AIR-COOLED SCREW LIQUID CHILLERS

RENEWAL PARTS Supersedes: 201.21-RP2 (616) Form: 201.21-RP2 (918)

MODELS YCAV0569, 0639, 0679, 0719, 0739, 0819,

0889 and YCAV0969
STYLE "A"

Unit-7a

150 - 260 TON

527 - 914Kw
R-134a
50Hz

380/415-3-50
Issue Date: MODELS ONLY
September 26, 2018
 FORM 201.21-RP2 (918)

CHANGEABILITY OF THIS DOCUMENT

In complying with YORK's policy for continuous improvement, the information contained in this
document is subjected to change without notice. While YORK makes no commitment to update
or provide current information automatically to the manual user, that information, if applicable,
can be obtained by contacting the nearest YORK Engineered Systems Service office.

It is the responsibility of operating/service personnel as to the applicability of these docu-

ments to the equipment in question. If there is any question in the mind of operating/ service
personnel as to the applicability of these documents, then, prior to working on the equipment,
they should verify with the owner, whether the equipment has been modified and if the current
literature is available.

WARNING
HIGH VOLTAGE
Is used in the operation of this equipment.
DEATH OR SERIOUS INJURY
may result if personnel fail to observe safety precautions.

Work on electronic equipment should not be undertaken unless the individual(s) have been
trained in the proper maintenance of equipment and is (are) familiar with its potential hazards.

Shut off power supply to the equipment before beginning work and follow lockout procedures.
When working inside equipment with power off, take care to discharge every capacitor likely to
hold dangerous potential.

Be careful not to contact high voltage connections when installing or operating this equipment.

LOW VOLTAGE
DO NOT be misled by the term “low voltage.” Voltages as low as 50 volts may cause death.

2 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

TABLE OF CONTENTS
PAGE

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA............ �������������������������������4

EVAPORATOR
EVAPORATOR COMPONENTS........................................................................... ���������������6
. CONDENSER COILS
CONDENSER COIL COMPONENTS................................................................... ����������������9
. FAN
FAN COMPONENTS............................................................................................ ��������������14
. PIPING
REFRIGERANT PIPING COMPONENTS............................................................. ��������������16
GLYCOL LOOP COMPONENTS.......................................................................... ��������������24
. COMPRESSOR
COMPRESSOR.................................................................................................... ��������������26
. VARIABLE SPEED DRIVE
CONTROL AND VARIABLE SPEED DRIVE PANEL CONFIGURATION.............. ��������������28
VARIABLE SPEED DRIVE PANEL COMPONENTS............................................. ��������������30
VARIABLE SPEED DRIVE POWER ASSEMBLY COMPONENTS...................... ��������������38
VARIABLE SPEED DRIVE FAN ASSEMBLY COMPONENTS............................. ��������������40
PLUG AND JUMPER ARRANGEMENT................................................................ ��������������41
SENSOR HARNESSES........................................................................................ ��������������42
TRANSDUCERS AND TEMP SENSORS............................................................. ��������������49
TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS ............ ��������������50
CHILLER OPTIONS
VIBRATOR ISOLATORS....................................................................................... ��������������52
YCAV CHILLER OPTIONS - KITS........................................................................ ��������������53
ENCLOSURE KIT OPTIONS................................................................................ ��������������54
RECOMMENDED SPARE PARTS........................................................................ ��������������62
.
.

JOHNSON CONTROLS 3
 FORM 201.21-RP2 (918)

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA

BASIC PART NUMBER

YCAV0207EA40VAA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL

Y : YORK # # # # Tons/Kw S Standard A :R-134a 1 7 :200/3/60 A :Design Series A

C : Chiller 0569-0513 P Standard Optimized 2 8 :230/3/60 :
A : Air Cooled 0639-0563 E High Efficiency 4 0 :380/3/60 :Engineering
A
V : Screw 0679-0633 V High Efficiency 4 6 :460/3/60 Change
0719-0673 Optimized 5 0 :380-415/3/50 or PIN Level
0739-0703 5 8 :575/3/60
0819-0733 V :Variable Speed
0889-0813 Drive
0969-0883

PART NUMBER – LETTER CODES

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD

S X : SP TB X : No Ambient Kit # # : Low Temp. Brine (LBrT)

B X : SP CB T : Temp. Reset / Offset T S : Thermal Storage
S S : SP TB w/ Ind. Sys. NF Disc. Sw. C : Current Reset / Offset C : Chicago Relief Code
C S : SP CB w/ Ind. Sys. NF Disc. Sw. B : Temp. and Current Reset / Offset S : Service Isolation Valve
: M : ISN Microgateway B : Both Chicago Relief
: S : Spanish LCD & Keypad Display Code & Isolation Valve
: F : French LCD & Keypad Display
: G : German LCD & Keypad Display
: I : Italian LCD & Keypad Display
T : Control Transformer P : Portuguese LCD & Keypad Display H : Service Isolation Valve
O : Convenience Outlet N : Silent Night
L : N. American Safety Code
(cU.L./cETL)
MP = Multiple Point
N : No Listing (typically 50 HZ non-CE,
SP = Single Point
non-U.L.
NF = Non-Fused
:
TB = Terminal Block Q : Pump Control
Ser. = Service O : OptiView Remote Panel
Ind. Sys. Brkr. & L. Ext. Handles = Individual S : Sequence Control & Automatic Lead Transfer
System Breaker & Lockable External Handle

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
EVAP. FIELD CONDENSER FIELD CABINET FIELD

X :150# PSI DWP X : Aluminum 1 : Wire (Full Unit) Enc. Panels (factory)
3 :300# PSI DWP C : Copper 3 : Wire/Louvered Enc. Panels (factory)
D :Double Thick Insulation B : Black Fin 5 : Louvered
(Cond. Only) Enc. Panels (factory)
W :Weld Flange P : Phenolic 7 : Louvered (Full Unit) Enc. Panels (factory)
V :Victaulic Flange H : Heat Recovery P : Perimeter Sound Blanket
S :Flow Switch X : TEAO Fan B : Acoustic
Sound Blanket
D :Diff. Press. Switch Motors D : Both Perimeter & Acoustic Sound Blanket

A :ASME Pressure Vessel L : Low Sound Fans

and Associated Codes H : High Static Fans
R :Remote Cooler 1 : 1" Deflection
S
: Seismic
N
: Neoprene Pads
55 56 57
EXTENDED FIELD WARRANTY REFRIGERANT WARRANTY REFRIGERANT WARRANTY

X : 1st Year Parts Only X

61
: No Refrigerant Warranty A : Buy American Act Compliance
B : 1st Year Parts & Labor 1 : 1 Year Refrigerant C : Container Shipping Kit PLANT OF MANUFACTURE
C : 2nd Year Parts Only 2 : 2 Year Refrigerant B : Buy American Act Compliance
D : 2nd Year Parts & Labor 5 : 5 Year Refrigerant & Container Shipping Kit R : Monterrey
E : 5 Year Compressor Parts Only
F : 5 Year Compressor Parts & Labor Only NOTES:
G : 5 Year Units Parts Only 1. Q :DENOTES SPECIAL / S.Q.
H : 5 Year Unit Parts & Labor 2. # :DENOTES STANDARD
3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED
4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only.
5. Plant of manufacture to include PIN 61 upon entering the chiller order.

4 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

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JOHNSON CONTROLS 5
 FORM 201.21-RP2 (918)

EVAPORATOR COMPONENTS
Evaporator

Service Note:
Pin location 38 in Model Number will be "X" for 150# DWP Cooler.
Pin location 38 in Model Number will be "3" for 300# DWP Cooler.

Service Note:
Standard 150# DWP Cooler Flow Switch - 024-26116-000
Optional 300# DWP Cooler Flow Switch - 024-12144-000
Differential Pressure Switch - 025-30919-000

FIG. 1 – EVAPORATOR COMPONENTS (REF. TABLES 1 AND 1A, PAGES 7 AND 8)

6 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

EVAPORATOR COMPONENTS (CONT'D)

Evaporator
TABLE 1 – EVAPORATOR COMPONENTS - 150 PSIG (SEE FIG. 1, PAGE 6)

UNIT MODELS
QTY UNIT MODEL
ITEM YCAV0639
PER DESCRIPTION DWP YCAV0569
NUMBER THRU YCAV0679
UNIT 375-54509-001
375-54480-001
Evaporator, less Heater
1 1 ALL 375-54510-000 375-54481-000
& Insulation
2 1 Head, Connection End ALL 075-54517-000 075-54488-000
3 1 Head, Back End ALL 075-54515-000 075-54486-000
4 1 Baffle, Connection End ALL 075-54519-000 075-54490-000
5 1 Baffle, Back End ALL 075-54514-000 075-54485-000
6 4 Gasket, Baffle and Head ALL 075-54520-000 075-54491-000
7 2 Heater, Cooler 280 Watt ALL 025-22691-000 025-22691-000
8 - Insulation (3/4"x49"x65") 010-05997-000 010-05997-000
ALL
9 - Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000
10 1 qt. Adhesive (Use with #6) ALL 013-03311-000
11 2 Sensor, Water Temperature ALL 025-40334-000 025-40334-000
12 2 Well, Thermo ALL 026-33627-000 026-33427-000

UNIT MODELS
QTY UNIT MODELS
ITEM YCAV0739
PER DESCRIPTION DWP YCAV0719
NUMBER THRU YCAV0969
UNIT 375-53791-001
375-54105-001
Evaporator, less Heater
1 1 ALL 375-53784-000 375-54104-000
& Insulation
2 1 Head, Connection End ALL 075-53794-000 075-53210-000
3 1 Head, Back End ALL 075-53796-000 075-53206-000
4 1 Baffle, Connection End ALL 075-53790-000 075-53209-000
5 1 Baffle, Back End ALL 075-53792-000 075-53207-000
6 4 Gasket, Baffle and Head ALL 075-53797-000 075-54103-000
7 2 Heater, Cooler 280 Watt ALL 025-22691-000 025-22691-000
8 - Insulation (3/4"x49"x65") 010-05997-000 010-05997-000
ALL
9 - Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000
10 1 qt. Adhesive (Use with #6) ALL 013-03311-000
11 2 Sensor, Water Temperature ALL 025-40334-000 025-40334-000
12 2 Well, Thermo ALL 026-33627-000 026-33627-000

JOHNSON CONTROLS 7
 FORM 201.21-RP2 (918)

EVAPORATOR COMPONENTS (CONT'D)

Evaporator

TABLE 1A – EVAPORATOR COMPONENTS - 300 PSIG (SEE FIG. 1, PAGE 6)

UNIT MODELS
QTY UNIT MODEL
ITEM YCAV0639
PER DESCRIPTION DWP YCAV0569
NUMBER AND YCAV0679
UNIT 375-58441-001
375-58440-001
Evaporator, less Heater
1 1 ALL 375-58448-000 375-58447-000
& Insulation
2 1 Head, Connection End ALL 075-58473-000 075-58457-000
3 1 Head, Back End ALL 075-58474-000 075-58458-000
4 1 Baffle, Connection End ALL 075-54519-000 075-54490-000
5 1 Baffle, Back End ALL 075-54514-000 075-54485-000
6 4 Gasket, Baffle and Head ALL 075-54520-000 075-54491-000
7 2 Heater, Cooler 280 Watt 025-22691-000 025-22691-000
8 - Insulation (3/4"x49"x65") 010-05997-000 010-05997-000
ALL
9 - Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000
10 1 qt. Adhesive (Use with #6) ALL 013-03311-000
11 2 Sensor, Water Temperature ALL 025-40334-000 025-40334-000
12 2 Well, Thermo ALL 026-33627-000 026-33427-000

UNIT MODELS
QTY UNIT MODELS
ITEM YCAV0739
PER DESCRIPTION DWP YCAV0719
NUMBER THRU YCAV0969
UNIT 375-58439-001
375-58438-001
Evaporator, less Heater
1 1 ALL 375-58446-000 375-58445-000
& Insulation
2 1 Head, Connection End ALL 075-58575-000 075-58450-000
3 1 Head, Back End ALL 075-58576-000 075-58453-000
4 1 Baffle, Connection End ALL 075-53790-000 075-53209-000
5 1 Baffle, Back End ALL 075-53792-000 075-53207-000
6 4 Gasket, Baffle and Head ALL 075-53797-000 075-54103-000
7 2 Heater, Cooler 280 Watt ALL 025-22691-000 025-22691-000
8 - Insulation (3/4"x49"x65") 010-05997-000 010-05997-000
ALL
9 - Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000
10 1 qt. Adhesive (Use with #6) ALL 013-03311-000
11 2 Sensor, Water Temperature ALL 025-40334-000 025-40334-000
12 2 Well, Thermo ALL 026-33627-000 026-33627-000

8 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

CONDENSER COIL COMPONENTS

POWER
PANEL

Condenser
END OF
CHILLER

4
1
25578-1

FIG. 2 – CONDENSER COIL COMPONENTS

(REF. TABLES 2 AND 2A, PAGES 10, 11, 12 AND 13)
JOHNSON CONTROLS 9
 FORM 201.21-RP2 (918)

CONDENSER COIL COMPONENTS (CONT’D)

TABLE 2 – CONDENSER COIL COMPONENTS - STANDARD 'PIN 9 = S OR P'

(SEE FIG. 2, PAGE 9)

MODELS MODELS
ITEM MODEL
DESCRIPTION POSITION QTY YCAV0569 AND YCAV0679 AND
NUMBER YCAV0819
Condenser

YCAV0639 YCAV0739
ALUMINUM COILS
1 RH 1 375-55356-001 375-55350-001 375-55350-001
2 1 375-55356-002 375-55350-002 375-55350-002
Coil Assembly* LH
3 1 375-55356-003 375-55356-003 375-55350-003
4 RH 1 375-55356-004 375-55356-004 375-55350-004
COPPER COILS
1 RH 1 375-55356-005 375-55350-005 375-55350-005
2 1 375-55356-006 375-55350-006 375-55350-006
Coil Assembly* LH
3 1 375-55356-007 375-55356-007 375-55350-007
4 RH 1 375-55356-008 375-55355-008 375-55350-008
BLACK FIN COILS
1 RH 1 375-55356-009 375-55350-009 375-55350-009
2 1 375-55356-010 375-55350-010 375-55350-010
Coil Assembly* LH
3 1 375-55356-011 375-55356-011 375-55350-011
4 RH 1 375-55356-012 375-55356-012 375-55350-012
PHENOLIC COILS
1 RH 1 375-58328-001 375-58328-005 375-58328-005
2 1 375-58328-002 375-58328-006 375-58328-006
Coil Assembly* LH
3 1 375-58328-003 375-58328-003 375-58328-007
4 RH 1 375-58328-004 375-58328-004 375-58328-008

*Note: Coil Assembly includes coil and headers.

*Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller.

10 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

CONDENSER COIL COMPONENTS (CONT’D)

TABLE 2 (CONT'D) – CONDENSER COIL COMPONENTS - STANDARD 'PIN 9 = S OR P'

(SEE FIG. 2, PAGE 9)

ITEM MODEL MODEL

DESCRIPTION POSITION QTY
NUMBER YCAV0889 YCAV0969

Condenser
ALUMINUM FIN COILS
1 RH 1 375-54395-001 375-54395-001
2 1 375-54395-002 375-54395-002
Coil Assembly* LH
3 1 375-55350-003 375-54395-003
4 RH 1 375-55350-004 375-54395-004
BLACK FIN COILS
1 RH 1 375-54395-005 375-54395-005
2 1 375-54395-006 375-54395-006
Coil Assembly* LH
3 1 375-55350-007 375-54395-007
4 RH 1 375-55350-008 375-54395-008
PHENOLIC COILS
1 RH 1 375-54395-009 375-54395-009
2 1 375-54395-010 375-54395-010
Coil Assembly* LH
3 1 375-55350-011 375-54395-011
4 RH 1 375-55350-012 375-54395-012
COPPER COILS
1 RH 1 375-58328-009 375-58328-009
2 1 375-58328-010 375-58328-010
Coil Assembly* LH
3 1 375-58328-007 375-58328-011
4 RH 1 375-58328-008 375-58328-012

*Note: Coil Assembly includes coil and headers.

*Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller.

JOHNSON CONTROLS 11
 FORM 201.21-RP2 (918)

CONDENSER COIL COMPONENTS (CONT’D)

TABLE 2A – CONDENSER COIL COMPONENTS - HIGH EFFICIENCY 'PIN 9 = E OR V'

(SEE FIG. 2, PAGE 9)

MODELS
ITEM MODEL MODEL
DESCRIPTION POSITION QTY YCAV0679 AND
NUMBER YCAV0569 YCAV0639
Condenser

YCAV0719
ALUMINUM COILS
1 RH 1 375-55356-001 375-55350-001 375-55350-001
2 1 375-55356-002 375-55350-002 375-55350-002
Coil Assembly* LH
3 1 375-55356-003 375-55356-003 375-55350-003
4 RH 1 375-55356-004 375-55356-004 375-55350-004
COPPER COILS
1 RH 1 375-55356-005 375-55350-005 375-55350-005
2 1 375-55356-006 375-55350-006 375-55350-006
Coil Assembly* LH
3 1 375-55356-007 375-55356-007 375-55350-007
4 RH 1 375-55356-008 375-55355-008 375-55350-008
BLACK FIN COILS
1 RH 1 375-55356-009 375-55350-009 375-55350-009
2 1 375-55356-010 375-55350-010 375-55350-010
Coil Assembly* LH
3 1 375-55356-011 375-55356-011 375-55350-011
4 RH 1 375-55356-012 375-55356-012 375-55350-012
PHENOLIC COILS
1 RH 1 375-58328-001 375-58328-005 375-58328-005
2 1 375-58328-002 375-58328-006 375-58328-006
Coil Assembly* LH
3 1 375-58328-003 375-58328-003 375-58328-007
4 RH 1 375-58328-004 375-58328-004 375-58328-008

*Note: Coil Assembly includes coil and headers.

*Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller.

12 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

CONDENSER COIL COMPONENTS (CONT’D)

TABLE 2A (CONT'D) – CONDENSER COIL COMPONENTS - HIGH EFFICIENCY 'PIN 9 = E

OR V' (SEE FIG. 2, PAGE 9)

MODELS
ITEM MODEL
DESCRIPTION POSITION QTY YCAV0819 AND
NUMBER YCAV0739

Condenser
YCAV0889
ALUMINUM FIN COILS
1 RH 1 375-54395-001 375-54395-001
2 1 375-54395-002 375-54395-002
Coil Assembly* LH
3 1 375-55350-003 375-54395-003
4 RH 1 375-55350-004 375-54395-004
BLACK FIN COILS
1 RH 1 375-54395-005 375-54395-005
2 1 375-54395-006 375-54395-006
Coil Assembly* LH
3 1 375-55350-007 375-54395-007
4 RH 1 375-55350-008 375-54395-008
PHENOLIC COILS
1 RH 1 375-54395-009 375-54395-009
2 1 375-54395-010 375-54395-010
Coil Assembly* LH
3 1 375-55350-011 375-54395-011
4 RH 1 375-55350-012 375-54395-012
COPPER COILS
1 RH 1 375-58328-009 375-58328-009
2 1 375-58328-010 375-58328-010
Coil Assembly* LH
3 1 375-58328-007 375-58328-011
4 RH 1 375-58328-008 375-58328-012

*Note: Coil Assembly includes coil and headers.

*Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller.

JOHNSON CONTROLS 13
 FORM 201.21-RP2 (918)

FAN COMPONENTS
Service Note:
Fan Hub to Shaft Joint should be
sealed with protective coating - use
RUST VETO 344 - a solvent type,
rust preventative coating.
Fans

23735-1a

Service Note: Pin Location 52 in Model Number will be

“X” for Standard Fan, or “L” for Low Noise Fan.
See page 4.
FIG. 3 – FAN COMPONENTS

TABLE 3 – FAN COMPONENTS

FAN TYPE
ITEM VOLTAGE
DESCRIPTION STANDARD ULTRA QUIET
NUMBER CODE
7/8", 1160 RPM 7/8", 850 RPM
Motor, Fan
1s 2 HP -50 024-27322-008 024-34980-001
(YCAV0569-YCAV0969)
2s Blade All 026-41943-000 026-41601-000
3 Guard All 026-35605-000
4 Orifice All 026-41609-000
5 Support All 026-41937-000 026-41938-000
6 Support Ring All 026-36367-000
7 Spacer (.375 I.D.) All 075-29007-000
8 Screw, Cap (M8x125) All 021-18494-000
9 Spacer (1.406 I.D.) All 075-40484-000

S
= Recommended Spare Parts

14 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

Fans
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JOHNSON CONTROLS 15
 Piping

16
12B

12A
14A
12A
55609-2
CHILLER MODEL YCAV

12B
REFRIGERANT PIPING COMPONENTS

14B
11
9 11
FIG. 4 – DISCHARGE PIPING COMPONENTS - MODEL YCAV0969 SHOWN

JOHNSON CONTROLS
(REF. TABLE 4, PAGES 20, 21 AND 22)
FORM 201.21-RP2 (918)

9
 2 13
2

JOHNSON CONTROLS
CHILLER MODEL YCAV

13
REFRIGERANT PIPING COMPONENTS (CONT'D)

FIG. 4A – SUCTION PIPING COMPONENTS - MODEL YCAV0969 SHOWN

(REF. TABLE 4, PAGES 20, 21 AND 22) 55609-5
FORM 201.21-RP2 (918)

17
Piping
 Piping

18
1 6 8
17 7 10
55609-3

18

4
6 5
CHILLER MODEL YCAV

7
1

4
REFRIGERANT PIPING COMPONENTS (CONT’D)

5 8

JOHNSON CONTROLS
FIG. 4B – LIQUID PIPING COMPONENTS - MODEL YCAV0969 SHOWN (REF. TABLE 4, PAGES 20, 21 AND 22)
FORM 201.21-RP2 (918)
 16A

JOHNSON CONTROLS
16B
55609-4

3
CHILLER MODEL YCAV

15 15
REFRIGERANT PIPING COMPONENTS (CONT’D)

3
FIG. 4C – LIQUID PIPING COMPONENTS - MODEL YCAV0969 SHOWN (REF. TABLE 4, PAGES 20, 21 AND 22)
FORM 201.21-RP2 (918)

19
Piping
 FORM 201.21-RP2 (918)

REFRIGERANT PIPING COMPONENTS (CONT’D)

CHILLER MODEL YCAV

TABLE 4 – REFRIGERANT PIPING COMPONENTS

(SEE FIGS. 4, 4A, 4B AND 4C, PAGES 16, 17, 18 AND 19)

QTY
ITEM
PER DESCRIPTION YCAV00569 YCAV0639 YCAV0679
NO.
UNIT
1s 4 Valve, Drain or Feed 025-39688-000 025-39688-000 025-39688-000
2 2 Valve, Relief 022-11312-000 022-11312-000 022-11312-000
3 2 Valve, Solenoid 025-40330-000 025-40330-000 025-40330-000
4 2 Dehydrator, Body (Replacable Core) 026-16960-000 026-16960-000 026-16960-000
5s 6 Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000
6 2 Moisture Indicator, Body 026-32399-000 026-32399-000 026-32399-000
7 2 Moisture Indicator, Sight Glass Cap 026-32800-000 026-32800-000 026-32800-000
8 2 Valve, Liquid Stop 022-09779-000 022-09779-000 022-09779-000
Piping

9 2 Compressor See page 25

10 4 Valve, Charging 022-09754-000 022-09754-000 022-09754-000
11 2 Muffler 375-55738-000 375-55738-000 375-55738-000
12A 2 Oil Separator (Left) 075-56108-002
12B 2 Oil Separator (Right) 075-56108-001
13 2 Valve, Ball (Oil Line) 022-09172-000 022-09172-000 022-09172-000
14A 1 Ball Valve, Discharge (System 1) 022-11326-000 022-11325-000 022-11325-000
14B 1 Ball Valve, Discharge (System 2) 022-11326-000 022-11326-000 022-11326-000
2 Flange 022-11358-000 022-11358-000 022-11358-000
15
2 1 1/2" Gasket 028-13972-000 028-13972-000 028-13972-000
16A 1 375-55873-000 375-55873-000 375-55873-000
Flash Tank
16B 1 375-54434-000 375-54434-000 375-54434-000
17 2 Valve, Relief 022-08870-000 022-08870-000 022-08870-000
18s 2 Sensor, Refrig Level 025-39675-002 025-39675-002 025-39675-002

S
= Recommended Spare Parts

20 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

REFRIGERANT PIPING COMPONENTS (CONT’D)

CHILLER MODEL YCAV
TABLE 4 (CONT'D) – REFRIGERANT PIPING COMPONENTS
(SEE FIGS. 4, 4A, 4B AND 4C, PAGES 16, 17, 18 AND 19)

QTY
ITEM
PER DESCRIPTION YCAV00719 YCAV0739 YCAV0819
NO.
UNIT
1s 4 Valve, Drain or Feed N/A 025-39688-000 025-39688-000
2 2 Valve, Relief N/A 022-11312-000 022-11312-000
3 2 Valve, Solenoid N/A 025-40330-000 025-40330-000
4 2 Dehydrator, Body (Replacable Core) N/A 026-16960-000 026-16960-000
5s 6 Core, Dehydrator N/A 026-37540-000 026-37540-000
6 2 Moisture Indicator, Body N/A 026-32399-000 026-32399-000
7 2 Moisture Indicator, Sight Glass Cap N/A 026-32800-000 026-32800-000
8 2 Valve, Liquid Stop N/A 022-09779-000 022-09779-000

Piping
9 2 Compressor See page 25
10 4 Valve, Charging N/A 022-09754-000 022-09754-000
11 2 Muffler N/A 375-53202-000 375-53202-000
12A 2 Oil Separator (Left) 075-56108-002
12B 2 Oil Separator (Right) 075-56108-001
13 2 Valve, Ball (Oil Line) N/A 022-09172-000 022-09172-000
14A 1 Ball Valve, Discharge (System 1) N/A 022-11325-000 022-11325-000
14B 1 Ball Valve, Discharge (System 2) N/A 022-11325-000 022-11326-000
2 Flange N/A 022-11358-000 022-11358-000
15
2 1 1/2" Gasket N/A 028-13972-000 028-13972-000
16A 1 N/A 375-55873-000 375-55873-000
Flash Tank
16B 1 N/A 375-54434-000 375-54434-000
17 2 Valve, Relief N/A 022-08870-000 022-08870-000
18s 2 Sensor, Refrig Level N/A 025-39675-002 025-39675-002

S
= Recommended Spare Parts

JOHNSON CONTROLS 21
 FORM 201.21-RP2 (918)

REFRIGERANT PIPING COMPONENTS (CONT’D)

CHILLER MODEL YCAV

TABLE 4 (CONT'D) – REFRIGERANT PIPING COMPONENTS

(SEE FIGS. 4, 4A, 4B AND 4C, PAGES 16, 17, 18 AND 19)

QTY
ITEM
PER DESCRIPTION YCAV00889 YCAV0969
NO.
UNIT
1s 4 Valve, Drain or Feed 025-39688-000 025-39688-000
2 2 Valve, Relief 022-11312-000 022-11312-000
3 2 Valve, Solenoid 025-40330-000 025-40330-000
4 2 Dehydrator, Body (Replacable Core) 026-16960-000 026-16960-000
5s 6 Core, Dehydrator 026-37540-000 026-37540-000
6 2 Moisture Indicator, Body 026-32399-000 026-32399-000
7 2 Moisture Indicator, Sight Glass Cap 026-32800-000 026-32800-000
Piping

8 2 Valve, Liquid Stop 022-09779-000 022-09779-000

9 2 Compressor See page 25
10 4 Valve, Charging 022-09754-000 022-09754-000
11 2 Muffler 375-53202-000 375-53202-000
12A 2 Oil Separator (Left) 075-56108-002
12B 2 Oil Separator (Right) 075-56108-001
13 2 Valve, Ball (Oil Line) 022-09172-000 022-09172-000
14A 1 Ball Valve, Discharge (System 1) 022-11325-000 022-11325-000
14B 1 Ball Valve, Discharge (System 2) 022-11325-000 022-11325-000
2 Flange 022-11358-000 022-11358-000
15
2 1 1/2" Gasket 028-13972-000 028-13972-000
16A 1 375-55873-000 375-55873-000
Flash Tank
16B 1 375-54434-000 375-54434-000
17 2 Valve, Relief 022-08870-000 022-08870-000
18s 2 Sensor, Refrig Level 025-39675-002 025-39675-002

S
= Recommended Spare Parts

22 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

REFRIGERANT PIPING COMPONENTS (CONT’D)

CHILLER MODEL YCAV

1 or 2
3

Piping
1 or 2 55609-6

FIG. 4D – SUCTION PIPING WITH SERVICE VALVE OPTION COMPONENTS

(REF. TABLE 4A)

TABLE 4A – SUCTION PIPING WITH SERVICE VALVE OPTION

COMPONENTS (SEE FIG. 4D)

ITEM
DESCRIPTION PART NUMBER
NO.
Valve, Stop (3 5/8") 022-02845-001
1
Gasket 028-13974-000
Valve, Stop (4 1/8") 022-11340-000
2
Gasket 028-15304-000
3 Valve, Relief 022-11312-000

JOHNSON CONTROLS 23
 FORM 201.21-RP2 (918)

GLYCOL LOOP COMPONENTS

CHILLER MODEL YCAV

10 HOSE, BLACK RUBBER - 3/4 I.D.

(028-11958-000)

SECTION LENGTH

1 62"
2 62"
3 113"
4 49"
8 15 5 40"
6 40"
7 45"
Piping

11 8 45"
9 3"

14
15 16

15
9
6
17

5
7 12
2 15
1
3 4
18
19

55609-500-2a

FIG. 4E – GLYCOL LOOP COMPONENTS (REF. TABLE 4B, PAGE 25)

24 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

GLYCOL LOOP COMPONENTS (CONT’D)

CHILLER MODEL YCAV

TABLE 4B (CONT'D) – GLYCOL LOOP COMPONENTS (SEE

FIG. 4E, PAGE 24)

QTY
ITEM
PER DESCRIPTION PART NUMBER
NO.
UNIT
10s 1 CAP, RADIATOR 023-21927-000
11 1 TUBE, GLYCOL 075-55649-000
12 1 PUMP, SINGLE STAGE 026-41611-000
1 gal PROPYLENE GLYCOL 013-03345-000
13s 013-03344-000
5 gal COOLANT / GLYCOL *
013-03849-001
14 1 REDUCER 023-21941-000

Piping
15 4 FITTING, HOSE BARB 023-21929-000
16 1 TEE 023-22526-000
17 1 BUSHING 023-21934-000
18 1 BUSHING 023-21935-000
19 1 VALVE, DRAIN 023-21874-000

S
= Recommended Spare Parts
* For all Europe-bound YCAV chillers built after October 7, 2015, the coolant/glycol charged into
the VSD cooling system is European-compliant "Dowcall200" (p/n 013-03849-001). For main-
tenance, top off or replace the VSD coolant with Dowcal 200 only. YCAV chillers built before
October 7, 2015 were charged with Dowfrost HD (p/n 013-03344-000). Use Dowfrost HD to top
off the unit when necessary. However for maintenance, replace the entire VSD coolant charge
with either the Dowcal 200 or Dowfrost HD, but do not mix them.
For all other regions, use Dowfrost HD (p/n 013-03344-000) only.

CAUTION:
Mixing different types of Glycol or the addition of water may cause permanent
damage to the cooling system.

JOHNSON CONTROLS 25
 FORM 201.21-RP2 (918)

COMPRESSOR MODEL NOMENCLATURE

MTS 45 S A A D 46

Type of YORK Voltage and Frequency

Semi-Hermetic Screw 46 = 460-3-200
Compressor VSD Driven
Motor Stack & Diameter Code
Diameter of Male Rotor D = 8-3/4 Dia. x 8-3/4 Stack
45 = 145.3 mm
36 = 136.4 mm Motor Vendor
24 = 124.0 mm A = 4-Pole A.O. Smith

Design Series
A
Compressor Rotor Length
L = Length L/D
S = Short L/D

COMPRESSOR WEIGHTS
Compressor

MM SIZE WEIGHT (LBS.)* WEIGHT (Kg.)

145 1310 594
136 1250 567
124 1175 533
112 760 345
*Note: Less Service Valves.

ITEM REF. DESCRIPTION 5 GALLON

OILs R-134A Oil, Type 'L' (Synthetic) 011-00591-000
S
= Recommended Spare Parts

26 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

COMPRESSOR
TABLE 6 – COMPRESSOR PART NUMBERS
VOLTAGE SYSTEM #1 COMPRESSOR SYSTEM #2 COMPRESSOR
MODEL
CODE PART # MODEL # MM QTY PART # MODEL # MM QTY
YCAV0569 -50 364-50820-000 MTS24SA 124 1 364-50820-000 MTS24SA 124 1
YCAV0639 -50 364-50821-000 MTS36SA 136 1 364-50820-000 MTS24SA 124 1
YCAV0679 -50 364-50821-000 MTS36SA 136 1 364-50820-000 MTS24SA 124 1
YCAV0719 -50 364-50821-000 MTS36SA 136 1 364-50821-000 MTS36SA 136 1
YCAV0739 -50 364-50821-000 MTS36SA 136 1 364-50821-000 MTS36SA 136 1
YCAV0819 -50 364-50821-000 MTS36SA 136 1 364-50821-000 MTS36SA 136 1
YCAV0889 -50 364-50822-000 MTS45SA 145 1 364-50822-000 MTS45SA 145 1
YCAV0969 -50 364-50822-000 MTS45SA 145 1 364-50822-000 MTS45SA 145 1

Compressor

JOHNSON CONTROLS 27
 FORM 201.21-RP2 (918)

CONTROL AND VSD PANEL CONFIGURATIONS

Power panels and option panels are offered in several different configurations using three (3)
major components:

1. TERMINAL BLOCKS
2. CIRCUIT BREAKERS
3. NON-FUSED DISCONNECT SWITCHES

The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power
panels, and an options panel with no power wire termination hardware. See figures on previ-
ous page. The model pin number locations 16 and 17 would be X and X to reflect this basic
combination. Identify model pin number locations 16 and 17 to identify the chiller power wiring
connections and hardware listed below.

PIN 16 & 17
LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS
IDENTIFIERS
S X Single Point Supply Terminal Block
B X Single Point Supply Circuit Breaker
S S Single Point Supply Terminal Block w/ Separate System Non-Fused Disconnect Switch
C S Single Point Supply Circuit Breaker w/ Separate System Non-Fused Disconnect Switch
Variable Speed Drive

FIG. 7 – CONTROL, OPTIONS AND POWER PANELS LAYOUT

28 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

CONTROL AND VSD PANEL CONFIGURATIONS (CONT'D)

Variable Speed Drive

*Note: On units with Single Point Terminal Blocks,
the terminal blocks are located in the same
space as the Single Point Circuit Breaker
shown in Fig. 7A.

FIG. 7A – EXAMPLES OF POWER WIRING CONFIGURATIONS (2-COMPRESSOR UNITS)

JOHNSON CONTROLS 29
 Variable Speed Drive

30
04178-5a

04178-4a
VARIABLE SPEED DRIVE PANEL COMPONENTS

04178-4

JOHNSON CONTROLS
FORM 201.21-RP2 (918)

FIG. 8 – VARIABLE SPEED DRIVE COMPONENTS (REF. TABLE 8, PAGES 34 AND 35)
JOHNSON CONTROLS
FIG. 8a – VARIABLE SPEED DRIVE COMPONENTS (REF. TABLE 8, PAGES 34 AND 35)
VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT’D)

04178-6
FORM 201.21-RP2 (918)

31
Variable Speed Drive
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT'D)

04178-6aa
Variable Speed Drive

04178-6b

SYSTEM #1

HANDLE
024-37976-002

400A DISCONNECT
55832-000C
SWITCH 024-34976-001

FIG. 8b – VARIABLE SPEED DRIVE COMPONENTS (REF. TABLE 8, PAGES 34 AND 35)
32 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT’D)

Variable Speed Drive

04178-5

FIG. 8c – VARIABLE SPEED DRIVE COMPONENTS (REF. TABLE 8, PAGES 34 AND 35)
JOHNSON CONTROLS 33
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT'D)

TABLE 8 – VARIABLE SPEED DRIVE COMPONENTS (SEE. FIGS. 8-8D, PAGES 30-33)
ITEM QUANTITY YORK PART
DESCRIPTION
NUMBER PER UNIT NUMBER
1 1 POWER ASS'Y, VSD SEE PAGE 36
2 6 CONTACTOR, 3 POLE FAN 024-34916-000
2A 1 HARNESS, FAN CONTACTOR 571-04178-231
3 1 RELAY, PUMP / FAN 024-30441-000
4 3 TRANSFORMER, 75VA 025-27911-000
5 6 TRANSFORMER, CURRENT 025-38805-000
6 5 FUSE HOLDER, 1 POLE - 30A 025-39951-000
7 1 FUSE, 15A 025-34141-000
8 1 FUSE, 20A 025-35908-000
9 2 FUSE, 6A 025-35902-000
11 3 FUSE HOLDER, 3 POLE - 30A 025-39952-000
12 6 FUSE, 30A 025-39683-000
13 3 FUSE, 10A 025-35905-000
14 1 FUSE, 1/4A 025-39684-000
15 1 VOLTAGE SUPPRESSION BOARD 031-02453-000
16 2 FUSES 025-38523-000
SD CARD WITH SOFTWARE (STANDARD) 031-03476-001
17 1 SD CARD WITH SOFTWARE (OPTIMIZED) 031-03476-002
BLANK SD CARD 031-03466-000
18 12 RESISTOR 025-35953-000
19 12 PAD, THERMAL 028-15299-000
Variable Speed Drive

20 6 CAPACITOR 025-39806-000
21 1 WIRING KIT, DVDT 571-04178-211
22s 1 VSD LOGIC BOARD 031-02477-000
23 2 RELAY BOARD 031-02479-002
24 1 BUS ISOLATION BOARD 031-01624-000
25 1 GASKET, FIELD POWER 028-15246-000
GASKET, CUSTOMER
26 1 028-15247-000
CONNECTIONS
27 1 GASKET, CIRCUIT BREAKER 028-15248-000
28 1 GASKET, AUTO TRANSFORMER 028-15249-000
29 1 GASKET, KEYPAD / DISPLAY 028-15250-000
30 1 GASKET, COIL 028-15251-000
31s 1 CONTROL BOARD 331-03478-001
32 3 FUSE 025-39681-000
33 1 TERMINAL BLOCK ASSEMBLY 371-04178-356
34 1 KEYPAD, LATITUDE 024-34930-000
35 1 DISPLAY, LATITUDE 031-02508-000

34 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT’D)

TABLE 8 (CONT'D) – VARIABLE SPEED DRIVE COMPONENTS
(SEE. FIGS. 8-8D, PAGES 30-33)
ITEM QUANTITY YORK PART
DESCRIPTION
NUMBER PER UNIT NUMBER
36 1 SWITCH, ON / OFF 024-34951-000
37 1 CABLE, RIBBON (DISPLAY) 071-04178-261
38 1 CABLE, RIBBON (KEYPAD) 071-04178-262
39s 1 EPROM, LOGIC BOARD U36 031-02521-001
40 1 PROM, FPGA U41 031-02523-001
41s 1 EPROM, LOGIC BOARD U39 031-02522-001
4 GROUND LUGS (-17 & -28)
42 3 GROUND LUGS (-40 & -50) 025-32835-000
2 GROUND LUGS (-46 & -58)
TRANSFORMER, CONTROL (60 Hz) 025-40114-001
43 1
TRANSFORMER, CONTROL (50 Hz) 025-40114-002
44 1 CONTROLLER, VALVE 031-02510-000
45 1 PANEL COOLING FAN ASSEMBLY SEE PAGE 38
SCR TRIGGER BOARD (60 Hz) 031-02060-001
46 1
SCR TRIGGER BOARD (50 Hz) 031-02060-002
SP TERMINAL BLOCK KIT (-17 & -28) 371-04460-003
47 1 SP TERMINAL BLOCK KIT (-40 & -50) 371-04460-002
SP TERMINAL BLOCK KIT (-46 & -58) 371-04460-001
48 1 CABLE, RIBBON (RELAY BOARD #1) 071-04178-263

Variable Speed Drive

49 1 CABLE, RIBBON (RELAY BOARD #2) 071-04178-264
SP CIRCUIT BREAKER KIT (-17 & -28) 371-04459-104
SP CIRCUIT BREAKER KIT (-40 & -50) 371-04459-102
50 1
SP CIRCUIT BREAKER KIT (-46) 371-04459-101
SP CIRCUIT BREAKER KIT (-58) 371-04459-105
51 1 OPERATOR KIT (SHAFT & HANDLE) 024-34922-000
52 1 MICRO-GATEWAY BOARD 371-03609-005
53 1 INDUCTOR 025-39677-000
54 2 SWITCH, DISCONNECT 400A 024-34976-001
55 2 HANDLE, DISCONNECT SWITCH 024-34976-002

JOHNSON CONTROLS 35
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT’D)

AUTOTRANSFORMER
Variable Speed Drive

TABLE 8a – AUTOTRANSFORMER
VOLTAGE QUANTITY YORK PART
CODE PER UNIT NUMBER
50 1 371-55898-004

36 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE PANEL COMPONENTS (CONT’D)

025-28386-000
025-28386-000 Contact Socket
Contact, Socket
025-32940-000
J1
Cable, Shielded MOD #1
GATE DRIVER BOARD

J7
TRIGGER BOARD

J1
MOD #2
GATE DRIVER BOARD

571-04178-251
025-35966-000 Trigger Board to Gate Driver Cable
Housing, 8 Pin Connector

025-35970-000 Contact, Receptacle 025-35970-000 Contact, Receptacle

025-39990-000 Housing, Closed End 025-32940-000 025-39989-000 Housing, Closed End
Cable, Shielded

J2
CONTROL BOARD
571-04178-271
Logic Board to Control Board Cable

J1 ON MODULE #1 J6
IGTB GATE DRIVER BOARD LOGIC BOARD

Variable Speed Drive

025-35934-000
Cable, Shielded
025-38795-000
Plug, Keying
025-35964-000 Housing, 18 Pin Connector
025-28386-000 Socket, Contact Pin
571-04178-281
Gate Driver to Logic Board Cable - Compressor #1
J1 ON MODULE #2 J8
IGTB GATE DRIVER BOARD LOGIC BOARD

025-35934-000
Cable, Shielded
025-38795-000
Plug, Keying
025-35964-000 Housing, 18 Pin Connector
025-28386-000 Socket, Contact Pin
571-04178-282
Gate Driver to Logic Board Cable - Compressor #2

FIG. 8E – CABLE PART NUMBERS

JOHNSON CONTROLS 37
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE POWER ASSEMBLY

COMPONENTS
Variable Speed Drive

FIG. 9 – VARIABLE SPEED DRIVE POWER ASSEMBLY COMPONENTS

(REF. TABLE 9, PAGE 39)

38 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE POWER ASSEMBLY

COMPONENTS (CONT’D)

TABLE 9 – VARIABLE SPEED DRIVE POWER ASSEMBLY COMPONENTS

(SEE FIG. 9, PAGE 38)

ITEM QUANTITY YORK PART

DESCRIPTION
NUMBER PER UNIT NUMBER
1 6 CAPACITOR 025-35972-000
2 1 BUSS PLATE KIT 371-04477-001
3 2 IGBT ASSEMBLY KIT 371-04479-000
4 3 DIODE MODULE KIT 371-04478-000
5 2 RESISTOR 025-35157-000
6 2 THERMAL PAD 028-15299-000
7 6 CAPACITOR 025-40105-000
8 6 INSULATOR, CAPACITOR 071-02769-319
9 2 GASKET 028-15113-000
10 1 HARNESS, SCR TO TRIGGER BD. 571-04181-221
11 1 HARNESS, GROUND 571-04181-242
12 1 HARNESS, EQUALIZER 571-04181-241

Variable Speed Drive

JOHNSON CONTROLS 39
 FORM 201.21-RP2 (918)

VARIABLE SPEED DRIVE FAN ASSEMBLY COMPONENTS

TABLE 10 – VARIABLE SPEED DRIVE FAN ASSEMBLY COMPONENTS (SEE FIG. 10)

ITEM QUANTITY YORK PART

DESCRIPTION
NUMBER PER UNIT NUMBER
1 1 COIL, GLYCOL COOLING 026-41590-000
2 2 FAN, COOLING 115V 025-40105-000
3 1 HARNESS, FAN ASSEMBLY 571-04179-242
4 2 TERMINAL BLOCK 025-20944-000
5 1 INVERTER (50HZ ONLY) 031-02533-000
COMPOUND, HEAT CONDUCTIVE
6 AR 013-02997-000
(USE WITH ITEM #5)
7 1 HARNESS, INVERTER (50HZ ONLY) 571-04179-243
8 2 GROMMET 028-04873-000
Variable Speed Drive

04179-5a

FIG. 10 – VARIABLE SPEED DRIVE FAN ASSEMBLY COMPONENTS (REF. TABLE 10)
40 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

PLUG / JUMPER ARRANGEMENT

PARTIAL VIEW
CONTROL
BOARD J7 OF CONTROL
BOARD
FIG. 11 – PLUG / JUMPER ARRANGEMENT (REF. TABLE 11)

TABLE 11 – PLUG / JUMPER ARRANGEMENT (SEE FIG. 11)

PLUG/JUMPER ARRANGEMENT
MODELS MAX VSD
PLUG B/M JUMPER DETAIL
50 Hz FREQUENCY

1 5 9
YCAV0639SA/PA
2 6 10 YCAV0719EA/VA
371-04484-101 182
3 7 11 YCAV0969EA/VA
4 8 12

Variable Speed Drive

1 5 9
2 6 10 YCAV0569EA/VA
371-04484-102 186
3 7 11 YCAV0739SA/PA

4 8 12

1 5 9
2 6 10 YCAV0679EA/VA
371-04484-103 192
3 7 11 YCAV0739EA/VA
4 8 12

YCAV0569SA/PA
YCAV0639EA/VA
1 5 9
YCAV0679SA/PA
2 6 10 YCAV0819SA/PA
371-04484-104 YCAV0819EA/VA 200
3 7 11
YCAV0889SA/PA
4 8 12 YCAV0889EA/VA
YCAV0969SA/PA

JOHNSON CONTROLS 41
 Sensor Harnesses

42
SYSTEM #1

SYS. 1

12
SYS. #1
DISCH. PRESS.
SENSOR HARNESSES

SYS. #1
6 SUCT. TEMP.

SYS. #1
10 SUCT. PRESS. SYS. #1
DISCH. TEMP.
SYS. #1 COMPR. SYS. #1 OIL SYS. #1 OIL
4 MTR. TEMP. TEMP. PRESS. 8
55832-000D
7 11

JOHNSON CONTROLS
FORM 201.21-RP2 (918)

FIG. 12 – HARNESS LAYOUT (REF. TABLE 12, PAGES 46, 47 AND 48)
JOHNSON CONTROLS
17
SYS. #2 SYSTEM #2
SUCT. PRESS.

18
SYS. #2 OIL
PRESS.
SENSOR HARNESSES (CONT'D)

13
SYS. #2 SYS. #2
DISCH. PRESS. SUCT. TEMP.

19 SYS. #2 COMPR. SYS. #2 OIL SYS. #2

MTR. TEMP. TEMP. DISCH. TEMP.

5 14 15 55832-000G

FIG. 12A – HARNESS LAYOUT (REF. TABLE 12, PAGES 46, 47 AND 48)
FORM 201.21-RP2 (918)

43
Sensor Harnesses
 Sensor Harnesses

44
3 24
OUTSIDE AIR COOLER
TEMP. HEATER

GLYCOL
PUMP

ENTERING
WATER TEMP.

2
SENSOR HARNESSES (CONT'D)

LEAVING
WATER TEMP.
55832-000A

JOHNSON CONTROLS
FORM 201.21-RP2 (918)

FIG. 12B – HARNESS LAYOUT (REF. TABLE 12, PAGES 46, 47 AND 48)
 FORM 201.21-RP2 (918)

SENSOR HARNESSES (CONT'D)

55832-000G
9
SYS. #1 FLASH
TANK LEVEL

22
SYS. #1 FLASH
TANK DRAIN
23
SYS. #1 FLASH SYSTEM #1
TANK FEED

16
SYS. #2 FLASH
TANK LEVEL

Sensor Harnesses

SYS. #2 FLASH
TANK DRAIN

20
SYS. #2 FLASH
TANK FEED
SYSTEM #2
21
FIG. 12C – HARNESS LAYOUT (REF. TABLE 12, PAGES 46, 47 AND 48)
JOHNSON CONTROLS 45
 FORM 201.21-RP2 (918)

SENSOR HARNESSES (CONT'D)

TABLE 12 – SENSOR HARNESS WIRING (SEE FIGS. 12, 12A, 12B AND 12C, PAGES 42,
43, 44 AND 45)
SYSTEM #1 SENSOR WIRING
Plug Plug
Plug and Pin Wire Cable Harness Assembly
Plug Detail "P" Pin Function
P/N Color # Part Number
No. No.
1 Green System #1
2 Red
Plug = Compressor
3 Black 4 575-54455-317
3 2 1 025-28383-000 4 White
Motor
Temperature
6 5 4 P26 5 Drain
Pin = 6 White System #1
9 8 7 025-28386-000 7 Red
9 Flash Tank 575-54455-315
8 Black
9 Drain Level
1 Black System #1
2 Red 6 Suction 575-54455-308
Plug =
1 025-29185-000
3 Drain Temperature

2 P27
Pin =
3 025-28386-000

1 Black System #1
2 Red 8 Discharge 575-54455-310
3 Drain Temperature
Plug = 5 Green System #1
4 3 2 1 025-28384-000 6 Red
22 Flash Tank 575-54455-319
P28 7 Black
8 7 6 5 Pin = 8 White Drain

12 11 10 9 025-28386-000 9 Green System #1

10 Red
23 Flash Tank 575-54455-320
11 Black
12 White Feed
1 White System #1
2 Red
10 Suction 575-54455-302
3 Black
4 Drain Pressure
6 White System #1
5 4 3 2 1 Plug = 7 Red
11 Oil 575-54455-304
025-28385-000 8 Black
10 9 8 7 6 P29 9 Drain Pressure
1514131211 Pin = 11 White System #1
025-28386-000 12 Red
12 Discharge 575-54455-306
13 Black
14 Drain Pressure
Sensor Harnesses

5 Black System #1
10 Red 7 Oil 575-54455-300
15 Drain Temperature

46 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

SENSOR HARNESSES (CONT'D)

TABLE 12 (CONT'D) – SENSOR HARNESS WIRING (SEE FIGS. 12, 12A, 12B AND 12C,
PAGES 42, 42, 44 AND 45)
SYSTEM #2 SENSOR WIRING
Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug and Pin P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #2
2 Red
Plug = Compressor
3 Black 5 575-54455-318
3 2 1 025-28383-001 4 White
Motor
Temperature
6 5 4 P30 5 Drain
Pin = 6 White System #2
9 8 7 025-28386-000 7 Red
16 Flash Tank 575-54455-316
8 Black
9 Drain Level
1 Black System #2
2 Red 13 Suction 575-54455-309
Plug =
1 025-29185-001
3 Drain Temperature

2 P31
Pin =
3 025-28386-000

1 Black System #2
2 Red 15 Discharge 575-54455-311
3 Drain Temperature
Plug = 4
4 3 2 1 025-28384-001 5 Green System #2
P32 6 Red
8 7 6 5 20 Flash Tank 575-54455-321
7 Black
Pin = Drain
8 White
12 11 10 9 025-28386-000 9 Green System #2
10 Red
21 Flash Tank 575-54455-322
11 Black
12 White Feed
1 White System #2
2 Red
17 Suction 575-54455-303
3 Black
4 Drain Pressure
6 White
5 4 3 2 1 Plug = 7 Red
System #2
18 Oil 575-54455-305
10 9 8 7 6 025-28385-001 8 Black
Pressure
P33 9 Drain
1514131211 11 White
Pin = System #2
025-28386-000 12 Red
19 Discharge 575-54455-307
13 Black
Sensor Harnesses

14 Drain Pressure
5 Black System #2
10 Red 14 Oil 575-54455-301
15 Drain Temperature

JOHNSON CONTROLS 47
 FORM 201.21-RP2 (918)

SENSOR HARNESSES (CONT'D)

TABLE 12 (CONT'D) – SENSOR HARNESS WIRING (SEE FIGS. 12, 12A, 12B AND 12C,
PAGES 42, 43, 44 AND 45)
UNIT SENSOR WIRING
Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug and Pin P/N "P" Pin Function
Color # Part Number
No. No.
1 Black Leaving
2 Red 1 Water 575-54455-312
3 2 1 Plug = 3 Drain Temperature
025-21192-000 4 Black Entering
6 5 4 P25 5 Red 2 Water 575-54455-313
9 8 7 Pin = 6 Drain Temperature
025-19673-000 7 Black Outside
8 Red 3 Air 575-54455-314
9 Drain Temperature

UNIT CONTROL WIRING

Plug Plug Wire
Cable Harness Assembly
Plug Detail Plug and Pin P/N "P" Pin Num- Function
# Part Number
No. No. ber
1 2
Cooler
2 29 24 575-54455-204
3 Plug =
3 Ground
Heater
025-31315-000
2 P36
1 Pin =
025-20919-000
Sensor Harnesses

48 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

TRANSDUCERS AND TEMP SENSORS

Transducers, Sensors &

Connectors
8
DISCHARGE PRESSURE

55832-000D-1a

5 6 4
1

55832-000A-1

2
3
2
3
FIG. 13 – TRANSDUCERS AND TEMP SENSORS (REF. TABLE 13, PAGE 50)
JOHNSON CONTROLS 49
 FORM 201.21-RP2 (918)

TRANSDUCERS AND TEMP SENSORS (CONT'D)

Transducers, Sensors &

7
Connectors

9B
9C 9A 11A

11B
OIL PRESSURE

SUCTION PRESSURE

10C
10B
55658-000c

10A HIGH PRESSURE CUT-OUT

FIG. 13A – TRANSDUCERS AND HIGH PRESSURE CUT-OUT (REF. TABLE 13, PAGE 50)

TABLE 13 – TRANSDUCERS, TEMP SENSORS AND HIGH PRESSURE CUT-OUT SWITCH

(SEE FIGS. 13 AND 13A, PAGES 49 AND 50)

Volt-
Item
Quantity Description age Part Number
#
Code
1s 1 Sensor, Outside Air Temperature All 025-28663-001
2s 2 Sensor, Water Temp. (EWT, LWT) All 025-40334-000
3 - Compound, Heat Conductive All 013-00898-000
4s 2 per system Sensor, Discharge Temperature All 025-32924-000
5s 2 per system Sensor, Suction Temperature All 025-28935-000
6s 2 per system Sensor, Oil Temperature All 025-30440-000
7s 1 per system Transducer, Oil Pressure (0-275psi) All 025-29139-003
8s 1 per system Transducer, Discharge Pressure (0-275psi) All 025-29139-003
9s 1 per system Transducer, Suction Pressure (0-125psi) All 025-29583-001
10 1 per system High Pressure Cut Out Switch All 025-39956-000

s
Recommended Spare Part

50 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

TRANSDUCER AND THERMISTOR

Transducers, Sensors &

WIRE HARNESS CONNECTORS - FIELD
REPLACEMENT PART NUMBERS

Connectors
02492-2b

FIG. 14 – TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD

REPLACEMENT PART NUMBERS (REF. TABLE 14)

TABLE 14 – TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS

- FIELD REPLACEMENT PART NUMBERS (SEE FIG. 14)

Item
Location Description Pins Part Number
No.
1 Plug Connector 025-28953-000
3 Pin
2 Transducer Contact Pins 025-28949-000
End
3 Rubber Collar 025-28950-000
4 Plug Connector 025-28954-000
3 Pin
5 Wire Harness Contact Pins 025-28952-000
End
6 Rubber Collar 025-28950-000
7 Plug Connector 025-28948-000
Temperature 2 Pin
8 Contact Pins 025-28949-000
Sensor End
9 Rubber Collar 025-28950-000
10 Plug Connector 025-28951-000
2 Pin
11 Wire Harness Contact Pins 025-28952-000
End
12 Rubber Collar 025-28950-000
s
Recommended Spare Part

JOHNSON CONTROLS 51
 FORM 201.21-RP2 (918)

VIBRATION ISOLATORS
TABLE 15 – VIBRATION ISOLATORS PART NUMBERS
ONE INCH DEFLECTION SPRING ISOLATOR CROSS REFERENCE
FOR UNITS WITH ALL POINT LOADS LESS THAN 1404 LBS. (637 KG.)
VENDOR
WEIGHT WEIGHT YORK PART
PART COLOR
RANGE (lbs.) RANGE (kg.) NUMBER
NUMBER
239 to 384 lbs. 108 to 174 kg. CIP-B-450 RED 029-24583-002
384 to 639 lbs. 174 to 290 kg. CIP-B-750 WHITE 029-24583-003
639 to 851 lbs. 290 to 386 kg. CIP-B-1000 BLUE 029-24583-004
851 to 1064 lbs. 386 to 483 kg. CIP-B-1250 GRAY 029-24583-005
Chiller Options

1064 to 1404 lbs. 483 to 637 kg. CIP-B-1650 BLACK 029-24583-006

FOR UNITS WITH ANY POINT LOAD ABOVE 1404 LBS. (637 KG.)
VENDOR
WEIGHT WEIGHT YORK PART
PART COLOR
RANGE (lbs.) RANGE (kg.) NUMBER
NUMBER
Up to 851 lbs. Up to 386 kg. CIP-B-1000 BLACK 029-24583-007
851 to 1149 lbs. 386 to 521 kg. CIP-B-1350 YELLOW 029-24583-008
1149 to 1489 lbs. 521 to 675 kg. CIP-B-1750 RED W/ BLACK 029-24583-009
1489 to 1786 lbs. 675 to 910 kg. CIP-B-2100 RED W/ YELLOW 029-24583-010
1786 to 2028 lbs. 910 to 920 kg. CIP-B-2385 GREEN W/ YELLOW 029-24583-011
2028 to 2254 lbs. 920 to 1022 kg. CIP-B-2650 RED W/ RED 029-24583-012
2254 to 2936 lbs. 1022 to 1332 kg. CIP-B-2935 GREEN W/ RED 029-24583-013

NEOPRENE ISOLATOR CROSS REFERENCE

VENDOR
WEIGHT WEIGHT YORK PART
PART COLOR
RANGE (lbs.) RANGE (kg.) NUMBER
NUMBER
Up to 751 lbs. Up to 341 kg. ND-C YELLOW 029-24584-001
751 to 1651 lbs. 341 to 749 kg. ND-D YELLOW 029-24584-002
1651 to 3226 lbs. 749 to 1463 kg. ND-DS YELLOW 029-24584-004

TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR CROSS REFERENCE

WEIGHT WEIGHT VENDOR PART YORK PART
COLOR
RANGE (lbs.) RANGE (kg.) NUMBER NUMBER
Up to 358 lbs. Up to 162 kg. SLRS-2-C2-420 RED 029-24585-006
358 to 443 lbs. 162 to 201 kg. SLRS-2-C2-520 WHITE 029-24585-007
443 to 582 lbs. 201 to 264 kg. SLRS-2-C2-660 BLACK 029-24585-008
582 to 783 lbs. 264 to 335 kg. SLRS-2-C2-920 BLUE 029-24585-009
783 to 1038 lbs. 335 to 471 kg. SLRS-2-C2-1220 GREEN 029-24585-010
1038 to 1497 lbs. 471 to 679 kg. SLRS-2-C2-1760 GRAY 029-24585-011
1497 to 2058 lbs. 679 to 933 kg. SLRS-2-C2-2420 SILVER 029-24585-012
2058 to 2619 lbs. 933 to 1188 kg. SLRS-2-C2-3080 GRAY W/ RED 029-24585-013
2619 to 3180 lbs. 1188 to 1442 kg. SLRS-2-C2-3740 SILVER W/ RED 029-24585-014

52 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

YCAV CHILLER OPTIONS – KITS

TABLE 16 – FIELD INSTALLED OPTIONS PART NUMBERS
STANDARD OPTIONAL
MODEL WELD VICTAULIC DIFFERENTIAL
150# 300#
NUMBER FLANGE FLANGE PRESSURE
FLOW FLOW
YCAV KIT KIT SWITCH
SWITCH SWITCH
MODEL # 024-26116 024-12144 023-02366 023- 025-30919
0569 19046-000
0639
0679
0719

Chiller Options
-000 -000 -000 -000
0739 19201-000
0819
0889
0969

JOHNSON CONTROLS 53
 FORM 201.21-RP2 (918)

ENCLOSURE KIT OPTIONS

TABLE 17 – ENCLOSURE KIT OPTIONS - FULL KIT PART NUMBERS
FULL ENCLOSURE KIT PART NUMBERS
WIRE LOUVERED
MODEL ENCLOSURE ENCLOSURE
NUMBER
YCAV- STANDARD HIGH STANDARD HIGH
EFFICIENCY EFFICIENCY EFFICIENCY EFFICIENCY
0569 475-57105-008 475-57106-008 475-57098-008 475-57098-008
0639 475-57105-008 475-57106-009 475-57098-008 475-57098-009
0679 475-57105-009 475-57106-010 475-57098-009 475-57098-010
0719 N/A 475-57106-010 N/A 475-57098-010
0739 475-57105-009 475-57106-011 475-57098-009 475-57098-011
0819 475-57105-010 475-57106-012 475-57098-010 475-57098-012
0889 475-57105-011 475-57106-012 475-57098-011 475-57098-012
0969 475-57105-012 N/A 475-57098-012 N/A
Enclosure Options

FULL ENCLOSURE KIT PART NUMBERS

WIRE/LOUVERED LOUVERED
MODEL ENCLOSURE ENCLOSURE (COND. ONLY)
NUMBER
YCAV- STANDARD HIGH STANDARD HIGH
EFFICIENCY EFFICIENCY EFFICIENCY EFFICIENCY
0569 475-57108-008 475-57108-008 475-57097-080 475-57097-080
0639 475-57108-008 475-57108-009 475-57097-080 475-57097-100
0679 475-57108-009 475-57108-010 475-57097-100 475-57097-100
0719 N/A 475-57108-010 N/A 475-57097-100
0739 475-57108-009 475-57108-011 475-57097-100 475-57097-120
0819 475-57108-010 475-57108-012 475-57097-100 475-57097-120
0889 475-57108-011 475-57108-012 475-57097-120 475-57097-120
0969 475-57108-012 N/A 475-57097-120 N/A

54 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

ENCLOSURE KIT OPTIONS (CONT’D)

TABLE 17A – ENCLOSURE KIT OPTIONS - TOP AND BOTTOM SECTIONS
(SEE FIGS. 15-18, PAGES 56-61)

FULL KIT NUMBER TOP OR BOTTOM PART NUMBER

WIRE ENCLOSURES
(Top) 375-57105-080
475-57106-008
(Bottom) 375-57106-081
(Top) 375-57105-090
475-57106-009
(Bottom) 375-57106-101
(Top) 375-57105-100
475-57106-010
(Bottom) 375-57106-101
(Top) 375-57105-110
475-57106-011
(Bottom) 375-57106-121
(Top) 375-57105-120
475-57106-012
(Bottom) 375-57106-121
LOUVERED ENCLOSURE
(Top) 375-57097-080
475-57098-008

Enclosure Options
(Bottom) 375-57098-081
(Top) 375-57097-100
475-57098-010
(Bottom) 375-57098-101
(Top) 375-57097-120
475-57098-012
(Bottom) 375-57098-121
WIRE/LOUVERED ENCLOSURE
(Top) 375-57097-080
475-57108-008
(Bottom) 375-57106-081
(Top) 375-57097-100
475-57108-009
(Bottom) 375-57106-101
(Top) 375-57097-100
475-57108-010
(Bottom) 375-57106-101
(Top) 375-57097-120
475-57108-011
(Bottom) 375-57106-121
(Top) 375-57097-120
475-57108-012
(Bottom) 375-57106-121
LOUVERED ENCLOSURE (COND. ONLY)
(Top) 375-57097-080
475-57097-008
(Bottom) N/A
(Top) 375-57097-100
475-57097-010
(Bottom) N/A
(Top) 375-57097-120
475-57097-012
(Bottom) N/A

JOHNSON CONTROLS 55
 FORM 201.21-RP2 (918)

ENCLOSURE KIT OPTIONS (CONT’D)

102 200
101

102
Enclosure Options

200
103
200
or
100 104
102
* Use item 102 on
units with an odd
57105-000
number of fans.
FIG. 15 – WIRE ENCLOSURE (TOP SECTIONS) - 375-57105-080 SHOWN (REF. TABLE 18)

TABLE 18 – WIRE ENCLOSURE (TOP SECTIONS) - (SEE FIG. 15)

WIRE ENCLOSURE TOP SECTIONS KIT COMPONENTS
ITEM PART
DESCRIPTION QTY
# NUMBER
100 END PANEL - LH 075-57085-000 1
101 END PANEL - RH 075-57086-000 1
102 PANEL 075-56977-000 2*
103 CHANNEL 075-57082-000 1
104 PLATE 075-57138-000 1
200 WIRE GRILL CONDENSER 026-41776-000 8**

** Refer to page 55, Quanity for 375-57105-090 = 9

** Refer to page 55, Quanity for 375-57105-100 = 10
** Refer to page 55, Quanity for 375-57105-110 = 11
** Refer to page 55, Quanity for 375-57105-120 = 12
56 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

ENCLOSURE KIT OPTIONS (CONT’D)

100
203

202
203
200

Enclosure Options
* Item 202 on units with an
57105-001
Autotransformer is part 201
number 026-41781-000.

FIG. 16 – WIRE ENCLOSURE (BOTTOM SECTIONS) - 375-57106-081 SHOWN

(REF. TABLE 19)

TABLE 19 – WIRE ENCLOSURE (BOTTOM SECTIONS) - (SEE FIG. 16)

WIRE ENCLOSURE BOTTOM SECTIONS KIT COMPONENTS

ITEM PART
DESCRIPTION QTY
# NUMBER
100 REAR SUPPORT 075-56979-000 1
200 WIRE GRILL 026-41777-000 10**
201 WIRE GRILL - REAR 026-41778-000 2
202 WIRE GRILL 026-41779-000 1
203 WIRE GRILL 026-41780-000 2

** Refer to page 55, Quanity for 375-57106-101 = 12

** Refer to page 55, Quanity for 375-57106-201 = 14

JOHNSON CONTROLS 57
 FORM 201.21-RP2 (918)

ENCLOSURE KIT OPTIONS (CONT’D)

100

101

104
Enclosure Options

100

103
57097-000

102

FIG. 17 – LOUVERED ENCLOSURE (TOP SECTIONS) - 375-57097-080 SHOWN

(REF. TABLE 20)

TABLE 20 – LOUVERED ENCLOSURE (TOP SECTIONS) - (SEE FIG. 17)

LOUVERED ENCLOSURE TOP SECTIONS KIT COMPONENTS

ITEM
DESCRIPTION PART NUMBER QTY
#
100 LOUVER PANEL 075-56976-000 10**
101 REAR PANEL - LH 075-57085-000 1
102 REAR PANEL - RH 075-57086-000 1
103 CHANNEL 075-57082-000 1
104 REAR SUPPORT 075-57133-000 1

** Refer to page 55, Quanity for 375-57097-100 = 12

** Refer to page 55, Quanity for 375-57097-200 = 14

58 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

ENCLOSURE KIT OPTIONS (CONT’D)

100

100

Enclosure Options
100
104 100
100
105 104

57097-001

104 * Alternative panel

configuration for use
109
with Autotransformer.

FIG. 18 – LOUVERED ENCLOSURE (BOTTOM SECTIONS)

375-57097-081 SHOWN (REF. TABLE 21, PAGE 60)

JOHNSON CONTROLS 59
 FORM 201.21-RP2 (918)

ENCLOSURE KIT OPTIONS (CONT’D)

100
100
Enclosure Options

107
103 100 102
108 101
57097-001b
103 106
FIG. 18A – LOUVERED ENCLOSURE (BOTTOM SECTIONS)
375-57098-081 SHOWN (REF. TABLE 21)

TABLE 21 – LOUVERED ENCLOSURE (BOTTOM SECTIONS)

(SEE FIGS. 18 AND 18A)

LOUVERED ENCLOSURE BOTTOM SECTIONS KIT COMPONENTS

ITEM
DESCRIPTION PART NUMBER QTY
#
100 LOUVER PANEL 075-56978-000 8**
101 LOUVER PANEL 075-57111-000 1
102 LOUVER PANEL 075-57113-000 1
103 LOUVER PANEL 075-56981-000 2
104 LOUVER PANEL 075-57101-000 2*
105 LOUVER PANEL 075-57102-000 1*
106 COVER PANEL 075-57112-000 1
107 COVER PANEL 075-57115-000 1
108 REAR SUPPORT 075-56979-000 1
109 LOUVER PANEL - FRONT 075-57104-000 1*

** Refer to page 55, Quanity for 375-57098-101 = 12

** Refer to page 55, Quanity for 375-57098-201 = 14

60 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

PANEL KIT COMPONENTS

* Required on units with

an odd number of fans.
105
105

Enclosure Options
57097-001b 105
FIG. 19 – LOUVERED ENCLOSURE (TOP SECTIONS)
375-57099-002 SHOWN (REF. TABLE 22)

TABLE 22 – LOUVERED ENCLOSURE (TOP SECTIONS)

(SEE FIG. 19)

LOUVERED ENCLOSURE BOTTOM SECTIONS KIT COMPONENTS

ITEM
DESCRIPTION PART NUMBER QTY
#
100 PANEL 075-56977-000 2**

JOHNSON CONTROLS 61
 FORM 201.21-RP2 (918)

RECOMMENDED SPARE PARTS

York Model YCAV Style A Air Cooled Screw Chillers
Suggested Spare Parts List for Critical Duty Applications

TABLE 26 – RECOMMENDED SPARE PARTS - YCAV0569-YCAV0969 CHILLERS

MODEL
PAGE REF. & PART
DESCRIPTION NUMBER
ITEM NUMBER NUMBER
YCAV
Pages 14 & 15, Item 1 Fan Motor (Standard) -50 024-27322-000
Pages 14 & 15, Item 1 Fan Motor (Low Noise) -50 024-34980-001
Fan Blade (Standard) All 026-35604-000
Pages 14 &15, Item 2
Fan Blade (Low Noise) All 026-36532-000
Pages 20, 21 and 22,
Valve, Control (Feed or Drain) See Table 4 025-39688-000
Item 1
Page 20, 21 and 22,
Core, Dehydrator All 026-37540-000
Item 5
Page 20, 21 and 22,
Sensor, Refrig Level All 025-39675-002
Item 18
Page 25, Item 10 Cap, Radiator All 023-21927-000
Coolant PG (5 gallon), non-EU compliant 013-03344-000
Page 25, Item 13 All
Coolant PG (5 gallon), EU compliant 013-03849-001
Page 26, Item OIL Oil, Compressor (Type 'L') R-134A 011-00592-000
Page 34, Item 22 VSD Logic Board All 031-02477-000
Page 34, Item 31 Control Board All 331-03478-001
Page 35, Item 39 EPROM - U36 All 031-02521-001
Page 35, Item 41 EPROM - U39 All 031-02522-001
Page 35, Item 44 Controller, Valve All 031-02510-000
Page 50, Item 1 Sensor, Outside Air Temperature All 025-28663-001
Spare Parts

Page 50, Item 2 Sensor, Water Temp. (EWT, LWT) All 025-40334-000
Page 50, Item 4 Sensor, Discharge Temperature All 025-32924-000
Page 50, Item 5 Sensor, Suction Temperature All 025-28935-000
Page 50, Item 6 Sensor, Oil Temperature All 025-30440-000
Page 50, Item 7 and 8 Transducer, Discharge & Oil Pressure (0-275psi) All 025-29139-003
Page 50, Item 9 Transducer, Suction Pressure (0-275psi) All 025-29583-001

All parts should be purchased from your local YORK

Sales and Service Center.

62 JOHNSON CONTROLS
 FORM 201.21-RP2 (918)

NOTES

JOHNSON CONTROLS 63
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2018 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 201.21-RP2 (918)
Issue Date: September 26, 2018
Supersedes: 201.21-RP2 (616)