Activity

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Activity
Spares identification and procurement of spares.
Spares are bring from store and inspection of spares.
Required tools and tackles are to be checked and kept ready.
Scaffolding ererction/removal for blinding & de-blinding job
Scaffolding erection for strainer droping job
Scaffolding for maintenace access of 33-KR-301 inspection window open
Scaffolding fire water sprickle line removal
Insulation removal from blinding job
Heat trace isolation
Bolts rust & paint removal
Opening of side cover all compartments & Cylinder head
Draining of Lube oil & oil strainer cleaning
Non-Return Valve open/box up for inspection/cleaning/Reconditioning.
All suction and discharge valves, lantern and cover dropped for measurement of TDC & BDC.
Cylinder and frames cover open/box up for inspection and compressor overhauing
TDC and BDC clearance to be measure from (V1,V2,V3,V4)
Opening of CW pipe lines 2”connected to both cylinders cooling water jacket.
Opening of Cylinder cover for Piston removal and measure the radial clearance from piston and cylinder from (V1,V2,V3,V4)
Measured the clearance of 1) piston rod and packing from 1st compartment than 2) piston rod and Guide bearing clearance fr
Dislodge or Remove the Piston rod assembly towards vertically with the help of EOT from all cylinder(V1,V2,V3,V4).
Dismantled the all gas leakage packing piping than carefully lift out the complete piston rod packing by the use of special tools
Piston Rod Gland replacement
External Gas Pipes dimatling/Cleaning/fixing
Guide Bearings inspection/replacement
Connecting rod big end bearings inspection/replacement
Connecting rod small end bearings inspection/replacement
Crosshead Pin Bearing inspection
Removed and inspect the oil scrapper from Guide Bearing and oil shield from piston rod.
Components of Lubricating System- Oil strainer, Rasching filter & NRV inspection/replacment
Clean all compartment than Installed the new packing material in each stage.
Clean all pistons, piston rods, guide bearings, cross heads, connecting rods, Gaggen pins, big ends bearings, small end bearings
Installation of oil scrapper ring , spring plate, guide bearing cover & Oil shield without garter ring
Assembly of All three stage piston than measure the BDC Clearance and clearance value should be within admissible given in O
Unloader function checking and overhauling if required
Boxed up the New recondition suction/dischage Valves, Lantern or distance piece, cover and suction side eight unloaders.
Measure the radial clearance from the cylinder and piston.
Assembled the Piston top cover, cooling water line and measure the Top dead center.
Gear oil pump
Oil Trap cleaning and Crankshaft Seal replacment
Crankshaft Bearing inspection/replacement
Axial Bearing inspection/replacement
Electrical motor fixing
Fresh Oil Morlina S1B150 (Qty. 580 liters) charged and simultaneously Torque tightening work done.
Simultaneously De blinding at 11 places and scaffolding removal from both sides carried out.
Housekeeping carried out nearer to Compressor area.
Check set points of the safety devices; conduct function test.

Suction strainer(s):
Check cleanliness of suction strainer and its components
Piping:
Check bolted connections, flanges and pipe clamps for tightness
Separator(s):
Check proper condition of separator
Automatic condensate drain(s):
Check drain valves, seat, cone, nozzles and position of switch
Damper(s):
Check proper condition of damper
Gas cooler(s):
Clean gas and cooling spaces, replace gaskets
Safety valves:
Check proper functioning of safety valves
Relief valves:
Check proper functioning of relief valves
Non-return valve(s) for process gas:
Check condition and function of non-return valve
Drain oil, clean oil strainer, crankgear and duplex oil filter (if applicable). First time after 200 hours of operation.
Check suction valves and discharge valves.
Check clearance between guide bearing and piston rod (with feeler gauge or dial gauge).
Check gland rings and replace if required.
Dismantle piston and piston rod. Check oil scraper rings and piston rod surface.
Check clearances of: crankshaft bearing, connecting rod bearing, crosshead pin bearing and crosshead without removing (by fe
Check tightening of connecting rod bolts.
Check piston clearance by feeler gauge and the preload force/tightening of piston nut.
Check pretension of piston crowns (piston with diameter 480 mm and larger).
Check alignment of flexible coupling.
Remove some crankshaft bearings, connecting rod and crosshead pin bearings for inspection (spot check).
Clean the cooling chambers of the frame, guide bearing, cylinder, cylinder covers, oil and gas coolers. Check the corresponding
Check the crankshaft seal (replace if necessary).
Pre-shutdown Shutdown Post-shutdown
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40000
√ PSVs calibration
√
√
Valves √to be replaced with spare recondition valves
√
√ Gland Ring replacement
√ Scraper ring replacement
√ Big end bearing replacement
√
√
√
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√ Bearing inspection
√
√ Replacement
40000
Check set points of the safety devices; conduct function test. √ PSVs calibration
Suction strainer(s):
Check cleanliness of suction strainer and its components √
Piping:
Check bolted connections, flanges and pipe clamps for tightness √
Separator(s):
Check proper condition of separator √
Automatic condensate drain(s):

Check drain valves, seat, cone, nozzles and position of switch √
Damper(s):
Check proper condition of damper √
Gas cooler(s):
Clean gas and cooling spaces, replace gaskets √
Safety valves:
Check proper functioning of safety valves √
Relief valves:
Check proper functioning of relief valves √
Non-return valve(s) for process gas:
Check condition and function of non-return valve √
Drain oil, clean oil strainer, crankgear and duplex oil filter (if
applicable). First time after 200 hours of operation. √
Check suction valves and discharge valves. √
Check clearance between guide bearing and piston rod (with feeler
gauge or dial gauge). √
Check gland rings and replace if required. √
Dismantle piston and piston rod. Check oil scraper rings and piston
rod surface. √
Check clearances of: crankshaft bearing, connecting rod bearing,

crosshead pin bearing and crosshead without removing (by feeler
gauge or dial gauge). √
Check tightening of connecting rod bolts. √
Check piston clearance by feeler gauge and the preload
force/tightening of piston nut. √
Check pretension of piston crowns (piston with diameter 480 mm
and larger). √
Check alignment of flexible coupling. √
Remove some crankshaft bearings, connecting rod and crosshead
pin bearings for inspection (spot check). √
Clean the cooling chambers of the frame, guide bearing, cylinder,

cylinder covers, oil and gas coolers. Check the corresponding
gaskets. √
Check the crankshaft seal (replace if necessary). √

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Sr No

Check set points of the safety devices; conduct function test.

Automatic condensate drain(s):

Check clearances of: crankshaft bearing, connecting rod bearing,

Clean the cooling chambers of the frame, guide bearing, cylinder,

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