52di Esm-1

PRESSTEK 52DI
4-COLOR OFFSET PRESS
ELECTRICAL
SERVICE
MANUAL
July 2006
1. Hardware Structure
2. Power Box
3. Feeder Section Control Box
4. IR/Temperature Control Device Switch Box
5. Infeed Box
6. IR Control Box
7. Operation Side Control Box
8. Non Operation Side Control Box
9. Adjustmant and Setting of the Components

Outside of the Control Box
10. Operation Stand
11. Error Indication
12. Timing
13. Plate Roll Winding System and Plate Cleaning
14. Flow Charts
15. Circuit Diagrams

l DI is a registered trademark of Presstek, Inc.
l Dell is a trademark of Dell Computer Corporation.
l Windows is a registered trademark of Microsoft Corporation in the U.S. and other countries.
l The names of all companies, products, and software mentioned in this manual are trademarks and/or registered
trademarks of their respective holders.
The symbols TM and ® are not used in this document.
CONTENTS
Chapter 1 Hardware Structure
1-1 Structure
1) Press section (Except related to the laser head)......................................................1-1
2) Press section (Related to the laser head).................................................................1-3
3) Operation stand........................................................................................................1-4
4) Press section (Except that part related to the laser head) (Sign name)...................1-5
1-2 Parts arrangement
1) Box arrangement....................................................................................................1-11
2) Power box...............................................................................................................1-12
3) Feeder section control box......................................................................................1-14
4) IR/temperature control device switch box...............................................................1-15
5) Infeed box...............................................................................................................1-16
6) IR control box..........................................................................................................1-17
7) Operation side control box......................................................................................1-18
8) Non operation side control box...............................................................................1-19
9) Operation stand......................................................................................................1-21
Chapter 2 Power Box

2-1 Thermal relay. ....................................................................................................2-1
2-2 UL protective circuit (UL SPEC. only)......................................................2-1
Chapter 3 Feeder Section Control Box

3-1 Sensor AMP Board
1) Illustration..................................................................................................................3-1
2) Sensitivity adjustment procedure of the sensor........................................................3-2
3-2 Double sheet detector board
1) Function....................................................................................................................3-3
2) Illustration..................................................................................................................3-3
3) After sales parts........................................................................................................3-3
4) Connecting procedure and sensitivity adjustment procedure of the sensor.............3-4
5) Input/output circuit checking.....................................................................................3-4
Chapter 4 IR/Temperature Control Device Switch Box

4-1 Circuit breaker...................................................................................................4-1
Chapter 5 Infeed Box

5-1 Plate take-up motor driver
1) Name of each section...............................................................................................5-1
2) Variable resistor for adjustment................................................................................5-2
3) Input/output connecting terminal base......................................................................5-3
4) Plate tensioning and plate take-up speed adjustment..............................................5-4
5) Fuse..........................................................................................................................5-4
5-2 Thermal relay. ....................................................................................................5-5
5-3 UL protective circuit (UL SPEC. only)......................................................5-5
Chapter 6 IR Control Box
6-1 IR lamp inverter (Option)
1) Function....................................................................................................................6-1
2) Input/output connection terminal base......................................................................6-1
3) Timing chart..............................................................................................................6-3
4) Protective circuit........................................................................................................6-4
5) Accessory device......................................................................................................6-4
Chapter 7 Operation Side Control Box

7-1 Inverter
1) Name and function of each section...........................................................................7-1
2) Input and output terminals........................................................................................7-2
3) DIP switch setting.....................................................................................................7-5
4) Operation panel........................................................................................................7-6
5) Key operation............................................................................................................7-7
6) Parameter list............................................................................................................7-9
7) Protective function..................................................................................................7-15
7-2 Ink fountain roller drive motor driver
1) Name and function of each section.........................................................................7-18
2) Input/output connecting terminal base....................................................................7-19
3) Protective function..................................................................................................7-21
7-3 Laser power unit
1) Function..................................................................................................................7-22
2) Input/output connection terminal base....................................................................7-22
7-4 Laser power protective circuit
1) Function..................................................................................................................7-23
2) Trouble when the protective circuit operates..........................................................7-23
3) Replacement parts..................................................................................................7-23
7-5 Laser head relay connector. ......................................................................7-24
7-6 Electrical differences between the 50Hz and 60Hz presses
1) Part numbers for the fluorescent stabilizer.............................................................7-25
2) Frequency setting of the paper feed table elevating volume..................................7-25
Chapter 8 Non Operation Side Control Box

8-1 CPU board
1) Illustration..................................................................................................................8-1
2) Replacement procedure of the after sales parts.......................................................8-2
3) Checking LED...........................................................................................................8-4
8-2 I/D board
1) Illustration..................................................................................................................8-5
2) Interrupting input.......................................................................................................8-6
3) Matrix input...............................................................................................................8-7
4) Output circuit...........................................................................................................8-12
5) Drive motor circuit...................................................................................................8-13
6) DIP switch setting...................................................................................................8-14
7) Option connector.....................................................................................................8-14
8-3 Relay board
1) Illustration................................................................................................................8-15
2) Output circuit...........................................................................................................8-16
3) Circuit protector.......................................................................................................8-17
4) Plate take-up speed adjustment variable resistor...................................................8-17
8-4 UL protective circuit (UL SPEC. only)....................................................8-18
Chapter 9 Adjustment and Setting of the Components

Outside of the Control Box
9-1 Delivery pile top detector sensor...............................................................9-1
9-2 Start bell
1) Changing procedure of the sound.............................................................................9-2
2) Changing procedure of the volume...........................................................................9-2
9-3 Air valve and air cylinder
1) Operation side...........................................................................................................9-3
2) Non operation side....................................................................................................9-4
Chapter 10 Operation Stand

10-1 Outline.................................................................................................................10-1
10-2 Personal computer
1) Name and function of each section.........................................................................10-2
2) Connection procedure.............................................................................................10-6
3) Maintenance...........................................................................................................10-8
4) Monitor adjustment procedure..............................................................................10-12
5) Troubleshooting....................................................................................................10-14
10-3 Unit CPU board
1) Illustration..............................................................................................................10-18
2) Checking LED.......................................................................................................10-18
3) Replacement procedure of the after sales parts...................................................10-19
4) Jumper pin and DIP switch settings ....................................................................10-19
5) Circuit protector.....................................................................................................10-20
10-4 Ink fountain display CPU board
1) Illustration..............................................................................................................10-21
2) Checking LED.......................................................................................................10-21
10-5 Ink fountain display board (for 3 keys)
1) Illustration..............................................................................................................10-22
10-6 Ink fountain display board (for 8 keys)
1) Illustration..............................................................................................................10-22
2) Jumper pin setting.................................................................................................10-22
10-7 Ink fountain unit
1) Control circuit........................................................................................................10-23
2) Ink fountain unit (32 keys).....................................................................................10-23
10-8 Shutdown processing
1) Illustration..............................................................................................................10-26
2) Procedure for shutting down the system...............................................................10-26
3) Uninterruptible power supply (UPS)......................................................................10-27
4) Measures to be taken when shutdown cannot be executed normally..................10-33
10-9 Service function
1) Starting up the service screen..............................................................................10-34
2) Jam screen...........................................................................................................10-35
3) I/O check screen...................................................................................................10-37
4) System screen......................................................................................................10-41
5) Timing set screen..................................................................................................10-42
6) Manual ON/OFF screen........................................................................................10-44
7) Clutch ON/OFF screen.........................................................................................10-44
8) DI offset screen.....................................................................................................10-45
10-10 Circuit protector
1) AC circuit...............................................................................................................10-46
2) DC circuit..............................................................................................................10-46
3) UL protective circuit (UL SPEC. only)...................................................................10-46
10-11 PDS-E/PDS-ProE (Option).........................................................................10-47
Chapter 11 Error Indication

11-1 Error indication
1) Errors displayed on both the feeder section operation panel and operation stand....11-1
2) Errors only displayed on the operation stand..........................................................11-1
11-2 Error indications concerning the operation of the ink fountain keys
1) Error indications shown by digital display...............................................................11-5
2) Error indications using the each key lock LED........................................................11-5
11-3 Laser trouble
1) Trouble details........................................................................................................11-6
2) Items required.........................................................................................................11-6
3) Handling procedure.................................................................................................11-6
11-4 Countermeasure for the "E-025"
1) Handling procedure for the "E-025"........................................................................11-8
2) "E-025" error code list........................................................................................... 11-11
3) How to check the sub code of the error code 268460084 (10006034).................11-18
4) Countermeasure for the error code 10025............................................................11-26
Chapter 12 Timing
12-1 Print start...........................................................................................................12-1
12-2 Print end.............................................................................................................12-1
12-3 Clutch ON/OFF timing before/after imaging........................................12-2
12-4 Dry plate cleaning timing............................................................................12-2
12-5 Wet plate cleaning timing............................................................................12-2
Chapter 13 Plate Roll Wining System and Plate Cleaning
13-1 Plate roll winding system
1) Function..................................................................................................................13-1
2) Structure.................................................................................................................13-1
3) Mechanism descriptions.........................................................................................13-2
4) Control....................................................................................................................13-3
5) Adjustments............................................................................................................13-3
6) Error processing......................................................................................................13-3
13-2 Plate cleaning
1) Function..................................................................................................................13-4
2) Structure.................................................................................................................13-4
3) Mechanism descriptions.........................................................................................13-5
4) Control....................................................................................................................13-5
Chapter 15 Circuit Diagrams

15-1 Power box
1) CE SPEC. ..............................................................................................................15-1
2) UL SPEC. . .............................................................................................................15-2
15-2 IR/temperature control device switch box...........................................15-3
15-3 Infeed box
1) CE SPEC. ..............................................................................................................15-4
2) UL SPEC. . .............................................................................................................15-5
15-4 IR control box...................................................................................................15-6
15-5 Operation side control box
1) CE SPEC. ..............................................................................................................15-7
2) UL SPEC. . .............................................................................................................15-8
15-6 Non operation side control box
1) CE SPEC. ..............................................................................................................15-9
2) UL SPEC. . ...........................................................................................................15-10
15-7 I/D board
1) Circuit Diagram (1)................................................................................................15-11
1) Circuit Diagram (2)................................................................................................15-12
1) Circuit Diagram (3)................................................................................................15-13
1) Circuit Diagram (4)................................................................................................15-14
1) Circuit Diagram (5)................................................................................................15-15
1) Circuit Diagram (6)................................................................................................15-16
1) Circuit Diagram (7)................................................................................................15-17
1) Circuit Diagram (8)................................................................................................15-18
1) Circuit Diagram (9)................................................................................................15-19
1) Circuit Diagram (10)..............................................................................................15-20
1) Circuit Diagram (11)..............................................................................................15-21
15-8 Relay board
1) Circuit Diagram.....................................................................................................15-22
15-9 Feeder section operation panel board
1) Circuit diagram......................................................................................................15-23
2) Parts arrangement................................................................................................15-24
15-10 Tower section operation panel board
1) Circuit diagram......................................................................................................15-25
15-11 Delivery section operation panel board
1) Circuit diagram......................................................................................................15-27
15-12 Safety circuit. .................................................................................................15-29
15-13 Each operation panel actual wiring diagram
1) Feeder section operation panel............................................................................15-30
2) Crawl operation panel...........................................................................................15-30
3) Tower section operation panel..............................................................................15-31
4) Ink speed up operation panel................................................................................15-32
5) Delivery section operation panel (upper side).......................................................15-32
6) Delivery section operation panel (lower side).......................................................15-33
7) Paper feed table operation panel . .......................................................................15-33
15-14 Operation stand
1) Circuit diagram......................................................................................................15-34
2) Wiring diagram for inside of ink fountain unit........................................................15-36
3) Wiring diagram for exterior of ink fountain unit.....................................................15-37
15-15 Powder spray device...................................................................................15-38
Slewed paper detector sensor DC12V, 24V DC15V DC5V
1)
(OPS/NOPS), sheet travel jam
1-1
detector sensor, 1st/2nd tower Feeder section control box
MC1 VH2 VH1
blanket jam detector sensor Sensor AMP board
Double sheet detector sensor Double sheet detector board FC11 FC4 FC1
Mechanical type double sheet Feeder section operation panel FC5 FC2
Chapter 1
detector switch, paper feed

section door switch VH33
FC21 FC9
Paper feed drum sensor VH34 Feeder
Structure
Vacuum timing sensor VH35 section

operation panel
Height control bar sensor VH36 Battery NC1
board
VH31 VH32
1st tower 5,000 pulse encoder VH4
Operation panel push button
1st tower laser head VH5
Paper feed table operation panel
Extra A/D input VH10, VH11, VH12, VH13
Paper feed table elevating switch
I/D board
Extra D/A output VH6
Delivery section operation panel (upper side)
Delivery table dolly upper/lower Drive inverter CPU board
VH52 Delivery sec- VH7 Operation stand
limit switch, feed OFF limit switch FC23 FC8 (Rotation speed output)
VH53 tion operation
panel
VH54 board VH51 No.1, 2 ink fountain motor driver
VH8
(Rotation speed output) Personal computer
VH3
Hardware Structure
No.3, 4 ink fountain motor driver

VH9
Delivery section operation panel (lower side) (Rotation speed output)
Press section (Except related to the laser head)
Operation panel lamp Extra communication input VH14

Operation panel push and output
button, delivery table
dolly elevating switch
Tower section operation panel (1st tower)

1st tower plate take-up sensor VH44 Tower FC22 FC10
VH43 section
VH41 operation
VH42 panel board
DC24V DC24V
Operation panel lamp,
push button MC3 MC4
Ink speed up panel (No.1 unit)

FC3 FC15
No.1 ink speed up button
Tower section operation panel (2nd tower) Infeed box

2nd tower plate take-up sensor VH44 MC5
Tower FC22 FC7 1st tower plate take-up motor 1st tower plate take-up control
VH43 section 2nd tower plate take-up motor 2nd tower plate take-up control
VH41 operation
panel board Power box
VH42
1st tower plate cleaning vacuum motor Magnet relay MC16
2nd tower plate cleaning vacuum motor Magnet relay
Operation panel lamp,
push button Feeder pump Magnet relay

No.2 ink speed up button Infrared dryer MC6 Relay board
1st tower powder clutch (Plate loading) VH18 Paper feed drum magnetic clutch/1st tower ink drive clutch/ MC7
No.1,3 ink ductor solenoid
2nd tower powder clutch (Plate loading) VH19
CD drive shaft magnetic clutch/2nd tower ink drive clutch/ MC8
Paper feed table upper/lower limit switch, bell DC1 No.2,4 ink ductor solenoid
Power box Extra output MC9
Feeder hoist motor Feeder hoist control relay VH20
Paper stop solenoid MC11
Lubrication motor Lubrication motor relay
Safety circuit magnet relay MC10
NOPS control box
Paper feed solenoid MC12
Delivery hoist motor Delivery hoist control relay VH21
Extra output MC13
1st tower plate cleaning cloth used-up/paper feed drum latch NOPS control box
DC2
detector switch, front lower cover switch Delivery pump Magnet relay MC14
1st tower safety cover switch/safety bar switch (NOPS) DC3 IR exhaust blower Magnet relay
1st tower ink roller cleaning air valve, safety bar switch (NOPS) DC5 MC15
Paper feed drum/CD dirive shaft latch/plate change release clutch/ AC115V
DC4
plate cleaning air valve
2nd tower ink roller cleaning air valve, safety bar switch DC6
1st tower blanket cleaning cloth used-up detector switch, 2nd tower
plate cleaning cloth used-up detector sensor, CD drive shaft latch
DC7
detector switch, delivery table dolly lower sensor, delivery jam
detector sensor, delivery pile top detector sensor (receiver)
2nd tower safety cover switch/safety bar switch (NOPS) DC8
Paper feed drum magnetic clutch sensor, 1st tower safety cover DC9
switch/safety bar switch (OPS)
Crawl operation panel push button, 1st tower laser cover switch DC10
Crawl operation panel push button, lamp

OPS control box
No.1-No.4 ink
No.1-No.4 ink fountain driver DC12
fountain motor
Drive motor Drive inverter, safety circuit magnet relay
CD drive shaft magnetic clutch sensor, delivery pile top detector DC11
sensor (projector)
2nd tower safety cover switch, safety bar switch DC14
Feeder section control box

Feeder pile top detector sensor
Ink form roller/cylinder ON/ink roller cleanup attachment/blanket

DC13
cleaning unit control air valve
2nd tower blanket cleaning cloth used-up detector switch, ink roller cleaning
DC15
detector switch, diaphragm pump air valve, oil tank detector switch
Ink clutch detector switch, feeder head push up detector switch DC16
Operation stand
Personal computer Personal computer ON/OFF relay DC17
UPS VH17 Ink roller/laser temperature control system trouble signal
NOPS control box VH22 Extra input
1st tower dry plate cleaning motor 1st tower dry plate cleaning control relay VH16 VH23 Extra input
2nd tower dry plate cleaning motor 2nd tower dry plate cleaning control relay VH24 Extra input
Decurling device motor Decurling device motor relay VH25 Extra output
Drive motor brake Drive motor brake relay
FC6 Extra port
Spray control device

1-1
2)
T1 ENCODER
NON OPERATION SIDE
LASER POWER SOURCE CONTROL BOX
CONNECTOR PANEL
T1
INTERFACE TOWER 1 LASER HEAD
PANEL
FUSEX6
DC T1J13 T1J2
-5.5V 20A
0V I/D BOARD
LASER T1. J13
S1 S7 POWER
SPL1 SOURCE T1J12 T1J1
T1 15A T7 UNIT
HOME
SENSOR DC11
PE T2. J13
FUSEX4 T1J3
DC 5A
24V VH5 VH4
0V CPU
T1. J12 FSC6 BOARD BOARD
T2. J12
TOWER 2 LASER HEAD

Press section (Related to the laser head)
REPEATER
T2J13 T2J2
MC31
T2J12 T2J1
HOME
SENSOR
T2J3
T2 FSC6 BOARD
INTERFACE
PANEL
OPERATION SIDE CONTROL BOX
T2 ENCODER
FIREWIRE
PERSONAL COMPUTER
OPERATION STAND
1-3
1-4
3)
Operation stand
* Transformer TR1
Power box CN11 Noise filter NF4 Circuit protector SP5
100V 115V 0V 18V 20V DC24V
Power circuit OPS control box
CN15
Operation stand
Stabilizing power REG3

12V 0V
(Note) *: UL SPEC. only

CON1 UPS
CN17 NOPS control box
CON1
LCD monitor P.C. ON/OFF
relay R1307
CON2 PDS-E Option
Mouse
PDS-ProE
P.C. ON/OFF COM1 RGB

NOPS control box CN13 CON3
relay R1307 COM5 CN16 CPU board
COM3
Personal computer
COM6
COM4
OPS control box CN12

Stabilizing power REG1
5V 0V VH1 VH2
Unit CPU
PHD1 board VH3
No.1 unit ink No.3 unit ink
VH5 VH4 fountain fountain
CN18
1st tower CN19
imaging head No.2 unit ink No.4 unit ink
*
Stabilizing power REG2 fountain fountain
2nd tower 5V 0V NH1 FC1 FC1 FC2 FC1
imaging head
VH1 8 key 3 key
Display
input board input board
CPU board
VH2
VH1 VH1
OPS control box

*
CN14
4) Press section (Except that part related to the laser head) (Sign name)
The electric circuit structure of the press section (except that part related to the laser head) comprises three
boards. The items on each board are identified by their abbreviation. For names of the items represented by
such abbreviation. [Sign and name Sign name list]
CPU board
DC15V DC5V
VH2 VH1
Battery NC1 FC1 FC4
I/D board
1st tower 5,000 pulse encoder VH4 FC2 FC5
1st tower laser head VH5
Extra A/D input VH10, VH11, VH12, VH13
Extra D/A output VH6
VH7 Operation stand

INV1 (Rotation speed output)
IDRV1, IDRV2
VH8
(Rotation speed output)
VH3 Personal computer
IDRV3, IDRV4 CPU board
VH9
(Rotation speed output)
Extra communication input and output VH14
Relay board
DC24V DC24V
MC3 MC4
Infeed box
M602 R602 MC5 FC15 FC3

M605 R605
I/D board
Power box
M612 MS612 MC16

M613 MS613
M702 MS702
INV2 MC6
Relay
SOL600, SOL610, SOL1300, SOL1302 MC7 board
SOL601, SOL611, SOL1301, SOL1303 MC8
SOL1102D (Extra output) MC9
SOL1102A MC11
MS900 MC10
SOL1103 MC12
SOL1105 MC13
M703 MS703 MC14

M1106 MS1106 MC15
AC115V
1-5
I/D board (1/2)
Feeder section control box DC12V, 24V
PH204, PH205, PH207,

Sensor AMP board MC1
PH302, PH303, PH304
SC1, SC2 (SC4) Double sheet detector FC11 FC4 FC1

board CPU
board
FC5 FC2
Feeder section operation panel
LS309, LS600 VH33

Feeder FC21 FC9
PH207 VH34 section
CS206 VH35 operation
PH203 VH36 panel board
VH31 VH32
PB100, PB101, PB308 FC3 FC15
Paper feed table operation panel Relay

I/D board board
Paper feed table hoist switch
Delivery section operation panel (upper side)
LS513, LS514, LS515 VH52

Delivery section FC23 FC8
VH53 operation panel
FC6 Extra port
VH54 board VH51
PB500, PB501
Delivery section operation panel (lower side)
PL306, PL307
PB507, PB508, PB509,
PB510, SS511
Tower section operation panel (1st tower)
PH80 VH44
FC22 FC10
VH43 Tower
section operation
VH41 panel board
VH42
PB208, PB209, PB210,

PB211, PB313
PL304, PB208, PB211
PB312
Tower section operation panel (2nd tower)
PH81 VH44
FC22 FC7
VH43 Tower
section operation
VH41 panel board
VH42
PB408, PB409, PB410,

PB411, PB315
PL305, PB408, PB411
PB314
SOL001 VH18
SOL002 VH19
(Note) ( ) is extra input and output.
1-6
I/D board (2/2)
Feeder section LS114, LS115, LS601, LS808, LS809, BELL1, BELL2 DC1
Power box
M1100 R504, R1308, MS1100 VH20
M1212 R505, R1101, R1309
NOPS control box

M1101 R505, R1101, R1309 VH21
PH404, LS406, LS602, SOL312 (SOL513) DC2
1st tower NOPS LS605, LS607, LS608, LS609, LS700 DC3
LS701, SOL405, SOL406, SOL411, SOL412 DC5
1st tower NOPS SOL308, SOL310, SOL500-503, SOL506, SOL507,

DC4
air valve SOL1208-1211, SOL1214, SOL1215, SOL1304, SOL1305,
LS704, SOL313, SOL408, SOL409, SOL414, SOL415

DC6
(SOL514, SOL515)
2nd tower NOPS CS305, LS310, PH306 (Receiver), PH401, PH405, LS407
DC7
(Tr1213)
LS611, LS613, LS614, LS615, LS703 DC8
CS300, LS603, LS604, LS702 (LS701) DC9

1st tower OPS
LS606 DC10
Grawl operation panel PB108, PB109, PB110, PB111, PL303

I/D board
OPS control box
M508 M509, M510, M511 IDRV1 - IDRV4 DC12
M1 INV1, MS900
CS301, PH306 (Projector) DC11

2nd tower OPS
LS610, LS612, LS704, LS705, LS706 DC14
Feeder section OPS (PH400)
SOL309, SOL311, SOL404, SOL407, SOL410, SOL413,

OPS air valve DC13
SOL1200-1207
Step lower LS713, LS714, LS715, PH403, SOL704, SOL705 DC15
OPS LS812 (LS813, LS814, LS815, Tr1310), PH307, PH402, DC16

Operation stand
Personal computer R1307 DC17
UPS
NOPS control box

M608 R402, R608 VH16
M609 R403, R609
M701 MS701
B1 R1104
Spray control device

Ink roller/laser temperature VH18
control system trouble signal LS810, LS811
(LS908, LS909, PH910, PH911) VH22
(PH912, PH913) VH23
(PH914, PH915) VH24
(Tr1312-1315) VH25
(Note) ( ) is extra input and output.
1-7
Sign name list
Sign Name Sign Name

B 1 Drive motor brake LS 715 Ink roller cleaning water empty detector switch
BELL1 Bell1 (Start) LS 808 Paper feed table fail-safe signal
BELL2 Bell2 (Extra) LS 809 Delivery table dolly fail-safe signal
CS206 Vacuum timing sensor LS 810 Ink roller temperature control system trouble signal
CS300 Paper feed drum magnetic clutch sensor LS 811 Ink roller temperature control system trouble signal
CS301 CD drive shaft magnetic clutch sensor LS 812 Feeder head push up detector switch
CS305 Delivery pile lowering sensor LS 813 Extra
IDRV1 No.1 ink fountain driver LS 814 Extra
INV 1 Inverter M 1 Drive motor
INV 2 IR inverter M 508 No.1 ink fountain motor
LS 114 Paper feed table lower limit switch M 509 No.2 ink fountain motor
LS 115 Paper feed table upper limit switch M 510 No.3 ink fountain motor
LS 309 Mechanical type double sheet detector switch M 511 No.4 ink fountain motor
LS 310 Delivery jam detector switch M 602 1st tower plate take-up motor
LS 406 Paper feed drum latch detector switch M 605 2nd tower plate take-up motor
LS 407 CD drive shaft latch detector switch M 608 1st tower dry plate cleaning motor
LS 513 Feed OFF limit switch M 609 2nd tower dry plate cleaning motor
LS 514 Delivery table dolly upper limit switch M 612A 1st tower plate cleaning vacuum motor
LS 515 Delivery table dolly lower limit switch M 612B 1st tower plate cleaning vacuum motor
LS 600 Paper feed section door switch M 613A 2nd tower plate cleaning vacuum motor
LS 601 Extra M 613B 2nd tower plate cleaning vacuum motor
LS 602 1st tower front lower cover switch M 700 Powder spray pump motor
LS 603 1st tower front middle cover switch M 701 Decurling device air blower motor
LS 604 1st tower front upper cover switch M 702 Feeder pump motor
LS 605 1st tower laser front cover switch M 703 Delivery pump motor
LS 606 1st tower laser cover switch M1100 Paper feed table hoist motor
LS 607 1st tower laser shield cover switch M1101 Delivery table dolly hoist motor
LS 608 1st tower back cover switch M1106 IR exhaust blower motor
LS 609 1st-2nd tower cover switch M1212 Lubrication motor
LS 610 2nd tower front cover switch M2702 Impression cylinder air blower motor
LS 611 2nd tower laser front cover switch M3702 Suction tape vacuum motor
LS 612 2nd tower laser cover switch MS 612 1st tower plate cleaning vacuum motor ON/OFF magnet relay
LS 613 2nd tower laser shield cover switch MS 613 2nd tower plate cleaning vacuum motor ON/OFF magnet relay
LS 614 2nd tower back cover switch MS 701 Decurling device motor relay
LS 615 CD cover switch MS 702 Feeder pump magnet relay
LS 700 1st tower plate cylinder safety bar 1 switch MS 703 Delivery pump magnet relay
LS 701 1st tower plate cylinder safety bar 2 switch MS 900 Safety circuit magnet relay
LS 702 1st tower blanket cylinder safety bar switch MS1100 Paper feed table hoist motor ON/OFF magnet relay
LS 703 2nd tower plate cylinder safety bar 1 switch MS1106 IR exhaust blower ON/OFF magnet relay
LS 704 2nd tower plate cylinder safety bar 2 switch PB100 Drive button (Feeder)
LS 705 Extra PB101 Emergency stop button (Feeder)
LS 706 Handwheel cover switch PB102 Feeder button (Feeder)
LS 707 Extra PB103 Pump button
LS 713 Lubrication switch PB104 Sucker button
LS 714 Ink roller cleaning solution empty detector switch PB105 Paper size change button
1-8
Sign Name Sign Name

PB106 Speed set button (Acceleration) (Feeder) PL304 Crawl ON/OFF lamp (1st tower NOPS)
PB107 Speed set button (Deceleration) (Feeder) PL305 Crawl ON/OFF lamp (2nd tower NOPS)
PB108 Crawl ON/OFF button (1st tower OPS) PL306 Crawl ON/OFF lamp (Delivery)
PB109 Forward crawl button (1st tower OPS) PL307 IR lamp drive lamp
PB110 Reverse crawl button (1st tower OPS) R 402 1st tower dry plate cleaning motor reverse relay
PB111 Emergency stop button (1st tower OPS) R 403 2nd tower dry plate cleaning motor reverse relay
PB208 Crawl ON/OFF button (1st tower NOPS) R 504 Paper feed table hoist motor direction change relay
PB209 Forward crawl button (1st tower NOPS) R 505 Delivery table dolly hoist motor direction change relay
PB210 Reverse crawl button (1st tower NOPS) R 602 1st tower plate take-up motor rotation direction relay
PB211 Emergency stop button (1st tower NOPS) R 605 2nd tower plate take-up motor rotation direction relay
PB308 Stop button R 608 1st tower dry plate cleaning motor ON/OFF relay
PB312 No.1 ink speed up button R 609 2nd tower dry plate cleaning motor ON/OFF relay
PB313 No.3 ink speed up button R1101 Delivery table dolly hoist motor ON/OFF relay
PB314 No.2 ink speed up button R1104 Drive motor brake relay
PB315 No.4 ink speed up button R1307 Personal computer ON/OFF relay
PB408 Crawl ON/OFF button (2nd tower NOPS) R1308 Paper feed table safety relay
PB409 Forward crawl button (2nd tower NOPS) R1309 Delivery table dolly safety relay
PB410 Reverse crawl button (2nd tower NOPS) SC1 Double sheet detector set completed signal
PB411 Emergency stop button (2nd tower NOPS) SC2 Double sheet detector sensor
PB500 Drive button (Delivery) SC4 Double sheet detector output signal
PB501 Emergency stop button (Delivery) SOL 001 1st tower powder clutch (Plate loading)
PB507 IR lamp drive button SOL 002 2nd tower powder clutch (Plate loading)
PB508 Crawl ON/OFF button (Delivery) SOL 308 1st tower blanket cleaning unit ON/OFF valve
PB509 Forward crawl button (Delivery) SOL 309 1st tower blanket cleaning cloth take-up valve
PB510 Reverse crawl button (Delivery) SOL 310 2nd tower blanket cleaning unit ON/OFF valve
PH 80 1st tower plate take-up sensor SOL 311 2nd tower blanket cleaning cloth take-up valve
PH 81 2nd tower plate take-up sensor SOL 312 Impression cylinder cam follower drive valve
PH 203 Height control bar sensor SOL 313 Front lay stopper solenoid
PH 204 Slewed paper detector sensor (OPS) SOL 404 No.1 ink roller cleanup attachment valve
PH 205 Slewed paper detector sensor (NOPS) SOL 405 No.1 ink roller cleaning solution valve
PH 207 Paper feed drum sensor SOL 406 No.1 ink roller cleaning water valve
PH 302 1st tower blanket jam detector sensor SOL 407 No.2 ink roller cleanup attachment valve
PH 303 2nd tower blanket jam detector sensor SOL 408 No.2 ink roller cleaning solution valve
PH 304 Sheet travel jam detector sensor SOL 409 No.2 ink roller cleaning water valve
PH 306 Delivery pile top detector sensor (Projector) SOL 410 No.3 ink roller cleanup attachment valve
PH 306 Delivery pile top detector sensor (Receiver) SOL 411 No.3 ink roller cleaning solution valve
PH 307 1st tower ink clutch sensor SOL 412 No.3 ink roller cleaning water valve
PH 400 Extra SOL 413 No.4 ink roller cleanup attachment valve
PH 401 1st tower blanket cleaning cloth used-up detector sensor SOL 414 No.4 ink roller cleaning solution valve
PH 402 2nd tower ink clutch sensor SOL 415 No.4 ink roller cleaning water valve
PH 403 2nd tower blanket cleaning cloth used-up detector sensor SOL 500 No.1 plate change release clutch valve
PH 404 1st tower plate cleaning cloth used-up detector sensor SOL 501 No.3 plate change release clutch valve
PH 405 2nd tower plate cleaning cloth used-up detector sensor SOL 502 No.2 plate change release clutch valve
PH 910 Extra SOL 503 No.4 plate change release clutch valve
PH 911 Extra SOL 506 Paper feed drum latch valve
PH 912 Extra SOL 507 CD drive shaft latch valve
PH 913 Extra SOL 512 Extra
PL303 Crawl ON/OFF lamp (OPS) SOL 515 Extra
1-9
Sign Name
SOL 600 Paper feed drum magnetic clutch solenoid
SOL 601 CD drive shaft magnetic clutch solenoid
SOL 610 1st tower ink drive clutch solenoid
SOL 611 2nd tower ink drive clutch solenoid
SOL 704 Ink roller cleaning solution diaphragm pump valve
SOL 705 Ink roller cleaning water diaphragm pump valve
SOL1102 Paper stop solenoid
SOL1103 Feeder drive solenoid
SOL1105 Extra
SOL1107 Feeder head suction valve
SOL1200 1st tower plate cylinder - blanket cylinder ON valve
SOL1201 1st tower blanket cylinder - impression cylinder ON valve
SOL1202 2nd tower plate cylinder - blanket cylinder ON valve
SOL1203 2nd tower blanket cylinder - impression cylinder ON valve
SOL1204 No.1 ink form roller valve
SOL1208 1st tower wet plate cleaning unit ON valve
SOL1209 2nd tower wet plate cleaning unit ON valve
SOL1210 1st tower wet plate cleaning cloth take-up valve
SOL1211 2nd tower wet plate cleaning cloth take-up valve
SOL1214 1st tower dry plate cleaning unit ON valve
SOL1215 2nd tower dry plate cleaning unit ON valve
SOL1300 No.1 ink ductor solenoid
SOL1304 1st tower plate cleaning vacuum unit ON valve
SOL1305 2nd tower plate cleaning vacuum unit ON valve
SS112 Paper feed table elevating switch (Up)
SS511 Delivery table dolly elevating switch (Up)
Tr1213 Extra
Tr1310 Extra
Tr1312 Extra
Tr1313 Extra
Tr1314 Extra
Tr1315 Extra
1-10
1-2 Parts arrangement

1) Box arrangement
Non operation side

5
7 4 3 1
Delivery side Feeder side
6 2
Operation side
8
Operation stand
Power box
This box inputs the main power of AC200V and distributes it to the drive inverter, operation stand, opera-
tion side control box, and non operation side control box.
Feeder section control box
This box contains the double sheet detector board and sensor AMP board.
IR/temperature control device switch box
This box contains the switches of the infrared dryer and temperature control device.
Infeed box
This box contains the plate take-up motor driver board and suction tape vacuum ON/OFF magnet
switch.
IR control box
This box contains the IR control circuit.
Operation side control box
This box contains the drive inverter noise filter, PRESSTEK laser power source, and ink fountain in-
verter.
Non operation side control box
This box contains the CPU board, I/D board, and relay board.
Operation stand
This box contains the personal computer, ink fountain key controller, UPS, and transformer.
1-11
2) Power box
(1) CE SPEC.
Terminal base
Condenser Rectifier Fan
C504A R001 R504 R1308 R1212
T1 MS1100
S1
544
564 C504B
BR1
RF1100
MS612 MS613
1348
1148
TH612 TH613
12.8A 12.8A
AUTO AUTO
Main switch
MS702 MS2702
TH702 TH2702
6.6A 21A
MC23 AUTO AUTO
SK702 SK2702 Ground terminal base
Terminal base
2702
S10
R10
R1 S1 T1 R1 S1 T1
742
R1
T1
R S T R1 S1 T1
To main power
To operation side control box
To IR/temperature control device switch box
To operation stand
l Main switch.............................This switch controls the ON/OFF of the power voltage supplied to the
whole press.
1-12
2) Power box
(2) UL SPEC.
Terminal base
Condenser Rectifier Fuse Fan
F1212 1.5A
F1212 1.5A
F612 15A
F612 15A
F613 15A
F613 15A
F1100 9A
F1100 9A
C504A
T1
S1
544
564 C504B
F2702 15A
F2702 15A
F2702 15A
F702 15A
F702 15A
F702 15A
FM2 15A
FM2 15A
BR1
RF1100
MS1100 R001 R504 R1308 R1212
Main switch
MS702 MS2702
1348
2702
1232
R10
524
742
808
742
816
TH702 TH2702
653
652
R02
1148
1120
S10
55
1328
T02
6.6A 21A
AUTO AUTO
SK702 SK2702 Terminal base

Ground terminal base
MS612 MS613
R1 S1 T1
Terminal base
R S T R1 S1 T1
To main power
To operation side control box
To IR/temperature control device switch box
To operation stand
l Main switch.............................This switch controls the ON/OFF of the power voltage supplied to the
whole press.
1-13
3) Feeder section control box
Double sheet
detector board
Sensor AMP board
l Double sheet detector board....This detects the electronic type double sheets.
l Sensor AMP board..................This amplifies and adjusts the input of each sensor and detects whether
or not there is paper.
1-14
4) IR/temperature control device switch box
IR power source terminal base
BR004 BR003 MS004

R0 S0
PE R0, S0 PE R1, S1, T1 PE R004, S004 PE R003-T003
From IR power source

(AC200V, 1Ø) To ink roller and laser
From power box temperature control system
To IR control box
1-15
5) Infeed box
F602 9A
F602 9A
Fuse (UL SPEC. only) F605 9A

FAN
F605 9A
F3702 6.25A
F3702 6.25A
F3702 6.25A
TDRV
MC21
MC22
MS3702
TH3702
R602 R605
658
678
R1 S1 T1
1.9A
AUTO
SK3702
Terminal base
l TDRV.......................................This is the driver unit for the plate take-up motor.
1-16
6) IR control box
Fuse
F41 30A
Fan
F42 30A
F43 30A
INV2
Terminal
base
655A
655B
R10
S10
R004 S004 43A 43B 43C 44 44 44
41
47
48
INV2
ground
Fan
l IR lamp inverter (INV2)...........This controls the light power of the IR lamps.

l Fuse........................................This fuse is for the IR lamps.
1-17
7) Operation side control box
Fuse Laser power source unit
Fan
Circuit protector
F9 20A
F8 20A
F7 20A
F3 20A
F2 20A
F1 20A
SPL1
F24 5A
F23 5A
F22 5A
F21 5A
N24V2 N24V1 P6V2 P6V2 P6V1 P6V1
AVR Ground terminal base
Fuse for powder

spray device
(UL SPEC. only)
6
3
F700 7A
F700 7A
F700 7A
NF1 GL L1
2
5
Fan
INV1
1
4
PE
IDRV4 IDRV3 IDRV2 IDRV1

Inverter
MS900
Ink fountain Safety circuit

driver magnet relay
PE
Terminal PE
S960
R10
R20
R1 S1 T1 R1 S1 T1
S10
S20
S10
S20
712
716
5
7
4
base
NF5
MC31 T2, J12 T2, J13 T1, J12 T1, J13
Noise filter
l Ink fountain driver

(IDRV1 through IDRV4)...........This is the driver unit for the ink fountain motor.
(IDRV1: No.1 unit, IDRV2: No.2 unit, IDRV3: No.3 unit, IDRV4: No.4 unit)
l Safety circuit magnet relay......This is connected to the safety circuit of the whole press in serial. When
the safety circuit actuates, this safety circuit magnet relay goes OFF, stop-
ping the power supply to the inverter.
l Inverter (INV1).........................This controls the drive motor that rotates the press.
l Fuse........................................This fuse is for the laser and protects the -5.5V and +24V power lines.
l Laser power source unit..........This supplies the power source to the laser head and stepping motor drive
module. The supplied power is -5.5V and +24V.
1-18
8) Non operation side control box

(1) CE SPEC.
Noise filter
REG5 (24VA) Stabilizing
Fan power
3
NF3
1
2
Stabilizing power REG6 (5V/15V)
I/D board
Condenser
C505
REG4 (24VB)
Relay board
Ground terminal
base
4
3
NF2
Repeater
1
S1 52 55 55 53 56 56 56
CPU board
Terminal base
Noise filter
R1104 R402 R608 R403 R609 R505 R1309 R1101 R002

MS703 MS1106
MS701
Terminal base R1 S1 T1
R10
R20
R21
S10
S20
S21
545
565
S1
TH703 TH1106
TH701 6.6A 1.9A
53
54
55
56
56
56
56
90
1.9A AUTO AUTO

AUTO
SK701 SK703 SK1106
Ground terminal
base
l CPU board..............................This operates the management and judgement of the input and output to
operate the press. This also communicates with the operation stand.
l I/D board.................................This connects the CPU board and the input and output devices of the
control box outside. This board is connected to the input parts (switch etc.)
and the output parts (LEDs etc.) on each panel.
l Relay board.............................This board connects the output parts of the motor and solenoids, etc. and
the I/D board.
l Stabilizing power (REG4)........DC24VB: Control circuit 24V power
l Stabilizing power (REG5)........DC24VA: UPS back up 24V power
This power is backed up by the UPS for approximately 60 seconds when
the main switch is turned OFF or a power failure occurs.
l Stabilizing power (REG6)........DC5V, 15V: CPU power
l Repeater.................................The FireWire connected to the personal computer is branched for the first
tower and second tower by this repeater.
1-19
8) Non operation side control box

(2) UL SPEC.
Noise filter
REG5 (24VA) Stabilizing
Fan power
3
NF3
1
2
Stabilizing power I/D board REG6 (5V/15V)
Condenser
C505
REG4 (24VB)
Relay board
Ground terminal
base
4
Repeater
NF2
R10 S10 52 55 55 53 56 56 56
CPU board
1
Terminal base
Noise filter
SP SP R1104 R402 R608 R403 R609 R505 R1309 R1101 R002

MS703 MS1106
MS701
Terminal base 608 609
S1101
R10
R20
R21
R1 S1 T1
S10
S20
S21
TH703 TH1106
TH701 6.6A 1.9A
53
54
55
56
56
56
56
90
1.9A AUTO AUTO

AUTO
SK701 SK703 SK1106
Fuse Ground terminal

base
F1101 F701 F703 F1106 Fuse
7A 6.25A 15A 6.25A
l CPU board..............................This operates the management and judgement of the input and output to
operate the press. This also communicates with the operation stand.
l I/D board.................................This connects the CPU board and the input and output devices of the
control box outside. This board is connected to the input parts (switch etc.)
and the output parts (LEDs etc.) on each panel.
l Relay board.............................This board connects the output parts of the motor and solenoids, etc. and
the I/D board.
l Stabilizing power (REG4)........DC24VB: Control circuit 24V power
l Stabilizing power (REG5)........DC24VA: UPS back up 24V power
l Stabilizing power (REG6)........DC5V, 15V: CPU power
l Repeater.................................The FireWire connected to the personal computer is branched for the first
tower and second tower by this repeater.
1-20
9) Operation stand
REG3 (12V) Stabilizing power

R1307
PE PE PE PE
CON2
CON3
Terminal 56 54 S21 R21 C2 C1 RF1 PE PE PE PE PE
base
CON1
Condenser
UPS
Terminal base Unit CPU board

Stabilizing power
SP5* Circuit protector

0VA
0VA
Noise filter
5VA
5VA REG2* REG1
0VB
0VB (5VB) (5VA) 0 115 0 100 0 18 20
0VB
5VB
5VB
4
3
5VB TR1
NF4
Transformer
S1 T1 R10 S10 R20 S20 R21 S21 53 54 56
1
2
CN11
E 0 200 208 220
S20 R20 56 56 54 54
SP1
SP2
10A
10A
CN12
CN13
SP3
PE PE PE PE PE PE PE PE PE PE PE PE PE
CN14
CN15
CN16
CN17
PC
CN18
CN19
Personal computer
Circuit protector
l Personal computer..................This controls the operation stand and laser head. It also communicates
with the CPU board in the non operation side control box, each unit CPU
board, and display CPU board.
l UPS.........................................This is the uninterruptible power supply device that works when a power
failure occurs. Only turning OFF the main power using the main switch,
the OS on the personal computer can shut down the management.
This power device supplies the power during the shutdown management.
l Unit CPU board.......................This controls the ink fountain and also communicates with the personal
computer.
l Stabilizing power (REG3)........DC12V: This power is backed up by the UPS for approximately 60 seconds
when the main switch is turned OFF or a power failure occurs.
l Stabilizing power (REG1)........5VA: This is the control power for the operation stand, unit CPU board,
and display CPU board.
l Stabilizing power (REG2)........5VB: This is the control power for the operation stand, unit CPU board,
and display CPU board.
(Note) *: UL SPEC. only
1-21
Chapter 2 Power Box
Chapter 2 Power Box

2-1 Thermal relay
Many thermal relays are used in the motor circuit in the power box. These are used to protect the motor from
overcurrent. Please do not change the setting value.
Thermal Magnet Setting value Reset

Motor
relay relay CE SPEC. UL SPEC. procedure
TH612 MS612 1st tower plate cleaning vacuum motor 6.4A - Auto
TH613 MS613 2nd tower plate cleaning vacuum motor 6.4A - Auto
TH702 MS702 Feeder pump motor 4.0A 4.0A Auto
TH2702 MS2702 Impression cylinder air blower guide motor 21A 16A Auto
2-2 UL protective circuit (UL SPEC. only)

The presses for UL SPEC. use the following fuses for a motor circuit to suit the UL standards. These are to
prevent the accident because of the motor circuit short circuit.
Fuse Motor Rating

F612 1st tower plate cleaning vacuum motor 15A
F613 2nd tower plate cleaning vacuum motor 15A
F702 Feeder pump motor 15A
BR2702 Impression cylinder air blower guide motor 30A
F1212 Lubrication motor 1.5A
2-1
1)
3-1
Chapter 3
Illustration
(
(
(
(
(
(
)
)
)
)
)
)
Sensor AMP Board
LD6 LD5 LD4 LD3 LD2 LD1

CIS6 CIS5 CIS4 CIS3 CIS2 CIS1
VR10 VR9 VR8 VR7 VR6 VR5 VR4 VR3 VR2 VR1
R9
R8
R7
R6
R5
R4
RA29 R40
R60 R50 R30
RA5
D3
D4
D10
D5
D6
D30
D7
D8
D50
RA9 RA7
CP4
CP5
TR1
CP6
TR3 TR2
IC6 IC5 IC4

RA8
C15
RA10 RA13 RA2
C45
C35
C25
C55
C25
RA6 RA3
RA18 RA21 RA20
C4 C3 C2
RA15 IC14 RA14 IC13 RA1 RA4
CP14
CP13
RA19 RA23 RA22
RA16 TR4
CP1
Feeder Section Control Box
IC1
D32
D33
+
C66
C56
C46
C36
D23 +
D22
D21
D13
D12
D11
D61
D62
D63
D51
D52
D53
D41
D42
D43
+ RA24
RA17
C24
C26
C16
C14
C64
C54
C44
C34
C11
C21
C61
C51
C41 D31
RA26 RA25
RA27
D2
R3
R2
R1
D1
RA28
C31
IC12 IC11 IC10 IC9 IC8 IC7
CP7
CP8
CP12
CP11
CP10
CP9
C5
C10
C63 C53 C43 C33 C23 C13
CP2
CP3
C62 C52 C42 C32 IC3 IC2 FC21 C22 C12
RA11
R62 R52 R42 R32 R22 R12
R61 R51 R41 R31 R21 R11
RA12 2025
5344 61 644
3-1
2) Sensitivity adjustment procedure of the sensor

Photo sensor connecting procedure and sensor AMP board sensitivity adjustment procedure are shown
below.
( ) (1) Paper feed drum sensor (PH207)
LD1
LD1
Projector
(Red) Check that there is no paper or that the cylinder grip-
Paper feed
per shaft is not in front of the sensor.
CIS1
drum sensor Shield
(PH207) Receiver Turn the VR1 clockwise fully and check that the LD1
(Gray) Shield
VR1 goes off.
VR1
( ) If the LD1 lights, turn the VR1 counterclockwise until
LD2
LD2
Projector
Sheet travel (Red) the LD1 goes off.
jam detector
CIS2
sensor Shield
(PH304) Receiver (2) Sheet travel jam detector sensor (PH304)
(Gray) Shield
VR2
Adjust it in the same way as the paper feed drum sen-
VR2
( )
LD3
LD3
sor.
VR3
Rough
VR3
1st tower Projector adjustment
blanket jam (Brown) (3) 1st tower blanket jam detector sensor (PH302)
CIS3
detector Shield Crawl the press to position the blanket over the sensor.
sensor Receiver
(PH302) Shield Turn ON the 1st tower plate cylinder - blanket cylinder
(Yellow)
VR4
VR4
Micro on the maintenance 2 screen.

adjustment LD4 ( )
LD4
-Rough adjustment-
VR5
Rough VR5
Projector adjustment Set the VR4 for the micro adjustment at the center.
2nd tower
blanket jam (Brown) Turn the VR3 for the rough adjustment clockwise un-
CIS4
detector Shield til the LD3 lights.

sensor Receiver
(PH303) (Yellow) Shield -Micro adjustment-
VR6
VR6
Micro Turn the VR4 for the micro adjustment slowly coun-
adjustment LD5 ( )
LD5
terclockwise until the LD3 goes off.

Turn the VR4 2 scales further counterclockwise.
VR7
Projector
Slewed paper (Red) -Checking-
detector
CIS5
Shield Run the press with the plate cylinder - blanket cyl-
sensor (OPS)
(PH204) Receiver
(Gray) Shield inder ON. When the sensor does not actuate, the
VR8
VR8
adjustment is completed.
LD6 ( )
If the sensor actuates, turn the VR4 counterclock-
VR9
Projector wise until the sensor does not actuate. Place a sheet
Slewed paper (Red)
detector
of paper over the sensor and check that the sensor
CIS6
Shield
sensor (NOPS) detects the jam.
(PH205) Receiver
(Gray) Shield
VR10
VR10
(4) 2nd tower blanket jam detector sensor (PH303)
Adjust it in the same way as the 1st tower blanket jam
detector sensor.
(5) Slewed paper detector sensor (OPS) (PH204)

Check that no retainer or paper is over the sensor.
Adjust it in the same way as the paper feed drum
sensor.
(6) Slewed paper detector sensor (NOPS) (PH205)

Adjust it in the same way as the slewed paper detector
sensor (OPS).
3-2
3-2 Double sheet detector board

1) Function
l Double sheet detector function
The double sheet detector board memorizes the paper thickness which passes through the double sheet
detector sensors by the light transmission volume automatically and detects any double sheet fed.
l Double sheet detector sensor stains detector function
It judges that there are stains on the double sheet detector sensor when it does not memorize the paper
thickness (when the double sheet setting is not completed) after 3 or more sheets of paper have been
fed.
2) Illustration
NH1 FC30
C14
5 1 R14
TR3
E R11
R16
5344 61 621- 2 16
R51 1 15
TR2 C33 DOUBLE
R13 B
C16 LD
B E DOUBLE LD01 LD02 LD03 LD04 LD ENA LD ENB LD ENZ LD11 LD12
R5
R3
R4 C34 RA4
R27 C35 R50 R15
R61
R6 TA2 R59 R60 IC15
B E C17 NF1
TR1 C36
C18
C32
C22
R54
R55
R56
D10
R57
R53
R58
D11
D7
D8
D9
C29 CP15
R37
R42
C19
R10
R35
R36
R41
R46
R52
R26
CP7
CP3
R9
C30
IC14 RA5 C1
IC3
R38
R39
IC13
PC2
C15
817
PC1
IC7
C20
CP13
C37
R1
D1
CP14
C21
ZD1
R20
R19
R18
R17
R28
R29
R48
R7
R8
RA3
3
R49
I
C23
IC12
TR4
IC1
R45
R47
R43
1
D5
D6
IC10
CP12
CP4
C2
O
IC4
CP10
CP6
CP5
C28 C3
IC5
C25
CH1 R44
C38 IC11
I
C9
CH2
R21
R23
R24
R22
R12
R25
C31
IC2
R2
R46
CP11
RA1
D3
D4
CP2
C24 O
RA2 CP1
IC8 IC9 TA1
R33
E
C6 C7
CP16
C26
CP8 CP9 R34

C5
C4
TR5
X1
IC6
C10 C8
C13
C27
B
J0
J1
J2
C12
R31
3304SC-00
R62
R30
R32
C11
D2
F6 G
Jumper wire (Not presently used.)
3) After sales parts

Order the following part number.
l Double sheet detector board (with P-ROM) 5554 61 620
l Double sheet detector board (without P-ROM) 5554 61 621
l P-ROM 5554 61 811
3-3
4) Connecting procedure and sensitivity adjustment procedure of the sensor
Double sheet detector sensor DOUBLE

Double sheet detector sensor
adjustment variable resistor
Receiver Projector
NH1 C14 TR3

5 1 R14 E
TR2 C33 DOUBLE

R13 B
C16 LD LD DOUBLE
B E DOUBLE
R5 Double sheet
R3
R4 C34 detector sensor
R27 C35
checking LED
5 4 3 2 1 R6 C17
B E
TR1
Check that there is no paper between the double sheet detector sensors.
Turn OFF the power switch once and turn it ON again.
Turn the variable resistor (DOUBLE) counterclockwise fully. When the checking LED (LD DOUBLE)
lights, the adjustment is completed. If the checking LED (LD DOUBLE) goes off, advance to procedure
.
Turn the variable resistor (DOUBLE) clockwise until the checking LED (LD DOUBLE) lights and then turn
it one scale further clockwise from the position where it lights.
5) Input/output circuit checking
NH1 FC30
C14
5 1 R14
TR3
E R11
R16
5344 61 621- 2 16
R51 1 15
TR2 C33 DOUBLE
R13 B
C16 LD
B E DOUBLE LD01 LD02 LD03 LD04 LD ENA LD ENB LD ENZ LD11 LD12
R5
R3
R4 C34 RA4
R27 C35 R50 R15
R61
IC15
(1) Input circuit

Use the input checking LEDs ( through ) and then check whether the input signal is input correctly
to the double sheet detector board.
LD ENA (A phase signal of the encoder)
When the A phase signal of the encoder turns ON, this LED will light. (Lights while press rotates.)
The A phase signal (5,000 pulse) from the encoder (EN1) is 1/8 round (625 pulse) in the electric
circuit of the CPU board and is output to the double sheet detector board.
LD ENB (B phase signal of the encoder)
This is not used. Therefore, this LED usually goes off.
LD ENZ (Z phase signal of the encoder)
When the Z phase signal of the encoder turns ON, this LED will light. (Lights once per one press
rotation.)
However, this Z phase signal of the encoder is not input directly from the encoder. It is input to the
CPU once and then it is output as the Z phase signal by the CPU.
LDI1 (Feeder ON signal)
When the feeder turns ON, this LED will light. The double sheet detector board does the automatic
sensitivity adjustment of the double sheet detector with the first 3 sheets of paper that pass through
the double sheet detector sensors after this signal is input.
3-4
LDI2 (Electronic type double sheet detector switch)

When the electronic type double sheet detector ON/OFF key of the operation stand is turned ON,
this LED will light. When this LED is OFF, double sheet detecting will not be done. When the elec-
tronic type double sheet detector ON/OFF key is changed from OFF to ON during paper feeding,
the automatic sensitivity adjustment of the double sheet detector will be performed for the paper
that is being fed.
(2) Output circuit

Use the output checking LEDs ( through ) and check whether the output signal is output correctly
from the double sheet detector board.
LDO1 (Double sheet detector set completed signal)
When the double sheet detecting automatic sensitivity adjustment is completed, this LED will light.
Only when this LED lights (when the automatic sensitivity adjustment is completed), the CPU board
does the double sheet feeding checking by the double sheet detector signal from the double sheet
detector board.
LDO2 (Double sheet detector signal)
When the double sheet detector sensor receiving level is at the double sheet level, this LED will
light. If the double sheet detector sensitivity adjustment has not finished, this LED may light even
when inserting only 1 sheet of paper. However this is normal.
LDO3 (Double sheet detector ON/OFF signal)
When the electronic type double sheet detector ON/OFF key on the operation stand turns ON, this
LED will light.
LDO4 (Paper detector signal)
When the paper over the sensor is detected, this LED will light. If this LED lights usually, do the
sensitivity adjustment.
3-5
Chapter 4 IR/temperature Control Device Switch Box
Chapter 4 IR/temperature Control Device Switch Box

When turning ON the main switch, the contact point of the magnet relay MS004 will turn ON and the power
of the IR control circuit will be ON.
4-1 Circuit breaker

The IR/ temperature control device switch box has 2 circuit breakers to protect the IR control circuit and ink
roller/laser temperature control system from overcurrent.
Circuit breaker Circuit Rating

BR003 Ink roller and laser temperature control system 3 phase, 30A
BR004 IR control circuit Single phase, 50A
4-1

5-1 Plate take-up motor driver
1) Name of each section
Variable volume
for adjustment
1st tower 2nd tower
Ground
terminal
Fuse
Input/output connecting terminal base
5-1
2) Variable resistor for adjustment

These variable resistors for adjustment are used to set of the plate take-up motors in the following table. The
setting is shown in the illustration below.
I.R. CUR.
MIN MAX ACCEL COMP. LIM.
Variable
Function
resistor
Plate take-up motor minimum speed is set. This should be always set at minimum during
MIN
press operation.
MAX (
Plate take-up motor maximum speed is set at Relay board VR1, VR2 = maximum time
or VR3, VR4 = maximum time
[Adjustment procedure 4) Plate tensioning and plate take-up speed adjustment]
This sets the rotation accelation of the plate take-up motor.
ACCEL If the variable speed occurs when the motor starts, turn this variable resistor counterclock-
wise until the variable speed disappears.
This adjusts the variable speed of the plate take-up motor. This should be always set at
I.R. COMP.
minimum during press operation.
This sets the maximum allowable current to the plate take-up motor. This should be always
CUR. LIM.
set at 12 o'clock position.
5-2
3) Input/output connecting terminal base
1st tower 2nd tower
To No.71 wiring MC5-2 on the relay board To No.75 wiring MC5-8 on the relay board
To No.658 wiring plate take-up motor To No.678 wiring plate take-up motor
To No.657 wiring plate take-up motor To No.677 wiring plate take-up motor
To R1 wiring terminal base (CE SPEC.) To R1 wiring terminal base (CE SPEC.)
To R602 wiring terminal base (UL SPEC.) To R605 wiring terminal base (UL SPEC.)
To S1 wiring terminal base (CE SPEC.) To S1 wiring terminal base (CE SPEC.)
To S602 wiring terminal base (UL SPEC.) To S605 wiring terminal base (UL SPEC.)
l Power source terminal...................... AC1, AC2

This provides single phase 200V to the driver.
l Motor drive terminal.......................... -ARM, +ARM
This is the power wire of the plate take-up motor.
l Speed setting terminal...................... POTLO, WIPER, POT HI
These are connected to the variable resistors T1 RUN and T1 JOG
(T2 RUN and T2 JOG) on the relay board.
The rotation speed of the plate take-up motor is set with the value
of these variable resistors.
l Motor ON/OFF signal terminal.......... P2
This controls the motor ON/OFF by this signal ON/OFF.
5-3
4) Plate tensioning and plate take-up speed adjustment
[Relay board] [Operation stand screen]

T1.RUN T1.JOG T2.RUN T2.JOG
(1) Plate tensioning speed adjustment

Return 1 scale back from that point where the T1.RUN (1st tower) and T2.RUN (2nd tower) on the
relay board are turned fully counterclockwise.
Click the "OL6-D3, OL6-D4" (1st tower) and "OL6-D6, OL6-D7" (2nd tower) on the output checking
screen to rotate the motor.
Count the gear rotation volume and adjust by turning the T1.RUN and T2.RUN so that it rotates 22
times every 10 to 11 seconds.
At this time, when the adjustment using the variable resistors on the relay board cannot be done, do
the rough adjustment using the MAX variable resistor on the plate take-up motor driver in the infeed
box first. After that, readjust using the variable resistors on the relay board.
When turning the MAX variable resistor on the plate take-up motor driver clockwise, the plate ten-
sioning speed will be increased.
(Note) Do not rotate the motor for more than 3 minutes continuously.
(2) Plate take-up speed adjustment

Set the T1.JOG (1st tower) and T2.JOG (2nd tower) on the relay board in the center position.
Click the "OL6-D3" (1st tower) and "OL6-D6" (2nd tower) on the output checking screen to rotate
the motor.
Count the gear rotation volume and adjust by turning the T1.JOG and T2.JOG so that it rotates 11
times every 9 to 11 seconds.
(Note) Do not rotate the motor for more than 3 minutes continuously.
5) Fuse
A fuse (6A) is built in on the plate take-up motor driver board to protect the overload of the plate take-up
motor. When the fuse is blown, replace the fuse with a new one.
Fuse (250V, 6A) part number 985 01 016
5-4
5-2 Thermal relay

A thermal relay is used in the motor circuit in the infeed box. This is used to protect the motor from overcur-
rent. Please do not change the setting value.
Thermal relay Magnet relay Motor Setting value Reset procedure

TH3702 MS3702 Suction tape feeder motor 2.1A Auto

The presses for UL SPEC. use the following fuses for a motor circuit to suit the UL standards. These are to
prevent the accident because of the motor circuit short circuit.
Fuse Motor Rating

F602 1st tower plate take-up motor 9A
F605 2nd tower plate take-up motor 9A
F3702 Suction tape feeder motor 6.25A
5-5

6-1 IR lamp inverter (Option)
1) Function
With the infrared lights head from the IR lamp, oxide polymerization of the ink is promoted. This device
shortens the ink drying time. The IR lamp inverter controls the light volume of the IR lamps.
2) Input/output connection terminal base

IR lamp wiring 15-4 IR control box
9 8 7 6 5 Control terminal base
Power source /lamp output

1 2/3 terminal base
4
6-1
R004
AC200V
S004
2 1
INV2
3 4 6 5 8 9
M
43 1
FAN8
M
Fuse
F43
30A
F41
30A
30A
F42
1
FAN9
655A
655B
43C
R10
43A
43B
S10
44
44
44
41
47
48
(12)
(12)
(12)
(13)
(14)
(15)
(5)
(6)
MC6
IR lamp L1 L2 L3
3 4
VR1
R615
RELAY IR DELIVERY IR AC 115V

BOARD THERMAL PANEL FAN
RELAY (LOWER)
 Power terminal.................................. 1 (R004 wire), 2 (S004 wire)

This supplies single phase 200V to the IR lamp inverter.
 Lamp output terminal........................ 3 (No.44 wire), 4 (No.43 wire)
This supplies the controlled current from the inverter to the IR
lamps.
 RUN signal terminal.......................... 6 (No.655A wire), 5 (No.41 wire)
When 6 and 5 are connected in short circuit, the IR lamp lights.
 Light volume setting terminal............ 8 (No.47 wire), 9 (No.48 wire)
By changing the resistor value of the setting volume (VR1) between
8 and 9, the IR lamp light volume is set.
6-2
3) Timing chart
A-1 A-2
PB507
(IR lamp drive button) B-1 B-2 B-1 B-2 B-1 B-2 B-1
Print
C-2
T2
C-1
IR thermal
T1 T1 T1 T1 T1
R615
(IR IMP relay)
IR lamp
 (A-1) : IR lamp drive button (PB507) ON

 (A-2) : IR lamp drive button (PB507) OFF
 (B-1) : Printing starts.
 (B-2) : Printing is completed. (When the paper feed is OFF, it means that the printing is completed.)
 (C-1) : IR thermal operation
 (C-2) : IR thermal return
 T1 : E ven when starting printing, the paper arrival timing is calculated up to the IR lamps inside the
delivery section, there is a gap in the timing for the ON of the IR lamps.
 T2 : It is the supposed timing that the IR thermal operates by non fitting.
6-3
4) Protective circuit
(1) Protective circuit of the IR lamp output circuit
The IR lamp output circuit has the fuses F41, F42, and F43 to protect from overcurrent. Each fuse
protects 3 lamps and the 9 lamps in total are protected.
Replace the fuse after turning OFF the press power.
Be sure to use the proper after sales parts.
Part number Fixed voltage and current

Fuse 985 01 017 300V 30A
(2) Protection of the IR power circuit

The IR/temperature control device switch box has a circuit breaker (BR004: 50A) to protect from over-
current. [ 4-1 Circuit breaker]
(3) IR lamp protection

When the IR lamps overheat, the IR thermal detects the temperature and turns OFF the IR lamps.
This IR thermal is mounted at the position where the IR lamp head cable can be seen.
This IR thermal is set to actuate when the temperature reaches about 93°C (199°F).
When the IR lamp temperature drops, it turns ON the IR lamps automatically.
(Note) When checking the IR thermal, the IR lamp head temperature may be high. After the head
temperature drops, start the checking.
5) Accessory device
(1) IR lamp head fan
This fan is set at the top of the IR lamp head. It functions to aid in the IR lamp drying by removing the
evaporated water from the printed paper and clean by removing the paper dust and spray powder
away from the IR lamps.
While the press power is ON, this fan operates.
(Note) When doing the IR lamp head maintenance, the IR lamp head and IR lamp temperature may
be high. After the IR lamp head temperature drops, start the maintenance.
6-4

7-1 Inverter
The drive motor control is done by an inverter. This press always uses the vector control using the PLG (en-
coder). The vector control is that the drive motor rotation speed is detected by the PLG, and the PLG control
unit controls the drive motor rotation speed to unify with load changes by feedback to the inverter.
1) Name and function of each section
Drive motor (M1)

PLG (inside the drive motor)
Inverter with PLG control unit (INV1)
PLG control unit
PLG signal
cable
Power source DC 12V

for PLG control unit
(NOPS control box)
PLG
This is the abbreviation for the Pulse Generator. It functions the same way as an encoder. The pulse is
measured by the rotation of the motor shaft.
PLG control unit

This is located inside the inverter and connected to the PLG. The motor rotation time pulse is input to the
inverter which does the feedback control based on the input pulse.
Inverter with PLG control unit (INV1)

This PLG control unit is mounted in the standard inverter.
7-1
2) Input and output terminals
[Control circuit terminal]
Shield wire
To VH7-2 (CPU BOARD)
To VH7-1 (CPU BOARD)
To No.1150 wiring DC12-B8
To No.1151 wiring DC12-A9
A1 B1 C1 A2 B2 C2 10E 10 2 5 4
RL RM RH RT AU STOP MRS RES SD FM AM 1
SE RUN SU IPF OL FU SD SD STF STR JOG CS PC
To SD wiring DC12-B7
[Main circuit terminal]

R1/ S1/
Charge lamp L11 L21
PR
Short circuit bar
R/L1 S/L2 T/L3 U V W N/- P1 P/+
R3
To MS900 S3
in the OPS
To the drive motor
control box T3
PE
7-2
 Power source terminal............R, S, T

The 3 phase 200V is supplied to the inverter.
 Output terminal........................U, V, W
These terminals send the frequency and voltage that are controlled by the
inverter to the drive motor.
 Drive signal terminal................STF (No.1148 wire), STR (No.1149 wire), SD (SD wire)
When the relay is connecting the STF and SD in a short circuit, the drive
motor will rotate in the forward direction. When the relay is connecting the
STR and SD in a short circuit, the drive motor will rotate in the reverse
direction.
 RES terminal...........................RES (No.1150 wire), SD (SD wire)
This circuit resets the inverter alarm indication. When the protective func-
tion of the inverter operates and the relay is connecting the RES and SD
in a short circuit, the inverter alarm indication will be reset.
 Speed setting terminal............2, 5
2: Speed setting voltage supplied, 5: 0V
By supplying the DC voltage to the terminals 2 and 5, the drive motor
speed is controlled. When short-circuiting between the STF and SD under
the condition that the DC voltage between 2 and 5 is not supplied, the
inverter minimum frequency 0.48Hz will be output.
Therefore the drive motor will rotate the cylinders in the forward direction
at 1m/min (0.48Hz).
 RL terminal..............................RL (No.1153 wire), SD (SD wire)
When the relay is connecting the RL and SD in a short circuit, 2.1Hz will
be output without any relation to the DC voltage between the terminals 2
and 5.
Therefore after the relay connects the RL and SD in a short circuit, when
the relay connects the STF and SD in a short circuit, the drive motor will
rotate the cylinders in the forward direction at 5m/min (2.1Hz).
 RM terminal.............................RM (No.1152 wire), SD (SD wire)
When the relay is connecting the RM and SD in a short circuit, 83.7Hz will
and 5.
Therefore after the relay connects the RM and SD in a short circuit, when
rotate in the forward direction at the plate preparation speed of 12,000SPH
(83.7Hz).
 RH terminal.............................When the relay is connecting the RH and SD in a short circuit, 125.6Hz will
and 5.
Therefore after the relay connects the RH and SD in a short circuit, when
rotate in the forward direction at the plate imaging speed of 18,000RPH
(125.6Hz).
7-3
[PLG control unit terminal]
PA1 PB1 PZ1 PG PG P1N
PA2 PB2 PZ2 SD SD PO
PZ1 Z phase signal input
PB1 B phase signal input
PA1 A phase signal input

PLG
Shield wiring
SD Power source 0V input
PG Power source DC 12V (+ side)
No.56 wiring
SD Power source 0V input
To the terminal base
No.54 wiring in the NOPS control box
PG Power source DC 12V (+ side)
 PLG power source terminal.....PG, SD

The DC 12V power is input. Connect the PG to the + side and the SD to
the 0V side.
 PA1 terminal............................PA1 (PA1 wire)
The A phase signal of the drive motor PLG (encoder) is input.
 PB1 terminal............................PB1 (PB1 wire)
The B phase signal of the drive motor PLG (encoder) is input.
 PZ1 terminal............................PZ1 (PZ1 wire)
The Z phase signal of the drive motor PLG (encoder) is input.
7-4
3) DIP switch setting

The PLG control unit has the DIP switches.
If these are not set correctly, the inverter will not function correctly. When the inverter is replaced with a new
one, please check the DIP switches setting position.
SW2
SW3
4 N 2
3 O 1
N 2
O 1
FR-A7AP
SW1
SW1 SW2 SW3
 SW1................. It is the changeover switch for the PLG specification.

Set it to the white line side (right side).
 SW2................. It is the changeover switch for the internal terminating resistor ON/OFF.
Set all the switches to the OFF side.
ON: With internal terminating resistor
OFF: Without internal terminating resistor
 SW3................. It is for manufacturer setting. Do not change from initially-set status (1, 2: OFF).
7-5
4) Operation panel
An operation panel (FR-DU07) is mounted on the surface of the inverter. This allows the condition display
to be monitored during operation and the parameter setting to be done.
(1) Name and function of each section
Unit indication Monitor indication
Not used.
Monitor Operation mode indication

(4-digit LED)
Rotation direction indication
[FWD] key
Dial
[REV] key
[STOP/RESET] key
[SET] key
[PU/EXT] key [MODE] key
Name Contents
Hz: It lights to indicate frequency.
A: It lights to indicate current.
Unit indication
V: It lights to indicate voltage.
(It flickers when the set frequency monitor is displayed.)
Monitor indication It lights to indicate monitor mode.
PU: It lights to indicate PU operation mode.
Operation mode indication EXT: It lights to indicate external operation mode.
NET: It lights to indicate network operation mode.
FWD: It lights during forward rotation.
REV: It lights during reverse rotation.
Rotation direction indication Lighting: Forward/reverse operation
Flickering: When the frequency command is not given even if the forward/re-
verse command is given.
Dial It is used to change the frequency setting and parameter values.
[PU/EXT] key It is used to switch between the PU and external operation mode.
[REV] key This is the reverse rotation operation command key.
[FWD] key This is the forward rotation operation command key.
[MODE] key It is used to change each setting mode.
It is used to set each setting.
[SET] key If pushing during operation, the monitor changes as below;
Frequency → Current → Voltage.
[STOP/RESET] key It stops the operation. Alarms can be reset.
(2) Monitor display movement at the [MODE] key
[Monitor/frequency setting mode] [Parameter setting mode] [Alarm history]
7-6
5) Key operation
When not understanding a mistake during the setting procedure, change over the mode by pushing the
[MODE] key and restart from the beginning. If the wrong parameter is written, the inverter may not work. So
please be very careful.
(1) Monitor/frequency setting mode

Monitor
• Operation command indication while in the monitor mode
This press can work under only the external operation. Therefore if the EXT does not light, it can-
not be operated.
• It is possible to change the monitor indication during the press operation.
[Frequency monitor] [Current monitor] [Voltage monitor]
To "(2) Parameter setting mode"

To " Frequency setting" *
To the power box terminal base
(Note) 1. When pushing the [SET] key continuously for over 1 second, the present display will be
displayed first in the monitor/frequency setting mode.
2. * : Only at the PU operation mode
Frequency setting
Set the operation frequency when doing the PU operation.
This press can work under only the external operation. Therefore this mode is not used.
[Write set frequency.]
[Change set frequency.]
Flicker alternately.
To "(2) Parameter setting mode"
7-7
(2) Parameter setting mode

Set the Pr.79 "Operation mode selection" to "0" or "4" (setting value before the press is shipped)
or set the operation mode to the PU operation mode.
[Write set value.]
[Change parameter No.]* [Change set value.]
Flicker alternately.
To "(3) Alarm history"
Indicates next parameter.
Indicates another parameter.
(Note) * : When entering the parameter setting mode, the parameter No. previously read ap-
pears.
(3) Alarm history

Past 8 alarms can be displayed by turning the dial.
(The latest alarm is ended by ".".)
Display when an alarm occurs.
SET Output frequency SET Output current SET Output voltage SET Energization time
Flickering
Flickering Flickering Flickering Flickering
SET
Alarm history No.

(The number of past alarms is displayed.)
Flickering
<Reference> When no alarm history exists, "E 0" is displayed.
7-8
6) Parameter list
Parameter Setting value

Name Setting range
No. when press is shipped
1 Maximum frequency 0-142.5Hz 142.5Hz
2 Minimum frequency 0-120Hz 0.49Hz
4 3 speed setting (high speed) 0-400Hz 125.6Hz
5 3 speed setting (middle speed) 0-400Hz 83.7Hz
6 3 speed setting (low speed) 0-400Hz 2.1Hz
7 Acceleration time 0-3600s / 0-360s 15s
8 Deceleration time 0-3600s / 0-360s 23s
9 Electronic thermal O/L relay 0-500A 55.3A
10 DC injection brake operation frequency 0-120Hz, 9999 3Hz
11 DC injection brake operation time 0-10s, 8888 0.5s
13 Starting frequency 0-60Hz 0.1Hz
15 JOG frequency 0-400Hz 5Hz
16 JOG acceleration/deceleration time 0-3600s / 0-360s 0.5s
17 MRS input selection 0, 2 0
Acceleration/deceleration reference fre-
20 1-400Hz 142.5Hz
quency
21 Acceleration/deceleration time increments 0, 1 0
Stall prevention operation level (torque limit
22 0-400% 150%
level)
Stall prevention operation level compensa-
23 0-200%, 9999 9999
tion factor at double speed
24 Multispeed setting (4 speed) 0-400Hz, 9999 9999
28 Multispeed input compensation selection 0, 1 0
29 Acceleration/deceleration pattern selection 0-5 0
30 Regenerative function selection 0-2, 10-12, 20, 21 0
31 Frequency jump 1A 0-400Hz, 9999 0.48Hz
32 Frequency jump 1B 0-400Hz, 9999 2.0Hz
33 Frequency jump 2A 0-400Hz, 9999 4.0Hz
34 Frequency jump 2B 0-400Hz, 9999 2.5Hz
35 Frequency jump 3A 0-400Hz, 9999 9999
36 Frequency jump 3B 0-400Hz, 9999 9999
37 Speed display 0-9998 0
41 Up-to-frequency sensitivity 0-100% 10%
42 Output frequency detection 0-400Hz 6Hz
Output frequency detection for reverse rota-
43 0-400Hz, 9999 9999
tion
44 2nd acceleration/deceleration time 0-3600s / 0-360s 15s
45 2nd deceleration time 0-3600s / 0-360s, 9999 9999
50 2nd output frequency detection 0-400Hz 30Hz
0, 5-14, 17-20, 22-25, 32-35, 50-57,
52 DU/PU main display data selection 0
100
1-3, 5-14, 17, 18, 21, 24, 32-34, 50,
54 FM terminal function selection 1
52, 53
55 Frequency monitor reference 0-400Hz 120Hz
56 Current monitor reference 0-500A 55.3A
57 Restart coasting time 0, 0.1-5s, 9999 9999
59 Remote function selection 0-3 0
65 Retry selection 0-5 0
67 Number of retries at alarm occurrence 0-10, 101-110 0
68 Retry waiting time 0-10s 1s
69 Retry count display erasure 0 0
7-9

Name Setting range
70 Special regenerative brake duty 0-30% 0%
71 Applied motor 150 150
72 PWM frequency selection 0-15 2
73 Analog input selection 0-7, 10-17 1
74 Input filter time constant 0-8 1
Reset selection/disconnected PU detection/
75 0-3, 14-17 1
PU stop selection
76 Alarm code output selection 0-2 0
77 Parameter write disable selection 0-2 0
78 Reverse rotation prevention selection 0-2 0
79 Operation mode selection 0, 1, 2, 3, 4, 6, 7 0
80 Motor capacity 0.4-55kW, 9999 15kW
81 Number of motor poles 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 9999 6
110 3rd acceleration time 0-3600s 0-360s, 9999 9999
111 3rd deceleration time 0-3600s 0-360s, 9999 9999
116 3rd output frequency detection 0-400Hz 60Hz
117 PU communication station number 0-31 0
118 PU communication speed 48, 96, 192, 384 192
119 PU communication stop bit length 0, 1, 10, 11 1
120 PU communication parity check 0-2 2
121 Number of PU communication retries 0-10, 9999 1
122 PU communication check time interval 0-999.8s, 9999 9999
123 PU communication waiting time setting 0-150ms, 9999 9999
PU communication CR/LF presence/ ab-
124 0-2 1
sence selection
125 Terminal 2 frequency setting gain frequency 0-400Hz 69.75Hz
126 Terminal 4 frequency setting gain frequency 0-400Hz 90Hz
127 PID control automatic switchover frequency 0-400Hz, 9999 9999
128 PID action selection 10, 11, 20, 21, 50, 51, 60, 61 10
129 PID proportional band 0.1-1000%, 9999 100%
130 PID integral time 0.1-3600s, 9999 1s
131 PID upper limit 0-100%, 9999 9999
132 PID lower limit 0-100%, 9999 9999
133 PID action set point 0-100%, 9999 9999
134 PID differential time 0.01-10.00s, 9999 9999
140 Backlash acceleration stopping frequency 0-400Hz 1Hz
141 Backlash acceleration stopping time 0-360s 0.5s
142 Backlash deceleration stopping frequency 0-400Hz 1Hz
143 Backlash deceleration stopping time 0-360s 0.5s
0, 2, 4, 6, 8, 10, 102, 104, 106, 108,
144 Speed setting switchover 6
110
145 PU display language selection 0-7 0
150 Output current detection level 0-220% 150%
151 Output current detection signal delay time 0-10s 0s
152 Zero current detection level 0-220% 5%
153 Zero current detection time 0-1s 0.5s
155 RT signal function validity condition selection 0, 10 0
157 OL signal output timer 0-25s, 9999 0s
1-3, 5-14, 17, 18, 21, 24, 32-34, 50,
158 AM terminal function selection 1
52, 53
160 User group read selection 0, 1, 9999 0
Frequency setting/key lock operation selec-
161 0, 1, 10, 11 0
tion
Automatic restart after instantaneous power
162 0, 1, 2, 10, 11, 12 0
failure selection
166 Output current detection signal retention time 0-10s, 9999 0.1s
7-10

Name Setting range
167 Output current detection operation selection 0, 1 0
168 Parameter for manufacturer setting.
169 Do not set.
170 Watt-hour meter clear 0, 10, 9999 9999
171 Operation hour meter clear 0, 9999 9999
172 User group registered display/batch clear 9999, (0-16) 0
173 User group registration 0-999, 9999 9999
174 User group deletion 0-999, 9999 9999
0-20, 22-28, 42-44, 60, 62, 64-71,
178 STF terminal function selection 60
9999
0-20, 22-28, 42-44, 61, 62, 64-71,
179 STR terminal function selection 61
9999
180 RL terminal function selection 0
181 RM terminal function selection 1
0-20, 22-28, 42-44, 62, 64-71, 9999
182 RH terminal function selection 2
183 RT terminal function selection 3
184 AU terminal function selection 0-20, 22-28, 42-44, 62-71, 9999 4
185 JOG terminal function selection 5
186 CS terminal function selection 6
187 MRS terminal function selection 0-20, 22-28, 42-44, 62, 64-71, 9999 24
188 STOP terminal function selection 25
189 RES terminal function selection 62
190 RUN terminal function selection 0
0-8, 10-20, 25-28, 30-36, 39, 41-47,
191 SU terminal function selection 64, 70, 84, 85, 90-99, 100-108, 110- 1
192 IPF terminal function selection 116, 120, 125-128, 130-136, 139, 2
193 OL terminal function selection 141-147, 164, 170, 184, 185, 190- 3
199, 9999
194 FU terminal function selection 4
0-8, 10-20, 25-28, 30-36, 39, 41-47,
195 ABC1 terminal function selection 99
64, 70, 84, 85, 90, 91, 94-99, 100-
108, 110-116, 120, 125-128, 130-136,
139, 141-147, 164, 170, 184, 185,
196 ABC2 terminal function selection 9999
190, 191, 194-199, 9999
240 Soft-PWM operation selection 0, 1 1
241 Analog input display unit switchover 0, 1 0
Terminal 1 added compensation amount
242 0-100% 100%
(terminal 2)
Terminal 1 added compensation amount
243 0-100% 75%
(terminal 4)
244 Cooling fan operation selection 0, 1 1
250 Stop selection 0-100s, 1000-1100s, 8888, 9999 9999
251 Output phase failure protection selection 0, 1 1
252 Override bias 0-200% 50%
253 Override gain 0-200% 150%
255 Life alarm status display (0-15) 0
256 Inrush current limit circuit life display (0-100%) 100%
257 Control circuit capacitor life display (0-100%) 100%
258 Main circuit capacitor life display (0-100%) 100%
259 Main circuit capacitor life measuring 0, 1 0
7-11

Name Setting range
261 Power failure stop selection 0-2, 11, 12 2
262 Subtracted frequency at deceleration start 0-20Hz 0Hz
263 Subtraction starting frequency 0-120Hz, 9999 90Hz
264 Power-failure deceleration time 1 0-3600s / 0-360s 8s
265 Power-failure deceleration time 2 0-3600s / 0-360s, 9999 9999
Power failure deceleration time switchover
266 0-400Hz 90Hz
frequency
267 Terminal 4 input selection 0-2 0
268 Monitor decimal digits selection 0, 1, 9999 9999
Parameter for manufacturer setting.
269
Do not set.
Over speed detection frequency (Speed
285 0-30Hz, 9999 2Hz
deviation excess detection frequency)
286 Droop gain 0-100% 0%
287 Droop filter time constant 0-1s 0.3s
288 Droop function activation selection 0-2, 10, 11 0
291 Pulse train I/O selection 0, 1, 10, 11, 20, 21, 100 0
294 UV avoidance voltage gain 0-200% 100%
331 RS-485 communication station number 0-31 (0-247) 0
332 RS-485 communication speed 3, 6, 12, 24, 48, 96, 192, 384 96
333 RS-485 communication stop bit length 0, 1, 10, 11 1
334 RS-485 communication parity check selection 0-2 2
335 RS-485 communication retry count 0-10, 9999 1
336 RS-485 communication check time interval 0-999.8s, 9999 0s
337 RS-485 communication waiting time setting 0-150ms, 9999 9999
338 Communication operation command source 0, 1 0
339 Communication speed command source 0-2 0
340 Communication startup mode selection 0-2, 10, 12 0
341 RS-485 communication CR/LF selection 0-2 1
342 Communication EEPROM write selection 0, 1 0
343 Communication error count - 0
359 Encoder rotation direction 0, 1 1
369 Number of encoder pulses 0-4096 2048
374 Over speed detection level 0-400Hz 170Hz
Encoder signal loss detection enable/disable
376 0, 1 1
selection
380 Acceleration S-pattern 1 0-50% 0
381 Deceleration S-pattern 1 0-50% 0
382 Acceleration S-pattern 2 0-50% 0
383 Deceleration S-pattern 2 0-50% 0
384 Input pulse division scaling factor 0-250 0
385 Frequency for 0 input pulse 0-400Hz 0
386 Frequency for maximum input pulse 0-400Hz 90Hz
500 2nd upper limit frequency 0-142.5Hz 142.5Hz
549 Protocol selection 0, 1 0
550 NET mode operation command source selection 0, 1, 9999 9999
551 PU mode operation command source selection 1-3 2
555 Current average time 0.1-1.0s 1s
556 Data output mask time 0.0-20.0s 0s
Current average value monitor signal output
557 0-500A 55.3A
reference current
563 Energization time carrying-over times (0-65535) 0
564 Operating time carrying-over times (0-65535) 0
571 Holding time at a start 0.0-10.0s, 9999 9999
575 Output interruption detection time 0-3600s, 9999 1s
576 Output interruption detection level 0-400Hz 0Hz
7-12

Name Setting range
577 Output interruption cancel level 900-1100% 1000%
611 Acceleration time at a restart 0-3600s, 9999 5s
802 Pre-excitation selection 0, 1 0
810 Torque limit input method selection 0, 1 0
812 Torque limit level (regeneration) 0-400%, 9999 9999
813 Torque limit level (3rd quadrant) 0-400%, 9999 9999
814 Torque limit level (4th quadrant) 0-400%, 9999 9999
815 Torque limit level 2 0-400%, 9999 9999
816 Torque limit level during acceleration 0-400%, 9999 9999
817 Torque limit level during deceleration 0-400%, 9999 9999
820 Speed control P gain 1 0-1000% 180%
821 Speed control integral time 1 0-20s 0.111s
822 Speed setting filter 1 0-5s, 9999 9999
823 Speed detection filter 1 0-0.1s 0.001s
824 Torque control P gain 1 0-200% 100%
825 Torque control integral time 1 0-500ms 5ms
827 Torque detection filter 1 0-0.1s 0s
828 Model speed control gain 0-1000% 60%
830 Speed control P gain 2 0-1000%, 9999 9999
831 Speed control integral time 2 0-20s, 9999 9999
832 Speed setting filter 2 0-5s, 9999 9999
833 Speed detection filter 2 0-0.1s 9999
834 Torque control P gain 2 0-200%, 9999 9999
835 Torque control integral time 2 0-500ms, 9999 9999
837 Torque detection filter 2 0-0.1s, 9999 9999
849 Analog input offset adjustment 0-200% 100%
853 Speed deviation time 0-100s 0.2s
858 Terminal 4 function assignment 0, 1, 4, 9999 0
862 Notch filter time constant 0-60 0
863 Notch filter depth 0-3 0
864 Torque detection 0-400% 150%
865 Low speed detection 0-400Hz 1.5Hz
866 Torque monitor reference 0-400% 150%
867 AM output filter 0-5s 0.01s
868 Terminal 1 function assignment 0-6, 9999 0
873 Speed limit 0-120Hz 1Hz
874 OLT level setting 0-200% 150%
875 Fault definition 0, 1 0
Speed feed forward control/model adaptive
877 0-2 0
speed control selection
878 Speed feed forward filter 0-1s 0s
879 Speed feed forward torque limit 0-400% 150%
880 Load inertia ratio 0-200 times 7 times
881 Speed feed forward gain 0-1000% 0%
882 Regeneration avoidance operation selection 0-2 0
883 Regeneration avoidance operation level 300-800V DC 380V
Regeneration avoidance at deceleration
884 0-5 0
detection sensitivity
Regeneration avoidance compensation
885 0-10Hz, 9999 6Hz
frequency limit value
886 Regeneration avoidance voltage gain 0-200% 100%
888 Free parameter 1 0-9999 9999
889 Free parameter 2 0-9999 9999
891 Cumulative power monitor digit shifted times 0-4, 9999 9999
892 Load factor 30-150% 100%
7-13

Name Setting range
Energy saving monitor reference
893 0.1-55kW 15kW
(motor capacity)
Control selection during commercial power-
894 0-3 0
supply operation
895 Power saving rate reference value 0, 1, 9999 9999
896 Power unit cost 0-500, 9999 9999
897 Power saving monitor average time 0-1000h, 9999 9999
898 Power saving cumulative monitor clear 0, 1, 10, 9999 9999
899 Operation time rate (estimated value) 0-100%, 9999 9999
7-14
7) Protective function
(1) Protective function display
The protective function is displayed on the operation panel on the front of the inverter. When the
trouble in the inverter and drive motor occurs and the protective function of the inverter actuates, the
inverter output is stopped, the trouble is output, and it displays the protective function. This display will
disappear when the reset signal is input to the inverter RES terminal or when turning ON the press
power again after turning it OFF. The contents and display of the protective function are shown in the
table below.
Name Contents Display

During
When an overcurrent of 220% or more of the inverter fixed E.OC1
acceleration
Overcurrent shut off output current occurs while accelerating or decelerating, or
during fixed speed operation, and when the main circuit ele- During
Main circuit element over- ment (IPM) overheats due to the stopping of the cooling fan or E.OC2
fixed speed
heating (IPM) an overlord, a protective circuit is activated to stop the inverter
output. During
E.OC3
deceleration
During
When the main circuit direct current voltage inside the invert- E.OV1
acceleration
er is over the fixed value caused by the regenerative energy
Regenerative overvoltage when braking the motor while accelerating or decelerating, or During
E.OV2
shut off during fixed speed operation, a protective circuit is actuated fixed speed
to stop the inverter output. This may be actuated by a power
surge that occurs in the power supply. During
E.OV3
deceleration
The electronic thermal built in the inverter detects any overlord and over-
heating of the motor by the decrease of the cooling capacity during fixed
Motor speed operation. When the cooling capacity lowers to 85% of the set value, E.THM
the prealarm (TH display) will be displayed. The protective circuit will oper-
Overload ate and stop the inverter output until it returns to the set value.
shut off
(Electronic
thermal) When a current of 150% or more of the fixed output current flows and does
not reach the overcurrent shut off (OC) (220% or less), the electronic ther-
Inverter mal is activated according to reverse time characteristics to protect the main E.THT
circuit transistor and stops the inverter output. (Overload durability: 150%
60 seconds)
When a power failure occurs for 15ms or more and the power reverts within
100ms, the instantaneous power failure protection will actuate to prevent
the miss operation of the control circuit and stop the inverter output. At this
time, the emergency alarm output point will be opened (between terminals
Instantaneous power fail-
B and C) and closed (between terminals A and C). If the power failure con- E.IPE
ure protection
tinues for over 100ms, the emergency alarm output will not operate.
If the starting signal is in the ON position when the power is restored, the in-
verter will restart. (If the power failure occurs for less than 15ms, the control
circuit will operate normally.)
• If the inverter power voltage drops, the control circuit will not operate
normally. In addition there will be a shortage of motor torque and the
overheating. To protect against these problems, when the power voltage
Undervoltage protection drops below 150V, the inverter output will be stopped. E.UVT
• If there is no short bar between P and P1, the undervoltage protection
function operates.
If the cooling fin overheats, the temperature sensor is actuated to stop the
Fin overheat E.FIN
inverter output.
In case of the inverter with the built-in cooling fan, if the cooling fan stops
because of trouble or miss operates with the setting of the Pr.244 "Cooling
Fan trouble fan operation selection", FN will be displayed on the operation panel and FN
outputs the fan trouble signal (FAN) and trouble signal (LF). The inverter
output will not be stopped.
When the trouble occurs in the brake circuit due to damaged brake tran-
Brake transistor trouble
sistors, etc., the inverter output will be stopped. When this happens, the E. BE
detection
inverter power must be turned OFF immediately.
7-15

When a ground fault occurs on the output side (load side) of the inverter
Output side ground fault
and the overcurrent of the ground fault flows, the inverter output is stopped.
circuit overcurrent protec- E. GF
A ground fault occurring at low ground resistance may activate the overcur-
tion
rent protection (OC1 to OC3).
When a current of 150% or more of the inverter fixed current flows in the
During motor, this function stops the rise of the frequency until the load current
acceleration reduces to prevent the inverter from resulting in overcurrent shut off. When
it is under 150%, it will rise again.
E.OLT
When a current of 150% or more of the inverter fixed current flows in the (When stall pre-
During motor, this function reduces the frequency until the load current reduces to vention opera-
Current fixed speed prevent the inverter from resulting in overcurrent shut off. When it is under tion has reduced
limited stall 150%, it will return to the set frequency. the running fre-
prevention quency to 0. OL
If the regenerative energy of the motor increases over the brake capacity, appears during
the falling of the frequency will stop to prevent the inverter from resulting in the stall preven-
the overvoltage shut off. At the point that the regenerative energy decreas- tion operation.)
During
es, the deceleration will continue again. When a current of 150% or more of
deceleration
the inverter fixed current flows in the motor, this function stops the falling of
the frequency until the load current reduces to prevent the inverter from re-
sulting in the overcurrent shut off. When it is under 150%, it will fall again.
• When using the exclusive built-in option in the inverter, if a setting mistake
or faulty connection is done, the inverter output will be stopped.
Option trouble E.OPT
• When setting a high power ratio converter connection, the display shows
that an AC power supply is connected to R, S, T.
When the trouble occurs with the function of the built-in option that is mount-
Option slot trouble ed in each slot (for example, the communication trouble of the communica- E.OP1 - E.OP3
tion option), the inverter output will be stopped.
When the trouble occurs with the parameter that is memorized, the inverter
E. PE
output is stopped. (Control circuit board) (Example: EEPROM failure)
Parameter error
When the trouble occurs with the parameter that is memorized, the inverter
E.PE2
output is stopped. (Main circuit board) (Example: EEPROM failure)
When not being able to reoperate within the set number of retries, the in-
Retry number over E.RET
verter output is stopped.
Output phase loss protec- When 1 phase of the 3 phases (U, V, or W) at the output side (load side) of
E. LF
tion the inverter is lost, the inverter output is stopped.
If the calculation of the built-in CPU is not completed within the fixed time,
CPU error E.CPU
this is judged as a trouble itself and the inverter output is stopped.
When the DC 24V power output from the PC terminal is short-circuited, the
DC 24V power output power will be shut off. At this time, all outside contact inputs will turn OFF.
E.P24
short circuit The resetting cannot be done by terminal RES input. To reset, either use the
control panel or turn ON the power again after turning it OFF.
When the control panel power supply (PU connector P5S) is short circuited,
the power output is shut off. At this time, it is not possible to use the con-
Operation panel power
trol panel (parameter unit) or perform RS-485 communications from the PU E.CTE
supply short circuit
connector. To reset, either input a terminal RES or turn ON the power again
after turning it OFF.
Output current detection When the output current exceeds the Pr.150 output current detection level,
E.CDO
value error the inverter output is stopped.
Inrush current limit circuit When the resistor of the inrush current limit circuit overheats, the inverter
E.IOH
alarm output is stopped.
When 30mA or more is input or a voltage is input with the terminal 2/4 set to
Analog input error E.AIE
current input, the inverter output is stopped.
Over speed occurrence Appears when the motor speed exceeds the over speed setting level. E. OS
When the motor speed is increased or decreased under the influence of the
Speed deviation excess
load etc. during vector control and cannot be controlled in accordance with E.OSD
detection
the speed command value, the inverter output is stopped.
Open cable detection When the PLG encoder signal is shut off, the inverter output is stopped. E.ECT
7-16

When the rotation command of the inverter differs from the actual motor
Encoder phase error rotation direction detected from the PLG encoder during offline auto tuning, E.EP
the inverter output is stopped.
Internal circuit error When an internal circuit error occurred, the inverter output is stopped. E. 13
The speed may not decelerate during low speed operation if the rotation
direction of the speed command and the estimated speed differ when the
Opposite rotation decel-
rotation is changing from forward to reverse or from reverse to forward un- E. 11
eration error
der real sensorless vector control. At this time, the inverter output is stopped
if the rotation direction will not change, causing overload.
(2) Checking the operation condition right before the protective function operated
When trouble occurs, the display section will switch over to the protective function display (error dis-
play) automatically. At this time, when pushing the [MODE] key without resetting the inverter, the dis-
play section will display the output frequency.
By doing this, the operation frequency just before the trouble occurred can be checked. And the cur-
rent will be the same, but these values will not be saved in the memory. Therefore when resetting, the
frequency and current content will be erased.
(3) Digital indication corresponding with the actual character

The digital indication that is displayed on the operation panel will correspond to the character that is
shown in the table below.
0 A M
1 B N
2 C O
3 D o
4 E P
5 F S
6 G T
7 H U
8 I V
9 J r
L –
7-17
7-2 Ink fountain roller drive motor driver

Power lamp (POWER)

When the power is input to the ink fountain roller drive
motor driver, it will light.
Alarm lamp (ALARM)
When each protection operates and the ink fountain roller
drive motor is stopped, it will light.
[ 3) Protective function]
Built-in speed setter (SPEED)
Adjust so that the ink fountain roller rotates at 0.5rpm in
the condition that the ink fountain roller speed is set to "0."
while the press rotates at 3,000SPH.
Torque limit value setter (TORQUE)
Not used.
Ink fountain roller drive motor connecting connector (MO-
TOR)
It will connect the power wire and control wire to the ink
fountain roller drive motor.
Input and output connecting terminal base
This is the terminal base that does the correspondence
of the control signal and power supply to the ink fountain
roller drive motor driver.
[ 2) Input/output connecting terminal base]
7-18

(1) CE SPEC.
To No.548 (1C), 549 (2C),

550 (3C), 551 (4C) wiring
* To No.708 (1C), 709 (2C),

710 (3C), 711 (4C) wiring
To No.55 wiring To No.56 wiring

To No.81 (1C) wiring VH8-1 To R1 wiring terminal base
To No.82 (2C) wiring VH8-4
To No.83 (3C) wiring VH9-1 To T1 wiring terminal base
To PE wiring terminal base
(Note) The VH8 is on the CPU board. The connection marked * is only for No.1 and No.2 units. It is
not on the No.3 and No.4 units.
 Power terminal.................................. AC23, AC24

This supplies the single phase 200V to the driver.
 Operation signal terminal.................. START10 (No.548 through 551 wire), COM14 (No.55 wire)
This is the terminal to input the motor drive signal.
 Rotation changeover terminal........... CW12, COM14
When doing the short circuit between CW and COM, the motor
shaft will rotate in the CCW direction. On the No.1 and No.2 units,
the motor rotation direction is CCW. On the No.3 and No.4 units,
the motor rotation direction is CW. While rotating the motor, the
changeover should not be done or the motor will be damaged.
 Torque limit terminal.......................... TRQ13, COM14
When doing the short circuit between TRQ and COM, the torque
will be limited.
 Speed setting terminal...................... M16 (No.81 through 84 wire), L17 (No.80 wire)
M: Speed setting voltage input, L: 0V
The ink fountain roller drive motor speed is set by supplying the DC
voltage (0 through 5V) between M and L.
 Alarm output terminal........................ ALM21 (No.708 through 711 wire), COM22 (No.56 wire)
When the ink fountain roller drive motor stops because the protec-
tive function operates between ALM and COM, the output will turn
OFF.
7-19

(2) UL SPEC.
To No.548 (1C), 549 (2C),

550 (3C), 551 (4C) wiring
To No.708 (1C), 709 (2C),

710 (3C), 711 (4C) wiring
To No.55 wiring
To No.81 (1C) wiring VH8-1 To S10 wiring terminal base
To No.83 (3C) wiring VH9-1 To R10 wiring terminal base
To No.84 (4C) wiring VH9-4 24
COM To PE wiring terminal base
25
To No.56 wiring
(Note) The VH8 is on the CPU board. The connection marked * is only for No.1 and No.2 units. It is
not on the No.3 and No.4 units.
 Power terminal.................................. AC-N23, AC-L24

This supplies the single phase 115V to the driver.
 Operation signal terminal.................. START10 (No.548 through 551 wire), +V15 (No.55 wire)
This is the terminal to input the motor drive signal.
 Rotation changeover terminal........... CW12, COM14
When doing the short circuit between CW and COM, the motor
shaft will rotate in the CCW direction. On the No.1 and No.2 units,
the motor rotation direction is CCW. On the No.3 and No.4 units,
the motor rotation direction is CW. While rotating the motor, the
changeover should not be done or the motor will be damaged.
 Speed setting terminal...................... SPI16 (No.81 through 84 wire), COM17 (No.80 wire)
SPI: Speed setting voltage input, COM: 0V
The ink fountain roller drive motor speed is set by supplying the DC
voltage (0 through 5V) between SPI and COM.
 Alarm output terminal........................ ALM14 (No.708 through 711 wire), COM17 (No.56 and 80 wire)
When the ink fountain roller drive motor stops because the protec-
tive function operates between ALM and COM, the output will turn
OFF.
7-20
3) Protective function
When the alarm is output, the alarm lamp on the driver surface will light. When the alarm actuates, turn OFF
the power once and after checking for and correcting the trouble, turn ON the power again.
Name Contents Countermeasure

The fixed torque has been continuous for Check that the motor load has not doubled
Overload
10 seconds over the fixed time. and remove the cause.
Overheating of the The temperature inside the driver abnor- Remove the cause of the overheating and
driver mally overheats to over 80°C (176°F). the surrounding heating source.
(Note) Take off the connector of the relay cable between the ink fountain roller drive motor and the
driver and the alarm should be output. After reconnecting the cable, be sure to turn ON the
power again and reset the driver.
7-21
7-3 Laser power unit

1) Function
The plate imaging is done by the laser. It supplies the required power voltage to the laser head (DC -6V, DC
+24V).
2) Input/output connection terminal base

Wiring of the power section of the laser head 1-1 2) Press section (Related to the laser head)
Input terminal base : PE

AC200V power T7
S7
1st tower
DC24V
0V Output terminal base:

Laser head power
2nd tower
DC24V
0V
1st tower 2nd tower

Output terminal base: 0V 0V
Laser head power DC -5.5V DC -5.5V
7-22
7-4 Laser power protective circuit

1) Function
The laser head power (DC +24V, DC -5.5V) wire has a fuse and circuit protector to protect against over
current.
2) Trouble when the protective circuit operates

When the following troubles occur, turn OFF the press power and check the fuse and circuit protector.
[Circuit diagram 15-5 Operation side control box]
DC +24V fuse
• F21, F22............................The laser head function of the first tower does not work.
The LED on the laser head also does not light.
• F23, F24............................The laser head function of the second tower does not work.
The LED on the laser head also does not light.
DC -5.5V fuse
• F1 through F3....................One is connected to each laser module (10 laser modules) in the first
tower. The imaging of the image are of the laser module cannot be done.
• F7 through F9....................One is connected to each laser module (10 laser modules) in the sec-
ond tower. The imaging of the image area of the laser module cannot be
done.
Circuit protector SPL1 (Rating 7A)
If this circuit protector actuates, the laser heads on both the first tower and second tower will not func-
tion. Also the LEDs on each laser head will not light.
3) Replacement parts
If the fuse is broken, replace the parts shown in the following table.
Fuse Part number Fixed voltage and current

DC +24V fuse (CE SPEC.) 985 01 004 125V 5A
DC +24V fuse (UL SPEC.) 985 01 006 60V 5A
DC -5.5V fuse 985 01 019 660V 20A
7-23
7-5 Laser head relay connector

The relay connector is used to wire between the laser power unit and laser head.
MC31 T2.J12 T2.J13 T1.J12 T1.J13
MC31 connector......................This is the relay connector that outputs the SAFE signal of the safety cir-
cuit from the press control section to the laser head.
The SAFE signal is output from the DC11-A8, DC11-A9, DC11-B8, and
DC11-B9 of the I/D board inside the non operation side control box.
This SAFE signal is output when the safety cover on the first tower or sec-
ond tower is opened. When this is output, the laser head stops the output
of the laser to prevent any danger.
T2. J13 connector...................This connector supplies DC -5.5V to the A3 connector of the laser head in
the second tower, via the J13 connector in the second tower on the non
operation side.
T2. J12 connector...................This connector supplies DC +24V and SAFE signal to the A2 connector of
the laser head in the second tower, via the J12 connector in the second
tower on the non operation side.
T1. J13 connector...................This connector supplies DC -5.5V to the A3 connector of the laser head in
the first tower, via the J13 connector in the first tower on the non operation
side.
T1. J12 connector...................This connector supplies DC +24V and SAFE signal to the A2 connector of
the laser head in the first tower, via the J12 connector in the first tower on
the non operation side.
7-24
7-6 Electrical differences between the 50Hz and 60Hz presses

The fluorescent stabilizer and ballast wiring are different depending on the power source frequency. There-
fore, be careful when shipping the press to a different frequency area.
1) Part numbers for the fluorescent stabilizer
Terminal base
Fluorescent stabilizer Part number
in the operation side control box
50Hz 99 963 R20, No.4 wire
60Hz (CE SPEC.) 99 962 R20, No.4 wire
60Hz (UL SPEC.) 955 11 010 R10, No.4 wire
2) Frequency setting of the paper feed table elevating volume

The paper feed table hoist motor elevating volume can be changed by the frequency used.
Please set to the frequency used.
[ 8-2 6) DIP switch setting]
7-25

8-1 CPU board
1) Illustration
DSW1
Checking LED
Power source DC 5V,
Extra To I/D board 15V check pin
To I/D board
J2
SRAM
SRAM
J3 Extra
Connector for the operation
stand communication Encoder output Connector for the drive inverter speed set voltage output
connector for the
Connector for the input from laser head Connector for the No.1, 2 ink fountain motor
the 5,000 pulse encoder speed set voltage output
Checking LED Connector for the No.3, 4 ink fountain motor
speed set voltage output
D/A output voltage check pin
Power source DC 15V
Power source DC 5V
8-1
l VH3.........................................Connector for the operation stand communication

The communication between the personal computer inside the operation
stand and CPU board is done.
l VH4.........................................Connector for the input from the 1st tower 5,000 pulse encoder (EN1)
l VH5.........................................Encoder output connector for the laser head
The encoder input signal received from the VH4 is output to the laser
head.
l VH6.........................................Connector for the extra
Not used.
l VH7.........................................Connector for the drive inverter speed set voltage output
This connector outputs the speed setting voltage to the inverter that con-
trols the drive motor.
(DC 0V through 5V is output.)
l VH8, VH9................................Connector for the ink fountain motor speed set voltage output
This connector outputs the speed set voltage to the driver that controls the
ink fountain motor.
(
(DC 0V through 5V is output.)
VH8....... No.1, 2 terminal for the No.1 unit
No.4, 5 terminal for the No.2 unit
VH9....... No.1, 2 terminal for the No.3 unit
No.4, 5 terminal for the No.4 unit
l VH10 through VH14................Connector for the extra
Not used.
2) Replacement procedure of the after sales parts

When the output from the CPU board is not correct even though the input to the CPU board is correct, re-
place the CPU board with a new one.
When replacing the parts, be careful of the points listed below.
For the part numbers, refer to the parts list.
(1) P-ROM
There are 2 different part numbers for the CPU board, one that includes the P-ROM and the other
that does not include the P-ROM.
When doing the after sales service using the CPU board without the P-ROM, pull off only the P-
ROM from the old CPU board before replacing it and mount the P-ROM on the new CPU board. At
this time, be careful not to bend the P-ROM pins when removing and mounting the P-ROM. Using
the P-ROM removing tool for this is convenient (commercially available).
Also when mounting the P-ROM, be careful of the P-ROM mounting direction. Mount the P-ROM
with the notch on the same side as the P-ROM socket notch.
P-ROM socket notch
P-ROM notch
8-2
(2) Battery replacement

A battery is mounted on the CPU board, which will save the RAM memory when the power switch is
turned OFF. When the output voltage from this battery decreases to less than DC 2.3V, the error (E-006)
will be indicated on the operation stand OK monitor. If this error is indicated, immediately replace the
battery with a new one.
Battery Assy. part number 5330 61 646
If any setting values for preset repeat counter, number of sheets to be printed, or press rotation speed
are returned to their defaults due to late battery replacement, be sure to check the settings for the
standard point after replacing the battery assembly with a new one.
If any values were set at a customer's discretion, check these setting values and reset them.
Also replace the new plate roll again.
(3) Jumper setting and DIP switch setting

On the CPU board, the following jumper wires and DIP switches are set. If these are not set correctly,
the CPU board will not function. When replacing the CPU board with a new one, be sure to check that
the jumper wires and DIP switches are set correctly.
Please refer to the following illustration for the correct settings.
FC 1 FC 2
Set to WD.ON side. J2

DSW1
WD.E
1 2 3 4
WD.OFF
WD.ON
Set only the DSW1-2

OFF to ON side.
J3
E5V
Short-circuit.
l J2............................................This sets the watch dog timer ON/OFF.

l J3............................................This supplies 5V to the laser head.
l DSW1 (Setting switch)
• DSW1-1................................Not used. Be sure to set it to the OFF position.
• DSW1-2................................This sets the ON/OFF for taking in the ink drive clutch sensor signal. Be
sure to set it to the ON side.
ON: The ink drive clutch sensor signal is taken in. If the sensor turns
OFF when the ink drive clutch is disconnected, or if the sensor turns
ON when the ink drive clutch is connected, the following error will
be indicated.
E-037: 1st tower ink drive clutch trouble
E-038: 2nd tower ink drive clutch trouble
OFF: The ink drive clutch sensor signal is not taken in.
8-3
• DSW1-3................................This sets the ON/OFF for taking in the laser power trouble signal. Be sure
to set it to the OFF position.
ON: The laser power trouble signal is taken in. If the laser power trouble
signal is detected, the following error will be indicated.
E-010: Laser power trouble
OFF: The laser power trouble signal is not taken in.
• DSW1-4................................Not used. Be sure to set it to the OFF position.
3) Checking LED
FC 1 FC 2
LD1
POWER
TxD1 TxD0 RxD1 RxD0 ENA2 ENA ENB ENZ

LD6
RDY
l LD1..........................................When 5V is supplied to the CPU board, it lights.

l LD6..........................................While the CPU board operates, it lights.
l TxD1........................................It is the extra. Not used. (light)
l TxD0........................................It indicates the communication condition (transmitting) between opera-
tions.
• Light brightly : Communication has stopped. This indicates trouble.
• Light less brightly : Communication is done correctly.
• Does not light : Communication has stopped, or the power is not
supplied from the DC-DC converter on the CPU
board. This indicates trouble.
l RxD1.......................................It is the extra. Not used. (light)
l RxD0.......................................It indicates the communication condition (receiving) between operations.
[Condition indication TxD0]
l ENA2.......................................The encoder signal to the double sheet detector board is indicated.
It outputs 1/8 rotation of the ENA signal.
l ENA.........................................The input from the A phase of the 5,000 pulse encoder is indicated.
While the A phase signal is ON, it lights.
(During the rotation of the press, it seems to light.)
l ENB.........................................The input from the B phase of the 5,000 pulse encoder is indicated.
While the B phase signal is ON, it lights.
(During the rotation of the press, it seems to light.)
l ENZ.........................................The input from the Z phase of the 5,000 pulse encoder is indicated.
While the Z phase signal is ON, it lights.
8-4
8-2 I/D board

1) Illustration
Transistor output checking LED
Matrix input data line section

Interrupting checking LED
Transistor output checking LED FC6 Matrix input select line section
24VB 24VA
2 30 2 60 2 50
MC1 DC POWER 1 29 1 59 1 49
56 + 54 + 55 52 + RELAY BOARD FC4
12V FC3 CPU BOARD FC5 CPU BOARD
RA1 RA2 RA3 RA4
0V
2 50
C43
C42
C41
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

34 33 40 39 1 49
FC6 OPTION
TOWER2 PANEL
CD OPS PANEL
D60
D61
D62
D63
D64
D65
D66
D67
D70
D71
D72
D73
D74
D75
D78
D79
R10
R11
R12
R13
R14
R15
R16
R1
R2
R3
R4
R5
R6
R7
R8
R9
D515
D315 D514
D513 RA5
D314
R73 RUN TEST
SW1
D415 D512 D9
D511 SW1 D19 1 2
D414
FC9
D413 D510 D40
DS2
L1
L2
L3
L4
L5
L6
L7
L8
L9
C2
D509
C6
C5
D412 C3 D41
C1
C4
D411
D410
D508
D507
D506 IC3 IC4 IC6
OFF
D42
D43 DS2
D409 IC1 IC2 IC5 D44
D926
R32
D7
D6
D5
D4
D3
D1
D2
D8
D11
D12
D13
D14
D15
D16
D17
D18
R26
R27
D408 D505 D45
D504 D46
D503 D47
C10
C7
C9
C8
D502 D48
FC7
D501 D49
RA6 RA7
D500 IC7 D50
DT1 IC8 IC9 IC10 RA8
D936
2 1 D51
FC8
TR1306
TR1 TR2 TR3 TR4 TR5 TR6 TR7 TR8 TR17
D744
D957
D754
D764
34 33 2 1 RA9
C14
C11
C13
C12
D100
TOWER1 PANEL
R75
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
D32
D33
D34
D35
D36
D37
D38
D101
TR10
TR9
D102
IC11 IC12 IC13 IC14 D103
BZ1114
RA10 RA11 D104
R17
D105
C51
C54
R72
R71
R18
R19
R20
R21
R22
R23
R24
R25
C57
C17
C16
D106
D313 J1
+12V D107
C52
C53
C55
C56
D312
DT2 + D112
D215 TR15 DT3
C15
+24V DT4 DT5 IC15 IC16 IC17 T20C T10C L1 L2 L3 L4 L5 L6 L7 L8 L9 D113
R30
D20
C50
R74
D214 RA14 D308
D213 RA12
FEEDER PANEL
RA13 TR13 TR12 TR14 TR11 TR16 D309
D212 R28 D600
RA15
TR1107
TR1100
TR1101
TR1104
TR1115
TR512
TR513
TR514
TR515 D1263
D211 RA16
D460
D461
D210
D1253
D209
R29
D208 59 60
DT6 DT7 DT8 DT9 DT10 DT11 DT12

FC10
RA17 RA18 RA19 RA20 RA21 RA22
D708
D709
D710
D711
D716
D216
D316
D800
D801
D802
D803
D804
D805
D806
D807
2 1
TR408
TR409
TR410
TR411
TR412
TR413
TR414
TR415
TR1200
TR1201
TR1202
TR1203
TR1204
TR1205
TR1206
TR1207
TR1208
TR1209
TR1210
TR1211
TR1212
TR1213
TR1214
TR1215
TR400
TR401
TR402
TR403
TR404
TR405
TR406
TR407
TR1312
TR1313
TR1314
TR1315
TR1304
TR1305
TR1308
TR1309
TR206
TR308
TR309
TR310
TR311
TR312
TR313
DS1
OFF
DT13
D400
D401
D402
D403
D404
D405
D416
D728
D729
D730
D731
D200
D201
D202
D203
D204
D205
D206
D207
D300
D301
D302
D303
D304
D305
D306
D307
RA23
R901
R1113 R1112 R1111 R1110 R1109 R1108
D901 R901
R36
R35
D1113 D1112 D1111 D1110 D1109 D1108 1 2

SP2 SP1
FC11
DT14 DT15 DT18
DT16 DT17 DT19
RA24 RA25
D527
D526
D927
D220
D221
D222
D223
D224
D225
D226
D227
D320
D321
D322
D323
D324
D325
D326
D327
D420
D421
D422
D423
D424
D425
RA30
TR705
TR704
TR1310
TR1311
TR500
TR501
TR502
TR503
TR504
TR505
TR608
TR609
TR700
TR701
RA26 RA27
RA29
R1113 R1112 R1111 R1110 R1109 R1108 RA28

D956
D946
D622
D623
D624
D625
D435
D230
D231
D232
R901B R901A
D738
D739
D740
D741
D233
D236
D330
D331
D335
D336
D337
D430
D431
D432
D433
D434
AMP BOARD & SHEET CONT.

TR1307
TR507
TR506
D109
D609
D809
D108
D608
D808
D714
D614
D114
D713
D613
D612
D712
INV708
INV709
INV710
INV711
PH203
CS206
CS300
CS301
CS305
PH306
PH307
PH400
PH401
PH402
PH403
PH404
PH405
PH80
PH81
UPS1
UPS2
5554 61 612
RA31
RA35 RA36
RA32 RA33 RA34
S930 S915 S909 S907 S941 700 609 608 607 605 S922 S905 S917 S909 S933 706 705 707 612 610 115311511149 311 56 711 710 709 708
D758
D759
D760
D761
D642
D643
D644
D645
D537
D536
D937
D253
D256
D350
D351
D355
D356
D357
D450
D451
D452
D453
D454
D455
D910
D911
D912
D913
D914
D915
D916
A A A
T1 NOPS
T2 OPS
OPS BOX
D715
D615
D115
D706
D606
D406
D705
D605
D704
D604
D702
D602
D701
D601
D700
25 26
DC3 DC14 DC12
B B B
TR1327
TR1326B
TR1326A
S931 S923 S908 S908 S942 716 616 616 616 616
S906533 332 602 406 56 400 54
S923 S910 S921 S905 S934 716 716 716 616 616
S922 704 55 435 434 429 428
SD 115211501148316 55 551 550 549 548
P81 P77
56
1223 122212211220 331 329 433 430 427 424
D632
D633
D634
D635
D243
D246
D340
D341
D345
D346
D347
D440
D441
D442
D443
D444
D445
D748
D749
D750
D751
A A A A
UPS
T2 NOPS
T1 NOPS
OPS VALVE
DT20
PH910
PH911
PH912
PH913
PH914
PH915
DC2 DC6 DC13 DC17 RA41

D814
D815
D603
D703
D707
D407
D607
RA42
B B B B
D941
D960
D950
D961
D951
D962
D952
D963
D953
D964
D954
D965
D955
D940
D930
D931
D942
D932
D943
D933
D944
D934
D945
D935
S901 55 55 55 616 416 56 404 54 S921 716 55 535 534 533 55 55 55 55 55 55 55 1227 122612251224 52 54 56 56 56
421 420 S901 809 808 601 115 114 1228 55 527 526 52 523 522 521 520 55 S917S900S931 606 323 111 110 109 108 712 S940 S940 55 55 55 55 54 301 54
A A A A
FEEDER
T2 OPS
T1 NOPS
T1 OPS
D813
D812
D811
D611
D111
D311
D310
D110
D610
D810
RA37
DC1 DC4 DC10 DC11 RA38
R57
R48
D84
D85
D86
R49
R50
R51
R52
D87
R53
R54
R55
R56
C71
B B B B
56 55 S904 816 816 616 116 116 330 328 55 1325 1324 12351234 1231 1230 1229 S920 S906 S932 616 55 116 716 56 56 56 56 56
C66
C67
C18
C19
C20
C21
C22
FEEDER
VH20 S942 S932 S912 S910 S912 703 615 614 613 611 S904 S902 S920 604 603 702 300 54 1330 815 814 813 812 54 307 54
IC18 IC19 IC20
A A A IC21 IC22
OPS
T1 OPS
R65
T2 NOPS
J2
R58
D88
D89
R62
R63
R64
R59
R60
R61
C74
1232
524
1120
1328
226
55
1127
54/55
+12V
DC8 DC9 DC16
C68
C69
C70
NOPS BOX
R42
+24V
VH21 B B B R46
C72
C73
RA39 R43
S940 S933S911 S911 S915 716 616 616 616 616 55 816 816 816 816 56 402 56 R47
S903 S903 S919 616 616 716 56
809 816 525 1121 1329 55 RA40 R44 R45
R40
S918 701 432 431 426 425 56 1233 407 310 54 401 56 56 305 54 725 724 715 714 713 403 54 R41
A A A DS1 DS2
T1 NOPS
UNDER STEP
T2 NOPS
NOPS BOX OPTION

DC5 DC7 DC15 VH16 VH17
B B B MPC1 CR2 CR1 MPC2
CR4 CR3
S919 716 55 55 55 55 55 55 416 316 54 405 56 56 306 54 55 55 55 55 716 716 716 56

423
422
628
629
721
532
1124
720
1331
55
810
816
811
816
R67
D908
D909
OPTION OPTION OPTION OPTION T1. P. CLUTCH T2. P. CLUTCH

VH22 FET1 FET2
VH24 VH23 MPC1 MPC2

R66
VH25 VH18 VH19 2334

55
78
56
55
79
56
54
914
56
54
915
56
55
1332
55
1333
55
1334
55
1335
908
916
909
916
54
910
56
54
911
56
54
912
56
54
913
56
Matrix input checking LED
Drive motor circuit Checking LED for the plate

output checking LED take-up motor clutch
Relay output checking LED Matrix input checking LED
Transistor output checking LED
Interrupting checking LED
8-5
2) Interrupting input
(1) Interrupting input circuit
The interrupting input circuit handles each type of input.
The interrupting signal is input to the CPU board through the I/D board interrupting input circuit.
(However, IR0, T2O, and T2I are input directly to the CPU board and not through the I/D board.)
Interrupting input Signal name Content

IR0 ENZ signal Input from 5,000 pulse encoder Z phase
IR1 Extra
IR2 PH80 signal Input from first tower photo sensor
IR3 PH81 signal Input from second tower photo sensor
IR4 T1OC signal First tower overcurrent alarm
IR5 T2OC signal Second tower overcurrent alarm
IR6 UPS1 signal Inverter RUN signal input from UPS
IR7 UPS2 signal Low battery signal input from UPS
T2O ENA signal Input from the A phase of the 5,000 pulse encoder
T2I ENB signal Input from the B phase of the 5,000 pulse encoder
(2) Checking procedure of the interrupting input

Do the interrupting input checking using the checking LED on the I/D board.
(However, for the IR0, T2O, and T2I, check the LED on the CPU board.)
Interrupting input Checking LED The relay operation when LED lights
IR0 ENZ (CPU board) While the Z phase signal ON, it lights.
IR1
IR2 PH80 While the first tower sensor is ON, it lights.
IR3 PH81 While the second tower sensor is ON, it lights.
IR4 T1OC When overcurrent occurs, it lights.
IR5 T2OC When overcurrent occurs, it lights.
IR6 UPS1 While the UPS (via the inverter) operates, it lights.
IR7 UPS2 When the UPS battery is low, it lights.
T2O ENA (CPU board) While A phase signal is ON, it lights.
T2I ENB (CPU board) While B phase signal is ON, it lights.
C14
D100
R75
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
D32
D33
D34
D35
D36
D37
D38
D101
D102
IC14 D103
D104
R17
D105
C54
R72
R71
R18
R19
R20
R21
R22
R23
R24
R25
C57
C17
D106
D107
C55
+ D112
IC17 T20C T10C L1 L2 L3 L4 L5 L6 L7 L8 L9 D113
R30
D20
C50
R74
RA14 D308
FEEDER PANEL
TR13 TR12 TR14 TR11 TR16 D309

R28 D600
RA15
DT12
59 60
T1OC
T2OC
D708
D709
D710
D711
D716
D216
D316
D800
D801
D802
D803
D804
D805
D806
D807
OFF
DT13
D400
D401
D402
D403
D404
D405
D416
D728
D729
D730
D731
D200
D201
D202
D203
D204
D205
D206
D207
D300
D301
D302
D303
D304
D305
D306
D307
1 2
FC11
DT18
DT16 DT17 DT19
D527
D526
D927
D220
D221
D222
D223
D224
D225
D226
D227
D320
D321
D322
D323
D324
D325
D326
D327
D420
D421
D422
D423
D424
D425
RA30
TR701
RA26 RA27
RA29
RA28
D956
D946
D622
D623
D624
D625
D435
D230
D231
D232
D738
D739
D740
D741
D233
D236
D330
D331
D335
D336
D337
D430
D431
D432
D433
D434

TR1307
TR507
TR506
D809
D108
D608
D808
INV708
INV709
INV710
INV711
PH203
CS206
CS300
CS301
CS305
PH306
PH307
PH400
PH401
PH402
PH403
PH404
PH405
PH80
PH81
UPS1
UPS2
RA31
RA35 RA36
RA32 RA33 RA34
D758
D759
D760
D761
D642
D643
D644
D645
D537
D536
D937
D253
D256
D350
D351
D355
D356
D357
D450
D451
D452
D453
D454
D455
D910
D911
D912
D913
D914
D915
D916
D602
D701
D601
D700
25 26
8-6 PH80 PH81 UPS1 UPS2

8-7
FC5
FC2
+24V
Crawl ON/OFF button L1 DC10 108

116 DC101 PB
50 50
-B1 108 (Tower, OPS) D8 -A1
49 49
PB Forward crawl button L1 DC10
the data line
109 (Tower, OPS) D9 -A2 109

PB Reverse crawl button L1 DC10
110 (Tower, OPS) D10 -A3 110
D8
+12V
Photo coupler to input
Emergency stop button D9

PB L1 DC10 111 44 44
D11 -A4 D10
+24V
111 (Tower, OPS)

D11 43 43
SS Paper feed table hoist L1 FC9 D12 40 40
112 switch (UP) D12 -41 D13 39 39
D14
SS Paper feed table hoist L1 FC9 D15
38 38
113 switch (DOWN) D13 -42 37 37
D8
DC1 LS Paper feed table lower L1 DC1 D9
36 36
116 114
Data line
-B1 114 limit switch D14 -A1 D10 35 35

D11
DC1 LS Paper feed table upper L1 DC1
34 34
116 D15 115 D12
-B2 115 limit switch -A2
D13 33 33
D14
D15
FC9 PB Drive button L1 FC9
-46 100 (Feeder, OPS) D0 -33
PB Emergency stop button L1 FC9
101 (Feeder, OPS) D1 -34
PB Feeder button L1 FC9
102 (Feeder, OPS) D2 -35
D0
Pump button D1
PB L1 FC9
103 D3 -36 D2
+24V
(Feeder, OPS)
D3
PB Vacuum button L1 FC9 D4 32 32
104 (Feeder, OPS) D4 -37 D5 31 31
D6
PB Paper size change button L1 FC9 D7
30 30
105 (Feeder, OPS) D5 -38 29 29
R1
PB Speed set button L1 FC9 R2
28 28
Data line
106 (Acceleration) D6 -39 R3 27 27

R4
PB Speed set button L1 FC9 26 26
R5
107 (Deceleration) D7 -40
R6 25 25
R7 24 24
R8
23 23
0V
L1 TR1
SL1
16 16
15 15
14 14
D1
13 13
12 12
S1
11 11
IC6
10 10
A
9 9
3
2
C 22
B 21
8 8
Select line
7 7
DS2 6 6
5 5
RA5 4 4
SW1 RA5 3 3
RA5 2 2
RA5
RUN
1 1
TEST
select L1
1 2 3 4 5 6 7 8 9 10
+12V
Input
Photo coupler to
switch
checking
look like the illustration below.
When including only the parts related to the select line L1 from the matrix input circuit illustration, it will
(1) Matrix input circuit
Matrix input 3)
Photo coupler that Photo coupler that

inputs the D8 selects the L1
+12V
+ 24V
0V
33 1-4
+12V
33 1-4 TEST
SW1
DS 2-1
RUN
IC6
D8
+ 24V
TR1
LD-L1
DC10-A1
0V
PB108
DC10-B1
When the PB108 in the illustration turns ON, the current will flow in the direction of the arrow in the
illustration above and will turn ON the photo coupler that inputs the D8 on the CPU board. By this, the
CPU knows that the PB108 is ON.
Also at this time, the checking LED D8 lights.
The L2 through L8 are the same as the L1.
8-8
(2) Matrix input checking procedure

The input by the matrix system cannot be checked during the press operation because several switch-
es are connected on 1 input line. The input checking by the matrix system is done by the following
procedure. [ 15-23 Input parts list]
60 2 50
59 1 49
CPU BOARD FC5 CPU BOARD

RA1 RA2 RA3 RA4
50
49
Data checking LED
OPTION
R10
R11
R12
R13
R14
R15
R16
R1
R2
R3
R4
R5
R6
R7
R8
R9
RA5
RUN TEST
R73 D9
SW1 D19 1 2 Changeover switch SW1
FC9
DS2 D40
L1
L2
L3
L4
L5
L6
L7
L8
L9
C6
C5
D41
C4
OFF
D42 Line select switch DS2
D43
IC4 IC5 IC6 D44
D926
R32
D7
D6
D5
D4
D3
D1
D2
D8
D11
D12
D13
D14
D15
D16
D17
D18
R26
R27
D45
D46
D47
C10
C9
D48
D49
RA6 RA7
D50
IC9 IC10 RA8
D936
D51
TR1306

C14
C13
D100
R75
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
D32
D33
D34
D35
D36
D37
D38
D101
D102
IC13 IC14 D103
RA11 D104
R17
D105
C54
R72
R71
R18
R19
R20
R21
R22
R23
R24
R25
C57
C17
C16
D106
D107
C55
C56
+ D112
IC16 IC17 T20C T10C L1 L2 L3 L4 L5 L6 L7 L8 L9 D113
R30
D20
C50
R74
RA14 D308
Select line checking LED
FEEDER PANEL
RA13 TR13 TR12 TR14 TR11 TR16 D309
R28 D600
RA15
59 60
[Procedure]
After turning OFF the press power, remove the power supply cable of the personal computer for
the operation stand from the CON3 outlet and remove the flat cable FC5 from the I/D board in the
non operation side control box.
Shift the changeover switch SW1 to the TEST side.
Select the select line of the switch to be checked by the DS2. When the DS2 is ON, that select line
will be selected. Do not select more than 1 select line at a time. (The L10 is not used. Be sure to
set the L10 to the OFF side)
Turn ON the press power.
[Check]
The selected select line will be indicated by the LD-L1 through LD-L9.
The ON/OFF condition of the switch connected with that select line and data line (D0 through D15)
will be indicated by the LD-D0 through LD-D15.
8-9
[Completed]
After completing the checking, turn OFF the UPS unit power of the operation stand and the press
power (in that order).
Connect the FC5.
Turn OFF the DS2 all switches.
Return the SW1 to the RUN side.
Connect the power supply cable of the computer to CON3.
After turning ON the press power, turn ON the UPS unit power.
(Note) The matrix input can also be checked using the input checking program. If the power supply
cable of the computer is not removed, the computer will shut down and restart repeatedly,
which may cause a decline in the endurance of the computer. In addition, if the power source
to the computer is turned OFF while the FC5 is removed, the UPS will not be able to shut down.
It will remain ON, causing the battery in the UPS to rapidly lose its charge.
<Example of the checking procedure>

When checking the input of each button on the feeder section operation panel (operation side).
Turn ON the DS2-1 by following the procedure on the previous page and select the select line
(L1).
Check that only the LD-L1 of the LD-L1 through LD-L9 lights.
Check each signal and button input condition by the LD-D0 through LD-D15.
(Only the D0 through D7 are used on the feeder section operation panel.)
PB100 Drive button ON............. LD-D0 lights
PB101 Emergency stop button ON............. LD-D1 go off (OFF...lights)
PB102 Paper feed button ON............. LD-D2 lights
PB103 Pump button ON............. LD-D3 lights
PB104 Vacuum button ON............. LD-D4 lights
PB105 Paper size change button ON............. LD-D5 lights
PB106 Speed set button (Acceleration) ON............. LD-D6 lights
PB107 Speed set button (Deceleration) ON............. LD-D7 lights
<Reference when checking>

Usually when each switch is ON, the LD-D0 through LD-D15 will light. However there are some ex-
ceptions, so please be careful.
l Emergency stop button and safety switch (PB101, PB111, PB211, PB411, PB501, LS600, LS602,
LS603, LS604, LS605, LS606, LS607, LS608, LS609, LS610, LS611, LS612, LS613, LS614,
LS615, LS700, LS701, LS702, LS703, LS704, LS706)
When the button or switch is ON (when pushing the emergency stop button or opening the safety
cover or when the safety bar operates), the LD-D0 through LD-D15 will go off.
8-10
(3) Checking LED

The matrix input is displayed using the checking LED on the I/D board.
These allow the input checking to be done without doing the matrix input checking. These LEDs are
close to the FC11.
Input Checking LED The relay operation when LED lights

PH203 PH203 While the height control bar sensor is ON, it goes off.
CS206 CS206 While the vacuum timing sensor is ON, it goes off.
PH306 PH306 While the delivery pile top detector sensor is ON, it goes off.
PH307 PH307 While the 1st tower ink clutch sensor is ON, it goes off.
PH400 PH400 While the laser power trouble signal is ON, it lights.
PH401 PH401 While the 1st tower blanket cleaning cloth used-up detector sensor is ON, it lights.
PH402 PH402 While the 2nd tower ink clutch sensor is ON, it goes off.
PH403 PH403 While the 2nd tower blanket cleaning cloth used-up detector sensor is ON, it goes off.
PH404 PH404 While the 1st tower plate cleaning cloth used-up detector switch is ON, it lights.
PH405 PH405 While the 2nd tower plate cleaning cloth used-up detector switch is ON, it lights.
CS300 CS300 When the paper feed drum magnetic clutch sensor is OFF, it lights.
CS301 CS301 When the CD drive shaft magnetic clutch sensor is OFF, it lights.
CS305 PH305 When the delivery pile lowering sensor is ON, it lights.
INV708 INV708 While the No.1 ink fountain driver trouble signal is ON, it lights.
INV708
INV709
INV710
INV711
PH203
CS206
CS300
CS301
PH305
PH306
PH307
PH400
PH401
PH402
PH403
PH404
PH405
8-11
4) Output circuit
(1) Relay output circuit checking LED
All of the relays on the I/D board have LEDs for the operation checking. Do the operation checking of
the relay using these LEDs. Each of these LEDs lights when the relay is ON.
Checking LEDs
(When these LEDs light, the relay is ON.)
(2) Transistor output circuit checking LED

The transistor output on the I/D board has LED to do the operation checking.
Do the operation checking of the transistors using these LEDs. Each of these LEDs lights when the
transistor is ON.
Transistor output Checking LED Operation when the LED lights

SOL506 TR506 Paper feed drum latch valve ON
SOL507 TR507 CD drive shaft latch valve ON
BZ1114 BZ1114 Buzzer ON
TR1213 TR1213 Not used. OFF
TR1306 TR1306 UPS shutdown signal ON
R1307 TR1307 Personal computer ON/OFF signal ON
2 30 2 60 2 50
1 29 1 59 1 49
FC3 RELAY BOARD FC4 CPU BOARD FC5 CPU BOARD

RA1 RA2 RA3 RA4
2 50
1 49
FC6 OPTION
D60
D61
D62
D63
D64
D65
D66
D67
D70
D71
D72
D73
D74
D75
D78
D79
R10
R11
R12
R13
R14
R15
R16
R1
R2
R3
R4
R5
R6
R7
R8
R9
D515
D514
RA5
TR1306
D513
R73 RUN TEST
D512 D9
D511 SW1 D19 1 2
FC9
D510 D40
DS2
L1
L2
L3
L4
L5
L6
L7
L8
L9
C2
D509
C6
C5
D41
C3
C1
C4
D508 D42
D507 OFF D43
D506 IC1 IC2 IC3 IC4 IC5 IC6 D44
D926
R32
D7
D6
D5
D4
D3
D1
D2
D8
D11
D12
D13
D14
D15
D16
D17
D18
R26
R27
D505 D45
D504 D46
D503 D47
C10
C7
C9
C8
D502 D48
D501 D49
RA6 RA7
D500 IC7 D50
DT1 IC8 IC9 IC10 RA8
D936
D51
TR1306
BZ1114
D744
D957
D754
D764
RA9
C14
C11
C13
C12
D100
R75
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
D32
D33
D34
D35
D36
D37
D38
D101
TR10
TR9
D102
IC11 IC12 IC13 IC14 D103
BZ1114
RA10 RA11 D104

R17
D105
C51
C54
R72
R71
R18
R19
R20
R21
R22
R23
R24
R25
C57
C17
C16
D106
D107
C52
C53
C55
C56
+ D112
TR15 DT3
C15
DT4 DT5 IC15 IC16 IC17 T20C T10C L1 L2 L3 L4 L5 L6 L7 L8 L9 D113

R30
D20
C50
R74
RA14 D308
FEEDER PANEL
RA13 TR13 TR12 TR14 TR11 TR16 D309

R28 D600
RA15
TR1101
TR1104
TR1115
TR512
TR513
TR514
TR515 D1263
RA16
D460
D461
D1253
59 60
DT7 DT8 DT9 DT10 DT11 DT12

RA18 RA19 RA20 RA21 RA22
D708
D709
D710
D711
D716
D216
D316
D800
D801
D802
D803
D804
D805
D806
D807
TR408
TR409
TR410
TR411
TR412
TR413
TR414
TR415
TR1201
TR1202
TR1203
TR1204
TR1205
TR1206
TR1207
TR1208
TR1209
TR1210
TR1211
TR1212
TR1213
TR1214
TR1215
TR400
TR401
TR402
TR403
TR404
TR405
TR406
TR407
TR1312
TR1313
TR1314
TR1315
TR1304
TR1305
TR1308
TR1309
TR206
TR308
TR309
TR310
TR311
TR312
TR313
OFF
DT13
D400
D401
D402
D403
D404
D405
D416
D728
D729
D730
D731
D200
D201
D202
D203
D204
D205
D206
D207
D300
D301
D302
D303
D304
D305
D306
D307
RA23
R901
R1113 R1112 R1111 R1110 R1109 R1108
R901
R36
R35
D1113 D1112 D1111 D1110 D1109 D1108 1 2

FC11
DT14 DT15 DT18

DT16 DT17 DT19
RA24 RA25
D527
D526
D927
D220
D221
D222
D223
D224
D225
D226
D227
D320
D321
D322
D323
D324
D325
D326
D327
D420
D421
D422
D423
D424
D425
RA30
TR1213
TR705
TR704
TR1310
TR1311
TR500
TR501
TR502
TR503
TR504
TR505
TR608
TR609
TR700
TR701
RA26 RA27
RA29
R1113 R1112 R1111 R1110 R1109 R1108 RA28

D956
D946
D622
D623
D624
D625
D435
D230
D231
D232
R901A
D738
D739
D740
D741
D233
D236
D330
D331
D335
D336
D337
D430
D431
D432
D433
D434

TR1307
TR507
TR506
D109
D609
D809
D108
D608
D808
D714
D614
D114
D713
D613
D612
D712
INV708
INV709
INV710
INV711
PH203
CS206
CS300
CS301
CS305
PH306
PH307
PH400
PH401
PH402
PH403
PH404
PH405
PH80
PH81
UPS1
UPS2
5554 61 612
RA31
RA35 RA36
RA32 RA33 RA34
S922 S905 S917 S909 S933 706 705 707 612 610 115311511149 311 56 711 710 709 708
D758
D759
D760
D761
D642
D643
D644
D645
D537
D536
D937
D253
D256
D350
D351
D355
D356
D357
D450
D451
D452
D453
D454
D455
D910
D911
D912
D913
D914
D915
D916
A A
T2 OPS
OPS BOX
D715
D615
D115
D706
D606
D406
D705
D605
D704
D604
D702
D602
D701
D601
D700
25 26
DC14 DC12
TR507 TR506 TR1307
8-12
(3) Plate take-up motor clutch checking LED

When the clutch for connecting the plate take-up motor to the plate roller is ON, the checking LED
lights.
The MPC1 is close to the VH18 and the MPC2 is close to the VH19.
Output Checking LED Operation when the LED lights

T3O MPC1 1st tower clutch ON
T4O MPC2 2nd tower clutch ON
MPC1 MPC2
(4) Other output checking LED

The other output also has a checking LED. When each output is ON, the checking LED lights.
Output Checking LED

TR206, TR308 - TR313, TR400 - TR415, TR500 - TR505, TR512 - TR515,
4508
TR608, TR609, TR700, TR701
TR1100, TR1101, TR1104, TR1115, TR1200 - TR1212, TR1214, TR1215,
Other
TR1300 - TR1305, TR1308 - TR1311
5) Drive motor circuit

The relationship between the drive motor operation condition and the using relay operation condition is
shown in the following table. Whether the output signal is output correctly or not can be checked.
During plate Crawl (5m/min) Crawl (1m/min)

While During During plate
Name Sign imaging
stopped operation fit operation
operation Forward Reverse Forward Reverse
STF(Forward signal) R1108 X O O O O X O X
STR (Reverse signal) R1109 X X X X X O X O
RES R1110 X O O O O O O O
RH R1111 X X X O X X X X
RM R1112 X X O X X X X X
RL R1113 X X X X O O X X
BRAKE * TR1104 O X X X X X X X
O: ON, X: OFF
(Note) *: The brake relay is mounted inside of the non operation side control box.
8-13
6) DIP switch setting

The I/D board function changeover is done by setting the DIP switches.
If these are not set correctly, the I/D board will not function correctly. When the I/D board is replaced with a
new one, be sure to check that the DIP switches are set correctly.
RUN TEST
SW1
L9
L1
L2
L3
L4
L5
L6
L7
L8
1 2 3 4 5 6 7 8 9 10
DS2
OFF
1 2 3 4 5 6 7 8
DS1
OFF
l SW1........................................When doing the matrix input checking, set it to the TEST side.
When doing normal operation, set it to the RUN side.
l DS1 (Setting switch)
• DS1-1....................................It is the changeover switch for the frequency.
ON: 50Hz area
OFF: 60Hz area
• DS1-2....................................It is the changeover switch for the imaging test mode.
ON: Test mode
OFF: Normal mode
• DS1-3....................................It is the stop switch for the shutdown function.
ON: Shutdown cannot be performed. Do not use this switch except for an
emergency. If the inverter signal of the UPS fails, the computer will
shut down and restart repeatedly. While this switch is turned ON, the
computer is shut down before the OS is shut down when the power
source to the computer is turned OFF. Therefore, replace the UPS
as soon as possible and turn OFF the DIP switch.
(If the computer is turned OFF without shutting down the OS, the
hard disk may be damaged.)
OFF: Use with the UPS
• DS1-4....................................Not used. Be sure to set it to the OFF side.
l DS2.........................................It is the select line setting switch for the matrix input.
7) Option connector
l FC6.........................................Not used.
8-14
8-3 Relay board

1) Illustration
Relay output checking LED
Output
checking LED
Relay
output
Relay output
checking
checking LED
LED
Circuit
Plate take-up
protector
motor speed
adjustment
variable resistor
Relay
output
checking
LED
Circuit
protector
8-15
2) Output circuit
(1) Relay output circuit checking LED
All of the relays on the relay board can be checked by the operation checking LEDs.
Each of these LEDs lights when the related relay turns ON.
Checking LED
(When the LEDs light, the relay is ON.)
(2) Transistor output circuit checking LED

The transistor output circuit has a checking LED for operation checking the same as the relay output
circuit. The output signal from the CPU board is checked by this LED.
Output Checking LED Operation when the LED lights

The plate take-up unit changes over to the No.3 unit.
R602 R602
(When the LED goes off, it changes over to the No.1 unit.)
The plate take-up unit changes over to the No.4 unit.
R605 R605
(When the LED goes off, it changes over to the No.2 unit.)
R602
R605
8-16
3) Circuit protector
The paper feed drum magnetic clutch relay, the CD drive shaft magnetic clutch relay, the 1st and 2nd tower
ink drive clutch relay, the paper feed relay, and the blanket cleaning blower relay all have a circuit protector
to protect each from overload current. The SP3 ( ) and SP4 ( ) are 4A and the others are 3A.
Paper feed drum magnetic clutch relay 2nd tower ink drive clutch relay
CD drive shaft magnetic clutch relay Paper feed relay
1st tower ink drive clutch relay Blanket cleaning blower relay
[Circuit protector reset procedure]

When the circuit protector operates, after checking and turning OFF the power, reset it manually.
Resetting is completed by pushing the part shown in the illustration below.
[Front] [Side]
Print board
Push
(Note) If you reset the circuit protector with the power ON, it will be damaged.
4) Plate take-up speed adjustment variable resistor

The plate take-up motor speed adjustment variable resistor is set on the relay board.
When turning it counterclockwise, the speed is increased.
Variable resistor Speed adjustment

T1 RUN Adjustment of the 1st tower plate take-up motor RUN time
T1 JOG Adjustment of the 1st tower plate take-up motor JOG time
T2 RUN Adjustment of the 2nd tower plate take-up motor RUN time
T2 JOG Adjustment of the 2nd tower plate take-up motor JOG time
[Plate take-up motor speed adjustment PRESSTEK 52DI Service Manual]
8-17

The presses for UL SPEC. add the fuses and thermal relays to the non operation side control box to suit the
UL standards. These are to prevent the accident because of the motor circuit short circuit.
Fuse Motor Rating

F701 Decurling device 6.25A
F703 Delivery pump motor 15A
F1101 Delivery table hoist motor 7A
F1106 IR exhaust blower motor 6.25A
Thermal relay Magnet relay Motor Setting value Return method

TH701 0MS701 Decurling device motor 1.9A Auto
TH703 MS703 Delivery pump motor 6.6A Auto
TH1106 MS1106 IR exhaust blower motor 1.9A Auto
8-18
Chapter 9 Adjustment and Setting of the Components Outside of the Control Box
9-1 Delivery pile top detector sensor
There are sensors to prevent the delivery pile from rising too high.
(Receiver: Non operation side, Projector: Operation side)
When the sensor does not operate normally or when replacing a damaged sensor with another one, it
should be adjusted following procedure below.
[Adjustment procedure]
Projector (OPS)
Red indication lamp: When sending out the light, this lamp will light.
Receiver (NOPS)
( Orange indication lamp: When the light from the projector is blocked, this lamp will light.
Green indication lamp: When power is supplied to the receiver, this lamp will light.
Adjust the receiver angle and height so that the receiver gets light from the projector and the orange indi-
cation lamp turns OFF. Both the orange indication lamp and the green indication lamp light when the light
from the projector is blocked.
9-1
9-2 Start bell

A buzzer sounds when the press starts up.
The operator can select a different sound, from among four, for each press to be used.
1) Changing procedure of the sound
Volume adjustment hole
COM + -
1 2 3 4
Terminal base Sound

1 Alarm sound (Factory setting)
2 Beep sound
3 Electrical bell sound
4 Flicker sound
To change the sound, first disconnect the cord from No. 1 on the terminal base (factory setting) and recon-
nect it to the number with the sound you desire.
2) Changing procedure of the volume

You can change the volume of the sound using the volume adjustment hole on the side of the sound unit.
The volume has been set to maximum at the factory. In compliance with the safety regulations, do not
change the volume.
9-2
9-3 Air valve and air cylinder

1) Operation side
SOL1203 SOL1204 SOL404
SOL313
SOL410
SOL1200 SOL1206
SOL413
SOL1201 SOL1207
SOL309
SOL311
The operation conditions of each air valve and air cylinder are shown below.
Valve number Valve condition Operation condition

SOL309 ON 1st tower blanket cleaning cloth is wound up.
SOL311 ON 2nd tower blanket cleaning cloth is wound up.
SOL313 ON Front lay board paper stopping ON
SOL404 ON Ink roller cleanup attachment ON (No.1 unit)
SOL1200 ON 1st tower plate cylinder - blanket cylinder ON
SOL1201 ON 1st tower blanket cylinder - impression cylinder ON
SOL1202 ON 2nd tower plate cylinder - blanket cylinder ON
SOL1203 ON 2nd tower blanket cylinder - impression cylinder ON
SOL1204 ON Ink form roller ON (No.1 unit)
9-3
2) Non operation side

SOL1214
SOL1215
SOL1304
SOL1305
SOL1210
SOL1211
SOL506
SOL507

SOL501
SOL503
SOL312
The operation conditions of each air valve and air cylinder are shown below.
Valve number Valve condition Operation condition

SOL308 ON 1st tower blanket cleaning cloth contacts to rubber surface.
SOL310 ON 2nd tower blanket cleaning cloth contacts to rubber surface.
SOL312 ON Impression cylinder cam follower is driven.
SOL500 ON No.1 unit plate take-up supply shaft lock is canceled.
SOL506 ON Paper feed drum latch ON
SOL507 ON CD drive shaft latch ON
SOL1208 ON 1st tower wet plate cleaning cloth contacts to plate surface.
SOL1209 ON 2nd tower wet plate cleaning cloth contacts to plate surface.
SOL1210 ON 1st tower wet plate cleaning cloth is wound up.
SOL1211 ON 2nd tower wet plate cleaning cloth is wound up.
SOL1214 ON 1st tower dry plate cleaning roller contacts to plate surface.
SOL1215 ON 2nd tower dry plate cleaning roller contacts to plate surface.
SOL1304 ON 1st tower plate cleaning vacuum approaches to plate surface.
SOL1305 ON 2nd tower plate cleaning vacuum approaches to plate surface.
9-4

10-1 Outline
The operation stand provides 2 major controls: One controls the press via the CRT and mouse; the other
controls the drive motor for the ink fountain key and ink fountain roller via the operation panel.
Ink fountain manual

operation panel
Mouse
Operation stand control box
10-1
10-2 Personal computer

As the press-specific software has been preinstalled in the personal computer, do not install or use any
peripheral device or software other than those specified.
In addition, do not change any settings of the operating system or mouse, otherwise, the computer will not
operate properly.
[Front view of the computer]
CD-ROM drive
CD-ROM eject button
FDD access lamp

FDD
FD eject button
Power button
HDD access lamp

Power lamp
l HDD access lamp...................This lamp lights when the system is reading data from or writing data onto
the HDD.
l Power lamp.............................This lamp lights green when the power is ON.
l Power button...........................This button turns the AC power supply ON/OFF. Be sure that under normal
conditions it remains ON.
(Pushing the power button to shut down the computer may cause data
damaged. To correctly shut down the computer, only turn OFF the power
to the press.)
l FDD access lamp....................This lamp lights when the FDD is reading data from or writing data on to a
FD. Wait until the access lamp turns OFF before removing a disk from the
FDD.
10-2
[Rear view of the computer]
Cover release lever
AC power selection switch

AC power receptacle
Integrated NIC connector USB connector
Video connector
Parallel port connector
Serial port connector
l AC power receptacle...............The provided power supply cord is connected to the AC receptacle for
supplying AC 100V to the computer.
l Integrated NIC connector........The network cable is connected to this connector.
l Parallel port connector............The dongle of the PDS-E (option) or plate saver kit is connected to this
connector.
l Cover release lever.................This is mounted on the top. When pulling the lever forward, the cover can
be opened. When closing the cover, this lever is not used.
l AC power selection switch......This switch allows for selection of AC power voltage of either AC 115V or
AC 230V.
Be sure to select AC 115V position for this system.
l USB connector........................The USB dongle of the PDS-ProE (option), mouse connector, or keyboard
connector is connected to these connectors.
l Video connector......................The monitor is connected to this connector.
l Serial port connector...............The scanner of the PDS-E (option) or PDS-ProE (option) is connected to
this connector.
10-3
[Inside of the computer]
RAM board
Expansion board fixing cover

Power supply
PCI slot 2
PCI slot 1
AGP slot
HDD
l RAM board........................................ This is the board that loads the memory of the computer.
l Expansion board fixing cover............ This is used when mounting and removing the FireWire communi-
cation board and RS485 communication board.
l AGP slot............................................ Not used.
l PCI slot 1........................................... The RS485 communication board is connected to this slot.
l PCI slot 2........................................... The FireWire communication board is connected to this slot.
10-4
[Monitor]
Power button
VOL- button, < button VOL+ button, > button
AUTO button MENU button
< >
AUTO VOL- VOL+ MENU
l Power button...........................Turns ON/OFF the power of monitor. When the power and video signal are
input, the lamp lights green.
l VOL- button, < button..............Decreases the volume, and also changes and adjusts the OSD menu.
l VOL+ button, > button.............Increases the volume, and also changes and adjusts the OSD menu.
l AUTO button...........................Adjusts CLOCK, PHASE, H POSITION, and V POSITION automatically.
Also, this is used to close the OSD menu display.
l MENU button...........................Displays the OSD menu. This is used to select the OSD menu display.
(Note) The adjustment of the screen on the monitor is made from the menu displayed using the On-Screen
Display Control (OSD).
10-5
2) Connection procedure
(1) Connecting to the computer
When connecting cables to connectors on the back of the computer, please note the following.
l Use the power cord provided with the computer and connect it to CON3 on the operation stand.
Connecting this cord to any outlet but the CON3 may cause a fire or electric shocks.
l Before connecting any peripherals to the computer, be sure to turn the power switch OFF on the
computer and each peripheral. If you connect a peripheral without turning the power switch OFF on
both computer and peripheral, it could cause serious injuries or burns.
l Whenever you connect or remove a communication cable to/from a connector, be sure to hold and
support the connector with your hand.
l Insert cable connectors into the outlets after carefully noting their shapes, and secure the connector
firmly using its fixing screws, if any.
[Connections on the rear of the computer]
CON3 on the operation stand
HUB Mouse,
Keyboard [For PDS-ProE (option)
and maintenance],
USB dongle [For PDS-ProE (option)]
Monitor
Dongle [PDS-E (option),
PDS-ProE (option)]
CON2 in the operation stand

[PDS-E (option), PDS-ProE
CPU board (option)]
Unit CPU board
Repeater
10-6
(2) Connecting to the monitor

l When connecting cables to the monitor, please note the following.
Use the power cord provided with the computer and connect them to CON1 in the operation stand.
Be careful not to accidentally connect this cord to an outlet with a higher voltage. Connecting this
cord to any outlet but the CON1 may cause a fire or electric shocks.
l Before connecting the monitor to the computer, be sure to turn OFF the power to the monitor,
computer, and each peripheral device. Connecting the monitor to the computer without having first
turned the power OFF, can result in serious injuries or burns.
l Whenever you connect or remove any communication cable to/from a connector, be sure to hold
the connector, not the cable.
[Connection procedure]
Connecting the signal cable
Use a mini D-SUB15 pin cable.
Connect the signal cable and fix it securely with fixing screws.
(Note) Before connecting the signal cable, turn OFF the powers of the monitor, computer, and
peripheral devices.
Power cord Signal cable
Connect to
INPUT1.
Computer
Signal cable
10-7
Connecting the power

Connect the power cord and connect the plug into the CON1 in the operation stand.
Signal cable
CON1 in the Power cord
operation stand
3) Maintenance
(1) Before starting maintenance
Since the personal computer is a precise electronic device, the computer manufacturer has informed
us of the precautions we must follow during maintenance.
Failing to follow these precautions could damage the computer.
Therefore, whenever doing maintenance, carefully follow the instructions below.
l Whenever connecting or disconnecting optional equipment to/from the computer, be sure to turn
OFF the AC switch and unplug the computer's power supply cord from the outlet. Performing the
maintenance while the power is still supplied to the computer could cause electric shocks.
l During operation, be careful not to injury your fingers on a corner of a board. We recommend wear-
ing protective gloves during maintenance.
l Be sure not to do maintenance in an environment where static electricity is likely to occur (such as
on a carpet, etc.). If an electronic component is charged by static electricity, it is likely to damage it.
Therefore, before operation, be sure to remove static electricity from your body by touching some-
thing metal which is grounded.
l Perform the maintenance in a place that is not humid or dusty or exposed to direct sunlight.
l Although the acceptable ranges for operating temperature and humidity are from 5 to 40˚C (41 to
104˚F) and from 20 to 80% respectively, be careful not to allow any rapid temperature changes that
could cause condensation.
l Do not touch any parts other than those necessary to do the operation.
l If any damage is noticed on any part, replace it with a new one.
l Absolutely never disassemble any part of the computer except the sections required to install an
optional equipment.
l Do not open the power supply unit cover.
Since there is a high voltage section in the power supply unit, opening this cover could cause elec-
tric shocks if any part of your body touches it.
l Correctly insert all cable connectors into the computer by paying attention to their respective shapes.
Applying excessive force to these connectors could cause their pins to bend or break. If securing
screws are provided with a connector, be sure to tighten them enough to secure the connector and
prevent it from coming loose.
10-8
(2) How to turn ON or OFF the power to the computer

Whenever the computer needs to be turned ON or OFF while doing a maintenance, follow the proce-
dure below.
If you want to use the computer with peripherals (keyboard, mouse etc.), be sure to connect such pe-
ripherals (keyboard, mouse etc.) before turning ON the power to the computer.
(Note) Whenever turning ON the power again after turning it OFF, always wait at least 5 seconds be-
fore turning it ON again. If turning it ON too quickly, the restraining circuit for the surge current
will not operate properly, and momentarily allow an approximately 100A current flow. This will
trip the fuse breaker for the power supply on the power source side.
After completing all maintenance, be sure to reconnect the computer power cord connector
and return all switches to their original positions. If they are not, it will prevent normal shutdown
of the computer when the press power is turned OFF.
Procedure for turning ON the power to the computer

a. Turn ON the power to the peripherals, such as the monitor.
b. Turn ON the power button on the front of the computer.
Then the power lamp lights and the logo mark of Windows XP will be displayed.
Procedure for turning OFF the power to the computer

a. Confirm that the HDD lamp and FDD lamp are not lighted.
If there is a FD in the FDD, remove it by simply pushing the FD eject button.
(Note) If used with a FD usually inserted in the FDD, the FD may not be able to be read.
b. Turn OFF the power button on the front of the computer. (Power lamp OFF)
c. Turn OFF the power to the peripherals such as the monitor.
(3) Opening and closing the computer cover

If you desire to expand the system, you will have to open and close the computer cover for access to
the various system expansion options that are located on the inside of the computer.
Opening the cover

a. Turn OFF the power to the computer and peripherals.
b. Place the computer so that the rear of the computer faces to you.
c. Pull the release lever forward and remove the side cover.
Side cover
Release lever
10-9
d. When mounting and removing the expansion board, open the expansion board fixing cover out-
side while pushing the projection of the cover outside.
Expansion board fixing cover
Closing the cover

a. Close the expansion card fixing cover properly until you hear a click.
b. Check the connection of all the cables inside the computer.

Especially, check carefully whether the cable is caught in the communication board and the
cable connector is loosened or not. And when closing the cover, be careful not to catch the cable
on the bracket such as the HD.
c. Align the 3 hooks of the computer with the 3 holes of the side cover and close the side cover
properly.
10-10
(4) Serial communication board attachment procedure

Turn OFF the power to the computer and peripherals and unplug the power supply cord from the
outlet.
Open the computer cover after 5 seconds or more has past after unplugging the power supply cord.
[ 10-2 3) (3) Opening and closing the computer cover]
If any communication board has already been attached, remove all cables connected to it.
Insert the communication board in the extension card connector. ( 10-2 1) [Inside of the com-
puter])
a. Mounting the RS485 communication board (Mount it to the PCI slot 1.)
RS485 communication board
b. Mounting the FireWire communication board (Mount it to the PCI slot 2.)
To the power connector P9 FireWire communication board

in the computer
Connect the communication board cable.

Attach the computer cover. [ 10-2 3) (3) Opening and closing the computer cover]
10-11
4) Monitor adjustment procedure

There are 2 types of screen adjustment procedures: "automatic adjustment" and "OSD control" (manual
adjustment). When the monitor is connected to the computer, first perform automatic adjustment. After that,
perform "OSD control" as necessary.
(1) Automatic adjustment

a. Turn ON the monitor and computer.
b. Push the AUTO button.
Automatic adjustment starts. During automatic adjustment, the Attention
message shown in the right appears. Auto Config

Please Wait
When the message disappears and the original screen appears,
the adjustment is completed.
(2) OSD control

a. Adjustment procedure
Step 1
Turn ON the monitor.
Step 2
1
Turn ON
Push the the
MENUmonitor.
button to display the OSD menu screen.
Step 3
1
Turn ON
Select thethe
main
monitor.
menu item to be adjusted using the "<" or ">" button, and push the MENU button.
Step 4
1
SelectON
Turn thethe
sub
monitor.
menu item to be adjusted using the "<" or ">" button again, and push the MENU
button.
Step 5
1
Turn ONthe
Change thesetting
monitor.
value using the "<" or ">" button again.
Step 6
1
Turn ON
After the adjustment
the monitor.is completed, push the AUTO button.
If the other operation procedures are displayed on the OSD menu screen, follow them.
10-12
b. Details of the adjustment
Main menu Sub menu

Content
Icon Item Icon Item
Contrast Adjusts the color contrast.
Luminance
Brightness Adjusts the brightness.
Adjusts when the noise pattern appears on the
Focus Image Setup screen, or the letter or image out-
Image Setup line is blurred.
Clock Adjusts when stripes appear on the screen.
H. Position Adjusts the lateral display position.
Image Position
V. Position Adjusts the vertical display position.
Warm Adjusts the color temperature to 6000K.
Cool Adjusts the color temperature to 7200K.
Color Temp R User/Red Adjusts the color temperature for red.
G User/Green Adjusts the color temperature for green.
B User/Blue Adjusts the color temperature for blue.
Automatically adjusts "Image Setup" and "Im-
Auto Config
age Position".
H. Position Adjusts the lateral OSD menu screen position.
OSD Setup V. Position Adjusts the vertical OSD menu screen position.
Sets the time until the OSD menu screen closes
OSD Timeout
automatically.
Changes the language displayed on the OSD
Language
menu screen.
Displays the screen settings (resolution, vertical
Information
frequency, lateral frequency).
Returns Luminance, Image Setup, Image Posi-
Reset tion, Color Temp, OSD Setup and Language to
the factory setting.
Saves the settings and closes the OSD menu
Exit
screen.
(Note) When the time set by "OSD Timeout" has elapsed without pushing any above buttons, the OSD
menu screen disappears automatically. (The factory setting is 10 seconds.)
10-13
5) Troubleshooting
(1) Personal computer
a. Error message
This computer provides the function of finding problems and informs the user of them. If problem
occurs, a corresponding error message appears on the monitor screen as shown below or a beep
sound is given.
If any problem occurs on site, please call DELL technical support. Be sure to tell them the tag num-
ber of your computer (the tag is attached to the back of the computer).
When a problem is in the computer, DELL technical support returns the computer to the condition
when shipped from DELL. In this case, re-install software following the manual "GUI System Soft-
ware installation procedure".
Error message
The whole monitor screen becomes blue and white alphanumeric characters will be displayed.
After turning OFF the press power to perform the shutdown of the computer, turn ON the press
power. If the same trouble occurs, perform the countermeasures below.
Display Cause Countermeasures
Double-click "******_PrstOHCI" in the GUI

system CD and uninstall following the dis-
play on the screen. (****** indicates any al-
The ".vxd" appears This is a trouble of the phanumeric character.)
on the upper part of FireWire communication board Double-click "******_PrstOHCI" again and
the screen. or driver. install following the display on the screen.
If the same message appears after per-
forming and , replace the FireWire
communication board.
Other display Call DELL technical support.
System beep code

If error occurs when the report cannot be done on the monitor, your computer may emit a series
of beep to identify the problem.
The beep code is a pattern of sounds: For one beep, followed by a second beep, and then a
burst or three beeps, the beep code is 1-1-3.
This information is invaluable if you need to call DELL technical support. So please communi-
cate the beep code to DELL technical support.
b. Computer power lamp

When your computer does not start up though the power to the press has been turned ON, check
the problem using the computer power lamp. If the power lamp lights or flickers yellow, please call
DELL technical support.
10-14
C. Others
Condition Item to check Countermeasures

Turn OFF the power button (on the front of the
Check whether the power cord
computer) and then plug the power cord into the
is plugged into the CON3.
CON3.
Check whether the power button
Turn ON the power button on the front of the com-
on the front of the computer is
puter.
ON.
Power to the computer Plug the power cord from the UPS into the
cannot be turned ON CON3.
Check whether the power is Check whether power is supplied to the UPS.
supplied to the CON3.
Turn ON the power and check that the R1307
relay is ON. If it does not turn ON, find the
cause(s) and take the proper countermea-
sures.
If a large mount of data is being processed, wait
for a while until the completion of data processing,
The FDD lamp does
then this lamp will go off. If the lamp does not ever
not go off.
go off, it is likely the FDD is damaged.
Call DELL technical support.
Turn OFF the power and unplug the power cord.
You notice an unusual
smell or overheating. Check the wiring. If there is no trouble, call DELL
technical support.
10-15
(2) Monitor
When any of the following problems occurs, do the corresponding countermeasures:
There are some black spots (spots

unlighted) and luminescent spots
(spots remaining lighted).
Nothing is displayed
on the monitor.
The image in the previous screen
is still faintly visible even though
the screen has been changed.
The screen is
flickering.
The screen shows "CAUTION".
Displayed color is
incorrect.
The screen is darkened,

flickering, or displays nothing.
No. Problem Countermeasure

(1) Turn ON the power.
The power lamp does (2) Connect the power supply cord correctly.
not light up. (3) Confirm that the power is being supplied to the outlet by testing it
with another electrical device.
(1) Adjust "CONTRAST" and "BRIGHTNESS" on the OSD menu screen.
(When the OSD menu screen is displayed, the monitor is normal.)
[ 10-2 4) Monitor adjustment procedure]
The power lamp lights
Nothing is (2) Check the connection between the monitor and computer.
green.
displayed on the (3) Confirm that the power management function of the computer has
monitor. been deactivated. (Press any key on the keyboard or move the
mouse.)
(1) Nothing is displayed on the screen while the power management
function is active. Push any key on the keyboard or move the
The power lamp lights mouse.
orange. (2) Connect the signal cable correctly.
(3) Connect the conversion adapter correctly.
(4) Confirm that the power to the computer is OFF.
Perform the automatic adjustment or OSD control.
The screen is flickering.
Perform the automatic adjustment or OSD control.
Displayed color is incorrect.
There are some black spots (spots un-
lighted) and luminescent spots (spots This is caused by a characteristic of the LCD panel and not a problem.
remaining lighted).
This problem can occur when the screen has been left displaying a
The image in the previous screen is still
single static image for a long time. To eliminate the afterimage, either
faintly visible even though the screen has
turn OFF the power or display a moving image on the screen for ap-
been changed.
proximately one day.
10-16
No. Problem Countermeasure

(1) Connect the signal cable correctly to the comput-
CAUTION er.
There is no input signal. (2) Confirm that the signal cable is not broken.
H: OFF V: OFF (3) Confirm that the power management of the com-
Check the connection. puter is not functioning. (Press any key on the key-
The screen shows board or move the mouse.)
"CAUTION".
CAUTION
Input frequency or resolution is out of the
allowable range. Check that the proper signals have been input to the
FH ► 68.7 kHz (-) monitor.
FV ► 74.9 Hz (-)
Change the input frequency or resolution.
The life of fluorescent tubes (backlight) used for LCD

monitors is limited. When you notice that the screen
The screen is darkened, flickering, or displays nothing.
is becoming darker, is flickering, or displays nothing,
replace the monitor with a new one.
10-17

52di Esm-1

Uploaded by

Copyright:

Available Formats

52di Esm-1

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

52di Esm-1

Uploaded by

Copyright:

Available Formats

PRESSTEK 52DI

4-COLOR OFFSET PRESS

3. Feeder Section Control Box

4. IR/Temperature Control Device Switch Box

7. Operation Side Control Box

8. Non Operation Side Control Box

9. Adjustmant and Setting of the Components

10. Operation Stand

11. Error Indication

13. Plate Roll Winding System and Plate Cleaning

14. Flow Charts

15. Circuit Diagrams

Chapter 2 Power Box

Chapter 3 Feeder Section Control Box

Chapter 4 IR/Temperature Control Device Switch Box

Chapter 5 Infeed Box

Chapter 7 Operation Side Control Box

Chapter 8 Non Operation Side Control Box

Chapter 9 Adjustment and Setting of the Components

Chapter 10 Operation Stand

Chapter 11 Error Indication

Chapter 15 Circuit Diagrams

detector switch, paper feed

Vacuum timing sensor VH35 section

No.3, 4 ink fountain motor driver

Operation panel lamp Extra communication input VH14

Tower section operation panel (1st tower)

Ink speed up panel (No.1 unit)

Tower section operation panel (2nd tower) Infeed box

Ink speed up panel (No.2 unit)

Crawl operation panel push button, lamp

Feeder section control box

Ink form roller/cylinder ON/ink roller cleanup attachment/blanket

UPS VH17 Ink roller/laser temperature control system trouble signal

NOPS control box VH22 Extra input

Spray control device

TOWER 2 LASER HEAD

OPERATION SIDE CONTROL BOX

Stabilizing power REG3

(Note) *: UL SPEC. only

P.C. ON/OFF COM1 RGB

OPS control box CN12

OPS control box

1st tower laser head VH5

Extra A/D input VH10, VH11, VH12, VH13

Extra D/A output VH6

VH7 Operation stand

Extra communication input and output VH14

M602 R602 MC5 FC15 FC3

M612 MS612 MC16

SOL601, SOL611, SOL1301, SOL1303 MC8

SOL1102D (Extra output) MC9

M703 MS703 MC14

I/D board (1/2)

Feeder section control box DC12V, 24V

PH204, PH205, PH207,

SC1, SC2 (SC4) Double sheet detector FC11 FC4 FC1

LS309, LS600 VH33

PB100, PB101, PB308 FC3 FC15