Ductile Iron (DI) Pipes: Rashmi Metaliks Limited

¾ Technical Specification

Product Ductile Iron (DI) Pipes suitable for Push-on-Joints*

Size Range DN 80 mm to 1000 mm

Class of DI Pipes C20, C25, C30, C40, C50, C64, C100, PP, K-7 & K-9

Standard Length (in Meters) 5.5 / 6.0

- Cement Motor Lining of OPC / BFSC / SRC / HAC

Internal Linings - Cement Motor Lining with Epoxy Seal Coat
- Cement Motor Lining with Bituminous Seal Coat

- Zinc Coating (130 grm/m2 or 200 grm/m2 or 400 grm/m2)

External Coating - 1
- Alloy of Zinc & Aluminium (ZnAl) with minimum mass of 400 grm/m2

- Bitumen Coating
External Coating - 2 - Blue Epoxy
- Red Epoxy
Outside OnSite Protection Polyethylene Sleeving
Coating of Joint Area Bitumen / Epoxy as per customer requirement
- EN 545:2010 / EN 545:2006
Conforming Specifications - ISO 2531:2009 / ISO 2531:1998
- EN 598:2007 / ISO 7186:2011
* RML also provide customized pipe joint design suitable for Restrained/Anchor Joints as per the requirement of Customer


Ductile Iron (DI) Pipes: Rashmi Metaliks Limited
¾ Nominal Wall Thickness Chart for
Various Classes of DI Pipes
Push on Joint

Nominal Nominal Pipe Wall Thickness, e (mm)

External Diameter
Diameter Various Classes of Pipes
Limit
DN DE As Per BSEN - 598
Deviation C 25 C 30 C 40 C 50 C 64 C 100 K7 K9
(mm) (mm) (Presure Pipe)
mm
80 98 +1 / -2.7 4.4 4.4 4.4 4.8 4.8 5.0 6.0
100 118 +1 / -2.8 4.4 4.4 4.4 5.5 4.8 5.0 6.0
125 144 +1 / -2.8 4.5 4.5 4.8 6.5 4.8 5.0 6.0
150 170 +1 / -2.9 4.5 4.5 5.3 7.4 4.8 5.0 6.0
200 222 +1 /-3.0 4.7 5.4 6.5 9.2 4.9 5.0 6.3
250 274 +1 /-3.1 5.5 6.4 7.8 11.1 5.3 5.3 6.8
300 326 +1 / -3.3 5.1 6.2 7.4 8.9 12.9 5.6 5.6 7.2
350 378 +1 / -3.4 5.1 6.3 7.1 8.4 10.2 14.8 6.0 6.0 7.7
400 429 +1 /-3.5 5.5 6.5 7.8 9.3 11.3 16.5 6.3 6.3 8.1
450 480 +1 / -3.6 6.1 6.9 8.6 10.3 12.6 18.4 6.7 6.6 8.6
500 532 +1 / -3.8 6.5 7.5 9.3 11.2 13.7 20.2 7.0 7.0 9.0
600 635 +1 / - 4.0 7.6 8.7 10.9 13.1 16.1 23.8 7.7 7.7 9.9
700 738 +1 / -4.3 8.8 9.9 12.4 15.0 18.5 27.5 9.6 8.4 10.8
750 790 +1 8.8 11.3
800 842 +1 /-4.5 9.6 11.1 14.0 16.9 21.0 10.4 9.1 11.7
900 945 +1 /-4.8 10.6 12.3 15.5 18.8 23.4 11.2 9.8 12.6
1000 1048 + 1 / -5.0 11.6 13.4 17.1 20.7 12.0 10.5 13.5

Ductile Iron (DI) Pipes: Rashmi Metaliks Limited

¾ Mechanical Properties of DI Pipes by Rashmi Metaliks Limited

Mechanical Properties Values

Tensile Strength Min. 4,200 Kg/cm2 or 420 MPA

Yield Strength 3,000 Kg/cm2 or 300 MPA
Minimum Elongation 10 % (upto DN 1000 mm)
Modulus of Elasticity 1.62 x 106 - 1.70 x 106 Kg/cm2 or 162,000 - 170,000 MPA
Hardness Max. 230 BHN
Density 7,050 Kg per cubic meter

Coefficient of Thermal Expansion 11.5 x 10-6 per degree Celsius ( C ) (for temperature range 200C - 1000C)

Impact Strength At Normal Temperature - 7 ft-lb (minimium) & At Low temperature - 3 ft-lb (minimum)

¾ Angular Deflection of DI Pipes by Rashmi Metaliks Limited

Diameter Range (DN) Angular Deflection
Dn 80 - DN 150 50
Dn 200 - DN 300 50
Dn 300 - DN 600 30
Dn 700 - DN 800 20
Dn 900 - DN 1000 1.50

PUSH ON JOINTS
Dimension Details

Key
OL = overall length in meters;
e = nominal wall thickness in mm;
DOS = depth of socket in meters;
DE = nominal external diameter of spigot in mm;
Lu = OL - DOS; standardized length in meters;

Nominal Wall Thickness Chart for

Various Classes of DI Pipes Push on Joint
Nominal Nominal Pipe Wall Thickness, e (mm)
External Diameter
Diameter Various Classes of Pipes
As Per
Limit BSEN -
DN (mm) DE (mm) Deviation C 25 C30 C40 C50 C64 C100 598 K7 K9
mm (Presure
Pipe)
80 98 +1 / -2.7 4.4 4.4 4.4 4.8 4.8 5.0 6.0
100 118 +1 / -2.8 4.4 4.4 4.4 5.5 4.8 5.0 6.0
125 144 +1 / -2.8 4.5 4.5 4.8 6.5 4.8 5.0 6.0
150 170 +1 / -2.9 4.5 4.5 5.3 7.4 4.8 5.0 6.0
200 222 +1 /-3.0 4.7 5.4 6.5 9.2 4.9 5.0 6.3
250 274 +1 /-3.1 5.5 6.4 7.8 11.1 5.3 5.3 6.8
300 326 +1 / -3.3 5.1 6.2 7.4 8.9 12.9 5.6 5.6 7.2
350 378 +1 / -3.4 5.1 6.3 7.1 8.4 10.2 14.8 6.0 6.0 7.7
400 429 +1 /-3.5 5.5 6.5 7.8 9.3 11.3 16.5 6.3 6.3 8.1
450 480 +1 / -3.6 6.1 6.9 8.6 10.3 12.6 18.4 6.7 6.6 8.6
500 532 +1 / -3.8 6.5 7.5 9.3 11.2 13.7 20.2 7.0 7.0 9.0
600 635 +1 / - 4.0 7.6 8.7 10.9 13.1 16.1 23.8 7.7 7.7 9.9
700 738 +1 / -4.3 8.8 9.9 12.4 15.0 18.5 27.5 9.6 8.4 10.8
750 790 +1 8.8 11.3
800 842 +1 /-4.5 9.6 11.1 14.0 16.9 21.0 10.4 9.1 11.7
900 945 +1 /-4.8 10.6 12.3 15.5 18.8 23.4 11.2 9.8 12.6
1000 1048 + 1 / -5.0 11.6 13.4 17.1 20.7 12.0 10.5 13.5
100  +
1
/
-.0 .6 1. 1. 2. . 1. 1.
100  +
1
/
-. .6 1. . 2. 1. 1. 1
Technical Specifications
Product Ductile Iron (DI) Pipes suitable for Push-on-Joints*
Size Range DN 80 to DN 1200
Class of DI Pipes C20, C25, C30, C40, C50, C64, C100, PP, K-7 & K-9
Standard Length (in Meters) 5.5
- Cement Mor tar Lining of OPC / BFSC / SRC / HAC
Internal Linings - Cement Mor tar Lining with Epoxy Seal Coat
- Cement Mor tar Lining with Bituminous Seal Coat
- Zinc Coating (130 grm/m2 or 200 grm/m2 or 400 grm/m2)
External Coating - 1
- Alloy of Zinc & Aluminium (ZnAl) with minimum mass of 400 grm/m2
- Bitumen Coating
External Coating - 2 - Blue Epoxy
- Red Epoxy
Outside OnSite Protection Polyethylene Sleeving
Coating of Joint Area Bitumen / Epoxy as per customer requirement
- EN 545:2010 / EN 545:2006
- ISO 2531:2009 / ISO 2531:1998
Conforming Specifications
- EN 598:2007 / ISO 7186:2011
IS 8329 : 2000
* RML als
l o pro
r vi
v de custo
t miz
i ed pip
i e join
i t desig
i n suita
t ble fo
f r Restr
train
i ed/
d/Anchor Join
i ts
t as per th
t e rrequir
irement of
Custo
t mer

Cement Mortar Lining Ductile Iron

External Coating

Zinc Coating

EPDM Rubber Ring

( Gasket )
MANUFACTURING PROCESS
Ductile Iron Pipes manufactured by RASHMI METALIKS LTD cover the size range
from DN 80 to DN 1200, with a standard length of 5.5 meters. The product conforms
to both Indian Standards IS:8329 and International Standards ISO: 2531 and BSEN545
and BSEN598 accredited with ISO 9001, OHSAS18001and ISO 14001 certifications
enabling the company to cater to the domestic and global markets.

Molten Iron Induction Furnace Converter Core Preparing Centrifugally Pipe

Casting

Annealing Zinc Coating Pipe Inside Grinding

Hydro Pressure Cement Mortar Cultivating Bitumen/ Epoxy Packing/Dispatch

Test Lining Coating
 Mechanical Properties of DI Pipes by Rashmi Metaliks Limited

Mechanical Properties Values

2
Tensile Strength Min. 4,200 Kg/cm or 420 MPA

Yield Strength 3,000 Kg/cm2 or 300 MPA

Minimum Elongation 10% (upto DN 1000 mm)

6 6 2
1.62 x 10 - 1.70 x 10 Kg/cm or
Modulus of Elasticity
162,000 - 170,000 MPA

Hardness Max. 230 BHN

Density 7,050 Kg per cubic meter

Coefficient of Thermal 11.5 x 10-6 per degree celcious ( 0C )

Expansion (for temperature range 200C - 1000C)

At Normal Temperature - 7 ft-lb (minimium) &

Impact Strength
At Low temperature - 3 ft-lb (minimum )

Angular Deflection of DI Pipes by Rashmi

Metaliks Limited
Diameter Range (DN) Angular Deflection
Dn 80 - DN 150 5°
Dn 200 - DN 300 5°
Dn 300 - DN 600 3°
Dn 700 - DN 800 2°
Dn 900 - DN 1000 1.5°
Dn  - DN  °




QUALITY OVER
QUANTITY

MANUFACTURING FACILITIES
The state of the art integrated unit for the manufacturing of Ductile Iron Pipe and Pig
Iron is a Greenfield Project is located at Kharagpur in eastern part of India in the state
of West Bengal, near to Kolkata (Haldia) Sea Port. The manufacturing unit includes:

Pellet Plant
Captive Power Unit
This facility is capable to manufacture DI pipes in size range of DN 80 to DN 1200,
with an installed capacity of 40,000 MT per annum. In line to its vision to
provide the quality pipes to its customers, the group has invested and is investing
continu-ously in state of the art testing and monitoring equipments.

QUALITY MEASURES
Stringent quality parameters have been set at RASHMI METALIKS manufacturing
unit, in order to ensure the quality product to its customers. Quality checks are done
at every stage of the manufacturing process to create a product conforming to
International Standards. The plant having its own Blast Furnace Manufacturing unit
(MBF) provides for a steady and continuous feed of raw material to the casting unit.
The facility is OHSAS18001 and ISO 14001:2004 certified unit with an advanced
pollution control system that makes the unit completely environment-friendly,
QUALITY INSPECTION
 Why Ductile Iron Pipe...
S No. Attributes uPVC Pipe HDPE Pipe DI Pipe GI Pipe

1 Type of Pipe Rigid Flexible Rigid Rigid

2 Available Length 6m or 12m 6m or 12m rolls upto 15m 5.5 m or 6m 6m
3 Tensile Strength 7,000 psi 3,500 psi 60,000 psi 40,000 psi

ClassǦB: 30 at test and 20 at

4 Pressure Rating 6, 8, 10, 12 2.55 to 16.3 upto 100 bars working; ClassǦC: 50 at test and
30 at working
Hydraulic Efficiency (Hazen's
5 145 145 140 100
Roughness Coefficient)
6 Jointing process Fast Slower Fast Fast
Can take up to 5 degrees Can take up to 2.5 degree of
7 Flexibility of joints Limited High
of deflection deflection
Susceptible to corrosion in
8 Corrosion resistance Corrosion resistant Corrosion resistant Corrosion resistant
long run
9 Life (Years) 50 yrs 50 yrs Upto 100 yrs 30 yrs
10 Damage during laying Moderate Moderate Least High
To be stored under covered
space. Pipe becomes brittle if
11 Storage Requirement Can be stored anywhere Can be stored anywhere Can be stored anywhere
exposed
to Sun for long

Excavated material can be Excavated material can be refilled Excavated material can be refilled
Sand bedding is required to avoid
12 Bedding Requirement refilled after removal of hard after removal of hard sharp edge after removal of hard sharp edge
deflection of pipe
sharp edge material material material

Requires sophisticated
Requirement of special equipment for laying
13 Not required moulding equipment for butt Not required Not required
and jointing
fusion
14 Thermal Expansion Yes Yes No No
AMONGST OUR
SATISFIED CUSTOMERS
Country / State Name Of Authority
• SPAIN
• ALGERIA
• SEYCHELLE
• REUNION ISLAND
INTERNATIONAL PRESENCE • LEBANON
• BHUTAN
• BANGLADESH
• NEPAL
• SRI LANKA
• PHED, Jammu
State of Jammu & Kashmir (India)
• PHED, Srinagar
State of Himachal Pradesh (India) • Irrigation & Flood Control Department (Through Contractors)
State of Punjab (India) • Punjab Water Supply & Sewerage Board (Through Contractors)
• Delhi Jal Board (Through Contractor)
State of Delhi (India) • New Delhi Municipal Corporation (Through Contractor)
• Delhi Development Authority (Through Contractor)
• Director of Supplies & Disposals, Haryana
• Haryana State Industrial & Infrastructure Development Corporation Ltd., Haryana
State of Haryana (India) • PHED, Haryana
• Haryana Urban Development Authority
• Haryana State Roads And Bridges Development Corporation Ltd.
State of Uttar Pradesh (India) • Uttar Pradesh Jal Nigam
• PHED, Rajasthan
• RIICO (Through Contractors)
State of Rajasthan (India)
• Jaipur Development Authority (Through Contractors)
• Urban Improvement Trust (Through Contractors)
• Madhya Pradesh Laghu Udyog Nigam Limited, Bhopal
• Bhopal Municipal Corporation (Through Contractors)
State of Madhya Pradesh (India)
• Gwalior Municipal Corporation (Through Contractors)
• PHED Dept., Madhya Pradesh (Through Contractors)
• Ahmedabad Municipal Corporation
State of Gujarat (India) • Surat Municipal Corporation (Bid under evaluation)
• Gujarat Water Supply & Sewerage Board (Through Contractors)
• Mumbai Municipal Corporation (Through Contractor)
• Maharashtra Jivan Pradhikaran
• Pune Municipal Corporation (Through Contractor)
• Nagar Palika Nigam, Mumbai (Through Contractor)
State of Maharashtra (India)
• Pimpri Chinchwad Municipal Corporation (Through Contractor)
• Indapur Municipal Council (Through Contractor)
• Dahanu Municipal Council (Through Contractor)
• Hingoli Municipal Corporation (Through Contractor)
State of Jharkhand (India) • Drinking Water Supply & Sanitation Department, Jharkhand (Through Contractors)
• Bihar Urban Infrastructure Development Corporation (Through Contractors)
State of Bihar (India)
• PHED, Bihar (Through Contractors)
• PHED, Chhattisgarh (Through Contractors)
• Raipur Municipal Corporation (Through Contractors)
State of Chhattisgarh (India)
• Rajnandgaon Municipal Corporation (Through Contractors)
• Ambikapur Municipal Council (Through Contractors)
• PHE , Odisha
State of Odisha (India)
• Rural Water Supply & Sewerage Division, Govt. of Odisha (Through Contractors)
• Kolkata Metropolitan Development Authority
• Kolkata Municipal Corporation
• Purulia Municipality
• Raghunathpur Municipality
• Haldia Port Trust
• IIT Kharagpur
• Suri Municipality
State of West Bengal (India) • North Barrackpore Municipality
• Basishat Municipality
• South Dum Dum Municipality
• Egra Municipality
• Dankuni Municipality
• Barrackpore Municipality
• Balurghat Municipality
• Hooghly-Chinsurah Municipality
• Hyderabad Metropolitan Water Supply & Sewerage Board, Hyderabad
State of Andhra Pradesh (India) • Rural Water Supply & Sanitation Dept., Govt. of A.P. (Through Contractor)
• Panchayet Raj Health Engineering Department, Govt. of A.P. (Through Contractor)
• Karnataka Urban Water Supply & Drainage Board, Karnataka (Through Contractor)
State of Karnataka (India)
• Karnataka Rural Water Supply & Sanitation Department, Karnataka (Through Contractor)
• Tamilnadu Water Supply & Drainage Board (Through Contractor)
State of Tamilnadu (India)
• Chennai Metropolitan Water Supply & Sewerage Board
State of Kerala (India) • Kerala Water Authority (Through Contractor)