Evaluation of Scratch Resistance of Polymeric Coatings and Plastics Using An Instrumented Scratch Machine
Evaluation of Scratch Resistance of Polymeric Coatings and Plastics Using An Instrumented Scratch Machine
Evaluation of Scratch Resistance of Polymeric Coatings and Plastics Using An Instrumented Scratch Machine
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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FIG. 1 Images of Polystyrene-Acrylonitrile (SAN) Subjected to Test Mode A Under a Progressive Load of 1-90 N Showing Examples of
Points of Failure
tangential force measured prior to the movement of the scratch “whiter,” than the undisturbed background surface. Key defor-
stylus while the kinetic coefficient is related to the constant mation mechanisms include increase in surface roughness due
tangential force measured in sustaining this movement. This to micro-cracking. Whitening is measurable as a contrast
quantity is not equivalent to the coeffıcient of friction, which is change between the scratch groove and the undamaged mate-
obtained in accordance with Test Method D1894 and is similar rial surface.
to the stylus drag coeffıcient as defined in Test Method G171.
3.1.6 scratch depth, n—the vertical distance to be measured 4. Summary of Test Method
from the trough of the scratch groove to the undisturbed 4.1 This test method utilizes an automated scratch machine
specimen surface (D1) or to the peaks of the scratch path (D2). to administer controlled scratch tests on polymeric specimens.
Refer to Fig. 2. Two basic test modes (Test Modes A and B) are presented.
3.1.7 scratch resistance, n—ability to withstand damage that 4.1.1 Test Mode A—A scratch is applied onto the specimen
is accompanied by the gross deformation typically associated surface under an increasing normal load from 2 to 50 N (60.5
with sliding indentation of asperities that may involve N) over a distance of 0.1 m (60.0001 m) at a constant scratch
compressing, plowing, and shearing of material. Quantification rate of 0.1 m/s (60.0005 m/s). This test mode is intended to
can be accomplished through the measurement of critical determine the critical normal load for failure for a material
normal load scratch depth (3.1.6), scratch width (3.1.8) and system. The point of failure should occur in the second or third
other geometric or visual characteristics of the scratch. quartile of the test length. For materials that do not exhibit
3.1.8 scratch width, n—the horizontal distance between the failure in this range, the load range may be changed to ensure
two peaks on both sides of the scratch groove (W1). Refer to that the point of failure occurs in the middle of the scratch path.
Fig. 2. 4.1.2 Test Mode B—A scratch is applied onto the specimen
3.1.9 scratching, v—process involving surface deformation surface under a constant normal load of 30 N (60.1 N) over a
(displacement or mechanical removal, or both, of material) distance of 0.1 m (60.0001 m) at a constant scratch rate of 0.1
caused by the action of one of more asperities, or m/s (60.0005 m/s). This test mode is intended to evaluate the
protuberances, or both, sliding across the surface. load-dependant homogeneous response of the material and
establish the scratch coefficient of friction. The constant load
3.1.10 tangential force, n—the force present at the interface value may be increased if 30 N is insufficient to generate
between the scratch tip and the specimen, acting opposite to the damage on the specimen.
direction of motion of the scratch tip. The tangential force acts
parallel to the scratch direction and is composed of two 4.2 The scratched surface can be inspected visually or by
components: the kinetic friction acting on the scratch tip, plus using evaluation tools to study the surface damage. For Test
the reaction force generated during deformation of the surface. Mode A, the critical normal load is determined by the point of
The magnitude of the component forces can vary. At small failure criteria established for that experiment. Measurement of
scratch depths the tangential force is kinetic friction. As scratch the scratch width, or depth, or both, may also be taken to aid
depth increases, the forces due to elastic and plastic deforma- the quantification of scratch resistance. ASV Software may be
tion increase. Tangential force is also referred to as the used to automate the measurement of the point of failure with
“X-direction force” measured by the scratch instrument. regard to scratch visibility.
3.1.11 whitening, n—a phenomenon occurring as a result of 4.3 Scratch coefficient of friction as defined in 3.1.5 can be
light scattering by surface deformation resulting from the computed for material characterization using the tangential
scratch process that causes the scratch path to be brighter, or force and normal load data recorded during tests.
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FIG. 2 Cross Section of Scratch Path Showing Scratch Width Measurement (W1) and Depth Measurements (D1 and D2)
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be spherical in shape with a diameter of 1 mm (62.54 µm);
using a tip of other geometry is optional but their results shall
not supersede those from the spherical tip tests.
7. Hazards
7.1 The scratch machine contains moving parts, and is
capable of moving at high speed. Therefore, standard labora-
tory safety practices involving the use of machinery should be
followed. Objects, samples and tools must not be stored on or
near the scratch tester to avoid them being accidentally caught
in the mechanism.
7.2 Eye protection must be worn at all times when conduct-
ing scratch tests.
7.3 The scratch machine operator shall take care that loose
clothing, jewelry, long sleeves, and long hair are secured and
FIG. 3 Schematic of a Spring-Loaded Scratch Stylus Machine
kept away from the scratch machine.
7.4 Thermally insulated gloves must be worn when han-
stylus. The horizontal speed of the scratch stylus can be set at dling specimens at extreme temperatures. If testing is limited to
a constant rate between 0 and 400 mm/s. room temperature only, thick gloves are not to be worn, though
6.4 Load and Position Sensing System (optional)—If disposable latex gloves may be used to avoid skin-oil contami-
required, the instrument may be equipped with devices to nation on samples.
monitor the normal load, the tangential force, instantaneous
scratch depth and horizontal position. The tangential force 8. Test Specimens and Sample Preparation
acting on the stylus shall be measured with an accuracy of 8.1 Materials—The test method can be applied to a variety
60.1 N. The data acquired for depth, horizontal position and of bulk polymers, as well as coated materials. The materials
velocity of the stylus shall have an accuracy of 60.5 µm, 65 must be able to be prepared to the desired dimensions and able
µm and 60.0005 m/s, respectively. to withstand the stresses imposed during the test without
6.5 Data Acquisition and Computer Systems (optional)— ultimate failure or excessive fracture. The materials being
Connections from the sensing system to the computer system tested shall be described by dimensions, surface finish, material
shall be insulated against electromagnetic interference to type, form, composition, processing treatment and, when
ensure clean and reliable data. The computer system shall have appropriate, indentation hardness (see Test Method G99).
the capability to collect the force and position data. The data 8.2 Tensile Specimens—Injection-molded tensile bars as
capture rate (samples per channel) shall be set to a minimum of specified in Test Method D638 (Test specimen I-IV) are
10 times the scratch velocity (mm/s) to guarantee reliable and acceptable for use with this test. Typical thickness shall be
accurate data. The data capture rate may be set higher if between 3 and 10 mm. Since the scratch length for different
desired. test modes is taken to be 100 mm, the specimen shall be at least
6.6 Environmental Chamber (optional)—An environmental 140 mm in length to provide enough area for clamping at both
chamber with heating and cooling controls allows experiments ends. Experiments have shown that thickness can affect scratch
to be performed from –50 to 100°C. properties and care should be taken to ensure that the thick-
nesses of different specimens are consistent within the toler-
6.7 Evaluation Instruments—Other than visual inspection, ance specified in Test Method D638.
the scratch grooves can be further examined with optical
microscopes, flatbed scanners, and/or profilometers for mea- 8.3 Plaque Specimens—A plaque, at least 140 mm in length
suring scratch width and depth. These devices can also be used and 10 mm in width, shall be used. Thickness shall be at least
to determine the point of failure (such as the onset of 3 mm. Samples thinner than 3 mm may be tested with the use
micro-cracking, crazing, fish-scale formation, plowing, etc.). of a precision backing plate or spacer underneath the sample. It
Since the capability and sensitivity of each device are different, is possible to make multiple scratches on the same plaque so
it is required that the adopted method of evaluation be reported. long as the grooves do not affect one another and the distance
For the purpose of quantifying whitening, other instruments between the two neighboring grooves shall be no less than
that are capable of measuring reflected light intensity in the twice the stylus tip diameter. For injection-molded, polymeric
scratch groove can be used. materials, the scratch should be made along the melt flow
direction for consistency.
6.8 Stylus Tip—The setup of the scratch machine provides
the added flexibility of allowing the interchangeability of stylus 8.4 Sampling Size—At least five specimens (or five runs)
tips in their material and geometry. The suggested material for shall be tested to ensure repeatability.
the scratch stylus tip is #440 Stainless Steel. Other materials 8.5 Surface Finish—For material comparison, test speci-
for the stylus tip are acceptable so long as they have higher mens shall have the same surface texture and color, unless the
indentation hardness than the test material. The stylus tip shall experiment is performed to investigate the effect of surface
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texture and color. This is especially important for the detection 11. Conditioning
of whitening in the scratch path as certain colors and grained 11.1 To conduct scratch tests under the standard laboratory
textures tend to hide the surface damage better than others. Any atmosphere, the conditioning practice, Procedure A as specified
imperfections in the sample including ejector-pin marks, in Practice D618 shall be followed. For other testing
sprues, gates, etc., must not be present on the underside of the conditions, users shall refer to Practice D618 for the recom-
sample in the area of the scratch path. If the specimen has mended conditioning procedures.
pultrusions on the bottom side then these must be removed
before testing. 11.2 Prior to the execution of the tests, the surface of the
specimen and the scratch stylus are to be inspected for any
9. Preparation of Apparatus contaminants and cleaned if necessary. Only cleaners that do
not alter the test material and its surface characteristics shall be
9.1 Scratch Stylus Tip—The scratch tip (stylus) shall be used for cleaning specimens and the scratch stylus. Organic
inspected frequently to ensure it is in good condition. Inspec- solvents may be used on the metal stylus. If the specimen is
tion shall be performed using a magnifying device capable of found to be dirty, it may be cleaned using compressed air or
at least 10× magnification, such as a stereomicroscope, “pocket similar. Cleaning specimens with liquids is not recommended
microscope” or loupe. If the tip shows mechanical damage as cleaners may leave residues that affect the scratch test.
such as chipping, visible abrasive wear, or breakage, the tip Under no circumstances shall an organic solvent be used to
shall be immediately discarded and replaced. If foreign matter clean polymer samples prior to testing. If a cleaner is used then
(such as debris from the scratch specimen) is found to be the cleaner must be known to not affect the chemical structure
adhered to the tip then the tip shall be cleaned with an of the specimen.
appropriate solvent and then re-inspected. Appropriate solvents
for cleaning scratch tips include isopropyl alcohol, methanol, 12. Procedure
and acetone. HPLC grade solvents are recommended for tip
12.1 Mark the intended start and end positions of the scratch
cleaning. Solvents must be allowed to evaporate completely
path on the sample using a fine-point permanent marker or
before the tip is returned to service. Scratch tips shall be
paint pen (optional).
cleaned with solvent anytime the scratch material system is
changed. This is to prevent cross-contamination of slip agents, 12.2 Place the specimen on the test stage and secure it with
mold release agents, or other chemicals that may be present in lockable clamps. Make sure that the specimen is flat and the
some samples. Under no circumstances shall a scratch speci- surface is clean. The specimen should be in complete contact
men be contaminated with a cleaning solvent. Care shall be with the base (work surface) of the machine. Any gaps between
taken that cleaning solvents do not contact the specimen. the bottom of the specimen and the work surface will cause
errors in the analysis. Move the scratch stylus to one end of the
10. Calibration and Standardization specimen where the start position of the scratch path is. The
scratch tip should be positioned about 1 mm above the test
10.1 Scratch machine, data acquisition system, and any specimen for consistency. Check to confirm that the stylus tip
associated electronic equipment shall be maintained at a is clean and free of damage.
constant temperature (62°C) for a period of at least 24 hours
prior to and during testing. The test equipment shall be located 12.3 If scratch tests are to be conducted at temperatures
in an environment with the standard laboratory atmosphere as other than the room temperature (23 6 2°C), an environmental
specified in Practice D618. chamber shall be used to maintain the stylus and the specimen
at the desired temperature. The stylus and specimen shall be
10.2 Prior to conducting any test, verification, or conditioned in the environmental chamber for not less than
calibration, or a combination of the three, the scratch machine thirty minutes, prior to testing.
and associated electronic equipment shall be powered on and
12.4 Ensure that load and position sensing and data acqui-
allowed to warm up for a period of not less than thirty minutes.
sition systems are operational when real-time data are to be
10.3 Before any test, the accuracy of the load and position collected.
sensors shall be verified. Sensors for the normal load and 12.5 Configure the scratch machine to perform the desired
tangential force shall operate within an accuracy of 60.1 N. test by inputting the necessary parameters such as scratch rate,
Position sensors shall also be checked against standards to load, and data capture rate.
assess their accuracy (61 µm ). Should the accuracy of the load
and position sensors be found out of specification, calibration 12.6 Begin the scratch process.
must be performed. 12.7 Examine the scratch groove of the test specimen under
10.4 For calibration, precision weights shall be used to a calibrated microscope, or a profilometer, or both, and
calibrate load sensors while standard gauge blocks or feeler quantify the scratch width, depth, and/or other predefined
gauges can be used to calibrate position sensors. All calibration scratch damage. A flatbed scanner may also be used for this
tools, including weights and gauges, shall be of known and purpose.
certified accuracy. After calibration, the accuracy of the load 12.8 When using Test Mode A and failure is observed, the
and position sensors must be re-verified prior to performing point of the first occurrence along the scratch path shall be
tests. noted. This can be accomplished visually or through the
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FIG. 4 Digitally Scanned Images of Samples of Polypropylene and Polyvinyl Chloride Subjected to Test Mode A Under a Progressive
Load Range of 1-80 N
assistance of optical instruments and image analysis tools, such 13.4 Incorporating the depth and load sensing option to the
as an ASV (3.1.1). Correspondingly, the critical normal load scratch machine allows the instantaneous or real time data such
for failure shall be determined and used for material compari- as scratch depth, tangential force, and normal load to be
son and ranking. To illustrate the difference in surface damage, captured during the scratch process and these data can then be
Fig. 4 shows that polypropylene has significantly less resis- plotted graphically for study. As an example, curves represent-
tance than polyvinyl chloride when onset of whitening is ing the applied normal load, and the measured tangential force
considered as the point of failure subjected to Test Mode A along the scratch path during the scratch process are shown in
under the same progressive load range of 1-80 N. Fig. 5.
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FIG. 5 Sample Data Showing Normal Load and Tangential Force Curves for a Polypropylene-Based Specimen Subjected to Test Mode A
Under a Progressive Normal Load of 1-30 N. A Low Pre-Loading was Applied at -10 mm to Allow for Acceleration of Scratch Tip to
Move from Static to 100 mm/S.
FIG. 6 Critical Normal Load for the Onset of Whitening of Various Polypropylene Systems
profilometer gives the most sensitive measurement, contact-type profi- NOTE 5—Scratch hardness may be determined graphically from a plot
lometers may damage the scratch groove during measurements. In the of normal load, P, versus the projected scratch area (πw2/4), where w is the
absence of profile analysis instruments, scratch widths can be measured scratch width (see Fig. 8).
using optical microscopes or flatbed scanners.
14.5 Tangential Force—At the point where whitening oc- 15. Precision and Bias
curs shall be reported whenever the data is available. 15.1 To assess the precision and bias of the test method on
14.6 Scratch coeffıcient of friction, as defined in 3.1.5, shall the basis of repeatability and reproducibility, the two test
be reported for Test Mode B. modes (A and B) shall be used. The material chosen for the
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assessment exercise is polypropylene. The precision of test image capturing equipment, VIEEW (ATLAS) was utilized
data are determined and expressed in accordance with Practice with a consistent set of light and grey-scale settings.
E177. 15.2.1 Repeatability—Table 1 is based on two test runs by a
15.2 Test Mode A (Increasing Load Test)—Using Test Mode single operator. For each test run, the specimen was prepared at
A where the normal load increases from 2 to 50 N, the critical one source. Table 1 is presented on the basis of a test result
normal load for stress whitening, as defined in 3.1.2 and 5.4 being the average of three samples. The test runs were
was adopted as the key scratch parameter to examine the conducted by the same operator under the same operating
repeatability and reproducibility of the test method. To deter- conditions using the same machine on the same day.
mine the critical point for the onset of stress-whitening, an
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TABLE 1 Repeatability Data—Critical Normal Load for Stress conducted by the same operator under the same operating
Whitening (A Single Operator) conditions using the same machine on the same day.
Test Run Average SrA IrB TABLE 3 Repeatability Data—Scratching Coefficient of Friction (A
1 6.79 ±0.26 ±0.73 Single Operator)
2 6.61 ±0.38 ±1.07
A
Test Run Average SrA IrB
Sr = within-laboratory standard deviation of the average. 1 0.430 ±0.012 ±0.034
B
Ir = 2.83 Sr. 2 0.433 ±0.014 ±0.040
A
15.2.2 Reproducibility—Table 2 is based on a round-robin B
Sr = within-laboratory standard deviation of the average.
Ir = 2.83 Sr.
test involving three operators. For each test run, the specimen
was prepared at one source. Table 2 is presented on the basis of 15.3.2 Reproducibility—Table 4 is based on a round-robin
a test result being the average of five samples. The round-robin test involving three operators. For each test run, the specimen
test was conducted by three operators under the same operating was prepared at one source. Table 4 is presented on the basis of
conditions using the same machine on the same day. a test result being the average of five samples. The round-robin
TABLE 2 Reproducibility Data—Critical Normal Load for Stress test was conducted by three operators under the same operating
Whitening (Three Operators) conditions using the same machine on the same day.
Operator Average SrA IrB TABLE 4 Reproducibility Data—Scratching Coefficient of Friction
I 6.64 N ±0.26 N ±0.74 N (Three Operators)
II 6.72 N ±0.18 N ±0.52 N
III 6.80 N ±0.20 N ±0.57 N Operator Average SrA IrB
I 0.433 ±0.010 ±0.028
A
Sr = within-laboratory standard deviation of the average. II 0.434 ±0.010 ±0.028
B
Ir = 2.83 Sr. III 0.433 ±0.005 ±0.014
15.3 Test Mode B (Constant Load Test)—On the repeatabil- A
Sr = within-laboratory standard deviation of the average.
B
ity and reproducibility of the test method using Test Mode B, Ir = 2.83 Sr.
the scratching coefficient of friction, as discussed in 3.1.5, will 15.4 Bias—There are no recognized standards by which to
be used as a basis of evaluation. estimate bias of this test method using the two test modes.
15.3.1 Repeatability—Table 3 is based on two test runs by a
single operator. For each test run, the specimen was prepared at 16. Keywords
one source. Table 3 is presented on the basis of a test result 16.1 critical load; polymer; ranking; rising load; scratch;
being the average of three samples. The test runs were scratch resistance; scratch visibility; whitening
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