Code Error

D:1
Contents D Error codes

Error codes D:3
Engine D;8
Error codes engine, general D:8
Error codes engine (engine alternative Yuchai YC6M360-30) D:9
Error codes engine (engine alternative Cummins QSM11) D;43
Transmission D:52
Error codes transmission D;52
Control system D:87
Error codes machine D:87
Workshop Manual DRT 450 vdrto2.02GB

D:2
VDRT02.02GB Woi1<shop Manual DRT 450

D Error codes - Error codes
D Error codes
Error codes, explanation

The error codes are explained in table form for Engine, Transmission
as well as Control system. They are sorted according to error code
number.
The error code table has the following information:

• Code, error code\qs number, shown in field C on display.
z c,::C • Description, explanation of the error code and when it\qs
generated.
• Limitation, in case of certain error codes certain functions are
impaired or limited to protect the machine and operator.
• Action, information of what should be checked to find the cause
of the error code.
B. Error code level (symbol) • Diagnostic menu, reference to suitable diagnostic menu to rectify
the problem, read signal value or check the function.
C. Error code number
In addition to the explanation of the display figure, the description
D. Error cause (symbol) of the diagnostic menus contains reference to circuit diagrams
that are found in section E Schematics and reference to function
E. Function (symbol) group for further information about functions and components.
• Function group is a reference to which function group the
error code is associated. This field is used to search for more
information as necessary. The function group can be used to find
different types of information.
Sections 0-12 contain a description of the function and its
components, component location and work instructions for
different tasks.
Workshop Manual DRT 450 VDRT02.02GB

D Error codes - Error codes
Error code menu, description

The control and monitoring system's display is divided into four fields
where the information is shown (see figure to the left).
• Field B; Error code level is shown with a symbol.
"3 , '• • Field C: Shows error code.
B • Field D: Shows type of error.
• Field E: Indicates which function is affected by error code.
• Book symbol means that information is available in the operator's
manual.
Field B: Error code level
The control and monitoring system gives error code information in

three levels which are indicated with a symbol in the lower left comer
(B) on the display unit.
• Stop
Indicates a serious malfunction that may jeopardise the operator's
safety or cause machine failure. The error code must be attended
to immediately. Stop working with the machine and contact
service immediately.
The error code is shown automatically on the display.
Warning
Indicates malfunction in machine that should be taken care of as
soon as possible. After the finished work shift with the machine,
contact service as soon as possible.
The error code is shown automatically on the display.
Information
Infomiation to the operator that something should be rectified,

e.g. broken bulb. Take action to rectify the cause of the error code
as soon as possible. See section 6 Inspection and maintenance
in the operator's manual.
The error code is stored in the error code list under operating
menu for service.
VDRT02.02GB Workshop Manual DRT 450

Field C: Error code number
The control and monitoring system gives error codes from three
sub-systems:
• Machine;
Shown with error code number XXX on display.
• Engine:
Shown with error code number XXA'Y on display.
NOTE
If several error codes come from the engine, the error code level
is shown for the most sehous error code.
Transmission:
Shown with error code number XX/YY on display.
Field D: Type of error
I 1. Temperature too high/too low.

AI 2.2 Incorrect signal to solenoid valve.
3. Incorrect hydraulic pressure.
4. Incorrect sensor signal.
5. Incorrect signal from control.
6. Incorrect signal to bulb.
7. Incorrect signal, for example, open circuit.

D:6 D Error codes - Error codes
Field E: Affected function
1. Attachment
H=H H=H 2. Rotation of attachment
3. Side shift, attachment

<—> 4. Extension (spreading) attachment
H=H 5. Twistlocks
6. Boom up/down
7. Pressure sensor lift cylinder (overload system, OP)
8. Overload system inoperative
>i4 9. Boom in/out
10 12 10. Brake system
© 15
0
11. Hydraulic functions
12. Steering
13. Engine
13
14. Transmission
16
0 D 15. Control unit
16. Hardware-related error
17. Cab
1 1
LJ
\
44^ 18. Air conditioning
19. Fuel system
ECC
19 21 20. Headlights
21. Windscreen wipers
O A 22. Battery voltage

23. Bulb for lighting
22^ 23
n
D Error codes - Error codes D:7
Reading out error code
NOTE
In the event of an error code, perform the actions recommended in
the error code table to identify the fault.
Error codes are stored as active and inactive. Active errors are
shown in the error code menu.
Aiways use error code menus for reading error^codes, otherwise

there is a risk of missing error codes.
1 Turn the start key to position I.
• WARNING
Risk of machine damage.
in the event of error codes of level "WARNING" and
"STOP", serious machine damage may result if the
engine is started.
Do not start the engine until the cause of the error code
has been identified or repaired.
2 Navigate to the service menu and press Enter.

^Kalmar
f
The safety menu is shown. Hold Enter depressed for at least
two seconds.
r
The error code list is shown on the display. An active error code is
xcv> shown on display where field C shows error code number together
with X(Y). X shows sequence number for displayed error code and
(Y) shows total number of active error codes.
I Scroll between error codes with key 1 and 2 (arrow function).

Error codes disappear from the list when the cause has been
remedied.

D Error codes - Engine
Note error code number (field C) to avoid forgetting.

• Error code level is shovirn with a symbol in field B
• Error code is shown in field C
• Error cause is shown with a symbol in field D
• The function affected by the error is shown with a symbol in
field E
The book symbol is an instruction for the operator to read

the operator's manual.
Use the error code tables to find more information about the error
code.
After the remedial action, check that no activeerror codes remain

for the function in question.
Engine
Error codes engine, general
When contacting engine suppliers, use the supplier code.
• Display indicates error code as shown in the machine, in
accordance with SAE J1939 in SPN/FMI
• The supplier code indicates the error code in accordance with the
engine manufacturer's specification.
Table Specifications FMI
FMI Description
Description SAE-text
0 Too high value
value. Data valid, but higher than normal operating range.
Too low value. Data valid, but lower than normal operating range.
Incorrect data. Intermittent or incorrect data.
Electrical problem. Abnormally bigh voltage or short-circuit to higher voltage.
Electrical problem. Abnormally low voltage or short-circuit to lower voltage.
Electrical problem. Abnormally low current oropen circuit.
Electrical problem. Abnormally high current orshort-circuit toground.
Mechanical problenr Incorrect response from mechanical system.
Mechanical problem or electrical Abnormal frequency.
problem.
Communication error. Abnormal update rate.
Mechanical problem or electrical Abnormally wide variations.

problem.
Unknown malfunction. Non-identifiable malfunction.
Component error. Incorrect unit or component.

Incorrect calibration. Values outside calibration values.
14 Unknown malfunction. Special instructions.
Unknown malfunction. Reserved for future use.

15
VDRT02.02GB
Workshop Manual DRT 450
D Error codes - Engine D:9
Error codes engine (engine alternative Yuchai

YC6M360-30)
Table Error codes Yuchai YC6M360-30
Connec
0 Description Limitation Action
tions
and
Diag
nostic
Display Sup compo menu
plier nents
code
29/2 P2135 Signal from Reduced engine Check the cable 0794/1:7
accelerator pedal, power. harness at the control 9
signal 2 and 1 do not unit.
•794/1:8
correspond.
0
29/3 P0223 Accelerator pedal, Reduced engine Check the cable 0794/1:8
short circuit to voltage. power. harness at the control 0
unit.
short circuit to ground. power. harness at the control 0
unit.
84/0 P0501 Machine speed too Engine speed is Ease off throttle or - -
high. limited. select higher gear.

84/2 P0501 Speed signal Engine speed is Check the engine 0794/1:7 ENGINE,
unreasonable. limited. speed sensor. 1 menu 1
Machine speed
Check the speed
does not correspond
sensor on the
with values from fuel
transmission.
injection and engine
speed.
84/11 P0510 Speed signal wrong. Engine speed is Check the engine
Intemal error Control limited. speed sensor.
unit, engine.
Check the speed
sensor on the
transmission.
84/12 P0500 Speed signal wrong. Engine speed is Check the engine ENGINE,
limited. speed sensor. menu 1
Check the speed

sensor on the
transmission.
91/2 P2135 Signal from Reduced engine Check the cable 0794/1:7
accelerator pedal, power. harness at the control 9
signal 1 and 2 do not unit.
0794/1:8
correspond.
0
short circuit to voltage. power. harness at the control 9
unit
short circuit to ground. power. harness at the control 9
unit.
91/7 P2299 Signal from No limitation. Check the cable 0794/1:7

accelerator pedal harness at the control 9
and brake pedal not unit.
0794/1:8
consistent.
0
95/2 P1017 Sensor pressure fuel No limitation. Check the cable 0794/1:8
filter, unreasonable harness between 1
signal. control unit and
sensor.
Check the sensor.

D:10 D Error codes - Engine
0 Description
Connec
tions Diag
Limitation Action and nostic
plier nents
code
95/3 P1015 Sensor pressure fuel No limitation. Check the cable D794/1:8
filter, signal high. harness between 1
control unit and
sensor.
Check the sensor.
95/4 P1016 Sensor pressure fuel No limitation. Check the cable D794/1:8
filter, signal low. harness between 1
control unit and
sensor.
Check the sensor.
95/7 P1018 Fuel filter clogged. No limitation. Change the fuel filter. - -
97/3 P2267 Water-in-fuel sensor No limitation. Check the cable D794/ ENGINE,
(B760), short circuit to harness between 1:43 - menu 10
voltage. control unit and B760/1
sensor.
Check the sensor.
97/4 P2266 Water-in-fuel sensor No limitation. Check the cable 0794/ ENGINE,
(B760), short circuit to hamess between 1:43 - menu 10
ground. control unit and B760/1
sensor.
Check the sensor.
97/11 P2269 Water in fuel. No limitation. Change the fuel •794/ ENGINE,
prefilter. 1:43 - menu 10
B760/1
98/2 P250B Sensor engine oil No limitation. Check the cable

level, unreasonable hamess at the control
signal.
-
unit.
98/3 P250D Sensor engine oil No limitation. Check the cable

level, short circuit to harness at the control
voltage. unit.
98/4 P250C Sensor engine oil No limitation. Check the cable

level, short circuit to hamess at the control
ground. unit.
98/12 P250A Sensor engine oil No limitation. Use diagnostic 0794/1:3 CAN/P
level, incorrect signal menu to check 4 OWER,
via CAN bus. communication. menu 3
0794/1:3
Check the cable 5
harness between
Control unit, cab
(D790-1) and Control
unit, engine (D794).
100/2 P0521 Sensor engine No limitation. Check the cable ENGINE,
oil pressure, harness between menu 6
unreasonable signal. control unit and
sensor.
Check the sensor.
Check the oil level in

the engine.

Connec
tions
and
Diag
nostic
plier nents
code
100/3 P0523 Sensor engine oil No limitation. Check the cable ENGINE,
pressure, short circuit harness between menu 6
to voltage. control unit and
sensor.
Check the sensor.
pressure, short circuit harness between menu 6
to ground. control unit and
sensor.
Check the sensor.
100/12 P0520 Sensor engine oil No limitation. Use diagnostic D794/1:3 CAN/P
pressure, incorrect menu to check 4 OWER,
signal via CAN bus. communication.
D794/1:3
menu 3
Check the cable 5

harness between
Control unit, cab
100/17 P0524 Low engine oil Reduced engine Check the oil level in ENGINE,
pressure. power. the engine. menu 6
Change oil filter.

Check the system
pressure valves and
the safety valve in the
lubrication system.
Check the sensor.
102/2 P0236 Sensor boost Reduced engine Check the cable D794/2:3 ENGINE,
pressure and power. harness between 2-36 menu 6
sensor air pressure, control unit and
unreasonable signal sensor.
combination.
Check the sensors.
102/3 P0238 Sensor boost Reduced engine Check the cable •794/2:3 ENGINE,
pressure, short circuit power. harness between 4 menu 6
to voltage. control unit and
sensor.
Check the sensor.
102/4 • P0237 Sensor boost Reduced engine Check the cable •794/2:3 ENGINE,
pressure, short circuit power. harness between 4 menu 6
to ground. control unit and
sensor.
Check the sensor.
102/12 P0235 Sensor boost Reduced engine Use diagnostic •794/1:3 CAN/P
pressure, incorrect power. menu to check 4 OWER,
signal via CAN bus. communication. menu 3
•794/1:3
Check the cable 5
harness between
Control unit, cab

D;12 D Error codes - Engine
0 Connec
tions Diag
Description Limitation Action and nostic
Display Sup
compo menu
plier
nents
code
105/3 P0098 Sensor Intake No limitation. Check the cable •794/2:3 ENGINE,
terhperature, incorrect harness between 6 menu 7
signal. Short circuit to control unit and
voltage. sensor.
Check the sensor.

105/4 P0097 Sensor intake No limitation. Check the cable •794/2:3 ENGINE,
temperature, short harness between 6 menu 7
circuit to ground. control unit and
sensor.
Check the sensor.
105/12 P0099 Sensor intake No limitation. Use diagnostic •794/1:3 CAN/P

temperature, incorrect menu to check 4 OWER,
•794/1:3
Check the cable 5
harness between
Control unit, cab
108/2 P2227 Sensor air pressure Reduced engine Check the cable •794/2:3 ENGINE,
and sensor power. harness between 2-2:36 menu 6
boost pressure, control unit and
unreasonable signal sensor.
combination.
Check the sensors.
108/3 P2229 Sensor air pressure, Reduced engine Check the cable
short circuit to voltage. power. harness between
control unit and
sensor.
Check the sensor.
108/4 P2228 Sensor air pressure, Reduced engine Check the cable
short circuit to ground. power. harness between
control unit and
sensor.
Check the sensor.
108/12 POOOO Sensor air pressure, Reduced engine Use diagnostic •794/1:3 CAN/P
incorrect signal via power. menu to check 4 OWER,
CAN bus. communication. menu 3
•794/1:3
Check the cable 5
harness between
Control unit, cab
110/2 P0116 Coolant temperature Reduced engine Check the cable •794/2:1 ENGINE,
sensor, the power. harness between 5 menu 7
temperature is control unit and
unreasonable in sensor.
relation to the oil
Check the sensor.
temperature.
110/3 P0118 Sensor coolant Reduced engine Check the cable •794/2:1 ENGINE,
temperature, short power. harness between 5 menu 7
circuit to voltage. control unit and
sensor.
Check the sensor.

Connec
tions
and
Diag
nostic
plier nents
code
110/4 P0117 Sensor coolant Reduced engine Check the cable •794/2:1 ENGINE,
temperature, short power. harness between 5 menu 7
sensor.
Check the sensor.
110/12 P0115 Sensor coolant Reduced engine Use diagnostic •794/1:3 CAN/P
temperature, incorrect power. menu to check 4 OWER,
signal via CAN bus. communication.
•794/1:3
menu 3
Check the cable 5

harness between
Control unit, cab
110/15 P0217 Coolant temperature No limitation. Check the coolant •794/2:1
too high level. 5
Check that radiator is

clean.
Check the thermostat.
Check the cap on the

expansion tank.
Check if there is air in
coolant system.
Check the cable
harness between
control unit and
sensor.
Check the sensor.
111/2 P2557 Sensor coolant level, No limitation. Check'the cable ENGINE,

unreasonable signal harness at the control menu 10
combination. unit.
111/3 P2559 Sensor coolant level, No limitation. Check the cable ENGINE,
short circuit to voltage. hamess at the control menu 10
unit.
short circuit to voltage. harness at the control menu 10
unit.
open circuit. harness at the control menu 10
unit.
132/3 P0101 Mass air flow sensor, No limitation. Check the cable
signal deviation too harness at the control
high. unit.
air flow too high. harness at the control
unit.
signal deviation too harness at the control
low. unit.
air flow too low. harness at the control
unit.

0 Connec
tions Diag
plier nents
code
157/3 P0193 Sensor fuel pressure, Reduced engine Check the cable D794/2:1
short circuit to voltage. power. harness between 4
control unit and
sensor.
Check the sensor.
157/4 P0192 Sensor fuel pressure, Reduced engine Check the cable 0794/2:1
short circuit to ground. power. harness between 4
control unit and
sensor.
Check the sensor.
signal deviation too power. harness between 4
high. control unit and n
sensor.
Check the sensor.
signal deviation too power. harness between 4
low. control unit and
sensor.
Check the sensor.
158/12 P2533 Ignition key lock, open No limitation. Check the cable 0794/1:4
circuit. hamess at the control 0
unit.
168/3 P0563 High battery voltage. No limitation. Check the voltage 0794/1:2
feed.
If equipment for
assisted start is
connected, disconnect
it.
168/4 P0562 Low battery voltage. The engine may be Check and charge the 0794/1:2
difficult to start. batteries.
Check the cable

hamess to the control n
unit.
Check altemator,
battery and cable
harness between
battery and alternator.
171/3 P0073 Sensor outdoor No limitation. Check the cable
temperature, short hamess at the control
circuit to voltage. unit.
171/4 P0072 Sensor outdoor No limitation. Check the cable

temperature, short hamess at the control
circuit to ground. unit.
171/12 P0071 Sensor outdoor No limitation. Use diagnostic 0794/1:3 CAN/P

0794/1:3
Check the cable 5
hamess between
Control unit, cab
unit, engine (0794).
n
Connec
0 tions Diag
plier nents
code
172/3 P0113 Sensor Intake No limitation. Check the cable 0794/2:3 ENGINE,
temperature, high harness between 6 menu 7
sensor.
Check the sensor.
172/4 P0112 Sensor intake No limitation. Check the cable 0794/2:3 ENGINE,
temperature, low harness between 6 menu 7
sensor.
Check the sensor.
174/3 P0183 Sensor fuel No limitation. Check the cable

temperature, short harness between
sensor.
Check the sensor.
174/4 P0182 Sensor fuel No limitation. Check the cable

temperature, short harness between
sensor.
Check the sensor.
temperature, short harness between menu 7
sensor.
Check the sensor.
temperature, short hamess between menu 7
sensor.
Check the sensor.
175/12 P0195 Sensor engine oil No limitation. Use diagnostic 0794/1:3 CAN/P
0794/1:3
Check the cable 5
harness between
Control unit, cab
175/17 P0196 High oil temperature. No limitation. Check the oil level. ENGINE,
menu 7
Check coolant
temperature and level.
190/7 P0016 Sensor camshaft and No limitation. Check the cable 0794/2:0
sensor crankshaft, harness between 9
unreasonable signal control unit and
0794/2:2
combination. sensors.
3
Check the sensors.
190/11 P0336 Sensor rotation speed The engine is Check the cable 0794/2:2 ENGINE,
crankshaft, irregular extremely difficult harness between 3 menu 2
signal. to start and runs control unit and
unevenly or stops. sensor.
Reduced engine Check the sensor.

power.

r^
0 Connec
tions Diag
Display Sup
compo menu
plier
nents
code
190/12 P0008 Sensor camshaft No limitation. Check the cable •794/2:0

rotation speed, signal harness between 9
error. control unit and
sensor.
Check the sensor.
190/12 P0335 Sensor rotation speed The engine is Check the cable •794/2:2
crankshaft, no signal. extremely difficult harness between 3
to start and runs control unit and
unevenly or stops. sensor.
Reduced engine Check the sensor.

power.
520/11 UD13A CAN bus, No limitation. Use diagnostic •794/1:3 CAN/P

communication error. menu to check 4 OWER, n
520/12 UD13B
communication. menu 3
•794/1:3
Check the cable 5
harness between
Control unit, cab
533/15 P0219 Engine speed too No limitation. Check the fuel •794/2:0 Engine,
high. pressure. 9 menu 2
Check the cable •794/2:2

harness between 3
control unit and
sensors.
Check sensor
camshaft rotation
speed and sensor
crankshaft.
596/2 P0564 Cruise control input, No limitation. Check the cable •794/1:3
unreasonable signal. harness at the control 1
unit
•794/1:6
4
•794/1:7
4
•794/1:4
6
597/2 P0504 The signal from the No limitation. Check the cable
brake pedal does not harness at the control
correspond with the unit.
accelerator pedal.
597/12 P0571 Brake pedal, incorrect No limitation. Use diagnostic •794/1:3 CAN/P
signal via CAN bus. menu to check 4 OWER,
•794/1:3
Check the cable 5
harness between
Control unit, cab
598/2 P0704 Sensor clutch, No limitation. Check the cable
unreasonable signal. harness at the control
unit.

Connec
tions
and
Diag
nostic
plier nents
code
598/12 P0704 Sensor clutch, No limitation. Use diagnostic D794/1:3 CAN/P

incorrect signal via menu to check 4 OWER,
CAN bus. communication. menu 3
D794/1:3
Check the cable 5
harness between
Control unit, cab
624/2 PI 626 Drive circuit lamp 1, No limitation. Check the cable
overheating. harness at the control
unit.
624/2 P162A Drive circuit lamp 2, No limitation. Check the cable

overheating. harness at the control
unit.
624/2 P162E Drive circuit lamp 3, No limitation. Check the cable

overheated. harness at the control
unit.
624/2 P161C Drive circuit system No limitation. Check the cable

lamp, overheated. harness at the control
unit.
624/2 PI 632 Drive circuit warning No limitation. Check the cable

lamp, overheated. harness at the control
unit.

short circuit to voltage. harness at the control
unit.

unit.
624/3 P162B Drive circuit lamp 3, No limitation. Check the cable

unit.
624/3 P1619 Drive circuit system No limitation. Check the cable

lamp, short circuit to harness at the control
voltage. unit.
624/3 P162F Drive circuit warning No limitation. Check the cable

voltage. unit.

short circuit to ground. harness at the control
unit.

unit.
624/4 P162C Drive circuit lamp 3, No limitation. Check the cable

unit.
624/4 P161A Drive circuit system No limitation. Check the cable

ground. unit.
624/4 P1630 Drive circuit warning No limitation. Check the cable

ground. unit.

0 Connec
tions Diag
Display Sup
compo menu
plier
nents
code
624/12 PI 625 Drive circuit lamp 1, No limitation. Check the cable • •
open circuit. harness at the control

unit.
624/12 PI 629 Drive circuit lamp 2, No limitation. Check the cable • -
open circuit. hamess at the control

unit.
624/12 P162D Drive circuit lamp 3, No limitation. Check the cable •

unit.
624/12 P161B Drive circuit system No limitation. Check the cable -
lamp, open circuit. harness at the control

unit.
624/12 P1631 Drive circuitwarning No limitation. Check the cable -
lamp, open circuit. harness at the control

unit.
630/2 P062F Internal error engine No limitation. Contact Yuchai
control unit. service.
630/4 P062F
630/12 P062F
636/11 P0341 Sensor rotation speed The engine takes Check the cable D794/2:0
camshaft, irregular longer to start than harness between 9
signal. normal. The engine control unit and
is running normally sensor.
once it has started.
Check the sensor.
636/12 P0340 Sensor rotation speed The engine takes Check the cable D794/2:0
camshaft, no signal. longer to start than harness between 9
normal. The engine control unit and
is running normally sensor.
Check the sensor.
639/12 UC029 CAN bus (A), electrical No limitation. Use diagnostic D794/1:3 CAN/P
problem. menu to check 4 OWER,
D794/1;3
Check the cable 5
hamess between
Control unit, cab
645/3 P1511 Sensor machine Engine speed is Check the cable D794/1:7 ENGINE,
speed, incorrect signal limited. harness between 1 menu 2
form. control unit and
sensor.
Check the sensor.

645/4 PI 512 Sensor machine Engine speed is Check the cable D794/1:7 ENGINE,
sensor.
Check the sensor.

645/12 P1513 Sensor machine Engine speed is Check the cable D794/1:7 ENGINE,
sensor.
Check the sensor.
n
0 Connec
tions Diag
nostic
Description Limitation Action and
plier nents
code
651/3 P0262 Injector cylinder 1, Engine only runs on Check the cable D794/3:0
short circuit to ground. 3 cylinders and has harness between 4
reduced power. control unit and
0794/3:1
injector.
3
Check the injector.
651/8 P0261 Injector cylinder 1, Engine only runs on Check the cable 0794/3:0
short circuit between 3 cylinders and has harness between 4
cables. reduced power. control unit and
0794/3:1
injector.
3
Check the injector.
installation-dependent 3 cylinders and has harness between 4
error. reduced power. control unit and
0794/3:1
injector.
3
Check the injector.
indefinable error. 3 cylinders and has harness between 4
0794/3:1
injector.
3
Check the injector.
651/11 P1213 Injector cylinder 1, No limitation. Check the cable 0794/3:0
installation-dependent harness between 4
0794/3:1
injector.
3
Check the injector.
0794/3:1
injector.
3
Check the injector.
0794/3:1
injector.
3
Check the injector.
open circuit. harness between 4
control unit and
0794/3:1
injector.
3
Check the injector.
0794/3:11
injector.
Check the injector.
652/8 P0264 injector cylinder 2. Engine only runs on Check the cable 0794/3:0
0794/3:11
injector.
Check the injector.
r\

D;20 D Error codes —Engine
0 Connec
tions Diag
Display Sup
compo menu
plier
nents
code
652/11 P0266 Injector cylinder 2, Engine only runs on Check the cable D794/3:0
•794/3:11
injector.
Check the injector.
652/11 P0266 Injector cylinder 2, Engine only runs on Check the cable •794/3:0
injector. •794/3:11
Check the injector.

652/11 P1216 Injector cylinder 2, No limitation. Check the cable •794/3:0
•794/3:11
injector.
Check the injector.
•794/3:11
injector.
Check the injector.
•794/3:11
injector.
Check the injector.
control unit and
•794/3:11
Injector.
Check the injector.
•794/3:1
injector.
2
Check the injector.
•794/3:1
injector.
2
Check the injector.
•794/3:1
injector.
2
Check the injector.
•794/3:1
injector.
2
Check the injector.
n
Connec
tions
and
Diag
nostic
plier nents
code
653/11 P1219 Injector cylinder 3, No limitation. Check the cable D794/3:0

•794/3:1
injector.
2
Check the injector.
653/11 P121A Injector cylinder 3, No limitation. Check the cable •794/3:0
•794/3:1
injector.
2
Check the injector.
653/11 P121B Injector cylinder 3, No limitation. Check the cable •794/3:0
•794/3:1
injector.
2
Check the injector.
control unit and
•794/3:1
injector.
2
Check the injector.
•794/3:1
injector.
4
Check the injector.
•794/3:1
injector.
4
Check the injector.
•794/3:1
injector.
4
Check the injector.
•794/3:1
injector.
4
Check the injector.
654/11 P121C Injector cylinder 4, No limitation. Check the cable •794/3:0
•794/3:1
injector.
4
Check the injector.
654/11 P121D Injector cylinder 4, No limitation. Check the cable •794/3:0
•794/3:1
injector.
4
Check the injector.
Workshop Manual DRT 450 VDRT0Z02GB


Connec
tions Diag
and nostic
plier nents
code
654/11 P121E Injector cylinder 4, No limitation. Check the cable •794/3:0

•794/3:1
injector.
4
Check the injector.
control unit and
•794/3:1
injector.
4
Check the injector.
reduced power. control unit and r\
•794/3:1
injector.
6
Check the injector.
•794/3:1
injector.
6
Check the injector.
•794/3:1
injector.
6
Check the injector.
•794/3:1
injector.
6
Check the injector.
655/11 P121F Injector cylinder 5, No limitation. Check the cable •794/3:0
installation-dependent hamess between 1
•794/3:1
injector.
6
Check the injector.
655/11 PI 220 Injector cylinder 5, No limitation. Check the cable •794/3:0
installation-dependent hamess between 1
•794/3:1
injector.
6
Check the injector.
•794/3:1
injector.
6
Check the injector.
open circuit hamess between 1
control unit and
•794/3:1
injector.
6
Check the injector.

Connec
tions
and
Diag
nostic
plier nents
code
•794/3:1
injector.
5
Check the injector.
•794/3:1
injector.
5
Check the injector.
r^ error. reduced power. control unit and
•794/3:1
injector.
5
Check the injector.
•794/3:1
injector.
5
Check the injector.

•794/3:1
injector.
5
Check the injector.
•794/3:1
injector.
5
Check the injector.
•794/3:1
injector.
5
Check the injector.
open circuit harness between 2
control unit and
•794/3:1
injector.
5
Check the injector.
676/7 P0540 Relay, preheating Preheating not Check the cable •794/ ENGINE,
(K312), signal error. working. harness between 1:55 - menu 5
control unit and K312/86
component.
•794/
Check the component. 1:59 -
K312/85
677/3 P0617 Relay starter motor, No limitation. Check the cable •794/1:3
short circuit to voltage harness at the control 7
PI 638
or activated too long. unit.
•794/1:5
1

0 Connec
tions Diag
plier nents
code
677/4 P0616 Relay starter motor, No limitation. Check the cable D794/1:3
short circuit to ground. harness at the control 7
PI 639
unit.
0794/1:5
1
677/5 P163A Relay starter motor, No limitation. Check the cable •794/1:3
open circuit. harness at the control 7
unit.
•794/1:5
1
729/3 P0541 Relay preheating No limitation. Check the cable •794/ ENGINE,
(K312), short circuit to harness between 1-55 — menu 5
ground. control unit and K312/86
component
•794/
K312/85
729/3 P0542 Relay preheating No limitation. Check the cable •794/ ENGINE,
(K312), short circuit to harness between 1:55 - menu 5
voltage. control unit and K312/86
component.
•794/
K312/85
729/3 PI 020 Relay preheating No limitation. Check the cable •794/ ENGINE,
(K312), high signal. harness between 1:55 - menu 5
component.
•794/
K312/85
729/4 PI 021 Relay preheating No limitation. Check the cable •794/ ENGINE;
(K312), active too harness between 1:55 - menu 5
short time. control unit and K312/86
component.
•794/
K312/85
(K312), high signal. harness between 1:55 - menu 5
component.
•794/
K312/85
(K312), low signal. harness between 1:55 - menu 5
component
•794/
K312/85
898/11 UD10E CAN bus, No limitation. Use diagnostic •794/1:3 CAN/P

communication error. menu to check 4 OWER,
898/12 UD10F communication. menu 3
•794/1:3
Check the cable 5
harness between
Control unit, cab
n
Connec
tions
and
Diag
nostic
plier nents
code
970/3 P1617 Voltage error at Reduced engine Check the cable D794/1:0
shut-off, high battery power. harness at the control 2
voltage. unit.
Check the component.

shut-off, low battery power. harness at the control 2
voltage. unit.

shut-off, monitoring power. harness at the control 2
switched off. unit.

985/2 P2519 AC compressor, No limitation. Use diagnostic D794/1:3 CAN/P
incorrect CAN menu to check 4 OWER,
985/12 P2519 message. communication. menu 3
D794/1:3
Check the cable 5
harness between
Control unit, cab
1041/7 P2530 Ignition key lock, No limitation. Check the cable D794/1:6
incorrect signal. harness at the control 1
unit.
1041/8 P2530 Switch remote start No limitation. Check the cable D794/1:6
engine, fixed in harness at the control 1
activated position. unit.
1071/2 P0483 Drive circuit cooling No limitation. Check the cable D794/1:1
fan, overheated. harness at the control 3
unit.
D794/1:5
8
fan, short circuit to harness at the control 3
voltage. unit.
D794/1:5
8
1071/3 P0694 Drive circuit cooling No limitation. Check the cable

fan 2, short circuit to harness at the control
voltage. unit.
fan, short circuit to harness at the control 3
ground. unit.
D794/1:5
8
1071/4 P0893 Drive circuit cooling No limitation. Check the cable

fan 2, short circuit to harness at the control
ground. unit.
fan, open circuit. harness at the control 3
unit.
D794/1:5
8
1072/3 P0080 Drive circuit brake No limitation. Check the cable

valve, short circuit to harness at the control
voltage. unit.

0 Connec
tions Diag
Display Sup
compo menu
plier
nents
code
1072/4 P0079 Drive circuit brake No limitation. Check the cable

ground. unit.
1072/255 PI 633 Drive circuit brake No limitation. Check the cable •
valve, open circuit. harness at the control

unit.
1072/255 PI 634 Drive circuit brake No limitation. Check the cable D794/3:0 •
valve, short circuit to harness at the control 8

voltage. unit.
1074/2 P0476 Drive circuit exhaust No limitation. Check the cable D794/3:0 "
brake, overheated. harness at the control 8

unit.
1074/3 P0478 Drive circuit exhaust No limitation. Check the cable D794/3:0 •
brake, short circuit to harness at the control 8

voltage. unit.
brake, short circuit to harness at the control 8

ground. unit.
brake, open circuit. harness at the control 8

unit.
1079/3 P0643 Voltage feed 1 sensor Reduced engine Check the cable
engine, high signal. power. harness at the control
'
unit.
1079/4 P0642 Voltage feed 1 sensor No limitation. Check the cable

engine, low signal. hamess at the control
unit.
1080/3 P0653 Voltage feed 2 sensor Reduced engine Check the cable •
engine, high signal. power. harness at the control

unit.
1080/4 P0652 Voltage feed 2 sensor No limitation. Check the cable •
engine, tow signal. hamess at the control

•
unit.
1081/2 P1638 Drive circuit indicator No limitation. Check the cable D794/1:3 ENGINE,
light preheating, harness between 8 - D797- menu 10
overheated. control unit and F/K1:26
component.
1081/3 P1635 Drive circuit indicator No limitation. Check the cable D794/1:3 ENGINE,
light preheating, short harness between 8 - D797- menu 10
circuit to voltage. control unit and F/K1:26
component.
1081/4 PI 636 Drive circuit indicator No limitation. Check the cable D794/1:3 ENGINE,
light preheating, short harness between 8 - D797- menu 10
circuit to ground. control unit and F/K1:26
component.

0 Connec
tions Diag
plier nents
code
1081/12 PI 637 Drive circuit indicator No limitation. Check the cable D794/1:3 ENGINE,
light preheating, open harness between 8 - D797- menu 10
circuit. control unit and F/K1:26
component.
1108/16 P1613 Engine speed too No limitation. Check the cable D794/2:0 ENGINE,
high. harness between 9 menu 2
control unit and the
D794/2:2
components.
3
Check sensor
camshaft rotation
speed and sensor
crankshaft.
Check the fuel

pressure.
1192/2 P0046 Valve boost pressure No limitation. Check the cable D794/2:0
control, overheating. harness at the control 1
unit.
control, short circuit to harness at the control 1
voltage. unit.
1192/3 PI 000 Valve boost pressure No limitation. Check the cable D794/2:0
control, signal too harness at the control 1
high. unit.
control, short circuit to harness at the control 1
ground. unit.
control, signal too low. harness at the control 1
unit
control, open circuit. harness at the control 1
unit.
control, incorrect harness at the control 1
signal. unit.

lamp engine fault, harness between
overheated. control unit and
component.
lamp engine fault, harness at the control
short circuit to voltage. unit.

short circuit to ground. unit.

open circuit. unit.

0 Connec
tions Diag
Display Sup
compo menu
plier
nents
code
1231/12 UC038 CAN bus (C), electrical No limitation. Use diagnostic D794/1:3 CAN/P
problem. menu to check 4 OWER,
1235/12 UC047
D794/1:3
Check the cable 5
harness between
Control unit, cab
1322/3 P0300 Misfiring on multiple Reduced engine Contact Yuchai -
-
cylinders. power. service.
1323/3 P0301 Misfiringcylinder 1. Reduced engine Contact Yuchai - -
power. service.
1324/3 P0302 Misfiring cylinder 2. Reduced engine Contact Yuchai - -
power. service.
power. service.
power. service.
power. service.
power. service.
1351/2 P0645 Drive circuit No limitation. Check the cable D794/2;11 •
AC compressor, harness at the control

overheated. unit
1351/3 P0647 Drive circuit AC No limitation. Check the cable D794/2:11

compressor, short harness at the control
1351/4 P0646 Drive circuit AC No limitation. Check the cable D794/2:11 •
compressor, short harness at the control

circuit to ground. unit
1351/12 P0645 Drive circuit AC No limitation. Check the cable D794/2:11 •
compressor, open hamess at the control

circuit. unit.
1485/3 P0687 Main relay 2, electrical No limitation. Check the cable •
problem. harness at the control

"
unit
1485/4 P0686 Main relay 2, electrical No limitation. Check the cable •
problem. hamess at the control

•
unit.
1624/3 P2158 Sensor machine Engine speed is Check the cable D794/1:7
speed, speed too limited. harness at the control 1
high. unit.
"
speed, speed too limited. hamess at the control 1
low. unit.

Connec
tions
and
Diag
nostic
plier nents
code
1624/12 P2157 Sensor machine Engine speed is Use diagnostic D794/1:3 CAN/P
speed, speed limited. menu to check 4 OWER,
message via CAN communication. menu 3
D794/1:3
bus incorrect.
Check the cable 5
harness between
Control unit, cab
speed, unreasonable limited. harness at the control 1
speed. unit.
1639/3 P0526 Sensor fan speed, No limitation. Check the cable D794/1:6
short circuit to voltage. harness at the control 8
unit.
D794/1:6
9
1639/4 P0527 Sensor fan speed, No limitation. Check the cable D794/1:6
unit.
D794/1;6
9
2634/3 P160E Main relay, short No limitation. Check the cable

circuit to voltage. harness at the control
unit.
2634/4 P160F Main relay, short No limitation. Check the cable

circuit to ground. harness at the control
unit.
2791/2 P0403 Drive circuit EGR No limitation. Check the cable

valve, overheating. harness at the control
unit.

voltage. unit.

ground. unit.

valve, open circuit. harness at the control
unit.
520192/2 P063B Voltage feed speed The engine is only Check the cable
sensor, incorrect running at idle. harness between
signal (ADC). control unit and
sensor.
Check the sensor.
sensor, signal too high running at idle. harness between
(ADC). control unit and
sensor.
Check the sensor.
sensor, signal too low running at idle. harness between
(ADC). control unit and
sensor.
Check the sensor.

0 Connec
tions Diag
Display Sup
compo menu
plier
nents
code
520192 P062B Voltage feed speed The engine is only Check the cable
/11 sensor, incorrect test running at idle. harness between
impulse(ADC). control unit and
sensor.
Check the sensor.

520193/3 P0103 Mass air flow sensor, No limitation. Check the cable • •
air flow too high. harness at the control

unit.
520193/4 P0102 Mass air flow sensor, No limitation. Check the cable •
air flow too low. harness at the control

unit.
520194/2 P0649 Warning lamp speed No limitation. Check the cable •
limitation, overheated. harness at the control

unit.
520194/3 P0649 Warning lamp speed No limitation. Check the cable " •
limitation, short circuit harness at the control

to voltage. unit.
520194/4 P0649 Warning lamp speed No limitation. Check the cable -
limitation, short circuit harness at the control

to ground. unit.
520194/5 P0649 Warning lamp speed No limitation. Check the cable •
limitation, open circuit. hamess at the control

unit.
520195 P0402 EGR control, signal No limitation. Check the cable •
/15 too high. harness at the control

unit.
520196 P0401 EGR control, signal No limitation. Check the cable •
/17 too low. harness at the control

unit.
520197/3 P022C Bypass valve cold No limitation. Check the cable • •
start, short circuit to harness at the control

voltage. unit.
520197/4 P022B Bypass valve cold No limitation. Check the cable •
start, short circuit to harness at the control

ground. unit.
520197 P022A Bypass valve cold No limitation. Check the cable •
/12 start, open circuit. harness at the control

unit.
520198/2 P0116 Sensor coolant No limitation. Check the cable D794/2:1 ENGINE,
temperature, hamess between 5 menu 7
sensor.
Check the sensor.

520198/2 P0116 Sensor coolant No limitation. Check the cable 0794/2:1 ENGINE,
temperature, hamess between 5 menu 7
sensor.
Check the sensor.

520199/2 P0856 DCS, unreasonable No limitation. Check the cable
signal. harness at the control
unit.

0 Connec
tions Diag
plier nents
code
520200 P161F Incorrect compression No limitation. contact Yuchai - -
/20 test. service.
520201/3 PI 505 Sensor outdoor No limitation. Check the cable

temperature (BET), harness at the control
signal too high. unit.

temperature (BET), harness at the control
signal too low. unit.

temperature (CIgZn), harness at the control
signal too high. unit.

temperature (CIgZn), harness at the control
signal too low. unit.
520203/3 PI 509 Sensor intake No limitation. Check the cable D794/2:3

temperature, signal harness between 6
too high. control unit and
sensor.
Check the sensor.
520203/4 P150A Sensor intake No limitation. Check the cable D794/2:3

temperature, signal harness between 6
too low. control unit and
sensor.
Check the sensor.
520204/2 PI 635 Switch exhaust brake, No limitation. Check the cable D794/2:2
unreasonable signal. harness at the control 9
unit.
520205/3 P245D EGR valve, short No limitation. Check the cable

circuit to voltage or harness at the control
overheated. unit.
520205/4 P245C EGR valve, short No limitation. Check the cable

circuit to ground. harness at the control
unit.
520205 P245A EGR valve, open No limitation. Check the cable

/12 circuit. harness at the control
unit.
520206/2 P0470 Exhaust back No limitation. Check the cable

pressure sensor, harness at the control
unreasonable signal. unit.
520208/3 P0473 Sensor exhaust back No limitation. Check the cable

pressure, signal too harness at the control
high. unit.
520206/4 P0472 Sensor exhaust back No limitation. Check the cable

pressure, signal too harness at the control
low. unit.
520207/3 PI 008 Relay heating coil fuel No limitation. Check the cable D794/2:0
filter, short circuit to harness at the control 4
voltage. unit.
•794/2:0
5

0 Connec
tions Diag
plier nents
code
520207/4 PI 009 Relay heating coil fuel No limitation. Check the cable 0794/2:0
filter, short circuit to harness at the control 4
ground. unit.
0794/2:0
5
520208/2 P0409 Sensor airflow EGR No limitation. Check the cable

valve, unreasonable harness at the control
signal. unit.

voltage.
"
unit

ground. unit.
•
520208 P0409 Sensor airflow EGR No limitation. Check the cable

/12 valve, open circuit. harness at the control
unit.
520209/2 P040B Sensor exhaust No limitation. Check the cable

temperature, harness at the control
unreasonable signal. unit.
"
520209/3 P040D Sensor exhaust No limitation. Check the cable

temperature, short harness at the control
520209/4 P040C Sensor exhaust No limitation. Check the cable

temperature, short harness at the control
'
circuit to ground. unit
520209 P040A Sensor exhaust No limitation. Check the cable

/12 temperature, open harness at the control
circuit. unit.
520210/3 UC158 Communication error, No limitation. Check the cable

or/255 display. harness at the control
unit.

0 Description Limitation Action and

Connec
tions Diag
nostic
plier nents
code
520211 POOOO Communication error, No limitation. Use diagnostic D79471:3 CAN/P

/12 CAN bus. menu to check 4 OWER,
520212/3 UD100 •79471:3
Check the cable 5
520213 UC103 harness between
712 Control unit, cab
520214 UC113
712
52021573 UD101
52021673 UC156
52021773 UD103
52021873 UD10C
52021874 UD10D
520218 UD104
712
52021973 UD110
520219 UD111
712
52022073 UD112
520220 UD113
712
520222 P0607 Internal error engine Engine switched Contact Yuchai - -
714 control unit. off. engine cannot service.

be started. Engine
520222 P0607 running; engine
714 misfires.
520222 P0607
714
520223 P160C Fuel injection, test No limitation. Contact Yuchai - -
720 mode. service.
52022473 P150B Sensor air humidity, No limitation. Check the cable

signal too high. harness at the control
unit.
52022474 P150C Sensor air humidity, No limitation. Check the cable

signal too low. harness at the control
unit.
520225 PI 302 Injection error, No limitation. Check the cable

711 software error. harness at the control
unit.
520225 PI 301 Injection error, uneven No limitation. Check the cable

715 amount of fuel harness at the control
between the cylinders. unit.
520225 PI 300 Injection error, uneven No limitation. Check the cable

716 output between the harness at the control
cylinders. unit.
520226 PI 225 Pressure fault on The engine is Check the injectors. - -
712 multiple injectors. switched off.

0 Connec
tions Diag
plier nents
code
520227/2 P154C Multi-function lever, No limitation. Check the cable •794/1:6

unreasonable harness at the control 2
position. unit.
520227/3 P154A Multi-function lever, No limitation. Check the cable D794/1:6

short circuit to voltage. harness at the control 2
unit.
520227/4 23/04 Multi-function lever, No limitation. Check the cable 0794/1:6

unit
520228 P1614 Sensor engine speed, No limitation. Check the cable •794/2:2 ENGINE,
/15 unreasonable signal hamess between 3 menu 2
control unit and
sensor.
Check the sensor.
520229 P2263 Intake pressure No limitation. Check the cable

/15 difference too high. harness between
control unit and
sensor.
Check the sensor.
520230 P2263 Intake pressure No limitation. Check the cable

/17 difference too low. hamess between
control unit and
sensor.
Check the sensor.
520231/2 P062A Feed pump, No limitation. Check the cable •794/23:

overheated. hamess between 09
control unit and
•794/23:
component.
10
520231/3 P0629 Feed pump, short No limitation. Check the cable •794/23:
circuit to voltage. harness between 09
control unit and
•794/23:
component.
10
520231/4 P0628 Feed pump, short No limitation. Check the cable •794/23:
circuit to ground. harness between 09
control unit and
•794/23:
component.
10
520231 P0627 Feed pump, open No limitation. Check the cable •794/23:
/12 circuit. hamess between 09
control unit and
•794/23:
component.
10
520232/ P1615 Test mode. No limitation. Contact Yuchai

255 service.
520233 PI 621
120

D;35
D Error codes —Engine
Connec

tions
and
Diag
nostic
plier nents
code
No limitation. Check the cable D794/1:7
520234/2 P0488 Throttle, overheated.
harness at the control 9
unit. 0794/1:8
0
No limitation. Check the cable 0794/1:7

520234/3 P2142 Throttle, short circuit
to voltage.
unit. 0794/1:8
0
The engine is Check the cable 0794/1:7

520234/4 P2141 Throttle, short circuit
to ground. running at idle. harness at the control 9
unit. 0794/1:8
0
No limitation. Check the cable 0794/1:7

520234 P0487 Throttle, open circuit.
/12
unit. 0794/1:8
0
520235/3 PI 638 Reference voltage 12 No limitation. Check the cable

V, signal too high. harness at the control
unit.
520235/4 PI 637 Reference voltage 12 No limitation. Check the cable

V, signal too high. harness at the control
unit.
520236/2 P1007 Software error engine No limitation. Contact Yuchai

control unit (FMTC). service
Communication error, No limitation. Use diagnostic 0794/1:3 CAN/P

520237/3 UD114
menu to check 4 OWER,
CAN bus.
520238 UD115 communication. menu 3
0794/1:3
/12
Check the cable 5
harness between
Control unit, cab
520239/2 P161E Intemal error engine No limitation. Contact Yuchai

520239 P161D
/11
Communication error, No limitation. Use diagnostic 0794/1:3 CAN/P

523218 UC104
menu to check 4 OWER,
/12 CAN bus.
0794/1:3
523222 UC157
Check the cable 5
/12
harness between
Control unit, cab
VDRT02.02GB
D;36 D Error codes - Engine
0 Connec
tions Diag
Display Sup
plier compo menu
code nents
523350/3 P1203 Injector bank 1, short The engine Is only Check the cable •794/3:0
circuit between cables running on three harness between 4
cylinders. control unit and the
components. •794/3:1
3
Check the injectors.
•794/3:0
6
•794/3:11
•794/3:0
5
•794/3:1
2
523350/4 P1204 Injector bank 1, short The engine Is only Check the cable •794/3:0
circuit to ground running on three harness between 4
•794/3:1
components.
3
Check the Injectors.
•794/3:0
6
•794/3:11
•794/3:0
5
•794/3:1
2
523350 P1205 Injector bank 1, The engine is only Check the cable •794/3:0
/11 installation-dependent running on three harness between 4
error. cylinders. control unit and the
components. •794/3:1
3 -
•794/3:0
6
•794/3:11
•794/3:0
5
•794/3:1
2
523350 P1206 Injector bank 1, The engine Is only Check the cable •794/3:0
/11 electrical problem. running on three harness between 4
•794/3:1
components.
3
•794/3:0
6
•794/3:11
•794/3:0
5
•794/3:1
n
D Error codes - Engine D;37
Connec
0 tions Diag
plier nents
code
523351 PI 207 Injector bank 1, The engine is only Check the cable D794/3:0
/II installation-dependent running on three harness between 4
0794/3:1
components.
3
0794/3:0
6
0794/3:11
0794/3:0
5
0794/3:1
2
523351 PI 208 Injector bank 1, The engine is only Check the cable 0794/3:0
0794/3:1
components.
3
0794/3:0
6
0794/3:11
0794/3:0
5
0794/3:1
2
523351 P120A Injector bank 1, The engine is only Check the cable 0794/3:0
0794/3:1
components.
3
0794/3:0
6
0794/3:11
0794/3:0
5
0794/3:1
2
523351 PI 209 Injector bank 1, open The engine is only Check the cable 0794/3:0
/12 circuit. running on three harness between 4
0794/3:1
components.
3
0794/3:0
6
0794/3:11
0794/3:0
5
0794/3:1
2
Workshop Manual ORT 450 VDRT02.02GB


Connec
tions Diag
and nostic
plier nents
code
523352/3 P120B Injector bank 2. short The engine is only Check the cable •794/3:0
circuit between cables. running on three harness between 3
•794/3:1
components.
4
•794/3:0
1
•794/3:1
6
•794/3:0
2
•794/3:1
5
523352/4 P120C Injector bank 2, short The engine is only Check the cable •794/3:0
circuit to ground. running on three harness between 3
•794/3:1
components.
4
•794/3:0
1
•794/3:1
6
•794/3:0
2
•794/3:1
5
523352 P120D Injector bank 2, The engine is only Check the cable •794/3:0
•794/3:1
components.
4
•794/3:0
1
•794/3:1
6
•794/3:0
2
•794/3:1
5
523352 P120E Injector bank 2, The engine is only Check the cable •794/3.0
/11 electrical problem. running on three harness between 3
•794/3:1
components.
4
•794/3:0
1
•794/3:1
6
•794/3:0
2
•794/3:1
5

rN

Connec
tions
and
Diag
nostic
plier nents
code
523353 P120F Injector bank 2, The engine is only Check the cable •794/3:0
•794/3:1
components.
4
•794/3:0
1
•794/3:1
6
•794/3:0
2
•794/3:1
5
•794/3:1
components.
4
•794/3:0
1
•794/3:1
6
•794/3:0
2
•794/3:1
5
error. cylinders. cpntrol unit and the
•794/3:1
components.
4
•794/3:0
1
•794/3:1
6
•794/3:0
2
•794/3:1
5
523352 P1211 Injector bank 2, open The engine is only Check the cable •794/3:0
/12 circuit. running on three harness between 3
•794/3:1
components.
4
•794/3:0
1
•794/3:1
6
•794/3:0
2
•794/3:1
5
Workshop Manual DRT 450 VDRT02.026B

0 Connec
tions Diag
plier nents
code
523354/2 P062B Internal error engine The engine is Contact Yuchai

control unit. switched off. service.
523354/3 P062B
523354/4 P062B
523354 P062B
/12
523355/2 P062B
523355/3 P062B
523355/4 P062B
523355 P062B
/12
523420/2 P060C
523470/0 P100E Valve fuel pressure Reduced engine Check the component. D794/2:1 -
control, leakage. power. 4
523470/7 P1010 Valve fuel pressure Reduced engine Check the component. 0794/2:1
control, does not power. 4
open.
523470 PI OOF Valve fuel pressure Reduced engine Check the component. 0794/2:1
/11 control, fuel pressure power. 4
too high.
523500 UC001 Communication error, No limitation. Use diagnostic 0794/1:3 CAN/P
523550/2 P0607 0794/1:3
Check the cable 5
harness between
Control unit, cab
523600 P0607 Internal error engine No limitation. Contact Yuchai - -
/12 control unit. service.
523601/3 P0699 Voltage feed 3 sensor, Reduced engine Check the cable
short circuit to voltage. power. harness at the control
unit.
523601/4 P0698 Voltage feed 3 sensor, The engine takes Check the cable
short circuit to ground. longer to start than hamess at the control
normal. The engine unit.
is running normally

D Error codes - Engine D;41
Connec
tions
and
Diag
nostic
plier nents
code
523604 UD1102 Communication error, No limitation. Use diagnostic 0794/1:3 CAN/P

523605 UD1104 •794/1:3
/11 Check the cable 5
harness between
523605 UD1105 Control unit, cab
/12 (D790-1) and Control
523606 UD1106
/11
523606 UD1107
/12
523607 UD1108
/11
523608 UD110A
/11
523608 UD110B
/12
523612/3 PI 607 Internal error engine No limitation. Contact Yuchai -
523612/4 PI 608 Internal error engine

control unit.
523613/2 P1014 Unreasonable fuel Reduced engine Check the cable 0794/2:1
pressure. power. harness between 4
control unit and
sensor.
Check the sensor.
523613/3 P0088 Fuel pressure too Reduced engine Check the fuel 0794/2:1
high. power. pressure. 4
Check the fuel pump.

Check the sensor.
523613/4 P0087 Fuel pressure too low. Reduced engine Check the fuel 0794/2:1
power. pressure. 4

Check the fuel filters.
Check the sensor.
523613/5 P1019 Fuel pressure too Reduced engine Check the fuel 0794/2:1
high. power. pressure. 4

Check the sensor.
523613/7 P1018 Fuel pressure too low. Reduced engine Check the fuel 0794/2:1
power. pressure. 4

Check the fuel filters
Check the sensor.


Connec
tions
and
Diag
nostic
plier nents
code
523613 P1012 Fuel pressure too Reduced engine Check the fuel •794/2:1
/15 high. -power. pressure. 4

Check the sensor.
523613 P1011 Fuel pressure too Reduced engine Check the component. •794/2:1 -
/16 high. power. 4
523613 P1013 Fuel pressure too low. Reduced engine Check the fuel •794/2:1
/17 power. pressure. 4

Check the sensor.
523613 P101A Fuel pressure too Reduced engine Check the fuel •794/2:1
/18 high. power. pressure. 4

Check the sensor.
523615/2 P0252 Fuel metering valve, No limitation. Check the cable

overheated power harness at the control
stage. unit.
523615/3 P0254 Valve fuel metering, No limitation. Check the cable

unit

unit.

unit.
523615 PG25C Fuel metering valve, No limitation. Check the cable

/16 status signal too low. harness at the control
unit.
523615 P025D Fuel metering valve, No limitation. Check the cable

/IS status signal too high. hamess at the control
unit.
523617 P060A Communication error, No limitation. Use diagnostic •794/1:3 CAN/P

/II CAN bus. menu to check 4 OWER,
•794/1:3
Check the cable 5
hamess between
Control unit, cab

Error codes engine (engine alternative Cummins

QSM11)
Table Error codes Cummins QSM11
Description Limitation Action Connec Diagnos
0 tions and
compo
tic menu
nents
Code J1587
84/2 P!D084/2 Electrical error, speed Engine speed Check the cable harness
sensor, invalid data. limited to maximum between control unit and
speed without component.
gear.
Check the sensor.
84/10 PID084/1 Electrical error, Engine speed Check the cable harness
0 speed sensor, limited to maximum between control unit and
signal manipulation speed without component.
detected. gear.
Check the sensor.
91/3 PID091/3 Electrical error, The engine does Check the cable harness
accelerator pedal, not respond to between control unit and
cable short circuit to throttle application. component.
voltage.
ground.
91/8 PID091/8 Electrical error, The engine does Check the cable hamess
frequency too low. throttle application. component.
frequency too high. throttle application. component.
91/19 SID091/2 Communication error Engine only Use diagnostic menu to CAN/P
with Control unit, cab running at idle. find incorrect segment. OWER,
(D790-1), electrical menu 3
error, accelerator
pedal.
97/3 PID097/3 Electrical error, No limitation. Check the cable harness D794/Sen-
water-in-fuel sensor, between control unit and sor:09
cable short circuit to component.
voltage.
water-in-fuel sensor, between control unit and sor:09
ground.
97/15 PID097/1 Water in fuel. Risk of white Drain water from the fuel
5 exhaust smoke filter.
and reduced
engine output.
100/1 PID100/1 Low engine oil Engine output is Check the oil level in the ENGINE,
pressure. reduced gradually. engine; fill if necessary. menu 6
The engine is
switched off after
30 seconds.
100/2 PID100/2 Sensor, oil pressure, No waming of Check the sensor. D794/Sen- ENGINE,
data error. low engine oil sor44 menu 6
pressure.


0 tions and
compo
tic menu
nents
Code J1587
100/3 PID100/3 Sensor oil pressure No warning of Check the cable harness D794/Sen- ENGINE,
cable short-circuited low engine oil between control unit and sor:44 menu 6
to voltage. pressure. component.
Check the sensor.
100/4 PID100/4 Sensor oil pressure, No waming of Check the cable harness D794/Blac- ENGINE,
open circuit or short low engine oil between control unit and k:14 menu 6
circuit to ground. pressure. component.
Check the sensor.
100/18 PID100/1 Low engine oil No limitation. Check the oil level in the ENGINE,
pressure. engine; fill if necessary. menu 6
Check the sensor.
102/2 PID102/2 Sensor boost Reduced engine Check the cable harness D794/Sen- ENGINE,
pressure indicates power. between control unit and sor;39 menu 7
high boost pressure, component.
but other engine
Check the sensor.
data indicates that
pressure should be
normal.
102/3 PID102/3 Sensor, boost Reduced engine Check the cable hamess D794/Sen- ENGINE,
pressure, cable power. between control unit and sor:39 menu 7
short-circuited to component.
voltage.
Check the sensor.
102/4 PID102/4 Sensor boost Reduced engine Check cable harness D794/Blac- ENGINE,
pressure, cable short power. between control unit and k:3 menu 7
circuit to ground or component.
open circuit.
Check the boost pressure
sensor.
.103/16 PID103/0 Over-rev protection, Reduced engine Check the component. - -
turbo. power.
105/0 PID105/0 Intake air too hot. Engine output is Check the coolant level ENGINE,
reduced gradually. in the engine; fill if menu 7
The engine is necessary.
switched off after
Check that the charge air
30 seconds.
cooler is clean, clean if
necessary.
Check that the fan belts

are intact. Check the
intake air temperature
sensor.
105/3 PID105/3 Sensor charge air Risk of white Check cable harness D794/Sen- ENGINE,
temperature, cable exhaust smoke. between control unit and sor:38 menu 7
short-circuited to No waming of component.
voltage or open high coolant
Check that the charge
circuit. temperature.
air temperature sensor
is correctly installed and
connected.
Check the charge air

temperature sensor.


0 tions and
compo
tic menu
nents
Code J1587
105/4 PID105/4 Sensor charge air Risk of white Check the cable harness D794/Sen- ENGINE,
temperature, cable exhaust smoke. between control unit and sor:38 menu 7
short circuit to ground No warning of component.
or open circuit. high coolant
Chepk that the sensor
temperature.
is correctly installed and
connected.
Check the sensor.
108/2 PID108/2 Electrical error, air Reduced engine Check the sensor.
pressure sensor, power.
data error.
108/3 PID108/3 Electrical error, air Reduced engine Check the cable harness D794/Sen-
pressure sensor, power. between control unit and sor:06
voltage.
Check the sensor.
108/4 PID108/4 Electrical error, air Reduced engine Check the cable harness D794/Sen-
pressure sensor, power. between control unit and soriOS
ground.
Check the sensor.
110/0 PID110/0 High coolant Engine output is Check the coolant level. ENGINE,
temperature. reduced gradually. menu 7
Check that radiator is
The engine is
clean.
switched off after
30 seconds. Check if there is air in
coolant system.
Check the cap on the
expansion tank.
Check the sensor.
Check the thermostat.
110/3 PID110/3 Sensor coolant No indication Check the cable harness D794/Sen- ENGINE,
temperature, cable of engine between control unit and sor.02 menu 7
short-circuited to temperature. component
voltage or open
circuit.
110/4 PID110/4 Sensor coolant No indication Check the cable harness D794/Sen- ENGINE,
temperature, cable of engine between control unit and son02 menu 7
short circuit to temperature. component.
ground.
Check that the sensor is
connected correctly.
Check the sensor.
111/1 PID111/1 Low coolant level. Engine output is Check the coolant level;
reduced gradually. fill if necessary.
The engine is
Check the sensor.
switched off after
30 seconds.
111/2 PID111/2 Electrical error, No warning of low Check the cable harness D794/Sen-
sensor coolant level, coolant level. between control unit and sor;09
data error. component
Check the sensor.
168/2 PID1ie/2 Output imbalance Rough idle. Check the fuel quality.
between cylinders. The error code could
be generated if the fuel
system has been opened,
allowing air to enter the
system. Troubleshoot the
engine.

D:46 D Error codes —Engine

0 tions and
compo
tic menu
Code J1587 nents
167/1 PID167/1 Low battery voltage. Warning active Check batteries and D794/OE- -
until voltage is alternator. M:7, 8, 17,

correct. 18, 28
167/16 PID167/0 Low battery voltage. Warning active Check fuses. Check D794/OE- -
until voltage is batteries and alternator. M:7, 8, 17,

correct. 18, 28
167/18 PID167/1 High battery voltage. Warning active Check batteries and D794/OE-
until voltage is alternator. M:7, 8, 17,
correct. The 18, 28
engine runs at
raised idle in
order to increase
voltage.
168/16 PID168/0 High voltage feed to No limitation. Check fuses. Check D794/OE- -
control unit. batteries and alternator. M:7, 8, 17,

18, 28
168/18 PID168/1 Low voltage feed to Rough idle. Check fuses. Check D794/OE- -
control unit. batteries and alternator. M:7, 8, 17.

18, 28
175/0 PID175/0 High engine oil Engine output is Check the coolant and oil ENGINE,
temperature. reduced gradually. level in the engine; fill if menu 7
The engine is necessary.
switched off after
30 seconds.
Check that the oil cooler is
clean, clean if necessary.
Check that the fan belts
are intact.
Check the sensor.

175/3 PID175/3 Sensor, oil No indication Check the cable hamess D794/Sen- ENGINE,
temperature, cable of engine oil between control unit and sor;42 menu 7
short-circuited to temperature. component.
voltage or open
circuit. Check that the sensor is
connected correctly.
175/4 PID175/4 Sensor oil No indication Check the cable hamess D794/Sen- ENGINE,
temperature, cable of engine oil between control unit and sor:42 menu 7
short circuit to
ground.
temperature. component.
n
Check the sensor.
188/4 SID032/4 Electrical error, Reduced engine Check the cable hamess D794/Actu-
wastegate solenoid power. between control unit and ator:24
valve 1 short circuit component.
to ground.
Check the solenoid valve.
190/0 PID190/0 Engine speed too Fuel supply Ease off the throttle or
high. restricted until select higher gear.
engine speed is
below permitted
value.
190/2 PID190/2 Electrical error, The engine stops Check the cable harness D794/Sen-
sensor rotation and cannot be between control unit and son47, 50
speed/ignition mode; restarted. component.
no signal from any
sensors.
Check the sensor.
0 sensor rotation between control unit and sor:47, 50
speed/ignition mode, component.
one of two signals
missing. Check the sensor.

0 tions and
compo
tic menu
nents
Code J1587
191/16 PID191/0 Speed limitation Speed is reduced. Reduce throttle • •
activated. application.
191/18 PID191/1 Speed warning for Engine only Increase throttle •
low speed. running at idle. application.

251/2 PID251/2 Internal error Control - - -
unit, engine.
441/3 PID441/3 Extra temperature No waming of Check the cable harness D794/Sen-
sensor, short circuit high temperature. between control unit and sor:12
to ground. Control unit, component.
engine (D794).
Check the sensor.
441/4 PID441/4 Extra temperature No warning of Check the cable harness D794/Sen-
sensor, short circuit high temperature. between control unit and sor:12
to voltage. Control unit, component.
engine (D794).
Check the sensor.
558/2 SID230/2 Electrical error, No limitation. Check cable between D794/OE-

sensor accelerator control unit and M;03, 13
pedal, idle contact, component.
data error.
Check component.
558/4 SID230/4 Electrical error, The engine does Check cable between D794/OE-
sensor accelerator not respond to control unit and M:03, 13
pedal, idle contact, throttle application. component.
cable short circuit to
Check component.
ground.
558/13 SID230/1 Electrical error, Engine only Check cable between D794/OE-
3 sensor accelerator running at idle. control unit and M:13
pedal, idle contact, component.
calibration error.
Check component.
608/2 SID250/2 Communication error No limitation. Check the control unit. D794/OE-
with Control unit, M:26, 27,
engine (D794). 36, 37, 46
608/9 SID250/9 Communication error No limitation. Check the control unit. D794/OE-
with Control unit, M:26, 27,
engine (D794). 36, 37, 46
620/3 SID232/3 Electrical error, Reduced engine Check the cable harness D794/Sen-
reference voltage power. No waming between control unit and sor:18, 25,
1080/3
to sensor short circuit of low oil pressure component. 45
to voltage. or low coolant
Check the control unit.
level.
reference voltage power. No warning between control unit and sor18, 25,
1081/4
to sensor short circuit of low oil pressure component. 45
to ground. or low coolant
level.
626/11 SID237/1 Electrical error to Preheating not Check the cable harness D794/Actu- ENGINE,
1 control of relay working. Risk of between control unit and ator;34 menu 5
preheating. white smoke. component.
627/2 SID251/2 Voltage feed Reduced engine Check fuses. D794/OE-

to control unit power. Engine M:7, 8, 17,
Check batteries and
disappears but difficult to start or 18, 28
alternator.
ignition not off. dies.
629/12 SID254/1 Internal error Control The engine does Check the control unit. " "
2 unit, engine. not start.


0 tions and
compo
tic menu
Code J1587 nents
629/12 SID254/1 Internal error Control No limitation. Check the control unit. - -
2 unit, engine.
630/2 SID253/2 Software error Reduced engine Reprogram the software
Control unit, engine power. Engine in Control unit, engine
(D794). difficult to start or (0794).
dies.
632/3 SID017/3 Electrical error, fuel No limitation. Check the cable harness D794/Actu-
cut-off solenoid valve, between control unit and ator:33
voltage.
632/4 SID017/4 Electrical error, fuel The engine is Check the cable harness D794/Actu-
cut-off solenoid valve, switched off. between control unit and aton33
ground.
639/2 SID231/2 Communication error Functions via CAN Use diagnostic menu to CAN/P
with Control unit, bus not working. find incorrect segment. OWER,
engine (D794). menu 2
639/9 SID231/9 Communication error Functions via CAN Use diagnostic menu to CAN/P
with Control unit, bus not working. find incorrect segment. OWER,
engine (D794). menu 2
639/9 SID231/9 Communication Functions via CAN Use diagnostic menu to CAN/P
error with Control bus not working. find incorrect segment. OWER,
unit, engine (D794), menu 2
timeout error.
639/13 SID231/1 Communication Functions via CAN Use diagnostic menu to CAN/P
3 error with Control bus not working. find incorrect segment. OWER,
unit, engine (D794), menu 2
configuration error.
644/2 SID030/2 Electrical error, The engine is Check the cable harness
accelerator pedal, switched off. between control unit and
signal not within valid component.
interval.
647/4 SID033/4 Electrical error, fan Cooling fan runs Check the cable harness D794/AC-
connection, cable constantly. between control unit and tuatorlO,
short circuit to component. Actuator;9
ground.
651/5 SID001/5 Electrical error, Engine only runs Check the cable hamess D794/AC-
injector cylinder 1, on 5 cylinders, between control unit and tuator:10,
open circuit on cable. sounds rough component. Actuator:9
and has reduced
power.
Check the injector.
651/6 SID001/7 Electrical error, Engine only runs Check the cable hamess D794/AC-
injector cylinder 1, on 5 cylinders, between control unit and tuatorlO,
cable short circuit to sounds rough component. Actuator:9
ground. and has reduced
power.
Check the injector.
652/5 SID002/5 Electrical error, Engine only runs Check the cable hamess D794/Actu-
injector cylinder 2, on 5 cylinders, between control unit and ator.7, 8
open circuit on cable. sounds rough component.
and has reduced
power.
Check the injector.

0 tions and
compo
tic menu
nents
Code J1587
652/6 SID002/6 Electrical error, Engine only runs Check the cable harness D794/Actu-
injector cylinder 2, on 5 cylinders, between control unit and ator;7, 8
cable short circuit to sounds rough component.
Check the injector.
power.
Injector cylinder 3, on 5 cylinders, between control unit and ator:6, 16
and has reduced
Check the injector.
power.
653/6 SID003/6 Electrical error, Engine only runs Check cable between D794/Actu-
injector cylinder 3, on 5 cylinders, control unit and ator:6,16
Check component.
power.
injector cylinder 4, on 5 cylinders, between control unit and ator:26,36
and has reduced
Check the injector.
power.
injector cylinder 4, on 5 cylinders, between control unit and ator:26, 36
Check the injector.
power.
injector cylinder 5, on 5 cylinders, between control unit and ator:3, 4
and has reduced
Check the injector.
power.
injector cylinder 5, on 5 cylinders, control unit and ator:3, 4
Check component.
power.
injector cylinder 6, on 5 cylinders, control unit and atorl, 2
and has reduced
Check component.
power.
656/6 SiD006/6 Electrical error, Engine only runs Check the cable harness D794/Actu-
injector cylinder 6, on 5 cylinders, between control unit and atorl, 2
Check the injector.
power.
702/3 SID040/3 Electrical error, No limitation. Check the cable harness D794/Actu-
auxiliary output 2, between control unit and ator;14
PID154/3
voltage.
703/3 SID051/3 Electrical error, No limitation. Check the cable harness D794/Actu-
auxiliary output 2, between control unit and ator:45
voltage.
974/3 SID029/3 Electrical error, extra The engine does Check the cable harness D794/OE-
accelerator pedal, not respond to between control unit and M:21
voltage.


0 tions and
compo
tic menu
Code J1587 nents
974/4 SID029/4 Electrical error, extra The engine does Check the cable harness D794/OE-
accelerator pedal, not respond to between control unit and M:21
ground.
974/19 SIO029/2 Communication error The engine does Use diagnostic menu to CAN/P
with Control unit, cab not respond to find incorrect segment. OWER,
(D790-1), electrical throttle application. menu 2
error, accelerator
pedal.
1043/3 PID221/3 Electrical error, Engine only Check the cable harness D794/OE-
accelerator pedal running at idle. between control unit and M:48
reference voltage, component
voltage.
1043/4 PID221/4 Electrical error, Engine only Check the cable harness D794/OE-
accelerator pedal running at idle. between control unit and M:48
reference voltage, component.
ground.
1072/11 SID070/1 Electrical error, Engine brake Check the cable harness D794/Actu-
1 solenoid valve engine 1 cannot be between control unit and ator: 44
brake 2. activated. component.
1073/11 SID029/1 Electrical error, Engine brake Check the cable harness D794/Actu-
1 solenoid valve engine 2 cannot be between control unit and ator:44
brake 2. activated. component.
reference voltage power. between control unit and sor:17, 37
to sensor short circuit component. -
to voltage.
Check the sensor.
reference voltage power. between control unit and sor:17, 37
to sensor short circuit component.
to ground. r*,
Check the sensor.
1188/3 SID032/3 Electrical error, Reduced engine Check the cable harness D794/Actu-
solenoid valve power. between control unit and ator:24
wastegate 1 short component.
circuit to voltage.
solenoid valve power. between control unit and ator:23
wastegate 2 short component.
circuit to voltage.
wastegate solenoid power. between control unit and ator:23
valve 2 short circuit component.
to ground.
1265/4 SID085/4 Electrical error, No limitation. Check the cable hamess

oil-burn solenoid between control unit and
valve, cable short component.
circuit to ground.
'**1
0 tions and
compo
tic menu
nents
Code J1587
1319/2 PID102/2 Electrical error, boost Reduced engine Check the cable harness D794/Sen-
pressure sensor. power. between control unit and sor:9
component.
Check the sensor.
1380/1 PID017/1 Low oil level engine. No limitation. Check the oil level in the - -
engine; fill if necessary.

1383/31 SID151/1 Engine switched off No limitation. Switch of the engine with
1 other than with start the start key.
key, causing load.
1384/31 SID029/1 Engine switched off No limitation. Switch of the engine with
4 other than with start the start key.
key, causing load.
1387/3 PID223/3 Electrical error, extra No pressure guard Check the cable harness D794/Sen-
pressure sensor, (customer-specific between control unit and sor19
cable short circuit to option). component.
voltage.
Check the sensor.
1387/4 PID223/4 Electrical error, extra No pressure guard Check the cable harness D794/Sen-
pressure sensor, (customer-specific between Control unit and sor.19
cable short circuit to option). component.
ground.
Check the sensor.
1484/31 SID216/1 Error codes in other No limitation. Check error codes for
1 control units. other machine control
units, particularly
the Control unit, cab
unit, transmission (D793).

D;52 D Error codes - Transmission
Transmission
Error codes transmission
Control unit transmission can generate two states with reduced

functionality to protect the transmission in the event of serious
malfunctions:
Limp home
In this condition only gear 1-2 in each direction can be used. If
the error occurs in a higher gear then downshifting to gear 1 or 2
must take place manually.
Shut down
In this mode the transmission is permanently in neutral as there

is no oil pressure to enable gear selection.
Table Error codes Dana HR36000
Connec
o Description Limitation Action

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
00/31 520192 Digital input 0, active No limitation or Shut Check for more error D793/59
/31 error. down while error is codes and rectify them
active. first.
For inactive error Check the cable

code, Limp home until harness to the control
ignition is switched off. unit.
active. first.

active. first.

code. Limp home until harness to the control
active. first.

04/31 520196 Digital input 4, No limitation or Shut Check for more error D793/55
/31 active error. The down while error is codes and rectify them
transmission control active. first.
unit activates Shut
down or Limp home
depending on speed.
active. first.


D Error codes - Transmission D:53
Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
active. first.

active. first.

code. Limp home until hamess to the control
16/03 520208/3 Analogue input 0, No limitation. Check for more error D793/24
short circuit to voltage. codes and rectify them
D793/25
first.
Check the cable

hamess to the control
unit.
16/04 520208/4 Analogue input 0, No limitation. Check for more error D793/24
short circuit to ground. codes and rectify them
D793/25
first.
Check the cable

harness to the control
unit.
16/16 520208 Analogue input 0, the No limitation. Check for more error D793/24
/16 value is above highest codes and rectify them
D793/25
normal value. first.
Check the cable

unit.
16/18 520208 Analogue input 0, the No limitation. Check for more error D793/24
/18 value is below lowest codes and rectify them
D793/25
normal value. first.
Check the cable

unit.
16/31 520208 Analogue input 0, No limitation or Shut Check for more error D793/24
/31 active error. down while error is codes and rectify them
D793/25
active. first.

17/03 520209/3 Sensor oil temperature No limitation or Shut Check the cable D793/26- TRANSM,
transmission (8766), down while error is hamess between 8766/1 menu 10
short circuit to voltage. active. control unit and
D793/27-
sensor.
For inactive error 8766/2
code. Limp home until Check the sensor.
ignition is switched off.
17/04 520209/4 Sensor oil temperature No limitation. Check the cable D793/26- TRANSM,
transmission (8766), hamess between 8766/1 menu 10
short circuit to ground. control unit and
D793/27-
sensor.
8766/2
Check the sensor.

Connec
c> Description Limitation Action

tions
and
compo
Diag
nostic
menu
SPN-
nents
Code /FMI
Sensor oil pressure No limitation. Check the cable D793/26- TRANSM,

17/18 520209
harness between B766/1 menu 10
/18 transmission (B766),
value is below lowest control unit and D793/27-
calibrated value. sensor.
B766/2
Check the sensor.
No limitation. Check the cable D793/26- TRANSM,

17/16 520209 Sensor oil pressure
value is above highest control unit and
D793/27-
calibrated value. sensor.
B766/2
Check the sensor.

17/13 520209 Sensor oil temperature
calibration incorrect control unit and D793/27-
sensor.
B766/2
Check the sensor.
No limitation or Shut Check the cable D793/26- TRANSM,

17/31 520209 Sensor oil temperature
down while error is harness between B766/1 menu 10
active error. active. control unit and D793/27-
sensor.
For inactive error B766/2
code, Limp home until Check the sensor.
18/03 520210/3 Sensor oil pressure
harness between B765/A menu 10
(D765). short circuit to
voltage. control unit and D793/29-
sensor.
B765/B
Check the sensor.
No limitation. Check the cable D793/28- TRANSM.

18/04 520210/4 Sensor oil pressure
(D765), short circuit to
ground. control unit and •793/29-
sensor.
B765/B
Check the sensor.
No limitation. Check the cable •793/28- TRANSM,

/16 (B765), value is above
highest normal value. control unit and
•793/29-
sensor.
B765/B
Check the sensor.

hamess between B765/A menu 10
/18 (B765), value is below
lowest normal value. control unit and
•793/29-
sensor.
B765/B
Check the sensor.

/13 (B765), incorrectly
calibrated. control unit and •793/29-
sensor.
B765/B
Check the sensor.
No limitation or Shut Check the cable •793/28- TRANSM,

down while error is harness between B765/A menu 10
/31 (B765), active error.
active. control unit and
•793/29-
sensor.
For inactive error B765/B

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
19/03 520211/3 Analogue input 3, No limitation. Check the cable D793/13

short circuit to voltage. harness to the control
D793/14
unit.
19/04 520211/4 Analogue input 3, No limitation. Check the cable D793/13

short circuit to ground. harness to the control
D793/14
unit.
19/16 520211 Analogue input 3, the No limitation. Check the cable D793/13
/16 value is above highest harness to the control
D793/14
nomial value. unit.
19/18 520211 Analogue input 3, the No limitation. Check the cable D793/13-
/IS value is below lowest harness to the control
D793/14
normal value. unit.
19/13 520211 Analogue input 3, No limitation. Check the cable •793/13

/13 incorrectly calibrated harness to the control
•793/14
unit.
19/31 520211 Analogue input 3, No limitation or Shut Check the cable •793/13
/31 active error. down while error is harness to the control
•793/14
active. unit.
For inactive error

code, Limp home until
26/05 520218/5 Speed input 0, short No limitation or Shut Check the cable •793/09
circuit to voltage. down while error is harness to the control
•793/10
active. unit.
For inactive error

26/06 520218/6 Speed input 0, short No limitation or Shut Check the cable •793/09
circuit to ground. down while error is harness to the control
•793/10
active. unit.
For inactive error

code. Limp home until
26/10 520218 Speed input 0, value No limitation or Shut Check the cable •793/09
/10 outside limit values. down while error is harness to the control
•793/10
active. unit.
For inactive error

26/31 520218 Speed input 0, No limitation or Shut Check the cable •793/09
/31 active error. The down while error is harness to the control
•793/10
transmission control active. unit.
unit activates Shut
For inactive error
down or Limp home
depending on speed.
27/05 520219/5 Sensor turbine speed No limitation or Shut Check the cable •793/11 - TRANSM,
(B751), short circuit to down while error is harness between B751/2 menu
voltage. active. control unit and

•793/12-
sensor.

D:56 D Error codes - Transmission
Connec
c> Description Limitation Action

tions
and
compo
Diag
nostic
menu
SPN-
nents
Code /FMI
27/06 520219/6 Sensor turbine speed No limitation or Shut Check the cable D793/11 - TRANSM,
(B751), short circuit to down while error is harness between B751/2 menu
ground. active. control unit and

D793/12-
sensor.
27/10 520219 Sensor turbine speed No limitation or Shut Check the cable 0793/11 - TRANSM,
/10 (B751), value outside down while error is harness between B751/2 menu
limit values. active. control unit and

0793/12-
sensor.
27/31 520219 Sensor turbine speed No limitation or Shut Check the cable 0793/11 - TRANSM,
/31 (B751), active error. down while error is harness between B751/2 menu
active. control unit and

0793/12-
sensor.
552022 Solenoid valve clutch No limitation or Shut Check the cable 0793/33- TRANSM,
32/03
4/3 forward (Y630), short down while error is harness between Y630/1 menu
circuit to voltage. active. control unit and

0793/34-
solenoid valve.
For inactive error Y630/2
code. Limp home until Check the solenoid
ignitionis switched off. valve.
520224/4 Solenoid valve clutch No limitation or Shut Check the cable 0793/33- TFtANSM,
32/04
fonward (Y630), short down while error is harness between Y630/1 menu
circuit to ground. active. control unit and

0793/34-
solenoid valve.
code, Limp home until Check the solenoid
Solenoid valve clutch No limitation or Shut Check the cable 0793/33- TRANSM,
32/05 520224/5
forward (Y630), open down while error is harness between Y630/1 menu
circuit or short circuit active. control unit and

0793/34-
to battery. solenoid valve.
ignition is switched off. valve.
520224 Solenoid valve clutch No limitation or Shut Check the cable 0793/33- TRANSM,
32/31
/31 fon/vard (Y630), active down while error is harness between Y630/1 menu
error. active. control unit and

0793/34-
solenoid valve.
Solenoid valve clutch No limitation or Shut Ched< the cable 0793/31 - TRANSM,
33/03 520225/3
reverse (Y631), short down while error is harness between Y631/1 menu

0793/32-
solenoid valve.
Solenoid valve clutch No limitation or Shut Check the cable 0793/31 - TRANSM,
33/04 520225/4
reverse (Y631), short down while error is harness between Y631/1 menu
circuit to ground. active. control unit and

0793/32-
solenoid valve.

D Error codes — Transmission D;57
Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
33/05 520225/5 Solenoid valve clutch No limitation or Shut Check the cable D793/31 - TRANSM,
reverse (Y631), open down while error is harness between Y631/1 menu
D793/32-
to battery. solenoid valve.
33/31 520225 Solenoid valve clutch No limitation or Shut Check the cable •793/31 - TRANSM,
/31 reverse (Y631), active down while error is harness between Y631/1 menu

•793/32-
solenoid valve.
34/03 520226/3 Solenoid valve clutch No limitation or Shut Check the cable •793/48 TRANSM,
gear 1 (Y6067-1), down while error is harness between - Y6067- menu
short circuit to voltage. active. control unit and 1/1

solenoid valve.
For inactive error •793/49
code. Limp home until Check the solenoid - Y6067-
ignition is switched off. valve. 2/2
short circuit to ground. active. control unit and 1/1

solenoid valve.
open circuit or short active. control unit and 1/1
circuit to battery. solenoid valve.
34/31 520226 Solenoid valve clutch No limitation or Shut Check the cable •793/48 TRANSM,
/31 gear 1 (Y6067-1). down while error is harness between - Y6067- menu
active error. active. control unit and 1/1
solenoid valve.
35/03 520227/3 Solenoid valve clutch No limitation or Shut Check the cable •793/18- TRANSM,
gear 2 (Y6069), short down while error is harness between Y6069/1 menu
•793/19-
solenoid valve.
35/05 520227/5 Solenoid valve clutch No limitation or Shut Check the cable •793/18- TRANSM,
gear 2 (Y6069), open down while error is harness between Y6069/1 menu
•793/19-
to battery voltage. solenoid valve.
35/31 520227 Solenoid valve clutch No limitation or Shut Check the cable •793/18- TRANSM,
/31 gear 2 (Y6069). active down while error is harness between Y6069/1 menu
•793/19-
solenoid valve.
ignition Is switched off. valve.

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
36/03 520228/3 Solenoid valve clutch No limitation or Shut Check the cable D793/46 TRANSM,
gear 3 (Y6067-3). down while error is harness between - Y6067- menu
short circuit to voltage. active. control unit and 3/1
solenoid valve.
For inactive error D793/47
short circuit to ground. active. control unit and 3/1
solenoid valve.
gear 3 (Y6067-3). down while error is harness between - Y6067- menu
open circuit or short active. control unit and 3/1
circuit to battery. solenoid valve.
36/31 520228 Solenoid valve clutch No limitation or Shut Check the cable D793/46 TRANSM,
/31 gear 3 (Y6067-3). down while error is harness between - Y6067- menu
active error. active. control unit and 3/1

solenoid valve.
37/03 520229/3 Digital output 05, short No limitation or Shut Check the cable D793/17
D793/18
active. unit.
For inactive error

D793/18
active. unit.
For inactive error

37/05 520229/5 Digital output 05, open No limitation or Shut Check the cable D793/17
circuit or short circuit down while error is harness to the control
D793/18
to battery. active. unit.
For inactive error

37/31 520229 Digital output 05, No limitation or Shut Check for more error D793/17
D793/18
active. first.

D793/50
active. unit.
For inactive error


Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
D793/50
active. unit.
For inactive error

D793/50
For inactive error

D793/50
active. first.

D793/02
active. unit.
For inactive error

D793/02
active. unit.
For inactive error

circuit or short circuit down while error is hamess to the control
D793/02
For inactive error

circuit to ground. down while error is hamess to the control
D793/02
active. unit.
For inactive error

D793/02
active. first.

D793/04
active. unit.
For inactive error


Connec
tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
D793/04
active. unit.
For inactive error

to battery. D793/04
active. unit.
For inactive error

D793/04
active. unit.
For inactive error

D793/04
active. first.

48/09 520240/9 Incorrect declutch Declutch of Use diagnostic D793/22 CAN/P

signal via the CAN transmission with menu to check - D790- OWER,
bus. declutch pedal does communication. 1/K13:1 menu 3
not work.
Check the cable D790-
harness between 1/K13:1 -
Control unit, cab D793/23
{D790-1) and Control
unit, transmission
(D793).
48/19 520240 Incorrect declutch Declutch of Use diagnostic D793/22 CAN/P
/19 signal via the CAN transmission with menu to check - D790- OWER,
bus. declutch pedal does communication. 1/K13:1 menu 3
not work.
unit, transmission
(D793).
48/31 520240 Incorrect declutch Declutch of Check for more error
/31 signal via the CAN transmission with codes and rectify them
bus. declutch pedal does first.
not work.
Check the cable
unit.

D Error codes - Transmission D;61
1^
Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
49/09 520241/9 incorrect gear Transmission control Use diagnostic D793/22 CAN/P
programme selection unit does not allow menu to check - D790- OWER,
via the CAN bus. change of gear range, communication. 1/K13:1 menu 3
however, operation of
machine is possible.
Control unit, cab 0793/23
unit, transmission
(D793).
49/19 520241 Incorrect gear Transmission control Use diagnostic 0793/22 CAN/P
/19 programme selection unit does not allow menu to check - 0790- OWER,
via the CAN bus. change of gear range, communication. 1/K13:1 menu 3
Check the cable O790-
hamess between 1/K13:1 -
unit, transmission
(D793).
49/31 520241 Incorrect gear Transmission control Check for more error
/31 programme selection unit does not allow codes and rectify them
via the CAN bus. change of gear range, first.
Check the cable
unit.
50/09 520242/9 Incorrect kickdown Kickdown does not Use diagnostic 0793/22 CAN/P
signal via the CAN work. menu to check - O790- OWER,
bus. communication. 1/K13;1 menu 3

unit, transmission
(D793).
50/19 520242 Incorrect kickdown Kickdown does not Use diagnostic 0793/22 CAN/P
/19 signal via the CAN work. menu to check - O790- OWER,
bus. communication. 1/K13:1 menu 3

unit, transmission
(D793).
50/31 520242 Incorrect kickdown Kickdown does not Check for more error
/31 signal via the CAN work. codes and rectify them
bus. first.
Check the cable

unit.
51/09 520243/9 Incorrect neutral The transmission Use diagnostic 0793/22 CAN/P
position signal via is locked in neutral menu to check - O790- OWER,
the CAN bus. position. communication. 1/K13:1 menu 3
Check the cable 0790-

hamess between 1/K13;1 -
unit, transmission
(D793).
Workshop Manual DRT 450 VDF{T02.02GB

Connec
tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
51/19 520243 Incorrect neutral The transmission Use diagnostic •793/22 CAN/P
/19 position signal via is locked in neutral menu to check - D790- OWER,
the CAN bus. position. communication. 1/K13:1 menu 3
Check the cable •790-

Control unit, cab •793/23
unit, transmission
(D793).
51/31 520243 Incorrect neutral The transmission Check for more error
/31 position signal via is locked in neutral codes and rectify them
the CAN bus. position. first.
Check the cable

unit.
52/02 520244/2 Incorrect idle signal No limitation. Use diagnostic •793/22 CAN/P
from accelerator pedal menu to check - •790- OWER,
via CAN bus. communication. 1/K13:1 menu 3

harness between 1/K13;1 -
unit, transmission
(D793).
52/09 520244/9 Incorrect idle signal No limitation. Use diagnostic •793/22 CAN/P
from accelerator pedal menu to check - ^790- OWER,

unit, transmission
(D793).
52/19 520244 Incorrect idle signal No limitation. Use diagnostic •793/22 CAN/P
/19 from accelerator pedal menu to check - •790- OWER,

unit, transmission
(D793).
52/31 520244 Incorrect idle signal No limitation. Check for more error
/31 from accelerator pedal codes and rectify them
via CAN bus. first.
Check the cable

unit.
53/02 520245/2 Incorrect full throttle No limitation. Use diagnostic •793/22 CAN/P
signal from accelerator menu to check - ^790- OWER,
pedal via CAN bus. communication. 1/K13;1 menu 3

unit, transmission
(D793).

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
53/09 520245/9 Incorrect full throttle No limitation. Use diagnostic 0793/22 CAN/P
signal from accelerator menu to check - O790- OWER,
pedal via CAN bus. communication. 1/K13:1 menu 3

unit, transmission
(0793).
53/19 520245 Incorrect full throttle No limitation. Use diagnostic 0793/22 CAN/P
/19 signal from accelerator menu to check - 0790- OWER,
pedal via CAN bus. communication. 1/K13:1 menu 3

unit, transmission
(0793).
53/31 520245 Incorrect full throttle No limitation. Check for more error
/31 signal from accelerator codes and rectify them
pedal via CAN bus. first.
Check the cable

unit.
57/09 520249/9 Incorrect parking The transmission Use diagnostic 0793/22 CAN/P
brake signal via the is locked in neutral menu to check - O790- OWER,
CAN bus. position. communication. 1/K13:1 menu 3

unit, transmission
(0793).
57/19 520249 Incorrect parking The transmission Use diagnostic 0793/22 CAN/P
/19 brake signal via the is locked in neutral menu to check - O790- OWER,
CAN bus. position. communication. 1/K13:1 menu 3

(O790-1) and Control
unit, transmission
(0793).
57/31 520249 Incorrect parking The transmission Check for more error
/31 brake signal via the is locked in neutral codes and rectify them
CAN bus. position. first.
Check the cable

unit.
58/09 520250/9 Incorrect load signal No limitation. Use diagnostic 0793/22 CAN/P
via the CAN bus. menu to check - O790- OWER,
communication. 1/K13:1 menu 3

(0790-1) and Control
unit, transmission
(0793).

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
58/19 520250 Incorrect load signal No limitation. Use diagnostic D793/22 CAN/P
/19 via the CAN bus. menu to check - D790- OWER,

unit, transmission
(0793).
58/31 520250 Incorrect load signal No limitation. Check for more error
/31 via the CAN bus. codes and rectify them
first.
Check the cable

unit.
59/09 520251/9 Incorrect signal for No limitation. Use diagnostic D793/22 CAN/P
disengagement menu to check - D790- OWER,
4WD/2WD via the communication. 1/K13:1 menu 3
CAN bus.
unit, transmission
(D793).
59/19 520251 Incorrect signal for No limitation. Use diagnostic 0793/22 CAN/P
/19 disengagement menu to check - D790- OWER,
4WD/2WD via the communication. 1/K13:1 menu 3
CAN bus.
unit, transmission
(D793).
59/31 520251 Incorrect signal for No limitation. Check for more error
/31 disengagement codes and rectify them
4WD/2WD via the first.
CAN bus.
Check the cable
unit.
60/09 520252/9 Incorrect high/low No limitation. Use diagnostic 0793/22 CAN/P

gear signal via the menu to check - 0790- OWER,
CAN bus. communication. 1/K13:1 menu 3

unit, transmission
(0793).
60/19 520252 Incorrect high/low No limitation. Use diagnostic 0793/22 CAN/P

/19 gear signal via the menu to check - 0790- OWER,

unit, transmission
(D793).

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
60/31 250252 Incorrect high/low No limitation. Check for more error

/31 gear signal via the codes and rectify them
CAN bus. first.
Check the cable

unit.
61/09 520253/9 Incorrect extra neutral No limitation. Use diagnostic •793/22 CAN/P
position signal via the menu to check - D790- OWER,

unit, transmission
(D793).
61/19 520253 Incorrect extra neutral No limitation. Use diagnostic •793/22 CAN/P
/19 position signal via the menu to check - •790- OWER,

unit, transmission
(D793).
61/31 520253 Incorrect extra neutral No limitation. Check for more error
/31 position signal via the codes and rectify them
CAN bus. first.
Check the cable

unit.
62/01 520254/1 Low oil pressure Risk of slipping Check the

transmission. clutches. transmission oil level.
Check the sensor.
62/09 520254/9 Incorrect oil pressure No limitation. Use diagnostic •793/22 CAN/P
signal via the CAN menu to check - ^790- OWER,

unit, transmission
(D793).
62/19 520254 Incorrect oil pressure No limitation. Use diagnostic •793/22 CAN/P
/19 signal via the CAN menu to check - ^790- OWER,

unit, transmission
(D793).

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
62/31 520254 Oil pressure signal, No limitation. Check for more error
/31 active error. codes and rectify them
first.
Check the cable

unit.
63/09 520255/9 Incorrect brake signal No limitation. Use diagnostic D793/22 CAN/P
via the CAN bus. menu to check - D790- OWER,

unit, transmission
(D793).
63/19 520255 Incorrect brake signal No limitation. Use diagnostic D793/22 CAN/P
/19 via the CAN bus. menu to check - D790- OWER,

unit, transmission
(D793).
63/31 520255 Brake signal, active No limitation. Check for more error
/31 error. codes and rectify them
first.
Check the cable

unit.
operator-in-seat via menu to check - D790- OWER,
the CAN bus. communication. 1/K13:1 menu 3

unit, transmission
(D793).
64/19 520256 Incorrect signal for No limitation. Use diagnostic D793/22 CAN/P
/19 operator-in-seat via menu to check - D790- OWER,

unit, transmission
(D793).
64/31 520256 Signal operator-in- No limitation. Check for more error
/31 seat, active error. codes and rectify them
first.
Check the cable

unit.

Connec

tions
and
Diag
nostic
compo menu
SPN-
nents
Code /FMI
seat direction via the menu to check - D790- OWER,

unit, transmission
(D793).
65/19 520257 Incorrect signal for No limitation. Use diagnostic •793/22 CAN/P
/19 seat direction via the menu to check - •790- OWER,
CAN bus. communication. 1/K13;1 menu 3

unit, transmission
(D793).
65/31 520257 Signal for seat No limitation. Check for more error
/31 direction, active error. codes and rectify them
first.
Check the cable

unit.
66/09 520258/9 Incorrect signal for No limitation. Use diagnostic •793/22 CAN/P
prevent shifting via the menu to check - •790- OWER,

unit, transmission
(D793).
/19 prevent shifting via the menu to check - ^790- OWER,

unit, transmission
{D793).
66/31 520258 Signal prevent shifting, No limitation. Check for more error
first
Check the cable

unit.
68/00 520260/0 High transmission oil Control unit indicates Check the
temperature. the error to make transmission oil cooler,
operator aware of the clean if necessary.
warning's level.
Check the thermostat
in the transmission oil
cooler.

Connec
tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
68/09 520260/9 Incorrect transmission No limitation. Use diagnostic •793/22 CAN/P

oil temperature via the menu to check - ^790- OWER,
CAN bus. communication. l/Kl'Sil menu 3

(•790-1) and Control
unit, transmission
(D793).
68/19 520260 Incorrect transmission No limitation. Use diagnostic •793/22 CAN/P
/19 oil temperature via the menu to check - •790- OWER,

unit, transmission
(D793).
68/31 520260 Transmission oil No limitation. Check for more error
/31 temperature, active codes and rectify them
error. first.
Check the cable

unit.
lock-up function via menu to check - •790- OWER,
unit, transmission
(D793).
/19 lock-up function via menu to check - ^790- OWER,

unit, transmission
(D793).
68/31 520261 Signal lock-up function No limitation. Check for more error
first.
Check the cable

unit.
exhaust brake via the menu to check - ^790- OWER,
unit, transmission
(D793).
r*N

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
/19 exhaust brake via the menu to check - O790- OWER,

unit, transmission
(D793).
70/31 520262 Exhaust brake signal, No limitation. Check for more error
first.
Check the cable

unit.
71/09 520263/9 Incorrect signal for No limitation. Use diagnostic 0793/22 CAN/P
retarder via the CAN menu to check - O790- OWER,

unit, transmission
(D793).
/19 retarder via the CAN menu to check - O790- OWER,

unit, transmission
(D793).
71/31 520263 Signal retarder, active No limitation. Check for more error
/31 error. codes and rectify them
first.
Check the cable

unit.
raised idle via the menu to check - O790- OWER,

unit, transmission
(D793).
/19 raised idle via the menu to check - O790- OWER,

unit, transmission
(0793).

Connec
tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
72/31 520264 Signal raised idle, No limitation. Check for more error
first.
Check the cable

unit.
84/02 520276/2 Incorrect gear position No limitation. Check the cable

limitation. harness to the control
•
unit.
84/09 520276/9 Incorrect gear position No limitation. Use diagnostic D793/22 CAN/P
limitation via the CAN menu to check - D790- OWER,

unit, transmission
(D793).
84/19 520276 Incorrect gear position No limitation. Use diagnostic •793/22 CAN/P
/19 limitation via the CAN menu to check - •790- OWER,

unit, transmission
(D793).
84/31 520276 Signal gear position No limitation. Check for more error
/31 limitation, active error. codes and rectify them
first.
Check the cable

unit.
customer function 1 menu to check - ^790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3

unit, transmission
(D793).
/19 customer function 1 menu to check - ^790- OWER,

unit, transmission
(D793).

Connec

tions
and
Diag
nostic
compo menu
SPN-
/FMI nents
Code
85/31 520277 Signal customer No limitation. Check for more error

/31 function 1, active codes and rectify them
error. first.
Check the cable

unit.
customer function 2 menu to check - D790- OWER,

unit, transmission
(D793).
/19 customer function 2 menu to check - 0790- OWER,

unit, transmission
(D793).
error. first.
Check the cable

unit.
customer function 3 menu to check - O790- OWER,

unit, transmission
(D793).
/19 customer function 3 menu to check - O790- OWER,

unit, transmission
(D793).
error. first.
Check the cable

unit.

Connec
tions
and
Diag
nostic
SPN- compo menu
Code /FMi nents

unit, transmission
(0793).
/19 customer function 4 menu to check - •790- OWER,
unit, transmission
(D793).
error. first.
Check the cable
unit.
unit, transmission
(D793).

unit, transmission
(D793).
error. first.
Check the cable

unit.
unit, transmission
(0793).

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents

unit, transmission
(D793).
error. first.
Check the cable

unit.

unit, transmission
(0793).
/19 customer function 7 menu to check - 0790- OWER,

unit, transmission
(0793).
error. first.
Check the cable

unit

unit, transmission
(0793).
via the CAN bus. communication. 1/K13;1 menu 3

(O790-1) and Control
unit, transmission
(0793).

Connec
tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents

error. first.
Check the cable

unit.

unit, transmission
(D793).
/19 customer function 9 menu to check - •790- OWER,

unit, transmission
(D793).
error. first.
Check the cable

unit.

unit, transmission
(D793).

unit, transmission
(D793).
error. first.
Check the cable

unit.

D Error codes — Transmission D:75
Connec

tions
and
Diag
nostic
compo menu
SPN-
nents
Code /FMI
95/02 520287/2 Incorrect signal from No limitation or Shut Check the cable
gear selector. down while error is harness to the control
active. unit.
For inactive error

95/09 520287/9 Incorrect signal for No limitation or Shut Use diagnostic 0793/22 CAN/P
gear selection via the down while error is menu to check - D790- OWER,
CAN bus. active. communication. 1/K13:1 menu 3
For inactive error Check the cable •790-

code. Limp home until harness between 1/K13:1 -
ignition is switched off. Control unit, cab 0793/23
unit, transmission
(D793).
95/19 520287 Incorrect signal for No limitation or Shut Use diagnostic 0793/22 CAN/P
/19 gear selection via the down while error is menu to check - O790- OWER,
CAN bus. active. communication. 1/K13:1 menu 3
For inactive error Check the cable O790-

code. Limp home until harness between 1/K13:1 -
ignition is switched off. Control unit, cab 0793/23
unit, transmission
(D793).
95/31 520287 Signal gear selection, No limitation or Shut Check for more error
active. first.

96/02 520288 Incorrect signal from No limitation. Check for more error
102 accelerator pedal. codes and rectify them
first.
Check the cable

unit.
96/09 520288 Incorrect accelerator No limitation. Use diagnostic 0793/22 CAN/P

/09 pedal signal via the menu to check - O790- OWER,

unit, transmission
(D793).
96/19 520288 Incorrect accelerator No limitation. Use diagnostic 0793/22 CAN/P

/19 pedal signal via the menu to check - O790- OWER,

unit, transmission
(D793).

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
96/31 520288 Signal accelerator No limitation. Check for more error

/31 pedal, active error. codes and rectify them
first.
Check the cable

unit.
97/02 520289/2 Incorrect signal from No limitation. Check for more error
brake pedal. codes and rectify them
first.
Check the cable

unit.
97/09 520289/9 Incorrect brake signal No limitation. Use diagnostic •793/22 CAN/P
via the CAN bus. menu to check - D790- OWER,

unit, transmission
(D793).
97/19 520289 Incorrect brake signal No limitation. Use diagnostic •793/22 CAN/P
/19 via the CAN bus. menu to check - •790- OWER,
communication. 1/K13;1 menu 3

unit, transmission
(D793).
97/31 520289 Signal brake pedal, No limitation. Check for more error
first.
Check the cable

unit.
98/00 520290/0 Transmission oil Transmission locked Check the

temperature too high in neutral position transmission oil cooler,
sump. (Shut down). clean if necessary.
cooler.
98/02 520290/2 Incorrect signal Transmission locked Check for more error
from sensor for in neutral position codes and rectify them
transmission oil (Shut down). first.
temperature sump.
Check the cable
unit.
98/16 520290 High transmission oil No limitation. Check the

/16 temperature sump. transmission oil cooler,
clean if necessary.
cooler.

Connec

tions
and
Diag
nostic
SPN-
compo menu
Code /FMI nents
98/31 520290 Signal transmission No limitation. Check for more error

/31 oil temperature sump, codes and rectify them
active error. first.
Check the cable

unit.
99/00 520291/0 Transmission oil Transmission locked Check the

temperature too high, in neutral position transmission oil cooler,
radiator. (Shut down). clean if necessary.
cooler.
99/02 520291/2 Incorrect signal Transmission locked Check for more error
from sensor for in neutral position codes and rectify them
transmission oil (Shut down). first.
temperature radiator. Check the cable
unit.
99/16 520291 High transmission oil No limitation. Check the

/IS temperature radiator. transmission oil cooler,
clean if necessary.
cooler.
99/31 520291 Signal transmission No limitation. Check for more error

/31 oil temperature cooler, codes and rectify them
Check the cable

unit.
101/01 520293/1 Oil pressure too low, Risk of slipping Check the
transmission. clutches transmission oil level
Check the sensor.
101/02 520293/2 Incorrect signal Transmission in locked Check for more error
oil pressure neutral position (Shut codes and rectify them
transmission. down). first
Check the cable

unit.
101/31 520293 Signal oil pressure No limitation. Check for more error
/31 transmission, active codes and rectify them
error. first.
Check the cable

unit.
102/00 520294/0 Clutch pressure, No limitation. Check the

clutch fonvard, too transmission oil level
high.
Check the sensor.
Check the hydraulics

in the transmission.

Connec
tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
102/02 520294/2 Incorrect signal clutch No limitation. Check for more error
pressure, clutch codes and rectify them
fonward. first.
Check the cable

unit.
102/16 520294 High clutch pressure, No limitation. Check the

/16 clutch foHA^ard. transmission oil level
Check the sensor.

102/31 520294 Signal clutch pressure, No limitation. Check for more error
/31 clutch forward, active codes and rectify them
error. first.
Check the cable

unit.

clutch reverse, too transmission oil level
high.
Check the sensor.

reverse. first.
Check the cable

unit.

/16 clutch reverse. transmission oil level
Check the sensor.

/31 clutch reverse, active codes and rectify them
error. first.
Check the cable
unit.

clutch forward high transmission oil level
gear, too high.
Check the sensor.

fonvard, high gear. first.
Check the cable

unit.

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents

/16 clutch forward high transmission oil level
gear.
Check the sensor.

/31 clutch forward high codes and rectify them
gear, active error. first.
Check the cable

unit.

clutch gear 1, too transmission oil level
high.
Check the sensor.

pressure, clutch gear codes and rectify them
1. first.
Check the cable

unit.

/16 clutch gear 1. transmission oil level
Check the sensor.

/31 clutch gear 1, active codes and rectify them
error. first.
Check the cable

unit.

high.
Check the sensor.

2. first.
Check the cable

unit.

Check the sensor.


Connec
tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
error. first.
Check the cable

unit.

high.
Check the sensor.
3. first.
Check the cable

unit.

Check the sensor.

error. first.
Check the cable

unit.

high.
Check the sensor.

4. first.
Check the cable

unit.

Check the sensor.
error. first
Check the cable

unit.

D:81
D Error codes - Transmission
Connec
tions Diag
O Description Limitation Action and
compo
nostic
menu
SPN- nents
Code /FMI
No limitation or Shut Check for more error
122/02 I 520314/0 | Incorrect signal engine down while error is codes and rectify them
speed.
active. first.

code, Limphome until harness to the control
Use diagnostic •793/22 CAN/P

122/09 520314/9 Incorrect signal for No limitation or Shut OWER,
menu to check - D790-
engine speed via the down while error is
CAN bus. active.
For inactive error
unit, transmission
(D793).
Use diagnostic I ^793/22 CAN/P
122/19 1 520314 | Incorrect signal for No limitation or Shut
menu to check - D790- OWER,
/19 I engine speed via the down while error is
CAN bus. active.
For inactive error Check the cable •790-

code. Limp home until harness between 1/K13:1
ignition is switched off. Control unit, cab I •793/23
(•790-1) and Control
unit, transmission
(•793).

122/31 I 520314 I Signal engine speed, codes and rectify them
/31 1 active error. down while error is
active. first.

Check the cable •793/11 •

123/02 520315/2 Incorrect signal from No limitation or Shut
hamess between B751/2
Sensor, turbine speed. down while error is
active. the sensor and control •793/12
unit. B751/1
For inactive error
Check for more error 1 •793/11
123/31 520315 ISignal turbine speed, I No limitation. codes and rectify them B751/2
/31 I active error.
fii'st- ^793/12
Check the cable j B751/1
unit.

124/02 520316/2 Incorrect signal
rotation speed drum. down while error is codes and rectify them
active. first.

Check for more error

124/31 I 520316 I Signal rotation speed I No limitation. codes and rectify them
/31 drum, active error.
first
Check the cable

unit.
VDRT02.02GB
Workshop Manual CRT 450
D;82

Connec
tions
and
I Diag-
nostic
SPN-
Code
compo- I menu
/FMI
nents
125/02 520317/2 I Incorrect signal No limitation or Shut Check for more error
rotation speed output down while error is codes and rectifythem
shaft. active. first
ignition Is switched off. unit.
125/31 520317 j Signal rotation speed No limitation. Check for more error
/31 I output shaft, active codes and rectify them
error.
first.
Check the cable

unit.
144/00 520336/0 I Control unit, Transmission locked Check the voltage D793/45 CAN/P
transmission (D793), in neutral position feed.
battery voltage too OWER,
(Shut down).
high. If equipment for menu 15
assisted start is
it
144/01 520336/1 I Control unit, Transmission locked Check the cable D793/45 CAN/P
transmission (D793), in neutral position harness to the control
battery voltage too OWER,
(Shut down). unit. menu 15
low.
Check alternator,
battery and cable
harness between
144/16 520336 Control unit, No limitation. Check the voltage D793/45 CAN/P
/16 transmission (D793), feed.
battery voltage high. OWER,
If equipment for menu 15
assisted start is
it.
144/18 520336 I Control unit, No limitation. Check the cable
/18 Itransmission (D793), harness to the control
D793/45 CAN/P
battery voltage low. OWER,
unit. menu 15
Check alternator,
battery and cable
harness between
145/00 520337/0 I Control unit, Transmission locked Check the voltage D793/20 CAN/P
transmission (D793), in neutral position feed.
ignition voltage too OWER,
(Shut down). D793/60
high. If equipment for menu 15
assisted start is
it.
145/01 520337/1 I Control unit, Transmission locked Check the cable D793/20 CAN/P
transmission (D793), in neutral position harness to the control
ignition voltage too OWER,
(Shut down). unit. D793/60
menu 15
low.
Check alternator,
battery and cable
harness between
VDRT02.02GB
D;83
Connec
Diag
tions
and
compo
nostic
menu
SPN- nents
Code /FMI
No limitation. Check the voltage D793/20 CAN/P
145/16 520337 Control unit,
feed. OWER,
/16 transmission (D793), •793/60
menu 15
ignition voltage high. If equipment for
assisted start is
it.
No limitation. Check the cable •793/20 CAN/P

145/18 520337 Control unit,
harness to the control OWER,
/18 transmission (0793), •793/60
unit. menu 15
ignition voltage low.
Check alternator,
battery and cable
harness between
154/12 520346 Control unit, Transmission locked Switch off the ignition
/12 transmission (0793), in neutral position and the battery
memory error. (Shut down). voltage, and check
if the error remains.
161/31 520353 Incorrect No limitation. Reprogram the control

/31 configuration. unit

/31 configuration. unit.

/31 configuration. unit. "

/31 configuration. unit. "
176/31 520368 Output parking brake, No limitation. Check for more error
first.
Check the cable

unit.
179/31 520371 Output disengage No limitation. Check for more error

/31 ment 4WO/2WO, codes and rectify them
Check the cable

unit.

iD Description Limitation
Connec
tions Diag
Action and nostic
SPN- compo menu
Code /FMI nents
180/31 520372 Output high/low gear, No limitation. Check for more error
first.
Check the cable

unit.
181/31 520373 Output speed No limitation. Check for more error
/31 limitation, active error. codes and rectify them
first.
Check the cable

unit.
182/31 520374 Output signal start No limitation. Check for more error
/31 interlock neutral codes and rectify them
position, active error. first.
Check the cable

unit.
183/31 520375 Output signal warning No limitation. Check for more error
/31 lamp transmission codes and rectify them
error, active error. first.
Check the cable

unit.
184/31 520376 Output signal lock-up, No limitation. Check for more error
/31 active error. codes and rectifythem
first.
Check the cable

unit.
185/31 520377 Output gear position, No limitation. Check for more error
first
Check the cable

unit.
193/09 520385/9 Control unit, No limitation. Use diagnostic D793/22 CAN/P
cab (D790-1), menu to check - D790- OWER,
communication error. communication. 1/K13:1 menu 3
unit, transmission
(D793).
194/09 520386/9 Control unit, No limitation. Use diagnostic D793/22 CAN/P
P790-1) and Control
unit, transmission
(D793).

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents
195/09 520387/9 Control unit, No limitation. Use diagnostic •793/22 CAN/P

communication error. communication. 1/K13;1 menu 3

unit, transmission
(D793).

cab (D790-1), menu to check - •790- OWER,

unit, transmission
(D793).
cab (D790-1), menu to check - ^790- OWER,

unit, transmission
(D793).
240/XX 520432 Incorrect No limitation. Reprogram Control
/XX configuration. unit, transmission
(D793).

(0793).
(0793).
(D793).
(D793).

(D793).

(D793).
(D793).
(D793).

Connec

tions
and
Diag
nostic
SPN- compo menu
Code /FMI nents

(D793).
(D793).
(D793).
(D793).

D Error codes - Control system D:87
Control system
Error codes machine
Table Error codes machine
Connec Diagnos Group

tions and tic menu
Cod- CQmpo-
e Description limitation Action nents
1 Communication error Attachment functions Use diagnostic menu •791-1 CAN/P 11.6.2
with Control unit, not working. to find incorrect OWER, Redundant
attachment (D791-1). segment. menu 2 CAN bus
2 Communication error Levelling, tilt, Use diagnostic menu •791-2 CAN/P 11.6.2
with Control unit, overheight extension to find incorrect OWER, Redundant
attachment option not working. segment. menu 2 CAN bus
(D791-2).
3 Communication error Left side of bottom lift Use diagnostic menu •791-3 CAN/P 11.6.2
with Control unit, not working. to find incorrect OWER, Redundant
attachment left jack segment. menu 2 CAN bus
pair (D791-3).
4 Communication error Right side of bottom Use diagnostic menu •791-4 CAN/P 11.6.2
with Control unit, lift not working. to find incorrect OWER, Redundant
attachment right jack segment. menu 2 CAN bus
pair (D791-4).
5 Communication error Lighting rear, hydraulic Use diagnostic menu •797-R CAN/P 11.6.2
with Control unit, oil cooling, overload to find incorrect OWER, Redundant
frame rear (D797-R). system, extension not segment. menu 2 CAN bus
working.
6 Communication error Front lighting, lift, Use diagnostic menu •797-F CAN/P 11.6.2
with Control unit, extension, brake to find incorrect OWER, Redundant
frame front (D797-F). lights, brake cooling segment. menu 2 CAN bus
not working.
7 Communication Sliding cab, support Use diagnostic menu •797-0 CAN/P 11.6.2
error with Control jacks, joystick control, to find incorrect OWER, Redundant
unit, frame option mini-wheel, cab lift and segment. menu 2 CAN bus
(D797-0). cab tilt not working.
8 Communication error Controls in steering Use diagnostic menu •795 CAN/P 11.6.2
with Control unit KID wheel panel and to find incorrect OWER, Redundant
(D795). display not working. segment. menu 2 CAN bus
9 Communication error Mini-wheel or joystick Use diagnostic menu •790-3 CAN/P 11.6.2
with Control unit, cab control not working. to find incorrect OWER, Redundant
option (D790-3). segment. menu 2 CAN bus
11 Cable harness fault No limitation. Use diagnostic menu Varies de CAN/P 11.6.2
CAN bus segment 1. to find incorrect pending on OWER, Redundant
segment. machine menu 1 CAN bus
configura and 21
tion.
configura and 21
tion.
configura and 21
tion.
Workshop Manual DRT 450 \/DRT02.02GB

D;88 D Error codes - Control system

tions and tic menu
Cod- compo
e Description Limitation Action nents
segment machine menu 1 CAN bus
configura and 21
tion.
segment machine menu 1 CAN bus
configura and 21
tion.
configura and 21
tion.
configura and 21
tion.
configura and 21
tion.
20 Accelerator pedal Poor sensitivity in Calibrate the 0790- CALIBRA 1. Engine

(B690) not calibrated. accelerator pedal. accelerator pedal. 1/K6:11 - TION:
See section 8 Control B690 ORIVE-
system, group TRAIN,
8.5.2.3 Calibrate menu 1
DRIVE-TRAIN. and 2
21 Communication error Gear selection not Use diagnostic 0790- CAN/P 11.6.3
with Control unit, working. menu to check 1/K13:1 - OWER, CAN bus
transmission (D793). communication. 0793/M2 menu 3 drive-train

Control unit, cab 0793/L2
unit, transmission
(0793).
22 Communication error Engine does not Use diagnostic Yuchai: CAN/P 11.6.3
with Control unit, respond to commands menu to check 0790- OWER, CAN bus
engine (D794). from the cab. communication. 1/K13:1, menu 3 drive-train
K13;2 -
Check the cable
0794/1:34,
hamess between
1:35
Control unit, cab
(D790-1) and Control Cummins:
unit, engine (0794). 0790-
1/K13:1,
K13:2 -
0794/46,
37
23 The set-up file cannot No controls in the cab Contact Cargotec 0790-1 11.5.3.1
be read in Control unit, are working. support. Control
cab (D790-1). unit, cab
24 Power supply to cab Cab fan not working. Check fuse F58-5/3. O790- 9.4.3
fan below 18 V. 1/K2:8 - Cabin fan
58-5/3:2


tions and tic menu
Cod- compo
25 Interference during Error code stored in Switch the ignition off •794 ENGINE, 11.5.3.10
software download. Control unit, engine and on. menu 8 Engine
26 Buffer for error codes (D794). control unit
Repeat software
27 from Control unit,
download.
engine (D794), active
28 error code when
downloading.
29
30
31 Incorrect power supply Controls in cab not Check fuse F58-5/1. •790- CAN/P 11.5.1.3
to Control unit, cab working. 1/K1:2, OWER, Ignition
Check cabling voltage
(D790-1). Voltage K1:3, menu 6
between the
below 18 V or above K1:4 - (15)
control unit and
32 V. F58-5/1:1,
the component with
1:2
diagnostic menu.
32 Incorrect 5 V reference Analogue controls Check cabling •790- CAN/P 11.5.3.1

voltage to analogue in cab not working between the 1/K4:5, OWER, Control
cab controls. Voltage (mini-wheel/steering control unit and K 5:11, menu 6 unit, cab
below 4.9 V or above lever and controls for the component with K5:13,
5.1 V. air conditioning). diagnostic menu. K7:2, K
9:7, K10:3
33 No feedback signal Control breaker Check fuse F58-3/8. •790- CAN/P 11.5.1.4
for emergency stop cannot be disengaged. 1/K11:13 OWER, Emer
Check cabling
switch voltage from All hydraulic functions - K3009- menu 5 gency stop
between the
Relay, emergency are blocked. 1/87 switch volt
control unit and
stop switch voltage age (15E)
the component with
(K3009-1).
diagnostic menu.
34 Incorrect signal from Parking brake cannot Check cabling •791- HYD, 4.5
Switch, parking brake be released. between the 1/K8:5 - menu 5 Parking
(8107), indicates control unit and SI 07/7 brake
released and applied the component with
•791-
at same time or diagnostic menu.
1/K8:13-
nothing at all.
Check the switch. S107/1
35 Interference during Error code stored Switch the ignition off •793 TRANSM, 11.5.3.9
software download. in Control unit, and on. menu 13 Transmis
36 Buffer for error codes transmission (D793). sion con
Repeat software
37 from Control unit, trol unit
download.
transmission (D793),
38 active emor code when
downloading.
39
40
41 The transistor has Wiper rear not Check cabling •790- CAB. 9.5.7
been triggered due working. between the 1/K2:4 - menu 3 Wiper
to short circuit in the control unit and M650-2/53 motor rear
circuit for Wiper motor, the component with
rear (M650-2). diagnostic menu.
Check the motor.
42 The transistor has Revolving beacon not Check cabling •790- LIGHTS, 9.6.8
been triggered due working. between the 1/K2:5 menu 9 Revolving
to short circuit in the control unit and H428 beacon
circuit for Revolving the component with
beacon (H428). diagnostic menu.
Workshop Manual CRT 450 VDRT02.02GB


tions and tic menu
Cod- compo
43 The transistor has Working light, cab left Check bulb. D790- LIGHTS, 9.6.9
been triggered not working. 1/K2:6 - menu 1 Working
Check cabling
due to short circuit E404-1L light, cab
between the
In the circuit for
control unit and
Working light, cab
the component with
left(E404-1L).
diagnostic menu.
44 The transistor has Working light, cab Check bulb. D790- LIGHTS, 9.6.9
been triggered due right not working. 1/K2:7 - menu 1 Working
Check cabling
to short circuit In the E404-1R light, cab
between the
circuit for Working
control unit and
light, cab right
the component with
(E404-1R).
diagnostic menu.
45 The transistor has Wiper front not Check cabling D790- CAB, 9.5.1
been triggered due working. between the 1/K2:1 - menu 2 Wiper front
to short circuit In the control unit and M650-1/53
circuit for Wiper motor, the component with
front (M650-1). diagnostic menu.
Check the motor.
46 The transistor has Cab fan not working. Check cabling D790- CLIMATE, 9.4.3
been triggered due between the 1/K2:2 - menu 6 Cabin fan
to short circuit In the control unit and M657-1/2
circuit for Fan motor the component with
(M657-1). diagnostic menu.
Check the motor.
47 The transistor has Reclrculatlon damper Check cabling D790- CLIMATE, 9.4.2
been triggered due for ventilation not between the 1/K2:3 - menu 6 Fresh air
to short circuit In the working. control unit and M612/3 and reclr
circuit for Actuator the component with culatlon
motor, reclrculatlon diagnostic menu. damper
(MSI 2).
Check the motor.
48 The transistor has Heat in cab cannot be Check cabling D790- CLIMATE, 9.4.5
been triggered due adjusted. between the 1/K4:1 - menu 7 Water
to short circuit In the control unit and Ye73/5 valve
circuit for Water valve the component with
(Y673). diagnostic menu.
Check the motor.
49 The transistor has Heat In cab cannot be Check cabling D790- CLIMATE, 9.4.5
been triggered due adjusted. between the 1/K4:2 - menu 7 Water
to short circuit In the control unit and Y673/6 valve
circuit for Water valve the component with
(Y673). diagnostic menu.
Check the motor.
50 The transistor has Air distribution In cab Check cabling D790- CLIMATE, 9.4.14 Air
been triggered due cannot be adjusted. between the 1/K4:3 - menu 8 distributor
to short circuit In the control unit and Y672/5
circuit for Damper the component with
motor {Y672). diagnostic menu.
Check the motor.
51 The transistor has Air distribution In cab Check cabling D790- CLIMATE, 9.4.14 Air
been triggered due cannot be adjusted. between the 1/K4:4 - menu 8 distributor
to short circuit In the control unit and Y672/6
circuit for Damper the component with
motor (Y872). diagnostic menu.
Check the motor.


tions and tic menu
Cod- compo
53 The transistor has Windscreen washer Check cabling D790- CAB, 9.5.4
been triggered due rear and roof not between the 1/K5:4 - menu 1 Washer
to short circuit in the working. control unit and M651-2 motor and
circuit for Washer the component with reservoir
motor, roof and rear diagnostic menu.
(M651-2).
Check the motor.
54 The transistor has Flashing hazard lights Check cabling D790- LIGHT8, 9.6.7
been triggered due to not worthing. between the 1/K5:5 - menu 7 Flashing
short circuit or open control unit and 8109/9 hazard
circuit in the circuit for the component with lights
indicator light Switch, diagnostic menu.
flashing hazard lights
Check the switch.
(8109).
55 The transistor has Reduced or no Check bulbs for D7901/K6 LIGHT8, 9.1 Con
been triggered due background lighting background lighting, :1, K8;15, menu 13 trols and
r^ to short circuit in the in instruments and replace if necessary. K 9:2, K instru
circuit for background controls. 10:5, all ments
Check the cable
lighting in switches inputs of
hamess for
and instruments. type A Dig
background lighting.
ital in
56 The transistor has Indication for tilt lock Check cabling D790- 7.1.1
been triggered due to in control lever not between the 1/K7:8 - Control
short circuit or open illuminated. control unit and 8815/5 lever
circuit in the circuit for the component with
LED indication for tilt diagnostic menu.
lock in control lever
Check the switch.
(8815).
57 The transistor has Indication for levelling Check cabling D790- 7.1.1
been triggered due to lock in control lever between the 1/K7:9 - Control
short circuit or open not illuminated. control unit and 8815/7 lever
circuit in the circuit the component with
for LED indication for diagnostic menu.
levelling lock in control
Check the switch.
lever (8815).
60 The transistor has 8eat heat not working. Check cabling D790- CAB, 9.3.3
been triggered due to between the 1/K10:7- menu 8 Heating
short circuit or open control unit and K383/86 coil
for Relay, seat heater diagnostic menu.
(K383).
61 The transistor has Extra work lights boom Check cabling D790- LIGHT8, 9.6.10
been triggered due to not working. between the 1/K10:8- menu 3 Working
short circuit or open control unit and K304/86 lights,
circuit in the circuit for the component with boom
Relay, extra working diagnostic menu.
lights boom (K304).
62 The transistor has Hour meter and Check cabling D790- CAN/P 9.3.5 Air
been triggered due to air-suspension seat between the 1/K10:9 OWER, suspen
short circuit or open not working. control unit and - P708, menu 7 sion
circuit for simulated the component with K358/86
D+ feed for hour diagnostic menu.
meter (P708) and
Relay, compressor
air-suspension seat
(K358).

D:92 D Error codes - Control system

tions and tic menu
Cod- compo
63 The transistor has No ignition voltage to Check cabling D790- CAN/P 11.5.1.3
been triggered due to the machine's Control between the 1/K10:10- OWER, Ignition
short circuit or open units. control unit and K315-1/86 menu 4 voltage
circuit in the circuit for the component with (15)
Relay, ignition voltage diagnostic menu.
{K315-1).
64 The transistor has No emergency stop Check cabling •790- CAN/P 11.5.1.4
been triggered due to switch voltage to the between the 1/K10:11 OWER, Emer
short circuit or open machine's Control control unit and - K3009- menu 5 gency stop
circuit in circuit for units. the component with 1/86 switch volt
Relay, emergency diagnostic menu. age
stop switch voltage
(K3009-1).
65 The transistor has No emergency stop Check cabling •790- CAN/P 11.5.1.4
been triggered due to switch voltage to the between the 1/K10:11 OWER, Emer
short circuit or open machine's Control control unit and - K3009- menu 5 gency stop
circuit in circuit for units. the component with 1/86 switch volt
Relay, emergency diagnostic menu. age
stop switch voltage
(K3009-2). Check the component.
66 The transistor has Windshield washer not Check cabling •790- CAB, 9.5.4
been triggered due working. between the 1/K10:13 menu 1 Washer
to short circuit in the control unit and -M651-1 motor and
circuit for Washer the component with reservoir
motor, windscreen diagnostic menu.
(M651-1).
67 The transistor has Wiper roof not Check cabling •790- CAB, 9.5.6
been triggered due to working. between the 1/K10:14- menu 4 Wiper
short circuit or open control unit and M650-3/53 motor roof
for Wiper motor, roof diagnostic menu.
(M650-3).
Check the motor.
68 The transistor has Pause heater not Check cabling •790- 9.4 Heat
been triggered due to working. between the 1/K10:15 ing, venti
short circuit or open control unit and -M667 lation and
circuit in circuit for the component with air condi
Circulation pump, diagnostic menu. tioning
pause heater (M667).
Check the motor.
69 The transistor has No voltage feed Check cabling •790- CAN/P 11.5.1.3
been triggered due to to engine and between the 1/K10:16- OWER, Ignition
short circuit or open transmission. control unit and K315-2/86 menu 4 voltage
circuit in the circuit for the component with (15)
Relay, ignition voltage diagnostic menu.
drive-train (K315-2).
71 The transistor has Interior lighting in cab Check bulb. •790- LIGHTS, 9.6.12
been triggered due not working. 1/K11:6- menu 12 Interior
Check cabling
to short circuit in the E434-1 lighting
between the
circuit for Interior cab
control unit and
lighting, cab (E434-1).
the component with
diagnostic menu.
74 The transistor has Horn/loud horn not Check cabling •790- CAB, 9.7.1 Horn
been triggered due working. between the 1/K11:11 menu 5
to short circuit in the control unit and -H850/1,
circuit for Horn (H850) the component with K3016/86
or Relay, loud horn diagnostic menu.
(K3016)


tions and tic menu
Cod- compo
75 Relay, ignition voltage Control unit, cab Check cabling CAN/P 11.5.1.3
(K315-1) has jammed (D790-1) is still between the OWER, Ignition
in position on. energised and is control unit and menu 4 voltage
thereby active. the component with
diagnostic menu.
80 No signal from Air conditioning not Check the drive belt •797- CLIMATE, 9.4.10
Pressure switch, working. for the compressor for R/K1:37- menu 3 Pressure
air conditioning air conditioning. S246 switch
(S246), despite the
Check that
AC compressor being
compressor for
activated.
air conditioning is
activated.
Check cabling
between the
control unit and
the component with
diagnostic menu.
81 Incorrect signal from Air distribution cannot Check cabling •790- CLIMATE, 9.4.6
Damper motor (Y672). be adjusted. between the 1/K4:7 - menu 4 Fresh air
Signal voltage below control unit and Y672/9 and recir-
0.2 V or above 4.8 V. the component with culation
diagnostic menu. damper
Check the motor.
85 Incorrect signal from Engine speed limited Check cabling •790- ENGINE, 1 Engine
accelerator pedal to idle. between the 1/K6:11 - menu 1
(R690). Signal voltage control unit and R690/2
below 0.2 V or above the component with
4.8 V. diagnostic menu.
87 Incorrect signal Lift and lower not Check cabling •790- BOOM, 7.1.1
from Control lever working. between the 1/K7:3 - menu 1 Control
(S815-P1) for control unit and S815-P1/8 lever
lifting/lowering. Signal the component with
voltage below 0.2 V or diagnostic menu.
above 4.8 V.
Check the switch.
88 Incorrect signal Extension not working. Check cabling •790- BOOM, 7.1.1
from Control lever between the 1/K7:4 - menu 1 Control
(S815-P2) for control unit and S815-P2/4 lever
extension. Signal the component with
voltage below 0.2 V or diagnostic menu.
above 4.8 V.
Check the switch.
89 Incorrect signal Rotation not working. Check cabling •790- ATTACH, 7.1.1
from Control lever between the 1/K7:5 menu 1 Control
(S815-P3) for rotation. control unit and - S815- lever
Signal voltage below the component with P3/11
0.2 V or above 4.8 V. diagnostic menu.
Check the switch.
90 Incorrect signal Controllable tilt not Check cabling •790- ATTACH, 7.1.1
from Control lever working. between the 1/K7:6 - menu 1 Control
(S815-P4) for tilt. control unit and S815-P4/1 lever
Signal voltage below the component with
0.2 V or above 4.8 V. diagnostic menu.
Check the switch.

n
tions and tic menu
Cod- compo
92 Incorrect signal Joystick control Check cabling D790- STEER 5.1.2 Mini-
from Steering or mini-wheel not between the 1/K9:8 - ING, menu wheel
lever (R825-1) or working. control unit and R825-1/P2 1
5.1.3
Mini-wheel (R825-1). the component with
Joystick
Signal voltage below diagnostic menu.
0.2 V or above 4.8 V.
Check the switch.
93 Incorrect signal from Joystick control Check cabling D790- STEER 5.1.2 Mini
Mini-wheel (R825-2}. or mini-wheel not between the 1/K9:9 - ING, menu steering
Signal voltage below working. control unit and R825-2/H2 1 wheel
0.2 V or above 4.8 V. the component with
diagnostic menu.
Check the switch.
94 Incorrect signal from Cab heat cannot be Check cabling D790- CLIMATE, 9.4.5
Water valve, cab adjusted. between the 1/K10:4 - menu 4 Water
heating (Y673). Signal control unit and Y673/9 valve
voltage below 0.2 V or the component with
above 4.8 V. diagnostic menu.
Check the motor.
96 Incorrect signal Air conditioning not Check cabling D790- CLIMATE, 9.4.17
from Sensor, cab working. between the 1/K4:8 - menu 1 Sensor
temperature (B775-1). control unit and B775-1/2 cab tem
Sensor indicates the component with perature
temperature below -43 diagnostic menu.
®C or above 105 ®C.
Check the sensor.
97 Incorrect signal from Air conditioning not Check cabling D790- CLIMATE, 9.4.18
ambient temperature working. between the 1/K4:9 - menu 2 Sensor,
sensor (B774). control unit and B774/2 ambient
Temperature signal the component with tempera
above 105 "C. diagnostic menu. ture
Check the sensor.
Sensor, outlet fan working. between the 1/K4:10- menu 2 Sensor,
temperature (B775-2). control unit and B775-2/2 tempera
Sensor indicates the component with ture outlet
temperature below -43 diagnostic menu. fan
"C or above 105 ®C.
Check the sensor.
Sensor, refrigerant working. between the 1/K4:11 - menu 2 Sensor
temperature (B775-3). control unit and B775-3/2 tempera
Sensor indicates the component with ture refrig
temperature below -43 diagnostic menu. erant
®C or above 105 ®C.
Check the sensor.
101 Redundant voltage Check cabling D797- CAN/P 11.5.1.2

feed left to Control between the F/K2:7 OWER, Redundant
unit, frame front control unit and menu 8 voltage
(D797-F) does not the component with feed of
reach destination. diagnostic menu. Control
units
102 Redundant voltage Check cabling D797- CAN/P 11.5.1.2

feed right to Control between the F/K2:8 OWER, Redundant
unit, frame front control unit and menu 8 voltage
(D797-F) does not the component with feed of
reach destination. diagnostic menu. Control
units


tions and tic menu
Cod- compo
103 Incorrect power No electric power feed Check fuse F58-2/1, D797- CAN/P 11.5.1.3
supply to Control unit, to components. replace if necessary. F/K2:1, OWER, Ignition
frame front (D797-F). K2:9. menu 8 voltage
Check cabling
Voltage below 18 V or K2:10 - (15)
between the
above 32 V. F58-2/1:1,
control unit and
1:2
the component with
diagnostic menu.
104 Incorrect emergency Functions normally Check fuse F58-3/2, D797- CAN/P 11.5.1.4
stop switch voltage supplied emergency replace if necessary. F/K2:11 - OWER, Emer
to Control unit, frame stop switch voltage F58-3/2:1 menu 8 gency stop
Check cabling
front (D797-F). have no feed. All switch volt
between the
hydraulic functions are age
control unit and
blocked.
the component with
diagnostic menu.
105 Incorrect 5 V reference Regeneration lift, Check cabling D797- CAN/P 8.2.1.7
voltage to pressure weight indicator and between the F/K1:8 OWER, Sensor,
sensor. Voltage below overload system not control unit and - B768- menu 9 hydraulic
4.9 V or above 5.1 V. working. the component with Rl/I, pressure
diagnostic menu. B768- liftcylinder
R2/1.
Check the sensor.
B768-L1/1,
B768-L2/1
106 The transistor has Cooling fan brake oil Check cabling D797- HYD, 4.8.8
been triggered due not working. between the F/K1:14- menu 2 Cooling
to short circuit in the control unit and M674/1 fan
circuit for Cooling fan, the component with
brake oil (M674). diagnostic menu.
Check the motor.
107 The transistor has Left high beam not Check bulb. •797- LIGHTS, 9.6.1
been triggered due to working. F/K1:1 - menu 6 Headlights
Check the bulb holder.
short circuit or open E402U1
circuit in the circuit for Check cabling
High beam lamp, left between the
(E402L). control unit and
the component with
diagnostic menu.
108 The transistor has Right high beam not Check bulb. •797- LIGHTS, 9.6.1
been triggered due to working. F/K1:15- menu 6 Headlights
short circuit or open E402R/1
High beam lamp, right between the
(E402R). control unit and
the component with
diagnostic menu.
110 The transistor has Low beams not Check bulb. •797- LIGHTS, 9.6.1
been triggered due to working. F/K1:42- menu 6 Headlights
short circuit or open E400U1.
circuit in the circuit Check cabling E400R/1
for Low beam lamp between the
(E400L/E400R). control unit and
the component with
diagnostic menu.
111 The transistor has Lift not working. Check cabling •797- BOOM, 7.2.5
been triggered due between the F/K1:2- menu 4 Control
to short circuit in the control unit and Y6005/1 valve lift,
circuit for Solenoid the component with lower and
valve, boom up diagnostic menu. extension
(Y6005).
Check the solenoid
valve.


tions and tic menu
Cod- compo
112 The transistor has Lower not working. Check cabling D797- BOOM, 7.2.5
been triggered due between the F/K1:3 - menu 5 Control
to short circuit In the control unit and Y6004/1 valve lift,
valve, boom down diagnostic menu. extension
(Y6004).
Check the solenoid
valve.
113 The transistor has Extension out not Check cabling D797- BOOM, 7.3.5
been triggered due working. between the F/K1:4 - menu 7 Control
valve, boom out diagnostic menu. extension
(Y6006).
Check the solenoid
valve.
114 The transistor has Extension in not Check cabling D797- BOOM, 7.3.5
been triggered due working. between the F/K1:5- menu 8 Control
valve, boom In diagnostic menu. extension
(Y6007).
Check the solenoid
valve.
115 The transistor has Lift and lower not Check cabling D797- BOOM, 7.2.7 Valve
been triggered due working. between the F/K1:30- menu 2 block lift
to short circuit or control unit and Y8002/1 cylinder
open circuit In the the component with
circuit for Solenoid diagnostic menu.
valve, blocking lift, left
Check the solenoid
(Y6002).
valve.
116 The transistor has Lift and lower not Check cabling D797- BOOM, 7.2.7 Valve
been triggered due to working. between the F/K1:31 - menu 2 block lift
short circuit or open control unit and Y8001/1 cylinder
for Solenoid valve, diagnostic menu.
blocking lift, right
Check the solenoid
(YBOOI).
valve.
117 The transistor has Regeneration lift not Check cabling D797- BOOM, 7.2.7 Valve
been triggered due to working. between the F/K1:32- menu 3 block lift
regeneration lift, right
Check the solenoid
(Ye051).
valve.
118 The transistor has Regeneration lift not Check cabling D797- BOOM, 7.2.7 Valve
been triggered due to working. between the F/K1:33- menu 3 block lift
regeneration lift, left
Check the solenoid
(Y6052).
valve.
119 The transistor has Parking brake cannot Check cabling D797- HYD, 4.5.3
been triggered due to be released. between the F/K1:7 - menu 5 Solenoid
short circuit or open control unit and Y842/1 valve
circuit In the circuit the component with parking
for Solenoid valve, diagnostic menu. brake
parking brake (Y642).
Check the solenoid
valve.


tions and tic menu
Cod- compo
120 The transistor has Direction indicator left Check bulb. •797- LIGHTS, 9.6.6
been triggered due to front not working. F/K1:9 - menu 8 Direction
short circuit or open H422/1 indicators
circuit in the circuit Check cabling
for Lamp, direction between the
indicator, left front control unit and
(H422). the component with
diagnostic menu.
121 The transistor has Direction indicator Check bulb. •797- LIGHTS, 9.6.6
been triggered due to right front not working. F/K1:10- menu 8 Direction
indicator, right front control unit and
diagnostic menu.
122 The transistor has Running light left front Check bulb. •797- LIGHTS, 9.6.2
been triggered due to not worthing. Check the bulb holder.
F/K1:25- menu 5 Running
short circuit or open H416-1/1 lights
Lamp, running lights, between the
left front (H416-1). control unit and
the component with
diagnostic menu.
123 The transistor has Running light right Check bulb. •797- LIGHTS, 9.6.2
been triggered due to front not working. F/K1;29- menu 5 Running
right front (H417-1). control unit and
the component with
diagnostic menu.
124 Incorrect 24 V Indicator light parking Check cabling •797- CAN/P 4.5.5
reference voltage brake and waming for between the F/K1:39 OWER, Break
to Break contact low brake pressure not control unit and -S200/1, menu 9 contact
(opening switch) switching off. Brake the component with S204/1, (opening
parking brake (S200), lights and declutch not diagnostic menu. S216/1, switch)
Break contact working. Gear cannot S220/1 parking
Check the sensor.
(opening switch) be engaged because brake
low brake pressure the signal for released 4.3.8
(S204), Make-contact parking brake is not Make-
(closing switch) working.
contact
brake lights (S216) (closing
and Break contact
switch)
(opening switch) brake
declutch (S220-2). lights
4.3.7
Break
contact
(opening
switch)
brake
pressure
133 Incorrect signal from Overload system Check cabling •797- OP, menu 7.2.9
Sensor, hydraulic not working. All between the F/K1:21 - 3[V] Sensor,
pressure lift cylinder lift functions run at control unit and B768-L1/3 hydraulic
HYD,
left(B768-L1). Signal reduced speed. Error the component with pressure
menu 6
voltage below 0.2 V or code 150 activated. diagnostic menu. lift cylinder
[bar]
above 4.8 V.
Check the sensor.

n
tions and tic menu
Cod- compo
134 Incorrect signal from Overload system Check cabling D797- OP, menu 7.2.9
Sensor, hydraulic not working. All between the F/K1:22- 3IV] Sensor,
pressure lift cylinder lift functions run at control unit and B768-L2/3 hydraulic
left {B768-L2). Signal reduced speed. Error the component with HYD,
pressure
voltage below 0.2 V or menu 6
code 150 activated. diagnostic menu. liftcylinder
above 4.8 V. [bar]
Check the sensor.
Sensor, hydraulic not working. All between the F/K1:23- 3[V] Sensor,
pressure lift cylinder lift functions run at control unit and B768-R1/3 hydraulic
right (B768-R1). reduced speed. Error the component with HYD,
pressure
Signal voltage below menu 6
code 150 activated. diagnostic menu. lift cylinder
0.2 V or above 4.8 V. [bar]
Check the sensor.
Sensor, hydraulic not working. All between the F/K1:24- 3[V] Sensor,
pressure lift cylinder lift functions run at control unit and B768-R2/3 hydraulic
right (B768-R2). reduced speed. Error the component with HYD,
pressure
Signal voltage below menu 6
code 150 activated. diagnostic menu. liftcylinder
0.2 V or above 4.8 V. [bar]
Check the sensor.
137 Incorrect signal from Lift not working. Check cabling D797- BOOM, 7.2.5
Solenoid valve, boom between the F/K1:16- menu 4 Control
up (Y6005). Return control unit and Y6005/2 valve lift,
current does not the component with lower and
correspond with diagnostic menu. extension
control current.
Check the solenoid
valve.
138 Incorrect signal from Lower not working. Check cabling D797- BOOM, 7.2.5
Solenoid valve, boom between the F/K1:17- menu 5 Control
down (Y6004). Return control unit and Y6004/2 valve lift,
control current.
Check the solenoid
valve.
139 Incorrect signal from Extension out not Check cabling D797- BOOM, 7.3.5
Solenoid valve, boom working. between the F/K1;18- menu 7 Control
out (Y6006). Return control unit and Y6008/2 valve lift,
control current
Check the solenoid
valve.
140 Incorrect signal from Extension in not Check cabling D797- BOOM, 7.3.5
Solenoid valve, boom working. between the F/K1:19- menu 6 Control
in {Y6007). Return control unit and Y6007/2 valve lift,
control current.
Check the solenoid
valve.
145 Incorrect signal from Overload system Check sensor arm OP, menu 8.2.1.5
Sensor, boom angle not working. Ail mounting. 4 Sensor
{B771). Logical error, lift functions run at boom
Check the sensor.
the signal does not reduced speed. Error angle
change when lifting or code 150 activated. Check cabling
lowering is activated. between the
control unit and
the component with
diagnostic menu.

D:99
D Error codes - Control system

tions and tic menu
compo
Cod- nents
Limitation Action
e I Description 8.2.1.6
Check the cable to the 1 " OP. menu
Incorrect signal from Overload system Sensor
A
not working. All sensor.
Sensor, boom length boom
(B777). Logical lift functions run at Check the sensor length
error, the signal does reduced speed. Error
code 150 activated. Ctjeck cabling
not change when between the
extension is activated
control unit and
the component with
diagnostic menu
D797- HYD, 4.8 Tem
Reduced braking Check that cooling fan
High brake oil F/K2:13 menu 2 perature
temperature capacity is working
B782/1 control,
Check that the radiator cleaning
is not clogged and brake
oil
Check the sensor
•797- HYD. 4.8.10
Model year 2009-: Check the sensor
Incorrect signal from F/K2:13 menu 2 Sensor
Sensor, brake oil Machine speed limited Check cabling brake oil
B762/1
temperature (Y762). to 5 km/h. between the tempera
Signal voltage below control unit and ture
0.2 V or above 4.8 V the component with
diagnostic menu
7.2 Lift
Lift and lower as Contact Cargotec
Incorrect load curve or ing/lower-
well as extension not support
load curve missing. ing. 7.3
working Extension
OP, menu 8.2.1

Overload system Check if there are error
Defective overload 1-5 Overload
not working. All lift codes for sensors in
protection system
functions operate at the overload system.
This error code cannot reduced speed.
be removed with
Reset
D797 CAN/P 11.5.1.2
Redundant voltage Check cabling
R/K2;7 OWER, Redundant
between the
feed left to Control menu 10 voltage
control unit and
unit, frame rear feed of
(D797-R) does not the component with Control
reach destination
diagnostic menu.
units
D797 CAN/P 11.5.1.2
Redundant voltage Check cabling
R/K2:8 OWER Redundant
between the
feed right to Control menu 10 voltage
control unit and
unit, frame rear feed of
(D797-R) does not the component with Control
diagnostic menu
reach destination units
Check the control unit
D797 CAN/P 11.5.1.3
Incorrect power supply Check fuse F58-2/3
R/K2;1, OWER, Ignition
to Control unit, frame
replace if necessary
K2;9, menu 10 voltage
rear (D797-R).Voltage Check cabling K2:10 - (15)
below 18 V or above between the F58-2/3;1
32 V. control unit and
the component with
diagnostic menu
D797- CAN/P 11.5.1.4
Check fuse F58-2/3
Incorrect power supply R/K2:11 - OWER, Emer
replace if necessary
to Control unit, frame F58-2/3:2 menu 10 gency stop
rear (D797-R) Check cabling switch volt
between the age
control unit and
the component with
diagnostic menu
VDRT02.02GB

Cod-
tions and tic menu
e I Description compo
Limitation Action nents
155 Incorrect 5Vreference Overload system and Check cabling D797-
voltage to analogue weight indicator not CAN/P 8.2.1.5
between the R/K1;8 - OWER,
sensors. Voltage working, control unit and
Sensor
below 4.9 V or above B771/1, menu 11 boom
the component with B777/1 angle
5.1 V.
diagnostic menu.
8.2.1.6
Check the sensor. Sensor,
boom
length,
(analogue
sensor)
156 1 The transistor has Cooling fan hydraulic Check cabling •797- HYD, 10.6.3
been triggered due oil not working. between the
to short circuit in the R/K1:14- menu 1 Cooling
control unit and M668/1
circuitfor Cooling fan, fan
the component with
hydraulic oil(M668). diagnostic menu.
Check the motor.
157 I The transistor has Work light boom left Check bulb. •797- LIGHTS, 9.6.10
been triggered due to not working.
Check the bulb holder. R/K1:1 - menu 3 Working
short circuit or open
E404-3L lights,
Lamp, working lights, boom
between the
boom, left(E404-3L). control unit and
the component with
diagnostic menu.
158 I The transistor has Work light boom right Check bulb. •797- LIGHTS, 9.6.10
been triggered due to not working. R/K1:15- menu 3 Working
short circuit or open Check the bulb holder.
E404-3R lights,
for Lamp, working between the
boom
lights, boom, right control unit and
(E404-3R). the component with
diagnostic menu.
159 I The transistor has Back-up light left not Check bulb. •797- LIGHTS, 9.6.5
been triggered due to working.
Check the bulb holder. R/K1:28- menu 11 Back-up
E405L lights
Lamp, back-up light, between the
left (E405L). control unit and
the component with
diagnostic menu.
160 I The transistor has Back-up light right not Check bulb. •797- LIGHTS, 9.6.5
been triggered due to working.
Check the bulb holder. R/K1:42- menu 11 Back-up
E405R lights
Lamp, back-up light, between the
right (E405R). control unit and
the component with
diagnostic menu.
161 I The transistor has Overload system Check cabling •797- OP, menu 8.2.1.4
been triggered due to indicates overload. between the R/K1:2- 1 Sensor,
short circuit or open control unit and
circuit in the circuit
B7221L/A, steering
the component with B7221R/A axle load
for Sensor, steering diagnostic menu.
axle load {B7221Land
B7221R). Check the sensor.
VDRT02.02GB
Workshop Manual •RT 450
D:101
D Error codes - Control system

tions and tic menu
compo
Cod-
Description Limitation Action nents
e
Check cabling D797- OP, menu 8.2.1.6

162 The transistor has Damping in/out/1.5 m
between the R/K1:2- 1 Sensor,
been triggered due to not working.
control unit and B777/A, boom
short circuit or open BOOM,
the component with B769-3/A, length
circuit in the circuit menu 8
diagnostic menu. B769-4/A (position
for Sensor, position sensor)
sensor boom length. Check the sensor.
Check cabling •797- BOOM, 7.3.7 Valve

163 The transistor has Regeneration
extension not working. between the R/K1:4- menu 3 block,
been triggered due extension
control unit and Y6046/1
to short circuit or
the component with cylinder
open circuit in the
circuit for Solenoid diagnostic menu.
valve, regeneration Check the solenoid
extension, (Y6046). valve.
Extension not working. Check cabling •797- BOOM, 7.3.7 Valve

164 The transistor has
between the R/K1:5- menu 2 block,
been triggered due to extension
short circuit or open control unit and Y6050/1
the component with cylinder
circuit in the circuit
blocking extension, Check the solenoid
(Y6050). valve.
Back-up alarm not Check cabling •797- LIGHTS, 9.7.5

working. between the R/K1:30- menu 11 Back-up
been triggered due
control unit and H965/1 alarm
to short circuit or
open circuit in circuit the component with
for Back-up warning diagnostic menu.
device (H965). Check the component.
Check cabling •797- HYD. 7.4.2 Valve
166 The transistor has Attachment functions
not working. between the R/K1:31 - menu 6 block,
been triggered due to
control unit and Y6003/1 top lift
the component with hydraulics
circuit in the circuit for
Solenoid valve, top diagnostic menu.
hydraulics (Y6003). Check the solenoid
valve.
•797- LIGHTS, 9.6.4

167 The transistor has Brake light left not Check bulb.
working. R/K1:32- menu 11 Brake light
been triggered due to Check the bulb holder.
short circuit or open H411L/1
Lamp, brake light, left between the
(H411L). control unit and
the component with
diagnostic menu.
Brake light right not Check bulb. •797- LIGHTS, 9.6.4

working. R/K1;33- menu 11 Brake light
been triggered due to Check the bulb holder.
short circuit or open H411R/1
for Lamp, brake light, between the
right (H411R). control unit and
the component with
diagnostic menu.
Running light left rear Check bulb. •797- LIGHTS, 9.6.2

not working. R/K1:7- menu 5 Running
been triggered due to Check the bulb holder. H416-2/1 lights
circuit In the circuit for Check cabling
left (H416-2). control unit and
the component with
diagnostic menu.
VDRT02.02GB

tions and tic menu
Cod- compo
170 The transistor has Running light right rear Check bulb. D797- LIGHTS, 9.6.2
been triggered due to not working. R/K1:9 - menu 5 Running
right (H417-2). control unit and
the component with
diagnostic menu.
171 The transistor has Tail light left not Check bulb. D797- LIGHTS, 9.6.3 Tail
been triggered due to working. R/K1:10- menu 5 lights
short circuit or open H412L/1
Lamp, tail light, left between the
(E421L). control unit and
the component with
diagnostic menu.
172 The transistor has Tail light right not Check buib. D797- LIGHTS, 9.6.3 Tail
been triggered due to working. R/K1:25- menu 5 lights
short circuit or open H412R/1
Lamp, tail light, right between the
(E421R). control unit and
the component with
diagnostic menu.
173 The transistor has Direction indicator left Check buib. D797- LIGHTS, 9.6.6
been triggered due to rear not working. R/K1:29- menu 8 Direction
indicator, left rear control unit and
diagnostic menu.
174 The transistor has Direction indicator Check bulb. D797- LIGHTS, 9.6.6
been triggered due to right rear not working. R/K1:39- menu 8 Direction
indicator, right rear control unit and
diagnostic menu.
175 Different signal from Overload system Check sensor D797- OP, menu 8.2.1.4
Sensor, steering axle indicates overload. adjustment. R/K1:11 - 1 Sensor,
load (B7221L and B7221UC steering
Check the sensor.
B722R) for more than axle load
D797-
10 seconds.
R/K1:12-
B7221R/C
178 The transistor has Unloading of hydraulic Check cabling D797- BOOM, 7.3.8 Valve
been triggered due to oil pumps at boom not between the R/K1:40- menu 2 block
short circuit or open working. control unit and Y6082/1 pump
circuit in the circuit for the component with unloading
Solenoid valve, pump diagnostic menu.
unloading (Y6062).
Check the solenoid
valve.
183 Incorrect signal from Overload system Check cabling D797- OP, menu 8.2.1.5
Sensor, boom angle not working. All between the R/K1:21 - 4 Sensor
(771). Signal voltage lift functions run at control unit and B771/3 boom
below 0.2 V or above reduced speed. Error the component with angle
4.8 V. code 150 activated. diagnostic menu.
Check the sensor.


tions and tic menu
Cod- compo
184 Incorrect signal from Overload system Check cabling D797- OP, menu 8.2.1.6
Sensor, boom length not working. All between the FVK1:22- 4 Sensor
(777). Signal voltage lift functions run at control unit and B777/3 boom
below 0.2 V or above reduced speed. Error the component with length
4.8 V. code 150 activated. diagnostic menu.
Check the sensor.
191 The transistor has Air conditioning not Check cabling •797- CLIMATE, 9.4.8 Com
been triggered due working. between the R/K1:11 - menu 6 pressor
to short circuit or control unit and M645/1
open circuit in circuit the component with
192 diagnostic menu. •797-
for Electromagnetic
R/K1:26-
clutch on the AC
Check the component. M645/1
compressor (M677).
NOTE! Error code 191
and 192 belong to the
same consumer.
193 The transistor has Starter motor not Check cabling •797- ENGINE, 1 Engine
been triggered due to working. between the R/K1:36- menu 5
short circuit or open control unit and K360/86
circuit in the circuit for the component with
Relay, starter motor diagnostic menu.
(K360).
197 High temperature No limitation. Check that cooling fan •797- HYD, 10.6 Tem
hydraulic oil. is working. R/K2:13 - menu 1 perature
B776/1 control,
Check that the radiator
cleaning
is not clogged. and hy
Check the sensor. draulic oil
198 Incorrect signal from Incorrect temperature Check the sensor. •797- HYD, 10.6.4
Sensor, hydraulic oil display. R/K2:13 - menu 1 Sensor hy
Check cabling
temperature (B776). B776/1 draulic oil
between the
tempera
control unit and
ture
the component with
diagnostic menu.
199 Incorrect signal from Incorrect display of Check the sensor. •797- CAB, 1.2.2
fuel level sensor fuel volume (empty or R/K2:15- menu 7 Sensor
Check cabling
(B757). Resistance full). B757 fuel level
between the
above 180 0.
control unit and
the component with
diagnostic menu.
251 Redundant voltage Check cabling •791- CAN/P 11.5.1.2
feed left to frame between the 1/K2:7 OWER, Redundant
control unit (D791-1) control unit and menu 16 voltage
does not reach the component with feed of
destination. diagnostic menu. Control
units
252 Redundant voltage Check cabling •791- CAN/P 11.5.1.2

feed left to frame between the 1/K2:8 OWER, Redundant
control unit (D791-1) control unit and menu 16 voltage
does not reach the component with feed of
destination. diagnostic menu. Control
units
r^


tions and tic menu
Cod- compo
253 Incorrect power Functions normally Check fuse F58-3/1, D791-1/K- CAN/P 11.5.1.4
supply to Control unit, supplied emergency replace if necessary. 2:1/9/10 OWER, Emer
attachment (D791-1). stop switch voltage - F52-1 - menu 16 gency stop
Check fuse F52-1,
Voltage below 18 V or have no feed. No F58-3/1:1 switch volt
replace if necessary.
above 32 V. attachment functions age
working. Check cabling
between the
control unit and
the component with
diagnostic menu.
254 Incorrect emergency Functions normally Check fuse F58-3/1, D791- CAN/P 11.5.1.4
stop switch voltage supplied emergency replace if necessary. 1/K2:11 - OWER, Emer
to Control unit, stop switch voltage F58-3/1 menu 16 gency stop
Check fuse F52-1,
attachment {D791-1). have no feed. No switch volt
replace if necessary.
attachment functions age
working. Check cabling
between the
control unit and
the component with
diagnostic menu.
257 The transistor has Work light attachment Check bulb. D791- LIGHTS, 9.6.11
been triggered due to right not working. 1/K1:1 - menu 2 Working
short circuit or open E406R lights at
circuit in the circuit Check cabling tachment
lights, attachment control unit and
right (E406R). the component with
diagnostic menu.
258 The transistor has Work light attachment Check bulb. D791- LIGHTS, 9.6.11
been triggered due to left not working. 1/K1:15- menu 2 Working
short circuit or open E406L lights at
circuit in the circuit Check cabling tachment
lights, attachment left control unit and
(E406L). the component with
diagnostic menu.
259 The transistor has Automatic spreading Check cabling D791- ATTACH, 7.5
been triggered due to 20"-40" not working. between the 1/K1:28- menu 15 Spreading
short circuit or open control unit and H9003/1 (position
circuit in the circuit the component with ing)
for Buzzer, automatic diagnostic menu.
spreading 20'-40'
{H4009).
260 The transistor has Extra work light Check bulb. •791- LIGHTS, 9.6.11
been triggered due attachment not 1/K1:42- menu 2 Working
to short circuit or working. E404-4L, lights at
open circuit in the Check cabling E404-4R tachment
circuit for Lamp, between the
extra working lights, control unit and
attachment (E404-4L the component with
and E404-4R). diagnostic menu.
261 The transistor has Rotation of attachment Check cabling •791- ATTACH, 7.6.3 Con
been triggered due not working. between the 1/K1:2 - menu 11 trol valve,
to short circuit in the control unit and Y6008/1 attach
circuit for Solenoid the component with ment
valve, rotation diagnostic menu.
clockwise (Y6008).
Check the solenoid
valve.

D Error codes - Control system D;105

tions and tic menu
Cod- compo
262 The transistor has Rotation of attachment Check cabling •791- ATTACH, 7.6.3 Con
been triggered due not working. between the 1/K1:3- menu 12 trol valve,
valve, rotation diagnostic menu.
anticlockwise (Y6009).
Check the solenoid
valve.
263 The transistor has Spreading not Check cabling •791- ATTACH, 7.5.3 Con
been triggered due working. between the 1/K1:4 - menu 13 trol valve,
valve, spreading out diagnostic menu.
(Y6018).
Check the solenoid
valve.
264 The transistor has Spreading not Check cabling •791- ATTACH, 7.5.3 Con
been triggered due working. between the 1/K1:5- menu 14 trol valve,
valve, spreading in diagnostic menu.
(Y6019).
Check the solenoid
valve.
265 The transistor has Side shift of Check cabling •791- ATTACH, 7.4.3 Con
been triggered due to attachment not between the 1/K1:30- menu 8 trol valve,
short circuit or open working. control unit and Y6021/1 attach
circuit in the circuit for the component with ment
Solenoid valve, side diagnostic menu.
shift, right (Y6021).
Check the solenoid
valve.
266 The transistor has Side shift of Check cabling •791- ATTACH, 7.4.3 Con
been triggered due to attachment not between the 1/K1:31 - menu 8 trol valve,
short circuit or open working. control unit and Y6020/1 attach
circuit in the circuit for the component with ment
Solenoid valve, side diagnostic menu.
shift, left (Y6020).
Check the solenoid
valve.
267 The transistor has Twistlock not working. Check cabling •791- ATTACH, 7.9.1.3
been triggered due to between the 1/K1:32- menu 9 Control
short circuit or open control unit and Y6040/1 valve, at
circuit in the circuit for the component with tachment
Solenoid valve, lock diagnostic menu.
twistlock, (Y6040).
Check the solenoid
valve.
268 The transistor has Twistlock not working. Check cabling •791- ATTACH, 7.9.1.3
been triggered due to between the 1/K1:33- menu 9 Control
short circuit or open control unit and Y6039/1 valve, at
circuit in the circuit for the component with tachment
Solenoid valve, open diagnostic menu.
twistlock, (Y6039).
Check the solenoid
valve.
269 The transistor has Tilt locked, tilt damping Check cabling •791- ATTACH, 7.7.4 Lock
been triggered due to and controllable tilt not between the 1/K1:7 - menu 15 valve, tilt
short circuit or open working. control unit and Y6012-1/1
for Solenoid valve, tilt diagnostic menu.
lock 1 (Y6012-1).
Check the solenoid
valve.
Workshop Manual DRT 450 \/DRT02.02GB

o
tions and tic menu
Cod- compo
270 The transistor has Tilt locked, tilt damping Check cabling D791- ATTACH, 7.7.4 Lock
been triggered due to and controllable tilt not between the 1/K1:9- menu 15 valve, tilt
short circuit or open working. control unit and Y6012-2/1
for Solenoid valve, tilt diagnostic menu.
lock 2 (Y6012-2).
Check the solenoid
valve.
271 The transistor has Twistlocks, rotation Check cabling •791- ATTACH, 7.5.10
been triggered due to stop, and spreading between the 1/K1:10 menu 5, 6, Position
short circuit or open not working. control unit and - B769/A, 7, 21 sensor,
circuit in circuit for the component with B777-2/A, spreading
Voltage feed, position diagnostic menu. B7226/A,
7.6.10
sensor attachment. B7202R/A,
Check the sensor. Sensor,
B7204R/A,
rotation
B7205R/A,
stop
B7203R/A,
B7202UA, 7.9.1.8
B7204L/A, Sensor,
B7205L/A, alignment
B7203L/A,
7.9.1.9
B7224/A
Sensor,
twistlocks
8.2.1.6
Sensor,
boom
length
(position
sensor)
272 The transistor has Indicator light, open Check bulb. •791- ATTACH, 7.9.1
been triggered due to twistlocks, not 1/K1:25 menu 10 Twistlocks
short circuit or open working. H562/1
Indicator light, open between the
twistlocks (H582). control unit and
the component with
diagnostic menu.
273 The transistor has Indicator light, Check bulb. •791- ATTACH, 7.9.1
been triggered due alignment twistlock, 1/K1:29 menu 10 Twistlocks
to short circuit or not working. H564/1
open circuit in circuit Check cabling
for Indicator light, between the
alignment (H664). control unit and
the component with
diagnostic menu.
274 The transistor has Indicator light locked Check bulb. •791- ATTACH, 7.9.1
been triggered due to twistlock not working. 1/K1:39 menu 10 Twistlocks
short circuit or open H563/1
Indicator light, locked between the
twistlocks (H563). control unit and
the component with
diagnostic menu.
287 Incorrect signal from Rotation of attachment Check cabling •791- ATTACH, 7.6.3 Con
Solenoid valve, not working. between the 1/K1:16- menu 11 trol valve,
rotation clockwise control unit and Y6008/2 attach
(Y6008). Return the component with ment
current does not diagnostic menu.
correspond with
Check the solenoid
control current.
valve.
VDRT02.02GB Workshop Manual CRT 450


tions and tic menu
Cod- compo
288 Incorrect signal Rotation of attachment Check cabling •791- ATTACH, 7.6.3 Con
from Solenoid valve, not working. between the 1/K1:17- menu 12 trol valve,
rotation anticlockwise control unit and Y6009/2 attach
correspond with
Check the solenoid
control current.
valve.
289 Incorrect signal Spreading not Check cabling •791- ATTACH, 7.5.3 Con
from Solenoid working. between the 1/K1:18- menu 13 trol valve,
valve, spreading out control unit and Y6018/2 attach
correspond with
Check the solenoid
control current.
valve.
290 Incorrect signal Spreading not Check cabling •791- ATTACH, 7.5.3 Con
from Solenoid valve, working. between the 1/K1;19- menu 14 trol valve,
spreading in (Y6019). control unit and Y6019/2 attach
Retum current does the component with ment
not correspond with diagnostic menu.
control current.
Check the solenoid
valve.
298 Sensor, twistlock Lift and extension not Check that Sensors, ATTACH, 7.9.1.9
indicates that left working. twistlock, are clean menu 7 Sensor
twistlock is between and correctly adjusted. twistlock
open and locked
Check cabling
position.
between the
control unit and
the component with
diagnostic menu.
299 Sensor, twistlock Lift and extension not Check that Sensors, ATTACH, 7.9.1.9
indicates that right working. twistlock, are clean menu 7 Sensor
twistlock is between and correctly adjusted. twistlock
open and locked
Check cabling
position.
between the
control unit and
the component with
diagnostic menu.
300 Sensor, alignment, Twistlock not working. Check that Sensors, ATTACH, 7.9.1.8
indicates alignment, are clean menu 6 Sensor,
unreasonable and correctly adjusted. alignment
distance.
Check that the contact
pin runs smoothly.
Check cabling
between the
control unit and
the component with
diagnostic menu.
451 Redundant voltage Check cabling 795/K1;7 CAN/P 11.5.1.2
feed left to Control unit between the OWER, Redundant
KID (0795) does not control unit and menu 14 voltage
reach destination. the component with feed of
diagnostic menu. Control
units


tions and tic menu
Cod- compo
452 Redundant voltage Check cabling 795/K1:8 CAN/P 11.5.1.2

feed right to Control between the OWER, Redundant
unit KID (D795) does control unit and menu 14 voltage
not reach destination. the component with feed of
diagnostic menu. Control
units
460 No messages Incorrect values in Use diagnostic menu D795/K1: CAN/P 11.6.2
received on CAN operating menus. to check the CAN bus. 10. K1:11. OWER, Redundant
buffer 1. K1:12. menu 1, 2, CAN bus
K1;13 21
461 No messages Error codes from other Use diagnostic menu D795/K1:5 CAN/P 11.6.2
received on CAN Control units cannot to check the CAN bus. , K1:6 OWER, Redundant
buffer 2. be shown. menu 1, 2, CAN bus
21
500 Time for service. Check that servicing 8.2.6

has been performed. Service ry
If servicing has been indicator
performed following
the Cargotec service
schedule, reset the
service indicator; see
section 8 Control
system, group 8.2.6
Service indicator.

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D:1

Contents D Error codes

Workshop Manual DRT 450 vdrto2.02GB

VDRT02.02GB Woi1<shop Manual DRT 450

Error codes, explanation

The error code table has the following information:

Workshop Manual DRT 450 VDRT02.02GB

Error code menu, description

Field B: Error code level

The control and monitoring system gives error code information in

Infomiation to the operator that something should be rectified,

VDRT02.02GB Workshop Manual DRT 450

Shown with error code number XXX on display.

Shown with error code number XX/YY on display.

Field D: Type of error

I 1. Temperature too high/too low.

Workshop Manual DRT 450 VDRT02.02GB

Field E: Affected function

H=H H=H 2. Rotation of attachment

3. Side shift, attachment

16. Hardware-related error

O A 22. Battery voltage

Reading out error code

Aiways use error code menus for reading error^codes, otherwise

1 Turn the start key to position I.

2 Navigate to the service menu and press Enter.

I Scroll between error codes with key 1 and 2 (arrow function).

Workshop Manual DRT 460 VDRT02.02GB

Note error code number (field C) to avoid forgetting.

The book symbol is an instruction for the operator to read

After the remedial action, check that no activeerror codes remain

Table Specifications FMI

Mechanical problem or electrical Abnormally wide variations.

Component error. Incorrect unit or component.

14 Unknown malfunction. Special instructions.

Unknown malfunction. Reserved for future use.

Error codes engine (engine alternative Yuchai

high. limited. select higher gear.

Check the speed

91/7 P2299 Signal from No limitation. Check the cable 0794/1:7

Check the sensor.

Workshop Manual DRT 450 VDRT02.02GB

Check the sensor.

Check the sensor.

Check the sensor.

Check the sensor.

98/2 P250B Sensor engine oil No limitation. Check the cable

98/3 P250D Sensor engine oil No limitation. Check the cable

98/4 P250C Sensor engine oil No limitation. Check the cable

Check the sensor.

Check the oil level in

VDRT02.02GB Workshop Manual DRT 450

Check the sensor.

Check the sensor.

Check the cable 5

Change oil filter.

Check the sensor.

Check the sensor.

Workshop Manual DRT 450 VDRT02.02GB

Check the sensor.