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CSR Forging Pvt. Ltd. Issued Date. 2.6.2016
Rev.No. 1
ADVANCE PRODUCT QUALITY PLANNING - MATRIX Doc. No. OS/NPD/01

Part Name :- Armature - 546 Part No. :- 713.546-00

Development Category :- New Product/Part (A) Customer :- M/s Hella India Automotive

CATEGORY FOR APQP LEGEND

A New Product / Part E Process Sequence / Layout change Activity to be done

B Design Change F Process Equipment change Blank Activity not required

C Material Change G Relocation of Plant Prime Responsibility

D Process Parameter Change (Feed / Angle/ Pressure/Temperature etc.) H Supplier Change Co-Responsibility
CATEGORY Responsible Department Reference
S.No. Phase Description
A B C D E F G H MKT/MD DEV QA PRO PUR Standards

1 Receiving of Enquiry along with drawing/ reference sample

2 Technical Feasibility
Technical Feasibility Study, Team Feasibility Commitment and
3
Risk Assessment
Phase 1 (Plan & define)

4 Quotation Estimation & Quotation Sending to Customer

5 Receipt of LOI/PO

6 CFT FORMATION

7 Customer requirement data collection

8 Preparation of APQP time plan (Macro Plan) as per APQP matrix.

9 Bill of Material (BOM) Preparation

10 Prepare PFD Prototype

11 Spec Meeting with Customer

12 Lesson Learnt Sheet & Past Defect History

13 Resource Planning for Product Development

PHASE 2 (Product

Development)
Design &

14 Tool Development Plan (Micro Plan)

15 Gauge Development Plan

Drawing issue or Sharing of Raw Material grade details with

16
Suppliers
Phase 4 (Product & process validation) Phase 3 (Process & design development)

17 Process Flow Diagram

18 Process Failure Mode & Effect Analysis (PFMEA) Preparation

19 Pre-Launch Control Plan (Initial Part control) if required

Process control standard, work inst.& Insp. stds.(Pre-launch)
20
Preparation
21 Final Inspection standard Preparation
22 Packaging Standards

23 Sample Trial Run / Initial Sample (T0)

Sample Inspection Report Preparation & Sample Submission to

24
Customers
25 Product Development Problem History Updation
26 Customer Feedback

27 Training to Operators / Supervisors for Product & Process

28 MSA Study
29 Production Trial Run (T1)
30 Product & Process Audit
31 Trial Inspection Report Preparation

32 Sample Submission (T1) to Customer & Customer Feedback

33 Testing & Report Preparation

34 PILOT Lot Preparation & Trial
35 Process Capability Study
36 PPAP Lot Inspection (PILOT Lot)
Upadation of PFD/PFMEA/Control Plan/OPS/(Prelaunch) etc.
37
and Preparation of Initial Supply/Production Control Plan
38 Pilot Lot Submission PPAP Submission
39 Part Submission Warrant Submission

40 SOP at Customer End

(Feedback &
corrective
Phase 5

action)

41 Customer Approval

42 Product development completion with sign off

43 Feedback Analysis & Corrective Action

Rev No. Description Date Signature Prepared by Verified by Approved by

1 Activities addition and sequence correction in different phases 01.06.2017

Note:- According to APQP Matrix category , Prepare the APQP Timeplan.