H z

60
0 /
5

CONDENSERS

CR12 - CR165 (50Hz)

12 kW - 165 kW
CR12 - CR105 (60Hz)
12 kW - 105 kW

R410A

CR50H (shown with top legs removed)

TECHNICAL MANUAL
 CR12 - CR165 50/60Hz CONDENSERS

Warranty, Commissioning & Maintenance

Introduction

As standard, Airedale guarantees all non consumable parts only for a period of 12 months, variations tailored to suit
product and application are also available; please contact Airedale for full terms and details.

To further protect your investment in Airedale products, Airedale can provide full commissioning services,
comprehensive maintenance packages and service cover 24 hours a day, 365 days a year (UK mainland).
For a free quotation contact Airedale or your local Sales Engineer.

All Airedale products are designed in accordance with EU Directives regarding prevention of build up of water,
associated with the risk of contaminants such as Legionella.

For effective prevention of such risk it is necessary that the equipment is maintained in accordance with Airedale
recommendations.

SafeCool
In addition to commissioning, a 24 hour, 7 days a week on-call service is available throughout the year to UK mainland
sites. This service will enable customers to contact a duty engineer outside normal working hours and receive
assistance over the telephone. The duty engineer can, if necessary, attend site, usually within 24 hours or less.
Full details will be forwarded on acceptance of the maintenance agreement.

CAUTION
Warranty cover is not a substitute for maintenance. Warranty cover is conditional to maintenance being carried out
in accordance with the recommendations provided during the warranty period. Failure to have the maintenance
procedures carried out will invalidate the warranty and any liabilities by Airedale International Air Conditioning Ltd.

Spares
A spares list for 1, 3 and 5 years will be supplied with every unit and is also available from our Spares department on
request.

Training
As well as our comprehensive range of products, Airedale offers a modular range of Refrigeration and Air Conditioning
Training courses, for further information please contact Airedale.

Customer Services
For further assistance, please e-mail: enquiries@airedale.com or telephone:

UK Sales Enquiries + 44 (0) 113 239 1000 enquiries@airedale.com

International Enquiries + 44 (0) 113 239 1000 enquiries@airedale.com
Spares Hot Line + 44 (0) 113 238 7878 spares@airedale.com
Airedale Service + 44 (0) 113 239 1000 service@airedale.com
Technical Support + 44 (0) 113 239 1000 tech.support@airedale.com
Training Enquiries + 44 (0) 113 239 1000 marketing@airedale.com

For information, visit us at our Web Site: www.airedale.com

Airedale Ltd endeavours to ensure that the information in this document is correct and fairly stated, but none of the
statements are to be relied upon as a statement or representation of fact. Airedale Ltd does not accept liability for any
error or omission, or for any reliance placed on the information contained in this document. The development of Airedale
products and services is continuous and the information in this document may not be up to date. It is important to check
the current position with Airedale Ltd at the address stated. This document is not part of a contract or licence unless
expressly agreed. No part of this document may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopying, recording, or information storage and retrieval systems, for any purpose other
than the purchaser’s personal use, without the express written permission of Airedale Ltd.
© 2013 Airedale International Air Conditioning Limited. All rights reserved. Printed in the UK.

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CONDENSERS CR12 - CR165 50/60Hz

Health and Safety

Introduction
IMPORTANT
The information contained in this manual is critical to the correct operation and maintenance of the unit and should be
read by all persons responsible for the installation, commissioning and maintenance of this Airedale unit.

Safety
The equipment has been designed and manufactured to meet international safety standards but, like any mechanical/
electrical equipment, care must be taken if you are to obtain the best results.

CAUTION
When working with any air conditioning units ensure that the electrical isolator is switched off prior to servicing or repair
work and that there is no power to any part of the equipment.

Also ensure that there are no other power feeds to the unit such as fire alarm circuits, BMS circuits etc.

Electrical installation commissioning and maintenance work on this equipment should be undertaken by competent and
trained personnel in accordance with local relevant standards and codes of practice.

The refrigerant used in this range of products is classified under the COSHH regulations as an irritant, with set
Workplace Exposure Levels (WEL) for consideration if this plant is installed in confined or poorly ventilated areas.

A full hazard data sheet in accordance with COSHH regulations is available should this be required.

Protective Personal Equipment

Airedale recommends that personal protective equipment is used whilst installing, maintaining and commissioning
equipment.

Refrigerant Warning
The Airedale Easicool unit uses R410A refrigerant which requires careful attention to proper storage and handling
procedures.

Use only manifold gauge sets designed for use with R410A refrigerant. Use only refrigerant recovery units and cylinders
designed for high pressure refrigerants.

R410A must only be charged in the liquid state to ensure correct blend makeup.

The refrigerant must be stored in a clean, dry area away from sunlight and must never be stored above 50°C.

Global Warming Potential

R410A = 1900
EN378-1 :2008 (100 year life)

Manual Handling
Some operations when servicing or maintaining the unit may require additional assistance with regard to manual
handling. This requirement is down to the discretion of the engineer.

Remember do not perform a lift that exceeds your ability.

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 CR12 - CR165 50/60Hz CONDENSERS

Environmental Considerations
Introduction

Environmental Policy
It is our policy to:
• Take a proactive approach to resolve environmental issues and ensure compliance with regulatory requirements
• Train personnel in sound environmental practices
• Pursue opportunities to conserve resources, prevent pollution and eliminate waste
• Manufacture products in a responsible manner with minimum impact on the environment
• Reduce our use of chemicals and minimise their release to the environment
• Measure, control and verify environmental performance through internal and external audits
• Continually improve our environmental performance

CE Directive
Airedale certify that the equipment detailed in this manual conforms with the following EC Directives:

Electromagnetic Compatibility Directive (EMC) 2004/108/EC

Low Voltage Directive (LVD) 2006/95/EC
Machinery Directive (MD) 89/392/EEC version 2006/42/EC
Pressure Equipment Directive (PED) 97/23/EC

To comply with these directives appropriate national & harmonised standards have been applied. These are listed on the
Declaration of Conformity, supplied with each product.

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CONDENSERS CR12 - CR165 50/60Hz

Contents

Introduction
Warranty, Commissioning & Maintenance 2
Customer Services 2
Health and Safety 3
Manual Handling 3
Environmental Considerations 4
Environmental Policy 4
General Description 6
Nomenclature 6
Introduction 6
Fan & Motor Assembly 8
Refrigeration 8
Electrical 8
Head Pressure Control (Variable) 8
Electronically Commutated (EC) Fan Motor 9
Installation Data 10
Unit Lifting - Condenser 18
Re-Orientation To Vertical Discharge 20
Positioning 21
Mounting 21
Siting Recommendations 21
Pipework Connections 21
Pipe Lengths 22
Pipework Installation - Good Practices 22
Electrical Data 24
Technical Data 25
Performance Data 25
Mechanical Data 27
Electrical Data - 0 30
Electrical Data - 1 32
Electrical Data - 2 33
Noise Data - Horizontal 35
Noise Data - Vertical 36
Commissioning Procedure 37
Start-Up 37
Operating Limits 39
Control Device Adjustment 39
Commissioning Data 41
Refrigerant Charging 41
Maintenance 43
3 MONTHS 43
12 MONTHS 43

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 CR12 - CR165 50/60Hz CONDENSERS

General Description
Introduction

Nomenclature
CR 12 H

CR Condenser - R410A

12 – 165 Model Size (Expressed as Total Heat Rejection in kW)

H Horizontal Air Discharge

V Vertical Air Discharge

Introduction
This range of Air Cooled Condensers is available in 16 model sizes with total heat rejection 12 -165kW.

Custom designed for a small footprint, low sound level, slimline and aesthetically pleasing appearance.

Available in either horizontal or vertical air discharge orientation, please specify at order.

All units are despatched following extensive leak and pressure testing and carry a holding charge of inert gas.

The range has been designed and optimised for operation with ozone benign refrigerant R410A.

50Hz
The range covers condensers from CR12-CR165

60Hz
This range covers condensers from CR12 - CR105

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CONDENSERS CR12 - CR165 50/60Hz

General Description

Introduction
Construction
Unit cabinets are manufactured from galvanised sheet steel coated with epoxy baked powder paint to provide a durable
finish.

Standard unit colour shall be Light Grey (RAL 7035).

Dual position fixing legs are supplied attached to the unit via captive bolts and shake proof washers.

Horizontal Air Discharge

As standard, unit legs are attached and delivered in the horizontal air discharge mode as are the isolator and fan speed
controller.

The legs attached to the top of the unit are for lifting and stacking and may be removed and stored safely if not required.

IMPORTANT
Only 2 units may be stacked together.

Vertical Air Discharge

As standard, unit legs are attached and delivered in the horizontal air discharge mode and can be repositioned on site to
offer vertical air discharge mode.

IMPORTANT
To ensure the unit isolator and fan speed controller are in the correct orientation for vertical air discharge please specify
at order.

Condenser
Large surface area coil is ideally positioned to optimise airflow and heat transfer, manufactured from refrigeration quality
copper tube with mechanically bonded aluminium fins.

The copper tube is internally rifled for improved heat transfer.

Factory pressure tested to 45Bar.

Sweat copper pipe for brazed connection as standard.

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 CR12 - CR165 50/60Hz CONDENSERS

General Description
Introduction

Fan & Motor Assembly

CR12 - CR16
Axial flow fan assembly with low noise sickle type blades.

CR22 – CR165
Axial flow fan assembly with low noise sickle type blades and bellmouth.

All Models
The external rotor ac motor allows the use of a low power output, single phase and speed controllable motor to power
the fan.

The motor has inbuilt thermal overload protection and the assembly is supplied complete with a finger guard for
protection.

Available in either horizontal or vertical air discharge orientation, please specify at order.

Refrigeration
Each unit features as standard:
• Filter drier (supplied loose)
• Holding charge of inert gas

Electrical
All electrical components are rated for all year round outdoor use.

All wiring is colour coded and numbered for identification. All units are wired in accordance with current local and
European standards.

Head Pressure Control (Variable)

Matched with Airedale Indoor Unit:

Variable head pressure control is provided by the indoor unit when standard fans or optional EC fans are selected.

For optional short case axial fan selection, the head pressure control is provided by the outdoor unit,

Unmatched Units:
Head pressure control is maintained by a modulating fan speed controller fitted to the outdoor unit. The controller is
rated to IP54 for outdoor use and will operate accurately in ambient temperatures down to a minimum of -20°C.

Main Electric Isolator

A weatherproof mains isolator is fitted to ensure complete unit isolation of the electrical panel during adjustment and
maintenance.

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General Description

Introduction
Electronically Commutated (EC) Fan Motor
Sickle bladed fan assemblies with integral long bellmouth and fingerproof grille. Incorporates external EC rotor motor
technology to provide highly accurate discreet speed control. The fans offer maximum airflow performance while
keeping sound levels to a minimum.

Each fan incorporates electronically commutated DC motor control using semi-conductor modules responding to a
signal from the Airedale indoor unit.

EC motors are DC motors with integrated ac to DC conversion; this gives the flexibility of connecting to ac mains with
the efficiency and simple speed control of a DC motor. The EC fan offers significant power reduction in comparison
with equivalent ac fan at both full and modulated fan speeds. The inbuilt EC fan control module allows for fan speed
modulation from 15-100%, the modulating range of a standard ac fan is typically 40-100% of full fan speed.

IMPORTANT
All fans are supplied pre-programmed to a head pressure setpoint of 26 barg and proportional band setpoint of 6 barg.

For alternative settings, please specify at order.

Short Case Axial Fans

Short case axial fans can be supplied for indoor installations where discharge air requires to be ducted to an outdoor
location. The fans will meet duty plus 75Pa of external static pressure.

Head pressure control is maintained by a modulating fan speed controller fitted to the outdoor unit. The controller is
rated to IP54 for outdoor use and will operate accurately in ambient temperatures down to a minimum of -20°C.

Corrosion Resistant Coated Coils

For aggressive atmospheres a corrosion resistant coating can be applied to the aluminium fins.

Head Pressure Control

(On / Off) Head pressure control is maintained via a factory fitted on/off pressure switch rated to IP54 for outdoor
use as standard. Good control with ambients down to 0°C, below this temperature variable speed controllers are
recommended.

The head pressure is factory set to 26 barg (377 psig).

Shut Off Valves

Where unit isolation for easier maintenance is required, shut off valves can be supplied loose for on site fitment.

Coil Guards
Protective mesh guards can be fitted to each of the outer coils to protect against damage.

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 CR12 - CR165 50/60Hz CONDENSERS

Installation Data

Dimensions - Horizontal

IMPORTANT
Unit diagrams can be supplied on request.
The legs attached to the top of the unit are for lifting and stacking and may be removed and stored safely if not required.
Installation

Only 2 units may be stacked together.

Standard Condenser Fan (CR12 - CR30 Shown)

Diagram illustrated in mm
(1) Airflow (6) Top brackets may be used to secure unit of similar
(2) Minimum Clearances size on top, using, 2 x 12.7mm fixing holes
(3) 12.7mm fixing hole
(4) Mains Electric Isolator
(5) Service connections to left hand side of the unit:
a = Liquid Outlet (ALWAYS above (b))
b = Discharge Gas Inlet

DIMENSIONS (mm) WEIGHTS (kg)

Fan Options
Standard Fan Standard AC Fan Optional EC Fan Optional SCAF
SCAF EC
A B C D E B B
CR12 907 972 1000 845 700 62 67 67 67 67
CR16 907 972 1000 845 700 70 76 75 76 75
CR22 1102 1167 1000 1040 700 77 83 88 83 88
CR30 1102 1167 1000 1040 700 90 96 101 96 101

CAUTION
A vertical air discharge unit is recommended for installation in windy locations or wherever a horizontal airflow would be
obstructed.

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CONDENSERS CR12 - CR165 50/60Hz

Installation Data

Dimensions - Horizontal

IMPORTANT
Unit diagrams can be supplied on request.
The legs attached to the top of the unit are for lifting and stacking and may be removed and stored safely if not required.

Installation
Only 2 units may be stacked together.

DIMENSIONS (mm) WEIGHTS (kg)

Fan Options
Standard Fan Standard AC Fan Optional EC Fan Optional SCAF
SCAF EC
A B C D E B B
CR50 2184 1167 1000 2121 700 132 145 154 145 154
CR65 2184 1167 1000 2121 700 162 175 184 175 184

CAUTION
A vertical air discharge unit is recommended for installation in windy locations or wherever a horizontal airflow would be
obstructed.

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 CR12 - CR165 50/60Hz CONDENSERS

Installation Data

Dimensions - Horizontal

IMPORTANT
Unit diagrams can be supplied on request.
The legs attached to the top of the unit are for lifting and stacking and may be removed and stored safely if not required.
Installation

Only 2 units may be stacked together.

Optional Short Case Axial Fan (SCAF) (CR80 - CR105 Shown)

(1) Airflow (6) Top brackets may be used to secure unit of similar
(2) Minimum Clearances size on top, using, 2 x 12.7mm fixing holes
(3) 12.7mm fixing hole (7) Optional Short Case Axial Fan with integral duct
(4) Mains Electric Isolator fixing holes
(5) Service connections to left hand side of the unit:
a = Liquid Outlet (ALWAYS above (b))
b = Discharge Gas Inlet

DIMENSIONS (mm) WEIGHTS (kg)

Fan Options
Standard Fan Standard AC Fan Optional EC Fan Optional SCAF
SCAF EC
A B C D E B B
CR80 3565 1167 1000 1752 700 208 228 242 228 242
CR105 3565 1167 1000 1752 700 260 280 294 280 294
CR130 3565 1155 1167 1753 1107 1140 1170 310 345 301

CAUTION
A vertical air discharge unit is recommended for installation in windy locations or wherever a horizontal airflow would be
obstructed.

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Installation Data

Dimensions - Horizontal

IMPORTANT
Unit diagrams can be supplied on request.
The legs attached to the top of the unit are for lifting and stacking and may be removed and stored safely if not required.

Installation
Only 2 units may be stacked together.

Horizontal case (4 fans)

(4)
(5a)
B (1) (1)

(5b)

(3)
D(a) D(b) D(c) 150 E 150

A C

For Minimum Clearances (2) see previous outdoor units in horizontal configuration
Diagram illustrated in mm
(1) Airflow (6) Top brackets may be used to secure unit of similar
(2) Minimum clearances size on top, using, 2 x 12.7mm fixing holes
(3) 12.7mm fixing hole (7) 40mm lifting holes
(4) Mains electric isolator
(5) Service connections to left hand side of the unit:
a = Discharge gas inlet (ALWAYS above (b))
b = Liquid outlet

DIMENSIONS (mm) WEIGHTS (kg)

Standard Fan Standard AC Optional EC Optional
Fan Fan SCAF

A B C D(a) D(b) D(c) E

CR140 4641 1167 1000 1524 1539 1524 700 349 375 394
CR165 4641 1167 1000 1524 1539 1524 700 415 462 404

CAUTION
A vertical air discharge unit is recommended for installation in windy locations or wherever a horizontal airflow would be
obstructed.

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 CR12 - CR165 50/60Hz CONDENSERS

Installation Data

Dimensions - Vertical

IMPORTANT
Unit diagrams can be supplied on request.
Installation

The following illustrations show the unit following fixing leg re-orientation, instructions are provided for this at delivery.

Standard Condenser Fan (CR12 - CR30 Shown)

Diagram illustrated in mm

(1) Airflow (6) 40mm Lifting Holes

(2) Minimum Clearances
(3) 12.7mm fixing hole
(4) Mains Electric Isolator
(5) Service connections to left hand side of the unit:
a = Liquid Outlet
b = Discharge Gas Inlet

DIMENSIONS (mm) WEIGHTS (kg)

Fan Options
Standard Fan Standard AC Fan Optional EC Fan Optional SCAF
SCAF EC
A B C D E B B
CR12 907 1076 972 847 912 1080 1065 62 67 67
CR16 907 1076 972 847 912 1080 1065 70 76 75
CR22 1102 1090 1167 1042 1107 1130 1127 77 83 88
CR30 1102 1090 1167 1042 1107 1130 1127 90 96 101

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CONDENSERS CR12 - CR165 50/60Hz

Installation Data

Dimensions - Vertical

IMPORTANT
Unit diagrams can be supplied on request.

Installation
The following illustrations show the unit following fixing leg re-orientation, instructions are provided for this at delivery.

DIMENSIONS (mm) WEIGHTS (kg)

Fan Options
Standard Fan Standard AC Fan Optional EC Fan Optional SCAF
SCAF EC
A B C D E B B
CR50 2184 1090 1167 2124 1107 1130 1127 132 145 154
CR65 2184 1090 1167 2124 1107 1130 1127 162 175 184

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 CR12 - CR165 50/60Hz CONDENSERS

Installation Data

Dimensions - Vertical

IMPORTANT
Unit diagrams can be supplied on request.
The following illustrations show the unit following fixing leg re-orientation, instructions are provided for this at delivery.
Installation

Optional Short Case Axial Fan (SCAF) (CR80 - CR105 Shown)

Diagram illustrated in mm
(1) Airflow (6) 40mm Lifting Holes
(2) Minimum Clearances (7) Optional Short Case Axial Fan with integral duct
(3) 12.7mm fixing hole fixing holes
(4) Mains Electric Isolator
(5) Service connections to left hand side of the unit:
a = Liquid Outlet
b = Discharge Gas Inlet

DIMENSIONS (mm) WEIGHTS (kg)

Fan Options
Standard Fan Standard AC Fan Optional EC Fan Optional SCAF
SCAF EC
A B C D E B B
CR80 3565 1090 1167 1753 1107 1130 1127 208 228 242
CR105 3565 1090 1167 1753 1107 1130 1127 260 280 294
CR130 3565 1155 1167 1753 1107 1140 1170 310 345 301

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Installation Data

Dimensions - Vertical

IMPORTANT
Unit diagrams can be supplied on request.
The following illustrations show the unit following fixing leg re-orientation, instructions are provided for this at delivery.

Installation
Vertical case (4 fans)

3000
(2)
(1)
(1) (1)

(6)

B
(4)
(1)
(1) (1) (5b) (5a)

(3) D(a) D(b) D(c) E

A C

For minimum clearances (2) see previous outdoor units in vertical configuration
Diagram illustrated in mm
(1) Air flow (6) 40mm lifting holes
(2) Minimum clearances (7) Optional short case axial fan with integral duct
(3) 12.7mm fixing hole fixing holes
(4) Mains electric isolator
(5) Service connections to left hand side of the unit:
a = Liquid outlet
b = Discharge gas inlet

DIMENSIONS (mm) WEIGHTS (kg)

Fan Options
Standard Fan Standard Optional Optional
SCAF EC AC Fan EC Fan SCAF
A B C D(a) D(b) D(c) E B B
CR140 4641 1090 1167 1524 1539 1524 1107 1130 1127 349 375 394
CR165 4641 1155 1167 1524 1539 1524 1107 1140 1170 415 462 404

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 CR12 - CR165 50/60Hz CONDENSERS

Installation Data

Unit Lifting - Condenser

General
• Employ lifting specialists
• Local codes and regulations relating to the lifting of this type of equipment should be observed
• Each chain/sling must be capable of lifting the whole unit
Installation

• Lift the unit slowly and evenly

IMPORTANT
Only use lifting points provided.

• Do not use 1 chain between 2 lifting points to avoid load shift.

• Ensure that chains/slings DO NOT crush the casework, coil or fan assemblies.
• If the unit is dropped it should immediately be checked for damage and reported to Airedale.
• Airedale will accept no responsibility for mishandling during the positioning of the equipment.

CAUTION
Check the unit is as ordered, discrepancies or transit damage should be reported to Airedale immediately.

CAUTION
Care should be taken to ensure the unit does not sustain damage before it is lifted into final position.

Horizontal Air Discharge

The unit is delivered in horizontal air discharge configuration secured to a pallet.
Where possible the unit should be moved with the pallet in place.

Use 4 lifting eyes attached to 4 individual slings/chains (supplied by others) and

attach 2 to each top leg using the holes provided as illustrated.

Before lifting into final position, the unit legs should be re-orientated, refer to
instructions provided at delivery.

Vertical Air Discharge

The unit is delivered in horizontal air discharge configuration
(with the mains isolator and fan speed controller already
configured for vertical air discharge) secured to a pallet.

Where possible the unit should be moved with the pallet in

place.

> 60°

Use 4 lifting eyes attached to 4 individual slings / chains (supplied by others) and attach 1 to the top of each of the 4
corner legs using the holes provided as illustrated.

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Dimensional & Installation Data

Re-Orientation To Vertical Discharge

1 Remove the fixings securing the unit to the pallet.

2 In line with horizontal discharge lifting instructions, lift the unit sufficiently to gain access to the lower leg fixings.

Installation
3 Reposition and secure the lower 2 legs to the corner of
the unit using the fixings and hole positions provided to
both faces.

Note, model sizes CR80 & CR105 have an additional mid

support leg, this should also be adjusted and secured.

4 Lower and rest the unit down to floor and reposition and secure the upper legs as described in Step 3.

5 In line with vertical discharge lifting instructions lift the unit slowly into vertical orientation.

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 CR12 - CR165 50/60Hz CONDENSERS

Installation Data

Positioning
• Unit must be positioned on an even base to ensure correct operation
• Observe airflow and maintenance clearances
• Where multiple units are installed, due care should be taken to avoid the discharge air from each unit adversely
affecting other units in the vicinity
• When mounting the units adjacent to a wall or other vertical surface the condenser should be positioned with the
Installation

coil side facing the wall

• Check all services are present and accessible

Mounting
Fix the condenser down using the appropriate bolt holes in unit fixing legs.

Siting Recommendations

Horizontal air discharge

• Avoid where possible siting the unit where wind and air re-circulation may interfere with the fan operation
• A vertical air discharge unit is recommended for installation in windy locations or wherever a horizontal airflow
would be obstructed

Pipework Connections

CAUTION
Take care that the service connections are correctly made and in particular do not invert the inlet and outlet connections.

CR12 CR16 CR22 CR30

Connections
Liquid Line - Sweat in 5/8 5/8 5/8 3/4
Discharge Line - Sweat in 5/8 5/8 5/8 3/4

CR50 CR65 CR80 CR105

Connections
Liquid Line - Sweat in 3/4 3/4 7/8 7/8
Discharge Line - Sweat in 1 1/8 1 1/8 1 3/8 1 3/8

CR130 CR140 CR165

Connections
Liquid Line - Sweat in
Discharge Line - Sweat in

Holding Charge
The units are shipped with a holding charge of inert gas to guard against contamination or moisture during shipping and
storage.

CAUTION
The charge should be checked to indicate if leaks are present prior to evacuation.
If the charge appears to be either partially or totally lost, then the unit should be carefully checked for signs of physical
damage.

General
Run the refrigeration lines taking care to ensure the following:
• Use straight line routes where ever possible
• Refrigerant lines should be insulated in areas of high / low temperature or when exposed to direct sunlight
• When insulating refrigerant lines, cut approximately 30 - 50cm longer than the distance between the units to
ensure the insulation goes right upto the unit, leave connections uncovered for leak testing

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CONDENSERS CR12 - CR165 50/60Hz

Pipework Installation - Good Practices

CAUTION
The following information is based on a complete matched Airedale system using R410A.
• Remove burrs to the ends of the copper tube, holding the tube downward to avoid allowing dirt to contaminate the
tube
• Avoid any contact between the discharge line and the liquid line

Installation
Oil Traps
For long vertical rises in discharge lines, it is essential that oil traps are located every 4m to ensure proper oil movement
/ entrapment. In addition there should be an oil trap at the exit of the air handling unit before a vertical riser is applied
(refer to example below).

Pipe Supports Pipe O/D (inches) Support distance (m)

The following table identifies the maximum distance 3/8 - 7/8” 1.0
between pipe supports on vertical and horizontal pipe runs. 1 1/8 - 2 1/8” 2.0

CAUTION
All pipework should be clamped prior to insulation being applied.

Pipe Lengths

Discharge Line: Liquid Line:

Maximum pressure loss for discharge pipework 42 kPa. Maximum pressure loss for liquid line pipework 21 kPa.
Minimum velocity for discharge risers 5 m/s, to ensure Minimum velocity for liquid line 1.5 m/s, to ensure good oil
good oil return. return.

IMPORTANT
It is the responsibility of the installing contractor/site engineer to check the pipe size/refrigerant charge is correct for each
system installation and application.
Split systems may require additional oil which should be added to the low pressure side of each compressor.

Design should be in accordance with accepted refrigeration practice to ensure good oil return to the compressor(s)
under all normal operating conditions.

REMEMBER excessive pressure loss in interconnecting pipework will impair system performance; this should be
factored in during the design of the system and where necessary oil traps employed.

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 CR12 - CR165 50/60Hz CONDENSERS

Installation Data

Pressure Testing
In accordance with PED 97/23/EC, a strength test should be carried out in order to ensure that all interconnecting joints,
pipework and components are sufficiently strong to cater for maximum permissible operating pressures.

Once installation is completed, the high pressure side of the system should be strength tested with dry nitrogen.
Installation

NOTE
To comply with the PED directive, the unit is factory pressure tested and recorded on the Test Certificate provided.

Split Systems:
Ensure additional in line system components will withstand the intended SYSTEM PED recommendation test pressure.
If not, we recommend isolation where possible, eg in line HP/LP switches, pressure transducer(s) and compressor(s).

CAUTION
Pressure testing can be dangerous if not properly conducted; personnel undertaking pressure testing MUST be
technically competent and suitably qualified.
• Record the pressure over a minimum of 60 minutes to detect major leaks (a 24 hour period should preferably be
allowed), on the Commissioning Sheet provided
• If a reduction in pressure is detected, trace the leak and repair before conducting a further pressure test and
charging

Evacuation
Evacuation for systems operating on R410A refrigerant should be carried out as follows (for other refrigerants refer to
Airedale for advice):
• Use a high vacuum pump and connect to the high and low pressure sides of the system via a gauge manifold
fitted with compound gauges, a high vacuum gauge should be fitted to the system at the furthest point from the
vacuum pump
• The system should be evacuated to 0.5 Torr and if achieved no further evacuation steps are required
• Triple evacuation should be used to ensure that all contaminants are removed if initially 0.5 Torr could not be
achieved
• Operate the vacuum pump until a pressure of 1.5 Torr (200 Pa) absolute pressure is reached, then stop the
vacuum pump to break the vacuum using oxygen free Nitrogen until the pressure rises above zero
• The above operation should be repeated a second time
• The system should then be evacuated a third time but this time to 0.5 Torr absolute pressure

22 Condenser Technical Manual 6666879 V1.2.0_05_2013

CONDENSERS CR12 - CR165 50/60Hz

Electrical Data

IMPORTANT
The following information is for general guidance; refer to the certified drawings provided for installation.

CAUTION
ALL work MUST be carried out by technically trained competent personnel.

Installation
The equipment contains live electrical and moving parts, ISOLATE prior to maintenance or repair work.

GENERAL
• Once the refrigeration pipework is complete the electrical supply can be connected by routing the cables through
the appropriate casing hole and connecting the cables as per the wiring diagram supplied with each unit
• A fused and isolated electrical supply of the appropriate rating should be installed
• As standard the equipment is designed for 230V, 1 Phase, 50Hz or 400V, 3 Phase, 4 wire 50 / 60 Hz to all
relevant IEE regulations, British standards and IEC requirements
• All mains and interconnecting wiring should be carried out to National and Local codes
• Wires should be capable of carrying the maximum load current under non-fault conditions at the stipulated
voltage
• Avoid large voltage drops on cable runs, particularly low voltage wiring

CAUTION
Each unit requires an independently fused and isolated power supply.

L1  
L2
Interconnecting (CR26,35,60,75,95,130,165) L3
 
Mains Incoming 400V / 3Ph + N / 50Hz
 
Wiring N  
PE  

L1  
(CR12,16,22,30,50,60,65,80,105,140) N   Mains Incoming 230V / 1Ph + N / 50Hz
PE  

L1  
L2  
(CR26,35,60,75,95,130,165) L3   Mains Incoming 400V / 3Ph + N / 60Hz
N  
PE  

L1  
(CR12,16,22,30,50,60,65,80,105,140) N   Mains Incoming 230V / 1Ph + N / 60Hz
PE  

Condenser Technical Manual 6666879 V1.2.0_05_2013 23

 CR12 - CR165 50/60Hz CONDENSERS

Technical Data

Performance Data

Mean Condensing Ambient

Temperature °C 25°C 30°C 35°C 40°C 45°C 48°C

Output kW Output kW Output kW Output kW Output kW Output kW

35 8.8 3.3 - - - -

40 13.8 8.8 3.4 - - -

CR12 45 19 14 8.9 3.6 - -

50 24.4 19.2 14.1 9.1 3.8 -

55 29.8 24.7 19.5 14.4 9.3 4.1

35 11.9 5 - - - -
Technical

40 18.2 12 5.2 - - -

CR16 45 24.7 18.4 12.1 5.4 - -

50 31.3 25 18.6 12.3 5.6 -

55 38.2 31.8 25.4 19 12.6 6.5

35 15.4 6.2 - - - -

40 24 15.5 6.4 - - -

CR22 45 32.8 24.2 15.7 6.7 - -

50 41.7 33.1 24.6 16 7 -

55 51 42.3 33.7 25.1 16.4 7.7

35 19.8 8.1 - - - -

40 30.6 20 8.4 - - -

CR30 45 41.7 30.9 20.2 8.7 - -

50 53.1 42.1 31.3 20.5 9.2 -

55 64.8 53.8 42.8 31.9 21 9.8

35 33.7 13.7 - - - -

40 52.6 34 14.2 - - -

CR50 45 71.7 53.1 34.4 14.8 - -

50 91.3 72.5 53.8 35.1 15.5 -

55 111.5 92.6 73.7 54.8 35.9 16.9

(1) Output kW refers to the condenser heat rejection.

Operating Limit

Standard Variable Speed Head Pressure Control

Minimum Ambient Air DB °C -20°C
Maximum Ambient Air DB °C +48

Optional On/Off Head Pressure Control

Minimum Ambient Air DB °C -0°C
Maximum Ambient Air DB °C +48

(1) For conditions outside those quoted, please contact Airedale.

(2) Low ambient kits are available for applications with temperatures below those quoted, please contact Airedale.

24 Condenser Technical Manual 6666879 V1.2.0_05_2013

CONDENSERS CR12 - CR165 50/60Hz

Technical Data

Performance Data

Mean Condensing Ambient

Temperature °C 25°C 30°C 35°C 40°C 45°C 48°C

Output kW Output kW Output kW Output kW Output kW Output kW

35 44.9 18.6 - - - -

40 69.1 45.2 19.3 - - -

CR65 45 93.8 69.7 45.6 20 - -

50 119.2 94.8 70.6 46.4 21 -

55 145.5 120.9 96.4 72 47.5 22.6

35 55.3 23 - - - -

Technical
40 85.8 55.8 23.8 - - -

CR80 45 116.7 86.6 56.5 24.7 - -

50 148.4 118.1 87.8 57.5 25.8 -

55 180.9 150.4 120 89.5 58.9 28.3

35 72.1 30 - - - -

40 110.8 72.6 31 - - -

CR105 45 150.4 111.7 73.3 32.2 - -

50 191.1 152.1 113.2 74.5 33.8 -

55 233.3 193.8 154.6 115.5 76.3 36.4

35 95.3 40.5 - - - -

40 146.3 95.9 41.7 - - -

CR130 45 198.3 147.6 97 43.2 - -

50 251.6 200.6 149.7 98.6 45.1 -

55 306.6 255.2 203.9 152.6 101 50.6

35 95.8 40.2 - - - -

40 147.2 96.3 41.5 - - -

CR140 45 199.6 148.3 97.2 43 - -

50 253.5 201.6 150.1 98.7 44.9 -

55 309 256.8 204.8 152.9 101 48.3

35 124.8 53.5 - - - -

40 191.6 125.6 55 - - -

CR165 45 259.6 193.2 126.9 56.9 - -

50 329 262.3 195.7 128.9 59.2 -

55 400.6 333.4 266.4 199.3 131.8 66.6

(1) Output kW refers to the condenser heat rejection.

Operating Limit
Standard Variable Speed Head Pressure Control
Minimum Ambient Air DB °C -20°C
Maximum Ambient Air DB °C +48

Optional On/Off Head Pressure Control

Minimum Ambient Air DB °C -0°C
Maximum Ambient Air DB °C +48
(1) For conditions outside those quoted, please contact Airedale.
(2) Low ambient kits are available for applications with temperatures below those quoted, please contact Airedale.

Condenser Technical Manual 6666879 V1.2.0_05_2013 25

 CR12 - CR165 50/60Hz CONDENSERS

Technical Data

Mechanical Data

CR12 CR16 CR22 CR30

Total Heat of Rejection (1) kW 14.1 18.6 24.6 31.3
Dimensions - Horizontal (2)
HxWxL mm 972 x 1000 x 907 972 x 1000 x 907 1167 x 1000 x 1102 1167 x 1000 x 1102
Dimensions - Vertical (2)
HxWxL mm 1076 x 972 x 907 1076 x 972 x 907 1090 x 1167 x 1102 1090 x 1167 x 1102
Weight
Machine kg 62 70 77 90
Construction
Material/Colour Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Condenser Air Cooled - Rifled Copper Tube/Turbulated Aluminium Fins
Total Face Area m² 0.58 0.58 0.91 0.91
Nominal Airflow m³/s 1.3 1.1 2.3 1.9
Discharge -H Horizontal or -V Vertical (Please Specify at Order)
Technical

Fan & Motor Axial

Quantity 1 1 1 1
Diameter mm 500 500 630 630
Maximum Speed rpm 865 865 870 870
Refrigeration Single Circuit
Refrigerant Type R410A
Holding Charge Inert Gas
Coil Volume l 3 6 4.7 9.3
Refrigerant Charge (3) kg 1.4 2.7 2.2 4.3
Connections
Liquid Line - Sweat in 5/8” 5/8” 5/8” 3/4”
Discharge Line - Sweat in 5/8” 5/8” 5/8” 3/4”
OPTIONAL EXTRAS
Short Case Axial Fan Designed to 75 Pa ESP
Dimensions - Horizontal
HxWxL mm 972 x 1000 x 907 972 x 1000 x 907 1167 x 1000 x 1102 1167 x 1000 x 1102
Dimensions - Vertical
HxWxL mm 1080 x 972 x 907 1080 x 972 x 907 1130 x 1167 x 1102 1130 x 1167 x 1102
Weight
Machine kg 67 75 88 101
EC Fan
Dimensions - Horizontal
HxWxL mm 972 x 1000 x 907 972 x 1000 x 907 1167 x 1000 x 1102 1167 x 1000 x 1102
Dimensions - Vertical
HxWxL mm 1065 x 972 x 907 1065 x 972 x 907 1127 x 1167 x 1102 1127 x 1167 x 1102
Weight
Machine kg 67 76 83 96

(1) Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.
(2) Overall dimensions for clearance; refer to Dimensional & Installation Data, on page 10 for detail.
(3) For guidance only.

26 Condenser Technical Manual 6666879 V1.2.0_05_2013

CONDENSERS CR12 - CR165 50/60Hz

Technical Data

Mechanical Data

CR50 CR65 CR80 CR105

Total Heat of Rejection (1) kW 53.8 70.6 87.8 113.2
Dimensions - Horizontal (2)
HxWxL mm 1167 x 1000 x 2184 1167 x 1000 x 2184 1167 x 1000 x 3565 1167 x 1000 x 3565
Dimensions - Vertical (2)
HxWxL mm 1090 x 1167 x 2184 1090 x 1167 x 2184 1090 x 1167 x 3565 1090 x 1167 x 3565
Weight
Machine kg 132 162 208 260
Construction
Material/Colour Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Condenser Air Cooled - Rifled Copper Tube/Turbulated Aluminium Fins
Total Face Area m² 2.11 2.11 3.63 3.63
Nominal Airflow m³/s 4.8 4.2 7.5 6.6
Discharge -H Horizontal or -V Vertical (Please Specify at Order)

Technical
Fan & Motor Axial
Quantity 2 2 3 3
Diameter mm 630 630 630 630
Maximum Speed rpm 870 870 870 870
Refrigeration Single Circuit
Refrigerant Type R410A
Holding Charge Inert Gas
Coil Volume l 10.7 21.4 18.3 36.6
Refrigerant Charge (3) kg 4.9 9.8 8.4 16.7
Connections
Liquid Line - Sweat in 3/4” 3/4” 7/8” 7/8”
Discharge Line - Sweat in 1 1/8” 1 1/8” 1 3/8” 1 3/8”
OPTIONAL EXTRAS
Short Case Axial Fan Designed to 75 Pa ESP
Dimensions - Horizontal
HxWxL mm 1167 x 1000 x 2184 1167 x 1000 x 2184 1167 x 1000 x 3565 1167 x 1000 x 3565
Dimensions - Vertical
HxWxL mm 1130 x 1167 x 2184 1130 x 1167 x 2184 1130 x 1167 x 3565 1130 x 1167 x 3565
Weight
Machine kg 154 184 242 294
EC Fan Designed to 75 Pa ESP
Dimensions - Horizontal
HxWxL mm 1167 x 1000 x 2184 1167 x 1000 x 2184 1167 x 1000 x 3565 1167 x 1000 x 3565
Dimensions - Vertical
HxWxL mm 1127 x 1167 x 2184 1127 x 1167 x 2184 1127 x 1167 x 3565 1127 x 1167 x 3565
Weight
Machine kg 145 175 228 280

(1) Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.
(2) Overall dimensions for clearance; refer to Dimensional & Installation Data, on page 10 for detail.
(3) For guidance only.

Condenser Technical Manual 6666879 V1.2.0_05_2013 27

 CR12 - CR165 50/60Hz CONDENSERS

Technical Data

Mechanical Data

CR130 CR140 CR165

Total Heat of Rejection CR (1) kW 149.7 150.1 195.7
Dimensions - Horizontal (2)
HxWxL mm 1167 x 1000 x 3565 1167 x 1000 x 4641 1167 x 1000 x 4641
Dimensions - Vertical (2)
HxWxL mm 1155 x 1167 x 3565 1090 x 1167 x 4641 1155 x 1167 x 4641
Weight
Machine kg 310 349 415
Construction
Material/Colour Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Condenser Air Cooled - Rifled Copper Tube/Turbulated Aluminium Fins
Total Face Area m² 3.63 4.8 4.8
Nominal Airflow m³/s 9.3 8.7 12.4
Discharge -H Horizontal or -V Vertical (Please Specify at Order)
Technical

Fan & Motor Axial

Quantity 3 4 4
Diameter mm 710 630 710
Maximum Speed rpm 930 895 930
Refrigeration - CR Single Circuit
Refrigerant Type R410A
Holding Charge Inert Gas
Coil Volume l 36.6 TBC TBC
Refrigerant Charge (3) kg 16.7 TBC TBC
Connections
Liquid Line - Sweat in 7/8” 7/8” 7/8”
Discharge Line - Sweat in 1 3/8 1 3/8 1 3/8
OPTIONAL EXTRAS
Short Case Axial Fan Designed to 75 Pa ESP
Dimensions – Horizontal
HxWxL mm 1140 x 1000 x 3565 1167 x 1000 x 4641 1167 x 1000 x 4641
Dimensions – Vertical
HxWxL mm 1140 x 1167 x 3565 1130 x 1167 x 4641 1140 x 1167 x 4641
Weight
Machine kg 345 394 404
EC Fan
Dimensions – Horizontal
HxWxL mm 1167 x 1000 x 3565 1167 x 1000 x 4641 1167 x 1000 x 4641
Dimensions – Vertical
HxWxL mm 1170 x 1167 x 3565 1127 x 1167 x 4641 1170 x 1167 x 4641
Weight
Machine kg 301 375 462

(1) Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.
(2) Overall dimensions for clearance; refer to Dimensional & Installation Data, on page 10 for detail.
(3) For guidance only.

28 Condenser Technical Manual 6666879 V1.2.0_05_2013

CONDENSERS CR12 - CR165 50/60Hz

Technical Data

Electrical Data - 0

CR12 CR16 CR22 CR30

Unit Data (1)
Nominal Run Amps A 1.1 1.1 2.9 2.9
Maximum Start Amps A 2.8 2.8 5.6 5.6
Recommended Mains Fuse A 6 6 6 6
Max Mains Cable Incoming mm² 6 6 6 6
Mains Supply 230V / 1Ph + N / 60Hz
Fan - Per Fan
Quantity 1 1 1 1
Motor Size kW 0.22 0.22 0.63 0.63
Full Load Amps A 0.97 0.97 2.9 2.9
Locked Rotor Amps A 1.70 1.70 5.6 5.6
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan

Technical
Quantity 1 1 1 1
Motor Size kW 0.61 0.61 1.4 1.4
Full Load Amps A 2.8 2.8 6 6
Locked Rotor Amps A 7 7 18 18
EC Condenser Fan - Per Fan
Quantity 1 1 1 1
Motor Size kW 0.7 0.7 0.77 0.77
Full Load Amps A 3.1 3.1 3.3 3.3

(1) Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.

Condenser Technical Manual 6666879 V1.2.0_05_2013 29

 CR12 - CR165 50/60Hz CONDENSERS

Technical Data

Electrical Data - 0

CR50 CR65 CR80 CR105

Unit Data -1
Nominal Run Amps A 5.8 5.8 8.7 8.7
Maximum Start Amps A 11.2 11.2 16.8 16.8
Recommended Mains Fuse A 10 10 16 16
Max Mains Cable Incoming mm² 6 6 6 6
Mains Supply 230V / 1Ph + N / 60Hz
Fan - Per Fan
Quantity 2 2 3 3
Motor Size kW 0.63 0.63 0.63 0.63
Full Load Amps A 2.9 2.9 2.9 2.9
Locked Rotor Amps A 5.6 5.6 5.6 5.6
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan
Technical

Quantity 2 2 3 3
Motor Size kW 1.4 1.4 1.4 1.4
Full Load Amps A 6 6 6 6
Locked Rotor Amps A 18 18 18 18
EC Condenser Fan - Per Fan
Quantity 2 2 3 3
Motor Size kW 0.77 0.77 0.77 0.77
Full Load Amps A 3.3 3.3 3.3 3.3

CR130 CR140 CR165

Unit Data (1)
Nominal Run Amps A 4.94 10.48 6.6
Maximum Start Amps A 18.3 36.7 24.4
Recommended Mains Fuse A 10 16 10
Max Mains Cable Incoming mm² 6 6 6
Mains Supply 400V 3Ph / 50Hz 230V / 1Ph + N / 50Hz 400V 3Ph / 50Hz
Fan - Per Fan
Quantity 3 4 4
Motor Size kW 0.88 0.6 0.88
Full Load Amps A 1.65 2.62 1.65
Locked Rotor Amps A 6.1 9.17 6.1
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan
Quantity 3 4 4
Motor Size kW 1.94 1.4 1.94
Full Load Amps A 3.4 6 3.4
Locked Rotor Amps A 11.9 18 11.9
EC Condenser Fan - Per Fan
Quantity 3 4 4
Motor Size kW 1.68 0.73 1.68
Full Load Amps A 2.6 3.3 2.6

(1) Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.

30 Condenser Technical Manual 6666879 V1.2.0_05_2013

CONDENSERS CR12 - CR165 50/60Hz

Technical Data

Electrical Data - 1

CR12 CR16 CR22 CR30

Unit Data (1)
Nominal Run Amps A 1.1 1.1 2.9 2.9
Maximum Start Amps A 2.8 2.8 5.6 5.6
Recommended Mains Fuse A 6 6 6 6
Max Mains Cable Incoming mm² 6 6 6 6
Mains Supply 230V / 1Ph + N / 60Hz
Fan - Per Fan
Quantity 1 1 1 1
Motor Size kW 0.24 0.24 0.63 0.63
Full Load Amps A 1.1 1.1 2.9 2.9
Locked Rotor Amps A 2.8 2.8 5.6 5.6
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan

Technical
Quantity 1 1 1 1
Motor Size kW 0.61 0.61 1.4 1.4
Full Load Amps A 2.8 2.8 6 6
Locked Rotor Amps A 7 7 18 18
EC Condenser Fan - Per Fan
Quantity 1 1 1 1
Motor Size kW 0.7 0.7 0.77 0.77
Full Load Amps A 3.1 3.1 3.3 3.3

CR50 CR65 CR80 CR105

Unit Data -1
Nominal Run Amps A 5.8 5.8 8.7 8.7
Maximum Start Amps A 11.2 11.2 16.8 16.8
Recommended Mains Fuse A 10 10 16 16
Max Mains Cable Incoming mm² 6 6 6 6
Mains Supply 230V / 1Ph + N / 60Hz
Fan - Per Fan
Quantity 2 2 3 3
Motor Size kW 0.63 0.63 0.63 0.63
Full Load Amps A 2.9 2.9 2.9 2.9
Locked Rotor Amps A 5.6 5.6 5.6 5.6
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan
Quantity 2 2 3 3
Motor Size kW 1.4 1.4 1.4 1.4
Full Load Amps A 6 6 6 6
Locked Rotor Amps A 18 18 18 18
EC Condenser Fan - Per Fan
Quantity 2 2 3 3
Motor Size kW 0.77 0.77 0.77 0.77
Full Load Amps A 3.3 3.3 3.3 3.3

(1) Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.

Condenser Technical Manual 6666879 V1.2.0_05_2013 31

 CR12 - CR165 50/60Hz CONDENSERS

Technical Data

Electrical Data - 2

CR12 CR16 CR22 CR30

Unit Data -2
Nominal Run Amps A 1.72 1.72 3.02 3.02
Maximum Start Amps A 6.02 6.02 7.7 7.7
Recommended Mains Fuse A 6 6 6 6
Max Mains Cable Incoming mm² 6 6 6 6
Mains Supply 220V / 2Ph / 60Hz
Fan - Per Fan
Quantity 1 1 1 1
Motor Size kW 0.39 0.39 0.64 0.64
Full Load Amps A 1.72 1.72 3.02 3.02
Locked Rotor Amps A 6.02 6.02 7.7 7.7
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan
Technical

Quantity 1 1 1 1
Motor Size kW 0.82 0.82 1.75 1.75
Full Load Amps A 3.5 3.5 7.8 7.8
Locked Rotor Amps A 8.75 8.75 19.5 19.5
EC Condenser Fan - Per Fan
Quantity 1 1 1 1
Motor Size kW 0.75 0.75 0.73 0.73
Full Load Amps A 3.4 3.4 3.3 3.3

CR50 CR65 CR80 CR105

Unit Data -2
Nominal Run Amps A 6.04 6.04 9.06 9.06
Maximum Start Amps A 15.4 15.4 23.1 23.1
Recommended Mains Fuse A 10 10 16 16
Max Mains Cable Incoming mm² 6 6 6 6
Mains Supply 220V / 2Ph / 60Hz
Fan - Per Fan
Quantity 2 2 3 3
Motor Size kW 0.64 0.64 0.64 0.64
Full Load Amps A 3.02 3.02 3.02 3.02
Locked Rotor Amps A 7.7 7.7 7.7 7.7
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan
Quantity 2 2 3 3
Motor Size kW 1.75 1.75 1.75 1.75
Full Load Amps A 7.8 7.8 7.8 7.8
Locked Rotor Amps A 19.5 19.5 19.5 19.5
EC Condenser Fan - Per Fan
Quantity 2 2 3 3
Motor Size kW 0.73 0.73 0.73 0.73
Full Load Amps A 3.3 3.3 3.3 3.3

(1) Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.

32 Condenser Technical Manual 6666879 V1.2.0_05_2013

CONDENSERS CR12 - CR165 50/60Hz

SOUND DATA

IMPORTANT
The sound data quoted is based on the unit having the STANDARD FAN running at FULL SPEED under normal
operating conditions.

For sound data of optional fan selections, please contact Airedale.

Measurement of Sound Data

All sound data quoted has been measured in the third-octave band limited values, using a Real Time Analyser calibrated
sound intensity meter in accordance with BS EN ISO9614 Part 1 : 1995.

All Sound Power Levels quoted are calculated from measured sound intensity according BS EN ISO9614 Part 1 : 1995.

Semi Hemispherical
Sound Pressure Levels are calculated from sound power using the semi-hemispherical method where the noise source

Technical
is in junction with 2 boundaries i.e. the floor and 1 wall.

Condenser Technical Manual 6666879 V1.2.0_05_2013 33

 CR12 - CR165 50/60Hz CONDENSERS

SOUND DATA

Noise Data - Horizontal

Sound Overall Frequency (Hz) dB

Measurement dB(A) 63 125 250 500 1000 2000 4000 8000

Power 74 72 83 76 68 68 65 60 50
CR12
Pressure @10m 46 44 55 48 40 40 37 32 22

Power 74 72 83 76 68 68 65 60 50
CR16
Pressure @10m 46 44 55 48 40 40 37 32 22

Power 78 82 87 74 74 73 70 63 62
CR22
Pressure @10m 50 54 59 46 46 45 42 35 34

Power 82 83 80 82 79 78 74 67 59
CR26
Technical

Pressure @10m 54 55 52 54 51 50 46 39 31

Power 78 82 87 74 74 73 70 63 62
CR30
Pressure @10m 50 54 59 46 46 45 42 35 34

Power 82 83 80 82 79 78 74 67 59
CR35
Pressure @10m 54 55 52 54 51 50 46 39 31

Power 81 85 90 77 77 76 73 66 65
CR50
Pressure @10m 53 57 62 49 49 48 45 38 37

Power 85 86 83 85 82 81 77 70 62
CR60
Pressure @10m 57 58 55 57 54 53 49 42 34

Power 81 85 90 77 77 76 73 66 65
CR65
Pressure @10m 53 57 62 49 49 48 45 38 37

Power 85 86 83 85 82 81 77 70 62
CR75
Pressure @10m 57 58 55 57 54 53 49 42 34

Power 83 80 90 80 77 79 75 68 67
CR80
Pressure @10m 55 52 62 52 49 51 47 40 39

Power 87 88 85 87 84 83 79 72 64
CR95
Pressure @10m 59 60 57 59 56 55 51 44 36

Power 82 80 90 80 77 79 75 68 67
CR105
Pressure @10m 55 52 62 52 49 51 47 40 39

Power 87 88 85 87 84 83 79 72 64
CR130
Pressure @10m 59 60 57 59 56 55 51 44 36

Power 84 81 90 81 78 81 77 70 69
CR140
Pressure @10m 56 53 62 53 50 53 49 42 41

Power 88 89 86 88 85 84 80 73 65
CR165
Pressure @10m 60 61 58 60 57 56 52 45 37

34 Condenser Technical Manual 6666879 V1.2.0_05_2013

CONDENSERS CR12 - CR165 50/60Hz

SOUND DATA

Noise Data - Vertical

Sound Overall Frequency (Hz) dB

Measurement dB(A) 63 125 250 500 1000 2000 4000 8000

Power 75 69 86 75 68 69 65 61 51
CR12
Pressure @ 10m 47 41 58 47 40 41 37 33 23

Power 75 69 86 75 68 69 65 61 51
CR16
Pressure @ 10m 47 41 58 47 40 41 37 33 23

Power 79 80 90 73 74 74 70 64 63
CR22
Pressure @ 10m 51 52 62 45 46 46 42 36 35

Power 83 80 83 82 79 79 73 68 60
CR26

Technical
Pressure @ 10m 55 52 55 54 51 51 45 40 32

Power 79 80 90 73 74 74 70 64 63
CR30
Pressure @ 10m 51 52 62 45 46 46 42 36 35

Power 83 80 83 82 79 79 73 68 60
CR35
Pressure @ 10m 55 52 55 54 51 51 45 40 32

Power 82 83 93 76 77 77 73 67 66
CR50
Pressure @ 10m 54 55 65 48 49 49 45 39 38

Power 86 83 86 85 82 82 76 71 63
CR60
Pressure @ 10m 58 55 58 57 54 54 48 43 35

Power 82 83 93 76 77 77 73 67 66
CR65
Pressure @ 10m 54 55 65 48 49 49 45 39 38

Power 86 83 86 85 82 82 76 71 63
CR75
Pressure @ 10m 58 55 58 57 54 54 48 43 35

Power 84 78 93 79 78 80 75 69 68
CR80
Pressure @ 10m 56 50 65 51 50 52 47 41 40

Power 88 85 88 87 84 84 78 73 65
CR95
Pressure @ 10m 60 57 60 59 56 56 50 45 37

Power 84 78 93 79 78 80 75 69 68
CR105
Pressure @ 10m 56 50 65 51 50 52 47 41 40

Power 88 85 88 87 84 84 78 73 65
CR130
Pressure @ 10m 60 57 60 59 56 56 50 45 37

Power 85 78 94 81 78 81 77 71 70
CR140
Pressure @ 10m 57 50 66 53 50 53 49 43 42

Power 89 86 89 88 85 85 79 74 66
CR165
Pressure @ 10m 61 58 61 60 57 57 51 46 38

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 CR12 - CR165 50/60Hz CONDENSERS

Commissioning Procedure

GENERAL
To be read in conjunction with the commissioning sheets provided.

CAUTION
Please ensure all documents have been completed correctly and return to Airedale Technical Support immediately to
validate warranty.

Pre Commissioning Checklist

CAUTION
ALL work MUST be carried out by technically trained competent personnel.
The equipment contains live electrical and moving parts, ISOLATE prior to maintenance or repair work.

CAUTION
Technical

The following commissioning information is based on a complete matched Airedale system using R410A.

Start-Up
Switch on the power supply to the condenser and switch the isolator to the on position.

The fan motor starts automatically when the refrigerant condensing pressure reaches the pre-set value of the pressure
regulator (factory set). Therefore to check operation of the condenser the indoor unit to which it is linked must be
running. Refer to Control Device Adjustment.

General
1 The unit condition is satisfactory.
2 All pipework is complete and insulated where necessary.
3 All fans are able to rotate freely.

Electrical
1 All electrical connections (both mains and control) are properly terminated.
2 The power supply is of the correct voltage and frequency.
3 External fuses/circuit breakers are of the correct rating.
4 The units are properly earthed in accordance with current regulations.
5 All pipework is earth bonded as required.

Refrigeration
1 Check for the presence of a refrigerant charge in the condenser.
2 The system has been evacuated correctly.

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CONDENSERS CR12 - CR165 50/60Hz

Commissioning Checklist

System Readings
Condensing temperature (as read on the discharge gauge) should be in the region of 40 to 41°C with an external
ambient temperature of 30°C (condensing is normally 10°C. above ambient) at full fan speed.

Running Checks
Once the system has been charged, the following running checks should be carried out:

Check the operation of the fan speed controller by observing an increase in fan speed if the outdoor coil is temporarily
partially blocked.

Technical

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 CR12 - CR165 50/60Hz CONDENSERS

Operating Limits

Standard Variable Speed Head Pressure Control

Minimum Ambient Air DB °C -20°C
Maximum Ambient Air DB °C +48

Optional On / Off Head Pressure Control

Minimum Ambient Air DB °C -0°C
Maximum Ambient Air DB °C +48
(1) For conditions outside those quoted, please contact Airedale.
(2) Low ambient kits are available for applications with ambient temperatures below those quoted, please contact Airedale.

Control Device Adjustment

Technical

Standard AC Type Fans

When the condenser is matched to an Airedale indoor unit, head pressure control is provided by the indoor unit.

Unmatched condensers are supplied with a head pressure control device which can be either:

1 Variable speed control (standard)

2 On/Off pressure switch (optional)
The control device is factory pre-set.
To check the setting connect a pressure gauge with scale reading up to at least 45bar to the pressure tapping located in
the outlet manifold of the condenser and watch the operation of the fan as the pressure changes. If the settings require
adjustment, follow the instructions set out below and check new settings as explained above.

CAUTION
Before carrying out any work, ensure that the isolator is switched off.

Variable Speed Control

The fan speed is controlled via alteration of the supply voltage which corresponds to a particular condensing pressure.
The output voltage from the controller varies between a maximum of 95% and a minimum of 40% of the mains voltage
(ie 220 Volts down to approximately 90 Volts on a 230 Volt supply) as the condensing pressure varies within a band of 5
Bar.

The control system is suitable for temperatures down to -20°C.

The pressure set point corresponding to the maximum output voltage can be adjusted by means of a potentiometer
internal to the case of the controller.

Sizes CR12 - CR30 Factory setting: Set = 26 barg - Standard Thermostatic Expansion Valve
= 22 barg - Optional Electronic Expansion Valve

Sizes CR50 - CR165 Factory setting: Set = 26 barg (58%) - Standard Thermostatic Expansion Valve
= 22 barg (49%) - Optional Electronic Expansion Valve
Differential = 5 barg (11%)
To adjust the set points, find the required setting below and adjust the relevant potentiometer:

SET POINT Potentiometer position (%)

% 20 30 40 50 60 70 80 90 100
Range 0 - 45 barg barg 9 13.5 18 22.5 27 31.5 36 40.5 45

DIFF Potentiometer position (%)

% 5 10 15 20
Range 0 - 45 barg barg 2.3 4.5 6.8 9.0

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CONDENSERS CR12 - CR165 50/60Hz

Control Device Adjustment

On - Off Pressure Switch

The control device comprises a pressure switch with on/off contact which cycles operation of the fan as a function of the
pressure; the contact:
• Closes and feeds the fan motor when the pressure rises and reaches the set point (29 barg)
• Opens when the pressure falls to a level equal to the set point value, minus the differential pressure pre-set (23
barg)
This type of control system is suitable where ambient temperatures seldom fall below 0˚C.
In cold climates it could cause excessive hunting of the system.
The values of Set and Differential are adjusted by means of the adjusting screws which are accessed by removing the
external casing of the pressure switch.

Factory setting: Set = 26 barg

Differential = 6 barg

Technical
Optional EC Fans
When the condenser is matched to an Airedale indoor unit, head pressure control is provided by the indoor unit.

The fan speed of unmatched condensers is controlled by the onboard EC fan electronics connected to a pressure
transducer on the outlet manifold.

CAUTION
All fans are supplied pre-programmed to a head pressure setpoint of 26 barg and proportional band setpoint of 5 barg
unless otherwise specified at order.

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 CR12 - CR165 50/60Hz CONDENSERS

Commissioning Data

Refrigerant Charging
It is important that the system is charged with the correct amount of refrigerant. Remember, a seriously over or
undercharged system may lead to major component failure.

The final refrigerant charge level should be set by the design evaporating and condensing pressures, together with a full
or nearly full sight glass.

The suction and discharge pressures should be constantly monitored whilst charging is in progress.

To calculate the system refrigeration charge, please refer to the indoor unit data.

CR12 CR16 CR22 CR30

Refrigeration Single Circuit
Technical

Refrigerant Type R410A

Coil Volume l 3.0 6.0 4.7 9.3
Refrigerant Charge (1) kg 1.4 2.7 2.2 4.3

CR50 CR65 CR80 CR105

Refrigeration Single Circuit
Refrigerant Type R410A
Coil Volume l 10.7 21.4 18.3 36.6
Refrigerant Charge (1) kg 4.9 9.8 8.4 16.7

CR130 CR140 CR165

Refrigeration Single Circuit
Refrigerant Type R410A
Coil Volume l 36.6
Refrigerant Charge (1) kg 16.7

(1) For guidance only.

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CONDENSERS CR12 - CR165 50/60Hz

Troubleshooting

FAULT POSSIBLE CAUSE REMEDY / ACTION

No power Check power supply to the controller
Check wire connections in accordance
Wired incorrectly
Unit will not start with wiring diagram on control box lid
Check all wires, connections,
Loose wires
terminals etc
Condenser coil clogged or dirty Clean condenser

Overcharge of refrigerant, normally Reclaim excess refrigerant from

troublesome in warm weather system
Head pressure too high Air or other non-condensable gas in Evacuate system and re-charge with
system new refrigerant

Technical
Head pressure controller faulty Refer to Indoor unit
Fan not operating or operating Refer to Indoor unit
inefficiently
Fan operating too fast in low ambient Refer to Indoor unit
Head pressure too low
conditions
Power supply failure Check power supply at circuit breaker
Wiring to motor Check voltage at motor terminals
Isolate unit and check free rotation of
Motor / fan assembly jammed
motor/fan assembly, if faulty - replace
Carry out continuity check at terminals
Motor internal overheat protector “TK” in motor terminal box, if tripped
tripped and motor hot - check bearings, if
tripped and motor cold - replace motor
Condenser fan not operating - power
on Motor humming would indicate fault in
Faulty motor windings/capacitor motor or capacitor, check windings for
continuity and if OK replace capacitor
Minimum speed set too low Refer to Indoor unit
Check electrical connections are
secure at controller and pressure
Faulty pressure sensor
sensor, replace controller and sensor
(as they are matched sets)
Faulty fan speed controller Refer to Indoor unit
High ambient condition or excessive Check installation against design
re-circulation of air around condenser
coil

Condenser fan runs too fast Minimum set speed setting incorrect Adjust as necessary
Incorrect pressure sensor setting Adjust sensor screw as necessary
Faulty fan speed controller Refer to Indoor unit
Faulty pressure sensor Refer to Indoor unit
Incorrect pressure setting Adjust sensor screw as necessary
Faulty fan speed controller Refer to Indoor unit
Condenser fans runs only slowly
Faulty pressure sensor Refer to Indoor unit
Motor/capacitor faulty Replace

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 CR12 - CR165 50/60Hz CONDENSERS

Maintenance

CAUTION
ALL work MUST be carried out by technically trained competent personnel.

The equipment contains live electrical and moving parts, ISOLATE prior to maintenance or repair work.

IMPORTANT
Ensure relevant F-Gas Regulation checks are carried out at the appropriate period.

GENERAL MAINTENANCE
The maintenance schedule indicates the time period between maintenance operations.

3 MONTHS
At every service visit the following checks should be carried out:
Technical

Fan & Motor Assembly

1 Examine the fan and motor assemblies for lateral and end play in the bearings.
2 Ensure that no water is entering the motor via the electrical gland plate.
3 Check fan blades for damage and corrosion.

Refrigeration Circuits
1 Visually examine pipework and components for damage, wear and tear and oil patches, the latter being
indicative of a system leak.
2 Ensure the fan head pressure controller is controlling the head pressure at the required setting as indicated on
the commissioning sheets provided.

The gauges can then be removed from the system. Do not forget to replace the security caps on the Schrader valves.

Condenser Coil
Clean the condenser coil with a stiff bristled hand brush. If dirt has accumulated over a long period or the coil is greasy
or sticky, then it may be necessary to use a water hose or chemical pressure hose. Take care not to damage the fins
and comb out if they have become damaged in any way.

For epoxy coated coils use a suitable cleaning fluid and soft bristle brush.

CAUTION
Do not use steam for cleaning condenser coils otherwise damage or danger may result from excessive internal
pressures.

Electrical
1 Check all electrical connections for signs of overheating or arcing.
2 Check all cables for signs of chafing or physical damage.

Cabinet
1 Clean the cabinets using a mild detergent.
2 Treat any paint damage or rust as necessary.

12 MONTHS
As per 3 months plus the following:

1 Check all electrical connections for security.

2 Check all refrigeration connections with a leak detector.

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CONDENSERS CR12 - CR165 50/60Hz

Technical

Condenser Technical Manual 6666879 V1.2.0_05_2013 43

 Head Office
Airedale International Air Conditioning Ltd
Leeds Road
Rawdon
Leeds LS19 6JY

Tel: +44 (0) 113 2391000

Fax:+44 (0) 113 2507219

E-mail enquiries@airedale.com
Web: www.airedale.com

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