solenoid Valve 2 4MP98 1000943
77 Gasket (pkg. of 10) 2 DJP27 1001909
78 Line Filter 1 4MP843 1031813

PL 41702 EN 07 9
9MP Powder Feeder

2.7 Hopper Assembly

79
88

91
92

80
89

81

93
82
94

83

95
84
90

85

96
86

87 (See “Hopper Base


Assembly” on
page 12.)

97
10 11
98

1
3 2

5 4

9mp_hopper_assy

10 PL 41702 EN 07
9MP Powder Feeder

Item
No. Description Qty. Catalog No. Order No.
1 Hopper Assembly (complete) 1 9MP40 1001715
9 Socket Terminal 1 ATC603 1021557
10 Plug Terminal 4 ATC609 1001762
11 O-ring, 0.170 X 0.048 (pkg. of 5) 4 DJP13 1001904
79 Hopper Cover 1 4MP243 1031783
80 O-ring, 7.84 X 0.139 Buna-N 1 4MP241 1000911
81 Relief Valve 1 4MP145 1000880
82 Bushing 1 9MP47580 1090668
83 O-ring, 0.864 X 0.070 (pkg. of 3) 1 10E46 1000100
84 Hopper Window 1 4MP242 1031782
85 O-ring, 170mm X 4mm Buna 1 4MP244 1000912
86 Washer 1 4MP138 1000877
87 Nut 1 4MP137 1000876
88 Filter Assembly 1 4MP298 1000913
89 Tetraseal Ring, 7.234 x 0.134 1 4MP227 1000910
90 Filter Base 1 9MP61 1001726
91 Filter Holder 1 9MP48680 1039223
92 Filter, ½” OD 1 4MP373 1000920
93 Seal (pkg. of 4) 3 6MP367 1001333
94 Hopper Latch Package 4 4MP144 1000879
95 Tetraseal, 7.484 x 0.134 1 ATC214 1001755
96 Hopper (includes items 94 & 95) 1 9MP47614 1091870
97 Multitube Plug (includes item 98) 1 ATC608 1001761
98 Multiplug Locking Nut 1 9MP108514 1076884

PL 41702 EN 07 11
9MP Powder Feeder

2.7.1 Hopper Base Assembly

103 110
109
105 108 112 111
106 104
99
107
100
101
102 115
113

116

114

117

118

9mp_hopper_base

Item
No. Description Qty. Catalog No. Order No.
99 Hopper Base Latch 1 4MP188 1000895
100 3 4 1001562
Screw 8-32 X /8 (pkg. of 4) 7MP295

101 Lock Washer, Split Spring (pkg. of 4) 4 PPG27138 1028776


102 Spacer Shim 1 — —
103 Screw, 8-32 X 3/16 2 — —
104 Filter Package (incl. items 105-107) — 4MP164 1000889
105 Filter Adapter Nut Assembly (incl. item 106) 1 4MP215 1000907
106 Hopper Base Filter 1 4MP165 1000890
107 O-ring, Buna, 0.676 x 0.07 in. (pkg. of 3) 1 K46-2D 1002008
108 Powder Port Shaft Assembly “A” Complete (See page 13.) — 4MP153 1000884
109 Powder Port Shaft Assembly “B” Complete (See page 13.) 1 4MP156 1000887
110 Powder Port Shaft Assembly “C” Complete (See page 13.) — 4MP157 1000888
111 Screw (pkg. of 5) 2 P62 1002156
112 Lock Washer (pkg. of 6) 2 6MP317 1001329
113 Hopper Base and Plug Assembly 1 9MP62 1032525
114 Turbine Vibrator Assembly 1 9MP58506 1059221
115 O-ring, Buna, 2.234 x 0.139 in. (pkg. of 2) 2 3M531 1000703
116 O-ring, Buna 27 x 6 mm (pkg. of 2) 4MP142 1000878
117 Lock Washer 1 CU473 1005812
118 (1) Cap Screw, 1/4-20 X 2 -1/4 in. 1 9MPDJ42263 1071014
1. This screw is too short for older Hopper Base and Plug Assemblies. For older powder feeders,
procure screw locally, 1/4-20 X 2-5/8 in.

12 PL 41702 EN 07
9MP Powder Feeder

2.7.2 Powder Port Shaft Assembly

123
120 121 122
129

119

122
124
121

128
125

127
126

9MP_powderport

Item Qty.
Catalog
(1)
No. Description No. Order No.
7 O-ring, 0.208 X 0.070 (pkg. of 2) 1 6MP129 1001323
119 O-ring, 0.301 X 0.070 (pkg. of 4) 1 4MP154 1000885
120 Threaded Insert 1 4MP951 1000939
121 Ferrule (pkg. of 2) 2 DJP117 1005857
122 Nut (pkg. of 2) 2 4MP952 1000940
Pickup Shaft Options
123 Pickup Shaft Insert “A” (optional) (includes item 121) — 4MP950-A 1000936
124 Pickup Shaft Insert “B” (includes item 121) 1 4MP950-B 1000937
125 Pickup Shaft Insert “C” (optional) (includes item 121) — 4MP950-C 1000938
126 (2) Pickup Shaft Insert “E” (optional) (includes item 121) — DJP116 1001898
127 O-ring, 0.426 X 0.070 (pkg. of 4) 1 4MP155 1000886
Flanged Coupling Options
128 Flanged Coupling (for black hose and Pickup Shaft Insert “A” or “B”) 1 4MP953 1000941
129 Flanged Coupling (for orange hose and Pickup Shaft Insert “C”) — 4MP954 1000942
Complete Pickup Shaft Assemblies
108 Powder Port Shaft Assembly “A”, Complete (Refer to AI 43562.) — 4MP153 1000884
109 Powder Port Shaft Assembly “B”, Complete (Refer to AI 43562.) 1 4MP156 1000887
(2) Powder Port Shaft Assembly “C”, Complete (Refer to AI 43562.) — 1000888
130 4MP157

131 (3) Powder Port Shaft “D” (1-piece; includes items 7, 119 & 127) — 4MP210 1000905
1. Items with no quantity are optional.
2. Supplied standard with 9MP-LC.
3. Special applications

PL 41702 EN 07 13
9MP Powder Feeder

3 Additional Equipment

3.1 Hoses and Cables


Item
No. Description Qty. (1) Catalog No. Order No.
Carrier Gas Hoses
132 Carrier Gas Hose 4.6m (15’) 1 AJ10 1001746
133 Carrier Gas Hose 9.8m (32’) — 9MP220 1000726
Air Vibrator Hoses
134 Air Vibrator Hose 4.6m (15’) 1 PB30 1002188
135 Air Vibrator Hose 9.1m (30’) — 3M815 1000725
Powder Feed Hoses (Powder Feeder to Spray Gun)
136 Black, 2.74 m (9’), 4.8 mm (3/16”) ID 1 4MP195 1000897
137 Black, 4.57 m (15’), 4.8 mm (3/16”) ID — 9MP335 1000917
138 Black, 9.14 m (30’), 4.8 mm (3/16”) ID — 9MP200 1000898
Black, (Length made to order; max. 30 m (100’),
139 — PFHBLKCTO 1034353
4.8 mm (3/16”) ID)
140 Orange, 2.74 m (9’), 3.2 mm (1/8”) ID 1 4MP194 1000896
141 Orange, 4.57 m (15’), 3.2 mm (1/8”) ID — DJP335 1001910
142 Orange, 9.14 m (30’), 3.2 mm (1/8”) ID — DJP200 1001908
143 Orange, 15.15 m (50’), 3.2 mm (1/8”) ID — DJ601 1001843
Orange, (Length made to order; max. 30 m (100’),
144 — PFHORGCTO 1034385
3.2 mm (1/8”) ID)
145 Blue, 2.74 m (9’), 2.4 mm (3/32”) ID — DJP710-10 1001931
146 Blue, 4.57 m (15’), 2.4 mm (3/32”) ID — DJP710-15 1001932
147 Blue, 9.14 m (30’), 2.4 mm (3/32”) ID — DJP710-30 1001933
Blue, (Length made to order; max. 30 m (100’),
148 — PFHBLUCTO 1034386
2.4 mm (3/32”) ID)
Strain Relief Hoses (Hopper to Bulkhead Fitting)
149 Braided Hose, 0.46 m (18”) L, 4.8 mm (3/16”) ID 1 9MP821 1000932
150 Braided Hose, 0.46 m (18” ) L, 3.2 mm (1/8”) ID — 9MP819 1001735
151 Braided Hose, Blue, 0.46 m (18”) L, 2.4 mm (3/32”) ID — DJP705 1001929
Cables
152 Power Adapter Cable 1 9MP21 1032501
153 Feeder to Controller Cable 1 9MP80 1016512
1. Items with no quantity are optional.

14 PL 41702 EN 07
9MP Powder Feeder

3.2 Tools and Spares


Item
No. Description Qty. (1) Catalog No. Order No.
154 Spanner Wrench 1 4MP167 1000891
155 Leak Check Fitting — 9MP8 1032529
156 Gas Calibration Adapter — 9MP965 1001738
157 Calibration Weight Set — 9MP966 1005536
158 Powderlube 1 9MP119 1002137
159 Tubing, White, Soft, 1m (3’) — 9MP58520 1051696
160 Tubing Polyurethane, 3.5m (12’) — 9MPDJ57972 1038059
161 Service Plug — 9MP971 1032534
162 Spare Seal Package (includes the following items:) 1 9MP63 1001727
7 O-ring, 0.208 X 0.070 1 6MP129 1001323
11 O-ring, 0.170 X 0.048 5 DJP13 1001904
83 O-ring, 0.864 X 0.070 2 10E46 1000100
85 O-ring, 170mm X 4mm Buna 1 4MP244 1000912
89 Tetraseal Ring, Cross-Section 0.134, DURO 7 1 4MP227 1000910
116 O-ring, 27mm X 6mm 1 4MP142 1000878
107 O-ring, 0.676 X 0.070 1 K46-2D 1002008
119 O-ring, 0.301 X 0.070 1 4MP154 1000885
127 O-ring, 0.426 X 0.070 1 4MP155 1000886
1. Items with no quantity are optional.

15 PL 41702 EN 07
9MP Powder Feeder

3.3 Accessories (Optional)

164

165 166

163

9mp_options

Item
No. Description Qty. Catalog No. Order No.
163 (1) Remote Control Assembly PKG54915 1050160
164 (1) Small Hopper (Refer to AI 108262.) 9MP960 1032531
165 Gun Handle — DJ125 1001800
166 Step-Down Transformer (200/220/240 VAC to 115 VAC) — 9MC420 1038025
1. Supplied standard with 9MP-LC.

16 PL 41702 EN 07

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