1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DRAWING No. ISS ECR NOTES INITIAL DATE

P825031 4 6034 FLEXIBLE EXHAUST VARIANT ADDED CJB 2/06/2015
A A

GENERAL NOTES:
378 1002
1) ALL FLOW THROUGH PYROBAN EQUIPMENT SHOULD BE AGAINST GRAVITY 259 718 38

OF CYLINDER
(UPWARDS).

REAR FACE
70
2) BLEED LINES SHOULD BE TAKEN FROM THE EQUIPMENT AND ROUTED TO THE 5

BLOCK
B EXPANSION TANK, WHICH NEEDS TO BE THE HIGHEST POINT IN THE SYSTEM. B
ENSURE BLEED LINES DO NOT SAG BELOW LOWER CONNECTION POINTS.
3) HOSES NOT SUPPLIED.

69.5
4) COPPER GREASE TO BE APPLIED TO EXHAUST FLAME ARRESTER MATING SURFACES 39
IN ACCORDANCE WITH THE OFFSHORE MAINTAINANCE MANUAL. 12
5) APPROXIMATE WEIGHT OF PYROBAN KIT;
DRY WEIGHT = 867Kg
WET WEIGHT = 922Kg
6) REMOVE TRANSPORT STRAPS ON EXHAUST FLEXIBLE ON ASSEMBLY.
C C
AIR INTAKE

1) SUITABLE AIR INTAKE FILTER TO BE INSTALLED IN ACCORDANCE WITH 1

ENGINE SPECIFICATION.
EXHAUST FLAMETRAPS:

1) FLAMETRAP DUMMIES ARE NOT TO BE USED WHEN OPERATING IN HAZARDOUS

D AREAS (SEE REQUIREMENTS OF BS EN 1834). D
2) PYROBAN GAS DETECTION SYSTEM CAN BE USED TO ACHIEVE EXHAUST
FLAMETRAP ELIMINATION.
BACKPRESSURE PORT NOTE

1) WHEN THE BACKPRESSURE PORT PLUG IS REMOVED

FLAME TRAP
REMOVAL
TO INSTALL A PRESSURE GAUGE OR ANY PRESSURE 24 27

361
MEASURING DEVICE, IT IS MANDATORY TO INSTALL
A FLAME ARRESTOR TO COMPLY WITH THE REQUIREMENTS
E
OF BS EN 1834.
ISO VIEW E
6
2) IT IS RECOMMENDED TO MAINTAIN THE INTEGRITY 44 CUFF RUBBER 300420163 1 0.23 kg
OF THE SECURITY TAB WHEN OPERATING IN A (1756) 43 SPARK ARRESTOR (OPTION) 813119 1 110.00 kg
HAZARDOUS ENVIRONMENT. 42 SPARK ARRESTOR (OPTION) 808188 1 110.00 kg
41 SPARK ARRESTOR (OPTION) 440382 1 110.00 kg
40 SPARK ARRESTOR (OPTION) 440328 1 110.00 kg
39 KIT- OIL FILLER CAP 3010007503 1 0.26 kg
(1473) 38 ILS SUPPORT 817994 1 12.42 kg
F 28 F
775 309 37 GASKET ROUND 800261-10 1 0.28 kg
15 17
27 20 36 NUT M20 Zi Pl 3010007853 24 0.07 kg
35 M20 PLAIN WASHER Zi Pl 3010007854 48 0.02 kg
25 34 M20x90 HEX HEAD BOLT Zi Pl 3010015583 16 0.30 kg
33 M20x60 HEX HEAD BOLT Zi Pl 3010007851 8 0.23 kg
36 13 11 36 35 34 9 4 23 32 NUT M12 Zi Pl 3010007856 8 0.02 kg
31 M12 PLAIN WASHER Zi Pl 3010007737 20 0.01 kg
35
G 16 9 30 M12x45 HEX HEAD BOLT Zi Pl 3010007862 8 0.06 kg G
3 2
33 9 K L 29 M12x40 HEX HD SCREW Zi Pl 3010007855 4 0.05 kg
M 28 NUT M10, Zi Pl 3010007860 27 0.01 kg
37 E 27 M10 PLAIN WASHER, Zi Pl 3010007861 55 0.00 kg
F 26 M10x60 HEX HD BOLT - Zi Pl 3010007859 19 0.05 kg

1363
25 M10x50 HEX HEAD BOLT Zi Pl 3010015816 8 0.04 kg
10
24 M10x40 HEX HEAD BOLT Zi Pl 3010015815 1 0.04 kg

(1905)
23 GASKET, 6" ILS 304439 1 0.24 kg

991
H 22 PLENUM EXHAUST 300826983 1 102.19 kg H
21 INLET ADAPTOR 817995 1 11.37 kg
14
20 HOSE 5-1/2" ID 80LG 420103 2 1.88 kg
H 19 GASKET PLENUM TO W/C FLEXIBLE 800599 1 0.26 kg
I
30 18 * * VARIANT
18 * FLEXIBLE EXHAUST (VARIANT) SEE TABLE 1 99.89 kg
SEE TABLE
SEE NOTE 6 17 5" SHUT DOWN VALVE CLOSED PNEUMATIC OP. SVH50-P-N-N-5550 1 3.81 kg
31
16 6" ILS ASSY 807289 1 37.61 kg
J 32 OF CRANK 15 CLAMP 146-168 CONSTANT TENSION 3010005126 6 0.12 kg J
14 FLANGED ELBOW 806033 1 12.10 kg
441 13 TURBO ADAPTOR 806032 1 8.74 kg
19
12 EOL FTRAP 1-1/4" NPT 440247 1 0.26 kg
B 11 O RING 471105 1 0.09 kg
10 GASKET ADAPTOR 810620 1 0.29 kg

(10)
D 8 7 A C
22 28 27 26 J G 9 GASKET RING 500874 2 0.04 kg
OF CRANK
8 COOLER EXHAUST GAS 817352 1 366.81 kg
K 7 GASKET 812976 1 0.14 kg K
6 FLAME TRAP EXHAUST 802779-61 2 61.23 kg
5 ADAPTER 90 ELBOW 1 1/4" NPT M/M 3010015844 1 0.60 kg
P825031/1 WITH EXHAUST FLEXIBLE (WITH TURBO HOLES) 803690/1 4 DRY EXFLX 8"ANSI RF MS B 804614 1 27.03 kg
P825031 WITH EXHAUST FLEXIBLE (NO TURBO HOLES) 803690 3 KIT FIXING 270HP 39865 1 0.16 kg
ITEM DESCRIPTION PART No 2 OUTLET BOX 804616 1 63.51 kg
VARIANT TABLE 1 FTRAP DMY 270CT HDL/S Y 800722-8 2 44.00 kg
ITEM DESCRIPTION PART NO QTY MASS (ea)
L PYROBAN KIT PART No: MECCAT3406DITA:490:21:SM:STD Parts List L
184

PYROBAN SEE PARTS LIST

LIMITED
545 545 mike.wheeler 29/08/2013

6 SLOTS 11 WIDE x 15 CTRS - PYROBAN PROTECTION SYSTEM

Modestus.Onwuka
MOUNTING FOOT DETAIL (STD KIT) CAT 3406
M Graham.Cooper 1 : 12 @ A1 SHEET 1 OF 4 M
- P825031 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DRAWING No. REV ECR NOTES INITIAL DATE
P825031 4 6034 FLEXIBLE EXHAUST VARIANT ADDED CJB 2/06/2015
17 15
A 15 A
20

21

25
B 20 B

27

23
C 34 C

4
27 35

9
28
D 33 35 D

35
38 36
16

2 9

E
37 DETAILS E
35 3406 DITA 490BHP @ 2100 RPM
3
ENGINE FEATURE CODE 406DP01, 406DP02, 406DP03, 406DP04, 406DP05
36 HEAT REJECTION 220KW
INLET SYSTEM PRESSURE DROP 1.69KPa
EXHAUST SYSTEM PRESSURE DROP 5.85KPa
SPARK ARRESTOR NOISE ATENUATION 18dBA
F 6 F
COOLANT VOLUME 55Ltrs
14 ESTIMATED MASS OF PYROBAN SYSTEM (DRY) 867Kg
ESTIMATED MASS OF PYROBAN SYSTEM (WET) 922Kg
30
10
13 6
32 11
G 44 15 G
31

26
24

H H
18 VARIANT 27
29

31
8

J J
29 27
7

19 27

K K
28

22
PYROBAN KIT PART No: MECCAT3406DITA:490:21:SM:STP
L L

PYROBAN SEE PARTS LIST

LIMITED
mike.wheeler 29/08/2013

- PYROBAN PROTECTION SYSTEM

Modestus.Onwuka
(STD KIT) CAT 3406
M Graham.Cooper 1 : 12 @ A1 SHEET 2 OF 4 M
- P825031 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DRAWING No. REV ECR NOTES INITIAL DATE
P825031 4 6034 FLEXIBLE EXHAUST VARIANT ADDED CJB 2/06/2015
A A

B B

M
L
K BLEED LINES

C C

OUTLET BOX

F E EXPANSION TANK
AUX.
I
H RETURNS
D D
THERMOSTAT T RADIATOR

EXHAUST BYPASS

E HEAT EXCHANGER E

W/C FLEXIBLE
ENGINE

F F
D
J
PUMP

C B AUX. COOLANT
FEEDS OIL BONNET
G PLENUM G
A

H H
M = M14 EXH TEMP SENSOR
L = 1/2" NPT EXH. TEMP. GAUGE
K = 3/4" NPT EXH. TEMP. PROBE
OUTLET BOX
J = 3/8" NPT DRAIN
I = 3/8" NPT BLEED
H = 3 1/2" OD TUBE COOLANT OUT
G = 3 1/2 O D TUBE COOLANT IN
J COOLER J
F = 1/4" NPT BLEED
E = 1" NPT COOLANT OUT
NOTES; D = 1" NPT COOLANT IN
FLEXIBLE
1) THE MAIN FEED FROM PUMP TO BLOCK NEEDS TO BE BROKEN TO CREATE COOLER FEED. C = 1/4" NPT BACKPRESSURE POINT
2) PLENUM AND W/C FLEXIBLE ARE FED BY AUXILIARY. B = 1" NPT COOLANT OUT
A = 1" NPT COOLANT IN
PLENUM
K GENERAL NOTES: ITEM CONNECTION ID FUNCTION K
CONNECTIONS DATA
1) FLOW FROM THE WATER PUMP WILL BE THROUGH THE PYROBAN EQUIPMENT,
ENGINE OIL COOLER, TRANSMISSION OIL COOLER (IF INSTALLED), JACKET
WATER, THERMOSTAT THEN BYPASS OR RADIATOR. HOWEVER OTHER SOLUTIONS
ARE ACCEPTABLE (REFER TO COOLANT SCHEMATIC FOR MORE DETAILED INFORMATION).
2) ALL FLOW THROUGH PYROBAN EQUIPMENT SHOULD BE AGAINST GRAVITY
(UPWARDS).
L
3) BLEED LINES SHOULD BE TAKEN FROM THE EQUIPMENT AND ROUTED TO THE PYROBAN KIT PART No: MECCAT3406DITA:490:21:SM:STP L
EXPANSION TANK, WHICH NEEDS TO BE THE HIGHEST POINT IN THE SYSTEM.
ENSURE BLEED LINES DO NOT SAG BELOW LOWER CONNECTION POINTS.
4) HOSES NOT SUPPLIED.
PYROBAN SEE PARTS LIST
LIMITED
mike.wheeler 29/08/2013

- PYROBAN PROTECTION SYSTEM

Modestus.Onwuka
(STD KIT) CAT 3406
M Graham.Cooper 1 : 12 @ A1 SHEET 3 OF 4 M
- P825031 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DRAWING No. REV ECR NOTES INITIAL DATE
P825031 4 6034 FLEXIBLE EXHAUST VARIANT ADDED CJB 2/06/2015
A A
40 42

B B

560

355
C 980 C
8" ANSI RF FLANGE TYP

75 1200 75

75 1200

D D

560
E E

8" ANSI RF FLANGE TYP

F F
41
43

G G

560
355

8" ANSI RF FLANGE TYP

H H
75 1200

980

1200 75

J J

355
560

K K

980

8" ANSI RF FLANGE TYP

PYROBAN KIT PART No: MECCAT3406DITA:490:21:SM:STP

L L

PYROBAN SEE PARTS LIST

LIMITED
mike.wheeler 29/08/2013

- PYROBAN PROTECTION SYSTEM

Modestus.Onwuka
(STD KIT) CAT 3406
M Graham.Cooper 1 : 12 @ A1 SHEET 4 OF 4 M
- P825031 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16