Gfps 6219 Brochure Ecofit All You Need in Pe en

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GF Piping Systems

ecoFIT
All you need in PE

Polyethylene welded system


for industrial applications
ecoFIT system

The solution
for all your
challenges
The qualified, corrosion-resistant solution for universal usage in highly
diverse industrial applications.

We are dedicated to designing, manufacturing and marketing piping


systems for the safe and secure treatment and distribution of water,
liquids, chemicals and gases. Customers rely on our 50+ years experience
in plastics, our state-of-the-art production technology and our global
presence with a worldwide service and training offering. In close coordina-
tion with end-users, GF Piping Systems introduced the ecoFIT piping
system based on certified polyethylene raw material. Covering all require-
ments of the most significant international standards proves the systems’
quality and safety. ecoFIT guarantees a maximum of safety, reliability
and performance. It is the ideal choice for any challenging application
on the industrial field.

Individuality - from the planning stage


All you need from
one source
ecoFIT system is ideally adapted
to your needs.

We offer our customers not only reliable and innovative Pipes Fittings Valves
products, we supply tailor-made solutions from one
source, which generate assurance for our customers.
With a comprehensive system solution, GF Piping Systems Customizing
provides the right fit and quality for many industrial The focus of our worldwide located customizing teams is
applications and projects worldwide. The diversity of manufacturing custom parts for special systems. Stand-
pipes, fittings, valves, jointing as well as automation ardized processes guarantee the highest level of quality.
technologies in the ecoFIT portfolio is as diverse as our
customers and their individual challenges. Technical support
Technical support such as material selection is a key factor
for a successful installation. A team of experts is available
for individual support all around the world.

2
Main benefits
Complete system range
• High quality system components
• Diverse valve range with many
connection options
• Proven jointing technologies
• Worldwide service: Customizing, machine
rental pool, training and sales support
• System lifetime warranty*

Total plastic solution


• Corrosion-free
• UV and weather resistant
• Excellent abrasion resistance
• Good chemical and temperature resistance
• No electric conductivity/ low thermal
conductivity
• Smooth internal surface
• Excellent resistance to water hammer
• High impact resistance, especially at low
temperatures
• Low weight and excellent flexibility

Cost-effective investment
• Superior price-performance ratio
• Low installation and maintenance cost
• Product lifetime over 25 years*

to installation
Online and mobile calculation tools
Our numerous online and mobile calculation tools in many
different languages support our customers in configuring
and commissioning automation products.

CAD library
The extensive CAD library is the most frequently used
planning tool. The freely available database comprises over
Automation Jointing technology Customizing and training 30 000 drawings as well as technical data for our custom-
ers. Many formats are available.

Technical documentation Training courses and on-site training


Our extensive know-how of more than 50 years is fully Offering a wide range of training courses we provide partic-
documented in detail in our technical manuals, planning ipants an excellent opportunity to gain confidence in work-
fundamentals and application guides. ing with our products and proven jointing technologies.

Chemical resistance System lifetime warranty*


In the area of chemical resistance our specialist teams Confirming confidence in the premium quality of our
offer individual support and advice in selecting the right polyethylene product and system range, we grant a limited
material for the corresponding requirements. system lifetime warranty.

3 *Detailed information regarding the warranty can be found under: www.gfps.com - Planning Fundamentals
ecoFIT system range

More than a system


With a constant focus on maximum reliability and safety our ecoFIT system assures a sustained
high level of product quality and outstanding performance standards in all applications. The
clearly defined development and manufacturing processes of our worldwide specified systems
are carried out on the basis of all relevant standards and specifications and are regularly audited
and evaluated to achieve continuous improvement. Certified processes as well as product
approvals are part of the active and sustainable quality management system of GF Piping
Systems and makes us a reliable partner. Therefore, with our ecoFIT welded system range
customers can be assured that their needs are covered and that all required standards are met.

ecoFIT system range

Products Material
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
450
500
560
630
d

DN
15
20
25
32
40
50
65
80
100
100
125
150
150
200
200
250
250
300
350
400
450
500
500
500
600
SDR PN
7.4 20
Pipes PE100 11 16
17/ 17.6 10
Socket fusion
PE80 11 10
fittings
Butt fusion 11 16
PE100
fittings 17/ 17.6 10
Infrared (IR) 11 16
compatible butt PE100
fusion fittings 17/ 17.6 10

Electrofusion 11 16
PE100
fittings (ELGEF) 17/ 17.6 10
Valves
Automation
Flanges PP-V/PP-ST
Flange seals EPDM/ FKM
Gaskets
Pipe clips PP/ PE

Welding machines
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
450
500
560
630

Socket fusion machines


Butt fusion machines
Infrared (IR) fusion machines
Electrofusion machines

4
ecoFIT valve range

More flexibility
Quality, design and innovative features make our ecoFIT valve range unique. The
comprehensive range in a wide selection of dimensions, materials and connections
offers highest flexibility in installation and use. Due to the modular and compact system
structure with many options, excellent operation is ensured. Valve bodies made of
PVC-U or PP-H with PE end connections allow easy integration in the ecoFIT system.
For maximum flexibility, the valves come with socket fusion, butt fusion or flanges.
Furthermore, our ecoFIT valves can be equipped with electric or pneumatic actuators
and therefore ideally meet various process automation needs.

ecoFIT valve range

Connecting parts
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
450
500
560
630
d
Valve body
Valves

DN
15
20
25
32
40
50
65
80
100
100
125
150
150
200
200
250
250
300
350
400
450
500
500
500
600
SDR PN
PE100 Butt fusion spigot 11 10
PE100 Butt fusion spigot 17/ 17.6 10
PP-H

PE100 Socket fusion 10


Ball valves

Flange 10
PE100 Butt fusion spigot 11 16
PE100 Butt fusion spigot 17/ 17.6 10
PVC-U

PE100 Socket fusion 16


Flange 16
PE100 Butt fusion spigot 11 10
Diaphragm valves

PP-H

PE80 Socket fusion 10


Flange 10
PE100 Butt fusion spigot 11 16
PVC-U

PE80 Socket fusion 10


Flange 16
PP-H Flange 10-8
Butterfly valves

PP-R Flange 6-4


PVC-U Flange 10-8
Metal Flange 10-16
PE100 Butt fusion spigot 11 10
PE100 Butt fusion spigot 17/ 17.6 10
PP-H
Cone check valves

PE100 Socket fusion 10


Flange 10
PE100 Butt fusion spigot 11 16
PE100 Butt fusion spigot 17/ 17.6 10
PVC-U

PE100 Socket fusion 16


Flange 16

Visit our website for latest system or product information: www.gfps.com

5
ecoFIT system

System
specification
* Standards:

PE100 PE80

Material
Color RAL 9005 RAL 9005
Density ~ 0.95 g/ cm3 (EN ISO 1183 / ASTM D 792) ~ 0.93 g/ cm3 (EN ISO 1183 / ASTM D 792)
Thermal expansion coefficient 0.15–0.20 mm/ m K (DIN 53752) 0.15–0.20 mm/ m K (DIN 53752)
Thermal conductivity at 23 °C 0.38 W/ m K (EN 12664) 0.43 W/ m K (EN 12664)
Thermal expansion 0.16–0.18 mm/ m K 0.16–0.18 mm/ m K
Yield stress at 23 °C 25 N/ mm2 (EN ISO 527) 18 N/ mm2 (EN ISO 527)
Tensile E-modul at 23 °C 900 N/ mm2 (EN ISO 527) 700 N/ mm2 (EN ISO 527)
Charpy notched impact strength at 23 °C 83 kJ/ m2 (EN ISO 179) 110 kJ/ m2 (EN ISO 179)
Charpy notched impact strength at -40 °C 13 kJ/ m2 (EN ISO 179) 7 kJ/ m2 (EN ISO 179)
Limiting Oxygen Index (LOI) 17.4 % (ISO 4589) 17.4 % (ISO 4589)
Dimensions d20–d630 in accordance to EN ISO 15494 d20–d110 in accordance to EN ISO 15494
Surface condition accordance to EN ISO 15494 accordance to EN ISO 15494
- DIBt (Deutsches Institut für Bautechnik) - DIBt (Deutsches Institut für
- FM Approvals (Factory Mutual) Bautechnik)
- IIP (Istituto Italiano dei Plastici)
- GL (Germanischer Lloyd)
- LR (Lloyd`s Regist. of Shipping)
Material and product approvals
- RINA (Registro Italiano Navale)
- DNV (Det Norske Veritas)
- CCS (China Classific. Society)
- ABS (American Bureau of Shipping)
- NK (Nippon Kaiji Kyokai)
- RMROS (Russian Maritime Register of Shipping)
Packaging Fittings and valves are bagged Fittings and valves are bagged
Marking and labeling All components are embossed with a permanent identification during the production
process to ensure full traceability:

- Brand name - Lot No.


- Material - Product description
- Dimensions - Article number
- Pressure rating - Standard and approvals

* Approvals / Acceptance:

* An overview of all standards and approvals is stated online: www.gfps.com

6
ecoFIT system

Convincing welding
technologies
A diverse range of innovative and intelligent welding solutions enriched with global training
and service offerings.

As a pioneer in the field, GF Piping Systems has always been placing a high priority on developing
innovative jointing techniques to fulfill specific requirements and materials in use. Simplicity in applica-
tion, chemical resistance, thermal stability and long-term weld strength are the key drivers in our
jointing technologies. With a global jointing training program, international machine rental and a world-
wide network of service centers, our customers benefit from expert know-how and practical experience.

Welding technology Welding machine Joint cross-section Macro-image

Socket fusion –
the strong connection
The strong, fast and easy solution to
produce heavy-duty connections, in
the workshop or the field.

Butt fusion –
the economical connection
Economical and flexible fusion
especially for bigger diameters.
From manual machines to full CNC
control with traceability.

IR-Plus (Infrared) fusion –


the fast, clean connection
Fast, repeatable and clean welds
via non-contact heating. Full trace-
ability of the welding process, with
user guidance.

Electrofusion –
the easy connection
State-of-the-art semi-automatic tech-
nology, combined with a low weight,
make the MSA-Plus machines per-
fect for on-site fusion.

For more information about training courses from GF Piping Systems please contact our local sales companies.

7
ecoFIT quality standards

Exceeding your
standards of quality
Technical specifications with focus
on pressure /temperature attributes

PE100
ecoFIT system T (°F)
Polyethylene is one of the most common, fastest -58 -28 2 32 62 92 122 152
16
growing and versatile thermoplastics currently used. 220
Pressure-Temperature Diagram

15
It is considered to be a member of the material group 14 SDR11, PN16 200
13
known as polyolefines. 12 180
11 160
10 140
Polyethylene meets all requirements of demanding
P (bar)

P (psi)
8 120
industrial conditions or environments. It features a
7 100
wide operational temperature range (-50 to +60 °C) 6 SDR17/17.6, PN10 80
5
and ensures excellent chemical resistance, high abra- 4 60
sion resistance and high impact strength values.   3 40
2
1 20
Furthermore, properties such as low weight, low 0 0
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70
density, minimum internal stresses and an excellent T (°C)
smooth internal surface with high finish quality, make
polyethylene a high-grade piping material. PE80
 
T (°F)
This universal solution covers all aspects of safety, -58 -28 2 32 62 92 122 152
efficiency and reliability required to build, maintain 16
15 220
Pressure-Temperature Diagram

and operate industrial piping systems. 14 200


13
12 180
11 160
10 140
P (bar)

9
P (psi)

8 SDR11, PN10 120


7 100
6 80
5
4 60
3 40
2
1 20
0 0
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70
T (°C)
The European Plastic Pipes and Fittings Association
P Permissible pressure in bar, psi
Channelling Performance T Temperature in ˚C (Celsius), ˚F (Fahrenheit)
As a member of TEPPFA, GF Piping Systems The pressure/ temperature curve based on medium water, operating temperature
promotes the sustainable character of plastic. of 20 ˚C, valid life time of 25 years and the design factor C = 1.6.

More information regarding technical specifications can be found online in our planning fundamentals: www.gfps.com

8
Chemical Resistance

For your
operational
safety
Polyethylene (PE) –
a high quality material Professional material technology

Chemical resistance at 20 °C Partially crystalline Amorphous Stainless Steel


(Applications can be very dependent on the concentration) thermoplastics thermoplastics
1.4401 1.4301
Media Chemicals PE PP PVDF PVC-U PVC-C
316 304
HNO3 < 25 % o o + + + o o
25 % < HNO3 < 65 % o - + o + o o
Oxidizing Acids
(HNO3, H2CrO4, H2CrO4 aqueous solution o o + o o o o
H2SO4 , etc.)
H2SO4 < 70% + + + + + - -
70 % < H2SO4 < 96 % - - + + + - -
HCl < 30 % + + + + + o -
Non Oxidizing Acids
HF < 40 % + + + + - o -
(HCl, HF, etc.)
40 % < HF < 75 % + + + - - - -
HCOOH < 25 % + + + + + o -
25 % < HCOOH < tech. pure + + + + - o -
Organic
(formic acid, acetic CH3COOH < 50 % + + + + + o -
acid, citric acid, etc.)
50 % < CH3COOH < tech. pure + + + o - o -
C3H4OH (COOH)3 + + + + + o -
Inorganic (NaOH, KOH, etc.) + + - + o + +
Bases
Organic (amine, imidazole, etc.) + + - o - o o
Salts NaCl, FeCl2, FeCl3, CaCl2, etc. + + + + + o o
Halogens Chlorine, bromine, iodine, (no fluorine) - - o o o o -
Aliphatic hydrocarbons o o + + o + +
Fuels / Oils
Aromatic hydrocarbons - - + - - + +
Chlorinated hydrocarbons - - o - - o o
Ketones + + o - - + +
Solvents Alcohols + + + o - + +
Esters o o o - - + +
Aldehydes + + - - - + +
Phenols Phenol, Cresol, etc. + + + - - + -

+ resistant o conditionally resistant, please consult us - not resistant


Please note: The above list is only intended as a guideline and does not replace an indepth review of material suitability for the particular application.
The information is based on our experience and is state of the art. These data are general indicators only. In practice, however, other factors such as
concentration, pressure and jointing technology must also be taken into consideration. The technical data are not binding and are not expressly
warranted characteristics of the goods.

Please contact us for help in selecting the right materials.


9
The smarter way of automation

Automation
made easy
A unique system-based approach that bundles and integrates competencies, knowledge,
best-in-class resources and technologies

With an innovative product portfolio in the field of measurement, control and actuation devices,
GF Piping Systems consistently follows its system approach. The complete solution combines
measurement, control and actuation technology together with high quality piping systems and
represents a unique form of product and competence bundling. The system-integrated devices
that measure values such as temperature, pressure and flow delivering accuracy, productivity,
reliability and safety to customers in a wide range of industries. Providing the entire range of
automation technology from simple instrument panels to complex measurement installations,
GF Piping Systems has not only the product resources and the technical expertise, but also the
global service and support infrastructure needed to meet the high customer requirements.

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10
ecoFIT applications

As versatile as
your applications
Application-oriented systems of highest safety and reliability to fit
your demanding industrial applications.

GF Piping Systems develops customized best-in-class solutions, aligned to the specific require-
ments of our customers in various sectors of industry, enabling profitable operation. With our
system knowledge and product expertise, we support our customers during the planning process,
the sustainable realization of the projects and provide valuable added services. Expertise in devel-
oping and producing piping systems, combined with profound industry and market knowledge,
based on longstanding experience, makes GF Piping Systems a qualified and professional partner
for our customers.

Energy Water Treatment


ecoFIT system combines high With ecoFIT, applications
performance utilization with in water treatment can be
excellent material properties. designed reliable and ofhigh-
This ensures secure process- est efficiency. Thereby, chal-
ing in water and chemical ap- lenges such as guaranteeing
plications. Finally, this leads to high water quality and solving
beneficial effects in terms of any corrosion issues at the
safety and health. same time can be faced.

Cooling Chemical Process Industry


Corrosion-free and lightweight ecoFIT offers a broad and
together with low heat conduc- versatile solution for the safe
tivity, make ecoFIT an efficient conveyance of several harsh
and cost effective solution for chemicals, covering a quite
cooling circuits within industri- large temperature range, with
al processes. Reducing energy no problem to UV or sun light
loss results in major energy exposure and with various joint-
savings in cooling applications. ing technology possibilities.

Marine Microelectronics
Lighter and corrosion resistant The CONTAIN-IT Plus double
compared to metal, ecoFIT is containment system aids in
ideally suited for sea and cold minimizing the risk of per-
water conveyance on board. sonal injury and environmental
Electrofusion jointing and damage. Our patented jointing
prefabrication fit to tight ship process permits independent
environment. ecoFIT covers jointing of the inner and outer
various applications. pipes, and 100 % compliance to
DVS guidelines.

11
GF Piping Systems

Worldwide at home
Our sales companies and representatives ensure
local customer support in more than 100 countries.

www.gfps.com

Argentina / Southern South America France Mexico / Northern Latin America Singapore
Georg Fischer Central Plastics Sudamérica S.R.L. Georg Fischer SAS Georg Fischer S.A. de C.V. George Fischer Pte Ltd
Buenos Aires, Argentina 95932 Roissy Charles de Gaulle Cedex Apodaca, Nuevo Leon 11 Tampines Street 92, #04-01/07
Phone +54 11 4512 02 90 Phone +33 (0) 1 41 84 68 84 CP66636 Mexico 528 872 Singapore
gfcentral.ps.ar@georgfischer.com fr.ps@georgfischer.com Phone +52 (81) 1340 8586 Phone +65 6747 0611
www.gfps.com/ar www.gfps.com/fr Fax +52 (81) 1522 8906 Fax +65 6747 0577
mx.ps@georgfischer.com sgp.ps@georgfischer.com
Australia Germany www.gfps.com/mx www.gfps.com/sg
George Fischer Pty Ltd Georg Fischer GmbH
Riverwood NSW 2210 Australia 73095 Albershausen Middle East Spain / Portugal
Phone +61 (0) 2 9502 8000 Phone +49 (0) 7161 302 0 Georg Fischer Piping Systems (Switzerland) Ltd Georg Fischer S.A.
australia.ps@georgfischer.com info.de.ps@georgfischer.com Dubai, United Arab Emirates 28046 Madrid
www.gfps.com/au www.gfps.com/de Phone +971 4 289 49 60 Phone +34 (0) 91 781 98 90
gcc.ps@georgfischer.com es.ps@georgfischer.com
Austria India www.gfps.com/int www.gfps.com/es
Georg Fischer Rohrleitungssysteme GmbH Georg Fischer Piping Systems Pvt. Ltd
3130 Herzogenburg 400 083 Mumbai Netherlands Sweden
Phone +43 (0) 2782 856 43-0 Phone +91 22 4007 2000 Georg Fischer N.V. Georg Fischer AB
austria.ps@georgfischer.com Fax +91 22 4007 2020 8161 PA Epe 117 43 Stockholm
www.gfps.com/at branchoffice@georgfischer.com Phone +31 (0) 578 678 222 Phone +46 (0) 8 506 775 00
www.gfps.com/in nl.ps@georgfischer.com info.se.ps@georgfischer.com
Belgium / Luxembourg www.gfps.com/nl www.gfps.com/se
Georg Fischer NV/SA Indonesia
1600 Sint-Pieters-Leeuw / Belgium PT Georg Fischer Indonesia Norway Switzerland
Phone +32 (0) 2 556 40 20 Karawang 41371, Jawa Barat Georg Fischer AS Georg Fischer Rohrleitungssysteme (Schweiz) AG
Fax +32 (0) 2 524 34 26 Phone +62 267 432 044 1351 Rud 8201 Schaffhausen
be.ps@georgfischer.com Fax +62 267 431 857 Phone +47 67 18 29 00 Phone +41 (0) 52 631 3026
www.gfps.com/be indonesia.ps@georgfischer.com no.ps@georgfischer.com ch.ps@georgfischer.com
www.gfps.com/id www.gfps.com/no www.gfps.com/ch
Brazil
Georg Fischer Sist. de Tub. Ltda. Italy Philippines Taiwan
04571-020 São Paulo/SP Georg Fischer S.p.A. George Fischer Pte Ltd Georg Fischer Co. Ltd
Phone +55 (0) 11 5525 1311 20063 Cernusco S/N (MI) Representative Office San Chung Dist., New Taipei City
br.ps@georgfischer.com Phone +39 02 921 861 Phone +632 571 2365 Phone +886 2 8512 2822
www.gfps.com/br it.ps@georgfischer.com Fax +632 571 2368 Fax +886 2 8512 2823
www.gfps.com/it sgp.ps@georgfischer.com www.gfps.com/tw
Canada www.gfps.com/sg
Georg Fischer Piping Systems Ltd Japan United Kingdom / Ireland
Mississauga, ON L5T 2B2 Georg Fischer Ltd Poland George Fischer Sales Limited
Phone +1 (905) 670 8005 530-0003 Osaka Georg Fischer Sp. z o.o. Coventry, CV2 2ST
Fax +1 (905) 670 8513 Phone +81 (0) 6 6341 2451 05-090 Sekocin Nowy Phone +44 (0) 2476 535 535
ca.ps@georgfischer.com jp.ps@georgfischer.com Phone +48 (0) 22 31 31 0 50 uk.ps@georgfischer.com
www.gfps.com/ca www.gfps.com/jp poland.ps@georgfischer.com www.gfps.com/uk
www.gfps.com/pl
China Korea USA / Caribbean
Georg Fischer Piping Systems Ltd Georg Fischer Korea Co. Ltd Romania Georg Fischer LLC
Shanghai 201319 Unit 2501, U-Tower Georg Fischer Piping Systems (Switzerland) Ltd 9271 Jeronimo Road
Phone +86 21 3899 3899 120 HeungdeokJungang-ro 020257 Bucharest - Sector 2 92618 Irvine, CA
china.ps@georgfischer.com (Yeongdeok-dong) Phone +40 (0) 21 230 53 80 Phone +1 714 731 8800
www.gfps.com/cn Giheung-gu, Yongin-si, Gyeonggi-do ro.ps@georgfischer.com Fax +1 714 731 6201
Phone +82 31 8017 1450 www.gfps.com/int us.ps@georgfischer.com
Denmark / Iceland Fax +82 31 217 1454 www.gfps.com/us
Georg Fischer A/S kor.ps@georgfischer.com Russia
2630 Taastrup www.gfps.com/kr Georg Fischer Piping Systems (Switzerland) Ltd International
Phone +45 (0) 70 22 19 75 Moscow 125040 Georg Fischer Piping Systems (Switzerland) Ltd
info.dk.ps@georgfischer.com Malaysia Phone +7 495 748 11 44 8201 Schaffhausen/Switzerland
www.gfps.com/dk George Fischer (M) Sdn. Bhd. ru.ps@georgfischer.com Phone +41 (0) 52 631 3003
40460 Shah Alam, Selangor Darul Ehsan www.gfps.com/ru Fax +41 (0) 52 631 2893
Finland Phone +60 (0) 3 5122 5585 info.export@georgfischer.com
Georg Fischer AB Fax +60 (0) 3 5122 5575 www.gfps.com/int
01510 VANTAA my.ps@georgfischer.com
Phone +358 (0) 9 586 58 25 www.gfps.com/my
Fax +358 (0) 9 586 58 29
info.fi.ps@georgfischer.com
www.gfps.com/fi

The information and technical data (altogether “Data”) herein are not binding, unless explicitly confirmed in writing.
The Data neither constitutes any expressed, implied or warranted characteristics, nor guaranteed properties or a guaranteed
durability. All Data is subject to modification. The General Terms and Conditions of Sale of Georg Fischer Piping Systems apply.

700.671.614
GFDO_6219_4b (07.18)
© Georg Fischer Piping Systems Ltd
CH-8201 Schaffhausen/Switzerland, 2018

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