TM Im Onrak Uk

LogiCool OnRak
IT Cooling
Technical, Installation and Maintenance

Manual
LogiCool OnRak IT Cooling
About Airedale Products & Customer Services
Warranty, Commissioning As standard, Airedale guarantees all non consumable parts only for a period of 24 months,
& Maintenance variations tailored to suit product and application are also available; please contact
Airedale for full terms and details.
To further protect your investment in Airedale products, Airedale can provide full
commissioning services, comprehensive maintenance packages and service cover 24
hours a day, 365 days a year (UK mainland). For a free quotation contact Airedale or your
local Sales Engineer.
All Airedale products are designed in accordance with EU Directives regarding prevention
of build up of water, associated with the risk of contaminants such as Legionella.
Where applicable, effective removal of condensate is achieved by gradient drainage to

outlets and where used, humidification systems produce sterile, non-toxic steam during
normal operation.
For effective prevention of such risk it is necessary that the equipment is maintained in
accordance with Airedale recommendations.
CAUTION Warranty cover is not a substitute for maintenance. Warranty cover is conditional to
maintenance being carried out in accordance with the recommendations provided during
the warranty period. Failure to have the maintenance procedures carried out will
invalidate the warranty and any liabilities by Airedale International Air Conditioning Ltd.
Spares A spares list for 1, 3 and 5 years will be supplied with every unit and is also available from
our Spares department on request.
Training As well as our comprehensive range of products, Airedale offers a modular range of
Refrigeration and Air Conditioning Training courses, for further information please contact
Airedale.
Customer Services For further assistance, please e-mail: enquiries@airedale.com or telephone:
UK Sales Enquiries + 44 (0) 113 238 7789 enquiries@airedale.com

International Enquiries + 44 (0) 113 239 1000 enquiries@airedale.com
Spares Hot Line + 44 (0) 113 238 7878 spares@airedale.com
Airedale Service + 44 (0) 113 239 1000 service@airedale.com
Technical Support + 44 (0) 113 239 1000 tech.support@airedale.com
Training Enquiries + 44 (0) 113 239 1000 marketing@airedale.com
For information, visit us at our Web Site: www.airedale.com
Legal Notices
AIAC Ltd endeavours to ensure that the information in this document is correct and fairly stated, but none of the
statements are to be relied upon as a statement or representation of fact. AIAC Ltd does not accept liability for any
error or omission, or for any reliance placed on the information contained in this document.
The development of Airedale products and services is continuous and the information in this document may not be
up to date. It is important to check the current position with AIAC Ltd at the address stated. This document is not
part of a contract or licence unless expressly agreed.
No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical,
including photocopying, recording, or information storage and retrieval systems, for any purpose other than the
purchaser’s personal use, without the express written permission of AIAC Ltd.
ã 2009 Airedale International Air Conditioning Limited. All rights reserved. Printed in the UK.
IT Cooling
2 Technical, Installation and Maintenance Manual :6912497 12/2009
IT Cooling LogiCool OnRak
Warranty
General To be read in conjunction with Airedale International Air Conditioning Ltd standard Conditions
of Sale.
The equipment carries Airedale’s standard warranty for a period of 24 months from the date of
despatch or of invoice which ever is the sooner in respect of non-consumable parts only and
does not include for the cost of labour incurred during the investigation or replacement of a
defective item.
Warranty is only valid in 1 The equipment is serviced & maintained by Airedale or an approved Airedale company in
the event that accordance with the Installation & Maintenance manual provided, during the
Warranty Period.
2 Commissioning is carried out by Airedale or an approved Airedale company.
3 Commissioning documents have been completed and returned to Airedale within
28 days of the date of commissioning.
4 Replaced faulty parts have been returned to Airedale within 21 days of replacement for
evaluation.
Any spare part supplied by Airedale under the warranty shall be warranted for the unexpired
period of the warranty or 3 months from delivery whichever period is the longer.
Procedure When a component part fails, a replacement part should be obtained through our Spares
department. If the part is considered to be under warranty, the following details are required to
process this requirement.
Full description of part required, Faulty Component Return Tag No 28401
To be filled in and attached complete to faulty component
including Airedale's part number, if
CUSTOMER DATE
ADDRESS
AIREDALE U/No CUST. O/No Ex G/S No
known TYPE OF UNIT

COMPONENT DESCRIPTION
The original equipment serial SERIAL No (where applicable)
number FAULTY DESCRIPTION (‘Faulty’ or ‘Defective’ not sufficient)
An appropriate purchase order

DATE OF INVOICE 1. Original Equipment
DATE OF INSTALLATION 2. Component (if different)
DATE OF FAILURE
number Airedale International Air Conditioning Limited

Leeds Road, Rawdon, Leeds LS19 6JY
Tel: 0113 239 1000 Fax: 0113 250 7219
CUSTOMER
COPY
700-006
A spares order will be raised under our warranty system and the replacement part will be
despatched, usually within 24 hours should they be in stock.
When replaced, the faulty part must be returned to Airedale with a suitably completed and
securely attached "Faulty Component Return" (FCR) tag. FCR tags are available from Airedale
and supplied with each Warranty order.
On receipt of the faulty part, suitably tagged, Airedale will pass to its Warranty department,
where it will be fully inspected and tested in order to identify the reason for failure, identifying at
the same time whether warranty is justified or not.
On completion of the investigation of the returned part, a full "Report on Goods Returned" will
be issued. On occasion the release of this complete report may be delayed as component
manufacturers become involved in the investigation.
When warranty is allowed, a credit against the Warranty invoice will be raised. Should warranty
be refused the Warranty invoice becomes payable on normal terms.
Exclusions Warranty may be refused for the following reasons:

· Misapplication of product or component
· Incorrect site installation
· Incomplete commissioning documentation
· Inadequate site installation
· Inadequate site maintenance
· Damage caused by mishandling
· Replaced part being returned damaged without explanation
· Unnecessary delays incurred in return of defective component
Returns analysis All faulty components returned under warranty are analysed on a monthly basis as a means of
verifying component and product reliability as well as supplier performance. It is important that
all component failures are reported correctly.
IT Cooling
Technical, Installation and Maintenance Manual :6912497 12/2009
3
Health and Safety

IMPORTANT The information contained in this manual is critical to the correct operation and
maintenance of the unit and should be read by all persons responsible for the installation,
commissioning and maintenance of this Airedale unit.
The equipment has been designed and manufactured to meet international safety
standards but, like any mechanical/electrical equipment, care must be taken if you are to
obtain the best results.
CAUTION Installation, service and maintenance of Airedale equipment should only be carried out by
technically trained competent personnel.
CAUTION When working with any air conditioning units ensure that the electrical isolator is switched
off prior to servicing or repair work and that there is no power to any part of the
equipment.
Also ensure that there are no other power feeds to the unit such as fire alarm circuits,
BMS circuits etc.
Electrical installation commissioning and maintenance work on this equipment should be

undertaken by competent and trained personnel in accordance with local relevant
standards and codes of practice.
Personal Protective Airedale recommends that Personal Protective Equipment is used whilst installing,
Equipment maintaining and commissioning equipment.
IT Cooling
CONTENTS
About Airedale Products & Customer Services ...................................................................2
Warranty................................................................................................................................3
Health and Safety..................................................................................................................4
Specifier’s Guide Indoor Unit ...............................................................................................6
Nomenclature....................................................................................................................6
Standard Features.............................................................................................................7
Optional Features ..............................................................................................................9
Technical Data .................................................................................................................... 11
Design Parameters.......................................................................................................... 11
Cooling Performance LOR 6042U-C028-0 (N+1 configuration, Fans at 75%)..................... 12
Cooling Performance LOR 6042U-C033-0 (N Configuration, Fans at 100%)...................... 13
Ethylene Glycol Correction Factors .................................................................................. 14
Mechanical Data.............................................................................................................. 15
Electrical Data ................................................................................................................. 15
Waterside Pressure Drop................................................................................................. 15
Dimensional Data ............................................................................................................ 16
Sound measurement Method ........................................................................................... 17
Noise Data ...................................................................................................................... 17
Pipework Schematics ...................................................................................................... 18
Installation .......................................................................................................................... 20
Positioning ...................................................................................................................... 20
Fitting Hinges .................................................................................................................. 21
Water Connections .......................................................................................................... 22
Compression Fittings ....................................................................................................... 23
Interconnecting Wiring ..................................................................................................... 26
Wiring Connectors ........................................................................................................... 27
Controls .............................................................................................................................. 28
Addressing the Display Keypad........................................................................................ 28
Extra Functions Buttons................................................................................................... 30
Navigation....................................................................................................................... 30
Commissioning procedure ................................................................................................. 31
Maintenance........................................................................................................................ 32
Maintenance Schedule .................................................................................................... 33
Troubleshooting ................................................................................................................. 34
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5
Specifier’s Guide Indoor Unit

Nomenclature
Example: LOR 60 42U - C 033 - 0
LOR LogiCool OnRak

60
Case width in centimetres
80
42U Unit height in U
- Separator
C Chilled water cooling
028
Nominal cooling capacity in kW
033
- Separator
0 230V / 1Ph / 50Hz / 60Hz
Introduction The OnRak is a compact rear door heat exchanger designed to manage discharge
temperatures from a server rack into the aisle space.
In dealing with the heat load closer to the source, the OnRak is highly efficient in floor
Space and power usage. Elevated air temperature combined with increased water
temperature allows the OnRak to take advantage of free cooling applications.
Part of the LogiCool range of IT cooling solutions, the OnRak offers an expandable
cooling system that can be supplied with an industry standard data rack (42 - 48U) or a
mating frame to fit a customer-specific rack.
The OnRak is available in both 600mm and 800mm widths.
The slim configuration of the OnRak ensures minimal impact into the aisle.
The OnRak air volumes are based on an N (All four fans operating 100%) and N+1 (fans
operating at a reduced to 75%). This configuration greatly increases the energy efficiency
ratio (EER) of the equipment.
CE Directive Airedale certify that the equipment detailed in this manual conforms with the following
EC Directives:
Electromagnetic Compatibility Directive (EMC) 2004/108/EC
Low Voltage Directive (LVD) 2006/95/EC
Machinery Directive (MD) 89/392/EEC in the version
2006/42/EC
Pressure Equipment Directive (PED) 97/23/EC
To comply with these directives appropriate national & harmonised standards have been
applied. These are listed on the Declaration of Conformity, supplied with each product.
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Standard Features
The OnRak unit comes with a series of standard features.
LOR 6042U-C0 28-0
LOR 6042U-C0 33-0

Standard Features
EC axial fans Ÿ Ÿ
0-10V 3 way chilled water valve Ÿ Ÿ
Advanced Airetronix controls Ÿ Ÿ
Hot swappable control panel Ÿ Ÿ
Water temperature sensor Ÿ Ÿ
Tri coloured LED (Alarm status) Ÿ Ÿ
Rack mounted temperature/ humidity sensor Ÿ Ÿ
Leak detection Ÿ Ÿ
Bleed and drain valves Ÿ Ÿ
ŸFeatures available
Construction The cabinet shall be manufactured with galvanised sheet steel to provide a smooth
aesthetically pleasing finish. The galvanised sheet steel panels shall be coated with an
epoxy baked powder paint to provide a durable finish.
Standard unit colour shall be Jet Black to RAL 9005
Fan & Motor Assembly Ø300mm axial fans with EC motors mounted in bell mouth housing shall be provided to
ensure optimum efficiency.
The fan section shall be designed as a hot swap assembly which can be changed
quickly minimising downtime during replacement or maintenance.
Compact Cooling Coil 3/8” plain tube cooling coil with 1.8mm fin pitch and hydrophilic fins
0-10 Volts DC Chilled Water A 0-10 VDC chilled water 3 way regulating valve shall be fitted. This shall be used to
3 Way Valve govern the chilled water going to the coil when there is a demand for cooling.
Bleed and Drain Valves Valves shall be factory fitted to easily bleed the system of any air and drain water for
maintenance.
Control Panel Shall be easily removable for complete access.
AireTronix Controls Advanced Airetronix controls strategy with integrated system control, free cooling mode,
dew point management, and fan and alarm management shall be provided.
RJ11 Connection Port To enable the connection of a remote handheld display, the port shall be the RJ11 type.
Water Temperature Sensor A water temperature sensor shall be fitted to the water inlet pipework.
Tri colour LED LED indication for alarm status shall be incorporated in the front face of the OnRak unit.
Green, Yellow and Red. (signals Healthy, Non Critical and Critical Alarm respectively)
Hot Swappable Control In the event of component failure easily removable fans and control panel shall be
Panel provided. If a fan fails the unit can continue to function and provide cooling.
Quick release couplings and plugs shall allow components changes with minimum
downtime
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7
Rack Mounted Rack mounted temperature and Humidity sensor shall be supplied as standard. This
Temperature/ Humidity shall be supplied loose for onsite fitment in a customer rack or fitted to a Prism rack.
Sensor
Leak Detection Leak detection for the water system, able to report alarm status to the BMS system shall
be provided. The unit shall then be shut down before any damage occurs.
The leak detection tape shall be fitted within the drip tray of the coil.
Bypass Regulating Valve A bypass regulating valve shall be fitted in the bypass leg of the system to enable
constant flow when there is no cooling demand. This simulates the coil pressure drop
ensuring that the water flow rate does not change irrespective of amount of flow through
the chilled water coil.
This enables flow through each cooling module without the need for a Cooling
Distribution unit (CDU).
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Optional Features
The OnRak unit comes with a series of optional features.
LOR 6042U-C0 28-0
LOR 6042U-C0 33-0

Optional Features
Various display options Ÿ Ÿ

Modbus/ Carel BMS connection Ÿ Ÿ
Lon BMS connection Ÿ Ÿ
pCoWeb Ÿ Ÿ
BacNet protocol Ÿ Ÿ
Programming smart key Ÿ Ÿ
Threaded pipe connections Ÿ Ÿ
Quick coupling water connections Ÿ Ÿ
Flexible hoses of alternative lengths Ÿ Ÿ
Isolating solenoid valves Ÿ Ÿ
Dual power Supply/Uninterrupted Power Supply Ÿ Ÿ
Room mounted temperature/ humidity sensor Ÿ Ÿ
ŸFeatures available
Display Options 1. White backlit 8 x 22 character, semi-graphical LCD Display. Integrated for local
monitoring, adjustment of parameters and commissioning.
or
2. Semi-graphical LCD Display with Audible alarm.
or
3. Remote Handheld Display (unit fitted with RJ11 Connection port)
or
4. No Display (RJ11 Connection port only)
Modbus / Carel BMS The Airedale controllers shall be able to communicate directly using the Modbus®
Connection protocol.
The Modbus® card shall be a small PCB (60mm x 30mm), which can be plugged into
the controller to provide it with the following protocol support
· Modbus® - JBus slave

· RTU mode (Remote Terminal Unit) with 8 bit encoding and error handling using
16 bit CRC
· Communication standard connection options of RS485 (multipoint) or RS232
(point-point)
· Maximum Baud Rate of 19200
The data communication shall be asynchronous serial, 8 data bits, 2 stop bits and no
parity (in total 11 bits/datum).
The data/parameters from the controller shall be represented within Modbus® registers,
each register containing information pertaining to temperatures, pressures, setpoint,
status, etc and is available to the site integration company in a spreadsheet format
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9
Lon BMS Connection The Airedale controllers, using special serial cards, shall be integrated into LonWorks®
networks. The RS485 and the FTT10 standards shall be supported by the LonWorks®
serial cards.
The two types of LonWorks® serial cards shall differ by the type of interface on the
LonWorks® network side:-
FTT-10A 78 kbs (TP/FT-10)

RS485 39 kbs (TP/485-39)
pCOWeb pCOWeb is a new generation of Airedale supervisory plug-in cards which make
communicating with an Airedale unit simply a matter of logging onto the office Intranet or
via the web.
Based on Ethernet TCP/IP secure technology, pCOWeb shall require no proprietary

cabling. It shall have little or no set-up on site and can be pre-programmed with an IP
address prior to dispatch from airedale.
BacNet Protocol The BACnet protocol option shall be supplied either with a pCOWeb (Ethernet) or
pCONet (RS485) interface card.
Programming Smart Key A smart key shall be supplied to offer software back-up of the control strategy. The key
shall feature simple plug in operation and allow transfer of software programs from the
key to the microprocessor and vice versa. The use of a service laptop shall not be
necessary.
Water Pipework Various water side connections shall be available. 1” BSP (British Standard Pipe) and
Connections 1“self seal fittings, with 1” BSP connections.
Flexible Connections Stainless steel flexible connections shall be supplied with the unit. They shall be
supplied either 0.5m or 1m long. Longer lengths can be provided. Please contact
Airedale.
Isolating Solenoid Valves Isolating solenoid valves shall be fitted to the inlet and outlet connections. This shall
control the water flow to and from the cooling module in the event of fault or power
failure. The valves have a low pressure drop and are fast acting. The valves shall be
Normally Closed (NC) operation and are supplied loose.
Dual Power Supply Dual supply for redundancy and backup in the event of mains supply failure shall be
provided. The Static transfer switch ensures that the OnRak always has an incoming
power supply
Uninterrupted Power Uninterrupted power supply shall be supplied to enable power backup in the event of AC
Supply power loss. The UPS system ensures the OnRak can still maintain its cooling function.
Room Mounted A room mounted temperature and humidity sensor shall be supplied loose for onsite
Temperature and Humidity fitment.
Sensor
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Technical Data
IMPORTANT The following information is for general guidance; refer to the certified drawings provided
for installation.
CAUTION ALL work MUST be carried out by technically trained competent personnel.
The equipment contains live electrical and moving parts, ISOLATE prior to maintenance
or repair work.
A fused and isolated electrical supply of the appropriate rating should be installed
As standard the equipment is designed for 230V, 1 Phase, 50Hz to all relevant IEE
regulations, British standards and IEC requirements
Design Parameters
The OnRak is designed for operation at air on dry bulb temperatures and water approach temperatures as standard:
Air On to Coil
(Server discharge)
60°C 0.0105/
(7%RH)
46°C
Normal
Application moisture
working Application
limits content
area limits
kg/kg (dry
air)
18°C
16°C 0.0065 /
(57%RH)
Approach Water Temperature*
10°C 20°C
* Minimum water temperature is always 2°C above the dew point temperature of the air
Nominal capacity of 28kW at the following conditions:
· 45°C air on temperature to coil (server discharge temperature)

· 24°C air off temperature
· 11°C inlet water temperature
· 18°C outlet water temperature
· Flow rate of 1.1l/s
· Water pressure drop of 86.8kPa
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11
Cooling Performance LOR 6042U-C028-0 (N+1 configuration, Fans at 75%)
30
28
26
Cooling Performance (kW)
24
45°C SDT
22
20
40°C SDT
18
16
14 35°C SDT
12
10
11 12 13 14 15 16 17 18 19
Water Inlet Temperature °C (Based on 6° DT)
(1) At the design chilled water temperature project a line until it intersects with the Server Discharge Temperature (SDT), read
off the cooling performance.
(e.g. 14°C projected up to 35°C SDT Line, reading across to 16.7kW.) All capacities based on water.
34
32
30
Air Off Temperature (°C)
45°C SDT
28
26 40°C SDT
24 35°C SDT
22
20
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Cooling Capacity (kW)
(2) Take the capacity, project a line to intersect the server discharge temperature (SDT) again and you can then read off the
air off temperature. (E.g. 16.7kW projected up to 35°C SDT line, read across to air off temperature; 24.2°C). All capacities
based on water.
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Cooling Performance LOR 6042U-C033-0 (N Configuration, Fans at 100%)
36
34
32
30
28 45°C SDT
Cooling Performance (kW)
26
24
40°C SDT
22
20
18
35°C SDT
16
14
12
10
11 12 13 14 15 16 17 18 19
Water Inlet Temperature °C (based on 6°C DT)
(1) At the design chilled water temperature project a line until it intersects with the Server discharge temperature (SDT), read off the
capacity. All capacities based on water.
36
34
Air Off Temperature (°C)
32 45°C SDT
30
28
40°C SDT
26
24
22 35°C SDT
20
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Cooling Capacity (kW)
(2) Take the capacity, project a line to intersect the server discharge temperature (SDT) again and you can then read off the air off
temperature. All capacities based on water.
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13
Ethylene Glycol Correction Factors

For conditions outside those quoted, please refer to Airedale.
The Use of Glycol Glycol is recommended when a supply water temperature of +5°C or below is required or
when static water can be exposed to freezing temperatures.
The presence of glycol in the system has a direct effect upon the Cooling Duty, the design
flow rate and the unit pressure drop.
To approximate the effect of glycol on unit performance, the following correction factors
when applied can be used as a guide.
CHILLED WATER UNITS - CW MODELS

Where:
Q = Total Cooling Capacity (TC) (kW)
Qw = Equivalent Water Cooling Capacity (kW)
&
V = Corrected Flow Rate.
DT = Temperature difference between Water/Glycol Inlet/Outlet (°C).
DP = Maximum Water/ Glycol Pressure Drop for the indoor unit (kPa).
DPw = Equivalent Water Pressure Drop for indoor unit (kPa), use the corrected flow
& ..
rate V
Ethylene Glycol (Volume) / Freezing Point °C
10% / -4°C 20% / -9°C 30% / -15°C 40% / -23°C
Q Corrected Cooling Duty = Qw Cooling Capacity 0.980 0.940 0.890 0.830
&
V Corrected Flow Rate = Qw/DT Flow Rate x by 0.242 0.248 0.252 0.251
DP Corrected Pressure Drop = DPw Pressure Drop 1.041 1.083 1.133 1.200
Example: LOR6042U-028-0 operating at 13/19, 24°C/50% RH, 45°C SDT, 20% Ethylene Glycol
Ethylene Glycol (Volume) / Freezing Point °C
10% / -4°C 20% / -9°C 30% / -15°C 40% / -23°C
Q 25.3kW = Qw 26.9 kW 0.980 0.940 0.890 0.830
& Qw/DT
V 1.05 l/s = 1.23 x by 0.242 0.248 0.252 0.251
(19 - 13 = 6DT) =4.22
DP 107.6 kPa = DPw 116.5 kPa 1.041 1.083 1.133 1.200
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Mechanical Data
LOR6042U-C028-0 LOR6042U-C033-0
Dimensions - H x W x D mm 2030 x 600 x203 2030 x 600 x 203
Weight - Machine – Operating kG 65 75 65 75
Construction Sheet steel, epoxy baked powder paint
Material/ Colour RAL 9005 (jet Black)
Nominal Air flow m³/s 1.32 1.69
Fan redundancy N+1 N
Gross Total cooling Capacity kW 28.1 33.4
Fan gains W 137 268
EER 174 108
Electrical Data
LOR6042U-C028-0 LOR6042U-C033-0
Nominal Run Amps (1) 1.35 1.8

Maximum Run Amps (1) 1.8 1.8
Recommended Mains Fuse Size A 10 10
Mains Supply V 230 230
Control circuit VAC 24 24
Motor Type EC Axial
Quantity x Motor Size W 4 x 73 4 x 73
Power input W 161 306
(1) Measured on a base unit including 3 way valve.
Note: Earth Leakage current from the OnRak may exceed 3mA
Waterside Pressure Drop
160
140
Pressure drop (kPa)
120
100
80
60
40 LOR06042
20
0
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5
Water flow rate (l/s)
Coil and Valve Pressure Drop Only
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15
Dimensional Data
IT Cooling
Sound measurement Method
Measurement of Sound All sound data quoted has been measured in the third-octave band limited values,
Data using a real time analyser calibrated sound intensity meter in accordance with BS
EN ISO9614 Part 1: 1995.
All sound power levels quoted are calculated from measured sound intensity
according to BS EN ISO9614 Part 1: 1995.
Semi Hemispherical Sound pressure levels are calculated from sound power using the semi-
hemispherical method where the noise source is in junction with 1 boundary i.e. the
floor.
Free Field For comparison, the semi hemispherical figures can typically be reduced by 3dB to
provide free field conditions.
Specialist acoustic advice is recommended for noise critical applications.
Noise Data
LOR 6042U-C028-0
Frequency (Hz) Overall 63 125 250 500 1000 2000 4000 8000
Sound Pressure @ 1m dB(A) 60.9 33.4 40.9 47.0 56.8 55.8 53.8 48.3 37.2
LOR 6042U-C033-0
Frequency (Hz) Overall 63 125 250 500 1000 2000 4000 8000
Sound Pressure @ 1m dB(A) 66.1 40.4 46.7 51.9 61.0 61.4 59.1 55.2 45.4
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17
Pipework Schematics
Scheme 1
· 3 way chilled water valve

· Bypass balancing valve
· Normally closed solenoid valves
· Threaded pipe connections
Scheme 2

· Bypass balancing valve
· Quick coupling
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Pipework Schematics
Scheme 3

· Threaded connections
Scheme 4

· Quick coupling
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19
Installation
IMPORTANT If the unit is dropped, it should immediately be checked for damage and reported to
Airedale.
Positioning
The Mating frame is attached to the customers rack. An air tight seal must be placed
between the mating frame and the data enclosure.
The OnRak is then lifted onto the hinges and as it’s closed will produce an air tight seal.
CAUTION Airedale will accept no responsibility for mishandling during the positioning of the
equipment.
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Fitting Hinges The OnRak needs to be lifted vertically to ensure that the assembly fits onto the hinges.
Care must be taken whilst locating the lift-off hinges together prior to lowering into place.
The following illustration is for guidance only.
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21
Water Connections Two flexible, stainless steel braided hoses connect the coil to the chilled water supply.
The flexibility of the hoses allows the OnRak door to be easily opened for accessing
hardware within the server cabinet, without the need to disconnect services or disrupt
cooling.
Additional pipework components are then installed under the server room floor.
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Compression Fittings
The recommended method of using compression fitting is as follows:-
1 2
Nip nut slightly to

Apply small amount of secure olive onto pipe.
oil to top of olive.
4
3
Insert into fitting

(remove any excess
sealant with a cloth).
Undo and remove pipe
from fitting.
Apply small amount of

pipe sealant to leading
edge of olive that will be
inserted into fitting.
5
6
Mark two alignment marks on

fitting.
If it leaks you can tighten a
further 90 degree only. Tighten with spanner,
If it a leak still occurs replace maximum 270 degree.
olive.
IMPORTANT The above method is for advice only.

CAUTION Over tightening can cause the compression fittings to fail.
If you are applying heat around any compression fitting it is recommended that the
pipe is kept cool with a wet rag. This ensures that the pipe does not become soft. If
the pipe gets soft the olive cannot compress onto the pipe.
Airedale will not be held responsible for any water leaks by using compression
fitting misuse.
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23
Chilled Water Valve The chilled water valve has an indication of flow on the stem. The actuator is securely
attached to the top of the valve so that when there is a demand for cooling the valve
opens allowing water to flow through the coil. No demand, the water goes through the
bypass.
C
(A) Flow to coil
(B) Bypass leg
(C) Common
B
A
Valve in full flow to coil (C to A)
Valve in flow to bypass (C to B)

Valve actuator orientation
CAUTION The chilled water bypass valve electrical connection must be a maximum of 3m
away from the unit Controller. This is to ensure EMC Compatibility.
IT Cooling
Solenoid Valve The solenoid valve can be installed in any position, vertical with coil upwards preferred.
CAUTION The Solenoid valve electrical connection must be a maximum of 3m away from the
unit controller. This is to ensure EMC Compatibility.
Coil Water Connections
Swivel
pipework
connection to
coil
Coil connections are brazed at Airedale. Full pressure testing to 20Barg is carried out
prior to unit despatch.
Water Temperature Sensor The water temperature sensor is attached to the inlet water pipework with a copper strap.
It is factory fitted although if you are replacing the sensor ensure that it’s fixed securely.
Dual Power Supply/
Uninterrupted Power The UPS shall fit within the server cabinet and shall be the same dimension as 1U rack. It
Supply is rated at 650VA /420W. Installation of the UPS is rack mounted. Full information of the
installation is supplied with the UPS. The UPS can be personalised to the application
(response times etc) through a computer. This connection can be either RS232 or USB.
IT Cooling
25
Interconnecting Wiring
L1 ¡ ç
N1 ¡ ç Mains incoming supply 230V/1PH/50Hz
PE ¡ ç
509 ¡ è Flow solenoid valve
500 ¡ è Common
509 ¡ è Return solenoid valve
500 ¡ è Common
824 ¡ è Signal to chilled water valve

500 ¡ è Common
502 ¡ è 24VAC
827 ¡ ç Air on temperature

828 ¡ ç Air on humidity
502 ¡ ç 24VAC
OnRak
500 ¡ ç Common
SCR ¡ ç Screened cable terminated at controller.
561 ¡ è Volt Free Common Alarm
560 ¡ è Critical Alarm Volt Free Alarm N/O
562 ¡ è Volt Free Alarm N/C
564 ¡ è Volt Free Common Alarm
Non Critical Alarm
563 ¡ è Volt Free Alarm N/O
RX-/Tx- ¡ ç Use Awg20/22 twisted pair (with overall shield) cable, Belden
RX+/Tx+ ¡ ç ref. 8762 (Airedale ref: 6110316), or equivalent, for Network Connections (Inward connection)
network
GND ¡ ç
RX-/Tx- ¡ è Use Awg20/22 twisted pair (with overall shield) cable, Belden
RX+/Tx+ ¡ è ref. 8762 (Airedale ref: 6110316), or equivalent, for Network Connections (Outward connection)
network
GND ¡ è
IT Cooling
Wiring Connectors
IT Cooling
27
Controls
Addressing the Display Keypad
The address of the display keypad can be configured only after having connected the power supply, using
the RJ11 connection cable.
To access configuration mode, press the + + buttons together and hold them for at least 5 seconds; the
screen shown below will be displayed, with the cursor flashing in the top left corner:
To change the address of the display keypad (display address setting), press the button once: the cursor will move
to the address field (nn).
Use the or buttons to select the desired value, and confirm by pressing again. If the value selected is not
the same as the one saved previously, the screen shown below will be displayed, and the new value will be saved to the
permanent memory. If the field nn is set to 0, the terminal will communicate with the pCO board using “point-to-point”
protocol (not pLAN) and the field “I/O Board address: xx” will not be displayed, as it has no meaning.
IT Cooling
1 4
2 5
3 6
When more than one alarm is active the ALARM button will illuminate red.
Pressing the ALARM button once will indicate information regarding any
1. ALARM
active alarms.
Pressing the ALARM button twice will reset any active alarms.
Prg 2. PRG Pressing the PRG button will select the main navigation menu.
Pressing the ESC button will return the user to the main display screen
Esc 3. ESC
showing unit status.
Pressing the UP button can either:
Scroll through the various display screens, providing the cursor is in the top
4. UP
left position.
Increase the value of a set point adjustment.
Pressing the ENTER button will confirm any set point adjustments and move
5. ENTER
the cursor to the next available set point.
Pressing the DOWN button can either:
Scroll through the various display screens, providing the cursor is in the top
6. DOWN
left position.
Decrease the value of a set point adjustment.
IT Cooling
29
Extra Functions Buttons
+ + UP + DOWN+
Allow users to change display address.
ENTER
ALARM +
Allows access to controller system information.
ENTER
+
Allows access to change controller address (only when display
ALARM + UP
address is zero)
+
Esc ESC + ENTER Allows the user to switch between the preinstalled languages
+
Prg
PRG + ENTER Temporary displays the address of the controller.
+
ENTER + UP Change unit on remote display keypad.

+
Navigation
Prg
Initially, use the button to access the main navigation menu, the cursor will appear in the top right hand corner with
the first menu UNIT ON/OFF selected.
Use the and buttons to move to the desired menu. The selected menu will be shown in BLOCK CAPITALS.
Press to enter the selected menu.
Navigation Sub Menus
There are eight sub menus available from the main navigation menu, these are listed below:
1. Unit On/Off Allows the user to switch on or switch off the unit.
Allows the user to view maintenance related parameters, such as hours run, sensor
2. Maintenance
calibration and manual overrides.
3. Alarm Log Allows the user to view the alarm log.
4. Input/Output Allows the user to view the status of the controller inputs and outputs.
Allows the user to view the current time, date and day of the week. On/Off and
5. Clock
temperature time zones can also be set.
6. Set point Allows the user to adjust the return air temperature set point.
Allows the user to adjust user related parameters, such as high and low alarm limits
7. User
and temperature bands.
Allows the user to enter the manufacturer menu and adjust various manufacturer
8. Manufacturer
related parameters, such as unit configuration and timing settings.
IT Cooling
Commissioning procedure
GENERAL To be read in conjunction with the commissioning sheets provided.
CAUTION Please ensure all documents have been completed correctly and returned to
Airedale technical support to validate warranty.
CAUTION All work MUST be carried out by Technically Trained and competent personnel
The equipment contains live electrical and moving parts, Isolate prior to maintenance or
repair work.
General Visually inspect the unit for any mechanical damage that could have occurred during
installation.
Applying Mains Apply mains electrical supply to the unit.

Voltage
Check the mains incoming voltage (230Volts) carry this procedure out with all MCB’s
turned off.
Turn on the MCB that supplies the transformer. Measure both the primary and secondary
tapping. (230V and 24 Volts respectively)
Turn on the remaining MCB.
Turning Unit On Use the display to turn the unit on.
Using the display to enter maintenance mode. Within the parameters sub menu increase/
decrease the fan output voltage. Check the current and fan speed with the unit running at
full output. Record on commissioning sheet.
3 Way Chilled Water Check that the chilled water valve operates correctly and delivers water to the coil when
Valve the microprocessor is calling for cooling.
Check that the valve goes into bypass with no demand or when in alarm.
Solenoid Valve Ensure that the solenoids de-energise on alarm (making them close).
Resetting Alarms Reset any alarms to ensure correct alarm monitoring.
Door Open Alarm Ensure that the Door open alarm is activated when the door is opened.
Leak Detection Alarm Check that the leak detection alarm operates. Apply a small controlled leak to verify that
the alarm operates.
Uninterrupted Power The UPS requires charging for a period of 8 hours before the internal battery can supply
Supply the rated backup time. The UPS charges the battery as soon as it is connected to the AC
power supply.
Following its initial charge the UPS can be changed over to operate on battery power.
During battery operation an audible alarm beep will sound every 10 seconds. Low battery
warning the alarms beeps every 3 seconds. Automatic shutdown is imminent.
Upon return of AC input power the UPS will restart automatically (unless the restart
function has been disabled via UPS personalisation).
IT Cooling
31
Maintenance
Changing EC Fans The fans are designed as plug and play “hot swap” enabling the fans to be changed
without the need to disconnect the power from the entire unit.
Removing the 4 security fixings enable the fan to be removed
The fan mounting chassis has electrical micro switches that disconnect individual
supplies to the fan motors. The fan can then be disconnected. The remaining fans will
increase speed to compensate for the fan being serviced (only in N+1 configuration)
CAUTION The unit will remain live up to the micro switch.
Ensure that the fan stops rotating before placing hand near blades.
3 Way Chilled Water The 3 way chilled water regulating valve actuator must be inspected to ensure a secure
Regulating Valve fixing to the valve body. The actuator is fixed to the body by 4 screws.
Coil Guard Cleaning The coil guard must be cleaned periodically. Carefully removing any debris.
Be careful not to damage the temperature sensors.
CAUTION When cleaning the coil guard, extreme care must be taken to ensure that the coil
does not get damaged.
IT Cooling
Maintenance Schedule
Due to the critical nature of the products role of managing air flow through the server rack the following maintenance
checks should be carried out:-
6 Months
General The OnRak unit is to be visually inspected for cleanliness.
Electrical connections Ensure that the electrical connections are terminated correctly.
Check that the control panel and fan assembly cables are securely fastened together.
Controls alarm log Check alarm log for any spurious events.
Coil guard cleaning Ensure that the coil guard is free from debris.
IT Cooling
33
Troubleshooting
FAULT POSSIBLE CAUSE REMEDY/ACTION
Unit will not start No power Check power supply to the controller.
Wired incorrectly Check wire connections in accordance with wiring

diagram on control panel.
Loose wires Check all wires, connections, terminals etc.
Fan not operating - power on Power supply failure Check power supply at circuit breaker.
Wiring to motor Check voltage at motor terminals.
Motor / fan assembly jammed Isolate unit and check free rotation of motor/fan
assembly, if faulty – replace.
Micro switch has disconnected Carefully check status of micro switch.

power to fans.
Status indication LED faulty Wired incorrectly Check that the wiring to the LED has the correct
polarity.
Check that the terminations are correct.
Display faulty Does not illuminate Faulty cable- Replace cable.

Faulty Display – replace display.
Wrong display address Change address of display (see controls section)
No Cooling Low water flow through coil Ensure any chilled water valves are open and not
in bypass.
Ensure that any solenoid valves are open when

there is a demand for cooling.
Water temperature sensor faulty. The sensor has

failed causing the valves on the unit to close.
UPS The UPS system does not operate Please refer to the UPS documentation / fault
correctly codes. Various solutions are available from
changing battery modules to module restart.
Water leak detection Damaged flexible hose Ensure that the flexible hose is not rubbing on the
coil or sheet metal in the vicinity of the door.
IT Cooling
IT Cooling
35
Head Office:
Airedale International Air Conditioning Ltd

Leeds Road
Rawdon
Leeds LS19 6JY
United Kingdom
Tel: +44 (0) 113 239 1000

Fax: +44 (0) 113 250 7219
e-mail: enquiries@airedale.com
website: www.airedale.com
PART NO: ISSUE

(TM E) 12/2009
IT Cooling

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LogiCool OnRak

Technical, Installation and Maintenance

About Airedale Products & Customer Services

Where applicable, effective removal of condensate is achieved by gradient drainage to

Customer Services For further assistance, please e-mail: enquiries@airedale.com or telephone:

UK Sales Enquiries + 44 (0) 113 238 7789 enquiries@airedale.com

For information, visit us at our Web Site: www.airedale.com

known TYPE OF UNIT

The original equipment serial SERIAL No (where applicable)

number FAULTY DESCRIPTION (‘Faulty’ or ‘Defective’ not sufficient)

An appropriate purchase order

number Airedale International Air Conditioning Limited

Exclusions Warranty may be refused for the following reasons:

Health and Safety

Electrical installation commissioning and maintenance work on this equipment should be

Specifier’s Guide Indoor Unit

Example: LOR 60 42U - C 033 - 0

LOR LogiCool OnRak

The OnRak is available in both 600mm and 800mm widths.

The OnRak unit comes with a series of standard features.

LOR 6042U-C0 28-0

LOR 6042U-C0 33-0

Standard unit colour shall be Jet Black to RAL 9005

Control Panel Shall be easily removable for complete access.

The OnRak unit comes with a series of optional features.

LOR 6042U-C0 28-0

LOR 6042U-C0 33-0

Various display options Ÿ Ÿ

· Modbus® - JBus slave

FTT-10A 78 kbs (TP/FT-10)

Based on Ethernet TCP/IP secure technology, pCOWeb shall require no proprietary

Approach Water Temperature*

Nominal capacity of 28kW at the following conditions:

· 45°C air on temperature to coil (server discharge temperature)

Ethylene Glycol Correction Factors

CHILLED WATER UNITS - CW MODELS

Nominal Run Amps (1) 1.35 1.8

Waterside Pressure Drop

Coil and Valve Pressure Drop Only

Sound measurement Method

Specialist acoustic advice is recommended for noise critical applications.

· 3 way chilled water valve

· 3 way chilled water valve

· 2 way chilled water valve

· 2 way chilled water valve

The following illustration is for guidance only.

Nip nut slightly to

Insert into fitting

Apply small amount of

Mark two alignment marks on

IMPORTANT The above method is for advice only.

Valve in full flow to coil (C to A)

Valve in flow to bypass (C to B)

Coil Water Connections

Dual Power Supply/

824 ¡ è Signal to chilled water valve

827 ¡ ç Air on temperature

Pressing the UP button can either:

Increase the value of a set point adjustment.