Chapter 2

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Chapter 2

Review of Related Literature

Review of Related Literature

This section explores many written materials such as books, journals and

magazines with various authors and writers that are important for the course of

the study and are therefore relevant for researchers and readers.

Elements of Induction Heating

Induction heating is a process that uses metals or other conductive

materials to bond, solidify or soften. Induction heating offers an attractive

combination of speed, constancy and control for many modern production

processes.

Since the 1920s, the fundamental principles of induction heating have

been understood and applied to development. The technology developed rapidly

during World War II to meet urgent wartime requirements for a fast, reliable

process of hardening parts of metal engines. More recently, the focus on lean

manufacturing methods and the emphasis on improved quality control has led to

the discovery of induction engineering, together with the development of all solid

state induction power supplies that are precisely controlled.

What makes this method of heating so unique? A torch or open flames are

applied directly to the metal part in the most common heating methods. Yet heat

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is actually induced within the component itself through the flow of electrical

currents with induction heating.

Induction heating is based on the unique characteristics of radio frequency

energy— that portion of the electromagnetic spectrum below infrared and

microwave power. Since heat is transferred to the product through

electromagnetic waves, the part never comes into direct contact with any flames,

the inductor itself is not getting hot and there is no contamination of the product.

The system becomes very repeatable and controllable when properly set up.

Working principle of Induction heating

It helps to have a fundamental understanding of electricity principles. An

alternating magnetic field is created when an alternating electrical current is

applied to a transformer's primary. If the transformer's secondary is located within

the magnetic field, an electrical current will be induced, according to Faraday's

Law.

The induction heating system consists of an alternating current source, an

induction coil, and the heated work part. The underlying fundamental phenomena

of induction heating is best understood in terms of the relations between the coil

and the workpiece; In this case, the role of the power supply is only taken into

consideration in terms of the frequency and magnitude of the ac current supplied

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to the coil. The electrical and thermal effects caused by its coupling with the coil

in the workpiece are thus deduced (Elements of Induction Heating, 1988).

A solid state RF power supply sends an AC currents through an inductor,

often a copper coil, in a basic induction heating setup, and the part to be heated

which is the piece of work is placed inside the inductor. The inductor acts as the

primary transformer and the heated component becomes a secondary short

circuit. When a metal part is put inside the inductor and enters the magnetic field,

the part induces rotating eddy currents.

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References

A. Books

Stanley Zinn & Lee Semiatin, Elements of Induction Heating, Design, Control and

Applicantions, ASM International,1998

Valery Rudnev, Don Loveless, Raymond L. Cook & Micah Black, Handbook of

Induction Heating, Marcel Decker, Inc.,

Richard E. Haimbaugh, Practical Induction Heat Treating, ASM International,

2001

B.Web Sources

http://www.uih.com http://www.brighthubengineering.com

http://www.gh-ia.com

http://www.dansworkshop.com

http://www.richieburnett.co.uk

http://www/daviddarling.info

htttp://www.rmcybernetics.com

htttp://www.electrical-foresics.com

http://news.google.com

http://homemadecircuitsanschematics.blogspot.co

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http://lhpower.co.za

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