C20R Inspection Check Sheets
C20R Inspection Check Sheets
C20R Inspection Check Sheets
Rolls--Royce
M250--C20R SERIES OPERATION AND MAINTENANCE
Table 602
Scheduled Inspections
Inspection Checksheet
Owner Date
This inspection checksheet is to be used when performing scheduled inspections. This form can be locally
reproduced and/or expanded to reflect the aircraft operating environment. Keep the completed sheets as a
permanent part of the aircraft engine records. Detailed information regarding each inspection item is
contained in the referenced Operation and Maintenance Manual paragraphs.
2 Inspect all “B” nuts for application and alignment of PARA 8.B., 72--00--00,
torque paint. If missing, loosen “B” nut, retorque, and Engine--Servicing
apply torque paint.
72--00--00
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Table 602
Scheduled Inspections (cont)
NOTE: Excessive fretting is present when the ferrule has chafed the tube sufficiently to wear a
step in the tube that can be felt with a thumbnail or other inspection aid.
7 Check accessible fuel system components, lines, and PARA 2., 73--00--00
connections for security, damage or leakage.
Accomplish with the boost pump on, if available.
Remove, visually inspect and clean if visual condition
dictates.
CAUTION: WHEN THERE IS EVIDENCE THAT THE FUEL PUMP FILTER HAS BEEN BYPASSED, THE
GAS PRODUCER FUEL CONTROL INLET FILTER, THE FUEL NOZZLE FILTER, THE
GOVERNOR FILTER AND THE HIGH PRESSURE FUEL FILTER, IF APPLICABLE, MUST BE
CLEANED. (REFER TO SPECIAL INSPECTIONS, 72--00--00, TABLE 604) IF ANY
CONTAMINATION IS FOUND IN THE FUEL NOZZLE FILTER, THIS WILL REQUIRE THAT
THE FUEL CONTROL BE SENT TO AN AUTHORIZED REPAIR FACILITY FOR INTERNAL
CLEANING. REFERENCE MUST ALSO BE MADE TO THE AIRFRAME MAINTENANCE
MANUAL FOR FUEL SYSTEM MAINTENANCE FOLLOWING FUEL CONTAMINATION.
b. If indicator has not extended, drain the filter bowl PARA 2.D., 73--00--00
and inspect the drained fuel for water and other
forms of contamination; then purge air from the
fuel system.
72--00--00
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Table 602
Scheduled Inspections (cont)
9 Check fuel control and power turbine governor PARA 2.E., 73--20--02
linkage for freedom of operation, full travel and proper and
rigging. Check security of linkage for loose or worn PARA 2.C., 73--20--01
linkage and linkage bolts.
11 Clean compressor with chemical wash solution as re- PARA 6., 72--30--00
quired if operating in a smoggy area or if operating in
conditions with airborn pollutants.
12 Inspect the compressor scroll for cracks or breaks at PARA 1.D.(2), this
the anti--ice air valve and customer bleed port. If Section
cracks or breaks are detected, check engine for pos-
sible vibration causes.
14 Inspect the anti--icing valve (all models) and N2 over- PARA 3., 75--10--01
speed solenoid valve (M250--C20R, --C20R/1, and
--C20R/1(RS) only) for loose, chafed, frayed or broken PARA 5. and 6.,
wires, loose connectors, and security of attachment. 73--21--00
15 Deleted
16 Check anti--ice valve for security, worn parts and PARA 3., 75--10--01
proper operation. Valve need not be removed or dis-
assembled unless a problem is detected.
18 Inspect the turbine support assemblies and engine PARA 7.A., 72--50--00
exhaust ducts for condition of welded joints, for cracks
and buckling. Check exhaust duct clamps for proper
installation, condition, and torque.
18A Deleted
72--00--00
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19A Remove, inspect, and clean the oil filter. Note any PARA 1.C., 72--60--00
accumulation of metal chips, debris, or carbon
particles. Conduct further inspection of the lube
system and/or engine gear train/bearings if metal
chips or debris are found. See Items 19D, 35, 36,
37, and 38 below if carbon particles are found.
NOTE: Follow STC manufacture’s recommendations regarding replacement/cleaning of external oil filter
elements. Inspect removed elements for any accumulations of metal chips or carbon particles.
It can prove helpful to cut apart disposable (paper) filter elements to facilitate this inspection. If
chips, debris, or carbon particles are found, proceed with additional inspection/maintenance as
outlined in Item 19A. above.
19B* Inspect and clean the turbine pressure oil check PARA 2.J.,72--60--00
valve.
72--00--00
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Table 602
Scheduled Inspections (cont)
Item Inspection/Maintenance Action REF. PARA n Initial
72--00--00
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Table 602
Scheduled Inspections (cont)
Item Inspection/Maintenance Action REF. PARA n Initial
28A If the optional CEB 72--4101 has been accomplished PARA 2.B.(2), CEB
without removal of the bearing cage, then inspect the 72--4101 Revision 5
bearing cage retention for looseness. (or later revision)
29 Inspect the compressor case, blades, and vanes when PARA 1.D.(8),
operating in an erosive and/or corrosive environment. this Section and PARA
10X power magnification is recommended for 5.C., 72--30--00
corrosion pit inspection.
72--00--00
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Table 602
Scheduled Inspections (cont)
Item Inspection/Maintenance Action REF. PARA n Initial
CAUTION: WHEN THERE IS EVIDENCE THAT THE FUEL PUMP FILTER HAS BEEN BYPASSED,
THE GAS PRODUCER FUEL CONTROL INLET FILTER, THE FUEL NOZZLE FILTER, THE
GOVERNOR FILTER AND THE HIGH PRESSURE FUEL FILTER, IF APPLICABLE, MUST
BE CLEANED. (REFER TO SPECIAL INSPECTIONS, 72--00--00, TABLE 604) IF ANY
CONTAMINATION IS FOUND IN THE FUEL NOZZLE FILTER, THIS WILL REQUIRE THAT
THE FUEL CONTROL BE SENT TO AN AUTHORIZED REPAIR FACILITY FOR INTERNAL
CLEANING. REFERENCE MUST ALSO BE MADE TO THE AIRFRAME MAINTENANCE
MANUAL FOR FUEL SYSTEM MAINTENANCE FOLLOWING FUEL CONTAMINATION.
(M250--C20R,--C20R/1,--C20R/1(RS),--C20R/2,--C20R/4,--C20R(ST) engines only)
31 Do a fuel pump bypass valve operation check when a PARA1.C., 73--10--01
fuel filter is replaced.
NOTE: Applicable to Sundstrand/Pesco and Argo--
Tech/TRW manufactured pumps only.
32 (M250--C20R, --C20R(ST), --C20R/1, --C20R/1(RS), PARA 2.D., 73--00--00
--C20R/2, --C20R/4 engines only.) Purge air from the
fuel system.
34 Remove, clean and inspect engine Pc filter every 300 PARA 3., 73--20--03
hours or earlier as engine performance dictates.
35 Inspect and clean the No. 1 bearing oil pressure reduc- PARA 3., 72--30--00
er.
37 Inspect scavenge oil strut in the power turbine support. PARA 6.F., 72--50--00
Clean carbonous deposits from strut.
38 Inspect No. 6 and 7 bearing pressure oil nozzle. Clean PARA 6.H.,
internal carbonous deposits from nozzle. 72--50--00
72--00--00
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Table 602
Scheduled Inspections (cont)
Item Inspection/Maintenance Action REF. PARA n Initial
NOTE: If CEB-A-73-4015 or CEB-A-73-4031 have been accomplished, this inspection is not required.
43 Inspect and clean fuel pump inlet filter. PARA 1.D., 73--10--05
(M250--C20R/2(SP) engine only)
44 Deleted
46 Inspect the compressor case, blades, and vanes. PARA 1.D.(8), this
Inspection frequency must be made as necessary by Section and PARA 5.C.,
operating environment and condition of the 72--30--00
compressor at the last inspection. In erosive and/or
corrosive environment, inspect case at least every 300
hours. In any environment do not exceed 1750 hours
without case inspection. 10X power magnification is
recommended for corrosion pit inspection.
72--00--00
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NOTE: Engines with dry spline starter generators must change the oil
at each 100 hours or 6 months regardless of oil type.
72--00--00
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72--00--00
ECOPYRIGHT 1986, 2017 Rolls--Royce Corporation Page 612B
Owner Date
This inspection checksheet is to be used when performing scheduled inspections. This form can be locally
reproduced and/or expanded to reflect the aircraft operating environment. Keep the completed sheets as
a permanent part of the aircraft engine records. Detailed information regarding each inspection item is
contained in the referenced Operation and Maintenance Manual paragraphs.
CAUTION: BEFORE UNDERTAKING ANY INSPECTION OR MAINTENANCE ACTION, CONSULT
THE REFERENCED PARAGRAPHS OF THE OPERATION AND MAINTENANCE MANUAL.
FAILURE TO FOLLOW THE RECOMMENDED INSTRUCTIONS IN THE MANUAL COULD
RESULT IN EQUIPMENT DAMAGE OR DESTRUCTION, POSSIBLY RESULTING IN PER-
SONNEL DEATH OR INJURY.
NOTE: THIS INSPECTION CHECKLIST CAN ONLY BE USED IF THE OPERATOR IS USING AN
APPROVED THIRD GENERATION (HTS) OIL AND AN APPROVED AIRFRAME MOUNTED
SCAVENGE OIL FILTER.
NOTE: COMPLIANCE TO THE 150 HOUR AND 300 HOUR ITEMS IN THIS TABLE MUST BE PRE-
FORMED AT LEAST EVERY 12 CALENDAR MONTHS OR BY HOURS, WHICHEVER OC-
CURS FIRST.
72--00--00
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Table 603
Alternate Scheduled Inspection
Item Inspection/Maintenance Action REF. PARA n Initial
150 Hour Inspection (cont)
CAUTION: WHEN THERE IS EVIDENCE THAT THE FUEL PUMP FILTER HAS BEEN BYPASSED,
THE GAS PRODUCER FUEL CONTROL INLET FILTER, THE FUEL NOZZLE FILTER, THE
GOVERNOR FILTER, AND THE HIGH--PRESSURE FUEL FILTER, IF APPLICABLE, MUST
BE CLEANED. (REFER TO SPECIAL INSPECTIONS, 72--00--00, TABLE 604.) IF ANY
CONTAMINATION IS FOUND IN THE FUEL NOZZLE FILTER, THIS WILL REQUIRE THAT
THE FUEL CONTROL BE SENT TO AN AUTHORIZED REPAIR FACILITY FOR INTERNAL
CLEANING. REFERENCE MUST ALSO BE MADE TO THE AIRFRAME MAINTENANCE
MANUAL FOR FUEL SYSTEM MAINTENANCE FOLLOWING FUEL CONTAMINATION.
a. Check for extension of the impending fuel filter PARA 1.C., 73--10--05
bypass indicator. If the indicator has extended and
and the fuel filter replaced, reset the indicator, PARA 4.A., 73--20--02
inspect and clean the fuel control inlet filter, and
inspect the fuel nozzle filter for contamination.
Test the bypass system.
b. If the indicator has not extended, drain the filter PARA 2.D., 73--00--00
bowl and inspect the drained fuel for water and
other forms of contamination, then purge air from
the fuel system.
c. If the optional CEB 72--4101 has been accom-- PARA 2.B. (2), CEB
plished without removal of the bearing cage, then 72--4101 Revision 5 (or
inspect the bearing cage retention for looseness. later revision)
5 Visually inspect the outer combustion case (sheet met- Para 2.B.(1), (2), (3)
al and weld seams) for cracks. Pay particular attention and (4), 72--40--00
to the weld seams in the area of the igniter plugs,
dummy plug, drain valves, fuel nozzle bosses, armpit
braze patch and adjacent areas. Use a bright light and
mirror as necessary. The OCC does not have to be
removed. Perform a Leak Tec check for installed
OCC’s and an FPI for removed OCC’s.
300 Hour Inspection
In addition to the 150 hour, perform the following:
1 Clean the compressor with the chemical wash solution PARA 6., 72--30--00
as required if operating in a smoggy area or if operat-
ing in conditions with airborn pollutants.
2 Inspect the entire engine for loose or missing bolts, N/A
broken or loose connections, security of mounting
accessory, and broken or missing lock wire. Check
accessible areas for obvious damage and evidence of
fuel or oil leakage. Loose connections also include
the requirement to inspect the slippage mark on all
B--nut connections in the engine control system.
3 Inspect all B nuts for application and alignment of PARA 8.B., 72--00--00,
torque paint. If missing, loosen B nut, retorque, and Engine--Servicing
apply torque paint.
72--00--00
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Alternate Scheduled Inspection (cont)
300 Hour Inspection (cont)
Item Inspection/Maintenance Action REF. PARA n Initial
4 Check mounting and support bolts to be sure they are N/A
tight, lockwired, and in good condition. Check security
of screws and rivets. Remove all foreign material
which might be drawn into the compressor inlet.
5 Inspect the Pc filter for proper clamping. N/A
6 Remove the Scroll--to--Pc Filter Tube Assembly at both N/A
ends and inspect for cracks using 10x power glass.
Pay particular attention to the flared ends of the tube
for cracks, and to the areas beneath the floating fer-
rules for fretting damage. Tubes found to contain
cracks and/or excessive fretting damage are to be re-
placed by new parts of the same part number as re-
moved.
NOTE: Excessive fretting is present when the ferrule has chafed the tube sufficiently to wear a step in
the tube that can be felt with a thumbnail or other inspection aid.
7 With the Scroll--to--Pc Tube assembly still removed and N/A
using a 10x power glass, inspect the elbow in the com-
pressor scroll for distress, cracks, and proper align-
ment. No cracks are permissible.
8 Check the accessible fuel system components, lines, PARA 2., 73--00--00
and connections for security, damage, or leakage. Ac-
complish with the boost pump on, if available. Remove
and visually inspect and clean if visual condition
dictates.
9 Check the fuel control and power turbine governor PARA 2.E., 73--20--02
linkage for freedom of operation, full travel, and proper and
rigging. Check the security of linkage for loose or worn PARA 2.C., 73--20--01
linkage and linkage bolts.
10 Inspect the compressor inlet guide vanes and visible N/A
blades and vanes for foreign object damage.
11 Inspect the compressor scroll for cracks or breaks at PARA 1.D.(2), this
the anti--ice air valve and customer bleed port. If Section
cracks or breaks are detected, check the engine for
possible vibration causes.
12 Inspect the anti--icing valve (all models) and N2 over- PARA 3., 75--10--01
speed solenoid valve (M250--C20R, --C20R/1, and
--C20R/1(RS) only) for loose, chafed, frayed, or broken PARA 5. and 6.,
wires, loose connectors, and security of attachment. 73--21--00
13 Check the anti--ice valve for security, worn parts, and PARA 3., 75--10--01
proper operation. The valve need not be removed or
disassembled unless a problem is detected.
14 Inspect the compressor mount inserts for looseness or PARA 4.E., 72--60--00
oil leakage. Replace if loose and check engine for and
possible vibration causes. PARA 1.D.(2),
this Section
72--00--00
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Table 603
Alternate Scheduled Inspection (cont)
15 Inspect the turbine support assemblies and the engine PARA 7.A., 72--50--00
exhaust ducts for condition of welded joints, for cracks,
and buckling. Check the exhaust duct clamps for
proper installation, condition, and torque.
16 Inspect and the clean turbine pressure oil check PARA 2.J., 72--60--00
valve.
NOTE: Check Valve P/N 23074872 and subsequent part numbers are not applicable to this inspection
(these valves are considered “ON CONDITION”).
17 Turbine pressure oil tube screen assembly. N/A
Detach the clamp, then disconnect the power
turbine pressure oil tube at the connector (tee).
Loosen the tube coupling nut at the fireshield
elbow only enough to allow sufficient movement
of the tube to enable removal of the screen. At
assembly, tighten the connector coupling nut to
200--250 lb in. (23--28 N¡m). Tighten the fireshield
elbow coupling nut to 80--120 lb in. (9--14 N¡m).
Tighten the clamp nut to 35--40 lb in.
(3.9--4.5 N¡m).
18 Measure oil flow from the scavenge passage of PARA 6.E., 72--50--00
the external sump and from the scavenge
passage of the gas producer support. It is
recommended that the external sump is not
removed for this check.
19 Drain the oil system and refill.
Oil changed at: PARA 10.C., 72--00--00,
300 hours/6 months: (Optional) _______ Engine--Servicing
600 hours/12 months: _______
72--00--00
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Table 603
Alternate Scheduled Inspection (cont)
Item Inspection/Maintenance Action REF. PARA n Initial
300 Hour Inspection (cont)
19B Inspect the magnetic chip detector plugs. PARA 10.G., 72--00--00,
Engine--Servicing
19C Inspect the quick disconnect magnetic chip PARA 10.G., 72--00--00,
detector plugs and flanged inserts for wear, if Engine--Servicing
installed.
19D Visually inspect the external sump. Clean internal N/A
carbonous deposits and build up from the sump or
replace if necessary.
19E Inspect the scavenge oil strut in the power turbine PARA 6.F., 72--50--00
support. Clean carbonous deposits from the strut.
19F Inspect the No. 6 and 7 bearing pressure oil PARA 6.H., 72--50--00
nozzle. Clean internal carbonous deposits from
the nozzle.
19G Inspect the thermocouple assembly (TOT/MGT). PARA 2.B., 77--20--01
19H Remove and disassemble the fuel nozzle. Clean and 73--10--03
examine the fuel nozzle filter assembly. Assemble and
install fuel nozzle.
20 If installed, inspect the start counter for proper PARA 1., 74--20--03
operation (increase in count) and for loose, chafed,
frayed, or broken wires, and loose connectors.
21 (M250--C20R, --C20R/1, --C20R/1(RS) only) Inspect PARA 7., 73--21--00
the electrical harness for loose, chafed, frayed, or
broken wires, and loose connectors.
22 Check the condition of the bleed valve gasket (without PARA 2., 75--10--02
removing bleed valve). Replace the gasket if air leaks
(blowouts) can be detected.
23 Visually inspect the outer combustion case (sheet PARA 2.B.(1), (2), (3),
metal and weld seams) for cracks. Pay particular and (4), 72--40--00
attention to the weld seams in the area of the igniter
plugs, dummy plug, drain valves, fuel nozzle bosses,
armpit braze patch and adjacent areas. Use a bright
light and mirror as necessary. The OCC does not have
to be removed. Perform a Leak Tec check for installed
OCC’s and an FPI for removed OCC’s.
24 Clean the burner drain valve. PARA 3., 72--40--00
25 Inspect the ignition lead for burning, chafing, or PARA 2., 74--20--02
cracking of conduit and loose connectors and broken
lockwire.
26 Review the engine records for compliance with all N/A
mandatory bulletins, inspections, and airworthiness
directives.
27 Review engine records for time limited parts N/A
components, accessories, or modules.
28 Enter component changes, inspection compliance, N/A
etc., in the log book as required.
72--00--00
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Table 603
Alternate Scheduled Inspection (cont)
Item Inspection/Maintenance Action REF. PARA n Initial
72--00--00
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Table 603
Alternate Scheduled Inspection (cont)
Item Inspection/Maintenance Action REF. PARA n Initial
33 Remove, clean, and inspect the engine Pc filter every PARA 3., 73--20--03
300 hours or earlier as engine performance dictates.
NOTE: If CEB-A-73-4015 or CEB-A-73-4031 have been accomplished, this inspection is not required.
1500 Hour Inspection
1 Replace the fuel control filter assembly. PARA 4.A., 73--20--02
2 Replace the high--pressure fuel filter element. PARA 1.C., 73--10--05
(M250--C20R/2(SP) engine only)
3 Inspect and clean the fuel pump inlet filter. PARA 1.D., 73--10--05
(M250--C20R/2(SP) engine only)
72--00--00
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Alternate Scheduled Inspection (cont)
D. SPECIAL INSPECTIONS.
Special inspections are required when the engine has been subjected to abnormal operating
conditions, when engine damage is suspected, or when associated parts are removed from the
engine. The special occurrence, the component or system to be inspected, and the nature of the
inspection are given in Table 604.
Table 604
Special Inspections
Item Occurrence Component or System Required Action
1 Engine removal from Engine, general a
aircraft Start Counter az
2 Compressor removal from Anti--icing air valve p
engine Gearbox compressor mount inserts ad
3 Turbine removal from Combustion liner aa
engine Outer combustion case z
Compressor discharge air tubes ab
Burner drain valve ac
Turbine pressure oil check valve aq
Power turbine to pinion gear coupling shaft bd
NOTE: Check Valve P/N 23074872 and subsequent part numbers are not applicable
to this inspection (these valves are considered “ON CONDITION”).
4 Rigid tube and/or accumu- Rigid tube and/or accumulators e, av
lators removal from engine
5 Hard landing (over 10g) Engine, general b
6 Sudden stoppage of rotor Engine, general c
Compressor j
Magnetic Drain Plugs ag
7 Operation in erosive Compressor l
environment
8 Snow or ice ingestion Compressor h
72--00--00
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