h5000 Installation Manual
h5000 Installation Manual
h5000 Installation Manual
Installation Manual
ENGLISH
www.bandg.com
Preface
As Navico is continuously improving this product, we retain the
right to make changes to the product at any time which may not be
reflected in this version of the manual. Please contact your nearest
distributor if you require any further assistance.
It is the owner’s sole responsibility to install and use the instrument
and transducers in a manner that will not cause accidents, personal
injury or property damage. The user of this product is solely
responsible for observing safe boating practices.
NAVICO HOLDING AS AND ITS SUBSIDIARIES, BRANCHES AND
AFFILIATES DISCLAIM ALL LIABILITY FOR ANY USE OF THIS PRODUCT
IN A WAY THAT MAY CAUSE ACCIDENTS, DAMAGE OR THAT MAY
VIOLATE THE LAW.
Governing Language: This statement, any instruction manuals,
user guides and other information relating to the product
(Documentation) may be translated to, or has been translated from,
another language (Translation). In the event of any conflict between
any Translation of the Documentation, the English language
version of the Documentation will be the official version of the
Documentation.
This manual represents the product as at the time of printing. Navico
Holding AS and its subsidiaries, branches and affiliates reserve the
right to make changes to specifications without notice.
Copyright
Copyright © 2016 Navico Holding AS.
Warranty
The warranty card is supplied as a separate document.
In case of any queries, refer to the brand web site of your display or
system:
www.bandg.com
Note: Used to draw the reader’s attention to a comment or some
important information.
Warning: Calibration
The safe operation of this equipment is dependent on accurate and
correct calibration. Incorrect calibration of this equipment may lead
to false and inaccurate navigational readings placing the yacht into
danger.
Caution: Cleaning
The use of alcohol or solvent-based cleaners will damage this
equipment and any warranty in force will be invalidated.
9 System introduction
10 H5000 system example
11 H5000 performance system example
12 H5000 typical autopilot system
13 Planning
13 Mounting locations
15 System architecture
15 NMEA 2000® device connection
16 Wiring guidelines
17 Network layout
18 Bridged network
19 Network power supply
32 Webserver
32 Connections
34 Expansion Modules
35 H5000 Expansion Module wiring
36 H5000 Expansion Module wiring example
37 Module Jumpers
42 Sensor Modules
43 Autopilot
43 H5000 Pilot Computer
43 General
43 Wiring
44 Power
44 Drive
45 Engage (Clutch)
45 Rudder
46 Simnet (Network)
46 Turning on for the first time
47 H5000 Pilot Controller
49 Commissioning
49 Dockside
57 Sea trial
58 Maintenance
58 General maintenance
59 Software upgrade
59 H5000 CPU
60 H5000 Pilot Computer / Pilot Controller
60 Graphic Display
61 Race display
61 Analog / Serial expansion module
61 Navico NMEA 2000 devices
61 Software update for remote devices
Proven in the world’s most testing environments, B&G offers the most
accurate and reliable systems used by blue water cruisers, single-
handed racers and record breakers alike, firmly establishing ourselves
as one of the leading innovators of the most highly advanced marine
electronics. B&G is renowned for tried and trusted solutions and is
ever evolving to offer the best technology to the customer.
This manual describes the standard system and then describes how
the system can be expanded.
2 3 4 5 6 7
12V
T
12V
8 9 10 11 12
14
15 16
PILOT
12V
17
13 12V
18
WIFI-1
12V
19 20
2 3 4 5 6 7 8
12V 12V
T
12V
9
10 12 13 14 15 16
9 11
17 18 19 19 20 22
21
25 23
12V 12V
27 28 24
26
5
T T
12V
6 8
11
9
12V 12V
10
7
DPT
No. Description No. Description
DST800 combined Speed
1 Masthead unit 7 / Depth / Temperature
sensor
2 Graphic Display 8 H5000 Pilot Computer
3 H5000 Pilot Controller 9 Rudder Feedback Unit
4 GPS antenna 10 Hydraulic Ram
Micro-C CAN bus
5 11 Compass
backbone
6 H5000 CPU
T
Micro-C Terminator 12V 12 Volt DC power
Displays
Choose the mounting locations carefully before you drill or cut.
Displays should be mounted so that the operator can easily use the
controls and clearly see the display screen. Ensure that the suncover
can be easily fitted and removed. Be sure to leave a direct path for all
of the cables. B&G displays are high-contrast and anti-reflective, and
are viewable in direct sunlight, but for best results install the display
out of direct sunlight. The chosen location should have minimal glare
from windows or bright objects.
The enclosure that the display is mounted in should be dry and well
ventilated. The ventilation of the space behind the unit should be
enough to prevent excessive heat build up as a combined result of
radiated heat off the heat sink, and sunlight heating of the enclosure.
In very small enclosures, also subject to heating from the sun, it may
be required to fit forced cooling.
Note: Graphic Displays should be located or mounted in such a way
as to retain access to the service port on the rear of the unit.
• A single drop cable has a maximum length of 6 m (20 ft). The total
length of all drop cables combined should not exceed 78 m (256 ft)
• The network has a maximum cable length of 100 m (328 ft), between
any two terminators
• The network needs to have a Micro-C Terminator at each end of the
backbone. A Micro-C Terminator can be one of the following:
• A Micro-C Terminator blank plug
• A 508 model wind transducer (where the mast cable is one end of
the backbone)
1 1
1 1
a c
2 2 2 2
T T
3 4
1 2
T T
T T
12V 12V
PILOT
12V
1 2
T T
12V
5 7
6
12V 12V
PT
3: Mark the hole positions, drill pilot holes and fix into position with
four self tapping screws.
Note: The lid comes away from the CPU. The 6 captive screws
remain fixed to the lid.
Note: Do not attach the terminal plug until the cable has been fed
through the cable grommet!
5 7
2
1 3 4 12
9 10
11
6 8
Connector layout
Color Description
1 1 Red 12 Volts
2
3
2 Black 0 Volts
3 - Screen
Masthead unit
Color Description
1 1 Black 0 Volts
2 2 Orange 12 Volts
3
4 3 - -
5 4 Red Wind angle phase
6 5 Green Wind angle phase
7
8 6 Blue Wind angle phase
7 Violet Wind speed
8 - Screen (if present)
Color Description
Sensor
1 0 Volts
Dependent
1 Sensor
2 12 Volts
2 Dependent
3 Sensor
4 3 5 Volts
Dependent
5
6
Sensor 0 - 5 Volts
4
Dependent (Analog 4)
Sensor 0 - 5 Volts
5
Dependent (Analog 3)
6 - Screen
Color Description
Sensor
1 0 Volts
Dependent
1 Sensor
2 12 Volts
2 Dependent
3 Sensor
4 3 5 Volts
Dependent
5
6
Sensor 0 - 5 Volts
4
Dependent (Analog 2)
Sensor 0 - 5 Volts
5
Dependent (Analog 1)
6 - Screen
Color Description
1
1 Black 0 Volts
2
3 2 Red 5 Volts
4 3 Green Pulse
4 - Screen
Color Description
1
1 Black Send
2
3 2 Red Return
4 3 - -
4 - -
Color Description
1 - -
1
2 2 - -
3 Sensor
4
3 Output
Dependent
Sensor
4 0 Volts
Dependent
+ -
12 Volts
1
2
0 Volts 3
4
Color Description
Sensor
1 TX_A (+)
Dependent
1
2 Sensor
2 TX_B ( - )
3 Dependent
4 Sensor
3 RX_A (+)
Dependent
Sensor
4 RX_B ( - )
Dependent
Color Description
Sensor
1 TX_A (+)
Dependent
1
2 Sensor
2 TX_B ( - )
3 Dependent
4 Sensor
3 RX_A (+)
Dependent
Sensor
4 RX_B ( - )
Dependent
Color Description
1
1 Red 12 Volts
2
3 2 Black 0 Volts
4 3 White Data high +ve
4 Blue Data low -ve
Note: Performing a factory reset will revert all CPU settings to their
default factory settings.
Ethernet port
WIFI-1
12V
Via Ethernet
1 Connect device to the CPU (as shown previously).
2 Make sure the computer you wish to connect with is within the same
IP address range as the CPU [192.168.0.XX].
3 Open web browser on the connected computer or device.
4 Type the IP address [ 192.168.0.2 ] into the web browser address bar
Note: Unit will attempt to select a DHCP server for 2 minutes after
power on. If the server is not detected the unit will revert to IP
address [ 192.168.0.2 ]
5 Once connected correctly the B&G H5000 Webserver home screen
will appear.
Note: It will say “Websocket: Connected” in the top right-hand
corner of the screen next to the help tab. If it says “Websocket: Not
Connected” then check the CPU and router power and connections.
2: Mark the hole positions, drill pilot holes and fix into position with
two self tapping screws
8 7 6 5 4 3 2 1
Connector A
Connector B
8 7 6 5 4 3 2 1
Masthead Unit
1 Screen
2 Orange
3 Black
4 -
5 Blue
6 Green
7 Red
8 Violet
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
Paddle Wheel
Sensor
1 Screen
2 -
3 Black
4 Red
5 -
6 -
7 -
8 Green
Masthead Paddle Wheel Sensor
Unit
Paddle wheel
Color Input
1 - Screen
2 - -
3 Black 0 Volts
4 Red 5 Volts
5 - -
8 7 6 5 4 3 2 1
6 - -
7 - -
8 Green Speed
Note: A link wire may be required (as shown) between terminals 3 & 6
and 6 & 8 depending on the sensor.
CONNECTOR B
(BOTTOM TERMINALS)
Color Input
1 - Screen
2 Red 12 Volts
3 Black 0 Volts
4 - -
5 Green HGSC Data out +
8 7 6 5 4 3 2 1
6 Blue HGSC Data out -
7 White HGSC Data in +
8 Yellow HGSC Data in -
2: Mark the hole positions, drill pilot holes and fix into position with
two self tapping screws
Note: If installing a 3D Motion Sensor ensure that it is installed
vertically and facing forwards towards the bow of the boat as shown
below.
Wiring
Access the terminals by removing the 6 captive screws in the H5000
Pilot Computer lid. Follow the same method as described for the
CPU.
2
5 8 9 11
30 A FUSE
POLARITY LEDS
ALARM 10
DRIVE RUDDER SIMNET
ENGAGE
SUPPLY DRIVE SCREEN NMEA0183 REMOTE
1
3 4 TERMINATION 7
Connector layout
1 2
Direct Color Description
1 Red 12 or 24 Volts
2 Black 0 Volts
Note: The power cable is hard wired directly to the supply terminal on
the PCB.
Drive
Note: The drive cable is hard wired directly to the drive terminal on
the PCB.
Reversing drive
Hydraulic drives and rotary drives need connection to the Engage
terminal for clutch operation.
H5000 Pilot
Rotary drive ENGAGE
DRIVE
Hydraulic ram
SOL GND
MOTOR
MOTOR
SOL-1
SOL-2
CMD
RET
CLUTCH MOTOR
Solenoid Valve
H5000 Pilot
DRIVE
SOL GND
MOTOR
MOTOR
SOL-1
SOL-2
SOL GND
SOL-1
SOL-1
Note: For solenoids with higher voltage (110/220 V AC or DC), use
external relays/solid state relays.
Engage (Clutch)
Color Description
1 2 Engage
1 Drive Dependant
Command
2 Drive Dependant Engage Return
Rudder
Color Description
1 2
1 Brown Frequency +
2 Grey Frequency -
Color Description
1 2 3 4
1 Red 12 Volts
2 Black 0 Volts
3 White Data high +ve
4 Blue Data low -ve
1
4 2
5 3
6 7
Keys
The H5000 Pilot Controller is operated by 8 keys. These are used to
operate the autopilot and adjust autopilot parameters.
1 MODE
Change the autopilot mode / Scrolls up in menu options / Increases
values. With active autopilot: Toggles between Wind mode and Auto
mode. Press and hold for further functions.
2 10º COURSE CONTROL STARBOARD
Change target course 10º Starboard / Activates Non Follow Up (NFU)
mode when in Standby mode
3 1º COURSE CONTROL STARBOARD
Change target course 1º Starboard / Activates Non Follow Up (NFU)
mode when in Standby mode / Enter menu
4 10º COURSE CONTROL PORT
Change target course 10º Port / Activates Non Follow Up (NFU) mode
when in Standby mode
5 1º COURSE CONTROL PORT
Change target course 1º Port / Activates Non Follow Up (NFU) mode
when in Standby mode / Exit menu
6 STBY
Disengage the autopilot
7 AUTO
Engage the autopilot
8 MENU
Enter the main menu / Scrolls down in the menu options / Decreases
values. Press and hold for 3 secs enters the lighting settings
Network
The H5000 Pilot Controller can be connected at any point on the
network.
Note: The H5000 Pilot Controller is only compatible with the B&G
H5000 Pilot.
Dockside
The dockside procedures are initiated from the commissioning
dialog.
Boat length
Set the boat length of the vessel.
Max starboard
The Max starboard angle is the angle read by the rudder feedback
unit before any adjustment is made.
1 Manually move the helm to starboard until the rudder stops at
starboard lock hard over. Press 1º Starboard key to confirm.
2 If the actual rudder angle is different from the angle displayed, correct
the reading with the Up/Down keys.
3 Confirm Rudder feedback calibration to starboard by pressing 1º
Starboard key.
Max port
The Max starboard angle is the angle read by the rudder feedback
unit before any adjustment is made.
1 Manually move the helm to port until the rudder stops at port lock
hard over. Press 1º Starboard key to confirm.
2 Adjust the displayed angle the same way as for starboard rudder.
3 Confirm Rudder feedback calibration to port by pressing 1º Starboard
key.
Note: Many boats have ±45° (90° H.O. - H.O.) rudder angle as standard.
So if you are not going to make any adjustment to the displayed
angle you should still highlight the reading and confirm. This is
necessary to prevent the rudder from hitting the end stops.
Drive engage
Drive engage has the following settings: Auto and Clutch.
Auto:
This setting is implemented for future use. Always use the Clutch
(default) setting.
Motor output
The Motor output (displayed as a percentage) is the amount
of available power needed to achieve correct rudder speed on
automatic steering (Maximum speed is used in NFU mode). This
setting will allow you to adjust the rudder speed to be different from
the one automatically set in the rudder test.
Rudder deadband
The rudder deadband function is adaptive and is continuously
updating. It prevents the rudder from hunting and the adaptive
function optimizes the deadband to the speed of the boat and the
load on the rudder.
Rudder feedback
Set the rudder feedback type from the available options
Cruising speed
Used if no speed info is available. It is used by the autopilot system to
calculate steering parameters. Decrease this value if the pilot is over
active.
Rudder test
Note: If the boat uses power assisted steering, it is important that the
engine or electric motor used to enable the power assist steering be
turned on prior to this test.
After a few seconds the H5000 Pilot Computer will issue a series
of port and starboard rudder commands and automatically verify
correct rudder direction.
It detects minimum power to drive the rudder and reduces the
rudder speed if it exceeds the maximum preferred speed (8°/sec.) for
autopilot operation.
The Rudder test is verified by the display showing Completed Rev.
motor, Completed Solenoids, or Failed. If Failed is displayed, check for
correct electrical connection.
Bring the rudder to the position where the boat steers straight, then
activate the Sea Trial->Rudder Mid Point option to save the rudder
zero parameter.
After setting the rudder mid point engage the pilot in Auto mode
and complete some large turns, larger or equal to 90 degrees, using
the 10 degree dodge key.
This will confirm the pilot controller can engage the pilot and
control the rudder drive. By completing some large turns the pilot
will initialize the internal steering parameters prior to the auto tune
process.
Too much
Set course
rudder
• Too little Rudder gain and the autopilot fails to keep a steady course
• Too much Rudder gain gives unstable steering and reduces speed
• Low speed requires more rudder gain than high speed
Counter rudder
Counter Rudder is the parameter that counteracts the effect of the
boat’s turn rate and inertia. For a short time period it is superimposed
on the proportional rudder response caused by the heading error. It
may sometimes appear as if it tends to make the rudder move to the
wrong side (counter rudder).
The best way of checking the value of the Counter Rudder setting
is when making turns. The figures illustrate the effects of various
Counter Rudder settings.
New
Correct setting of course
counter rudder, ideal
response
Sea trial
After completing the autopilot calibration and all settings in the
installation menu, you will need to perform a final sea trial.
Note: The sea trial should be conducted in open waters at a safe
distance from other traffic.
Software upgrade
To find out the latest version of software available for your device go
to the B&G website www.bandg.com
1 Save .upd file to a USB Stick. (Must be in the root folder and not a
subfolder)
2 Turn off power to the CPU
3 Remove the CPU lid
4 Insert USB stick into the USB port
5 Turn on power to the CPU
6 The CPU will automatically recognize the .upd file and begin the
upgrade process
7 To indicate the upgrade is in progress the USB LED on the top of the
CPU will flash green
8 When the USB LED turns solid green (stops flashing) the upgrade
process is complete
9 Remove the USB stick, the CPU will automatically reboot
Note: A solid red light on the USB LED indicates the upgrade was
unsuccessful. Check your .upd file and USB stick and repeat the
process. If you continue to experience difficulties updating the
software please seek assistance from a B&G specialist.
Graphic Display
To upgrade the Graphic Display software to the latest version save
the .upd file (upgrade file) to a USB memory stick. (Must be FAT or
FAT32 format, NTFS is not supported)
1 Save .upd file to a USB Stick (Must be in the root folder and not a
subfolder)
2 Turn off power to the Graphic Display
3 Remove the service port cap on the rear of the display by unscrewing
it anti-clockwise using a suitable coin
4 Place USB stick into the USB port
5 Turn on power to the Graphic Display
6 The display will automatically recognize the .upd file and begin the
upgrade process
7 The display will show a message indicating the software upgrade is in
progress
8 The display will show a message once the software upgrade is
complete
9 Remove the USB stick, the Graphic Display will automatically reboot
10 Replace the service port cap
114.0 mm (4.49")
Product Outline
184.5 mm (7.26")
Sun Cover Outline
114.0 mm (4.49")
Product Outline
184.5 mm (7.26")
Sun Cover Outline
196.0 mm (7.72")
92.0 mm (7.68")
65.5 mm (2.58")
114 mm (4.49")
76.5 mm (3.01")
Sun Cover Outline
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