Maverick Rigging Manual 2021
Maverick Rigging Manual 2021
Maverick Rigging Manual 2021
1. Glossary/Useful Terminology
2. Parts of the Maverick
3. SAIL – “Dinghy Style"
4. SUS – “Stand Up Sailing”
5. WINDSURF - “Cruiser Explorer”
6. SUP – “Single/Double”
7. Launching and Basic Safety on the Water
8. Care, Maintenance and Service
9. Certification
Before rigging your Maverick, read and familiarize yourself with the rigging manual.
Failure to adhere to the following guidelines could invalidate your warranty.
SPARS
Mast: Main vertical spar supporting the rig/sail
Mast Heel: Lower edge/foot of the mast
Boom: Spar at the bottom of the mainsail
Outhaul: Purchase system on the boom for tightening the lower edge/foot of the sail
Vang: Purchase system for tightening the rear/aft edge (leech) of the sail
Cunningham: Purchase system for tightening the forward edge/luff of the sail
Sheet: Rope for controlling the inward/outward position of the mainsail
FOILS
Daggerboard: Blade found in the middle of the board used to counteract leeward slippage
Rudder: Blade found at the back of the board used for steering
Pintle: The male part (pin) of the rudder hanging system
SAILS
Mainsail: Sail aft/rearward of the mast
Tack: Forward lower corner of a sail
Clew: Rear lower corner of a sail
Head: Upper corner of sail
Leach: Rear edge of the sail
Luff: Forward edge of the sail
Foot: Bottom edge of the sail
Batten: A stiffening strip in the sail to support the leach
Trolley -
TOP TIP: Your Maverick Water Sports Board is supplied with a
nose button which interfaces directly with the elastic
arrangement on the forward arm of genuine Maverick World
trollies – The use of this arrangement significantly improves
trolley retention and prevents your Maverick from harm!
TOP TIP: Genuine Maverick World trollies have
sufficient ground clearance to ensure the
trolley can still be used effectively with the
genuine Maverick World WINDSURF/SUP fin
fitted.
Top Cover -
TOP TIP: To reduce “waterlogging” while in storage, genuine Maverick World covers are designed for use with
the inflatable tubes either deflated or removed from their tracks completely.
TOP TIP: Genuine Maverick World covers can also be used on the underside of your board when upside-down
on the roof of your vehicle in transit or when in storage!
2
5 6
1
4
Block Pack (Supplied as part of Foil/Vang kit)
1 2
1. SISTER CLIPS (X2)
2. MAINSHEET AUTO RATCHET BLOCK
3. MAINSHEET DOUBLE BLOCK
4. SNAP SHACKLE
3
1
4
3
Luff
Head
Leech
Tack
Clew Foot
Rudder Nose
Tail
Dagger-board
• Identify the sail number of your Maverick by referring to the sail number plaque.
WARNING: Compliant positioning of sail numbers is defined by the racing rules of sailing as enclosed:
TOP TIP: Electrical taping over the mast joint prevents sand and water
ingress which aids the ease of righting after capsize. It also keeps the red
arrows correctly aligned and makes it easier to withdraw the mast from the
sail upon de rigging!
2. Unfold the mainsail (try to keep it clean and dry) and sleeve it over the top of the mast.
3. Slide the sail down the full length of the mast keeping the cunningham D-ring facing
forwards. (In line with the cleat at the base of the mast)
4. Take care to ensure the upper edge of the mast goes right to the head/top of the sail until
it bears right up against the webbing strap at the very top of the luff tube aperture.
5. If you are using the 6.25 Sail, (Specification dependent) insert the battens (X3) before
ensuring the velcro batten pockets are closed. (To prevent loss whilst sailing)
6. Take the cunningham control line and tie an overhand knot in one end before threading the
other end through the slot underneath the cunningham cleat.
7. Continue to thread the untied end around the D ring on the lower forward edge (luff) of the
mainsail before passing it through the main body of the cunningham cleat. (Jaws)
8. Tie a bowline loop handle (large enough to put your hand in) in the end of the cunningham
line.
9. Finally, tension the cunningham line just enough to remove any wrinkles in the luff of the
mainsail prior to engaging the line in the cleat jaws.
Raising the Mast -
TOP TIP: In windy conditions, raising the mast can be made MUCH easier by wrapping the 5.0 sail around the
mast in a clockwise direction before positioning the clews webbing strap over the integral plastic sail hook.
WARNING: The mast is metal and is an electrical conductor. Contact with overhead electric wires could be
fatal, please exercise extreme caution when raising the mast & launching.
TOP TIP: The correct outhaul tension for normal conditions would leave the
foot/lower edge of the sail 100mm (a hands width) from the boom when the
sail is filled.
TOP TIP: For even greater convenience, an additional snap shackle can be purchased
to REPLACE the mainsheet double block ordinary shackle. This is particularly useful if
you intend to switch between SAIL/SUS and WINDSURF/SUP modes frequently.
5. Finally tie the end of the mainsheet through the webbing loop at the
forward end of the toe strap using a half hitch with a secondary overhand knot in the
very end of the rope to prevent the half hitch coming undone.
TOP TIP: This eliminates twisting and the mainsheet getting washed off the back of
the board while sailing!
TOP TIP: The auto ratchet block snap shackle should ONLY be clipped on to the
booms stainless “D” ring fairlead immediately prior to launching!
Furthermore, it should be your FIRST task immediately following the recovery of your
Maverick from the water!
Diligent use of this snap shackle significantly improves trolley retention and prevents your Maverick
from harm!
Background: The Maverick is supplied with a 3:1 vang purchase system. (2 block system)
1. Take the upper vang block and using the shackle provided attach it to the eye
plate positioned on the lower forward surface of the boom. (Orientation as
shown)
2. Take the vang control line and tie an overhand knot in one end before threading
the other through the central hole in the middle of the upper vang block. (Not
around the pulley sheave)
3. Thread the remaining loose end around the purchase system as shown before
passing it through the cleat fairlead of the lower vang block, tying an overhand
loop/handle in its end. (large enough to put your hand in)
4. Take the lower vang block and using its integral snap hook attach it to the eye
plate positioned on the aft/rear face of the lower mast. (Just above the mast
deck plate “boomerang”)
5. Tension the vang to the desired amount and secure it in the cleat which forms
an integral part of the lower vang block.
TOP TIP: The correct vang tension for normal conditions would
allow the trailing edge of the mainsail (leech) to blade open slightly
at its tip (like a propeller) while preventing the boom from “skying”
excessively upwards when the sail is filled.
Fitting the Rudder -
1. Lower the rudder heads pintle pins onto the rudder gudgeons positioned on the
tail of the board.
2. Ensure the integral rudder gudgeon clip (blue) is successfully engaged resulting in
the rudder head automaticly “clicking” in to place securely.
3. Fit the secondary rudder retaining split ring through the upper pintle pin.
4. Insert the aft/rear end of the tiller arm tube in to the rudder head travelling in a
forward to aft/rearward direction.
5. Line up the tiller arm retaining screw hole with its corresponding hole on the
uppermost aft/rear surface of the rudder head.
6. Locate the tiller arm retaining screw, driving it carefully through both the rudder
head and the tiller arm.
7. Clip the tiller extension to its mounting bracket on the uppermost forward
surface of the tiller arm.
8. To remove the rudder assembly from the transom gudgeons, the rudder retaining
split ring must be removed and the integral rudder gudgeon clip (blue) pressed
forwards.
Background: The auto-release cleat on the tiller arm provides the best solution to the
problem of how to lock-down a rudder blade yet allow it to flip up if it hits the bottom or a
solid obstacle in the water.
TOP TIP: Once tripped the tiller arm cleat can be reset in seconds simply by pushing the
cleat back down into its base until you hear it “click”. The cleat is also fitted with an
adjustable cam to enable the release tension to be set to suit your local conditions.
1. Put a sister clip on one end of the daggerboard shock cord before tying an overhand
knot in the end of the shockcord to prevent loss.
2. Pass the other end of the shock cord through the hole in the upper forward edge of the
daggerboard handle.
3. Put a sister clip on this end of the daggerboard shock cord before tying an overhand
knot in the end of the shockcord to prevent loss.
4. Finally pass one sister clip around the mast step tube (below the mast step boomerang)
before fastening the sister clips together to close the daggerboard elastic loop as
shown.
WARNING: If the daggerboard is not secured
correctly and fully re-tracts during capsize, the boat
will invert resulting in a risk of entrapment.
• The white part of each tube should be closest to the boards tail.
• The Maverick logo on each tube should face outboard.
• The “bolt rope” flap on each tube should face inboard.
• Each inflatable tube has X2 tube retaining eyes.
• Each tube retaining eye requires a tube tie PERMANANTLY fitting.
1. Cut the pre-supplied adaptors off the end of the stirrup pump
inflation tube. (using a Stanley knife)
2. Push fit the correct adaptor (supplied) as shown.
3. Inflate both tubes until they adopt a soft compliant cylindrical form
shape. 2
4. Pass one end of each tube tie through each of the tube retaining eyes.
5. Tie the two loose ends of each tube tie together using a fisherman’s knot.
TOP TIP: The optimal tube tie loop size is usually approximately three finger width in internal size.
6. Slide the “bolt rope” of each inflatable tube completely in to the integral tracks that comprise part of
Mavericks port and starboard side decks.
4&5 6a 6b
END
7. Hook the tube ties directly on the tube hooks positioned on
Mavericks port and starboard rail. (Ensure the ties are completely engaged in
the hooks)
8. Inflate both the tubes until they are firm to the touch. (Maximum
pressure 5psi)
9. To remove the inflatable tubes, let a little air out, unhook the tube
ties from the tube hooks and slide the tubes rearward out of the tube tracks.
TOP TIP: When setting up your Maverick for the first time it is well worth
“tuning” the length of your tube ties to achieve an optimal set-up moving
forwards.
• If the tube ties are too tight the outboard edge of the tube will look
an unfair shape in the region of the ties when fully inflated.
• If the tube ties are too loose this will adversely affect tube stability
when sitting on the tube or hiking.
7
1. Ease the vang and unhook the lower vang block from the eye
bracket on the aft lower face of the mast immediately above the mast
Reefed Area deck plate.
Reduction 2. Un-cleat the outhaul control line
3. Rotate the mast through 720 degrees (two
complete turns) in an anti-clockwise direction.
4. Re-attach the lower vang block to the eye bracket
on the aft face of the mast.
5. Re-tension tension the clew out haul to the desired
amount and secure it in the cleat on the boom.
6. Finally re-tension the vang to the desired amount
before engaging the line back in the cleat jaws.
TOP TIP: For convenience after sailing, the 5.0 mainsail can
be temporarily stowed by wrapping the sail around the
mast in a clockwise direction before positioning the clews
webbing strap over the integral plastic sail hook.
WARNING: If your Maverick is not being used for more than a day or so, its sail should be stowed dry and clean
in the bag provided to avoid U.V degradation.
4. SUS – “Stand Up Sailing”
Maverick is the first water sport product on the market to support dedicated
SUS - “Stand Up Sailing” functionality! In our experience, SUS is unquestionably
more dynamic and engaging than Sailing “Dinghy Style” - Particularly for youths
and juniors who seek more excitement on light wind days!
However, SUS is also more challenging than Sailing “Dinghy Style” and in this
respect, care should be taken not to exceed the limits of your ability!
TOP TIP: Consider using a little less vang than you would normally use for Sailing “Dinghy Style”. This allows
the rig to depower more when you sheet our or when gusts hit, it also allows the boom to sky just a little when
tacking or gybing to increase headroom!
TOP TIP: After exhaustive testing we can honestly say that official Maverick
World supplied windsurfing equipment always optimises both ease of use and
functionality.
(With the exception of some premium cost, super light-weight rigs available!)
• Put a sister clip on one end of the daggerboard shock cord before tying an overhand knot
in the end of the shockcord to prevent loss.
• Pass the other end of the shock cord through the hole in the upper forward edge of the
daggerboard handle.
• Put a sister clip on this end of the daggerboard shock cord before tying an overhand knot in
the end of the shockcord to prevent loss.
• Finally pass one sister clip through the small rope loop on the deck base plate UJ before
fastening the sister clips together to close the daggerboard elastic loop as shown.
WARNING: If the daggerboard is not secured correctly it may be washed overboard making it difficult for you
return to shore safely.
2&3
1 - Person 2 - Person
7. Launching and Basic Safety on the Water
Before Going Afloat:
1. Check you are wearing suitable clothing and safety equipment for the conditions
2. If possible take a phone, GPS or VHF with you.
3. Always wear a buoyancy aid or life jacket
4. Make sure a third party knows where you are and how many of you are going afloat.
5. Check the weather forecast
6. Check the time of high and low tides if applicable.
7. Seek advice on local conditions if sailing in a new area.
8. Always check the condition of your board before going afloat.
9. Check for overhead cables when rigging, launching and recovering.
Launching
1. Raise the rig with the board facing into the wind.
2. Take the board into the water with the bow facing into the wind.
3. When there is enough water below you, lower the dagger-board and rudder fully.
4. Cleat the rudder downhaul in the cleat on the tiller.
5. The rudder and the dagger-board should be raised before coming ashore.
On The Water
1. Conform to regional rules of the road.
2. Look out for changing weather conditions.
3. Never go afloat in conditions beyond your ability.
4. Understand and be competent in the required skill afloat and board/hull righting techniques.
1. Use a 2.5 metre long, 6 or 7mm diameter rope. (A smaller diameter rope
may damage the hull)
2. Take one end of the rope and tie a bowline loop directly around the mast
step tube. (below the mast step boomerang)
In Line Towing –
1. Follow the above guidance but use a 6 metre long, 6 or 7mm diameter rope for the PAINTER.
2. Thread the painter of the towed board through one of the tail handles of the towing board. (In a tail
to nose direction)
3. Tie a bowline loop around the dagger-board handle (with the board down in the case) or around the
mast step tube. (below the mast step boomerang)
Maintenance
• Keep all equipment clean by frequently flushing with fresh water. In corrosive atmospheres, stainless parts
may show discoloration/brown staining around screw holes and rivets. This is nothing serious, staining can be
removed with a fine abrasive or oxalic acid/gel.
• Excess water should be removed from the inner cavity of the board.
• Ropes, rigging and fittings should be checked at regular intervals for wear and tear.
• All moving parts should be lightly lubricated to avoid jamming, i.e., McLube, dry Teflon or a similar dry
silicone based spray. Do not use oil.
• Inspect shackles, pins and clevis rings, use electrical tape to stop snagging and to prevent them from coming
undone.
• When refastening screws do not over tighten as this may strip the thread, do not reuse nyloc nuts more than
three times.
• Damaged or worn parts should be replaced.
• Sails should be thoroughly washed down with fresh water, dried and stored in a dry place.
Storage
• Your board should always be tied down securely to the ground when not in use.
• UV light will cause fading to hull and components over time. A storage cover is recommended to reduce UV
degradation.
• Do not leave the rig under tension when not sailing or during storage.
• Hulls, hardware, ropes, rudders, dagger boards, spars, sails or any other equipment must not be stored wet
in bags from whomever they are supplied. (To include Maverick World) Failure to do this will cause corrosion,
mould, blistering, print through, warping and other damage.
On Water Towing
• Towing your Maverick World product at high speed (10 knots +) behind a rib or power boat can seriously
damage the hull. Boats damaged in this manner are not covered by the warranty. Maverick World
recommends a maximum towing speed of 10 knots.
Repairs
• Repairs to the polyethylene hull should only be undertaken by persons with the relevant equipment and
skills.
Please contact Maverick World for advice.
9. Certification