Pump Meter

PumpMeter
Installation/Operating Manual
Legal information/Copyright
Installation/Operating Manual PumpMeter
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft, Frankenthal 31/08/2017

Contents
Contents
1 General.................................................................................................................................................... 4
1.1 Principles ........................................................................................................................................................... 4
1.2 Target group..................................................................................................................................................... 4
1.3 Other applicable documents............................................................................................................................ 4
1.4 Symbols ............................................................................................................................................................. 4
2 Safety ...................................................................................................................................................... 5
2.1 Key to safety symbols/markings....................................................................................................................... 5
2.2 General instructions ......................................................................................................................................... 5
2.3 Intended use ..................................................................................................................................................... 5
2.4 Personnel qualification and personnel training ............................................................................................. 5
2.5 Consequences and risks caused by non-compliance with this manual ......................................................... 6
2.6 Safety awareness .............................................................................................................................................. 6
2.7 Software changes ............................................................................................................................................. 6
3 Transport/Temporary Storage/Disposal............................................................................................... 7
3.1 Checking the condition upon delivery ............................................................................................................ 7
3.2 Transport........................................................................................................................................................... 7
3.3 Storage .............................................................................................................................................................. 8
3.4 Disposal ............................................................................................................................................................. 9
4 Description............................................................................................................................................ 10
4.1 General description ........................................................................................................................................ 10
4.2 Name plate...................................................................................................................................................... 10
4.3 Operating conditions ..................................................................................................................................... 10
4.4 Fluids handled................................................................................................................................................. 12
5 Installation at Site ................................................................................................................................ 14
5.1 Safety regulations........................................................................................................................................... 14
5.2 Checks to be carried out prior to installation............................................................................................... 14
5.3 Electrical connection ...................................................................................................................................... 14
5.3.1 Connecting the control unit with discharge pressure sensor function .......................................... 15
5.3.2 Connecting the control unit with differential pressure sensor function ....................................... 17
5.3.3 Connecting the control unit to the power supply and Modbus RTU ............................................. 20
5.4 Commissioning/start-up ................................................................................................................................. 22
5.5 Dismantling and reassembly .......................................................................................................................... 23
5.5.1 Dismantling and reassembling the display unit............................................................................... 23
5.5.2 Dismantling and reassembling the sensors ...................................................................................... 23
5.6 Modbus ........................................................................................................................................................... 24
5.6.1 Measured values and parameters via Modbus................................................................................. 24
6 Display Function during Operation .................................................................................................... 31
6.1 Display ............................................................................................................................................................. 31
6.2 Commissioning/starting up the pump with the device ................................................................................ 34
6.3 Monitoring and analysing the mode of operation ...................................................................................... 34
6.4 Service interface ............................................................................................................................................. 34
6.4.1 Access levels........................................................................................................................................ 35
6.5 Shutting down the pump with the device.................................................................................................... 35
7 Parameter list ....................................................................................................................................... 36
8 Trouble-shooting.................................................................................................................................. 44
9 EU Declaration of Conformity ............................................................................................................. 48
Index ..................................................................................................................................................... 49
PumpMeter 3 of 52
1 General
1 General
1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover. The manual describes the proper and safe use of this
equipment in all phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the system and is used as identification
in all further business processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
1.2 Target group

This operating manual is aimed at the target group of trained and qualified specialist
technical personnel.
1.3 Other applicable documents

Table 1: Overview of other applicable documents
Document Contents
Operating manual(s) for the Proper and safe use of the pump in all phases of
pump(s) operation
Operating manual for the Proper and safe use of the pump with PumpDrive
PumpDrive (optional) in all phases of operation
For accessories and/or integrated machinery components, observe the relevant
manufacturer's product literature.
1.4 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product
4 of 52 PumpMeter
2 Safety
2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
2.1 Key to safety symbols/markings
Table 3: Definition of safety symbols/markings
Symbol Description
! DANGER DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
! WARNING WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General instructions

This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this operating manual must be available to the specialist personnel
at the site at all times.
Instructions attached directly to the device must always be complied with and kept in
a perfectly legible condition. This applies to, for example:
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this operating manual.
2.3 Intended use

The values specified in the technical product literature for the mains voltage and
ambient temperature must not be exceeded. The device must only be operated in
accordance with the instructions provided in the operating manual and other
applicable documents.
2.4 Personnel qualification and personnel training

All personnel involved must be fully qualified to install, operate, maintain and
inspect the equipment this manual refers to. The responsibilities, competence and
supervision of all personnel involved in transport, installation, operation,
maintenance and inspection must be clearly defined by the operator.
PumpMeter 5 of 52
2 Safety
Deficits in knowledge must be rectified by means of training and instruction

provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the device must always be supervised by specialist technical personnel.
2.5 Consequences and risks caused by non-compliance with this manual

▪ Non-compliance with this operating manual will lead to forfeiture of warranty
cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health and safety regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
2.7 Software changes

The software has been specially created for this product and thoroughly tested.
It is impermissible to make any changes or additions to the software or parts of the
software.
6 of 52 PumpMeter
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery

1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer (as applicable) and the insurer about the
damage in writing immediately.
NOTE
To check that the pump with PumpMeter has been transported correctly, a tilting
or impact indicator can be fitted to the pump packaging as an option. If this
indicator has tripped, do not accept the delivery as it might have been damaged
during transport.
3.2 Transport
CAUTION
Improper transport
Damage to the device!
▷ Observe the transport instructions for the pump unit/pump set and PumpDrive
(optional).
▷ Always transport the pump unit/pump set, PumpDrive (optional) and device
correctly.
▷ The device, pressure sensors and the connected cables must not be jammed,
crushed or subjected to mechanical loads.
▷ Remove the device and sensors if required (ð Section 5.5, Page 23) .
▷ For transport observe the transport instructions on the original packaging.
Fig. 1: Incorrect transport of device and pump
Fig. 2: Correct transport of device and pump
PumpMeter 7 of 52
Fig. 3: Incorrect transport of device and pump set
Fig. 4: Correct transport of device and pump set

1. Remove the device if required (ð Section 5.5, Page 23) .
3.3 Storage
If the ambient conditions for storage are met, the function of the device is ensured
even after a prolonged period of storage.
CAUTION
Damage during storage by humidity, dirt or vermin
Corrosion/contamination of the device!
▷ For outdoor storage cover the (packed or unpacked) device and accessories with
water-proof material.
Table 4: Ambient conditions for storage

Ambient conditions Value
Relative humidity Max. 85% (no condensation)
Ambient temperature -30 °C to +60 °C
1. Store the device in dry conditions, if possible in its original packaging.

2. Store the device in a dry room in which the atmospheric humidity is maintained
at a constant level (as far as this is possible).
3. Prevent excessive fluctuations in atmospheric humidity (see table 4).
8 of 52 PumpMeter
3.4 Disposal
NOTE
Due to certain components it contains, the device is classified as special waste and
meets RoHs 2011/65/EC requirements.
Once decommissioned, the device must be properly disposed of in accordance with
local regulations.
PumpMeter 9 of 52
4 Description
4 Description
4.1 General description

The device is an intelligent pressure transmitter for KSB's centrifugal pumps.
The following information is provided by the device:
▪ Display of suction pressure, discharge pressure, as well as either head or
differential pressure
▪ Qualitative indication of the pump's current operating point
▪ Load profile for the pump
▪ Output of the flow rate, the discharge pressure or differential pressure via a 4–
20 mA analog output or via an RS485 serial interface, Modbus RTU
4.2 Name plate
KSB PumpMeter
SN 10304lJM0000Z
1
KSB 1146894
KI 10018297 (00) 2
3
Fig. 5: Name plate (example)

1 Serial number 2 KSB ident. number
3 Hardware revision number
4.3 Operating conditions
CAUTION
Improper handling
Damage to property!
▷ Only use the device with solids-free fluids handled which are not liable to stick,
encrust, solidify, crystallise or polymerise.
NOTE
Do not operate the device in potentially explosive atmospheres.
▪ Enclosure IP65 (complete device) if the sensors are connected correctly, the
service interface is closed and the external connection is connected.
▪ Sensors of highest chemical resistance (seal-less; stainless steel)
▪ Permissible in-service ambient temperature: -10 °C to + 60 °C
▪ Permissible fluid temperature -30 °C to 140 °C (fluid handled must not solidify
inside the sensor.)
▪ Resistant to oil mist and alkaline industrial cleaning agents
▪ Free from paint-wetting impairment substances (silicone-free)
NOTE
If the device is used for a twin pump (Etaline-Z) the operating point is only
displayed correctly if only one of the two pumps is in operation. If both pumps are
in operation at the same time, the operating point cannot be determined correctly.
10 of 52 PumpMeter
4 Description
Leak test
CAUTION
Improper handling
Damage to property!
▷ If differential pressure transmitters are installed make sure that the test
pressure for the leak test does not exceed the pressure sensors' PN (sensor
measuring range -1..3 bar to -1…40 bar = PN 40 bar; -1…65 bar and -1…
80 bar = PN 100 bar).
▷ For testing the device at higher pressures, remove the pressure sensors and
threaded adapters and replace them with screw plugs.
PumpMeter 11 of 52
4 Description
4.4 Fluids handled
DANGER
Leakage caused by chemically or mechanically affected material
Hot and/or toxic fluid may escape!
Hazard to persons and the environment!
▷ Only use the equipment for fluids which are neither chemically nor
mechanically aggressive to the equipment materials.
▷ Only use the equipment for the fluids indicated in the operating manual or the
data sheet, or consult KSB.
Table 5: Overview of fluids handled

Fluid handled
Concentration
Max.
temperature
Fluid handled
Concentration
Max.
temperature
[%] [°C] [%] [°C]
Alum, acid-free 3 80 Fuel oil – 80
Alkaline solution, bottle rinsing, max. 2 % – 40 Water-oil emulsion (95 %, 5 %), free of – 80
sodium hydroxide solids
Alcohol – – Propanol – 80
Aluminium sulphate, acid-free 5 60 Cleaning agents – –
Ammonium bicarbonate 10 40 Fuel – –
Ammonium sulphate 20 60 Water – –
Anolyte (dialyte) with acetic acid or formic – 30 Deionised water (fully desalinated) – 140
acid, free of solids
Accelerator (as preparation) – – Dealkalised water – 120
Drilling/grinding emulsion – 60 Decarbonised water – 120
Spirits (40 % ethanol) – 60 Fire-fighting water1) – 60
Service water – 60 River water – 60
2)
Brewery applications – – Heating water – 140
Brewing water – 60 Boiler feed water to VdTÜV1466 – 140
1)
Ice water (brewery) – 60 Cooling water (without antifreeze) – 60
Vapour condensate (brewery) – 140 Closed circuit cooling water – 100
Butanol – 60 Open circuit cooling water – 100
Calcium acetate, acid-free 10 60 Cooling water pH > 7.5 (with anti-freeze)3) – 110
1)
Calcium nitrate, acid-free 10 60 Slightly contaminated water – 60
Diethylene glycol – 100 Tap water – 60
4)
Aqueous dipping paint for electrochemical – 35 Pure water – 60
coating,
anodic E-coating (anaphoresis)
Aqueous dipping paint for electrochemical – 35 Raw water1) – 60
coating,
cathodic E-coating (cataphoresis)
Ethanol – 60 Swimming pool water (fresh water)1) – 60
Ethylene glycol – 100 Lake water (fresh water) – 60
Ethylene glycol base antifreeze, inhibited, 50 110 Barrier water – 70
closed system
1) General criteria for results of water analysis: pH ≥ 7; chloride content (Cl) ≤ 250 mg/kg. Chlorine (Cl 2) ≤ 0.6 mg/kg
2) Treatment to VdTÜV 1466; additional requirement: O2 ≤ 0.02 mg/l
3) Antifreeze on ethylene glycol basis with inhibitors. Content: > 20 % to 50 % (e.g. Antifrogen N)
4) No ultra-pure water! Conductivity at 25 °C: < 800 μS/cm, neutral with regard to chemical corrosion
12 of 52 PumpMeter
4 Description
Fluid handled
Concentration
Max.
temperature
Fluid handled
Concentration
Max.
temperature
[%] [°C] [%] [°C]
Glycerin 40 80 Fresh water – 60
Potassium hydroxide 5 40 Dam water – 60
Potassium nitrate, acid-free 5 30 Partly desalinated water – 120
Potassium sulphate, acid-free 3 20 Drinking water1) – 60
Jet fuel – 80 Permeate (osmosis) – 140
Condensate2) – 120 Deionised water, free of solids – 60
Condensate, not conditioned – 120 Fully desalinated water – 120
Copper sulphate 5 80 Hot water (brewery) – 60
Magnesium sulphate 10 80 Water treated to VdTÜV1466 – 140
Sodium carbonate 6 60 Water with antifreeze, pH > 7.5 1)3) – 110
Sodium hydroxide 5 40 Water, waste water, slightly contaminated – 60
water, surface water
Sodium nitrate, acid-free 10 60 Water, fire-fighting water – 60
Sodium sulphate, acid-free 5 60 Water, surface water – 60
Sodium hydroxide 15-20 20 Water, rainwater, with strainer – 60
Diesel oil – 80 Water, raw water – 60
Diesel oil, extra light fuel oil – 60 Water, drinking water – 60
Lubricating oil, turbine oil, does not apply – 80 Lyes for bottle rinsers – 90
to SF-D oils (hardly flammable)
PumpMeter 13 of 52
5 Installation at Site
5.1 Safety regulations
WARNING
Pressure sensors take on the same temperature as the fluid handled
Risk of burns!
▷ Fit protective devices, if required.
WARNING
Mechanical loads acting on the connections between pumps and sensors
Fluid could spurt out!
Burns, scalding!
▷ Never subject the connections between pumps and sensors to mechanical loads.
▷ Verify proper installation of sensors.
NOTE
Comply with the safety instructions of the respective pump.
5.2 Checks to be carried out prior to installation
NOTE
The device is pre-fitted to the pump.
The installation conditions of the pump must be complied with.
The device is pre-set for a specific pump and must not be interchanged with any
other devices.
Contact the manufacturer if the device is to be used under conditions other than
those stated above.
5.3 Electrical connection

The electrical connection of the device is effected via the "EXT" port at the device.
(ð Section 5.4, Page 22)
1. Use a KSB connection cable or another 5-pole connection cable with an M12x1
connector.
The pin assignments and typical connection variants are described as follows.
CAUTION
Improper handling
Damage as a result of incorrect signals!
▷ Only operate the device with the pump it is pre-set for.
Fig. 6: Assignment of the external "EXT" port (bottom of the display unit)
14 of 52 PumpMeter
Table 6: Assignment of the external (EXT) port

Pin Function Conductor colours5)
1,3 Supply (+24 V DC ±15 %, minimum 150 mA) Pin 1 = brown
Pin 3 = blue
2 Analog output (4…20 mA) Pin 2 = white
or
RS485 B/D+ (not electrically isolated)
4 Ground (GND) Pin 4 = black
5 Analog input for motor control frequency Pin 5 = grey
(0…10 V corresponds to 0 fmax)
or
RS485 A/ D- (not electrically isolated)
The analog output can be parameterised to the following functions using the KSB
Service Tool, irrespective of the electrical connection:
▪ As connected (default)
▪ Discharge pressure output
▪ Differential pressure
▪ Flow rate Q
For more information refer to the Service Tool manual.
NOTE
The device automatically recognises whether the signal is transmitted as analog
signal (4…20 mA) or digital signal via a Modbus RTU interface. This initialisation
process starts as soon as the device is switched on. The initialisation process takes a
maximum of 15 seconds. If there has not been any communication between a
connected Modbus master and the device within this initialisation period, the
device will automatically switch to analog transmission.
5.3.1 Connecting the control unit with discharge pressure sensor function
In this operating mode the information displayed alternates between:
▪ Suction pressure
▪ Discharge pressure
▪ Head
The discharge pressure of the pump is transmitted via the analog output and
displayed using the following scale.
Table 7: Scale of the analog output for discharge pressure sensor function (unless otherwise specified)
Label colour of Colour code of Measuring range of discharge- Scale of analog output
discharge-side sensor discharge-side sensor side sensor (factory setting)
[bar] [bar]
Min. Max. 4 mA 20 mA
- Red –1 3 0 3
- Blue –1 10 0 10
- Light grey –1 16 0 16
- Green –1 25 0 25
- Black –1 40 0 40
Silver - –1 65 0 65
Yellow - –1 80 0 80
5) These conductor colours only apply to the cables supplied by KSB.
PumpMeter 15 of 52
NOTE
Pin assignment (ð Section 5.3, Page 14)
Fixed speed operation of the pump
Fig. 7: Connection as discharge pressure sensor for fixed speed operation of the pump
Variable speed operation of the pump
NOTE
For variable speed operation of the pump the output frequency of the frequency
inverter or the pump speed must be transmitted from the frequency inverter to
PumpMeter. Transmission can be effected by an analog signal or via Modbus RTU.
Without this transmission the flow rate will not be determined correctly.
NOTE
Observe the original operating manual of the speed control system.
Fig. 8: Connection as discharge pressure sensor for variable speed operation of the
pump
16 of 52 PumpMeter
Pump operation with PumpDrive
NOTE
Observe the original operating manual of the PumpDrive.
PumpDrive 1
Fig. 9: Connection via analog signal as discharge pressure sensor for pump operation
with PumpDrive 1
PumpDrive 2
Fig. 10: Connection via analog signal as discharge pressure sensor for pump operation
with PumpDrive 2
5.3.2 Connecting the control unit with differential pressure sensor function
In this operating mode the information displayed alternates between:
▪ Suction pressure
▪ Discharge pressure
▪ Differential pressure
The differential pressure of the pump is transmitted via the analog output and
displayed using the following scale.
PumpMeter 17 of 52
Table 8: Scale of the analog output for differential pressure sensor function (unless otherwise specified)
Label colour of Colour code of Measuring range of discharge- Scale of the analog output
discharge-side sensor discharge-side sensor side sensor (factory setting)
[bar] [bar]
Min. Max. 4 mA 20 mA
- Red –1 3 0 3
- Blue –1 10 0 10
- Light grey –1 16 0 16
- Green –1 25 0 25
- Black –1 40 0 40
Silver - –1 65 0 65
Yellow - –1 80 0 80
NOTE
Fixed speed operation of the pump
Fig. 11: Connection as differential pressure sensor for fixed speed operation of the
pump
Variable speed operation of the pump
NOTE
NOTE
Observe the original operating manual of the speed control system.
18 of 52 PumpMeter
Fig. 12: Connection as differential pressure sensor for variable speed operation of the
pump
Pump operation with PumpDrive
NOTE
Observe the original operating manual of the PumpDrive.
PumpDrive 1
OUT
V
+
Fig. 13: Connection as differential pressure sensor via analog signal for pump
operation with PumpDrive 1
PumpMeter 19 of 52
PumpDrive 2
Fig. 14: Connection as differential pressure sensor via analog signal for pump
operation with PumpDrive 2
5.3.3 Connecting the control unit to the power supply and Modbus RTU
NOTE
Fig. 15: Connecting the control unit to the power supply and Modbus RTU module
NOTE
PumpDrive 2 Connecting PumpMeter to the M12 module

The M12 module of PumpDrive 2 enables PumpMeter to be connected via Modbus.
Connecting PumpMeter in single-pump configurations

Use a pre-configured cable (see PumpDrive 2).
20 of 52 PumpMeter
NOTE
Connect PumpMeter (Modbus) to the M12 module, input A.
C D
A B
1 2 3
Fig. 16: Connecting PumpMeter to the M12 module in single-pump configurations
1 PumpMeter: Modbus connection
2 Pre-configured bus cable for connecting PumpMeter to M12 module
(colour: black, socket: straight, connector: angled)
3 M12 module: Connection for PumpMeter (Modbus)
Connecting PumpMeter in dual and multiple pump configurations

Pre-configured crosslink cables can be used to switch the PumpMeter Modbus signal
from frequency inverter to frequency inverter.
10 7 8 9 10
C D C D
A B A B
1 2 3 4 5 6
Fig. 17: Connecting PumpMeter in dual and multiple pump configurations

1 PumpMeter: Modbus connection
2 Pre-configured bus cable for connecting PumpMeter to M12 module
(colour: black, socket: straight, connector: angled)
3 M12 module, socket A: Connection for PumpMeter (Modbus)
4 M12 module, socket B: Connection for bus cable crosslink (Modbus)
5 Pre-configured bus cable crosslink for redundant connection of PumpMeter
(colour: black, connector: angled; connector: angled)
6 M12 module, socket A: Connection for bus cable crosslink (Modbus)
7 Connection for dual/multiple pump configuration, PumpDrive No. 1
8 Pre-configured bus cable for dual and multiple pump configuration
(colour: light purple, connector: angled, connector: angled)
9 Connection for dual/multiple pump configuration, PumpDrive No. 2
10 Terminating resistor
PumpMeter 21 of 52
5.4 Commissioning/start-up
DANGER
Carrying out work on a running pump
Risk of injury: Limbs can be pulled into or crushed by machinery!
▷ De-energise the motor.
▷ Take steps to ensure that the motor cannot be switched on again
unintentionally.
DANGER
Electric shock
Danger to life!
▷ De-energise the mains connections for all devices (e.g. pump, PumpDrive,
PumpMeter).
▷ Ensure that the mains connections cannot be re-energised unintentionally.
CAUTION
Incorrect commissioning/start-up
Damage to property!
▷ Ensure that all local applicable regulations and directives – particularly the
machinery and low-voltage directives – are fulfilled.
▷ Before commissioning/start-up, check all connected cables against the wiring
diagram.
▷ If the PumpMeter is connected to a PumpDrive speed control system, observe
the original operating manual of the PumpDrive.
▷ Prior to commissioning, check both sensor connections (1, 2) before activating
the power supply.
Handle the device with care to prevent any damage to the components.
Connections at the device
CAUTION
Improper electrical connections
Damage to the device!
▷ Check the electrical connection. (ð Section 5.3, Page 14)
▷ Observe the wiring diagrams.
NOTE
The sensors (1, 2) are supplied fitted to the pump and connected to the display unit.
22 of 52 PumpMeter
1 2 1 2
4 3 4 3
1 2 3 4
Fig. 18: Connections at the device
1 IN1 / port for the suction-side pressure sensor
2 IN2 / port for the discharge-side pressure sensor
3 Service interface
4 EXT / external port for energy supply and signal output
External port for power supply and signal output

ü The place of installation meets the requirements described above.
ü The device is firmly fitted to the pump.
ü The sensors have been fitted at the factory.
1. Connect the M12 plug to the external interface (4).
5.5 Dismantling and reassembly
5.5.1 Dismantling and reassembling the display unit

ü The PumpMeter as well as all electrical devices connected to it have been de-
energised.
1. Disconnect the plug from the "EXT" (4) port of the device.
2. Disconnect the plug-type connections at ports "IN1" (1) and "IN2" (2).
3. Remove the device from the pump.
4. Fit the device again in the required position.
5. Re-connect both sensors (1, 2) to the device.
6. Re-connect the plug for power supply and signal output to the "EXT" (4) port of
the device.
ð PumpMeter is now connected. (ð Section 5.3, Page 14)
7. Start up the device. (ð Section 5.4, Page 22)
5.5.2 Dismantling and reassembling the sensors
NOTE
Joint rings must not be re-used. When reassembling the device, replace the joint
rings.
Removing the sensors
NOTE
Comply with the original operating manual of the respective pump.
1. Drain the system/pump.

2. Disconnect the sensor cables from ports "IN1" (1) and "IN2" (2) and from the
fastening points on the pump casing.
PumpMeter 23 of 52
3. Unscrew the sensors from the threaded adapters.

4. Remove the adapters from the pump casing.
Fitting the sensors
NOTE
Ensure that the suction-side sensor is connected to "IN1" and the discharge-side
sensor to "IN2".
If the measuring ranges of the sensors differ, the sensor with the higher measuring
range limit has to be fitted on the discharge side.
1. Seal the threaded adapters as suitable for their thread type and screw them into
the pump casing.
2. Wet the joint ring of the sensor. Then insert it into the recess of the threaded
adapter. Make sure that the joint ring is centred.
CAUTION
Improper handling
Damage to property!
▷ Do not to exceed the maximum tightening torque of 10 Nm when screwing the
sensors into the threaded adapters.
3. Screw the sensors into the threaded adapters.

4. Fasten the sensor cables at the fastening points on the pump casing and
establish a safe connection with ports "IN1" and "IN2".
5.6 Modbus
The device has an RS485 interface with Modbus RTU protocol to specification V1.1b.
Table 9: Description of Modbus RTU

Characteristic Value
Communication protocol Modbus RTU
Bus terminator 120 ohms (depending on the hardware,
(ð Section 4.2, Page 10) )
Hardware version 01 to 04:
bus terminator fixed, provided internally
Hardware version 05 or higher:
bus terminator not provided internally
Interface EIA-485 (RS485)
Transmission rate 38,400 bit/s (adjustable)
Device type Slave6)
Bus access Polling between master and slave
Pre-set device address 0xF7 (247)
Communication parameters ▪ Parity: Even
▪ Stop bits: 1
▪ Data bits: 8
If several PumpMeter devices are connected via Modbus, they must be assigned
different addresses within the range of 1 to 246.
5.6.1 Measured values and parameters via Modbus

Various measured values and parameters are provided as device information via the
Modbus system.
6) Master for Etaline Z
24 of 52 PumpMeter
Table 10: Reading/writing device information

Function Function code
Reading Function code 03
(0x03 Read Holding Registers)
Writing Function code 16
(0x10 Write Multiple Registers)
Coil commands Function code 05
(0x05 Write Single Coil)
Modbus RTU uses an exclusive 16-bit register. Values which are saved as 32-bit values
require two registers to be read.
Register and length are shown as hexadecimals and can be transferred directly to the
Modbus RTU protocol in this format.
NOTE
The registers (4500 … 4537) can be read out via function code 03 (0x03 Read
Holding Registers) as one unit. If an address is incomplete or if read access is denied,
00 is returned.
PumpMeter 25 of 52
5.6.1.1 Modbus RTU operating parameters
26 of 52
Table 11: Overview of Modbus operating parameters

Register Length in Type/format Parameter Parameter description Unit Access Read out
byte
individually
as one unit
45 00 00 02 UINT32 1-1-1 Active error, bit code Bit 1 = error code E01…bit 20 Read only ✘ -
Error code E20
45 02 00 02 INT32 1-1-2 Measured suction pressure Pa (1 bar = 1 × 105 Pa) Read only ✘ -
PumpMeter
5
45 04 00 02 INT32 1-1-3 Measured discharge pressure Pa (1 bar = 1 × 10 Pa) Read only ✘ -
45 06 00 02 INT32 1-1-4 Calculated differential pressure Pa (1 bar = 1 × 105 Pa) Read only ✘ -
45 08 00 02 UINT32 1-1-5 Calculated head 1/1000 m Read only ✘ -
45 15 00 02 UINT32 1-1-6 Flow rate m³/h × 1000 Read only ✘ -
45 0C 00 02 UINT32 1-1-8 Pump input power Watt Read only ✘ -
45 0E 00 01 ENUM 1-1-9 Qualitative indication of the operating 0 = flow rate not displayed Read only ✘ -
point 1 = extreme part load (1st quarter)
(ð Section 6.1, Page 31) 2 = moderate part load (2nd
quarter)
3 = BEP (3rd quarter)
4 = overload (4th quarter)
5 = part load (1st and 2nd quarter)
6 = error EXX
(display of operating point
disabled)
45 0F 00 01 ENUM 1-1-10 Display of EFF icon 0 = EFF icon not displayed Read only ✘ -
(pump operating efficiently)
1 = EFF icon displayed
(optimisation required)
45 10 00 01 ENUM 1-1-11 Analog output mode Output 0 = discharge pressure Read only ✘ -
Output 1 = differential pressure
Output 2 = flow rate Q
45 11 00 02 UINT32 1-1-12 Operating hours of PumpMeter h Read only -
45 13 00 02 UINT32 1-1-13 Number of pump starts - Read only ✘ -
45 1C 00 02 UINT32 1-1-14 Measured value Q PumpDrive m³/h × 1000 Read / write 7) ✘ -
45 1E 00 01 UINT16 1-1-15 Current speed rpm Read only ✘ -
7) Values have to be updated periodically at least every 14 seconds.

byte
as one unit
individuall
y
45 1F 00 01 UINT16 1-1-16 Frequency inverter output frequency Hz × 10 Read / write 7) ✘ -
7)
45 20 00 01 UINT16 1-1-17 Rotational speed of PumpDrive rpm Read / write ✘ -
45 21 00 02 UINT32 1-1-18 Effective power of PumpDrive kW × 100 Read / write7) ✘ -
45 24 00 01 ENUM 1-1-19 Source of speed value 0 = nominal speed of the motor Read only ✘ -
1 = PDrive frequency inverter 0…
PumpMeter
10V
2 = PDrive Modbus
45 25 00 02 UINT32 1-1-20 Flow rate based on head m³/h Read only ✘ -
45 29 00 02 UINT32 1-1-21 Flow rate based on pump power m³/h Read only ✘ -
output
45 35 00 01 ENUM 1-1-22 Source of flow rate value 0 = estimated value Qest Read only ✘ -
1 = PumpDrive Q PDrive
45 36 00 01 ENUM 1-1-23 Pump status 0 = pump OFF Read only ✘ -
1 = pump running
45 37 00 02 UINT32 1-1-24 Pump operating hours Depending on Register 01 02 "Time Read only ✘ -
Unit Operation" (default = h)
34 00 00 01 UINT8 3-10-1 Modbus address Default 247 Read / write - ✘
34 01 00 01 ENUM 3-10-2 Modbus baud rate 0 = 9600 Read / write - ✘
1 = 19200
2 = 38400
3 = 115200
34 02 00 01 UINT8 3-10-3 Modbus Timeout Default 15s Read / write - ✘
34 03 00 01 ENUM 3-10-4 IO Mode 0 = Modbus timeout Read / write - ✘
(1 = analog ON/OFF)8)
2 = Modbus permanent
33 09 00 01 ENUM 3-3-12 Operating point display 0 = ON Read / write - ✘
1 = OFF
33 04 00 001 UINT8 3-3-9 EFF tolerance 0 … 100 % Read / write - ✘
33 0D 00 01 ENUM 3-3-14 Selectable display value 0 = as connected Read / write - ✘
1 = head
2 = differential pressure
27 of 52
8) Do not set the IO mode to 1="analog ON/OFF" via Modbus, otherwise the device cannot be activated via Modbus again.
28 of 52
byte
as one unit
individuall
y
46 24 00 01 ENUM 3-3-15 Selectable analog output 0 = as connected Read / write - ✘
1 = head
2 = differential pressure
3 = flow rate Q
45 66 00 01 ENUM 3-1-21 Detection of blade passing frequency 0 = ON Read / write - ✘
1 = OFF
PumpMeter
00 44 00 02 UINT 16 3-7-3 Fluid density kg/m3 Read / write - ✘

01 02 00 01 ENUM 3-5-1 Time unit operation 0 = seconds Read / write - ✘
1 = minutes
2 = hours
3 = days
70 7B 00 02 UINT32 3-9-4 Nominal frequency Hz Read / write - ✘
Table 12: Overview of coil commands

Function code Output address Output value Description
0x05 0x0001 0xFF00 Coil command for resetting the device
0x05 0x0003 0xFF00 Coil command for storing the changed data
5.6.1.2 Examples
Example: read parameter 1-1-2 (4502) suction pressure

Request: F7 03 45 02 00 02 64 51
F7 Slave address (247 = F7 hex)
03 Function code (read Analog Output Holding Registers)
45 02 Data address of first requested register
00 02 Total number of requested registers
64 51 CRC value9) (cyclic redundancy check) for error monitoring
Response: F7 03 04 00 00 05 54 6E 93
03 Function code (read Analog Output Holding Registers)
04 Number of following data bytes (2 registers x 2 bytes = 4 bytes)
00 00 05 54 554 hex (value of parameter 0x4502 in [Pa])
6E 93 CRC value (cyclic redundancy check) for error monitoring
Example: write parameter 1-1-20 (4520) Speed PumpDrive -> 2500 rpm
Request: F7 10 45 20 00 01 02 09 C4 9D 93
10 Function code (Preset Multiple Registers 16 = 10 hex)
45 20 Data address of first register
00 01 Number of registers to be written
02 Number of following data bytes (1 register x 2 bytes = 2 bytes)
09 C4 Value to be written in register 45 20
9D 93 CRC value (cyclic redundancy check) for error monitoring
Response: F7 10 45 20 00 01 01 99
01 99 CRC value (cyclic redundancy check) for error monitoring
Example: Changing the Modbus address of PumpMeter (parameter 3-10-1) via

Modbus
Writing parameter 3-10-1 F7 10 34 00 00 01 02 00 01 37 07
F7 Slave address (247 = F7 hex; default address)
02 Number of following data bytes (1 register x 2 bytes = 2 bytes)
00 01 Value to be written in register 34 00 (new Modbus address = 1)
37 07 CRC value (cyclic redundancy check) for error monitoring
Saving parameters F7 05 00 03 FF 00 68 AC
F7 Slave address (247 = F7 hex; make sure to enter old address here!)
05 Function code (Write Single Coil)
00 03 Coil command (Save Parameters)
FF 00 Coil value (FF 00 = ON), saving is activated
68 AC CRC value (cyclic redundancy check) for error monitoring
Performing reset F7 05 00 01 FF 00 C9 6C
9) CRC-16 (Modbus) as per valid Modbus specification V1.1b
PumpMeter 29 of 52
F7 Slave address (247 = F7 hex; make sure to enter old address here!)
05 Function code (Write Single Coil)
00 01 Coil command (Reset Device)
FF 00 Coil value (FF 00 = ON), reset is performed
C9 6C CRC value (cyclic redundancy check) for error monitoring
30 of 52 PumpMeter
6 Display Function during Operation
6.1 Display
The device is equipped with a display for indicating the suction pressure, the
discharge pressure, and either the differential pressure or the head.
1 2 3
5 4
Fig. 19: Display
1 Symbol of the measured variable (measurement position)
2 Energy efficiency icon (optional display)
3 Pump characteristic curve
4 Physical unit of the measured variable
5 Value of the measured unit
Display field 1: symbol of the measured variable (measurement position)

Display field 1 This display field indicates the measured variable whose value is currently shown in
display field 5. This is expressed by the following symbols:
Table 13: Overview of symbols of the measured variable (measurement position)

Display Description
Suction pressure
Discharge pressure
Differential pressure
Depending on the electrical connection
(ð Section 5.3, Page 14) either the differential pressure or
the head of the pump are shown.
Head
Depending on the electrical connection
(ð Section 5.3, Page 14) either the differential pressure or
the head of the pump are shown.
Display field 2: energy efficiency icon

Display field 2
Fig. 20: Energy efficiency icon
PumpMeter 31 of 52
The energy efficiency icon is displayed when the pump is continuously operated
outside the optimum operating range.
Display field 3: pump characteristic curve

Display field 3 This display field shows a generalised pump characteristic curve. The flashing
segment indicates the position of the current operating point on the characteristic
curve.
Fig. 21: Pump characteristic curve
Table 14: Key to pump characteristic curve symbols

Operating range Segment display Description
Operation at extreme part First quarter flashing (1) ▪ Pump possibly not
load operated in accordance
with its intended use
▪ Increased load on the
components
Operation at moderate part Second quarter flashing ▪ Operation with potential

load (2) for optimising energy
efficiency
Operation at part load First and second quarter ▪ Operation within

flashing (1+2) intended operating
range. Potential for
optimising energy
efficiency and
availability
32 of 52 PumpMeter
Operating range Segment display Description

Operation near BEP Third quarter flashing ▪ Operation within
(3) intended operating
range. Optimum energy
efficiency
Operation in overload Fourth quarter flashing ▪ Limit of the intended

conditions (4) operating range
▪ Possibly overload of
pump and/or motor
Display field 4: physical unit of the measured variable

Display field 4 This display field shows the unit of the currently measured variable.
Table 15: Overview of physical units of measured variables

Display Description
m Head displayed in metres
bar Pressure displayed in bar
ft Head displayed in feet
Display field 5: value of measured variable

Display field 5 This display field shows the value of the currently measured variable. In the event of
an error, an error code is displayed in addition to or instead of the measured value
(ð Section 8, Page 44) .
Table 16: Overview of error codes

Error code Description
E00 Display unit defective
E01 Suction-side sensor not connected to the "IN1" port, sensor
defective or broken wire
E02 Discharge-side sensor not connected to "IN2" port, sensor defective
or broken wire
E03 Suction pressure higher than discharge pressure of pump, possibly
sensors interchanged or connected incorrectly
E04 Calculated head in invalid range
E05 Invalid geometry, D1, D2, D2x
E06 Error when transmitting speed information via analog signal
E07 Entered H/Q curve data inconsistent
E08 Internal fault
E09 Communication via RS485 disturbed or interrupted
E10 Entered Q/P curve data inconsistent
E11 Measuring range of suction-side sensor exceeded, or sensor or
sensor cable at "IN1" defective or connected incorrectly
PumpMeter 33 of 52
Error code Description

E12 Measuring range of discharge-side sensor exceeded, or sensor or
sensor cable at "IN2" defective or connected incorrectly
E20 Device description file missing or faulty
6.2 Commissioning/starting up the pump with the device

The device makes it easy, safe and fast to start up the pump as the operating point is
permanently displayed.
NOTE
Observe the original operating manuals of the pump and PumpDrive (optional).
Observe the safety instructions of the pump and PumpDrive (optional).
Observe the instructions on commissioning/starting up the pump and PumpDrive
(optional).
ü All steps to be carried out prior to the actual start-up of the pump have been
completed.
ü The PumpMeter is ready for operation.
1. Start up the pump in accordance with the original operating manual.
ð To assess the operating point of the pump refer to the PumpMeter display.
6.3 Monitoring and analysing the mode of operation
NOTE
For measures to optimise the mode of operation of the pump, especially to increase
its energy efficiency, don't hesitate to contact KSB's service. Find your contact in the
attached "Addresses" booklet or on the internet at www.ksb.com/contact.
6.4 Service interface

The service interface allows a PC/notebook to be connected via a special cable (USB–
RS232). The PumpMeter service software can be used to configure and/or
parameterise the device, and to install firmware updates.
NOTE
The USB–RS232 connection cable can be ordered from KSB.
The service software and the corresponding manual can be downloaded on the
internet at www.ksb.com.
1 2 1 2
4 3 4 3
1
Fig. 22: Service interface connection
ü Connection cable USB–RS232 is available.
ü The service software has been downloaded and installed.
1. Remove the cap from the service interface (1).
34 of 52 PumpMeter
NOTE
When the service cable is connected to the service interface, the device no longer
complies with the requirements of enclosure IP65.
2. Connect the connection cable.

ð PumpMeter can now be configured and/or parameterised.
3. Once the device has been parameterised, disconnect the connection cable.
4. Close the service interface with the cap.
6.4.1 Access levels

Three access levels have been defined to prevent accidental or unauthorised access to
PumpMeter parameters:
Table 17: Access levels

Access level Description
Standard Standard access level
Customer Access level for the expert user with access to all parameters required for
commissioning
Service Access level for service personnel
The hardware protection (dongle) must be connected to enable the Customer and
Service access levels. Observe the Service Tool operating manual.
6.5 Shutting down the pump with the device
NOTE
Observe the original operating manuals of the pump and PumpDrive (optional).
Observe the safety instructions of the pump and PumpDrive (optional).
Observe the instructions on shutting down the pump and PumpDrive (optional).
NOTE
The device is pre-set for a specific pump and must not be interchanged with any
other devices.
1. Perform the shutdown procedure described in the original operating manual.

2. Disconnect the M12 plug from the "EXT" port at the device.
ð The voltage supply of the device has been interrupted.
3. Disconnect the sensors from ports "IN1" and "IN2" at the display unit.
ð The device can now be removed from the pump casing.
PumpMeter 35 of 52
7 Parameter list
36 of 52
Table 18: Overview of parameters

Parameter Name Unit Description Possible settings Read-only Write access
access
1 Operation All -
1-1 System All -
1-1-1 Active errors - Active errors E01 - E20 - All -
1-1-2 Inlet pressure bar Current pressure on the suction side - All -
1-1-3 Disch pressure bar Current pressure on the discharge side - All -
7 Parameter list
PumpMeter
1-1-4 Difference pressure bar Current differential pressure - All -

1-1-5 Pressure head m Current head - All -
1-1-6 Capacity m³/h Current flow rate - All -
1-1-7 Aff. Capacity m³/h Calculated flow rate for the nominal speed - All -
for comparison with the nominal values (e.g.
optimum flow rate at nominal speed)
1-1-8 Shaft power kW Current pump input power - All -
1-1-9 Operating p. segment - Flashing segment of the characteristic head ▪ SEG all on All -
curve on the display illustrating the operating (Pump not running)
point ▪ SEG 1 blink
(Extreme part load)
▪ SEG 2 blink
(Part load)
▪ SEG 1+2 blink
(Part load at flat characteristic
curve)
▪ SEG 3 blink
(BEP)
▪ SEG 4 blink
(Overload)
1-1-1010) EFF icon - Energy efficiency icon shown on the display ▪ Off All -
▪ On
1-1-1110) Analog out mode - Selected output variable for analog output. ▪ Disch. Pressure out All -
Via 3-3-15 "Select. analog out" the following ▪ Diff. pressure
variables can be selected
▪ Capacity Q
1-1-12 Oper. Time PumpMeter h Operating hours of PumpMeter - All -
10) Not available for Etaline Z with PumpDrive 2.

access
1-1-13 Switching cycles - Start/stop cycles of the pump - All -
1-1-14 Measurement Q Pdrive m³/h Current flow rate measured/calculated by - All -
PumpDrive connected via Modbus
1-1-15 Actual rot. Speed rpm Current speed in case of frequency inverter - All -
operation, or nominal speed in case of mains
operation
1-1-16 Frequency PumpDrive Hz Current output frequency of PumpDrive - All -
1-1-17 Rot. Speed PumpDrive rpm Current speed of PumpDrive connected via - All -
Modbus
PumpMeter
7 Parameter list
1-1-18 Power PumpDrive kW Current power of PumpDrive connected via - All -
Modbus
1-1-1910) Speed source - Source of speed value ▪ PDrive Modbus All -
▪ PDrive FU 0…10V
▪ PDrive Modbus
1-1-20 Capacity Q from H m³/h Estimated flow rate based on the - All -
characteristic head curve
1-1-21 Capacity Q from P m³/h Estimated flow rate based on the power curve - All -
1-1-2210) Source Capacity - Source of flow rate value ▪ Estimation Qest All -
(Value estimated by
PumpMeter)
▪ PumpDrive Q Pdrive
(Value estimated or measured
by PumpDrive)
1-1-23 Pump state - Pump status ▪ On All -
▪ Off
1-1-24 Operating time pump h Operating hours of the pump - All -
1-1-25 Disch press. Red p2x bar Current discharge pressure p2x at - Service -
measurement point D2x
1-1-26 Rel. Dev. P2x/p2 % Relative deviation between p2 and p2x - Service -
(internal variable)
1-1-27 Press. Head red norm m Head at nominal speed without dynamic - Service -
component (internal variable)
1-1-28 Affine head Hn m Calculated head for the nominal speed for - Service -
comparison with the nominal values (e.g.
37 of 52
optimum head at nominal speed)

38 of 52

access
1-1-2910) Valid speed rpm Speed calculated based on pressure pulsation - Service -
Nominal speed
1-1-30 Affine Q from H m³/h Estimated flow rate value based on the - Service -
characteristic head curve for the nominal
speed
1-1-31 Affine Q from P m³/h Estimated flow rate value based on the power - Service -
curve for the nominal speed
1-1-32 Affine Shaft Power kW Pump input power for nominal speed - Service -
7 Parameter list
Vanes frequency
PumpMeter
1-1-35 Hz Speed calculated based on blade passing - Service -

frequency
3 Settings All All
3-1 Sensor Parameter All All
3-1-1 Flange diameter D1 m Inside diameter at the suction-side pressure - All All
measuring point
3-1-2 Flange diameter D2 m Inside diameter of the discharge nozzle - All All
3-1-3 Measure diameter D2x m Inside diameter at the discharge-side pressure - All All
measuring point
3-1-4 Delta z meas. pos. m Height difference between pressure - All All
measuring points
3-1-5 Inlet pressure 4mA bar Start of measuring range of suction-side - All All
pressure sensor
3-1-6 Inlet pressure 20mA bar End of measuring range of suction-side - All All
pressure sensor
3-1-7 Outlet pressure 4mA bar Start of measuring range of discharge-side - All All
pressure sensor
3-1-8 Outlet pressure 20mA bar End of measuring range of discharge-side - All All
pressure sensor
3-1-910) Sample frequency Hz Sampling frequency for the discharge-side - Service Service
pressure sensor to determine the blade
passing frequency
3-1-1010) Min SNR - Minimum required signal quality to identify - Service Service
the blade passing frequency
3-1-1110) Inverter frequ. 0V Hz Reference point 0 V for scaling the analog - All All
input to the PumpDrive output frequency
3-1-1210) Inverter frequ. 10V Hz Reference point 10 V for scaling the analog - All All
input to the PumpDrive output frequency
access
3-1-1310) Analog output type - Type of analog output ▪ 0…20 mA All All
▪ 4…20 mA
3-1-1410) Outlet pressure 0/4mA bar Reference point 0/4 mA for scaling the analog - All All
output to the discharge pressure
3-1-1510) Outlet pressure 20mA bar Reference point 20 mA for scaling the analog - All All
output to the discharge pressure
3-1-1610) Differntl prssr0/4mA bar Reference point 0/4mA for scaling the analog - All All
output to the differential pressure
PumpMeter
7 Parameter list
3-1-1710) Differntl prssr.20mA bar Reference point 20 mA for scaling the analog - All All
output to the differential pressure
3-1-20 Deviation p1>p2 % Limit value for error E03: Suction pressure - All All
higher than discharge pressure of pump,
possibly sensors interchanged or connected
incorrectly
3-1-2110) Vane freq. Detection - Detection of blade passing frequency ▪ On All All
▪ Off
3-2 Sensor calibration Service Service
3-2-12 Inlet calibration - Selection of saved calibration values: ▪ Service Service Service
▪ Manufacturer
3-2-13 Servicecal. Inletpr. - Zero point calibration for suction-side - Service Service
pressure sensor
3-2-15 Dis. Calibration - Selection of saved calibration values: ▪ Service Service Service
▪ Manufacturer
3-2-16 Servicecal. Dis.pr. - Zero point calibration for discharge-side - Service Service
pressure sensor
3-3 Pump curve parameters All All
3-3-1 BEP Capacity m³/h Flow rate at best efficiency point at nominal - All All
speed
3-3-2 Capacity Qgw1 m³/h Flow rate value for activating the - Service -
characteristic curve segments on the display:
switch from segment 1 to 2.
39 of 52
40 of 52

access
3-3-5 Max flow segment 1 % Flow rate value in per cent of Qopt for - Service -
activating the characteristic curve segments
on the display: switch from segment 1 to 2.
7 Parameter list
PumpMeter
3-3-8 Hysteresis Qgw [%] % Hysteresis for activating the characteristic - Service -
curve segments on the display
3-3-910) EFF tolerance [%] % Limit value for activating the energy ▪ 0% All All
efficiency icon in per cent of operating hours (Always ON)
in sub-optimal operating modes. ▪ 100%
(Always OFF)
3-3-10 Steepness of curve - Differentiation by steepness of characteristic ▪ Norm curve All All
head curves ▪ Flat curve
In the case of flat characteristic curves no
difference is made between characteristic
curve segments 1 and 2.
3-3-1110) Pdrive Flow - Transmission of the estimated flow rate to ▪ Enabled Service Service
PumpDrive1 with System-HMI ▪ Disabled
3-3-12 Operation Point View - Status of operating point display ON/OFF - All All
3-3-14 Select. display value - Selection of characteristic to be displayed ▪ PumpHead All All
▪ Diff. pressure
▪ According connection
determined by the polarity of
the power supply, see
PumpMeter operating manual
access
3-3-1510) Select. analog out - Selection of output variable for the analog ▪ Disch. Pressure out All All
output ▪ Diff. pressure
Capacity Q
▪ According connection
determined by the polarity of
the power supply, see
PumpMeter operating manual
3-4 Curve points All All
PumpMeter
7 Parameter list
3-4-1 Discharge volume Q All All
3-4-1-1 Discharge volume Q0 m³/h Flow rate at characteristic curve reference - All All
point 0, always 0 m³/h
point 1
point 2
point 3
point 4
point 5
point 6
3-4-1-8 Q requested m³/h Flow rate at requested operating point - Service Service
3-4-2 Pressure head H All All
3-4-2-1 Pressure head H0 m Head at characteristic curve reference point 0 - All All
3-4-2-8 Switch head m Limit value of the head to differentiate if the - All -
41 of 52
pump is running or not

42 of 52

access
3-4-2-9 Head vol. optimal m Head at best efficiency point at nominal - All All
speed
3-4-2-10 Switch head [%] % Limit value in per cent of H6 of the head to - All All
differentiate if the pump is running or not
3-4-2-11 Speed factor [%] % Limit value in per cent of the nominal speed - All All
to differentiate if the pump is running or not
3-4-2-12 H requested m Head at requested operating point - Service Service
3-4-3 Shaft power P All All
7 Parameter list
3-4-3-1 Shaft power P0 kW Power at characteristic curve reference point 0 - All All
PumpMeter
3-4-3-8 P max - Maximum motor power - Service -
3-5 Display units All All
3-5-1 Time unit operation - Unit for the operating period - All All
3-5-2 Head unit - Unit for the head - All All
3-6 Service - - Service Service
3-6-1 Factory Reset - Restoration of factory settings - Service Service
3-6-3 Reset Op. History - Delete operating hours, pump start-ups and - Service Service
all histograms
3-7 Fluid parameters All All
3-7-1 Fluid variant - KSB fluid code. For information purposes - Service Service
3-7-2 Temperature fluid °C Fluid temperature. For information purposes - Service Service
3-7-3 Fluid density kg/m³ Fluid density during application - All All
3-7-4 Viscosity - Fluid viscosity. For information purposes - All All
3-8 Pump settings All All
3-8-3 Shaft axis position - Orientation of the shaft axis. For information - All All
purposes
3-8-4 Number of vanes - Number of vanes/blades - All All
3-8-5 Impeller diameter - Impeller diameter. For information purposes - All All
3-8-6 Rated pump speed rpm Nominal pump speed - All All
access
3-8-7 Number of stages - Number of stages. For information purposes - All All
3-9 Motor data All All
3-9-2 Rated motor power kW Nominal motor power - All All
3-9-3 Rated motor speed rpm Nominal motor speed - All All
3-9-4 Rated freq Hz Nominal frequency - All All
3-9-5 Rated voltage V Nominal voltage - All All
3-9-6 Rated current A Nominal current - All All
3-9-7 Rated cosphi - Nominal cos phi - All All
PumpMeter
7 Parameter list
3-9-10 Direction of rot. - Direction of rotation. For information ▪ Left Service Service
purposes ▪ Right
▪ Bidirectional
3-10 Modbus settings All All
10)
3-10-1 Modbus address - Modbus address - All All
3-10-2 Modbus baudrate - Modbus baud rate - All All
3-10-3 Modbus timeout s Modbus timeout - All All
3-10-410) IO mode - IO mode ▪ Modbus timeout All All
▪ Analog in/out
▪ Modbus permanent
4 Info All All
4-1 PumpMeter info - All All
4-1-1 Serial number - Serial number of PumpMeter - All -
4-1-2 Firmware Version - Firmware version - All -
4-1-3 Parameter set - Parameter set - All -
4-1-4 Firmware Revision - Firmware revision - All -
4-2 Further data All Service
4-2-1 General All Service
4-2-1-1 Order number - Order number - All Service
4-2-1-2 Pos. Nr PM - PM item number - All Service
4-2-2 Start Adjust Service Service
4-2-2-1 Sernum Inlet - Serial number of suction-side pressure sensor - Service Service
4-2-2-2 Sernum Outlet - Serial number of discharge-side pressure - Service Service
43 of 52
sensor
4-2-2-3 Sernum PM - Serial number of PumpMeter analysing unit - Service Service
8 Trouble-shooting
8 Trouble-shooting
DANGER
Carrying out work on a running pump
Risk of injury: Limbs can be pulled into or crushed by machinery!
▷ De-energise the motor.
▷ Take steps to ensure that the motor cannot be switched on again
unintentionally.
DANGER
Electric shock
Danger to life!
▷ De-energise the mains connections for all devices (e.g. pump, PumpDrive,
PumpMeter).
▷ Ensure that the mains connections cannot be re-energised unintentionally.
If problems occur that are not described in the following table, consultation with the
KSB customer service is required.
Table 19: Trouble-shooting
Error code Error/defect description Possible cause Remedy
E00 Display unit defective Display unit defective Contact KSB.
E01 Suction-side sensor not connected Sensor not connected correctly 1. Check plug-type connection
to the "IN1" port, sensor to the "IN1" port at "IN1".
defective or broken wire 2. Re-connect sensor to "IN1",
if required.
3. Make sure that the
connector is screwed in
tightly and that the cable is
undamaged.
Damaged suction-side pressure 1. Replace defective sensor
sensor or sensor cable with new one
(ð Section 5.5.2, Page 23) .
E02 Discharge-side sensor not Sensor not connected correctly 1. Check plug-type connection
connected to "IN2" port, sensor to "IN2" port at "IN2".
defective or broken wire 2. Re-connect sensor to "IN2",
if required.
3. Make sure that the
connector is screwed in
tightly and that the cable is
undamaged.
Damaged discharge-side 1. Replace defective sensor
pressure sensor or sensor cable with new one
E03 Suction pressure higher than Sensors interchanged. (If the 1. Make sure that the sensor
discharge pressure of pump, measuring ranges of the sensors with the higher measuring
possibly sensors interchanged or differ, the sensor with the range limit is fitted on the
connected incorrectly higher measuring range limit discharge side of the pump.
has to be fitted on the discharge 2. Interchange the sensors
side.) (ð Section 5.5, Page 23) .
Sensor connections "IN1" and 1. Make sure that the sensors
"IN2" interchanged are connected to the device
(ð Section 5.5, Page 23) .
44 of 52 PumpMeter
8 Trouble-shooting

E03 Suction pressure higher than Incorrect parameterisation of 1. Check on the display that
discharge pressure of pump, the measuring ranges for the suction and discharge
possibly sensors interchanged or suction-side and/or discharge- pressure are almost
connected incorrectly side sensor identical during standstill
of the pump.
E04 Calculated head in invalid range Incorrectly entered characteristic 1. Correct the pump
curve data characteristic curve data
(with the Service Tool) or
contact KSB.
E05 Invalid geometry, D1, D2, D2x Incorrectly entered parameters 1. Verify input for D1, D2 and
▪ 3-1-1 Suction-side diameter D2x and correct if
D1 necessary.
▪ 3-1-2 Discharge-side 2. Contact KSB Service;

diameter D2 replace device if necessary.
▪ 3-1-3 Diameter D2x

E06 Error in transmission of frequency No or incorrect transmission of 1. Make sure that for variable
information via analog signal frequency information from the speed operation the
frequency inverter to the device frequency information is
transmitted as an analog
signal (0…10 V with 0 V…
fmax) via PIN 5.
E07 Entered H/Q curve data Entered H/Q curve not clearly 1. Correct the pump
inconsistent defined, operating point cannot characteristic curve data
be assessed (with the Service Tool) or
contact KSB.
E08 Internal fault No calibration parameters Contact KSB.
E09 Modbus timeout Communication via RS485 1. Check the connection and
disturbed or interrupted reset the device by
switching it off and then on
again.
E10 Entered Q/P curve data Entered Q/P curve not clearly Correct the pump characteristic
inconsistent defined, operating point cannot curve data (with the Service
be assessed Tool) or contact KSB.
E11 Measuring range of suction-side Measuring range of sensor 1. Replace sensor
sensor exceeded, or sensor or exceeded, pressure sensor or (ð Section 5.5.2, Page 23) .
sensor cable at "IN1" defective or sensor cable damaged
connected incorrectly
E12 Measuring range of discharge- Measuring range of sensor 1. Replace sensor
side sensor exceeded, or sensor or exceeded, pressure sensor or (ð Section 5.5.2, Page 23) .
sensor cable at "IN2" defective or sensor cable damaged
connected incorrectly
E20 Incorrectly programmed Device description file missing or 1. Contact KSB.
faulty
– Implausible measured values Pressure sensor blocked (the 1. Clean the pressure sensor
device may only be used with and the hole for measuring
solids-free fluids which are not equipment in the pump
liable to stick, encrust, solidify, casing.
crystallise or polymerise ).
Wrong direction of rotation of 1. Check the direction of
the pump rotation of the pump.
– Implausible operating point No or incorrect transmission of 1. Make sure that for variable
displayed for variable speed speed information from the speed operation the
operation frequency inverter to the device frequency information is
transmitted as an analog
signal (0…10 V with 0 V…
fmax) via PIN 5.
PumpMeter 45 of 52
8 Trouble-shooting

– Operating point displayed during Pressure sensor is clogged. 1. Clean the pressure sensor
standstill of the pump (Device may only be used with and the hole for measuring
solids-free fluids which are not equipment in the pump
liable to stick, encrust, solidify, casing.
crystallise or polymerise .)
Sensors interchanged. (If the 1. Make sure that the sensor
measuring ranges of the sensors with the higher measuring
differ, the sensor with the range limit is fitted on the
higher measuring range limit discharge side of the pump.
has to be fitted on the discharge 2. Replace defective sensor
side.) with new one
Sensor connections "IN1" and 1. Check that the sensors are
"IN2" interchanged connected correctly
– Operating point displayed during Incorrect parameterisation of 1. Check on the display that
standstill of the pump the measuring ranges for the suction and discharge
suction-side and/or discharge- pressure are almost
side sensor identical during standstill
of the pump.
– Display slow, sluggish or frozen Ambient temperature too low The display behaviour will return
to normal once the
temperatures have risen above
freezing point.
– Display unit displays no Display unit defective 1. Contact KSB.
information Device connected incorrectly 1. Check the electrical
connection
– No output signal Device connected incorrectly 1. Check the electrical
connection
– Mechanical damage of device Mechanical effects 1. Shut down the device to
prevent any further
damage.
2. Contact KSB.
– Moisture inside the device (e.g. in Connectors not connected to 1. Shut down the device to
the display unit) detected on the ports "IN1", "IN2", "EXT", or prevent short circuit.
display protective cap on Service Tool
interface not screwed on
correctly
– Venting error of Other than original cable used 1. Only use the sensor cables
gauge pressure sensors for connecting the pressure provided by KSB.
sensors, or cable jammed, 2. Make sure that the
crushed or subjected to connected cables are not
mechanical loads jammed, crushed or
subjected to mechanical
loads.
– Leakage in the area of the Sensor not screwed in correctly 1. Check that the sensors are
threaded adapter of a pressure and/or sealing used not suitable connected correctly
sensor for thread type (ð Section 5.5.2, Page 23) .
46 of 52 PumpMeter
8 Trouble-shooting
PumpMeter 47 of 52
9 EU Declaration of Conformity
9 EU Declaration of Conformity
Manufacturer: KSB Aktiengesellschaft

Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:
PumpMeter
Series code range: 10304OA100001 to 10304RA100001
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Electromagnetic Compatibility Directive 2014/30/EU
The manufacturer also declares that:
▪ the following harmonised international standards have been applied:
– EN 61326-1
– EN 55011
▪ Applied national technical standards and specifications, in particular:
– ISO 14121-1
– IEC 61000-4-2
– IEC 61000-4-3
– IEC 61000-4-4
– IEC 61000-4-5
– IEC 61000-4-6
The EU Declaration of Conformity was issued in/on:
Frankenthal, 20 April 2016
Joachim Schullerer
Head of Product Development Pump Systems and Drives
KSB Aktiengesellschaft
Johann-Klein-Straße 9
67227 Frankenthal
48 of 52 PumpMeter
Index
Index
A S
Access levels 35 Safety 5
Applications 10 Safety awareness 6
Service interface 34
C Shutdown 35
Coil commands 28 Storage 8
Commissioning/starting up the pump with the
device 34 T
Commissioning/start-up 22 Transport 7
Connections at the device 23
D
Dismantling and reassembly 23
Display 31
Disposal 9
E
Electrical connection 15
Energy efficiency icon 31
External connection 23
F
Faults
Causes of faults and remedies 44
Fluids handled 13
I
Installation conditions 14
Intended use 5
L
Leak test 11
M
Modbus 24
Mode of operation 34
N
Name plate 10
O
Operating parameters
Modbus RTU 26
Other applicable documents 4
Overview of parameters 36
P
Pump characteristic curve 32
PumpMeter functions 10
PumpMeter 49 of 52
4072.8/07-EN
KSB Aktiengesellschaft
Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com

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Original operating manual

© KSB Aktiengesellschaft, Frankenthal 31/08/2017

1.2 Target group

1.3 Other applicable documents

2.2 General instructions

2.3 Intended use

2.4 Personnel qualification and personnel training

Deficits in knowledge must be rectified by means of training and instruction

2.5 Consequences and risks caused by non-compliance with this manual

2.6 Safety awareness

2.7 Software changes

3.1 Checking the condition upon delivery

Fig. 1: Incorrect transport of device and pump

Fig. 2: Correct transport of device and pump

Fig. 3: Incorrect transport of device and pump set

Fig. 4: Correct transport of device and pump set

Table 4: Ambient conditions for storage

1. Store the device in dry conditions, if possible in its original packaging.

4.1 General description

4.2 Name plate

Fig. 5: Name plate (example)

4.3 Operating conditions

4.4 Fluids handled

Table 5: Overview of fluids handled

5.1 Safety regulations

5.2 Checks to be carried out prior to installation

5.3 Electrical connection

Table 6: Assignment of the external (EXT) port

5) These conductor colours only apply to the cables supplied by KSB.

Fixed speed operation of the pump

Variable speed operation of the pump

Pump operation with PumpDrive

Fixed speed operation of the pump

Variable speed operation of the pump

Pump operation with PumpDrive

PumpDrive 2 Connecting PumpMeter to the M12 module

Connecting PumpMeter in single-pump configurations

Connecting PumpMeter in dual and multiple pump configurations

Fig. 17: Connecting PumpMeter in dual and multiple pump configurations

Connections at the device

External port for power supply and signal output

5.5 Dismantling and reassembly

5.5.1 Dismantling and reassembling the display unit

5.5.2 Dismantling and reassembling the sensors

Removing the sensors

1. Drain the system/pump.

3. Unscrew the sensors from the threaded adapters.

Fitting the sensors

3. Screw the sensors into the threaded adapters.

Table 9: Description of Modbus RTU

5.6.1 Measured values and parameters via Modbus

6) Master for Etaline Z

Table 10: Reading/writing device information

Table 11: Overview of Modbus operating parameters

7) Values have to be updated periodically at least every 14 seconds.

00 44 00 02 UINT 16 3-7-3 Fluid density kg/m3 Read / write - ✘

Table 12: Overview of coil commands

Example: read parameter 1-1-2 (4502) suction pressure