Aerzen Control System Aertronic

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AERZEN control system

aertronic
for rotary lobe compressor, screw compressor and positive displacement blower
packaged units
AERTRONIC IS JUST CLEVER.
CLEVER IN FUNCTIONALITY, EASY
IN OPERATION.
Easy to use. With intelligent features. And designed to provide you with the assurance that
your facilities will always run at the desired operating point, depending on system pressures
and other parameters. During negative pressure operation as well, of course. After all, that’s why
AERZEN designed it in the first place. We’re talking about AERtronic, the advanced unit control
system from AERZEN.

Innovation for Aerzen products.


With the worldwide established AERtronic AERZEN sets new Moreover, it shows the operating data, runs the operating hour
standards with its series Delta Blower, Delta Hybrid and Delta meter, reports early operational events and records them for
Screw. It concerns a modern, uniform and intelligent control later traceability with corresponding date and time in its con-
system of packaged units. Also the easy connection of an op- troller memory. This is to show at any time how the unit is
tional power cabinet of any manufacturers can be realised at integrated into the process so that corrective actions can be
any time. Its range of function offers the customers a wide introduced specifically.
spectrum of possibilities for control, securing and maintenance
of AERZEN units. If the control is once active, from now on it Also the subject service and maintenance is dealt in detail by
takes over the most efficient control of the machine for the this new, progressive control. Service employments can be
operator, e.g. in dependence of the system pressure and this planned more efficiently, this increases the operating times of
naturally also in negative pressure operation. your machine in a significantly.

Display of the AERtronic


at a glance! Pressure ranges Pressure ranges Further operating parameters

Information menu Service and set-up

Selection keys of the


Service indicator respective display menu

Digital measuring value


display
Start
Selection:
numeric representation

Stop
Selection:
graphic representation
Display of the process Description of area of the respective
values shown operating parameter as “start/stop-function”
This basic equipment has a lot to offer. Control in compound systems – simply solved with AERtronic.
Already the basic equipment offers numerous functions to the A base load-/alternate switching is already implemented in
operator: each AERtronic. Consequently up to 5 AERZEN machines of
• Operating panel on the front side of the acoustic hood with the same priority can be simply cross-linked via MODBUS RTU.
touchscreen and 4.3” Colour Graphic-TFT-display Depending on an adjusted pressure band a connection resp.
• Control of an external or integrated power cabinet shutdown of the machines is carried out and its running peri-
• Monitoring of measured values by means of adjustable ods are evenly distributed.
limit values Moreover, for achieving energy savings of up to 30%, optimiz-
• Output or recording of the incidents ing running periods of the units and better control of main-
• Communication via MODBUS RTU (standard) tenance intervals, the application of a superior AERtronic
• Continuous acquisition of operating and service hours “Master” (additional unit) is recommended as control system.
• Extensive language selection (all common languages have Hereby up to 12 Rotary Lobe Compressors -, Screw Compres-
been pre-implemented) sors - and Positive Displacement Blowers – with fixed or vari-
• Graphic display of selected measured values for specified able speeds – also different manufacturers are combined to an
periods efficient and powerful machine cooperation.
• Intuitive navigation due to clearly arranged and password If an additional increasing demand is required, the “Master”
protected menu mode determines the suitable machine of the cooperation and
switches this in addition. Load-/Idle running switching cycles
of the machines are minimized and an energy saving as high as
Targeted extension due to modular technology. possible is achieved by avoiding idle running times. The opera-
The following optional modules are available to the operator: tor is also in the position to monitor the relevant process data
• Regulation according to system pressure with speed stipu- of his combination on the display of the “Master unit”. This
lation to frequency converter (=energy efficient operation) creates transparency and security.
• Communication with a DCS via Profibus DP
• Communication due to network connection (=Ethernet) Advantages which will pay off.
• Option of failure notification by SMS via GSM modem With AERtronic you set on a reliable and practice proven con-
• Control of acoustic hood heating for low ambient trol of AERZEN machines up to a compound system. Thanks
temperatures to the cost-effective modular design operators of the units
• Vibration monitoring with limit value consideration only have to pay for services they really require. Regardless of
• Visualisation software and interface for PC connection the machine type the control is effected according to the same
principle so that a re-accustoming is not necessary. Already af-
ter shortest time the unit operator is in the position to operate
with an AERtronic rotary lobe compressors, screw compressors
and positive displacement blowers safely and efficiently. The
practice has shown - thanks to the AERtronic the availability
of the machines has significantly increased and downtimes
could be clearly minimised. AERtronic upgrades your total unit
significantly.

Controls the perfect operating point:


advanced AERtronic packaged unit control
system, when using a frequency converter
AERZEN. Compression the key to success.
AERZEN was founded in 1864 as Aerzener Maschinenfabrik. In In over 40 affiliates around the world and with more than
1868 we manufactured the first positive displacement blower 2,000 employees, we put our experience to work on constantly
in Europe. In 1911 the first turbo blowers followed, in 1943 the improving compressor and blower technologies. Our technical
first screw compressors and in 2010 the first rotary lobe com- competence and the ongoing dialogue with customers form
pressor packaged unit of the world. Innovations made by Aer- the foundation on which AERZEN’s intelligent and successful
zen accelerate the development of the compressor technology products are built. Solutions that constantly set new stand-
more and more. Nowadays AERZEN counts among the oldest ards for energy efficiency, performance and quality, and that
and most important manufacturers of positive displacement meet constantly changing regulations – with post-sales ser-
blowers, rotary lobe compressors, rotary piston gas meters, vice available all around the world. Challenge us!
screw compressors and turbo blowers. And in many fields of
application AERZEN counts among the uncontested market
leaders.

Aerzener Maschinenfabrik GmbH


Reherweg 28 – D-31855 Aerzen
Telephone: 05154 81-0 – Fax: 05154 81-9191
info@aerzener.de – www.aerzen.com

AS-300 – 02 – EN – 1000 – 02.2015

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