Valtra 8150 Tractor Service Repair Manual cl

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VALTRA – VALMET
MEGA MEZZO HI-TEC

WORKSHOP MANUAL

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10 General

20 Engine

6000, 6100, 6200 30 Electrical

system

6250, 6300, 6350

6400, 6550, 6600 40 Power
transmission
6650, 6800, 6850
6900, 8000, 8100
8200, 8400, 8050 50 Brake
system

8150, 8450, 8550

8750, 8950 Steering sys-

6600E---8750E
60 tem and Front
axle

70 Frame and
Wheels

Service Manual
Tractors 80 Cab and
Shields

Groups 10---100

90 Hydraulics

Valtra Inc.

100
44200 Suolahti, Finland
Tools
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Order no 39 210 211

ENGLISH
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11. Layout
10. General

12. Repairs

13. Maintenance
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To the reader
The Service Manual for the Valmet tractors is intended to be a practical reference source to be used in work-
shop. The repair instructions in the manual are based on methods which have been worked out in practice
during normal workshop conditions and which are based on the use of special tools from the manufacturer
when stated in the instructions. The manual also contains descriptions of the design and function of the
components.

Detailed maintenance instructions can be found in Operator’s Manual.

The Service Manual will be continually updated with new revised pages which should be inserted in the
manual. Alterations and additions will first appear as service bulletins.

Only genuine Valmet spare parts should be used to ensure the best possible function of the machine. Cer-
tain operations should be carried out with the aid of special tools designed by Valmet.

Valmet Tractors Inc.

Tractor Service

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Model Code Page

1. 8. 2000
11. General 6000-- 8950 110 0
1. 9. 2002

The following supplements have been published for the Valmet 6000---8950 Service Manual:

Ordering number Date Notes

39 256 211 15. 6. 1992
39 256 212 1. 9. 1992
39 256 213 15. 5. 1993
39 256 214 1. 1. 1994
39 256 215 1. 1. 1995
39 256 216 15. 4. 1995
39 256 217 15. 5. 1996
39 256 218 1. 4. 1997
39 256 219 1. 8. 1998
39 260 211 1. 11. 1998
39 260 212 1. 6. 1999
39 260 213 1. 10. 1999
39 260 214 1. 8. 2000
39 260 215 1. 9. 2002

Supplement no. 39 256 211 (15. 6. 1992)

Includes: --- Hi Shift
--- Autocontrol III --- amendments
--- air conditioning --- the latest fitting instructions of optional equipment
--- tractor 8000
--- amendments Supplement no. 39 256 219 (1. 8. 1998)
Includes:
Supplement no. 39 256 212 (1. 9. 1992) --- FieldMaster
Includes: --- pressure air brakes for trailer (optional)
--- 20 ---series engines --- latest fitting instructions for optional equipment
--- amendments --- amendments
--- new folder, new index leaves (10---30 and 40---100) and new
Supplement no. 39 256 213 (15. 5. 1993) spine labels.
Includes:
--- Delta Powershift Supplement no. 39 260 211 (1. 11. 1998)
--- tractor 8400 Includes:
--- amendments --- HiTech reverse shuttle
--- the latest fitting instructions of optional equipment --- Autocontrol V
--- New 50 ---series models
--- Front axle air suspension
Supplement no. 39 256 214 (1. 1. 1994) --- E ---engines
Includes: --- Amendments
--- tractors 6000 and 8200
--- Autocontrol II Supplement no. 39 260 212 (1. 6. 1999)
--- Autocontrol IV Includes:
--- Sige ---axle differential lock --- Autocontrol 2.2
--- industrial front axle --- amendments (e.g. for AC V)
--- latest air conditioning --- fitting instructions for optional equipment
--- amendments
Supplement no. 39 260 213 (1. 10. 1999)
Supplement no. 39 256 215 (1. 1. 1995) Includes:
Includes: --- Carraro 20.29 front axle
--- amendments --- amendments (e.g. version 42 of AC V)
--- the latest fitting instructions of optional equipment
Supplement no. 39 260 214 (1. 8. 2000)
Supplement no. 39 256 216 (15. 4. 1995) Includes:
Includes: --- HiTech gen. 2, AC---5.2
--- engine intake air system and cooling system, modifications --- front PTO on 6250H ---6850Hi tractors
--- Autocontrol 2.1 --- modified lubricating oil pump for 6---cyl. engines
--- Agrodata ---instrument --- new rear axle housing for transmissions 650/550
--- hydraulic type clutch release mechanism --- amendments
--- DPS, modifications --- updated fitting instructions for optional equipment

Supplement no. 39 256 217 (15. 5. 1996) Supplement no. 39 260 215 (1. 9. 2002)
Includes: Includes:
--- tractor 6800 --- transmission and final drives 700
--- tractors 8050---8750 --- Agroline ---instrument
--- amendments --- technical modifications

Supplement no. 39 256 218 (1. 4. 1997)

Includes:
--- tractors 6200 and 8000R
--- front PTO
--- CareTel
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Model Code Page

11. Layout 6000-- 8750 110 1
8. 11. 1990

Layout of Service Manual

1. Division into groups

The manual is divided into groups (10 ---100) which are based on the make ---up of the tractor. The groups are listed on the first index
leaf.

Example. 10. General

20. Engine, fuel and cooling systems
30. Electrical system
40. Power transmission
a.s.o.

The number designation for each group is given in the top left box of the respective pages (and the first figure in the code designa-
tion)

Code Page
410 1

50

60

70

80

90

100

2. Division into components or sub ---groups

Each group is further divided into components or sub ---groups. The number and the name of each component is given in the top
left box on each page (and comprise the two first figures in the code designation).

Example. 41. Clutch

42. Gearbox
44. Quick ---shift gear
45. Final drives etc.

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Model Code Page
11. Layout 6000-- 8750 110 2
8. 11. 1990

3. Code designation

Three ---digit code designations are used to distinguish the different document groups for the respective components. The same
code is also used in the Time List as a reference to the text in this Manual. The code designation numbers appear both in the box at
the top of the page and also in the headings.

Example: Code 410:

--- Group: Power transmission (4)
--- Component: Clutch (41)
--- Document group: General (410)

4. Page numbers

The instructions for all components are numbered in consecutive order in the right---hand box at the top of the page. The page
numbers begin with page 1 for each component.

8. 11. 1990 Model Code Page

41. Clutch 6100---8400 410 1
15. 5. 1993

5. Date

At the top of each page there are two boxes for dates. In the case of a revised issue, the date of the earlier issue is printed in the
crossed ---over box and the date of the current issue is printed in the ”real” date box.

6. Model

At the top of each page the tractor model for which the page is valid is indicated.

7. Additions and amendments of the service manual

New and up ---dated pages will be continually added to the service manual. The new pages should be inserted as indicated by the
code: the first digit (also the first digit on the index leaf) indicated the group:
--- the two first digits indicate the component or sub ---group
--- the third digit indicates the document group for the respective components
--- the page number indicates the definite position of the page within the service manual

If there are two pages with the same code and page number the page with the later date in the date box (and the old date in the
crossed ---over box) is valid (or the current page).

N.B. Fitting instructions for extra equipment are inserted into the service manual at the end of group concerned (E.g. code 39 is
inserted at the end of group 30).

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Model Code Page
8. 11. 1990
11. Layout 6000-- 8750 110 3
1. 4. 1997

Code designation in the Service Manual

10. General
110 Layout
120 Repairs
130 Maintenance
20 Engine
21. Engine
210 Technical data, tools, description
211 Cylinder block and flywheel housing
212 Cylinder head and valve mechanism
213 Crank mechanism
214 Timing gears
215 Lubrication system and oil sump
216 Induction and exhaust system, turbocharger
219 Removing and fitting engine

22. Fuel system

220 Technical data, tools, description
222 Fuel feed pump and fuel filters
223 Injection pump and injectors

23. Cooling system

230 Technical data, tools, description
231 Thermostat and coolant pump

30. Electrical system

310 Specifications, wiring diagrams
311 Autocontrol II
312 Autocontrol 2.1
313 Sigma ---power
320 AC power lift
321 ACD power lift
330 Agrodata
331 AD ---instrument
340 Autocontrol---III
350 Autocontrol IV
360 CareTel

40. Power transmission

41. Clutch
410 Technical data, tools, description
411 Clutch assembly and pedal rods
412 Hydraulic coupling

42. Gearbox
420 Technical data, tools, description
421 Selector forks
422 Gear shift levers
423 Shafts and gear wheels
424 Differential

44. Quick---shift gear, DPS, reverse shuttle, 4WD clutch

440A Quick ---shift gear, technical data, tools, description
440B Reverse shuttle, technical data, tools, description
440C 4WD clutch, technical data, tools, description
441 Quick ---shift gear, repair instructions
442 Reverse shuttle, repair instructions
443 4WD clutch, repair instructions
444 DPS, repair instructions

45. Final drives

450 Technical data, tools, description
451 Final drives, repair instructions

46 Power take ---off

460 Technical data, tools, description
461 Power take ---off, repair instructions
463 Front PTO, repair instructions

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Model Code Page
8. 11. 1990
11. Layout 6000-- 8750 110 4
1. 4. 1997

50. Brakes
510 Technical data, description
511. Service brakes
520 Parking brake

60. Steering system and front axle

61. Steering system

610 Technical data, tools, description
611 Steering valve
612 Priority valve
613 Steering cylinder
614 Adjustment

64. Powered front axle

640 Technical data, tools, description
641 Front axle housing and front axle suspension
643 Hubs
644 Differential
645 Industrial front axle

70 Frame and wheels

710 Tractor frame
720 Tyres and wheel discs

80 Cab and shields

810 Cab
820 Shields
830 Air conditioner

90 Hydraulics
910 Technical data, tools, description
911 Pump and pipes
912 Working hydraulics
913 Three ---point linkage, towing hook
920 AC power lift

100. Special tools

101 Special tools (ETV)
102 Locally manufactured tools

Note! Separate fitting instructions for the optional equipments are inserted into the Service Manual. These instructions are posi-
tioned to the end of each main group. E.g. code 39 are placed to the end of group 30.

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Model Code Page

12. Repairs 6000-- 8750 120 1
8. 11. 1990

General instructions for repairs

Outer oil seals
The Service Manual contains instructions for changing all outer oil seals, (e.g. oil seals on the PTO shaft end, on the output shaft
to the front wheel drive and on the pinion shaft on the powered front axle, and so on).

Sealing compound and glue

If sealing compounds or glue are required for the repair work, the instructions will specify a sealing compound or glue which is
readily available through specialist dealers. Some seals should be greased before fitting and the space between the lips of the
seal should be filled with universal grease. If the seal is to be pushed over splines or sharp edges the seal should be protected
with for example a thin plastic foil.

Tightening torques and setting values

All necessary tightening torques and setting values for each repair operation are given at the beginning of each repair section
under the heading Technical Data. The most important values can also be found in the repair instructions.

Table 1 later gives the tightening torques in order of dimension, quality and surface treatment. The values given in the table should
be used if the tightening torque is not given in the repair instructions.

Safety
Always bear safety in mind when repairing or servicing the tractor. Use tools and lifting devices in the correct way . When you
are removing tractor components or splitting the tractor, every tractor part must be supported in such a way, that no risk of accident
exists. Avoid working under the supported tractor part if it is not absolutely necessary. When supporting the tractor the centre of
gravity of the frame part must always be checked. For instance the wedges must always be fitted between front axle and engine
to prevent axle oscillation when splitting the front frame of the tractor.

Trouble ---shooting

The following procedure, combined with the information contained in the workshop manual will be helpful in tracing faults accu-
rately. It consists of following a number of logical steps to locate and correct the problem:

a) Determine the problem

b) List possible causes

c) Differentiate the causes

d) Conduct checks in logical order to determine the exact cause

e) Consider approximate remaining service life against cost of parts and labour..

f) Make any necessary repairs.

g) Recheck the parts and functions for correct operation

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Model Code Page
12. Repairs 6000-- 8750 120 2
8. 11. 1990

Handling of heavy components Cleanliness

Unless otherwise specified, all removals should be accom- To ensure long life of a machine, it is important to keep dirt and
plished using adjustable lifting equipment. All supporting foreign material out of its vital working components. Precau-
slings must be parallel to each other and as near vertical as tions must be taken to safeguard against this. Enclosed com-
possible in relation to the object being lifted. However, where partments, seals and filters have been provided to keep the
slings are of a far greater capacity than the weight of the load supply of air, fuel and lubricant clean. These protective de-
to be fitted, a triangular lifting arrangement may be used. vices must not be removed.

Whenever hydraulic, fuel, lubricating oil or lines are discon-

nected, clean the point of disconnection and the surrounding
area. As soon as a line has been disconnected, cap, plug or
tape the line or opening to prevent the ingress of foreign ma-
terial.

The same cleaning and covering precautions should be taken

when access covers or inspection plates are removed.

Oikein Correct Väärin Clean and inspect all parts. Make sure that all passages and
Mauvais
Rätt Teisingai Fel holes are clear. Cover all parts to keep them clean. Make sure
Netei-
Right Wrong singai parts are clean when they are reassembled. Leave new parts
Richtig Falsch in their wrapping until they are actually needed for reassembly
Giusto Sbagliato

When removing a component at an angle, remember that the Assembly

capacity of an eyebolt is reduced when the angle between the
supporting members and the object becomes less than 90˚. When reassembling a machine, complete each step in se-
quence. never partially assemble one part then start to as-
semble another. Make all recommended adjustments. Al-
ways check the job on completion to ensure that nothing has
been overlooked. Recheck the various adjustments before
B putting the machine back into service.

Note! Before fitting new parts, remove rust preventative com-

pound from all machined surfaces (usually ”peel---off sub-
C stances).

Lubrication
D
Where applicable, fill the compartments of repaired or re-
newed components with the quantity, type and grade of clean
lubricant recommended in the routine maintenance section of
the Operator’s Manual.
A
Shims

When shims are removed, tie them together and identify their
location. Keep shims clean and take care not to bend them
Forged eyebolt support before refitting them.

A. Load Gaskets
B. Lifting shackle
C. Shackle retaining plate ( 3 mm thick) Make sure that the holes in gaskets line up with lubricating oil
D. Sleeve passages in the mating parts. If gaskets have to be made, use
material of the correct type and thickness. Make sure that
When necessary the forged eyebolt can be supported in the holes are punched in the right places.
way shown in figure above. Sleeve D may or may not be Incorrectly punched gaskets can cause serious damage.
welded to plate.
Lip type rubber seals
Warning! If a part resists removal, check that all nuts and bolts
have been removed and that there is no interference from ad- Lubricate the lips of lip ---type rubber seals with oil before fit-
jacent parts. ment. Do not use grease on seals, except for grease seals.

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Model Code Page
12. Repairs 6000-- 8750 120 3
8. 11. 1990

The main parts of lip ---type seal: Correct and incorrect method of fitting and bending locking
1. Case tabs.
2. Sealing element
3. Ring spring

The figure above shows the construction of a simple lip ---type Slackening of nuts and bolts is prevented by mechanical
seal. The cross section shows the heel (4) and the toe (5), means such as lockwashers, tab washers and cotter pins, or
used to identify the sides of a single element seal. With a few by Loctite ---type locking agents.
exceptions, the toe of a single ---lip is located on the lubricant
side. Some seals have a second auxiliary lip which has no Flat retainers must be installed properly to be effective. Bend
spring. one end of the retainer against the edge of the part. Bend the
other end against one of the nut or bolt head.Always fit new
Cables and wires retainers in compartments which house moving parts. When
fitting lockwashers on aluminium housings, place a flat
washer between the lockwasher and the housing.
When removing or disconnecting a group of cables or wires,
label each one to ensure correct refitment. Note!
1) Never fit a lockwasher (Grower, fan, spring, etc.) under a nut
or bolt to which a specified torque has to be applied.
Locking devices
2) Always thoroughly degrease components before applying
Loctite type locking agents.

Bushes and press fits

Do not fit bushes with a hammer alone. Use a suitable fitting
tool and a hammer or, better still, a press if possible..

When using a press, ensure that pressure is applied directly

in line with the bore. If the ring has an oil hole, take care to align
it with the oil hole in the mating part. When press fitting a part
into another part, lubricate the mating surfaces. Tapered parts
should be assembled dry. Before assembly, check that the
tapers are dry and free from burrs.

Fitting bolts in blind holes

Correct and incorrect use of retainers
Use bolts of the correct length. A bolt which is too long may
”bottom” before the head comes into contact with the part it
is to hold: this will cause damage to the threads. If a bolt is too
short, there may not be enough threads engaged to hold the
part securely.

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Model Code Page
12. Repairs 6000-- 8750 120 4
8. 11. 1990

Table

Table 1. Tightening torques, metric standard thread (ISO)

Tightening torques Nm1)

Dim. Quality, surface treatment, material and so on
8.8 8.8 8.8 10.9 12.9
lubr. tol.± Zne2) tol± Znk3) tol. ± lubr. tol. ± lubr tol. ±
M4 --- --- --- --- ---
M5 6,4 0,6 5,7 0,5 --- 9 1 11 1
M6 11 1 10 1 12 1,2 15 1,5 18 2
M8 25 2 23 2 30 3 35 4 45 5
M10 50 5 45 5 60 5 70 7 90 10
M12 90 10 80 8 100 10 125 10 151 15
M14 140 15 125 10 160 15 200 20 240 20
M16 220 20 195 20 250 25 300 30 370 40
M18 300 30 270 30 350 35 430 40 510 50
M20 430 40 380 40 480 50 600 60 720 70
M22 570 60 500 50 650 65 800 80 970 100
M24 740 70 660 70 830 80 1030 100 1250 120
M27 1100 100 950 100 1200 120 1500 150 1800 180
M30 1500 150 1300 130 1600 160 2040 200 2500 250

1) 1 Nm=0,102 kpm
2) Zne=zinc electroplating
3) Znk=hot galvanized

If the bolts differs from the standard range the values in the
table must not be used.

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Model Code Page
12. Repairs 6000-- 8750 120 5
8. 11. 1990

Conversion table for common units

Quantities and units Conversion factors

Overall and detail dimensions millimetres (mm) 100 mm=3,94 inches

1 inch=25,4 mm

Short distances e.g. turning circles metres (m) 1 m=3,28 ft

1 ft=0,305 m

Travel distances kilometres 1 km=0,62 mile

1 mile=1,61 km

Tractor weights, axle loadings kilograms (kg) 1 kg=2,2 lbs

1 lb=0,454 kg

Travel speed kilometres per h (km/h) 1 km/h=0,62 mph

1 mph=1,61 km/h

Drawbar pull kilonewtons (kN) 1 kN=224,8 lbs

1 lb=4,448 N

Power (identified by such terms as crankshaft power, 1 kW=1,34 hp

pto power, belt power, drawbar power, indicating 1 hp=0,746 kW
the point at which the measurement was taken)
kilowatts (kW)

Engine torque newton metres (Nm) 1 Nm=0,74 ft lb

1 ft lb=1,356 Nm

Fuel consumption by weight (kilograms per hr, kg/h) 1 kg/h=2,2 lb/hr

(by volume) litres per hr (l/h) 1 lb=0,454 kg
1 l/h=0,22 gal/hr
1 gal=4,54 l

Fuel economy (specific fuel consumption) 304 g/kWh=0,5 lb/hp hr

grams per kilowatt hr (g/kWh)

Engine displacement litres (l) 1 l=61,02 m cu in

100 cu in=1,639 l

Hydraulic pump 1 MPa=145 psi

pressure ---mecapascal (MPa) 1000 psi=6,9 MPa
delivery ---millimetres per sec (ml/s) 100 ml/s=1,32 gpm
1 gpm=75,77 ml/s

Tyre
pressure ---kilopascal (kPa) 100 kPa=14,5 psi
1 psi=6,9 kPa

Area acres---hectare To convert multiply by

0,404686

Volume bushel---litre To convert multiply by

39,3687

Quantity pound per acre ---kilogram per hectare Multiply by 1,12085

Volume Multiply by
superficial foot---cubic metre 0,002360

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Valtra 8150 Tractor Service Repair Manual cl
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Full download: http://manualplace.com/download/valtra-8150-tractor-service-repair-manual/
Model Code Page
1. 1. 1994
13. Maintenance 6000-- 8750 130 1
15. 5. 1996

Maintenance Valmet 6000---8750

Greasing lubricating points fitted with
N.B. Detailed maintenance instructions, see Operator’s Man-
grease nipples
ual.
--- Always clean the grease nipples before applying the
General grease gun.
--- Apply grease through the nipples until clean grease
Correct maintenance at the right time is a basic condition for oozes out (unless otherwise instructed).
reliable operation of the tractor. Maintenance costs are small --- Wipe away superfluous grease which has been
compared with any repair costs resulting from lack of main- pressed out at the lubricating point.
tenance. The most important measures are those which you --- Preferably carry out lubrication with bearing points and
carry out yourself and which include lubrication and various joints unloaded and with the bearings in different positions.
checks and adjustments.

The service intervals shown apply for normal operating condi- Lubrication and maintenance schedule
tions but in more severe conditions servicing should be car-
ried out more frequently. All intervals are counted from zero hours on the hour recorder.
For example, 1000 hours service is carried out every 1000
General instructions concerning oil (yearly), 2000 hours (every other year) etc. even if the guaran-
checks and oil filling tee service has been carried out.

--- Always stop the engine before starting work

--- Apply the parking brake to ensure the tractor cannot Example: The 1000 hour service contains all items mentioned
move. If the ground is uneven the wheels should be under 10 h/Daily, 50 h/once a week, 250 h, 500 h and 1000 h.
scotched
--- Wash down the tractor first so that the work can be done
more easily and quickly.
--- Always observe the utmost cleanliness in all mainten-
ance work. Thoroughly wipe off filler caps and plugs as well
as surrounding parts of the tractor before filling up with fuel
or oil.
--- Inspect the oil and filters when changing. Large
amounts of dirt (e.g. heavily clogged filters) can point to a
fault which could cause extensive and costly repairs if not
corrected in time.
---When carrying out checks the tractor should stand on level
ground.
--- Levels should be checked in the morning when the oil
is cold and has had time to run down to the bottom of the unit
concerned.
--- When changing the oil, bear in mind that the oil can be
very hot when it drains from the tractor. Waste oil and oil
filters should be handled carefully and disposed of properly
--- After completion of the service work always replace all
safety covers etc.

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