Equipment Layout Manual

For Cooling Towers, Evaporative Condensers

& Closed Circuit Coolers
 for LIFE Equipment Layout Manual

Table of Contents Introduction

The location of evaporative cooling equipment is an important

Introduction................................................................ 2 consideration when reviewing system design. Since evaporative
cooling equipment requires large quantities of air, adequate
Induced Draft Counterflow Unit Layout spacing around the unit must be provided for it to perform properly.
An equally important consideration when laying out the equipment
Single Units..................................................................... 3 is to locate the unit so that recirculation is minimized.
Single/Multiple Unit Installations..................................... 4
This technical manual has been written by EVAPCO engineers to
Large Installations........................................................... 6 provide recommended layout criteria for EVAPCO induced draft
Special Enclosures......................................................... 6 and forced draft equipment installations. Although it deals primarily
Expansions to Existing Units.......................................... 7 with the layout of cooling towers, the principles presented apply to
EVAPCO evaporative condensers and closed circuit coolers as well.

Induced Draft Crossflow Unit Layout Recirculation

Single Units..................................................................... 8 Recirculation occurs when some of the hot, moist discharge air
Multiple Units/Large Installations.................................... 9 leaving the cooling tower flows back into the fresh air inlets of the
unit. The heat-laden discharge air leaving the cooling tower is
Special Enclosures....................................................... 10
saturated and can be at a 5,5°-8,5°C higher wet bulb temperature
Expansions to Existing Systems.................................. 11 than the ambient wet bulb. Therefore, any amount of recirculation
will increase the wet bulb temperature of the air entering the unit.
The available tonnage of the unit is decreased when the entering
Forced Draft Layout
air wet bulb temperature is increased. For example, if the inlet wet
Single Units................................................................... 12 bulb temperature is increased from 25,6°C to 26,7°C, capacity
Multiple Units/Large Installations.................................. 14 is reduced by approximately 16%, corresponding to an increase
Special Enclosures....................................................... 16 in leaving water temperature of approximately 0,8°C. As can be
seen from this example, a small increase in the entering air wet
Indoor Installations........................................................ 17 bulb temperature has a dramatic affect on the unit’s performance.
Expansions to Existing Systems.................................. 18 In extreme cases where the entering wet bulb temperature is
increased by 2,8°C to 3,3°C, the available tonnage of the unit is
reduced by more than 50%.
Other Layout Criteria
Space Requirements for Maintenance......................... 19 Equipment Layout Planning
Space Requirements for Unit Piping............................ 19 Proper equipment layout is essential to ensure that the cooling tower
will operate at its rated capacity. The objective is for the evaporative
cooling equipment to be located so that fresh air is allowed to enter
the unit freely, to ensure that recirculation is minimized. The first
step in achieving this goal is to consider the many factors that may
affect the cooling tower installation. During the design of the system,
special attention needs to be given to space limitations, surrounding
structures, existing units, proximity of neighbors, prevailing winds,
piping, and any possible future expansion plans. Once this
information is obtained, the guidelines contained in this bulletin can
be used to determine the best layout for the equipment.
The layout criteria presented in the manual are based on years
of successful experience with evaporative cooling installations.
Following these guidelines will provide the best equipment layout
which will ensure proper air flow to the unit, minimize recirculation,
and allow adequate space for maintenance.

Minimizing Legionella
Proper positioning of the cooling tower, as well as a regular
maintenance program are essential to minimize the potential for
growth of Legionella bacteria in the cooling tower. The cooling
tower should be located away from fresh air intakes, operable
windows, kitchen exhaust, and prevailing winds directed toward
public areas. The cooling tower should have a water treatment
program, and must be thoroughly cleaned on a regular basis. If
the cooling tower is to be idle for extended periods, it should be
drained. If draining is not practical, a system shock with a biocide
is required prior to running the fans.
Consult local authorities for specific regulations.

2
Induced Draft Counterflow Unit Layout

Single Unit Installations The conditions shown in Figures 1 & 2 can be corrected by
elevating the unit on structural steel so that the top of the fan
The best place to locate any cooling tower is on a roof by itself.
cowl is equal to or higher than the adjacent structures, as
However, when this is not possible, correct layout guidelines
shown in Figure 3. Fan cowl extensions can also be provided
must be followed to provide a satisfactory installation.
to elevate the fan discharge of the cooling tower to the proper
The first item to consider is the position of the unit with respect height, as shown in Figure 4. For installations where neither
to other structures. The top of the cooling tower must be equal to of these options are possible, an experienced engineering
or higher than any adjacent walls, buildings or other structures. decision must be made regarding the potential of a
When the top of the unit is lower than the surrounding structures performance impact.
(Figure 1 & 2), recirculation can be a major problem. If the unit is
on the windward side, as shown in Figure 1, the discharge air will CORRECT
be forced against the building and then spread in all directions,
including
WIND downward, toward the air inlets.
DIRECTION

INCORRECT

WIND AIR AIR

DIRECTION INLETS INLETS
WIND
DIRECTION
AIR AIR
INLETS INLETS
AIR AIR
INLETS INLETS
AIR AIR
INLETS INLETS
AIR AIR
INLETS INLETS
AIR AIR
INLETS INLETS
WIND
DIRECTION
WIND
DIRECTION Figure 3 - Installation Elevated so Top of Unit Is
Higher than Top of Wall
Figure 1 - Installation with Top of Unit Lower than Top of Wall AIR AIR
INLETS INLETS
When the wind comes from the opposite direction, WINDthe resulting CORRECT
DIRECTION
negative
AIR pressure area created by the wind AIRpassing over the
WIND
INLETS INLETS
building will cause the discharge air to be forced DIRECTION
back into the
inlets, as shown in Figure 2. Even if neither of these conditions
occurs, the presence of much taller structures can potentially
AIR AIR
inhibit the dissipation of the hot moist dischargeINLETS
INLETS air.
FAN COWL
EXTENSION
INCORRECT

AIR AIR
INLETS INLETS
WIND
AIR AIR
DIRECTION FAN COWL
INLETS INLETS EXTENSION
FAN COWL
EXTENSION

AIR AIR
INLETS INLETS

AIR
Figure AIR of Unit Is
4 - Fan Discharge Elevated so Top
AIR AIR INLETS INLETS
INLETS INLETS AIR Higher Than Top of Wall AIR
INLETS FAN COWL INLETS
EXTENSION

NOTE: Fan cowl extensions require external support, supplied by other

for: Fan cowls over 1238 mm from the fan deck for 2,4 m wide units and
Figure 2 - Wind Effect with Top of Unit Lower than Top of Wall smaller, and fan cowls 1302 mm from the fan deck for 3Mx and larger units.

AIR AIR
INLETS INLETS

3
 for LIFE Equipment Layout Manual

Single/Multiple Unit Installations CASE 3 - Two Walls/Single Unit

EVAPCO’s induced draft, counterflow units may have air inlets
located on all four sides. When the unit is located near a wall D2
or other structure that blocks fresh air from entering the unit,
consideration must be given to the clearance distance between
the air inlets of the unit and this blockage. In this type of layout, air D1 D1
will be drawn in through the space between the unit and the wall
or other structure as well as down from above. It is important to
provide adequate space in front of each air inlet to ensure proper Figure 9 D2
air flow and prevent air recirculation.
Figure 10
When more than one EVAPCO induced draft counterflow units
are installed at the same location, the potential for recirculation CASE 4 - Two Walls/Two Units
becomes a greater concern. For installations with two or more
cooling towers, the units may be placed in a variety of locations D2 D2
depending on site conditions and available space.
D3 D1 D3 D1
EVAPCO has developed the recommended distances for various
cases of induced draft counterflow layouts. These distances D2 D2
have been developed to ensure that the units are provided with Figure 12
Figure 11
adequate airflow and that recirculation is minimized. Space must
also be provided for piping, accessories, removal of access D2
panels and for maintenance of the mechanical equipment.
Product improvements confirmed by factory testing and years D1 D1

of field experience have allowed EVAPCO to develop minimum D4 D4

required distances from the unit and the surrounding walls as
well as between units†. In addition, the distances shown in the D1 D1
following tables are dependent on the number of surrounding
walls and the number of units. Therefore, the data presented D2
in Tables 1 and 2 show the minimum dimensions D1 through Figure 14
D8 required for a variety of installation cases. See the following Figure 13
figures that illustrate these various cases.
For layouts of multiple multi-cell units similar to Figures 16 and CASE 5 - Two Walls (Corner)
18, please contact the factory for confirmation of layout design Multiple Units
(see page 6).
Single Unit
CASE 1 - Single Wall/Single Unit D3 D7

D5 D4 D4

D6
D3 D7
D1
Figure 15
D8 D8
D2
Figure 5 Figure 16
Figure 6

CASE 6 - Three Walls

CASE 2 - No Obstructions
Multiple Units

Single Unit
D7 D3 D7

D7 D7 D4 D4
D3 D4
D8
D7 D3 D7

Figure 7 Figure 17 D8 D8

Figure 18
Figure 8

† The guidelines set forth in Tables 1 & 2 are to be used exclusively for EVAPCO equipment. Data from factory testing is based on air discharge velocities and
air intake areas that are specific to EVAPCO equipment. Therefore, this data is NOT to be applied to other manufacturers’ evaporative cooling equipment. How-
ever, any nearby equipment that is either intaking or discharging air will affect the overall layout. Please contact the factory with any questions on how to space
around other manufacturer’s equipment.

4
 Table 1 - Dimensions D1 – D4 Table 2 - Dimensions D5 – D8
0,9 and 1,2 m Wide Models 0,9 and 1,2 m Wide Models
Minimum Dimensions Unit Length Minimum Dimensions
Unit Length All Units All Units Towers Cond./Coolers* All Units (m) D5 D6 D7 D8
(m) D1 D2 D3 D3 D4 All Units 0,6 0,6 0,6 0,6
All Units 0,6 0,6 0,6 1,8 0,6
1,8 and 2,6 m Wide Models
1,8 and 2,6 m Wide Models
Unit Length Minimum Dimensions
Minimum Dimensions (m) D5 D6 D7 D8

Unit Length All Units All Units Towers Cond./Coolers* All Units
(m) D1 D2 D3 D3 to 5,5 0,9 0,9 0,9 0,9
D4
to 11 0,9 0,9 0,9 1,8 1,8 6,4 0,9 0,9 0,9 1,1
11 0,9 1,1 0,9 1,8 1,8 7,3 & 8,5 0,9 0,9 0,9 1,2
12,8 0,9 1,2 0,9 1,8 1,8 11,0 0,9 1,1 0,9 1,4
12,8 0,9 1,2 0,9 1,5
3 and 3,7 m Wide Models
Minimum Dimensions 3 and 3,7 m Wide Models

Unit Length All Units All Units Towers Cond./Coolers* All Units Unit Length Minimum Dimensions
(m) D1 D2 D3 D3 D4 (m) D5 D6 D7 D8
to 8,5 0,9 0,9 0,9 1,8 1,8 to 6,1 0,9 0,9 0,9 0,9
11 0,9 1,2 1,1 1,8 2,1 7,3 0,9 0,9 0,9 1,1
12,2 0,9 1,2 1,1 1,8 2,3 8,5 0,9 1,1 1,1 1,2
12,8 0,9 1,2 1,1 1,8 2,4 11 & 12,2 0,9 1,4 1,1 1,5
16,5 0,9 1,5 1,2 1,8 3,0 12,8 0,9 1,5 1,1 1,7
18,3 0,9 1,7 1,2 1,8 3,0 16,5 0,9 1,7 1,1 1,8
4,3 m Wide Models 18,3 0,9 1,8 1,1 2,0
Minimum Dimensions 4,3 m Wide Models
Unit Length All Units All Units Towers Cond./Coolers* All Units Unit Length
(m) D1 D2 D3 D3 D4 Minimum Dimensions
(m) D5 D6 D7 D8
7,3 & 7,9 0,9 0,9 0,9 1,8 1,8
7,3 & 7,9 1,1 1,2 1,2 1,4
14,6 & 15,8 0,9 1,5 1,2 1,8 2,7
14,6 & 15,8 1,1 1,8 1,2 2,0
21,9 & 23,8 1,2 2,1 1,5 1,8 3,7
21,9 & 23,8 1,4 2,1 1,5 2,4
4,6 to 5,2 m Wide Models
4,6 and 5,2 m Wide Models
Minimum Dimensions
Unit Length Minimum Dimensions
Unit Length All Units All Units Towers Cond./Coolers* All Units
(m) D1 D2 D3 D3 D4 (m) D5 D6 D7 D8
All Units 0,9 0,9 1,8 1,8 1,8 MT 4,9 & 6,1 1,2 1,2 1,5 1,5
6 and 7,3 m Wide Models All Other Units 0,9 0,9 0,9 0,9
Minimum Dimensions
6 and 7,3 m Wide Models
Unit Length All Units All Units Towers Cond./Coolers* All Units
(m) D1 D2 D3 D3 Unit Length Minimum Dimensions
D4
(m) D5 D6 D7 D8
to 6,1 0,9 0,9 1,8 1,8 1,8
7,3 1,1 1,2 2,0 2,0 2,1 3,7 & 4,3 1,2 0,9 1,4 1,4
8,5 1,1 1,4 2,1 2,1 2,4 5,5 1,2 1,1 1,4 1,2
11 & 12,2 1,4 1,8 2,7 2,7 3,4 6,1 1,2 1,2 1,4 1,4
MT 6,1 1,2 1,2 1,5 1,5
8,5 m Wide Models 7,3 1,4 1,5 1,5 1,7
Minimum Dimensions 8,5 1,4 1,7 1,5 1,8
Unit Length All Units All Units Towers Cond./Coolers* All Units 11 & 12,2 1,7 2,1 1,8 2,3
(m) D1 D2 D3 D3 D4
7,3 & 7,9 1,2 1,2 2,4 2,4 2,4 8,5 m Wide Models
14,6 & 15,8 1,5 1,8 2,7 2,7 4,0 Unit Length Minimum Dimensions
(m) D5 D6 D7 D8
12,8 m Wide Models
7,3 & 7,9 1,5 1,5 1,7 1,7
Minimum Dimensions
14,6 & 15,8 1,8 2,1 2,0 2,3
Unit Length All Units All Units Towers Cond./Coolers* All Units
(m) D1 D2 D3 D3 D4 12,8 m Wide Models
7,9 5,5 1,8 10,1 #N/A 4,3 Unit Length Minimum Dimensions
(m) D5 D6 D7 D8
17,1 m Wide Models
7,9 2,4 6,7 2,7 7,3
Minimum Dimensions
Unit Length All Units All Units Towers Cond./Coolers* All Units
(m) D1 D2 D3 D3 D4 17,1 m Wide Models
7,9 5,8 1,8 11,9 #N/A 4,3 Unit Length Minimum Dimensions
(m) D5 D6 D7 D8
* Minimum D3 dimension for Condensers and Coolers Furnished with Pumps. 7,9 2,4 7,0 2,7 7,9
For units without pumps use D3 dimension for towers.

Dimension Key
D1, D5 & D7 – From Ends of Unit D2, D6 & D8 – From Sides of Unit D3 – Units End to End D4 – Units Side by Side

Notes:
Special consideration is required for external service platform, see platform drawing for dimensions.
Special consideration is required for Pulse~Pure® and Smart Shield®, see Pulse~Pure® and Smart Shield® installation and operation manual for details.
For large installations please consult the factory.

5
 for LIFE Equipment Layout Manual

Large Installations Solid Wall Enclosures or Wells

For large cooling tower installations that have 4 or more units, One typical enclosure is a unit installed in a well (Figure 20).
it is imperative that the unit layout be carefully examined during When considering a single unit adjacent to a solid wall enclosure
the design of the system. or located in a well, the clearance dimensions, found in Tables
1 & 2, page 5, should be used as ABSOLUTE minimums. In
Very large multiple unit installations can create their own
many cases, the minimum clearance dimensions MUST
environment. Under certain weather and atmospheric conditions,
be increased to ensure that the unit performs to its rated
the large quantities of discharge air will cause the wet bulb
capacity. The unit should be oriented so that the air flows
temperature in the immediate area to be higher than the local
uniformly to the air inlets on all four sides of the unit. The air
design data.The minimum dimensions shown in Tables 1 and 2
discharge of the unit must be level with or higher than the
should be increased whenever possible in order to allow for an
surrounding walls. Additionally, required clearance for all unit
additional safety factor. The amount of increase is dependent on
accessories must also be taken into account.
the number of units, type of installation, existing equipment and
unit surroundings. In the well type enclosure, all the air must be brought down from
above and can be susceptible to recirculation. Field experience
The surrounding area plays an important part in the design of
has demonstrated that the downward velocity of the supply air
a large installation. Locating a large installation in a valley or
into the well must be kept BELOW 2 m/s to avoid the effects of
between buildings will increase the chances that the discharge
recirculation.
air will recirculate, thereby raising the entering wet bulb
temperature. If it is determined that the surrounding conditions To calculate the downward velocity, the total air flow for the unit
could cause recirculation, the units must be spaced properly and is divided by the usable well area. The usable well area (shaded
sized at the anticipated entering wet bulb conditions. portion of Figure 20) is the space between the four sides of the
unit and the walls of the well. See the example shown below.
Another important consideration when dealing with larger multiple
unit installations is prevailing winds. Although prevailing wind
conditions generally change with the season, the wind direction
during the hottest part of the year is of utmost importance. To USABLE WELL AREA
minimize the potential for recirculation, it is best to locate the units
M
so that the prevailing wind is oriented as shown in Figure 19.
Consult your local representative or EVAPCO’s Marketing
Department for recommended layout guidelines for very large
multiple unit installations.

WELL OR SOLID WALLS

Figure 20 - Well Installation

Example: An AT-19-412 is centered in a 6 x 7,6 m well enclo-

sure with the unit’s discharge even with the top of the surround-
ing walls. Is this an acceptable equipment layout?
Unit Area = 9,5 m2 D1 = 2 m
Unit CFM = 32,7 m3/s D2 = 1,7 m
Well Area = 45,6 m2
Figure 19 - Prevailing Wind Net Usable Well Area = 45,6 m2 - 9,5 m2 = 36,1 m2
Downward Velocity = 32,7 ÷ 36,1 = 0,9 m/s
Since the downward velocity of 0,9 m/s is less than 2 m/s AND
Special Enclosures dimensions D1 and D2 are above the recommended minimums,
Occasionally, induced draft counterflow units are installed in this IS an acceptable layout.
an enclosure. These installations require special consideration In some cases the well area includes space so far away from the
of the unit layout to ensure trouble free operation. Typical unit as to create a point of diminishing returns.
installations consist of units installed in solid wall or louvered
enclosures or units that are located in a well.
NOTE: The top of the unit must be equal to, or higher than,
the top of the well.

6
Louvered Wall Enclosures Expansions to Existing Systems
Induced draft counterflow units can also be installed in Expansions to existing systems present the same concerns
enclosures with louvered or slotted walls (Figure 21). With this as multiple unit installations. However, there are additional
type of enclosure, the air flow patterns will be a mixture of the concerns that must be evaluated when planning a cooling
open type and well installations. The inlet air will be drawn from tower expansion. Since in an expansion the new unit may not
the top and through the louvers or slotted openings. be identical to the existing one, it is important to examine the
heights of the new and the existing units. Whenever possible,
Since the air will follow the path of least resistance, the
the tops of ALL of the units should be at the same level to
pressure drop through the louvers will determine how much
avoid recirculation from one unit to another. If the unit discharge
air is drawn from both areas. To minimize the potential for
heights are different one or a combination of the following
recirculation, it is better to draw most of the air through the
should be implemented. Either structural steel should be used
louvers. Therefore, it is important that the louvers are designed
to raise the air discharges of both units to the same level as
for minimum pressure drop. To achieve this goal, the velocity
shown in Figure 22, or a fan cowl should be added to the shorter
through the louvers should be maintained at or below
unit, or the units should be spaced further apart than normally
3 m/s, the louvers should have a minimum of 50% net free
recommended.
area, and the air inlets should face the louvers.
Adequate spacing between the air inlets of the new and
The first step in checking a louvered type enclosure is to treat
existing units must be provided. The air inlets for induced draft
it as a well enclosure and calculate the downward air velocity
counterflow units are located on all four sides which may be
assuming that all the air must enter from the top. If the downward
different than the existing units. If this is the case, the guidelines
air velocity is equal to or less than 2 m/s., then the louvered
for the minimum spacing between units (Tables 1 & 2) should be
enclosure will work regardless of the size of the louvers.
increased to allow adequate airflow to all units.
Another important consideration in a system expansion is the
piping to both the existing and new units. For cooling towers
piped in parallel, the overflow levels of the new and existing
M units cold water basins MUST be at the same elevation.
This takes precedence over the equal air discharge
height requirement for induced draft units. In some cases,
fan cylinder extensions can be used so that the units have
approximately the same discharge heights. Equalizer lines must
be installed between adjacent units to balance the water levels
of the basins during operation.
For induced draft condensers and closed circuit coolers, the
discharge heights must be at the same elevation. Since each
unit has it own independent spray water recirculation system,
LOUVERS (ALL FOUR SIDES) maintaining the overflow levels of the cold water basins is not
necessary.

Figure 21 - Louvered Wall Enclosure

If the downward air velocity into the enclosure is greater than

NEW EXISTING
2 m/s, then another formula must be used. This formula, proven
M M

UNIT UNIT
by years of field experience, assumes that ALL the air is drawn
through the louvers. The total air flow (m3/s) for the unit is divided
by the net free louver area (m2). The resultant air velocity must AIR AIR
INLET INLET
be 3 m/s. In addition to meeting this minimum louver velocity, AIR AIR
the installation must also meet the following requirements. INLET INLET
The minimum air inlet to louver dimension must be 0.9 m and
the minimum space requirements, for maintenance and unit
accessories, as shown on page 15, must also be maintained.
Figure 22 - Expansion to an Existing Installation

NOTE: For installations where the minimum recommended

M M
distances cannot be maintained, contact your local
representative or EVAPCO’s Marketing Department for
assistance with unit selection and layout.
Refer to page 15 for additional information.

7
 for LIFE Equipment Layout Manual

Induced Draft Crossflow Unit Layout

Single Unit Installations The conditions shown in Figures 23 & 24 can be corrected by
elevating the unit on structural steel so that the top is higher
The best place to locate any cooling tower is on a roof by itself.
than the adjacent structures, as shown in Figure 25. Fan cowl
However, when this is not possible, correct layout guidelines
extensions can also be provided to elevate the fan discharge of
must be followed to provide a satisfactory installation.
the cooling tower to the proper height.
The first item to consider is the position of the unit with respect
to other structures. The top of the cooling tower must be equal to CORRECT
or higher than any adjacent walls, buildings or other structures.
WIND
When the top of the unit is lower than the surrounding structures DIRECTIO
(Figure 23), recirculation can be a major problem. If the unit is on
the windward side, as shown in Figure 23, the discharge air will
be forced against the building and then spread in all directions,
including downward, toward the air inlets.
AIR AIR AIR
INCORRECT INLET INLET INLET

WIND
DIRECTION

Figure 25 - Installation Elevated so Top of Unit Is

Higher than Top of Wall
AIR AIR
INLET INLET When an induced draft, crossflow unit is located near a wall
or other structure that blocks fresh air from entering the unit,
consideration must be given to the clearance distance between
WIND the air inlets of the unit and this blockage, as shown in Figure
DIRECTION 26. In this type of layout, air will be drawn in through the space
between the unit and the wall or other structure as well as down
from above. Therefore, it is important to provide adequate space
Figure 23 - Installation with Top of Unit Lower than Top of Wall in front of each air inlet to ensure proper air flow and prevent
AIR air
recirculation. INLET
AIR AIR AIR
INLET When the wind comes from the opposite
INLET WIND direction, the resulting
INLET
DIRECTION
negative pressure area created by the wind passing over the D2
building will cause the discharge air to be forced back into the
inlets, as shown in Figure 24. Even if neither of these conditions
occurs, the presence of much taller structures can potentially
inhibit the dissipation of the hot moist discharge air.

AIR AIR WALL AIR

INLET
OR
NLET INCORRECT
INLET BUILDING

WIND
DIRECTION

D1

WALL OR BUILDING

AIR AIR Figure 26 - Installation Next to a Wall

INLET INLET

When a unit is located near a building or wall, the minimum

dimensions, D1 from the ends and D2 from the sides, as
presented in Tables 3 and 4, must be maintained. Minimum
dimensions D1 must be provided for piping, removal of access
panels and for maintenance of the mechanical equipment. The
D2 dimension has been developed to ensure that the unit is
Figure 24 - Wind Effect with Top of Unit Lower than Top of Wall provided with adequate air flow.

8
 D3
AIR AIR AIR
Table 3 – Minimum D1 Dimensions INLET INLET D3 INLET

AIR D3
AIR AIR
CELL SIZE Minimum Dimensions INLET INLET INLET
WxLxH D1 AIR AIR AIR
INLET INLET INLET
(m) One Cell Two Cell Three Cell Four Cell
All Sizes 1 1 1 1

Figure 27 - Multiple Units Placed Side-by-Side

Table 4 – Minimum D2 Dimensions AIR AIR AIR AIR

INLET INLET PREFERRED METHOD
INLET INLET
CELL SIZE Minimum Dimensions AIR AIR AIR AIR
WxLxH D2 INLET INLET INLET INLET
(m) One Cell Two Cell Three Cell Four Cell AIR AIR AIR AIR
INLET INLET INLET INLET
6.7 x 3.6 x 5.2 2 3.2 4 4.6
6.7 x 3.6 x 5.8 2 3.2 4 4.6
6.7 x 3.6 x 7 2.1 3.3 4.3 4.8
L
7.3 x 4.3 x 5.2 2.3 3.6 4.4 5
7.3 x 4.3 x 5.8 2.3 3.6 4.4 5 L

7.3 x 4.3 x 7 2.4 4.1 4.7 5.3 L

L L

L L
NOTE: Consult the factory on the D2 dimension for AIR
INLET
AIR
INLET
AIR
INLET
AIR
INLET
applications with 5 or more cells. AIR AIR
L
AIR
L
AIR
INLET INLET INLET INLET
AIR AIR AIR AIR
INLET INLET INLET INLET
Sometimes other pieces of equipment such as pumps, filters, Figure 28 - Multiple Units Placed End-to-End
piping, etc. are placed in front of the air inlets. These obstructions
should not be located any closer than the minimum dimensions
shown in Table 4. Closer placements can create imbalances in ALTERNATE METHOD
the air flow which can adversely affect the unit performance. AIR
INLET
AIR
INLET
AIR
INLET
AIR
INLET
AIR
INLET

AIR AIR AIR AIR AIR

INLET INLET INLET INLET INLET
Multiple Unit and Large Installations AIR AIR AIR AIR AIR
INLET INLET INLET INLET INLET
When more than one induced draft crossflow unit is installed
at the same location, the potential for recirculation becomes a
greater concern. The following guidelines, however, will provide
L
for satisfactory and efficient operation.
L
For installations utilizing two cooling towers, with air inlets
facing each other, the units can be placed as shown in Figure L
L L L
27. The minimum distance between the units, D3, must be
maintained to provide adequate airflow as well as space for AIR AIR AIR L AIR L AIR L
INLET INLET INLET INLET INLET
piping and access for maintenance. Table 5 gives the minimum L L L
recommended D3 dimension. However, a more efficient method INLET 28a -INLET
AIR
Figure Multiple Units Placed
AIR
INLET End-to-End
AIR AIR
INLET
AIR
INLET
of configuring multiple cell crossflow cooling towers is shown AIR
INLET
AIR
INLET
AIR
INLET
AIR
INLET
AIR
INLET
in Figures 28 and 28a. The preferred method is to place the
crossflow units in groups of two with “L” distance between the
two groups where “L” is the unit length. This allows ease of
Table 5 – Minimum D3 Dimensions
access to each cell. For larger applications that have limited
Minimum Dimensions
space, multiple crossflow cells can be placed as shown in the CELL SIZE
D3
WxLxH
alternate method of Figure 28a with groups of two and three (m) One Cell Two Cell Three Cell Four Cell
crossflow units placed “L” distance apart. It should be noted that
6.7 x 3.6 x 5.2 4 6.4 8 9.2
access to the center cells can only be accomplished by passing
6.7 x 3.6 x 5.8 4 6.4 8 9.2
through the outside cells. In addition, removal of the fan motors
from the center cells becomes much more difficult when the 6.7 x 3.6 x 7 4.3 6.7 8.5 9.7
cells are configured as shown in Figure 28a. 7.3 x 4.3 x 5.2 4.6 7.3 8.8 10
7.3 x 4.3 x 5.8 4.6 7.3 8.8 10
7.3 x 4.3 x 7 4.8 8.2 9.4 10.6

NOTE: Consult the factory on the D3 dimension for

applications with 5 or more cells.

9
 for LIFE Equipment Layout Manual

For large cooling tower installations that have 3, 4 or more units, Solid Wall Enclosures or Wells
it is imperative that the unit layout be carefully examined during
One typical enclosure is a unit installed in a well (Figure 30).
the design of the system.
When considering a single unit adjacent to a solid wall enclosure
Very large multiple unit installations can create their own or located in a well, the minimum D1 dimension, as shown in
environment. Under certain weather and atmospheric conditions, Table 3, must be maintained to allow room for servicing the unit.
the large quantities of discharge air will cause the wet bulb The unit should be oriented so that the air flows uniformly to the
temperature in the immediate area to be higher than the local two air inlets of the unit. The air discharge of the unit must be
design data.The minimum dimensions shown in Tables 3, 4 and level with or higher than the surrounding walls.
5 should be increased whenever possible in order to allow for an
In the well type enclosure, all the air must be brought down from
additional safety factor. The amount of increase is dependent on
above and can be susceptible to recirculation. Field experience
the number of units, type of installation, existing equipment and
has demonstrated that the downward velocity of the supply air
unit surroundings.
into the well must be kept BELOW 2 m/s to avoid the effects of
The surrounding area plays an important part in the design of recirculation.
a large installation. Locating a large installation in a valley or
To calculate the downward velocity, the total air flow for the unit
between buildings will increase the chances that the discharge
is divided by the usable well area. The usable well area is as
air will recirculate, thereby raising the entering wet bulb
shown in Figure 30.
temperature. If it is determined that the surrounding conditions
could cause recirculation, the units must be spaced properly and For a new installation, the W dimension must be determined.
sized at the anticipated entering wet bulb conditions. Calculating this dimension is somewhat of an iterative process.
Also note that the minimum W dimension will vary for each
Another important consideration when dealing with larger multiple
application. A crossflow tower well layout will be acceptable
unit installations is prevailing winds. Although prevailing wind
once the minimum W dimension is determined that ensures the
conditions generally change with the season, the wind direction
download velocity into the well is 2 m/s or less.
during the hottest part of the year is of utmost importance. To
minimize the potential for recirculation, it is best to locate the units
so that the prevailing wind is oriented as shown in Figure 29.
Consult your local representative or EVAPCO’s Marketing
Department for recommended layout guidelines for very 1’
MAXIMUM
large multiple unit installations. W

4’
50°
MAXIMUM

AIR AIR AIR

INLET INLET INLET

AIR AIR
RANGE OF PREVAILING INLET INLET
WIND DIRECTION

10°

10° USABLE WELL AREA

RANGE OF PREVAILING
WIND DIRECTION

AIR AIR AIR

INLET INLET INLET

50° Figure 30 - Well Installation

Figure 29 - Prevailing Wind

Special Enclosures
Occasionally, induced draft crossflow units are installed in an
enclosure. These installations require special consideration
of the unit layout to ensure trouble free operation. Typical
installations consist of units installed in solid wall or louvered
enclosures or units that are located in a well.

10
Louvered Wall Enclosures Expansions to Existing Systems
Induced draft crossflow units can also be installed in enclosures Expansions to existing systems present the same concerns
with louvered or slotted walls (Figure 31). With this type of as multiple unit installations. However, there are additional
enclosure, the air flow patterns will be a mixture of the open concerns that must be evaluated when planning a cooling
type and well installations. The inlet air will be drawn from the tower expansion. Since in an expansion the new unit may not
top and through the louvers or slotted openings. be identical to the existing one, it is important to examine the
heights of the new and the existing units. Whenever possible,
Since the air will follow the path of least resistance, the
the tops of ALL of the units should be at the same level to
pressure drop through the louvers will determine how much
avoid recirculation from one unit to another. If the unit discharge
air is drawn from both areas. To minimize the potential for
heights are different one or a combination of the following
recirculation, it is better to draw most of the air through the
should be implemented. Either structural steel should be used
louvers. Therefore, it is important that the louvers are designed
to raise the air discharges of both units to the same level as
for minimum pressure drop. To achieve this goal, the velocity
shown in Figure 32, or a fan cowl should be added to the shorter
through the louvers should be maintained at or below
unit, or the units should be spaced further apart than normally
3 m/s, the louvers should have a minimum of 50% net free
recommended.
area, and the air inlets should face the louvers.
The first step in checking a louvered type enclosure is to treat
it as a well enclosure and calculate the downward air velocity Adequate spacing between the air inlets of the new and existing
assuming that all the air must enter from the top. If the layout units must be provided. The air inlets for induced draft crossflow
meets the requirements of a well installation, then the louvered units are located on two sides which may be different than the
enclosure will work regardless of the size of the louvers. existing units. If this is the case, the guidelines for the minimum
spacing between units (Table 5) should be increased to allow
adequate airflow to all units.
AIR
INLET Another important consideration in a system expansion is the
piping to both the existing and new units. For cooling towers
piped in parallel, the overflow levels of the new and existing
units cold water basins MUST be at the same elevation.
This takes precedence over the equal air discharge
height requirement for induced draft units. In some cases,
fan cylinder extensions can be used so that the units have

AIR
INLET
AIR AIR AIR AIR
INLET INLET INLET INLET
LOUVERS
(AIR INLET SIDES)

Figure 31 - Louvered Wall Enclosure

Figure 32 - Expansion to an Existing Installation

If the layout does not meet the requirements of a well installation,
then another formula must be used. This formula, proven by approximately the same discharge heights. Equalizer lines must
years of field experience, assumes that ALL the air is drawn be installed between adjacent units to balance the water levels
through the louvers. The total air flow (m3/s) for the unit is of the basins during operation.
divided by the net free louver area (m2). The resultant air velocity
must be BELOW 3 m/s. In addition to meeting this minimum
louver velocity, the installation must also meet the following NOTE: For installations where the minimum recommended
requirements. The minimum air inlet to louver dimension must be distances cannot be maintained, contact your local
0.9 m and the minimum space requirements, for maintenance, as representative or EVAPCO’s Marketing Department for
shown on page 19, must also be maintained. assistance with unit selection and layout.

Refer to page 19 for additional information.

11
 for LIFE Equipment Layout Manual

Forced Draft Unit Layout

Single Unit Installations

INCORRECT
The best place for a cooling tower is on a roof by itself. However,
when this is not possible, correct layout guidelines must be
followed to provide a satisfactory installation. There are various WIND
types of forced draft units that are discussed in this section, DIRECTION
which include both centrifugal and axial fan types. The centrifugal
fan models include units with single side air inlets. Also included
in this section are layout guidelines for EVAPCO’s centrifugal fan
LR/LP end air inlet units. Special consideration is required for
external service platforms available on LS & PM style units, see
platform drawing for dimensions.
The first item to consider is the position of the unit with respect
to other structures. The top of the cooling tower must be higher
than any adjacent walls, buildings or other structures. When the
top of the unit is lower than the surrounding structures (Figure
33), recirculation can be a major problem. If the unit is on the
R windward side, as shown in Figure 33, the discharge air will be AIR
LET INLET
forced against the building then spread in all directions, including
downward, toward the fan inlets.

INCORRECT
Figure 34 - Wind Effect with Top of Unit Lower than Top of WIND
Wall DIRECTIO
WIND
DIRECTION

There are two simple methods to correct this recirculation

problem. The first method is to elevate the unit on structural steel
so that the top is higher than the adjacent structure, as shown in
Figure 35.

CORRECT
WIND
DIRECTION
AIR AIR
INLET INLET

Figure 33 - Installation with Top of Unit Lower than Top of Wall AIR
INLET

When the wind comes from the opposite direction, the resulting
AIR negative pressure area created by the wind passing over the
INLET
building will cause the discharge air to be forced back into the
inlets, as shown in Figure 34. Even if neither of these conditions
occurs, the presence of much taller structures can inhibit the
dissipation of the hot moist discharge air.
Figure 35 - Installation Elevated so Top of Unit is
Higher than Top of Wall

12
The second method is to install a tapered discharge hood (Figure This dimension can be reduced because the end area is
36) which discharges the air above the height of the structure. The effectively increased by the amount the unit is elevated.
discharge hood increases the discharge air velocity, which works Elevating an axial fan unit has no impact on the D1 dimension.
to minimize the potential of recirculation. However, the addition
of a discharge hood increases the external static pressure that
the fans must overcome which may require the next larger size
fan motor. For installations where neither of these options are
possible, an experienced engineering decision must be made
regarding the potential of a performance impact.
AIR
CORRECT INLET

ELEVATION

D1

Figure 38 - Installation Next to Wall

Table 6
Minimum Distance D1 from Unit to Wall
with Air Inlet Facing Wall
AIR
INLET 0.9 and 1.5 m Wide Models - LR/LP End Air Inlet
Unit Width Unit Length Unit Elevation (m)
(m (m) 0 0.6 0.9 1.2 & UP
0.9 1.8* 1.2 1.2 1 1
Figure 36 - Installation with Top of Discharge Hood 1.5 1.8* 1.2 1.2 1 1
Above Top of Wall 1.5 2.7 & 3.6* 1.5 1.4 1.4 1.2
When a cooling tower is located near a wall, it is best for the air
inlet to face away from the wall, as shown in Figure 37. 2.4 m Wide Models - LR/LP End Air Inlet
Unit Length Unit Elevation (m)
(m) 0 0.6 0.9 1.2 & UP
2.7 & 3.6* 1.8 1.7 1.7 1.5

1.2 and 1.5 m Wide Models - Single Fan Sided

Unit Length Unit Elevation (m)
(m) 0 0.6 1.2 1.8 & UP
AIR to 2.7 1.2 1.2 1.2 1.2
INLET
3.6 1.5 1.2 1.2 1.2
5.5 1.8 1.5 1.2 1.2

2.4 and 3 m Wide Models–Single Fan Sided

Figure 37 - Installation Next to Wall, Best Orientation Unit Length Unit Elevation (m)
If this is not possible and the air inlets must face the wall, as (m) 0 0.6 1.2 1.8 & UP
shown in Figure 38, then a minimum distance D1 must be to 3.6 2.1 2 1.8 1.8
maintained between the wall and the unit, as listed in Table 6. 5.5 2.4 2.1 1.8 1.8
Table 6 provides the minimum dimension D1 for all of the various 7.3 3 2.7 2.4 2.1
sizes of both centrifugal and axial fan forced draft units. For 11 4.3 3.6 3.3 3
installations next to walls, all of the air consumed by the unit is
drawn in through the space between the unit and the wall and 3.6 m Wide Models–Single Fan Sided
also down from above. The downward draw of air to the unit Unit Length Unit Elevation (m)
is why it is so critical to provide the minimum D1 dimension to
(m) 0 0.6 1.2 1.8 & UP
prevent recirculation of the discharge air.
to 3.6 2.4 2.1 2.1 2.1
The distances for D1 in Table 6 have been developed using a 5.5 2.7 2.4 2.1 2.1
formula based on years of successful experience that assumes 7.3 3.3 3 2.7 2.4
all the air is fed in from the ends at less then 3 m/s. As can be 11 4.8 4.3 3.6 3.3
seen from the data in Table 6, elevating a forced draft unit on
structural steel will allow the D1 dimension to be reduced. * Note: The length for the LR/LP end air inlet unit includes
the casing section only, not the entire unit length.

13
 for LIFE Equipment Layout Manual

If the required D1 distance shown in Table 6 is too large for the

available space, the use of a tapered discharge hood (Figure 29)
can reduce the distance. The tapered discharge hood should be
at least 0.9 m tall with an exit air velocity between 6 and 7.5 m/s.
The use of a tapered discharge hood will allow the distances
given in Table 6 to be reduced by 20 percent. However, the
minimum D1 distance should never be less than:
0.9 and 1.5 m Wide Models - LR/LP – End Air Inlet = 0.9 m
1.2 and 1.5 m Wide Models - Single Fan Sided = 1.2 m
2.4 m Wide Models - LR/LP - End Air Inlet = 0.9 m Figure 40 - Multiple Units Placed Back-to-Back
2.4 and 3 m Wide Models - Single Fan Sided = 1.8 m
3.6 m Wide Models - Single Fan Sided = 2.1m
In some installations, other pieces of equipment such as
receivers, compressors, piping, etc. are placed in front of the fan
inlet. These should not be any closer than the above minimum
dimensions. Closer placement can create imbalances in the air
flow which has an adverse affect on fan performance.

AIR DISCHARGE AT
TAPERED
DISCHARGE HOOD
6 - 7 m/s Figure 41 - Multiple Units Placed End-to-End

AIR
INLET

Figure 42 - Multiple Units Placed End-to-End

D1
LESS 20%

Figure 39 - Installation with Tapered Discharge Hood

Multiple Unit & Large Installations

When more than one cooling tower is installed at the same
location, the potential for recirculation becomes a bigger concern
because of the larger quantities of air being handled. The AIR
following guidelines, however, will provide for satisfactory and INLET
efficient operation.
ELEVATION
When dealing with installations using two units they should be
placed either back-to-back, as shown in Figure 40 (the preferred D2
position), or end-to-end, as shown in Figures 41 and 42. The
only difference between the layouts shown in Figures 41 and 42
is that additional space is required when connection ends face Figure 43 - Installation with Air Inlets Facing Each Other
each other (Figure 42).
In installations with three or more cooling towers where it is
necessary for the fan inlets of two units to face each other (Figure
43), then the minimum distance D2 between fan inlets must be
per Table 7, as shown on page 15.

14
These tables are based on formulas which assume all the air 09 & 1.5 m Wide Models - LR/LP – End Inlet = 1.8 m - Side Inlet = 1.2 m
flows to the units from the ends at velocities of less than 1.2 m and 1.5 m Wide Models – Single Fan Sided = 1.8 m
3 m/s. This criteria has been proven through years of successful 2.4 m Wide Models - LR/LP – End Inlet = 3 m - Side Inlet = 1.2 m
experience with evaporative cooling installations.
2.4 and 3 m Wide Models – Single Fan Sided = 3 m
If there is not enough room to meet the minimum distances given 3.6 m Wide Models – Single Fan Sided = 3.3 m
in Table 7,
4, the use of tapered discharge hoods may provide a
good solution. These hoods should be designed as previously Very large multiple unit installations can create their own environ-
described, i.e. a minimum of 0.9 m tall with an exit air velocity ment. Under certain weather and atmospheric conditions the large
between 6 and 7.5 m/s. The distances in Table 7 4 can be reduced quantities of discharge air will cause the wet bulb temperature in
20%. However, the spacing between the fan inlets even with the immediate area to be higher than local design data. The mini-
discharge hoods, cannot be less than the minimums shown at mum dimensions shown in Tables 6 and 7 should be increased
the top of the next column. whenever possible in order to allow for an additional safety factor.
The amount of increase is dependent on the number of units, type
Table 7 of installation, existing equipment, and unit surroundings.
Minimum Distance D2 The surrounding area plays an important part in the design of
Units with Air Inlets Facing Each Other a large installation. Locating a large installation in a valley, or
between buildings will increase the chances that the discharge air
0.9 and 1.5 m Wide Models - LR/LP End Air Inlet
will recirculate, thereby raising the entering wet bulb temperature.
Unit Width Unit Length Unit Elevation (m)
(m) (m) 0 0.6 0.9 1.2 & UP Another important consideration when dealing with larger multiple
0.9 1.8* 2.4 2.4 2.1 2.1 unit installations is prevailing winds. Although prevailing wind
1.5 1.8* 2.4 2.4 2.1 2.1 conditions generally change with the season, the wind direction
during the hottest part of the year is of utmost importance. To
1.5 2.7 & 3.6* 3 2.7 2.7 2.4
minimize the potential for recirculation, it is best to locate the
2.4 m Wide Models - LR/LP End Air Inlet cooling tower so that the air inlets are nearly perpendicular to the
Unit Length prevailing wind direction (Figure 44). The object is to orient the
Unit Elevation (m)
units so that the prevailing wind does not blow the discharge air
(m) 0 0.6 0.9 1.2 & UP
into the fan inlets.
2.7 & 3.6* 3.6 3.3 3.3 3

1.2 and 1.5 m Wide Models - Single Fan Sided

Unit Length Unit Elevation (m)
(m) 0 0.6 1.2 1.8 & UP
to 2.7 2.4 2.1 1.8 1.8
3.6 3 2.4 2.1 1.8
5.5 3.6 3 2.4 1.8

2.4 and 3 m Wide Models - Single Fan Sided

Unit Length Unit Elevation (m)
(m) 0 0.6 1.2 1.8 & UP
Figure 44 - Large Installation–Units End-to-End
to 3.6 4.3 4 3.6 3
5.5 4.8 4.3 3.6 3
7.3 6 5.5 4.8 4.3 For installations where the units are laid out back-to-back, the
11 8.5 7.3 6.7 6 best orientation of the prevailing wind is shown in Figure 45.

3.6 m Wide Models - Single Fan Sided

Unit Length Unit Elevation (m)
(m) 0 0.6 1.2 1.8 & UP
to 3.6 4.8 4.6 4.3 3.3
5.5 5.5 4.8 4.3 3.3
7.3 7 6 5.5 4.8
11 9.7 8.2 7.6 7

* Note: The length for the LR/LP end air inlet unit includes
the casing section only, not the entire unit length.

Figure 45 - Large Installation–Units Back-to-Back

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 for LIFE Equipment Layout Manual

Special Enclosures Note: Units with solid bottom panels or inlet sound
attenuation, the usable well area is reduced. Only utilize the
Many times cooling towers are installed in an enclosure. These
space in the front of the air inlets.
installations require special consideration of the unit layout to
ensure trouble free operation. Louvered Wall Enclosures
Forced draft units can also be installed in enclosures with
Solid Wall Enclosures or Wells louvered or slotted walls and an open top (Figure 47). With this
type of enclosure, the air flow patterns will be a mixture of the
One typical enclosure situation is a unit installed in a well (Figure
open type and well installations. The inlet air will be drawn down
46). When considering a single unit adjacent to a solid wall
from the top and through the louvers or slotted openings.
enclosure or well, the D1 dimension found in Table 6, page 13
must be used as an ABSOLUTE minimum. The cooling tower Since the air will follow the path of least resistance, the pressure
should be oriented so that the air flows uniformly to the air inlets drop through the louvers will determine how much air is drawn
and the area on the fan side is maximized. The air discharge of from both areas. To minimize the potential for recirculation, it is
the unit must be level with or higher than the surrounding walls. better to draw most of the air in through the louvers. Therefore, it
is important that the louvers are designed for minimum pressure
In the well type enclosure, all the air must be brought down
drop. To achieve this goal, the air velocity through the louvers
from above and can be susceptible to recirculation. Field
should be maintained at or below 3 m/s, the louvers should have
experience has demonstrated that the downward velocity of the
a minimum of 50% net free area and the air inlet should face the
supply air must be kept BELOW 1.5 m/s to avoid the effects of
louvers.
recirculation.
The first step in checking a louvered type enclosure is to treat
The downward air velocity within some enclosures may ex-
it as a well enclosure and calculate the downward air velocity
ceed the maximum 1.5 m/s In these situations, a tapered dis-
assuming that all the air comes down from the top. If the
charge hood can be used allowing the maximum downward
downward air velocity is equal to or less than 1.5 m/s, then the
air velocity to be increased from 1.5 to 2.3 m/s.
louvered enclosure will work regardless of the size of the louvers.
To calculate the downward air velocity, the total air flow for the
unit is divided by the usable well area. The usable well area
(shaded portion of Figures 46a and 46b) is the area around the
unit from which air can be drawn. For towers with a single fan
sided air inlet (LS/PM), Figure 46a, the usable well area includes
the space in front of the unit extending up to 1.8 m on each end
plus half of the unit width in depth. The usable well area for towers
with a single end air inlet (LR/LP), Figure 46b, includes the space
in front of the air inlet extending up to 1.8 m from each side.

Figure 47 - Louvered Wall Enclosure with Front Louvers

If the downward air velocity into the enclosure is greater than

1.5 m/s, then another formula is used. This formula, proven by
years of field experience, assumes that ALL of the air is drawn
through the louvers. The total air flow (m³/s) for the unit is divided
Figure 46a - Well Installation by the net free louver area (m²). The resultant air velocity must
be BELOW 3 m/s. The installation must also meet the minimum
fan inlet to louver dimension (D3) as shown in Table 8 on page 17
and the minimum space requirements for maintenance as shown
on page 19.

Figure 46b - Well Installation

16
 Table 8 Indoor Installations
Minimum Distance D3 from Louvers to Fan Inlets
Occasionally, centrifugal fan cooling towers are installed indoors
Type of Unit Distance (m)
where they normally require ductwork to and from the unit. In
these instances, the fan motor size and fan speed must be
0.9 m Wide Models - LR/LP - End Air Inlet 0.9
increased due to the external static pressure imposed by the
1.5 and 2.4 m Wide Models - LR/LP - End Air Inlet 1.2 ductwork. Most centrifugal fan towers can handle up to 125Pa of
1.2 m and 1.5 m Wide Models - Single Fan Sided 4 external static pressure by increasing the fan motor one size with
2.4 m Wide Models - Single Fan Sided 6 a corresponding increase in fan speed. For cases where external
3.6 m Wide Models - Single Fan Sided 7
static pressure exceeds 125Pa, the tower manufacturer should
be consulted. In all cases, the manufacturer must be advised
what external static pressure the unit will be subjected to so that
the fan motors and drives can be properly sized.
Grating Over Well
The outside air for the unit can travel from a louver or slotted
There are times that grating may be installed on top of an opening either through ductwork or by having the room act as
enclosure. The discharge area of the cooling tower must not a plenum. In the second case, where the room is acting like a
be covered by any grating. If the grating covers the top of the plenum (Figure 50), the air velocity through the louvers feeding
unit, recirculation will occur, as shown in Figure 48. The correct air to the unit should be limited to a maximum of 4 m/s. When a
method is to install the unit so that its discharge is above the room is used as a plenum, other equipment may be located in
grating, as shown in Figure 49. front of the air inlets. This equipment should not be closer than
the minimum distances shown below.
INCORRECT

Single Fan Sided Units

LOUVERS
1.2 and 1.5 m Wide Models - 0.9 m
2.4 and 3 m Wide Models - 1.5 m
3.6 m Wide Models - 1.8 m
LOUVERS

LR/LP - End Air Inlet Units

0.9 m Wide Models - 1.2 m
AIR 1.5 m Wide x 1.8 Long Models - 1.2 m
INLET
1.5 m Wide x 2.7 & 3.6 m Long Models - 1.5 m
2.4 m Wide Models - 1.8 m

Figure 48 - Louvered Enclosure with Grating Over Top

DISCHARGE
CORRECT DUCT

LOUVERS

LOUVERS
AIR
INLET

AIR
INLET

Figure 50 - Indoor Installation with Floor Acting as Plenum

Figure 49 - Louvered Enclosure with Grating Over Top

17
 for LIFE Equipment Layout Manual

When the inlet and discharge air are ducted to and from the unit, Expansions to Existing Systems
it is important to minimize pressure losses in the ductwork by
Expansions or additions to existing systems present the same
keeping the air velocities low and by avoiding changes in direction
concerns as multiple unit installations. However, there are
whenever possible. The duct should be sized for a maximum of
additional concerns that must be evaluated when planning a
4 m/s for the inlet air and a maximum of 5 m/s for the discharge
cooling tower expansion. Since in an expansion the new cooling
air. Any horizontal turns at the unit should be designed by using
tower may not be identical to the existing one, it is important to
the 70% rule as shown in Figures 51 and 52.
examine the heights of the new and the existing units.Whenever
NOTE: Make sure that adequately sized access doors are possible, the tops of ALL of the units should be at the same
located in both the inlet and discharge ductwork which will level to avoid recirculation from one unit to another. If the unit
allow the unit to be accessed for maintenance. discharge heights are different one or a combination of the
following should be implemented. Either structural steel should
be used to raise the air discharges of both units to the same level
as shown in Figure 53, or a straight sided discharge hood should
H = 0.7 W
be added to the shorter unit, or the units should be spaced further
apart than normally recommended.
H
If the units are placed with fans facing each other, use the data
in Table 7, page 15, which lists the minimum distances (D2)
ACCESS between adjacent fan sections, to obtain the correct unit spacing.
DOORS
If the units are of unequal size, use the Table 7 data for the
smaller of the two units and increase the distance by 20%.
Another important consideration in a system expansion is the
piping to both the existing and new units. For cooling towers
piped in parallel, the overflow levels of the new and existing
units cold water basins MUST be at the same elevation.
This takes precedence over the equal air discharge height
W requirement. In some cases, straight sided discharge hoods can
be used so that the units have approximately the same discharge
Figure 51 - Indoor Installation with Ductwork heights. Equalizer lines must be installed between adjacent units
to balance the water levels of the basins during operation.
For forced draft condensers and closed circuit coolers, the
ACCESS
discharge heights must be at the same elevation. Since each
DOORS H = 0.7 L unit has it own independent spray water recirculation system,
maintaining the overflow levels of the cold water basins is not
necessary.

EXISTING
UNIT NEW
UNIT

WALL
AIR
INLET

D2

L Figure 53 - Expansion to an Existing Installation

Figure 52 - Indoor Installation with Ductwork

NOTE: For installations where the minimum recommended
distances cannot be maintained, contact your local
representative or EVAPCO’s Marketing Department for unit
Note: The length for the LR/LP end air inlet unit includes
selection and layout.
the casing section only, not the entire unit length.
Refer to page 19 for additional information.

18
Other Layout Criteria

In our discussion of locating cooling towers, closed circuit Also, in addition to the periodic maintenance items, unit drawings
coolers, and condensers, our concern has been to provide must be reviewed to ensure there is room for any future
adequate fresh air to the unit and minimize the potential for major repair work. Space should be provided to allow for the
recirculation. However, there are several other criteria which replacement of a fan motor, pump, fan, or fan shaft.
also must be considered before determining the final layout of
the units.The cooling tower installation shall provide adequate
space for maintenance and the associated piping.
Space Requirements for Maintenance
When a unit is located in close proximity to other structures, walls
or equipment, there are minimum clearances required for peri-
odic maintenance.Proper access must be provided for:
1) Adjustment and replacement of drive belts
2) Lubrication of fan shaft bearings
3) Cleaning of the water distribution system Figure 56 - Minumum Clearance Dimensions
4) Access to the cold water basin for cleaning Induced Draft Counterflow Units
5) Access to the pumps of closed circuit coolers and condensers
for maintenance.
The minimum dimensions for service are shown for forced VARIES* 1m
draft units (Figures 54 & 55) and induced draft counterflow
units (Figure 56) and crossflow units (Figure 57) and apply
for all installations i.e., single units, multiple units, units in
enclosures, etc. A unit which is located so that the periodic
routine maintenance can be accomplished easily will receive VARIES*
1m
the proper care. A unit that does not have adequate space for
maintenance and is hard to service will NOT get proper care * SEE TABLE 4

which will reduce its performance and useful life. Figure 57 - Minumum Clearance Dimensions
Induced Draft Crossflow Units

Space Requirements for Unit Piping

The piping design for each installation can be an important
aspect in locating evaporative cooling equipment. There are two
key piping considerations which should always be reviewed.
A. Sufficient Unit Elevation
The location of a unit is often influenced by the piping design.
Adequate unit elevation is required to prevent pump cavitation
and provide free drainage of the water from the cold water basin.
When locating an evaporative condenser, the height required for
piping is particularly important. Unit elevation must be sufficient
to provide adequate height for the trapped liquid line and the
Figure 54 - Minumum Clearance Dimensions Forced Draft Units sloping of the drain line leading to the high pressure receiver.
For additional information concerning refrigeration pipe sizing
and layout, see EVAPCO Bulletin 131A “Piping Evaporative
Condensers.”
0.9 m B. Spacing for Future Expansion
AIR Space for piping of additional units should be reserved in the initial
INLET
0.9 m
M plan. When installing a single unit, it is important to consider where
Varies* additional units would be placed and locate the single unit so that
future expansion will be as simple as possible. If the expansion
is planned in the near future, it is normally more economical to
install branch connections with valves during the initial installation
0.9 m
rather than with the expansion. Not only should room for piping the
* SEE TABLE 6
future unit be considered but, also the layout should be treated as
Figure 55 - Minumum Clearance Dimensions Forced Draft Units a multiple unit installation with the required spacing that will allow
(LR/LP - End Air Inlet) proper airflow for the existing and possible future units.

19
 O ur P roducts are M anufactured W orldwide .

W
World Headquarters/
Re
Research and
D
Development Center

EVAPCO Facilities

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