11/3/2020 Printer Friendly View

YMMS: 2009 Kenworth T660 Nov 3, 2020

Engine: Cummins ISX CM871 6 CYL License:
VIN: 1XKAD49X39J255947 Odometer:

ENGINE PERFORMANCE - CUMMINS ISX CM871

For engine performance wiring diagrams, see ENGINE PERFORMANCE WIRING DIAGRAMS article.
Fig 1: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 1 Of 5)
FUEL HIGH SAE J1939 FUEL LIFT
LIFT EXHAUST GAS DATA LINK EGR VALVE AFTERTREATMENT
VGT PUMP RELAY
PUMP ACTUATOR TEMPERATURE TERMINATOR MOTOR FUEL DRAIN
LAMP RESISTOR VALVE
SAE J1939
FUEL LIFT M DATA LINK
FUSE
SERVICE TOOL

87A
10A PUMP RELAY

87

30

85
86
POWER CONNECTOR CONNECTOR
2
1

2
1

1
2
3
4

B
A

3
4
5
6

2
NCA

NCA

NCA
NCA

NCA
NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA
NCA

NCA

NCA
1
2 NCA NCA
SENS RETURN 1
3 NCA NCA
BAROMETRIC PRESSURE SIG 2
4 NCA
VGT ACTUATOR +12 V SUPPLY SOLENOID
5 NCA
HI EXHAUST GAS TEMP LAMP SUPPLY 3
6 NCA NCA 5
SAE J1939 -
7
8 NCA SOLENOID
SAE J1939 + 2
9 NCA NCA 1
EGR VALVE +12 V SUPPLY
10
11 NCA CYLINDER HEAD
ENG BRAKE SOLENOID 3 SIG
12 NCA NCA
EGR DIFFERENTIAL PRESSURE SIG 3
13 NCA NCA
INTAKE MANIFOLD TEMP SIG 4
14 NCA NCA
WATER IN FUEL SIG 5
15 NCA NCA
ENG COOLANT TEMP SIG 6
16 NCA NCA
SENSOR SUPPLY 3 7
17 NCA NCA
EGR TEMP SIG 8
18
19
20 NCA NCA
EXHAUST GAS PRESSURE SIG 9
21 NCA
AFTERTREATMENT FUEL DRAIN VALVE SIG +
22
23 NCA NCA
ENG OIL PRESSURE SIG 10
24 NCA
TURBOCHARGER SPEED SIG -
25 NCA NCA
FUEL PRESSURE SIG 11
26 NCA NCA
ENG CAMSHAFT SPD/POSITION SIG 12
27 NCA NCA
ENG CRANKSHAFT SPD/POSITION SIG 13
28
29
30 NCA NCA
ENG FUEL TEMP SIG 14
31 NCA
ENG BRAKE SOLENOID 2 SIG
32
33 NCA NCA
SENS SUPPLY 1 15
34 NCA
TURBOCHARGER SPEED SIG +
35
36
37 NCA NCA
SENS SUPPLY 2 16
38 NCA NCA
SENS RETURN 17
39 NCA NCA
CRANKCASE PRESSURE SIG 18
40
41 NCA
FUEL LIFT PUMP RLY SIG
42 NCA NCA
AFTERTREATMENT FUEL PRESSURE SIG 19
43 NCA
AFTERTREATMENT FUEL INJ RETURN -
44 NCA NCA
INTAKE MANIFOLD PRESSURE SIG 20
45 NCA NCA
TURBOCHARG COMPRSR INLET AIR TEMP SIG 21
46 NCA
AFTERTREATMENT FUEL INJ SIG +
47 NCA NCA
SENS RETURN 22
48 NCA NCA
ENG CRANKSHAFT SPD/POSITION RETURN 23
49
50 NCA NCA
ENG OIL TEMP SIG 24
51 NCA
FUEL SHUTOFF ACTUATOR
52 NCA
FRONT TIMING ACTUATOR +
53 NCA
FRONT TIMING ACTUATOR -
54 NCA
REAR TIMING ACTUATOR +
55 NCA
REAR TIMING ACTUATOR -
56 NCA
REAR FUELING ACTUATOR +
57 NCA
REAR FUELING ACTUATOR -
58 NCA
FRONT FUELING ACTUATOR +
59 NCA
FRONT FUELING ACTUATOR -
60 NCA
AFTERTREATMENT FUEL SHUTOFF VLV 1 SIG +
ENGINE HARNESS
CONNECTOR
ELECTRONIC CONTROL MODULE
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
2

2
1

ENGINE
BLOCK FUEL AFTERTREATMENT
AFTERTREATMENT FRONT REAR REAR FRONT
GROUND SHUTOFF FUEL
FUEL SHUTOFF FUELING FUELING TIMING TIMING TURBOCHARGER
TERMINAL ACTUATOR INJECTOR
VALVE 1 ACTUATOR ACTUATOR ACTUATOR ACTUATOR SPEED SENSOR
TERMINAL

284012

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Fig 2: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 2 Of 5)
TURBOCHARGER
COMPRESSOR
ENGINE COOLANT EGR ENGINE FUEL INLET AIR ENGINE OIL ENGINE CRANKSHAFT
WATER
TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE SPEED/POSITION
IN FUEL
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
SENSOR

3
2
2

NCA

NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
2

1
NCA

NCA

NCA
1
NCA
2

NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8

NCA
9

NCA
10

NCA
11
NCA
12
NCA
13

NCA
14

NCA NCA
15 1
NCA
2
NCA
3

NCA
16
NCA
17
NCA
18

NCA
19

NCA
20
NCA
21

NCA
22
NCA
23

NCA
24
NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA
1 NCA
2 NCA
3 NCA
4 NCA

2
1

2
1

2
1

2
1

2
1

2
1

1
3

INTAKE MANIFOLD
CRANKCASE ENGINE CAMSHAFT FUEL EXHAUST GAS AFTERTREATMENT ENGINE OIL EGR
TEMPERATURE/
PRESSURE SPEED/POSITION PRESSURE PRESSURE FUEL PRESSURE PRESSURE DIFFERENTIAL
PRESSURE SENSOR
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR PRESSURE
SENSOR
284013

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Fig 3: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 3 Of 5)
CRUISE CONTROL/
CRUISE CLUTCH/ENGINE MAXIMUM
PTO SET RESUME
AMBIENT AIR FAN CONTROL/ PROTECTION OPERATING
SELECT SWITCH
TEMPERATURE CONTROL PTO ON/OFF OVERRIDE SPEED/GOVERNOR
SENSOR SWITCH SWITCH SWITCH TYPE SWITCH

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA
1
NCA
2
NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
15
NCA
16
NCA
17
NCA
18
NCA
19
NCA
20
NCA
21
NCA
22
NCA
23
NCA
24
NCA
25
NCA
1
NCA
2
NCA
3
NCA
26
NCA
27
NCA
28

2
AFTERTREATMENT INTERFACE
CONNECTOR (OPTIONAL)

NCA
NCA

NCA

NCA
NCA

NCA
C

C
A

A
NCA
NCA

NCA

NCA
NCA

NCA
NCA

NCA
NCA
NCA

NCA

TELEFLEX
4
5

3
1

2
NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

MORSE

WILLIAMS
C

D
B

F
1
2

AFTERTREATMENT
BAROMETRIC REMOTE ACCELERATOR ENGINE COOLANT FAN HALL EFFECT DIESEL PARTICULATE ACCELERATOR PEDAL
AIR PRESSURE PEDAL/LEVER LEVEL SENSOR SPEED SENSOR SPEED SENSOR FILTER INLET ASSEMBLY
SENSOR ASSEMBLY TEMPERATURE SENSOR

367257

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Fig 4: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 4 Of 5)
THREE POSITION
ACCELERATOR AFTERTREATMENT DIESEL
ENGINE BRAKE
INTERLOCK/ ACCELERATOR ENGINE BRAKE PARTICULATE FILTER AIR CONDITIONER SERVICE BRAKE
LEVEL SWITCH
ENGINE TORQUE ERROR LIMP ON/OFF DIFFERENTIAL PRESSURE PRESSURE POSITION
LIMIT SWITCH HOME SWITCH SWITCH SENSOR SWITCH SWITCH

3
1

2
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA

NCA
AFTERTREATMENT
NCA

NCA

CONNECTOR
(OPTIONAL)
INTERFACE
NCA
NCA

NCA
NCA

5
7

6
1
NCA
2
NCA
3

NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA NCA
1 9
NCA NCA
2 10
NCA NCA
3 11
NCA NCA
4 12
NCA NCA
5 13
NCA NCA
6 14
NCA NCA
7 15
NCA NCA
8 16
NCA NCA
9 17
NCA NCA
10 18
NCA NCA
11 19
NCA NCA
12 20
NCA NCA
13 21
NCA NCA
14 22
NCA NCA
15 23
NCA NCA
16 24
NCA NCA
17 25
NCA NCA
18 26
NCA NCA
19 27
NCA NCA
20 28
NCA NCA
21 29
NCA NCA
22 30
NCA
23
NCA NCA
24 31
NCA NCA
25 32
NCA
33
NCA
34
NCA
35
NCA NCA
26 36
NCA NCA
27 37
NCA NCA
28 38
NCA
39
NCA
40
NCA
41
AFTERTREATMENT INTERFACE
CONNECTOR (OPTIONAL)
1
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
A

AFTERTREATMENT FAN ETHER

DIESEL OXIDATION CLUTCH INJECTION RED STOP
MAGNETIC VEHICLE TACHOMETER
CATALYST INLET SOLENOID LAMP
SPEED/DIGITAL
TEMPERATURE SENSOR
VEHICLE SPEED
SENSOR
367258

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Fig 5: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 5 Of 5)

DIESEL PARTICULATE FILTER

HOT AT REMOTE REMOTE REGENERATION SWITCH/
ALL TIMES PTO ON/OFF ACCELERATOR DIAGNOSTIC TEST
HOT AT HOT IN
KEY SWITCH ON/OFF SWITCH MODE SWITCH
ALL TIMES ON OR START
SWITCH
OFF START FUSE FUSE
30A 5A
ACC RUN

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA 1
NCA 2
DIESEL PARTICULATE FILTER REG SW/TEST SW SIG
NCA 3
REMOTE ACCELERATOR ON/OFF SW SIG
NCA 4
REMOTE PTO ON/OFF SW SIG
NCA NCA 5
1 SERVICE BRAKE POSITION SW SIG
NCA NCA 6
2 AIR CONDITIONER PRESSURE SW SIG
NCA NCA 7
3 AFTERTREATMENT DIESEL PARTICULATE
FILTER DIFFERENTIAL PRESSURE SIG
NCA NCA 8
4 ENG BRAKE SELECTOR SIG 1
NCA NCA 9
5 ACCELERATOR POSITION 1 SIG
NCA COMPUTER DATA NCA 10
6 LINES SYSTEM SAE J1587 DATA LINK +
NCA NCA 11
7 ACCELERATOR ERROR LIMP HOME SW SIG
NCA 12
8
NCA NCA 13
9 ACCELERATOR INTERLOCK/ENG TORQUE LIMIT SW SIG
NCA NCA 14
10 MAX OPERATING SPD/GOVERNOR TYPE SW SIG
NCA NCA 15
11 CLUTCH/ENG PROTECTION OVERRIDE SW SIG
NCA NCA 16
12 CRUISE CONTROL/PTO ON/OFF SW SIG
NCA NCA 17
13 FAN CTRL SW SIG
NCA NCA 18
14 ENG BRAKE SELECTOR SIG 2
NCA NCA 19
15 AMBIENT AIR TEMP SIG
NCA COMPUTER DATA NCA 20
16 LINES SYSTEM SAE J1587 DATA LINK -
NCA NCA 21
17 SENSOR SPLY 5
NCA NCA 22
18 SENSOR SPLY 4
NCA NCA 23
19 ACCELERATOR POSITION 1 RETURN
NCA NCA 24
20 CRUISE CTRL/PTO RESUME ACCELERATE/INC SW SIG
NCA NCA 25
21 CRUISE CTRL/PTO SET/COAST/DECREMENT SW SIG
NCA NCA 26
22 REMOTE ACCELERATOR PEDAL/LEVER SIG
NCA NCA 27
23 MAGNETIC VEHICLE SPD SIG +/DIGITAL VSS
NCA NCA 28
24 ENG COOLANT LEVEL SIG
NCA NCA 29
25 SENSOR RETURN
NCA NCA 30
26 FAN SPD SIG
NCA NCA 30
27 HALL EFFECT SPD SENS SIG
NCA NCA 31
28 AFTERTREATMENT DIESEL PARTICULATE
NCA FILTER INLET TEMP SIG
29
NCA NCA 32
30 SENSOR RETURN
NCA 33
SENSOR RETURN
NCA NCA 34
31 SW RETURN
NCA NCA 35
32 ACCELERATOR POSITION 2 SIG
NCA NCA 36
33 MAGNETIC VEHICLE SPD RETURN -
NCA NCA 37
34 AFTERTREATMENT DIESEL OXIDATION CATLYST TEMP SIG
NCA NCA 38
35 FAN CLUTCH SIG
NCA NCA 39
36 IGN/KEY SW INPUT SIG
NCA NCA 40
37 ETHER INJ SOLENOID SIGNAL
NCA NCA 41
38 TACHOMETER OUTPUT SIG
NCA NCA 42
39 SENSOR RETURN
NCA NCA 43
40 RED STOP LAMP RETURN
NCA NCA 44
41 AMBER WARNING LAMP RETURN
NCA 45
AFTERTREATMENT REGENERATION LAMP RETURN
NCA 46
COMPUTER DATA SAE J1939 DATA LINK +
NCA 47
LINES SYSTEM SAE J1939 DATA LINK -
NCA 48
IDLE SHUTDOWN RLY SIG
NCA 49
STARTER LOCKOUT RLY SIG
NCA 50
AFTERTREATMENT DIESEL PARTICULATE
OEM CONNECTOR FILTER OUTLET TEMP SIG

NCA 1
ECM BATTERY RETURN -
BATTERY NCA NCA 2
ECM BATTERY RETURN - (OPTIONAL)
GROUND NCA 3
ECM BATTERY SUPPLY + (OPTIONAL)
NCA NCA 4
ECM BATTERY SUPPLY +
OEM POWER
CONNECTOR
4

3
AFTERTREATMENT INTERFACE
CONNECTOR (OPTIONAL)

NCA 1
FUEL LIFT PUMP RETURN
NCA 2
FUEL LIFT PUMP SUPPLY
FUEL LIFT PUMP
CONNECTOR
ELECTRONIC CONTROL MODULE
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
2

AMBER AFTERTREATMENT IDLE STARTER AFTERTREATMENT

WARNING REGENERATION SHUTDOWN LOCKOUT DIESEL PARTICULATE
LAMP LAMP RELAY RELAY FILTER OUTLET
TEMPERATURE SENSOR
367259

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Fig 6: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 1 Of 5)
FUEL SAE J1939 FUEL LIFT
LIFT VGT DATA LINK EGR VALVE PUMP RELAY
PUMP ACTUATOR TERMINATOR MOTOR
RESISTOR
SAE J1939
FUEL LIFT M DATA LINK
FUSE
SERVICE TOOL

87A
10A PUMP RELAY

87

30

85
86
POWER CONNECTOR CONNECTOR

2
1

2
1

1
2
3
4

B
A

3
4
5
6
NCA

NCA

NCA
NCA

NCA
NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA
NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA
NCA
NCA

ENGINE BLOCK
1 GROUND TERMINAL
2 NCA NCA
SENS RETURN 1
3 NCA NCA
BAROMETRIC PRESSURE SIG 2
4 NCA
VGT ACTUATOR +12 V SUPPLY SOLENOID
5
3
6 NCA NCA 5
SAE J1939 -
7
8 NCA SOLENOID
SAE J1939 + 2
9 NCA NCA 1
EGR VALVE +12 V SUPPLY
10
11 NCA CYLINDER HEAD
ENG BRAKE SOLENOID 3 SIG
12 NCA NCA
EGR DIFFERENTIAL PRESSURE SIG 3
13 NCA NCA
INTAKE MANIFOLD TEMP SIG 4
14 NCA NCA
WATER IN FUEL SIG 5
15 NCA NCA
ENG COOLANT TEMP SIG 6
16 NCA NCA
SENSOR SUPPLY 3 7
17 NCA NCA
EGR TEMP SIG 8
18
19
20 NCA NCA
EXHAUST GAS PRESSURE SIG 9
21
22
23 NCA NCA
ENG OIL PRESSURE SIG 10
24 NCA
TURBOCHARGER SPEED SIG -
25 NCA NCA
FUEL PRESSURE SIG 11
26 NCA NCA
ENG CAMSHAFT SPD/POSITION SIG 12
27 NCA NCA
ENG CRANKSHAFT SPD/POSITION SIG 13
28
29
30 NCA NCA
ENG FUEL TEMP SIG 14
31 NCA
ENG BRAKE SOLENOID 2 SIG
32
33 NCA NCA
SENS SUPPLY 1 15
34 NCA
TURBOCHARGER SPEED SIG +
35
36
37 NCA NCA
SENS SUPPLY 2 16
38 NCA NCA
SENS RETURN 17
39
40
41 NCA
FUEL LIFT PUMP RLY SIG
42
43
44 NCA NCA
INTAKE MANIFOLD PRESSURE SIG 18
45 NCA NCA
TURBOCHARG COMPRESSOR INLET AIR TEMP SIG 19
46
47 NCA NCA
SENS RETURN 20
48 NCA NCA
ENG CRANKSHAFT SPD/POSITION RETURN 21
49
50 NCA NCA
ENG OIL TEMP SIG 22
51 NCA
FUEL SHUTOFF ACTUATOR
52 NCA
FRONT TIMING ACTUATOR +
53 NCA
FRONT TIMING ACTUATOR -
54 NCA
REAR TIMING ACTUATOR +
55 NCA
REAR TIMING ACTUATOR -
56 NCA
REAR FUELING ACTUATOR +
57 NCA
REAR FUELING ACTUATOR -
58 NCA
FRONT FUELING ACTUATOR +
59 NCA
FRONT FUELING ACTUATOR -
60

ENGINE HARNESS
CONNECTOR

ELECTRONIC CONTROL MODULE

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

2
1

FUEL
FRONT REAR REAR FRONT
SHUTOFF
FUELING FUELING TIMING TIMING TURBOCHARGER
ACTUATOR
ACTUATOR ACTUATOR ACTUATOR ACTUATOR SPEED SENSOR
284014 TERMINAL

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Fig 7: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 2 Of 5)
TURBOCHARGER
COMPRESSOR
ENGINE COOLANT EGR ENGINE FUEL INLET AIR ENGINE OIL ENGINE CRANKSHAFT
WATER
TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE SPEED/POSITION
IN FUEL
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
SENSOR

3
2
2

NCA

NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
1
NCA
2

NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8

NCA
9

NCA
10

NCA
11
NCA
12
NCA
13

NCA
14

NCA NCA
15 1
NCA
2
NCA
3

NCA
16
NCA
17

NCA
18
NCA
19

NCA
20
NCA
21

NCA
22
NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA
1 NCA
2 NCA
3 NCA
4 NCA

2
1

2
1

2
1

2
1

1
3

INTAKE MANIFOLD
ENGINE CAMSHAFT FUEL EXHAUST GAS ENGINE OIL EGR
TEMPERATURE/
SPEED/POSITION PRESSURE PRESSURE PRESSURE DIFFERENTIAL
PRESSURE SENSOR
SENSOR SENSOR SENSOR SENSOR PRESSURE
284015 SENSOR

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Fig 8: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 3 Of 5)
CRUISE CONTROL/
CRUISE CLUTCH/ENGINE MAXIMUM
PTO SET RESUME
AMBIENT AIR FAN CONTROL/ PROTECTION OPERATING
SELECT SWITCH
TEMPERATURE CONTROL PTO ON/OFF OVERRIDE SPEED/GOVERNOR
SENSOR SWITCH SWITCH SWITCH TYPE SWITCH

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA
1
NCA
2
NCA
3
NCA
4
NCA
5

NCA
6

NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
15
NCA
16
NCA
17
NCA
18
NCA
19
NCA
20
NCA
21
NCA
22
NCA
23
NCA
1
NCA
2
NCA
3

NCA
NCA

NCA

NCA
NCA

NCA
C

C
A

A
NCA
NCA

NCA

NCA
NCA

NCA
NCA
NCA

NCA

TELEFLEX
4
5

3
1

2
NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

MORSE

WILLIAMS
C

D
B

F
1
2

BAROMETRIC REMOTE ACCELERATOR ENGINE COOLANT FAN HALL EFFECT ACCELERATOR PEDAL
AIR PRESSURE PEDAL/LEVER LEVEL SENSOR SPEED SENSOR SPEED SENSOR ASSEMBLY
SENSOR ASSEMBLY

367260

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Fig 9: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 4 Of 5)
THREE POSITION
ACCELERATOR ENGINE BRAKE
INTERLOCK/ ACCELERATOR LEVEL SWITCH ENGINE BRAKE AIR CONDITIONER SERVICE BRAKE
ENGINE TORQUE ERROR LIMP ON/OFF PRESSURE POSITION
LIMIT SWITCH HOME SWITCH SWITCH SWITCH SWITCH

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA

NCA
NCA
1
NCA
2

NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA NCA
1 8
NCA NCA
2 9
NCA NCA
3 10
NCA NCA
4 11
NCA NCA
5 12
NCA
13
NCA NCA
6 14

NCA NCA
7 15
NCA NCA
8 16
NCA NCA
9 17
NCA NCA
10 18
NCA NCA
11 19
NCA NCA
12 20
NCA NCA
13 21
NCA NCA
14 22
NCA NCA
15 23
NCA NCA
16 24
NCA NCA
17 25
NCA NCA
18 26
NCA NCA
19 27
NCA NCA
20 28
NCA
21
NCA NCA
22 29
NCA NCA
23 30
NCA
31

NCA
32

NCA
33
NCA
34
NCA
35
NCA
36
NCA
37
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
A

FAN ETHER
CLUTCH INJECTION RED STOP
MAGNETIC VEHICLE TACHOMETER
SOLENOID LAMP
SPEED/DIGITAL
VEHICLE SPEED
SENSOR
367261

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Fig 10: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 5 Of 5)

DIESEL PARTICULATE FILTER

HOT AT REMOTE REMOTE REGENERATION SWITCH/
ALL TIMES PTO ON/OFF ACCELERATOR DIAGNOSTIC TEST
HOT AT HOT IN
KEY SWITCH ON/OFF SWITCH MODE SWITCH
ALL TIMES ON OR START
SWITCH
OFF START FUSE FUSE
30A 5A
ACC RUN

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA 1
NCA 2
DIESEL PARTICULATE FILTER REG SW/TEST SW SIG
NCA 3
REMOTE ACCELERATOR ON/OFF SIG SIG
NCA 4
REMOTE PTO ON/OFF SW SIG
NCA NCA 5
1 SERVICE BRAKE POSITION SW SIG
NCA NCA 6
2 AIR CONDITIONER PRESSURE SW SIG
7

NCA NCA 8
3 ENG BRAKE SELECTOR SIG 1
NCA NCA 9
4 ACCELERATOR POSITION 1 SIG
NCA COMPUTER DATA NCA 10
5 LINES SYSTEM SAE J1587 DATA LINK +
NCA NCA 11
6 ACCELERATOR ERROR LIMP HOME SW SIG
NCA 12
7
NCA NCA 13
8 ACCELERATOR INTERLOCK/ENG TORQUE LIMIT SW SIG
NCA NCA 14
9 MAX OPERATING SPD/GOVERNOR TYPE SW SIG
NCA NCA 15
10 CLUTCH/ENG PROTECTION OVERRIDE SW SIG
NCA NCA 16
11 CRUISE CONTROL/PTO ON/OFF SW SIG
NCA NCA 17
12 FAN CTRL SW SIG
NCA NCA 18
13 ENG BRAKE SELECTOR SIG 2
NCA NCA 19
14 AMBIENT AIR TEMP SIG
COMPUTER DATA NCA 20
LINES SYSTEM SAE J1587 DATA LINK -
NCA NCA 21
15 SENSOR SUPPLY 5
NCA NCA 22
16 SENSOR SUPPLY 4
NCA NCA 23
17 ACCELERATOR POSITION 1 RETURN
NCA NCA 24
18 CRUISE CTRL/PTO RESUME ACCELERATE/INC SW SIG
NCA NCA 25
19 CRUISE CTRL/PTO SET/COAST/DECREMENT SW SIG
NCA NCA 26
20 REMOTE ACCELERATOR PEDAL/LEVER SIG
NCA NCA 27
21 MAGNETIC VEHICLE SPD SIG +/DIGITAL VSS
NCA NCA 28
22 ENG COOLANT LEVEL SIG
NCA NCA 29
23 SENSOR RETURN
NCA NCA 30
24
NCA NCA 30
25
NCA 31
26
NCA
27
NCA NCA 32
28 SENSOR RETURN
NCA 33
SENSOR RETURN
NCA NCA 34
29 SW RETURN
NCA NCA 35
30 ACCELERATOR POSITION 2 SIG
NCA NCA 36
31 MAGNETIC VEHICLE SPD RETURN -
37
NCA NCA 38
32 FAN CLUTCH SIG
NCA 39
IGN/KEY SW INPUT SIG
NCA NCA 40
33 ETHER INJ SOLENOID SIGNAL
NCA NCA 41
34 TACHOMETER OUTPUT SIG
NCA NCA 42
35 SENSOR RETURN
NCA NCA 43
36 RED STOP LAMP RETURN
NCA NCA 44
37 AMBER WARNING LAMP RETURN
45
NCA 46
COMPUTER DATA SAE J1939 DATA LINK +
NCA 47
LINES SYSTEM SAE J1939 DATA LINK -
NCA 48
IDLE SHUTDOWN RLY SIG
NCA 49
STARTER LOCKOUT RLY SIG
50

OEM CONNECTOR

NCA 1
ECM BATTERY RETURN -
BATTERY NCA NCA 2
ECM BATTERY RETURN - (OPTIONAL)
GROUND NCA 3
ECM BATTERY SUPPLY + (OPTIONAL)
NCA NCA 4
ECM BATTERY SUPPLY +
OEM POWER
CONNECTOR

NCA 1
FUEL LIFT PUMP RETURN
NCA 2
FUEL LIFT PUMP SUPPLY
FUEL LIFT PUMP
CONNECTOR
ELECTRONIC CONTROL MODULE
NCA

NCA

NCA

NCA

NCA

NCA

AMBER IDLE STARTER

WARNING SHUTDOWN LOCKOUT
LAMP RELAY RELAY

367262

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CRUISE CONTROL

Fig 11: Cruise Control Circuit, Caterpillar

CRUISE
CONTROL
ON/OFF
SWITCH
TRANSMISSIONS GRY E69CM E139CT ORG/BRN A
SYSTEM

B GRY E69CM E69CM GRY B

A ORG/RED E140CT E140CT ORG/RED A

C ORG/GRN E141CT E141CT ORG/GRN C
E69CM GRY B
CRUISE SET/ E31CT YEL/PPL D
RESUME SWITCH

CRUISE
SWITCHES
(REMOTE
44 ORG/GRN E141CT MOUNTED)
RESUME
GRY
E69CM
GRY
E69CM
35 ORG/RED E140CT
SET
E31CT YEL/PPL
59 ORG/BRN E139CT J68
ON/OFF SW

22 YEL/PPL E31CS E31CS YEL/PPL

CLUTH PDL SW
J69
CLUTCH
33 BLU/RED E150SU SWITCH
VEH SPD IN -

32 BLU/RED E150SP
VEH SPD IN +

45 YEL/GRN E32SW
SER BRK POS SW

5 GRY E69CM
THROTTLE PDL POS

66 BRN/RED E128CT
ACC PEDAL POS
BLU/RED

BLU/RED
E150SU
E150SP
BRN/GRN
BRN/RED

4 BRN/GRY E127CT
E128CT

E129CT

+8V
YEL/GRN

J02
E32SW
E69CM
GRY

ELECTRONIC
CONTROL MODULE
B

A
C

NCA

NCA
NCA

NCA

NCA

J56

J55

THROTTLE
POSITION SENSOR SERVICE BRAKE VEHICLE
(MOUNTED ON THROTTLE PRESSURE SWITCH SPEED SENSOR
255180 PEDAL ASSEMBLY)

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Fig 12: Cruise Control Circuit, Cummins ISM

MERITOR CRUISE CONTROL
CRUISE CONTROL SHIFT KNOB SWITCH ASSEMBLY
SET/RESUME CRUISE CONTROL
PAUSE SET/RESUME
SWITCH ON/OFF SWITCH
SWITCH SWITCH

SET/ RES/
COAST ACCEL

BLU

YEL

GRN

BLK

WHT
GRY
E69CM1
ORG/RED
E141CT
ORG/GRN
E140CT

GRY
E69CM1

ORG/BRN
E139CT
BLU
PAU

GRY
COM
GRN
RES

GRY
COM

WHT
SET
YEL/PPL
E31CT

ORG/GRN
E140CT
ORG/RED
E141CT

GRY
COM
E139CT ORG/BRN
W/ MERITOR
SHIFT-N-CRUISE
E140CT ORG/GRN

E141CT ORG/RED ORG/BRN E139CT

ORG/RED E141CT
ORG/GRN E140CT E69CM1 GRY E69CM1 GRY ORG/GRN E140CT
E69CM1 GRY
SWITCH
HARNESS E31CT YEL/PPL ORG/RED E141CT
MATING
CONNECTOR E69CM1 GRY GRY E69CM1
TRANSMISSIONS
ORG/BRN E139CT SYSTEM E139CT ORG/BRN
YEL/PPL E31CT
E140CT ORG/GRN
GRY E69CM1
E141CT ORG/RED
CRUISE CONTROL
W/O MERITOR
ON/OFF SWITCH
E69CM1 GRY SHIFT-N-CRUISE

ORG/GRN E140CT
E69CM1 GRY BLK E31CT YEL/PPL
SET/
COAST TRANSMISSIONS E69CM1 GRY JUMPER
SYSTEM ORG/BRN E139CT
GRY E69CM1
ORG/GRN E140CT
W/O REQUEST
FOR MULTIPLEX
RES/ ORG/RED E141CT
STEERING WHEEL
ACCEL ORG/RED E141CT (SMART WHEEL)
GRY E69CM1
CRUISE CONTROL
SET/RESUME
SWITCH YEL/PPL E31CT

ORG/BRN E139CT E139CT ORG/BRN

ORG/GRN E140CT E140CT ORG/GRN ORG/BRN E139CT

ORG/RED E141CT E141CT ORG/RED ORG/GRN E140CT

YEL/PPL E31CS1 BLK YEL/PPL E31CS2 YEL/PPL E31CS E69CM1 GRY ORG/RED E141CT
JUMPER
YEL/GRN E32SW E31CT YEL/PPL GRY E69CM1
PORT B
W/ REQUEST YEL/PPL
FOR MULTIPLEX
STEERING WHEEL

YEL/PPL
(SMART WHEEL)

E31CT
1 W/O ABS
W/ J1939
GRY E69CM4 BACKBONE

GRY
E69CM

GRY
E69CM
2 W/ ABS
W/O J1939
GRY E69CM2 GRY E69CM1 GRY E69CM2 GRY E69CM1
BACKBONE

GRY E69CM3
LT BLU/GRN
E97ER2
YEL/PPL
E31CS

2 1

M/T A/T
LT BLU/
GRN
E97ER2

LT BLU/
GRN
E97ER2

BRN/GRY E127CT
YEL/PPL
E31CS

YEL/PPL
E31CS

BRN/GRN E129CT
PORT C1
BRN/RED E128CT
E97ER1

E97ER1
LT BLU/

LT BLU/

PORT B
GRN

GRN
BRN/GRN

JUMPER
BRN/GRY
BRN/RED

YEL/GRN

CUMMINS CM550
E69CM1
E128CT

E129CT

E127CT

E32SW

BLK

SERIES ECM
GRY

(ELECTRONIC CONTROL
BLK/LT GRN

BLK/LT GRN

MODULE)
LT BLU/GRN

(ON LEFT SIDE

BRN/GRN

BRN/GRY

P95ER

P95ER

ORG/GRN
ORG/RED

ORG/BRN

OF ENGINE)
E129CT

E127CT

YEL/PPL

YEL/PPL

YEL/PPL

YEL/PPL

E97ER1

E141CT

E140CT

E139CT
E69CM
E31CS

E31CT

E31CT

E31CT

GRY
NCA

NCA

NCA

M/T A/T
ENGINE
YEL/PPL
E31CT

MULTI-FUNCTION
CONNECTOR ABS ENGINE
THROTTLE POSITION SERVICE BRAKE CLUTCH RETARDER MUX MODULE SWITCH
SENSOR SWITCH SWITCH INTERRUPT RELAY
255183

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Fig 13: Cruise Control Circuit, Cummins ISX

MERITOR CRUISE CONTROL
CRUISE CONTROL SHIFT KNOB SWITCH ASSEMBLY
SET/RESUME CRUISE CONTROL
PAUSE SET/RESUME
SWITCH ON/OFF SWITCH
SWITCH SWITCH

SET/ RES/
COAST ACCEL

BLU

YEL

GRN

BLK

WHT
GRY
E69CM1
ORG/RED
E141CT
ORG/GRN
E140CT

GRY
E69CM1

ORG/BRN
E139CT
BLU
PAU

GRY
COM
GRN
RES

GRY
COM

WHT
SET
YEL/PPL
E31CT

ORG/GRN
E140CT
ORG/RED
E141CT

GRY
COM
E139CT ORG/BRN
W/ MERITOR
SHIFT-N-CRUISE
E140CT ORG/GRN

E141CT ORG/RED ORG/BRN E139CT

ORG/RED E141CT
ORG/GRN E140CT E69CM1 GRY E69CM1 GRY ORG/GRN E140CT
E69CM1 GRY
SWITCH
HARNESS E31CT YEL/PPL ORG/RED E141CT
MATING
CONNECTOR E69CM1 GRY GRY E69CM1
TRANSMISSIONS
ORG/BRN E139CT SYSTEM E139CT ORG/BRN
YEL/PPL E31CT
E140CT ORG/GRN
GRY E69CM1
E141CT ORG/RED
CRUISE CONTROL
W/O MERITOR
ON/OFF SWITCH
E69CM1 GRY SHIFT-N-CRUISE

ORG/GRN E140CT
E69CM1 GRY BLK E31CT YEL/PPL
SET/
COAST TRANSMISSIONS E69CM1 GRY JUMPER
SYSTEM ORG/BRN E139CT
GRY E69CM1
ORG/GRN E140CT
W/O REQUEST
FOR MULTIPLEX
RES/ ORG/RED E141CT
STEERING WHEEL
ACCEL ORG/RED E141CT (SMART WHEEL)
GRY E69CM1
CRUISE CONTROL
SET/RESUME
SWITCH YEL/PPL E31CT

ORG/BRN E139CT E139CT ORG/BRN

ORG/GRN E140CT E140CT ORG/GRN ORG/BRN E139CT

ORG/RED E141CT E141CT ORG/RED ORG/GRN E140CT

YEL/PPL E31CS1 BLK YEL/PPL E31CS2 YEL/PPL E31CS E69CM1 GRY ORG/RED E141CT
JUMPER
YEL/GRN E32SW E31CT YEL/PPL GRY E69CM1
PORT B
W/ REQUEST YEL/PPL
FOR MULTIPLEX
STEERING WHEEL

YEL/PPL
(SMART WHEEL)

E31CT
1 W/O ABS
W/ J1939
GRY E69CM4 BACKBONE

GRY
E69CM

GRY
E69CM
2 W/ ABS
W/O J1939
GRY E69CM2 GRY E69CM1 GRY E69CM2 GRY E69CM1
BACKBONE

GRY E69CM3
LT BLU/GRN
E97ER2
YEL/PPL
E31CS

2 1

M/T A/T
LT BLU/
GRN
E97ER2

LT BLU/
GRN
E97ER2

BRN/GRY E127CT
YEL/PPL
E31CS

YEL/PPL
E31CS

BRN/GRN E129CT
PORT C1
BRN/RED E128CT
E97ER1

E97ER1
LT BLU/

LT BLU/

PORT B
GRN

GRN
BRN/GRN

JUMPER
BRN/GRY
BRN/RED

YEL/GRN

CUMMINS CM550
E69CM1
E128CT

E129CT

E127CT

E32SW

BLK

SERIES ECM
GRY

(ELECTRONIC CONTROL
BLK/LT GRN

BLK/LT GRN

MODULE)
LT BLU/GRN

(ON LEFT SIDE

BRN/GRN

BRN/GRY

P95ER

P95ER

ORG/GRN
ORG/RED

ORG/BRN

OF ENGINE)
E129CT

E127CT

YEL/PPL

YEL/PPL

YEL/PPL

YEL/PPL

E97ER1

E141CT

E140CT

E139CT
E69CM
E31CS

E31CT

E31CT

E31CT

GRY
NCA

NCA

NCA

M/T A/T
ENGINE
YEL/PPL
E31CT

MULTI-FUNCTION
CONNECTOR ABS ENGINE
THROTTLE POSITION SERVICE BRAKE CLUTCH RETARDER MUX MODULE SWITCH
SENSOR SWITCH SWITCH INTERRUPT RELAY
255183

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