ECT3000 Manual Final V1.3
ECT3000 Manual Final V1.3
ECT3000 Manual Final V1.3
www.powerprobe.com
Contents
Congratulations ......................................................................................................................................... 4
Parts ........................................................................................................................................................... 5
The SMART Transmitter ....................................................................................................................... 6
Characteristics of the Short/Grounded Circuit Signal ............................................................................... 8
Characteristics of the Open Circuit Signal ....................................................................................... 9&10
The SMART Receiver ........................................................................................................................... 11
Battery Installation .................................................................................................................................. 12
Testing the SMART Receiver ................................................................................................................. 12
Pulse Mode .............................................................................................................................................. 12
Locking /Setting the Sensitivity of Short/Grounded Circuit Signal ....................................................... 14
Locking /Setting the Sensitivity of Open Circuits ................................................................................. 14
Direction to Short .................................................................................................................................... 15
How to Use the ECT3000 in Diagnosing Circuits .............................................................................. 16
2
How to Trace Out a Short Circuit to Chassis Ground ............................................................................. 17
Contents
Isolate your Circuit .................................................................................................................................. 18
Verify the Short Circuit to Ground .......................................................................................................... 18
Short Circuit inside a Wire Harness ........................................................................................................ 19
Reception Distance and What that Means .............................................................................................. 20
Tracing Circuits that are Shielded ........................................................................................................... 21
Open Circuit Signal vs. Grounded Circuit Signal ................................................................................... 22
How to Trace an Open Circuit ................................................................................................................ 23
Verify an Open Circuit............................................................................................................................. 23
Bench Tracing a Wire Harness ................................................................................................................ 24
Tracing Out a Battery Drain or Current Draw ........................................................................................ 25
Circuit Wiggle and Flex Test ................................................................................................................... 26
Index ........................................................................................................................................................ 27
3
Congratulations
Thank you for choosing the Power Probe “ECT3000” (Electronic Circuit Tracer- 3000)
The ECT3000 helps quickly locate wiring shorts and opens. The ECT3000 operates just like the trusted Power Probe ECT3000 now with many
improvements in functions and features to increase circuit testing accuracy and speed. This instruction booklet will give you some valuable
diagnosing tips gathered from the field and from our testing lab. This instruction booklet has convenient references that will take you to appro-
priate pages that provide more information and clarification. Taking the time to read this instruction booklet carefully will give you valuable
insight to these detailed techniques in tracing automotive circuits.
We designed the ECT3000 as a quick solution to your automotive circuit problems. The ECT3000 consists of 2 main components. An Intelli-
gent transmitter and a Intelligent receiver along with a set of connection adapters that will help you:
• Locate short circuits without unnecessarily removing plastic panels, molding, and carpet.
• Trace wires to see where they lead
• Find open circuits, switches or breaks in wires
• Trace and locate the cause of a severe battery drain
• Test and find intermittent conditions
• Check continuity with the assistance of the Power Probe III, IV, or Hook
These features are extremely handy for the professional technician. An appropriate schematic or wiring diagram is always useful and many
times necessary when tracing circuits. The better you understand your circuit, the better the ECT3000 can assist you.
4
Parts
#PNECT3000T #PNECT3000R
Transmitter Receiver
Power Lead
The 20 ft. power lead of the Intelligent transmitter supplies power by connecting directly to
the vehicles battery and the long length provides easy access to circuits throughout the vehi-
cle. The RED clip connects to the positive side of the battery and the BLACK clip connects
to the negative. It can be connected to a power source from 12 to 24 volts.
Signal Lead
The signal lead with the green banana jack, plugs into the assortment of adapters, probes,
and clips that are provided for you in the ECT3000 kit. These accessories simplify connect-
ing to your circuit.
6
After connecting the transmitter’s 20 ft. power lead to the vehicle’s battery, a signal is generated through the green signal wire and banana plug.
This is connected to the circuit you want to trace. The signal will radiate along the circuit, which you can detect by using the receiver. There are
two types of circuit signals that the transmitter generates. They are the Grounded Circuit SIGNAL and the OPEN CIRCUIT SIGNAL.
It is very important to familiarize yourself with both of these signals and how they work in your circuit. The “Grounded Circuit signal” and the
“open circuit signal” are different from each other, which you should understand. (See: “Characteristics of the Short/Grounded Circuit Signal”
pg.. 8 and “Characteristics of the Open Circuit Signal” pg. 9&10)
The 2 main features of the ECT3000 is that it transmits a signal into a circuit with the transmitter and then you trace it with the receiver . The
easiest way to insure that you are following the problem circuit is to isolate it from other parallel circuits.
7
Characteristics of the Short/Grounded Circuit Signal: Path of Least Resistance
1. Strongest when flowing exclusively through one wire Major portion of signal goes
When the signal is conducting through only one wire, the signal into short (ground)
strength is at its maximum because 100% of the signal is travel-
ing through that wire exclusively to return back to the negative
side of the battery. If the signal branches out to parallel circuits,
its strength divides and of course is weaker in each branch of
the divided circuit. But when the signal recollects through the
single negative cable to return to the battery, the signal strength Lights have resistance
is at its maximum again because 100% of the signal is concen- and limit signal flow
trated through the single negative battery cable. (see “Isolate the
Circuit You are Tracing” pg. 18)
2. Travels the path of least resistance
In case of a short circuit that blows its fuse reliably, you can
sometimes get away with not having to isolate the circuit. The
Very small traces of signal
majority of the signal will follow the path of least resistance
branch into parallel circuits
through the short and then back to the battery. In fig.1, you can
see the majority of the signal travels right to the short circuit.
You can also see only a small portion of the signal running
through parallel wires.
3. A 4 KHz Polarized Signal
The fact that the Grounded Circuit signal is a 4 KHz polarized signal provides directional information for the receiver to pick up. This capabili-
ty to indicate the direction to the short or ground takes the guesswork out of tracing grounded circuits. (See “Direction to the Short” pg. 15)
4. Carries a current of only 100 mA.
When generating a Short/Grounded Circuit signal, a maximum of 100 milliamp flows from the signal lead. This keeps you safe from damaging
sensitive computer circuits.
8
Characteristics of the Open Circuit Signal are:
Open signal passes
1. Transmits through NON Conductive Materials through dry non
The signal that the ECT transmits when tracing open circuits, radiates -conductive material
what is called an E-field. We will refer to an E-field in this manual as an
“Open Circuit Signal”.
The open circuit signal radiates from wires and passes through non con- DryCarpet
Dry Carpet/ Plastic
/ PlasticPanels
Panelsand
& Molding
Mouldings
ductive material such as dry carpet, plastic panels or plastic molding. The
receiver is used to detect these signals so you can trace and locate the
open or break in the circuit.
(See “Locking the Sensitivity” pg. 14)
9
3. Signal Capacitive Coupling to Parallel Floating Circuits
Another characteristic of the open circuit signal is that it will capacitive couple to parallel floating circuits.
(See: “Bench Tracing a Wire Harness” pg. 24)
10
The Receiver
The receiver is designed to detect the “Grounded Circuit signals” and the open circuit signals from the transmitter.
Pulse Mode
When you first turn on the receiver it enters into “Pulse Mode”.
“Pulse Mode” is great for the initial detection of the transmit-
ting signal. You can also get a feel for the strength of
the transmitting signal.
As you place the “Open and Short Pick-Up” near a transmit-
ting signal, an LED indicator will blink repeatedly along with
an audible beep.
In order to lock the reception sensitivity of the receiver, two conditions must be met.
1. The receiver must be in “Pulse Mode”.
2. The receiver must be receiving a signal
When these two conditions are met, you can now press the “Sense Lock / Sense Low” button to lock the dis-
tance of the receiver and reception sensitivity.
13
Locking the Sensitivity for Short/Grounded Circuits
Fig. A
To lock the receiver’s sensitivity for short/grounded circuits, it must be turned on
and in “pulse mode”. Hold the “Open & Short Pick-Up” of the receiver parallel and
as near to the wire as you can while achieving the most rapid pulse rate. (See: Fig.
A) Now press the “Sense Lock/Sense Low button”. The receiver is now locked into
the strong “Grounded Circuit signal” and will ignore weaker parallel circuit sig-
nals. If you need to readjust the receiver’s sensitivity so that it will pick up weaker
circuit signals and be more sensitive, press the “Power On/Off / Sense High” button
to return to increase sensitivity.
Close distance for
Locking the Sensitivity for Open Circuits
Short/Complete
To adjust the receiver so that it is at its most sensitive setting in open circuit trac- circuits.
ing. First turn on the receiver. It is now in “pulse mode”. Hold it as close to the
open circuit as you can while receiving the most rapid pulse frequency.
Now lift the receiver about 4 inches away from the circuit and press the “Sense
Fig. B
Lock/Sense Low” button. (See: Fig. B) At this level you should be able to pick
up the open circuit signal in that circuit and eliminate other signals that could be
capacitive coupling into neighboring floating circuits and causing you problems.
If you need to adjust the receiver so that the reception sensitivity is more sensitive,
press the “Power On/Off / Sense High” button or the “Sense Lock/Sense Low”
button to adjust sensitivity up or down. Adjust until you achieve the proper setting
for your application.
14
Direction to the Short
Direction indicators
Direction indicator shows
show
The Short/Grounded Circuit signal is polar-
ized. This gives the receiver the information direction to ground orshort
direction to ground or
it needs to show you the direction to the short short.
or the direction to ground. When you place the
receiver’s
“Open & Short Pick-Up” parallel to the wire
of the Grounded Circuit signal, “Direction to
Short/Ground” indicator will point you in the
direction to ground. If you were to flip the
receiver in the opposite direction it will detect
the polarity change, the “Direction to Short/
Ground” indicator will flip, and it will still point
you in the direction to ground. Keep in mind
that the receiver’s “Open & Short Pick-Up”
must be held parallel to the circuit for the “Di-
rection to Short/Ground” to indicate. No No reception
reception when
when
NOT held parallel to the
The ECT3000 works equally well with either circuit.
positive chassis ground or negative chassis NOT held parallel
ground. The only thing you need to keep to circuit.
in mind is, when tracing short circuits the
receiver always points you towards the minus of Direction indicators show
the battery so if you have a short between your wiring and the chas- direction to ground or short
sis is a positive ground system, you just need to trace in the opposite
direction the LED is pointing!
15
How to Use the in Diagnosing Circuits
Connection Accessories:
#PPPP02 - Piercing Probe
Included in the ECT3000 are the following connection accessories.
• Alligator Clip: for connecting onto any conductor such as a wire or a terminal.
• Blade Probe: for tapping into fuse socket terminals and connectors. #20014 - Universal Wire Adapter*
bulb socket. It is here where you may find it much easier to diagnose the circuit by injecting a signal
into the light socket directly. Light Bulb Adapters
#PNECT057
Using
Blade
Probe Fig.1 There are times when a short or open circuit is located
in fuse
closer to the tail light or brake light circuit. It is here where you
All igator may find it much easier to diagnose the circuit by injecting a
terminal
Cli p to signal into the light socket directly. The bulb socket adapters
inj ect
sigthe provide a quick and easy way to connect to bulb socket termi-
nal nals.
A direct short to chassis ground that blows a fuse, is one of the simplest circuits to trace for one simple reason. The majority of the “Grounded
Circuit Signal” travels THROUGH THE SHORT CIRCUIT TO CHASSIS GROUND making it easy to trace. This sometimes eliminates the
need for isolating the circuit.
17
Isolate the Circuit You are Tracing Signals are all
Signals are Problem circuit
Problem circuit not
not isolated
Isolating the circuit you want to trace is absolutely necessary when using “Open isolated
over the place,
because the
Circuit Signals”. It is always good to disconnect the circuit you are tracing problem circuit
all over
has not been
away from other parallel circuits. Once you isolate the troubled circuit, you can the place,
isolated
because the
then connect the transmitter’s signal lead exclusively to your selected circuit. problem
Connecting exclusively to your ISOLATED circuit insures that the SIGNAL circuit has not
been isolated
is confined in just that one single circuit. The signal strength remains constant Fig. 1
throughout the isolated circuit. This makes the circuit easier to trace. You also
eliminate confusion of the signal branching off to other areas that will lead you
astray. When you are finished diagnosing, don’t forget to reconnect the isolated Signal injected
direct into problem
circuit. circuit
Isolating a short/grounded circuit is best done by removing the loads in the cir-
Disconnected from circuit
cuit. This accomplishes two things: 1. It assures that 100% of the signal is being
transmitted down the wire you are tracing, 2. if the circuit goes intermittent, the
transmitter will alert you. (See: “Circuit Wiggle & Flex Test” pg. 26 These circuits are no longer a
problem because they are discon-
nected from the problem circuit.
IMPORTANT
Be careful not to power up circuits that are connected to the vehicles onboard
computer. You may have to unplug the computer or electronic modules when
performing short circuit verification on electronic systems.
18
Short Circuit Inside a Wire Harness
A common occurrence inside of wiring harnesses is that there are two wires running close and parallel to each other. One wire is the positive
wire that flows one way and the ground wire that flows back the opposite direction. When the signal source runs closely parallel to the signal
return, as in this case, they cancel each other and the signal strength is considerably reduced.
You can pull one wire at a time away from the other wires, creating some distance between them. As you hold the wire away from the other
wires, the signal canceling effect is removed in that area and the signal strength will increase in the wire. You can now get a reading off of the
wire with the receiver by holding it parallel to the receiver’s pick-up area. Take note of the directional indicator of the receiver. Check for the
other wire that indicates the opposite direction. You can now assume that both wires are in the same circuit. Trace both wires as a pair along
the harness until you find the problem. (see illustration)
19
Reception Distance and What that Means.
When tracing parallel circuits, you can determine if a one wire has a stronger “Ground-
ed Circuit signal” present over another wire. The wire that has a stronger signal carries a
larger current. This means the circuit that has the stronger signal also has a lower resistance
compared to the other parallel branch. Just knowing this information can come in handy
when determining the fault of a circuit.
Once the receiver is locked into the Short/Grounded Circuit signal, (see “Locking the sen-
sitivity of short/grounded circuits”) note the distance of the pick-up area to the wire as you
slowly lower it down near to the wire. For exam-
ple, you will notice the receiver’s indicator comes
on about 2 inches with one wire and 3 inches with
the other wire. The wire that makes the receiver
come on 3 inches away is transmitting a stronger
signal than the circuit that makes the receiver come
on only 2 inches away.
That’s important to know so you can understand
and determine which wire has a stronger signal.
This is why it is always recommended to isolate
your troubled circuit. Isolating your circuit insures
that you are following the correct circuit and it
avoids confusion with other parallel wires or
circuits.
(See “Isolating the Circuit”pg. 18)
20
Other wires can shield Wet carpet, metal, even
Open circuit signals your own hand can shield
Open circuit signals.
Break / Open
Quite often you will need to trace circuits in areas that are shielded from the
receiver. This doesn’t have to be an impossible feat. Sometimes just a little
logic and planning can overcome many obstacles. If your circuit enters a
shielded area, consider if it may have an exit point as well. If you receive a
signal going into a shielded area and a signal going out, you can consider the
problem not in the shielded area. Since you found the exit point of the circuit
exposing the wire is unnecessary. If you find that the signal does not exit the
shielded area, then you might need to remove the shield and probe further.
(See: “Verify an Open Circuit” pg. 23)
21
Open Circuit Signal vs Grounded Circuit Signal
22
How to Trace out an Open Circuit:
An open circuit does not complete a path to ground. The cause for an open circuit can vary from an open switch, unplugged connector, bad con-
nections and breaks in wires.
1. Connect the transmitter’s power lead to the vehicle’s battery.
2. Connect the SMART transmitter’s signal lead to the open circuit.
3. Turn on the receiver. It will be in “pulse mode”.
4. Place the “Open & Short Pick-Up” near and parallel to the open wire until the “Open Circuit” LED indicator blinks and beeps. (be careful to
hold the receiver from the outer edge to prevent your hand from shielding the signal)
5. Lift receiver away from the open circuit so that the pulse of the “Open Circuit” indicator slows down but doesn’t stop completely.
6. Press the “Sense Lock/Sense Low” button.
7. Hold the receiver near to the open circuit and while the “Open Circuit” indicator is ON steady, follow the path of the circuit or wire until you
lose the signal.
8. If you reach an obstacle, remove it or work through it. Remember to ISOLATE THE CIRCUIT YOU ARE TRACING. Inspect the circuit
and verify the open circuit. (See” “Verify an Open Circuit” below.)
9. Continue Steps 7-8 until you find the open or break in the circuit.
25
Circuit Wiggle & Flex Test
26
page page
Index
4 KHz polarized signal ................................ 8 power lead .................................................... 6
accessories ................................................. 16 power/sensitivity lock ................................ 11
adapters ...................................................... 16 pulse mode ................................................. 12
applications of adapters ............................. 16 receiver ....................................................... 11
battery drains ............................................. 25 reception distance ...................................... 20
battery draws .............................................. 25 reception sensitivity ................................... 13
battery replacement .................................... 11 self test ......................................................... 6
complete circuit signal .......................... 7 & 8 sensitivity locking ...................................... 14
current draws ............................................. 25 shielding ....................................................... 9
direction to short/ground indicator ............ 11 shielding ..................................................... 21
direction to short/ground indicator ........... 15 short circuit inside harness ........................ 19
divided circuit ............................................ 20 signal cancelling ........................................ 19
e-field ........................................................... 9 signal lead .................................................... 6
flex test ....................................................... 26 testing the receiver ..................................... 12
floating circuits .......................................... 24 tone on/off .................................................... 6
hook-up ........................................................ 6 tracing a short circuit ................................. 17
intermittent circuit ..................................... 26 tracing an open circuit ............................... 23
isolate the circuit ........................................ 18 transmitter .................................................... 5
least resistance ............................................. 8 transmitter current ........................................ 8
lock reception condition ............................ 13 transmitter frequency ................................... 8
open & short pick-up ................................. 11 transmitter frequency ................................. 10
open circuit indicator LED ........................ 11 transmitter voltage ..................................... 10
open circuit signal ........................... 7, 9 & 10 verify a short .............................................. 18
open vs complete signal ............................. 22 verify an open circuit ................................. 23
parallel circuits ........................................... 10 wiggle test .................................................. 26
parts .............................................................. 5 wire harness probe ..................................... 11
27
ECT3000 Manual (English)
Version 1.10
Over the years of running a mobile RV repair service, having a dedicated place
to access service manuals for all the different appliances and components
found on RVs was something that I always had a desire to create.
I hope this resource makes your RV repairs easier, as it has mine, but please
be careful and follow proper safety practices when attempting to repair
your own RV.
If in doubt, please consult with a professional RV technician!