Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity

Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP (Revision R2) for Hydraulic Calculation

5.1 Hydraulic Calculation for PTU & Raw Sewage Pumping Station
SL
INPUT PARAMETERS
NO
1 Average Flow = 39.000 MLD
= 1625.00 m3/hr
= 0.451 m3/sec

2 Peak Factor = 2.25

3 Peak Flow = 87.75 MLD

= 3656.25 m3/hr
= 1.016 m3/sec

4 Centrate flow = 1.000 MLD

5 Total Average Flow = 40.000 MLD

= 1666.66 m3/hr
= 0.463 m3/sec

6 Total Peak flow = 88.75 MLD

= 3697.920 m3/hr
= 1.027 m3/sec

8 Average Ground Level = 110.4 m

Invert Level (IL) of incoming

1.0 = 112.500 m
rising main from Nallah

Free Board Considered = 1200 mm

2.0 Water Level in Inlet Chamber = 111.300 m

SWD in Inlet Chamber = 3.00 m
Invert Level of Inlet Chamber = 108.300 m

Entry Losses through Inlet Sluice Gate of fine screen chamber

Flow = 1828.13 m3/hr

Design Velocity in Channel = 1 m/sec
C/s Area of Channel, m2 = 0.51 m2
Width of channel/gate = 1200 mm
Depth of opening = 950 mm
Actual Velocity in Channel (V) = 0.45 m/sec
Head Loss across the sluice gate = (kxV^2)/(2g)
g = 9.81 m/sec2

Page 28
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

k value = 0.5
Nos = 1
Head Loss = (0.5x0.45x0.45)/(2x9.81)
= 5.16 mm

Total Head Loss = 6.00 mm

Margin = 44 mm

Total Headloss = 50 mm

Water Level in Upstream of Fine

3.0 = 111.250 m
Screen Channel
SWD in Fine Screen Channel = 0.950 m
Invert Level of Screen Channel = 110.300 m

Considering Headloss across fine

= 300 mm
screens

Water Level in Downstream of

4.0 = 110.950 m
Fine Screen Channel
SWD in Fine Screen Channel = 0.950 m
Invert Level of Fine Screen = 110.000 m

Head Loss Between Fine Screens and Grit Chamber

Pressure Drop through Open

= (((nxV)/(R^2/3))^2)xL
Channel (m)
Flow = 3697.92 m3/hr
Design Velocity in Channel = 1.00 m/sec
C/s Area of Channel = 1.02 m2
Width of channel = 1300 mm
SWD in Channel = 800 mm
Actual Velocity in Channel (V) = 0.98 m/sec
Wetted Perimeter = 2.90 m
Hydraulic Radius (R) = 0.35 m
Roughness Coefficient (n) = 0.017 m
Length = 15 m
(((0.017x0.98)/(0.35^2/3))^2)
Headloss =
x15
= 0.017 m
= 17 mm

Bend Losses in Channel

Pressure Drop through Bends = (kxV^2)/(2g)
Flow Velocity = 1.0
k value = 1

Page 29
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

g = 9.81
Nos = 1 Nos.
Head Loss = (1x0.98x0.98)/(2x9.81)
= 0.05 m
= 49.00 mm
= 49 mm

Margin = 134 mm

Total Head Loss = 200 mm

5.0 Water Level in Grit Chamber = 110.750 m

SWD in Grit Chamber = 0.900 m
Invert Level of Grit Chamber = 109.850 m

Free Fall = 100 mm

Head of Water over Weir

Discharge over Rectangular 2/3*Cd*b*sqrt(2*9.81)*H^(
=
Weir (Q) 3/2)
No: of compartments = 1
Design flow = 1828.125 m3/hr
Length of Weir, b (m) = 9.00 m
Coefficient of Discharge, Cd = 0.6
Head of Water over Weir, H
= (1828.125/3600/(2/3x0.6x9x(2x9.81)^1/2)^2/3
(m)
= 0.10
= 101 mm

Margin = 49 mm

Total Headloss = 250 mm

Water Level in Grit Chamber

6.0 = 110.500 m
Outlet
Invert Level Grit Chamber
= 109.850 m
Outlet

Free Fall = 100

7.0 Water Level in Wet well = 109.750 m

SWD in Wet Well = 3.000 m
Invert Level of Wet Well = 106.750 m

Page 30
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

5.2 Hydraulic Calculation for SBR & Disinfection Tank

SL NO INPUT PARAMETERS

1 Average Flow = 39.00 MLD

= 1625.00 m3/hr
= 0.451 m3/sec

2 Peak Factor = 2.25

3 Peak flow = 87.75 MLD

= 3656.25 m3/hr
= 1.016 m3/sec

4 Centrate Flow = 1.000 MLD

= 41.67 m3/hr
= 0.012 m3/sec

5 Total Average Flow = 40.000 1000.000

= 1666.67 m3/hr
= 0.463 m3/sec

6 Total Design Flow = 88.750 MLD

= 3697.92 m3/hr
= 1.030 m3/sec

No: of Basins receiving flow = 2.000

Fill Time (FA) = 1.500 hrs
Decant Time (D) = 0.750 hrs
Decant Flow = Avg Flow per basin X FA / D
Decant Flow = 1625.00 m3/hr

7 Maximum Decanting Flow = 1625.00 m3/hr

= 0.451 m3/sec

8 Average existing ground Level = 110.40 m

As per site survey considering TBM of 114.35 m at top of PTU.
Finished Floor Level/ Plinth
9 = 111.00 m
Level

Crown/Top level of outfall

sewer (Other side of Bandha
1.0 = 107.635 m
which starts from Gaughat
Drain) at Sarkata Drain

Page 31
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

Dia of Existing outfall sewer

(Other side of Bandha which
starts from Gaughat drain) = 1400 mm
At Sarkata Darin

IL of Existing outfall drain

(other side of Bandha which
= 106.235 m
starts from Gaughat Drain) at
Sarkata Nala

Crown/Top level of outfall

2.0 sewer of existing 56 MLD STP at = 108.203 m
Sarkata Drain

Dia of Existing outfall sewer

= 900 mm
At Sarkata Darin

IL of existing 56 MLD STP

= 107.303 m
outfall sewer at sarkata Drain

Considering the worst scenario present

IL of the proposed 39 MLD STP
3.0 outfall sewer selected = 107.303 m

Considering Pipe flowing full

= 1000 mm
condition
Crown/Top level of outfall
= 108.303 m
sewer at Sarkata Drain

Pipe dia = 1000 mm

= 1 m
Q = 1625.00 m3/hr
V = ((1625/3600)x4)/(1x1xπ)
= 0.60 m/s
Pipe C Value (RCC) =
As per "Table 3.14 Hazen-Williams coefficients" of CPHEEO manual for RCC pipes
Pipe C Value (RCC) Considered = 140
Length = 600 m
Head Loss = ((6.815x(V/C)^1.852x(1/(ID/1000))^1.167)xL
= 0.168 m
= 169 mm
Entry Losses from chamber
Pressure Drop through Pipe
= (kxV^2)/(2g)
entry
k value = 0.5
g = 9.81
Nos = 16

Page 32
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

Head Loss = (0.5x0.6x0.6)/(2x9.81)

= 0.01 m
= 10.00 mm
Head Loss = 160 mm
`
Exit Losses from chamber
Pressure Drop through Pipe Exit = (kxV^2)/(2g)
k value = 1
g = 9.81
Nos = 16
Head Loss = (1x0.6x0.6)/(2x9.81)
= 0.02 m
= 19.00 mm
Head Loss = 304 mm

Margin = 164 mm

Total Head Loss = 797 mm

4.0 Water Level In CCT Outlet = 109.100 m

Free Fall into last Compartment = 100 mm

Head of Water over Weir
Discharge over Rectangular
= 2/3*Cd*b*sqrt(2*9.81)*H^(3/2)
Weir (Q)
No: of compartments = 1 Nos
Design flow for single
= 1625 m3/hr
compartment
Length of Weir, b (m) = 10.00 m
Coefficient of Discharge, Cd = 0.6
Head of Water over Weir, H (m) = (1625/3600/(2/3x0.6x10x(2x9.81)^1/2)^2/3
= 0.087 m
= 87 mm

Margin = 63 mm

Total Head Loss = 250 mm

5.0 Water Level in CCT Tank = 109.350 m

SWD in CCT = 4.000 m
Invert Level of CCT = 105.350 m

Headloss between Disinfection Tank to SBR LP

Pipe Frictional Losses

Pipe dia = 1000 mm
Page 33
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

= 1 m
Q = 1625.00 m3/hr
V = ((1625/3600)x4)/(1x1xπ)
= 0.58 m/s
Pipe C Value (RCC) = 140
As per "Table 3.14 Hazen-Williams coefficients" of CPHEEO manual for RCC pipes
Pipe C Value (RCC) Considered = 140
Length = 5 m
((6.815x(V/C)^1.852x(1/(ID/100
Head Loss =
0))^1.167)xL
= 0.0013 m
Headloss = 2.00 mm

Entry Losses in Pipe

Pressure Drop through Pipe
= (kxV^2)/(2g)
entry
k value = 0.50
g = 9.81
Nos = 1
Head Loss = (0.5x0.58x0.58)/(2x9.81)
= 0.008 m
= 9 mm
Head Loss = 9 mm

Exit Losses in pipe

Pressure Drop through Pipe Exit = (kxV^2)/(2g)
k value = 1.00
g = 9.81
Nos = 1
Head Loss = (1x0.58x0.58)/(2x9.81)
= 0.0169 m
= 17 mm
Head Loss = 17 mm

Margin = 22.000 mm

Total Headloss = 50.000 mm

Water Level in SBR Outlet

6.0 = 109.400 mm
Chamber (L.P.)

Page 34
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

Head loss between SBR outlet chamber LP to HP

Pressure Drop through Open

= (((nxV)/(R^2/3))^2)xL
Channel (m)
Flow = 1625.00 m3/hr
Design Velocity in Channel = 0.90 m/sec
C/s Area of Channel = 0.50 m2
Width of channel = 1000 mm
SWD in Channel = 550 mm
Actual Velocity in Channel (V) = 0.82 m/sec
Wetted Perimeter = 2.10 m
Hydraulic Radius (R) = 0.24 m
Roughness Coefficient (n) = 0.017 m
Length = 135 m
Headloss = (((0.017x0.82)/(0.24^2/3))^2)x135
= 0.176 m
= 176 mm
Bend losses in channel
Pressure Drop through Bends = (kxV^2)/(2g)
Flow Velocity = 0.82 m/sec
k value = 1
g = 9.81 m2/sec
Nos = 1 Nos.
Head Loss = (1x0.82x0.82)/(2x9.81)
= 0.03 m
= 35.00 mm
= 35 mm

Pipe Frictional Losses

Pipe dia = 1000 mm
= 1.00 m
Q = 1625.00 m3/hr
V = ((2112.5/3600)x4)/(1x1xπ)
= 0.58 m/s
Pipe C Value (RCC) = 140
As per "Table 3.14 Hazen-Williams coefficients" of CPHEEO manual for RCC pipes
Pipe C Value (RCC) Considered = 140
Length = 80 m
((6.815x(V/C)^1.852x(1/(ID/100
Head Loss =
0))^1.167)xL
= 0.0207 m
Headloss = 21 mm

Page 35
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

Entry Losses in Pipe

Pressure Drop through Pipe
= (kxV^2)/(2g)
entry
Flow Velocity = 0.575 m/sec
k value = 0.50
g = 9.81 m2/sec
Nos = 1
Head Loss = (0.5x0.58x0.58)/(2x9.81)
= 0.009 m
= 9 mm
Head Loss = 9 mm

Exit Losses in pipe

Pressure Drop through Pipe Exit = (kxV^2)/(2g)
Flow Velocity = 0.575 m/sec
k value = 1.00
g = 9.81
Nos = 1
Head Loss = (1x0.58x0.59)/(2x9.81)
= 0.0169 m
= 17 mm
Head Loss = 17 mm

Margin = 42 mm

Total Head Loss = 300 mm

Water Level in SBR Outlet

7.0 = 109.700 m
Chamber (H.P.)

Decanter Downcomer Drop = 900 mm

Distance between Center of
Decanter Shaft and bottom of = 400 mm
Pipe
Free Fall into outlet Chamber = 100 mm
Bottom Water Level in SBR
= 111.100 m
Basins
Decanting Depth = 2700 mm

Maximum Water Level in SBR

8.0 = 113.800 m
Basins
SWD in SBR basin = 6.100 m
Invert Level of GF SBR Basins = 107.700 m

Page 36
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

Headloss between inlet and SBR

= 200 mm
TWL

9.0 Water Level at SBR Inlet Gate = 114.00 m

SWD in Inlet Channel = 0.800 m
Invert Level at SBR Inlet
= 113.200 m
Channel

Head Loss Between SBR Gate to Splitter box outlet

Pressure Drop through Open
= (((nxV)/(R^2/3))^2)xL
Channel (m)
Flow = 3697.92 m3/hr
Design Velocity in Channel = 1 m/sec
C/s Area of Channel = 1.03 m2
Width of channel = 1300 mm
SWD in Channel = 800 mm
Actual Velocity in Channel (V) = 0.99 m/sec
Wetted Perimeter = 2.90 m
Hydraulic Radius (R) = 0.35 m
Roughness Coefficient (n) = 0.017 m
Length = 40 m
Headloss = (((0.017x0.99)/(0.35^2/3))^2)x40
= 0.046 m
= 46 mm

Bend Losses in Channel

Pressure Drop through Bends = (kxV^2)/(2g)
Flow Velocity = 1.0
k value = 1
g = 9.81
Nos = 2 Nos.
Head Loss = (1x0.99x0.99)/(2x9.81)
= 0.05 m
= 50 mm
= 100 mm

Pipe Frictional Losses

Pipe dia = 1100 mm
= 1.10 m
Q = 3697.92 m3/hr
V = ((3697.92/3600)x4)/(1x1xπ)
= 1.08 m/s
Pipe C Value (DI) = 110

Page 37
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

As per "Table 3.14 Hazen-Williams coefficients" of CPHEEO manual for cement mortar lined DI pipes
Pipe C Value (DI) Considered = 110
Length = 130 m
((6.815x(V/C)^1.852x(1/(ID/100
Head Loss =
0))^1.167)xL
= 0.1520 m
Headloss = 152 mm

Entry Losses in Pipe

Pressure Drop through Pipe
= (kxV^2)/(2g)
entry
Flow Velocity = 1.08 m/sec
k value = 0.50
g = 9.81
Nos = 1
Head Loss = (0.5x1.082x1.082)/(2x9.81)
= 0.030 m
= 29.83 mm
Head Loss = 30 mm

Exit Losses in pipe

Pressure Drop through Pipe Exit = (kxV^2)/(2g)
Flow Velocity = 1.08 m/sec
k value = 1.00
g = 9.81
Nos = 1
Head Loss = (1x1.082x1.082)/(2x9.81)
= 0.06 m
= 60 mm
Head Loss = 60 mm

45° Bend Losses in pipe

Pressure Drop through Pipe
= (kxV^2)/(2g)
bend
k value = 1.0
g = 9.81
Nos = 2
Head Loss = (1x1.082x1.082)/(2x9.81)
= 0.06
= 60.00 m
Head Loss = 120 mm

Margin = 42 mm

Page 38
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

Total Head Loss = 550 mm

Water Level at Splitter box

10.0 = 114.550 m
outlet

Head of Water over Weir

No. of Operating Channel = 1 Nos.
Discharge over Rectangular
= 2/3*Cd*b*sqrt(2*9.81)*H^(3/2)
Weir (Q)
Length of Weir, b (m) = 5.5 m
Coefficient of Discharge, Cd = 0.6
Head of Water over Weir, H (m) = ((3697.92/3600)/(2/3x0.6x10x(2x9.81)^1/2)^2/3
= 0.22 m

= 220 mm

Free Fall into channel = 100 mm

Margin = 30 mm

Total Head Loss = 350 mm

11.0 Water Level at Splitter Box = 114.900 m

SWD in Splitter box = 3.500 m
Water Level at Splitter Box = 111.400 m

Note: Hydraulics shall be finalised based on final pipe routing of the disposal line.

Description Formula
((6.815*(V/C)^1.852*(1/(ID/1000))^1.16
1) Pressure drop through pipe (m) =
7)*LENGTH OF PIPE
2) Pressure drop through bend(m) = K*(V*V/(2*9.81))
3) Pressure drop through sudden
= ((V1^2-V2^2)/(2*9.81))
enlargement(m)
4) Discharge over rectangular weir, q = 2/3.Cd.b.sqrt(2*9.81).H^(3/2)
5) Velocity through open channel, v = 1/n*R^(2/3)*(hL/L)^0.5
6) Exit losses
= K*(V*V/(2*9.81))

7) Entry losses
= K*(V*V/(2*9.81))

Page 39
 Design, Supply, Construction, Installation, and Commissioning of 39 MLD capacity
Project
Sewage treatment plant at Daulatganj, Lucknow
End User U.P. Jal Nigam (Rural), Lucknow
Document Title Amendment in BEP Revision R2 for Hydraulic Calculation

NOMECLATURE:
ID -inside diameter of pipe in mm b - length of weir
Q - flow in m3/hr. H - depth of water over weir
V - velocity in m/sec. n - manning’s coefficient
V1 - velocity in smaller diameter in m/sec. R - hydraulic mean radius
V2 - velocity in bigger diameter in m/sec. hL - head loss through open channel
K - coefficient of friction Cd - coefficient of discharge
C - Hazen-Williams coefficient

Page 40