JOB SAFETY ANALYSIS

PANIPAT REFINERY & PETROCHEMICAL COMPLEX

JOB SAFETY ANALYSIS
Date: Page:
PART-A : JSA No.: 18
10.09.2022 1 of 6

Unit: SRU Area: SRU Location: IOCL Panipat

Job Title: Execution of Cooling water line JSA done by:
fabrication at SRU (CWL) SN. Name Designation Department
1. Santosh Kumar Dubey RCM Exe. - L&T
2. Sandip Patil HSE Lead HSE - L&T
3. Rajnish Kumar Lead Piping Exe. - Worley
Job to be Executed By : L&T HEIC 4. Kuldeep Singh HSE Advisor HSE - Worley
Department Contractor 5. Pulkit Garg AM(PJ) Project - IOCL
6. Ajay Kumar SPNM OPR. - IOCL
7. Rajat Khandelwal AM (F&S) F&S - IOCL
PROJECT M/s. L&T HEIC
8.
9.
JSA Reviewed By (HOD’s Name & Designation) Name Designation
HOD of Operation Department Subhradip Das DGM(PN)
HOD of Project Department Diwakar Chaturvedi DGM(PJ)
Sl. No. Activities Hazards Recommended Actions /Procedures & Control Compliance Checked By
Measures Status Name of Officer
(Complied/ Not with Sign. date
complied) & time
1 Site Preparation  Poor communication  Work permit from the client, with all concurring
between work parties. parties’ signatures approval must be obtained
 Lack of safety prior to start of work and display work permit at
awareness site.
 Conduct the toolbox talk to discuss the hazards,
risk and their precautions.
 Work clearance certificate must be obtained from
M/s Worley
2 Sulphur  Eye Irritation  Follow PTW, JSA and Pre-Hot work checklist
 Fire Hazards  Avoid skin & eye contact
 Skin contact  Use personal protective equipments (coverall,
safety shoes, safety helmet, safety goggles, hand
gloves, Nose Mask)
 Frequently spray water in the hot work area
3. Mobilization of  Slip/trip and fall.  Ensure proper access path free from obstacle.
Equipment /  Unplanned material  Ensure proper stacking of material on the vehicle.
Material / Pipe at stacking, projecting  Ensure stacked material to be secured by retched
site by Truck / material beyond the belt.
Trailer vehicle bed  Not allowing material projection more than 1
 Unauthorized operation meter from the end of the bed for trailer
 Overloading of vehicle  Ensure competent & licensed operator/ driver for
 caused fall of material, site mobilization.
damage to property,  Vehicles should not be overloaded beyond its

Execution of Cooling water line fabrication at SRU (CWL) – JSA No. - 18

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 JOB SAFETY ANALYSIS
Injury to person rated capacity.
4. Rigging of the pipe  Mechanical failure,  Proper tag / guy rope to be used.
lifting  Failure of slings / D –  Used lifting equipment must be certified by
shackles. competent person & before starting physical
 Loss of load from failure inspection should be done by concerning
of lifting tackles, supervisor or authorized personal.
incorrect hook fittings,  Monthly inspection of colour code shall provide
slinging procedure for lifting tools tackles.
 Fall of material / Inspection prior to use shall be done.
person.  Lifting tackle-chains, slings, wire ropes, eyebolts
(Personal Injury / Property and shackles-should be tested / examined daily.
Damage)  Only one man gives the signal to operator or
lifting crew
5. Use of lifting Tools  Failure of lifting tools &  All the lifting gears to be 3rd party certified,
& Tackles tackles (Competent Person)
 Fall of material or  Should be marked with SWL and tag no & colour
person coded as per client colour code
 Equipment shall be daily checked before use
(Personal Injury / Property  All damage lifting gears shall be destroyed or
Damage) return to store immediately.
 No home-made tackles to be used.
6. Diesel Generator  Abnormal Noise &  Daily checking / noting down the Readings
operation for Vibration  Secure & check compliance with cooling system
electrical supply  Heating
 Fire & Explosion  Use of PESO approved spark arrestors
 Do not stack fuels & flammable materials near
DG
 Ensure fuel Tank with secured Cap
 Check if lead, spark, or glow plug are secured
 Clean & clear loose clothes and flammable
materials
 Check of any fluid leakage
 Fire extinguisher placed near DG
 Electrical shock  Cables are routed Properly
 Armoured cables are used for power supply
 Emergency stop button are in working condition
 Rubber mats should be provided for standing of
operator
 Rotating parts  Proper guards on rotating parts
 Do not operate while wearing loose clothes
7. Use portable  Short circuit - Burn  Use only inspected & validated portable power
Electrical Injury tools.
Appliances  Only trade validated workmen deployed for this
job.
 Use of insulated tools and provide earthing.
 Use of 30 mA ELCB in DB.
 MCB will be use in proper rating as per the
machine rating.
 Use of PPE as per requirement.
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 JOB SAFETY ANALYSIS
 No cable kept on the running marching area
 Do not use loose or broken cables
 Pinching/ Caught in  Use all mandatory PPE’s
between moving parts  Proper guarding of moving parts
- Body injury
8. Gas Cutting  Exposure to hot  Use IFR Suit
operation particles / metal.  Cover all body parts
 Burn injury  Avoid expose of metal to body
 Fire, Personal Injury,  Remove all combustible & waste material near
Property Damage vicinity
 Keep water hose, Fire extinguisher.
 Use fire blanket to prevent spark & spatter
reaching to lower level.
 Worker should have knowledge to operate the
fire extinguisher & tackle in emergency.
 Emergency number will be display at all work
locations.
 Provide Fire hose connected to nearest hydrant
point at site
 Fall of cylinder,  Store cylinder under shade, use trolley
Property Damage  Secure cylinders with chain

 Flash Back and  Use of flashback arrester on both sides (cylinder

Backfire. & Torch)
 Bursting of Pipe
 Blockages of the torch  Cleaning the torch periodically
nozzle – backfire  Maintain proper distance with metal

9. Welding Activity  Irritation of eyes &

 Use Proper Eye protection/shield for welder &
throat, suffocation
Level 5 safety goggle to the helper of the welder
 Burns
& gas cutter.
 Contact with hot
 Use of hand gloves
surface
 Asphyxiation due to  Provision of gate valve on hose pipe
Argon accumulation  Provision of Air blower
 O2 monitoring inside as well as outside
 Rotation of person at regular interval.
10. Grinding Activity  Breaking of wheels.  Use of trained person.
 Guards for grinding wheels.
 Cut Injury  Use of grinding face shield, leather hand gloves,
body apron, hand & leg sleeve and ear plug.
 Select proper rpm of wheel.
 Wheel RPM shall be more than spindle RPM.
 Inspection of Grinding machine & wheel before
the activity
 Do not use expired wheels.
 Fire / Explosion  Remove all combustible material near periphery.
 Burn Injury  Regular Gas Monitoring

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 JOB SAFETY ANALYSIS
 Insulate All Live Valve & Flanges with Fire
Blanket
 Insulate OWS Funnel/Chamber
 Use fire Blankets to avoid sparks to go out
 Provided Fire Extinguisher, Fire hoses with nozzle
 Provide Fire Watcher at Hot work Locations
 Electrical Shock -
 Check Proper electrical Cable & Plugs
Damaged cords /
 Use standardized equipment (ELCB 30 mA)
Sockets
 Keep cables away from wet ground and water
 Burn Injury
logged area
 Dusty Environment,  Use of grinding face shield & Dust Mask
Dust particle,
 Effecting lungs
11 Confined Space  Toxic Gas, Fume or  Confined space permit shall be taken before
vapours, Oxygen starts the work.
Deficiency & Excess  Trained, skilled persons shall be engaged to work
Heat. at Confined space.
 Persons involved in confined space activity, they
Must have confined space training card from
IOCL F&S
 Check the air within a confined space using a
multi gas detector suitable for checking Oxygen
content and the presence of hazardous or
combustible gasses by trained gas testers.
 Job Specific TBT shall be conducted prior to any
operations.
 Proper use of mandatory PPEs shall be ensured
 Electrocution /  Electrical lights with 24V must be used inside the
Electrical hazard confined space.
 All electric connections should be through 30mA
sensitive ELCB.
 Proper earthing of all electrical equipment shall
be ensured.
 Proper cable management shall be ensured.
 Only authorized electrician shall operate
electrical equipments
 Job specific training to be conducted for all
Workmen
 Improper approach  Only green tagged scaffolding shall be use.
(Entry /exit)  Ensure adequate access should be available for
confined space work.Ensure access should be
free from any obstruction.
 One trained Confined space entry attendant shall
be deployed.
 Entry exit register shall be maintained for
confined space work.
 One First aid box with all contents to be kept at
Confined space entry.
 Drinking water bottle to be available.

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 JOB SAFETY ANALYSIS
 Ensure proper illumination inside the confined
space
 Fire hazards  Ensure no combustible materials should be
Available inside the confined space.
 No gas cylinder shall be allowed inside the
confined space.
 Fire Extinguishers (dry powder type) shall be
provided at suitable locations in working area.
 Proper electrical connection through ELCB/ RCCB
(30 mA) shall be ensured.
 Gas testing shall be done before start hot work.
 No joint cable shall be allowed at site.
 Ensure proper protective clothing (full body
cover all), respiratory equipment, emergency
stand-by equipment & fire precaution shall be
taken before entry into permit required confined
space
 Ensure log sheet is maintained and ID badge of
entry personnel displayed outside
12. Hydro Testing  Failures of Fasteners  Use only Calibration & Inspected gauges
 Failure of fittings and  Conduct Hydrotest after DPT
gauges.  Drain the water at designated pit
 Failure of Joints.  Use of ISI approved hose pipe as per Pressure
 Manual releasing of  Apply Whip check at hose joints
pressure. (Hearing  Only deploy trained manpower
impairment)  Proper supervision to be ensured
 Flying objects (like
 Barrication & signage to be displayed
pressure gauge)
13. Housekeeping  Materials obstruction  Ensure the area kept clean
 Secure all the equipment after the work is
completed
 Waste material should be disposed at designated
place
 Work material must not block the road /
emergency access way
Santosh Rajnish Kuldeep Rajat
Name Sandip Patil Pulkit Garg Ajay Kumar
Kumar Dubey Kumar Singh Khandelwal
Job Safety HSE
RCM Lead HSE Lead Piping AM(PJ) SPNM AM (F&S)
Analysis Designation Advisor
(L&T-HEIC) (L&T – HEIC) (Worley) IOCL IOCL IOCL
Performed By (Worley)
Sign

HOD of Operation
Reviewed By
HOD of Project

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