Booklet Trimmer F1 Service Manual

Booklet
Trimmer-F1
SERVICE
MANUAL
January 27, 2021

Rev. 5
COPYRIGHT © 2021 CANON INC. CANON Booklet Trimmer-F1 Rev. 5 PRINTED IN U.S.A.
Introduction
Introduction
Important Notices
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products.
This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does
not apply to your locality.
Following "Trademarks" and "Copyright" are not applicable if they are not supported by laws and regulations in the country or
region that this document and products are used in.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the
need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
Trademarks
The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Canon
is under license.
Mopria®, the Mopria® Logo and the Mopria® Alliance logo are registered trademarks and service marks of Mopria Alliance, Inc.
in the United States and other countries. Unauthorized use is strictly prohibited.
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Other product names and other names in this document are generally registered trademarks or trademarks of the companies.
Introduction
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the consent of Canon Inc.
Copyright CANON INC. 2016
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation

Check. Remove the claw.
1x
Check visually. Insert the claw.
1x
Check a sound. Push the part.
Disconnect the connector. Connect the power cable.
1x
Connect the connector. Disconnect the power cable.
1x
Remove the cable/wire from the Turn on the power.

cable guide or wire saddle.
1x
Install the cable/wire to the cable Turn off the power.

guide or wire saddle.
1x
Remove the screw. Loosen the screw.
1x 1x
Install the screw. Tighten the screw.
1x 1x
Cleaning is needed. Measurement is needed.
The following rules apply throughout this Service Manual:

Introduction
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and
mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit
door, which results in supplying the machine with power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".
(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations
of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of
the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and
major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service
Information bulletins and be able to identify and isolate faults in the machine.
Contents
Contents
Safety Precautions...............................................................................................1
Points to Note Before Servicing.......................................................................................................... 2
Points to Note at Cleaning...................................................................................................................2
1. Product Overview.............................................................................................3
Specifications...................................................................................................................................... 4
Names of Parts....................................................................................................................................6
External View........................................................................................................................................6
Cross Section....................................................................................................................................... 7
2. Technical Explanation..................................................................................... 8
Basic Operation...................................................................................................................................9
Basic Operation of the Fore-edge Trimmer............................................................................................. 9
Communication Between the Host Machine and the Fore-edge Trimmer.................................................. 9
The Fore-edge Trimmer Control System............................................................................................... 10
Transport Drive System.....................................................................................................................11
Overview............................................................................................................................................ 11
Control System................................................................................................................................... 11
Fore-edge Trim Operation.................................................................................................................13
Preparation Stage Control....................................................................................................................13
Infeed Section Control......................................................................................................................... 13
Transport Section Control.................................................................................................................... 13
Trim Section Control............................................................................................................................14
Conveyor Section Control.................................................................................................................... 14
Stop Control........................................................................................................................................14
Pass Through Operation (Without Trimming)....................................................................................15
Preparation Stage Control....................................................................................................................15
Infeed Section Control......................................................................................................................... 15
Transport Section Control.................................................................................................................... 15
Trim Section Control............................................................................................................................16
Conveyor Section Control.................................................................................................................... 16
Stop Control........................................................................................................................................16
Detecting Jams..................................................................................................................................17
Power Source....................................................................................................................................19
120-240V Power Supply Route............................................................................................................ 19
24V Power Supply Route.....................................................................................................................20
3. Periodical Service.......................................................................................... 21
User Maintenance............................................................................................................................. 22
Maintenance and Inspection............................................................................................................. 23
Periodic Parts Replacement.................................................................................................................23
Consumables......................................................................................................................................23
i
Contents
4. Parts Replacement and Cleaning................................................................. 24

Parts List........................................................................................................................................... 25
External Covers.................................................................................................................................. 25
Main Units.......................................................................................................................................... 26
Motors................................................................................................................................................27
Belts...................................................................................................................................................28
Sensors..............................................................................................................................................29
Switches.............................................................................................................................................30
Printed Circuit Boards..........................................................................................................................30
Other Parts......................................................................................................................................... 31
Metal Bushings................................................................................................................................... 32
Knives................................................................................................................................................ 33
External Covers.................................................................................................................................34
Front Right Cover................................................................................................................................34
Vertical Transport Section Lower Cover................................................................................................34
Slide Cover.........................................................................................................................................34
Oblique Transport Section Rear Cover................................................................................................. 35
Trim Section Rear Cover..................................................................................................................... 36
Front Upper Left Cover........................................................................................................................ 36
Front Lower Left Cover........................................................................................................................ 37
Front Cover........................................................................................................................................ 37
Vertical Transport Section Upper Cover................................................................................................37
Top Cover.......................................................................................................................................... 38
Left Upper Cover.................................................................................................................................39
Left Lower Cover.................................................................................................................................39
Drive System..................................................................................................................................... 40
Infeed Unit.......................................................................................................................................... 40
Top-bottom Guide Timing Belt..............................................................................................................41
Transport Hook Drive Timing Belt.........................................................................................................43
Infeed Section Transport Belt Drive Timing Belt.....................................................................................44
Main Transport Drive Belt.................................................................................................................... 45
Knife Drive Timing Belt........................................................................................................................ 46
Transport Hook Motor M02.................................................................................................................. 47
Top-Bottom Guide Motor M03.............................................................................................................. 47
Trim Motor M05...................................................................................................................................48
Stopper Move Motor M06.................................................................................................................... 49
Stopper Open/Close Motor M07........................................................................................................... 50
Top-bottom Guide Home Position Sensor PI03..................................................................................... 51
Transport Hook Home Position Sensor PI04......................................................................................... 52
Stopper Home Position Sensor PI05.....................................................................................................53
Upper Knife Upper Limit Sensor PI06................................................................................................... 53
Trim Unit.............................................................................................................................................54
Upper Knife Assembly and Lower Knife................................................................................................ 58
Metal Bushings................................................................................................................................... 61
Document Feeding System............................................................................................................... 66
Infeed Section Transport Belts............................................................................................................. 66
Oblique Transport Section Transport Belts............................................................................................67
Vertical Transport Section Transport Belts............................................................................................ 70
Trim Section Transport Belts................................................................................................................75
Infeed Section Booklet Sensor PI01..................................................................................................... 77
ii
Contents
Vertical Transport Section Entrance Booklet Sensor PI10...................................................................... 78

Vertical Transport Section Exit Booklet Sensor PI07.............................................................................. 79
Trim Full Sensor PI09..........................................................................................................................80
Stopper Booklet Sensor PI08............................................................................................................... 80
Infeed Belt Motor M01......................................................................................................................... 82
Main Transport Motor M04...................................................................................................................82
Trim Section Transport Motor M10....................................................................................................... 84
Trim Blower Unit................................................................................................................................. 84
Trim Blower Fans M11/M12................................................................................................................. 86
Conveyor............................................................................................................................................86
Electrical System...............................................................................................................................88
Reusable Cable Ties........................................................................................................................... 88
Slide Cover Switch SW03.................................................................................................................... 88
Front Cover Switch SW02....................................................................................................................89
Top Cover Switch SW01......................................................................................................................90
Trimmer Controller PCB QPM-324....................................................................................................... 91
Periodic Servicing............................................................................................................................... 92
5. Adjustment..................................................................................................... 94
Adjustments on the Service Mode.....................................................................................................95
Entering the Service Mode ..................................................................................................................95
Finishing the Service Mode..................................................................................................................97
Home Position Calibration....................................................................................................................97
Single Operation............................................................................................................................... 100
Upper Knife Upper Limit Sensor PI06 Height Adjustment...............................................................101
Check...............................................................................................................................................101
Adjustment........................................................................................................................................102
Front Cover Switch SW01 Position Adjustment.............................................................................. 103
Stopper Angle Adjustment...............................................................................................................104
6. Troubleshooting...........................................................................................106
Trimming Problems......................................................................................................................... 107
Skewed Trimming..............................................................................................................................107
The trimmed booklet is longer or shorter than the set size.................................................................... 107
In the service mode, calibrate the home position of the stopper............................................................ 107
The booklet is smeared on its surface.................................................................................................107
Malfunction...................................................................................................................................... 108
A noise is heard from the booklet lifter................................................................................................ 108
The top-bottom jog guides in the infeed section do not move smoothly................................................. 109
The transport hook in the infeed section does not move smoothly.........................................................110
The infeed section transport belts do not rotate smoothly..................................................................... 110
Faulty Feeding.................................................................................................................................112
Torn Cover ..................................................................................................................................... 112
Upgrading........................................................................................................................................114
Overview.......................................................................................................................................... 114
7. Installation.................................................................................................... 115
How to Utilize This Installation Procedure.......................................................................................116
Symbols........................................................................................................................................... 116
iii
Contents
Pre-checks...................................................................................................................................... 117
Points to Note When Moving This Equipment......................................................................................117
Selecting the Installation Site............................................................................................................. 117
Checking the Unpacking Space..........................................................................................................117
Check Item When Turning OFF the Main Power..................................................................................117
Unpacking....................................................................................................................................... 118
Checking the Contents.................................................................................................................... 121
Installation Procedure .....................................................................................................................122
Preparing for Installation on the Booklet Trimmer Side......................................................................... 122
Preparing for Installation on the Finisher Side..................................................................................... 125
Adjusting the Height.......................................................................................................................... 126
Securing the Booklet Trimmer/Checking the Slant............................................................................... 130
Installing the Saddle Delivery Tray Unit...............................................................................................133
Connecting the Cable........................................................................................................................ 135
APPENDICES....................................................................................................139
Service Tools...................................................................................................................................140
Special Tools.................................................................................................................................... 140
Oils and Solvents.............................................................................................................................. 140
General Timing Chart...................................................................................................................... 141
Timing Chart..................................................................................................................................... 141
General Circuit Diagram..................................................................................................................144
Abbreviations for Signals and Wire Color............................................................................................ 144
120-240VAC Circuit Diagram............................................................................................................. 145
24 VDC Circuit Diagram.....................................................................................................................146
Circuit Diagram (1/3)......................................................................................................................... 147
Circuit Diagram (2/3)......................................................................................................................... 148
Circuit Diagram (3/3)......................................................................................................................... 149
iv
Safety Precautions
Points to Note Before Servicing............ 2
Points to Note at Cleaning.................... 2
Safety Precautions
Points to Note Before Servicing

• At servicing, be sure to turn OFF the power source according to the specified steps and disconnect the power plug.
• At the time of assembly and disassembly, be sure to place a sheet of paper under the parts to prevent them from being soiled
or foreign matter from entering the parts.
• Before installing the parts to the host machine, ensure that they are free of foreign matter.
• Be careful not to be injured by burrs of edges, sharp corners or protrusions.
CAUTION:
Hazardous area such as corners, edges, springs and other sharp sections may be remaining on products. Always be
aware of the presence of hazardous area to avoid injury caused by contacting and/or striking those area, by not over-
concentrating on service work.
Points to Note at Cleaning

When performing cleaning using organic solvent such as alcohol, be sure to check that the component of solvent is vaporized
completely before assembling.
2
1 Product Overview
Specifications........................................ 4
Names of Parts..................................... 6
1. Product Overview
Specifications
Product Name Booklet Trimmer-F1

Description of Product Upper knife reciprocating fore-edge trimmer with delivery tray
Maximum Number of Sheets Trimmable*1,*2 Uncoated paper:
Up to 25 sheets (50 sheets of booklet) Sheet weight: 52 to 80
gsm or less
Up to 15 sheets (30 sheets of booklet) Sheet weight: over 80 to
105 gsm or less
209 gsm or less
220 gsm or less
Up to 1sheet (2 sheets of booklet) Sheet weight: over 105 to 300
gsm
Coated paper:
Up to 10 sheets (20 sheets of booklet) Sheet weight: 70 to under
80 gsm
Up to 15 sheets (30 sheets of booklet) Sheet weight: 80 to 81.4
gsm or less
Up to 10 sheets (20 sheets of booklet) Sheet weight: over 81.4
to 128 gsm or less
209 gsm or less
220 gsm or less
Up to 1sheet (2 sheets of booklet) Sheet weight: over 120 to 300
gsm
*64 to 300 gsm of cover sheet can be used. Use a thicker sheet for
the cover sheet than other sheets in the booklet.
*Unstitched twofold sheets cannot be trimmed.
Possible Trimming Size*3 A3, B4, A4R, 13" x 19.2" (330.2mm x 487.7mm), 12" x 18", 11" x
17", LGL, LTRR, SRA3 (320mm x 450mm)
Possible Trimming Width Fore edge : 2 to 28 mm (0.08" to 1.10") (Minimum length in the
transport direction after trimming: 119.7 mm or 4.713")
Trim Box Capacity*4 Approximately 5,000 sheets (whose grain crosses at right angles
to the transport direction. curl removal) (width 20 mm [0.78"], A4,
80 gsm)
Conveyor Capacity*5 15 booklets (10 sheets of thick sheets without cover)
Machine Dimensions 2,095 (W) x 779 (D) x 1,040 (H) mm (82 1/2" x 30 3/4" x 41") (When
pulling the delivery tray out)
Weight Approximately 178 kg (392 lb)
*1 If the cover sheet is thinner than the other sheets in the booklet, the cover sheet may be scratched. It is recommended to use
a thicker sheet for the cover sheet.
*2 The maximum number of trimmable sheets can change depending on the connected host machine.
*3 The possible trimming size can change depending on the connected host machine.
*4 If trims are curled, the machine might detect the full error with the small amount of trims.
*5 When the delivery tray is stored, the conveyor full condition is not detected, and the continuous operation is possible.
Installation Space with Host Machine Installation space differs depending on

the connected host machine. Refer to
the "Machine Dimension" described
on the manual of the host machine, and
this machine.
Power Supply From the Finisher
Maximum Power Consumption 300 W or less
Noise Level 70 dBA or less
Environment Temperature in Use Compliant with the specification of the host
machine (printer)
Temperature in Storage -10 to 40°C (14 to 104 °F)
4
1. Product Overview
Installation Space with Host Machine Installation space differs depending on

the connected host machine. Refer to
the "Machine Dimension" described
on the manual of the host machine, and
this machine.
Environment Temperature in Transportation -10 to 50°C (14 to 122 °F)
Humidity Compliant with the specification of the host
machine (printer)
Pressure 608 to 1,013 hPa
Contamination Level Pollution Degree 2 (Office environment)
5
1. Product Overview
Names of Parts
External View
Conveyor
Section
Trim Section
Vertical
Transport
Section
Oblique
Transport
Section
Infeed
Section
DIP Switch
Serial Port
ON 1 2 3 4 For upgrading
software
Connector for Conveyor
Service Maintenance
Panel inside this cover
24V Connector to the

Communication Two-knife Trimmer
Cable to the Main Power
Communication Connector
Host Machine Cable
to the Two-knife Trimmer
6
1. Product Overview
Cross Section
[8] [4] [3]
[5]
[9]
[7]
[6]
[1]
[2]
[1] Top-bottom guides [6] Oblique transport belts

[2] Transport hooks [7] Vertical transport belts
[3] Upper knife [8] Trim section transport belts
[4] Lower knife [9] Conveyor section upper rollers
[5] Stopper
7
2 Technical
Explanation
Basic Operation.....................................9
Transport Drive System...................... 11
Fore-edge Trim Operation...................13
Pass Through Operation (Without
Trimming)........................................ 15
Detecting Jams................................... 17
Power Source......................................19
2. Technical Explanation
Basic Operation
Basic Operation of the Fore-edge Trimmer

The fore-edge trimmer receives a booklet which has been stitched and folded by the host machine, trims it on its fore-edge or
passes it thorough without trimming, and delivers it to the conveyor.
The basic operation of the fore-edge trimmer is as follows:
■ When doing fore-edge trimming:

1. The fore-edge trimmer receives the size information from the host machine.
2. Based on the size information, the top-bottom guides and stopper move to the setting positions and the stopper rises. The
trim width depends on the stopper position.
3. Once the booklet is fed into the fore-edge trimmer, it is jogged on its top and bottom edges in the infeed section, and then
fed to the trim section through the transport section.
4. Once the booklet is fed into the trim section, it stops at the stopper. The upper knife moves down and up to trim the booklet
on its fore-edge. After that, the stopper lowers and the booklet is delivered to the conveyor.
Stopper Upper Knife
Top-bottom
Guide
■ When passing through without trimming:

1. The fore-edge trimmer receives the size information from the host machine.
2. Based on the size information, the top-bottom guides and stopper move to the setting positions.
3. Once the booklet is fed into the fore-edge trimmer, it is jogged on its top and bottom edges in the infeed section, and then
fed to the trim section through the transport section. The stopper lowers in the specified time after the booklet was transported
from the infeed section.
4. The booklet passes through the trim section, and it is delivered to the conveyor.
5. The operation of the fore-edge trimmer is controlled by the trimmer controller PCB QPM-324. The QPM-324 follows the
commands from the host machine.
Communication Between the Host Machine and the Fore-edge

Trimmer
The control commands from the host machine enter the trimmer controller PCB QPM-324. This function uses a serial
communication link. If another equipment or a Two-Knife Booklet Trimmer is connected after this equipment, communication with
the connected equipment is made via this equipment.
9
Host Machine
Communication
with other connected
another equipment Trimmer
or two-knife booklet Controller Finisher
trimmer. Serial Communication
PCB Controller
QPM-324 PCB
The Fore-edge Trimmer Control System

■ Control
When the fore-edge trimmer power turns on following a command from the host machine, the power is supplied to the fore-edge
trimmer. After this, the fore-edge trimmer goes to an idling run mode. If any booklet has been left inside, the trimmer sends the
jam information to the host machine.
■ Main Control
The fore-edge trimmer operation sequence is controlled by the trimmer controller PCB QPM-324. The QPM-324 controls the
motors through the stepper motor driver QPW-973, the main transport motor driver A04, the trim motor driver A05.
Host Machine
Sensors
Trimmer
Switches Controller Finisher
Serial Communication
PCB Controller
Motors QPM-324 PCB
■ Cover Open/Close Control

When the top cover (SW01), front cover (SW02) or slide cover (SW03) is opened, the interlock circuit (K01 and K02) opens and
shuts off the power to the drivers, and this stops all of the motors.
■ Service Maintenance Panel Control

The LCD display is controlled by the trimmer controller PCB QPM-324. They are also supplied with power from the QPM-324.
When one of the buttons on the input button PCB QPW-732 is pressed, its input signal is sent to the QPM-324.
The following are performed on the service maintenance panel:
• Calibrating the home position for top-bottom guide and the stopper
• Single operation of each part
• Input signal monitor of each sensor
See “Adjustments on the Service Mode” on page 95 for details.
10
Transport Drive System
Overview
The drive arrangement for the fore-edge trimmer transport system is divided into four sections: infeed section, transport section,
trim section and conveyor section.
Control System
■ Transport Drive Motors
Infeed belt motor M01:
The M01 infeed belt motor drives just before the fore-edge trimmer receives the booklet from the finisher. The M01 is a stepper
motor, and is controlled by the stepper motor driver board QPW-973.
Main transport motor M04:
The M04 drives the transport belts in the transport section.
The M04 is a brushless DC motor, and is controlled by the main transport motor driver A04.
Trim section transport motor M10:
The M10 drives the transport belts in the trim section. The M10 is a stepper motor, and is controlled by the stepper motor driver
board QPW-973.
Conveyor belt motor M107:
The M107 drives the belts in the conveyor. The M107 is a stepper motor, and is controlled by the stepper motor driver board
QPW-973.
Trimmer Controller PCB

QPM-324
Trim Section
Transport Motor
Drive Signal
Main Transport
Motor Drive Signal
Conveyor Motor
Drive Signal
Infeed Belt Motor

Drive Signal
Transport Hook
Motor Drive Signal
Stepper Motor Stepper Motor Main Transport Stepper Motor

Driver QPW-973 Driver QPW-973 Motor Driver A04 Driver QPW-973
M107
M10 M04 M01 M02
Transport
Hook
■ Booklet Sensors
The following booklet sensors are installed on the sheet path, and they detect arrival or passage of each booklet:
11
Infeed section
• Entrance booklet sensor (PI01)
Transport section
• Vertical transport section entrance booklet sensor (PI10)
• Vertical transport section exit booklet sensor (PI07)
Trim section
• Stopper booklet sensor (PI08)
Conveyor section
• Conveyor sensor 1 (PS117)
• Conveyor sensor 2 (PS111)
• Sub tray sensor (PS112)
Stopper Booklet Sensor

Conveyor Sensor 1 (PI08)
(PS117) Vertical Transport
Section Exit
Booklet Sensor(PI07)
Sub Tray
Sensor
Conveyor Sensor 2 Section Entrance
(PS111) Booklet Sensor(PI10)
Infeed Section
Booklet Sensor
(PI01)
12
Fore-edge Trim Operation
Preparation Stage Control

When the fore-edge trimmer receives the operation startup command from the host machine, the following parts return to their
home positions.
Home Positions
Infeed section: Top-bottom guides (to outside), transport hooks (to the right)
Trim section: Stopper (to the left)
Stopper
Moves
home to the Top-bottom
positio Guides
n
Transport
Hooks
Next, when the fore-edge trimmer receives the booklet information (size, thickness, trim direction) from the host machine, the
guides and stoppers move as follows:
Infeed section: Top-bottom guide set at top-bottom size+ 20mm or 0.79", transport hook (remains at home position)
Trim section: Stopper (at trimmed fore-edge size)
Infeed Section Control

The fore-edge trimmer runs the infeed belts (M01) just before the booklet is delivered from the finisher. The booklet is transported
until the infeed section booklet sensor (PI01) detects the booklet.
The top-bottom guides jog the booklet and they move outward. They should be wider than the top to bottom dimension of the
booklet by + 2 mm (0.08") in order to transport the booklet smoothly.
Next, the main transport belts (M04), and transport hooks (M02) run and transport the booklet.
When the transport hooks (M02) reaches to the stroke end, the transport hooks move to the home positions, and the top-bottom
guides open 20 mm (0.79") wider than the top to bottom dimension for the next booklet.
Transport Section Control

The booklet passes the vertical transport section booklet sensors (PI10 and PI07) and the booklet is transported to the trim section.
13
Trim Section Control

The trim section transport belts (M10) stop in 0.1 second after the booklet is detected by the stopper booklet sensor (PI08), and
the knife trims the booklet (M05). When the upper knife (M05) reached to the lower limit, the stopper (M07) lowers. The trim
section transport belts (M10) starts driving after 0.8 second from reaching the knife to the lower limit. When the booklet passes
through the trim section, the trim section transport belts (M10) stop. The upper knife stops when it is detected by the upper knife
upper limit sensor (PI06).
Conveyor Section Control

When the trimming motion starts, the conveyor belts (M107) drive in reverse.
In case that there is a booklet on the conveyor,
The conveyor belts (M107) stop in the specified time after the booklet on the conveyor comes back to the conveyor sensor 1
(PS117).
In case that there is no booklet on the conveyor,
The conveyor belts (M107) stop in the specified time.
When the head of delivered booklet is overlapped on the tail of the previous booklet, the conveyor belts (M107) drives in the
normal direction.
The conveyor belts (M107) stop in the specified time after the booklet passes the conveyor sensor 1 (PI117).
Stop Control
When the last booklet is delivered on the conveyor, the fore-edge trimmer nms idly to check if any booklet has been left inside.
And it stops.
14
Pass Through Operation (Without Trimming)
Preparation Stage Control

When the fore-edge trimmer receives the operation startup command from the host machine, the following parts return to their
home positions.
Home Positions
Infeed section: Top-bottom guides (to outside), transport hooks (to the right)
Trim section: Stopper (to the left)
Stopper
Moves
home to the Top-bottom
positio Guides
n
Transport
Hooks
Next, when the fore-edge trimmer receives the booklet information (size, thickness, trim direction) from the host machine, the
guides and stoppers move as follows:
Infeed section: Top-bottom guide set at top-bottom size+ 20mm or 0.79", transport hook (remains at home position)
Trim section: Stopper (at trimmed fore-edge size)
Infeed Section Control

The fore-edge trimmer runs the infeed belts (M01) just before the booklet is delivered from the finisher. The booklet is transported
until the infeed section booklet sensor (PI01) detects the booklet.
The top-bottom guides jog the booklet and they move outward. They should be wider than the top to bottom dimension of the
booklet by + 2 mm (0.08") in order to transport the booklet smoothly.
Next, the main transport belts (M04), and transport hooks (M02) run and transport the booklet. The stopper lowers in the specified
time after the booklet comes into the transport section.
When the transport hooks (M02) reaches to the stroke end, the transport hooks move to the home positions, and the top-bottom
guides open 20 mm (0.79") wider than the top to bottom dimension for the next booklet.
Transport Section Control

The booklet passes the vertical transport section booklet sensors (PI10 and PI07) and the booklet is transported to the trim section.
15
Trim Section Control

The booklet passes the stopper booklet sensor (PI08).
Conveyor Section Control

The conveyor belts (M107) drive in reverse in the specified time after the booklet is transported to the oblique transport section.
In case that there is a booklet on the conveyor,
The conveyor belts (M107) stop in the specified time after the booklet on the conveyor comes back to the conveyor sensor 1
(PS117).
In case that there is no booklet on the conveyor,
The conveyor belts (M107) stop in the specified time.
When the head of delivered booklet is overlapped on the tail of the previous booklet, the conveyor belts (M107) drives in the
normal direction.
The conveyor belts (M107) stop in the specified time after the booklet passes the conveyor sensor 1 (PI117).
Stop Control
When the last booklet is delivered on the conveyor, the fore-edge trimmer runs idly to check if any booklet has been left inside.
And it stops.
16
Detecting Jams
In order to detect a booklet being moved or a booklet left in the machine, the following booklet sensors are installed:
Infeed section
• Infeed section booklet sensor (PI01)
Transport section
• Vertical transport section entrance booklet sensor (PI10)
• Vertical transport section exit booklet sensor (PI07)
Trim section
• Stopper booklet sensor (PI08)
Conveyor section
• Sub tray sensor (PS112)
In case that the sub tray is pulled out, it sends the "full" signal to the host machine when the specific number of booklets are
piled after this sensor detects a booklet.
Stopper Booklet
Sensor(PI08)
Vertical Transport
Section Exit
Sub Tray
Sensor
Section Entrance
Infeed Section
Booklet Sensor
(PI01)
The trimmer controller PCB QPM-324 judges a jam if the booklet is detected by each sensor at the incorrect timing. When the
trimmer controller PCB QPM-324 judges a jam, the fore-edge trimmer stops running and sends the jam information to the host
machine.
After the jammed booklet is cleared and all the covers are closed, the fore-edge trimmer goes to an idling run mode and checks
to see whether the sensors still detect the booklet. If the sensors do not detect any booklet, the fore-edge trimmer judges this as
a complete recovery and sends the revised jam information to the host machine.
Error description Sensor Cause Error Code

Failed to reach the Infeed Unit Book- PI01 After the trimmer received the booklet delivery complete command, the 10C2
let Sensor booklet has not arrived at the booklet sensor within the timeout period.
Infeed Unit stationary jam PI01 A booklet has been left on the booklet sensor for the timeout period. 11C3
Failed to reach the Vertical Feed As- PI07 A booklet has been left on the booklet sensor for the timeout period. 10C6
sembly Outlet Booklet Sensor
Vertical Feed Assembly outlet sta- PI07 A booklet has been left on the booklet sensor for the timeout period. 11C7
tionary jam
Failed to reach the Trim Section PI08 A booklet has been left on the booklet sensor for the timeout period. 10C8
Stopper Booklet Sensor
Trim Section Stopper stationary jam PI08 A booklet has been left on the booklet sensor for the timeout period. 11C9
Failed to reach the Vertical Feed As- PI10 A booklet which was detected by the infeed section booklet sensor has 10CA
sembly Inlet Booklet Sensor not arrived at the vertical transport section entrance booklet sensor
within the timeout period.
Vertical Feed Assembly inlet sta- PI10 A booklet has been left on the booklet sensor for the timeout period. 11CB
tionary jam
17
Error description Sensor Cause Error Code

Infeed Unit early timing jam - The finisher has delivered a booklet (sent the booklet delivery com- 1FDA
mand) when the trimmer cannot receive a booklet.
Cover open jam - One of the covers has been opened during the operation. 14DB
Idle rotation stationary jam PI01 After the power switch is turned on, the transport system drives to check 13C3
whether a booklet has been left. During this operation, the infeed section
booklet sensor has detected a booklet.
whether a booklet has been left. During this operation, the vertical
transport section exit booklet sensor has detected a booklet.
whether a booklet has been left. During this operation, the stopper
booklet sensor has detected a booklet.
Idle rotation stationary jam PI10 After the power switch is turned on, the transport system drives to check 13CB
whether a booklet has been left. During this operation, the vertical
transport section entrance booklet sensor has detected a booklet.
Initial residual jam PI01 After the cover is closed, the transport system drives to check whether 17C3
a booklet has been left. During this operation, the infeed section booklet
sensor has detected a booklet.
a booklet has been left. During this operation, the vertical transport sec-
tion exit booklet sensor has detected a booklet.
a booklet has been left. During this operation, the stopper booklet sen-
sor has detected a booklet.
Initial residual jam PI10 After the cover is closed, the transport system drives to check whether 17CB
a booklet has been left. During this operation, the vertical transport sec-
tion entrance booklet sensor has detected a booklet.
Idle rotation jam PI01/ PI10/ After the operation had started, a sensor at the downstream path de- 17DE
PI07/ PI08 tected a booklet while the first booklet was being transported in the
trimmer.
A sensor detected a booklet when the trimmer operation had been fin-
ished.
Size error jam - The trimmer declared that a size data out of specification had been 1FDF
transmitted.
Idle rotation stationary jam - After the power switch is turned on, the transport system drives to check 13DC
whether a booklet has been left. During this operation, one of the sen-
sors has detected a booklet.
Initial residual jam - After the cover is closed, the transport system drives to check whether 17DD
a booklet has been left. During this operation, one of the sensors has
detected a booklet.
Sequence jam - Stop due to jam associated with a sequence error 1FD0
Program error - Stop due to jam associated with a program error 1FD9
18
Power Source
120-240V Power Supply Route

The 120 through 240V power is supplied to the power entrance for fore-edge trimmer, and then it goes through the noise filter
board A00 and then it is supplied to power supply G01.
The 120-240V power supply route is as follows:
G01
A00 Switching
J00 Noise Filter Board Power Supply
Power Inlet
J472 J101
J471 BLK J99
(L)BLK BLK 1 L
L BLK L 1
1 L 2 24V 1
2 2 GND 2
3
WHT 3
(N)WHT 3 N WHT 4 Error 3
N N 4 WHT
5 N
YEL/GRN
E
G01
A00
J471
J101
J00 J472
120-240 VAC
19
24V Power Supply Route

The power supply G01 generates the 24VDC.
The 24VDC used to power the motors is supplied from the G01 to the main transport motor driver A04 and the stepper motor
driver QPW-937 via the interlock relay K01. And the 24VDC is also supplied to the trim motor driver A05 via the interlock relays
K01 and K02.
If one of the interlock switches (SW01, SW02 or SW03) opens, the power is shut off. The 24VDC power supply route is as follows:
When either top cover

(SW01),front cover (SW02) or
slide cover (SW03) opens, this QPW-973
circuit also opens. Stepper Motor
Driver Board
K01
A04
Main Transport
Interlock Relay Motor Driver
K02 A05
Trim Motor
Interlock Relay Driver
for Trim Motor
G01
Power Supply
QPM-324
24V Trimmer 24V Sensors
Controller Trim Blower Fans
PCB
20
3 Periodical Service
User Maintenance............................... 22
Maintenance and Inspection............... 23
3. Periodical Service
User Maintenance
There are not any parts which can be maintained by the user.
22
3. Periodical Service
Maintenance and Inspection
Periodic Parts Replacement

There are not any parts to be replaced periodically.
Consumables
The following parts may need to be replaced once or more during the warranty period, because they have failed or been damaged.
Replace the following parts when they are worn out:
No. Part Name Quantity Machine Usage

1 Upper knife assembly 1 500,000 booklets
2 Lower knife 1 500,000 booklets
[1]
[2]
23
4 Parts Replacement
and Cleaning
Parts List............................................. 25
External Covers...................................34
Drive System.......................................40
Document Feeding System.................66
Electrical System.................................88
4. Parts Replacement and Cleaning
Parts List
External Covers
[9]
[4]
[2]
[3]
[8]
[7]
[6]
[5] [1]
Key No. Name Reference

[1] Front Right Cover “Front Right Cover” on page 34
[2] Vertical Transport Section Lower Cover “Vertical Transport Section Lower Cover” on
page 34
[3] Slide Cover “Slide Cover” on page 34
[4] Vertical Transport Section Upper Cover “Vertical Transport Section Upper Cover” on
page 37
[5] Front Cover “Front Cover” on page 37
[6] Front Lower Left Cover “Front Lower Left Cover” on page 37
[7] Front Middle Left Cover -
[8] Front Upper Left Cover “Front Upper Left Cover” on page 36
[9] Top Cover “Top Cover” on page 38
[12]
[11 ]
[1 3 ]
[1 0 ]

[10] Oblique Transport Section Rear Cover “Oblique Transport Section Rear Cover” on
page 35
[11] Trim Section Rear Cover “Trim Section Rear Cover” on page 36
25

[12] Left Upper Cover “Left Upper Cover” on page 39
[13] Left Lower Cover “Left Lower Cover” on page 39
Main Units
[5] [4]
[2 ]
[3]
[1]

[1] Infeed Unit “Infeed Unit” on page 40
[2] Transport Unit -
[3] Trim Unit “Trim Unit” on page 54
[4] Trim Blower Unit “Trim Blower Unit” on page 84
[5] Conveyor “Conveyor” on page 86
26
Motors
M11
M12
M07
M05
M10
M02 M107
M06
M01
M03
M04

M01 Infeed Belt Motor “Infeed Belt Motor M01” on page 82
M02 Transport Hook Motor “Transport Hook Motor M02” on page 47
M03 Top-Bottom Guide Motor “Top-Bottom Guide Motor M03” on page
47
M04 Main Transport Motor “Main Transport Motor M04” on page 82
M05 Trim Motor “Trim Motor M05” on page 48
M06 Stopper Move Motor “Stopper Move Motor M06” on page 49
M07 Stopper Open/Close Motor “Stopper Open/Close Motor M07” on page
50
M10 Trim Section Transport Motor “Trim Section Transport Motor M10” on page
84
M11 Trim Blower Front Fan “Trim Blower Fans M11/M12” on page 86
M12 Trim Blower Rear Fan “Trim Blower Fans M11/M12” on page 86
M107 Conveyor Motor -
27
Belts
[8]
[8]
[3]
[6]
[4]
[7]
[6]
[5]
[7]
[2]
[1]

[1] Top-Bottom Guide Timing Belt “Top-bottom Guide Timing Belt” on page
41
[2] Transport Hook Drive Timing Belt “Transport Hook Drive Timing Belt” on page
43
[3] Infeed Section Transport Belt Drive Timing “Infeed Section Transport Belt Drive Timing
Belt Belt” on page 44
[4] Knife Drive Timing Belt “Knife Drive Timing Belt” on page 46
[5] Infeed Section Transport Belts “Infeed Section Transport Belts” on page
66
[6] Oblique Transport Belts “Oblique Transport Section Transport Belts”
on page 67
[7] Vertical Transport Belts “Vertical Transport Section Transport Belts”
on page 70
[8] Trim Section Transport Belts “Trim Section Transport Belts” on page
75
28
Sensors
PI06
PI08
PI07
PI05 PS112
PS111
PI10
PI01
PS117
PI09
PI04
PI03

PI01 Infeed Section Booklet Sensor “Infeed Section Booklet Sensor PI01” on
page 77
PI03 Top-Bottom Guide Home Position Sensor “Top-bottom Guide Home Position Sensor
PI03” on page 51
PI04 Transport Hook Home Position Sensor “Transport Hook Home Position Sensor
PI04” on page 52
PI05 Stopper Home Position Sensor “Stopper Home Position Sensor PI05” on
page 53
PI06 Upper Knife Upper Limit Sensor “Upper Knife Upper Limit Sensor PI06” on
page 53
PI07 Vertical Transport Section Exit Booklet Sen- “Vertical Transport Section Exit Booklet
sor Sensor PI07” on page 79
PI08 Stopper Booklet Sensor “Stopper Booklet Sensor PI08” on page
80
PI09 Trim Full Sensor “Trim Full Sensor PI09” on page 80
PI10 Vertical Transport Section Entrance Booklet “Vertical Transport Section Entrance Book-
Sensor let Sensor PI10” on page 78
PS111 Conveyor Sensor 2 -
PS112 Sub Tray Sensor -
PS117 Conveyor Sensor 1 -
29
Switches
SW01
SW02
SW03

SW01 Top Cover Switch “Top Cover Switch SW01” on page 90
SW02 Front Cover Switch “Front Cover Switch SW02” on page 89
SW03 Slide Cover Switch “Slide Cover Switch SW03” on page 88
Printed Circuit Boards
QPW-720
LCD
A05
QPW-732
QPW-973
QPM-324
A04
A00
30

A00 Noise Filter Board -
A04 Main Transport Motor Driver -
A05 Trim Motor Driver -
LCD Service LCD -
QPM-324 Trimmer Controller PCB “Trimmer Controller PCB QPM-324” on
page 91
QPW-720 Upgrade PCB -
QPW-973 Stepper Motor Driver Board -
QPW-732 Input Button PCB -
Other Parts
J62
ZK02
ZK01
K01
K02
J1
J10 J00 J110
G01

G01 Switching Power Supply -
K01 Interlock Relay -
K02 Interlock Relay for Trim Motor -
ZK01 Spark Killer for K01 -
ZK02 Spark Killer for K02 -
J00 Power Inlet -
J62 Conveyor Connector -
J110 Communication Connector for Two-Knife -
Booklet Trimmer
J1 24V Connector for Two-Knife Booklet Trim- -
mer
J10 Communication Connector for Host Ma- -
chine
31
Metal Bushings
[1]
[1]
[1]
[1] [1]
[1]
[1]
[1]
[1]
[1]

[1] Metal Bushing “Metal Bushings” on page 61
32
Knives
[1]
[2]

[1] Upper Knife Assembly “Upper Knife Assembly and Lower Knife” on
page 58
[2] Lower Knife “Upper Knife Assembly and Lower Knife” on
page 58
33
External Covers
Front Right Cover

1. Open the slide cover [3].
2. Loosen the two screws [1].
3. Lift the front right cover up to remove it.

- When installing the cover, put the two screws [1] in the holes of cover.
[1]
[1]
[2]
[2]
[3]
Vertical Transport Section Lower Cover

1. Remove the front right cover. “Front Right Cover” on page 34
2. Remove the two screws [1].
3. Loosen the screw [2] and remove the vertical transport section lower cover.
[2]
[1]
[1]
Slide Cover
1. Remove the vertical transport section lower cover.“Vertical Transport Section Lower Cover” on page 34
34
2. Remove the screw [1] and remove the cover [2].
[2]
[1]
3. Remove the two screws [4] for the bearing bracket [3] and remove the slide cover [5].
[3 ] [4 ]
[4 ]
[5 ]
Installing procedures from here
4. Put the four bearings [9] into the rail.
5. Install the bearing bracket [3] on the slide cover [3] and push the slide cover [5] in the direction of arrow and tighten
the two screws [4].
- In case that another new cover is installed, loosen the bearing [6] from the bearing bracket [3] and push the bearing [6]
against the cover to eliminate any play. And lock the bearing [6] and tighten the two screws [4].
6. Install the parts in the reverse order from the step 2 in the removal procedures.
[6 ]
[4 ]
[4 ]
[3 ]
[9 ]
[5 ]
[9 ] [8 ]
[9 ]
[9 ]
Oblique Transport Section Rear Cover

35
3. Lift the cover up to remove it.
[1]
[1]
[2]
[2]
Trim Section Rear Cover

1. Remove the four screws [1].
[1]
[1]
[1]
[1 ]
Front Upper Left Cover

3. Lift the cover up to remove it.
[1 ]
[1 ]
[2]
[2]
36
Front Lower Left Cover

[1 ]
[1 ]
Front Cover
1. Open the front cover and remove the two screws [1] for the stay.
[1]
3. Hold the front cover [4] and remove the two screws [3].
4. Move the front cover [4] in the direction of arrow and remove it.
[4 ]
[3]
[2]
[3]
[2]
Vertical Transport Section Upper Cover

1. Remove the vertical transport section lower cover. “Vertical Transport Section Lower Cover” on page 34
2. Open the top cover and remove the two screws [1].
37
3. Loosen the two screws [2] and remove the vertical transport section upper cover [3].
[1 ]
[1 ]
[3 ]
[2 ]
[2 ]
Top Cover
This explains how to open the top cover over 45 degrees.
About 80 degrees
after adjustment
Normally, about 45 degrees
1. Remove the trim section rear cover.“Trim Section Rear Cover” on page 36
2. Open the top cover to about 45 degrees.
3. Remove the screws [1] and [5].
4. loosen the two screws [2].
5. Open the top cover to about 80 degrees.
6. Install spring bracket [3] in upper screw hall [4] with screw [1].
38
[4 ]
[5 ] [1 ]
[3 ]
[2 ] [2 ]
Left Upper Cover

1. Remove the conveyor. “Conveyor” on page 86
[1]
[1]
Left Lower Cover

2. Remove the eight screws [1].
[1 ]
[1]
[1 ]
[1]
[1]
[1 ]
39
Drive System
Infeed Unit
NOTE:
When you repair or replace the internal parts of the infeed section, it is most efficient to remove the infeed unit.
1. Remove the trimmer from the finisher.
2. Remove the oblique transport section rear cover. “Oblique Transport Section Rear Cover” on page 35
3. Disconnect the three connectors [1].
[1]
[1]
[1]
4. Remove the two screws [3] using the long driver
5. Move the infeed unit [2] to the front.
6. Remove the cable [5] from the two reusable lock clamps [4] and remove the infeed unit [2].
[4 ]
[4]
[5]
[3 ] [2 ] [3]
How to install
7. Thread the three connectors into the hole [6] of frame.
8. Thread the cable [5] into the two reusable lock clamps [4].
40
9. Align the side edge of infeed unit [2] with the cutout [7] of frame and tighten the two screws [3] temporarily.
[4]
[4]
[6]
[3] [2] [3]
[5]
[7 ]
[2]
10. Match the positioning hole [9] of infeed unit [2] to the hole [8] of frame, and tighten the two screws [3] completely.
[3]
[6 ]
[3 ] [2 ]
[8 ]
[2 ] [9 ]
11. Install the parts in the reverse order from the step 3 in the removal procedures.
Top-bottom Guide Timing Belt

1. Remove the infeed unit. “Infeed Unit” on page 40
2. Open the top-bottom guides out as far as possible.
Move out as
far as possible.
41
3. Remove the two snap rings [2] from the guide shafts [3], and pull out the guide shafts [3] from the rear of the machine.
[3 ]
[2 ]
[2 ]
4. Remove the four screws [4] and remove each top-bottom guide.
5. Remove the two belt hold plates [5].
6. Loosen the screw [6] and remove the timing belt [7].
[4]
[4] [5]
[8]
[4]
[4] [5]
[7]
[6]
NOTE:
When installing the top-bottom guides with the timing belt, the guides should be evenly installed from the middle of the infeed unit.
Tense the timing belt and fit the blocks [8] on the inside of the frame and then tighten the blocks on the timing belt.
[8 ]
[8 ] Frame
42
Transport Hook Drive Timing Belt

2. Remove the six screws [1] and remove the two lower guide plates [2].
[1]
[1]
[2]
[1]
[2]
[1]
[1]
[1]
3. Remove the timing belt [3] for the top-bottom guides. “Top-bottom Guide Timing Belt” on page 41
4. Disconnect the wiring connector to the transport hook motor M02 [4].
5. Loosen the two screws [26] on the motor bracket to release the timing belt [5] which drives the transport belt.
6. Remove the timing belt [5] which drives the transport belt.
7. Remove screw [6] and remove the middle guide [7].
[7]
[26]
[4] [6]
[26]
[5]
[3]
8. Remove the two screws [9] on the bracket for the transport hook home position sensor PI04.
[9 ]
[8 ]
9. Remove the two screws [10] and remove the transport drive section [11].
43
10. Remove the two transport belts [12].
[1 0 ] [11 ]
[1 2 ]
[1 0 ]
11. Loosen the idler pulley [13].
12. Remove the snap ring [14] and remove the pulley [15].
13. Remove the two snap rings [16] and remove the bracket [17] for the transport hook home position sensor PI04.
14. Remove the snap ring [18] and shim [19] and remove the pulleys [20][21].
15. Remove the four snap rings [22] and pull the slide shaft [19] out.
[16]
[18] [20]
[19] [21]
[22]
[17]
[14] [16]
[23]
[22]
[13]
[15]
16. Remove the belt support plate [24].
17. Remove the two screws [27] and remove the transport hook drive timing belt [25].
[2 5 ]
[2 4 ] [2 7 ]
Infeed Section Transport Belt Drive Timing Belt

2. Move the top-bottom guides out as far as possible.
44
3. Remove the lower guide plate [1].
Move out as
far as possible.
[1]
[2]
[1 ]
[1 ]
4. Loosen the two screws [3] on the motor bracket to release the timing belt [2] which drives the transport belt.
5. Remove the timing belt [2].
[3]
[3]
[2]
Main Transport Drive Belt

2. Remove the trim section rear cover. “Trim Section Rear Cover” on page 36
3. Remove the main transport drive belt.
[1]
4. Draw the lines at the distance of 100 mm on the belt.

• Draw under the condition with no tension.
nes.
two li
Draw
m
1 00 m
45
5. Install the drive belt [1] again.
6. Measure the distance between two lines again.
[2 ]
n
draw
lines
Black belt
e
on th
3mm
10 [1]
102 to etch)
str
3 % of
(2 to
-If the distance is 102 to 103 mm (2 to 3 % of stretch), the belt is tensed correctly.
If the stretch is not correct,
Loosen the lock nut behind the tension pulley [2] and adjust the tension so that the distance is 102 to 103 mm (2 to 3 % of
stretch). And tighten the lock nut behind the tension pulley [2] again.
7. Install the removed covers.
Knife Drive Timing Belt

1. Remove the trim unit. “Trim Unit” on page 54
2. Remove the three screws [1] and remove the trim guide [2].
3. Remove the screw [3] and remove the idler [10].
[1]
[2]
[1]
[1]
[3] [10]
4. Remove the two snap rings [5], shim [6] and thrust bearing [7] and remove the connecting rod [8]. Remove another
connecting rod as well.
46
5. Remove the timing belt [9].
[6 ]
[5]
[9]
[7] [8]
[5]
NOTE:
When tensing the knife drive timing, keep the connecting rod parallel with another connecting rod and tighten the screw of idler
[10].
Arrange in parallel
[10]
Transport Hook Motor M02

1. Remove the transport hook drive timing belt. “Transport Hook Drive Timing Belt” on page 43
2. Remove the four screws [1] and remove the motor [2] with the pulley.
[1 ]
[1 ]
[1 ]
[1 ]
[2 ]
Top-Bottom Guide Motor M03

1. Remove the trim unit. “Infeed Unit” on page 40
2. Loosen the screw [1] to loosen the timing belt [4].
47
3. Remove the four screws [3] and remove the motor [2] with the pulley.
[3]
[3] [2]
[3]
[4] [3]
[1]
Trim Motor M05

1. Remove the trim unit. “Trim Unit” on page 54
2. Remove the three screws [1] and remove the trim guide [2].
3. Remove the screw [3] and remove the idler [10].
[1]
[2]
[1]
[1]
[3] [10]
4. Remove the two snap rings [4], shim [5] and thrust bearing [6] and remove the connecting rod [7].
48
5. Remove the four screws [8] and remove the trim motor M05 [9].
[9]
[8]
[5 ] [8]
[4]
[6] [7]
[4]
NOTE:
• When tensing the knife drive timing, keep the connecting rod parallel with another connecting rod and tighten the screw of
idler [10].
Arrange in parallel
[10]
Stopper Move Motor M06

2. Remove the left lower cover. “Left Lower Cover” on page 39
3. Remove the reusable cable tie [1] (“Reusable Cable Ties” on page 88) and disconnect the connector [2] for stopper
move motor M06.
49
4. Remove the two screws [3] and remove the motor M06.
[3]
[3]
[1]
[2]
NOTE:
• When installing the motor, push the motor in the direction of arrow to tense the belt and tighten the two screws [3].
[3]
[3]
Stopper Open/Close Motor M07

2. Remove the left upper cover (“Left Upper Cover” on page 39) and the left lower cover (“Left Lower Cover” on page
39).
3. Raise the transport upper belt unit [1].
4. Move the transport lower belts [2] sideways toward the outside.
[1]
[2 ]
50
6. Remove the two reusable cable ties [4]. “Reusable Cable Ties” on page 88
[3]
[4]
[3]
[3]
[4]
7. Remove the six screws [9] and remove the stopper unit [5].
[9]
[9 ]
[9]
[9 ]
[9 ]
[5]
[9]
8. Remove the snap ring [6] and four screws [7] and disconnect the connector [8].
[7] [6] [7]
[7]
[7]
[8]
9. Remove the stopper open/close motor M07.
Top-bottom Guide Home Position Sensor PI03

2. Remove the two screws [1] and remove the sensor bracket [2].
3. Remove the two screws [3] and remove the sensor.
51
4. Disconnect the connector [4].
[4]
[3]
[3]
[1]
[1] [2]
NOTE:
After replacing the top-bottom guide home position sensor PI03, reset the home position of the top-bottom guide by the home
position calibration in the service mode. “Home Position Calibration” on page 97
Transport Hook Home Position Sensor PI04

1. Remove the trimmer from the finisher.
3. Remove the three screws [1] and remove the lower guide plate [2].
Move out as
far as possible.
[1]
[2]
[1 ]
[1 ]
[3]
[4]
52
Stopper Home Position Sensor PI05

2. Remove the left upper cover (“Left Upper Cover” on page 39) and the left lower cover (“Left Lower Cover” on page
39)
4. Turn the timing pulley [2] to move the stopper [3] in the direction of arrow.
[1 ]
[3 ]
[2]
5. Move the transport lower belts [6] sideways toward the outside.
6. Remove the four screws [4] and remove the transport table [5].
7. Remove the positioning bracket [7].
[4 ]
[4 ]
[4 ] [4 ]
[6 ] [5 ]
[7 ]
8. Remove the two screws [9] for sensor PI05 and disconnect the connector [8].
[8]
[9]
[9]
Upper Knife Upper Limit Sensor PI06

2. Disconnect the connector [1] for sensor PI06 and loosen the three reusable cable ties [2] (“Reusable Cable Ties”
on page 88) and pull the cable [3] out.
53
[4]
[4]
[3]
[2]
[2]
[2]
[1]
[5]
[4]
NOTE:
• When installing the sensor on the bracket, push the sensor in the direction of arrow [6].
• Install the bracket so that the top of the bracket is aligned with the mark-offline [7].
[6 ] [7 ]
Trim Unit
NOTE:
The trim unit weighs about 20 kg (44.1 lb). Be careful when lifting it up.
54
[1]
3. Remove the front upper left cover (“Front Upper Left Cover” on page 36), the left upper cover (“Left Upper Cover”
on page 39), the left lower cover (“Left Lower Cover” on page 39) and the trim section rear cover (“Trim Section
Rear Cover” on page 36).
4. Remove the four screws [4] and remove the delivery section upper bracket [5].
5. Lower the transport upper belt unit [1].
[1 ]
[4 ]
[4 ]
[4 ]
[5 ]
[4 ]
6. Raise the trim section entrance transport belt unit [6].
[6]
7. Release the cable from the nylon clip [7] and the reusable lock clamp [8].
55
8. Remove the two screws [9] and remove the trim blower unit [10]. Place it on the transport section.
[1 0 ]
[8 ]
[7 ]
[9 ]
[9 ]
9. Loosen the two screws [11] to loosen the timing belt.
10. Remove the two screws [12] and remove the bearing bracket [13].
[12]
[13]
[12]
[ 11 ]
[ 11 ]
11. Remove the snap ring [14] and metal bushing [15] and remove the transport upper belt unit [16].
[1 6 ]
[14]
[1 5 ]
12. Move the transport lower belts [18] sideways toward the outside and remove the four screws [17] and remove the
transport table [19].
[17]
[17] [1 8 ]
[18]
[17]
[1 9 ]
[17]
56
13. Remove the snap ring [22] and the two screws [23] and remove the transport lower shaft [24].
[2 3 ]
[2 3 ]
[2 2 ]
[2 4 ]
[25]
[25]
[25]
15. Disconnect the connector [26] for the motor M05 and release the cable from the two reusable cable ties [27].
“Reusable Cable Ties” on page 88
[26]
[26] [27]
[27]
16. Remove the six screws [28] and remove the stopper unit [29].
[2 8 ]
[2 8 ] [2 8 ]
[2 8 ]
[2 8 ]
[2 9 ]
[2 8 ]
57
17. Remove the four screws [30] and remove the trim unit [31].
[30]
[30]
[30]
[31]
[30]
Upper Knife Assembly and Lower Knife

When the upper knife assembly is replaced, replace the lower knife together.
Remove the upper knife assembly first and lower knife in the second. And install the lower knife first and the upper knife assembly
in the second.
Upper Knife Assembly
CAUTION:
When you remove the upper knife assembly, be sure to hold it using the handle. Never touch the edge of the knife.
This can cause severe personal injury.
1. Remove the screw [1] and remove the ground wire [2] from the safety cover [3].
[3]
[2]
[1]
2. Remove the remove the trim blower unit. “Trim Blower Unit” on page 84
58
3. Remove the three screws [4] using a 6 mm Allen wrench, and remove the upper knife assembly [5].
• When you remove the upper knife assembly, be sure to hold the bracket [6].
• Pull out the upper knife assembly, lift it a bit, and pull it out completely.
• Place the upper knife assembly in a safe place. Use a table or shelf which is stable, and which allows some space
around the knife assembly.
[6 ]
[4 ]
[4 ]
[4 ]
Upper Knife Assembly [5]
4. When the set screw [7] projects from the knife stay [9], loosen the lock nut [8] and turn the set screw [7] to pull back
from the knife stay [9]. And tighten the lock nut [8].
(For the detailed adjustment method, refer to Troubleshooting 6.2.1.3 In the service mode, calibrate the home position of the
stopper. “In the service mode, calibrate the home position of the stopper.” on page 107)
[8 ]
[9 ]
[7 ]
59
Lower Knife
CAUTION:
When you handle the lower knife, keep your hands away from the knife-edge. Otherwise, it can cause severe
personal injury.
5. Remove the four screws [10] and remove the transport lower guide [11].
[1 0 ]
[11 ] [10]
[10] [10]
60
6. While holding the lower knife by hand, remove the four screws [12] using a 4 mm Allen wrench and remove the
lower knife [13].
[13]
[12]
[12]
[12]
[12]
NOTE:
• Wipe off any anti-rust oil applied on the knives before installing the new knives.
• Fit the lower knife on the two screws [14] and tighten the screws for lower knife.
[1 4 ]
[5 ]
Apply the Super Lube lubricating oil at the location shown in the drawing before installing the new upper knife.
Apply a thin coat of

lubricating oil here.
Metal Bushings
The metal bushings are used in the mechanisms shown below:
61
[E]
[E]
[C]
[D] [E]
[C]
[A]
[A]
[B] [A]
■ How to remove the [A] metal bushings:

3. Remove the slide cover. “Slide Cover” on page 34
4. Raise the oblique transport upper belt unit [1].
5. Hold the handle [2] and remove the snap ring [3].
[3]
[2 ]
[1]
6. Lower the oblique transport upper belt unit [1] and remove the two screws [4].
[4]
[1]
7. Remove the main transport drive belt [5].
62
9. Remove the oblique transport upper belt unit [1].
[1 ]
[7 ] [6 ]
[5 ]
[6 ]
10. Remove the snap ring [9], the pulley [10], washer [11] and pin [12].
11. Remove the shaft [13] and remove the three metal bushings [14].
[14]
[13]
[14] [14]
[ 1 2 ] [ 11 ]
[10]
[9]
NOTE:
• Apply the Super Lube lubricating oil on the inside of bushing before installing the new bushing.
■ How to remove the [B] metal bushing:

2. Remove the snap ring [1] and remove the metal bushing [2].
[2]
[1]
NOTE:
63
■ How to remove the [C] metal bushings:

1. Open the front cover and remove three screws [1] and remove the switch cover [2].
[1]
[2]
[1]
2. Remove the two snap rings [3] and the two metal bushings [4].
[3]
[4]
[4] [3]
NOTE:
■ How to remove the [D] metal bushing:

1. Remove the front upper left cover. “Front Upper Left Cover” on page 36
2. Remove the snap ring [1] and the metal bushing [2].
[1] [2]
NOTE:
64
■ How to remove the [E] metal bushings:

4. Remove the two screws [2] trim and remove the bearing bracket [3].
[2]
[3]
[2]
[1]
[1]
5. Remove the snap ring [4] and metal bushing [5] and remove trim section transport unit [6].
[6 ]
[4]
[5 ]
6. Remove the snap ring [7], the pulley flange [8], the pulley [9] and pin [10].
7. Remove the shaft [11] and remove the two metal bushings [5].
[ 7 ] [8 ] [1 0 ]
[9]
[7 ]
[5]
[5]
[11 ]
NOTE:
65
Document Feeding System
Infeed Section Transport Belts

3. Remove the six screws [1] and remove the two lower guide plates [2].
Move out as
far as possible.
[1]
[2]
[1 ]
[2 ] [1 ]
[1 ]
[1 ]
[1]
4. Remove the two snap rings [5] from the guide shafts [6], and pull out the guide shafts [6] from the rear of the machine.
5. Loosen the screw [7] and remove the timing belt [8].
[6 ]
[5 ]
[ 7 ] [8 ]
[5]
6. Loosen the two screws [9] on the motor bracket and remove the timing belt [10] which drives the transport belt.
7. Disconnect the wiring connector for the transport hook motor M02 [11].
8. Remove the two screws [14] on the bracket [3] for the transport hook home position sensor PI04.
- Move the bracket [3] to make the gap to remove the transport belts [4].
66
9. Remove the transport belts [4].

- Remove each transport belt [4] through the timing belt which was removed in step 5.
[1 4 ]
[3 ]
[9 ]
[1 4 ]
[9 ]
[11 ]
[4 ]
[4 ]
[1 0 ]
Oblique Transport Section Transport Belts

■ Upper Belts
[3]
[2 ]
[1]
[4]
[1]
67
[1 ]
[7 ] [6 ]
[5 ]
[6 ]
11. Remove the two screws [9] and remove the two brackets [10].
12. Remove the two upper belts [8].
[9] [8]
[10]
[8]
[10]
[9]
■ Lower Belts
[3]
[2 ]
[1]
68
[4]
[1]
[1 ]
[7 ] [6 ]
[5 ]
[6 ]
11. Remove the snap ring [8] and the metal bushing [9].
[9]
[8]
12. Remove the two screws [11] for the bearing bracket [10].
69
13. Pull out the shaft [12] from the rear of the machine.
[ 11 ]
[1 0 ]
[1 2 ] [11 ]
14. Remove the four screws [13] and move the transport lower guide [14] in the direction of arrow.
15. Remove the two lower belts [15].
[15]
[1 3 ]
[1 4 ]
[13]
[13]
[13]
NOTE:
• When installing the transport lower guide [14], push it in the direction of arrow and tighten the screws.
[1 4 ]
Vertical Transport Section Transport Belts

■ Right Belts
1. Remove the vertical transport section upper cover. “Vertical Transport Section Upper Cover” on page 37
70
4. Open the front cover and remove the three screws [1] and remove the switch cover [2].
[1]
[2]
[1]
7. Remove the belt [5].
[4]
[3]
[5]
[4]
9. Raise the oblique transport upper belt unit [7] and the trim section entrance transport belt unit [8].
10. Move the belt from the pulleys, and put it to the operator side.
11. Remove the screws [20] or snap rings [6] from nine idle shafts A through I on the front.
• Move the pulley shafts by about 50 mm to the rear.
12. Remove the two screws [9] and pins [10].
[6] A
[8]
B
[20] C
D
E
F [7]
[20] G
H
[20] I
71
13. Shift the snap ring [11] to the front and the snap ring [12] to the rear.
[9]
[10]
[9]
[10]
14. Remove the six screws [13] and remove the handle [14].
• Move the rear entrance bracket [16] to make a space between the rear entrance bracket [16] and front entrance bracket
[15].
[14]
[15]
[ 11 ] [13]
[15]
[16]
[13] [13]
[16]
[13]
[12]
72
16. Remove the belts [18]
[1 8 ]
[1 7 ]
[1 8 ]
[1 7 ]
NOTE:
When installing the pins [10], insert it into the hole of idle shaft.
[10]
[19]
■ Left Belts
[1]
[2]
[1]
73
6. Remove the belt [5].
[5]
7. Remove the three screws [6] and move the three pulley shafts A through C by about 50mm to the rear.
8. Remove the screw [7] and move the vertical transport unit [8] to the rear.
A
[6] B
[7] C
[6]
[8]
10. Remove the four screws [10] of transport lower guide.
[9]
[10]
[10]
11. Lift the transport lower guide [19] up and remove the two screws [11] .
74
12. Move the shaft [12] to the rear to make a space and remove the belts [14].
[ 11 ]
[19]
[12]
[14]
[ 11 ]
13. Remove the two screws [15], the snap ring [16] and the metal bushing [17].
14. Move the pulley shafts [18] to the rear and remove the belts [18].
[18]
[15]
[15] [1 8 ]
[16]
[17]
[18]
NOTE:
When installing the transport lower guide [19], insert the spring [20] into the groove of transport lower guide.
[19]
[20]
Trim Section Transport Belts

■ Upper Belts
75
[2]
[3]
[2]
[1]
[1]
5. Remove the snap ring [4] and metal bushing [5] and remove trim section transport unit [6].
6. Remove the upper belts [7].
[7 ] [6 ]
[7 ]
[4]
[5 ]
■ Lower Belts
[1]
3. Remove the front upper left cover (“Front Upper Left Cover” on page 36), the left upper cover (“Left Upper Cover”
on page 39) and the trim section rear cover (“Trim Section Rear Cover” on page 36).
76
[5]
[5]
[2 ]
[2] [4]
[3 ] [4 ]
[2 ]
[2 ]
6. Remove the snap ring [6] and two screws and remove the lower transport shaft [8] in the direction of arrow.
7. Remove the lower belts
[7 ]
[7 ]
[4 ]
[8 ]
[4 ]
[6 ]
Infeed Section Booklet Sensor PI01

77
2. Remove the screw [1] and remove the sensor cover [2].
[2 ]
[1 ]
3. Remove the screw [3] and disconnect the connector [4] for sensor.
[3 ]
[4 ]
Vertical Transport Section Entrance Booklet Sensor PI10

2. Release the cable [3] from the reusable lock clamp [1] and the edge saddle [2].
[5 ]
[4 ] [4 ]
[1 ]
[3 ]
[2 ]
4. Remove the two screws [6] and remove the sensor cover [7].
[7]
[6 ]
78
5. Remove the screw [8] and disconnect the connector [9] of sensor.
[8]
[9]
Vertical Transport Section Exit Booklet Sensor PI07

3. Remove the two screws [5] and tilt the sensor bracket [6].
[6]
[5]
4. Remove the screw [1] and the sensor cover [2].
[2 ]
[1 ]
79
5. Remove the screw [3] and disconnect the connector [4] of sensor.
[4 ] [3 ]
Trim Full Sensor PI09

2. Remove the left lower cover. “Left Lower Cover” on page 39
[1]
[2]
[2]
NOTE:
• Before you install the sensor, set the volume for sensitivity and switch for operation mode with a screwdriver. Turn the volume
lightly and slowly.
Volume for sensitivity : Set to "Max"
Switch for operation mode : Set to "D"
MAX L
MIN D
Sensitivity : Operation mode :
Set to "Max" Set to "D"
MAX L
MIN D
Tuning Range for Tuning Range for

Sensitivity Volume Operation Mode SW
Stopper Booklet Sensor PI08

80
[1]
3. Remove the left upper cover. “Left Upper Cover” on page 39
[2 ]
[2 ] [4 ]
[3 ] [4 ]
[2 ]
[2 ]
5. Remove the screw [5] and remove the sensor cover [6].
[6]
[5 ]
6. Remove the screw [7] and disconnect the connector [8] of sensor PI08.
[7]
[8]
81
Infeed Belt Motor M01

2. Open the top-bottom guides out as far as possible.
3. Remove the three screws [1] and remove the lower guide plate [2].
Move out as
far as possible.
[1]
[2]
[1 ]
[1 ]
4. Disconnect the connector [3] for motor.
5. Remove the two screws [4] and remove the bracket [5] with motor.
[3]
[5]
[4]
6. Remove the four screws [6] and remove the bracket [5] from the motor.
[6 ]
[7]
[6]
Main Transport Motor M04

82
[1]
4. Disconnect the connector [2] for the motor M04 and loosen the four reusable cable ties [3] (“Reusable Cable Ties”
on page 88) and release the cable [5] from the reusable cable ties [3].
[3] [3]
[3]
[5]
[3]
[2]
5. Remove the four screws [6] and remove the motor bracket.
[6]
6. Remove the four screws [7] and remove the motor [8].
[7 ]
[8]
83
Trim Section Transport Motor M10

2. Disconnect the connector [1] for motor M10.
3. Remove the two screws [2] and remove the motor bracket [3].
[3 ]
[2 ]
[2 ]
[1 ]
4. Remove the two screws [6] to remove the motor bracket [3] from the motor.
5. Disconnect the connector [7]
[3 ]
[6 ]
[7 ]
[6 ]
NOTE:
• When installing the motor bracket, tense the timing belt [8] and tighten the two screws [2].
[8]
[2]
[2]
Trim Blower Unit

When the parts in the trim section are removed, it is necessary to remove the trim blower unit in advance. This explains how to
move the trim blower unit connected with cable away from the trim section.
84
[1]
2. Remove the screw [6].
[6]
3. Release the cable from the nylon clip [7] and remove the two screws [2] to remove the trim blower unit.
- The trim blower unit is still connected with cable [5]. Put the trim blower unit in the position where the cable is not hard.
[3 ]
[5 ] [7 ]
[2 ]
[2 ]
[5 ]
[3 ]
85
Trim Blower Fans M11/M12

[1]
2. Remove the four screws [2] and remove the safety cover [3].
• The safety cover is still connected with the ground wire [4]. Put the safety cover in the position where the ground wire
is not pulled hard.
[2]
[2]
[2]
[2]
[4]
[3]
3. Disconnect the two connector [6] for trim blower fans M11 and M12 [5].
4. Loosen the two reusable cable tie [7]. “Reusable Cable Ties” on page 88
5. Remove the four screws [8] and remove the trim blower fans [5].
[5 ]
[8 ]
[5 ]
[8 ] [6 ]
[6 ] [7 ]
[7 ]
[8 ]
[8 ]
Conveyor
86
2. Remove the two screws [2] and remove the hold rollers [3].
[1]
[3] [2]
[2]
3. Remove the four screws [4] and remove the bottom cover [5].
[6 ]
[4 ]
[4 ]
[5 ]
6. Pull the conveyor [8] in the direction of arrow and lift it up to remove.
[8]
[7]
7. Loosen the four screws [9] and remove the screw [10] and remove the conveyor bracket [11].
[9]
[9]
[10]
[ 11 ]
87
Electrical System
Reusable Cable Ties

1. Pinch the arm [1] of reusable cable tie and pull it out.
[1 ]
[1 ]
2. Push the stopper [2] up and pull the tie [3] in the direction of arrow [4].
[3 ]
[4 ]
[2]
Slide Cover Switch SW03

2. Remove the two screws [1] and remove the switch bracket [2].
[1]
[2 ]
[1]
3. Disconnect the cables [4] from the switch [3].
88
4. Remove the switch [3] from the bracket [2].

• Push the stoppers and pull it in the direction of arrow.
[2 ]
[3]
4 3
2 1
[4]
2 : WHT 1 : RED
4 : GRN 3 : BLK
CAUTION:
When connecting the cables [4], match the number of sticker on the cable to the terminal number.
Front Cover Switch SW02

[1]
[2]
[1]
3. Remove the screw [3] and remove the switch bracket [4].
[4 ]
[3]
4. Disconnect the cables [6] from the switch [5].
89
5. Remove the switch [5] from the bracket [4].

• Push the stoppers and pull it in the direction of arrow [7].
[7]
[4 ]
[5]
4 3
[6]
2 1
2 : WHT 1 : RED
4 : GRN 3 : BLK
CAUTION:
When connecting the cables [6], match the number of sticker on the cable to the terminal number.
NOTE:
• When installing the switch bracket [4], insert the projecting part of switch bracket into the slit of frame.
[4]
Top Cover Switch SW01

[1]
[2]
[1]
90
3. Remove the screw [3] and remove the switch bracket [4].
[4 ]
[3]
4. Remove the two screws [5] and remove the switch [6].
5. Disconnect the cable [7] from the switch [6].
6. Remove the cable ground [8].
[5]
[6] [8]
[7]
12 22 32
RED GRN BLK
11 21 31
BRN YEL WHT
CAUTION:
When connecting the cables [4], connect the terminals on one side askew.
NOTE:
• When installing the switch bracket [4], insert the projecting part of switch bracket into the slit of frame.
[4]
Trimmer Controller PCB QPM-324

2. Disconnect the twelve connectors [1] from the trimmer controller PCB.
91
3. Remove the trimmer controller PCB from the four circuit board spacers [2].
[2]
[2]
[1]
[1]
[1]
[1]
[2]
[2]
NOTE:
• Connect all the connectors with the board after replacing the board. And turn on the power of the host machine and calibrate
the home positions before installing the trim section rear cover. (“Entering the Service Mode ” on page 95, “Home Position
Calibration” on page 97)
Periodic Servicing
Regularly clean the following parts on the sheet path:
For the belts, wipe only the top surface using alcohol cleaner to remove any dirt. For the sensors, remove any dust or paper chips
using a blower brush.
No. Item Cleaning Frequency

1 Transport belts After every 200,000 booklets
2 Booklet sensors After every 200,000 booklets
92
Transport Belts
Booklet Sensors
PI08
PI07
PI10
PI01
93
5 Adjustment
Adjustments on the Service Mode...... 95
Upper Knife Upper Limit Sensor PI06
Height Adjustment......................... 101
Front Cover Switch SW01 Position
Adjustment.....................................103
Stopper Angle Adjustment................ 104
5. Adjustment
Adjustments on the Service Mode

When the machine is placed the service mode, you can perform the following:
• Home position calibration of the top-bottom guides and stopper.
• Input Monitor for sensors and switches.
• Single Operation of each part
Entering the Service Mode

1. Loosen the two screws [1] and remove the connector cover [2].
[1] [1]
[2]
2. Press the "Test" button on the service maintenance panel.

• The trimmer sends the service mode switching command to the finisher.
• If the finisher permits, the Main Menu appears and the trimmer is switched to the service mode.
If the trimmer cannot be switched to the service mode, the screen does not change.
3. Press the "next" button.

• The Sub Menu is appears.
95
5. Adjustment
4. Press the button for the mode to be selected.

• For home position calibration, press the "ADJ" button.
• For the single operation, press the "Single" button.
TrimMode VXX.XX
Test Pass Start
Switching the
Trim/Pass
through Mode
Set some A4-size booklets in the infeed
section and then press the "Start" button.
The machine will trim the booklets,then stop
after all the booklets are ejected.
Trim Counter (This cannot be cleared.)

Main Menu 0000000100
belt Rcut MON next
next
All the transport belts
move. They stop when
the button is pressed
again.
The upper knife moves in

the reverse direction and
stops at the upper limit.
Sub Menu
ADJ SET SINGLE ret
ret
Single Operation
This function is used in adjustment of
stopper angle. (See secton 5.4)
Home Position Calibration
When the MON (Monitor) is pressed, the following codes are displayed.
It shows that the sensors and switches corresponding to the code are being activated.
Main Menu 0000000100

belt Rcut MON next
Codes
C E J
ret
Codes No. Name

A PI01 Infeed Section Booklet Sensor
B PI03 Top-bottom Guide Home Position Sensor
C PI04 Transport Hook Home Position Sensor
D PI05 Stopper Home Position Sensor
E PI06 Upper Knife Upper Limit Sensor
F PI07 Vertical Transport Section Exit Booklet Sensor
G PI08 Stopper Booklet Sensor
96
5. Adjustment
Codes No. Name

H PI09 Trim Full Sensor
I PI10 Vertical Transport Section Entrance Booklet Sensor
J PS111 Conveyor Sensor 2
K PS117 Conveyor Sensor 1
L PS112 Sub Tray Sensor
M SW01 Top Cover Switch
N SW02 Front Cover Switch
O SW03 Slide Cover Switch
Finishing the Service Mode

Turn off the power of the host machine, and turn it on again.
Home Position Calibration

The home position values for the stepper motors for the top-bottom guides and the stopper are stored in the trimmer controller
PCB. When the controller PCB is replaced, these values should be reset. If the trimmer controller PCB or any of the home position
sensors (PI03, PI05) is replaced, calibrate the home positions. And if any of the following problems occur also, calibrate the home
positions.
1. If the booklet is trimmed crookedly: Reduce the spacing between the top-bottom guides.
If the booklet bends when it is jogged in the infeed section: Increase the spacing between the top-bottom guides.
2. If the trimmed booklet is smaller than the desired size: Shift the stopper to the left (in view from the operator side).
If the trimmed booklet is larger than the desired size: Shift the stopper to the right (in view from the operator side).
The procedures of home position calibration is as shown on the next page.
■ The procedures of home position calibration
CAUTION:
If the version is old, the finishing size may not be adjusted correctly. Check the version of this equipment and
upgrade it if it is older than version 2.03.
1. Go to the service mode. “Entering the Service Mode ” on page 95
2. Press the "ADJ" button.
6XE0HQX
$'- 6(7 6,1*/( UHW
3. Press the "A4" or "LTR" button.
ADJ-SET Select Size

LTR A4
Each guide moves to

the position for LTR size.
Each guide moves to
the position for A4 size.
97
5. Adjustment
4. Open the slide cover and set a booklet of A4 or LTR between the top-bottom guides.
CAUTION:
Set the booklet so that it is detected by the infeed section booklet sensor PI01.
Note about this booklet

• A thin booklet is suitable to use in an accuracy test.
• Do not use a booklet folded incorrectly.
<Method for setting saddle stitched booklet>

• Open the slide cover, and raise the oblique transport upper belt unit. Place the booklet on top of the infeed section
booklet sensor (PI01).
PI01
• Lower the oblique transport upper belt unit, close the slide cover.
98
5. Adjustment
5. Press the "Start" button.
ADJ-SET A4 2970 x 2100

6WDUW
The top-bottom guides move toward the booklet and hold the booklet.
Top-bottom Guides
6. Adjust the distance between the top-bottom guides.

• Adjust so that the gap between the booklet and front guide is 0 to +2.0 mm (0.08"), when the booklet is fit with the rear
guide.
• After the adjustment, press the "ENT" button.
The booklet is transported to the trim section.
T-B Guide 2970( 0)

- + ENT
Top-bottom
guides are narrower
by 0.5 mm or 0.02".
Top-bottom
guides are wider
by 0.5 mm or 0.02".
7. Press the "ENT" button.

The booklet is trimmed and delivered.
Stopper

(17
8. Measure the length of the trimmed and delivered booklet.
Length after
Trimming
• When the value [1] shown in the drawing is identical with the actual length of the trimmed booklet, the adjustment is
correct. Turn off the power of host machine.
• If the value [1] shown in the figure differs from the actual length of the trimmed booklet, enter the actual length [2].
After entering the value, press the "ENT" button. And turn off power of host machine.
[1] [2]
Stopper 2070( 0)
- + ENT
Enter using these buttons(by 0.2mm or 0.008").
99
5. Adjustment
Single Operation
Use this feature when you want to run a motor individually to check its function.
The screen flow in the single operation mode is as follows:
Sub Menu Knife Motor

ADJ SET SINGLE ret M05
INT- INT+ NEXT
In reverse In normal NEXT

direction direction
Infeed Transport Belt Blower Fan M11

M01 M12
ON NEXT ENABLE ON NEXT
The belts run, and stop NEXT The belts run, and stop NEXT
when pressed again. when pressed again.
Infeed Transport Hook Switching the ENABLE and DISABLE.
M02
ret push NEXT
When ENABLE is selected, the trim blower fans work
during the production.
NEXT When DISABLE is selected, the trim blower fans do not
work during the production.
Infeed T-B Guide M03
- + NEXT Stopper Position
- + NEXT M06
Narrower Wider NEXT
(by 1 mm) Righ Left NEXT
( by 1 mm )
Transport Belt
ON NEXT
M04 Stopper
DOWN UP NEXT M07
The belts run, and stop NEXT
when pressed again. NEXT
Trim Transport Belt
ON NEXT
M10 Conveyor Belt
Drive NEXT M09
The belts run, and stop NEXT

when pressed again. The belts run, and stop NEXT
when pressed again.
The screen returns to Main Menu.
100
5. Adjustment
Upper Knife Upper Limit Sensor PI06 Height Adjustment

When the upper knife does not stop at the normal position, do the following checks and adjust the upper knife stop position if
necessary.
Normal position for stopping the Upper Knife
When the upper knife stops, the distance between the upper surface of the upper knife stay and the lower knife stay is 84 to 85
mm.
CAUTION:
When you move the upper knife in the service mode, keep your hands away from belts or other moving parts. Otherwise,
your hands or finger will be caught and injured.
Check
1. Hold down the "INT+" button of the Knife Motor in the single operation.“Single Operation” on page 100
• The trimming motion is done once, and the upper knife stops at upper position.
Trim Mode VXX.XX Infeed Transport Hook

Test Pass Start ret push NEXT
Main Menu 0000000100 Infeed T-B Guide

belt Rcut MON next - + NEXT
Sub Menu Transport Belt

ADJ SINGLE ret ON NEXT
Infeed Transport Belt Trim Transport Belt

ON NEXT ON NEXT
Knife Motor
INT- INT+ NEXT
2. Turn off a power supply and remove the Trim Blower Unit.“Trim Blower Unit” on page 84
101
5. Adjustment
3. Check that the distance between the upper surface of the upper knife stay and the lower knife stay is within the
range of 84 to 85 mm.
Scale
3 .3 1 ” to 3 .3 4 ”
8 4 to 8 5 m m
If they are not, adjust them as follows.
Adjustment
2. Loosen the two screws [1] and adjust the position of the bracket [2] upward and downward.
[2]
[1]
[1]
3. After the adjustment, lock the bracket [2].
4. Perform the "Check" on the previous page.
102
5. Adjustment
Front Cover Switch SW01 Position Adjustment

If the actuator [1] is not inserted smoothly into the switch SW01 [2], make the following adjustment.
2. Adjust the position of the actuator to match with the switch SW01 [2].
3. Fasten the two screws [3] temporarily.
4. Close the front cover and check that actuator is smoothly inserted into the switch.
If necessary, make the adjustment from the step 1 again.
5. Fasten the two screws [3] completely.
[3] [2]
[1]
[4]
103
5. Adjustment
Stopper Angle Adjustment

If the front trim width and the rear trim width are not the same, make the following adjustment.
1. Move the stopper to the position where the adjustment makes easier.
• Display the Sub Menu on the service maintenance panel. “Entering the Service Mode ” on page 95
• Enter the "2419" in the Finishing F-E by operating the panel as follows.
Sub Menu
ADJ SINGLE ret
Setup Menu
A4 A5 B5 NEXT
NEXT
Setup Menu
LTR FREE ORG ret
FREE
T-B width 2970

1 + - NEXT
NEXT
Finishing F-E 2419 by 0.1 mm

1 + - NEXT (0.004")
The digit being set can be

selected by pressing this button. NEXT
Original F-E 2100

1 + - SET
The stopper moves to the set position

and the screen returns to Sub Menu.
2. Loosen the two screws [1] on the stopper.
3. Turn the eccentric shaft [2] using a screwdriver to adjust the stopper angle.
• Check the change of the angle using the scale stickers [3] as you adjust the angle.
[3]
[1]
[2]
[1]
[3]
4. Tighten the two screws [1] on the stopper.
104
5. Adjustment
5. Produce a booklet as a test and check the finishing size.

• If the angle of the stopper still needs adjusting, repeat from the step 1.
• If necessary, also calibrate the home position of the stopper. “Home Position Calibration” on page 97
NOTE:
In the factory, the stopper is adjusted in the following way.
• When a sheet of A4 (209 gsm) is cut, the stopper is adjusted so that the front width is 0.2 to 0.5 mm (0.008" to 0.020") longer
than the rear trim width.
105
6 Troubleshooting
Trimming Problems........................... 107
Malfunction........................................108
Faulty Feeding.................................. 112
Upgrading..........................................114
6. Troubleshooting
Trimming Problems
Skewed Trimming
1. When the power switch is turned off, do the top-bottom guides in the infeed section move smoothly by hand?
No: Wipe off the lubricating oil remained on the slide shaft. And then apply SUPER LUBE lubricating oil on the slide shaft.
“The top-bottom jog guides in the infeed section do not move smoothly.” on page 109
2. When the top-bottom guides jog the booklet in the infeed section, is there clearance between the top-bottom guides and the
booklet?
YES: In the service mode, calibrate the home position of the top-bottom guides. “Home Position Calibration” on page 97
3. Is the stopper in the trim section bent or damaged?
YES: Replace the stopper.
NO: Adjust the angle of the stopper. “Stopper Angle Adjustment” on page 104
The trimmed booklet is longer or shorter than the set size.

In the service mode, calibrate the home position of the stopper. “Home Position Calibration” on page 97
In the service mode, calibrate the home position of the stopper.

First, make the following adjustment for upper knife.
1. Loosen the lock nut [1].
2. Turn the set screw [2] one revolution counterclockwise.

• The set screw [2] is pulled back from the upper knife [3] once.
3. Then, slowly turn the screw [2] clockwise until the screw [2] touches the Upper Blade [3], and further turn it 90
degrees clockwise. The screw should be now protruding 0.25 mm.
4. Under this condition, tighten the Lock Nut [1]. When tightening the Lock Nut [1], be sure to secure the screw [2] with
a wrench to prevent the screw [2] from turning together. “Upper Knife Assembly and Lower Knife” on page 58
[1 ]
[2]
[3]
The booklet is smeared on its surface.

Wipe off any dirt on the transport belts.
107
6. Troubleshooting
Malfunction
A noise is heard from the booklet lifter.

The noise can be heard because the pulleys rub the surface of the idle shaft.
Clean the hole of the pulley and then apply SUPER LUBE lubricating oil at the hole.
■ Field Remedy
[1]
[2]
[1]
4. Open the vertical transport belt unit [3].
5. Remove the four screws from the idle shafts A through D on the front.
6. Pull the idle shafts A through D a little to the rear and then pull them from the nearby hole out.
7. Tilt the idle shafts A through D and remove them from the space [5] on the rear.
8. Remove the nine screws from the idle shafts E through M on the front.
9. Pull the idle shafts E through M a little to the rear and tilt them and remove them from the front hole [6].
[5]
A B
C
[4] D
E
[3]
[6] F
G
H
I
J
K
L
M
108
6. Troubleshooting
10. Remove the pulleys from the idle shafts A, B, F, G, H, I, J, L and M.

• Remove the two snap rings [7] and remove the two pulleys [8].
[7]
[8]
[8]
[7]
11. Remove the pulleys from the idle shafts C, D and E.

• Remove the two snap rings [9] and remove the six pulleys [10].
[9 ]
[1 0 ]
[1 0 ]
[9 ]
12. Remove the pulleys from the idle shaft K.

• Remove the two snap rings [11], the two flanges [12] and the two pulleys [13].
[11 ]
[1 2 ]
[1 3 ]
[1 2 ] [1 3 ]
[11 ]
13. Clean the hole of the pulley. And then apply a small amount (rice-grain size) of SUPER LUBE lubricating oil at the
hole.
14. Reinstall the removed parts by reversing the removal procedure.
The top-bottom jog guides in the infeed section do not move

smoothly.
When the top-bottom jog guides do not move smoothly, the booklets cannot be jogged precisely and transported askew. This
can cause the skewed trimming. When these guides do not move smoothly, wipe off the lubricating oil remained on the slide
shaft, and then apply SUPER LUBE lubricating oil on the slide shaft.
■ Field Remedy
109
6. Troubleshooting
2. Wipe off the lubricating oil remained on the slide shaft. And then apply a small amount (rice-grain size) of SUPER
LUBE lubricating oil in the parts shown by arrows in the drawing below.
The transport hook in the infeed section does not move smoothly.
When the transport hook does not move smoothly, the booklets are not transported to the trim section and left on the infeed
section. This can cause a jam. When the transport hook does not move smoothly, wipe off the lubricating oil remained on the
slide shaft, and then apply SUPER LUBE lubricating oil on the slide shaft for the transport hook.
■ Field Remedy
1. Remove the transport hook drive timing belt from the pulleys. “Transport Hook Drive Timing Belt” on page 43
2. Wipe off the lubricating oil remained on the slide shaft. And then apply a small amount (rice-grain size) of SUPER
LUBE lubricating oil in the parts shown by arrows in the drawing below.
The infeed section transport belts do not rotate smoothly.

When the pulleys do not rotate smoothly, the transport belts do not rotate smoothly and do not transport the booklets to the trim
section. The booklets are left on the infeed section and this can cause a jam. When the belts do not rotate smoothly, clean the
hole of the pulley, and then apply SUPER LUBE lubricating oil in the hole.
■ Field Remedy
1. Remove the four pulleys [1] from the idle shafts. “Transport Hook Drive Timing Belt” on page 43
110
6. Troubleshooting
2. Remove the two snap rings [2], two shims [3] and four pulleys [4].
[1]
[1]
[1]
[2 ] [1]
[3]
[4]
[3 ] [ 2 ]
[4]
3. Clean the hole of the pulleys [1][4], and then apply a small amount (rice-grain size) of SUPER LUBE lubricating oil
in the hole.
111
6. Troubleshooting
Faulty Feeding
Torn Cover
The cover of booklet can be pulled by the transport belt and be torn depending on the surface friction of cover, booklet thickness,
or individual difference of the transport belt.
Transport Belt Pulley
Cover
These parts
can be torn.
In this case, attach the roller set (FC3-7457) to reduce the force which the pulley presses the booklet from above the belt.
Parts included in the roller set
Rollers 33.5
Snap Rings
■ Field Remedy
1. Remove the front right cover.(“Front Right Cover” on page 34)
2. Open the front cover and the vertical transport belt unit [1].
3. Remove the two screws [2] on the front of the idle shafts A and B.
4. Move and incline the idle shaft A to the rear and pull out from the hole [4] on the front frame.
5. Incline the idle shaft B and pull out from the holes [3] on the front frame. This makes that the idle shaft moves to
the front.
112
6. Troubleshooting
6. Incline the idle shaft B and pull out from the holes [4] on the front frame.
[1]
[2]
A
[4] B
[3]
7. Apply a small amount (rice-grain size) of SUPER LUBE lubricating oil on the four parts [5] on the idle shafts A and
B.
[5]
[5]
[5]
[5]
8. Install the four rollers 33.5 [6] and four snap rings [7] of the roller set (FC7-7457) on the idle shafts.
[6 ] [7 ]
[6 ]
[7]
[7 ]
[6]
[6 ]
[7 ]
113
6. Troubleshooting
Upgrading
Overview
Perform upgrade of this machine by connecting a host machine.
Refer to the service manual for the host machine as to the detailed procedure.
114
7 Installation
How to Utilize This Installation
Procedure...................................... 116
Pre-checks........................................ 117
Unpacking......................................... 118
Checking the Contents......................121
Installation Procedure ...................... 122
7. Installation
How to Utilize This Installation Procedure
Symbols
The frequently-performed operations are described with symbols in this procedure.
Screw
1x 1x 1x 1x
Packaged Item Unused Parts Install Remove Tighten Loosen
Harness
(Common for Guides Connector Power Cord
and Clamps)
1x 1x 1x 1x
Install Remove Connect Disconnect Connect Disconnect
Power
ON OFF Check the sound Check visually Check Push Cleaning
116
7. Installation
1. When unpacking in a room, the following space is

Pre-checks required to remove the packaging box.
Points to Note When Moving

This Equipment
CAUTION:
1220mm
• When moving this equipment after having
unpacked it, be careful by placing a plate, etc. on
areas with steps to prevent the casters from hitting
those steps. If the casters hit a step, the casters or
the base plate may be deformed.
2575mm
• When unpacking and moving this equipment, be
sure to do so by pushing it from the side to which
1355mm
paper is delivered. Do not push it from the side to
which the finisher is connected.
1530mm 965mm
2. The following space is needed when the equipment

is unloaded from the pallet:
• Pallet
• Slope Plate
• This equipment
Pallet Slope Plate This equipment

Selecting the Installation Site
• Refer to the Service Manual of the host machine for the
details of the space required to perform maintenance
work.
• For emergency shutdown, be sure to secure 1,000 mm
or more space on the sides and rear of the host machine.
• Be sure to install the finisher and the Booklet Trimmer
on a level floor with no difference in height. Difference in
height or level will cause paper feed failure.
1530 mm 1465 mm 1200 mm
Checking the Unpacking 4195 mm
Space
The dimensions shown in the figure below are the minimum
space required.
Thus it is desirable to secure more space for the work than
Check Item When Turning OFF
shown in the figure below. the Main Power
Check that the main power of the host machine is OFF.
1. Turn OFF the main power switch of the host

machine.
2. Check that the display in the Control Panel and the

lamp of the main power are turned off, and then
disconnect the power plug.
117
7. Installation
Unpacking
5. Remove the cardboard attached to the front.
NOTE:
The machine is shipped by being secured with tapes
and cushioning materials, etc. to protect it from
vibrations and impact during transportation.
Be sure to remove all the tapes and cushioning
materials according to the procedure before installing
the equipment.
In addition, it is recommended to keep the removed
cushioning materials as they will be used to transport
this equipment for relocation or repair.
1. Remove the packaging box.
2. Cut the band, and bring down the included box from
the pallet.
6. Remove the waste box.

3. Pull down the plastic bag and the plastic wrap.
7. Lift the positions on the front side as shown in the

figure, remove the packaging materials and the
4. Lift the positions on the rear side as shown in the plastic bag, and then slowly bring down the
figure, remove the packaging materials to move the equipment.
plastic bag toward the center, and then slowly lift
down the equipment.
118
7. Installation
8. Pull out the 2 Slope Plates stored in the pallet. 12. While supporting the equipment from its front side,
slowly move it down on the Slope Plate.
9. Remove the 2 pins and the blocks that are taped to

the pallet.
10. Align the pin holes in the pallet with those in the
Slope Plates to insert the 2 pins. 13. Remove the external tapes.
11. Place the 2 reinforcement blocks under the Slope
Plates.
14. Open the Front Cover, and remove the tapes.
15. Cut the Harness Band securing the lever.
16. Open the lever, and remove the packaging materials.
119
7. Installation
17. Return the lever to the original position. 23. Close the Slide Cover.
18. Close the Front Cover.
19. Open the Upper Cover, and remove the tapes.
20. Close the Upper Cover.
21. Pull out the cable, and remove the plastic material.
22. Open the Slide Cover, and cut the Harness Band
securing the lever.
120
7. Installation
Checking the Contents
NOTE:
• [3] Conveyer Stack Retainer Unit : Not used when the Two-Knife Booklet Trimmer is installed at the same time.
• [9] Screws (RS Tightening; M4x8) : Two of the 14 screws are taped to the Receiver Unit.
[1] Booklet Trimmer X 1 [2] Receiver Unit / [3] Conveyer Stack [4] Positioning Fixture A
Conveyer Base X 1 Retainer Unit X 1 X1
[5] Positioning Fixture B [6] Plug Cover X 1 [7] Caster Cover X 1 [8] Wire Saddle X 2
X1
[9] Screw [10] Screw [11] Power Supply Cord [12] Spanner (13 mm)
(RS Tightening; M4x8) (Binding; M4x8) X 1 X1 X1
X 14
[13] L-wrench (6 mm)

X1
<Others>
• Including guides
121
7. Installation
Installation Procedure
3. Remove the 4 screws of the Receiver Unit/Conveyer
Base (The removed screws will not be used).
Preparing for Installation on
the Booklet Trimmer Side
1. Remove the Rear Left Cover.

• 4 Screws
4x
4x
2. Remove the packaging material of the Receiver Unit/

Conveyer Base.
122
7. Installation
4. Remove the Receiver Unit from the Conveyer Base. 7. Mount the Receiver Unit onto the Booklet Trimmer,
secure the cables in place using the 2 Wire Saddles,
and then put them through the hole on the side.
NOTE:
• The Conveyer Base is not used when the Two-Knife
Booklet Trimmer is installed at the same time.
• The Conveyer Base is used in "Installing the Saddle
Delivery Tray Unit" when the Two-Knife Booklet
Trimmer is not installed.
Conveyer Base
Receiver Unit
Hole
Wire Saddle
5. Remove the tapes securing the 2 screws from the
Receiver Unit.
6. Remove all the tapes securing the cables and the

Protection Sheets.
123
7. Installation
8. Install the Receiver Unit.

• 2 Screws (RS Tightening; M4x8)
CAUTION:
When installing the Receiver Unit, be sure to align the
right edge of the [A] part on the Booklet Trimmer's base 2x
plate with the edge of the Receiver Unit.
[A]
9. Connect the 3 connectors.
3x
10. Open the Slide Cover.
124
7. Installation
11. Loosen the 2 screws, and remove the Front Right 3. Disconnect the connector, and remove the Saddle
Cover. Delivery Tray Unit.
• 2 Pins
1x
2x
2x
Pin
Preparing for Installation on

the Finisher Side
1. Remove the 2 Caster Covers. (The removed parts

will not be used.)
• 2 Screws
• 2 Hooks each
2x
Hook
2. Remove the 2 screws, and pull out the Saddle

Delivery Tray Unit.
125
7. Installation
Adjusting the Height

4. Install the Positioning Fixture A and the Positioning
Fixture B.
■ Checking the Height
• 4 Screws (RS Tightening; M4x8) (to temporarily
tighten)
NOTE:
Depending on the condition of the floor of the
NOTE: installation site, the height of the Booklet Trimmer
Fully tighten the 4 screws after "Securing the Booklet may need to be adjusted. If the height is not properly
Trimmer/Checking the Slant". adjusted, trouble may occur such as frequent jam in
the inlet of the Booklet Trimmer. Follow the procedure
below to check the height, and adjust it if necessary.
1. Move the Booklet Trimmer closer to the finisher in a

way such that the Booklet Trimmer's Receiver Unit
is over the base plate of the finisher.
A B
4x
B CAUTION:
Be sure to move the Booklet Trimmer closer to the
A finisher while ensuring that the base plate of the
Booklet Trimmer does not hit the base plate of the
finisher and that the side of the Booklet Trimmer does
not hit the Positioning Fixture.
When hitting with each other, be sure to raise the height
of the Booklet Trimmer before moving it closer to the
finisher.
Side of the Positioning Fixture

Booklet Trimmer
Booklet Trimmer
Base Plate Finisher Base Plate
126
7. Installation
2. Check the 2 areas [A] on the front and the rear to see
4. Store the included wrench (13 mm) and the L-wrench
whether the gap between the base plates of the
(6 mm) inside the Front Cover (Left Lower).
Booklet Trimmer and the finisher is between 5.0 mm
and 5.5 mm.
NOTE:
• If the height is correct, store the wrench and the L-
wrench, and then install the Front Cover (Left Lower).
(2 Screws)
• If the height needs to be adjusted, install the Front
Cover (Left Lower) in step 8 of "Adjusting the Height".
5.0 - 5.5 mm
[A]
3. Remove the Front Cover (Left Lower).

• 2 Screws
5. If the height is correct, install the Front Cover (Left
• 2 Pins
Lower) and then perform “Securing the Booklet
Trimmer/Checking the Slant” on page 130.
If the height needs to be adjusted, perform "Adjusting the
2x
Height".
Pin
127
7. Installation
■ Adjusting the Height

When the height difference between the base plate of the 2. Remove the Rear Cover.
Booklet Trimmer and the frame of the finisher is not between • 4 Screws
5.0 mm and 5.5 mm, or when the Booklet Trimmer is not level,
follow the procedure below to perform adjustment:
4x
NOTE:
• When adjusting the height, use the wrench (24 mm)
of the finisher.
• Adjust the height by adjusting the 4 casters shown in
the figure.
3. Using the wrench (24 mm) of the Finisher, loosen the

2 Lock Nuts each of the 4 casters on the front and
rear of the Booklet Trimmer.
1. Open the Finisher Front Cover, and remove the

wrench (24 mm).
• 1 Screw
1x
128
7. Installation
4. Using the wrench (10 mm), turn the hexagonal shaft 7. Install the Rear Cover.
of the caster to adjust the height of the Booklet • 4 Screws
Trimmer.
Down 4x
Up
8. Install the Front Cover (Left Lower).

• 2 Pins
• 2 Screws
5. Tighten the 2 Lock Nuts each. 2x
Pin
6. Check again whether the height difference between

the Booklet Trimmer and the finisher is within the
specified range.
If not, perform adjustment again.
129
7. Installation
Securing the Booklet Trimmer/

2. Secure the Positioning Fixture A and the Positioning
Checking the Slant Fixture B.
• 4 Screws (to tighten)
1. While lifting the Stack Retainer Guide, connect the
Booklet Trimmer by fitting it along the inner sides of
the 2 Positioning Fixtures installed to the finisher.
2x Tighten
2x
Install
2x Tighten
2x
Install
3. Install the Front Right Cover, and tighten the 2

screws.
130
7. Installation
4. Close the Slide Cover. 2. Check that the Front Covers of the Booklet Trimmer
and the finisher are level when viewed from the left
Loosen side.
2x
3. When the gap is not parallel, remove the cover of

the position where adjustment is required, and
adjust the gap by the 4 casters on the front and the
rear (refer to “Adjusting the Height” on page 128 for
the procedure).
6. Install the Rear Left Cover.

• 4 Screws
Pin
5. Check the slant of the following areas:

1. Measure the gap between the externals of the
Booklet Trimmer and the finisher, and check that
the gap from top to bottom is almost the same
(parallel).
4x
131
7. Installation
7. Put the waste box back. 9. Loosen the Lock Nut, turn the adjuster by hand until
the adjuster reaches the floor, and then tighten the
Lock Nut.
NOTE:
Securing of the adjuster is not for earthquake resistance.
8. If the wrench of the Finisher has not been removed,

open the Front Cover of the Finisher and remove the
wrench (24 mm).
Lock Nut Adjuster
• 1 Screw
1x
10. Put the wrench back in the finisher, and close the
Finisher Front Cover.
• 1 Screw
1x
11. When installing the Two-Knife Booklet Trimmer at

the same time: Proceed to “Connecting the Cable”
on page 135.
When not installing the Two-Knife Booklet Trimmer:
Proceed to "Installing the Saddle Delivery Tray Unit".
132
7. Installation
Installing the Saddle Delivery

3. Hang the Conveyer Base on the loosened 4 screws
Tray Unit to install it.
• 4 Screws (to tighten)
NOTE: • 1 Screw (RS Tightening; M4x8)
This procedure is not performed when the Two-Knife
Booklet Trimmer is installed at the same time.
1. Remove the Lower Cover of the Conveyer Base.

• 4 Screws (to loosen)
4x
4x
1x
4. Disconnect the cable of the Saddle Delivery Tray

2. Loosen the 4 screws of the Booklet Trimmer. Unit (close the Wire Saddle and the Edge Saddles).
• 1 Wire Saddle
• 3 Edge Saddles
4x
Wire Saddle
4x
133
7. Installation
5. Put the cable of the Saddle Delivery Tray Unit 7. Connect the cable of the Saddle Delivery Tray Unit
through the hole of the Conveyer Base. to the Booklet Trimmer.
CAUTION:
Do not forget to connect the cable as no error will occur
even if the cable is disconnected.
1x
6. Install the Saddle Delivery Tray Unit.

8. Install the Lower Cover of the Conveyer Base.

NOTE:
Be careful not to trap the cable. • 4 Screws (to tighten)
4x
2x
134
7. Installation
9. Loosen the 2 screws of the Conveyer Stack Retainer 11. Tighten the 2 screws of the Conveyer Stack Retainer
Unit, and hook them on the holes of the Booklet Unit.
Trimmer.
2x
2x
12. Lower the Trim Feed Upper Unit, and close the Upper
Cover.
Connecting the Cable
1. Disconnect the LAN Cable.

• 1 Wire Saddle
1x
1x
10. Open the Upper Cover, and raise the Trim Feed
Upper Unit.
135
7. Installation
2. Remove the Rear Cover of the finisher. 4. Put the Signal Cable of the Booklet Trimmer through
• 6 Screws (to remove) the hole where the Face Plate was removed.
6x
2x
5. Install the Fixation Plate of the Signal Cable.

• 2 Screws (The screws removed in step 3)
Loosen 2x
3. Remove the Face Plate (The removed Face Plate will

not be used).
• 2 Screws (They will be used in step 5.)
2x
6. Connect the connector of the Signal Cable to J113

of the Finisher Controller PCB, and secure it in place
using the 2 Wire Saddles.
1x
2x
136
7. Installation
10. Install the 2 Wire Saddles and secure the Signal

Cable with them.
7. Install the Rear Cover of the finisher.
• 6 Screws (to install)
6x
2x 1x
2x
Tighten
11. Connect the Power Supply Cord to the Booklet
Trimmer and the finisher.
8. Connect the LAN Cable.

CAUTION:
• 1 Wire Saddle
Check that the Power Supply Cord connector is
securely inserted all the way into the outlet. In addition,
ensure that the Plug Cover is securely installed.
1x If it is not connected properly, smoke, fire or other
accident may occur.
1x
9. Install the Caster Cover.

• 1 Screw (RS Tightening; M4x8)
137
7. Installation
12. Install the Plug Cover.

• 1 Screw (Binding; M4x8)
13. Connect the power plugs of the host machine and

options to the outlets.
14. Turn ON the main power switch of the host machine.
15. Confirm that the firmware combination of the host

machine and the Booklet Trimmer is appropriate.
16. Check the operations such as paper feed and

trimming.
138
APPENDICES
Service Tools.................................... 140
General Timing Chart........................141
General Circuit Diagram....................144
Service Tools
Service Tools
Special Tools
■ Service Tools
No. Name Quantity
1 6 mm Allen wrench 1
2 13 mm wrench 1
Store the tools here
Oils and Solvents

■ Solvents
No. Name Purpose Ingredients Remarks
1 Alcohol cleaner Cleaning of belts, plastic Fluorine hydro carbon, al- Keep away from fire.
or rubber parts including cohol, surface-active Substitute: IPA (Isopropyl
rollers and exterior cov- agent, water alcohol)
ers.
2 Lubricating oil Super Lube Lubrication of drive parts Translucent White
or sliding parts
140
General Timing Chart
Timing Chart
■ Startup Operation
Section No. Descriptions
Command - - Operation Permission Command Operation Startup Command Booklet Accept Not Ready Command Booklet Information Command Booklet Accept Not Ready Command Booklet Accept Ready Command
Booklet Accept Ready Command
Action - - Completing home positioning Completing changeover

Starting changeover
Infeed Section
PI01
Booklet Sensor
M01 Infeed Belt Motor Idling run for checking booklet left in the machine
Infeed
Section
M02 Transport Hook Motor Home positioning Moving to standby position
M03 Top-Bottom Guide Motor Home positioning Moving to 20 mm wider than top-bottom size
M04 Main Transport Motor Idling run for checking booklet left in the machine
PI10 Vertical Transport Section

Transport
Entrance Booklet Sensor
Section

Exit Booklet Sensor
M05 Trim Motor Moving to upper limit in normal direction
M06 Stopper Move Motor Home positioning Moving to setting position
M07 Stopper Open/Close Motor Opening stopper Closing stopper Opening and closing stopper
Trim
Section Trim Section
M10 Idling run for checking booklet left in the machine
Transport Motor
PI08 Stopper Booklet Sensor
M11 Trim Blower Front Fan

Starting running
M12 Trim Blower Rear Fan
PS117 Conveyor Sensor 1
Conveyor
M107 Conveyor Motor
■ Trimming Operation
When one booklet is trimmed and delivered
141
Section No. Descriptions Booklet Booklet

Delivery Delivery Booklet Delivery Complete Command
Start Complete From Two-Knife Booklet Trimmer
Command - - Command Command Booklet Accept Booklet Accept Booklet Delivery Complete Command (with two-knife booklet trimmer)
Not Ready Command Ready Command (without two-knife booklet trimmer)
Action - - Starting to deliver booklet Completing to deliver booklet
Infeed Section
PI01 Booklet Sensor
M01 Infeed Belt Motor Starting running
Infeed
Section
M02 Transport Hook Motor Moving to delivery position Moving to home position
M03 Top-Bottom Guide Motor Jogging booklet Moving to 20 mm wider than top-bottom size
M04 Main Transport Motor Starting running
Vertical Transport Section

Transport PI10 Entrance Booklet Sensor Detecting booklet
Section
Vertical Transport Section

PI07 Detecting booklet
Exit Booklet Sensor
M05 Trim Motor Starting running Reaching to the lower limit
M06 Stopper Move Motor
M07 Stopper Open/Close Motor Opening stopper Closing stopper
Trim Starting running in 800 msec

Trim Section Stopping in 100 msec after the upper knife reached Accelelating
Section
M10 Transport Motor Starting running after the PI08 detected booklet to the lower limit
PI08 Stopper Booklet Sensor Detecting booklet

Starting running in 50 msec after the PI08 detected booklet
Conveyor PS117 Conveyor Sensor 1 Detecting booklet

(without
two-knife
booklet Conveyor Motor Running in reverse Running in normal direction
M107
trimmer)
■ Pass Through (Without Trimming) Operation

When one booklet is delivered
142
Section No. Descriptions Booklet Booklet

Delivery Delivery
Start Complete Booklet Delivery Complete Command
Command - - Command Command Booklet Accept Booklet Accept Booklet Delivery Complete Command From Two-Knife Booklet Trimmer
Not Ready Command Ready Command (without two-knife booklet trimmer) (with two-knife booklet trimmer)
Action - - Starting to deliver booklet Completing to deliver booklet
Infeed Section Booklet

PI01
Sensor
M01 Infeed Belt Motor Starting running
Infeed
Section
M02 Transport Hook Motor Moving to delivery position Moving to home position
M03 Top-Bottom Guide Motor Jogging booklet Moving to 20 mm wider than top-bottom size
M04 Main Transport Motor Starting running

Transport Detecting booklet
Entrance Booklet Sensor
Section
PI07 Vertical Transport Section Detecting booklet

Exit Booklet Sensor
M05 Trim Motor
M06 Stopper Move Motor
M07 Stopper Open/Close Motor Opening stopper Closing stopper
Trim
Section Trim Section Transport
M10 Starting running
Motor
PI08 Stopper Booklet Sensor Detecting booklet

Conveyor PS117 Conveyor Sensor 1 Detecting booklet

(without
two-knife
booklet M107 Conveyor Motor Running in reverse Running in normal direction
trimmer)
143
General Circuit Diagram
Abbreviations for Signals and Wire Color

This chart shows the abbreviations for signals and wire color
Abbreviations Descriptions
A:LED Positive Voltage for LED Backlight
K:LED Negative Voltage for LED Backlight
CW Clockwise
CCW Counterclockwise
D4 through D7 Data Bus Between MPU and LCD Module
N.C. No connection
RUN/BRAKE Drive/Stop
RxD Serial Communication Signal (Input)
sig Signal Voltage
TxD Serial Communication Signal (Output)
24VFET Remote power relay for two-knife trimmer On/Off switching
VEE LCD power voltage
RS Register selection signal
R/W Read/write selection signal
VRH High Speed Setting
VRM Middle Speed Setting
VRL Low Speed Setting
Vo Speed Voltage (Output)
Abbreviations Colors
BRN Brown
RED Red
ORN Orange
YEL Yellow
GRN Green
BLU Blue
VIO Violet
GRY Gray
WHT White
BLK Black
YEO Yellow ocher
LBRN Light Brown
LGRN Light Green
BLK / BRN : Cable with black and brown stripes

ORN(3) : Cable with the sticker of number (3)
GRY(RED) : Cable with the rectangular mark in red
144
120-240VAC Circuit Diagram
A00 G01
J00 Noise Filter Board Switching
Power Inlet Power Supply
J472 J101
J471 BLK J99
(L)BLK BLK 1 L
L BLK L 1
1 L 2 24V 1
2 2 GND 2
3
WHT 3
(N)WHT 3 N WHT 4 Error 3
N N 4 WHT
5 N
YEL/GRN J476 J201

E
24V 1 BRN BRN
1 RemoteIn
RED RED
GND 2 2 GND
J90 LBRN(BLK) LBRN(BLK)

J10
1 1 1 Output Reserve 1
LBRN(RED) LBRN(RED)
J475 J47 2 2 2 Input Reserve 1
YEL(BLK) YEL(BLK)
GND 1 3 1 ORN ORN 3 3 YEL(RED) YEL(RED)
3 PowerON GND
YEL YEL 4 4 4 PowerON 24V
24V 2 2 2 LGRN(BLK) LGRN(BLK)
3 1 3 5 5 5 Detection of Connection
LGRN(RED) LGRN(RED) Txd
6 6 GRY(BLK) GRY(BLK)
6
7 7 7 Rxd
GRY(RED) GRY(RED) Signal GND
8 8 8
145
24 VDC Circuit Diagram
CON11 J51
(1)ORN ORN(1) BRN BRN(11)
F24V(F3) 1 1 1 11
CON12 (2)ORN ORN(2) RED RED(12)
YEL
GND 2 2 2 12
BLU
1 24V F24V(F3) 3
(3)ORN ORN(3)
3 3
YEL YEL(21)
21 SW01
2 GND (4)ORN ORN(4) GRN GRN(22)
G01 BLU GND 4 4 4 22 Top Cover Switch
3 WHT WHT(33)
Switching BLU 5 5 5 33
4 BLK BLK(34)
Power Supply 6 6 6 34
BLU
5 QPM-324 7
J201 Trimmer Controller PCB
RemoteIn 1 J57
14 RED RED(1)
GND 2 1 1 1
YEL WHT WHT(2)
24V 3 2 2 2 SW02
YEL ORN(3) BLK BLK(3) 3
24V 4 3 3
YEL CON101 ORN(4) GRN(4)
Front Cover Switch
24V 5 GRN 4
GND 6
BLU QPW-973 24V 1
YEL 4 4
GND 7 BLU Stepper Motor

BLU Driver Board BLU
GND 8 GND 3
J40
RED RED(1)
1 1 1
WHT WHT(2)
ORN(3)
2 2
BLK(3)
2 SW03
BLK 3
3 3 Slide Cover Switch
A04 ORN(4) GRN GRN(4)
4
Main Transport
K01 4 4
Interlock Relay
Motor Driver
YEL(4) ORN(6)
CN1 J41 2 0
YEL(3)
1 2 3 4
6
RED
24V 1 1 1 1 YEL 4
YEL(3)
GND 2 2
BLK
2 2 BLU YEL(2)
ZK01 Spark Killer for K01
6
5
YEL(1) ORN(5)
8 1
K02
Interlock Relay
A05 for Trim Motor
Trim Motor ORN(6)
2 0
Driver
1 2 3 4
6
4
CN1
YEL(2)
ZK02 Spark Killer for K02
BLU
GND 1 1 6 ORN(5)
5
YEL YEL(1)
24V 2 2 8 1
146
J24
Infeed Belt Motor
GRN BRN
1 1
BLK RED
2 2
M01
BLU ORN
3 3
RED YEL J22 CON104
4 4 BRN BRN BRN
YEL 1 1 1 A
5 5 RED RED RED
WHT 2 2 2 A*
6 6 ORN ORN ORN M01
3 3 3 B
7 7 YEL YEL YEL
4 4 4 B*
8 8 GRN GRN GRN
5 5 5 A
Transport Hook Motor
BLU BLU BLU

J25 6 6 6 A*
GRN
1 1 GRN VIO
7 7 VIO VIO
7 B M02
BLK BLU GRY GRY GRY
2 2 8 8 8 B*
WHT
M02
BLU VIO
3 3 9 A
RED GRY BLK
4 4 10 A*
YEL
5 5 J23 BRN(1)
11 B M03
WHT GRN WHT RED(1)
6 6 1 1 12 B*
Guide Motor
BLK BLK
Top-Bottom
2 2 13
M03
BLU BRN
3 3 14
RED RED
4 4
YEL
5 5
WHT
6 6
CN2 J42 CON10
BRN BRN BRN
ALARM Output 1 1 1 1 Sig CON13 CON102
RED RED RED BLU
SPEED Output 2 2 2 2 Sig F5V[F2] 1 1 COM5V
CN3 ORN ORN ORN BLU
GND 3 3 3 3 GND M1_2 2 2 M1_2 M06
Main Transport Motor
GRY YEL YEL YEL

8 VRL Input 4 4 4 4 GND Speed M1_4 3
BLU
3 M1_4
VIO GRN GRN GRN Voltage BLU
7 VRM Input 5 5 5 5 Vo M2_2 4 4 M2_2
BLU BLU BLU BLU BLU
6 VRH Input 6 6 6 6 N.C. M2_4 5 5 M2_4
M04
YEL VIO VIO VIO BLU

5 ALARM-RESET Input 7 7 7 7 PORT Output M3_2 6 6 M3_2
GRN
4 8
LBLU GRY
PORT Output BLU M07
INT.VR/EXT Input 8 8 8 M3_4 7 7 M3_4
ORN GRY GRY WHT BLU
3 CW/CCW Input 9 9 9 9 PORT Output M4_2 8 8 M4_2
RED WHT WHT BLK BLU
2 RUN/BRAKE Input 10 10 10 10 GND M4_4 9 9 M4_4
BRN BLK BLK BLU
1 START/STOP Input 11 11 11 M5_2 10 10 M5_2
12 BLU M107
12 12 M5_4 11 11 M5_4
BLU
M6_2 12 12 M6_2
Motor Driver
CN1 M6_4 13
BLU
13 M6_4
Transport
24V 1 1 BLU
M7_2 14 14 M7_2 M10
GND 2 2 BLU
A04
M7_4 15 15 M7_4
Main
BLU
Excitation OFF 16 16 Excitation OFF
BLU
F5V[F2] 17 17 COM5V
BLU
F5V[F2] 18 18 COM5V M01
CN2 CON3
147
BRN BRN
ALARM Output 1 1 Sig
RED RED
CN3 SPEED Output 2 2 Sig CON5
BRN
5 GND 3
ORN ORN
3 GND BRN M02
F5V[F2] 1
RED YEL YEL RED
4 VRL Input 4 4 GND Speed SIG 2
ORN GRN GRN ORN
3 VRM Input 5 5 Vo Voltage GND 3
Trim Motor
GRN BLU BLU YEL

2 VRH Input 6 6 N.C. F24V[F1] 4
YEL M03
M05
VIO VIO GRN

1 ALARM-RESET Input 7 7 PORT Output SIG 5
LBLU GRY BLU
INT.VR/EXT Input 8 Break 8 PORT Output GND 6

GRY WHT
CN4 CW/CCW Input 9 9 PORT Output
GRY WHT BLK
3 RUN/BRAKE Input 10 10 GND GND 18
VIO BLK
2 START/STOP Input 11 11 GND
BLU
1 12 12 GND
QPM-324
13 GND
Motor Driver
Stepper Motor Driver Board

CN1 14 GND
GND 1 1
24V 2 2
A05
Trim
QPW-973
J69 J63
GRN BRN BRN
Move Motor
1 1 1 1
BLK RED RED
Stopper
2 2 2 2
M06
BLU ORN ORN

3 3 3 3
RED YEL YEL
4 4 4 4
YEL
Home Position
5 5 5 5
WHT
PI05 J68
Stopper
6 6 6 6
Sensor
YEL(1)
1 1 VIO VIO
7 7
GRN
2 2 GRY GRY
8 8
3 3 WHT WHT
9 9 BLU
10 10 CON103
BRN
Booklet Sensor
J81 1 A
BRN RED
J64 2 A*
Stopper
1 1
RED BRN BRN ORN
3 B M06
2 2 1 1
PI08 3 3 PNK
RED RED YEL
4 B*
Circuit Diagram (1/3)
2 2 GRN
PNK ORN 5 A
3 3 BLU
J82 4 4 6 A*
#24
Open/Close Motor
GRN
1 1
GRN GRN GRN VIO
7 B M07
BLK BLU 5 5 GRY
2 2 BLU BLU 8 B*
6 6
Stopper
BLU WHT
M07 RED
3 3
VIO
GRY
VIO
7 7
VIO
BLK
9 A
4 4 GRY GRY 10 A*
YEL 8 8 BRN(1) M10
5 5 11 B
WHT RED(1)
6 6 J66 12 B*
BLU WHT
Transport Motor
7 7 1 1 1 13 B*
Trim Section
8 8 BLU 14 B
2 2 2 M107
M10
BLU BLK 15 A
3 3 3
BLU BRN 16 A*
4 4 4
BLU 17
5 5 5
BLU RED 18
6 6 6
Booklet Sensor
Infeed Section
J26
BRN
1 1
RED
2 2
PI01 3 3
ORN
J21 CON8
BRN BRN BRN
1 1 1 F5V[F2]
RED RED RED
2 2 2 SIG
Home Position
ORN ORN ORN

J27 3 3 3 GND
Top-bottom
YEL YEL YEL YEL

Sensor
1 1 4 4 4 F24V[F1]
Guide
PI03
GRN GRN GRN GRN

2 2 5 5 5 SIG
BLU BLU BLU BLU
3 3 6 6 6 GND
VIO VIO VIO
7 7 7 F24V[F1]
GRY GRY GRY
8 8 8 SIG
WHT WHT WHT
9 9 9 GND
10 10 10 F5V[F2]
Transport Hook
Home Position
J28 11 SIG
VIO 12 GND
Sensor
1 1
PI04
GRY 13 F24V[F1]
2 2
WHT 14 SIG
3 3
J99 15 GND
BLU BLU(1)
Error 3 1 16 SIG
Power Supply
VIO VIO(1)
GND 2 2 17 GND
GRY GRY(1)
Switching
24V 1 3 18 F24V
G01
CON11
1 F24V[F3]
2 GND
3 F24V[F3]
4 GND
J83
Trim Blower
RED BRN 5 F24V[F5]

Front Fan
1 4
J52 6 GND
M11
BRN YEL
2 3 BRN VIO VIO
BLK RED 1 1 7 F24V[F5]
3 2 RED GRY GRY
2 2 8 GND
148
YEL ORN
4 1 ORN
3 3 WHT WHT
9 PULSE Input
YEL BLK BLK
4 4 10 PWM Output
GRN BRN BRN
5 5 11 F24V[F5]
J84 BLU RED RED
RED GRN 6 6 12 GND
Trim Blower
1 4
Rear Fan
VIO ORN ORN

BRN GRY 7 7 13 PULSE Input
M12
2 3 GRY YEL YEL

BLK BLU 8 8 14 PWM Output
3 2
YEL VIO
4 1
CON5
1 F5V[F2]
Section Exit Section Entrance
Booklet Sensor Booklet Sensor
J44 J43 2 SIG

VIO
Transport
VIO VIO 3 GND

1 1 1 1
Vertical
GRY GRY GRY 4 F24V[F1]

2 2 2 2
PI10 3 3
WHT WHT WHT
3 3 5 SIG
6 GND
VIO
7 F5V[F2]
GRY
8 SIG
WHT
J55 J53 9 GND
VIO VIO BLK BLK
Transport
1 1 1 1 10 F5V[F2]
Vertical
GRY GRY BRN BRN(1)

2 2 2 2 11 SIG
PI07 3 3
WHT WHT RED
3 3
RED(1)
12 GND
ORN(1)
13 F24V[F1]
YEL(1)
14 SIG
GRN(1)
15 GND
J54 BLU(1)
Upper Knife
Upper Limit
16 F24V[F1]

BRN ORN VIO(1)
Sensor
1 1 17 SIG
PI06
BLK YEL GRY(1)

2 2 18 GND
BLU GRN
3 3
QPM-324
J80
BRN BLU
Trim Full
1 1
Sensor
BLK VIO
2 2
PI09 BLU
3 3
GRY
J10 LBRN(BLK) J90 CON9

LBRN(BLK) BRN BRN
Output Reserve 1 1 1 1 1 Input
LBRN(RED) LBRN(RED) RED RED
Input Reserve 1 2 2 2 2 Open Collector Output
YEL(BLK) YEL(BLK)
PowerON GND 3 3 3 3 GND
YEL(RED) YEL(RED)
PowerON 24V 4 4 4 4 GND
LGRN(BLK) LGRN(BLK) GRN GRN
Detection of Connection 5 5 5 5 GND
LGRN(RED) LGRN(RED) BLU BLU
Txd 6 6 6 6 Rxd
GRY(BLK) GRY(BLK) VIO VIO
Rxd 7 7 7 7 Txd
GRY(RED) GRY(RED) GRY GRY
Signal GND 8 8 8 8 GND
9 F24V[F6]
FM2-5788 10 Output Reserve
CONVEYOR -U-CAVLE 11 F24V[F6]
PS117 3
J931 12 Output Reserve
Conveyor
Sensor 1
3 13 F24V[F6]
2 14 Output Reserve
2
1
1
J942L J70 J62 CON4
PS111 J932 BLU BRN BRN 1 GND
3 1 GND 13 1 1
Conveyor
Sensor 2
3 BLU RED RED 2 Sig

2 2 SENS1 12 2 2
2 BLU ORN ORN 3 F5V[F2]
1 3 5V 11 3 3
1 BLU YEL YEL 4 GND
4 GND 10 4 4
BLU GRN GRN 5 Sig
5 SENS2 9 5 5
PS112 J933 6 5V 8 BLU
6 6 BLU BLU 6 F5V[F2]
3 BLU VIO VIO
Sub Tray
3 7 7 7 7 7 GND
Sensor
GND
2 BLU GRY GRY
2 8 SUB_SENS 6 8 8 8 Sig
1 BLU WHT WHT
1 9 5
5V 9 9 9 F5V[F2]
BLU ORN(1)
10 4
B* 10 10 10 GND
BLU YEL(1)
J934 11 3
B 11 11 CON103
BLU GRN(1)
1 12 A2 12 12 1
Conveyor Motor
1 BLU BLU(1)
13 1
A* 13 13
2 14 14 ORN(1)
13 B*
M107
2 Connector
3 YEL(1)
Stepper Motor
15 15
QPW-973
3 for conveyor 14 B
Driver Board
A M107
4 16 16 GRN(1)
15
5 17 17 BLU(1)
4 16 A*
6 18 18 17
18
UL3443
CON1
1 GND
2 F5V[F2]
3 VEE
Service LCD
4 RS
5 R/W
6 E
149
7 N.C.

8 N.C.
9 N.C.
SW1 SW2 SW3 SW4
CON201 10 N.C.
BRN 11 D4
SW1 1 1
QPM-324
RED 12 D5
SW2 2 2
ORN 13 D6
SW3 3 3
YEL 14 D7
Input Button PCB
SW4 4 4
15 A:LED
5 5
QPW-732
16 K:LED
Input Buttons
6 6
GRN
GND 7 7 CON2
8 8 BRN
1 SIG
9 9 RED
2 SIG
10 10 ORN
3 SIG
YEL
4 SIG
GRN
CON302 CON301 5 GND
BLU BLU
1 1 1 6 TXD
VIO VIO
2 RXD 2 2 7 RXD
Upgrade PCB
QPW-720
GRY GRY
3 TXD 3 3 8 GND
WHT WHT
4 4 4 9 MD1
BLK BLK
5 GND 5 5 10 FWE
No.1 and No.2 On
(Normally, all Off)

when upgrading BRN BRN(1)
6 6 6 11 F5V[F2]
7 7 7 12 GND
8 8 8 13 SIG
1 2 3 4
9 9 9 14 GND
GRN(1)
10 10 15 SIG
ON
BLU(1)
16 GND
VIO(1)
17 SIG
J51 GRY(1)
BRN(11) BRN 18 GND
11 1 1 WHT(1)
RED(12) RED 19 SIG
12 2 2 BLK(1)
SW01 YEL(21) YEL 20 GND
21 3 3
GRN(22) GRN
Top Cover Switch 22 4 4
WHT(33) WHT GRN
33 5 5 J110 CON7
BLK(34) BLK BLU BRN BRN

34 6 6 1 1 TXD
RED RED
2 2 RXD
RED(1)
J57 ORN ORN
1 RED VIO 3 3 GND
1 1 YEL YEL
WHT(2) WHT GRY 4 4 GND
SW02 2 2 2
5 F24V[F1]
Front Cover Switch 3 BLK(3) BLK
3 3
GRN(4) GRN J1 6 F24V[F1]
4 4 4 1 VIO
7 24VFET Output
GRY
J40 VIO 8 GND
RED(1) RED WHT 7
1 1 1 GRY 9 GND
WHT(2) WHT BLK 8
SW03 2
BLK(3)
2 2 10 GND
3 BLK
Slide Cover Switch 3 3
GRN(4) GRN 14
4 4 4

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Booklet

January 27, 2021

OCR Technology by I.R.I.S., copyright 1987-2015, All Rights Reserved.

Java is a registered trademark of Oracle and/or its affiliates.

Adobe is a registered trademark of Adobe Systems Incorporated.

Symbols Explanation Symbols Explanation

Check visually. Insert the claw.

Check a sound. Push the part.

Disconnect the connector. Connect the power cable.

Connect the connector. Disconnect the power cable.

Remove the cable/wire from the Turn on the power.

Install the cable/wire to the cable Turn off the power.

Remove the screw. Loosen the screw.

Install the screw. Tighten the screw.

Cleaning is needed. Measurement is needed.

The following rules apply throughout this Service Manual:

4. Parts Replacement and Cleaning................................................................. 24

Vertical Transport Section Entrance Booklet Sensor PI10...................................................................... 78

Points to Note Before Servicing

Points to Note at Cleaning

Product Name Booklet Trimmer-F1

Installation Space with Host Machine Installation space differs depending on

Installation Space with Host Machine Installation space differs depending on

Connector for Conveyor

24V Connector to the

[1] Top-bottom guides [6] Oblique transport belts

Basic Operation of the Fore-edge Trimmer

■ When doing fore-edge trimming:

Stopper Upper Knife

■ When passing through without trimming:

Communication Between the Host Machine and the Fore-edge

The Fore-edge Trimmer Control System

■ Cover Open/Close Control

■ Service Maintenance Panel Control

Transport Drive System

Trimmer Controller PCB

Infeed Belt Motor

Stepper Motor Stepper Motor Main Transport Stepper Motor

M10 M04 M01 M02

Stopper Booklet Sensor

Fore-edge Trim Operation

Preparation Stage Control

Infeed Section Control

Transport Section Control

Trim Section Control

Conveyor Section Control

Pass Through Operation (Without Trimming)

Preparation Stage Control

Infeed Section Control

Transport Section Control

Trim Section Control

Conveyor Section Control

Error description Sensor Cause Error Code

Error description Sensor Cause Error Code

120-240V Power Supply Route

24V Power Supply Route

When either top cover

Maintenance and Inspection

Periodic Parts Replacement

No. Part Name Quantity Machine Usage