PRODUCT RANGE

FOR RICE INDUSTRY

Integrated energy and environment solutions, engineered to boost your bottom line
Sustainable solutions in
energy and environment
In an integrated global market, how can business be managed competitively and sustainably? How can energy
costs be optimised to maximise profits, and at the same time minimise the impact of business operations on the
environment. Everywhere, enterprises face this challenge of delivering high quality products and services while
ensuring margins and, as a corporate citizen, contributing to the efforts of protecting the air we breathe and the
water we drink. Thermax’s energy efficient and eco-friendly technologies offer reliable business-to-business
partnerships to respond to this critical challenge. They provide the competitive edge to your enterprise to make
its mark with superior offerings and community goodwill.
 About Thermax
We heat, cool, power and clean
50 years of engineering excellence
and established trust

85+ countries where

Thermax does business

Global Sales and

Service Network

19 international offices

11 world class
manufacturing facilities

Thermax’s Green Solutions Help In

Optimum utilization Lower utility bills Increase in Reducing in greenhouse

of natural resources Energy Efficiency Gas Emission

What We Offer

Absorption cooling Boilers Power Solar solutions Water and waste Chemicals Air pollution Heating
solutions generation solutions control solutions
Thermax Channel Associates
Reliable business support, closer to you:
Thermax Channel Associates

The TCA network:

We are where you are
Heating Division
As leader's in heating solutions over the last five decades, Thermax has been pioneering innovative solutions for
a wide range of industrial and commercial heating applications. The company has scripted several innovations
to support its client. Fuel shift for example, allows business to switch to available low cost fuels - fossil (oil, gas,
coal, lignite etc.) or biomass (agriculture waste, process waste etc.) Today with over 35,000 installations across
the world, Thermax helps small and medium firms to Fortune 500 companies to reduce energy costs.

Customer Benefits Product Range

Steam Boilers

Thermosyphon

Thermal Oil Heaters and Vaporizers

Hot Water Generators

Hot air generator

Solar Thermal

Waste heat recovery Boiler

Energy Plants
Steam Boilers

Hot Air Generator

 Aquamatic Aquamatic
Capacity: 0.05 Mn Kcal/hr
Capacity: 0.05 Mn Kcal/hr
to 0.6 Mn Kcal/hr
to 0.6 Mn Kcal/hr
Fuel: Oil/Gas Fired
Hot Water Generator Fuel: Oil/Gas Fired
Max Outlet Temperature: 90˚C
Max Outlet Temperature: 90˚C

Aquamatic Aquamatic
Capacity: 0.05 Mn Kcal/hr Capacity: 0.05 Mn Kcal/hr
to 0.6 Mn Kcal/hr to 0.6 Mn Kcal/hr
Fuel: Oil/Gas Fired Fuel: Oil/Gas Fired
Max
Max Outlet Temperature: 90˚C Outlet Temperature: 90˚C

Thermoic Fluid Heaters and Vaporizer

 The future of
packaged multi-
fuel re steam
boilers. Ultra
Compact. High
Performance.
Combloc®

Capacity : Fuel : Standard Design Pressure:

1.5 to 10 TPH Biomass Briquettes, Woodchips, Rice 10.54 & 17.5kg/cm2 (g)
husk, Dry biomass and Coal

Boiler Skid Assembly

Product Features
• Compact - upto 40% reduction in
Smoke Chamber
footprint & Modular Unit
• Automation - Fuel & Operation
• Multi Fuel Flexibility
APH Skid Assembly
• Flexibility in combustor selection
• Lower Emissions Fire Doors

• Minimal Installation Cost

• Maximum Uptime Fan & Pumping Module

• Aesthetics & Ergonomics

Door for Ash Removal
 The internal arrangement ComBloc
Fully Automatic Steam Plant - Features

Horizontal
Reciprocating Grate

SCADA Control
System
Submerged
Ash Conveyor

Moving Floor

• Ultra Compact • Pre-insulated Optimally

Designed
• Multi Fuel • High Performance Layout
• Packaged • Best Aesthetics

How it compares
Integral Furnace Boiler Conventional Hybrid Boiler ComBloc
Efficiency
Steam to Fuel Ratio            
Combustion Volume            
Residence time           
Less air ingress & radiation losses            
Construction / Erection of Boiler
Lesser foot print          
Less Ducting 8i refractory            
Lower Boiler House height          
Better Boiler Aesthetics          
Modular Construction         
Flexibility of combustors        
ule
Operation and Maintenance
Fuel Flexibility             
Start up time           
Refractory Maintenance         
Emission         
 The Multi Solid
Fuel Fired Hybrid
Steam Boiler
With Fluidised
Bed Combustor
Combipac®

Capacity Range
4 to 30 TPH

Fuel:
Paddy Husk, Coal, Lignite, Groundnut
Shell, Petcoke, Sawdust, Wood Chips and
Biomass pellets

Standard Design Pressure

10.54 & 17.5 kg/cm²g

The Combipac (CPFD) is a hybrid smoke and water and uniform distribution of air and fuel improve overall
tube design boiler, with the combustor based on the combustion efficiency.
principle of Fluidised Bed Combustion (FBC). It also offers the flexibility of firing a wide variety of
In this Combipac - FBC range of boilers, the higher low cost agro-waste and other low grade solid fuels
turbulence levels, better residence time, low excess air efficiently
Membrane Panel Assembly reduces complexity in the layout and facilitates easy
cleaning.
Salient Features
‘D’ Type Membrane Panel
• The CPFD series has a special ‘D’ type membrane panel Fluidised Bed Combustor (FBC)
assembly, which connects the in-bed header assembly • The combustion zone in the Combipac CPFD comprises a
with membrane panel assembly, to achieve higher plenum chamber with a set of air nozzles, air distribution
circulation and circulating water velocity system and settling chamber.
Air distribution nozzles
Shell Assembly • The air nozzles and furnace region have been designed
to optimise Time (residence time), Temperature (furnace
Salient Features
temperature) and Turbulence, thereby facilitating high
• Efficient convective pass design - The Combipac CPFD levels of combustion efficiency.
shell is of single pass design, with tubes of optimally
Settling chamber
sized diameters eliminating the turning of flue gas in the
convective bank and, thus, reducing tube and tube plate • This helps collect heavier particles and unburnt fuel in the
erosion. furnace region, thus safeguarding the convective bank
from choking, and also preventing flame impingement
• Better steam quality and load response - Higher steam/
on the tube plate due to fuel carryover.
water interface area and higher
freeboard together ensure better
steam quality. The Combipac CPFD Combustion chamber assembly
shell is also designed for large water Furnace Cycloidal air
holding capacity, thus ensuring better structure injection system
response to fluctuating loads.
Downcomer
• Wire coil inserts - The convective
bank tubes are provided with wire Fuel
coil inserts to improve flue gas spreader In bed tubes
turbulence and velocity near the tube
wall, thereby improving heat transfer Air nozzle
performance.
• Simple layout - The position of the
smoke chamber with hinged doors Fuel Feeding nozzle
 Highest
efficiency boiler
with smart
controller
Thermeon UFS

Capacity :
300/ 500/ 750/ 1000/ 1500 kg/hr

Fuels:
With overwhelming response for - Thermeon boilers,
Thermax brings the next generation of Thermeon series Imported coal/ Biomass pellets/
with highest efficiency and smart controller - TEON Wood chips/ Crushed biomass
UFS. It works on the principle of gasification. It comes briquettes
with automatic fuel feeding and ash removal system.

Features of Thermeon UFS

• Highest combustion efficiency
• Silent combustion technology
• No ingress of air in furnace
• Lower excess air temperature Fuel : Imported Coal Fuel : Wood Chips
• Better load control mechanism Size : 10 - 40mm Size :25mm x 25mm x 5mm
• Lower emission
• Automatic ash removal
• Fuel flexibility
• Ease of operation
• Completely Paneled and Ultra-compact
• No manual intervention Fuel : Biomass Pellets Fuel : Crushed Biomass Briquettes
Size :10mm x 50mm Size :10 - 40mm
Applications in Food Processing
 3 Pass, Wet Back,
Integral Furnace,
Packaged, Husk
Fired Boiler
HuskpacTM Ultra

Capacity :
2000 to 6000 kg/hr
Standard Design
Pressure 10.54 &
17.5 kg/cm2 g

Unique design features

• Top fuel feeding with independent fuel feeding fan:
Avoids fuel carryover and unburnt loss.

• Bubbling Bed combustion: Turbulent mixing of fuel and air

increases combustion efficiency and reduces ash settling.

• Pressure part design validation by Finite Element Special nozzle with temperature profile
Analysis: Sophisticated design and analysis software helps to
simulate the strength of pressure parts at all locations.

• Bubbling Bed nozzle design by CFD Analysis: Sophisticated

advanced flow analysis software helps to simulate the flow
of gases & liquids, heat & mass transfer and fluid structure
interaction. Thus, nozzles designed using CFD ensure proper
cooling and longer life. Bubbling Bed
 Water & Waste Solutions
As a leader in providing Water & Waste Solutions for past four decades, Thermax WWS (Water & Waste Solutions)
pioneers in providing innovative solutions in water and waste water treatment for various industries, PSUs,
Municipal Corporation, small and medium industries and Urbanization sector

Highlights Water treatment solutions

• Above 400 installations across the industries • Raw Water Pre—Treatment and Clarification
• Experience in developing Recycling and Zero Liquid • Water Softening & Filtration
Discharge systems • Mill scale & filtration systems
• Strong team of people having expertise in the field • Membrane Separation systems
of water/waste water treatment backed by vast • Demineralization plants
experience
• Low pressure and high pressure condensate polishing
• Use of latest software‘s for design engineering systems
• Capability to handle water treatment required in • Drinking Water treatment plants
supercritical power plants
• Desalination plants
• State of the art technology incorporating latest
• Remineralisation plants
Control and Automation systems
• Strong construction and execution capabilities Complete solutions for
• High COD effluent & High TDS effluent
Waste water/ Effluent treatment solutions
• Difficult to degrade effluent
• Industrial Effluent treatment plants • Coke oven effluent treatment
• Sewage treatment plants • Colour removal from treated/partially treated effluent
• Industrial effluent recycle and sewage recycle for recycle/disposal
plants • Nutrients (Nitrogen, Phosphorus) removal
• Zero Liquid Discharge (ZLD) plants • Heavy metals, Cyanide, Fluoride removal
• Tailor made industry specific solutions
 Standard Product Range for Water
Thermax green products help in conserving and recycling water. They mitigate the water
stress caused by urbanisation.

Sewage Treatment & Recycle Products

Water & Waste Solutions

BioCask
BioCask : 50 to 300 KLD FAB- Fluidzed Aerobic 10 KLD &
BioCask mini : 10 to 30 KLD Bioreactor Technology above

SeqtraT- Sequential
Batch Rector Technology
SeqtreaT100 KLD
& above
MBR 50 KLD &
above

Sequential Batch Reactor Technology

for domestic wastewater treatment

Low sludge sewage

Biofiler Rice Mill ETP
treatment plant
 Water Treatment Products Other Products

Containarised Plants Filter & Softeners 0.1 to 300 m3/hr Infections & hazardous
Incinerator
waste treatment

Demineralization 0.1 to 100 m3/hr Standard RO Plants­- 200 LPH to Bioenergen Kitchen waste to energy
(DM) Plants & above LoFIo RO, SMART RO 3000 LPH

SIRO & DIGILITE 3 to 100 m3/hr GenMax - Purified water generation 500 LPH & PuriSmart Sanitary water treatment
plznt/ Purified water storage above
Rice Mill ETP

Efficient &
Effective Effluent
Treatment Plant

As a leader in providing Water & Waste solutions for the past 50 years, We at Thermax WWS SBU have
developed highly Efficient & Effective Effluent Treatment Plant to treat waste water from Rice Mills.

Salient Features
• Minimal Maintenance • Faster Delivery
• Low Chemical & Power Consumption • Reusable treated water
• Modular Design

Standard Capacities Now efficiently:

• CAPACITIES : 25 KLD & above • Treat Rice Mill effluents

• Meet PCB Norms
• Reuse Treated Water
Process Flow:

BAR SCREEN

ALKALI DOSING EQUALISATION

SYSTEM TANK

BUFFER TANK

UASB

TUBE SETTLER 1 SLUDGE DRYING

BEDS

PRE-AERATION

FABREACTOR

TUBE SETTLER 2

CHLORING CCT/FFT
DOSING SYSTEM

DMF & ACF

TREATED WATER
TANK

Inlet Design Parameter & Outlet Guarantees

Parameter Units Intel Outlet

PH 4 TO 8 6.5 TO 8.5
BOD mg/1 1500 30
COD mg/1 2500 150
TSS mg/1 400 30
O&G mg/1 <20 <10

*Thermax reserves the right to amend any product details without notice
 Cost effective
Demineralising
Solutions
Demineraliser

• Demineralisation technology is the most proven needs. Thus to gain the maximum advantage
& reliable process used in the water treatment it it necessary that the DM plant is configured
industry. A properly packaged unit incorporates accurately.
the principles of ion exchange, degassification • To ensure this and offer you the right solutions from
& polishing to produce mineral free water. our wide range of combinations, we have made
Demineralised water finds wide application in the available to our sales force a customised software.
field of steam, power, process & cooling. This software takes into consideration your inlet
• DM is technology that offers qualitative output water quality and capacity requirements and offers
to the user in terms of satisfying his specific you the most optimal & cost effective solution.
 Flow Diagram

Raw Pre Cation Degassification Storage

Water Treatment Exchanger Tower Tank
Pump
Post Mixed Bed Anion
Treatment Polisher Exchanger

Advantages

• Tulsion resins have high resistance to mechanical shock, • Improved aesthethics & rugged design.
longer life, high exchange capacity and low consumption • User-friendly, low maintenance & easy to install.
of regenerants. The closely controlled resin bead size • Versatility in applications.
minimises pressure loss. • Simpler distribution & collection systems.
• Variety of cost effective standard models. • Pre despatch assembly check.
• Advanced selection software for optimal configuration. • Quick availability.

Technical Specifications
 Ergonomic &
Modular Filtration
Systems
Filter

Advantages
All standard filters are painted internally with ani-corrosive paint & externally with two coats of enamel paint.

Versa Features EZ Features

• Improved aesthetics & rugged design. • Improved aesthetics & rugged design.
• Variety of cost effective & standard models. • Variety of cost effective & standard models.
• Easy operation & maintenance. • Easy operation & maintenance.
• Simpler distribution & collection systems. • Single multi-port valve operation.
• Versatility in applications. • Quick availability.
 Types of Filter

Dual Media Filter: IRF consists of a Manganese Dioxide layer, which

Dual Media Filter consists of ‘‘Sand & Anthracite” as works as a catalyst in converting Ferrous to Ferric
filtering medium. Anthracite has a higher dirt holding which, can be easily precipitated and filtered physi-
capacity and hence can be operated at higher veloc- cally.
ities. DMF can be typically used to filter out turbidity
in the raw water upto to level of 50-100 PPM TSS. Garnet Filter:
GF is used as a polishing filter where the outlet tur-
Activated Carbon Filter: bidity quality requirement is stringent. Garnet media
Activated Carbon is primarily used for removal of free is used for this purpose which has higher porosity
Residual Chlorine, Colour, Odour & Oil in Fewer quan- and higher dirt holding capacity is achieved.
tities. Activated charcoal is used as media for removal
of above said impurities. Activated Carbon works on Pressure Sand Filter:
surface absorption principle. Pressure Sand Filter out turbldlty from the raw water
upto to a load of 25-50 NTU. Fine mesh sand is used
Iron Removal Filter: as the filtering media. PSF can be operated only
Iron Removal Filter is used to remove Iron from water. atlower velocities.

Technical Specifications for Standard Range

LO-FLO RO

Compact &
Modular
Reverse Osmosis
System

Lo-Flo Ro has been designed and standardised to cater to drinking & low flow process requirements in
industrial & commercial establishments & residential use.

Advantages
• Standard Output Capacities : 200lph, 300lph, • Minimum pipe length to reduce system resistance.
500lph, 750lph, 1000lph, 2000Iph, 3000lph. Easy servicing. Material of construction PVC/SS.
• Compact and modular RO Blocks. • Designed to cater to drinking and other low flow
• Easy installation, operation and servicing. process requirments in induatrial & commercial
• Cabinated / Non-cabinated options available. establishments and residences.
• Plant automation option available. • Useful for Shopping malls, hotels & restaurants,
• Need specific selection from a wide range. commercial comples, IT parks and offices,
Residential complex.
• Online product water quality monitoring.
 Standard
Industrial
Reverse Osmosis

Plant Automation
SIRO

A unique dedicated RO Controller “SIROLOGIC” is This takes place through the following features :
developed for this product range which enables the • Auto Flushing of feed side of membrane periodically.
following : • HPP Protection through ‘trips’ on Low Suction
• Reduces chances of Membrane Scaling and Fouling. Pressure. Automatic Start and Stop of plant
• Pump protection from Dry Running. corresponding to low and high level in Permeate
• Reduced operation interface due to Fully water tank respectively.
Automated Switching Operation. • Plant trips if level of antiscalant in dosing tank is low.
• Outlet Water Quality Monitor. • Alarm on high conductivity of product water.
• Mimic Diagram to indicate plant status.

Capicity
• 1.0m3/hr to 40m3/hr higher capacity up to under 200m3/hr under STO Range available on request.

Advantages
• The following features give you the ‘RO Advantage‘ • Stainless steel multistage centrifugal pump. Inline
• Compact and modular RO blocks. suction and delivery allows for easy maintenance
• Easy installation, operation and servicing. and access.
• Need specific selection possible from a wide range. • Online product water quality monitoring.
• High level of plant automation. • Membrane and pump protection features.
Softner

Introduction
• Softening is a widely used Technology sodium ions present in the resin group.
or reducing hardness forming ions (Ca & • Thermax offers a wide range of Softening
Mg) which precipitate & scale at very low plants with versatility in flow, flexibility in resin
temperature & pressures. Softening is a quantities & ease in operation. Thermax is one
reversible ion exchange process wherein the of the largest manufacturers of the strong acid
hardness forming ions are exchanged with cation resin used in this process.
Softener

Technical Specifications for Standard Unit

 Spare Parts Management
• Productivity and focus on core production, is • To ensure optimal plant performance, genuine
your priority. care that only original spares provide, are of
• Thermax understands how the smooth utmost importance. Thermax offers Thermax
functioning of the water and waste treatment Genuine Spares for an assured lifetime and
systems is critical to your process, and how any reliable operations.
problem in these utilities can impact operations.

Thermax Genuine Spares features

• Assures lifetime for changed parts
• Longer Meantime Between Repairs
• Consistent Reliable Operations
• Reduced Life-cycle Costs
• One Stop Shop for All Types of Spare Parts
• Fitment Guarantee

Thermax Genuine Spare Offering

• Cartridge Filter – Elements & Housing • Filter Media : Filtering Sand, Pebbles, Activated Carbon, MNO2,
FAB Media, Tube Settler Media, Garnet Media
• RO & UF Membranes and Spares • Instruments : Online Rotameters, TDS meters, pH meters,
Conductive Analysers, etc
• EcoDose Pumps & Smart • Dozing Systems Filter Nozzles : Strainer Buttons, Ball Rings,

• Victaulic Couplings • Tanks : FRP, MS, MSRL, SS, LDPE tanks as per specifications

• Ejectors & Multiport Valves • Fabrications : Moisture Traps, Resin Traps, CO2 Absorbers, etc

• Pressure Tube Assembly & its Spares • Pressure Vessels : Filters (Sand, Dual Media, Carbon, Garnet,
Ion Removal), Exchangers (SAC, SBA, WBA, WAC, MB, LBC,
LBA), Vessel Internals, and all related spares

• Spares for entire spectrum of • Customized spares to suit project specific needs
equipments and bought out items
 Enviro Division
Enviro division was conceived with a belief that ‘Pollutants are inevitable but pollution is not’. An
acknowledged leader in Air Pollution Control business, it offers a wide range of Flange-toflange products,
Electrostatic Precipitators

customised systems and value added services.

Enviro is present in most industries and application segments therein, Viz. Cement, Iron and Steel, Power,
Nonferrous metallurgical, Fertilisers, Tyres, Paper, Chemicals, Petrochemicals and Textiles.

The Thermax Enviro Portfolio

Air pollution control

• Baghouses - Reverse Air, Pulse Jet &
Insertables
• Electrostatic Precipitators - Dry and Wet
• Particulate Scrubbers - Venturi, Cyclonic
• Gaseous Scrubbers - Packed Bed, Spray/Tray
Towers l Flue Gas Desulphurization (FGD)
Systems
• Dedusting & Fume Extraction Systems
• Coal Preparation Plants & Coal Injection
Systems
• Pushing Emission Control Systems for Coke
Ovens
• Combofilter
• Retrofit and Rebuild
• Spares & Services
Cross Sectional View of a Typical Thermax ESP

Discharge Electrode
Tr Sets
• The Thermax discharge
Tigi Rappers
electrode possesses excellent
performance characteristics
over a wide range of
applications.
• Rigid structural matrix.
• Precisely manufactured to fit
within the collecting plate
arrangement.
• Fabricated from structural
tubing with uniformly spaced
corona studs to optimise
voltage/current relationship.
• Corona studs are annealed to
prevent fatigue cracking.
• Design configuration minimizes
arcing and allows considerably
elevated voltage before
sparkover occurs.

Gas Distribution Collecting

Screens Electrode
 Special Features ot our Pulse Jet Type Bag Filter

• Improved heavy duty cages with

integral venturi made of special
steel, manufactured with highly
controlled tolerances and high
quality pre-treatment and painting, to
ensure rigidity, long cage life, higher
temperature resistance and firm bag
support
• Wide variety of options in type of
PJBF

bags, all in snap type bag design to

ensure low outletemissions
• Specially developed sequential
controller with several control options,
for reliable cleaning and flexibility to
suit customer’s system requirements
• Adequately sized rotary airlock valve Applications
for dust discharge, ensures air seal • Typical applications — boilers, dryers, carbon black/
and free dust discharge form hopper tyres, fertilizers, cement, refractory/minerals, metallurgy
• Instrumentation / control / safety & (ferrous/non-ferrous), food & beverages, chemicals

interlock features available for specific / detergents, fly ash handling, glass, tobacco, wood/
plywood processingetc.
critical applications
 Spares For Air Pollution Control Equipment
Thermax can supply all spare parts required for the originally supplied Air Pollution Control (APC) equipment

Electrostatic Precipitators: Bag Filters / Reverse Air Bag Houses:

Support Insulator Explosion Vent / Door Filter Bags Rubber Hose & Clip
Support Insulator Gasket Expansion Joint Cages Rubber Beading
Support Insulator Heater Anvil Cap Venturies Explosion Vent
Bus Duct Seal Alignment Rake Proximity Switch Pressure Switch
Shaft Insulator Grounding Switch Rotary Airlock Valve Expansion Joint
Hypalon Boot Pneumatic Vibrator DFDV Pulse & Solenoid Valve
Hypalon Boot End Clamps Electro Pneumatic Vibrator Slide Gate Spark Arrestor
Rapper Distribution Panel TR Set Components: Limit Switch Access Door
Rapper Coil - TRCC Controller Hopper Heater Pad Pneumatic Cylinder
Dry type panel filter - Firing Module Card Thermostat Manometer
Rotary Airlock Valve - HT and LT Bushing Zero Speed Switch Pressure Gauge
Slide Gate - SMPS / Power Supply Card Level Switch Pressure Transmitter
Diodes - Gas & Oil relay J Hook Assembly Thimble
Thermostat - Time Totalizer Poppet Damper Clamp for Bag
Temperature element / RTD Microtapper Panel Components: R A Damper
Hopper Heater Pad - Row Card Inlet-cum-Bypass Damper (ICBD)
Level Switch - Column Card Sequential Controller / Timer
Zero Speed Switch - PLC Card Master Sequential timer (for off-line Bag Filter)
Differential Pressure Switch - E-Prom Temperature Indicating Controller
Emitting / Discharge Electrode - Firing Module Card Differential Pressure Switch
Collecting Plate / Electrode - HMI / Display Unit Filter Indicating Regulator
Gas Distribution Screen - SMPS / Power Supply Card Temperature Element / RTD
Top & Bottom Hanger / Tadpole - DC Controller / Thyrister Unit Explosion Door / Rupture Disc
Access Door - CPU- 224 / 226 Control Panel or its components

Thermax APC equipment spares will now come with a

‘Thermax Genuine Spare' hologram
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