HYDRAULIC EXCAVATOR

EXHY 20 CCW
--------------------------------------------
Instructions handbook / Spare parts

Via Pasubio, 40 – 37069 Villafranca (VR) – Tel. +39 045/6304521 – Fax +39 045/6335758
info@dragflow.it – www.dragflow.it
 HYD. EXCAVATOR EXHY20 CCW
INSTRUCTIONS HANDBOOK
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____________________________________________________________________________Ed. 10/14____

INDEX

PRESENTATION..………………………………………………………………. pg. 2

WARRANTY REGULATIONS.…………………………………………………. pg. 3

1.0 DESCRIPTION…………………………………………………………………... pg. 4

2.0 TRANSPORT, ASSEMBLY AND DEMOLITION.……………………………. pg. 5

3.0 MAINTENANCE AND CLEANING.…..………………………………………... pg. 7

SPARE PARTS……..……………………………………………………………. pg. 8

WEAR SPARES……………...………………………………………….………. pg. 11

4.0 TECHNICAL SPECIFICATIONS…..…………………………………………... pg. 12

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 HYD. EXCAVATOR EXHY20 CCW
INSTRUCTIONS HANDBOOK
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PRESENTATION

This instructions manual has been conceived and structured for rapid and easy consultation, thanks to the
index ordered by subjects, and explanatory figures and tables.

GENERAL WARNINGS

This instructions manual must be studied by the owner of the machine, the technical personnel within the
factory, the operators, that is, all those that will be using the machine, the maintenance technician.
The manual is an integral part of the machine and contains information on its use, technical characteristics, as
well as instructions for handling, installation, assembling, regulation and maintenance.
It also contains a section for trouble-shooting, if necessary, and for the ordering of spares.
The DRAGFLOW S.r.l. technicians are always available, by telephone, fax or e-mail, to supply all the
explanations that may be needed.

This manual:
- must be considered as integral part of the machine until it is taken to the breakdown yard;
- must be kept in an easily accessible place and suitable for its preservation;
- must be consulted each time that there are problems or doubts on the operation of the machine;
- must be carefully followed for whatever regards the necessary maintenance operations set out in it.

In case it is lost, apply for a copy directly from DRAGFLOW S.r.l.

DRAGFLOW S.r.l. reserves the right to carry out all modifications to update the machine or instructions
manual according to the technological progress and the state of the art.
This constitutes no obligation to carry out modifications to the machines that have already been sold. If the
machine is ceded to a third party, it is recommended that of the instructions manual follow it.

DRAGFLOW S.R.L. RETAINS ITSELF FREE FROM LIABILITY OF ANY KIND, AND ESPECIALLY FOR:
- improper use of the machine;
- use of the machine by personnel not trained to used it;
- power supply defects;
- maintenance defects;
- unauthorized and unforeseen modifications;
- use of spares that are not original or not specific for the model;
- non observance of the instructions;

The uses of the machine for different purposes are to be considered dangerous for the operator and for the
machine. Likewise, modalities of installation and utilizations different from that indicated in the present manual
could cause damage to persons and/or to the machine itself.

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INSTRUCTIONS HANDBOOK
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WARRANTY REGULATIONS

DRAGFLOW S.r.l. guarantees the original user that the machine will be reasonably free from factory and
material defects.

This warranty lasts for 12 ( twelve ) months from the invoice date, and refers to the repairing of any defect that
will be recognized by DRAGFLOW S.r.l. as being subject to warranty.

The warranty does not apply to those parts that result defective because of incorrect use, handling or bad
observance of the use and maintenance instructions supplied by DRAGFLOW S.r.l.
The warranty is not applied for those listed parts subject to normal wearing:
- seals and gaskets, shaft sleeves, impeller, stirrer, wear-plates, casing, discharge adapter, excavator teeth
and electrical components;
The warranty on the electric motor is applied only if the standard electronic control console foreseen has been
installed.
If the Purchaser tries, either to repair any fault that is under guarantee, or obtain direct supply of the spare part
without previous written consent of DRAGFLOW S.r.l. the latter will not be responsible for the results of the
repair and will not be held to reimburse the expenses sustained by the Purchaser.

Any claim for warrantable failures shall be sent in writing to DRAGFLOW S.r.l. prior to the expiry of the
warranty period.
As soon as the spare is ready, the Client will make the defective part available to DRAGFLOW S.r.l.

The warranty is applied in one of the following ways and at the discretion of DRAGFLOW S.r.l. :
- replacement of defective part with a new one, made available in the offices of the Purchaser at the
lowest transport rate;
- repair of defective part, after this has been returned to DRAGFLOW S.r.l. with transport expenses
prepaid.

DRAGFLOW S.rl. declines all responsability for the expenses due to “down-time”, business costs and losses
deriving there from.
This warranty is the sole warranty provided by DRAGFLOW S.r.l.

There are no other warranties, explicit or implied, or of merchantability or fitness for a particular purpose.

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INSTRUCTIONS HANDBOOK
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1.0 DESCRIPTION

STRUCTURAL DESCRIPTION OF THE MACHINE (Fig. 1)

The Dragflow excavators are made of high quality materials and undergo severe testing before leaving the
factory.
They are composed of an upper flange 1 bearing the hydraulic motor 2.
The rotation shaft 4 that connects the motor 2 to the head 5 is inside the body 3.
All the rotating and sealing parts are contained between the upper flange 1 and the lower flange 6.

Fig. 1

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INSTRUCTIONS HANDBOOK
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2.0 TRANSPORT, ASSEMBLY AND DEMOLITION

The Dragflow excavator is generally transported encased inside a crate to avoid damage to the excavator or
parts of it.
The crate is arranged for unloading with a fork-lift truck, whose capacity must be able to sustain the weight of
the excavator ( see data sheet enclosed in this instructions handbook ) as shown in Fig. 2.
The excavator is placed inside the crate as seen in Fig. 3, it must be freed from the packing and lifted with
ropes hooked onto the eye-bolts A.

Fig. 2

Fig. 3

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INSTRUCTIONS HANDBOOK
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1" with pressure A

C ½”

1"

with pressure B _ C ½”

STANDARD INSTALLATION
(n.1 right excavator + n.1 left
excavator)

1= Excavator oil delivery

(¾” – 250 bar) : connected to
the two inlets A.

2= Excavator oil return

(¾” – 250 bar ): connected to
the two outlets B.

3= Excavator oil drainage

(3/8” ): connected to the outlets C.
(The latter can be in common
with the pump hydraulic motor
drainage). The return must be
completely free of any kind of
restriction (valves, filters, etc.).

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 HYD. EXCAVATOR EXHY20 CCW
INSTRUCTIONS HANDBOOK
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3.0 MAINTENANCE AND CLEANING

Warning: maintenance and cleaning of the machine must be done after having stopped the machine.

1) Check the tightness of the fastening screws every 50 hours of pump operation.
2) Check the level and condition of the oil every 800 hours of work, by first removing the plug labelled
“OIL”. If necessary, top up or change the oil completely using 10 (ten) litres of oil with the
characteristics set out in the chart ( GEAR OIL EP320 ).

Density at Viscosity Flash point Pour point

Oil type ISO Cst 40°C E 50°C I.V.
15/4 °C Cst 100°C V.A. °C °C
EP320 320 0,900 330 25,8 24,0 95 240 - 17

The exhausted lubricant must be disposed of according to the legislative dispositions in force in the
nation where the machine is set up, since its dispersion in the ground pollutes the water beds.
3) Any emulsion formed, meaning that water has entered the oil chamber ( OIL milky color ), makes
changing the seals also, indispensable.

"OIL"
REPLACING THE SEALS ( Fig. 5 ) Oil filling

- Empty the oil chamber completely;

- Remove the protection carter 39 by unlock the screws 40
and the nuts 41.
- Remove the blade-holder head 16, by first removing the
screws, position 14. Removing the screws 14 also pos. 2
( head holder flange ) will come away.
- Remove the ring nut 1. Fig. 4
- Remove the screws 33 and cup nut 25 with the washers 26.
- After having removed the screws 33 remove the blade-side flange 32.
- Replace the seals 18A ( n. 2 ), 19 ( n. 1 ) and 20 ( n. 2 ).
- Replace the O-rings “OR” position 28 and 21, as well as the anti-wear bushing 22.
- To reassemble follow the instructions in the reverse order keeping the shaft in vertical position.
Fill up with the new oil.
Periodically check the state of the hydraulic system ( pipes, fittings, unions, etc. … ).

Fig. 5
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INSTRUCTIONS HANDBOOK
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SPARE PARTS
EXHY20 CCW

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INSTRUCTIONS HANDBOOK
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A>

sect. A

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INSTRUCTIONS HANDBOOK
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POS. Q. PART NUMBER DESCRIPTION

1 1 F25426 THREADED SPACER

2 1 F25427 FLANGES
3 8 A2527004 SEAL WASHER
4 1 A2518116 KEY
5 2 A1003016 THRUST BEARING
6 2 F23706 SPACER
7 4 A1001133 BALL BEARING
8 2 A2517003 EYE BOLT
9 1 G25425 MAIN SHAFT
10 1 F39274/1 MAIN BODY
11 1 A4517117 HYDRAULIC MOTOR
13 2 A2019021 SPRING WASHER
14 8 A2501091 SCREW
15 1 A1501017 O-RING
16 1 P25428 CUTTING HEAD CCW
17 1 A2519093 SEEGER RING
18 1 F39267 SPACER
18A 2 F39266 SEAL
19 1 A6503025 SEAL
20 2 A6503026 SEAL
21 1 A1501133 O-RING
22 1 A6503014 SHAFT SLEEVE
23 2 A6504064 PLUG
24 2 A1504023 WASHER
25 11 A2508030 CAP NUT
26 12 A2527004 SEAL WASHER
27 5 A2502052 SCREW
28 3 A1501134 O-RING
29 5 A2501017 SCREW
30 5 A2527007 SEAL WASHER
31 1 F23690 MOTOR HOUSING
32 1 F23691 SEALS HOUSING
33 6 A2501060 SCREW
35 6 A8501003 PIN
36 6 A8501017 TOOTH
37 6 A8501001 TOOTH HOLDER
39 1 F32620 COVERS
40 2 A2501071 SCREW
41 2 A2525009 NUT
45 5 F54260 WASHER
50 2 A8006002 SPACER
52 8 A2521020 NORD-LOCK WASHER
53 8 A2501158 SCREW

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 HYD. EXCAVATOR EXHY20 CCW
INSTRUCTIONS HANDBOOK
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SAFETY SPARE PARTS

DRAGFLOW S.r.l. produces dredging pumps, they’re equipment for abrasive and heavy job. These kinds of
applications naturally wear the consumable parts of the machine. The wearing of the consumable parts will get
the performances of the machine lower such as the pumped solid materials little by little will be less.
To avoid to stop the equipment and lost time, DRAGFLOW S.r.l. qualified as your expert witness suggests to
keep ready at site or placed in your workshop the following spare parts :

POS. Q. PART NUMBER DESCRIPTION

1 1 F25426 THREADED SPACER
2 1 F25427 FLANGES
5 2 A1003016 THRUST BEARING
7 4 A1001133 BALL BEARING
13 2 A2019021 SPRING WASHER
15 1 A1501017 O-RING
17 1 A2519093 SEEGER RING
18 1 F39267 SPACER
18A 2 F39266 SEAL
19 1 A6503025 SEAL
20 2 A6503026 SEAL
21 1 A1501133 O-RING
22 1 A6503014 SHAFT SLEEVE
28 3 A1501134 O-RING
35 6 A8501003 PIN
36 6 A8501017 TOOTH

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Hydraulic excavator EXHY 20
Technical specifications:
Hydraulic motor: GM3A 700
Speed: 30 / 40 / 50 R.P.M.
Power continuous: 11 / 15 / 18 HP
Power intermittent: 13 / 18 / 22 HP
Need of oil: 22 / 29 / 36 L/min
Pressure continuous: 250 bar
Pressure intermittent: 300 bar
Torque continuous: 260 / 261 / 262 da N.m
Torque intermittent: 311 / 313 / 314 da N.m
Oil specifications: Mineral oil / Viscosity 33 mm/s (4.5 °E)
Fixture IN/OUT: G 1” BSP
Drainage: G ½” BSP
Weight: 500 Kg

Performance curves:

Dimensions:

Dragflow Srl – Via Pasubio, 40 – 37069 Villafranca (VR) Italy

Tel: +39 0456304521 – Fax: +39 0456335758
E-mail: info@dragflow.it – www.dragflow.it