Installation Manual of Easy Series 09/12K

Preparation

Necessary Tools for Installation Procedure for Selecting the Location

● Drill ● Choose a place solid enough to bear the weight and vibration of the unit,where the operation noise will not be amplified.
● Nipper ● Choose a location where the hot air discharged from the unit or the operation noise,will not cause a nuisance to the neighbors
● Saw of the user.

● Hole 2 3/4 ● Avoid places near a bedroom and the like,so that the operation noise will cause no trouble.
● Vacuum pump ● There must be sufficient space for carrying the unit into and out of the site.
● Gas leakage detector or ● There must be sufficient space for air passage and no obstructions aroud the air inlet and air outlet.
soap-and-water solution
● The site must be free from the possibility of flammable gas leakage in a nearby place.
● Torque wrench Locate the unit so that the noise and discharged hot air will not annoy the neighbors.
(17mm,22mm,26mm) ● Install units,power cords and inter-unit cables at least 10ft away from televison and radio sets,This is prevent interference to
● Pipe cutter images and sounds.(Noise may be heard even if they are more than 10ft away depending on radio wave conditions.)

● Flaring tool ● In coastal areas or other places with salty atmosphere of sulfate gas,corrosion may shorten the life of the air condition.
● Knife ● Since drain flows out of the outdoor unit,do not place under the unit anything which must be kept away from moisture.
● Measuring tape
● Reamer NOTE: Cannot be installed hanging from ceiling or stacked.

Drawing for the installation of indoor and outdoor units

 Accessory parts [ Left・Left-rear piping ]
● In case of left side piping, cut away, with a nipper, the lid for left piping.
● In case of left-rear piping, bend the pipes according to the piping direction to
Remote controller (1) Drain hose (1) the mark of hole for left-rear piping which is marked on heat insulation materials.
1. Insert the drain hose into the carity of heat insulation materials of indoor unit.
AAA dry battery (2) Cushion (4) 2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it
out on the front side, then connect them.
3. Coat the flaring seal face with refrigerant oil and connect pipes.
Mounting plate (1) Drain-elbow (1)
Cover the connection part with heat insulation materials, cover with adhesive tape.

Plastic cap (4)

Pipe supporting plate (1) Indoor/outdoor electric cable
Ø4X25 Screw (4)
Heat insulation
material Piping

Selection of pipe Lid for right

piping
Pipe supporting
plate
Lid for left piping Drain hose
Lid for under piping pipe
Liquid pipe (Ø) 6.35mm(1/4”)
Fix with adhesive tape

Gas pipe (Ø) 9.52mm(3/8”) ● Indoor/outdoor electric cable and drain hose must be bound with refrigerant
piping with protecting tape.
NOTE：The thickness of the pipe must be 0.8mm(1/16”) at least.
[ Other piping direction ]
Indoor unit ● Cut away, with a nipper, the lid for piping according to the piping direction and
then bend the pipe according to the position of wall hole. When bending, be
1 Fitting of the Mounting Plate and Positioning of the wall Hole careful not to crush pipes.
● Connect beforehand the indoor/outdoor electric cable, and then pull out the
connected to the heat insulation of connecting part specially.

When the mounting plate is first fixed

Fixing the indoor unit body
1. Carry out, based on the wall studs or lintels, a proper leveling for the plate
to be fixed against the wall, then temporarily fasten the plate with one steel nail.
● Hang the unit body securely onto the upper notches of the
2. Make sure once more the proper level of the plate, by hanging a thread with a mounting plate. Move the body from side to side to verify
weight from the central top of the plate, then fasten the plate. its secure fixing.
3. Find the wall hole location A using a measuring tape ● In order to fix the body onto the mounting plate,hold up
the body at a slant from the underside and then put it down
perpendicularly. mounting plate

B= Ø 70mm
(2 3/4) Unloading of indoor unit body

●When you unload the indoor unit, please use

A=145mm
35mm
(1 3/8)

your hand to raise the body, then lift the

(5 5/7)
bottom of the body outward slightly
and lift the unit until it leaves the
mounting plate.
B= Ø 70mm
(2 3/4) mounting plate

4 Connecting the indoor/outdoor Electric Cable

(1 1/6)
30mm

A=145mm
(5 5/7)

Removing the wiring cover

B= 70mm
(2 3/4)
● Remove terminal cover at right bottom corner of indoor unit, then take
off wiring cover by removing its screws.

A=150mm
35mm
(1 3/8)

(5 7/8)

When connecting the cable after installing the indoor unit

2 Making a Hole on the Wall and Fitting the Piping Hole Cover 1. Insert from outside the room cable into left side of the wall
hole, in which the pipe has already existed.
● Make a hole of 70 mm (2 3/4) in diameter, slightly descending to outside the wall. 2. Pull out the cable on the front side, and connect the cable
● Install piping hole cover and seal it off with putty after installation making a loop.

Wall hole
When connecting the cable before installing the indoor unit
Pitch downward for drainage
Ø70mm ● Insert the cord from the back side of the unit, then pull it out on the front side.
(2 3/4)
● Fasten the unit wire harness to the conduit holder using the lock nut.

Outdoor side
● Position the conduit holder to its original state using screw.
Indoor side
Thickness of wall

3 Installation of the Indoor Unit

Conduit holder
Drawing of pipe Cut the 6 slit sear

[ Rear piping ] Note When connecting the cable, confirm the terminal number of indoor and
outdoor units carefully. If wiring is not correct, improper operation may
● Draw pipes and the drain hose, then fasten them with the adhesive tape occur and cause damage to the units.
2
 Grounding Line

CAUTION

1
5
Outdoor unit

2
4
Indoor unit
≥5 wire B

3
B
3

14AWG Indoor unit

2

4
Outdoor unit
1

5
L1(L)
● Max.Elevation: Amax=10m
Indoor unit

Power Supply

6
● In case the elevation A is more

L2(N)
Outdoor unit
than 5m, oil trap shoud be

7
installed every 5~7m
Outdoor unit B Oil trap
● Max. Length: Bmax=15m
A
Indoor unit ● In case the pipe length B is
more than 10m, the refrigerant
Power cable: should be charged, according
HSU09XHK 2wire with ground 12AWG
to 20 g/m.

Grounding Line
3 Connection
1
5

● Take off the panel(top), by removing the 5 screws.

2
4

≥5 wire
● Remove the plugs on the conduit plate.
3

14AWG
3

● Temporarily mount the conduit tubes on the conduit plate.

2

● Connect both the power supply and unit wire harness to

4
1

the corresponding terminals on the terminal board.

5
L1(L)

Indoor unit
Power Supply

● Ground the unit in accordance with local codes.

6
L2(N)

● Allow several extra inches of wire for making wiring

7

Outdoor unit connections.

● Use lock nuts to secure conduit tubes.

HSU12XHK Power cable: 2wire with ground 12AWG

1. If the fuse on PC board is broken please change it with the type of

T. 3.15A/250V(indoor unit),25A/250V(outdoor unit).
2. The wiring method should be in line with the local wiring standard.
3. After installation, the power plug should be easily reached.
4. A breaker should be incorporated into fixed wiring. The breaker should be
all-pole switch.

Outdoor unit
1 Installation of Outdoor Unit

Install according to Drawing for the installation of indoor and outdoor units
4 Attaching Drain-Elbow

2 Connection of pipes ● If the drain-elbow is used,

please attach it as figure. (Note:
Only for heat pump unit.)
● To bend a pipe, be careful not to crush the pipe,
and the bending radius should be 30 (1 1/6) to 40 mm (1 4/7) or longer.
● Connecting the pipe of gas side first makes working easier. 5 Purging Method:To use vacuum pump
● The connection pipe is specialized for R410A.
1. Remove the service port cap of the 3-way valve and the valve stem cap for both
Forced fastening without careful centering may valves. Connect the low pressure hose from the manifold set to the 3-way valve.
Half union Flare nut
damage the threads and cause a leakage of gas. Connect the center hose to the vacuum pump.

Pipe Diameter(ǿ) Fastening torque 2. Open the handle on low side of manifold and operate vacuum pump. If the low
side gauge reaches a vacuum immediately, ensure the hoses are connected
Liquid side6.35mm(1/4") 18N.m/13.3Ft.lbs properly and the low side manifold handle is open.
Liquid/Gas side9.52mm(3/8") 42 N.m/30.1Ft.lbs
3. Vacuum for a minimum of 30 minutes,pull vacuum to 600 microns.
Gas side 12.7mm(1/2") 55N.m/40.6Ft.lbs
Spanner Torque wrench After the completion of vacuuming, close the handle ‘Lo’ in gaugemanifold and
Gas side 15.88mm(5/8") 60 N.m/44.3Ft.lbs stop the operation of the vacuum pump. Leave the hoses connected and check
the vacuum level again in 5-10 minutes. If you lose the vacuum, ensure all
Ensure that no dirt or debris enters the pipe. connections are tight and flare the tubes again if needed.
The standard pipe length is 7m (27 9/16) . If it is over 7m (27 9/16) , the function
of the unit will be affected. If the pipe has to be lengthened, the refrigerant should 4. Open the valve rod stem the 2-way valve counterclockwise to 90 degrees.
be charged, according to 20 g/m (0.018 oz/inch). But the charge of refrigerant must After 6 seconds, close the 2-way valve and inspect for gas leakage.
be conducted by professional air conditioner servicer. Before adding additional
refrigerant, perform air purging from the refrigerant pipes and indoor unit using
a vacuum pump,then charge additional refrigerant.

3
 5. No gas leakage?
3 On Drainage
In case of gas leakage, tighten parts of pipe connection. If leakage stops,
then proceed step 6. If leak continues, remove the refrigerant used for the ● Please install the drain hose so as to be downward slope without fail.
leakage check and flare tubes again. Repeat vacuum and leak and if no ● Please don’t do the drainage as shown below.
leakage, proceed to step 6.

6. Detach the charge hose from the service port, open 2-way valve and 3-way. Turn Less than
the valve stem counterclockwise. 5cm

7.To prevent the gas leakage, replace the service port and valve stem caps securely. It becomes The end is imm- It waves. The gap with the There is the bad
high midway. ersed in water. ground is too small.smell from a ditch
8. After attaching each cap, check for gas leakage around the caps.
● Please pour water in the drain pan of the indoor unit, and confirm that drainage
Step 1. Step 2. is carried out surely to outdoor.
2-way valve Liquid Side ● In case that the attached drain hose is in a room, please apply heat insulation to
3-way valve Gas Side Open it without fail.

Gaugemanifold(for R410A)
Anti countercurrent joint
Step 3.
■ Refrigerant charge label

Close Contains fluorinated greenhouse gases

Vacuum pump(for R410A) covered by the Kyoto Protocol A
Tube(for R410A)

R410A 1= kg
B
Step 4. 2-way valve Step 6. 2-way valve
3-way valve 2 2= kg
3-way valve C
Open 90
O 1
1+2= kg
D
2-way valve
Step 7. F E
3-way valve
2-way valve 3-way valve
This product contains fluorinated greenhouse gases covered by
the Kyoto Protocol. Do not vent into the atmosphere.
Valve rod cap Refrigerant type:R410A
GWP* value:1975
Valve rod cap GWP=global warming potential
Service port cap Please fill in with indelible ink,
•1 the factory refrigerant charge of the product
CAUTION •2 the additional refrigerant amount charged in the field and
● If the refrigerant of the air conditioner leaks, it is necessary to discharge all the • 1+2 the total refrigerant charge
refrigerant. Vacuum first, then charge the liquid refrigerant into air conditioner on the refrigerant charge label supplied with the product.
according to the amount marked on the name plate. The filled out label must be adhered in the proximity of the product
● Please do not let other cooling medium, except specified one (R410A), or air charging port (e.g. onto the inside of the stop valve cover).
enter into the cooling circulation system. Otherwise, there will be abnormal A contains fluorinated greenhouse gases covered by the Kyoto
high pressure in the system casuing damage and possibly personal injuries. Protocol
B factory refrigerant charge of the product: see unit name plate
C additional refrigerant amount charged in the field
1 Power Source Installation D total refrigerant charge
E outdoor unit
● The power source must be exclusively used for air conditioner. (Over I0A) F refrigerant cylinder and manifold for charging
● In the case of installing an air conditioner in a moist place, please install an ea-
rth leakage breaker (GFCI).
● For installation in other places, use a circuit breaker as far as possible. ■ Check for Installation and Test Run
2 Cutting and Flaring Work of Piping ■ Please kindly explain to our customers how to operate
through the instruction manual.
● Pipe cutting is carried out with a pipe cutter and burs must be removed.
Check Items for Test Run
● After inserting the flare nut, flaring work is carried out.
Put check mark in boxes
Flare tool for R410A Conventional flare tool
Gas leak from connecting pipe?
Clutch-type clutch-type(Rigid-type) Wing-nut type (Imperial-type)
Heat insulation of connecting pipe?
0~0.5mm 1.0~1.5mm 1.5~2.0mm Are the connecting wirings of indoor and outdoor firmly
A
0~1/51 inch 3/76 ~1/17 inch 1/17 ~1/8 inch inserted to the terminal block?
Is the connecting wiring of indoor and outdoor firmly fixed?
Is drainage securely carried out?
Flare tooling die 1.Cut pipe 2.Remove burs Is the ground wire securely connected?
Is the indoor unit securely fixed?
Is power source voltage abided by the code?
Is there any noise?
Is the lamp normally lighting?
Are cooling and heating (when in heat pump) performed normally?
3.Insert the flare nut 4.Flare pipe Is the operation of room temperature regulator normal?

Correct Incorrect

Lean Damage of flare Crack Partial Too outside